TW201628856A - Method and device for processing thin glasses - Google Patents

Method and device for processing thin glasses Download PDF

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Publication number
TW201628856A
TW201628856A TW104140130A TW104140130A TW201628856A TW 201628856 A TW201628856 A TW 201628856A TW 104140130 A TW104140130 A TW 104140130A TW 104140130 A TW104140130 A TW 104140130A TW 201628856 A TW201628856 A TW 201628856A
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Taiwan
Prior art keywords
glass
glass film
carrier
film
wafer
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TW104140130A
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Chinese (zh)
Inventor
Frank Lenzen
Ulrich Peuchert
Thomas Wiegel
James Yun-Fei Hou
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Schott Ag
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Publication of TW201628856A publication Critical patent/TW201628856A/en

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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C17/00Surface treatment of glass, not in the form of fibres or filaments, by coating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/06Interconnection of layers permitting easy separation
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C1/00Ingredients generally applicable to manufacture of glasses, glazes, or vitreous enamels
    • C03C1/004Refining agents
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C17/00Surface treatment of glass, not in the form of fibres or filaments, by coating
    • C03C17/06Surface treatment of glass, not in the form of fibres or filaments, by coating with metals
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C17/00Surface treatment of glass, not in the form of fibres or filaments, by coating
    • C03C17/22Surface treatment of glass, not in the form of fibres or filaments, by coating with other inorganic material
    • C03C17/225Nitrides
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C21/00Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface
    • C03C21/001Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface in liquid phase, e.g. molten salts, solutions
    • C03C21/002Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface in liquid phase, e.g. molten salts, solutions to perform ion-exchange between alkali ions
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C27/00Joining pieces of glass to pieces of other inorganic material; Joining glass to glass other than by fusing
    • C03C27/06Joining glass to glass by processes other than fusing
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00Glass compositions
    • C03C3/04Glass compositions containing silica
    • C03C3/076Glass compositions containing silica with 40% to 90% silica, by weight
    • C03C3/078Glass compositions containing silica with 40% to 90% silica, by weight containing an oxide of a divalent metal, e.g. an oxide of zinc
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00Glass compositions
    • C03C3/04Glass compositions containing silica
    • C03C3/076Glass compositions containing silica with 40% to 90% silica, by weight
    • C03C3/083Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound
    • C03C3/085Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound containing an oxide of a divalent metal
    • C03C3/087Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound containing an oxide of a divalent metal containing calcium oxide, e.g. common sheet or container glass
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00Glass compositions
    • C03C3/04Glass compositions containing silica
    • C03C3/076Glass compositions containing silica with 40% to 90% silica, by weight
    • C03C3/089Glass compositions containing silica with 40% to 90% silica, by weight containing boron
    • C03C3/091Glass compositions containing silica with 40% to 90% silica, by weight containing boron containing aluminium
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00Glass compositions
    • C03C3/04Glass compositions containing silica
    • C03C3/076Glass compositions containing silica with 40% to 90% silica, by weight
    • C03C3/089Glass compositions containing silica with 40% to 90% silica, by weight containing boron
    • C03C3/091Glass compositions containing silica with 40% to 90% silica, by weight containing boron containing aluminium
    • C03C3/093Glass compositions containing silica with 40% to 90% silica, by weight containing boron containing aluminium containing zinc or zirconium
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00Glass compositions
    • C03C3/04Glass compositions containing silica
    • C03C3/076Glass compositions containing silica with 40% to 90% silica, by weight
    • C03C3/095Glass compositions containing silica with 40% to 90% silica, by weight containing rare earths
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00Glass compositions
    • C03C3/04Glass compositions containing silica
    • C03C3/076Glass compositions containing silica with 40% to 90% silica, by weight
    • C03C3/097Glass compositions containing silica with 40% to 90% silica, by weight containing phosphorus, niobium or tantalum
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00Glass compositions
    • C03C3/04Glass compositions containing silica
    • C03C3/076Glass compositions containing silica with 40% to 90% silica, by weight
    • C03C3/11Glass compositions containing silica with 40% to 90% silica, by weight containing halogen or nitrogen
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00Coating on the layer surface
    • B32B2255/20Inorganic coating
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C2217/00Coatings on glass
    • C03C2217/20Materials for coating a single layer on glass
    • C03C2217/25Metals
    • C03C2217/251Al, Cu, Mg or noble metals
    • C03C2217/252Al
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C2217/00Coatings on glass
    • C03C2217/20Materials for coating a single layer on glass
    • C03C2217/25Metals
    • C03C2217/257Refractory metals
    • C03C2217/26Cr, Mo, W
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C2217/00Coatings on glass
    • C03C2217/20Materials for coating a single layer on glass
    • C03C2217/28Other inorganic materials
    • C03C2217/281Nitrides
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C2218/00Methods for coating glass
    • C03C2218/10Deposition methods
    • C03C2218/11Deposition methods from solutions or suspensions
    • C03C2218/113Deposition methods from solutions or suspensions by sol-gel processes
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C2218/00Methods for coating glass
    • C03C2218/30Aspects of methods for coating glass not covered above
    • C03C2218/32After-treatment
    • C03C2218/328Partly or completely removing a coating
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/03Use of materials for the substrate
    • H05K1/0306Inorganic insulating substrates, e.g. ceramic, glass
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Ceramic Engineering (AREA)
  • Glass Compositions (AREA)
  • Laminated Bodies (AREA)
  • Surface Treatment Of Glass (AREA)

Abstract

The invention relates to a compound (4) comprising a glass carrier (3) and a glass film (1) or comprising a silicon wafer (2), wherein the glass film (1) or the silicon wafer (2) has a thickness of at most 400 [mu]m, particularly preferably of less than 145 [mu]m, wherein the glass carrier (3) has a greater thickness than the glass film (1) or the silicon wafer (2), and a surface (10) of the glass film (1) or of the silicon wafer (2) is directly adhesively joined to a surface (30) of the glass carrier (3), and wherein the difference of the linear expansion coefficients of the glasses of the glass carrier and glass film or silicon wafer is less than 0.3*10-6K-1, preferably less than 0.2*10-6K-1, according to amount, in a temperature interval of between 20 and 200 DEG C.

Description

用於處理薄玻璃之方法及裝置 Method and apparatus for processing thin glass

概括言之,本發明係有關於對薄玻璃板的加工及處理。特定言之,本發明係有關於對極薄之玻璃膜(其例如用作針對薄層過程之基板)或微電子組件的處理,以及對用於製造電子或微電子組件的矽晶圓的處理。 In summary, the present invention relates to the processing and processing of thin glass sheets. In particular, the present invention relates to the treatment of very thin glass films (which are used, for example, as substrates for thin layer processes) or microelectronic components, as well as the processing of germanium wafers for the fabrication of electronic or microelectronic components. .

微電子領域中的多種應用皆需要薄基板或超薄基板。目前以單晶矽為基礎來製造此等基板。高純度矽的製程,以及將晶圓薄化所需的方法皆複雜且昂貴。對此,玻璃則提供一種高品質且低成本的替代方案。目前能夠以直接熔化法來製造厚度小於等於100μm的玻璃。目前已提供30μm、50μm及100μm的標準厚度。此等玻璃具有兩側皆經火焰拋光的表面,並能滿足TTV(Total Thickness Variation,總厚度變化)及表面粗糙度方面的最高要求。此外,視具體需要,透過選擇玻璃類型便能使得玻璃適應膨脹係數方面的技術要求,且製程使得玻璃之可調能力遠超單晶矽。 Thin substrates or ultra-thin substrates are required for many applications in the field of microelectronics. These substrates are currently manufactured on the basis of single crystal germanium. The process of high purity germanium and the methods required to thin the wafer are complex and expensive. In this regard, glass offers a high quality and low cost alternative. It is currently possible to produce a glass having a thickness of 100 μm or less by direct melting. Standard thicknesses of 30 μm, 50 μm and 100 μm are currently available. These glasses have a flame-polished surface on both sides and meet the highest requirements for TTV (Total Thickness Variation) and surface roughness. In addition, depending on the specific needs, the glass can be adapted to the technical requirements of the expansion coefficient by selecting the type of glass, and the process makes the adjustable ability of the glass far superior to that of the single crystal crucible.

US 6,735,982 B2已描述一種處理相對較薄之玻璃板的方法。根據此方法,對玻璃板進行靜電充電,並將其置於經反向充電之載板上。在實施處理後將此載板移除。舉例而言,經處理之玻璃板可為電子顯示器之前板。玻璃板之厚度為0.5毫米。 A method of treating relatively thin glass sheets has been described in US 6,735,982 B2. According to this method, the glass plate is electrostatically charged and placed on a reversely charged carrier. This carrier was removed after the treatment was carried out. For example, the treated glass sheet can be a front panel of an electronic display. The thickness of the glass plate is 0.5 mm.

US 2012/0040211 A1已公開一種用於鋰離子電池的 玻璃膜,其厚度小於等於300μm,且其表面粗糙度Ra小於等於100Å。 US 2012/0040211 A1 discloses a lithium ion battery The glass film has a thickness of 300 μm or less and a surface roughness Ra of 100 Å or less.

因此,針對薄玻璃衍生出各種應用,例如在玻璃上製造微型化半導體元件,或者製造薄膜電池。但就此而言,特別是在玻璃基板具有適用於量產之尺寸的情況下,難題一般在於此等薄玻璃的可處理性。玻璃膜之特性與薄塑膠膜相似,且其形狀穩定性受限。 Therefore, various applications are derived for thin glass, such as manufacturing miniaturized semiconductor elements on glass, or manufacturing thin film batteries. However, in this regard, particularly in the case where the glass substrate has a size suitable for mass production, the problem is generally the handleability of the thin glass. The characteristics of the glass film are similar to those of a thin plastic film, and its shape stability is limited.

WO 2014/179137 A1已描述一種方法,其中將薄玻璃保持在載體上。將此薄玻璃劃開,並藉由一溫度梯度對連同載體在內的玻璃進行加熱,此溫度梯度自此載體之邊緣延伸至中心。此溫度梯度所造成的應力使得此薄玻璃在劃痕處分隔開。但其中,此薄玻璃之彼此分離的部分總是與載體連接。故難題在於如何可靠地將此等部分自載體剝離。 A method has been described in WO 2014/179137 A1 in which a thin glass is held on a carrier. The thin glass is slit and the glass, together with the carrier, is heated by a temperature gradient that extends from the edge of the carrier to the center. The stress caused by this temperature gradient causes the thin glass to be separated at the scratch. However, the portions of the thin glass that are separated from each other are always connected to the carrier. The challenge is how to reliably strip these parts from the carrier.

因此,本發明之目的在於,即便對於極薄之玻璃亦實現可靠的進一步處理。本發明用以達成此目的之解決方案為該等獨立項之項目。本發明之較佳改進方案參閱各附屬項。 Therefore, it is an object of the present invention to achieve reliable further processing even for extremely thin glass. The solution of the present invention to achieve this is the item of such separate items. Preferred embodiments of the invention are described in the accompanying claims.

1‧‧‧玻璃膜 1‧‧‧glass film

2‧‧‧矽晶圓 2‧‧‧矽 wafer

3、7‧‧‧玻璃載體 3, 7‧‧‧ glass carrier

4‧‧‧由1、3構成之複合體 4‧‧‧Complex consisting of 1,3

5‧‧‧沉積在表面11上的塗層 5‧‧‧Coating deposited on surface 11

6‧‧‧塗層,特別是實施為中間層 6‧‧‧ Coatings, especially implemented as intermediate layers

8‧‧‧剝離線 8‧‧‧ Stripping line

9‧‧‧經構造化之塗層 9‧‧‧Typical coating

10、11‧‧‧1、2之表面 10, the surface of 11‧‧1, 2

12、300‧‧‧壓應力區域 12, 300‧‧‧Compressive stress area

13‧‧‧發光二極體 13‧‧‧Lighting diode

14‧‧‧液體 14‧‧‧Liquid

15‧‧‧儲能元件 15‧‧‧ Energy storage components

17‧‧‧穿過1、2之通道 17‧‧‧through the passage of 1, 2

18‧‧‧間隙 18‧‧‧ gap

20‧‧‧雷射束 20‧‧‧Ray beam

21‧‧‧雷射器 21‧‧‧Laser

30、32‧‧‧3之表面 30, the surface of 32‧‧3

31‧‧‧3之邊緣 The edge of 31‧‧3

33‧‧‧30中之凹槽 Grooves in 33‧‧30

34‧‧‧空腔 34‧‧‧ cavity

35‧‧‧通道 35‧‧‧ channel

36、37‧‧‧表面30、32中之35的開口 36, 37‧‧‧ openings of 35 of the surfaces 30, 32

100‧‧‧玻璃膜元件 100‧‧‧glass membrane components

101‧‧‧矽晶圓元件 101‧‧‧矽 Wafer components

102‧‧‧劃痕 102‧‧‧Scratch

圖1至圖6結合由玻璃載體與玻璃膜,或與用以替代玻璃膜之矽晶圓構成的複合體,揭示本發明之方法的一種實施例的方法步驟,其中圖2及圖3為圖1所示複合體的變體;圖6為圖1所示複合體的變體,其包含施覆在玻璃膜或矽晶圓上的塗層; 圖7及圖8分別示出包含經構造化之表面的玻璃載體;圖9示出一複合體,其包含具經構造化之表面的玻璃載體,以及固設於此玻璃載體上的玻璃膜或矽晶圓;圖10為圖9所示具體例的變體,其包含與玻璃載體之表面連接的通道;圖11為圖10所示具體例的改進方案;圖12顯示一複合體,其中該玻璃膜係分隔成各玻璃膜元件,或者,該矽晶圓係分隔成各矽晶圓元件;圖13顯示透過加熱流體來將玻璃膜元件或矽晶圓元件分離的操作;圖14及圖15示出兩個包含經劃開之玻璃膜或經劃開之矽晶圓的具體例;及圖16為圖14及圖15所示實例的改進方案,其包含佈置於劃痕間的空腔。 1 to 6 illustrate a method step of an embodiment of the method of the present invention in combination with a composite of a glass carrier and a glass film, or a germanium wafer instead of a glass film, wherein FIG. 2 and FIG. 3 are diagrams. a variant of the composite shown in Figure 1; Figure 6 is a variant of the composite of Figure 1 comprising a coating applied to a glass or tantalum wafer; 7 and 8 respectively show a glass carrier comprising a structured surface; FIG. 9 shows a composite comprising a glass carrier having a structured surface, and a glass film fixed to the glass carrier or FIG. 10 is a modification of the specific example shown in FIG. 9 including a channel connected to the surface of the glass carrier; FIG. 11 is a modification of the specific example shown in FIG. 10; and FIG. 12 shows a composite body, wherein The glass film is divided into glass film elements, or the germanium wafer is divided into individual wafer elements; FIG. 13 shows the operation of separating the glass film element or the germanium wafer element by heating the liquid; FIG. 14 and FIG. Two specific examples including a scored glass film or a creped wafer are shown; and Figure 16 is a modification of the example shown in Figures 14 and 15 including a cavity disposed between the scratches.

