WO2009135307A1 - Biofuel or additive and method of manufacture and use - Google Patents

Biofuel or additive and method of manufacture and use Download PDF

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Publication number
WO2009135307A1
WO2009135307A1 PCT/CA2009/000628 CA2009000628W WO2009135307A1 WO 2009135307 A1 WO2009135307 A1 WO 2009135307A1 CA 2009000628 W CA2009000628 W CA 2009000628W WO 2009135307 A1 WO2009135307 A1 WO 2009135307A1
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composition
oil
flash point
oxygenated
alcohol
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PCT/CA2009/000628
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French (fr)
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Hubert Boux
Anne M. Flanagan
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Innovations Solutions Now Inc.
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Publication of WO2009135307A1 publication Critical patent/WO2009135307A1/en

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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/02Liquid carbonaceous fuels essentially based on components consisting of carbon, hydrogen, and oxygen only
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/143Organic compounds mixtures of organic macromolecular compounds with organic non-macromolecular compounds
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L10/00Use of additives to fuels or fires for particular purposes
    • C10L10/02Use of additives to fuels or fires for particular purposes for reducing smoke development
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/16Hydrocarbons
    • C10L1/1608Well defined compounds, e.g. hexane, benzene
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/16Hydrocarbons
    • C10L1/1616Hydrocarbons fractions, e.g. lubricants, solvents, naphta, bitumen, tars, terpentine
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/18Organic compounds containing oxygen
    • C10L1/1802Organic compounds containing oxygen natural products, e.g. waxes, extracts, fatty oils
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/18Organic compounds containing oxygen
    • C10L1/182Organic compounds containing oxygen containing hydroxy groups; Salts thereof
    • C10L1/1822Organic compounds containing oxygen containing hydroxy groups; Salts thereof hydroxy group directly attached to (cyclo)aliphatic carbon atoms
    • C10L1/1824Organic compounds containing oxygen containing hydroxy groups; Salts thereof hydroxy group directly attached to (cyclo)aliphatic carbon atoms mono-hydroxy
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/18Organic compounds containing oxygen
    • C10L1/185Ethers; Acetals; Ketals; Aldehydes; Ketones
    • C10L1/1852Ethers; Acetals; Ketals; Orthoesters
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/18Organic compounds containing oxygen
    • C10L1/185Ethers; Acetals; Ketals; Aldehydes; Ketones
    • C10L1/1857Aldehydes; Ketones
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/18Organic compounds containing oxygen
    • C10L1/188Carboxylic acids; metal salts thereof
    • C10L1/189Carboxylic acids; metal salts thereof having at least one carboxyl group bound to an aromatic carbon atom
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/18Organic compounds containing oxygen
    • C10L1/19Esters ester radical containing compounds; ester ethers; carbonic acid esters
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/18Organic compounds containing oxygen
    • C10L1/19Esters ester radical containing compounds; ester ethers; carbonic acid esters
    • C10L1/191Esters ester radical containing compounds; ester ethers; carbonic acid esters of di- or polyhydroxyalcohols
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/18Organic compounds containing oxygen
    • C10L1/192Macromolecular compounds
    • C10L1/198Macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds homo- or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon to carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid
    • C10L1/1985Macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds homo- or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon to carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid polyethers, e.g. di- polygylcols and derivatives; ethers - esters

Definitions

  • the technology relates to biofiiels containing a high content of biologically derived components. More specifically, the technology relates to biodiesel and spark ignition engine fuels.
  • Diesel fuels were initially developed using plant-derived oils. Shortly thereafter, petrochemical- based diesel fuels were developed, and remained essentially the only type of diesel fuels that were readily available. In recent years the focus has returned to diesel fuels containing plant-derived oils both as an alternative fuel in areas that do not have access to petrochemicals and as a means of reducing emissions. These, and related diesel fuels are now known as biodiesel.
  • Biodiesel is defined as mono alkyl esters of long chain fatty acids derived from vegetable or animal fats for use in compression ignition engines. However, most formulations developed and in use rely heavily on a large component being petrochemical-based diesel. For example, Stoldt et al (US
  • Patent No. 5730029 disclose a fuel composition consisting of at least one low sulfur diesel fuel and esters from the transesterifi cation of at least one animal fat or vegetable oil triglyceride where the preferred content of transesterified oil in the diesel fuel is about 200 to about 5000 parts per million, or less than 0.5%. More recently, the content of transesterified oils has been increased to as high as
  • biodiesel formulations that have higher percentages of plant-derived oils. These exemplify the difficulties in meeting or exceeding the ASTM standards, when attempting to increase the percentage of transesterified oils.
  • US Patent Application Publication Number 20080028671 discloses a "biodiesel" in which the oils are not transesterified.
  • the proposed fuel consists of a vegetable oil comprising between 25 and 75% of the total, petroleum diesel or kerosene, a commercially available fuel stabilizer, and a cetane boost additive.
  • Another proposed fuel consist of 25 to 75 vol. % vegetable oil from which the glycerin has not been removed, 1 to 50 vol. % petroleum diesel, 1 to 50 vol. % turpentine, 0.001 to 5 vol.
  • Still another proposed fuel consists of 70 to 98 vol. % vegetable oil, 1 to 20 vol. % petroleum diesel, and 1 to 20 vol. % regular gasoline. The fuel may also include 1 to 20 vol. % turpentine or kerosene. Yet another proposed fuel contains 70 to 98 vol. % vegetable oil, 1 to 40 vol. % ethanol, 1 to 20 vol. % petroleum diesel, and 0.01 to 40 vol. % surfactant. Other variations include 25 to 75 vol. % vegetable oil in which the glycerin has not been removed, 1 to 50 vol. % petroleum diesel, 1 to 50 vol. % turpentine, 0.001 to 5 vol.
  • 4,300,912 discloses a synthetic fuel formulation comprising naptha (20-60%), methanol (10-40%), butanol (20-40%) and a colloidal stabilizer that is prepared by heating the formulation in a reactor to a temperature of 300 ° Fahrenheit then passing the resulting vapors through a water cooled condenser and collecting the liquid fuel in a holding tank.
  • U.S. Patent No. 5,575,822 discloses a number of fuel and fuel additives.
  • the fuels range from two component formulations, such as 10 to about 42% terpene, preferably limonene, and from about 1 to about 90% naphtha compound to more complex formulations such as 10 to about 16 w/w % limonene, from about 19 w/w % to about 45 w/w % aliphatic hydrocarbons having a flash point between 7 0 C, to about 24°C, most preferably Varnish Makers and Painters (VM&P) naptha, from about 20 w/w % to about 40% w/w % alcohol, most preferably methanol, from about 9 w/w % to about 36 w/w % surfactant, most preferably glycol ether EB and a preferred fuel comprising about 11.4 w/w % limonene, about 40.7 w/w % VM&P naptha, about 15.5 w/w % glycol ether EB, about 22 w/w % methanol, and about
  • Formulations using methanol degrade conventional fuel lines and seals, such as O rings. Furthermore methanol is corrosive and castor oil, when mixed with methanol, forms deposits within fuel injectors and carburetors that reduce the lifespan of the parts and lead to undue maintenance costs. Also, the relatively high flash point of VM&P naptha results in poor cold starts. Still further, a sufficient amount of at least one surfactant is often required when water is added and/or when methanol is used in combination with limonene in order to form a homogenous or clear solution. Also, when more than 10 w/w% of limonene is present in the fuel composition, a surfactant is often required.
  • a surfactant is still often desirable since it allows the fuel components to blend better and stay blended, thereby increasing the shelf life of the final fuel product.
  • Whitworth's U.S. Patent No.4,818,250 and 4,915,707 describe a process for purifying limonene for use as a fuel or fuel additive.
  • the process includes distillation of limonene containing oil followed by removal of water.
  • the distilled limonene, blended with an oxidation inhibitor such as p phenylenediamine, is claimed as a gasoline extender when added in amounts up to 20% volume.
  • an oxidation inhibitor such as p phenylenediamine
  • Terpenoid based fuels have been disclosed in U.S. Patent No. 5, 186,722. Disclosed are a very wide range of terpenes, terpenoids and derivatives thereof, including limonenes, menthols, linalools, terpinenes, camphenes and carenes.
  • the fuels are produced by a cracking/reduction process or by irradiation. Limonene was shown to produce 84% l-methyl-4-(l-methylethyl) benzene by this process. While the fuel is superior to that of Whitworth, production costs are relatively high.
  • Eucalyptus oil was explored by Barton and co workers as a fuel additive.
  • Barton and Knight (1997, Chemistry in Australia 64 (1): 4-6) identified commercial solvents and Barton and Tjandra (1988, Fluid phase equilibria 44 : 117- 123 , 1989, Fuel 68:11-17) identified stabilization of petroleum/ethanol fuel blends as potential uses for cineole (from eucalyptus oil). It functions as a co-solvent in fuel blends comprising polar and nonpolar components (petroleum and ethanol for example), thereby preventing phase separation.
  • Cineole is the major component of eucalyptus oil, comprising about 80% of the oil. In other studies, eucalyptus oil was used as a fuel. Performance was very good except that there were problems starting a cold engine on straight eucalyptus oil, which could be readily overcome by adding 20 to 30% alcohol or gasoline.
  • U.S. Patent No. 5,730,029 discloses using peanut oil, and other oils having high (80%) oleic acid content, in two-stroke fuels.
  • the combination of a high lubricity value and a high flash point allows for lubrication at high engine temperatures.
  • the flame retarding characteristic of the oil assists in increasing power.
  • U.S. Patent No. 5,743,923 disclose using peanut oil in conjunction with an alcohol and a petroleum fractional distillate.
  • U.S. Patent application serial number 10/506963 discloses a fuel additive that is an emulsifying composition that includes a selected ethoxylated alkylphenol, which functions as a surfactant, a fatty acid amide, naphtha and oleic acid.
  • the preferred composition includes one part polyoxyethylene nonylphenol, two parts coconut diethanolamide, two parts heavy naphtha and one part oleic acid, by volume.
  • the invention also extends to a hydrocarbon fuel including the composition.
  • compositions for use as a biofuel or fuel additive concern compositions that provide an alternative fuel and a fuel additive that compares favourably to existing fuels with regard to horsepower and torque, for use in spark ignition engines (two stroke and four stroke engines).
  • spark ignition engines two stroke and four stroke engines.
  • the resulting composition when combusted, reduces harmful emissions, while increasing gaseous oxygen emission, whether used alone or as a gas additive.
  • a biofuel or fuel additive is provided that contains up to about 56% biologically derived components, all of which are readily renewable. Finally, the remaining about 44% can be produced with a minimum of refining.
  • compositions contain an oxygenated natural aromatic compound.
  • the oxygenated natural aromatic compound could be replaced with an oxygenated terpenoid.
  • the resulting composition when combusted, reduces harmful emissions, while increasing gaseous oxygen emission, whether used alone or as a gas additive.
  • non-oxygenated terpenoids did not provide the desired result.
  • the present technology also provides a biodiesel that contains a very high percentage of biologically derived components. While traditional biodiesels contain up to approximately 20% biologically derived components, in the form of transesterified oils, the present technology provides an exemplary biodiesel containing up to about 60% of at least one transesterified vegetable oil, and about 15% of at least one of an oxygenated terpene, oxygenated terpenoid or oxygenated aromatic natural product, or at least one terpene or terpenoid having a flash point of at least about 50 0 C, totaling up to as high as about 75% biologically derived components.
