TW411313B - Rapid prototyping system with filament supply spool monitoring - Google Patents

Rapid prototyping system with filament supply spool monitoring Download PDF

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Publication number
TW411313B
TW411313B TW088101089A TW88101089A TW411313B TW 411313 B TW411313 B TW 411313B TW 088101089 A TW088101089 A TW 088101089A TW 88101089 A TW88101089 A TW 88101089A TW 411313 B TW411313 B TW 411313B
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TW
Taiwan
Prior art keywords
filament
shaft
filaments
rotating shaft
rapid prototyping
Prior art date
Application number
TW088101089A
Other languages
Chinese (zh)
Inventor
Thomas J Dahlin
Bernard C Nelson
Kevin D Docken
Original Assignee
Stratasys Inc
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Publication date
Application filed by Stratasys Inc filed Critical Stratasys Inc
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Publication of TW411313B publication Critical patent/TW411313B/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y30/00Apparatus for additive manufacturing; Details thereof or accessories therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/10Processes of additive manufacturing
    • B29C64/106Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/10Processes of additive manufacturing
    • B29C64/106Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
    • B29C64/118Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using filamentary material being melted, e.g. fused deposition modelling [FDM]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/20Apparatus for additive manufacturing; Details thereof or accessories therefor
    • B29C64/255Enclosures for the building material, e.g. powder containers
    • B29C64/259Interchangeable
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y40/00Auxiliary operations or equipment, e.g. for material handling

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Optics & Photonics (AREA)

Abstract

A filament spool used in a rapid prototyping system carries a circuit which maintains data regarding the type and amount of filament on the spool. When the spool is mounted onto a spindle in the rapid prototyping system, the circuit is connected to the electronic control of the system. The data indicating the electronic control of the system. The data indicating the amount of filament on the spool is updated as filament is used by the system.

Description

經濟部智慧財產局員工消費合作社印製 、 A7 __411313______ 克、發明说明() 赛明領邊 本發明係關於三維原型模型製造。詳言之,本發明係 關於一藉由從一擠製頭沉積多層在流體狀態下的材料於 一基底上來形成預先設計好的三維物件之快速原型系 統。該材料被加以選擇且其溫度被加以控制’使得其在擠 製時或分配至該基底上時始與形成該所需物件之堆累的 多層一起固化。在本發明中’三維物件是使用來自於一轉 轴的細絲形成的,該轉軸具有一相關連的電路用以保存與 在該轉袖上之細絲的種類及數量相關的資料。 瘀明背景: 一快速原型系統包括了根據來自於一電腦輔助設計 (CAD)系統的設計資料來製造三維物件α藉由沉積多層固 化材料來形成三維物件的快速原型設備及方法被描述於 Crump的美國專利第5,121,329號’ Bat chelder等人的美國 專利第5,303,1 41號,Crump的美國專利第5,340,433號’ Batchelder的美國專利第5,426,722號’ Cr.ump等人的美國 專利第 5,503,785號,及 Abrams等人的美國i利第 5,5 8 7,9 1 3號,它們皆讓,渡給Stratasys公司。具有一細絲 給送,或一固態桿給送之快速原型系統係被描述於CrumP 的'329號專利及Crump的'433號專利中。 ’ 在使用一固態桿給送的快速原型系統中,模塑製造材 料(molding)的桿或”晶圓"典型地是被貯存在一 £盒中,其 將桿配送至該系統,這被描述於讓渡給Stratasys公司的第 •P . Γ 第4頁 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (請先閱讀背面之注意事項再本頁) .裝--,--L^ 訂丨、-----0----------丨 411313 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明説明() 08/556,5 83號美國專利申請案中。在一使用細絲給送的快 速原型系統中’纏繞在一細絲轉軸上的細絲長度供給該系 統所需的細絲。 在一細絲給送或固態桿給送的使用中,對於該快速原 型系統的控制系統而言,追蹤留存在一匣盒中或在一轉軸 上的模型製造材料的數量是所想要的。對於控制系統而 言,知道在該匣盒中或在該轉軸上之模型製造材料的種 類’及配送該材料之適當的擠製參數亦是所想要的。 一具有一可電氣地讀取及寫入之提供資料給控制系 統的記憶體裝置被描述於共同繫屬中之第08/556,583號 美國專利申請案中。該記憶體裝置係固定於該匣盒中使得 在該匣盒被手動地插入時可經由一連接器達成與該控制 系統的電氣接觸◊該記憶體裝置是作為一電子標籤之用, 其將在該E盒内之材料種類,配送該材料之適當的擠製參 數’目前在該匣盒内之桿的數量,及該g盒的序號通知該 控制系統》 發明目的及概诚: 本發明為一細絲轉轴及一被供應細絲之快速原型系 統,其提供一用來監測有關於在該細絲轉軸上的細絲之資 料。詳言之’本發明提供有關於在該轉☆上之細絲的種類 及數量之資料,並在細絲種類與物件規格所需求的材料種 類不符時’或在轉軸上的細絲數量不足以形成一所需的物 件時’通知操作者,本發明的轉軸進一步防止在細絲完全 _____ 第5頁 本紙張尺g中國國^T^Ns)八4規格(別乂加讀) --- (請先閲讀背面之注意事項再 .裝· 頁) 訂 線 41131S A7 _______ B7 五、發明説明() 一 從該轉軸上取下之前的系統搡作,使得操作者可抓握該細 絲並將其從細絲驅動器及擠製頭上取出,藉以方便使用過 之轉軸及細絲之取下及後續一新的細絲轉軸的更換。 圖式簡軍說明: 第1圖為本發明之較佳實施例的外部前視圖,其顯示該系 統在作業中的狀態。 第2圖為本發明之較佳實施例的—外部右側視圖。 第3圖為本發明之較佳實施例的一外部左侧视圖。 第4圖為原型封套(etlvel〇p)的前視圖,其顯示該系統在作 業中的狀態。 第5圖為本發明之較佳實施例的控制系統的電予方燒圖。 第6圖為該原型封套的部分分解立體圖,其顯示該模型製 造擠製頭在作業中的狀態。 第6A圖為第5圖中的一部分的細節,其顯示出真空平台 槽。 第6B圖為第5圖中的一部分的細節,其顯示出該線性馬 達的空氣軸承。 第7圖為第2及3圖中之細絲錠子及細絲轉軸的分解圖。 第7A圖為EEPROM之外表面的立體圖。 第8圖為該模型製造擠製頭的前視圖,其中有一部1分是以 剖面的方式顯示。 第9圖為液化器的分解圖。 第〗〇 A及丨0B圖顯示液化器的替代實施例。/ _____ 第 6頁 本紙張又度適财2ΐ〇χ 297公楚) --- (請先閲讀背面之注項再^^本頁) 裝‘ 訂 經濟部智慧財產局員工消費合作社印製Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs, A7 __411313______ grams, invention description () saiming collar This invention relates to the manufacture of three-dimensional prototype models. In detail, the present invention relates to a rapid prototyping system for forming a pre-designed three-dimensional object by depositing a plurality of materials in a fluid state on a substrate from an extrusion head. The material is selected and its temperature is controlled ' such that it begins to cure with the stack of multiple layers forming the desired article upon extrusion or when dispensed onto the substrate. In the present invention, the 'three-dimensional object is formed using filaments from a rotating shaft, and the rotating shaft has an associated circuit for storing data related to the type and quantity of the filaments on the rotating sleeve. Background of stasis: A rapid prototyping system includes the manufacture of three-dimensional objects based on design data from a computer-aided design (CAD) system. The rapid prototyping equipment and methods for forming three-dimensional objects by depositing multiple layers of solidified materials are described in the U.S. Patent No. 5,121,329 'U.S. Patent No. 5,303,141 to Bat Chelder et al. U.S. Patent No. 5,340,433 to Crump U.S. Patent No. 5,426,722 to Batchelder U.S. Patent No. 5,503,785 to Cr.ump et al. And Abrams et al., U.S.A. No. 5,5 8 7,9 1 3, they were all transferred to Stratasys. Rapid prototyping systems with a filament feed, or a solid state rod feed are described in the '329 patent of Crump and the' 433 patent of Crump. 'In a rapid prototype system using a solid-state rod feed, a molded rod or "wafer" is typically stored in a £ box that distributes the rod to the system, which is Described in Section • P. Γ handed over to Stratasys Corporation Page 4 This paper is sized to the Chinese National Standard (CNS) A4 (210X297 mm) (please read the precautions on the back before this page). ----- --L ^ Order 丨 、 ----- 0 ---------- 丨 411313 A7 B7 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs V. Invention Description () 08 / 556,5 No. 83 In the U.S. patent application, in a rapid prototyping system using filament feed, the filament length wound on a filament reel supplies the filament required by the system. In a filament feed or solid rod feed In use, for the control system of the rapid prototyping system, it is desirable to track the amount of model manufacturing materials left in a box or on a rotating shaft. For the control system, it is known in the box The type of model manufacturing material in or on the shaft 'and the appropriate distribution of the material Control parameters are also desirable. A memory device with an electrically readable and writable data providing control system is described in US Patent Application No. 08 / 556,583 in the Common Family. The The memory device is fixed in the cassette so that when the cassette is manually inserted, electrical contact with the control system can be achieved through a connector. The memory device is used as an electronic tag, which will be used in the The type of material in the E box, the appropriate extrusion parameters for distributing the material, 'the number of rods currently in the box, and the serial number of the g box inform the control system.' Purpose of the invention and sincerity: The present invention is a detailed A filament reel and a rapid prototyping system to which filaments are supplied, which provides information for monitoring the filaments on the filament reel. In particular, the present invention provides details on the reel ☆ Information on the type and quantity of the filament, and notify the operator when the type of filament does not match the type of material required for the object specification, or when the number of filaments on the shaft is not sufficient to form a desired object, to notify the operator of the shaft of the invention Enter One step to prevent the filament from completely _____ Page 5 This paper ruler g China ^ T ^ Ns) 8 4 specifications (don't read more) --- (Please read the precautions on the back before installing. Page) Thread 41131S A7 _______ B7 V. Description of the Invention (1) The previous system operation was removed from the rotating shaft, so that the operator can grasp the filament and remove it from the filament driver and extrusion head, so as to facilitate the use of it. Removal of the shaft and filaments and subsequent replacement of a new filament shaft. BRIEF DESCRIPTION OF THE DRAWINGS: Figure 1 is an external front view of a preferred embodiment of the present invention, which shows the status of the system in operation. Fig. 2 is an external right side view of a preferred embodiment of the present invention. FIG. 3 is an external left side view of a preferred embodiment of the present invention. Figure 4 is a front view of the prototype envelope, showing the state of the system in operation. Fig. 5 is an electric firing diagram of a control system of a preferred embodiment of the present invention. Fig. 6 is a partially exploded perspective view of the prototype envelope, showing the state of the model extrusion head in operation. Fig. 6A is a detail of a portion of Fig. 5 showing a vacuum platform groove. Fig. 6B is a detail of a part of Fig. 5 showing an air bearing of the linear motor. Fig. 7 is an exploded view of the filament spindle and filament shaft in Figs. 2 and 3. Figure 7A is a perspective view of the outer surface of the EEPROM. Fig. 8 is a front view of the extrusion head of this model. One of the points is shown in section. Figure 9 is an exploded view of the liquefier. Figures A and 0B show alternative embodiments of the liquefier. / _____ Page 6 This paper is also suitable for wealth 2ΐ〇χ 297 公 楚) --- (Please read the note on the back before ^^ page)