下面結合附圖對本發明作進一步說明。在該等附圖中,相同或功能相同的元件係用相同的元件符號表示。 The invention will now be further described with reference to the accompanying drawings. In the figures, identical or functionally identical elements are denoted by the same reference numerals.

本發明之方法的基礎為,針對極薄且相對厚度而言尺寸較大的玻璃膜,為改善其可處理性,使用玻璃載體,以便透過黏附力將該玻璃膜固定在該玻璃載體上。該方法亦適於在該過程後將該玻璃膜與該玻璃載體重新分離。在以適宜的方式設置黏附力,以及/或者在設有若干構件,其在適當的位置輸入機械力來克服黏附力的情況下,該玻璃膜便不會受損。其中難題在於,處理步驟(例如塗層的沉積)亦可能對黏附力造成影響。在此,既需要避免處理過 程中的提前剝離,亦需要防止高溫下的加工導致玻璃膜與玻璃載體的連接過於牢固,以至於無法實現該玻璃膜的無損剝離。 The method of the present invention is based on the fact that a glass film having a large size and a relatively large thickness is used for the purpose of improving the handleability thereof, and a glass carrier is used to fix the glass film on the glass carrier by adhesion. The method is also suitable for re-separating the glass film from the glass carrier after the process. The glass film is not damaged in the case where the adhesive force is set in a suitable manner and/or when a plurality of members are provided which input mechanical force at an appropriate position to overcome the adhesive force. The challenge is that processing steps, such as deposition of coatings, can also affect adhesion. Here, you need to avoid handling it. The early peeling in the process also needs to prevent the processing at high temperature from causing the connection between the glass film and the glass carrier to be too strong, so that the non-destructive peeling of the glass film cannot be achieved.

根據一種替代性具體例,將特別是由單晶矽構成的矽晶圓接合至該玻璃載體並作進一步處理,以替代玻璃膜。 According to an alternative embodiment, a germanium wafer, in particular composed of a single crystal germanium, is bonded to the glass support and further processed to replace the glass film.

概括言之,本發明係有關於一種由較薄且脆硬的材料構成的複合體。 In summary, the present invention relates to a composite of a relatively thin and brittle material.

為此,圖1至圖6係例示性顯示本發明之方法的一種具體例的各步驟,以及本發明之由玻璃載體3與玻璃膜1,或與用以替代玻璃膜1之矽晶圓2構成的複合體。 To this end, FIGS. 1 to 6 are diagrams exemplarily showing the steps of a specific example of the method of the present invention, and the glass carrier 3 and the glass film 1 of the present invention, or the wafer 2 for replacing the glass film 1 The composite formed.

本發明之用於進一步處理薄玻璃之方法的基礎為,- 製備玻璃膜1或矽晶圓2,其厚度小於等於400μm(微米),較佳小於145μm(微米),且其沿某一方向之橫向尺寸至少為5cm,以及- 將玻璃膜1或矽晶圓2固定在玻璃載體3上,該玻璃載體之厚度大於玻璃膜1或矽晶圓2。其中,玻璃膜1或矽晶圓2與玻璃載體3的膨脹係數(CTE)相同或有微小差別,通常實現方式為,針對玻璃膜及玻璃載體使用相同或僅具微小差別的玻璃組成。 The basis of the method for further processing thin glass of the present invention is to prepare a glass film 1 or a germanium wafer 2 having a thickness of 400 μm (micrometers) or less, preferably less than 145 μm (micrometers), and in a certain direction. The lateral dimension is at least 5 cm, and - the glass film 1 or the tantalum wafer 2 is fixed on the glass carrier 3, the thickness of the glass carrier being larger than the glass film 1 or the tantalum wafer 2. Among them, the glass film 1 or the germanium wafer 2 has the same or slightly different coefficient of expansion (CTE) as the glass carrier 3, and is usually realized by using the same or only slightly different glass composition for the glass film and the glass carrier.

尤佳地,玻璃膜與玻璃載體之組成具微小差別,其中特定言之,該等玻璃組分中的至少一個的差別為以重量百分比表示的含量的至少1wt%,且其中,所有主要玻璃組分,即含量大於組成之5wt%的玻璃組分的差別小於等於5%。 More preferably, the composition of the glass film and the glass carrier are slightly different, wherein in particular, at least one of the glass components differs by at least 1% by weight of the content expressed by weight percent, and wherein all of the major glass groups The fraction, that is, the glass component having a content greater than 5 wt% of the composition, is less than or equal to 5%.

此方案導致略微不同的化學特性及特別是略微不同的物理特性,例如就凡得瓦交互作用而言。 This approach results in slightly different chemical properties and in particular slightly different physical properties, such as in the case of van der Waals interactions.

根據本發明的一個態樣,透過附接將玻璃膜1或矽晶 圓2固定在玻璃載體3上。其中,玻璃膜與玻璃載體之,或矽晶圓與玻璃載體之彼此貼靠的表面直接發生黏附。亦即,特定言之不採用黏著劑或合成樹脂。 According to one aspect of the invention, the glass film 1 or twin is attached by attachment The circle 2 is fixed to the glass carrier 3. Wherein, the surface of the glass film and the glass carrier or the surface of the silicon wafer and the glass carrier directly adhere to each other. That is, specifically, an adhesive or a synthetic resin is not used.

採用此方法時,通常將兩個具較高平面度及較低表面粗糙度的玻璃面結合在一起。該二面間的分子交互作用產生該黏附力,其將玻璃膜1固定至玻璃載體3上,或者替代性地將矽晶圓2固定至玻璃載體3上。 When using this method, two glass faces with higher flatness and lower surface roughness are usually combined. The molecular interaction between the two faces produces the adhesion, which fixes the glass film 1 to the glass carrier 3, or alternatively fixes the tantalum wafer 2 to the glass carrier 3.

在附接時對黏附力進行調節,以便在該過程後將該玻璃膜自該玻璃載體剝離,而不對玻璃膜造成損傷。此舉亦適用於矽晶圓之應用。 The adhesion force is adjusted at the time of attachment so that the glass film is peeled off from the glass carrier after the process without causing damage to the glass film. This also applies to wafer applications.

可藉由以下措施來調節黏附力:1.製造包含經火焰拋光之表面的玻璃,2.降低表面粗糙度,例如用拋光劑(例如氧化鈰)進行表面拋光來加以實現,3.用清潔劑以及/或者純淨水或高純水來清潔玻璃表面,4.對玻璃進行超音波清潔或兆頻超音波清潔,或者5.使用替代性的乾洗法來對大於0.2μm的微粒進行清潔,6.電漿清潔,7.火焰清潔,特別是透過火焰裂解,8.透過蝕刻進行清潔或表面調節,9.施覆電荷,10.施覆塗層,特別是無機層,如金屬層,氧化物層,氮化合物,石墨層或石墨烯層,較佳實施為由氮化矽(SiN)構成之層或中間層,矽半導體層,鉻層,鋁層及/或由氮化硼(BN)構成之層。可藉 由CVD、PCVD、溶膠凝膠法或噴塗來施覆此等層,11.對玻璃載體之基板載體表面進行構造化,12.應用壓力來將此等玻璃壓緊,13.在附接過程中設置相同的溫度條件,以避免應力,14.在附接後對玻璃板進行回火,以增大黏附力,最大升溫至比Tg低30℃。 The adhesion can be adjusted by: 1. manufacturing a glass comprising a flame-polished surface, 2. reducing surface roughness, such as surface polishing with a polishing agent such as cerium oxide, 3. using a cleaning agent And / or pure water or high purity water to clean the glass surface, 4. Ultrasonic cleaning or megasonic cleaning of the glass, or 5. Use an alternative dry cleaning method to clean particles larger than 0.2μm, 6. Plasma Cleaning, 7. flame cleaning, especially through flame cracking, 8. cleaning or surface conditioning by etching, 9. applying electric charge, 10. applying coating, especially inorganic layer, such as metal layer, oxide layer, nitrogen The compound, graphite layer or graphene layer is preferably embodied as a layer or intermediate layer composed of tantalum nitride (SiN), a tantalum semiconductor layer, a chromium layer, an aluminum layer and/or a layer composed of boron nitride (BN). The layers may be applied by CVD, PCVD, sol-gel method or spray coating, 11. The surface of the substrate carrier of the glass carrier is structured, 12. The pressure is applied to compress the glass, 13. Attached The same temperature conditions were set during the process to avoid stress. 14. After the attachment, the glass plate was tempered to increase the adhesion and the maximum temperature was raised to 30 ° C lower than the T g .

其中,較佳將該塗層之層厚設置為1nm至150nm,其中可將該黏附力設置為層厚之函數,亦即,例如就較薄的金屬層而言,與更大或更厚的金屬層相比,黏附力趨向於更小。故可在一玻璃載體上實現不同的作用力。特定言之,如此便能在該玻璃載體之邊緣區域內實現較小的作用力,以便進行剝離。 Wherein, it is preferred to set the layer thickness of the coating to be 1 nm to 150 nm, wherein the adhesion force can be set as a function of the layer thickness, that is, for example, in the case of a thinner metal layer, larger or thicker The adhesion tends to be smaller compared to the metal layer. Therefore, different forces can be achieved on a glass carrier. In particular, a small force can be achieved in the edge region of the glass carrier in order to carry out the stripping.

其中,石墨層尤其適合用作抗黏附層。 Among them, the graphite layer is particularly suitable as an anti-adhesion layer.

根據本發明之一種改進方案,在液體的協助下實現直接的黏著連接。為此,就玻璃而言尤其適合採用水或水性鹽溶液。在附接過程中,將此位於一或兩個表面上的液體擠出,以及,在此情形下該等表面亦直接黏附於彼此上,其中局部透過該液體之殘餘的中間存儲的分子來傳遞該等凡得瓦力,其為該二部件建立連接。 According to a further development of the invention, a direct adhesive connection is achieved with the aid of a liquid. For this reason, water or an aqueous salt solution is particularly suitable for the glass. During the attachment process, the liquid on one or both surfaces is extruded and, in this case, the surfaces are also directly adhered to each other, wherein the residual intermediate intermediate molecules of the liquid are partially transmitted. These van der Waals forces establish a connection for the two components.

圖1為由玻璃載體3與位於其上之玻璃膜1所構成的複合體4的橫截面圖。玻璃膜1之與表面10相對的表面11曝露出來,故可對其進行加工。舉例而言,可在表面11上沉積塗層。 Figure 1 is a cross-sectional view of a composite 4 composed of a glass carrier 3 and a glass film 1 positioned thereon. The surface 11 of the glass film 1 opposite the surface 10 is exposed so that it can be processed. For example, a coating can be deposited on the surface 11.

在該附接操作後對玻璃膜1作進一步處理。特定言之,此進一步處理亦可包括在較高溫度下實施的處理步驟。特定言之,此舉亦涉及高於200℃,特別是高於300℃的溫度。其中,與有機黏著劑相比,此等直接黏附於彼此的表面10、30的連接對此 類高溫下的處理步驟不敏感。 The glass film 1 is further processed after this attachment operation. In particular, this further processing may also include processing steps performed at higher temperatures. In particular, this also relates to temperatures above 200 ° C, in particular above 300 ° C. Wherein these connections directly adhere to each other's surfaces 10, 30 compared to the organic adhesive The processing steps at elevated temperatures are not sensitive.

作為替代方案,在採用矽晶圓2時,亦可在該附接操作後對矽晶圓2作進一步處理,其中,尤佳將其加熱至高於400℃的溫度,最佳加熱至高於500℃的溫度。根據本發明之另一具體例,亦可在室溫下,或者在低於100℃的溫度下實施進一步加工。 Alternatively, when the germanium wafer 2 is used, the germanium wafer 2 may be further processed after the attaching operation, wherein it is preferably heated to a temperature higher than 400 ° C, and optimally heated to above 500 ° C. temperature. According to another embodiment of the invention, further processing can also be carried out at room temperature or at a temperature below 100 °C.

根據本發明之一種改進方案,玻璃膜1或玻璃載體3,或者玻璃膜1與玻璃載體3皆經過強化。特別是在玻璃膜1之玻璃厚度較薄的情況下,適宜採用化學強化來實現此點。為此,圖2及圖3示出圖1所示實例的變體。在圖2所示實例中,經化學強化之玻璃膜1係固設在玻璃載體3上。透過該化學強化操作,在表面10、11上構建有若干壓應力區域12。在圖3所示實例中,採用經化學強化之玻璃載體3。相應地,在該玻璃載體之相對的表面30、32上設有壓應力區域300。由於玻璃載體3之玻璃厚度較大,與玻璃膜1相比,可對玻璃載體3進行更高程度的強化,以及/或者增大強化區域300的深度。由於厚度較大,亦可視情況對玻璃載體3進行熱強化。 According to a further development of the invention, the glass film 1 or the glass carrier 3, or the glass film 1 and the glass carrier 3, are reinforced. Particularly in the case where the glass film of the glass film 1 is thin, it is preferable to use chemical strengthening to achieve this. To this end, Figures 2 and 3 show a variant of the example shown in Figure 1. In the example shown in Fig. 2, the chemically strengthened glass film 1 is fixed on the glass carrier 3. Through the chemical strengthening operation, a plurality of compressive stress regions 12 are formed on the surfaces 10, 11. In the example shown in Figure 3, a chemically strengthened glass carrier 3 is employed. Correspondingly, a compressive stress region 300 is provided on the opposite surfaces 30, 32 of the glass carrier. Due to the large glass thickness of the glass carrier 3, the glass carrier 3 can be strengthened to a greater extent than the glass film 1, and/or the depth of the strengthened region 300 can be increased. Due to the large thickness, the glass carrier 3 can be thermally strengthened as appropriate.

可將兩個實施例相結合,從而獲得包含經化學強化之玻璃膜1及較佳亦經化學強化之玻璃載體3的複合體。概括言之,在本發明之改進方案中,以不侷限於該等實施例的方式設有複合體4,其中該等複合體部件,即玻璃膜1與玻璃載體3中的至少一個係經過強化。 The two embodiments can be combined to obtain a composite comprising a chemically strengthened glass film 1 and preferably a chemically strengthened glass carrier 3. In summary, in a development of the invention, the composite body 4 is provided in a manner not limited to the embodiments, wherein at least one of the composite components, namely the glass film 1 and the glass carrier 3, is strengthened. .