  • the high content of natural products leads to very low emissions, especially with regard to nitrogen oxides, sulphur and carbon dioxide.
  • oils can be used, including, but not limited to soy oil,CanolaTM oil, linseed oil, crambe oil, safflower oil, cottonseed oil, rapeseed oil, peanut oil, algae oil, and corn oil.
  • a range of terpenes, terpenoids and oxygenated aromatic natural products can be used, allowing for optimization for given environment, including cold, temperate and tropical environments.
  • the flexibility in formulae also permit optimization of the formula with regard to regional availability of biologically derived components.
  • a vegetable oil is a transesterified oil that can be defined as:
  • CanolaTM oil low erucic acid rapeseed oil
  • corn oil flax seed oil
  • peanut oil safflower oil
  • soybean oil sunflower oil
  • cottonseed oil crambe oil
  • sesame oil sesame oil
  • algae oil and rapeseed oil.
  • Non-ionic adjusters of the present technology include, but are not limited to, alkyl and aryl substituted oligomers and polymers of ethylene oxide, and polymers of ethylene oxide.
  • Oxygenated natural aromatic compound Any compound that is a natural product - a product that can be, for example, but not limited to, extracted from a plant, and has at least one hydroxyl, carboxylic acid, aldehyde, ketone, ether or ester functional group, or any and all combinations thereof, coupled to an aromatic ring system, such as a benzene ring, including a substituted benzene ring.
  • the flash point is preferably between from about 60 0 C and about 160 0 C, and more preferably between about 90 0 C and 110 0 C for tropical and temperate environment blends and is preferably between from about 50 0 C to about 90 0 C for cold environment blends.
  • oxygenated natural aromatic compounds in addition to other compounds, as would be known to one skilled in the art, function as combined flame front retarders, anti-corrosive agents and co-solvents.
  • Oxygenated natural aromatic compounds include, but are not limited to, methyl salicylate, eugenol, cinnamaldehyde, and benzaldehyde and their synthetic or natural analogues and derivatives.
  • Selected terpenoid Any compound comprising repeating isoprene units, including terpenes and terpenoids that can be defined as: (i) having at least one hydroxyl, carboxylic acid, aldehyde, ketone, ether or ester functional group, or any and all combinations thereof, to provide an oxygenated terpene or oxygenated terpenoid; or (ii) having a flash point between about 50 0 C and about 160 0 C, and more preferably between about 90 0 C and 110 0 C for tropical and temperate environment blends and preferably between from about 50 0 C to about 90 0 C for cold environment blends; or (iii) being selected from limonene, cineole, carvone, citronellal, and linalool, and their synthetic or natural analogues and derivatives.
  • Mid flash point naptha in the present context, for use in gas-powered engines, has a flashpoint of no greater than about -22 0 C, and more preferably between about -25 0 C and about -35 0 C and is composed of from about 50% v/v to about 99%v/v paraffins and naphthenes, with no greater than about 5% v/v aromatic hydrocarbons, preferably from about 85% v/v to about 99% v/v paraffins and napthenes, with no greater than about 2% v/v aromatic hydrocarbons, and most preferably from about 90%v/v to about 98%v/v paraffins and napthenes with no greater than 1.5% v/v aromatic hydrocarbons.
  • the following is a non-exhaustive list of terms that refer to materials that would include naptha as defined for use with the present invention: White gas ColemanTM fuel Shellite
  • F. Mid Flash Point to Low Flash Point Naptha Any naptha having a flashpoint of no higher than about -22 0 C, and typically having a flash point from a high of about -22 0 C to a low of at least about -50 0 C, and can range from 100% low flash point naptha to 100% mid flash point naptha.
  • Petroleum distillate in the present context is any distillate of petroleum that has a flash point from about 38 0 C to about 70 0 C and a melting point of at most -20 0 C, and preferably -25°C and more preferably, -30 0 C.
  • pour point The temperature in Celsius below which a fluid no longer pours freely. The pour point is determined by placing the sample in a jar and decreasing the test temperature.
  • the jar When the sample does not flow when tilted, the jar is held horizontally for 5 seconds. If it does not flow, 3°C is added to the corresponding temperature and the result is the pour point temperature.
  • High lubricity oil Lubricity is determined by mixing 4 mL in 996 mL fuel, fueling a 950 watt, two stroke generator motor designed to run on oil and fuel, running the engine at 4,200 RPMS at maximum load for four and one half hours, measuring the compression ratio, and assessing ring stick and scoring of the cylinder walls of the engine.
  • a high lubricity oil is defined as one that does not lead to a reduction in compression ratio, does not create "ring stick" and does not allow scoring under the test conditions.
  • a high flash (FP) point oil is defined as one having a flash point of about 204 0 C (400 0 F) to about 343°C (650 0 F), more preferably from about 260 0 C (500 0 F) to about 288°C (550 0 F), and still more preferably about 282°C (540 0 F).
  • oils that would be known to be high flash point lubricating oils: Canola oil, Coconut oil, Corn oil, Flax seed oil, Olive oil, Peanut oil, Safflower oil, Sesame oil, Soybean oil, Sunflower oil, and Rapeseed oil. Selected mineral oils also have suitably high flash points.
  • High flash point, high lubricity oil In a present working example, peanut oil is added to the composition. Peanut oil's major component fatty acids are palmitic acid (comprising approximately
  • An oleic acid content of from about 30% to about 80% provides an acceptable lubricity value, a more acceptable value is obtained with an oleic acid content of from about 40% to about
  • Alcohols in the present working examples typically are lower alkyl alcohols, such as Cl to C4 alcohols, more specifically methanol, ethanol (95% ethanol), isopropanol, and butanol.
  • other alcohols that are suitable for the present invention include, for example, but not limited to propanol, amyl alcohol, and isoamyl alcohol.
  • the ratio of carbon atoms to hydroxyl functional group should preferably be about 4-to-l , more preferably 3-to-l, and most preferably 2-tol or 1-to-l, to promote solubility in an aqueous environment and to promote miscibility between the polar and non-polar components of the composition. It would be further known to a person of ordinary skill in the art, that any alcohol or mixture of alcohols providing a ratio of between about 1 carbon to about 1 hydroxyl functional group and about 4 carbon to about 1 hydroxyl functional group would be suitable.
  • Low Flash Point Naptha is a group of various volatile flammable liquid hydrocarbon mixtures used primarily as feedstocks in refineries for the reforming process and in the petrochemical industry for the production of olefins in steam crackers. It is also used in solvent applications in the chemical industry.
  • Low flash point naptha is low in paraffins, napthenes and aromatic hydrocarbons. It is predominantly short chain alkanes, preferably C5 and C6 alkanes, more preferably predominately C5 alkanes, and most preferably comprising from about 60% v/v to about 70% v/v C5 alkanes. It may also be known as petroleum ether.
  • Naptha in the present context for use in gas-powered engines, has a flashpoint of no greater than about -35 0 C, and more preferably between about -40 0 C and about -50 0 C.
  • Low Flash PointPetroleum Distillate A low flash point petroleum distillate in the present context is any distillate of petroleum that has a flash point from about -22 0 C to about -50 0 C and is comprised of at least one of short chain alkanes (up to about 12 carbons), paraffins and napthenes. Preferably, there is no greater than about 5% v/v aromatic hydrocarbons.
  • Mixture A comprises about 78% oxygenated natural aromatics, including methyl salicylate, cinnamaldehyde, and eugenol.
  • Oil of wintergreen is methyl salicylate. Without being limited to a theory of operation, it currently is believed that methyl salicylate functions as a combined flame front retarder, anti-corrosive agent and co-solvent.
  • the product is available from ROUGIER PHARMA (DIN 00336211).
  • Oxygenated terpenoid Any compound comprising repeating isoprene units, including terpenes and terpenoids that can be defined as:
  • An alcohol-based fuel composition has been developed, exemplified in working embodiments by butanol, isopropanol, ethanol and methanol based fuel compositions, which have been developed and tested. Unless otherwise noted, the percentage of each component is on the basis of v/v, regardless of whether the component is liquid or solid. It is a flexible fuel, with a plug in alcohol component. This allows it to be a replacement fuel for 87 octane gas, for use in carbureted engines, and an 89 octane fuel and 91 octane fuel for use in fuel injected engines. The following table outlines the working range of components contemplated.
  • Example 1 The composition used is shown in the following table:
  • a ZeltexTM octane analyzer reading provided a research octane number of 93.5 and a motor octane number of 85.8. AirCareTM testing was also carried out. The same car was tested under the same operating conditions. The results follow:
  • M7.5:gas mixes were tested against gas on a 1987 Honda 1600 engine. This engine was chosen as one of the more reliable and commonly-used engines in the four-cylinder automobile line. It was not overhauled although it is well broken-in with more than 26,000 kilometers of use. All pollution controls such as a catalytic converter were removed.
  • the octane was determined using a ZeltexTM octane analyzer. Emissions were measured in real-time using a FerretTM emissions tester. The emissions from samples were collected in parallel with testing of the formulae and analyzed by gas chromatography-mass spectroscopy and Fourier Transform Infra Red spectroscopy. The results show an absence of ozone, an absence of aromatics and an absence of formaldehyde. Of the emissions, only the presence of methyl nitrite was remarkable. All run times shown are only relative to the gas standards run on that data collection date.
  • M7.5B was tested against 89 and 92 octane gas on a 1987 Honda 1600 engine. This engine was chosen as one of the more reliable and commonly-used engines in the four-cylinder automobile line. It was not overhauled although it is well broken-in with more than 26,000 kilometres of use. All pollution controls such as a catalytic converter were removed.
  • the octane was determined using a Zeltex octane analyzer. Emissions were measured in realtime using a Ferret emissions tester. The emissions from samples were collected in parallel with testing of the formulae and analyzed by gas chomatography-mass spectroscopy and Fourier Transform Infra Red spectroscopy. The results show an absence of ozone, an absence of aromatics and an absence of formaldehyde. Of the emissions, only the presence of methyl nitrite was remarkable.
  • Example 5 Other compositions were tested, as follows:
  • Ethanol compositions were tested on a fuel injected engine.
  • the testing included an 87 octane gas sample at the beginning of the testing.
  • the power output was lower than for the other compositions.
  • a butanol composition was tested on a fuel injected engine.
  • the testing included an 87 octane gas sample at the beginning of the testing.
  • the engine was modified to include a water injection system (TECTANE H2O Injector) and the performance of the fuels was then assessed.
  • TECTANE H2O Injector TECTANE H2O Injector
  • a range of oxygenated natural aromatic compounds were tested using one selected composition as follows:
  • Example 13 Emissions and run times were assessed on a select number of compositions. The results were used to assess the utility of each oxygenated natural aromatic compound in the various fuel compositions.
  • compositions having no peanut oil were compared to those with peanut oil. All formulations were run at 2500 rpm and producing the same torque and horsepower between the samples.
  • peanut oil is not needed in the formulations when a lubricating oil is not an engine requirement - in other words, unless the engine requires a gas:oil mix, as in many two stroke engines and in jet engines, there is no requirement for peanut oil.
  • Example 16 Formulations using benzaldehyde were also tested and compared with 87 octane gas. Testing was carried out on a carbureted engine. Comparisons were also made with E7.5B. E7.5BE
  • compositions having little or no alcohol could be used as fuels, however, the emissions were not significantly better than the emissions from gasoline.