41131S A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明説明() 1 1 圖號對照說明: 1 1 I 10 快速原型系統 12 箱櫃 1 1 14 封套門 16 廢棄物盤門 V—S 請 ! 1 先 18 支持廢棄物盤門 20 平台蓋子 閱 讀 Ί 21 觸控螢幕顯示面板 22 乾盒(drybox)門 背 之 1 Ί 24 電子機台蓋子 26 支持乾盒門 意 -Γ I 1 28 壓縮機台蓋子 30 模型擠製設備 項 再 I 33 模型製造x-y衝頭 32 模型製造的擠製頭 % ►裝 34 模型製造臂 36 模型製造樞轉接頭 頁 1 1 40 模型製造製造材料的細絲 I | 42 模型製造細絲轉軸 43 模型製造錠子 1 60 基材 44 支持擠製設備 訂 45 模型製造乾盒 46 支持擠製頭 I 48 支持臂 50 支持樞轉接頭 1 1 52 支持x-y衝頭 54 支持材料 1 1 56 支持細絲轉軸 57 支持細絲乾盒 1 )線 58 支持錠子 64 物件 } | 62 真空平台 65 液化器 .‘ 1 | 70 封套 74 建構平台 1 I 76 腳 78 平台抽展 1 ! 80 Z驅動鍵 114 1 Z馬達 90 電子系統 92 CPU 1 I 94,96 10 卡 98 電源供應 1 1 100 封套加熱器 102 封套鼓風機 1 1 I 第7頁 1 1 本紙浪尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 41131ο Α7 Β7 經濟部智慧財產局B工消費合作社印製 發明説明() 108 封套熱斷流器開關 104,106 頭鼓風機 1 10 壓縮機 222 熱電耦 220 加熱器 246 馬達 210 安全開關 116 模型製造乾盒處理器 1 18 模型製造細絲感應器 236 細絲導件 120 EEPROM 板 88 EEPROM 124 模型製造頭周邊感應器 126 南z周邊感應益 128 低z周邊感應器 130 xyz非接觸式尖端位置感應器 132 支持乾盒處理器板 134 支持細絲感應器 136 支持EEPROM板 138 第一壓力閥 140 第二壓力閥 142 支持頭周邊感應器 150 平面定子 152 線性馬達 154 壓縮空氣供給 156 空氣軸承 158 電氣供應 160 擠製頭電氣供應 162 空氣管 163 臍狀件 164 溝槽 166 孔 168 真空軟管 167 > 上表面 174 半圓形連接器 176 連接器銷 178 受彈簧作用的閂件 179 外緣 180 圓筒 182 套筒 1 181 轉軸凸緣 184,186 凸緣 188 EEPROM 192 電氣接點 190 連接器 200 安裝板 第·8頁 (請先閱讀背面之注意事項再本頁) 裝· 線 本紙張尺度適用中國國家標準(CNS ) Α4規格(210X297公釐) 411δ1ύ Α7 Β7 經濟部智慧財產局員工消費合作社印製 五、發明説明() 202 螺栓 206 圍壁 208 細絲驅動器 210 安全開關 212 薄壁管 214 加熱塊 216 擠出嘴 218 嘴扣件 220 加熱器 222 熱電耦 224 入口端 226 噴嘴 229 通道 228 前段 230 後段 234 螺絲 236 導管 238 入ρ孑L 240 有斜度的導件 242 導引道 246 步進馬達 248 滑輪 250,252 進給滾子 254 驅動袖 256 鼓風機 258 風管 259 液化器 260Α,260Β 薄壁管 262 噴嘴 264 出口端 266 加熱塊 268 外板 270 内板 272 後板 274 加熱器 276 通道 發明詳細說明: 在較佳的實施例中 Λ ,該快速原型系統1 〇如第1 圖所 示的是容納在一箱櫃1 2中•箱櫃 12有位在其前方, 左及 右侧方的門及蓋子。在 箱櫃12的 前方,有一封套門 14, 一模型製造廢棄物盤門 16位在該封套門14的右方, 一觸 第9頁 1 丁 本紙張尺度適用中國國家標準(CNS ) Α4規格(21 ΟΧ 29*7公釐}41131S A7 B7 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 5. Description of the invention () 1 1 Drawing number comparison description: 1 1 I 10 Rapid Prototyping System 12 Boxes 1 1 14 Envelope doors 16 Waste tray doors V—S Please 1 First 18 Support waste tray door 20 Platform cover reading Ί 21 Touch screen display panel 22 Drybox door back 1 Ί 24 Electronic machine cover 26 Support dry box door intention-Γ I 1 28 Compressor table Cover 30 Model extrusion equipment item I 33 Model manufacturing xy punch 32 Model manufacturing extrusion head% ►Installation 34 Model manufacturing arm 36 Model manufacturing pivot joint Page 1 1 40 Filament I | 42 Model Manufacturing Filament Spindle 43 Model Manufacturing Spindle 1 60 Base Material 44 Support Extrusion Equipment Order 45 Model Manufacturing Dry Box 46 Support Extrusion Head I 48 Support Arm 50 Support Pivot Joint 1 1 52 Support Xy Punch 54 Support Material 1 1 56 Filament shaft supported 57 Filament dry box supported 1) Line 58 Spindle supported 64 Objects} | 62 Vacuum platform 65 Liquefier. '1 | 70 Envelope 74 Construction platform 1 I 76 Foot 78 platform draw 1! 80 Z drive key 114 1 Z motor 90 electronic system 92 CPU 1 I 94, 96 10 card 98 power supply 1 1 100 jacket heater 102 jacket blower 1 1 I page 7 1 1 Applicable to China National Standard (CNS) A4 specification (210X297mm) 41131ο Α7 Β7 Printed invention description printed by B Industrial Consumers Cooperative Bureau of Intellectual Property Bureau of the Ministry of Economic Affairs (10) 108 Envelope Thermal Breaker Switch 104,106 Head Blower 1 10 Compressor 222 Thermocouple 220 Heater 246 Motor 210 Safety Switch 116 Model Manufacturing Dry Box Processor 1 18 Model Manufacturing Filament Sensor 236 Filament Guide 120 EEPROM Board 88 EEPROM 124 Model Manufacturing Head Peripheral Sensor 126 South z Peripheral Sensor 128 Low z Peripheral Sensor 130 xyz non-contact tip position sensor 132 support dry box processor board 134 support filament sensor 136 support EEPROM board 138 first pressure valve 140 second pressure valve 142 support head peripheral sensor 150 flat stator 152 linear motor 154 Compressed air supply 156 Air bearing 158 Electrical supply 160 Extrusion head electrical supply 162 Air tube 163 Umbilical Piece 164 groove 166 hole 168 vacuum hose 167 > upper surface 174 semi-circular connector 176 connector pin 178 spring-loaded latch 179 outer edge 180 cylinder 182 sleeve 1 181 shaft flange 184, 186 flange 188 EEPROM 192 Electrical contact 190 Connector 200 Mounting plate Page 8 (please read the precautions on the back before this page) Installation · Thread paper size applies to China National Standard (CNS) Α4 specification (210X297 mm) 411δ1 Α7 Β7 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs V. Description of the invention 202 Bolt 206 Wall 208 Filament driver 210 Safety switch 212 Thin wall tube 214 Heating block 216 Extrusion nozzle 218 Mouth fastener 220 Heater 222 Thermocouple 224 Inlet end 226 Nozzle 229 Channel 228 Front section 230 Rear section 234 Screw 236 Conduit 238 Into ρ 孑 L 240 Angled guide 242 Guide channel 246 Stepper motor 248 Pulley 250, 252 Feed roller 254 Drive sleeve 256 Blower 258 Air duct 259 Liquefier 260A, 260B Thin-walled tube 262 Nozzle 264 Outlet end 266 Heating block 268 Outer plate 270 Inner plate 272 Plate 274 Heater 276 Channel Detailed description of the invention: In the preferred embodiment Λ, the rapid prototyping system 10 is housed in a cabinet 12 as shown in Figure 1. • The cabinet 12 is located in front of it , Left and right doors and covers. In front of the cabinet 12, there is an enclosing door 14, and a model manufacturing waste disc door 16 is located to the right of the enclosing door 14. One touch on page 9 1 The size of the paper is applicable to the Chinese National Standard (CNS) Α4 specification ( 21 ΟΧ 29 * 7mm}

