AU2001285574C1

AU2001285574C1 - Self contained control unit incorporating authorisation

Info

Publication number: AU2001285574C1
Application number: AU2001285574A
Authority: AU
Inventors: Richard Thomas Frizell; Ivor Metlitzky
Original assignee: Dynamco Pty Ltd
Current assignee: Dynamco Pty Ltd
Priority date: 2000-08-28
Filing date: 2001-08-28
Publication date: 2011-06-30
Anticipated expiration: 2021-08-28
Also published as: AU2001285574B2; AU8557401A

Description

WO 02/18186 PCT/AU01/01075 "Self Contained Control Unit Incorporating Authorisation" Field of the Invention This invention relates to a control unit for supplying power to a circuit, and in particular to such a control circuit for an automotive application. 5 Background Art In a modern automobile, relays are often used to obviate the need for high current capacity wiring being routed to control switches in the vehicle cabin, and also to obviate the need for such control switches to be rated to carry such high currents. An application of such is the use of a relay having its coil connected to the high 10 beam circuit, and its high current contacts used to make a circuit to driving lights. Without the use of the relay, the extra current load of the driving lights, in addition to the high beam current load of the existing driving lights, would result in failure of the high/low beam switch and/or the headlight switch with normal vehicle wiring. While this could be obviated in vehicle manufacture by including heavier wiring 15 and heavier rated switches, so that in the event a vehicle owner decided to install driving lights, the vehicle circuitry would be of a sufficient rating, this is generally not done, in order to save manufacturing costs. For similar cost saving measures, such relays, which are usually electro mechanical devices, although there is no reason why they could not be solid state 20 (ie transistorised), have been utilised in other parts of the vehicle circuitry. This includes for switching the vehicle ignition circuitry and the vehicle fuel pump and fuel injection circuitry. In this manner, the more expensive high current capacity wiring can be run on as short a route as possible, in circuit with the vehicle fuse box, the relay contacts, and the ignition coil (or ignition coils) primary (which can 25 carry at least 4 amps), and similarly in circuit with any fuel pumps and fuel injection pressurisation pumps. The relay coils, which require perhaps 5% or less current to actuate than the load drawn by the circuits that the contacts actuate, can utilise much lighter wiring connected to the vehicle ignition switch, and a WO 02/18186 PCT/AUO1/01075 -2 much lower current rating on the contacts in the vehicle ignition switch than would be the case if the circuits were connected to the ignition switch directly. A very obvious application of such an arrangement is in the solenoid assembly which is used to actuate the vehicle starter motor. However in the case of the 5 starter motor, the solenoid is only operated when the vehicle ignition is turned to the "start" position. In the case of relays which connect to the ignition and any fuel pump circuitry, these must be actuated when the ignition is set to both the "run" and "start" positions. 10 Modern vehicle immobilisers, which can be stand-alone or incorporated into alarm systems, are usually wired into the circuitry in a vehicle to interrupt power to the vehicle ignition or fuel pump(s), unless over-ridden by a person who has the key to the alarm. In the past, keys were literally just that, although in more modern alarms electronic keys have been proposed, from simple resistive networks, 15 numeric keypads, and to complex encryption techniques involving binary code strings and code hopping arrangements. In all of these arrangements, the immobiliser must be wired into the vehicle circuitry. This involves modifying existing vehicle circuitry in order to fit the immobiliser, which is time consuming and requires some knowledge of the vehicle circuitry on the part of the installer, or 20 investigation to determine the nature of the vehicle circuitry when the installer is not familiar with it. It is an object of this invention to provide an immobiliser system which overcomes some of the above problems, or at least provides an alternative to known immobiliser systems. 25 Throughout the specification, unless the context requires otherwise, the word "comprise" or variations such as "comprises" or "comprising", will be understood to imply the inclusion of a stated integer or group of integers but not the exclusion of any other integer or group of integers.

WO 02/18186 PCT/AUO1/01075 -3 Disclosure of the Invention In accordance with the invention there is provided a self contained relay incorporating actuation authorisation means, said self contained relay having switching means for use in switching a circuit, and control means to actuate said 5 switching means, said self contained relay having first input means for receiving a control current for said control means, said actuation authorisation means having second input means for receiving an encrypted code, memory means containing a stored code allocated to said relay, comparator means for comparing said encrypted code with said stored code, where said control means actuates said 10 switching means in response to said first input means receiving said control current, when said comparator means determines said encrypted code matches said stored code; wherein active circuitry in said relay derives its power supply via at least one bridge rectifier connected to rectify power derived from one or more of said first input means, said switching means, and an available chassis ground. In 15 this manner the self contained relay is polarity independent, and will work as a plug-in replacement, regardless of the polarity of wiring in the original equipment. By way of explanation the first input means of said self contained relay can be equated to the control coil of a standard relay (at least when the comparator determines a code match), and the switching means can be equated to the 20 contacts of a standard relay. Typically the switching means will comprise switch contacts, used to switch electric current. In' one preferred application the switching means will switch power to the primary circuit of the ignition coil for a Kettering ignition internal combustion engine. In an alternate application the switching means will switch 25 power to a fuel pump in either or both of a fuel system for a vehicle or a fuel injection system for an internal combustion engine. It will be understood that the switching means could be solid state, such as a, transistor, a silicon controlled rectifier, or a triac.

