WO2018020726A1 - Method for pretreating biomass, and method for producing biomass fuel - Google Patents

Method for pretreating biomass, and method for producing biomass fuel Download PDF

Info

Publication number
WO2018020726A1
WO2018020726A1 PCT/JP2017/009528 JP2017009528W WO2018020726A1 WO 2018020726 A1 WO2018020726 A1 WO 2018020726A1 JP 2017009528 W JP2017009528 W JP 2017009528W WO 2018020726 A1 WO2018020726 A1 WO 2018020726A1
Authority
WO
WIPO (PCT)
Prior art keywords
biomass
water
mass
washing
empty fruit
Prior art date
Application number
PCT/JP2017/009528
Other languages
French (fr)
Japanese (ja)
Inventor
鈴木 崇幸
慶喜 辰巳
裕太 田原
靖▲訓▼ 田中
裕司 福田
Original Assignee
太平洋セメント株式会社
リマテックホールディングス株式会社
株式会社関西再資源ネットワーク
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 太平洋セメント株式会社, リマテックホールディングス株式会社, 株式会社関西再資源ネットワーク filed Critical 太平洋セメント株式会社
Priority to JP2017561013A priority Critical patent/JPWO2018020726A1/en
Publication of WO2018020726A1 publication Critical patent/WO2018020726A1/en

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L5/00Solid fuels
    • C10L5/40Solid fuels essentially based on materials of non-mineral origin
    • C10L5/44Solid fuels essentially based on materials of non-mineral origin on vegetable substances
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/30Fuel from waste, e.g. synthetic alcohol or diesel