線 Α7 Β7 411313 五、發明説明( 控榮幕顯不面板21位在該模型製造廢棄物盤門16的右 方,一支持廢棄物盤門18位在封套門14的左方,及一平 台蓋子20其位在封套蓋門14的底下。一模型製造的乾盒 (drybox)門22及一電子機台蓋子24位在該箱櫃Η的右手 邊。一支持乾盒門26位在位在一壓縮機台蓋子28的上 方’在箱櫃12的左手邊β 孩箱振12的右上方容納一模型擠製設備3〇,其包含 一固定在一模型製造x_y衝頭(f〇rcer)33底下並與一會繞 著一模型製造樞轉接頭36轉動之模型製造臂34連接之模 型製造的濟製頭32。該模型製造擠製設備3〇從一位在一 模型製造乾盒45(第2圖)中的模型製造細絲轉軸42處接 收一模型製造製造材料40的細絲,其中該乾盒45位在樞 轉接頭36的底下且可經由模型製造乾盒門22接埤,乾盒 45保持在低濕度的狀態用以讓細絲々ο保持在最佳的狀 感。該模型製造擠製設備30被用來以一層一層的方式來 將模型製造材料分配在一基材60上。該安裝在乾盒45内 之一模型製造錠子43上的模型製造細絲轉軸42更詳細地 示於第2圖中。 經濟部智慧財產局員工消費合作社印製 箱櫃〗2的左手邊容納了一支持擠製設備44,其包含 一固定在一支持x-y衝頭52的底下並與一會繞著一支持 樞轉接頭50轉動之支持臂48相連接的1 支持擠製頭46。該 支持擠製設備44從一位在一支持細絲乾盒57(第3圖)中 的支持細絲轉抽5 6處接收一支持材料5 4的細絲,其中該 乾盒57位在支持樞轉接頭50的底下且可經由支持乾盒1 第10頁 良紙張尺度適用中囷國家禕準(CNS ) A4規格(210X297公釐) 41131 A7 B7 五、發明説明( 經濟部智慧財產局員工消費合作社印製 26接近《乾盒57保持在低濕度的狀態用以讓細絲54保持 在最佳的狀態《該支持擠製設備44被用來以一層一層的 方式來分配支持材料。該安裝在乾盒57内之一支持錠子 58上的支持細絲轉轴56更詳細地示於第3圖中。 被該模型製造擠製設備30以一層一層的方式擠出的 模型製造材料形成了物件64=該支持材料被用來在該物件 正被發展時支持任何突出的部分。在形成一個物件時,没 有直接被最終幾何形狀所支撐之模型製造材料的突出或 懸垂邵分需要一支持結構。支持細絲54被供應給支持擠 製頭46,其將材料加以分配用以提供所需要的支持β該支 持材料+’與模型製造材料相同,是以多層的方式被沉積。 在形成一物件時’一次只有一個擠製設備在作用,即 在擠製狀態。在第1圖中,系統10正在形成一三維物件 64,其中該模型製造擠製設備3〇是在作用中的狀態’而 該支持擠製設備44則在其休息位置。當該模型製造擠製 設備30是在作用狀態時,模型製造細絲4〇經由臂34移 動到達擠製頭32,模型製造細絲在該處被加熱至液態。在 融溶狀態之一層一層的模型製造材料被頭32經由—突伸 穿過該頭32的底面之液化器59而被沉積於基材6〇上。 基材6〇被支撐於一真气平台02上且被真空力量保持在位 置上。當支持擠製設備在作用中的狀態時,支持頭耗 相似地經由臂48接收支持細絲54 t並將其加熱至液熊。 在融溶狀態之一層一層的支持材料被頭46經由—突伸穿 過該頭32的底面之液化器65而被沉積於基材6〇上。 第11頁 ^紙張尺度適用中國國家標準(CNS ) Μ規招 請 閱 之 注 項 訂Line A7 Β7 411313 V. Description of the invention (The control panel 21 is located to the right of the model manufacturing waste disc door 16, a waste disc door 18 is located to the left of the cover door 14, and a platform cover 20 is located under the cover cover door 14. A model-made drybox door 22 and an electronic machine cover 24 are located on the right hand side of the cabinet. A dry box door 26 is located in a position Above the compressor station cover 28 'on the left-hand side of the cabinet 12 is the upper right of the box vibration 12, which houses a model extrusion equipment 30, which includes a fixed x_y punch 33 And a model manufacturing economy head 32 connected to a model manufacturing arm 34 that rotates around a model manufacturing pivot joint 36. The model manufacturing extrusion equipment 30 starts from a one model manufacturing dry box 45 (the first 2) The model manufacturing filament rotating shaft 42 receives a filament of the model manufacturing manufacturing material 40, wherein the dry box 45 is located under the pivot joint 36 and can be connected through the model manufacturing dry box door 22, and dried. The box 45 is kept in a low-humidity state to keep the filament 々ο in an optimal shape. This model is made The extrusion equipment 30 is used to distribute the model-making materials on a substrate 60 in a layer-by-layer manner. The model-making filament shaft 42 mounted on one of the model-making spindles 43 in the dry box 45 is in more detail. Shown in Figure 2. The left-hand side of the Consumer Cooperatives' Printing Boxes of the Intellectual Property Bureau of the Ministry of Economic Affairs 2 contains a support extrusion device 44 which includes a fixed under the support xy punch 52 and meets for a while. A support extrusion head 46 connected to a support arm 48 that rotates around a support pivot joint 50. The support extrusion device 44 starts from a support pin in a support filament dry box 57 (FIG. 3). The filament transfer pump receives a filament of support material 5 4 at 6 6 places, where the dry box 57 is under the support pivot joint 50 and can pass through the support dry box 1 page 10 (CNS) A4 specification (210X297 mm) 41131 A7 B7 V. Description of the invention (Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 26 Close to "Dry box 57 kept in a low humidity state to keep the filament 54 at the best The state "The supporting extrusion equipment 44 is used to layer by layer The support filament shaft 56 mounted on one of the support spindles 58 in the dry box 57 is shown in more detail in Figure 3. Extrusion equipment 30 is manufactured by the model in a layer-by-layer manner. Extruded model-making material forms the object 64 = the support material is used to support any protruding parts while the object is being developed. When forming an object, the protrusions of the model-making material that are not directly supported by the final geometry Or a drape requires a support structure. The support filament 54 is supplied to the support extrusion head 46, which distributes the material to provide the required support. The support material + 'is the same as the model manufacturing material and is multi-layered The way is deposited. When forming an object, 'only one extrusion device is active at a time, i.e., in the extrusion state. In Fig. 1, the system 10 is forming a three-dimensional object 64, in which the model-making extrusion equipment 30 is in an active state 'and the supporting extrusion equipment 44 is in its rest position. When the model-making extrusion device 30 is in an active state, the model-making filament 40 moves to the extrusion head 32 via the arm 34, and the model-making filament is heated to a liquid state there. The layer-by-layer model-making materials in the molten state are deposited on the base material 60 by the head 32 via a liquefier 59 protruding through the bottom surface of the head 32. The substrate 60 is supported on a true air platform 02 and held in position by vacuum force. When the support extrusion equipment is in the active state, the support head similarly receives the support filament 54t via the arm 48 and heats it to the liquid bear. The layer-by-layer supporting material in the molten state is deposited on the substrate 60 by the head 46 via a liquefier 65 protruding through the bottom surface of the head 32. Page 11 ^ The paper size is subject to the Chinese National Standard (CNS) M Regulations.

41131S A7 B7 五、發明説明( 經濟部智慧財產局員工消費合作社印製 該模型製^支持材料的細絲都,其可相當快 速地被加熱至其液化的溫度,且其在從擠製頭被分配出來 後只要在溫度上稍微下降即可快速地固化…種在熱的時 候:讥積時對其本身有相當高的黏附性之混合物被選作 為模型製造材料°一種在被沉積時對模型製造材料有相當 低的黏附性之混合物被選作為支持材料,使得支持材料對 於模:製造材料及對其本身形成一弱的,且可斷裂的結 a 亥物件元成時,該支持材料由操作者將其折斷’留 下由模型製造材料所形成之完整的物件。 该模型製造材料最好是—熱塑性材料可被用作為該 模型製造材料細絲之其它的材料包括蜂蠟,鑄造蠟,可加 工之工業用蠟,石蠟,許多種的熱塑性樹脂,金屬及金屬 β金適13的金屬包括了銀,金,白金,鎳,這些金屬的 &金銘’銅,金,船,鎂,綱,鈇,短,及青銅。玻瑪, 及特殊的康寧(Corning)玻璃亦是適合的β化學固化材料, 包括了兩部分ϊ衷氧樹脂,亦是合適的。被發現特別合適之 模型製造材料為丙烯丁二締苯乙烯(ABS)混合物。被發 現特別合適之支持材料為添加了一聚苯乙烯共聚物作為 一濾機(約鬲達80%)之丙烯丁二烯苯乙浠(ABS)混合物 用以產生一較低表面能量的ABS混合物,及提供一較低内 聚力及黏附性的材料。兩種衬料細絲最好是直徑都很小, 約0.007英吋《然而,細絲的直徑可小到約〇 〇〇1英吋。 第4圖展示一建構封套7〇其位在該系統1〇的中央内 部區域並可經由封套門14來接近。在第4圖中,門14, 第12頁 本紙银尺度適用中國國家操準(CNS ) A#規格(2丨〇 χ 297公潑) 請 先 閱41131S A7 B7 V. Description of the invention (The filaments of the model support material printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs are used to print the filaments of the support material, which can be heated to its liquefaction temperature fairly quickly, and it is being removed from the extrusion head. After dispensing, it can be cured quickly as long as it is slightly lowered in temperature ... A kind of heat: a mixture that has a relatively high adhesion to itself when accumulating is selected as the material for model making The mixture with relatively low adhesion of the material is selected as the supporting material, so that the supporting material is suitable for the mold: the manufacturing material and a weak and rupturable knot to the material itself. Break it off 'leaving the complete object formed from the model-making material. The model-making material is preferably—thermoplastic materials can be used as filaments for the model-making material. Other materials include beeswax, casting wax, and processable Industrial waxes, paraffins, many types of thermoplastic resins, metals and metals β-gold 13 metals include silver, gold, platinum, nickel, and these metals & Jin Ming 'copper, gold, ship, magnesium, gangue, tincture, short, and bronze. Poma, and special Corning glass are also suitable β chemical curing materials, including two parts of eotropic resin, It is also suitable. A particularly suitable model manufacturing material was found to be a propylene butadiene styrene (ABS) mixture. A particularly suitable supporting material was found to be a polystyrene copolymer as a filter (about 鬲 80) %) Of propylene butadiene styrene (ABS) mixture is used to produce a lower surface energy ABS mixture, and to provide a lower cohesion and adhesion of the material. The two types of lining filaments preferably have a diameter Small, about 0.007 inches "However, the diameter of the filament can be as small as about 0.001 inches. Figure 4 shows a construction envelope 70 located in the central interior area of the system 10 and passing through the envelope door 14 Come to approach. In Figure 4, Door 14, Page 12 The silver standard on this paper is applicable to China National Standards (CNS) A # specifications (2 丨 〇χ 297). Please read

Sr 之 注 項 再 本 頁 裝 訂 411313 經濟部智慧財產局員工消費合作社印製 五、發明説明(箱极12的接合面板都被取下。封套70是一 括 、構的地方。封套7〇包含-建構平台74其包 ?8 ^ 一空平台62,該真空平台是被一跨騎在一平台抽屜 的一組腳76所支撐。建構平台74於 内垂 多動於2万向上。建構平台74的移動是由一 z驅動 鏈8〇所控制,其是由- z馬達114(在第5圖中顯示)所驅 動建構平台74在一單一層的形成期間保持不動。當每 額外的層被沉積於基材60上時,建構平台74被稍微地 降下用以騰出可以形成後續層的空間。平台抽屜78向前 扭用以讓操作者能夠輕易地接近真空平台62。 %子系統9 0,如第5圖中所示,控制系統丨〇。一 CPU92與第—輪入/輸出(1〇)卡94及第二輸入/輸出(1〇)卡 96 起控制該電子系統9 0的整個操作。c P U 9 2經由來自 於觸控勞幕顯示器2 1的溝通接受操作者的指示。相似地, CPU92與觸控螢幕顯示器21溝通用以顯示訊息給操作者 並要求操作者的輸入。CPU92然後與1〇卡94及96溝通。 一電源供應98供應電源給該電子系統90。 封套加熱器100及封套鼓風機102將封套70的溫度 保持在約80°C。一封套熱斷流器(THCO)開關1 08載送電 流通過該機器的主作動線圏。如果溫到到達約1 20的 話’則THCO開關就會形成開迴路且通過該主作動線圈的 電流就會被中斷。頭鼓風機104及106以室溫供應空氣用 以在細絲40及54分別移動進入模型製造擠製頭32及支 持擠製頭4 6中時冷卻它們的路徑。 第13頁 本紙張尺度適用t國國家標準(CNS ) A4規格(210X297公釐) (請先閱讀背面之注意事項再^^本頁) 裝--- —'訂 線 ____B7_ 五、發明説明() CPU92亦控制一壓縮機110。壓縮機11〇交替地供應 壓縮的空氣給x-y衝頭33及52,提供真空給平台62 » CPU92提供覆層驅動訊號給被選擇性地作動的z馬達 114,其沿著z軸驅動平台74。 10卡94在CPU92的控制下送出及接收輿模型製造擠 製頭32及細絲供應相關連的訊號。1〇卡94送出控制x-y 衝頭33的移動及位置的驅動訊號。1〇卡94進一步送出訊 號給模型製造擠製頭32及接受來自於模型製造擠製頭32 的訊號,其包括了一熱電耦222(TC),一加熱器220(HTR), 一馬達246(MTR)及一安全開關210(SS)(示於第8-10圖 中)。如果在該模型製造擠製頭32中的溫度太高時,安全 開關2 ί 0會將該系統關掉。 經濟部智慧財產局員工消費合作社印製 10卡94經由與一模型製造乾盒處理器板116的溝通 來監視有關於模型製造材料細絲轉軸42的資料。模型製 造乾盒處理器板116是安裝在模型製造細絲乾盒45中。 其從一模型製造細絲感應器1 1 8(位在細絲導件236,示於 第8圖中)及一模型製造EEPROM板120,其為一載有一 電氣可讀取及可寫入裝置(EEPROM88,示於第7圖中)並 固定於模型製造材料細絲轉軸42上的電路板,處接收有 關於模型製造細絲的資料^ EEPROM板120如一具有多種Sr's note is bound on this page. 411313 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs. 5. Description of the invention (the joint panels of the box pole 12 have been removed. The envelope 70 is an enclosed and structured place. The platform 74 includes an empty platform 62. The vacuum platform is supported by a set of feet 76 riding on a platform drawer. The construction platform 74 moves more than 20,000 upwards. The movement of the construction platform 74 is Controlled by a z-drive chain 80, which is driven by a -z motor 114 (shown in Figure 5), the construction platform 74 remains stationary during the formation of a single layer. As each additional layer is deposited on the substrate At 60, the construction platform 74 is lowered slightly to make room for subsequent layers. The platform drawer 78 is twisted forward to allow the operator to easily access the vacuum platform 62.% Subsystem 90, as in Section 5 As shown in the figure, the control system 丨 0. A CPU 92 and the first round input / output (10) card 94 and the second input / output (10) card 96 control the entire operation of the electronic system 90. c PU 9 2 Accept communication via communication from touch screen display 2 1 Author's instructions. Similarly, the CPU 92 communicates with the touch screen display 21 to display messages to the operator and requires input from the operator. The CPU 92 then communicates with the 10 cards 94 and 96. A power supply 98 supplies power to the electronic system 90. The jacket heater 100 and the jacket blower 102 keep the temperature of the jacket 70 at about 80 ° C. A jacket thermal cut-off (THCO) switch 1 08 carries current through the main operating line of the machine. If the temperature reaches About 1 to 20, the THCO switch will form an open circuit and the current passing through the main actuator coil will be interrupted. The head blowers 104 and 106 supply air at room temperature for the filaments 40 and 54 to move into the model making squeeze Head 32 and support extrusion head 4 6 to cool their path in the middle of time. Page 13 This paper size applies the national standard (CNS) A4 specifications (210X297 mm) (Please read the precautions on the back before ^^ this Page) Installation ----'Order line __B7_ V. Description of the invention () The CPU 92 also controls a compressor 110. The compressor 110 alternately supplies compressed air to the xy punches 33 and 52, and provides a vacuum to the platform 62 » CPU92 provides overlay driver The signal is to the selectively activated z motor 114, which drives the platform 74 along the z axis. The 10 card 94 sends and receives the model manufacturing extrusion head 32 and the filament supply related signals under the control of the CPU 92. 1〇 The card 94 sends driving signals that control the movement and position of the xy punch 33. 10 The card 94 further sends signals to the model manufacturing extrusion head 32 and receives signals from the model manufacturing extrusion head 32, which includes a thermocouple 222 (TC), a heater 220 (HTR), a motor 246 (MTR), and a safety switch 210 (SS) (shown in Figures 8-10). If the temperature in the model-making extrusion head 32 is too high, the safety switch 2 will turn the system off. Printed by the Consumer Property Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs, the 10-card 94 monitors the information about the filament shaft 42 of the model manufacturing material through communication with a model manufacturing dry box processor board 116. The model-making dry-box processor board 116 is mounted in a model-making filament dry-box 45. It manufactures a filament sensor 1 1 8 (located in the filament guide 236, shown in Figure 8) from a model and a model manufacturing EEPROM board 120, which is a device carrying an electrically readable and writable device. (EEPROM88, shown in FIG. 7) and the circuit board fixed on the filament shaft 42 of the model manufacturing material receives information about the model manufacturing filament ^ The EEPROM board 120 has a variety of types