  • the minimum alcohol content needed to provide a significant reduction in emissions was about 20%, however, as little as 10% alcohol still provided some advantage.
  • the maximum alcohol content was about 45%.
  • Methanol-based fuels tested ranged from about 23% methanol to about 34% methanol.
  • Blending methanol with isopropanol or butanol allowed the alcohol content to be as high as about 45% (about 35% methanol and about 10% isopropanol or butanol). Note that blending in this context simply refers to preparing a composition that contains both methanol and isopropanol or butanol.
  • the methanol content could be increased to about 37% in the presence of about 5% isopropanol or butanol. Also, it would be known that any combination of butanol and isopropanol could be used with methanol to provide essentially the same results.
  • Ethanol-based fuels tested ranged from about 16% ethanol to 34% ethanol. Blending ethanol with isopropanol or butanol allowed the alcohol content to be as high as 42% (about 34% ethanol and about 8% isopropanol or butanol). Note that blending in this context simply refers to preparing a composition that contains both ethanol and isopropanol or butanol. Also, it would be known that any combination of butanol and isopropanol could be used with ethanol to provide essentially the same results. It would also be known that any combination of ethanol and methanol, wherein the combined percentage ranged from about 16% to about 34%, could be used with isopropanol or butanol or both to provide essentially the same result.
  • Isopropanol-based fuels tested ranged from about 27% to about 40% isopropanol. Similarly, butanol-based fuels containing up to about 40% butanol were tested. It would be known that any combination of isopropanol and butanol could be used to provide essentially the same results.
  • the naptha content in the various fuel compositions tested ranged from 44% to about 71%.
  • oxygenated aromatic compounds tested ranged from a low of 0.25% to a high of about 17%.
  • Isopropanol-based fuels lacking oxygenated aromatic compounds were useable as fuels, however the fuels were corrosive. Similar results would be expected for butanol-based fuels.
  • an alternative anti-corrosive agent would be required.
  • An ethanol-based fuel lacking oxygenated aromatic compounds was prepared. It was found that trimethyl pentane was required to make the composition useable in a motor vehicle engine. Again, the lack of oxygenated aromatic compound resulted in the fuel being corrosive. Hence, an alternative anti-corrosive agent would be required.
  • the content of peanut oil tested ranged from 0 to about 2%. Higher amounts could be used, as would be known to one skilled in the art, for example, up to about 5% peanut oil.
  • Transesterified peanut oil was also tested and was considered to be potentially superior to peanut oil in a fuel injection system. Transesterification of any other suitable vegetable oil would similarly be potentially superior to the vegetable oil without transesterification. As would be known to one skilled in the art, a lubricating oil is not necessarily required. Further, oil can be added as needed to the formulations if used in 2 stroke engines, as per the manufacturer's guidelines.
  • Terpenes that were tested are both oxygenated (carvone, cineole, citronellal) and non- oxygenated (limonene). They vary in flash point as follows: Cineole: 49 0 C
  • butanol formulations were obviously inferior fuels with regard to NOx. They also had lower 02 and higher CO2 in comparison to the other fuels, although the ratios were better than gas. Formulations comprising from 20 to 70% naptha all showed much higher NOx emissions when limonene was the terpenoid used.
  • Run times were not significantly different between 87 octane gas, E7.5B and the compositions, as shown above.
  • compositions having little or no alcohol could be used as fuels, however, the emissions would not be expected to be significantly better than the emissions from gasoline.
  • the minimum alcohol content needed to provide a significant reduction in emissions was probably greater than at least about 23%.
  • a lubricating oil is not necessarily required. Further, oil can be added as needed to the formulations if used in 2 stroke engines, as per the manufacturer's guidelines. Nonetheless, it is assumed that about 1 %, more preferably about 2% and most preferably about 5% peanut oil could be added.
  • Soy oil can be replaced with any vegetable oil that has a flash point of at least about 270 0 C, more preferably at least about 275 0 C and still more preferably at least about 285 C and a melting point of at most about -17 0 C, more preferably at most about -20 0 C, and most preferably at most about -22 0 C.
  • Limonene can be replaced with any terpenoid that has a melting point of at most about -90 0 C, more preferably at most about -95 0 C.
  • Kerosene can be replaced by any petroleum distillate that has a flash point of at least about 10 0 C and a melting point of not more than -20 0 C, more preferably not more than about -25 0 C, still more preferably not more than about -30 0 C.
  • An adjustor can be added to reduce the viscosity.
  • the adjustor preferably has a comparable flash point or a higher flash point and melting point that is at least as low as the component that is reduced in volume so as to include the adjustor.
  • Soy oil can be replaced with any vegetable oil or combination of vegetable oils that have a flash point of at least about 270 0 C, more preferably at least about 275 0 C and still more preferably at least about 285 0 C.
  • Methyl salicylate can be replaced with at least one oxygenated natural aromatic compound that has a flash point of at least about 100 0 C.
  • An adjustor can be added to reduce the viscosity. The adjustor preferably has a comparable flash point or a higher flash point as the component that is reduced in volume so as to include the adjuster .
  • composition that includes an adjustor and comprises a mixture of oils is:

Abstract

Fuels for spark ignition and compression ignition engines are provided that comprise a high percentage of naturally derived components, and that, when combusted provide reduced emissions, especially with regard to nitrogen oxides. Methods and uses of the fuels are also provided.

Description

BIOFUEL OR ADDITIVE AND METHOD OF MANUFACTURE AND USE
Field
The technology relates to biofiiels containing a high content of biologically derived components. More specifically, the technology relates to biodiesel and spark ignition engine fuels.
Background
Diesel fuels were initially developed using plant-derived oils. Shortly thereafter, petrochemical- based diesel fuels were developed, and remained essentially the only type of diesel fuels that were readily available. In recent years the focus has returned to diesel fuels containing plant-derived oils both as an alternative fuel in areas that do not have access to petrochemicals and as a means of reducing emissions. These, and related diesel fuels are now known as biodiesel.
Biodiesel is defined as mono alkyl esters of long chain fatty acids derived from vegetable or animal fats for use in compression ignition engines. However, most formulations developed and in use rely heavily on a large component being petrochemical-based diesel. For example, Stoldt et al (US
Patent No. 5730029) disclose a fuel composition consisting of at least one low sulfur diesel fuel and esters from the transesterifi cation of at least one animal fat or vegetable oil triglyceride where the preferred content of transesterified oil in the diesel fuel is about 200 to about 5000 parts per million, or less than 0.5%. More recently, the content of transesterified oils has been increased to as high as
20% in commercially available biodiesel formulations.
There are also proposed biodiesel formulations that have higher percentages of plant-derived oils. These exemplify the difficulties in meeting or exceeding the ASTM standards, when attempting to increase the percentage of transesterified oils. For example, US Patent Application Publication Number 20080028671 discloses a "biodiesel" in which the oils are not transesterified. The proposed fuel consists of a vegetable oil comprising between 25 and 75% of the total, petroleum diesel or kerosene, a commercially available fuel stabilizer, and a cetane boost additive. Another proposed fuel consist of 25 to 75 vol. % vegetable oil from which the glycerin has not been removed, 1 to 50 vol. % petroleum diesel, 1 to 50 vol. % turpentine, 0.001 to 5 vol. % fuel stabilizer, and 0.01 to 5 vol. % cetane boost additive. Still another proposed fuel consists of 70 to 98 vol. % vegetable oil, 1 to 20 vol. % petroleum diesel, and 1 to 20 vol. % regular gasoline. The fuel may also include 1 to 20 vol. % turpentine or kerosene. Yet another proposed fuel contains 70 to 98 vol. % vegetable oil, 1 to 40 vol. % ethanol, 1 to 20 vol. % petroleum diesel, and 0.01 to 40 vol. % surfactant. Other variations include 25 to 75 vol. % vegetable oil in which the glycerin has not been removed, 1 to 50 vol. % petroleum diesel, 1 to 50 vol. % turpentine, 0.001 to 5 vol. % fuel stabilizer, and 0.01 to 5 vol. % cetane boost additive. While it is stated that at least one formulation complies with the current ASTM standards, the flash point cited is well below the accepted minimum for biodiesel and the glycerol content is well above the accepted maximum. Accordingly, the application demonstrates the challenges in meeting the standards set for biodiesel, when attempting to increase the percentage of transesterified oils.
With regard to alternative fuels to replace gasoline in spark ignition engine, numerous formulations have been developed. An example ofsuch a fuel is disclosed in Canadian patent 1340871, in which alcohol is mixed with ether and a lubricant such as mineral oil or a vegetable oil, such as castor oil. Formulations have also been developed for use as alternative fuels that combine renewable carbon sources such as alcohols with fossil fuels. An example ofsuch a fuel is disclosed in Canadian patent 2513001, in which alcohol is mixed with naptha and an aliphatic ester. Similarly, U.S. Patent No. 4,300,912 discloses a synthetic fuel formulation comprising naptha (20-60%), methanol (10-40%), butanol (20-40%) and a colloidal stabilizer that is prepared by heating the formulation in a reactor to a temperature of 300 ° Fahrenheit then passing the resulting vapors through a water cooled condenser and collecting the liquid fuel in a holding tank. U.S. Patent No. 5,575,822 discloses a number of fuel and fuel additives. The fuels range from two component formulations, such as 10 to about 42% terpene, preferably limonene, and from about 1 to about 90% naphtha compound to more complex formulations such as 10 to about 16 w/w % limonene, from about 19 w/w % to about 45 w/w % aliphatic hydrocarbons having a flash point between 70C, to about 24°C, most preferably Varnish Makers and Painters (VM&P) naptha, from about 20 w/w % to about 40% w/w % alcohol, most preferably methanol, from about 9 w/w % to about 36 w/w % surfactant, most preferably glycol ether EB and a preferred fuel comprising about 11.4 w/w % limonene, about 40.7 w/w % VM&P naptha, about 15.5 w/w % glycol ether EB, about 22 w/w % methanol, and about 10.6 w/w % castor oil. Such formulations require significant fuel delivery system modifications. Formulations using methanol degrade conventional fuel lines and seals, such as O rings. Furthermore methanol is corrosive and castor oil, when mixed with methanol, forms deposits within fuel injectors and carburetors that reduce the lifespan of the parts and lead to undue maintenance costs. Also, the relatively high flash point of VM&P naptha results in poor cold starts. Still further, a sufficient amount of at least one surfactant is often required when water is added and/or when methanol is used in combination with limonene in order to form a homogenous or clear solution. Also, when more than 10 w/w% of limonene is present in the fuel composition, a surfactant is often required. However, even if the fuel contains less than 10 w/w% limonene (or contains water or methanol), a surfactant is still often desirable since it allows the fuel components to blend better and stay blended, thereby increasing the shelf life of the final fuel product.
Whitworth's U.S. Patent No.4,818,250 and 4,915,707 describe a process for purifying limonene for use as a fuel or fuel additive. The process includes distillation of limonene containing oil followed by removal of water. The distilled limonene, blended with an oxidation inhibitor such as p phenylenediamine, is claimed as a gasoline extender when added in amounts up to 20% volume. Unfortunately, in actual testing under a power load in a dynamometer, addition of 20% limonene to unleaded 87 octane gasoline resulted in serious preignition, casting serious questions as to its practical value as a gasoline extender.
