WO2024000431A1 - Semiconductor device and manufacturing method therefor - Google Patents

Semiconductor device and manufacturing method therefor Download PDF

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Publication number
WO2024000431A1
WO2024000431A1 PCT/CN2022/102894 CN2022102894W WO2024000431A1 WO 2024000431 A1 WO2024000431 A1 WO 2024000431A1 CN 2022102894 W CN2022102894 W CN 2022102894W WO 2024000431 A1 WO2024000431 A1 WO 2024000431A1
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region
channel layer
electrode
layer
semiconductor device
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PCT/CN2022/102894
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French (fr)
Chinese (zh)
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黎子兰
王乐知
张树昕
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广东致能科技有限公司
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Priority to PCT/CN2022/102894 priority Critical patent/WO2024000431A1/en
Publication of WO2024000431A1 publication Critical patent/WO2024000431A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
    • H01L29/66Types of semiconductor device ; Multistep manufacturing processes therefor
    • H01L29/68Types of semiconductor device ; Multistep manufacturing processes therefor controllable by only the electric current supplied, or only the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched
    • H01L29/76Unipolar devices, e.g. field effect transistors
    • H01L29/772Field effect transistors
    • H01L29/778Field effect transistors with two-dimensional charge carrier gas channel, e.g. HEMT ; with two-dimensional charge-carrier layer formed at a heterojunction interface

Definitions

  • the present disclosure relates to a semiconductor device, and in particular to a normally-off gate structure semiconductor.
  • Group III nitride semiconductor is an important new semiconductor material, mainly including AlN, GaN, InN and compounds of these materials such as AlGaN, InGaN, AlInGaN, etc. Due to its direct band gap, wide bandgap, high breakdown electric field strength and other advantages, Group III nitride semiconductors represented by GaN have broad application prospects in the fields of light-emitting devices, power electronics, radio frequency devices and other fields.
  • HEMT high electron mobility transistor
  • the gate electrode controls the switching of the device.
  • 2DEG near the interface between GaN and AlGaN, and only by applying a larger negative voltage to the gate electrode can the current be turned off.
  • the threshold voltage of HEMT is negative and it is a normally-on device. In many applications, this poses a significant security risk.
  • gate leakage current easily occurs between the gate electrode and 2DEG. Gate leakage current is very detrimental to many applications and can easily lead to reliability issues.
  • a common way to reduce gate leakage current is to add an insulating layer between the gate electrode and the AlGaN barrier. This can significantly reduce leakage current, but it will cause the threshold voltage to go in a more negative direction.
  • One way to increase the threshold voltage is to use P-type GaN or P-type AlGaN. Since P-type GaN has a high work function, the threshold voltage of the device will be significantly increased. Panasonic, TSMC and other companies have demonstrated the use of this method to achieve normally-off devices.
  • the present disclosure proposes a semiconductor device, including: a barrier layer; a channel layer adjacent to the barrier layer, wherein the channel layer is close to the barrier layer.
  • a two-dimensional carrier gas is formed at the interface between the barrier layer and the channel layer; a first electrode, located above the barrier layer, is configured to control the connection or disconnection of the two-dimensional carrier gas.
  • the channel layer includes a first region in a corresponding range below the first electrode, and the carrier acceptor concentration of the first region is such that in the first region below the first electrode
  • the two-dimensional carrier gas is depleted; and a second electrode is located above a second region in the channel layer and is electrically connected to the two-dimensional carrier gas, the second region is located on the first One side of the region is in contact with the barrier layer, and the second region is doped with a carrier donor type.
  • a body electrode electrically connected to the first region of the channel layer through one or more connection regions in the channel layer; wherein the body electrode is located in the channel The upper surface or sides of the layer.
  • connection areas are located at least partially beneath the second area.
  • the second region is ion implanted.
  • the barrier layer above the second region is ion implanted.
  • a portion of the gate insulating layer above the first region is ion implanted.
  • the first electrode serves as a partial mask in the ion implantation.
  • connection regions include a first connection region below the barrier layer, and the carrier acceptor concentration of the first connection region is smaller than the carrier acceptor concentration of the first region. Main concentration.
  • connection regions include a second connection region below the barrier layer
  • the body electrode is in contact with the second connection region, and the carrier acceptor concentration of the second connection region Greater than or equal to the carrier acceptor concentration of the first region.
  • the channel layer includes a third region on the opposite side of the first region and the second region, wherein the third region is not intentionally doped or carrier donor doped.
  • a fourth region is included between the first region and the third region in the channel layer, and the carrier acceptor concentration of the fourth region is greater than the carrier acceptor concentration of the third region.
  • the sub-acceptor concentration is smaller than the carrier acceptor concentration of the first region.
  • a third electrode is further included, which is located on a position corresponding to the third region of the channel.
  • the channel layer further includes a surrounding area surrounding the first electrode, and the carrier acceptor concentration in the surrounding area causes the two-dimensional carrier gas to be depleted in the surrounding area.
  • a nucleation layer between the substrate and the third region is further included.
  • a sapphire or silicon substrate or a template including sapphire or silicon is further included.
  • the present application further includes a method for manufacturing a semiconductor device, including: forming a portion of the channel layer through epitaxial growth; forming a plurality of other portions of the channel layer through lateral epitaxial growth based on the epitaxial growth portion of the channel layer.
  • the plurality of other parts at least include a first region of the channel layer and one or more connection regions of the channel layer; a barrier layer is formed on the channel layer, wherein in the channel forming a two-dimensional carrier gas in the channel layer near the interface between the barrier layer and the channel layer; and forming a first electrode located above and covering the barrier layer and configured to control the The connection or disconnection of the two-dimensional carrier gas; wherein the first electrode covers the position corresponding to the first region of the channel, and the carrier acceptor concentration of the first region makes the third The two-dimensional carrier gas in the first region of an electrode is depleted.
  • the method further includes: removing a plurality of vertically overlapping layers on the channel layer.
  • the method further includes: forming a second region doped with a carrier donor type by ion implantation, wherein the second region is located on one side of the first region and in contact with the barrier layer.
  • the ion implantation is performed before forming the barrier layer.
  • the ion implantation is performed after forming the barrier layer.
  • the ion implantation is performed after forming the first electrode and using the first electrode as a partial mask.
  • the method further includes: forming a body electrode located on a side of the channel layer and electrically connected to the first region of the channel layer.
  • the method further includes: removing part of the barrier layer connected to the body electrode.
  • the one or more connection regions include a first connection region, and the carrier acceptor concentration of the first connection region is less than the carrier acceptor concentration of the first region.
  • connection regions include a second connection region
  • the body electrode is in contact with the second connection region
  • the carrier acceptor concentration of the second connection region is greater than or equal to the The carrier acceptor concentration in the second region.
  • the portion of the channel layer formed by vertical epitaxial growth includes a third region, wherein the third region is undoped or unintentionally doped.
  • the channel layer formed by lateral epitaxial growth includes a fourth region between the first region and the third region, and the carrier acceptor concentration of the first region is greater than that of the third region. Carrier acceptor concentration in four regions.
  • the method further includes: forming a second electrode located on a position corresponding to the second region of the channel.
  • the method further includes: forming a third electrode located on a position corresponding to the third region of the channel.
  • this application also proposes a semiconductor device, including: a barrier layer; a channel layer adjacent to the barrier layer, wherein the channel layer is close to the barrier layer and the A two-dimensional carrier gas is formed at the interface between the channel layers; a first electrode, located above the barrier layer, is configured to control the connection or disconnection of the two-dimensional carrier gas; wherein the The channel layer includes a first region in a corresponding range below the first electrode, and the carrier acceptor concentration of the first region is such that two-dimensional carriers in the first region below the first electrode gas depletion; and a body electrode located in the channel layer or on one side of the channel layer and configured to be electrically connected to the first region of the channel layer.
  • the body electrode and the first region of the channel layer are electrically connected through one or more connection regions in the channel layer.
  • an ohmic contact is formed between the body electrode and the one or more connection regions.
  • the application also includes: a manufacturing method of a semiconductor device, including: forming a part of the channel layer through vertical epitaxial growth; forming a plurality of other parts of the channel layer based on the part of the channel layer through lateral epitaxial growth. portion, the plurality of other portions at least include a first region of the channel layer and one or more connection regions of the channel layer; remove a plurality of vertically overlapping layers on the channel layer; A barrier layer is formed on the channel layer, wherein a two-dimensional carrier gas is formed in the channel layer near the interface between the barrier layer and the channel layer; a first electrode is formed, Located above and covering the barrier layer, and configured to control the connection or disconnection of the two-dimensional carrier gas; wherein the first electrode covers a position corresponding to the first region of the channel, The carrier acceptor concentration in the first region causes the two-dimensional carrier gas in the first region of the first electrode to be depleted; and forming a body electrode located in the channel layer or in the channel On one side of the layer, the body electrode
  • the method further includes: forming a second electrode located at a position corresponding to the connection area of the channel.
  • the method further includes: forming a third electrode located at a position corresponding to the fourth region of the channel.
  • Figure 1 is a schematic structural diagram of a semiconductor device according to an embodiment of the present disclosure
  • 2A-2J are flow charts of a semiconductor device manufacturing method according to one embodiment of the present disclosure.
  • 3A-3C are schematic diagrams of ion implantation steps in a semiconductor device manufacturing method according to embodiments of the present disclosure.
  • FIG. 4 is a schematic structural diagram of a semiconductor device according to another embodiment of the present disclosure.
  • spatially relative terms may be used herein to describe the relationship of one element or feature to another element or feature(s) as illustrated in the drawings.
  • the spatially relative terms are intended to cover different orientations of the device in use or operation in addition to the orientation depicted in the drawings.
  • the device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly. It will be understood that when an element is referred to as being “connected to” or “coupled to” another element, it can be directly connected or coupled to the other element or intervening elements may be present.
  • This disclosure proposes a technical solution that can simultaneously solve the threshold voltage and gate leakage, that is, making a P-type buried layer under the gate channel. Since the P-type buried layer is close to the channel, it is very effective in depleting the two-dimensional electron gas. On the other hand, in order to avoid the depletion of the two-dimensional electron gas in the area other than the gate electrode, which will lead to the turn-off of the device or a substantial increase in the on-resistance and the stability of the threshold voltage, the P-type buried layer is electrically connected to the electrode and does not and then in a floating state; the source or drain regions can be doped to improve conductivity.
  • FIG. 1 is a schematic structural diagram of a semiconductor device according to an embodiment of the present disclosure.
  • this embodiment is a normally-off gate structure semiconductor device, including a substrate 101, channel layers 103, 104, 106, 108, 109 and 131, 133, a barrier layer 105, and a gate electrode 111 and 113, source electrodes 112 and 116, and drain electrode 114.
  • a two-dimensional carrier gas 2DEG 107 is formed in the channel layer near the interface between the channel layer and the barrier layer 105.
  • the material of the channel layer is GaN or doped GaNg
  • the barrier layer 105 is an AlGaN, InAlGaN, InAlN layer, or the like.
  • Gate electrodes 111 and 113 are located above the barrier layer 105 and are configured to control the 2DEG 107 to be turned on or off. In some embodiments, gate electrodes 111 and 113 form Schottky contacts with barrier layer 105 to reduce off-state leakage current. In some embodiments, a gate insulation layer is included between the gate electrodes 111 and 113 and the barrier layer 105 .
  • the material of the substrate 101 can be selected according to actual needs.
  • the specific form of the substrate 101 is not limited in this embodiment.
  • the material of the substrate 101 may be sapphire, ZnO, SiC, AIN, GaAs, LiAlO, GaAlLiO, GaN, or Si, etc.
  • the substrate 101 may be a heterogeneous substrate, such as a sapphire or silicon substrate.
  • the substrate may be replaced with a template. Templates include substrates of sapphire, silicon, or other materials. Nitride semiconductor materials can be grown on them.