I 功能的電子標籤般作用。其將在轉軸上的細絲種類及在轉 軸上之細絲直線呎數通知控制系統90。當細絲40從轉軸 42上被捲開時,CPU記住到底有多少材料被指示要被擠 出,將此數量從在EEPROM88中的總數中減去並將新的數 __________ 第 14 頁 本紙張尺^國家標準(cns ) μ規格 411313 經濟部智慧財產局員工消費合作社印製 A7 —-----------------B7 五、發明説明() 值窝入該EEPROM88 ’乾盒處理器板與乾盒處理器板 Π6溝通用以更新有關於留在該轉軸42上之細絲數量。最 好疋’在EEPR0M1 20板中的資料被編窝(encrypt)使得其 可由CPU92加以更新》細絲感應器丨丨8感測及指示在細絲 供應管的入口處之細絲的存在與否。當有細絲留在轉軸上 時’操作者可握住細絲並將其從擠製頭3 2中抽出。使用 過的細絲及轉軸的卸下及重新裝上一新的轉軸因而變得 很容易。 CPU92從10卡94接收到模型製造細絲資料。在一個 工作的開頭’ CPU92將會計算一轉軸42或56受否具有足 夠完成該工作的細絲。操作者的知會然後經由觸控螢幕顯 示器21被提供’其顯示細絲足以完成該工作,或細絲轉 軸需要在處理期間加以更換。同樣在一工作的開頭時,CPTJ 確認在轉軸上的模型製造細絲材料與物件資料中所限定 的相同。如果這些材料並不相同的話,一操作者的知會將 會經由觸控螢幕顯示器21被提供,讓操作者有機會更換 轉赖。 10卡94經由接收自封套熱電耦122的信號額外地監 視在該封套70中的溫度,及其送訊號來回於一模型製造 頭周邊感應器124,一高z周邊感應器126,一低z周邊 感應器128及一 xyz非接觸尖端位置感應器13〇,所有的 這些將於下文中描述。 對於支持擠製頭5 2及供應給該頭的細絲而言,1〇卡 96的功能與1〇卡94相似。1〇卡96送出控制衝頭52 ____ 第15頁 本紙張尺度通冗甲圏圏豕標準(CNS ) Α4規格(21gX297公g (請先閲讀背面之注意事碩再:本頁) .裝‘ 訂 線. A7 ______B7 五、發明説明()一 ~ 的移動及位置的驅動訊號βΙ0卡96進一步送出訊號給支 持擠製頭46及接受來自於支持擠製頭46的訊號,其包括 了一熱電耦(TC),-加熱器(HTR),一馬達(MTR)及一安全 開關(SS)。如果在該支持擠製頭46中的溫度太高時,安全 開關s S會將該系統關掉。 10卡96經由與一支持乾盒處理器板132的溝通來監 視有關於支持材料細絲轉軸5 6的資料。其由一支持細絲 感應器134及一固定於支持衬料細絲轉軸56之支持 EEPR0M板1 3 6處接收有關於支持細絲的資料。£eprqm 板136如一電子標籤般地作用,其方式與eeprqm板120 相同。CPU92從支持處理器板132接收支持細絲資料,並 用它來途供操作者資訊’其方式與上述有關於模型製造細 絲的相同。 經濟部智慧財產局員工消費合作社印製 10卡96進一步控制一第一壓力閩138及一第二壓力 閥140 ’其交替地打開及關閉用以導引來自於壓縮機n〇 的空氣流。當閥1 3 8被關閉及閥140被打開時,來自於壓 縮機110的空氣被導引至模型製造頭χ-y衝頭33。當間 138被打開而閥140被關閉時,來自於壓縮機11〇的空氣 被導引至支持頭x-y衝頭52。此外,1〇卡96與支持頭周 邊感應器142溝通,這將於下文中說明。 為了要使用快速原型系統10產生一物件,一操作者 首先必需藉由壓下一位在觸控螢幕顯示器21上的電源開 關(未示出)用以將該系統開啟。然後該系統1 〇進入一維修 模式’該系統於該模式中執行一例行工作用以測定模型製 第16頁 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 411313 經濟部智慧財產局員工消費合作杜印製 五、發明説明(, 造擠製頭^ . Μ 叉待擠1頭46,及建構平台74的位置。該 疋在雨個階段中芫成。在第一階段中,該系統界定橋 良頭及平台的移動邊界。模型製造頭周邊感應器124界定 模型製造頭32的邊界,及支持頭周邊感應器142界定支 持頭44的邊界。高ζ周邊感應器126及低ζ周邊感應器 128、起界疋平台74的邊界。在第二階段中,該^非接 觸式尖端位置感應器130界定液化器59及65的尖端的位 置。琢XyZ非接觸式尖端位置感應器130是一個埋設在平 «中的磁性感應器,其可用三個位移的自由度來偵測液 化器的尖端的位置。尖端位置感應器13〇的型式係描述於 共同繫屬中之美國專利第08/556,583號令請案中,其内容 藉由此參照而併於本文中。 在計算完成之後’該系統離開該維修模式並進入一待 命狀態。在此待命狀態中’一三維物件64的設計經由一 LAN網路連結(於第5圖中示出),使用cad軟體,如由 Stratasys公司的qUICKSLICE®,其能夠將該物件設計切 割成多個展用以提供對應於每一層之特定的形狀的資 料’來輸入CPU92中。在層資料被接收到之後,該系統 10進入一熱機階段’封套70於該階段中被加熱。在到達 80°C的溫,時’該系統進入一建構狀態,在該狀態期間其 開始產製三維物件。模型製造擠製設備3〇被更詳細地示 於第6圖中。該模型製造擠製設備30在x_y方向的水平 平面上是可移動的。模型製造x-y衝頭33是被置於一平 面定子150底下並與其平行,該定子包含定子元件(未示 第17頁 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 請先閱讀背面之注意事項存» 本買) 装.I-function electronic tag-like function. It notifies the control system 90 of the type of filament on the shaft and the number of straight lines of filament on the shaft. When the filament 40 is unrolled from the rotating shaft 42, the CPU remembers exactly how much material is instructed to be extruded, subtracts this amount from the total in the EEPROM 88 and removes the new number __________ Page 14 Paper ruler ^ National Standard (cns) μ Specification 411313 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 —----------------- B7 V. Description of the invention () Value nesting The EEPROM88 'dry box processor board communicates with the dry box processor board Π6 to update the number of filaments left on the rotating shaft 42. It's better to 'encrypt the data in the EEPR0M1 20 board so that it can be updated by the CPU92' Filament Sensor 丨 8 Detect and indicate the presence or absence of the filament at the entrance of the filament supply tube . When a filament is left on the shaft, the operator can hold the filament and pull it out of the extrusion head 32. It is easy to remove the used filament and shaft and reinstall a new shaft. The CPU 92 receives the model manufacturing filament data from the 10 card 94. At the beginning of a job ', the CPU 92 will calculate whether a spindle 42 or 56 has a filament sufficient to complete the job. The operator's notice is then provided via the touch screen display 21 'which shows that the filament is sufficient to complete the job, or the filament shaft needs to be replaced during processing. Also at the beginning of a job, CPTJ confirmed that the material of the model-making filaments on the shaft was the same as defined in the article data. If these materials are not the same, an operator's briefing will be provided via the touch screen display 21, giving the operator the opportunity to change the relay. The 10 card 94 additionally monitors the temperature in the envelope 70 via the signal received from the thermocouple 122 of the envelope, and sends its signal back and forth to a model manufacturing head peripheral sensor 124, a high-z peripheral sensor 126, and a low-z peripheral The sensor 128 and an xyz non-contact tip position sensor 13 are all described below. The 10 card 96 functions similarly to the 10 card 94 for the filaments supporting the extrusion head 52 and the filaments supplied to the head. 1〇Card 96 sends out the control punch 52 ____ Page 15 This paper is standard CNS Α4 size (21gX297g g (please read the note on the back first, then this page). Line. A7 ______B7 V. Description of the invention () 1 ~ The driving signal of the movement and position βΙ0 card 96 further sends signals to the support extrusion head 46 and receives signals from the support extrusion head 46, which includes a thermocouple ( TC),-heater (HTR), a motor (MTR) and a safety switch (SS). If the temperature in the support extrusion head 46 is too high, the safety switch s S will turn the system off. 10 The card 96 monitors the information about the supporting material filament rotating shaft 56 by communicating with a supporting dry box processor board 132. It is supported by a supporting filament sensor 134 and a supporting lining filament rotating shaft 56 The EEPR0M board receives information about the supporting filament at 1 3 6. £ eprqm board 136 functions as an electronic tag in the same way as the eeprqm board 120. The CPU 92 receives the supporting filament data from the supporting processor board 132 and uses it to Information for operators' method is related to the above The type of manufacturing filament is the same. The Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs printed 10 cards 96 to further control a first pressure Min 138 and a second pressure valve 140 'which are alternately opened and closed to guide the compressor from the compressor No. air flow. When the valve 138 is closed and the valve 140 is opened, the air from the compressor 110 is guided to the model manufacturing head χ-y punch 33. When the time 138 is opened and the valve 140 is closed At this time, the air from the compressor 11 is directed to the support head xy punch 52. In addition, the 10 card 96 communicates with the support head peripheral sensor 142, which will be explained later. In order to use the rapid prototype system 10 To generate an object, an operator must first turn on the system by pressing a power switch (not shown) on the touch screen display 21. Then the system 10 enters a maintenance mode 'the system is in A routine work is performed in this model to determine the model system. Page 16 The paper size is applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm). (, The extrusion head ^. M forks to be squeezed 1 head 46, and the location of the construction platform 74. This unit was formed in the rain stage. In the first stage, the system defines the moving boundary of the bridge head and the platform. The model manufacturing head peripheral sensor 124 defines the boundary of the model manufacturing head 32, and the supporting head peripheral sensor 142 defines the boundary of the supporting head 44. The boundary of the high ζ peripheral sensor 126 and the low ζ peripheral sensor 128, and the boundary of the platform 74 In the second stage, the non-contact tip position sensor 130 defines the positions of the tips of the liquefiers 59 and 65. The XyZ non-contact tip position sensor 130 is a magnetic sensor embedded in a plane. It can detect the position of the liquefier tip with three degrees of freedom of displacement. The type of the tip position sensor 13 is described in U.S. Patent No. 08 / 556,583 in the Common System, the contents of which are incorporated herein by reference. After the calculation is complete 'the system leaves the maintenance mode and enters a standby state. In this standby state, the design of a three-dimensional object 64 is connected via a LAN network (shown in Figure 5). Using CAD software such as qUICKSLICE® by Stratasys, it can cut the object design into multiple exhibitions Data for providing a specific shape corresponding to each layer is input to the CPU 92. After the layer data is received, the system 10 enters a heat engine stage 'where the envelope 70 is heated. At a temperature of 80 ° C, the system enters a constructed state, during which it begins to produce three-dimensional objects. The model manufacturing extrusion equipment 30 is shown in more detail in FIG. This model manufacturing extrusion equipment 30 is movable on a horizontal plane in the x_y direction. The model manufacturing xy punch 33 is placed under and parallel to a flat stator 150, which contains the stator elements (not shown on page 17). This paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm). Please read first. Precautions on the back are stored »This purchase).