Terpenoid based fuels have been disclosed in U.S. Patent No. 5, 186,722. Disclosed are a very wide range of terpenes, terpenoids and derivatives thereof, including limonenes, menthols, linalools, terpinenes, camphenes and carenes. The fuels are produced by a cracking/reduction process or by irradiation. Limonene was shown to produce 84% l-methyl-4-(l-methylethyl) benzene by this process. While the fuel is superior to that of Whitworth, production costs are relatively high.
Eucalyptus oil was explored by Barton and co workers as a fuel additive. Barton and Knight (1997, Chemistry in Australia 64 (1): 4-6) identified commercial solvents and Barton and Tjandra (1988, Fluid phase equilibria 44 : 117- 123 , 1989, Fuel 68:11-17) identified stabilization of petroleum/ethanol fuel blends as potential uses for cineole (from eucalyptus oil). It functions as a co-solvent in fuel blends comprising polar and nonpolar components (petroleum and ethanol for example), thereby preventing phase separation. Cineole is the major component of eucalyptus oil, comprising about 80% of the oil. In other studies, eucalyptus oil was used as a fuel. Performance was very good except that there were problems starting a cold engine on straight eucalyptus oil, which could be readily overcome by adding 20 to 30% alcohol or gasoline.
Various vegetable oils have been added to fuel formulations to increase the lubricity value. For example, U.S. Patent No. 5,730,029 discloses using peanut oil, and other oils having high (80%) oleic acid content, in two-stroke fuels. The combination of a high lubricity value and a high flash point allows for lubrication at high engine temperatures. The flame retarding characteristic of the oil assists in increasing power. U.S. Patent No. 5,743,923 disclose using peanut oil in conjunction with an alcohol and a petroleum fractional distillate.
U.S. Patent application serial number 10/506963 discloses a fuel additive that is an emulsifying composition that includes a selected ethoxylated alkylphenol, which functions as a surfactant, a fatty acid amide, naphtha and oleic acid. The preferred composition includes one part polyoxyethylene nonylphenol, two parts coconut diethanolamide, two parts heavy naphtha and one part oleic acid, by volume. The invention also extends to a hydrocarbon fuel including the composition.
Summary
Certain disclosed embodiments concern a composition for use as a biofuel or fuel additive. For example, particular disclosed embodiments concern compositions that provide an alternative fuel and a fuel additive that compares favourably to existing fuels with regard to horsepower and torque, for use in spark ignition engines (two stroke and four stroke engines). By selecting the specific components and mixing them in defined ratios, the resulting composition, when combusted, reduces harmful emissions, while increasing gaseous oxygen emission, whether used alone or as a gas additive. Further, by selecting the specific components, a biofuel or fuel additive is provided that contains up to about 56% biologically derived components, all of which are readily renewable. Finally, the remaining about 44% can be produced with a minimum of refining.
In one embodiment, the compositions contain an oxygenated natural aromatic compound.
It was found, surprisingly that the oxygenated natural aromatic compound could be replaced with an oxygenated terpenoid. By selecting the specific components and mixing them in defined ratios, the resulting composition, when combusted, reduces harmful emissions, while increasing gaseous oxygen emission, whether used alone or as a gas additive. Interestingly, non-oxygenated terpenoids did not provide the desired result.
The present technology also provides a biodiesel that contains a very high percentage of biologically derived components. While traditional biodiesels contain up to approximately 20% biologically derived components, in the form of transesterified oils, the present technology provides an exemplary biodiesel containing up to about 60% of at least one transesterified vegetable oil, and about 15% of at least one of an oxygenated terpene, oxygenated terpenoid or oxygenated aromatic natural product, or at least one terpene or terpenoid having a flash point of at least about 500C, totaling up to as high as about 75% biologically derived components. The high content of natural products leads to very low emissions, especially with regard to nitrogen oxides, sulphur and carbon dioxide. A broad range of oils can be used, including, but not limited to soy oil,Canola™ oil, linseed oil, crambe oil, safflower oil, cottonseed oil, rapeseed oil, peanut oil, algae oil, and corn oil. Similarly, a range of terpenes, terpenoids and oxygenated aromatic natural products can be used, allowing for optimization for given environment, including cold, temperate and tropical environments. The flexibility in formulae also permit optimization of the formula with regard to regional availability of biologically derived components.
Detailed Description
I. Definitions
The following definitions are provided solely to aid the reader. These definitions should not be construed to provide a definition that is narrower in scope than would be apparent to a person of ordinary skill in the art.
A. Vegetable oil: A vegetable oil is a transesterified oil that can be defined as:
(i) being derived from plant material and having a flash point of about 2300C to about 343°C, more preferably from about 260 0C to about 288°C, and still more preferably about 275°C; or (ii) having a C 18 unsaturated fatty acid content of at least about 60%, more preferably at least about 75% and a still more preferably at least about 85% and a viscosity of at least 25 mm2/s and not greater than about 54 mm2/s; or
(iii) having an iodine number of at least about 95 to about 140, more preferably from at least about 110 to about 140, still more preferably from about 115 to about 135 and a viscosity of not greater than about 54 mm ; or
(ii) being selected from at least one of Canola™ oil (low erucic acid rapeseed oil), corn oil, flax seed oil (linseed oil), peanut oil, safflower oil, soybean oil, sunflower oil, cottonseed oil, crambe oil, sesame oil, algae oil, and rapeseed oil.
B. Adjustor: Any non-ionic compound that can be defined as:
(i) having a flash point of at least about 900C and more preferably at least about 1100C; and
(ii) providing a final viscosity of the fuel between about 1.0 to about 7 mm2/sec at 400C, more preferably between about 1.5 to about 6.5 mm2/sec at 400C and still more preferably between about 1.9 to about 6.0 mm2/sec at 400C. Non-ionic adjusters of the present technology include, but are not limited to, alkyl and aryl substituted oligomers and polymers of ethylene oxide, and polymers of ethylene oxide.
C. Oxygenated natural aromatic compound: Any compound that is a natural product - a product that can be, for example, but not limited to, extracted from a plant, and has at least one hydroxyl, carboxylic acid, aldehyde, ketone, ether or ester functional group, or any and all combinations thereof, coupled to an aromatic ring system, such as a benzene ring, including a substituted benzene ring. The flash point is preferably between from about 600C and about 1600C, and more preferably between about 900C and 110 0C for tropical and temperate environment blends and is preferably between from about 50 0C to about 900C for cold environment blends. Without being limited to a theory of operation, it currently is believed that oxygenated natural aromatic compounds, in addition to other compounds, as would be known to one skilled in the art, function as combined flame front retarders, anti-corrosive agents and co-solvents. Oxygenated natural aromatic compounds include, but are not limited to, methyl salicylate, eugenol, cinnamaldehyde, and benzaldehyde and their synthetic or natural analogues and derivatives.
D. Selected terpenoid: Any compound comprising repeating isoprene units, including terpenes and terpenoids that can be defined as: (i) having at least one hydroxyl, carboxylic acid, aldehyde, ketone, ether or ester functional group, or any and all combinations thereof, to provide an oxygenated terpene or oxygenated terpenoid; or (ii) having a flash point between about 500C and about 1600C, and more preferably between about 900C and 1100C for tropical and temperate environment blends and preferably between from about 50 0C to about 90 0C for cold environment blends; or (iii) being selected from limonene, cineole, carvone, citronellal, and linalool, and their synthetic or natural analogues and derivatives.
E. Mid-Flash Point Naptha: Mid flash point naptha in the present context, for use in gas-powered engines, has a flashpoint of no greater than about -220C, and more preferably between about -25 0C and about -35 0C and is composed of from about 50% v/v to about 99%v/v paraffins and naphthenes, with no greater than about 5% v/v aromatic hydrocarbons, preferably from about 85% v/v to about 99% v/v paraffins and napthenes, with no greater than about 2% v/v aromatic hydrocarbons, and most preferably from about 90%v/v to about 98%v/v paraffins and napthenes with no greater than 1.5% v/v aromatic hydrocarbons. The following is a non-exhaustive list of terms that refer to materials that would include naptha as defined for use with the present invention: White gas Coleman™ fuel Shellite
Middle distillates Petroleum distillates
F. Mid Flash Point to Low Flash Point Naptha: Any naptha having a flashpoint of no higher than about -22 0C, and typically having a flash point from a high of about -22 0C to a low of at least about -50 0C, and can range from 100% low flash point naptha to 100% mid flash point naptha.
G. Petroleum distillate: Petroleum distillate in the present context is any distillate of petroleum that has a flash point from about 38 0C to about 700C and a melting point of at most -200C, and preferably -25°C and more preferably, -300C.
H. Pour point: The temperature in Celsius below which a fluid no longer pours freely. The pour point is determined by placing the sample in a jar and decreasing the test temperature.
When the sample does not flow when tilted, the jar is held horizontally for 5 seconds. If it does not flow, 3°C is added to the corresponding temperature and the result is the pour point temperature.
I. High lubricity oil: Lubricity is determined by mixing 4 mL in 996 mL fuel, fueling a 950 watt, two stroke generator motor designed to run on oil and fuel, running the engine at 4,200 RPMS at maximum load for four and one half hours, measuring the compression ratio, and assessing ring stick and scoring of the cylinder walls of the engine. A high lubricity oil is defined as one that does not lead to a reduction in compression ratio, does not create "ring stick" and does not allow scoring under the test conditions.
J. High flash point oil: A high flash (FP) point oil is defined as one having a flash point of about 2040C (4000F) to about 343°C (6500F), more preferably from about 2600C (5000F) to about 288°C (550 0F), and still more preferably about 282°C (5400F). The following is a non-exhaustive list of oils that would be known to be high flash point lubricating oils: Canola oil, Coconut oil, Corn oil, Flax seed oil, Olive oil, Peanut oil, Safflower oil, Sesame oil, Soybean oil, Sunflower oil, and Rapeseed oil. Selected mineral oils also have suitably high flash points.
K. High flash point, high lubricity oil: In a present working example, peanut oil is added to the composition. Peanut oil's major component fatty acids are palmitic acid (comprising approximately
1 - 14%), oleic acid (comprising approximately 36-67%), and linoleic acid (comprising approximately
14-46%). An oleic acid content of from about 30% to about 80% provides an acceptable lubricity value, a more acceptable value is obtained with an oleic acid content of from about 40% to about
70% and a still more acceptable value is obtained with an oleic acid content of from about 65% to about 70%. Other long chain fatty acids also provide suitable lubricity values, as would be known to a person of ordinary skill in the art.
L. Alcohol: Alcohols in the present working examples typically are lower alkyl alcohols, such as Cl to C4 alcohols, more specifically methanol, ethanol (95% ethanol), isopropanol, and butanol. As would be known to a person of ordinary skill in the art, other alcohols that are suitable for the present invention include, for example, but not limited to propanol, amyl alcohol, and isoamyl alcohol. The ratio of carbon atoms to hydroxyl functional group should preferably be about 4-to-l , more preferably 3-to-l, and most preferably 2-tol or 1-to-l, to promote solubility in an aqueous environment and to promote miscibility between the polar and non-polar components of the composition. It would be further known to a person of ordinary skill in the art, that any alcohol or mixture of alcohols providing a ratio of between about 1 carbon to about 1 hydroxyl functional group and about 4 carbon to about 1 hydroxyl functional group would be suitable.