  • insulating layers 121 and 123 are included on the substrate 101 . They isolate the semiconductor device from the substrate to reduce substrate influence.
  • Nucleation layer 102 is included between insulating layers 121 and 123.
  • the material of nucleation layer 102 may be AlN. The nucleation layer 102 can reduce the impact of lattice differences, reduce the impact of differences in lattice constants and thermal expansion coefficients between the substrate and the channel layer, and effectively avoid cracks in the nitride epitaxial layer. Reduce defects in the crystal lattice.
  • the semiconductor further includes a buffer layer.
  • the buffer layer is formed on the nucleation layer on the surface of the substrate, or can be formed directly on the substrate.
  • the channel layer is formed on the buffer layer.
  • the material of the buffer layer may be one or more of AlN, GaN, AlGaN, InGaN, AlInN and AlGaInN.
  • the channel layer includes a first region 108 .
  • the first region 108 of the channel layer is located in a corresponding range below the gate electrode 111, that is, the gate electrode is within the projection range of the channel layer.
  • the gate electrode 111 is above the first region 108 .
  • the carrier acceptor concentration in the first region 108 causes the two-dimensional carrier gas 107 in the first region 108 below the first electrode 111 to be depleted.
  • the two-dimensional carrier gas is 2DEG
  • the first region 108 is strongly P-type doped, so that when no voltage is applied to the gate electrode 111, the 2DEG in the first region 108 is depleted and the device is turned off. state.
  • the semiconductor device of the present disclosure becomes a normally-off type device.
  • the doping concentration of the strongly P-type doped first region 108 is, for example, 1E18-5E19/cm3.
  • a gate insulation layer is included between the first electrode 111 and the barrier layer above the first region 108 .
  • the length of the gate insulating layer is comparable to the length of the gate electrode 111 .
  • Figure 1 shows the structure of two transistors with a shared drain.
  • a first region 109 is also included below the gate electrode 113, which is also strongly P-type doped, and can deplete the 2DEG 107 in the first region 109 when no voltage is applied to the gate electrode 113. Put the device in the off state.
  • only one side of the transistor structure may be included.
  • the channel layer of this embodiment further includes: a second region 131 and a second region 133 .
  • Source electrodes 111 and 113 (which can also be drain electrodes) are located on the second regions 131 and 133 in the channel layer and are electrically connected to the 2DEG 107.
  • the second regions 131 and 133 provide main type doping for carriers, that is, N-type doping.
  • the second regions 131 and 133 are located on one side of the first regions 108 and 109 and are in direct contact with the barrier layer 105 . In this way, 2DEG 107 will be formed in the second area.
  • N-type doping in the second region can increase the 2DEG concentration and conductivity, improve the conductivity of this region, and is conducive to obtaining higher-performance semiconductor devices.
  • second region 131 and second region 133 are formed by ion implantation.
  • elements such as Si are doped in the channel layer through ion implantation.
  • Other methods in the art to form the N-type doped second region in the channel layer can also be applied to this disclosure.
  • the channel layer includes a third region 103 located on the opposite side of the first region 108 and the second region 131 in the channel layer. (As shown in the figure, the area on the opposite side of the first area 109 and the second area 133 is also the third area 103). At least part of the third region 103 is located above the nucleation layer 102 .
  • the material of the third region 103 may be undoped or unintentionally doped.
  • the third region 103 may be N-type doped.
  • the drain electrode (which may also be the source electrode) 114 is disposed above the third region and is electrically connected to the 2DEG 107. In some embodiments, the distance between the drain electrode and the gate electrode is farther than the distance between the source electrode and the gate electrode, so as to help improve the withstand voltage of the device.
  • a fourth area 137 is included between the first area 108 and the third area 103 .
  • the fourth region 137 is also P-type doped, and its carrier acceptor concentration is greater than the carrier acceptor concentration of the third region 103 and less than the carrier acceptor concentration of the strongly P-type doped first region 108 concentration.
  • fourth region 137 is located at least partially beneath gate electrode 111 . The introduction of the fourth region can change the electric field distribution under the gate electrode, reduce the problem of excessive local electric field, and improve the withstand voltage of the device.
  • all or part of the third region 103 adjacent the fourth region 137 is N-type doped.
  • the N-type doped portion of the third region 103 is combined with the P-type doped portion of the fourth region 137 to form a low-doped P-N junction, thereby constructing an internal PN diode.
  • the existence of such a PN diode can enhance the isolation between the gate electrode and the drain electrode, reduce leakage current, and improve device performance.
  • the semiconductor device further includes a body electrode 115 .
  • the strongly P-type doped first region 108 is electrically connected to the body electrode 115, thereby changing from a floating region to a voltage-controllable active region.
  • the off or on resistance and threshold voltage can also remain stable, and the stability of the device is improved.
  • the first region 108 of the channel layer is electrically connected by a first connection region 104 in the channel layer.
  • the first connection area 104 is located outside the first area 108 .
  • first region 108 is strongly P-type doped, while first connection region 104 may be weakly P-type doped.
  • the first connection area 104 is directly connected to the first area 108 .
  • An exemplary doping concentration of the first connection region 104 does not exceed 5E18/cm3, such as 1E18/cm3, 5E17cm3, etc.
  • the strong P-type doping in the first region 108 and the weak P-type doping in the first connection region 104 are opposite and related to
  • the two-dimensional carrier gas 107 formed between the channel layer 103 and the barrier layer 105 is related.
  • concentration of the intrinsic two-dimensional carrier gas 107 at the interface between the channel layer 103 and the barrier layer 105 is higher, the doping concentration corresponding to the strong P-type doping is also higher, and the doping concentration corresponding to the weak P-type doping is also higher.
  • the impurity concentration can also be relatively higher than usual.
  • the doping concentration of strong P-type doping may be, for example, more than 2 times the doping concentration of weak P-type doping.
  • the first region 108 has a lower Fermi level, which can deplete the two-dimensional carrier gas 107 above it, thereby causing the device to have a higher threshold voltage and a normally-off state of the device.
  • the arrangement of the first region 108 such as its thickness, length, width, and P-type doping concentration, device parameters are set to satisfy the shutdown by depleting more than 95% of the two-dimensional charge carriers above it. 2DEG.
  • the device parameters of the first region 108 can be set according to device threshold voltage and other requirements.
  • the first connection region 104 has a lower P-type doping concentration.
  • device parameters such as thickness, length, width, and P-type doping concentration of the first connection region 104 are set so that when in direct contact with the barrier layer, it can only deplete less than 80% of the area above it. 2DEG to protect the conductivity of the first connection area 104.
  • the first connection region 104 is at least partially located below the second region 131 and is at least partially not in contact with the barrier layer 105 . Due to the weak P-type doping of the first connection region, there is a certain depletion effect on 2DEG. Although the doping concentration used in this area still ensures the existence of 2DEG in this area, it will have an adverse effect on the on-resistance. Adding a second region such as ion implantation can completely avoid this, and due to the N-type doping of the second region, not only will the 2DEG not be depleted, but the concentration will increase. As a result, the on-resistance of the device will be further reduced, and the device performance will be greatly improved.
  • the body electrode 115 is located on the upper surface or side surface of the channel layer 103 .
  • the body electrode 115 is located on the side of the first connection region 104, which can significantly increase the point contact area between the body electrode 115 and the weakly P-type doped first connection region 104, and can significantly reduce the contact resistance.
  • being disposed on the side of the first connection region 104 allows the body electrode 115 to occupy only a smaller chip area while still ensuring low contact resistance between the body electrode and the connection region.
  • body electrode 115 may be connected to source electrode 112 . Alternatively, the body electrode 115 may be independently controlled.
  • the body electrode 115 controls the potential of the first region 108 via the first connection region 104 .
  • the sidewalls of the barrier layer may be removed before forming the body electrode.
  • the device of this embodiment also includes a body electrode 117, which is electrically connected to the first region 109 through the connection region 106, so that the potential of the first region 109 can be controlled.
  • a second connection region 151 is further included between the body electrode 115 and the first connection region 104 .
  • the second connection region 151 is also P-type doped to ensure the electrical connection between the body electrode 115 and the first region 108 .
  • the carrier acceptor doping concentration of the second connection region 151 is greater than or equal to the carrier acceptor doping concentration of the first region 104 .
  • the second connection region 151 with a higher P-type doping concentration improves the conductivity of the channel layer in contact with the body electrode 115 and is more conducive to forming an ohmic contact between the body electrode and the channel layer.
  • FIG. 2A-2I illustrate a manufacturing method of a semiconductor device according to an embodiment of the present invention. As shown in the figure, the manufacturing method of the semiconductor device of this embodiment includes the following steps:
  • Step 2001 Form an insulating layer on the substrate, as shown in Figure 2A.
  • the first insulating layer 220 is deposited on the first surface of the substrate 201 .
  • the substrate may be a sapphire substrate or a silicon substrate, and the insulating layer may be a silicon nitride layer formed by a MOCVD process.
  • Step 2002 Pattern the insulating layer and remove the insulating layer in some areas, as shown in Figure 2B.
  • the first insulating layer 220 covers the entire surface of the substrate 201 . At least a portion of the first insulating layer 220 is removed, and the insulating layers 221 and 223 and openings are formed to expose a portion of the substrate 201 .
  • Step 2003 Form a nucleation layer in the opening formed by removing the insulating layer, as shown in Figure 2C.
  • Step 2004 Form a part of the channel layer through epitaxial growth, as shown in Figure 2D.
  • the initial part 203 of the channel layer is formed by epitaxial growth. This part can form the third area or part of the third area in the future.
  • the growth method of the channel layer is not particularly limited, and vertical epitaxial growth, hydride vapor phase epitaxy (HVPE), etc. can be used.
  • the initial portion 203 of the channel layer may be an undoped nitride semiconductor layer or an unintentionally doped nitride semiconductor layer.
  • the initial portion 203 of the channel layer is an N-type nitride-doped semiconductor layer.
  • the position and/or size of the initial portion 203 can be controlled by adjusting the epitaxial growth process or conditions one or more times.
  • Step 2005 Form multiple portions of the channel layer through lateral epitaxial growth, as shown in Figures 2E and 2F.
  • a strongly P-type doped portion 2088 is formed through a lateral growth process based on the initial portion 203 of the channel layer.
  • the doping concentration range of the strongly P-type doped part is exemplarily between 1E18/cm 3 -5E19/cm 3 .
  • the strongly P-type doped portion 2088 ranges from a length of about 3.5 microns and a thickness of about 0.79 microns along the two-dimensional carrier charge flow direction.
  • a first weak P-type doped portion 2044 is grown by lateral epitaxial growth based on the strongly P-type doped portion 2088 .
  • other portions of the channel layer may also be formed by lateral epitaxial growth.
  • a second weak P-type doped portion may be formed by lateral epitaxial growth.
  • a third weak P-type doped portion is formed through lateral epitaxial growth; and the doping concentration of the carrier acceptor in the third weak P-type doped portion is Greater than the doping concentration of the carrier acceptor of the first weak P-type doped portion 2044 .
  • multiple portions of the channel layer with different doping types and doping concentrations or undoped or unintentionally doped can be formed by lateral epitaxial growth, thereby achieving a complex structure of the channel layer; and, As observed, symmetrical channel layer structures can be formed on both sides at the same time through lateral epitaxial growth as needed, reducing process costs.
  • Step 2006 Remove multiple vertically overlapping layers on the channel layer, as shown in Figure 2G. Through etching or other methods, remove multiple overlapping layers on the channel layer, remove the horizontally extending portions formed during the lateral epitaxial growth, leaving only the portions of the channel layer arranged side by side in the vertical direction, and expose the first areas 208 and 209, connecting areas 204 and 206, and the upper surface of the third area 203.
  • Step 2007 Form an N-type doped second region in the connection region by ion implantation, as shown in Figure 2H.