圖4及圖5為複合體4之橫截面圖,該複合體包含沉積於玻璃膜1之曝露表面11上的塗層5。該塗層例如可為單層或多層的半導體層,或者亦可為光學功能層,例如介電的過濾層或減反 射層。其中,塗層5之沉積操作的進一步加工步驟可為,在保持黏附的情況下,將玻璃膜1加熱至一上限為比玻璃態化溫度低50℃的溫度。因此,根據本發明之一種改進方案,對該玻璃膜之進一步處理包括圖層5之沉積操作,其中在沉積過程中對玻璃膜1進行加熱。一般而言,本發明之方法亦特別適用於無法或僅能受限制地用黏著劑固設玻璃的處理步驟。特定言之,此舉亦涉及高於200℃,特別是高於300℃的溫度。故根據該方法的一種改進方案,在由玻璃膜1與玻璃載體3構成之複合體4上實施至少一進一步處理步驟,其中在保持黏附的情況下,將玻璃膜1加熱至一至少為200℃,較佳至少為300℃的溫度。 4 and 5 are cross-sectional views of a composite 4 comprising a coating 5 deposited on the exposed surface 11 of the glass film 1. The coating can be, for example, a single layer or a plurality of layers of semiconductor layers, or can also be an optically functional layer, such as a dielectric filter layer or an anti-reverse layer. Shot layer. Wherein, the further processing step of the deposition operation of the coating layer 5 may be to heat the glass film 1 to an upper limit of a temperature lower than the glass transition temperature by 50 ° C while maintaining adhesion. Thus, according to a further development of the invention, the further processing of the glass film comprises a deposition operation of layer 5, wherein the glass film 1 is heated during the deposition process. In general, the method of the present invention is also particularly suitable for processing steps in which the glass cannot be fixed or bound with an adhesive. In particular, this also relates to temperatures above 200 ° C, in particular above 300 ° C. According to a further development of the method, at least one further processing step is carried out on the composite body 4 composed of the glass film 1 and the glass carrier 3, wherein the glass film 1 is heated to a temperature of at least 200 ° C while remaining adhered. Preferably, it is at least 300 ° C.

因此,根據本發明的一個態樣,在不侷限於所示實施例的情況下,提出一種進一步處理薄玻璃的方法,其中- 製備玻璃膜1或矽晶圓2,其厚度小於等於400μm,較佳小於等於小於145μm,且其沿某一方向之橫向尺寸至少為5cm,以及- 將玻璃膜1或矽晶圓2固定在厚度大於該玻璃膜1或該矽晶圓2之玻璃載體3上,具體方式為- 透過附接使得玻璃膜1或矽晶圓2與玻璃載體3相連,從而獲得本發明之複合體4,以及- 在至少一進一步處理步驟後,使用機械力來將玻璃膜1或矽晶圓2自玻璃載體3分離。 Therefore, according to an aspect of the present invention, a method of further processing a thin glass is proposed, without being limited to the illustrated embodiment, wherein - the glass film 1 or the germanium wafer 2 is prepared to have a thickness of 400 μm or less. Preferably, it is less than or equal to less than 145 μm, and its lateral dimension in a certain direction is at least 5 cm, and - the glass film 1 or the germanium wafer 2 is fixed on the glass carrier 3 having a thickness larger than the glass film 1 or the germanium wafer 2, Specifically, the glass film 1 or the germanium wafer 2 is attached to the glass carrier 3 by attachment, thereby obtaining the composite 4 of the present invention, and - after at least one further processing step, mechanical force is used to coat the glass film 1 or The germanium wafer 2 is separated from the glass carrier 3.

概括言之,該進一步處理可包括製造用於鋰基儲能元件的層系統,而不侷限於所示實施例。為此,在第一塗佈步驟中,可沉積用於該儲能元件之兩個電極的導電導體層。在後續製程中, 首先將該陰極材料沉積在用於該陰極之導體上,通常為鋰-鈷氧化物LCO。在下一步驟中,施覆一固體電解質,舉例而言,為此適宜採用由鋰、氧、氮及磷構成之名為LiPON的非晶材料。在下一步驟中,以某種方式沉積一陽極材料,使得其與基板、用於該陽極之導體以及該固體電解質連接。特定言之,將鋰金屬用作陽極材料。若該二導體建立起導電連接,在充電狀態下,鋰離子透過該固體離子導體自該陽極遊移至該陰極,從而透過該二導體之導電連接產生自陰極至陽極的電流。相反地,在未充電狀態下,透過施加外部電壓,使得該等離子自陰極遊移至陽極,從而對該電池或該儲能元件進行充電。 In summary, this further processing may include fabricating a layer system for a lithium-based energy storage element, without being limited to the illustrated embodiment. To this end, in the first coating step, a conductive conductor layer for the two electrodes of the energy storage element can be deposited. In the subsequent process, The cathode material is first deposited on a conductor for the cathode, typically a lithium-cobalt oxide LCO. In the next step, a solid electrolyte is applied. For example, an amorphous material named LiPON composed of lithium, oxygen, nitrogen and phosphorus is suitably used for this purpose. In the next step, an anode material is deposited in a manner such that it is connected to the substrate, the conductor for the anode, and the solid electrolyte. In particular, lithium metal is used as the anode material. If the two conductors establish an electrically conductive connection, in the charged state, lithium ions migrate from the anode to the cathode through the solid ion conductor, thereby generating a current from the cathode to the anode through the conductive connection of the two conductors. Conversely, in an uncharged state, the plasma or the energy storage element is charged by applying an external voltage to cause the plasma to migrate from the cathode to the anode.

由於玻璃膜1或矽晶圓2與玻璃載體3之膨脹係數相同或極為相似,在高溫下不會產生溫度相關的、導致玻璃膜3或矽晶圓2暫時剝離的應力。特定言之,根據本發明,玻璃載體以及玻璃膜或矽晶圓之玻璃的線性膨脹係數的差值小於0.3×10-6K-1,較佳小於0.2×10-6K-1。較佳地,在20℃至200℃,較佳20℃至300℃的溫度間隔內亦不超出此差值。根據一種尤佳具體例,該等線性膨脹係數之差至少為0.05×10-6K-1Since the expansion coefficients of the glass film 1 or the tantalum wafer 2 and the glass carrier 3 are the same or very similar, no temperature-dependent stress causing temporary peeling of the glass film 3 or the tantalum wafer 2 is generated at a high temperature. In particular, according to the present invention, the difference in linear expansion coefficients of the glass carrier and the glass film or the glass of the ruthenium wafer is less than 0.3 × 10 -6 K -1 , preferably less than 0.2 × 10 -6 K -1 . Preferably, this difference is also not exceeded in the temperature interval of 20 ° C to 200 ° C, preferably 20 ° C to 300 ° C. According to a particularly preferred embodiment, the difference in linear expansion coefficients is at least 0.05 x 10 -6 K -1 .

本發明之此等措施與例如在加工光學元件時採用的針對玻璃元件之附接措施不同。在此情形下,使用附接來固定光學玻璃元件,特別是稜鏡,以便實施加工。為將經加工之光學元件自載體剝離,將此光學元件與此載體一同加熱。透過不同的線性膨脹係數,在貼靠於彼此上的玻璃表面間產生一機械應力,從而將玻璃元件自載體分離。 Such measures of the present invention differ from, for example, the attachment measures for glass elements employed in processing optical components. In this case, the attachment is used to secure the optical glass element, in particular the crucible, in order to carry out the processing. To strip the processed optical component from the carrier, the optical component is heated with the carrier. A mechanical stress is generated between the glass surfaces abutting each other through different linear expansion coefficients, thereby separating the glass element from the carrier.

在一或多個進一步處理步驟後,透過使用機械力將玻 璃膜1自玻璃載體3,或者將矽晶圓2自玻璃載體3分離。 After one or more further processing steps, the glass is used by using mechanical force The glass film 1 is separated from the glass carrier 3 or the tantalum wafer 2 is separated from the glass carrier 3.

本發明亦能簡化對大面積之玻璃膜的處理,故較佳採用比上述之5cm更大的橫向尺寸。特定言之,可使得專用於半導體製程之尺寸與常用的晶圓尺寸匹配。特定言之,玻璃載體3之直徑或側尺寸至少為150毫米。 The present invention also simplifies the treatment of a large-area glass film, so that a lateral dimension larger than 5 cm above is preferably used. In particular, the dimensions specific to the semiconductor process can be matched to commonly used wafer sizes. In particular, the glass carrier 3 has a diameter or side dimension of at least 150 mm.

針對許多應用,例如針對上述構件之製造,通常(較佳在該進一步處理後)較佳透過將玻璃膜分隔成若干區段來自玻璃膜1獲得各玻璃膜元件。本發明隨後會對各具體例作進一步說明。其中,既可在將玻璃膜1自玻璃載體3剝離的過程中,亦可在該操作後進行區段分隔。 For many applications, such as for the manufacture of the above-described components, it is generally preferred (after preferably further processing) to obtain each glass film element from the glass film 1 by dividing the glass film into segments. The present invention will be further described in detail below. Here, in the process of peeling the glass film 1 from the glass carrier 3, the segment separation may be performed after the operation.

可透過對表面10、30進行充電來協助對該玻璃膜及該玻璃載體的附接。表面之電荷,或者兩個表面的反極充電造成電磁吸引,並使得玻璃膜與玻璃載體之接觸面短暫地結合在一起,從而在該二接觸面間構建黏附力。隨後,該等黏附力僅因該等接觸面之交互作用而產生。隨後不再需要該靜電吸引,此外該靜電吸引亦不存在或無法檢定。在附著於彼此後,該等不同的電荷在短時間內完全消除。 Attachment of the glass film and the glass carrier can be assisted by charging the surface 10, 30. The charge on the surface, or the reverse polarity of the two surfaces, causes electromagnetic attraction and temporarily bonds the glass film to the contact surface of the glass carrier to establish an adhesion between the two contact faces. These adhesion forces are then only produced by the interaction of the contact surfaces. This electrostatic attraction is no longer required, and the electrostatic attraction is also absent or undetectable. After being attached to each other, the different charges are completely eliminated in a short time.

此外,由於不採用任何類型之黏著劑,在該進一步處理以及將玻璃載體分隔後,該等玻璃膜不會被黏著劑污染,且亦毋需對玻璃膜實施複雜的清潔操作。 Further, since no adhesive of any type is used, after the further treatment and separation of the glass carrier, the glass films are not contaminated by the adhesive, and it is not necessary to perform a complicated cleaning operation on the glass film.

在真空中實施典型的沉積法。其中包括濺鍍、蒸鍍或在低壓環境中進行的化學氣相沉積。除層沉積外,亦可在真空中實施其他進一步處理步驟。此種步驟例如可為在真空中實施的離子植入。因此,根據本發明的一種改進方案,在玻璃膜1與該玻璃載體 彼此貼靠後,在真空中實施至少一進一步處理步驟,而不侷限於所示實施例。本發明在此具有以下優點:透過使得該二平滑表面10、30直接黏附於彼此,防止玻璃膜1與玻璃載體3間的氣泡。 A typical deposition method is carried out in a vacuum. These include sputtering, evaporation or chemical vapor deposition in a low pressure environment. In addition to layer deposition, other further processing steps can be carried out in a vacuum. Such a step can be, for example, ion implantation performed in a vacuum. Therefore, according to a development of the invention, the glass film 1 and the glass carrier After abutting each other, at least one further processing step is carried out in a vacuum, without being limited to the illustrated embodiment. The present invention has the advantage here that the air bubbles between the glass film 1 and the glass carrier 3 are prevented by directly adhering the two smooth surfaces 10, 30 to each other.

在實施完進一步處理後,例如如圖4所示,可使用機械力將玻璃膜1自玻璃載體3剝離。特定言之,可透過漸進式揭起實現依次剝離,從而減小所需的作用力。在圖5所示實例中,為此在曝露的表面上固定有揭起器7,其用於在發生較小彎曲的情況下將玻璃膜1揭起。 After further processing is performed, for example, as shown in FIG. 4, the glass film 1 can be peeled off from the glass carrier 3 using mechanical force. In particular, it is possible to achieve sequential peeling by progressively lifting, thereby reducing the required force. In the example shown in Fig. 5, for this purpose a ejector 7 is attached to the exposed surface for lifting the glass film 1 in the event of a small curvature.

如前文所述,即便在高溫下,玻璃膜1與玻璃載體3亦足夠牢固地附著於彼此上,以便實施進一步處理。但一般而言,該黏附力較佳亦不過大,以便將玻璃膜1自玻璃載體3剝離。其中,本發明之包含玻璃載體3及玻璃膜1(厚度小於等於400μm,較佳小於145μm)的複合體4具有以下特徵: - 在該玻璃膜之貼靠於玻璃載體3上之表面10的範圍內的平均黏附力如此之小,使得在將玻璃膜1自玻璃載體3剝離時,針對剝離線8的每一厘米長度,所需的剝離力小於1牛頓。剝離線8如圖5所示。該剝離線為該玻璃膜上之線狀區域,在彎曲及剝下玻璃膜1時,其在此區域上自玻璃載體3分離。但在不採用用於實現機械或化學邊沿分離的方法的情況下,邊沿上之初始剝離力可大幅增加。另一方面,為亦實現足夠牢固的附著,以便在進一步處理過程中將玻璃膜1可靠地固設在玻璃載體3上,針對剝離線8的每一厘米長度,該剝離力較佳至少為0.01牛頓。 As described above, even at a high temperature, the glass film 1 and the glass carrier 3 are sufficiently firmly attached to each other for further processing. In general, however, the adhesion is preferably not too large in order to peel the glass film 1 from the glass carrier 3. Among them, the composite 4 comprising the glass carrier 3 and the glass film 1 (thickness of 400 μm or less, preferably less than 145 μm) of the present invention has the following characteristics: - the average adhesion force in the range of the surface 10 of the glass film which rests on the glass carrier 3 is so small that, for the length of each centimeter of the peeling line 8 when the glass film 1 is peeled off from the glass carrier 3 The required peel force is less than 1 Newton. The peeling line 8 is as shown in FIG. The peeling line is a linear region on the glass film, and when the glass film 1 is bent and peeled off, it is separated from the glass carrier 3 in this region. However, without the use of a method for achieving mechanical or chemical edge separation, the initial peel force on the edges can be greatly increased. On the other hand, in order to achieve a sufficiently strong adhesion, in order to reliably fix the glass film 1 on the glass carrier 3 during further processing, the peeling force is preferably at least 0.01 for each centimeter length of the peeling line 8. Newton.