WO 02/18186 PCT/AUO1/01075 -4 Typically the control means could comprise the coil of an electro-mechanical relay having the switching means and the base or gate of a transistor, scr, or triac, along with associated driver circuitry as required. The comparator means may be an analog device which compares derived analog 5 signals (such as those derived from resistive networks or voltage or current references or from d/a converters) or a micro-processor or PLA based or other electronic arrangement that compares said encrypted code in the form of a serially transmitted binary code, with said stored code. Preferably said active circuitry in said self contained relay derives its power supply 10 from said first input means. Alternatively, said active circuitry in said self contained relay may derive its power supply from said switching means. As a further alternative, said active circuitry in said self contained relay may derive its power supply from both said first input means and said switching means. 15 In accordance with a preferred feature of any of the alternatives for deriving the power supply, where part of the power supply is referenced to a chassis ground, for convenience the self contained relay may also be connected to the chassis ground for the purposes of deriving the power supply. Preferably said encrypted code is a serial binary code, and said second input 20 means receives said encrypted code from a radio receiver located in said self contained relay. In this arrangement, the encrypted code can be transmitted from a hand held remote control transmitter, or a removable transmitter that is powered from a connector providing power for this purpose. In a motor vehicle application, the connector may be a socket fitted to the vehicle dashboard, or the existing or a 25 fitted cigar/cigarette lighter socket. Alternatively, said encrypted code is a serial binary code, and said second input means receives said encrypted code from an amplifier circuit which is connected :/.I to said first input means, said encrypted code being impressed onto the power supply from a removable transmitter that is powered from a connector providing power for this purpose. In a motor vehicle application, the connector may be a socket fitted to the vehicle dashboard, or the existing or a fitted cigar/cigarette 5 lighter socket. Preferably said self contained relay incorporates an inhibitor circuit which prevents said switching means being actuated unless there is a voltage differential across said first input means. Preferably said inhibitor circuit incorporates an optoisolator having its input 10 connected to said first input means. Also in accordance with the invention there is provided relay for an automobile, constructed in the form of a plug-in unit, said relay being characterised by incorporating an actuation authorisation means responsive to a matching code to control actuation of said relay, and characterised in that said actuation 15 authorisation means derives its power supply from terminals of said relay connected via at least one bridge rectifier with said terminals to actuate said relay and switching means in said relay, Preferably said actuation authorisation means in said relay derives its power supply from said terminals to actuate said relay. Alternatively said actuation 20 authorisation means in said relay derives its power supply from said switching means. In a most preferred form, said actuation authorisation means in said relay derives its power supply from both said terminals to actuate said relay and said switching means. Preferably said actuation authorisation means includes a radio receiver which 25 receives a transmitted code, said actuation authorisation means enabling operation of said plug-in relay on determining said code is valid. Preferably said actuation authorisation means includes an amplifier circuit to receive a transmitted code from said terminals to actuate said relay, said code being, in use, impressed onto the power supply from a removable transmitter that 30 is powered from a connector providing power for this purpose, said actuation authorisation means enabling operation of said plug-in relay on determining said code is valid.