,1T 〇 五、發明説明( 出)的柵格。χ-y衝頭33與平面定子15〇 一起形成一電磁 線性步進馬達1 52。市面上可獲得之線性步進馬達可從美 國加州 Santa Clarita 市的 >jorthern Magnatics 公司購得。 經濟部智慧財產局員工消费合作社印製 該x-y衝頭33包含兩組比此以9〇度安裝的單柏衡頭及永 久磁鐵其可將衝頭33維持者頂抵住該定子(未示出)。一由 壓縮機110所供應之壓縮空氣供給〗54在模型製造設備30 在作動時被供應給x-y衝頭33。該壓縮空器氣供給154向 上流經x-y衝頭33並從一上表面流出,如第6B圖中所示。 該流出的空氣在x-y衝頭33與平面定子150之間形成一 £氣軸承156’其讓鐘頭能夠在平面定子15〇底下的一水 平面上作幾近無摩擦的運動。送至x_y衝頭33的驅動訊 號係經由一電氣供應158接收,該電氣供應將一位在在該 χ-y衝頭33中之步進馬達驅動器(未示出)啟動用以達成運 動°週常,此種類的線性步進馬達可表現出會造成機械错 振之突然的暫動運動。此諧振典型地將此種馬達排除在高 精度系統,如快速原型系統,中的應用。如下文中所述, 一與該頭連接的臍狀件對於提供足夠的阻尼效果用以允 許在遠超過在前技的快速原型系統之中可能的速度的高 速下進行高精度的沉積有著驚人的結果。 模型製造擠製臂34為一可撓曲鏈狀載具,其於水平 y 面上是可撓曲的及在其它的方向則是硬的。臂34載負了 空氣供給154及衝頭電氣供應158於其内。臂34亦载負 了 一模型製造擠製頭電氣供應160及一可撓曲的空氣管 162於其内,該空氣管162包含一周園空氣供給及模型製 第18頁 本紙張尺度適用中國國家橾準(CNS ) M規格(2ι〇·χ297公釐) 411313 A7 ----—---- B7 五、發明説明() ~~~~ ―― 造細絲4 0 ’就如第§圖由一 圖中所市。臂34與空氣粳給154’ 衝頭電氣供應158 ’擠製頭電氣供應160及空氣管162 — 起形成一連接至擠製頭32的臍狀件163。該臍狀件163 對於緩衝擠製頭32相對於定子30的機械諸振,其是因為 衝頭33對頭32的加速及減速所造成的,產生令人驚奇的 結果。在較佳的實施例中,頭32與x_y衝頭33加起來的 重量小於或等於8镑。 對於小的振盪而言,諧振的頻率約55Hz,而對於大 的振盡而言,讀振的頻率約45Hz,及在此實施例中達到 最終值的98%之阻尼時間(其約等於阻尼時間常數的4倍) 是小於或等於150微秒。機械振盪及阻尼可被表示為: A = A〇sm(w t+ φ )e t/T ’其中A =振幅,a〇 =最初未受阻尼的 振幅,w = 2 7Γ f,f=該系統的諧振頻率,沪=一相位常數, 時間,T=阻尼時間常數。關鍵的阻尼是在τ =〗/ ω時發 生·•在所描述的較佳實施例中,該系統離其被關鍵地阻尼 約為10倍。因此’如果需要的話可加上進一步的阻尼。 該阻尼時間常數是受頭32與χ-y衝頭33加起來的重量所 影響。該重量愈輕,則阻尼時間常數愈短。 經濟部智慧財產局員工消費合作社印製 機械諧振的阻尼主要是藉由在臍狀件i 63運動期間所 產生之摩擦力來達成。或者,其它的阻尼機構亦可被使 % 用,如一裝在擠製頭32中的振盪散逸器(或吸振器)。而 且’進一步的阻尼可藉由降低定子1 5〇的衝撞抵抗性(例 如藉由使用銅而非使用鋼)用以提高在定子150内之滿流 損失來產生。 第19頁 本紙張尺度適用中國國家標準(CNS > A4規格(2i〇X297公簸) 411313 A7 -- B7 經濟部智慧財產局員工消費合作社印製 五、發明説明() 雖然第5圖已當作模型製造設備30來加以說明,但 應被瞭解的是,支持頭設備44具有一相似的結構且具有 一與模型製造設備3 〇的臍狀件相同種類的臍狀件。詳言 义’支持x-y衝頭52共享平面定子150,使得x_y衝頭52 與定子150形成一第二線性馬達。支持設備44從箱櫃12 之與模型製造設備3 〇相對的侧便開始。為了容易參照起 見,/、有一個頭被詳知地顯示。 真$平台62及基材60在第6圖中是以分解囷被顯 示。真空平合62具有一由溝槽164所構成的上表面167, 如第6Α圖中所示。在此較佳的實施例中,溝槽丨64為〇 〇6 英付深,0.06英吋宽,及雨個槽的中心相距1英吋。一孔 1 66延伸穿過真空平台62的中心。孔1 66連接一與真空泵 1 12相連的真空軟管1 68。當系统1 〇被啟動時,一真空藉 由真空管168及真空泵Π2被供應給該真空平台。被提供 給該平台62的真空讓空氣流經溝槽1 64用以沿著平台分 饰真空。此真空將將基材60保持著與平台62的上表面167 相抵靠。在此較佳的實施例中,基材為一可撓曲的板材。 一聚何物材料形成一適當的可撓曲板片基材^ 一具有厚度 約為0.0 6英吋的丙烯板片已成功地被用作為基材β當—所 需要的物件被形成時,操作者可藉由舉起該板片的—個角 落並破壞該所施加的真空的密封性而將基材從平台62上 取下。 可撓曲的基材60可被彎曲以與該物件分開,用以將 基材從該物件上撕下來,如果基材6 0與物件之間有一弱 _ . _ 第 201· 本紙張尺度適财g g]家擦準(CNS ) ( 21〇 χ 297公座) ---- (請先閱讀背面之注意事項再iPP本 裝· 頁)1T 〇 5. Grid of invention description (out). The x-y punch 33 and the planar stator 15 form an electromagnetic linear stepping motor 152. Commercially available linear stepper motors are available from > jorthern Magnatics, Santa Clarita, California. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs, the xy punch 33 includes two sets of single cymbal heads and permanent magnets installed at 90 degrees, which can hold the punch 33 holder against the stator (not shown) ). A compressed air supply 54 supplied by the compressor 110 is supplied to the x-y punch 33 when the model manufacturing equipment 30 is operated. The compressed air supply 154 flows upward through the x-y punch 33 and flows out from an upper surface, as shown in Fig. 6B. This outflowing air forms a £ air bearing 156 'between the x-y punch 33 and the planar stator 150, which allows the clock head to perform nearly frictionless movement on a horizontal surface under the planar stator 150. The driving signal sent to the x_y punch 33 is received via an electrical supply 158 which activates a stepper motor driver (not shown) in the x-y punch 33 to achieve the movement cycle. Often, this type of linear stepping motor can exhibit sudden, transient movements that cause mechanical vibration. This resonance typically excludes such motors from applications in high-precision systems, such as rapid prototype systems. As described below, an umbilical connected to the head has amazing results for providing sufficient damping to allow high-precision deposition at high speeds far exceeding speeds possible in the rapid prototype system of the prior art. . The mold manufacturing extruded arm 34 is a flexible chain carrier that is flexible on the horizontal y-plane and rigid in other directions. The arm 34 carries an air supply 154 and a punch electrical supply 158 therein. The arm 34 also carries a model manufacturing extrusion head electrical supply 160 and a flexible air tube 162 therein. The air tube 162 contains a weekly garden air supply and model making. Page 18 This paper is applicable to China. Standard (CNS) M specification (2ι〇 · χ297 mm) 411313 A7 ------------ B7 V. Description of the invention () ~~~~ —— Make filament 4 0 'as shown in Figure § City in a picture. The arm 34 and the air supply 154 'punch electrical supply 158' extrusion head electrical supply 160 and air tube 162 together form an umbilical member 163 connected to the extrusion head 32. The umbilical member 163 buffers the mechanical vibrations of the extrusion head 32 relative to the stator 30 due to the acceleration and deceleration of the head 32 by the punch 33 and produces surprising results. In the preferred embodiment, the combined weight of the head 32 and the x_y punch 33 is less than or equal to 8 pounds. For small oscillations, the frequency of resonance is about 55Hz, and for large vibrations, the frequency of read vibration is about 45Hz, and the damping time to reach 98% of the final value in this embodiment (which is approximately equal to the damping time) 4 times the constant) is less than or equal to 150 microseconds. The mechanical oscillation and damping can be expressed as: A = A〇sm (w t + φ) et / T 'where A = amplitude, a 0 = amplitude that is initially undamped, w = 2 7Γ f, f = resonance of the system Frequency, Hu = a phase constant, time, T = damping time constant. The critical damping occurs at τ = 〖/ ω. In the preferred embodiment described, the system is critically damped by about 10 times. So 'can add further damping if needed. This damping time constant is affected by the combined weight of the head 32 and the χ-y punch 33. The lighter the weight, the shorter the damping time constant. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economics The damping of mechanical resonance is mainly achieved by the friction generated during the movement of the umbilical i 63. Alternatively, other damping mechanisms may be used, such as an oscillating diffuser (or shock absorber) incorporated in the extrusion head 32. And 'further damping can be generated by reducing the impact resistance of the stator 150 (for example by using copper instead of steel) to increase the full current loss in the stator 150. Page 19 This paper size applies Chinese national standards (CNS > A4 size (2i × 297mm) 411313 A7-B7 Printed by Employee Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 5. Description of the invention () The model manufacturing apparatus 30 will be described as an example, but it should be understood that the support head apparatus 44 has a similar structure and has an umbilical member of the same kind as the umbilical member of the model manufacturing apparatus 30. For details, the term “support The xy punch 52 shares the planar stator 150, so that the x_y punch 52 and the stator 150 form a second linear motor. The supporting device 44 starts from the side of the cabinet 12 opposite the model manufacturing device 30. For ease of reference, / 、 A head is displayed in detail. The real platform 62 and the substrate 60 are shown in FIG. 6 in a disintegrated state. The vacuum flattening 62 has an upper surface 167 formed by a groove 164, as shown in FIG. This is shown in Figure 6A. In this preferred embodiment, the groove 64 is 0.06 inches deep, 0.06 inches wide, and the center of the rain groove is 1 inch apart. A hole 1 66 extends through The center of the vacuum platform 62. The hole 1 66 is connected to a 12-phase with the vacuum pump 1 Connected vacuum hose 1 68. When the system 10 is activated, a vacuum is supplied to the vacuum platform through a vacuum tube 168 and a vacuum pump Π2. The vacuum provided to the platform 62 allows air to flow through the grooves 1 64 for A vacuum is distributed along the platform. This vacuum will keep the substrate 60 against the upper surface 167 of the platform 62. In this preferred embodiment, the substrate is a flexible sheet. A polymer material Forming a suitable flexible sheet substrate ^ An acrylic sheet having a thickness of about 0.06 inches has been successfully used as a substrate. When-the required object is formed, the operator can The substrate is removed from the platform 62 by lifting one corner of the panel and disrupting the tightness of the applied vacuum. The flexible substrate 60 may be bent to separate from the object to separate the substrate Tear off the object, if there is a weak gap between the substrate 60 and the object _. _ No. 201 · This paper size is appropriate gg] home wipe (CNS) (21〇χ 297 座) ---- ( (Please read the precautions on the back before iPP this pack · page)