  • a mask layer 232 is formed over the first regions 208 and 209 and the third region 203, and the connection regions 204 and 206 are exposed.
  • N-type doped ions such as Si are implanted into semiconductor devices by ion implantation. Due to the presence of the mask layer 232, the N-type doped second regions 231 and 233 are formed only in the connection regions 204 and 206. For example, the thickness of the N-type doped second region is 30-200nm to increase the concentration of 2DEG 107. Then, the mask layer 232 is removed, exposing the upper surfaces of the first regions 208 and 209, the second regions 231 and 233, and the third region 203.
  • Step 2008 Form a barrier layer on the channel layer, as shown in Figure 2I.
  • the material of the barrier layer 205 is AlGaN, InAlGaN, InAlN layer, etc.
  • 2DEG 207 is formed in the channel layer near the interface between the barrier layer and the channel layer. Since the first regions 208 and 209 are strongly P-type doped, the 2DEG 207 is depleted in the first regions 208 and 209. Therefore, the semiconductor device becomes a normally-off type device.
  • Step 2009 Form the source electrode, gate electrode and drain electrode, as shown in Figure 2J.
  • Gate electrodes 211 and 213 are formed above the first regions 208 and 209, which are located above the barrier layer and configured to control the connection or disconnection of the two-dimensional carrier gas.
  • Source electrodes 212 and 216 are formed over the second regions 231 and 233.
  • Drain electrode 214 is formed over third region 203 .
  • the method of this embodiment further includes: removing the barrier layer extending along the side of the channel layer, and forming body electrodes 215 and 217 in ohmic contact with the connection region on the side of the channel layer. Through connection regions 204 and 206, body electrodes 215 and 217 are electrically connected to the first regions 208 and 209 of the channel layer, respectively.
  • FIGS. 3A-3C are schematic diagrams of ion implantation steps in a semiconductor device manufacturing method according to embodiments of the present disclosure.
  • the ion implantation step may be performed after forming the barrier layer.
  • the barrier layer above them has also undergone ion implantation to become N-type doped regions 234 and 235.
  • the N-type doped barrier layer can provide more carriers, which is beneficial to improving the performance of the device.
  • the ion implantation step can be performed after forming the gate electrode and using the gate electrode as a partial mask, thereby realizing the self-alignment function and reducing process difficulty.
  • FIG. 4 is a schematic structural diagram of a semiconductor device according to another embodiment of the present disclosure.
  • the semiconductor device includes a substrate 401, a nucleation layer 402, a channel layer, a barrier layer 405, and gate electrodes 411 and 413, a drain electrode 412, source electrodes 414 and 416, and body electrodes 415 and 417.
  • the channel layer includes first regions 408 and 409, connection regions 404 and 406, and a third region 403.
  • the semiconductor device in the embodiment of FIG. 4 does not include an N-type doped second region. Since the connection area is weakly P-type doped, 2DEG cannot be completely consumed.
  • it can also be a semiconductor device with a normally-off P-type buried layer controlled by potential. Furthermore, by controlling the doping concentration of carrier acceptors in the connection region, the conductivity of the connection region and the concentration of 2DEG can be controlled, thereby controlling the performance of the element. Parts similar to those in the embodiment of Figure 1 will not be described again.

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Abstract

The present disclosure relates to a semiconductor device, comprising: a barrier layer; a channel layer, which is adjacent to the barrier layer, wherein a two-dimensional carrier gas is formed at the position in the channel layer close to an interface between the barrier layer and the channel layer; a first electrode, which is located above the barrier layer and is configured to control the connection or disconnection of the two-dimensional carrier gas, wherein the channel layer comprises a first region in a corresponding range below the first electrode, and the carrier acceptor concentration of the first region makes the two-dimensional carrier gas in the first region below the first electrode be depleted; and a second electrode, which is located above a second region in the channel layer and is electrically connected to the two-dimensional carrier gas, wherein the second region is located on one side of the first region and is in contact with the barrier layer, and the second region involves carrier-donor-type doping. The present disclosure further relates to a manufacturing method for a semiconductor device.

Description

一种半导体器件及其制造方法Semiconductor device and manufacturing method thereof 技术领域Technical field
本揭露涉及一种半导体器件,特别地涉及一种常关型栅结构半导体。The present disclosure relates to a semiconductor device, and in particular to a normally-off gate structure semiconductor.
背景技术Background technique
III族氮化物半导体是一种重要的新型半导体材料,主要包括AlN、GaN、InN及这些材料的化合物如AlGaN、InGaN、AlInGaN等。由于具有直接带隙、宽禁带、高击穿电场强度等优点,以GaN为代表的III族氮化物半导体在发光器件、电力电子、射频器件等领域具有广阔的应用前景。Group III nitride semiconductor is an important new semiconductor material, mainly including AlN, GaN, InN and compounds of these materials such as AlGaN, InGaN, AlInGaN, etc. Due to its direct band gap, wide bandgap, high breakdown electric field strength and other advantages, Group III nitride semiconductors represented by GaN have broad application prospects in the fields of light-emitting devices, power electronics, radio frequency devices and other fields.
III族氮化物半导体的一个重要器件类型是高电子迁移率晶体管(HEMT)。在HEMT结构中,栅电极控制器件的开关。在GaN与AlGaN的界面附近总是存在2DEG,只有在栅电极上加较大的负电压才可以关断电流。也就是说,通常HEMT的阈值电压是负的,属于常开型器件。在很多应用中,这会带来很大的安全隐患。另外,在栅电极与2DEG之间容易出现栅极漏电流。栅极漏电流对很多应用非常不利,也容易导致可靠性问题。An important device type of III-nitride semiconductors is the high electron mobility transistor (HEMT). In a HEMT structure, the gate electrode controls the switching of the device. There is always 2DEG near the interface between GaN and AlGaN, and only by applying a larger negative voltage to the gate electrode can the current be turned off. In other words, usually the threshold voltage of HEMT is negative and it is a normally-on device. In many applications, this poses a significant security risk. In addition, gate leakage current easily occurs between the gate electrode and 2DEG. Gate leakage current is very detrimental to many applications and can easily lead to reliability issues.
常见的降低栅极漏电流的办法是在栅电极与AlGaN势垒间加上一层绝缘层。这可以显著降低漏电流,但是这会导致阈值电压往更负的方向发展。一种提升阈值电压的办法是使用P型GaN或P型AlGaN。由于P型GaN具有很高的功函数,将会显著地提升器件的阈值电压。Panasonic、TSMC等公司都展示了采用这种办法实现常关型器件。A common way to reduce gate leakage current is to add an insulating layer between the gate electrode and the AlGaN barrier. This can significantly reduce leakage current, but it will cause the threshold voltage to go in a more negative direction. One way to increase the threshold voltage is to use P-type GaN or P-type AlGaN. Since P-type GaN has a high work function, the threshold voltage of the device will be significantly increased. Panasonic, TSMC and other companies have demonstrated the use of this method to achieve normally-off devices.
但是这种结构也存在问题。如果P型GaN直接与AlGaN势垒层接触而中间没有绝缘层,会导致了严重的栅极漏电问题。尤其是在器件处于开启状态的时候,P型GaN电极上需要加一定的正偏压以开启沟道。这个正向的栅极电压只有较小的工作范围。超过一定的电压,器件就很可能损坏,造成严重的可靠 性问题。而增加绝缘层也是困难的。在AlGaN势垒层上形成SiO 2、SiN等绝缘层后再直接生长的P型GaN晶体的质量和电学性能都比较差。这主要是因为SiO 2、SiN等绝缘层都是非晶物质,在上面很难生长高质量的P型GaN。 But there are problems with this structure. If P-type GaN is in direct contact with the AlGaN barrier layer without an insulating layer in between, serious gate leakage problems will occur. Especially when the device is in the on state, a certain forward bias voltage needs to be added to the P-type GaN electrode to open the channel. This forward gate voltage has only a small operating range. Above a certain voltage, the device is likely to be damaged, causing serious reliability problems. And adding an insulation layer is also difficult. The quality and electrical properties of P-type GaN crystals grown directly after forming insulating layers such as SiO 2 and SiN on the AlGaN barrier layer are relatively poor. This is mainly because insulating layers such as SiO 2 and SiN are amorphous materials, and it is difficult to grow high-quality P-type GaN on them.
发明内容Contents of the invention
针对现有技术中存在的技术问题,本揭露提出了一种半导体器件,包括:势垒层;与所述势垒层相邻的沟道层,其中在所述沟道层中靠近所述势垒层与所述沟道层之间的界面处形成二维载流子气;第一电极,其位于所述势垒层上方,经配置以控制所述二维载流子气的连通或断开;其中所述沟道层在所述第一电极下方的对应范围中包括第一区域,所述第一区域的载流子受主浓度使得所述第一电极下方的所述第一区域中二维载流子气耗尽;以及第二电极,其位于所述沟道层中第二区域之上并与所述二维载流子气电连接,所述第二区域位于所述第一区域的一侧并与所述势垒层接触,所述第二区域为载流子供主类型掺杂。In view of the technical problems existing in the prior art, the present disclosure proposes a semiconductor device, including: a barrier layer; a channel layer adjacent to the barrier layer, wherein the channel layer is close to the barrier layer. A two-dimensional carrier gas is formed at the interface between the barrier layer and the channel layer; a first electrode, located above the barrier layer, is configured to control the connection or disconnection of the two-dimensional carrier gas. Open; wherein the channel layer includes a first region in a corresponding range below the first electrode, and the carrier acceptor concentration of the first region is such that in the first region below the first electrode The two-dimensional carrier gas is depleted; and a second electrode is located above a second region in the channel layer and is electrically connected to the two-dimensional carrier gas, the second region is located on the first One side of the region is in contact with the barrier layer, and the second region is doped with a carrier donor type.
可选地,进一步包括:体电极,其与所述沟道层的所述第一区域通过所述沟道层中的一个或多个连接区域电连接;其中所述体电极位于所述沟道层的上表面或侧面。Optionally, further comprising: a body electrode electrically connected to the first region of the channel layer through one or more connection regions in the channel layer; wherein the body electrode is located in the channel The upper surface or sides of the layer.
可选地,其中所述一个或多个连接区域至少部分位于所述第二区域下方。Optionally, the one or more connection areas are located at least partially beneath the second area.
可选地,其中所述第二区域经离子注入。Optionally, the second region is ion implanted.
可选地,其中所述第二区域上方的势垒层经离子注入。Optionally, the barrier layer above the second region is ion implanted.
可选地,其中所述第一区域上方的栅绝缘层部分层经离子注入。Optionally, a portion of the gate insulating layer above the first region is ion implanted.
可选地,其中所述第一电极在所述离子注入中作为部分掩膜。Optionally, the first electrode serves as a partial mask in the ion implantation.
可选地,其中所述一个或多个连接区域包括所述势垒层下方的第一连接区域,所述第一连接区域的载流子受主浓度小于所述第一区域的载流子受主浓 度。Optionally, the one or more connection regions include a first connection region below the barrier layer, and the carrier acceptor concentration of the first connection region is smaller than the carrier acceptor concentration of the first region. Main concentration.
可选地,其中所述一个或多个连接区域包括势垒层下方的第二连接区域,所述体电极与所述第二连接区域接触,所述第二连接区域的载流子受主浓度大于或等于所述第一区域的载流子受主浓度。Optionally, wherein the one or more connection regions include a second connection region below the barrier layer, the body electrode is in contact with the second connection region, and the carrier acceptor concentration of the second connection region Greater than or equal to the carrier acceptor concentration of the first region.
可选地,其中所述沟道层中在所述第一区域与所述第二区域相反一侧包括第三区域,其中所述第三区域非故意掺杂或载流子供体掺杂。Optionally, the channel layer includes a third region on the opposite side of the first region and the second region, wherein the third region is not intentionally doped or carrier donor doped.