Preferably said relay incorporates an inhibitor circuit to ensure said relay is not actuated unless there is a voltage differential across terminals to actuate said relay. Preferably said inhibitor circuit incorporates an optoisolator having its input 5 connected to said terminals to actuate said relay. Brief Description of the Drawings Two particular preferred embodiments of the invention will now be described with reference to the drawings in which: Figure 1 is a circuit diagram for a code transmitter unit for a vehicle 10 immobiliser according to the first embodiment; Figures 2 to 4 are a circuit diagram for a self contained relay according to the first embodiment; and Figures 5 to 7 are a circuit diagram for a self contained relay according to the second embodiment. 15 Best Mode(s) for Carrying Out the Invention Both embodiments are plug in replacement relays for automotive use, which incorporate actuation authorisation means, which allows the relay to function as an immobiliser, without requiring modification of the vehicle wiring, which is always required with immobilisers of known type, with the exception of those 20 which are fitted as factory standard. Such relays can be fitted to actuate the starter motor solenoid, actuate wiring to the ignition system, and actuate fuel pumps of the general type or fuel pumps utilised in fuel injection systems. Without the authorisation actuating means allowing operation of the relay, it is not possible WO 02/18186 PCT/AUO1/01075 to operate the circuit that the relay is connected to, which renders the vehicle inoperable. The embodiments are both built into relay housings along with switching means in the form of the contacts 11 and control means in the form of the actuation coil 13, and connected to the relay terminals 15, with the actuation 5 authorisation means interposing between the relay terminals 15 and the actuation coil 13. The first embodiment uses a plug-in module 17 shown in figure 1, which has contacts 19 and is contained in a housing (not shown) so as to be receivable in a cigarette lighter socket in a motor vehicle dashboard or other interior fitting. The 10 circuitry of the plug-in module 17, when powered, generates a 52.5 kHz FSK coded signal which is superimposed on the wiring of the vehicle. The plug-in module 17 has a micro-processor 21 which is programmed to periodically transmit serially encoded 32 bit data string using frequency shift keying (FSK) code. The data is conveyed to power FET driver 23 which via a 15 series resonant circuit 25 and simple band pass filter 27, drives transformer 29 which couples the signal via a very low impedance coupling to the power line, impressing the data on the motor vehicle wiring. Referring to figures 2 to 4, in the relay terminals 15, terminal numbers 30, 85, 86, and 87 are identified. These terminal numbers 30, and 85, 86, 87 are the normal 20 numbers on the standard Bosch or Siemens automotive relay. While other manufacturers may use the same pin compatibility, and/or perhaps the same terminal numbering, it will be understood that there are manufacturers who use neither, and changes will be needed in these instances to ensure that the wiring of the plug-in module matches the socket. In the standard Bosch or Siemens 25 automotive relay, terminal numbers 85 and 86 are always connected to the standard equipment relay coil and the polarity is variable. Terminal number 30 is the common relay contact of the standard equipment relay and terminal number 87a the normally closed contact. Terminal number 87 is the normally open contact of the standard equipment relay. The polarity across any of these contacts 30 for the standard equipment relay is again variable. It will be understood that the WO 02/18186 PCT/AUO1/01075 -7 polarity is variable, depending upon how the relay is wired into the vehicle wiring at the point of manufacture. When 12 volts appears across terminal numbers 85 and 86, this is the signal to initiate the process to close the internal immobiliser relay. An inhibitor circuit in 5 the form of an opto-isolator circuit 31 is provided to ensure that process initiation does not commence unless there is a differential across terminal numbers 85 and 86. The reason for the novel use of the opto-isolator 31 and not a simple bridge circuit, is that it is possible to have a positive potential on either terminal numbers 85 and 86 or both. Process initiation should only commence when there is a 10 differential across terminal numbers 85 and 86 and not when they are both high. Again due to polarity variations likely to be encountered, bridge rectifier 33 is used to ensure correct polarity for the 5 volt regulator 35. Should power for any reason not be available on terminal numbers 85 and 86 prior to the signal to energise (on these pins) a second source of power which has to be polarity corrected is 15 available on the normally open terminal number 87 and 30. Any necessary polarity correction is accomplished by bridge rectifier 37. The following description is made with reference to an application where the standard equipment starter motor relay is replaced by the relay of the first embodiment. As the ignition switch is switched through "accessory" and then 20 "ignition-on" positions, power is supplied to the plug-in module 17, which the driver will have plugged into cigarette lighter socket. If there is no power though available at terminal numbers 85 and 86 to energise the unit, there is power though available across terminal numbers 30 and 87. The relay of the embodiment therefore has power derived from terminal numbers 30 and 87 and 25 decodes and verifies the signal supplied by the plug-in unit 17. The FSK signal is picked off the power line from point VP and passed through a band pass filter 39 with clipping diodes 41. This small signal is then put into microprocessor 43 which amplifies the signal and decodes it, comparing it with one of the codes stored in its memory. Should the code be valid a signal is outputted to switch 45 which will 30 energise the relay coil 13, when a signal is received from opto-isolator 31. The use of opto isolator 31 ensures that the relay coil 13 is energised only when power WO 02/18186 PCT/AUO1/01075 -8 is supplied at terminals 85 and 86, and not immediately that the code is determined to be valid. This enables the embodiment to be employed as a replacement starter motor relay. During the start phase in many motor vehicles, power is lost to the cigarette lighter 5 socket as the ignition switch is turned to the 'start" position. The microprocessor 43 includes further memory to temporarily store the received signal, so that the information is available to enable the microprocessor 43 to carry out the operations, resulting in eventual energisation of the relay coil 13 and closure of the relay contacts 11. In an alternative embodiment, this function could be 10 provided by a small rechargeable battery or miniaturised large capacitor (0.5F or more). The second embodiment is similar to the first embodiment, except that it uses standard wireless radio transmission to the relay of the embodiment, which is shown in figures 5 to 7. The coding used is random encrypted to avoid code 15 grabbing. Like numerals describe like parts and functions. Additional componentry comprises radio receiver 47 to receive the RF signal from the transmitter, the serial binary signal from the receiver 47 is then compared against the code stored in the EEROM 49 by microprocessor 43. 20 The transmitter unit can take the form of a normal hand held remote controlled high frequency random encrypted transmitter unit, however, in another embodiment the transmitter can be built into a unit that plugs into the cigarette lighter socket. As soon as the ignition is turned on the transmitter transmits a signal to the immobiliser. 25 It should be appreciated that the scope of the invention is not limited to the particular embodiment disclosed herein.

