AU2000227998A1 - System and method for determining the overall equipment effectiveness of production plants, failure events and failure causes - Google Patents

System and method for determining the overall equipment effectiveness of production plants, failure events and failure causes

Info

Publication number
AU2000227998A1
AU2000227998A1 AU2000227998A AU2799800A AU2000227998A1 AU 2000227998 A1 AU2000227998 A1 AU 2000227998A1 AU 2000227998 A AU2000227998 A AU 2000227998A AU 2799800 A AU2799800 A AU 2799800A AU 2000227998 A1 AU2000227998 A1 AU 2000227998A1
Authority
AU
Australia
Prior art keywords
determining
production
failure
installation
effectiveness
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
AU2000227998A
Inventor
Manuel Greulich
Jari Kallela
Raiko Milanovic
Gerhard Vollmar
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ABB Research Ltd Sweden
Original Assignee
ABB Research Ltd Sweden
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ABB Research Ltd Sweden filed Critical ABB Research Ltd Sweden
Publication of AU2000227998A1 publication Critical patent/AU2000227998A1/en
Abandoned legal-status Critical Current

Links

Classifications

    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00—Testing or monitoring of control systems or parts thereof
    • G05B23/02—Electric testing or monitoring
    • G05B23/0205—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0259—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterized by the response to fault detection
    • G05B23/0267—Fault communication, e.g. human machine interface [HMI]
    • G05B23/0272—Presentation of monitored results, e.g. selection of status reports to be displayed; Filtering information to the user
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Programme-control systems
    • G05B19/02—Programme-control systems electric
    • G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00—Testing or monitoring of control systems or parts thereof
    • G05B23/02—Electric testing or monitoring
    • G05B23/0205—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0259—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterized by the response to fault detection
    • G05B23/0275—Fault isolation and identification, e.g. classify fault; estimate cause or root of failure
    • G05B23/0278—Qualitative, e.g. if-then rules; Fuzzy logic; Lookup tables; Symptomatic search; FMEA
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00—Program-control systems
    • G05B2219/30—Nc systems
    • G05B2219/32—Operator till task planning
    • G05B2219/32179—Quality control, monitor production tool with multiple sensors
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00—Program-control systems
    • G05B2219/30—Nc systems
    • G05B2219/32—Operator till task planning
    • G05B2219/32214—Display on screen what fault and which tool and what order to repair fault
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00—Program-control systems
    • G05B2219/30—Nc systems
    • G05B2219/32—Operator till task planning
    • G05B2219/32221—Correlation between defect and measured parameters to find origin of defect
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S706/00—Data processing: artificial intelligence
    • Y10S706/902—Application using ai with detail of the ai system
    • Y10S706/911—Nonmedical diagnostics
    • Y10S706/912—Manufacturing or machine, e.g. agricultural machinery, machine tool

Landscapes

  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Quality & Reliability (AREA)
  • Fuzzy Systems (AREA)
  • Manufacturing & Machinery (AREA)
  • General Engineering & Computer Science (AREA)
  • Human Computer Interaction (AREA)
  • Mathematical Physics (AREA)
  • Management, Administration, Business Operations System, And Electronic Commerce (AREA)
  • General Factory Administration (AREA)
  • Retry When Errors Occur (AREA)
  • Computer And Data Communications (AREA)
  • Monitoring And Testing Of Nuclear Reactors (AREA)
  • Testing And Monitoring For Control Systems (AREA)

Abstract

A method and a system are described for determining the effectiveness of production installations, significant fault events that bring about deviations from a desired effectiveness and the causes of fault events. The production installation is connected to a data acquisition device, which is set up for continuous acquisition and ready-to-call-up storage of installation and production-related data. A service device is connected to the data acquisition device and has an input device for the input of additional installation and production-related descriptive data that cannot be called up from the data acquisition device. An online system part is set up for calling up installation and production-related data from the data acquisition device, calculating the effectiveness, detecting fault events, determining significant fault events by fault event evaluation, and determining in each case the causes of faults. An offline system part is provided and contains a number of generic fault models and assessment models.
AU2000227998A 2000-01-29 2000-01-29 System and method for determining the overall equipment effectiveness of production plants, failure events and failure causes Abandoned AU2000227998A1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/EP2000/000713 WO2001055805A1 (en) 2000-01-29 2000-01-29 System and method for determining the overall equipment effectiveness of production plants, failure events and failure causes

Publications (1)

Publication Number Publication Date
AU2000227998A1 true AU2000227998A1 (en) 2001-08-07

Family

ID=8163812

Family Applications (1)

Application Number Title Priority Date Filing Date
AU2000227998A Abandoned AU2000227998A1 (en) 2000-01-29 2000-01-29 System and method for determining the overall equipment effectiveness of production plants, failure events and failure causes

Country Status (9)

Country Link
US (1) US6760639B2 (en)
EP (1) EP1250632B1 (en)
CN (1) CN1433534A (en)
AT (1) ATE287552T1 (en)
AU (1) AU2000227998A1 (en)
DE (1) DE50009310D1 (en)
DK (1) DK1250632T3 (en)
ES (1) ES2235835T3 (en)
WO (1) WO2001055805A1 (en)

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Also Published As

Publication number Publication date
US20030014699A1 (en) 2003-01-16
WO2001055805A1 (en) 2001-08-02
EP1250632B1 (en) 2005-01-19
CN1433534A (en) 2003-07-30
ATE287552T1 (en) 2005-02-15
DE50009310D1 (en) 2005-02-24
ES2235835T3 (en) 2005-07-16
DK1250632T3 (en) 2005-05-30
US6760639B2 (en) 2004-07-06
EP1250632A1 (en) 2002-10-23

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