為使複合體4具備足夠的穩定性,特定言之,玻璃載體3之厚度至少為玻璃膜1之厚度的三倍。此外,複合體4之厚度 較佳至少為400μm。根據本發明的一種替代或附加具體例,較佳根據玻璃載體之橫向側尺寸,或在採用圓形玻璃載體的情況下根據其直徑來選擇玻璃載體1的厚度。為在玻璃膜1的附接及剝離過程中實現足夠的機械穩定性,特別是足夠的剛度,並且防止玻璃載體厚度過大及難以處理,在以毫米為單位計量此玻璃載體之厚度d及最大側尺寸S的情況下,比例d3/S2/3為2×10-3至14×10-3,較佳為6×10-3至12×10-3In order to provide the composite 4 with sufficient stability, in particular, the thickness of the glass carrier 3 is at least three times the thickness of the glass film 1. Further, the thickness of the composite 4 is preferably at least 400 μm. According to an alternative or additional embodiment of the invention, the thickness of the glass carrier 1 is preferably selected according to the lateral side dimension of the glass carrier or, in the case of a circular glass carrier, depending on its diameter. In order to achieve sufficient mechanical stability during the attachment and stripping of the glass film 1, in particular sufficient rigidity, and to prevent the glass carrier from being too thick and difficult to handle, the thickness d and the maximum side of the glass carrier are measured in millimeters. In the case of the size S, the ratio d 3 /S 2/3 is 2 × 10 -3 to 14 × 10 -3 , preferably 6 × 10 -3 to 12 × 10 -3 .

本發明之方法尤其適用於該等在較高溫度下實施的進一步處理步驟。在此情形下,可在加熱過程中透過不同的熱膨脹係數在玻璃載體3與玻璃膜1間產生機械應力。因此,根據本發明的一種較佳具體例,針對玻璃載體3選擇一玻璃,其線性熱膨脹係數與玻璃膜1之線性熱膨脹係數最大相差0.2×10-6K-1。尤佳地,玻璃載體3所採用的玻璃與玻璃膜1所採用的玻璃相同,前提條件為,所產生的黏附力處於上述範圍內,即既不過強亦不過弱。 The method of the invention is particularly applicable to such further processing steps carried out at higher temperatures. In this case, mechanical stress can be generated between the glass carrier 3 and the glass film 1 by a different coefficient of thermal expansion during heating. Therefore, according to a preferred embodiment of the present invention, a glass is selected for the glass carrier 3, and its linear thermal expansion coefficient is different from the linear thermal expansion coefficient of the glass film 1 by a maximum of 0.2 × 10 -6 K -1 . More preferably, the glass used in the glass carrier 3 is the same as the glass used in the glass film 1, provided that the resulting adhesive force is within the above range, i.e., neither strong nor weak.

適用於本發明的,特別是在此既用作玻璃膜1之材料,亦用作玻璃載體3之材料的玻璃的群組為無鹼硼矽玻璃。在此較佳採用以下組成(wt%): A group of glasses suitable for use in the present invention, particularly as a material for the glass film 1, and also as a material for the glass carrier 3, is an alkali-free borosilicate glass. The following composition (wt%) is preferably used here:

此等玻璃亦見於US 2002/0032117 A1,該案之與玻璃組成及玻璃特性相關的內容亦被完全納入本申請案。此類商用名為AF32之玻璃係由申請者進行銷售。 Such glasses are also found in US 2002/0032117 A1, the contents of which are related to glass composition and glass properties are also fully incorporated into the present application. Such glass, commercially available under the name AF32, is marketed by the applicant.

另一類較佳玻璃類型為具以下成分(wt%)之硼矽玻璃: Another preferred type of glass is boron bismuth glass having the following composition (wt%):

此類玻璃中的一種為Schott玻璃D263。具有更為精確之組成的此等玻璃亦見於US 2013/207058 A1,該案之與玻璃組成及特性相關的內容亦被完全納入本申請案。根據本發明的另一具體例,玻璃載體3與玻璃膜1元件中的至少一個係由具上述組成之玻璃構建而成。較佳既將此種玻璃用於玻璃載體3,亦將其用於玻璃膜1。 One such glass is Schott Glass D263. Such glasses having a more precise composition are also found in US 2013/207058 A1, the contents of which are also incorporated herein by reference. According to another embodiment of the present invention, at least one of the glass carrier 3 and the glass film 1 element is constructed of glass having the above composition. It is preferable to use such a glass for the glass carrier 3 as well as for the glass film 1.

上述兩種玻璃類型皆特別適於製造極薄的玻璃膜,特別是厚度小於145μm的玻璃膜,其同時具備光滑的表面,以便實現良好的黏附。此外,上述無鹼硼矽玻璃亦特別適合用作半導體製造中的(特別是矽基的)基板。基於該無鹼組成,不會有鹼離子向內擴散至沉積於該玻璃上之半導體層。線性熱膨脹係數亦與矽相似。 Both of the above glass types are particularly suitable for the manufacture of very thin glass films, in particular glass films having a thickness of less than 145 [mu]m, which at the same time have a smooth surface in order to achieve good adhesion. Further, the above-mentioned alkali-free borosilicate glass is also particularly suitable for use as a substrate (particularly a ruthenium-based substrate) in semiconductor fabrication. Based on the alkali-free composition, no alkali ions are diffused inwardly to the semiconductor layer deposited on the glass. The coefficient of linear thermal expansion is also similar to that of 矽.

為實現不過強的黏附,以便可靠地將該玻璃膜分離,根據本發明的另一具體例,使用具一定硬度之玻璃。其中此方案既適用於玻璃載體3,亦適用於玻璃膜1。若該等玻璃相對較軟,則黏附作用增強。另一方面,過硬的玻璃又會導致附著作用過小。根據本發明的一種具體例,較佳採用努氏(Knoop)硬度為520至650的玻璃。 In order to achieve a strong adhesion so as to reliably separate the glass film, according to another embodiment of the present invention, a glass having a certain hardness is used. Among them, the solution is applicable to both the glass carrier 3 and the glass film 1. If the glasses are relatively soft, the adhesion is enhanced. On the other hand, hard glass can cause the attachment to be too small. According to a specific example of the present invention, glass having a Knoop hardness of 520 to 650 is preferably used.

下面列舉其他玻璃組成,其適於製造厚度小於等於400μm,尤佳小於145μm的玻璃膜,且適於黏附保持在玻璃載體上,特別是由相同材料構成之玻璃載體上。 Other glass compositions are listed below which are suitable for the production of glass films having a thickness of less than or equal to 400 μm, particularly preferably less than 145 μm, and which are suitable for adhesion to a glass carrier, in particular a glass carrier of the same material.

實施例1 Example 1

此既針對玻璃膜1亦針對玻璃載體3的玻璃組成為上文已提供的示範性組成(wt%): The glass composition for both the glass film 1 and the glass carrier 3 is the exemplary composition (wt%) already provided above:

實施例2 Example 2

此針對玻璃膜1及/或玻璃載體3的玻璃組成為上文已提供的示範性組成(wt%): The glass composition for the glass film 1 and/or the glass carrier 3 is the exemplary composition (wt%) provided above:

其中作為附加方案,MgO、CaO及BaO之含量的總和的特徵在於,其處於8至18wt%的範圍內。 As an additional aspect, the sum of the contents of MgO, CaO and BaO is characterized in that it is in the range of 8 to 18% by weight.

實施例3 Example 3

此針對玻璃膜1及/或玻璃載體3的玻璃組成係透過以下示範性組成(wt%)提供: The glass composition for the glass film 1 and/or the glass carrier 3 is provided by the following exemplary composition (wt%):

實施例4 Example 4

一針對玻璃膜1及/或玻璃載體3的玻璃具有以下示範性組成(wt%): A glass for the glass film 1 and/or the glass carrier 3 has the following exemplary composition (wt%):

透過此組成實現玻璃的以下特性: Through this composition, the following characteristics of the glass are achieved:

實施例5 Example 5

另一針對玻璃膜1及/或玻璃載體3的玻璃具有以下示範性組成(wt%): Another glass for the glass film 1 and/or the glass carrier 3 has the following exemplary composition (wt%):

透過此組成實現玻璃的以下特性: Through this composition, the following characteristics of the glass are achieved:

實施例6 Example 6

另一針對玻璃膜1及/或玻璃載體3的玻璃具有以下示範性組成(wt%): Another glass for the glass film 1 and/or the glass carrier 3 has the following exemplary composition (wt%):

透過此組成實現玻璃的以下特性: Through this composition, the following characteristics of the glass are achieved:

實施例7 Example 7

另一針對玻璃膜1及/或玻璃載體3的玻璃具有以下示範性組成(wt%): Another glass for the glass film 1 and/or the glass carrier 3 has the following exemplary composition (wt%):

透過此組成實現玻璃的以下特性: Through this composition, the following characteristics of the glass are achieved:

實施例8 Example 8

另一針對玻璃膜1及/或玻璃載體3的玻璃具有以下示範性組成(wt%): Another glass for the glass film 1 and/or the glass carrier 3 has the following exemplary composition (wt%):

透過此組成實現玻璃的以下特性: Through this composition, the following characteristics of the glass are achieved:

實施例9 Example 9

另一針對玻璃膜1及/或玻璃載體3的玻璃具有以下示範性組成(wt%): Another glass for the glass film 1 and/or the glass carrier 3 has the following exemplary composition (wt%):

透過此組成實現玻璃的以下特性: Through this composition, the following characteristics of the glass are achieved:

實施例10 Example 10

另一針對玻璃膜1及/或玻璃載體3的玻璃具有以下示範性組成(wt%): Another glass for the glass film 1 and/or the glass carrier 3 has the following exemplary composition (wt%):

透過此組成實現玻璃的以下特性: Through this composition, the following characteristics of the glass are achieved:

實施例11 Example 11

另一針對玻璃膜1及/或玻璃載體3的玻璃具有以下示範性組成(wt%): Another glass for the glass film 1 and/or the glass carrier 3 has the following exemplary composition (wt%):

透過此組成實現玻璃的以下特性:α(20-300) 8.3.10-6/K Through this composition, the following characteristics of the glass are achieved: α (20-300) 8.3.10 -6 /K

實施例12 Example 12

另一針對玻璃膜1及/或玻璃載體3的玻璃具有以下示範性組成(wt%): Another glass for the glass film 1 and/or the glass carrier 3 has the following exemplary composition (wt%):

透過此組成實現玻璃的以下特性: Through this composition, the following characteristics of the glass are achieved:

實施例13 Example 13

另一玻璃具有以下示範性組成(wt%): The other glass has the following exemplary composition (wt%):

此外,該玻璃可含有0至1wt%的P2O5、SrO、BaO;以及0至1wt%的精製劑:SnO2、CeO2或As2O3或其他精製劑。 Further, the glass may contain 0 to 1% by weight of P 2 O 5 , SrO, BaO; and 0 to 1% by weight of a refined preparation: SnO 2 , CeO 2 or As 2 O 3 or other refined preparations.

實施例14 Example 14

另一玻璃具有以下示範性組成(wt%): The other glass has the following exemplary composition (wt%):

實施例15 Example 15

另一玻璃具有以下示範性組成(wt%): The other glass has the following exemplary composition (wt%):

透過此組成實現玻璃的以下特性:α(20-300) 3.8.10-6/K Through this composition, the following characteristics of the glass are achieved: α (20-300) 3.8.10 -6 /K

實施例16 Example 16

另一玻璃具有以下示範性組成(wt%): The other glass has the following exemplary composition (wt%):

透過此組成實現玻璃的以下特性: Through this composition, the following characteristics of the glass are achieved:

實施例17 Example 17

另一玻璃具有以下示範性組成(wt%): The other glass has the following exemplary composition (wt%):

透過此組成實現玻璃的以下特性: Through this composition, the following characteristics of the glass are achieved:

實施例18 Example 18

另一玻璃具有以下示範性組成(wt%): The other glass has the following exemplary composition (wt%):

透過此組成實現玻璃的以下特性: Through this composition, the following characteristics of the glass are achieved:

實施例19 Example 19

另一玻璃具有以下示範性組成(wt%): The other glass has the following exemplary composition (wt%):

實施例20 Example 20

另一玻璃具有以下示範性組成(wt%): The other glass has the following exemplary composition (wt%):

透過此組成實現玻璃的以下特性: Through this composition, the following characteristics of the glass are achieved:

實施例21 Example 21

另一玻璃具有以下示範性組成(wt%): The other glass has the following exemplary composition (wt%):

透過此組成實現玻璃的以下特性: Through this composition, the following characteristics of the glass are achieved:

在未列舉的情況下,在上述所有實施例中皆可選擇性地含有0至1wt%的精製劑,例如SnO2、CeO2、As2O3、Cl-、F-、硫酸鹽。 In the case of none of the above, in all of the above embodiments, 0 to 1% by weight of a refining agent such as SnO 2 , CeO 2 , As 2 O 3 , Cl - , F - , sulfate may be optionally contained.

如前文所述,本發明透過彼此貼靠之表面的直接黏附(附接)將玻璃膜1保持在玻璃載體3上。其中,尤佳透過各玻璃本身構成該等表面。 As described above, the present invention holds the glass film 1 on the glass carrier 3 by direct adhesion (attachment) to the surfaces abutting each other. Among them, it is particularly preferable to constitute the surfaces through the respective glass itself.

根據本發明的一種替代性具體例,可使用特別是由單晶矽構成的矽晶圓來替代玻璃膜。 According to an alternative embodiment of the invention, a silicon wafer, in particular composed of a single crystal germanium, can be used instead of the glass film.

但根據本發明的另一具體例,在玻璃載體3與玻璃膜1(矽晶圓2)之表面10、30中的至少一個上亦可施覆有塗層,其特別是實施為中間層。作為圖1所示複合體4的實例及變體,圖6示出此種複合體,其中在玻璃膜1或矽晶圓2上沉積有塗層6。玻璃膜1與玻璃載體3,或者,矽晶圓2與玻璃載體1在此間隔一定距離,此舉僅用於示出:在此實例中在玻璃膜1或矽晶圓2上設有塗層6。塗層6較佳同該等玻璃一樣具電絕緣性,而與以下方案無關:該塗層係施覆在玻璃載體3上,或者如圖所示施覆在玻璃膜1或矽晶圓2上,或者施覆在該二元件上。 However, according to another embodiment of the invention, a coating may be applied to at least one of the surfaces 10, 30 of the glass carrier 3 and the glass film 1 (the wafer 2), which is embodied in particular as an intermediate layer. As an example and variant of the composite 4 shown in Fig. 1, Fig. 6 shows such a composite in which a coating 6 is deposited on the glass film 1 or the tantalum wafer 2. The glass film 1 and the glass carrier 3, or the germanium wafer 2 and the glass carrier 1 are spaced apart therefrom, for the purpose of showing only a coating on the glass film 1 or the germanium wafer 2 in this example. 6. The coating 6 is preferably electrically insulating as the glass, regardless of whether the coating is applied to the glass carrier 3 or applied to the glass film 1 or the wafer 2 as shown. Or applied to the two components.