Definitions

  • the present invention relates to a method for pretreatment when effectively using biomass containing an alkali metal as fuel, and a method for producing biomass fuel from biomass after pretreatment.
  • Biomass refers to biological organic resources that can be used as fuel, etc., excluding fossil fuels.
  • biomass contains a large amount of alkali metal
  • the alkali metal in the biomass causes a chemical reaction in the heating device to generate a low melting point material, and the generated low melting point material
  • the alkali metal in the biomass reacts with the silica sand that is the fluidized medium to generate a low melting point material, which is a fluidized bed. Hindering the flow.
  • the alkali metal content in the biomass used as fuel is desirably 0.2% by mass or less.
  • Patent Document 1 by applying pressure treatment to biomass containing alkali metal, cells in the biomass are destroyed to soften the biomass, and the softened biomass is washed with water, so that the alkali metal contained in the biomass is It is described that it is efficiently eluted in washing water.
  • Patent Document 1 can remove alkali metals from biomass containing alkali metals, it is particularly difficult to reduce the alkali metal content of empty fruit bunches to 0.2% by mass or less. There was room for improvement.
  • the present invention provides a biomass pretreatment method capable of efficiently removing alkali metals from an empty fruit bunch, and a biomass fuel production method using biomass obtained by the pretreatment method.
  • the purpose is to do.
  • the present invention provides a pretreatment method for biomass, which is a squeezing step of squeezing biomass containing alkali metal, a rinsing step of rinsing while giving physical impact to the squeezed biomass, and rinsing And a sprinkling cleaning step of sprinkling and cleaning the subsequent biomass after draining.
  • the biomass pretreatment method of the present invention first, in the pressing step, the biomass is squeezed to destroy plant cells in the biomass, and the moisture in the biomass is removed to 60% by mass or less.
  • the alkali metal in the biomass is removed from the biomass together with the squeezed compressed water, and further, the plant cells of the biomass are destroyed, so that the alkali metal is efficiently removed from the biomass in the next washing step. It becomes possible to do.
  • the biomass pretreatment method of the present invention in the next water washing step, the biomass is physically impacted, and further washed with water while destroying plant cells in the biomass. Thereby, the alkali metal in the biomass which has not been squeezed out in the squeezing step can be eluted in the washing water.
  • the physical impact in this water washing step may be continuous pressurization, but the time required for the water washing step can be minimized by applying momentary impact continuously.
  • the biomass after the water washing step is drained and then washed with water.
  • the alkali metal adhering to the biomass can be removed by watering and washing after draining.
  • the washing water sprayed into the biomass in the watering washing process has a small amount of dissolved alkali metal, it can be used for the washing water in the washing process.
  • the drainage process of the wash water after use can be abbreviate
  • the biomass may include a chlorine content.
  • chlorine content can be efficiently removed simultaneously with the alkali metal, and both the alkali metal content and the chlorine content of the biomass can be efficiently reduced.
  • the alkali metal dissolved in the washing water in the washing step or the washing water in the sprinkling washing step included in the plant cells of the biomass destroyed in the pressing step or the washing step Chlorine can be removed, and the removal rate of alkali metals and chlorine from biomass can be improved.
  • the biomass after the re-pressing step, the biomass may be sprayed again, and a final pressing step may be provided in which the biomass after the sprinkling cleaning is compressed again for the third time.
  • a final pressing step may be provided in which the biomass after the sprinkling cleaning is compressed again for the third time.
  • the present invention is a biomass fuel production method, characterized in that the biomass obtained by the biomass pretreatment method is dried, crushed and molded into a fuel. Thereby, biomass from which alkali metal and chlorine content have been sufficiently removed can be suitably used as fuel.
  • the biomass pretreatment method of the present invention comprises at least an empty fruit bunch squeezing step, a squeezed empty fruit bunch water washing step, and a water-washed empty fruit bunch watering washing step.
  • the empty fruit bunch to which the present invention is applied is a fruit which has been defruited from an oil palm fruit bunch and contains a large amount of potassium among alkali metals, and its content is 1.5 to 3.0% by mass.
  • the empty fruit bunches contain 65 to 90% by mass of water.
  • the empty fruit bunches are pressurized at the same time as the empty fruit bunches are destroyed, so the alkali metal contained in the empty fruit bunches is squeezed out together with moisture.
  • the empty fruit bunch is squeezed until the water content becomes 60% by mass or less.
  • the alkali metal content of the empty fruit bunches is reduced to 1.0 to 1.5% by mass.
  • the water washing step is a step of washing the empty fruit bunches while physically damaging the empty fruit bunches and destroying the plant cells of the empty fruit bunches.
  • the amount of washing water used in this washing step is preferably 2 with respect to 1 part by mass of empty fruit bunches to be washed from the viewpoint of efficiently removing alkali metals and the amount of washing water used.
  • dry base a dry mass basis
  • the washing water used in the washing step is preferably one having a high temperature from the viewpoint of efficiently removing alkali metals from the empty fruit bunch, and the washing water temperature is preferably 20 ° C. or more, more preferably 40 ° C. or more. It is. Although there is no upper limit to the temperature of the washing water from the viewpoint of alkali metal removal, from the viewpoint of fuel cost and the like, if it exceeds 80 ° C., the cost increases, which is not preferable.
  • the water sprinkling washing step is provided for removing the alkali metal adhering to the empty fruit bunch by draining the water after washing off the washing water adhering to the empty fruit bunch.
  • the washing water used in this sprinkling washing process uses water that does not contain alkali metals or chlorine.
  • Water draining in the sprinkling washing process may be performed by removing the attached moisture to the extent that it is possible to visually confirm that no large water droplets remain on the biomass by, for example, applying vibration to the biomass placed on the sieve.
  • the biomass fuel production method of the present invention is directed to the empty fruit bunch obtained by the biomass pretreatment method described above, and includes a drying step, a crushing step, and a molding step as shown in FIG.
  • the drying process was obtained by drying the empty fruit bunches obtained by the above pretreatment method, improving the working efficiency of the subsequent crushing process and molding process, and homogenizing the quality of the obtained biomass fuel. It is a process for suppressing the quality change by the moisture of biomass fuel.
  • the water content of the empty fruit bunches is set to 20% by mass or less.
  • the crushing process is a process for crushing the empty fruit bunch after the drying treatment to improve the work efficiency of the subsequent molding process.
  • the empty fruit bunch after the drying step has a long fiber length of 40 to 80 mm, and is crushed to preferably 20 mm or less, more preferably 10 mm or less.
  • the crushing process may be omitted.
  • molding process is a process which uses the empty fruit bun supplied from the crushing process as a molded object.
  • a biomass fuel having a bulk density of 0.50 kg / L or more, a compressive strength of 1.5 N / mm 2 or more, and a calorie of 3800 kcal / kg or more can be obtained.
  • the molded body is heated by heat from the press device and the moisture is evaporated, so that the moisture content of the obtained biomass fuel is 5 to 15% by mass.
  • the palm fats and oils byproduced at the said pressing process can be mixed with biomass, and can be utilized as a shaping
  • FIG. 2 shows an example of an apparatus for continuously performing a biomass pretreatment method and a biomass fuel production method according to the present invention.
  • This biomass fuel conversion apparatus 1 includes a hopper 2 that receives empty fruit bunches e1, A squeezing machine 3 that squeezes the empty fruit bun e1 discharged from the hopper 2, a water washing apparatus 4 that performs water washing while giving a physical impact to the empty fruit bun e2 discharged from the squeezing machine 3, and a rinsing water W1 , A vibrating sieve 6 for separating the mixture M of empty fruit buns e3 and waste water washing water W2 discharged from the washing apparatus 4 into empty fruit bunches e3 and waste water washing water W2, and a vibrating sieve 6
  • the waste water washing water W2 that has passed through the squeezed water and the oil / water separator 7 that separates the squeezed water SW1 discharged from the squeezing machine 3 into the water W3 and the oil / fat O1, and the vibration sieve 6 are
  • Vibrating sieve 8 to which upper empty fruit bun e3 is supplied, and vibrating sieve A washing water addition device 9 for adding washing water W4 for sprinkling washing the empty fruit buns e3 on the sieve, a waste washing water tank 10 for storing the waste washing water W5 that has passed through the vibrating sieve 8, and a waste washing water tank 10
  • a liquid pump 11 for sending the waste washing water W5 stored in the washing water adding device 5 to the washing water adding device 5, a squeezing machine 12 for squeezing the empty fruit bun e4 discharged from the vibrating sieve 8, and a squeezing machine 12
  • a dryer 13 for drying the empty fruit bun e5 a crusher 14 for crushing the empty fruit bun e6 discharged from the dryer 13, and a molding machine 15 for molding the empty fruit bun e7 discharged from the crusher 14.
  • waste water W3 discharged from the oil / water separator 7, the waste washing water W5 discharged from the vibrating screen 8, and the compressed water SW2 discharged from the press 12 are subjected to waste water treatment to obtain an appropriate waste water W6.
  • Oil separated by the treatment device 16 and the oil / water separator 7 Comprising oil feed pump 17 for sending the partial O1 to molding machine 15.
  • the empty bunches e1 are received by the hopper 2 and the empty bunches e1 are appropriately supplied from the hopper 2 to the pressing machine 3.
  • the empty fruit bun e1 has an alkali metal content of 1.5 to 3.0% by mass and a chlorine content of 0.3 to 0.8% by mass.
  • the pressing machine 3 is equipped to pressurize and simultaneously press the alkali cell contained in the plant cell of the empty fruit bun e1 together with moisture, destroying the plant cell of the empty fruit bun e1.
  • the press machine 3 is not particularly limited as long as it can squeeze the moisture content of the empty fruit bun e2 after squeezing to 60% by mass or less, and is a hydraulic press machine (vertical type, horizontal type), uniaxial press.
  • General-purpose devices such as a machine (screw type) and a twin screw press (extruder) can be used.
  • the washing water enters the broken plant cells and remains without being removed. Can be dissolved in washing water and removed.
  • the alkali metal content of the empty fruit bun e2 is: Since it is proportional to the residual moisture content of the empty fruit bunches e2, the residual moisture content can be used as an index of the alkali metal content. Furthermore, the residual moisture content of the empty fruit bunches e2 also serves as an index of the degree of destruction of the plant cells in the empty fruit bunches e1 by the press 3, and the smaller the residual moisture content, the more the destroyed plant cells.
  • the residual moisture content of the empty fruit bunches e2 is preferably 60% by mass or less, more preferably 55% by mass or less, and particularly preferably 50% by mass or less from the viewpoints of both alkali metal content and plant cell destruction. If the residual moisture content of the empty fruit bun e2 is 60% by mass or less, at least the water washing step by the water washing device 4 and the water spray washing step by the vibration sieve 6, the vibration sieve 8, and the washing water addition device 9 are performed as subsequent steps. By passing, an empty fruit bunch with an alkali metal content of 0.2% by mass or less can be obtained.
  • the empty fruit bun e2 having a residual water content of 60% by mass has an alkali metal content of 1.0% to 1.5% by mass and a chlorine content of 0.2 to 0.6% by mass.
  • the compressed water SW1 by the pressing machine 3 is sent to the oil / water separator 7 that separates the compressed water SW1 into the water W3 and the fat and oil content O1.
  • the oil / water separator 7 can use an oil / water separator as an oil / water separator, but it is more preferable to use a centrifugal deoiler by high-speed centrifugation in order to clean the water W3 discharged out of the system after the waste water treatment. .
  • the water washing apparatus 4 is provided to wash the empty fruit bun e2 while applying physical shock to the empty fruit bun e2 and destroying the plant cells in the empty fruit bun e2.
  • the water washing device 4 includes a rotating device (not shown) that is configured in a cylindrical shape and rotates in the axial direction, and an impact medium (not shown) that applies a physical impact to the empty fruit bunch e2 in the rotating device.
  • the impact medium for example, a rod-shaped member or a spherical member can be used.
  • a physical impact may be given to the empty fruit bun e2 from the inner surface of the rotating device by stirring only the empty fruit bun e2 in the rotating device without providing such an impact medium. .
  • a shaft provided with a paddle may be provided inside the cylindrical device, and the paddle may crush the empty fruit bunches e2 by rotating the shaft.
  • a desalting separator, a wet trommel, a paddle mixer, etc. can be used for the water washing apparatus 4.
  • the desalt separator is a drum-like container having a lifter on the inner surface that rotates about an axis extending in the horizontal direction or an axis slightly inclined from the horizontal direction, and is movably accommodated in the container. It is a device that has both the functions of a drum washer and a rod mill, and has the function of both the weight of the iron bar and the destruction of plant cells in the empty fruit bunch by the impact of the iron bar that falls after being lifted by the lifter. The empty fruit bunches can be efficiently crushed by the stirring effect of the rotation of the container.
  • the washing water W1 used in the washing step is used for dissolving and removing the alkali metal contained in the empty fruit bunch e2, water containing no alkali metal is most preferable.
  • the alkali metal content of the washing water W1 may be 0.15% by mass or less. Therefore, from the viewpoint of suppressing the wastewater treatment amount in the wastewater treatment device 16, the waste washing water W5 in the next watering washing process can be used as the washing water W1.
  • alkali metal content of waste washing water W5 is 0.02 mass% or less.
  • the amount of washing water W1 used is preferably 2 to 13 parts by weight (3 to 20 parts by weight on a dry base) with respect to 1 part by weight of the empty fruit bunches (e2) supplied to the washing apparatus 4. More preferably, it is 3 to 5 parts by mass (5 to 8 parts by mass on a dry basis).
  • the rinsing water addition device 5 that supplies the rinsing water W1 to the rinsing device 4 includes at least a container portion and a faucet for storing the rinsing water W1.
  • the use amount of the impact medium in the water washing apparatus 4 is substantially the same as the length of the sample chamber of the water washing apparatus 4 with respect to the volume Am 3 of the sample chamber of the water washing apparatus 4, It is preferable to use 4 to 10 rod-shaped members having a diameter of 0.015A to 0.04Am 3 , more preferably 5 to 8.
  • a member having a diameter of 25 mm or more is preferably used at a filling rate of 7 to 15%.
  • the empty fruit bunch e3 washed with water is supplied to the vibrating sieve 6 as a mixture M with the waste water washing water W2.
  • the mixture M is separated into empty fruit buns e3 (on the sieve) and waste water washing water W2 (under the sieve) by draining in the vibrating sieve 6.
  • the empty fruit bun e3 on the sieve is supplied to the vibrating sieve 8 connected from the vibrating sieve 6.
  • the washing water W4 supplied from the washing water addition device 9 is sprinkled into the empty fruit bun e3.
  • the washing water W4 used in this watering washing step has an alkali metal content of 0.015% by mass or less, and the amount of watering of the washing water W4 is 1 mass part of empty fruit bunch (e3).
  • the amount is preferably 2 to 12 parts by mass (3 to 20 parts by mass on a dry base), and more preferably 3 to 5 parts by mass (5 to 8 parts by mass on a dry base).
  • the alkali metal content of the empty fruit bun e4 supplied from the sprinkling washing process by the vibrating sieve 6, the vibrating sieve 8, and the washing water addition device 9 is 0.2 mass% or less, and the chlorine content is 0.1 mass. % Or less.
  • the mesh size of the vibrating sieve 6 and the vibrating sieve 8 is preferably 4 mm or less and more preferably 2.8 mm or less in order to recover the empty fruit bunches e3 or empty fruit bunches e4. Further, the vibrating sieve 6 and the vibrating sieve 8 connected to each other can be used to remove the empty fruit bunch e3, and if the empty fruit batter e3 can be sprinkled and washed to obtain the empty fruit batter e4, the vibration of one machine can be obtained.
  • the empty fruit bunches e3 may be drained on the upstream side using a sieve, and the empty fruit bunches e3 may be washed with water on the downstream side.
  • Waste water washing water W2 separated by the vibrating sieve 6 is sent to the oil / water separator 7 and separated into the water W3 and the oil / fat content O1 together with the compressed water SW1 from the pressing machine 3.
  • the liquid pump 11 is not particularly limited as long as it is a liquid pump, and a general-purpose device such as a spiral pump or a piston pump can be used.
  • FIG. 12 shows an embodiment including a re-pressing step according to FIG.
  • the pressing machine 12 is provided to pressurize the empty fruit bun e4 and squeeze out the washing water contained in the empty fruit bun e4.
  • the press 12 is not particularly limited as long as it can squeeze the moisture content of the empty fruit bun e5 after pressing to 70% by mass or less, and is the same hydraulic press as the press 3 (vertical type, horizontal type), uniaxial General-purpose devices such as a press (screw type) and a biaxial press (extruder) can be used.
  • the alkali fruit content of empty fruit bun e5 whose water content became 70% by mass or less by this press 12 is 0.1% by mass or less, and the chlorine content is 0.05% by mass or less.
  • the compressed water SW2 discharged from the press machine 12 is supplied to the waste water treatment device 16.
  • the water W3, waste washing water W5, and compressed water SW2 supplied to the waste water treatment device 16 are discharged out of the system as waste water W6 after appropriate waste water treatment. Thereby, waste water treatment can be performed collectively in one place in the waste water treatment device 16.
  • the water W3, the waste washing water W5 and the compressed water SW2 have high BOD (biological oxygen demand), COD (chemical oxygen demand), and SS (suspension material), so the waste water treatment device 16 It is preferable to use a sedimentation tank or an activated sludge tank (aeration tank).
  • the empty fruit bun e5 supplied from the pressing machine 12 is dried by the dryer 13 so that the water content is preferably 20% by mass or less, more preferably 17% by mass or less.
  • the type of the dryer is not particularly limited, but a rotary dryer capable of continuous operation is optimal. Further, if the environment such as temperature and humidity is prepared, it is possible to dry the empty fruit bun e5 to a moisture content of 20% by mass or less even by sun drying.
  • the empty fruit bunches e6 having a long fiber length of 40 to 80 mm dried by the dryer 13 are supplied to the crusher 14 to become empty fruit bunches e7 having a long fiber length of 20 mm or less.
  • general equipment such as a uniaxial or biaxial crusher can be used. Note that this crushing step may be omitted if molding is possible even in the empty fruit bunch e6.
  • the empty fruit bun e7 crushed by the crusher 14 becomes pellets (biomass fuel) having a bulk density of 0.50 kg / L or more by the molding machine 15.
  • the pellets obtained in this molding step have a crushing strength of 1.5 N / mm 2 or more and a heat quantity of 3800 kcal / kg or more.
  • the bulk density is the test method specified in JIS Z 7302-9 “Waste Solidified Fuel – Part 9: Bulk Density Test Method”, and the crushing strength is JIS Z 8841 “Granulated Product—Strength Test Method”.
  • the amount of heat in the test method specified in 1 is a measured value obtained by a test based on the test method specified in JIS Z 7302-2 “Waste Solidified Fuel—Part 2: Calorific Value Test Method”.
  • the oil and fat content O1 obtained by the oil / water separator 7 may be used as a molding aid in consideration of the alkali metal content of the oil and fat content O1. Since the fat and oil component O1 has a calorie, it also has an effect of increasing the calorie of the pellet (biomass fuel).
  • the sludge-like fat and oil component O1 is sent to the molding machine 15 by the oil feed pump 17.
  • the size of the pellet can be appropriately determined in consideration of transportation efficiency and handling properties.
  • the molded body can be used as a solid fuel in a CFB (circulating fluidized bed) boiler device or the like for power generation, or can be used as a coal substitute fuel in a cement baking device or the like.
  • Table 1 The potassium content shown in Table 1 is the result of measuring the solution obtained by completely dissolving the sample with an acid by ICP emission spectroscopic analysis, and the chlorine content is JISJZ 7302-6 “Disposal This is a test result obtained in conformity with the test method of “Solid Solid Fuel—Part 6: Total Chlorine Test Method”.
  • Table 1 the values without parentheses in the potassium or chlorine removal rate column indicate the total removal rate (% by mass) up to each step, and the values in parentheses indicate the removal rate (% by mass) from the previous step. Yes.
  • Table 1 shows potassium content and chlorine for each empty fruit bunch after untreated (e1), pressing step (e2), washing step (e3), sprinkling washing step (e4) and re-pressing step (e5).
  • the content is shown.
  • the sprinkling washing step (e4) and the re-pressing step (e5) correspond to examples of the present invention.
  • the pressing step in Table 1 relates to empty fruit bunches (e2) that have been compressed to 56% by mass of water that was 70% by mass in the untreated (e1), and 44% of potassium and chlorine by this step 33% of this is removed.
  • the potassium content in the empty fruit bunches (e2) is not reduced to the extent that it can be used as fuel.
  • the water washing process of Table 1 has an empty fruit bunch (e2) after the above-mentioned pressing process, the weight ratio of empty fruit bunch / wash water is 1/7, and is 0.02 times the sample chamber of the washing apparatus 4 as an impact medium.
  • This relates to empty fruit bunches (e3) obtained by stirring for 10 minutes using six rod-shaped members having a volume, and 66% of potassium from empty fruit bunches (e2) by this step. And 60% of chlorine is removed, and the total removal rate from untreated (e1) reaches 81% for potassium and 73% for chlorine.
  • the potassium content in the empty fruit bunches (e3) has not yet been reduced to the extent that it can be used as fuel.
  • the sprinkling washing process of Table 1 corresponds to an embodiment of the present invention, and after emptying the empty fruit bunches (e3), the empty fruit bunches / washing water weight ratio is 1/7 after draining.
  • the empty fruit bunch (e4) obtained in this way, 51% of potassium from the empty fruit bunch (e3) by this process. And 54% of chlorine is removed, and the total removal rate from untreated (e1) reaches 91% for potassium and 88% for chlorine.
  • the amount of potassium in the empty fruit bunches (e4) is 0.17% by mass, which is lower than the standard value of 0.2% by mass, and can be used as biomass fuel.
  • the re-pressing process of Table 1 is one of the embodiments of the present invention described above, and the water content that was 76% by mass in the empty fruit bunches (e4) after the watering washing process is compressed to 70% by mass.
  • the amount of potassium in the empty fruit bunches (e5) can be reduced to 0.09% by mass, which is half the reference value of 0.2% by mass.
  • the amount of alkali in the empty fruit bunch of oil palm can be efficiently removed to 0.2% by mass or less.
  • chlorine can also be removed with the removal rate equivalent to an alkali.
  • alkali metals can be removed from biomass other than oil palm empty fruit bunches as well as oil palm empty fruit bunches.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Processing Of Solid Wastes (AREA)
  • Solid Fuels And Fuel-Associated Substances (AREA)