M. Low Flash Point Naptha: Naphtha is a group of various volatile flammable liquid hydrocarbon mixtures used primarily as feedstocks in refineries for the reforming process and in the petrochemical industry for the production of olefins in steam crackers. It is also used in solvent applications in the chemical industry. Low flash point naptha is low in paraffins, napthenes and aromatic hydrocarbons. It is predominantly short chain alkanes, preferably C5 and C6 alkanes, more preferably predominately C5 alkanes, and most preferably comprising from about 60% v/v to about 70% v/v C5 alkanes. It may also be known as petroleum ether. Naptha in the present context, for use in gas-powered engines, has a flashpoint of no greater than about -35 0C, and more preferably between about -40 0C and about -50 0C. N. Low Flash PointPetroleum Distillate: A low flash point petroleum distillate in the present context is any distillate of petroleum that has a flash point from about -22 0C to about -500C and is comprised of at least one of short chain alkanes (up to about 12 carbons), paraffins and napthenes. Preferably, there is no greater than about 5% v/v aromatic hydrocarbons.
O. Mixture A: Mixture A comprises about 78% oxygenated natural aromatics, including methyl salicylate, cinnamaldehyde, and eugenol.
P. Oil of wintergreen: Oil of wintergreen is methyl salicylate. Without being limited to a theory of operation, it currently is believed that methyl salicylate functions as a combined flame front retarder, anti-corrosive agent and co-solvent. The product is available from ROUGIER PHARMA (DIN 00336211).
Q. Oxygenated terpenoid: Any compound comprising repeating isoprene units, including terpenes and terpenoids that can be defined as:
(i) having at least one hydroxyl, carboxylic acid, aldehyde, ketone, ether or ester functional group, or any and all combinations thereof, to provide an oxygenated terpene or oxygenated terpenoid; or (ii) being selected from cineole, carvone, citronellal, and linalool, and their synthetic or natural analogues and derivatives; and (iii) having a flash point between about 50 0C and about 160 0C.
II. Description
An alcohol-based fuel composition has been developed, exemplified in working embodiments by butanol, isopropanol, ethanol and methanol based fuel compositions, which have been developed and tested. Unless otherwise noted, the percentage of each component is on the basis of v/v, regardless of whether the component is liquid or solid. It is a flexible fuel, with a plug in alcohol component. This allows it to be a replacement fuel for 87 octane gas, for use in carbureted engines, and an 89 octane fuel and 91 octane fuel for use in fuel injected engines. The following table outlines the working range of components contemplated.
Figure imgf000011_0001
Example 1: The composition used is shown in the following table:
Figure imgf000011_0002
Testing by the Industrial Support Fuels and Lubricants Group at the Alberta Research Council provided the following data:
Figure imgf000012_0001
A Zeltex™ octane analyzer reading provided a research octane number of 93.5 and a motor octane number of 85.8. AirCare™ testing was also carried out. The same car was tested under the same operating conditions. The results follow:
Figure imgf000013_0001
Example 2:
M7.5:gas mixes were tested against gas on a 1987 Honda 1600 engine. This engine was chosen as one of the more reliable and commonly-used engines in the four-cylinder automobile line. It was not overhauled although it is well broken-in with more than 26,000 kilometers of use. All pollution controls such as a catalytic converter were removed. The octane was determined using a Zeltex™ octane analyzer. Emissions were measured in real-time using a Ferret™ emissions tester. The emissions from samples were collected in parallel with testing of the formulae and analyzed by gas chromatography-mass spectroscopy and Fourier Transform Infra Red spectroscopy. The results show an absence of ozone, an absence of aromatics and an absence of formaldehyde. Of the emissions, only the presence of methyl nitrite was remarkable. All run times shown are only relative to the gas standards run on that data collection date.
M7.5: (Octane: 93.5)
Figure imgf000014_0001
M7.5:gas . 30:50
RPM torque HP HC CO O2 CO2 NOX run time1
2500 115 23 29.3 .08 5.53 10.63 720 10.76
Figure imgf000014_0002
run time in minutes/L 2Percent of gas emissions 3Percent of gas emissions corrected to 100% run time of gas M7.5:gas 75:25
Figure imgf000015_0001
Figure imgf000015_0002
run time in minutes/L 2Percent of gas emissions 3Percent of gas emissions corrected to 100% run time of gas
Example 3:
M7.5B was tested against 89 and 92 octane gas on a 1987 Honda 1600 engine. This engine was chosen as one of the more reliable and commonly-used engines in the four-cylinder automobile line. It was not overhauled although it is well broken-in with more than 26,000 kilometres of use. All pollution controls such as a catalytic converter were removed.
The octane was determined using a Zeltex octane analyzer. Emissions were measured in realtime using a Ferret emissions tester. The emissions from samples were collected in parallel with testing of the formulae and analyzed by gas chomatography-mass spectroscopy and Fourier Transform Infra Red spectroscopy. The results show an absence of ozone, an absence of aromatics and an absence of formaldehyde. Of the emissions, only the presence of methyl nitrite was remarkable.
M7.5B
Figure imgf000016_0001
Figure imgf000016_0002
Figure imgf000016_0003
'run time in minutes/L
2Percent of gas emissions
3Percent of gas emissions corrected to 100% run time of gas
The emissions from samples were collected in parallel with testing of the formulae and analyzed by gas chomatography-mass spectroscopy and Fourier Transform Infra Red spectroscopy. The results show an absence of ozone, an absence of aromatics and an absence of formaldehyde. Of the emissions, only the presence of methyl nitrile was remarkable. Example 4:
M7.5B
Figure imgf000017_0001
Octane: 89.9
A road test conducted on Terraline™ M with the butanol plug-in (M7.5B) demonstrated that the car ran normally. The vehicle, a Chrysler minivan (fuel injection engine) was first driven on a course that included a 50 km zone, stop signs, a 90 km zone, and a stop light, using 87 octane gas.
The gas was pumped from the system, leaving no more than an estimated .5L in the system. Over 10
L of M7.5B was then put in the system. The car started normally. It was then tested over the same driving conditions, with the exception that it was driven further down the highway and acceleration at highway speed was tested by flooring the accelerator, in addition to standard driving away from a stop light. The driver reported that the driveability of the fuel was the same as that of gas.
Example 5: Other compositions were tested, as follows:
M21
Figure imgf000017_0002
Ran very lean in a carbureted engine and had low emissions, but lower power than M7.5B or
M7.5. M33
Figure imgf000018_0001
Ran very rich in a carbureted engine and had higher emissions than M7.5B or M7.5.
M32
Figure imgf000018_0002
Ran as well as M7.5B, with comparable emissions to M7.5B and M7.5. M21-W + Mixture A
Figure imgf000019_0001
The results were essentially the same as that for M21.
M34
Figure imgf000019_0002
The results were essentially the same as that for M21 in a carbureted engine, although it ran very lean. MlO
Figure imgf000020_0001
Ran very well on a carbureted engine.
M3
Figure imgf000020_0002
Ran very well on a carbureted engine. Example 6:
M15
Figure imgf000021_0001
Figure imgf000021_0002
Emissions were higher than compositions containing Mixture A or methyl salicylate, or cinnamaldehyde. Corrosion was tested in a corrosion test using standard carburetor parts. There was no noticeable corrosion.
Example 7:
Ethanol compositions were tested on a fuel injected engine. The testing included an 87 octane gas sample at the beginning of the testing.
GAS
Figure imgf000021_0003
E21
Figure imgf000021_0004
Could not be tested as the polar and non-polar components were not miscible. E40B
Figure imgf000022_0001
Figure imgf000022_0002
E41B
Figure imgf000022_0003
Figure imgf000022_0004
E42B
Figure imgf000022_0005
Figure imgf000023_0001
The power output was lower than for the other compositions.
E43B
Figure imgf000023_0002
Power was low.
Example 8:
Further testing involved selecting one ethanol composition and testing it against 87 octane gas in order to determine emissions, run time, and then emissions corrected for run time:
GAS
Figure imgf000024_0001
E7.5B hybrid
Figure imgf000024_0002
Corrected for run time
Figure imgf000024_0003
Example 9:
An isopropanol composition was tested on the fuel injected engine as follows: GAS
Figure imgf000025_0001
I7.5B h brid
Figure imgf000025_0002
Corrected for run time
Figure imgf000025_0003
Example 10:
A butanol composition was tested on a fuel injected engine. The testing included an 87 octane gas sample at the beginning of the testing.
GAS
Figure imgf000026_0001
BlOB
Figure imgf000026_0002
Figure imgf000026_0003
Example 11:
The engine was modified to include a water injection system (TECTANE H2O Injector) and the performance of the fuels was then assessed.
GAS INJECTOR OFF INJECTOR ON
Figure imgf000027_0001
M7.5B h brid
Figure imgf000027_0002
Figure imgf000027_0003
E7.5B hybrid
Figure imgf000027_0004
Figure imgf000028_0002
I7.5B hybrid
Figure imgf000028_0003
INJECTOR OFF INJECTOR ON
Figure imgf000028_0001
Example 12:
A range of oxygenated natural aromatic compounds were tested using one selected composition as follows:
Figure imgf000029_0001
M7.5B h brid
Figure imgf000029_0002
Figure imgf000029_0003
M7.5B h brid eu enol
Figure imgf000029_0004
Figure imgf000030_0001
M7.5B hybrid cinnamaldehyde
Figure imgf000030_0002
Figure imgf000030_0003
Example 13: Emissions and run times were assessed on a select number of compositions. The results were used to assess the utility of each oxygenated natural aromatic compound in the various fuel compositions.
GAS
Figure imgf000030_0004
M7.5B h brid
Figure imgf000031_0001
Corrected for run time
Figure imgf000031_0002
M7.5B h brid eu enol
Figure imgf000031_0003
Corrected for run time
Figure imgf000031_0004
M7.5B h brid salic lic acid
Figure imgf000032_0001
Corrected for run time
Figure imgf000032_0002
Example 14:
A number of compositions were prepared and tested in order to assess the percentage range of each component that could be used. First it was noted that mid flash point naptha could be used interchangeably, or any mixture of the two could also be used. Accordingly, it was thought that any petroleum distillate that has a flash point from about -22 0C to about -50 °C and is comprised of at least one of short chain alkanes, paraffins and napthenes can also replace naptha. This was studied by replacing the napthas with 87 octane gasoline. Although gasoline is known to contain many additives, the bulk of a typical gasoline consists of hydrocarbons with between 5 and 12 carbon atoms per molecule, and therefore the bulk of a typical gasoline can be considered to be a petroleum distillate. The composition of the fuel and the results were as follows:
Gasoline 7.5B
Figure imgf000032_0003
Emissions
Figure imgf000033_0001
In comparison, gas produced the following test results: GAS Emissions
Figure imgf000033_0002
Although the advantage of the composition was not as great as that using napthas in the composition, there was still a 72% reduction in hydrocarbons, a 45% reduction in carbon monoxide, a 7% reduction in carbon dioxide, a 60% increase in oxygen and a 23% reduction in NOx. It was noted that the engine did not run smoothly and the fuel consumption was high, even though the power output was low. It was concluded that any petroleum distillate that has a flash point from about -22 0C to about -50 0C and is comprised of at least one of short chain alkanes, paraffins and napthenes can replace naptha.