對包含矽晶圓2之複合體4的進一步處理的一種實例為,塗佈一無機塗層,特別是由氮化矽(SiN)構成之層、矽半導體層、金屬鉻層、鋁層及/或由氮化硼(BN)構成之層,該塗層之厚度為1至500nm,其特別是實施為如圖6所示位於矽晶圓2及玻璃載體3之表面10與30之間的中間層6。 An example of further processing of the composite 4 comprising the tantalum wafer 2 is to coat an inorganic coating, in particular a layer of tantalum nitride (SiN), a tantalum semiconductor layer, a metallic chromium layer, an aluminum layer and/or Or a layer composed of boron nitride (BN) having a thickness of 1 to 500 nm, which is particularly embodied as being intermediate between the surfaces 10 and 30 of the tantalum wafer 2 and the glass carrier 3 as shown in FIG. Layer 6.

對玻璃膜1之進一步處理的一種實例為,沉積具光電子功能之半導體層。舉例而言,可亦如圖6所示,透過對半導體層進行沉積及構造化來在該玻璃膜上製造發光二極體13。在此情形下,塗層6可為減反射塗層,以便增強該LED之光效率。用於在玻璃基板上製造氮化鎵發光二級體的方法已為吾人所知。 An example of further processing of the glass film 1 is to deposit a semiconductor layer having photoelectron function. For example, as shown in FIG. 6, the light-emitting diode 13 can be fabricated on the glass film by depositing and structuring the semiconductor layer. In this case, the coating 6 can be an anti-reflective coating to enhance the light efficiency of the LED. Methods for fabricating gallium nitride light-emitting diodes on glass substrates are known.

根據本發明的改進方案,對該玻璃膜的進一步處理包括:在與附著於玻璃載體3上之表面10相對的表面11上,製造或施覆光電子組件,而不侷限於所示實例。 According to a further development of the invention, the further processing of the glass film comprises: manufacturing or applying an optoelectronic component on the surface 11 opposite the surface 10 attached to the glass carrier 3, without being limited to the illustrated example.

此外,位於玻璃載體3及/或玻璃膜1上之塗層6,特別是界面層或中間層6亦可用於調節黏附力。若該黏附力因所使用的玻璃而大於或小於上述限值,可施覆另一材料作為塗層,從而對黏附作用進行調節。 Furthermore, the coating 6, which is situated on the glass carrier 3 and/or the glass film 1, in particular the interfacial layer or the intermediate layer 6, can also be used to adjust the adhesion. If the adhesion is greater or less than the above limit due to the glass used, another material may be applied as a coating to adjust the adhesion.

在黏附力過大的情況下,即便對於極薄之玻璃,亦能透過另一方案來對黏附作用進行調節,從而在進一步處理玻璃膜1後實現無損剝離。為此,可相應地對玻璃載體3之表面進行構造化,使得支承面,或者使得該二表面10、30間之接觸面小於玻璃膜1之表面10,從而防止整面的附著。 In the case where the adhesion is too large, even for the extremely thin glass, the adhesion can be adjusted by another scheme, thereby achieving non-destructive peeling after further processing the glass film 1. To this end, the surface of the glass carrier 3 can be structured accordingly such that the bearing surface or the contact surface between the two surfaces 10, 30 is smaller than the surface 10 of the glass film 1, thereby preventing the entire surface from adhering.

此方案當然亦適用於由玻璃載體3與矽晶圓2構成之複合體4。 This solution of course also applies to the composite 4 composed of the glass carrier 3 and the tantalum wafer 2.

為此,在圖7所示實例中,在玻璃載體3之表面30中設有若干凹槽33。施覆玻璃膜1或矽晶圓2後,該玻璃膜或該矽晶圓便位於凹槽33上方,而非位於玻璃載體3上。該接觸面有所減小,減小程度為凹槽33在該玻璃膜或該矽晶圓上佔據的面積。此等凹槽較佳延伸至該玻璃膜或該矽晶圓之邊緣。若如先前之實例中那般,玻璃膜1或矽晶圓2之橫向尺寸正好等於玻璃載體3之尺寸,則凹槽33較佳延伸至玻璃載體3之邊緣31。 To this end, in the example shown in Fig. 7, a plurality of grooves 33 are provided in the surface 30 of the glass carrier 3. After the glass film 1 or the germanium wafer 2 is applied, the glass film or the germanium wafer is positioned above the recess 33 instead of on the glass carrier 3. The contact surface is reduced to a degree that is the area occupied by the recess 33 on the glass film or the germanium wafer. These grooves preferably extend to the edge of the glass film or the germanium wafer. If the lateral dimension of the glass film 1 or the tantalum wafer 2 is exactly equal to the size of the glass carrier 3 as in the previous examples, the recess 33 preferably extends to the edge 31 of the glass carrier 3.

根據本發明之上述改進方案的一種變體,藉由位於玻璃載體3上的經構造化的塗層9,實現玻璃載體3之經構造化的包含凹槽33的表面30。相關實例參閱圖8。為製造此種塗層,例如可施覆一溶膠-凝膠層並透過壓印實現構造化,或者將經互補式構造化的中間層揭起以實現對該塗層的構造化。 According to a variant of the above-described development of the invention, the structured surface 30 comprising the recess 33 of the glass carrier 3 is realized by a structured coating 9 on the glass carrier 3. See Figure 8 for a related example. To make such a coating, for example, a sol-gel layer can be applied and texturized by embossing, or the intermediate layer of the complementary configuration can be lifted to effect structuring of the coating.

就玻璃膜1或矽晶圓2之進一步加工中的真空過程而 言,玻璃載體3的此種經構造化之表面亦極具優勢。在將玻璃膜1或矽晶圓2施覆至該玻璃載體時,可能會產生氣泡。在該二附著於彼此之表面10、30間存在微粒,且該二表面局部分離的情況下,亦可能出現此情形。在真空過程中,此種氣泡可能會因真空中產生的壓力差而導致玻璃膜1或矽晶圓2的裂開或剝離。而凹槽33則使得氣泡被排入相鄰之凹槽33,或者在施覆過程中便防止氣泡的產生。 In the vacuum process in the further processing of the glass film 1 or the germanium wafer 2 This structured surface of the glass carrier 3 is also highly advantageous. When the glass film 1 or the germanium wafer 2 is applied to the glass carrier, bubbles may be generated. This may also occur in the case where the two particles are present between the surfaces 10, 30 of each other, and the two surfaces are partially separated. During the vacuum process, such bubbles may cause cracking or peeling of the glass film 1 or the tantalum wafer 2 due to a pressure difference generated in the vacuum. The groove 33 allows the bubble to be discharged into the adjacent groove 33 or to prevent the generation of bubbles during the application.

此具體例之另一優點在於,在該進一步處理後,玻璃膜1或矽晶圓2之剝離操作亦有所簡化,因為在凹槽33之區域內,玻璃膜1或矽晶圓2並非附著在該玻璃載體上。 Another advantage of this specific example is that the stripping operation of the glass film 1 or the germanium wafer 2 is also simplified after the further processing because the glass film 1 or the germanium wafer 2 is not attached in the region of the recess 33. On the glass carrier.

此外,亦可為該玻璃膜或該矽晶圓配設上述經構造化之塗層,從而實現上述優點。 In addition, the above-described structured coating layer may be disposed on the glass film or the tantalum wafer to achieve the above advantages.

概括言之,述及的所有位於玻璃載體3及/或玻璃膜1上的塗層較佳為無機塗層。此方案之意義在於,防止塗層在高溫下的進一步處理過程中降解。 In summary, all of the coatings described on the glass carrier 3 and/or the glass film 1 are preferably inorganic coatings. The significance of this solution is to prevent degradation of the coating during further processing at elevated temperatures.

圖9至16對包含玻璃載體3及玻璃膜1之複合體4所作的揭示亦適用於包含用以替代玻璃膜1之矽晶圓2的相應複合體4,其中針對矽晶圓2進行相應改動。 The disclosure of FIGS. 9 to 16 for the composite 4 comprising the glass carrier 3 and the glass film 1 is also applicable to the corresponding composite 4 comprising the silicon wafer 2 instead of the glass film 1, wherein the wafer 2 is modified accordingly. .

圖9示出複合體4,其中使用玻璃載體3,其表面30亦如圖7及圖8所示實例那般經過構造化,使得該二表面10、30間形成的接觸面小於玻璃膜1之表面10。特定言之,亦設有若干凹槽33。概括言之,凹槽33可呈開放式通道狀,而不侷限於所示實施例。圖7及圖8之實例亦示出此點。在該包含玻璃膜1之複合體中,自該等凹槽33構成一或多個空腔34。該至少一空腔34亦被朝 向玻璃載體3之表面10界定。尤佳地,可使用此類空腔來協助或實現對玻璃膜1的剝離或附接,以及/或者對黏附力在該進一步處理過程中的變化進行調節,特別是抑制此類變化。亦可透過調節壓力差,使得環境壓力大於該空腔中之流體的壓力,從而將玻璃膜1保持在玻璃載體3上,或者在該玻璃載體上產生用於玻璃膜1之附接操作的壓緊力。就利用空腔34中之流體與環境間的壓力差來將玻璃膜1剝離的原理而言,其不僅針對該玻璃膜在該玻璃載體上的直接黏附式固定,即針對附接。舉例而言,亦可基於該原理,對黏著劑或適宜之塑膠層所產生的黏附作用進行克服,以將該玻璃膜剝離。 Figure 9 shows a composite 4 in which a glass carrier 3 is used, the surface 30 of which is also structured as shown in Figures 7 and 8 such that the contact surface formed between the two surfaces 10, 30 is smaller than that of the glass film 1. Surface 10. In particular, a plurality of grooves 33 are also provided. In summary, the recess 33 can be in the form of an open channel and is not limited to the illustrated embodiment. This is also illustrated by the examples of Figures 7 and 8. In the composite comprising the glass film 1, one or more cavities 34 are formed from the grooves 33. The at least one cavity 34 is also facing It is defined to the surface 10 of the glass carrier 3. More preferably, such cavities can be used to assist or effect the peeling or attachment of the glass film 1 and/or to adjust for changes in the adhesion during this further processing, in particular to suppress such changes. The glass film 1 can be held on the glass carrier 3 by adjusting the pressure difference such that the ambient pressure is greater than the pressure of the fluid in the cavity, or a pressure for attaching the glass film 1 can be produced on the glass carrier. Tight force. In the principle of peeling off the glass film 1 by utilizing the pressure difference between the fluid in the cavity 34 and the environment, it is not only directed to the direct adhesion fixation of the glass film on the glass carrier, i.e., to attachment. For example, based on this principle, the adhesion generated by the adhesive or a suitable plastic layer can be overcome to peel the glass film.

故概括言之,根據本發明之另一態樣,不侷限於空腔34的特定技術方案及形狀(如圖9之實例所示),亦不侷限於玻璃膜1與玻璃載體3之直接黏附連接,設有複合體4,其中設有至少一空腔34,其被玻璃膜1之朝向玻璃載體3的表面10界定。特定言之,空腔34較佳與環境連通,即對環境開放,以便實現流體交換。但根據另一具體例,該空腔亦可與環境隔絕。可在該進一步處理過程前,或者在該過程中或該過程後將該空腔封閉。下文將對各種方案作進一步說明。 Therefore, in summary, according to another aspect of the present invention, it is not limited to the specific technical solution and shape of the cavity 34 (as shown in the example of FIG. 9), and is not limited to the direct adhesion of the glass film 1 to the glass carrier 3. Connected, a composite body 4 is provided, in which at least one cavity 34 is provided, which is delimited by the surface 10 of the glass film 1 facing the glass carrier 3. In particular, the cavity 34 is preferably in communication with the environment, i.e., open to the environment for fluid exchange. According to another embodiment, however, the cavity can also be isolated from the environment. The cavity may be closed prior to, or during or after the further processing. Various scenarios are further described below.

以圖7及圖8所示玻璃載體3為例,其中凹槽33延伸至邊緣,故在對該玻璃膜進行附接,或者概括言之,在將玻璃膜1固定在玻璃載體3上後,所產生之空腔具有位於邊緣31上的開口。特定言之,根據本發明亦設有包含玻璃載體3及玻璃膜1之複合體4,該玻璃膜之厚度小於400μm,尤佳小於145μm,其中玻璃載體3之厚度大於玻璃膜1,其中玻璃膜1附著在玻璃載體3上, 且其中,玻璃載體3之表面30係採用某種構造化方案,使得該二表面10、30間形成之接觸面小於玻璃膜1之朝向該玻璃載體的表面10,以及,使得該複合體因該玻璃載體之構造化而具有至少一空腔34,其被玻璃膜1之朝向玻璃載體3的表面10界定。為將流體送入或排出,或者,例如在對玻璃膜1作進一步處理時在高溫及/或真空過程中實現壓力平衡,空腔34較佳朝環境開放,以及與此環境連通。但根據一種改進方案,視具體需要,亦可將空腔34閉合,從而針對性地產生壓力差。下文將對此方案作進一步說明。 Taking the glass carrier 3 shown in FIG. 7 and FIG. 8 as an example, wherein the groove 33 extends to the edge, the glass film is attached, or in summary, after the glass film 1 is fixed on the glass carrier 3, The resulting cavity has an opening on the edge 31. In particular, according to the invention, a composite 4 comprising a glass carrier 3 and a glass film 1 is also provided, the thickness of the glass film being less than 400 μm, particularly preferably less than 145 μm, wherein the thickness of the glass carrier 3 is greater than that of the glass film 1 , wherein the glass film 1 attached to the glass carrier 3, Wherein, the surface 30 of the glass carrier 3 adopts a structuring scheme such that the contact surface formed between the two surfaces 10, 30 is smaller than the surface 10 of the glass film 1 facing the glass carrier, and the composite body The glass carrier is structured to have at least one cavity 34 which is delimited by the surface 10 of the glass film 1 facing the glass carrier 3. The cavity 34 is preferably open to the environment and in communication with the environment for feeding or discharging the fluid, or for example, to achieve pressure equalization during high temperature and/or vacuum processes during further processing of the glass film 1. However, according to a further development, the cavity 34 can also be closed, depending on the specific requirements, so that a pressure difference is produced in a targeted manner. This scenario is further explained below.

亦即,一種在該進一步處理後將該玻璃膜剝離,或者協助此操作的方案為,在空腔34中之流體與該環境之間產生壓力差,其中使得該流體相對該環境壓力處於過壓下。亦即,在此對可能因上述在真空過程中存在於該等表面間的非期望的氣泡所引起的,在其他情形下係非期望的「分離」效應加以利用,從而協助或實現剝離。 That is, a solution for stripping the glass film after the further processing, or assisting in this operation, is to create a pressure differential between the fluid in the cavity 34 and the environment, wherein the fluid is overpressured relative to the ambient pressure. under. That is, in this case, an undesired "separation" effect, which may be caused by the above-mentioned undesired bubbles existing between the surfaces during the vacuum process, is utilized to assist or achieve the peeling.