Abstract

[Problem] To remove an alkali metal from a biomass with high efficiency to promote the effective utilization of the biomass as a biomass fuel. [Solution] A biomass containing an alkali metal and a chlorine content, such as an oil palm empty fruit bunch, is squeezed, and is then washed with water while applying a physical impact on the biomass. By squeezing the biomass to disrupt plant cells in the biomass and then washing the biomass with water while applying a physical impact on the biomass, it becomes possible to remove the alkali metal from the softened biomass with high efficiency. Subsequently, the biomass that has been washed with water is drained and is then washed by water spraying. This washing by water spraying enables the reduction of the amount of the alkali metal remaining in the biomass to 0.2% by mass or less. The biomass in which the content of the alkali metal has been reduced to 0.2% by mass or less is dried, crushed and then shaped to produce a good-quality biomass fuel having a reduced alkali metal content.

Description

バイオマスの前処理方法及びバイオマス燃料製造方法Biomass pretreatment method and biomass fuel production method
 本発明は、アルカリ金属を含むバイオマスを燃料として有効利用するにあたって前処理する方法、及び前処理後のバイオマスからバイオマス燃料を製造する方法に関する。 The present invention relates to a method for pretreatment when effectively using biomass containing an alkali metal as fuel, and a method for producing biomass fuel from biomass after pretreatment.
 将来的に石油等の化石燃料が枯渇するおそれがあることなどに鑑み、近年ではバイオマスを燃料として有効利用することを促進する試みがなされている。尚、バイオマスとは、燃料等として利用可能な生物由来の有機質資源であって化石燃料を除くものをいう。 Considering the possibility of depleting fossil fuels such as oil in the future, attempts have recently been made to promote effective use of biomass as fuel. Biomass refers to biological organic resources that can be used as fuel, etc., excluding fossil fuels.
 ところで、バイオマスはアルカリ金属を多量に含むため、バイオマスをそのまま加熱装置に燃料として供給すると、バイオマス中のアルカリ金属が加熱装置内で化学反応を起こして低融点物質を生成させ、生成した低融点物質が加熱装置の運転トラブルを引き起こすおそれがある。 By the way, since biomass contains a large amount of alkali metal, when biomass is supplied as it is to a heating device, the alkali metal in the biomass causes a chemical reaction in the heating device to generate a low melting point material, and the generated low melting point material However, there is a risk of causing operating troubles in the heating device.
 尚、加熱装置の運転トラブルとしては、例えば、バイオマスを流動層式加熱装置に燃料として供給すると、バイオマス中のアルカリ金属が流動媒体である珪砂と反応して低融点物質を生じさせ、これが流動層の流れを妨げることが挙げられる。 In addition, as an operation trouble of the heating device, for example, when biomass is supplied as a fuel to the fluidized bed type heating device, the alkali metal in the biomass reacts with the silica sand that is the fluidized medium to generate a low melting point material, which is a fluidized bed. Hindering the flow.
 このようなトラブルを生じさせないため、燃料として利用されるバイオマス中のアルカリ金属含有量は、0.2質量%以下であることが望まれる。 In order not to cause such troubles, the alkali metal content in the biomass used as fuel is desirably 0.2% by mass or less.
 しかし、バイオマスの中でも特に植物細胞を有するものは硬く、このようなバイオマスを水洗してもバイオマス中のアルカリ金属を水洗水に効率よく溶出させることができないため、バイオマスからアルカリ金属を除去するのは困難であった。そのため、バイオマスを燃料として有効利用するのは容易ではなかった。 However, among biomass, those having plant cells are particularly hard, and even when such biomass is washed with water, the alkali metals in the biomass cannot be efficiently eluted into the washing water. It was difficult. Therefore, it is not easy to effectively use biomass as fuel.
 この点は、特にパーム油産業において問題視されている。アブラヤシの果実の果肉や種子からはパーム油と呼ばれる油脂が採れ、今日ではパーム油は食品や洗剤等の様々なものに有効に利用されている。一方、パーム油の生産に伴う副産物としてアブラヤシの空果房(以下、「空果房」という。)が多量に発生する。この空果房は多量のアルカリ金属を含むと共に植物細胞を有するため、空果房を水洗しても多量のアルカリ金属が空果房に残留する。そのため、空果房は有効利用が難しく、パーム油生産地域でその多くが廃棄、放置され、環境汚染が深刻になっていた。 This point is regarded as a problem especially in the palm oil industry. Oils and oils called palm oil can be obtained from the fruit pulp and seeds of oil palm. Today, palm oil is effectively used in various foods and detergents. On the other hand, a large amount of oil palm empty fruit bunches (hereinafter referred to as “empty fruit bunches”) is produced as a by-product of palm oil production. Since this empty fruit bunch contains a large amount of alkali metal and has plant cells, a large quantity of alkali metal remains in the empty fruit bunch even if the empty fruit bunch is washed with water. Therefore, empty fruit bunches are difficult to use effectively, and many of them are discarded and left in the palm oil production area, and environmental pollution has become serious.
 そこで、特許文献1には、アルカリ金属を含むバイオマスを加圧処理することで、バイオマス中の細胞を破壊してバイオマスを軟化させ、軟化したバイオマスを水洗することで、バイオマスに含まれるアルカリ金属を効率よく水洗水に溶出させることが記載されている。 Therefore, in Patent Document 1, by applying pressure treatment to biomass containing alkali metal, cells in the biomass are destroyed to soften the biomass, and the softened biomass is washed with water, so that the alkali metal contained in the biomass is It is described that it is efficiently eluted in washing water.
日本特開2010-270320号公報Japanese Unexamined Patent Publication No. 2010-270320
 しかし、上記特許文献1に記載の技術は、アルカリ金属を含むバイオマスからアルカリ金属を除去することができるものの、特に、空果房のアルカリ金属含有量を0.2質量%以下にするのは困難であり、改善の余地があった。 However, although the technique described in Patent Document 1 can remove alkali metals from biomass containing alkali metals, it is particularly difficult to reduce the alkali metal content of empty fruit bunches to 0.2% by mass or less. There was room for improvement.
 そこで、本発明は、バイオマス、特に、空果房から効率よくアルカリ金属を除去することができるバイオマスの前処理方法、及び、その前処理方法で得られたバイオマスを使ったバイオマス燃料製造方法を提供することを目的とする。 Therefore, the present invention provides a biomass pretreatment method capable of efficiently removing alkali metals from an empty fruit bunch, and a biomass fuel production method using biomass obtained by the pretreatment method. The purpose is to do.
上記目的を達成するため、本発明は、バイオマスの前処理方法であって、アルカリ金属を含むバイオマスを圧搾する圧搾工程と、圧搾後のバイオマスに物理的衝撃を与えながら水洗する水洗工程と、水洗後のバイオマスを水切りした後に散水洗浄する散水洗浄工程とを備えることを特徴とする。 In order to achieve the above object, the present invention provides a pretreatment method for biomass, which is a squeezing step of squeezing biomass containing alkali metal, a rinsing step of rinsing while giving physical impact to the squeezed biomass, and rinsing And a sprinkling cleaning step of sprinkling and cleaning the subsequent biomass after draining.
 本発明のバイオマスの前処理方法では、はじめに、圧搾工程においてバイオマスを圧搾してバイオマス中の植物細胞を破壊すると共に、バイオマス中の水分を60質量%以下にまで除去する。この圧搾工程により、バイオマス中のアルカリ金属が、搾り出された圧搾水と共にバイオマスから除去され、さらに、バイオマスの植物細胞が破壊されることによって、次の水洗工程においてアルカリ金属を効率よくバイオマスから除去することが可能になる。 In the biomass pretreatment method of the present invention, first, in the pressing step, the biomass is squeezed to destroy plant cells in the biomass, and the moisture in the biomass is removed to 60% by mass or less. By this squeezing process, the alkali metal in the biomass is removed from the biomass together with the squeezed compressed water, and further, the plant cells of the biomass are destroyed, so that the alkali metal is efficiently removed from the biomass in the next washing step. It becomes possible to do.
 本発明のバイオマスの前処理方法では、次の水洗工程において、バイオマスに物理的衝撃を与え、さらにバイオマス中の植物細胞を破壊しながら水洗する。これにより、前記圧搾工程では搾り出されなかったバイオマス中のアルカリ金属を水洗水中に溶出させることができる。 In the biomass pretreatment method of the present invention, in the next water washing step, the biomass is physically impacted, and further washed with water while destroying plant cells in the biomass. Thereby, the alkali metal in the biomass which has not been squeezed out in the squeezing step can be eluted in the washing water.
 この水洗工程における物理的衝撃は、継続的な加圧でもよいが、瞬間的な衝撃を連続して加えることで、水洗工程に要する時間を必要最小限に抑えることができる。 The physical impact in this water washing step may be continuous pressurization, but the time required for the water washing step can be minimized by applying momentary impact continuously.
 次いで、本発明のバイオマスの前処理方法では、散水洗浄工程において、前記水洗工程後のバイオマスを水切りした後に散水洗浄する。この水切り後の散水洗浄により、バイオマスに付着しているアルカリ金属を除去することができる。 Next, in the biomass pretreatment method of the present invention, in the watering washing step, the biomass after the water washing step is drained and then washed with water. The alkali metal adhering to the biomass can be removed by watering and washing after draining.
 また、散水洗浄工程でバイオマスに散水された洗浄水は、溶解しているアルカリ金属量が少ないことから、前記水洗工程の水洗水に利用することができる。これにより、本発明の実施に必要となる水量を低減すると共に、使用後の洗浄水の排水処理を省略することができる。 In addition, since the washing water sprayed into the biomass in the watering washing process has a small amount of dissolved alkali metal, it can be used for the washing water in the washing process. Thereby, while reducing the amount of water required for implementation of this invention, the drainage process of the wash water after use can be abbreviate | omitted.
 上記バイオマスの前処理方法において、前記バイオマスを、塩素分をも含むものとすることができる。これにより、アルカリ金属と同時に塩素分をも効率よく除去することができ、バイオマスのアルカリ金属含有量と塩素含有量との両方を効率よく低減することができる。 In the biomass pretreatment method, the biomass may include a chlorine content. Thereby, chlorine content can be efficiently removed simultaneously with the alkali metal, and both the alkali metal content and the chlorine content of the biomass can be efficiently reduced.
 また、本発明では、前記散水洗浄工程の後に、バイオマスを再び圧搾する再圧搾工程を備えてもよい。この再圧搾工程によって、前記圧搾工程又は前記水洗工程において破壊されたバイオマスの植物細胞に内包されている前記水洗工程での水洗水又は前記散水洗浄工程における洗浄水に、溶解しているアルカリ金属や塩素分を除去することができ、バイオマスからのアルカリ金属や塩素分の除去率を向上させることができる。 Moreover, in this invention, you may provide the re-pressing process which squeezes biomass again after the said watering washing | cleaning process. By this re-pressing step, the alkali metal dissolved in the washing water in the washing step or the washing water in the sprinkling washing step included in the plant cells of the biomass destroyed in the pressing step or the washing step Chlorine can be removed, and the removal rate of alkali metals and chlorine from biomass can be improved.
 さらに、本発明では、前記再圧搾工程の後に、バイオマスを再度散水洗浄し、該再度散水洗浄後のバイオマスに第3回目の圧搾を行う最終圧搾工程を備えてもよい。これにより、バイオマスに付着しているアルカリ金属や塩素分を十分に除去すると共に、破壊された植物細胞内等のバイオマスの内部に残留する微量のアルカリ金属や塩素分をも除去することができる。 Furthermore, in the present invention, after the re-pressing step, the biomass may be sprayed again, and a final pressing step may be provided in which the biomass after the sprinkling cleaning is compressed again for the third time. Thereby, while fully removing the alkali metal and chlorine which are adhering to biomass, the trace amount alkali metal and chlorine which remain | survived inside biomass, such as in the destroyed plant cell, can also be removed.
 また、本発明は、バイオマス燃料製造方法であって、前記バイオマスの前処理方法により得られたバイオマスを、乾燥、破砕及び成型して燃料化することを特徴とする。これにより、アルカリ金属や塩素分が充分に除去されたバイオマスを燃料として好適に用いることができる。 Further, the present invention is a biomass fuel production method, characterized in that the biomass obtained by the biomass pretreatment method is dried, crushed and molded into a fuel. Thereby, biomass from which alkali metal and chlorine content have been sufficiently removed can be suitably used as fuel.
 以上のように、本発明によれば、バイオマスから効率よくアルカリ金属を除去し、バイオマスの燃料としての有効利用を促進することができる。 As described above, according to the present invention, it is possible to efficiently remove alkali metals from biomass and promote effective use of biomass as fuel.
本発明に係るバイオマスの前処理方法及びバイオマス燃料製造方法を説明するためのフローチャートである。It is a flowchart for demonstrating the pre-processing method of biomass and the biomass fuel manufacturing method which concern on this invention. 本発明に係るバイオマスの前処理方法及びバイオマス燃料製造方法を実施する装置の一例を示す全体構成図である。It is a whole block diagram which shows an example of the apparatus which implements the biomass pre-processing method and biomass fuel manufacturing method which concern on this invention.
