AU2001271160A1 - A process for the manufacturing of an improved core for decorative laminates anda decorative laminate obtained by the process - Google Patents

A process for the manufacturing of an improved core for decorative laminates anda decorative laminate obtained by the process

Info

Publication number
AU2001271160A1
AU2001271160A1 AU2001271160A AU7116001A AU2001271160A1 AU 2001271160 A1 AU2001271160 A1 AU 2001271160A1 AU 2001271160 A AU2001271160 A AU 2001271160A AU 7116001 A AU7116001 A AU 7116001A AU 2001271160 A1 AU2001271160 A1 AU 2001271160A1
Authority
AU
Australia
Prior art keywords
resin
decorative
particles
phenol
formaldehyde resin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
AU2001271160A
Inventor
Mona Axman
Laurence Mott
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Unilin Nordic AB
Original Assignee
Pergo AB
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Pergo AB filed Critical Pergo AB
Publication of AU2001271160A1 publication Critical patent/AU2001271160A1/en
Abandoned legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C5/00—Processes for producing special ornamental bodies
    • B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
    • B44C5/0469—Ornamental plaques, e.g. decorative panels, decorative veneers comprising a decorative sheet and a core formed by one or more resin impregnated sheets of paper
    • B44C5/0476—Ornamental plaques, e.g. decorative panels, decorative veneers comprising a decorative sheet and a core formed by one or more resin impregnated sheets of paper with abrasion resistant properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
    • B29B17/0026—Recovery of plastics or other constituents of waste material containing plastics by agglomeration or compacting
    • B29B17/0042—Recovery of plastics or other constituents of waste material containing plastics by agglomeration or compacting for shaping parts, e.g. multilayered parts with at least one layer containing regenerated plastic
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/22—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/10—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of paper or cardboard
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2101/00—Use of unspecified macromolecular compounds as moulding material
    • B29K2101/10—Thermosetting resins
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2995/00—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
    • B29K2995/0037—Other properties
    • B29K2995/007—Hardness
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/722—Decorative or ornamental articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/723—Articles for displaying or advertising
    • B29L2031/7232—Signs, symbols, plates, panels, boards
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00—Technologies for solid waste management
    • Y02W30/50—Reuse, recycling or recovery technologies
    • Y02W30/62—Plastics recycling; Rubber recycling

Abstract

A process for the manufacturing of a board, used as a core, forming a carrying structure for decorative laminates. Particles are achieved by grinding cured, and possibly foamed, rigid, polyurethane, polyisocyanurate and/or phenolic resin so that it passes through a 2 mm screen, preferably a 1 mm screen. The particles are allowed to absorb a selected amount of water in the range 1-7% by weight, 85 parts per weight of particles is mixed with 2-15 parts per weight of a bonding agent, the bonding agent selected from the group consisting of, a) a mixture of polyols, such as polyester or polyether, crude methylene diphenyl diisocvanate, or, b) a formaldehyde based resin such as phenol-formaldehyde resin, ureaformaldehyde resin, melamine-urea-formaldehyde resin, melamine-urea phenol-formaldehyde resin or phenol-resorcinol-formaldehyde resin, or c) polyvinyl acetate resin, and that, the mixture is applied in a press, possibly with at least one intermediate carrier web, whereby a slightly porous and preconditioned core with a selected water content in the range 0.8-6.5% is achieved. The invention also relates to a decorative laminate achieved through the process.
AU2001271160A 2000-07-11 2001-07-04 A process for the manufacturing of an improved core for decorative laminates anda decorative laminate obtained by the process Abandoned AU2001271160A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US21701600P 2000-07-11 2000-07-11
US60217016 2000-07-11
PCT/SE2001/001536 WO2002004208A1 (en) 2000-07-11 2001-07-04 A process for the manufacturing of an improved core for decorative laminates and a decorative laminate obtained by the process

Publications (1)

Publication Number Publication Date
AU2001271160A1 true AU2001271160A1 (en) 2002-01-21

Family

ID=22809346

Family Applications (1)

Application Number Title Priority Date Filing Date
AU2001271160A Abandoned AU2001271160A1 (en) 2000-07-11 2001-07-04 A process for the manufacturing of an improved core for decorative laminates anda decorative laminate obtained by the process

Country Status (8)

Country Link
US (2) US6761794B2 (en)
EP (1) EP1303398B1 (en)
AT (1) ATE414608T1 (en)
AU (1) AU2001271160A1 (en)
CA (1) CA2415411A1 (en)
DE (1) DE60136626D1 (en)
ES (1) ES2313966T3 (en)
WO (1) WO2002004208A1 (en)

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DE102004011931B4 (en) 2004-03-11 2006-09-14 Kronotec Ag Insulation board made of a wood-material-binder fiber mixture
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US20070009743A1 (en) * 2005-07-06 2007-01-11 Reinhard Kessing Three layer composite panel from recycled polyurethanes
DE102005042657B4 (en) 2005-09-08 2010-12-30 Kronotec Ag Building board and method of manufacture
US7854986B2 (en) 2005-09-08 2010-12-21 Flooring Technologies Ltd. Building board and method for production
DE102005042658B3 (en) 2005-09-08 2007-03-01 Kronotec Ag Tongued and grooved board for flooring has at least one side surface and tongue and/or groove with decorative layer applied
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Also Published As

Publication number Publication date
DE60136626D1 (en) 2009-01-02
US20020007899A1 (en) 2002-01-24
EP1303398B1 (en) 2008-11-19
US20040200567A1 (en) 2004-10-14
WO2002004208A1 (en) 2002-01-17
CA2415411A1 (en) 2002-01-17
EP1303398A1 (en) 2003-04-23
ES2313966T3 (en) 2009-03-16
US6761794B2 (en) 2004-07-13
ATE414608T1 (en) 2008-12-15

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