相應地,根據本發明之方法的一種改進方案,在對玻璃膜1與玻璃載體3進行附接時形成至少一空腔34,其係被玻璃膜1之朝向玻璃載體3的表面10界定,且其中,在使用機械力將玻璃膜1自玻璃載體3分離的過程中,以某種方式在該至少一空腔34中之流體與該環境間產生壓力差,使得該位於空腔34中之流體的壓力大於該環境壓力。因該壓力差而產生的作用力沿背離該玻璃載體的方向作用於該玻璃膜之側面10。 Correspondingly, according to a further development of the method according to the invention, at least one cavity 34 is formed when the glass film 1 is attached to the glass carrier 3, which is bounded by the surface 10 of the glass film 1 facing the glass carrier 3, and wherein In the process of separating the glass film 1 from the glass carrier 3 by mechanical force, a pressure difference is generated between the fluid in the at least one cavity 34 and the environment in a manner such that the pressure of the fluid located in the cavity 34 Greater than the ambient pressure. The force due to this pressure difference acts on the side 10 of the glass film in a direction away from the glass carrier.

亦可藉由反向的壓力差來協助附接。換言之,為實現附接,透過空腔34中之相對該環境壓力的負壓將玻璃膜1吸在玻璃載體3上。此變體方案亦極其有利,因為藉此首先能實現對該玻 璃膜的精確定向,而毋需壓緊力或僅需較小之壓緊力。若該玻璃膜之定位正確,可透過在該位於空腔34中之流體與該環境間產生壓力差,來將玻璃1吸附在該玻璃載體上。該吸附不僅能協助該附接,亦能將玻璃膜1保持及固定在玻璃載體3上。亦即,根據一種具體例,為將玻璃膜1固定在玻璃載體3上,在空腔34中產生負壓,並將玻璃膜1吸附在玻璃載體3上。 The attachment can also be assisted by a reverse pressure differential. In other words, to effect attachment, the glass film 1 is attracted to the glass carrier 3 through a negative pressure in the cavity 34 relative to the ambient pressure. This variant is also extremely advantageous because it is possible to achieve this glass first. The precise orientation of the glass film requires no pressing force or only a small pressing force. If the glass film is properly positioned, the glass 1 can be adsorbed onto the glass carrier by creating a pressure differential between the fluid located in the cavity 34 and the environment. This adsorption not only assists the attachment but also holds and fixes the glass film 1 on the glass carrier 3. That is, according to a specific example, in order to fix the glass film 1 on the glass carrier 3, a negative pressure is generated in the cavity 34, and the glass film 1 is adsorbed on the glass carrier 3.

作為替代或附加方案,亦可藉由對該等表面進行電磁充電來協助或實現附接。該電荷差引起玻璃載體3與玻璃膜1之表面的相互吸引,且其中,在發生接觸並形成該直接黏附後,通常快速消除該電荷差。 As an alternative or in addition, the attachment may also be assisted or effected by electromagnetic charging of the surfaces. This difference in charge causes mutual attraction of the surface of the glass carrier 3 and the glass film 1, and wherein the difference in charge is usually quickly eliminated after the contact occurs and the direct adhesion is formed.

除施覆塗層,施覆光學、電子或光電子組件外,對該玻璃膜之進一步處理亦可包括對該玻璃本身的加工。為此,圖9示出一應用。在將玻璃膜1固設在玻璃載體3上後,在該玻璃膜中設置若干凹槽。特定言之,如圖9所示,此等凹槽可為通道17,其使得玻璃膜1之表面10、11相連。亦即,不侷限於該實施例,根據本發明之改進方案,該進一步處理包括插入凹槽,其較佳為將表面10、11連接的通道。例如可將包含此類通道17之玻璃膜1,或者包含可自玻璃膜1分隔出之通道的玻璃膜元件用作所謂「插入層」。插入層用作針對位於電子電路或構件(特別是積體電路)上之配線面的絕緣中間層。通道17用於透過置入導電材料實現穿過該絕緣中間層的穿孔。 In addition to applying the coating to the optical, electronic or optoelectronic component, further processing of the glass film may also include processing the glass itself. To this end, Figure 9 shows an application. After the glass film 1 is fixed on the glass carrier 3, a plurality of grooves are provided in the glass film. Specifically, as shown in Fig. 9, these grooves may be channels 17, which connect the surfaces 10, 11 of the glass film 1. That is, without being limited to this embodiment, according to a further development of the invention, the further processing comprises the insertion of a groove, which is preferably a channel connecting the surfaces 10, 11. For example, a glass film 1 containing such a channel 17 or a glass film member including a channel which can be separated from the glass film 1 can be used as a so-called "insertion layer". The interposer layer serves as an insulating interlayer for a wiring surface located on an electronic circuit or member, particularly an integrated circuit. The passage 17 is for achieving perforation through the insulating intermediate layer by placing a conductive material.

若如前文所述,在玻璃載體3中設有用於形成空腔並在該空腔中構建相對環境之壓力差的凹槽,則如圖所示,較佳不在凹槽33上方插入通道17,因為如此會使得空腔34打開。但根據另 一具體例,在並不使用凹槽33或該凹槽所形成之空腔34來藉由壓力提升將玻璃膜1剝離的情況下,亦可在此種凹槽33上方插入該等通道。為對此具體例進行說明,圖9所示通道17(繪示於最右側之通道)與凹槽33連通。透過凹槽33形成的、與通道17連通的空腔34在此較佳用於對玻璃加工過程中積累的材料進行容置,以及視情況對其進行吸取。此外,亦可針對不同的處理步驟或檢查步驟將流體送入或排出。舉例而言,如此便能透過流體之流入或流出來驗證通道17是否將表面10、11實際相連。 If, as described above, a groove for forming a cavity and establishing a pressure difference with respect to the environment in the cavity is provided in the glass carrier 3, as shown, the channel 17 is preferably not inserted above the groove 33, This will cause the cavity 34 to open. But according to another In a specific example, in the case where the glass film 1 is peeled off by pressure increase without using the groove 33 or the cavity 34 formed by the groove, the channels may be inserted above the groove 33. To illustrate this specific example, the channel 17 (shown on the rightmost channel) shown in FIG. 9 is in communication with the recess 33. The cavity 34 formed through the recess 33 in communication with the passage 17 is preferably used herein to accommodate the material accumulated during the processing of the glass and, as the case may be, to draw it. In addition, fluid can be fed or discharged for different processing steps or inspection steps. For example, it is thus possible to verify whether the channel 17 actually connects the surfaces 10, 11 through the inflow or outflow of fluid.

圖10為此種如圖9所示包含空腔34之複合體4的一種改進方案。在圖10所示具體例中,設有實施為凹槽33並穿過玻璃載體3的通道35,其使得該二相對之表面30、32相連,並透過開口36與該環境連通。在複合體4中透過該玻璃膜之表面10將表面30中之開口37閉合。藉由此技術方案,能夠自此曝露的一側,即自複合體4之底面將該流體送入,以及/或者設置所期望的壓力差。位於底側表面32上之開口36的尺寸毋需與該構成與玻璃膜1之接觸面的表面30上的開口相同。為透過該流體對玻璃膜1造成更大的作用力,被該玻璃膜封閉之開口37亦可比相對的位於側面32中之開口36更大。 Figure 10 is a modification of such a composite 4 comprising a cavity 34 as shown in Figure 9. In the particular embodiment shown in Fig. 10, a channel 35 is provided which is embodied as a recess 33 and which passes through the glass carrier 3, which connects the two opposing surfaces 30, 32 and communicates with the environment through the opening 36. The opening 37 in the surface 30 is closed in the composite 4 through the surface 10 of the glass film. With this solution, the fluid can be fed from the side exposed, ie from the bottom surface of the composite 4, and/or the desired pressure difference can be set. The opening 36 on the bottom side surface 32 is not required to have the same size as the opening on the surface 30 constituting the contact surface with the glass film 1. In order to exert a greater force on the glass film 1 through the fluid, the opening 37 closed by the glass film may also be larger than the opposite opening 36 in the side surface 32.

此外,即便在玻璃載體如圖7及圖8所示包含延伸至邊緣之凹槽33的情況下,亦產生相似之效應,其中在給定的壓力差下,透過液靜壓傳動實現較大之作用力。在此情形下,就經附接之玻璃膜而言,玻璃膜1之被施加壓力的面亦大於邊緣31上形成的開口。 In addition, even in the case where the glass carrier comprises a groove 33 extending to the edge as shown in FIGS. 7 and 8, a similar effect is produced in which a hydrostatic transmission is realized at a given pressure difference. Force. In this case, the surface to which the glass film 1 is applied with pressure is also larger than the opening formed on the edge 31 with respect to the attached glass film.

根據本發明的一種具體例,可將氣態介質,特別是空 氣用作流體。 According to a specific example of the invention, the gaseous medium, in particular the empty Gas is used as a fluid.

在前文述及之具體例中,該玻璃膜皆黏附在玻璃載體3上。但根據本發明的另一具體例,亦可透過壓力差使得玻璃膜1附著在玻璃載體3上,而並非主要藉由黏合或採用直接黏附。其中,透過在空腔34中實現相對環境,特別是相對背離玻璃載體3之表面11上的環境而言較低的壓力,將該膜壓至並保持在玻璃載體3上。特定言之,本發明之此具體例有助於進一步處理,其中並非在真空下實施該等進一步處理步驟。但此具體例亦適用於在極高溫度下實施的進一步處理步驟。此具體例與本發明之其他實施(其中空腔34中之流體的壓力大於環境壓力,以便將玻璃膜1剝離)的共同之處在於,透過增大空腔34中之壓力來將玻璃膜1自玻璃載體3分離。 In the specific examples described above, the glass film is adhered to the glass carrier 3. However, according to another embodiment of the present invention, the glass film 1 can be attached to the glass carrier 3 through a pressure difference, and is not mainly bonded or directly adhered. Therein, the film is pressed and held on the glass carrier 3 by achieving a relative environment in the cavity 34, in particular a lower pressure relative to the environment on the surface 11 of the glass carrier 3. In particular, this particular embodiment of the invention facilitates further processing in which the further processing steps are not carried out under vacuum. However, this specific example also applies to further processing steps carried out at very high temperatures. This embodiment and the other embodiments of the present invention in which the pressure of the fluid in the cavity 34 is greater than the ambient pressure to peel the glass film 1 are common in that the glass film 1 is self-incremented by increasing the pressure in the cavity 34. The glass carrier 3 is separated.

相應地,根據本發明之另一態樣,提出一種進一步處理薄玻璃的方法,其既與玻璃膜1在玻璃載體3上的附著方式無關,亦與該等玻璃之線性熱膨脹係數無關,其中- 製備玻璃膜1,其厚度小於等於400μm,尤佳小於145μm,且其沿某一方向之橫向尺寸至少為5cm,以及- 將玻璃膜1固定在厚度大於該玻璃膜1之玻璃載體3上,- 其中在將玻璃膜1固定在玻璃載體3上的過程中形成至少一空腔34,其被玻璃膜1之朝向玻璃載體3的表面10界定,以及- 在至少一進一步處理步驟後,將玻璃膜1自玻璃載體3分離,具體方式為增大空腔34中的壓力。 Accordingly, according to another aspect of the present invention, a method for further processing a thin glass is proposed which is independent of the manner in which the glass film 1 is adhered to the glass carrier 3, and is also independent of the linear thermal expansion coefficient of the glass, wherein - The glass film 1 is prepared to have a thickness of 400 μm or less, particularly preferably less than 145 μm, and a lateral dimension of at least 5 cm in a certain direction, and a glass film 1 is fixed on the glass carrier 3 having a thickness larger than that of the glass film 1, In the process of fixing the glass film 1 on the glass carrier 3, at least one cavity 34 is formed which is defined by the surface 10 of the glass film 1 facing the glass carrier 3, and - after at least one further processing step, the glass film 1 is Separation from the glass carrier 3 is by increasing the pressure in the cavity 34.

其中,在進一步處理過程中亦可將該空腔持續地保持在負壓下。特定言之,在此僅憑該負壓所產生的壓緊力便能實現對 玻璃膜1的固設,或者至少透過此種壓緊力來協助固設。為此,在圖10所示具體例中,例如可將玻璃載體3之側面32與一負壓源連接。舉例而言,可藉由側面32將玻璃載體3施覆至一真空板。透過如此產生於空腔34中的負壓將玻璃膜1固設在玻璃載體3上。概括言之,不侷限於該等實施例,根據本發明的一種具體例,在複合體4之至少一空腔34中存在負壓,其將玻璃膜1吸附在玻璃載體3上。 Therein, the cavity can also be continuously maintained under negative pressure during further processing. In particular, the pressing force generated by the negative pressure can be achieved here. The glass film 1 is fixed, or at least through such a pressing force, to assist in the fixing. To this end, in the specific example shown in Fig. 10, for example, the side 32 of the glass carrier 3 can be connected to a source of negative pressure. For example, the glass carrier 3 can be applied to a vacuum panel by the side 32. The glass film 1 is fixed to the glass carrier 3 by the negative pressure thus generated in the cavity 34. In summary, without being limited to the embodiments, in accordance with a specific embodiment of the present invention, a negative pressure is present in at least one of the cavities 34 of the composite 4, which adsorbs the glass film 1 on the glass carrier 3.

但相反地,在實施剝離前及進一步處理玻璃膜1的過程中,亦可短暫地在至少一空腔34中產生過壓。特定言之,可將此方案與透過附接固設玻璃膜1的方案相結合,且此方案對高溫下的進一步處理有利。在較高溫度下,直接黏附會增強,且視具體情況,在該等表面間可能會形成許多共價且牢固的鍵結。如此會加大後續剝離操作的難度。而若透過該(等)空腔34,特別是在進一步處理期間在高溫下(例如200℃或以上)產生過壓,則能對該黏附進行抵消。藉此防止該等表面間形成牢固的鍵結,或至少對其進行一定程度的抑制。 Conversely, however, during the process of performing the stripping and further processing of the glass film 1, an overpressure may also be generated transiently in at least one of the cavities 34. In particular, this solution can be combined with a solution for attaching the fixed glass film 1, and this solution is advantageous for further processing at high temperatures. At higher temperatures, direct adhesion is enhanced and, depending on the circumstances, many covalent and strong bonds may form between the surfaces. This will increase the difficulty of subsequent stripping operations. If the over-pressure is generated through the (equal) cavity 34, particularly at high temperatures (e.g., 200 ° C or above) during further processing, the adhesion can be offset. Thereby, a strong bond is formed between the surfaces, or at least to some extent.