 次に、本発明を実施するための形態について、詳細に説明する。尚、以下の説明においては、アルカリ金属を含むバイオマスとして、アブラヤシの空果房を前処理及び燃料化する場合を例にとって説明する。 Next, an embodiment for carrying out the present invention will be described in detail. In addition, in the following description, the case where the empty fruit bunch of oil palm is pre-processed and made into fuel is demonstrated as an example as biomass containing an alkali metal.
 本発明のバイオマスの前処理方法は、図1に示すように、少なくとも、空果房の圧搾工程、圧搾された空果房の水洗工程、及び水洗された空果房の散水洗浄工程を備える。 As shown in FIG. 1, the biomass pretreatment method of the present invention comprises at least an empty fruit bunch squeezing step, a squeezed empty fruit bunch water washing step, and a water-washed empty fruit bunch watering washing step.
 本発明が適用される空果房は、アブラヤシ果房から果実を脱果したもので、アルカリ金属の中でも特にカリウムを多く含み、その含有量は1.5~3.0質量%である。また、この空果房は、65~90質量%の水分を含んでいる。 The empty fruit bunch to which the present invention is applied is a fruit which has been defruited from an oil palm fruit bunch and contains a large amount of potassium among alkali metals, and its content is 1.5 to 3.0% by mass. The empty fruit bunches contain 65 to 90% by mass of water.
 空果房の圧搾工程では、空果房の植物細胞を破壊すると同時に空果房を加圧するので、空果房の植物細胞内に含まれていたアルカリ金属を水分と共に搾り出す。この圧搾工程では、空果房の水分量を60質量%以下になるまで圧搾する。この圧搾工程において、空果房のアルカリ金属含有量は1.0~1.5質量%まで減少する。 In the squeezing process of empty fruit bunches, the empty fruit bunches are pressurized at the same time as the empty fruit bunches are destroyed, so the alkali metal contained in the empty fruit bunches is squeezed out together with moisture. In this pressing step, the empty fruit bunch is squeezed until the water content becomes 60% by mass or less. In this pressing step, the alkali metal content of the empty fruit bunches is reduced to 1.0 to 1.5% by mass.
 水洗工程は、空果房に物理的衝撃を与えて空果房の植物細胞を破壊しながら空果房を水洗する工程である。この水洗工程で使用する洗浄水の量は、アルカリ金属を効率的に除去する観点及び洗浄水の使用量を抑制する観点から、洗浄対象である空果房1質量部に対して、好ましくは2~13質量部(乾燥質量基準での空果房1質量部に対して(以下、「ドライベース」という。)3~20質量部)であり、より好ましくは3~5質量部(ドライベースで5~8質量部)である。 The water washing step is a step of washing the empty fruit bunches while physically damaging the empty fruit bunches and destroying the plant cells of the empty fruit bunches. The amount of washing water used in this washing step is preferably 2 with respect to 1 part by mass of empty fruit bunches to be washed from the viewpoint of efficiently removing alkali metals and the amount of washing water used. To 13 parts by mass (3 to 20 parts by mass with respect to 1 part by mass of empty fruit buns on a dry mass basis (hereinafter referred to as “dry base”)), more preferably 3 to 5 parts by mass (in terms of dry base). 5 to 8 parts by mass).
 また、水洗工程で使用する洗浄水は、空果房から効率的にアルカリ金属を除去する観点から温度の高いものが好ましく、洗浄水の温度は、好ましくは20℃以上、より好ましくは40℃以上である。アルカリ金属の除去の観点からは洗浄水の温度に上限はないが、燃料コスト等の観点から、80℃を超えるとコストが増加してしまうので好ましくない。 The washing water used in the washing step is preferably one having a high temperature from the viewpoint of efficiently removing alkali metals from the empty fruit bunch, and the washing water temperature is preferably 20 ° C. or more, more preferably 40 ° C. or more. It is. Although there is no upper limit to the temperature of the washing water from the viewpoint of alkali metal removal, from the viewpoint of fuel cost and the like, if it exceeds 80 ° C., the cost increases, which is not preferable.
 この水洗工程を経ることによって、空果房のアルカリ金属含有量は0.3~0.8質量%まで減少する。 Through this washing step, the alkali metal content of the empty fruit bunches is reduced to 0.3 to 0.8% by mass.
 散水洗浄工程は、空果房に付着している水洗水等を水切りした後に散水洗浄して、空果房に付着しているアルカリ金属を除去するために備えられる。この散水洗浄工程で使用する洗浄水には、アルカリ金属や塩素分を含まない水を使用する。 The water sprinkling washing step is provided for removing the alkali metal adhering to the empty fruit bunch by draining the water after washing off the washing water adhering to the empty fruit bunch. The washing water used in this sprinkling washing process uses water that does not contain alkali metals or chlorine.
 散水洗浄工程での水切りは、篩に載せたバイオマスに振動を加えるなどして、バイオマスに大きな水滴が残存しないことを目視で確認できる程度に、バイオマスの付着水分を取り除けばよい。 Water draining in the sprinkling washing process may be performed by removing the attached moisture to the extent that it is possible to visually confirm that no large water droplets remain on the biomass by, for example, applying vibration to the biomass placed on the sieve.
 水切り後の散水洗浄では、空果房の質量1質量部に対して、2~12質量部(ドライベースで3~20質量部)の洗浄水を散水する。この散水洗浄工程を経ることによって、空果房のアルカリ金属含有量は0.2質量%以下まで減少する。 In sprinkling washing after draining, 2 to 12 parts by weight (3 to 20 parts by weight on a dry base) of washing water is sprinkled on 1 part by weight of empty fruit bunch. By passing through this sprinkling washing step, the alkali metal content of the empty fruit bunches is reduced to 0.2% by mass or less.
 さらに、本発明のバイオマス燃料製造方法は、上記のバイオマスの前処理方法で得られた空果房を対象とし、図1に示すように、乾燥工程、破砕工程及び成型工程からなる。 Furthermore, the biomass fuel production method of the present invention is directed to the empty fruit bunch obtained by the biomass pretreatment method described above, and includes a drying step, a crushing step, and a molding step as shown in FIG.
 乾燥工程は、上記の前処理方法で得られた空果房を乾燥させることで、後段の破砕工程及び成型工程の作業効率を向上させ、得られるバイオマス燃料の品質を均斉化し、さらに得られたバイオマス燃料の湿分による品質変化を抑制するための工程である。この乾燥工程では、空果房の水分量を20質量%以下とする。 The drying process was obtained by drying the empty fruit bunches obtained by the above pretreatment method, improving the working efficiency of the subsequent crushing process and molding process, and homogenizing the quality of the obtained biomass fuel. It is a process for suppressing the quality change by the moisture of biomass fuel. In this drying step, the water content of the empty fruit bunches is set to 20% by mass or less.
 破砕工程は、乾燥処理後の空果房を破砕して、後段の成型工程の作業効率を向上させるための工程である。上記乾燥工程を終了した空果房は、長繊維長が40~80mmであるが、これを破砕して好ましくは20mm以下、より好ましくは10mm以下とする。尚、後述の成型工程において、乾燥工程後のバイオマス燃料のままでも成型が可能である場合には、本破砕工程を省略してもよい。 The crushing process is a process for crushing the empty fruit bunch after the drying treatment to improve the work efficiency of the subsequent molding process. The empty fruit bunch after the drying step has a long fiber length of 40 to 80 mm, and is crushed to preferably 20 mm or less, more preferably 10 mm or less. In the molding process described later, when the biomass fuel after the drying process can be molded, the crushing process may be omitted.
 成型工程は、破砕工程から供給された空果房を成型体とする工程である。この工程により、嵩密度が0.50kg/L以上、圧縮強度が1.5N/mm以上、熱量が3800kcal/kg以上のバイオマス燃料を得ることができる。尚、本成型工程では、プレス装置からの熱等によって成型体が加熱されて水分が蒸発するため、得られるバイオマス燃料の水分量は5~15質量%となる。また、この成型工程では、前記圧搾工程で副産されたパーム油脂をバイオマスに混合して成型助剤及び補助燃料として利用することができる。 A shaping | molding process is a process which uses the empty fruit bun supplied from the crushing process as a molded object. By this step, a biomass fuel having a bulk density of 0.50 kg / L or more, a compressive strength of 1.5 N / mm 2 or more, and a calorie of 3800 kcal / kg or more can be obtained. In this molding step, the molded body is heated by heat from the press device and the moisture is evaporated, so that the moisture content of the obtained biomass fuel is 5 to 15% by mass. Moreover, at this shaping | molding process, the palm fats and oils byproduced at the said pressing process can be mixed with biomass, and can be utilized as a shaping | molding adjuvant and auxiliary fuel.
 以下、図面を参照して、本発明についてさらに詳細に説明する。但し、本発明の範囲は、以下に説明する実施態様によって何ら限定されるものではない。 Hereinafter, the present invention will be described in more detail with reference to the drawings. However, the scope of the present invention is not limited by the embodiments described below.
 図2は、本発明に係るバイオマスの前処理方法、及びバイオマス燃料の製造方法を連続的に実施する装置の一例を示し、このバイオマス燃料化装置1は、空果房e1を受け入れるホッパ2と、ホッパ2から排出された空果房e1を圧搾する圧搾機3と、圧搾機3から排出された空果房e2に物理的衝撃を与えながら水洗する水洗装置4と、水洗装置4に水洗水W1を添加する水洗水添加装置5と、水洗装置4から排出された空果房e3と廃水洗水W2の混合物Mを空果房e3と廃水洗水W2に分離する振動篩6と、振動篩6を通過した廃水洗水W2と圧搾機3から排出された圧搾水SW1を水分W3と油脂分O1に分離する油水分離器7と、前記振動篩6に連続して設置され、振動篩6の篩上の空果房e3が供給される振動篩8と、振動篩8の篩上の空果房e3を散水洗浄するための洗浄水W4を添加する洗浄水添加装置9と、振動篩8を通過した廃洗浄水W5を貯留する廃洗浄水タンク10と、廃洗浄水タンク10に貯留された廃洗浄水W5を水洗水添加装置5に送液するための液体ポンプ11と、振動篩8から排出された空果房e4を圧搾する圧搾機12と、圧搾機12から排出された空果房e5を乾燥させる乾燥機13と、乾燥機13から排出された空果房e6を破砕する破砕機14と、破砕機14から排出された空果房e7を成型する成型機15と、油水分離器7から排出された水分W3と、振動篩8から排出された廃洗浄水W5と、圧搾機12から排出された圧搾水SW2とに排水処理を施して適正な排水W6とする排水処理装置16と、油水分離器7で分離された油脂分O1を成型機15に送るための送油ポンプ17を備える。 FIG. 2 shows an example of an apparatus for continuously performing a biomass pretreatment method and a biomass fuel production method according to the present invention. This biomass fuel conversion apparatus 1 includes a hopper 2 that receives empty fruit bunches e1, A squeezing machine 3 that squeezes the empty fruit bun e1 discharged from the hopper 2, a water washing apparatus 4 that performs water washing while giving a physical impact to the empty fruit bun e2 discharged from the squeezing machine 3, and a rinsing water W1 , A vibrating sieve 6 for separating the mixture M of empty fruit buns e3 and waste water washing water W2 discharged from the washing apparatus 4 into empty fruit bunches e3 and waste water washing water W2, and a vibrating sieve 6 The waste water washing water W2 that has passed through the squeezed water and the oil / water separator 7 that separates the squeezed water SW1 discharged from the squeezing machine 3 into the water W3 and the oil / fat O1, and the vibration sieve 6 are installed continuously. Vibrating sieve 8 to which upper empty fruit bun e3 is supplied, and vibrating sieve A washing water addition device 9 for adding washing water W4 for sprinkling washing the empty fruit buns e3 on the sieve, a waste washing water tank 10 for storing the waste washing water W5 that has passed through the vibrating sieve 8, and a waste washing water tank 10 A liquid pump 11 for sending the waste washing water W5 stored in the washing water adding device 5 to the washing water adding device 5, a squeezing machine 12 for squeezing the empty fruit bun e4 discharged from the vibrating sieve 8, and a squeezing machine 12 A dryer 13 for drying the empty fruit bun e5, a crusher 14 for crushing the empty fruit bun e6 discharged from the dryer 13, and a molding machine 15 for molding the empty fruit bun e7 discharged from the crusher 14. The waste water W3 discharged from the oil / water separator 7, the waste washing water W5 discharged from the vibrating screen 8, and the compressed water SW2 discharged from the press 12 are subjected to waste water treatment to obtain an appropriate waste water W6. Oil separated by the treatment device 16 and the oil / water separator 7 Comprising oil feed pump 17 for sending the partial O1 to molding machine 15.
 ホッパ2に空果房e1を受け入れ、適宜ホッパ2から圧搾機3へ空果房e1を供給する。空果房e1のアルカリ金属含有量は1.5~3.0質量%、塩素分含有量は0.3~0.8質量%である。 The empty bunches e1 are received by the hopper 2 and the empty bunches e1 are appropriately supplied from the hopper 2 to the pressing machine 3. The empty fruit bun e1 has an alkali metal content of 1.5 to 3.0% by mass and a chlorine content of 0.3 to 0.8% by mass.
 圧搾機3は、空果房e1の植物細胞を破壊すると同時に加圧し、空果房e1の植物細胞内に含まれていたアルカリ金属、特にカリウムを水分と共に搾り出すために備えられる。圧搾機3は、圧搾後の空果房e2の水分量を60質量%以下に圧搾できるものであれば、その型式等は特に限定されず、油圧プレス機(垂直型、水平型)、一軸圧搾機(スクリュー型)、二軸圧搾機(エクストルーダー)等の汎用の装置を使用できる。中でも、所要時間が短く、且つ連続式の処理が可能な二軸圧搾機(エクストルーダー)を使用するのが好ましい。 The pressing machine 3 is equipped to pressurize and simultaneously press the alkali cell contained in the plant cell of the empty fruit bun e1 together with moisture, destroying the plant cell of the empty fruit bun e1. The press machine 3 is not particularly limited as long as it can squeeze the moisture content of the empty fruit bun e2 after squeezing to 60% by mass or less, and is a hydraulic press machine (vertical type, horizontal type), uniaxial press. General-purpose devices such as a machine (screw type) and a twin screw press (extruder) can be used. Especially, it is preferable to use the biaxial pressing machine (extruder) in which required time is short and a continuous process is possible.