Example 15:
Compositions having no peanut oil were compared to those with peanut oil. All formulations were run at 2500 rpm and producing the same torque and horsepower between the samples.
87 Octane gas
Figure imgf000034_0001
Run time 7:59 E7.5B - Honda
Figure imgf000034_0002
Figure imgf000034_0003
Run times were in the range of 7:09 - 7:29 E7.5B/Peanut oil Free - Honda
Figure imgf000035_0001
Run Time 7:13
Figure imgf000035_0002
It is apparent that the peanut oil is not needed in the formulations when a lubricating oil is not an engine requirement - in other words, unless the engine requires a gas:oil mix, as in many two stroke engines and in jet engines, there is no requirement for peanut oil.
Example 16: Formulations using benzaldehyde were also tested and compared with 87 octane gas. Testing was carried out on a carbureted engine. Comparisons were also made with E7.5B. E7.5BE
Figure imgf000035_0003
Percentage of emissions for gas (corrected for run time)
Figure imgf000036_0001
M7.5BE
Figure imgf000036_0002
Percenta e of emissions for as corrected for run time
Figure imgf000036_0003
B7.5BE
Figure imgf000036_0004
Percenta e of emissions for as corrected for run time
Figure imgf000036_0005
Summary of results for compositions containing an oxygenated aromatic compound: Compositions having little or no alcohol could be used as fuels, however, the emissions were not significantly better than the emissions from gasoline. The minimum alcohol content needed to provide a significant reduction in emissions was about 20%, however, as little as 10% alcohol still provided some advantage. The maximum alcohol content was about 45%. Methanol-based fuels tested ranged from about 23% methanol to about 34% methanol. Blending methanol with isopropanol or butanol allowed the alcohol content to be as high as about 45% (about 35% methanol and about 10% isopropanol or butanol). Note that blending in this context simply refers to preparing a composition that contains both methanol and isopropanol or butanol. If low flash point naptha was used, the methanol content could be increased to about 37% in the presence of about 5% isopropanol or butanol. Also, it would be known that any combination of butanol and isopropanol could be used with methanol to provide essentially the same results.
Ethanol-based fuels tested ranged from about 16% ethanol to 34% ethanol. Blending ethanol with isopropanol or butanol allowed the alcohol content to be as high as 42% (about 34% ethanol and about 8% isopropanol or butanol). Note that blending in this context simply refers to preparing a composition that contains both ethanol and isopropanol or butanol. Also, it would be known that any combination of butanol and isopropanol could be used with ethanol to provide essentially the same results. It would also be known that any combination of ethanol and methanol, wherein the combined percentage ranged from about 16% to about 34%, could be used with isopropanol or butanol or both to provide essentially the same result.
Isopropanol-based fuels tested ranged from about 27% to about 40% isopropanol. Similarly, butanol-based fuels containing up to about 40% butanol were tested. It would be known that any combination of isopropanol and butanol could be used to provide essentially the same results.
The naptha content in the various fuel compositions tested ranged from 44% to about 71%.
Higher naptha content could be used, however the advantage over gas with regard to emissions diminished as the naptha content increased.
The content of oxygenated aromatic compounds tested ranged from a low of 0.25% to a high of about 17%. Isopropanol-based fuels lacking oxygenated aromatic compounds were useable as fuels, however the fuels were corrosive. Similar results would be expected for butanol-based fuels.
In these fuels, an alternative anti-corrosive agent would be required. An ethanol-based fuel lacking oxygenated aromatic compounds was prepared. It was found that trimethyl pentane was required to make the composition useable in a motor vehicle engine. Again, the lack of oxygenated aromatic compound resulted in the fuel being corrosive. Hence, an alternative anti-corrosive agent would be required. The content of peanut oil tested ranged from 0 to about 2%. Higher amounts could be used, as would be known to one skilled in the art, for example, up to about 5% peanut oil. Transesterified peanut oil was also tested and was considered to be potentially superior to peanut oil in a fuel injection system. Transesterification of any other suitable vegetable oil would similarly be potentially superior to the vegetable oil without transesterification. As would be known to one skilled in the art, a lubricating oil is not necessarily required. Further, oil can be added as needed to the formulations if used in 2 stroke engines, as per the manufacturer's guidelines.
Example 17:
Terpenes that were tested are both oxygenated (carvone, cineole, citronellal) and non- oxygenated (limonene). They vary in flash point as follows: Cineole: 49 0C
Limonene: 50 0C Citronellal: 76 0C Carvone: 88 0C
The following table shows the NOx as a percent of that emitted from 87 octane gas, using formulations having 55% naptha as follows:
Figure imgf000038_0001
NOx (percent of gas)
Figure imgf000039_0001
The butanol formulations were obviously inferior fuels with regard to NOx. They also had lower 02 and higher CO2 in comparison to the other fuels, although the ratios were better than gas. Formulations comprising from 20 to 70% naptha all showed much higher NOx emissions when limonene was the terpenoid used.
Example 18:
Figure imgf000039_0002
*Ethanol based formulations as follows:
Figure imgf000040_0001
Run times were not significantly different between 87 octane gas, E7.5B and the compositions, as shown above.
Example 19:
All emissions were collected for the formulations above. Those for 55% naptha are presented in the following table. The formulation used was:
Figure imgf000040_0002
The results for the ethanol-based fuel was:
Percentage of emissions relative to gas
Figure imgf000040_0003
The results for the butanol-based fuel were:
Percentage of emissions relative to gas
Figure imgf000041_0001
The results for the methanol-based fuel were:
Percentage of emissions relative to gas
Figure imgf000041_0002
Example 20:
Other formulations were tested including:
Figure imgf000041_0003
NOx emissions were 45% of that for 87 octane gas. Example 21:
NOx (% of NOx in 87 octane gas emissions)
Figure imgf000042_0001
*E7.5BM was mixed with gas to provide a 10%, 25%, 50%, 75% and 90% mix. Summary of results for compositions containing selected terpenoids:
Compositions having little or no alcohol could be used as fuels, however, the emissions would not be expected to be significantly better than the emissions from gasoline. The minimum alcohol content needed to provide a significant reduction in emissions was probably greater than at least about 23%.
As would be known to one skilled in the art, a lubricating oil is not necessarily required. Further, oil can be added as needed to the formulations if used in 2 stroke engines, as per the manufacturer's guidelines. Nonetheless, it is assumed that about 1 %, more preferably about 2% and most preferably about 5% peanut oil could be added.
The results demonstrate that to obtain a fuel that has superior emissions, especially with regard to NOx, specific components at specific ratios should be employed. Limonene, the only non- oxygenated terpenoid was not suitable for reducing NOx. Similarly, butanol was not the preferred alcohol. Naptha content, to obtain the preferred results, could not be as low as 20%, nor could it be as high as 70%. 20% and 70% naptha led to the engine running very poorly. The preferred range was between about 40% and about 65%, more preferably between 40% and 58.5% and most preferably, between 40% and 55%. The oxygenated terpenoid preferred range was between about 6% and about 21%. Run times were reasonably comparable to those for gas at a given torque and horsepower. Example 22:
Low temperature biodiesel:
Figure imgf000043_0001
Freezing point -30 0C
Soy oil can be replaced with any vegetable oil that has a flash point of at least about 270 0C, more preferably at least about 275 0C and still more preferably at least about 285 C and a melting point of at most about -17 0C, more preferably at most about -20 0C, and most preferably at most about -22 0C. Limonene can be replaced with any terpenoid that has a melting point of at most about -90 0C, more preferably at most about -95 0C. Kerosene can be replaced by any petroleum distillate that has a flash point of at least about 100C and a melting point of not more than -200C, more preferably not more than about -25 0C, still more preferably not more than about -300C. An adjustor can be added to reduce the viscosity. The adjustor preferably has a comparable flash point or a higher flash point and melting point that is at least as low as the component that is reduced in volume so as to include the adjustor.
Temperate climate biodiesel:
Figure imgf000043_0002
Flash point: 95 0C Soy oil can be replaced with any vegetable oil or combination of vegetable oils that have a flash point of at least about 2700C, more preferably at least about 2750C and still more preferably at least about 285 0C. Methyl salicylate can be replaced with at least one oxygenated natural aromatic compound that has a flash point of at least about 100 0C. An adjustor can be added to reduce the viscosity. The adjustor preferably has a comparable flash point or a higher flash point as the component that is reduced in volume so as to include the adjuster .
An example of a composition that includes an adjustor and comprises a mixture of oils is:
Figure imgf000044_0001
Flash point: 94 0C Cetane: 58
The foregoing is a description of an embodiment of the invention. As would be known to one skilled in the art, variations are contemplated that do not alter the scope of the invention. These include but are not limited to, different combinations of alcohols, different alcohol isomers, derivatives and analogues of oxygenated natural aromatics and derivatives and analogues of oxygenated terpenoids.

Claims

Claims:
1. A composition for use as a fuel or fuel additive, comprising mid flash point to low flashpoint naptha, at least one alcohol having a ratio of between about 1 to about 4 carbon atoms to 1 hydroxyl functional group, optionally, at least one lubricating oil, and at least one oxygenated natural aromatic compound, wherein the oxygenated natural aromatic compound (i) has a flash point between about 60 0C and about 1600C, (ii) has at least one oxygenated functional group, and (iii) is soluble in the composition.
2. The composition of claim 1 comprising from about 44% to about 71 % v/v mid flash point to low flashpoint naptha, from about 10% to about 34% v/v alcohol, from 0% to about 5% v/v lubricating oil, and from about 0.3% to 17% v/v oxygenated natural aromatic compound.
3. The composition of claim 1 or 2 wherein the at least one alcohol is selected from methanol, ethanol, propanol, isopropanol, butanol, isobutanol, tert-butanol and combinations thereof.
4. The composition of any one of claims 1 to 3 wherein the at least one alcohol is: (i) one of methanol or ethanol or a combination of methanol and ethanol; or (ii) one of butanol or isopropanol or a combination of butanol and isopropanol.
5. The composition of any one of claims 1 to 4 wherein the oxygenated natural aromatic compound is selected from methyl salicylate, cinnamaldehyde, salicylic acid, eugenol, benzaldehyde their analogues and derivatives, and combinations thereof.
6. The composition of any one of claims 1 to 5 wherein the oxygenated natural aromatic compound is benzaldehyde.
7. The composition of any one of claims 1 to 6 wherein the lubricating oil is a high flash point, high lubricity oil.
8. The composition of claim 7 wherein the high flash point, high lubricity oil is peanut oil.
9. The composition of any one of claims 1 to 8 wherein the alcohol is methanol.
10. The composition of any one of claims 1 to 8 wherein the alcohol is ethanol.
11. The composition of claim 1 comprising from about 44% to about 71 % v/v mid flash point to low flashpoint naptha, from about 35% to about 40% v/v butanol or isopropanol or a mixture thereof, from 0% to about 5% v/v lubricating oil, and from about 0.3% to 17% v/v oxygenated natural aromatic compound.
12. A composition for use as a fuel or fuel additive, comprising: a petroleum distillate having a flash point from about -220C to about -500C and comprised of at least one of short chain alkanes, paraffins and napthenes; at least one alcohol having a ratio of between about 1 to about 4 carbon atoms to 1 hydroxyl functional group; optionally, at least one lubricating oil; and at least one oxygenated natural aromatic compound, wherein the oxygenated natural aromatic compound (i) has a flash point between about 60 0C and about 160 0C, (ii) has at least one oxygenated functional group, and (iii) is soluble in the composition.