因此,根據本發明之方法的一種包含經附接之玻璃膜的具體例,在對玻璃膜1及玻璃載體3進行附接時形成至少一空腔34,其係被玻璃膜1之朝向玻璃載體3的表面10界定,且其中,實施至少一進一步處理步驟,其中將玻璃膜1加熱至至少為200℃,較佳至少為300℃的溫度,且其中,在此進一步處理步驟中使得空腔34處於過壓下。 Therefore, in a specific example comprising the attached glass film according to the method of the present invention, at least one cavity 34 is formed when the glass film 1 and the glass carrier 3 are attached, which is oriented by the glass film 1 toward the glass carrier 3. Surface 10 is defined, and wherein at least one further processing step is performed wherein the glass film 1 is heated to a temperature of at least 200 ° C, preferably at least 300 ° C, and wherein the cavity 34 is in this further processing step Under pressure.

根據本發明的一種具體例,可對流體之通常比固體高若干數量級的熱膨脹加以利用,從而針對剝離操作產生足夠的作用 力。此方案之基本理念為,為實現分離,首先將該流體填入該至少一空腔34,將該通向環境之開口封閉,隨後對該流體進行加熱。在此情形下,該流體之熱膨脹引起空腔34中之過壓。 According to one embodiment of the invention, thermal expansion of fluids, typically several orders of magnitude higher than solids, can be utilized to provide sufficient action for the stripping operation. force. The basic idea of this solution is that, to achieve separation, the fluid is first filled into the at least one cavity 34, the opening to the environment is closed, and the fluid is subsequently heated. In this case, thermal expansion of the fluid causes an overpressure in the cavity 34.

相應地,根據本發明之此具體例,複合體4亦具有至少一填充有流體的封閉空腔34,其被玻璃膜1之朝向玻璃載體3的表面10界定。 Correspondingly, according to this embodiment of the invention, the composite body 4 also has at least one fluid-filled closed cavity 34 which is bounded by the surface 10 of the glass film 1 facing the glass carrier 3.

其中,藉由用作流體之液體能夠產生極高之壓力。液體之熱膨脹通常比玻璃高若干數量級,且液體同時具有較小之壓縮性。 Among them, extremely high pressure can be generated by using a liquid as a fluid. The thermal expansion of a liquid is typically several orders of magnitude higher than that of glass, and the liquid has less compressibility at the same time.

圖11顯示複合體4的此種具體例。為對玻璃膜1之剝離進行準備,通道35係填充有液體14。在玻璃載體3之底側表面32上設有另一玻璃載體7,且其與玻璃載體3連接。如此一來,玻璃載體3之背離玻璃膜1的表面32中的開口36封閉。 FIG. 11 shows such a specific example of the composite 4. In order to prepare the peeling of the glass film 1, the channel 35 is filled with the liquid 14. Another glass carrier 7 is provided on the bottom side surface 32 of the glass carrier 3 and is connected to the glass carrier 3. As a result, the opening 36 of the glass carrier 3 facing away from the surface 32 of the glass film 1 is closed.

若對複合體4進行加熱,則液體14之膨脹程度遠高於玻璃載體3及玻璃膜1之玻璃,故能夠對玻璃1施加較高之壓力,直至玻璃膜1自玻璃載體3分離。 When the composite 4 is heated, the degree of expansion of the liquid 14 is much higher than that of the glass carrier 3 and the glass film 1, so that a high pressure can be applied to the glass 1 until the glass film 1 is separated from the glass carrier 3.

如前文所述,通道35之通向玻璃載體3之構成接觸面的表面30的開口37,比相對之表面32中的開口36更大。其中在圖11所示具體例中,通道35呈錐狀地朝構成玻璃載體3之接觸面的表面30延伸。當然,亦可採用其他幾何形狀,例如表面30上的杯狀延伸。 As previously mentioned, the opening 37 of the passage 35 leading to the surface 30 of the glass carrier 3 which constitutes the contact surface is larger than the opening 36 in the opposite surface 32. In the specific example shown in Fig. 11, the passage 35 extends in a tapered shape toward the surface 30 constituting the contact surface of the glass carrier 3. Of course, other geometries, such as cup-shaped extensions on surface 30, may also be employed.

此外,圖11所示實施例亦為本發明之方法的一種具體例的實例,其中至少在對該玻璃膜之進一步處理的部分過程中,空腔34與環境連通,其中在將玻璃膜1自玻璃載體3剝離前,將 容納有流體之空腔34封閉,以及,隨後透過增大該流體之壓力來實現或協助玻璃膜1的剝離。 Furthermore, the embodiment shown in Fig. 11 is also an example of a specific example of the method of the present invention, wherein at least in the portion of the further processing of the glass film, the cavity 34 is in communication with the environment, wherein the glass film 1 is self-contained Before the glass carrier 3 is peeled off, The cavity 34 containing the fluid is closed, and then the peeling of the glass film 1 is achieved or assisted by increasing the pressure of the fluid.

根據本發明的另一改進方案,在自玻璃載體3剝離前,可自表面11,即背離玻璃載體3的表面出發,將玻璃膜1分隔成各玻璃膜元件。特定言之,該等玻璃膜元件可透過進一步處理而配設有光學、電氣或光電子構件。實施分隔操作後,所獲得之複合體便包含保持在玻璃載體3上、但已被橫向隔開且配設有所述構件的玻璃膜元件。因此,亦可將經如此加工之複合體4視作包含多個並排保持之玻璃膜的複合體。圖12示出此種實例。例如亦可將圖6所示發光二極體13用作構件。但在圖12所示實例中,示範性地設有用作構件的儲能元件15,其較佳為鋰基儲能元件。 According to a further development of the invention, the glass film 1 can be separated into individual glass film elements from the surface 11, ie from the surface facing away from the glass carrier 3, before being stripped from the glass carrier 3. In particular, the glass film elements can be provided with optical, electrical or optoelectronic components by further processing. After the separation operation is carried out, the obtained composite contains glass film elements which are held on the glass carrier 3 but which have been laterally separated and which are provided with the members. Therefore, the composite 4 thus processed can also be regarded as a composite comprising a plurality of glass films held side by side. Figure 12 shows such an example. For example, the light-emitting diode 13 shown in Fig. 6 can also be used as a member. However, in the example shown in Fig. 12, an energy storage element 15 serving as a member is exemplarily provided, which is preferably a lithium-based energy storage element.

根據本發明的一種具體例,在施覆該等構件後,藉由鋸切來將玻璃膜1分割。因此,在此透過將鋸切間隙插入表面11來實現對背離玻璃載體3之表面3的分隔。相應地,各玻璃膜元件100係透過若干較佳實施為鋸切間隙的間隙18彼此隔開。該等間隙之寬度通常為30μm至200μm。根據一種具體例,鋸切間隙18亦可如圖12所示伸入玻璃載體3,但其中,玻璃載體3並不被鋸切間隙18分隔開。各玻璃膜元件100儘管橫向隔開,但始終仍黏附在玻璃載體3上。在此方法步驟後,可使用機械力將玻璃膜1,即將玻璃膜元件100分離。特定言之,可單獨或成組地將玻璃膜元件100揭起。此方案與半導體製造中採用的所謂「取置法」對應。其中根據一種改進方案,可透過在位於玻璃膜元件100之表面10所界定之空腔34中的流體與環境間產生壓力差,即透過增大玻璃膜元件100所界定之空腔34中的壓力來實現剝離。為此,在圖12所示實 例中,與圖10或圖11所示具體例相似,玻璃載體3係配設有若干通道35。可如圖11所示實例那般,透過在該等通道中容納較佳為液體的流體,以及對該流體進行加熱來實現剝離。通道35抑或其他凹槽33之開口37較佳位於各玻璃膜元件100下。 According to a specific example of the present invention, after the members are applied, the glass film 1 is divided by sawing. Thus, the separation of the surface 3 facing away from the glass carrier 3 is achieved here by inserting the sawing gap into the surface 11. Correspondingly, each of the glass film elements 100 is separated from each other by a plurality of gaps 18 which are preferably embodied as sawing gaps. The width of the gaps is usually from 30 μm to 200 μm. According to a specific example, the sawing gap 18 can also extend into the glass carrier 3 as shown in FIG. 12, but wherein the glass carrier 3 is not separated by the sawing gap 18. Each of the glass film elements 100 is adhered to the glass carrier 3 although it is laterally spaced. After this method step, the glass film 1, that is, the glass film element 100, can be separated using mechanical force. In particular, the glass film element 100 can be lifted individually or in groups. This scheme corresponds to the so-called "access method" used in semiconductor manufacturing. According to a further development, a pressure difference can be created between the fluid in the cavity 34 defined by the surface 10 of the glass membrane element 100 and the environment, i.e. by increasing the pressure in the cavity 34 defined by the glass membrane element 100. To achieve the stripping. To this end, in Figure 12 In the example, similar to the specific example shown in FIG. 10 or FIG. 11, the glass carrier 3 is provided with a plurality of channels 35. Peeling can be achieved by accommodating a preferably liquid fluid in the channels and heating the fluid as shown in the example of FIG. The opening 37 of the passage 35 or other recess 33 is preferably located under each of the glass film elements 100.

此外,就取置法而言,較佳設置一用於單獨對空腔34施加壓力差的裝置。如此便能透過該壓力差實現或協助對特定玻璃膜元件100的揭起操作,而其餘之玻璃膜元件100仍附著在該玻璃載體上。 Further, in the case of the disposing method, a means for applying a pressure difference to the cavity 34 alone is preferably provided. In this way, the lifting operation of the specific glass film element 100 can be achieved or assisted by the pressure difference, while the remaining glass film elements 100 are still attached to the glass carrier.

上述方案亦適用於以下複合體4:其配設有玻璃載體3及用以替代玻璃膜1之矽晶圓2,以及與玻璃膜元件100對應之矽晶圓元件101(圖12至16)。 The above scheme is also applicable to the following composite 4: it is provided with a glass carrier 3 and a silicon wafer 2 for replacing the glass film 1, and a germanium wafer element 101 corresponding to the glass film element 100 (Figs. 12 to 16).

若如圖11所示,將液體14填入空腔34並將空腔34封閉,則可選擇性地對各空腔進行加熱。為此,適宜採用一輻射源,其輻射被液體14吸收,從而實現對該液體的加熱。 If the liquid 14 is filled into the cavity 34 and the cavity 34 is closed as shown in Fig. 11, the cavities can be selectively heated. For this purpose, it is expedient to use a source of radiation whose radiation is absorbed by the liquid 14 in order to effect heating of the liquid.

概括言之,結合圖12之實例所描述的方法的基礎為,在該進一步處理後,較佳在施覆光學、電氣或光電子構件後,將玻璃膜1分隔成若干橫向隔開但亦附著在該玻璃載體上的玻璃膜部件100,且其中,在該分隔操作後,使用機械力以單獨或分成多組的方式將玻璃膜部件100自該玻璃載體剝離及揭起。 In summary, the method described in connection with the example of FIG. 12 is based on the fact that after the further processing, preferably after the application of the optical, electrical or optoelectronic component, the glass film 1 is divided into a plurality of laterally spaced but also attached The glass film member 100 on the glass carrier, and wherein, after the separating operation, the glass film member 100 is peeled off and lifted from the glass carrier by mechanical force alone or in groups.

如前文所述,根據本發明的一種較佳改進方案,該施加機械力來將玻璃膜元件100剝離的操作較佳包括:使得被玻璃膜元件100封閉之空腔34中之流體的壓力高於環境壓力。 As described above, according to a preferred refinement of the present invention, the operation of applying a mechanical force to peel the glass film member 100 preferably includes: causing the pressure of the fluid in the cavity 34 closed by the glass film member 100 to be higher than Environmental pressure.

圖13示出前文概述之方法的一種具體例。在對玻璃膜1作進一步處理後,例如如本圖所示,在配設光學、電氣或光電 子構件後,將該等與環境連通且容納有流體(在此為液體14)的空腔重新閉合。如圖11所示實例那般,透過固定另一玻璃載體7來實現閉合。但亦可將各空腔單獨封閉,具體方式為,將例如為合成樹脂的可固化介質填入開口36,並在固化後形成將開口36封閉的阻塞。為將各玻璃膜元件100剝離,將具由該流體吸收之波長的的雷射束指向位於玻璃膜元件100下之空腔,並在該空腔上或該空腔中將該雷射束吸收。 Figure 13 shows a specific example of the method outlined above. After further processing of the glass film 1, for example, as shown in the figure, optical, electrical or optoelectronic After the sub-components, the cavities that are in communication with the environment and contain fluid (here, liquid 14) are reclosed. As in the example shown in Fig. 11, the closure is achieved by fixing another glass carrier 7. However, the cavities can also be individually closed by filling a cavity 36, for example a curable medium of synthetic resin, and forming a blockage that closes the opening 36 after curing. In order to peel off each of the glass film elements 100, a laser beam having a wavelength absorbed by the fluid is directed to a cavity located under the glass film element 100, and the laser beam is absorbed on the cavity or in the cavity. .

舉例而言,可使得雷射器21之雷射光20穿過玻璃載體7。在此情形下,玻璃載體7之玻璃係可供該雷射輻射透過,而空腔34中之流體則吸收該雷射輻射並升溫,從而如所示實例那般,使得被空腔100封閉之玻璃膜元件100因該升溫所引起的過壓而分離。 For example, the laser light 20 of the laser 21 can be passed through the glass carrier 7. In this case, the glass of the glass carrier 7 is permeable to the laser radiation, and the fluid in the cavity 34 absorbs the laser radiation and heats up, thereby being closed by the cavity 100 as in the illustrated example. The glass film element 100 is separated by an overpressure caused by the temperature rise.

根據本發明的一種具體例,為將玻璃膜1剝離,或者如圖13之實例那般將各玻璃膜元件100剝離,亦採用容納在空腔34中的液體,其中將此液體蒸發來產生過壓,以作為以下方案的替代或附加方案:透過加熱使得至少一空腔34中的液體發生體積膨脹。適宜的液體例如為水,或者就玻璃膜1上之濕度敏感層而言,亦可採用有機液體,如乙醇或有機溶劑。 According to a specific example of the present invention, in order to peel off the glass film 1, or to peel off each of the glass film members 100 as in the example of Fig. 13, a liquid contained in the cavity 34 is also used, wherein the liquid is evaporated to produce Pressing, as an alternative or in addition to the following solution: volumetric expansion of the liquid in at least one of the cavities 34 by heating. A suitable liquid such as water, or in the case of a moisture sensitive layer on the glass film 1, an organic liquid such as ethanol or an organic solvent may also be used.