 さらに、この圧搾機3による空果房e1の植物細胞の破壊によって、水洗装置4での水洗工程において、破壊された植物細胞内に水洗水が浸入し、除去されずに残存しているアルカリ金属を水洗水中に溶解させて除去することが可能になる。 Furthermore, by the destruction of the plant cells in the empty fruit bun e1 by the pressing machine 3, in the water washing process in the water washing device 4, the washing water enters the broken plant cells and remains without being removed. Can be dissolved in washing water and removed.
 ここで、圧搾機3による圧搾後の空果房e2に含まれるアルカリ金属は、そのほとんどが空果房e2中の水分に溶解して存在するため、空果房e2のアルカリ金属含有量は、空果房e2の残存水分量に比例するので、残存水分量をアルカリ金属の含有量の指標とすることができる。さらに、空果房e2の残存水分量は、圧搾機3による空果房e1の植物細胞の破壊の程度の指標にもなり、残存水分量が少ないほど、破壊された植物細胞は多い。 Here, since most of the alkali metal contained in the empty fruit bun e2 after squeezing by the press 3 is dissolved in the water in the empty fruit bun e2, the alkali metal content of the empty fruit bun e2 is: Since it is proportional to the residual moisture content of the empty fruit bunches e2, the residual moisture content can be used as an index of the alkali metal content. Furthermore, the residual moisture content of the empty fruit bunches e2 also serves as an index of the degree of destruction of the plant cells in the empty fruit bunches e1 by the press 3, and the smaller the residual moisture content, the more the destroyed plant cells.
 かかる空果房e2の残存水分量は、アルカリ金属含有量及び植物細胞の破壊の双方の観点から60質量%以下が好ましく、55質量%以下がより好ましく、50質量%以下が特に好ましい。空果房e2の残存水分量が60質量%以下であれば、少なくともこの後の工程として水洗装置4による水洗工程、並びに、振動篩6、振動篩8及び洗浄水添加装置9による散水洗浄工程を経ることで、アルカリ金属含有量が0.2質量%以下の空果房を得ることができる。尚、残存水分量が60質量%の空果房e2のアルカリ金属含有量は1.0質量%~1.5質量%、塩素分含有量は0.2~0.6質量%である。 The residual moisture content of the empty fruit bunches e2 is preferably 60% by mass or less, more preferably 55% by mass or less, and particularly preferably 50% by mass or less from the viewpoints of both alkali metal content and plant cell destruction. If the residual moisture content of the empty fruit bun e2 is 60% by mass or less, at least the water washing step by the water washing device 4 and the water spray washing step by the vibration sieve 6, the vibration sieve 8, and the washing water addition device 9 are performed as subsequent steps. By passing, an empty fruit bunch with an alkali metal content of 0.2% by mass or less can be obtained. The empty fruit bun e2 having a residual water content of 60% by mass has an alkali metal content of 1.0% to 1.5% by mass and a chlorine content of 0.2 to 0.6% by mass.
 圧搾機3による圧搾水SW1は、圧搾水SW1を水分W3と油脂分O1に分離する油水分離器7に送られる。油水分離器7は、油水分離機として、油水分離升を使用可能であるが、排水処理後に系外排出される水分W3を清浄にするため、高速遠心分離による遠心脱油機の使用がより好ましい。 The compressed water SW1 by the pressing machine 3 is sent to the oil / water separator 7 that separates the compressed water SW1 into the water W3 and the fat and oil content O1. The oil / water separator 7 can use an oil / water separator as an oil / water separator, but it is more preferable to use a centrifugal deoiler by high-speed centrifugation in order to clean the water W3 discharged out of the system after the waste water treatment. .
 水洗装置4は、空果房e2に物理的衝撃を与えて空果房e2中の植物細胞を破壊しながら空果房e2を水洗するために備えられる。水洗装置4は、円筒状に構成されると共に軸方向に回転する回転装置(不図示)と、この回転装置内の空果房e2に物理的衝撃を与える衝撃媒体(不図示)とを備える。衝撃媒体としては、例えば棒状部材や球状部材等を用いることができる。また、このような衝撃媒体を備えずに回転装置のみを備え、空果房e2を回転装置内で撹拌することで、回転装置の内部表面から空果房e2へ物理的衝撃を与えてもよい。また、円筒状の装置の内部にパドルを備え付けた軸を設け、軸が回転することによりパドルが空果房e2を押し潰してもよい。尚、水洗装置4には、デソルトセパレータ、湿式トロンメル、パドルミキサ等を用いることができる。 The water washing apparatus 4 is provided to wash the empty fruit bun e2 while applying physical shock to the empty fruit bun e2 and destroying the plant cells in the empty fruit bun e2. The water washing device 4 includes a rotating device (not shown) that is configured in a cylindrical shape and rotates in the axial direction, and an impact medium (not shown) that applies a physical impact to the empty fruit bunch e2 in the rotating device. As the impact medium, for example, a rod-shaped member or a spherical member can be used. Moreover, a physical impact may be given to the empty fruit bun e2 from the inner surface of the rotating device by stirring only the empty fruit bun e2 in the rotating device without providing such an impact medium. . Further, a shaft provided with a paddle may be provided inside the cylindrical device, and the paddle may crush the empty fruit bunches e2 by rotating the shaft. In addition, a desalting separator, a wet trommel, a paddle mixer, etc. can be used for the water washing apparatus 4.
 デソルトセパレータとは、水平方向に延設された軸線又は水平方向から若干傾斜した軸線回りに回転する、内面にリフターが付設されたドラム状の容器と、この容器内に移動可能に収容された複数本の鉄棒とを備え、ドラムウォッシャとロッドミルの両方の機能を併せ持つ装置であって、リフターによって持ち上げられた後に落下する鉄棒の衝撃による空果房の植物細胞の破壊と共に、かかる鉄棒の自重と容器の回転による撹拌効果により、空果房を効率よく押しつぶすことができる。 The desalt separator is a drum-like container having a lifter on the inner surface that rotates about an axis extending in the horizontal direction or an axis slightly inclined from the horizontal direction, and is movably accommodated in the container. It is a device that has both the functions of a drum washer and a rod mill, and has the function of both the weight of the iron bar and the destruction of plant cells in the empty fruit bunch by the impact of the iron bar that falls after being lifted by the lifter. The empty fruit bunches can be efficiently crushed by the stirring effect of the rotation of the container.
 水洗工程で使用する水洗水W1は、空果房e2が含有するアルカリ金属を溶解して、除去するために用いられるものであることから、アルカリ金属を含まない水が最も好ましい。但し、空果房e2内に含まれる水分中のアルカリ金属濃度が高いことから、水洗水W1のアルカリ金属含有量は、0.15質量%以下であればよい。そこで、排水処理装置16での排水処理量を抑制する観点から、次工程の散水洗浄工程における廃洗浄水W5を、かかる水洗水W1として使用することができる。尚、廃洗浄水W5のアルカリ金属含有量は0.02質量%以下である。 Since the washing water W1 used in the washing step is used for dissolving and removing the alkali metal contained in the empty fruit bunch e2, water containing no alkali metal is most preferable. However, since the alkali metal concentration in the water contained in the empty fruit bun e2 is high, the alkali metal content of the washing water W1 may be 0.15% by mass or less. Therefore, from the viewpoint of suppressing the wastewater treatment amount in the wastewater treatment device 16, the waste washing water W5 in the next watering washing process can be used as the washing water W1. In addition, alkali metal content of waste washing water W5 is 0.02 mass% or less.
 水洗工程では、水洗装置4に供給する空果房(e2)1質量部に対して、使用する水洗水W1の量は、好ましくは2~13質量部(ドライベースで3~20質量部)であり、より好ましくは3~5質量部(ドライベースで5~8質量部)である。水洗装置4に水洗水W1を供給する水洗水添加装置5は、少なくとも、水洗水W1を貯留するための容器部と水栓から構成される。 In the washing step, the amount of washing water W1 used is preferably 2 to 13 parts by weight (3 to 20 parts by weight on a dry base) with respect to 1 part by weight of the empty fruit bunches (e2) supplied to the washing apparatus 4. More preferably, it is 3 to 5 parts by mass (5 to 8 parts by mass on a dry basis). The rinsing water addition device 5 that supplies the rinsing water W1 to the rinsing device 4 includes at least a container portion and a faucet for storing the rinsing water W1.
 水洗装置4での衝撃媒体の使用量は、棒状部材の場合、水洗装置4の試料室の容積Amに対して、長さが水洗装置4の試料室の長さとほぼ同じであって、体積が0.015A~0.04Amの棒状部材を4~10本使用するのが好ましく、5~8本使用するのがより好ましい。また、球状部材の場合、φ25mm以上の部材を充填率7~15%で使用するのが好ましい。 In the case of a rod-shaped member, the use amount of the impact medium in the water washing apparatus 4 is substantially the same as the length of the sample chamber of the water washing apparatus 4 with respect to the volume Am 3 of the sample chamber of the water washing apparatus 4, It is preferable to use 4 to 10 rod-shaped members having a diameter of 0.015A to 0.04Am 3 , more preferably 5 to 8. In the case of a spherical member, a member having a diameter of 25 mm or more is preferably used at a filling rate of 7 to 15%.
 水洗された空果房e3を、廃水洗水W2との混合物Mとして、振動篩6に供給する。振動篩6における水切りによって、混合物Mは、空果房e3(篩上)と廃水洗水W2(篩下)に分離する。次に、振動篩6から連接する振動篩8に、篩上の空果房e3を供給する。 The empty fruit bunch e3 washed with water is supplied to the vibrating sieve 6 as a mixture M with the waste water washing water W2. The mixture M is separated into empty fruit buns e3 (on the sieve) and waste water washing water W2 (under the sieve) by draining in the vibrating sieve 6. Next, the empty fruit bun e3 on the sieve is supplied to the vibrating sieve 8 connected from the vibrating sieve 6.
 振動篩8では、空果房e3に、洗浄水添加装置9から供給される洗浄水W4を散水する。この散水洗浄工程で使用される洗浄水W4には、アルカリ金属含有量が0.015質量%以下のものを用い、かかる洗浄水W4の散水量は、空果房(e3)1質量部に対して、好ましくは2~12質量部(ドライベースで3~20質量部)であり、より好ましくは3~5質量部(ドライベースで5~8質量部)である。尚、これら振動篩6、振動篩8及び洗浄水添加装置9による散水洗浄工程から供給される空果房e4のアルカリ金属含有量は0.2質量%以下、塩素分含有量は0.1質量%以下である。 In the vibrating sieve 8, the washing water W4 supplied from the washing water addition device 9 is sprinkled into the empty fruit bun e3. The washing water W4 used in this watering washing step has an alkali metal content of 0.015% by mass or less, and the amount of watering of the washing water W4 is 1 mass part of empty fruit bunch (e3). The amount is preferably 2 to 12 parts by mass (3 to 20 parts by mass on a dry base), and more preferably 3 to 5 parts by mass (5 to 8 parts by mass on a dry base). In addition, the alkali metal content of the empty fruit bun e4 supplied from the sprinkling washing process by the vibrating sieve 6, the vibrating sieve 8, and the washing water addition device 9 is 0.2 mass% or less, and the chlorine content is 0.1 mass. % Or less.
 振動篩6及び振動篩8の篩目は、空果房e3又は空果房e4を回収するため、公称目開き4mm以下が好ましく、2.8mm以下がさらに好ましい。また、互いに連接する振動篩6及び振動篩8は、空果房e3の水切りと、その後の空果房e3を散水洗浄して空果房e4を得ることが可能であれば、1機の振動篩を使って上流側で空果房e3の水切りを、下流側で空果房e3の散水洗浄を行ってもよい。 The mesh size of the vibrating sieve 6 and the vibrating sieve 8 is preferably 4 mm or less and more preferably 2.8 mm or less in order to recover the empty fruit bunches e3 or empty fruit bunches e4. Further, the vibrating sieve 6 and the vibrating sieve 8 connected to each other can be used to remove the empty fruit bunch e3, and if the empty fruit batter e3 can be sprinkled and washed to obtain the empty fruit batter e4, the vibration of one machine can be obtained. The empty fruit bunches e3 may be drained on the upstream side using a sieve, and the empty fruit bunches e3 may be washed with water on the downstream side.
 振動篩6で分離された廃水洗水W2は、油水分離器7に送られ、圧搾機3からの圧搾水SW1と共に、水分W3と油脂分O1に分離される。 Waste water washing water W2 separated by the vibrating sieve 6 is sent to the oil / water separator 7 and separated into the water W3 and the oil / fat content O1 together with the compressed water SW1 from the pressing machine 3.
 振動篩8で分離された廃洗浄水W5は、廃洗浄水タンク10に回収された後、一部は液体ポンプ11によって水洗水添加装置5に供給され、残部は排水処理装置16に供給される。液体ポンプ11は、液体用ポンプであれば特に制限はなく、渦巻きポンプやピストンポンプなどの汎用の装置を使用できる。 After the waste washing water W5 separated by the vibrating sieve 8 is collected in the waste washing water tank 10, a part thereof is supplied to the washing water addition device 5 by the liquid pump 11, and the remaining part is supplied to the waste water treatment device 16. . The liquid pump 11 is not particularly limited as long as it is a liquid pump, and a general-purpose device such as a spiral pump or a piston pump can be used.
 本発明に係るバイオマスの前処理方法によれば、少なくとも、上記散水洗浄工程からアルカリ金属含有量が0.2質量%以下の空果房を得ることができるが、図2には、さらに圧搾機12による再圧搾工程を含む態様を示している。 According to the biomass pretreatment method according to the present invention, at least an empty fruit bunch with an alkali metal content of 0.2% by mass or less can be obtained from the watering washing step. FIG. 12 shows an embodiment including a re-pressing step according to FIG.