可选地,其中所述沟道层中所述第一区域与所述第三区域之间包括第四区域,所述第四区域的载流子受主浓度大于所述第三区域的载流子受主浓度并小于所述第一区域的载流子受主浓度。Optionally, a fourth region is included between the first region and the third region in the channel layer, and the carrier acceptor concentration of the fourth region is greater than the carrier acceptor concentration of the third region. The sub-acceptor concentration is smaller than the carrier acceptor concentration of the first region.
可选地,进一步包括第三电极,其位于所述沟道的所述第三区域对应的位置之上。Optionally, a third electrode is further included, which is located on a position corresponding to the third region of the channel.
可选地,其中所述沟道层进一步包括包围所述第一电极的环绕区域,所述环绕区域的载流子受主浓度使得所述环绕区域中二维载流子气耗尽。Optionally, the channel layer further includes a surrounding area surrounding the first electrode, and the carrier acceptor concentration in the surrounding area causes the two-dimensional carrier gas to be depleted in the surrounding area.
可选地,进一步包括衬底与所述第三区域之间的成核层。Optionally, a nucleation layer between the substrate and the third region is further included.
可选地,进一步包括蓝宝石或硅衬底或包括蓝宝石或硅的模板(template)。Optionally, a sapphire or silicon substrate or a template including sapphire or silicon is further included.
本申请进一步包括一种半导体器件的制造方法,包括:通过外延生长形成沟道层的一部分;以在沟道层的所述外延生长部分为基础通过侧向外延生长形成沟道层的多个其他部分,所述多个其他部分至少包括所述沟道层的第一区域和所述沟道层的一个或多个连接区域;在所述沟道层上形成势垒层,其中在所述沟道层中靠近所述势垒层与所述沟道层之间的界面处形成二维载流子气;以及形成第一电极,其位于所述势垒层上方并覆盖,经配置以控制所述二维载流子气的连通或断开;其中所述第一电极覆盖所述沟道的所述第一区域对应的位置,所述第一区域的载流子受主浓度使得所述第一电极所述第一区域的二维载流子气耗尽。The present application further includes a method for manufacturing a semiconductor device, including: forming a portion of the channel layer through epitaxial growth; forming a plurality of other portions of the channel layer through lateral epitaxial growth based on the epitaxial growth portion of the channel layer. part, the plurality of other parts at least include a first region of the channel layer and one or more connection regions of the channel layer; a barrier layer is formed on the channel layer, wherein in the channel forming a two-dimensional carrier gas in the channel layer near the interface between the barrier layer and the channel layer; and forming a first electrode located above and covering the barrier layer and configured to control the The connection or disconnection of the two-dimensional carrier gas; wherein the first electrode covers the position corresponding to the first region of the channel, and the carrier acceptor concentration of the first region makes the third The two-dimensional carrier gas in the first region of an electrode is depleted.
可选地,进一步包括:移除所述沟道层上的垂直重叠的多个层。Optionally, the method further includes: removing a plurality of vertically overlapping layers on the channel layer.
可选地,进一步包括:以离子注入方式形成载流子供主类型掺杂的第二区域,其中所述第二区域位于所述第一区域的一侧并与所述势垒层接触。Optionally, the method further includes: forming a second region doped with a carrier donor type by ion implantation, wherein the second region is located on one side of the first region and in contact with the barrier layer.
可选地,其中所述离子注入在形成所述势垒层之前进行。Optionally, the ion implantation is performed before forming the barrier layer.
可选地,其中所述离子注入在形成所述势垒层之后进行。Optionally, the ion implantation is performed after forming the barrier layer.
可选地,其中所述离子注入在形成所述第一电极之后进行并以所述第一电极作为部分掩膜。Optionally, the ion implantation is performed after forming the first electrode and using the first electrode as a partial mask.
可选地,进一步包括:形成体电极,其位于所述沟道层的侧面并与所述沟道层的第一区域电连接。Optionally, the method further includes: forming a body electrode located on a side of the channel layer and electrically connected to the first region of the channel layer.
可选地,进一步包括:移除与所述体电极相连的部分势垒层。Optionally, the method further includes: removing part of the barrier layer connected to the body electrode.
可选地,其中所述一个或多个连接区域包括第一连接区域,所述第一连接区域的载流子受主浓度小于所述第一区域的载流子受主浓度。Optionally, the one or more connection regions include a first connection region, and the carrier acceptor concentration of the first connection region is less than the carrier acceptor concentration of the first region.
可选地,其中所述一个或多个连接区域包括第二连接区域,所述体电极与所述第二连接区域接触,所述第二连接区域的载流子受主浓度大于或等于所述第二区域的载流子受主浓度。Optionally, wherein the one or more connection regions include a second connection region, the body electrode is in contact with the second connection region, and the carrier acceptor concentration of the second connection region is greater than or equal to the The carrier acceptor concentration in the second region.
可选地,其中通过垂直外延生长形成的所述沟道层的所述部分包括第三区域,其中所述第三区域为未掺杂或非故意掺杂。Optionally, the portion of the channel layer formed by vertical epitaxial growth includes a third region, wherein the third region is undoped or unintentionally doped.
可选地,其中通过侧向外延生长形成的沟道层包括所述第一区域与所述第三区域之间包括第四区域,所述第一区域的载流子受主浓度大于所述第四区域的载流子受主浓度。Optionally, the channel layer formed by lateral epitaxial growth includes a fourth region between the first region and the third region, and the carrier acceptor concentration of the first region is greater than that of the third region. Carrier acceptor concentration in four regions.
可选地,进一步包括:形成第二电极,其位于所述沟道的所述第二区域对应的位置之上。Optionally, the method further includes: forming a second electrode located on a position corresponding to the second region of the channel.
可选地,进一步包括:形成第三电极,其位于所述沟道的所述第三区域对应的位置之上。Optionally, the method further includes: forming a third electrode located on a position corresponding to the third region of the channel.
需要注意的是,本申请还提出一种半导体器件,包括:势垒层;与所述势 垒层相邻的沟道层,其中在所述沟道层中靠近所述势垒层与所述沟道层之间的界面处形成二维载流子气;第一电极,其位于所述势垒层上方,经配置以控制所述二维载流子气的连通或断开;其中所述沟道层在所述第一电极下方的对应范围中包括第一区域,所述第一区域的载流子受主浓度使得所述第一电极下方的所述第一区域中二维载流子气耗尽;以及体电极,其位于所述沟道层中或所述沟道层的一侧,经配置与所述沟道层的第一区域电连接。It should be noted that this application also proposes a semiconductor device, including: a barrier layer; a channel layer adjacent to the barrier layer, wherein the channel layer is close to the barrier layer and the A two-dimensional carrier gas is formed at the interface between the channel layers; a first electrode, located above the barrier layer, is configured to control the connection or disconnection of the two-dimensional carrier gas; wherein the The channel layer includes a first region in a corresponding range below the first electrode, and the carrier acceptor concentration of the first region is such that two-dimensional carriers in the first region below the first electrode gas depletion; and a body electrode located in the channel layer or on one side of the channel layer and configured to be electrically connected to the first region of the channel layer.
可选的,其中所述体电极与所述沟道层的所述第一区域通过所述沟道层中的一个或多个连接区域电连接。Optionally, the body electrode and the first region of the channel layer are electrically connected through one or more connection regions in the channel layer.
可选的,其中所述体电极与所述一个或多个连接区域之间形成欧姆接触。Optionally, an ohmic contact is formed between the body electrode and the one or more connection regions.
本申请还包括:一种半导体器件的制造方法,包括:通过垂直外延生长形成沟道层的一部分;通过侧向外延生长以在沟道层的所述部分为基础形成沟道层的多个其他部分,所述多个其他部分至少包括所述沟道层的第一区域和所述沟道层的一个或多个连接区域;移除所述沟道层上的垂直重叠的多个层;在所述沟道层上形成势垒层,其中在所述沟道层中靠近所述势垒层与所述沟道层之间的界面处形成二维载流子气;形成第一电极,其位于所述势垒层上方并覆盖,经配置以控制所述二维载流子气的连通或断开;其中所述第一电极覆盖所述沟道的所述第一区域对应的位置,所述第一区域的载流子受主浓度使得所述第一电极所述第一区域的二维载流子气耗尽;以及形成体电极,其位于所述沟道层中或所述沟道层的一侧,所述体电极与所述沟道层的第一区域电连接。The application also includes: a manufacturing method of a semiconductor device, including: forming a part of the channel layer through vertical epitaxial growth; forming a plurality of other parts of the channel layer based on the part of the channel layer through lateral epitaxial growth. portion, the plurality of other portions at least include a first region of the channel layer and one or more connection regions of the channel layer; remove a plurality of vertically overlapping layers on the channel layer; A barrier layer is formed on the channel layer, wherein a two-dimensional carrier gas is formed in the channel layer near the interface between the barrier layer and the channel layer; a first electrode is formed, Located above and covering the barrier layer, and configured to control the connection or disconnection of the two-dimensional carrier gas; wherein the first electrode covers a position corresponding to the first region of the channel, The carrier acceptor concentration in the first region causes the two-dimensional carrier gas in the first region of the first electrode to be depleted; and forming a body electrode located in the channel layer or in the channel On one side of the layer, the body electrode is electrically connected to the first region of the channel layer.
可选的,进一步包括:形成第二电极,其位于所述沟道的所述连接区域对应的位置之上。Optionally, the method further includes: forming a second electrode located at a position corresponding to the connection area of the channel.
可选的,进一步包括:形成第三电极,其位于所述沟道的所述第四区域对应的位置之上。Optionally, the method further includes: forming a third electrode located at a position corresponding to the fourth region of the channel.
附图说明Description of drawings
下面,将结合附图对本揭露的优选实施方式进行进一步详细的说明,其中:Below, the preferred embodiments of the present disclosure will be described in further detail with reference to the accompanying drawings, wherein:
图1是根据本揭露一个实施例的半导体器件的结构示意图;Figure 1 is a schematic structural diagram of a semiconductor device according to an embodiment of the present disclosure;
图2A-图2J是根据本揭露一个实施例的半导体器件制备方法流程图;2A-2J are flow charts of a semiconductor device manufacturing method according to one embodiment of the present disclosure;
图3A-图3C是根据本揭露实施例的半导体器件制备方法中离子注入步骤示意图;3A-3C are schematic diagrams of ion implantation steps in a semiconductor device manufacturing method according to embodiments of the present disclosure;
图4是根据本揭露另一个实施例的半导体器件的结构示意图。FIG. 4 is a schematic structural diagram of a semiconductor device according to another embodiment of the present disclosure.
具体实施方式Detailed ways
为使本揭露实施例的目的、技术方案和优点更加清楚,下面将结合本揭露实施例中的附图,对本揭露实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本揭露一部分实施例,而不是全部的实施例。基于本揭露中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本揭露保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present disclosure clearer, the technical solutions in the embodiments of the present disclosure will be clearly and completely described below in conjunction with the drawings in the embodiments of the present disclosure. Obviously, the described embodiments These are some, but not all, embodiments of the present disclosure. Based on the embodiments in the present disclosure, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the scope of protection of the present disclosure.
此外,为了易于描述,诸如「在……之下」、「在……下方」、「在……上方」、「上部」、「下部」、「左侧」、「右侧」及其类似术语的空间相对术语可在本文中用于描述一个元件或特征与另一(或多个)元件或特征的如图式中所说明的关系。除图式中所描绘的定向以外,空间相对术语意欲涵盖装置在使用或操作中的不同定向。设备可以其他方式定向(旋转90度或处于其他定向),且本文中所使用的空间相对描述词可同样相应地进行解译。应理解,当元件被称为「连接至」或「耦接至」另一元件时,该元件可直接连接至或耦接至另一元件,或可存在介入元件。In addition, for ease of description, terms such as “under”, “below”, “above”, “upper”, “lower”, “left”, “right” and similar terms Spatially relative terms may be used herein to describe the relationship of one element or feature to another element or feature(s) as illustrated in the drawings. The spatially relative terms are intended to cover different orientations of the device in use or operation in addition to the orientation depicted in the drawings. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly. It will be understood that when an element is referred to as being "connected to" or "coupled to" another element, it can be directly connected or coupled to the other element or intervening elements may be present.