、1T 線1 〇 A7 B7 五、發明説明() 的,可破壞的結合的話。此弱的,可破壞的結合可藉由在 基材60上沉積或多層)模型製造材料的第一層,接下來 /儿積一(或多層)支持材料的第二層來形成。該模型製造材 料及基材被加以選擇使得模型製造材料被完全黏附在基^ 材上。在形成一物件時’該模型製造材料在基材上被沉積 成或多層。該支持材料然後以一或多層的形式被沉積於 孩模型製造材料上。然後使用多層模型製造材料及/或支持 材料將該物件發展於該支持材料上,當該物件完成時,真 ^藉由舉起基材60的一個角落而被破壞,然後基材被操 作者將其從平台62上取下。藉由彎折基材6〇,操作者可 將基材60從該物件上撕下來。該模型製造材料的第一層 將保持著黏在該基材上,而介於該模型製造材料的第一層 與該支持材料的第二層之間的弱結合是一很容易破壞的 結合’其可被破壞用以壤基材60被取下而不會傷到該物 件。 經濟部智慧財產局員工消費合作社印製 其它可接曲的片材亦可被用作為基材6〇。例如,素的 或上有塗層的紙,金屬膜及其它聚合物材料都是適當的。 對於高溫支持及模型製造材料而言,一聚合物材料(如 Kapton)或金屬膜是特別合適的。 , 雖然真空是達到將基材60壓抵住平台62之合理的下 壓力量的較佳方式,但其它用來提供可解除的下壓力量之 機構亦可被使用。例如,基材6〇可藉由一靜電夾頭戈藉 由施用於基材60的底面上或平台62的上表面(或兩者皆 有)之弱黏性的黏劑而被保持著與平台62相抵靠α _____第21賀 本紙張尺度剌f _家辟(CNS) --- 411313 Α7 __ Β7 五、發明説明() 第7圖顯π第2及3圖中之細絲轉軸及錠子的詳細分 解圖。模型製造細絲與支持細絲兩者的細絲轉軸及錠子的 機械結構是相同的。為了方便參照起見,第7囷特別是以 模型製造細絲轉軸42及模型製造鏡子43來說明。錠子43 從乾盒45水平地延伸並具有—半圓形的形狀。_具有— 组六個可壓下的連接器銷176的半圓形的連接器1 74被安 裝在键子43之與乾盒45相鄰的上端。一受彈簧作用的閂 件178被埋設於錠子43上端的外緣丨79中。 細絲轉軸42是由細絲可纏繞於其上之一中心圓筒 180,一可嵌設於圓筒180中以容納錠資43之套筒182, 及安裝在套筒182内並與圓筒18〇垂直之eeprom板120 所構成。板180繞著套筒〗S2轉動使得細絲4〇可從轉軸 42上解開。套筒182在其一端具有—凸緣184,车其另一 端具有一凸緣186,及一内部的半圓形穴以容納錠子 在此駕佳的實施例中,凸緣1 84是可取下的而凸緣! 86則 是固定的。凸緣184的取下可讓套茼182從圓筒18〇上拿 下來。如上所述的,EEPROM板120載有EEPROM188。 在一較佳的實施例中,EEPROM板1 20是透過一對螺絲1 90 而被安裝在與固定的凸緣186相鄰處,使得ΕΕΡROM 188 面朝内面向,筒182以為保護^ EEPROM板120在其面向 外的一侧載有一組六個圓的電氣接點〗92,如第7A圖中 所示。連接器192被作成在轉軸42被安裝於鍵子43上時, 可以提供連接器銷ί 7 6的承接表面的結構。 閂件1 78必需被手動地壓下用以讓錠子43能夠插入 _____ 第 22 頁 本紙張尺度ϋ用中國國CNS ) Α4規格( --- (請先閲讀背面之注意事項再本頁) .裝. . 經濟部智慧財產局員工消費合作社印製 411313 A7 _______B7 五、發明説明() 套筒182中及從套筒182上取下。當套筒182被安裝於鍵 子43上時,問件179是位在一朝上的位置用以將轉軸42 鎖在位置上’使得接點192完全地壓下連接器销176。當 細絲轉轴4 2被手動地扎入到轉軸固定件4 3上時,介於 EEPROM板120與乾盒處理器板116之間的電氣接觸經由 連接器190而被達成。 擠製設備的細郎於第8圖中示出。雖然第&圖是顯示 模型製造擁製設備30’但應被瞭解的是支持擠製設備44 包含了與模型製造擠製設備30相同的零件及其操作方式 亦與模型製造擠製設備3.0相同,只是轉了〖8 〇度。播製 頭32是透過一對安裝板200而被安裝於x_y衝頭32之 下。兩對螺栓202將頭32固定於板200上。兩個螺栓204 將連接板200連接至χ-y衝頭38,用以固定頭32。 經濟部智葸財產局員工消費合作社印製 擠製頭32是由一用來固定液化器59的圍壁206,一 細絲驅動器208及安全開關210所構成^液化器59包含 一導熱薄壁管212,一加熱塊214,一擠出嘴216,一嘴扣 件218,一加熱器220及熱電耦222。第9圖是以一分解 圖來顯示液化器59。如第9圖中所示,薄壁管212具有一 入口端224,且是被彎90度。在此較佳的實施例中,嘴 ι 216是被焊入該管子212的出口端。或者,一噴嘴22 6町 以被硬焊或軟焊至管子212上以取代嘴2 1 6。當使用0.07 英吋的細絲時,管子212最好是具有約0.074英吋的内徑° 管子212的壁厚最好是在0.005-0.015英吋之間。將管子 2 12保持在愈薄愈好是所想要的,用以讓從管子2丨2到達 ;_____ 第 23 頁 一 本紙浪尺度賴中闕家鮮(CNS ) A锻格(2ωχ297公慶)一 ' * Α7 Β7 五、發明説明() 細絲的熱傳導達到最大。其它的金屬亦玎被使用,如黃 鋼,銅,鎢,鈦,鉬,缺铜或其它的鋼。其它的導熱材料, 如聚合物(Kap ton),具有高融化文度的塑膠,亦可被用來 形成該薄壁管。 管子212嵌入到加熱塊214之介於其一前斷22 8與一 後段230之間的通道229中。加熱塊214是由一導熱材料, 如鋁或鈹銅,所製成。一組四個螺栓2 3 2穿過該加熱塊’2 1 4 的前段228及後段230。當被安裝於加熱塊214中時,管 子212的一與入口端224相鄰的第一段是在加熱塊214的 外面,及該管子212的一第二段是位在加熱塊214的裡 面1及管子212的一包含擠出嘴216在内之第三段延伸通 過加熱塊214的底部。管子212的第一段形成液化器59 的蓋子區’管子212的第二段形成加熱區,及管子212的 第三段形成噴嘴區。該噴嘴區是包含於擠出嘴216中且被 條捲焊接於其上,該擠出嘴是被嘴扣件218及一具有中心 孔的方形板所支撐抵住加熱塊214«嘴扣件218被壓嵌於 擠出嘴216的周圍並由一對螺絲234將其安裝於加熱塊 2 14底下。 管子212的蓋子區的長度是在〇.15至2英对的範圍 之間。蓋1子區必需經歷從攝氏7 0度的封套溫度到攝$ 2 8 0 度的液化溫度的溫度梯度。一較短的蓋子區允許系統對於 融溶細絲被擠出的速率(即,流率)有較大的控制,但更難 於孩蓋子區中對細絲保持一冷的溫度。加熱區的長度在在 0.04至7英对之間。加熱區愈長,其最大的挤出流率就愈 ______第24頁 本紙張尺度適用中國國家標準(CNS ) Αϋ(以叫加公酱)---- -------裝-- (請先閱讀背面之注意事項再本頁) 訂 線- 〇 經濟部智慧財產局員工消費合作社印製 411313 A7 B7 五、發明説明() ' ~ 尚’但液率可被加速及減速的就愈慢。一具有介於〇 . 〇 2 _ 0.04英吋長的蓋子區及約2.5英吋長的加熱區的液化器已 成功地被使用於較佳的實施例中。 圓柱形加熱器220及熱電耦222水平地延伸至加熱塊 214的後段。加熱器220被置於與管子212的加熱區作熱 交換的位置,用以將管子212加熱至細絲的融化溫度之 上。當使用一 ABS作為該細絲時,管子212被加熱至攝氏 270度。熱電搞222被置於與管子212相鄰處用以監視在 管子内的溫度。如果溫度超過預定的程度時,安全開關 會將系統10關掉。 經濟部智慈財產局員工消費合作社印製 一導管236將細絲40從樞轉接頭36導引至由一摩擦 力夠低的材料,如鐵弗龍,所製成的擠出頭32用以在運 動中作為支撐。如前所述的,在導管236中的細絲4〇是 位在臂34内部之可撓曲的管子60内,細絲4〇經由一入 口孔238進入到擠製頭32。細絲40在該擠製頭32中被馈 送通過一有斜度之具有一受限制的導引通道242的導件 240。細絲驅動器208是由一步進馬達246,滑輪248及一 對進給滾子250及252所構成。滚子250具有—驅動轴254 其是由步進馬達246所驅動。滾子252為一包覆了橡膠的 惰輪。細絲40從該有斜度導件240的導引通道242被送 入介於滾子250與252之間的夾縫中。滾予25〇的轉動讓 細絲40朝向液化器59前進。薄壁管212的入口端224是 位在當細絲40通過滚子250與250時之可接受細絲4〇的 位置。融溶細絲流出液化器5 9的流率是由細絲驅動器2 〇 8 第25頁 本紙張尺度適用中國國家操準(CNS ) A4規格(210X297公釐) A7 B7 411S13 五、發明説明( 將細絲送入液化器5 9中的速度來控制的β 一鼓風機25 6將在環境溫度下的空氣吹入該可撓曲管 60中用以將導管23 6及細絲4〇冷卻。細絲40的冷卻是很 重要的’用以將細絲保持在不會在引入該液化器59的路 徑中變成軟弱無力及易彎曲之一夠低的溫度《來自於鼓風 機25 6之空氣經由一風管258通過管子60並造入擠製頭 32。風管258提供空氣—個路徑,其與在該擠製頭32中 之細絲平行且在向前的方向上β 經濟部智慧財產局員工消費合作社印製 第1 0Α及10Β圖顯示液化器的替代實施例》第1 〇Α 圖顯示一组合好的液化器259,而10B圓則顯示液化器259 的分解圖。在此實施例中,兩個上文所述之薄壁管2 60 A 及2 60B合流成為一噴嘴262 β 一此種類的液化器可被用 來取代第8圖中之分配頭,用以交替地分配兩種不同的沉 積材料。這兩種沉積材料可以是一模型製造材料及一支持 材料’或它們可以是兩種不同顏色或具有其它不同特性的 模型製造材料。喷嘴262是被置放成垂直的方向,而管子 260Α及260Β可被彎角朝向水平方向。個別的饋送機制(未 示出)被提供給管子260Α及260Β,使得細絲材料在任何 一個時間只被送入一個管子中。 ,薄壁管260Α及260Β是由加熱塊266將其保持在位置 上。加熱塊266是由一外板268’ 一内板270及一後板272 所構成。後板272被安裝在該擠製頭内,並有一伸展於管 子260之間的加熱器274。兩個容納管子26〇α及26〇Β的 通道被作成通過内板270。一组五個螺栓(未示出)延伸通 第26頁 各纸張尺度適用中國國家標準(CNS ) Μ規格(2ΐ〇χ2:97公釐) A7 B7 五、發明説明( 過外板268,内板27〇及後板272,用以可拆下地將液化 器259固定在一起。該液化器可從該加熱塊被取下用以更 換及清洗是一個優點。 雖然本發明已參照較佳的實施例加以說明,但熟悉此 技藝者將可明瞭在不偏離本發明的精神及範圍了可對本 發明的形式及細節作出改變。 (請先閲讀背面之注意事磺再本頁) •裝· —訂 線1 經濟部智慧財產局員工消費合作社印製 第27頁 本紙張又度適用中國國家標準(CNS ) A4規格(210 X 29"?公釐), 1T line 1 〇 A7 B7 V. Description of the invention (), the words can be destroyed. This weak, destructible bond may be formed by depositing or multi-layering a first layer of model-making material on the substrate 60, and then depositing a second layer of one (or multi-layer) supporting material. The model making material and the base material are selected so that the model making material is completely adhered to the base material. When an object is formed, the model making material is deposited on a substrate in multiple layers. The support material is then deposited in one or more layers on the child model making material. Then use multi-layer model manufacturing materials and / or supporting materials to develop the object on the supporting material. When the object is completed, the object is destroyed by lifting a corner of the substrate 60, and then the substrate will be damaged by the operator. It is removed from the platform 62. By bending the substrate 60, the operator can tear the substrate 60 from the object. The first layer of the model-making material will remain adhered to the substrate, and the weak bond between the first layer of the model-making material and the second layer of the support material is a bond that is easily broken ' It can be damaged to remove the substrate 60 without damaging the object. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. Other flexible sheets can also be used as the substrate 60. For example, plain or coated paper, metal films and other polymer materials are suitable. For high temperature support and model making materials, a polymer material (such as Kapton) or a metal film is particularly suitable. Although a vacuum is a better way to achieve a reasonable amount of downforce for pressing the substrate 60 against the platform 62, other mechanisms for providing a releasable amount of downforce can also be used. For example, the substrate 60 can be held to the platform by an electrostatic chuck with a weakly-adhesive adhesive applied to the bottom surface of the substrate 60 or the upper surface of the platform 62 (or both). 62 against α _____ The 21st paper size of the paper 剌 f _ Jia Pi (CNS) --- 411313 Α7 __ Β7 V. Description of the invention () Figure 7 shows the filament shaft and spindle in Figures 2 and 3 Detailed exploded view. The mechanical structure of the filament spinning shaft and the spindle supporting both the filament for model manufacturing and the filament is the same. For the convenience of reference, the seventh embodiment will be described with reference to a model manufacturing filament shaft 42 and a model manufacturing mirror 43. The spindle 43 extends horizontally from the dry box 45 and has a semi-circular shape. A semi-circular connector 1 74 having a set of six depressable connector pins 176 is mounted on the upper end of the key 43 adjacent to the dry box 45. A spring-actuated latch 178 is buried in the outer edge 79 of the upper end of the spindle 43. The filament rotating shaft 42 is a central cylinder 180 on which filaments can be wound, a sleeve 182 which can be embedded in the cylinder 180 to accommodate the ingot material 43, and is installed in the sleeve 182 and connected with the cylinder. It is composed of 180 vertical eeprom boards 120. The plate 180 is rotated around the sleeve S2 so that the filament 40 can be unwound from the rotating shaft 42. The sleeve 182 has a flange 184 at one end, a flange 186 at the other end of the car, and an internal semi-circular cavity to accommodate the spindle. In this preferred embodiment, the flange 1 84 is removable. And the flange! 86 is fixed. Removal of the flange 184 allows the sleeve 182 to be removed from the cylinder 180. As described above, the EEPROM board 120 carries an EEPROM 188. In a preferred embodiment, the EEPROM board 120 is installed adjacent to the fixed flange 186 through a pair of screws 1 90 so that EEPROM 188 faces inward, and the barrel 182 protects the EEPROM board 120. On its outward facing side is a set of six round electrical contacts 92, as shown in Figure 7A. The connector 192 is configured to provide a receiving surface of the connector pin 76 when the rotation shaft 42 is mounted on the key 43. The latch 1 78 must be manually pressed down to allow the spindle 43 to be inserted. _____ Page 22 This paper size uses China's CNS) Α4 size (--- (Please read the precautions on the back before this page) .Installation. Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 411313 A7 _______B7 V. Description of the invention () in and removed from the sleeve 182. When the sleeve 182 is installed on the key 43, ask The piece 179 is in an upward position to lock the rotating shaft 42 in position so that the contact point 192 completely presses down the connector pin 176. When the filament rotating shaft 4 2 is manually inserted into the rotating shaft fixing member 4 At 3, the electrical contact between the EEPROM board 120 and the dry-box processor board 116 is achieved via the connector 190. The Hiroshi of the extrusion equipment is shown in Fig. 8. Although the & Model making and holding equipment 30 'but it should be understood that the support extrusion device 44 contains the same parts as the model making and extrusion device 30 and the operation method is the same as that of the model making and extrusion device 3.0, but it is changed to 〖8 〇 The broadcasting head 32 is mounted on the x_y punch 32 through a pair of mounting plates 200. Next. Two pairs of bolts 202 fix the head 32 to the plate 200. Two bolts 204 connect the connecting plate 200 to the χ-y punch 38 to fix the head 32. Printed by the consumer cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs The head 32 is composed of a surrounding wall 206 for fixing the liquefier 59, a filament driver 208, and a safety switch 210. The liquefier 59 includes a thermally conductive thin-walled tube 212, a heating block 214, and an extrusion nozzle 216. A mouthpiece fastener 218, a heater 220 and a thermocouple 222. Fig. 9 shows the liquefier 59 in an exploded view. As shown in Fig. 9, the thin-walled tube 212 has an inlet end 224, and is Bend 90 degrees. In this preferred embodiment, the nozzle 216 is welded into the outlet end of the tube 212. Alternatively, a nozzle 22 6 may be brazed or soldered to the tube 212 to replace the nozzle 2 16. When using 0.07 inch filaments, the tube 212 preferably has an inner diameter of about 0.074 inches. The wall thickness of the tube 212 is preferably between 0.005 and 0.015 inches. Keep the tube 2 12 at The thinner the better, it is what you want to use to reach from the tube 2 丨 2; _____ Page 23 A paper scale Lai Zhongxian Jiaxian (CNS) A forge ( 2ωχ297 public celebration) a * * Α7 B7 V. Description of the invention () The heat conduction of the filament has reached the maximum. Other metals are also used, such as yellow steel, copper, tungsten, titanium, molybdenum, copper-deficient or other steels. Other Thermally conductive materials, such as polymers (Kap ton), plastics with a high melting degree, can also be used to form the thin-walled tube. The tube 212 is embedded in the heating block 214 between a front break 22 8 and a rear section. Channel 229 in 230. The heating block 214 is made of a thermally conductive material, such as aluminum or beryllium copper. A set of four bolts 2 3 2 pass through the front section 228 and the rear section 230 of the heating block '2 1 4. When installed in the heating block 214, a first section of the tube 212 adjacent to the inlet end 224 is outside the heating block 214, and a second section of the tube 212 is located inside the heating block 214. A third section of the tube 212 including the extrusion nozzle 216 extends through the bottom of the heating block 214. The first section of the tube 212 forms the lid area of the liquefier 59 'The second section of the tube 212 forms the heating section and the third section of the tube 212 forms the nozzle section. The nozzle area is contained in the extrusion nozzle 216 and is welded to it by a coil. The extrusion nozzle is supported by the nozzle fastener 218 and a square plate with a central hole against the heating block 214 «mouth fastener 218 It is crimped around the extrusion nozzle 216 and is mounted under the heating block 2 14 by a pair of screws 234. The length of the lid area of the tube 212 is in the range of 0.15 to 2 inches. The cover 1 sub-region must experience a temperature gradient from a jacket temperature of 70 degrees Celsius to a liquefaction temperature of $ 280 degrees. A shorter cap zone allows the system to have greater control over the rate at which the melted filaments are squeezed out (i.e., flow rate), but it is more difficult to maintain a cold temperature of the filaments in the cap zone. The length of the heating zone is between 0.04 and 7 inches. The longer the heating zone, the greater the maximum extrusion flow rate. ______Page 24 This paper applies the Chinese National Standard (CNS) Αϋ (called Jiakong sauce) ---- -------- -(Please read the precautions on the back first, then this page) Ordering-〇 Printed by the Intellectual Property Bureau of the Ministry of Economic Affairs's Consumer Cooperatives 411313 A7 B7 V. Description of the invention () '~ Shang' but the liquid rate can be accelerated and decelerated The slower. A liquefier with a lid zone between 0.02_0.04 inches long and a heating zone of about 2.5 inches long has been successfully used in the preferred embodiment. The cylindrical heater 220 and the thermocouple 222 extend horizontally to the rear section of the heating block 214. The heater 220 is placed in a heat exchange position with the heating zone of the tube 212 to heat the tube 212 above the melting temperature of the filaments. When an ABS is used as the filament, the tube 212 is heated to 270 degrees Celsius. A thermocouple 222 is placed adjacent to the tube 212 to monitor the temperature inside the tube. If the temperature exceeds a predetermined level, the safety switch turns off the system 10. The Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs printed a catheter 236 to guide the filament 40 from the pivot joint 36 to an extrusion head 32 made of a material with low friction, such as Teflon. To support in motion. As previously mentioned, the filament 40 in the catheter 236 is inside a flexible tube 60 located inside the arm 34, and the filament 40 enters the extrusion head 32 through an inlet hole 238. The filament 40 is fed in the extrusion head 32 through a guide 240 having a sloped guide channel 242. The filament driver 208 is composed of a stepping motor 246, a pulley 248, and a pair of feed rollers 250 and 252. The roller 250 has a drive shaft 254 which is driven by a stepping motor 246. The roller 252 is a rubber-covered idler. The filament 40 is fed from the guide channel 242 of the tapered guide 240 into a gap between the rollers 250 and 252. A rotation of 25 ° advances the filament 40 toward the liquefier 59. The entrance end 224 of the thin-walled tube 212 is at a position where the filament 40 is acceptable as the filament 40 passes through the rollers 250 and 250. The flow rate of the melted filament flowing out of the liquefier 5 9 is driven by the filament drive 2 08 Page 25 This paper size is applicable to China National Standards (CNS) A4 specifications (210X297 mm) A7 B7 411S13 V. Description of the invention (will The filament is fed into the liquefier 5 9 at a speed controlled by β. A blower 25 6 blows air at ambient temperature into the flexible tube 60 to cool the duct 23 6 and the filament 40. The filament The cooling of 40 is very important to keep the filaments at a temperature low enough not to become weak and pliable in the path introduced into the liquefier 59. The air from the blower 25 6 passes through a duct 258 passes through the pipe 60 and is built into the extrusion head 32. The air duct 258 provides an air path that is parallel to the filaments in the extrusion head 32 and in a forward direction. Figures 10A and 10B are printed showing alternative embodiments of the liquefier. Figure 10A shows a combined liquefier 259, and the circle 10B shows an exploded view of the liquefier 259. In this embodiment, two The thin-walled pipes 2 60 A and 2 60B described above merge into a nozzle 262 β This type of liquefier can be used instead of the dispensing head in Fig. 8 to alternately dispense two different deposition materials. These two deposition materials can be a model manufacturing material and a support material 'or they can be Two different colors or materials for model making with other different characteristics. The nozzle 262 is placed in a vertical direction, and the tubes 260A and 260B can be angled to a horizontal direction. Individual feeding mechanisms (not shown) are provided The tubes 260A and 260B allow the filament material to be fed into only one tube at any one time. The thin-walled tubes 260A and 260B are held in place by a heating block 266. The heating block 266 is formed by an outer plate 268 ' An inner plate 270 and a rear plate 272. The rear plate 272 is installed in the extrusion head and has a heater 274 extending between the tubes 260. Two channels for receiving the tubes 26〇α and 26〇B It is made through the inner plate 270. A set of five bolts (not shown) extend through page 26. Each paper size applies the Chinese National Standard (CNS) M specification (2ΐχ2: 97 mm) A7 B7 V. Description of the invention (Through the outer plate 26 8. The inner plate 270 and the rear plate 272 are used to removably fix the liquefier 259. The liquefier can be removed from the heating block for replacement and cleaning. This is an advantage. The preferred embodiments are described, but those skilled in the art will understand that the form and details of the invention can be changed without departing from the spirit and scope of the invention. (Please read the cautions on the back and then this page) · —Line 1 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs, page 27. This paper is again applicable to the Chinese National Standard (CNS) A4 specification (210 X 29 "? mm)