13. The composition of claim 12 wherein the oxygenated natural aromatic compound is selected from methyl salicylate, cinnamaldehyde, salicylic acid, eugenol, benzaldehyde their analogues and derivatives, and combinations thereof.
14. The composition of claim 12 or 13 wherein the at least one alcohol is: (i) one of methanol or ethanol or a combination of methanol and ethanol; or
(ii) one of butanol or isopropanol or a combination of butanol and isopropanol.
15. The composition of any one of claims 12 to 14 wherein the lubricating oil is peanut oil.
16. The composition of any one of claims 12 to 15 comprising: from about 44% to about 71% v/v petroleum distillate; from about 10% to about 34% v/v alcohol, wherein the alcohol is (i) one of methanol or ethanol or a combination of methanol and ethanol; or (ii) one of butanol or isopropanol or a combination of butanol and isopropanol; from 0% to about 5% v/v lubricating oil; and from about 0.3% to 17% v/v methyl salicylate, cinnamaldehyde, salicylic acid, eugenol, benzaldehyde their analogues and derivatives, and combinations thereof.
17. The composition of claim 16 comprising about 59% v/v petroleum distillate, about 34% v/v methanol or ethanol or a combination thereof, about 0.5% v/v peanut oil, and about 6% v/v benzaldehyde.
18. The composition of claim 13 comprising from about 44% to about 71% v/v petroleum distillate, from about 35% to about 40% v/v butanol, isopropanol or a mixture thereof, from 0% to about 5% v/v lubricating oil, and from about 0.3% to 17% v/v oxygenated natural aromatic compound.
19. A composition for reducing nitrogen oxide emissions, the composition comprising petroleum distillate, at least one Cl to C4 alcohol, optionally, at least one lubricating oil, and at least one oxygenated natural aromatic compound that:
(i) has a flash point between about 50 0C and about 160 0C; (ii) has at least one oxygenated functional group; and (iii) is soluble in the composition.
20. The composition of claim 19 comprising from about 50% to about 70% v/v mid flash point naptha, from about 10% to about 45% v/v alcohol having a ratio of not less than about 14 carbon atoms to about 11 hydroxyl functional groups, from 0% to about 2% v/v high flash point, high lubricity oil, and from about 3% to 10% v/v oxygenated natural aromatic compound.
21. The composition of claim 20 wherein the oxygenated natural aromatic compound is selected from methyl salicylate, cinnamaldehyde, salicylic acid, eugenol, benzaldehyde their analogues and derivatives, and combinations thereof.
22. The composition of claim 21 comprising about 54% v/v mid flash point naptha, about 29% v/v methanol, about 0.5% v/v high flash point, high lubricity oil, about 10.5 % v/v butanol or isopropanol, and about 6% v/v benzaldehyde.
23. The composition of claim 21 comprising about 54% v/v mid flash point naptha, about 29% v/v ethanol, about 0.5% v/v high flash point, high lubricity oil, about 10.5 % v/v butanol or isopropanol, and about 6% v/v benzaldehyde.
24. The composition of any one of claims 1 to 23 further comprising gasoline.
25. The composition of claim 24 wherein the gasoline comprises between from about 10% to about 90% v/v of the composition.
26. A method, comprising:
(i) preparing a composition comprising mid flash point to low flash point naptha, alcohol, wherein the alcohol has a ratio of between about 1 to about 4 carbon atoms to 1 hydroxyl functional group, an oxygenated natural aromatic compound and an optional lubricating oil; (ii) blending the composition with about 0% to about 90% v/v gas to prepare a fuel; and (iii) operating a motor using the fuel.
27. The method of claim 26, wherein the at least one oxygenated natural aromatic compound (i) has a flash point between about 60 0C and about 1600C, (ii) has at least one oxygenated functional group, and (iii) is soluble in the composition.
28. A composition for use as a fuel or a fuel additive, the composition comprising mid flash point to low flashpoint naptha, at least one alcohol having a ratio of between about 1 to about 4 carbon atoms to 1 hydroxyl functional group, benzaldehyde, and optionally, at least one high flash point, high lubricity oil, wherein the naptha and the alcohol comprise from about 88% to about 96%v/v of the composition.
29. The composition of claim 28 further comprising gasoline.
30. A method, comprising:
(i) providing a composition comprising a petroleum distillate having a flash point of no higher than -22 °C, at least one alcohol having a ratio of between about 1 to about 4carbon atoms to 1 hydroxyl functional group, at least one component that is a combined co-solvent, flame front retarder, and anti-corrosive agent and optionally, at least one high flash point, high lubricity oil; and
(ii) using the composition as a fuel.
31. The method of claim 30, wherein the composition is further defined as comprising from about 50% to about 70% v/v of the petroleum distillate, from about 20% to about 35% v/v of the alcohol, from 0% to about 2% v/v high flash point, high lubricity oil, and from about 3% to 6% v/v of a component that is a combined co-solvent, flame front retarder, and anti-corrosive agent.
32. The method of claim 30 or 31 wherein the composition comprises about 54% v/v mid flash point naptha, about 29% v/v methanol, about 10.5% isopropanol or butanol, about 0.5% v/v peanut oil, and about 6% v/v benzaldehyde.
33. The method of claim 30 or 31 wherein the composition comprises about 54% v/v mid flash point naptha, about 29% v/v ethanol, about 10.5% isopropanol or butanol, about 0.5% v/v peanut oil, and about 6% v/v benzaldehyde.
34. The method of claim 30, wherein the composition comprises about 45% v/v butanol.
35. The method of claim 30 wherein the composition comprises about 45% v/v isopropanol.
36. A method, comprising: providing a composition comprising naptha having a flash point of no higher than -22 °C, at least one alcohol having a ratio of between about 1 to about 4 carbon atoms to 1 hydroxyl functional group, at least one component that is a combined co-solvent, flame front retarder, and anti-corrosive agent and optionally, at least one high flash point, high lubricity oil; and using the composition as a fuel.
37. The method of claim 32, wherein the composition comprises from about 50% to about70% v/v mid to low flash point naptha, from about 20% to about 35% v/v of the alcohol, from 0% to about 2% v/v high flash point, high lubricity oil, and from about 3% to about 6% v/v component that is a combined co-solvent, flame front retarder, and anti-corrosive agent.
38. The method of claim 37, wherein the composition further comprises about 10.5% v/v butanol.
39. The method of claim 37 wherein the composition further comprises about 10.5% v/v isopropanol.
40. A method of decreasing nitrogen oxides in emissions from a spark ignition, gas fueled motor, said method comprising:
(i) preparing a composition comprising mid flash point to low flash point naptha, alcohol, an oxygenated natural aromatic compound, and, optionally, a lubricating oil;
(ii) blending said composition with about 0 to about 90% v/v gas to prepare a fuel;
(iii) fueling a motor with said fuel; and
(iv) running said motor. thereby decreasing nitrogen oxides in said motor emissions.
41. The method of claim 40 wherein said alcohol has a ratio of between about 1 to about 4 carbons to 1 hydroxyl functional group, and said at least one oxygenated natural aromatic compound is characterized in that it:
(i) has a flash point between about 50 °C and about 160 0C; (ii) has at least one oxygenated functional group; and
(iii) is soluble in said composition.
42. The use of a composition as a fuel, said composition comprising a petroleum distillate having a flash point of no higher than -22 0C, at least one alcohol having a ratio of between about 1 to about 4carbons to 1 hydroxyl functional group, at least one component that is a combined co-solvent, flame front retarder, and anti-corrosive agent, and optionally, at least one high flash point, high lubricity oil.
43. The use of claim 42, wherein said composition is further defined as comprising about 50% to about 70% v/v of said naptha, about 20% to about 45% v/v of said alcohol, 0% to about
2% v/v high flash point, high lubricity oil, and about 3 to 6%v/v component that is a combined co-solvent, flame front retarder, and anti-corrosive agent.
44. The use of claim 42 or 43 wherein said composition comprises about 54% v/v mid flash point naptha, about 29% v/v methanol, about 10.5% isopropanol or butanol, about 0.5% v/v peanut oil, and about 6% v/v benzaldehyde.
45. The use of any one of claims 42 to 44, wherein said composition comprises about 10.5% v/v butanol.
46. The use of any one of claims 42 to 44, wherein said composition comprises about 10.5% v/v isopropanol.
47. The use of a composition as a fuel additive, said composition comprising naptha having a flash point of no higher than -22°C, at least one alcohol having a ratio of between about 1 to about 4carbons to 1 hydroxyl functional group, at least one component that is a combined co-solvent, flame front retarder, and anti-corrosive agent, and optionally, at least one high flash point, high lubricity oil.
48. The use of claim 47, wherein said composition is further defined as comprising about 50% to about70% v/v of said naptha, about 20% to about 45% v/v of said alcohol, 0% to about2% v/v high flash point, high lubricity oil, and about 3 to about 6%v/v component that is a combined co-solvent, flame front retarder, and anti-corrosive agent.
49. The use of claim 47 or 48 wherein said composition comprises about 54% v/v mid flash point naptha, about 29% v/v methanol, about 10.5% isopropanol or butanol, about 0.5% v/v peanut oil, and about 6% v/v benzaldehyde.
50. The use of claim 49, wherein said composition comprises about 10.5% v/v butanol.
51. The use of claim 49 wherein said composition comprises about 10.5% v/v isopropanol.
52. A composition for use as a fuel or fuel additive, comprising mid flashpoint naptha, at least one alcohol having a ratio of between about 1 to about 4 carbon atoms to 1 hydroxyl functional group, optionally, at least one lubricating oil, and at least one oxygenated terpenoid.
53. The composition of claim 52 comprising from about 40% to about 70% v/v mid flash point naptha, from about 28% to about 40% v/v alcohol, from 0% to about 5% v/v lubricating oil, and from about 6% to 21 % v/v oxygenated terpenoid.
54. The composition of claim 52 or 53 wherein the at least one alcohol is selected from methanol, ethanol, or butanol and combinations thereof.
55. The composition of any one of claims 52 to 54 wherein the at least one alcohol is: one of methanol or ethanol or a combination of methanol and ethanol; and butanol.
56. The composition of any one of claims 52 to55 wherein the oxygenated terpenoid is selected from carvone, citronellal, cineole, their analogues and derivatives, and combinations thereof.
57. The composition of claim 52 comprising from about 40% to about 65% v/v mid flash point naptha, from about 20% to about 29% v/v ethanol or methanol, from about 6% v/v to about 11 % v/v butanol, from about 0% to about 5% v/v peanut oil, and about 6% v/v oxygenated terpenoid.
58. A composition for use as a fuel or fuel additive, comprising: a petroleum distillate having a flash point from about -220C to about -500C and comprised of at least one of short chain alkanes, paraffins and napthenes; at least one alcohol having a ratio of between about 1 to about 4 carbon atoms to 1 hydroxyl functional group; optionally, at least one lubricating oil; and at least one oxygenated terpenoid.
59. The composition of claim 58 wherein the oxygenated terpenoid is selected from carvone, citronellal, cineole their analogues and derivatives, and combinations thereof.