在以下的详细描述中,可以参看作为本申请一部分用来说明本申请的特定实施例的各个说明书附图。在附图中,相似的附图标记在不同图式中描述大体上类似的组件。本申请的各个特定实施例在以下进行了足够详细的描述,使得具备本领域相关知识和技术的普通技术人员能够实施本申请的技术方案。应当 理解,还可以利用其它实施例或者对本申请的实施例进行结构、逻辑或者电性的。In the following detailed description, reference is made to the various accompanying drawings, which are incorporated in and constitute a part of this application, illustrating specific embodiments of the application. In the drawings, like reference numbers describe generally similar components throughout the different views. Each specific embodiment of the present application is described in sufficient detail below to enable those of ordinary skill in the art to implement the technical solution of the present application. It should be understood that other embodiments may also be utilized or the embodiments of the present application may be structurally, logically or electrically modified.
本揭露提出了一种能够同时解决阈值电压和栅极漏电的技术方案,即在栅沟道下制作P-型掩埋层。由于P-型掩埋层靠近沟道,对二维电子气的耗尽很有效。在另一方面,为了避免在栅电极以外的区域中二维电子气的耗尽导致器件的关断或导通电阻的大幅增长以及阈值电压的稳定,P-型掩埋层与电极电连接,不再处于浮动状态;而源极或漏极区域可以经过掺杂以提高导电能力。This disclosure proposes a technical solution that can simultaneously solve the threshold voltage and gate leakage, that is, making a P-type buried layer under the gate channel. Since the P-type buried layer is close to the channel, it is very effective in depleting the two-dimensional electron gas. On the other hand, in order to avoid the depletion of the two-dimensional electron gas in the area other than the gate electrode, which will lead to the turn-off of the device or a substantial increase in the on-resistance and the stability of the threshold voltage, the P-type buried layer is electrically connected to the electrode and does not and then in a floating state; the source or drain regions can be doped to improve conductivity.
图1是根据本揭露一个实施例的半导体器件的结构示意图。如图1所示,本实施例是一种常关型栅结构半导体器件,包括衬底101,沟道层103、104、106、108、109和131、133,势垒层105,栅电极111和113,源电极112和116,以及漏电极114。在沟道层和势垒层105之间的界面附近沟道层中形成二维载流子气2DEG 107。在一些实施例中,沟道层的材料为GaN或经过掺杂的GaNg,势垒层105为AlGaN、InAlGaN、InAlN层等。栅电极111和113位于势垒层105上方,其经配置以控制2DEG 107的导通或断开。在一些实施例中,栅电极111和113与势垒层105形成肖特基接触以减少关态漏电流。在一些实施例中,栅电极111和113与势垒层105之间包括栅绝缘层。FIG. 1 is a schematic structural diagram of a semiconductor device according to an embodiment of the present disclosure. As shown in Figure 1, this embodiment is a normally-off gate structure semiconductor device, including a substrate 101, channel layers 103, 104, 106, 108, 109 and 131, 133, a barrier layer 105, and a gate electrode 111 and 113, source electrodes 112 and 116, and drain electrode 114. A two-dimensional carrier gas 2DEG 107 is formed in the channel layer near the interface between the channel layer and the barrier layer 105. In some embodiments, the material of the channel layer is GaN or doped GaNg, and the barrier layer 105 is an AlGaN, InAlGaN, InAlN layer, or the like. Gate electrodes 111 and 113 are located above the barrier layer 105 and are configured to control the 2DEG 107 to be turned on or off. In some embodiments, gate electrodes 111 and 113 form Schottky contacts with barrier layer 105 to reduce off-state leakage current. In some embodiments, a gate insulation layer is included between the gate electrodes 111 and 113 and the barrier layer 105 .
衬底101的材料可以根据实际需要选取。本实施方案中并不限制衬底101的具体形式。例如,衬底101的材料可以是蓝宝石、ZnO、SiC、AlN、GaAs、LiAlO、GaAlLiO、GaN、或Si等。优选地,衬底101可以是异质衬底,例如蓝宝石或硅衬底。在一些实施例中,衬底可以被替换为模板(template)。模板包括蓝宝石、硅或其他材料的衬底。氮化物半导体材料可以在其上面生长。The material of the substrate 101 can be selected according to actual needs. The specific form of the substrate 101 is not limited in this embodiment. For example, the material of the substrate 101 may be sapphire, ZnO, SiC, AIN, GaAs, LiAlO, GaAlLiO, GaN, or Si, etc. Preferably, the substrate 101 may be a heterogeneous substrate, such as a sapphire or silicon substrate. In some embodiments, the substrate may be replaced with a template. Templates include substrates of sapphire, silicon, or other materials. Nitride semiconductor materials can be grown on them.
在一些实施例中,在衬底101上包括:绝缘层121和123。它们将半导体器件与衬底隔离,以减少衬底的影响。在绝缘层121和123之间包括成核层102。在一些实施例中,成核层102的材料可以是AlN。成核层102能够减少晶格差异带来的影响,减小衬底与沟道层之间的晶格常数和热膨胀系数等差异带来的 影响,有效避免氮化物外延层出现龟裂等情况,减少晶格中的缺陷。In some embodiments, insulating layers 121 and 123 are included on the substrate 101 . They isolate the semiconductor device from the substrate to reduce substrate influence. Nucleation layer 102 is included between insulating layers 121 and 123. In some embodiments, the material of nucleation layer 102 may be AlN. The nucleation layer 102 can reduce the impact of lattice differences, reduce the impact of differences in lattice constants and thermal expansion coefficients between the substrate and the channel layer, and effectively avoid cracks in the nitride epitaxial layer. Reduce defects in the crystal lattice.
在一些实施例中,半导体还包括缓冲层。缓冲层形成在衬底表面的成核层上,也可以直接形成在衬底上。沟道层生在缓冲层之上。缓冲层的材料可以是AlN、GaN、AlGaN、InGaN、AlInN和AlGaInN中一种或多种。In some embodiments, the semiconductor further includes a buffer layer. The buffer layer is formed on the nucleation layer on the surface of the substrate, or can be formed directly on the substrate. The channel layer is formed on the buffer layer. The material of the buffer layer may be one or more of AlN, GaN, AlGaN, InGaN, AlInN and AlGaInN.
如图所示,沟道层包括第一区域108。沟道层的第一区域108位于栅电极111下方的对应范围中,即栅电极在沟道层投影的范围内。换言之,栅电极111在第一区域108的上方。第一区域108的载流子受主浓度使得所述第一电极111下方的第一区域108中二维载流子气107耗尽。当二维载流子气为2DEG时,第一区域108是强P-型掺杂,使得在栅电极111不加电压的情况下,第一区域108中的2DEG被耗尽,器件处于关断状态。当栅电极111加负电压时,第一区域108中出现2DEG并与其他区域的2DEG相连,器件处于导通状态。由此,本揭露的半导体器件成为一种常关型器件。在一些实施例中,强P-型掺杂的第一区域108的掺杂浓度示例性的为1E18-5E19/cm3。在一些实施例中,第一电极111和第一区域108上方的势垒层之间包括栅绝缘层。在一些实施例中,栅绝缘层的长度与栅电极111的长度相当。As shown, the channel layer includes a first region 108 . The first region 108 of the channel layer is located in a corresponding range below the gate electrode 111, that is, the gate electrode is within the projection range of the channel layer. In other words, the gate electrode 111 is above the first region 108 . The carrier acceptor concentration in the first region 108 causes the two-dimensional carrier gas 107 in the first region 108 below the first electrode 111 to be depleted. When the two-dimensional carrier gas is 2DEG, the first region 108 is strongly P-type doped, so that when no voltage is applied to the gate electrode 111, the 2DEG in the first region 108 is depleted and the device is turned off. state. When a negative voltage is applied to the gate electrode 111, 2DEG appears in the first region 108 and is connected to the 2DEG in other regions, and the device is in a conductive state. Therefore, the semiconductor device of the present disclosure becomes a normally-off type device. In some embodiments, the doping concentration of the strongly P-type doped first region 108 is, for example, 1E18-5E19/cm3. In some embodiments, a gate insulation layer is included between the first electrode 111 and the barrier layer above the first region 108 . In some embodiments, the length of the gate insulating layer is comparable to the length of the gate electrode 111 .
图1所示的是共享漏极的两个晶体管结构。同样地,在栅电极113下方也包括第一区域109,其也为强P-型掺杂,能够在栅电极113不加电压的情况下,将第一区域109中的2DEG 107被耗尽,使得器件处于关断状态。如本领域技术人员所理解的,在本揭露的其他一些实施方式中,可以仅包括一侧的晶体管结构。Figure 1 shows the structure of two transistors with a shared drain. Similarly, a first region 109 is also included below the gate electrode 113, which is also strongly P-type doped, and can deplete the 2DEG 107 in the first region 109 when no voltage is applied to the gate electrode 113. Put the device in the off state. As understood by those skilled in the art, in some other embodiments of the present disclosure, only one side of the transistor structure may be included.
如图所示,本实施例的沟道层进一步包括:第二区域131和第二区域133。源电极111和113(也可以为漏电极)位于沟道层中第二区域131和133之上并与2DEG107电连接。在一些实施例中,第二区域131和133为载流子供主类型掺杂,即N型掺杂。第二区域131和133位于所述第一区域108和109的一侧并与势垒层105直接接触。这样,在第二区域中将形成2DEG 107。第 二区域的N型掺杂,能够提升2DEG浓度和电导率,提升该区域的导电能力,有利于获得更高性能的半导体器件。As shown in the figure, the channel layer of this embodiment further includes: a second region 131 and a second region 133 . Source electrodes 111 and 113 (which can also be drain electrodes) are located on the second regions 131 and 133 in the channel layer and are electrically connected to the 2DEG 107. In some embodiments, the second regions 131 and 133 provide main type doping for carriers, that is, N-type doping. The second regions 131 and 133 are located on one side of the first regions 108 and 109 and are in direct contact with the barrier layer 105 . In this way, 2DEG 107 will be formed in the second area. N-type doping in the second region can increase the 2DEG concentration and conductivity, improve the conductivity of this region, and is conducive to obtaining higher-performance semiconductor devices.
在一些实施例中,第二区域131和第二区域133经离子注入形成。例如,通过离子注入的方式在沟道层中掺杂Si等元素。本领域中其他方式在沟道层中形成N型掺杂第二区域的方式也可以应用于本揭露中。In some embodiments, second region 131 and second region 133 are formed by ion implantation. For example, elements such as Si are doped in the channel layer through ion implantation. Other methods in the art to form the N-type doped second region in the channel layer can also be applied to this disclosure.
在一些实施例中,沟道层包括第三区域103,其位于沟道层中所述第一区域108与第二区域131相反一侧。(如图所示,第一区域109与第二区域133相反一侧的区域也是第三区域103)。至少部分第三区域103位于成核层102上方。可选的,第三区域103的材料可以是未掺杂或非故意掺杂。或者,第三区域103可以是N型掺杂。在一些实施例中,漏电极(也可以是源电极)114设置在第三区域之上并与2DEG 107电连接。在一些实施例中,漏电极与栅电极之间的距离相比源电极与栅电极之间的距离更远,以有利于提高器件的耐压。In some embodiments, the channel layer includes a third region 103 located on the opposite side of the first region 108 and the second region 131 in the channel layer. (As shown in the figure, the area on the opposite side of the first area 109 and the second area 133 is also the third area 103). At least part of the third region 103 is located above the nucleation layer 102 . Optionally, the material of the third region 103 may be undoped or unintentionally doped. Alternatively, the third region 103 may be N-type doped. In some embodiments, the drain electrode (which may also be the source electrode) 114 is disposed above the third region and is electrically connected to the 2DEG 107. In some embodiments, the distance between the drain electrode and the gate electrode is farther than the distance between the source electrode and the gate electrode, so as to help improve the withstand voltage of the device.