Claims (1)

經濟部中央標準局員工消費合作社印製 A8 BS C8 D8 六、申請專利範園 1 . 一種快速原型系統’其藉由以多廣的形式沉積可固化的 材料來製造三維的實體物件,該快速原型系統至少包 含: 一可移動的擠製頭,其具有一用來接收一會在一預 定的溫度下固化的材料細絲的入口,及一用來輸送在融 熔狀態下的該材料的出口;- 一轉轴,其載有一細絲的線圈,該轉軸具有一相關 連的電路用來保存與在該轉軸上之細絲的種類及數量 相關的資料; 一細絲驅動器,用來將細絲從該轉軸上繞下並將該 細絲供應給該液化器;及 更新機構*用來更新有關於在該轉軸上之鉍絲的數 量的資料其為該細絲驅動器從該轉軸上繞下細絲.數量 的函數r 2.如申請專利範圍第1項所述之快速原型系統,其更包 含: 控制機構,用來控制該擠製頭及該細絲驅動器的操 作。 3 .如申請專利範圍第2項所述之快速原型系統,其中該控 制機構包括: 用來防止該細絲驅動器及該擠製頭在轉軸上的細絲 數量達到一預定的最小值時操作的機構* 第28頁 本紙張尺度逋用中國國家標準(〇阳)八4規格(210><297公釐) (請先閱讀背面之注意事項再頁) 裝 銷 411313 μ C8 一- — D8 • - . 六、申請專利範圍 4 ’如申請專利範圍第2項所述之快速原型系統,其中該控 制機構包含: 用來在轉轴上的細絲種類與物件規格資料上所要求 的材料種類不符時提供通知給操作者的機構。 5.如申請專利範固第2項所述之快速原型系統,其中該控 制機構包含: 用來在製造一物件的處理期間將會需要更換該細絲 轉柏時提供通知給操作者的機構。 6·如申請專利範圍第!項所述之快速原型系統,其中:, 該更新機構被編碼(encrypt)使得有關於在該轉軸上 之細絲數量的資料只可被感測機構所更新。 7+ 一種使用於一快速原型系統中之玢料載具,該快速原型 系統具有一用來接收一會在一預定的溫度下固化的材 料細絲的入口 ’及一用來輸送在融熔狀態下的該材料的 出口,該材料載具至少包含: 一轉軸,該細絲即纏繞於其上; 一載負於該轉軸上之電路,用來保存在該轉軸上之 細絲的種類及數量有關的資料;及 接點’用來提供該電路與該快速原型系統間的電氣 連接。 第29頁 本紙張尺度適用中國國家標準(CNS ) Λ4規格(210X297公釐) 六、申請專利範圍 8 · ~種使用於一快速原塑系統中之細絲轉軸,該快速原型 系統具有一用來接收一會在一預定的溫度下固化的材 料細絲的入口,及一用來輸送在融熔狀態下的該材料的 出口,該細絲轉軸至少包含: 一中心圓筒,該細絲即纏繞在其上; 一在該圓筒内的套筒’用來容納一錠子;及 一安裝在該套筒内的電路板,該電路板載有一可電 氣地讀取及寫入的裝置用以保存與在該細絲轉軸上的 細絲種類及數量有關的資料’及一組電氣接點用以接納 連接於該系統上之一組搭配的連接器。 9·如申請專利範園第8項所述之細絲轉軸’其中: 該套筒的兩端各有一凸緣’其中的—個凸緣可被取 下用以允許該套筒從該圓筒上被取下。 10.如申請專利範圍第9項所述之細絲轉軸,其中: 該電路板是被安裝在該固定的凸緣相鄰並與該圓筒 垂直處。 第30頁 本紙張尺度適用中國國家橾隼(CNS ) A4規格(210X297公釐)A8 BS C8 D8 printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs 6. Application for a patent fan park 1. A rapid prototyping system 'which manufactures three-dimensional solid objects by depositing curable materials in a wide range of forms, the rapid prototype The system includes at least: a movable extrusion head having an inlet for receiving a filament of material that will cure at a predetermined temperature, and an outlet for conveying the material in a molten state; -A rotating shaft carrying a coil of filaments, the rotating shaft having an associated circuit for storing data related to the type and quantity of filaments on the rotating shaft; a filament driver for placing filaments Winding down from the shaft and supplying the filament to the liquefier; and an updating mechanism * for updating information on the quantity of bismuth filaments on the shaft, which is for the filament drive to wind down the shaft from the shaft The function of the number of filaments r 2. The rapid prototyping system described in item 1 of the scope of patent application, further comprising: a control mechanism for controlling the operation of the extrusion head and the filament driver. 3. The rapid prototyping system as described in item 2 of the patent application scope, wherein the control mechanism comprises: a device for preventing the filament driver and the extrusion head from operating when the number of filaments on the rotating shaft reaches a predetermined minimum value; Organization * page 28 This paper is in Chinese standard (Oyang) 8-4 size (210 > < 297 mm) (Please read the precautions on the back first, and then the page). Pin 411313 μ C8 I-— D8 • -6. Scope of patent application 4 'The rapid prototyping system as described in item 2 of the scope of patent application, wherein the control mechanism includes: The type of filament used on the shaft does not match the type of material required on the object specification data The organization that provides notifications to operators at all times. 5. The rapid prototyping system described in claim 2 of the patent application, wherein the control mechanism includes: a mechanism for providing notification to an operator when the filament is to be replaced during processing of an article. 6 · If the scope of patent application is the first! The rapid prototyping system described in the item, wherein: the update mechanism is encrypted so that information about the number of filaments on the shaft can only be updated by the sensing mechanism. 7+ A material carrier used in a rapid prototyping system, the rapid prototyping system has an inlet for receiving a filament of material that will solidify at a predetermined temperature, and a conveyor for conveying in a molten state The outlet of the material below, the material carrier includes at least: a rotating shaft, the filament is wound thereon; a circuit carried on the rotating shaft, used to save the type and quantity of the filament on the rotating shaft Relevant information; and contacts' are used to provide the electrical connection between the circuit and the rapid prototype system. Page 29 This paper size applies the Chinese National Standard (CNS) Λ4 specification (210X297 mm) 6. Application for patent scope 8 · ~ The type of filament shaft used in a rapid original plastic system, the rapid prototype system has a An inlet for receiving a filament of a material that will solidify at a predetermined temperature and an outlet for conveying the material in a molten state, the filament shaft at least includes: a central cylinder, the filament is wound On it; a sleeve 'in the cylinder for receiving a spindle; and a circuit board mounted in the sleeve, the circuit board carrying a device for electrically reading and writing for The information related to the type and quantity of the filament on the filament shaft is stored, and a set of electrical contacts is used to receive a set of matched connectors connected to the system. 9. The filament rotating shaft according to item 8 of the patent application park, wherein: The flange has two flanges at each end of the sleeve. One of the flanges can be removed to allow the sleeve to be removed from the cylinder. Was removed. 10. The filament rotating shaft according to item 9 of the scope of patent application, wherein: the circuit board is installed adjacent to the fixed flange and perpendicular to the cylinder. Page 30 This paper size is applicable to China National Standard (CNS) A4 (210X297 mm)
TW088101089A 1998-01-26 1999-03-02 Rapid prototyping system with filament supply spool monitoring TW411313B (en)

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