 圧搾機12は、空果房e4を加圧して、空果房e4に含まれている洗浄水を搾り出すために備えられる。圧搾機12は、圧搾後の空果房e5の水分量を70質量%以下に圧搾できるものであれば特に限定されず、圧搾機3と同様の油圧プレス機(垂直型、水平型)、一軸圧搾機(スクリュー型)、二軸圧搾機(エクストルーダー)等の汎用の装置を使用できる。 The pressing machine 12 is provided to pressurize the empty fruit bun e4 and squeeze out the washing water contained in the empty fruit bun e4. The press 12 is not particularly limited as long as it can squeeze the moisture content of the empty fruit bun e5 after pressing to 70% by mass or less, and is the same hydraulic press as the press 3 (vertical type, horizontal type), uniaxial General-purpose devices such as a press (screw type) and a biaxial press (extruder) can be used.
 この圧搾機12によって水分量が70質量%以下となった空果房e5のアルカリ金属含有量は0.1質量%以下、塩素分含有量は0.05質量%以下である。 The alkali fruit content of empty fruit bun e5 whose water content became 70% by mass or less by this press 12 is 0.1% by mass or less, and the chlorine content is 0.05% by mass or less.
 圧搾機12から排出される圧搾水SW2は、排水処理装置16に供給される。 The compressed water SW2 discharged from the press machine 12 is supplied to the waste water treatment device 16.
 排水処理装置16に供給された水分W3、廃洗浄水W5及び圧搾水SW2は、適切な排水処理を施した後、排水W6として系外に排出する。これにより、排水処理を排水処理装置16において一箇所でまとめて行うことができる。ここで、上記の水分W3、廃洗浄水W5及び圧搾水SW2は、BOD(生物的酸素要求量)、COD(化学的酸素要求量)及びSS(懸濁物質)が高いので、排水処理装置16には、沈殿槽や活性汚泥槽(曝気槽)を使用するのが好ましい。 The water W3, waste washing water W5, and compressed water SW2 supplied to the waste water treatment device 16 are discharged out of the system as waste water W6 after appropriate waste water treatment. Thereby, waste water treatment can be performed collectively in one place in the waste water treatment device 16. Here, the water W3, the waste washing water W5 and the compressed water SW2 have high BOD (biological oxygen demand), COD (chemical oxygen demand), and SS (suspension material), so the waste water treatment device 16 It is preferable to use a sedimentation tank or an activated sludge tank (aeration tank).
 次に、乾燥工程、破砕工程、及び成型工程からなるバイオマス燃料製造方法について説明する。 Next, a biomass fuel production method including a drying process, a crushing process, and a molding process will be described.
 圧搾機12から供給された空果房e5は、乾燥機13によって、その水分が、好ましくは20質量%以下、より好ましくは17質量%以下になるように乾燥させる。乾燥機13は、空果房e5を水分量20質量%以下まで乾燥可能であれば、特にその型式等は限定されないが、連続運転が可能なロータリードライヤーが最適である。また、気温、湿度等の環境が整えば、天日干しによっても水分量20質量%以下まで空果房e5を乾燥することが可能である。 The empty fruit bun e5 supplied from the pressing machine 12 is dried by the dryer 13 so that the water content is preferably 20% by mass or less, more preferably 17% by mass or less. As long as the dryer 13 can dry the empty fruit bun e5 to a moisture content of 20% by mass or less, the type of the dryer is not particularly limited, but a rotary dryer capable of continuous operation is optimal. Further, if the environment such as temperature and humidity is prepared, it is possible to dry the empty fruit bun e5 to a moisture content of 20% by mass or less even by sun drying.
 乾燥機13で乾燥させた長繊維長が40~80mmの空果房e6は、破砕機14に供給されて長繊維長が20mm以下の空果房e7となる。破砕機14には、一軸、二軸破砕機等の一般的な設備が使用できる。尚、空果房e6の状態でも成型が可能であれば、この破砕工程を省略してもよい。 The empty fruit bunches e6 having a long fiber length of 40 to 80 mm dried by the dryer 13 are supplied to the crusher 14 to become empty fruit bunches e7 having a long fiber length of 20 mm or less. For the crusher 14, general equipment such as a uniaxial or biaxial crusher can be used. Note that this crushing step may be omitted if molding is possible even in the empty fruit bunch e6.
 破砕機14で破砕した空果房e7は、成型機15でかさ密度が0.50kg/L以上のペレット(バイオマス燃料)となる。この成型工程で得られる上記ペレットは、圧壊強度が1.5N/mm以上、熱量が3800kcal/kg以上である。尚、かさ密度は、JIS Z 7302-9「廃棄物固形化燃料-第9部:かさ密度試験方法」に規定する試験方法に、圧壊強度は、JIS Z 8841「造粒物-強度試験方法」に規定する試験方法に、熱量は、JIS Z 7302-2「廃棄物固形化燃料-第2部:発熱量試験方法」に規定する試験方法に準拠した試験で得られた測定値である。 The empty fruit bun e7 crushed by the crusher 14 becomes pellets (biomass fuel) having a bulk density of 0.50 kg / L or more by the molding machine 15. The pellets obtained in this molding step have a crushing strength of 1.5 N / mm 2 or more and a heat quantity of 3800 kcal / kg or more. The bulk density is the test method specified in JIS Z 7302-9 “Waste Solidified Fuel – Part 9: Bulk Density Test Method”, and the crushing strength is JIS Z 8841 “Granulated Product—Strength Test Method”. The amount of heat in the test method specified in 1 is a measured value obtained by a test based on the test method specified in JIS Z 7302-2 “Waste Solidified Fuel—Part 2: Calorific Value Test Method”.
 ペレットの成型では、上記油水分離器7で得られた油脂分O1を、油脂分O1のアルカリ金属含有量を勘案して成型助剤として使用してもよい。油脂分O1は熱量を有するので、ペレット(バイオマス燃料)の熱量を増加させる効果も有する。スラッジ状の油脂分O1は、送油ポンプ17によって成型機15に送られる。 In the molding of pellets, the oil and fat content O1 obtained by the oil / water separator 7 may be used as a molding aid in consideration of the alkali metal content of the oil and fat content O1. Since the fat and oil component O1 has a calorie, it also has an effect of increasing the calorie of the pellet (biomass fuel). The sludge-like fat and oil component O1 is sent to the molding machine 15 by the oil feed pump 17.
 ペレットの大きさは、輸送効率やハンドリング性を考慮して適宜決定することができる。成型体は、発電用のCFB(循環流動層)ボイラ装置等で固形燃料として用いたり、セメント焼成装置等で石炭代替燃料として使用することができる。 The size of the pellet can be appropriately determined in consideration of transportation efficiency and handling properties. The molded body can be used as a solid fuel in a CFB (circulating fluidized bed) boiler device or the like for power generation, or can be used as a coal substitute fuel in a cement baking device or the like.
 次に、上記前処理装置1を用いた前処理方法の試験例について、表1を参照しながら説明する。尚、表1に示すカリウム含有量は、試料を酸で全溶解して得られた溶液をICP発光分光分析法で測定した結果であり、また、塩素含有量は、JIS Z 7302-6「廃棄物固形化燃料-第6部:全塩素分試験方法」の試験方法に準拠して得られた試験結果である。また、表1のカリウム又は塩素の除去率欄の括弧なしの値は各々の工程までの総除去率(質量%)を、括弧内の値は前工程からの除去率(質量%)を示している。 Next, a test example of a pretreatment method using the pretreatment apparatus 1 will be described with reference to Table 1. The potassium content shown in Table 1 is the result of measuring the solution obtained by completely dissolving the sample with an acid by ICP emission spectroscopic analysis, and the chlorine content is JISJZ 7302-6 “Disposal This is a test result obtained in conformity with the test method of “Solid Solid Fuel—Part 6: Total Chlorine Test Method”. In Table 1, the values without parentheses in the potassium or chlorine removal rate column indicate the total removal rate (% by mass) up to each step, and the values in parentheses indicate the removal rate (% by mass) from the previous step. Yes.
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
 表1には、未処理(e1)、圧搾工程(e2)、水洗工程(e3)、散水洗浄工程(e4)及び再圧搾工程(e5)後の空果房の各々について、カリウム含有量と塩素含有量を示している。ここで、散水洗浄工程(e4)及び再圧搾工程(e5)は、本発明の実施例に相当する。 Table 1 shows potassium content and chlorine for each empty fruit bunch after untreated (e1), pressing step (e2), washing step (e3), sprinkling washing step (e4) and re-pressing step (e5). The content is shown. Here, the sprinkling washing step (e4) and the re-pressing step (e5) correspond to examples of the present invention.
 表1の圧搾工程は、未処理(e1)では70質量%であった水分量を56質量%になるまで圧搾した空果房(e2)に関するもので、この工程によってカリウムの44%、及び塩素の33%が除去されている。但し、空果房(e2)中のカリウム含有量は、燃料として利用可能な程度までは低減されていない。 The pressing step in Table 1 relates to empty fruit bunches (e2) that have been compressed to 56% by mass of water that was 70% by mass in the untreated (e1), and 44% of potassium and chlorine by this step 33% of this is removed. However, the potassium content in the empty fruit bunches (e2) is not reduced to the extent that it can be used as fuel.
 表1の水洗工程は、上記圧搾工程後の空果房(e2)を、空果房/水洗水の重量比が1/7で、衝撃媒体として水洗装置4の試料室の0.02倍の体積を有する棒状部材6本を使用し、10分間攪拌して得られた空果房(e3)に関するもので、この工程によって空果房(e2)からカリウムの66%。及び塩素の60%が除去され、未処理(e1)からの総除去率は、カリウムが81%に、塩素が73%に達している。しかしながら、空果房(e3)中のカリウム含有量は、燃料として利用可能な程度までは未だ低減されていない。 The water washing process of Table 1 has an empty fruit bunch (e2) after the above-mentioned pressing process, the weight ratio of empty fruit bunch / wash water is 1/7, and is 0.02 times the sample chamber of the washing apparatus 4 as an impact medium. This relates to empty fruit bunches (e3) obtained by stirring for 10 minutes using six rod-shaped members having a volume, and 66% of potassium from empty fruit bunches (e2) by this step. And 60% of chlorine is removed, and the total removal rate from untreated (e1) reaches 81% for potassium and 73% for chlorine. However, the potassium content in the empty fruit bunches (e3) has not yet been reduced to the extent that it can be used as fuel.
 表1の散水洗浄工程は、本発明の実施態様に相当し、上記水洗工程後の空果房(e3)を、水切り後、空果房/洗浄水の重量比が1/7で散水洗浄して得られた空果房(e4)に関するもので、この工程によって空果房(e3)からカリウムの51%。及び塩素の54%が除去され、未処理(e1)からの総除去率は、カリウムが91%に、塩素が88%に達している。空果房(e4)のカリウム量は、0.17質量%と目安値の0.2質量%を下回っており、バイオマス燃料として利用可能である。 The sprinkling washing process of Table 1 corresponds to an embodiment of the present invention, and after emptying the empty fruit bunches (e3), the empty fruit bunches / washing water weight ratio is 1/7 after draining. The empty fruit bunch (e4) obtained in this way, 51% of potassium from the empty fruit bunch (e3) by this process. And 54% of chlorine is removed, and the total removal rate from untreated (e1) reaches 91% for potassium and 88% for chlorine. The amount of potassium in the empty fruit bunches (e4) is 0.17% by mass, which is lower than the standard value of 0.2% by mass, and can be used as biomass fuel.
 表1の再圧搾工程は、前述した本発明の実施態様の1つであり、上記散水洗浄工程後の空果房(e4)では76質量%であった水分量を70質量%になるまで圧搾した空果房(e5)に関するもので、この工程によって空果房(e4)からカリウムの47%。及び塩素の55%が除去され、未処理(e1)からの総除去率は、カリウムが95%に、塩素が94%に達している。空果房(e5)のカリウム量は、0.09質量%と目安値の0.2質量%の半分量まで低減できている。 The re-pressing process of Table 1 is one of the embodiments of the present invention described above, and the water content that was 76% by mass in the empty fruit bunches (e4) after the watering washing process is compressed to 70% by mass. The empty fruit bunches (e5), 47% of potassium from the empty fruit bunches (e4) by this process. And 55% of chlorine is removed, and the total removal rate from untreated (e1) reaches 95% for potassium and 94% for chlorine. The amount of potassium in the empty fruit bunches (e5) can be reduced to 0.09% by mass, which is half the reference value of 0.2% by mass.
 以上のように、本発明の実施の形態によれば、アブラヤシの空果房のアルカリ量を0.2質量%以下に、効率よく除去することができる。また、上記実施の形態においては、塩素もアルカリと同等の除去率で除去することができる。 As described above, according to the embodiment of the present invention, the amount of alkali in the empty fruit bunch of oil palm can be efficiently removed to 0.2% by mass or less. Moreover, in the said embodiment, chlorine can also be removed with the removal rate equivalent to an alkali.
 さらに、本発明は、アブラヤシの空果房以外のバイオマスでも、アブラヤシの空果房同様にアルカリ金属を除去することがきる。 Furthermore, according to the present invention, alkali metals can be removed from biomass other than oil palm empty fruit bunches as well as oil palm empty fruit bunches.
1 バイオマス燃料化装置
2 ホッパ
3 圧搾機
4 水洗装置
5 水洗水添加装置
6 振動篩
7 油水分離器
8 振動篩
9 洗浄水添加装置
10 廃洗浄水タンク
11 液体ポンプ
12 圧搾機
13 乾燥機
14 破砕機
15 成型機
16 排水処理装置
17 送油ポンプ
e1~e7 空果房
M 混合物
SW1、SW2 圧搾水
O1 油脂分
W1 水洗水
W2 廃水洗水
W3 水分
W4 洗浄水
W5 廃洗浄水
W6 排水
DESCRIPTION OF SYMBOLS 1 Biomass fuelizer 2 Hopper 3 Squeezer 4 Flushing device 5 Flushing water addition device 6 Vibrating sieve 7 Oil-water separator 8 Vibrating sieve 9 Washing water addition device 10 Waste washing water tank 11 Liquid pump 12 Squeezer 13 Dryer 14 Crusher 15 Molding machine 16 Waste water treatment device 17 Oil pump e1 to e7 Empty fruit bunch M Mixture SW1, SW2 Pressurized water O1 Oil and fat content W1 Wash water W2 Waste water wash water W3 Water W4 Wash water W5 Waste wash water W6 Waste water