在一些实施例中,第一区域108与第三区域103之间包括第四区域137。第四区域137也为P型掺杂,其载流子受主浓度大于所述第三区域103的载流子受主浓度并小于强P型掺杂的第一区域108的载流子受主浓度。在一些实施例中,第四区域137至少部分位于栅电极111的下方。引入第四区域能够改变栅电极下方的电场分布,降低局部电场过高的问题,提升器件的耐压。在一些实施例中,与第四区域137毗邻的第三区域103的全部或部分为N型掺杂。第三区域103的N型掺杂部分与第四区域137的P型掺杂部分相结合,可以形成一个低掺杂的P-N结,从而构建出一个内部的PN二极管。这样的PN二极管的存在能够增强栅电极与漏电极之间的隔离,减少漏电流,提高器件的性能。In some embodiments, a fourth area 137 is included between the first area 108 and the third area 103 . The fourth region 137 is also P-type doped, and its carrier acceptor concentration is greater than the carrier acceptor concentration of the third region 103 and less than the carrier acceptor concentration of the strongly P-type doped first region 108 concentration. In some embodiments, fourth region 137 is located at least partially beneath gate electrode 111 . The introduction of the fourth region can change the electric field distribution under the gate electrode, reduce the problem of excessive local electric field, and improve the withstand voltage of the device. In some embodiments, all or part of the third region 103 adjacent the fourth region 137 is N-type doped. The N-type doped portion of the third region 103 is combined with the P-type doped portion of the fourth region 137 to form a low-doped P-N junction, thereby constructing an internal PN diode. The existence of such a PN diode can enhance the isolation between the gate electrode and the drain electrode, reduce leakage current, and improve device performance.
在一些实施例中,半导体器件进一步包括:体电极115。强P型掺杂第一区域108与体电极115电连接,从而从浮动区域变成电压可控的有源区域。由此,关断或导通电阻和阈值电压也能够保持稳定,器件的稳定性得到提高。In some embodiments, the semiconductor device further includes a body electrode 115 . The strongly P-type doped first region 108 is electrically connected to the body electrode 115, thereby changing from a floating region to a voltage-controllable active region. As a result, the off or on resistance and threshold voltage can also remain stable, and the stability of the device is improved.
在一些实施例中,沟道层的第一区域108通过沟道层中的第一连接区域104电连接。第一连接区域104位于第一区域108外侧。在一些实施例中,第一区域108为强P-型掺杂,而第一连接区域104可以是弱P-型掺杂的。在一些实施例中,第一连接区域104与所述第一区域108直接连接。第一连接区域104的示例性掺杂浓度不超过5E18/cm3,例如1E18/cm3、5E17cm3等。如本领域技术人员所理解的,在上述半导体器件(HEMT)中,第一区域108中的强P-型掺杂和第一连接区域104中的弱P-型掺杂是相对的,并与沟道层103和势垒层105之间形成的二维载流子气107有关。当沟道层103和势垒层105界面处本征二维载流子气107浓度越高,强P型掺杂所对应的掺杂浓度也越高,进而弱P型掺杂所对应的掺杂浓度也可以较通常情况相对提高。反之,本征二维载流子气107浓度越低,强P-型掺杂所对应的掺杂浓度也越低,进而弱P-型掺杂所对应的掺杂浓度也可以较通常情况相对降低。在一些实施例中,在同一器件中,强P-型掺杂的掺杂浓度示例性的可以为弱P-型掺杂的掺杂浓度的2倍以上。In some embodiments, the first region 108 of the channel layer is electrically connected by a first connection region 104 in the channel layer. The first connection area 104 is located outside the first area 108 . In some embodiments, first region 108 is strongly P-type doped, while first connection region 104 may be weakly P-type doped. In some embodiments, the first connection area 104 is directly connected to the first area 108 . An exemplary doping concentration of the first connection region 104 does not exceed 5E18/cm3, such as 1E18/cm3, 5E17cm3, etc. As understood by those skilled in the art, in the above-mentioned semiconductor device (HEMT), the strong P-type doping in the first region 108 and the weak P-type doping in the first connection region 104 are opposite and related to The two-dimensional carrier gas 107 formed between the channel layer 103 and the barrier layer 105 is related. When the concentration of the intrinsic two-dimensional carrier gas 107 at the interface between the channel layer 103 and the barrier layer 105 is higher, the doping concentration corresponding to the strong P-type doping is also higher, and the doping concentration corresponding to the weak P-type doping is also higher. The impurity concentration can also be relatively higher than usual. On the contrary, the lower the concentration of intrinsic two-dimensional carrier gas 107, the lower the doping concentration corresponding to strong P-type doping, and the doping concentration corresponding to weak P-type doping can also be relatively lower than the usual situation. reduce. In some embodiments, in the same device, the doping concentration of strong P-type doping may be, for example, more than 2 times the doping concentration of weak P-type doping.
第一区域108具有较低的费米能级,可以耗尽位于其上方的二维载流子气107,进而导致所述器件具有较高的阈值电压和器件的常闭状态。如所理解的,第一区域108的设置,如其厚度,长度,宽度,P-型掺杂浓度器件参数经设置以满足耗尽其上方95%以上的二维电荷载流子即可满足关断2DEG。在实际应用中,可以根据器件阈值电压等需要来设置第一区域108的器件参数。The first region 108 has a lower Fermi level, which can deplete the two-dimensional carrier gas 107 above it, thereby causing the device to have a higher threshold voltage and a normally-off state of the device. As is understood, the arrangement of the first region 108, such as its thickness, length, width, and P-type doping concentration, device parameters are set to satisfy the shutdown by depleting more than 95% of the two-dimensional charge carriers above it. 2DEG. In practical applications, the device parameters of the first region 108 can be set according to device threshold voltage and other requirements.
第一连接区域104具有较低的P型掺杂浓度。示例性地,所述第一连接区域104厚度,长度,宽度,P-型掺杂浓度等器件参数经设置以满足在直接与势垒层接触的情况下,仅能够耗尽其上方80%以下2DEG,以保护第一连接区域104的导电性。The first connection region 104 has a lower P-type doping concentration. Illustratively, device parameters such as thickness, length, width, and P-type doping concentration of the first connection region 104 are set so that when in direct contact with the barrier layer, it can only deplete less than 80% of the area above it. 2DEG to protect the conductivity of the first connection area 104.
如图所示本实施例的结构中,第一连接区域104至少部分位于第二区域131的下方,而至少部分不与势垒层105接触。由于第一连接区域的弱P-型掺 杂对于2DEG有一定的耗尽作用。虽然该区域使用的掺杂浓度仍保证该区域有2DEG的存在,但是会对导通电阻产生不利的影响。增加例如离子注入的第二区域则可以完全避免这一点,而且由于第二区域的N型掺杂,2DEG不但不会被耗尽,反而浓度会增加。由此,器件的导通电阻会进一步降低,器件性能被大幅度的提升。As shown in the figure, in the structure of this embodiment, the first connection region 104 is at least partially located below the second region 131 and is at least partially not in contact with the barrier layer 105 . Due to the weak P-type doping of the first connection region, there is a certain depletion effect on 2DEG. Although the doping concentration used in this area still ensures the existence of 2DEG in this area, it will have an adverse effect on the on-resistance. Adding a second region such as ion implantation can completely avoid this, and due to the N-type doping of the second region, not only will the 2DEG not be depleted, but the concentration will increase. As a result, the on-resistance of the device will be further reduced, and the device performance will be greatly improved.
体电极115位于沟道层103的上表面或侧面。在一些实施例中,体电极115位于第一连接区域104的侧面,这样可以显著地增加体电极115与弱P型掺杂的第一连接区域104点接触面积,能够显著地降低接触电阻。而且,相较于设置在沟道层103上表面,设置在第一连接区域104侧面可以令体电极115仅占用较小的芯片面积而仍能够保证体电极与连接区域之间的低接触电阻。在一些实施例中,体电极115可以与源电极112相连。或者,体电极115也可以独立控制。体电极115经第一连接区域104控制第一区域108的电位。在一些实施例中,如图所示,在形成体电极前,可以先去除势垒层的侧壁。类似地,如图所示,本实施例的器件还包括体电极117,其通过连接区域106与第一区域109电连接,从而能够控制第一区域109的电位。The body electrode 115 is located on the upper surface or side surface of the channel layer 103 . In some embodiments, the body electrode 115 is located on the side of the first connection region 104, which can significantly increase the point contact area between the body electrode 115 and the weakly P-type doped first connection region 104, and can significantly reduce the contact resistance. Moreover, compared with being disposed on the upper surface of the channel layer 103, being disposed on the side of the first connection region 104 allows the body electrode 115 to occupy only a smaller chip area while still ensuring low contact resistance between the body electrode and the connection region. In some embodiments, body electrode 115 may be connected to source electrode 112 . Alternatively, the body electrode 115 may be independently controlled. The body electrode 115 controls the potential of the first region 108 via the first connection region 104 . In some embodiments, as shown in the figure, the sidewalls of the barrier layer may be removed before forming the body electrode. Similarly, as shown in the figure, the device of this embodiment also includes a body electrode 117, which is electrically connected to the first region 109 through the connection region 106, so that the potential of the first region 109 can be controlled.
在一些实施例中,在体电极115与第一连接区域104之间还包括第二连接区域151。第二连接区域151同样为P型掺杂,以保证体电极115与第一区域108之间的电连接。在一些实施例中,第二连接区域151的载流子受主掺杂浓度大于或等于第一区域104的载流子受主掺杂浓度。具有较高P型掺杂浓度的第二连接区域151提高了与体电极115接触的沟道层的导电性,更有利于形成体电极与沟道层之间的欧姆接触。In some embodiments, a second connection region 151 is further included between the body electrode 115 and the first connection region 104 . The second connection region 151 is also P-type doped to ensure the electrical connection between the body electrode 115 and the first region 108 . In some embodiments, the carrier acceptor doping concentration of the second connection region 151 is greater than or equal to the carrier acceptor doping concentration of the first region 104 . The second connection region 151 with a higher P-type doping concentration improves the conductivity of the channel layer in contact with the body electrode 115 and is more conducive to forming an ohmic contact between the body electrode and the channel layer.
图2A-图2I是根据本发明一个实施例的半导体器件的制造方法。如图所示,本实施例的半导体器件的制造方法,包括如下步骤:2A-2I illustrate a manufacturing method of a semiconductor device according to an embodiment of the present invention. As shown in the figure, the manufacturing method of the semiconductor device of this embodiment includes the following steps:
步骤2001:在衬底上形成绝缘层,如图2A所示。例如,在衬底201的第一表面上沉积形成所述第一绝缘层220。在一些实施例中,衬底可以为蓝宝石 衬底或硅衬底,绝缘层可以是MOCVD工艺形成的氮化硅层。Step 2001: Form an insulating layer on the substrate, as shown in Figure 2A. For example, the first insulating layer 220 is deposited on the first surface of the substrate 201 . In some embodiments, the substrate may be a sapphire substrate or a silicon substrate, and the insulating layer may be a silicon nitride layer formed by a MOCVD process.
步骤2002:图形化绝缘层,在一些区域移除绝缘层,如图2B所示。例如,第一绝缘层220覆盖所述衬底201的整个表面。去除第一绝缘层220的至少一部分,形成绝缘层221、223及开口以暴露部分衬底201。Step 2002: Pattern the insulating layer and remove the insulating layer in some areas, as shown in Figure 2B. For example, the first insulating layer 220 covers the entire surface of the substrate 201 . At least a portion of the first insulating layer 220 is removed, and the insulating layers 221 and 223 and openings are formed to expose a portion of the substrate 201 .