60. The composition of claim 59 comprising: from about 40% to about 70% v/v petroleum distillate; from about 20% to about 29% v/v alcohol, wherein the alcohol is one of methanol or ethanol or a combination of methanol and ethanol; from about 6% to about 11% v/v butanol; and from about 6% to about 21 % v/v cineole.
61. A composition for reducing nitrogen oxide emissions, the composition comprising petroleum distillate, at least one Cl to C2 alcohol, optionally, at least one lubricating oil, and at least one oxygenated terpenoid.
62. The composition of claim 61 comprising: from about 40% to about 65% v/v petroleum distillate; from about 20% to about 29% v/v alcohol, wherein the alcohol is one of methanol or ethanol or a combination of methanol and ethanol; from about 6% to about 11% v/v butanol; and from about 6% to about 21 % v/v oxygenated terpenoid.
63. The composition of claim 62 wherein the oxygenated terpenoid is selected from carvone, citronellal, cineole their analogues and derivatives, and combinations thereof.
64. The composition of claim 62 comprising about 54% v/v mid flash point naptha, about 29% v/v ethanol, about 10 % v/v butanol, and about 6% v/v oxygenated terpenoid.
65. The composition of claim 62 comprising about 54% v/v mid flash point naptha, about 29% v/v ethanol, about 10 % v/v butanol, and about 6% v/v cineole.
66. The composition of claim 62 comprising about 54% v/v mid flash point naptha, about 29% v/v ethanol, about 10 % v/v butanol, and about 6% v/v carvone.
67. The composition of claim 62 comprising about 54% v/v mid flash point naptha, about 29% v/v ethanol, about 10 % v/v butanol, and about 6% v/v citronellal.
68. The composition of any one of claims 52 to 60 further comprising gasoline.
69. The composition of any one of claims 61 to 67 further comprising gasoline, wherein the gasoline comprises between from 0% to about 50% v/v of the composition.
70. The composition of claim 69, wherein the gasoline comprises up to about 25% of the composition.
71. A method, comprising:
(i) preparing a composition comprising mid flash point to low flash point naptha, alcohol, wherein the alcohol has a ratio of between about 1 to about 4 carbon atoms to 1 hydroxyl functional group, an oxygenated terpenoid and an optional lubricating oil; (ii) blending the composition with about 0% to about 90% v/v gas to prepare a fuel; and (iii) operating a motor using the fuel.
72. A method of decreasing nitrogen oxides in emissions from a spark ignition, gas fueled motor, said method comprising:
(i) preparing a composition comprising mid flash point flash point naptha, a first alcohol, a second alcohol, an oxygenated terpenoid, and, optionally, a lubricating oil; (ii) blending said composition with about 0 to about 50% v/v gas to prepare a fuel;
(iii) fueling a motor with said fuel; and
(iv) running said motor, thereby decreasing nitrogen oxides in said motor emissions.
73. The method of claim 72 wherein said first alcohol has a ratio of between about 1 to about 2 carbons to 1 hydroxyl functional group, and said second alcohol is butanol.
74. The method of claim 73 wherein the at least one oxygenated terpenoid is selected from carvone, citronellal and cineole.
75. The method of claim 73 wherein the at least one oxygenated terpenoid is cineole.
76. The method of claim 73 wherein the at least one oxygenated terpenoid is citronellal.
77. The method of claim 73 wherein the at least one oxygenated terpenoid is carvone.
78. A composition for use as a diesel fuel or diesel fuel additive, the composition comprising at least one vegetable oil, at least one oxygenated natural aromatic compound or selected terpenoid, and optionally, at least one adjustor, wherein the composition has a flash point of at least about 400C.
79. The composition of claim 78 comprising from about 50% to about 80% v/v vegetable oil, from about 10% to about 25% v/v adjustor and from about 10% to 15% v/v oxygenated natural aromatic compound or selected terpenoid and optionally, a petroleum distillate.
80. The composition of claim 78 or 79 wherein the vegetable oil is selected from low erucic acid rapeseed oil, corn oil, flax seed oil, peanut oil, safflower oil, soybean oil, sunflower oil, cottonseed oil, crambe oil, sesame oil, rapeseed oil, algae oil and combinations thereof.
81. The composition of any one of claims 78 to 80 wherein the vegetable oil one of is corn oil, soybean oil, flaxseed oil or a combination of soybean oil, flaxseed oil and peanut oil.
82. The composition of any one of claims 78 to 81, wherein the oxygenated natural aromatic compound or selected terpenoid is selected from methyl salicylate, cinnamaldehyde, benzaldehyde, eugenol, cineole, linalool, carvone, and derivatives and analogues thereof.
83. The composition of claim 82 wherein the selected terpene is carvone.
84. The composition of any one of claims 78 to 83 wherein the flash point is at least about 50 °C.
85. The composition of any one of claims 78 to 84 wherein the cetane is at least about 50.
86. The composition of any one of claims 78 to 85 including a petroleum distillate.
87. A composition for use as a cold environment diesel fuel or diesel fuel additive, comprising: at least one vegetable oil having a melting point of at most about -20°C; optionally, at least one adjustor having a melting point of at most about -200C; and at least one selected terpenoid, wherein the selected terpenoid: (i) has a melting point of at most about -80C; and (ii) is soluble in the composition.
88. The composition of claim 87 wherein the at least one selected terpenoid is selected from limonene and carvone, their analogues and derivatives, and combinations thereof.
89. The composition of claim 87 or 88 wherein the at least one vegetable oil is selected from low erucic acid rapeseed oil, corn oil, flax seed oil, peanut oil, safflower oil, soybean oil, sunflower oil, cottonseed oil, crambe oil, sesame oil, rapeseed oil, algae oil and combinations thereof.
90. The composition of any one of claims 87 to 89 wherein the vegetable oil is one of corn oil, soybean oil, flaxseed oil or a combination of soybean oil, flaxseed oil and peanut oil.
91. The composition of any one of claims 87 to 90 comprising from about 50% to about 80% v/v vegetable oil, from about 10% to about 25% v/v adjustor and from about 10% to 15% v/v carvone.
92. The composition of claim 91 comprising about 60% v/v vegetable oil, about 20% v/v non- ionic adjustor, about 15% v/v carvone and about 5% v/v petroleum distillate.
93. The composition of claim 92, wherein the petroleum distillate is mineral oil.
94. For use as a diesel fuel, a composition to reduce nitrogen oxide emissions, the composition comprising at least one vegetable oil, optionally, at least one adjustor, and at least one oxygenated natural aromatic compound or selected terpenoid that:
(i) has a flash point between about 50 0C and about 160 0C; and (ii) is soluble in the composition.
95. The composition of claim 94, wherein the oxygenated natural aromatic compound or selected terpenoid has at least one oxygenated functional group.
96. The composition of claim 94 or 95 wherein the composition has a flash point of at least about 50 0C.
97. The composition of claim 96, wherein the flash point is at least about 90 0C.
98. The composition of claim 97, wherein the natural aromatic compound or selected terpenoid is selected from methyl salicylate, cinnamaldehyde, eugenol, cineole, linalool, carvone, and derivatives and analogues thereof.
99. The composition of any one of claims 94 to 98 further comprising diesel fuel.
100. The composition of claim 99 wherein the diesel fuel comprises between from about 10% to about 95% v/v of the composition.
101. A method, comprising:
(i) preparing a composition comprising at least one vegetable oil, at least one oxygenated natural aromatic compound or selected terpenoid, and optionally, at least one adjustor, wherein the composition has a flash point of at least about 500C;
(ii) blending the composition with about 0% to about 90% v/v diesel to prepare a fuel; and (iii) operating a diesel motor using the fuel.
102. The method of claim 101, wherein the composition comprises from about 50% to about 80% v/v vegetable oil, from about 10% to about 25% v/v adjustor and from about 10% to 15% v/v oxygenated natural aromatic compound or selected terpenoid and optionally, a petroleum distillate.
103. The method of claim 101 or 102, wherein the petroleum distillate is mineral oil or kerosene.
104. The method ofany one of claims 101 to 103, wherein the diesel motor is operated at sub-zero temperatures.
105. A method, comprising: (i) providing a composition comprising from about 50% to about 80% v/v vegetable oil, from 0% to about 25% v/v adjustor and from about 10% to 15% v/v oxygenated natural aromatic compound or selected terpenoid and optionally, a petroleum distillate; and (ii) using the composition as a fuel.
106. The method of claim 105, further comprising selecting at least one oxygenated natural aromatic compound or selected terpenoid having a combined flash point of at least about 80 °C.
107. The method of claim 106 wherein the combined flash point is at least about 88 °C.
108. The method of claim 107, wherein the adjustor is at least one of a polymer of ethylene oxide, an R-substituted oligomer of ethylene oxide or an R-substituted polymer of ethylene oxide, wherein R is an alkyl or aryl group.
109. The method of claim 108 wherein the non-ionic adjuster is an R-substituted polymer of ethylene oxide wherein R is an aryl group.
110. The method of claim 106 or 107 wherein the oxygenated natural aromatic compound is methyl salicylate or eugenol and the selected terpenoid is cineole or limonene.
111. The method of claim 105, further comprising selecting at least one oxygenated natural aromatic compound or selected terpenoid having a combined melting point of at most -20 0C.
112. The method of claim 111, wherein the non-ionic adjustor is at least one of a polymer of ethylene oxide, an R-substituted oligomer of ethylene oxide or an R-substituted polymer of ethylene oxide, wherein R is an alkyl or aryl group.
113. The method of claim 113 wherein the non-ionic adjuster is an R-substituted polymer of ethylene oxide wherein R is an aryl group.
114. The method of any one of claims 111 to 113 wherein the oxygenated natural aromatic compound is methyl salicylate and the selected terpenoid is carvone.
115. A method of decreasing nitrogen oxides in emissions from a compression ignition, diesel fueled motor, said method comprising:
(i) preparing a composition comprising vegetable oil, optionally, an adjustor and oxygenated natural aromatic compound or selected terpenoid; (ii) blending said composition with about 0 to about 90% v/v diesel to prepare a fuel; (iii) fueling a motor with said fuel; and (iv) running said motor. thereby decreasing nitrogen oxides in said motor emissions.
116. The method of claim 115 wherein said vegetable oil has a C 18 unsaturated fatty acid content of at least about 60% w/w.
117. The use of a composition as a cold environment diesel fuel, said composition having a melting point of at most about - 15 0C, and comprising at least 40% v/v vegetable oil and at least one of a selected terpenoid or an oxygenated natural aromatic compound.
118. The use of claim 117, wherein said composition is further defined as comprising at least 60% v/v vegetable oil.
119. The use of claim 117 or 118 wherein said composition has a melting point of at most about -
250C.
120. The use of any one of claims 117 to 119, wherein said composition comprises carvone.
121. The use of any one of claims 117 to 1 19, wherein said composition comprises limonene.
122. The use of a composition as a temperate or tropical environmental diesel fuel or diesel fuel additive, said composition comprising naptha having a flash point of at least -5O0C, and comprising at least 40% v/v vegetable oil and at least one of a selected terpenoid or an oxygenated natural aromatic compound.
123. The use of claim 122, wherein said composition is further defined as comprising at least 60% v/v vegetable oil.
124. The use of claim 122 or 123 wherein said composition has a flash point of at least 90 about - 25°C.
125. The use of any one of claims 122 to 124, wherein said composition comprises at least one of eugenol and methyl salicylate.
126. The use of any one of claims 122 to 124, wherein said composition comprises limonene.
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