Claims (11)

  1.  アルカリ金属を含むバイオマスを圧搾する圧搾工程と、圧搾後のバイオマスに物理的衝撃を与えながら水洗する水洗工程と、水洗後のバイオマスを水切りした後に散水洗浄する散水洗浄工程とを備えることを特徴とするバイオマスの前処理方法。 It comprises a squeezing step for squeezing biomass containing alkali metal, a rinsing step for rinsing while giving physical impact to the squeezed biomass, and a watering rinsing step for watering and washing after draining the biomass after rinsing. To pre-process biomass.
  2.  前記圧搾工程において、バイオマス中の水分を60質量%以下まで除去することを特徴とする請求項1に記載のバイオマスの前処理方法。 2. The biomass pretreatment method according to claim 1, wherein in the pressing step, moisture in the biomass is removed to 60% by mass or less.
  3.  前記水洗工程でバイオマスに与えられる物理的衝撃は、連続して加えられる瞬間的な衝撃であることを特徴とする請求項1又は2に記載のバイオマスの前処理方法。 The biomass pretreatment method according to claim 1 or 2, wherein the physical impact applied to the biomass in the water washing step is an instantaneous impact applied continuously.
  4.  前記水洗工程でバイオマスの水洗に使用する水量は、水洗されるバイオマス1質量部(乾燥質量)に対して3質量部以上20質量部以下であることを特徴とする請求項1、2又は3に記載のバイオマスの前処理方法。 The amount of water used for rinsing biomass in the rinsing step is 3 parts by mass or more and 20 parts by mass or less with respect to 1 part by mass (dry mass) of the washed biomass. The biomass pretreatment method described.
  5.  前記散水洗浄工程でのバイオマスに対する散水量は、散水されるバイオマス1質量部(乾燥質量)に対して3質量部以上20質量部以下であることを特徴とする請求項1乃至4のいずれかに記載のバイオマスの前処理方法。 The amount of water sprayed on the biomass in the sprinkling washing step is 3 parts by mass or more and 20 parts by mass or less with respect to 1 part by mass (dry mass) of the sprinkled biomass. The biomass pretreatment method described.
  6.  前記散水洗浄工程で使用された洗浄水を、前記水洗工程の水洗水に用いることを特徴とする請求項1乃至5のいずれかに記載のバイオマスの前処理方法。 The method for pretreating biomass according to any one of claims 1 to 5, wherein the washing water used in the sprinkling washing step is used for the washing water in the washing step.
  7.  前記散水洗浄後のバイオマスを圧搾する再圧搾工程を備えることを特徴とする請求項1乃至6のいずれかに記載のバイオマスの前処理方法。 The biomass pretreatment method according to any one of claims 1 to 6, further comprising a re-squeezing step of squeezing the biomass after the watering washing.
  8.  前記再圧搾工後のバイオマスを散水洗浄した後に圧搾する最終圧搾工程を備えることを特徴とする請求項7に記載のバイオマスの前処理方法。 The biomass pretreatment method according to claim 7, further comprising a final squeezing step in which the biomass after the re-pressing operation is sprinkled and washed.
  9.  請求項1乃至8のいずれかに記載のバイオマスの前処理方法により得られたバイオマスを、水分20質量%以下まで乾燥させる乾燥工程と、乾燥したバイオマスをかさ密度0.50kg/L以上のペレットにする成型工程とを備えることを特徴とするバイオマス燃料製造方法。 A drying step of drying the biomass obtained by the biomass pretreatment method according to any one of claims 1 to 8 to a moisture content of 20% by mass or less, and the dried biomass into pellets having a bulk density of 0.50 kg / L or more A method for producing biomass fuel, comprising: a molding step.
  10.  前記乾燥工程と前記成型工程の間に、長繊維長が20mm以下となるまで前記バイオマスを破砕する破砕工程を備えることを特徴とする請求項9に記載のバイオマス燃料製造方法。 The biomass fuel manufacturing method according to claim 9, further comprising a crushing step of crushing the biomass until a long fiber length is 20 mm or less between the drying step and the molding step.
  11.  前記成型工程において、前記バイオマスの前処理方法で得られたバイオマス由来の油脂を、成型助剤として使用することを特徴とする請求項9又は10に記載のバイオマス燃料製造方法。
     