步骤2003:在移除绝缘层形成的开口中形成成核层,如图2C所示。Step 2003: Form a nucleation layer in the opening formed by removing the insulating layer, as shown in Figure 2C.
步骤2004:通过外延生长形成沟道层的一部分,如图2D所示。以成核层为成核中心,外延生长形成沟道层的初始部分203。这一部分未来可以形成第三区域或者第三区域的一部分。沟道层的生长方法没有特殊限制,可以使用垂直外延生长、氢化物气相外延法(HVPE)等。在一些实施例中,沟道层的初始部分203可以为未经掺杂的氮化物半导体层或非故意掺杂氮化物半导体层。在一些实施例中,沟道层的初始部分203为N型掺杂氮化物的半导体层。在一些实施例中,在形成沟道层初始部分203的过程中可以通过一个或多次调整外延生长的工艺或者条件,控制初始部分203的位置和/或尺寸。Step 2004: Form a part of the channel layer through epitaxial growth, as shown in Figure 2D. Taking the nucleation layer as the nucleation center, the initial part 203 of the channel layer is formed by epitaxial growth. This part can form the third area or part of the third area in the future. The growth method of the channel layer is not particularly limited, and vertical epitaxial growth, hydride vapor phase epitaxy (HVPE), etc. can be used. In some embodiments, the initial portion 203 of the channel layer may be an undoped nitride semiconductor layer or an unintentionally doped nitride semiconductor layer. In some embodiments, the initial portion 203 of the channel layer is an N-type nitride-doped semiconductor layer. In some embodiments, during the process of forming the initial portion 203 of the channel layer, the position and/or size of the initial portion 203 can be controlled by adjusting the epitaxial growth process or conditions one or more times.
步骤2005:通过侧向外延生长形成沟道层的多个部分,如图2E和2F所示。在图2E所示的步骤中,以沟道层的初始部分203为基础,通过侧向生长工艺形成强P型掺杂部分2088。例如,强P型掺杂部分的掺杂浓度范围示例性地在1E18/cm 3-5E19/cm 3之间。示例性地,强P型掺杂部分2088的范围为沿着所述二维载流子电荷流动方向长度为约3.5微米和厚度为约0.79微米。在图2F所示的步骤中,以强P型掺杂部分2088为基础,通过侧向外延生长第一弱P型掺杂部分2044。 Step 2005: Form multiple portions of the channel layer through lateral epitaxial growth, as shown in Figures 2E and 2F. In the step shown in FIG. 2E , a strongly P-type doped portion 2088 is formed through a lateral growth process based on the initial portion 203 of the channel layer. For example, the doping concentration range of the strongly P-type doped part is exemplarily between 1E18/cm 3 -5E19/cm 3 . Illustratively, the strongly P-type doped portion 2088 ranges from a length of about 3.5 microns and a thickness of about 0.79 microns along the two-dimensional carrier charge flow direction. In the step shown in FIG. 2F , a first weak P-type doped portion 2044 is grown by lateral epitaxial growth based on the strongly P-type doped portion 2088 .
在一些实施例中,通过侧向外延生长还可以形成沟道层的其他部分。例如在形成强P型掺杂部分2088之前,可以通过侧向外延生长形成第二弱P型掺杂部分。或者,在在形成第一弱P型掺杂部分2044之后,再通过侧向外延生长形成第三弱P型掺杂部分;并且第三弱P型掺杂部分载流子受体的掺杂浓度大于第一弱P型掺杂部分2044的载流子受体的掺杂浓度。如所理解的,通过 侧向外延生长能够形成不同掺杂类型和掺杂浓度或者未经掺杂或非故意掺杂的沟道层的多个部分,从而实现沟道层的复杂结构;而且,如所观察到的,根据需要通过侧向外延生长能够同时在两侧形成对称的沟道层结构,降低工艺成本。In some embodiments, other portions of the channel layer may also be formed by lateral epitaxial growth. For example, before forming the strongly P-type doped portion 2088, a second weak P-type doped portion may be formed by lateral epitaxial growth. Alternatively, after forming the first weak P-type doped portion 2044, a third weak P-type doped portion is formed through lateral epitaxial growth; and the doping concentration of the carrier acceptor in the third weak P-type doped portion is Greater than the doping concentration of the carrier acceptor of the first weak P-type doped portion 2044 . As will be understood, multiple portions of the channel layer with different doping types and doping concentrations or undoped or unintentionally doped can be formed by lateral epitaxial growth, thereby achieving a complex structure of the channel layer; and, As observed, symmetrical channel layer structures can be formed on both sides at the same time through lateral epitaxial growth as needed, reducing process costs.
步骤2006:移除沟道层上垂直重叠的多个层,如图2G所示。通过蚀刻等方式,移除沟道层上重叠的多个层,去除侧向外延生长过程中形成的水平延伸的部分,仅保留垂直方向上并列排列的沟道层的各个部分,并曝露第一区域208和209、连接区域204和206、以及第三区域203的上表面。Step 2006: Remove multiple vertically overlapping layers on the channel layer, as shown in Figure 2G. Through etching or other methods, remove multiple overlapping layers on the channel layer, remove the horizontally extending portions formed during the lateral epitaxial growth, leaving only the portions of the channel layer arranged side by side in the vertical direction, and expose the first areas 208 and 209, connecting areas 204 and 206, and the upper surface of the third area 203.
步骤2007:以离子注入方式在连接区域中形成N型掺杂的第二区域,如图2H所示。在第一区域208和209以及第三区域203上方形成掩膜层232,并曝露出连接区域204和206。以离子注入方式在半导体器件上注入Si等N型掺杂的离子。由于掩膜层232的存在,仅在连接区域204和206中形成了N型掺杂的第二区域231和233。例如,N型掺杂第二区域的厚度为30-200nm,以增加2DEG 107的浓度。然后,去除掩膜层232,曝露第一区域208和209、第二区域231和233、以及第三区域203的上表面。Step 2007: Form an N-type doped second region in the connection region by ion implantation, as shown in Figure 2H. A mask layer 232 is formed over the first regions 208 and 209 and the third region 203, and the connection regions 204 and 206 are exposed. N-type doped ions such as Si are implanted into semiconductor devices by ion implantation. Due to the presence of the mask layer 232, the N-type doped second regions 231 and 233 are formed only in the connection regions 204 and 206. For example, the thickness of the N-type doped second region is 30-200nm to increase the concentration of 2DEG 107. Then, the mask layer 232 is removed, exposing the upper surfaces of the first regions 208 and 209, the second regions 231 and 233, and the third region 203.
步骤2008:在沟道层上形成势垒层,如图2I所示。可选地,势垒层205的材料为AlGaN、InAlGaN、InAlN层等。在形成势垒层后,沟道层中靠近势垒层与所述沟道层之间的界面附近形成2DEG 207。由于第一区域208和209是强P型掺杂,2DEG 207在第一区域208和209中被耗尽。因此,半导体器件成为常关型器件。Step 2008: Form a barrier layer on the channel layer, as shown in Figure 2I. Optionally, the material of the barrier layer 205 is AlGaN, InAlGaN, InAlN layer, etc. After forming the barrier layer, 2DEG 207 is formed in the channel layer near the interface between the barrier layer and the channel layer. Since the first regions 208 and 209 are strongly P-type doped, the 2DEG 207 is depleted in the first regions 208 and 209. Therefore, the semiconductor device becomes a normally-off type device.
步骤2009:形成源电极、栅电极和漏电极,如图2J所示。在第一区域208和209上方形成栅电极211和213,其位于所述势垒层上方,经配置以控制二维载流子气的连通或断开。在第二区域231和233上方形成源电极212和216。在第三区域203上方形成漏电极214。Step 2009: Form the source electrode, gate electrode and drain electrode, as shown in Figure 2J. Gate electrodes 211 and 213 are formed above the first regions 208 and 209, which are located above the barrier layer and configured to control the connection or disconnection of the two-dimensional carrier gas. Source electrodes 212 and 216 are formed over the second regions 231 and 233. Drain electrode 214 is formed over third region 203 .
在一些实施例中,本实施例的方法进一步包括:移除沿沟道层侧面延伸的 势垒层,在沟道层的侧面形成与连接区域欧姆接触的体电极215和217。通过连接区域204和206,体电极215和217分别与沟道层的第一区域208和209电连接。In some embodiments, the method of this embodiment further includes: removing the barrier layer extending along the side of the channel layer, and forming body electrodes 215 and 217 in ohmic contact with the connection region on the side of the channel layer. Through connection regions 204 and 206, body electrodes 215 and 217 are electrically connected to the first regions 208 and 209 of the channel layer, respectively.
图3A-图3C是根据本揭露实施例的半导体器件制备方法中离子注入步骤示意图。可选地,如图3A所示,在离子注入步骤中,不仅仅连接区域204和206上方未被掩膜层覆盖,第一区域208的一部分也被曝露,而成为N型掺杂的区域。由此,第二区域不仅形成在连接区域204和206的上方,也部分形成在第一区域208的上方。可选地,如图3B所示,离子注入步骤可以在形成势垒层后实施。换言之,除了沟道层中连接区域204和206上方形成了N型掺杂的第二区域231和233,其上方的势垒层也同样经过了离子注入成为N型掺杂区域234和235。N型掺杂的势垒层能够提供更多的载流子,有利于提高器件的性能。可选地,如图3C所示,离子注入的步骤可以在形成栅电极之后进行并以栅电极作为部分掩膜,从而实现自对准的功能,降低工艺难度。3A-3C are schematic diagrams of ion implantation steps in a semiconductor device manufacturing method according to embodiments of the present disclosure. Optionally, as shown in FIG. 3A , during the ion implantation step, not only the connection regions 204 and 206 are not covered by the mask layer, but also a part of the first region 208 is exposed and becomes an N-type doped region. Thus, the second area is formed not only above the connection areas 204 and 206 but also partially above the first area 208 . Alternatively, as shown in FIG. 3B, the ion implantation step may be performed after forming the barrier layer. In other words, in addition to the N-type doped second regions 231 and 233 formed above the connection regions 204 and 206 in the channel layer, the barrier layer above them has also undergone ion implantation to become N-type doped regions 234 and 235. The N-type doped barrier layer can provide more carriers, which is beneficial to improving the performance of the device. Optionally, as shown in FIG. 3C , the ion implantation step can be performed after forming the gate electrode and using the gate electrode as a partial mask, thereby realizing the self-alignment function and reducing process difficulty.
图4是根据本揭露另一个实施例的半导体器件的结构示意图。如图所示,半导体器件包括衬底401、成核层402、沟道层、势垒层405以及栅电极411和413、漏电极412、源电极414和416、体电极415和417。进一步地,沟道层包括第一区域408和409、连接区域404和406、第三区域403。相比图1所示的实施例,图4实施例的半导体器件中并不包括经过N型掺杂的第二区域。由于连接区域是弱P型掺杂,并不能完全消耗2DEG。因此,同样可以成为一种常关型P型掩埋层经电位控制的半导体器件。进一步地,通过控制连接区域的载流子受体的掺杂浓度,能够控制连接区域的导电性以及2DEG的浓度,进而控制元件的性能。与图1实施例类似的部分再次不再赘述。FIG. 4 is a schematic structural diagram of a semiconductor device according to another embodiment of the present disclosure. As shown in the figure, the semiconductor device includes a substrate 401, a nucleation layer 402, a channel layer, a barrier layer 405, and gate electrodes 411 and 413, a drain electrode 412, source electrodes 414 and 416, and body electrodes 415 and 417. Further, the channel layer includes first regions 408 and 409, connection regions 404 and 406, and a third region 403. Compared with the embodiment shown in FIG. 1 , the semiconductor device in the embodiment of FIG. 4 does not include an N-type doped second region. Since the connection area is weakly P-type doped, 2DEG cannot be completely consumed. Therefore, it can also be a semiconductor device with a normally-off P-type buried layer controlled by potential. Furthermore, by controlling the doping concentration of carrier acceptors in the connection region, the conductivity of the connection region and the concentration of 2DEG can be controlled, thereby controlling the performance of the element. Parts similar to those in the embodiment of Figure 1 will not be described again.
