AU2001275288A1 - Rapid solidification processing system for producing molds, dies and related tooling - Google Patents

Rapid solidification processing system for producing molds, dies and related tooling

Info

Publication number
AU2001275288A1
AU2001275288A1 AU2001275288A AU7528801A AU2001275288A1 AU 2001275288 A1 AU2001275288 A1 AU 2001275288A1 AU 2001275288 A AU2001275288 A AU 2001275288A AU 7528801 A AU7528801 A AU 7528801A AU 2001275288 A1 AU2001275288 A1 AU 2001275288A1
Authority
AU
Australia
Prior art keywords
dies
droplets
processing system
atomized
rapid solidification
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
AU2001275288A
Inventor
Kevin M. Mchugh
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Bechtel BWXT Idaho LLC
Original Assignee
Bechtel BWXT Idaho LLC
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Bechtel BWXT Idaho LLC filed Critical Bechtel BWXT Idaho LLC
Publication of AU2001275288A1 publication Critical patent/AU2001275288A1/en
Abandoned legal-status Critical Current

Links

Classifications

    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
    • C23C4/123—Spraying molten metal
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/115—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces by spraying molten metal, i.e. spray sintering, spray casting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00—Making metallic powder or suspensions thereof
    • B22F9/02—Making metallic powder or suspensions thereof using physical processes
    • B22F9/06—Making metallic powder or suspensions thereof using physical processes starting from liquid material
    • B22F9/08—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
    • B22F9/082—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00—Moulds or cores; Details thereof or accessories therefor
    • B29C33/38—Moulds or cores; Details thereof or accessories therefor characterised by the material or the manufacturing process
    • B29C33/3842—Manufacturing moulds, e.g. shaping the mould surface by machining
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C41/00—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
    • B29C41/34—Component parts, details or accessories; Auxiliary operations
    • B29C41/36—Feeding the material on to the mould, core or other substrate
    • B29C41/365—Construction of spray-up equipment, e.g. spray-up guns
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C41/00—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
    • B29C41/34—Component parts, details or accessories; Auxiliary operations
    • B29C41/46—Heating or cooling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/10—Processes of additive manufacturing
    • B29C64/106—Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
    • B29C64/112—Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using individual droplets, e.g. from jetting heads
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y30/00—Apparatus for additive manufacturing; Details thereof or accessories therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2998/00—Supplementary information concerning processes or compositions relating to powder metallurgy

Abstract

A system for the spray forming manufacturing of near-net-shape molds, dies and related toolings, wherein liquid material such as molten metal, metallic alloys, or polymers are atomized into fine droplets by a high temperature, high velocity gas and deposited onto a pattern. Quenching of the in-flight atomized droplets provides a heat sink, thereby allowing undercooled and partially solidified droplets to be formed in-flight. Composites can be formed by combining the atomized droplets with solid particles such as powders, whiskers or fibers.
AU2001275288A 2000-06-12 2001-06-05 Rapid solidification processing system for producing molds, dies and related tooling Abandoned AU2001275288A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US09/592,003 US6746225B1 (en) 1992-11-30 2000-06-12 Rapid solidification processing system for producing molds, dies and related tooling
US09092003 2000-06-12
PCT/US2001/018260 WO2001096049A1 (en) 2000-06-12 2001-06-05 Rapid solidification processing system for producing molds, dies and related tooling

Publications (1)

Publication Number Publication Date
AU2001275288A1 true AU2001275288A1 (en) 2001-12-24

Family

ID=24368867

Family Applications (1)

Application Number Title Priority Date Filing Date
AU2001275288A Abandoned AU2001275288A1 (en) 2000-06-12 2001-06-05 Rapid solidification processing system for producing molds, dies and related tooling

Country Status (9)

Country Link
US (1) US6746225B1 (en)
EP (1) EP1289699B1 (en)
JP (1) JP4043940B2 (en)
AT (1) ATE391569T1 (en)
AU (1) AU2001275288A1 (en)
CA (1) CA2411044C (en)
DE (1) DE60133546T2 (en)
MX (1) MXPA02012285A (en)
WO (1) WO2001096049A1 (en)