     
    The biomass fuel production method according to claim 9 or 10, wherein, in the molding step, the biomass-derived oil obtained by the biomass pretreatment method is used as a molding aid.

PCT/JP2017/009528 2016-07-28 2017-03-09 Method for pretreating biomass, and method for producing biomass fuel WO2018020726A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2017561013A JPWO2018020726A1 (en) 2016-07-28 2017-03-09 Biomass pretreatment method and biomass fuel production method

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2016147943 2016-07-28
JP2016-147943 2016-07-28

Publications (1)

Publication Number Publication Date
WO2018020726A1 true WO2018020726A1 (en) 2018-02-01

Family

ID=61015935

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/JP2017/009528 WO2018020726A1 (en) 2016-07-28 2017-03-09 Method for pretreating biomass, and method for producing biomass fuel

Country Status (2)

Country Link
JP (1) JPWO2018020726A1 (en)
WO (1) WO2018020726A1 (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6474539B1 (en) * 2018-09-10 2019-02-27 太平洋セメント株式会社 Pellet biomass fuel and method for producing pellet biomass fuel
JP6486580B1 (en) * 2018-08-29 2019-03-20 太平洋セメント株式会社 Oil palm trunk pretreatment method, biomass fuel production method
WO2020152759A1 (en) * 2019-01-21 2020-07-30 株式会社Ihi Solid fuel manufacturing device and solid fuel manufacturing method
WO2022158439A1 (en) * 2021-01-25 2022-07-28 住友重機械工業株式会社 Method for producing fuel, device for producing fuel, plant, combustion facility, and fuel

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012046729A (en) * 2010-07-28 2012-03-08 Nippon Steel Engineering Co Ltd Manufacturing method of carbide from fibrous biomass
JP2012122026A (en) * 2010-12-10 2012-06-28 Jfe Engineering Corp Pretreatment method for empty fruit bunch of elaeis guineensis, and burning and heat recovery method therefor
JP2016098373A (en) * 2014-11-21 2016-05-30 シク ナム、ムン Pellet for novel regenerable energy fuel using palm byproduct and manufacturing method therefor
WO2017014028A1 (en) * 2015-07-23 2017-01-26 太平洋セメント株式会社 Method for producing biomass fuel

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007021282A (en) * 2005-07-12 2007-02-01 Hitachi Ltd Apparatus and method for treating waste
JP2010137141A (en) * 2008-12-10 2010-06-24 Mitsubishi Heavy Ind Ltd Method and system for treating waste ash washing water
KR101352442B1 (en) * 2009-04-22 2014-01-16 제이에프이 엔지니어링 가부시키가이샤 Method for washing biomass, method for producing biomass charcoal and method for operating vertical furnace

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012046729A (en) * 2010-07-28 2012-03-08 Nippon Steel Engineering Co Ltd Manufacturing method of carbide from fibrous biomass
JP2012122026A (en) * 2010-12-10 2012-06-28 Jfe Engineering Corp Pretreatment method for empty fruit bunch of elaeis guineensis, and burning and heat recovery method therefor
JP2016098373A (en) * 2014-11-21 2016-05-30 シク ナム、ムン Pellet for novel regenerable energy fuel using palm byproduct and manufacturing method therefor
WO2017014028A1 (en) * 2015-07-23 2017-01-26 太平洋セメント株式会社 Method for producing biomass fuel

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6486580B1 (en) * 2018-08-29 2019-03-20 太平洋セメント株式会社 Oil palm trunk pretreatment method, biomass fuel production method
WO2020044452A1 (en) * 2018-08-29 2020-03-05 太平洋セメント株式会社 Method of pretreatment of oil palm trunk and method of manufacturing biomass fuel
JP6474539B1 (en) * 2018-09-10 2019-02-27 太平洋セメント株式会社 Pellet biomass fuel and method for producing pellet biomass fuel
WO2020053926A1 (en) * 2018-09-10 2020-03-19 太平洋セメント株式会社 Pellet-form biomass fuel, and pellet-form biomass fuel production method
WO2020152759A1 (en) * 2019-01-21 2020-07-30 株式会社Ihi Solid fuel manufacturing device and solid fuel manufacturing method
WO2022158439A1 (en) * 2021-01-25 2022-07-28 住友重機械工業株式会社 Method for producing fuel, device for producing fuel, plant, combustion facility, and fuel

Also Published As

Publication number Publication date
JPWO2018020726A1 (en) 2018-07-26

Similar Documents

Publication Publication Date Title
WO2018020726A1 (en) Method for pretreating biomass, and method for producing biomass fuel
KR101582842B1 (en) Manufacturing apparatus and method of solid fuel using food waste
JP5561481B2 (en) Oil palm empty fruit bunch pretreatment method and combustion / heat recovery method
WO2017014028A1 (en) Method for producing biomass fuel
US20110089097A1 (en) Attachment and system for dewatering material
MX2013010126A (en) System and method for treating waste.
JPWO2008093706A1 (en) Treatment method for hydrous substances
KR20110005100A (en) Method for manufacturing solid fuel
JP6289789B1 (en) Oil palm stalk and leaf pretreatment method, biomass fuel production method
CN104530243A (en) Tapioca starch clean production method
US20120261351A1 (en) System and method for treating waste
JP6486580B1 (en) Oil palm trunk pretreatment method, biomass fuel production method
JP4531616B2 (en) Reusing apple cake after primary pressing
CA3162895A1 (en) Process and apparatus for removing impurities from solid biomass feeds
TWI531425B (en) Biological sludge for the production of biomass fuels
CN1775728A (en) Method for extracting omega 6 polyunsaturated fatty acid from plant seeds
WO2017143420A1 (en) Method and apparatus for pretreating biomass
WO2019059768A1 (en) Treatment of biomass with palm oil mill effluent (pome)
RU2322082C1 (en) Method for extracting from household wastes of food wastes and processing food wastes into feed pulp, apparatus for performing the same, and flow-through reactor of apparatus for preparing of aseptic solution
CN101214005A (en) Sauce slag processing method and system
WO2020193247A1 (en) Non-corrosive process for cleaning a recyclable material
JP2004358455A (en) Waste treating method,apparatus, and system, and drying apparatus and method
JP6763647B2 (en) How to treat oil palm fruit
JP2009197204A (en) Method for producing solid fuel using organic waste liquid and production system thereof
CN111744929B (en) Method for cooperatively treating kitchen waste, household garbage and sludge of sewage plant

Legal Events

Date Code Title Description
ENP Entry into the national phase

Ref document number: 2017561013

Country of ref document: JP

Kind code of ref document: A

121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 17833737

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 17833737

Country of ref document: EP

Kind code of ref document: A1