上述实施例仅供说明本揭露之用,而并非是对本揭露的限制,有关技术领域的普通技术人员,在不脱离本揭露范围的情况下,还可以做出各种变化和变 型,因此,所有等同的技术方案也应属于本揭露公开的范畴。The above embodiments are only for illustrating the present disclosure and are not intended to limit the present disclosure. Those of ordinary skill in the relevant technical fields can also make various changes and modifications without departing from the scope of the present disclosure. Therefore, all Equivalent technical solutions should also fall within the scope of this disclosure.

Claims (29)

  1. 一种半导体器件,包括:A semiconductor device including:
    势垒层;barrier layer;
    与所述势垒层相邻的沟道层,其中在所述沟道层中靠近所述势垒层与所述沟道层之间的界面处形成二维载流子气;a channel layer adjacent to the barrier layer, wherein a two-dimensional carrier gas is formed in the channel layer near the interface between the barrier layer and the channel layer;
    第一电极,其位于所述势垒层上方,经配置以控制所述二维载流子气的连通或断开;其中所述沟道层在所述第一电极下方的对应范围中包括第一区域,所述第一区域的载流子受主浓度使得所述第一电极下方的所述第一区域中二维载流子气耗尽;以及A first electrode is located above the barrier layer and is configured to control the connection or disconnection of the two-dimensional carrier gas; wherein the channel layer includes a third electrode in a corresponding range below the first electrode. a region where the carrier acceptor concentration in the first region is such that the two-dimensional carrier gas is depleted in the first region below the first electrode; and
    第二电极,其位于所述沟道层中第二区域之上并与所述二维载流子气电连接,所述第二区域位于所述第一区域的一侧并与所述势垒层接触,所述第二区域为载流子供主类型掺杂。A second electrode located above a second region in the channel layer and electrically connected to the two-dimensional carrier gas. The second region is located on one side of the first region and connected to the potential barrier. layer contact, the second region is doped with a carrier donor type.
  2. 根据权利要求1所述的半导体器件,进一步包括:体电极,其与所述沟道层的所述第一区域通过所述沟道层中的一个或多个连接区域电连接;其中所述体电极位于所述沟道层的上表面或侧面。The semiconductor device of claim 1, further comprising: a body electrode electrically connected to the first region of the channel layer through one or more connection regions in the channel layer; wherein the body electrode is electrically connected to the first region of the channel layer through one or more connection regions in the channel layer; The electrode is located on the upper surface or side of the channel layer.
  3. 根据权利要求2所述的半导体器件,其中所述一个或多个连接区域至少部分位于所述第二区域下方。2. The semiconductor device of claim 2, wherein the one or more connection regions are located at least partially beneath the second region.
  4. 根据权利要求1所述的半导体器件,其中所述第二区域经离子注入。The semiconductor device of claim 1, wherein the second region is ion implanted.
  5. 根据权利要求3所述的半导体器件,其中所述第二区域上方的势垒层经离子注入。The semiconductor device of claim 3, wherein the barrier layer over the second region is ion implanted.
  6. 根据权利要求3所述的半导体器件,其中所述第一区域上方的栅绝缘层部分层经离子注入。The semiconductor device of claim 3, wherein a portion of the gate insulating layer over the first region is ion implanted.
  7. 根据权利要求4所述的半导体器件,其中所述第一电极在所述离子注入中作为部分掩膜。The semiconductor device of claim 4, wherein the first electrode serves as a partial mask in the ion implantation.
  8. 根据权利要求3所述的半导体器件,其中所述一个或多个连接区域包括所述势垒层下方的第一连接区域,所述第一连接区域的载流子受主浓度小于所 述第一区域的载流子受主浓度。The semiconductor device of claim 3, wherein the one or more connection regions include a first connection region below the barrier layer, the first connection region having a carrier acceptor concentration less than the first connection region. The carrier acceptor concentration in the area.
  9. 根据权利要求8所述的半导体器件,其中所述一个或多个连接区域包括势垒层下方的第二连接区域,所述体电极与所述第二连接区域接触,所述第二连接区域的载流子受主浓度大于或等于所述第一区域的载流子受主浓度。The semiconductor device according to claim 8, wherein the one or more connection regions include a second connection region below the barrier layer, the body electrode is in contact with the second connection region, and the second connection region The carrier acceptor concentration is greater than or equal to the carrier acceptor concentration of the first region.
  10. 根据权利要求1所述的半导体器件,其中所述沟道层中在所述第一区域与所述第二区域相反一侧包括第三区域,其中所述第三区域非故意掺杂或载流子供体掺杂。The semiconductor device according to claim 1, wherein the channel layer includes a third region on an opposite side of the first region and the second region, wherein the third region is not intentionally doped or carries current. Sub-donor doping.
  11. 根据权利要求10所述的半导体器件,其中所述沟道层中所述第一区域与所述第三区域之间包括第四区域,所述第四区域的载流子受主浓度大于所述第三区域的载流子受主浓度并小于所述第一区域的载流子受主浓度。The semiconductor device according to claim 10, wherein a fourth region is included between the first region and the third region in the channel layer, and the carrier acceptor concentration of the fourth region is greater than the carrier acceptor concentration. The carrier acceptor concentration of the third region is smaller than the carrier acceptor concentration of the first region.
  12. 根据权利要求10所述的半导体器件,进一步包括第三电极,其位于所述沟道的所述第三区域对应的位置之上。The semiconductor device according to claim 10, further comprising a third electrode located on a position corresponding to the third region of the channel.
  13. 根据权利要求1所述的半导体器件,其中所述沟道层进一步包括包围所述第一电极的环绕区域,所述环绕区域的载流子受主浓度使得所述环绕区域中二维载流子气耗尽。The semiconductor device according to claim 1, wherein the channel layer further includes a surrounding region surrounding the first electrode, the carrier acceptor concentration of the surrounding region is such that two-dimensional carriers in the surrounding region Running out of energy.
  14. 根据权利要求10所述的半导体器件,进一步包括衬底与所述第三区域之间的成核层。The semiconductor device of claim 10, further comprising a nucleation layer between the substrate and the third region.
  15. 根据权利要求1所述的半导体器件,进一步包括蓝宝石或硅衬底或者包括蓝宝石或者硅的模板(template)。The semiconductor device according to claim 1, further comprising a sapphire or silicon substrate or a template including sapphire or silicon.
  16. 一种半导体器件的制造方法,包括:A method for manufacturing a semiconductor device, including:
    通过外延生长形成沟道层的一部分;A portion of the channel layer is formed by epitaxial growth;
    以在沟道层的所述外延生长部分为基础通过侧向外延生长形成沟道层的多个其他部分,所述多个其他部分至少包括所述沟道层的第一区域和所述沟道层的一个或多个连接区域;A plurality of other portions of the channel layer are formed by lateral epitaxial growth based on the epitaxial growth portion of the channel layer, and the plurality of other portions include at least a first region of the channel layer and the channel One or more connected areas of a layer;
    在所述沟道层上形成势垒层,其中在所述沟道层中靠近所述势垒层与所述沟道层之间的界面处形成二维载流子气;以及forming a barrier layer on the channel layer, wherein a two-dimensional carrier gas is formed in the channel layer near an interface between the barrier layer and the channel layer; and
    形成第一电极,其位于所述势垒层上方并覆盖,经配置以控制所述二维载流子气的连通或断开;其中所述第一电极覆盖所述沟道的所述第一区域对应的位置,所述第一区域的载流子受主浓度使得所述第一电极所述第一区域的二维载流子气耗尽。Forming a first electrode located above and covering the barrier layer and configured to control the connection or disconnection of the two-dimensional carrier gas; wherein the first electrode covers the first portion of the channel At a position corresponding to the region, the carrier acceptor concentration in the first region causes the two-dimensional carrier gas in the first region of the first electrode to be exhausted.
  17. 根据权利要求16所述的方法,进一步包括:移除所述沟道层上的垂直重叠的多个层。The method of claim 16, further comprising removing vertically overlapping layers on the channel layer.
  18. 根据权利要求16所述的方法,进一步包括:以离子注入方式形成载流子供主类型掺杂的第二区域,其中所述第二区域位于所述第一区域的一侧并与所述势垒层接触。The method of claim 16 , further comprising: forming a second region doped with a carrier donor type by ion implantation, wherein the second region is located on one side of the first region and is connected to the potential barrier. layer contact.
  19. 根据权利要求18所述的方法,其中所述离子注入在形成所述势垒层之前进行。The method of claim 18, wherein the ion implantation is performed before forming the barrier layer.
  20. 根据权利要求18所述的方法,其中所述离子注入在形成所述势垒层之后进行。The method of claim 18, wherein the ion implantation is performed after forming the barrier layer.
  21. 根据权利要求18所述的方法,其中所述离子注入在形成所述第一电极之后进行并以所述第一电极作为部分掩膜。The method of claim 18, wherein the ion implantation is performed after forming the first electrode and using the first electrode as a partial mask.
  22. 根据权利要求18所述的方法,进一步包括:形成体电极,其位于所述沟道层的侧面并与所述沟道层的第一区域电连接。The method of claim 18, further comprising forming a body electrode located on a side of the channel layer and electrically connected to the first region of the channel layer.
  23. 根据权利要求22所述的方法,进一步包括:移除与所述体电极相连的部分势垒层。The method of claim 22, further comprising removing a portion of the barrier layer connected to the body electrode.
  24. 根据权利要求22所述的方法,其中所述一个或多个连接区域包括第一连接区域,所述第一连接区域的载流子受主浓度小于所述第一区域的载流子受主浓度。The method of claim 22, wherein the one or more connection regions include a first connection region having a carrier acceptor concentration less than a carrier acceptor concentration of the first region. .
  25. 根据权利要求24所述的方法,其中所述一个或多个连接区域包括第二连接区域,所述体电极与所述第二连接区域接触,所述第二连接区域的载流子受主浓度大于或等于所述第二区域的载流子受主浓度。The method of claim 24, wherein the one or more connection regions comprise a second connection region, the body electrode is in contact with the second connection region, the carrier acceptor concentration of the second connection region Greater than or equal to the carrier acceptor concentration of the second region.
  26. 根据权利要求17所述的方法,其中通过垂直外延生长形成的所述沟 道层的所述部分包括第三区域,其中所述第三区域为未掺杂或非故意掺杂。The method of claim 17, wherein the portion of the channel layer formed by vertical epitaxial growth includes a third region, wherein the third region is undoped or unintentionally doped.
  27. 根据权利要求26所述的方法,其中通过侧向外延生长形成的沟道层包括所述第一区域与所述第三区域之间包括第四区域,所述第一区域的载流子受主浓度大于所述第四区域的载流子受主浓度。The method of claim 26, wherein the channel layer formed by lateral epitaxial growth includes a fourth region between the first region and the third region, and the carrier acceptor of the first region The concentration is greater than the carrier acceptor concentration in the fourth region.
  28. 根据权利要求18所述的方法,进一步包括:形成第二电极,其位于所述沟道的所述第二区域对应的位置之上。The method of claim 18 , further comprising forming a second electrode located on a position corresponding to the second region of the channel.
  29. 根据权利要求26所述的方法,进一步包括:形成第三电极,其位于所述沟道的所述第三区域对应的位置之上。The method of claim 26, further comprising forming a third electrode located on a position corresponding to the third region of the channel.
PCT/CN2022/102894 2022-06-30 2022-06-30 Semiconductor device and manufacturing method therefor WO2024000431A1 (en)

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