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US7350558B2 (en) * 2004-10-22 2008-04-01 Grigoriy Grinberg Method of venting a spray metal mold
US7838079B2 (en) * 2004-11-17 2010-11-23 Battelle Energy Alliance, Llc Coated armor system and process for making the same
FR2887162B1 (en) * 2005-06-20 2008-08-29 Bernard Serole PROCESS FOR THE PRODUCTION OF METALS, METAL ALLOYS, COMPOSITES AND AMORPHOUS AND NANO-STRUCTURED HYBRIDS
DE102006023690A1 (en) * 2006-05-19 2007-11-22 Schaeffler Kg Method for producing a rolling bearing component and rolling bearing component
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US8454343B2 (en) * 2007-01-31 2013-06-04 Amcor Limited Blow mold design
US8287966B2 (en) * 2007-10-10 2012-10-16 GM Global Technology Operations LLC Spray cast mixed-material vehicle closure panels
EP2248152A1 (en) * 2008-02-29 2010-11-10 Corning Incorporated Methods of making an unsupported article of pure or doped semiconducting material
EP2236634B1 (en) * 2009-04-01 2016-09-07 Bruker BioSpin AG Sn based alloys with fine compound inclusions for Nb3Sn superconducting wires
US8540920B2 (en) * 2009-05-14 2013-09-24 Corning Incorporated Methods of making an article of semiconducting material on a mold comprising particles of a semiconducting material
US20100323248A1 (en) * 2009-06-17 2010-12-23 Battelle Energy Alliance, Llc Structures having one or more super-hydrophobic surfaces and methods of forming same
US8480803B2 (en) 2009-10-30 2013-07-09 Corning Incorporated Method of making an article of semiconducting material
US8591795B2 (en) * 2009-12-04 2013-11-26 Corning Incorporated Method of exocasting an article of semiconducting material
US8242033B2 (en) * 2009-12-08 2012-08-14 Corning Incorporated High throughput recrystallization of semiconducting materials
US10160146B2 (en) 2010-08-13 2018-12-25 Greene, Tweed Technologies, Inc. Thermoplastic fiber composites having high volume fiber loading and methods and apparatus for making same
DE102010045314B4 (en) * 2010-09-14 2021-05-27 Bayerische Motoren Werke Aktiengesellschaft Thermal coating process
FR2964887B1 (en) * 2010-09-22 2014-01-24 Xeda International LIQUID THERMONEBULIZING DEVICE AND ASSOCIATED METHOD
US9617611B2 (en) * 2011-03-28 2017-04-11 Ipsen, Inc. Quenching process and apparatus for practicing said process
DE102012203506A1 (en) * 2012-03-06 2013-09-12 Krones Ag Stretch blow molding machine with rapid prototyping components
CN102814497B (en) * 2012-08-31 2014-04-02 北京科技大学 Method and device for spray forming of high-speed solid phase particles
CN103769588A (en) * 2014-01-24 2014-05-07 江苏理工学院 3D (three-dimensional) printing metal melt conveying device
US9873180B2 (en) 2014-10-17 2018-01-23 Applied Materials, Inc. CMP pad construction with composite material properties using additive manufacturing processes
US10399201B2 (en) * 2014-10-17 2019-09-03 Applied Materials, Inc. Advanced polishing pads having compositional gradients by use of an additive manufacturing process
US11745302B2 (en) 2014-10-17 2023-09-05 Applied Materials, Inc. Methods and precursor formulations for forming advanced polishing pads by use of an additive manufacturing process
WO2016060712A1 (en) 2014-10-17 2016-04-21 Applied Materials, Inc. Cmp pad construction with composite material properties using additive manufacturing processes
US10875153B2 (en) 2014-10-17 2020-12-29 Applied Materials, Inc. Advanced polishing pad materials and formulations
DE102015107876A1 (en) * 2015-05-19 2016-11-24 Technische Universität Bergakademie Freiberg Apparatus and method for atomizing melts
CN104858431B (en) * 2015-05-28 2017-05-03 江苏共昌轧辊股份有限公司 Non-restriction type metal atomization and deposition spray nozzle system
US10391605B2 (en) 2016-01-19 2019-08-27 Applied Materials, Inc. Method and apparatus for forming porous advanced polishing pads using an additive manufacturing process
US11471999B2 (en) 2017-07-26 2022-10-18 Applied Materials, Inc. Integrated abrasive polishing pads and manufacturing methods
WO2019032286A1 (en) 2017-08-07 2019-02-14 Applied Materials, Inc. Abrasive delivery polishing pads and manufacturing methods thereof
JP7019678B2 (en) * 2017-09-18 2022-02-15 リンコテック・トレント・ソシエタ・ペル・アチオニ Plasma injection device and method
GB2575045B8 (en) * 2018-06-25 2023-05-31 Rawwater Engineering Ltd Sealing device
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KR102162559B1 (en) * 2019-01-29 2020-10-07 현대로템 주식회사 Refrigerant-contact cooling jig for 3D printer
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Also Published As

Publication number Publication date
DE60133546T2 (en) 2008-07-10
EP1289699B1 (en) 2008-04-09
JP4043940B2 (en) 2008-02-06
MXPA02012285A (en) 2004-08-12
ATE391569T1 (en) 2008-04-15
DE60133546D1 (en) 2008-05-21
CA2411044C (en) 2005-11-08
EP1289699A1 (en) 2003-03-12
JP2004503385A (en) 2004-02-05
CA2411044A1 (en) 2001-12-20
WO2001096049A1 (en) 2001-12-20
US6746225B1 (en) 2004-06-08
EP1289699A4 (en) 2003-09-03

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