Claims

1. A self contained relay incorporating actuation authorisation means, said self contained relay having switching means for use in switching a circuit, and control means to actuate said switching means, said self contained relay 5 having first input means for receiving a control current for said control means, said actuation authorisation means having second input means for receiving an encrypted code, memory means containing a stored code allocated to said relay, comparator means for comparing said encrypted code with said stored code, where said control means actuates said 10 switching means in response to said first input means receiving said control current, when said comparator means determines said encrypted code matches said stored code; wherein active circuitry in said relay derives its power supply via at least one bridge rectifier connected to rectify power derived from one or more of said first input means, said switching means, 15 and an available chassis ground.

2. A self contained relay as claimed in claim 1 wherein said active circuitry in said self contained relay derives its power supply from said first input means.

3. A self contained relay as claimed in claim 1 wherein said active circuitry in said self contained relay may derive its power supply from said switching 20 means.

4. A self contained relay as claimed in claim 1 wherein said active circuitry in said self contained relay may derive its power supply from both said first input means and said switching means.

5. A self contained relay as claimed in any one of claims 2 to 4, wherein said 25 self contained relay is also be connected to the chassis ground for the purposes of deriving the power supply.

6. A self contained relay as claimed in any one of claims 2 to 5, wherein said encrypted code is a serial binary code, and said second input means -10 receives said encrypted code from a radio receiver located in said self contained relay.

7. A self contained relay as claimed in any one of claims 2 to 5, wherein said encrypted code is a serial binary code, and said second input means 5 receives said encrypted code from an amplifier circuit which is connected to said first input means, said encrypted code being impressed onto the power supply from a removable transmitter that is powered from a connector providing power for this purpose.

8. A self contained relay as claimed in any one of claims 2 to 7, wherein said 10 self contained relay incorporates an inhibitor circuit which prevents said switching means being actuated unless there is a voltage differential across said first input means.

9. A self contained relay as claimed in claim 8, wherein said inhibitor circuit incorporates an optoisolator having its input connected to said first input 15 means.

10. A self contained relay substantially as herein described with reference to the drawings.

11. A relay for an automobile, constructed in the form of a plug-in unit, said relay being characterised by incorporating an actuation authorisation means 20 responsive to a matching code to control actuation of said relay, and characterised in that said actuation authorisation means derives its power supply from terminals of said relay connected via at least one bridge rectifier with said terminals to actuate said relay and switching means in said relay.

12. A relay as claimed in claim 11 wherein said actuation authorisation means 25 in said relay derives its power supply from said terminals to actuate said relay. 11

13. A relay as claimed in claim 11 wherein said actuation authorisation means in said relay derives its power supply from said switching means.

14. A relay as claimed in claim 11 wherein said actuation authorisation means in said relay derives its power supply from both said terminals to actuate said 5 relay and said switching means.

15. A relay as claimed in any one of claims 11 to 14, wherein said actuation authorisation means includes a radio receiver which receives a transmitted code, said actuation authorisation means enabling operation of said plug-in relay on determining said code is valid. 10

16. A relay as claimed in any one of claims 11 to 14, wherein said actuation authorisation means includes an amplifier circuit to receive a transmitted code from said terminals to actuate said relay, said code being, in use, impressed onto the power supply from a removable transmitter that is powered from a connector providing power for this purpose, said actuation 15 authorisation means enabling operation of said plug-in relay on determining said code is valid.

17. A relay as claimed in any one of claims 10 to 16, wherein said relay incorporates an inhibitor circuit to ensure said relay is not actuated unless there is a voltage differential across terminals to actuate said relay. 20

18. A relay as claimed in claim 17, wherein said inhibitor circuit incorporates an optoisolator having its input connected to said terminals to actuate said relay.

19. A relay for an automobile, constructed in the form of a plug-in unit, substantially as herein described with reference to the drawings.