本發明不僅適於將橫向隔開之玻璃膜元件100聚合在該複合體中,亦特別適於採用經預劃開之玻璃膜1。特定言之,該預劃開操作特別適於在玻璃膜1之剝離過程中將其分隔成各玻璃膜元件100。 The invention is not only suitable for polymerizing laterally spaced glass membrane elements 100 in the composite, but is also particularly suitable for use with pre-slit glass membranes 1. In particular, the pre-scratching operation is particularly suitable for separating the glass film element 100 into the respective glass film elements 100 during the peeling process of the glass film 1.

在圖14所示具體例中,在玻璃膜1之背離玻璃載體3的外表面11中插入了若干線狀劃痕102。透過在各線狀劃痕102 處將玻璃膜1斷開,獲得相應的玻璃膜元件100。在圖14所示本發明之具體例中,可首先較佳透過附接將玻璃膜1固定在玻璃載體3上,並於隨後插入劃痕102。在此,透過剛性玻璃載體3所提供的支持,大幅減小在玻璃膜1之劃開操作中發生非期望斷裂的危險。 In the specific example shown in Fig. 14, a plurality of linear scratches 102 are inserted into the outer surface 11 of the glass film 1 facing away from the glass carrier 3. Through the scratches 102 in each line The glass film 1 is broken to obtain a corresponding glass film element 100. In the specific example of the present invention shown in Fig. 14, the glass film 1 may be first fixed to the glass carrier 3 by attachment, and then the scratches 102 may be inserted. Here, the support provided by the rigid glass carrier 3 greatly reduces the risk of undesired breakage during the splaying operation of the glass film 1.

但視具體的進一步處理方式,位於外表面11上之劃痕102亦可能在該進一步處理中造成干擾。在此情形下,亦可在與該玻璃載體連接前將玻璃膜1預劃開,隨後藉由該經預劃開之表面將玻璃膜1施覆至玻璃載體3上,並較佳藉由附接將該玻璃膜固設在此玻璃載體上。 However, depending on the particular processing, the scratches 102 on the outer surface 11 may also cause interference in this further processing. In this case, the glass film 1 may be pre-cut before being attached to the glass carrier, and then the glass film 1 is applied to the glass carrier 3 by the pre-scratched surface, preferably by attachment. The glass film is attached to the glass carrier.

圖15示出此種複合體。即便在圖14所示具體例中,亦可在固設於玻璃載體3上前設置劃痕102。 Figure 15 shows such a composite. Even in the specific example shown in FIG. 14, the scratch 102 may be provided before being fixed on the glass carrier 3.

所述兩種方法之特徵在於,在自玻璃載體3剝離前,為玻璃膜1預劃開若干線狀劃痕102,且其中,在自玻璃載體3剝離過程中或該過程後,將玻璃膜1分隔成由該等線狀劃痕102定義的玻璃膜元件100。在圖15所示具體例中,在對玻璃膜1作進一步處理前便已設有劃痕102。概括言之,尤佳在對玻璃膜1作其他進一步處理前便將其預劃開。如此便能防止在劃開操作中形成玻璃微粒,其會對表面10造成污染。故在圖14所示具體例中,可首先對玻璃膜1進行附接,隨後設置該等劃痕,並在該進一步處理前對表面11進行清潔。 The two methods are characterized in that a plurality of linear scratches 102 are pre-cut for the glass film 1 before being peeled off from the glass carrier 3, and wherein the glass film is removed during or after the peeling from the glass carrier 3 1 is divided into glass film elements 100 defined by the linear scratches 102. In the specific example shown in Fig. 15, the scratches 102 are provided before the glass film 1 is further processed. In summary, it is especially preferred to pre-cut the glass film 1 before it is further processed. This prevents the formation of glass particles in the scribing operation, which can cause contamination of the surface 10. Therefore, in the specific example shown in Fig. 14, the glass film 1 can be attached first, and then the scratches are set, and the surface 11 is cleaned before the further processing.

不論該等劃痕係插入在曝露的、即背離玻璃載體3之表面11上,還是插入在朝向玻璃載體3之表面10上,玻璃載體3與玻璃膜1之線性熱膨脹係數尤佳僅略微不同,甚或相同。亦可將此包含預劃開操作的具體例,與圖12及圖13之實施例所示的,橫 向分隔出玻璃膜元件100的具體例相結合。如此便能透過線狀劃痕102對橫向隔開且較大的玻璃膜元件100作進一步劃分。 Whether the scratches are inserted on the surface 11 which is exposed, i.e., away from the glass carrier 3, or is inserted on the surface 10 facing the glass carrier 3, the linear thermal expansion coefficient of the glass carrier 3 and the glass film 1 is only slightly different, Even the same. This can also be included in the specific example of the pre-scratching operation, as shown in the embodiment of FIGS. 12 and 13 The specific example in which the glass film element 100 is separated is combined. Thus, the laterally spaced and large glass film element 100 can be further divided by the linear scratches 102.

概括言之,根據本發明的一種較佳具體例,不論在將玻璃膜1自玻璃載體3剝離之過程前(例如如圖13所示)、過程中還是過程後實施分隔操作,皆將該玻璃膜分隔成各玻璃膜元件100。但其中,在該分隔操作後,玻璃膜1之形成玻璃膜元件100的區段係直接與玻璃載體3連接。舉例而言,若玻璃膜1僅透過其邊緣與該玻璃載體連接,則在使得接觸面凹入式彎曲的彎曲負荷下,在該等未連接之區域上將玻璃膜1揭起。在如圖12及13所示實施例那般包含玻璃載體3的複合體中,在玻璃膜元件100之各區段不與玻璃載體3連接的情況下,亦可不分隔出該等玻璃膜元件。一般而言,玻璃膜元件100亦為該玻璃膜之待進一步處理的區段。概括言之,不論劃分成各玻璃膜元件,還是在剝離後將該玻璃膜作為整體使用,玻璃膜1之待進一步處理的區段尤佳與玻璃載體3連接。 In summary, according to a preferred embodiment of the present invention, the glass is laminated before the process of peeling the glass film 1 from the glass carrier 3 (for example, as shown in FIG. 13), during the process, or after the process. The film is divided into glass film elements 100. However, in this case, after the separating operation, the section of the glass film 1 forming the glass film element 100 is directly connected to the glass carrier 3. For example, if the glass film 1 is connected to the glass carrier only through its edge, the glass film 1 is lifted on the unjoined areas under a bending load which causes the contact surface to be concavely curved. In the composite body including the glass carrier 3 as in the embodiment shown in Figs. 12 and 13, in the case where the respective sections of the glass film element 100 are not connected to the glass carrier 3, the glass film elements may not be separated. In general, the glass film element 100 is also the section of the glass film to be further processed. In summary, the segment of the glass film 1 to be further processed is preferably joined to the glass carrier 3, whether it is divided into individual glass film elements or the glass film is used as a whole after peeling.

圖16為圖14及圖15所示實例的一種改進方案。類似於圖12所示具體例,在圖16所示複合體4中設有若干被玻璃膜1界定的空腔34。如圖14及圖15之實例那般,在此設有若干線狀劃痕102,以替代間隙18。劃痕102間之區段定義了隨後藉由單體化或分隔操作實現的玻璃膜元件100。為防止因劃痕102而產生非期望之不密封性,或者在空腔34與環境間存在壓力差的情況下防止對劃痕102造成負荷,如圖所示,在俯視玻璃膜1的情況下,空腔34較佳佈置在線狀劃痕102之間。換言之,線狀劃痕102較佳在玻璃膜1之區段間延伸,該等區段在玻璃載體3之朝向玻璃膜1的表面30上將空腔34閉合。 Figure 16 is a modification of the example shown in Figures 14 and 15. Similar to the specific example shown in Fig. 12, a plurality of cavities 34 defined by the glass film 1 are provided in the composite body 4 shown in Fig. 16. As in the example of Figures 14 and 15, a plurality of linear scratches 102 are provided here in place of the gap 18. The section between the scratches 102 defines a glass film element 100 that is subsequently realized by a singulation or separation operation. In order to prevent undesired unsealing due to scratches 102, or to prevent load on the scratches 102 in the presence of a pressure difference between the cavity 34 and the environment, as shown, in the case of the glass film 1 being viewed The cavity 34 is preferably disposed between the linear scratches 102. In other words, the linear scratches 102 preferably extend between the sections of the glass film 1, which close the cavity 34 on the surface 30 of the glass carrier 3 facing the glass film 1.

上述方案亦適用於以下複合體4:其配設有玻璃載體3及用以替代玻璃膜1之矽晶圓2,以及與玻璃膜元件100對應之矽晶圓元件101(圖12至16)。 The above scheme is also applicable to the following composite 4: it is provided with a glass carrier 3 and a silicon wafer 2 for replacing the glass film 1, and a germanium wafer element 101 corresponding to the glass film element 100 (Figs. 12 to 16).

1‧‧‧玻璃膜 1‧‧‧glass film

2‧‧‧矽晶圓 2‧‧‧矽 wafer

3‧‧‧玻璃載體 3‧‧‧ glass carrier

4‧‧‧由1、3構成之複合體 4‧‧‧Complex consisting of 1,3

10‧‧‧1、2之表面 Surface of 10‧‧1, 2

11‧‧‧1、2之表面 Surface of 11‧‧1, 2

30‧‧‧3之表面 Surface of 30‧‧3

Claims (22)

一種包含玻璃載體(3)及玻璃膜(1)或者包含玻璃載體(3)及矽晶圓(2)之複合體(4),其中該玻璃膜(1)或該矽晶圓(2)之厚度小於等於400μm,尤佳小於145μm,其中該玻璃載體(3)之厚度大於該玻璃膜(1)或該矽晶圓(2),以及該玻璃膜(1)或該矽晶圓(2)之表面(10)係以直接黏合的方式與該玻璃載體(3)之表面(30)連接,且其中在20℃至200℃之溫度間隔內,玻璃載體(3)與玻璃膜(2),或者玻璃載體(3)與矽晶圓(2)之玻璃的線性膨脹係數差值小於0.3×10-6K-1,較佳小於0.2×10-6K-1a composite (4) comprising a glass carrier (3) and a glass film (1) or comprising a glass carrier (3) and a germanium wafer (2), wherein the glass film (1) or the germanium wafer (2) The thickness is less than or equal to 400 μm, particularly preferably less than 145 μm, wherein the thickness of the glass carrier (3) is greater than the glass film (1) or the germanium wafer (2), and the glass film (1) or the germanium wafer (2) The surface (10) is directly bonded to the surface (30) of the glass carrier (3), and wherein the glass carrier (3) and the glass film (2) are in a temperature interval of 20 ° C to 200 ° C, Or the difference between the linear expansion coefficient of the glass carrier (3) and the glass of the ruthenium wafer (2) is less than 0.3 × 10 -6 K -1 , preferably less than 0.2 × 10 -6 K -1 . 如前述請求項之複合體(4),其中,該玻璃載體(3)與該玻璃膜(1)係由相同之玻璃構成。 The composite (4) according to the above claim, wherein the glass carrier (3) and the glass film (1) are composed of the same glass. 如請求項1或2之複合體(4),其中,該平均黏附力如此之小,使得在將該玻璃膜(1)自該玻璃載體(3)剝離,或者將該矽晶圓(2)自該玻璃載體(3)剝離時,針對剝離線(8)的每一厘米長度,所需的剝離力小於1牛頓,其中該剝離線(8)為該玻璃膜(1)或該矽晶圓(2)上之線狀區域,在彎曲及剝下該玻璃膜(1)或該矽晶圓(2)時,其在此區域上自該玻璃載體(3)分離,其中針對該剝離線(8)的每一厘米長度,該剝離力較佳至少為0.01牛頓。 The composite (4) of claim 1 or 2, wherein the average adhesion force is so small that the glass film (1) is peeled off from the glass carrier (3), or the germanium wafer (2) When peeling from the glass carrier (3), the required peel force is less than 1 Newton per centimeter of the length of the peeling line (8), wherein the peeling line (8) is the glass film (1) or the tantalum wafer (2) a linear region on which the glass film (1) or the tantalum wafer (2) is separated from the glass carrier (3), wherein the stripping line is The peel force is preferably at least 0.01 Newtons per length of 8). 如前述請求項中任一項之複合體(4),具有以下特徵中之至少一項:該玻璃載體(3)之厚度至少為該玻璃膜(1)或該矽晶圓(2)之厚度的三倍,在以毫米為單位計量該玻璃載體(3)之厚度d以及最大側尺寸或 直徑S的情況下,比例d3/S2/3為2×10-3至14×10-3,較佳為6×10-3至12×10-3,該複合體(4)之厚度至少為400μm,該玻璃載體(3)之直徑或側尺寸至少為150毫米,玻璃載體(3)以及玻璃膜(1)或矽晶圓(2)之玻璃的努氏硬度為520至650。 The composite (4) according to any one of the preceding claims, having at least one of the following features: the thickness of the glass carrier (3) is at least the thickness of the glass film (1) or the silicon wafer (2) Three times, in the case where the thickness d of the glass carrier (3) and the maximum side size or diameter S are measured in millimeters, the ratio d 3 /S 2/3 is 2 × 10 -3 to 14 × 10 -3 , preferably 6 × 10 -3 to 12 × 10 -3, (4) the thickness of the composite is at least 400 m, (3) the size of the diameter or side of at least 150 mm glass support, glass support (3) and The glass of the glass film (1) or the tantalum wafer (2) has a Knoop hardness of 520 to 650. 如前述請求項中任一項之複合體(4),其中,就構成玻璃膜(1)及玻璃載體(3)元件中的至少一個,較佳既構成玻璃膜(1)亦構成玻璃載體(3)的玻璃而言,其具有以下組成中的一個: 或者 The composite (4) according to any one of the preceding claims, wherein at least one of the glass film (1) and the glass carrier (3) element is preferably composed of a glass film (1) and a glass carrier ( 3) Glass, which has one of the following components: or 如前述請求項中任一項之複合體(4),其中,在玻璃載體(3)以及玻璃膜(1)或矽晶圓(2)之表面(10,30)中的至少一個上沉積有特別 是實施為中間層(6)的塗層,其較佳為無機塗層,特別是由氮化矽(SiN)構成之層、矽半導體層、金屬鉻層、鋁層及/或由氮化硼(BN)構成之層,且該塗層之厚度較佳為1至500nm。 The composite (4) according to any one of the preceding claims, wherein at least one of the surface (10, 30) of the glass carrier (3) and the glass film (1) or the silicon wafer (2) is deposited particular Is a coating applied as the intermediate layer (6), which is preferably an inorganic coating, in particular a layer composed of tantalum nitride (SiN), a tantalum semiconductor layer, a metallic chromium layer, an aluminum layer and/or boron nitride. (BN) a layer formed, and the thickness of the coating layer is preferably from 1 to 500 nm. 如前述請求項中任一項之複合體(4),其中,該玻璃載體(3)之表面(30)係經過構造化,使得該二表面(10,30)間形成之接觸面小於該玻璃膜(1)或該矽晶圓(2)之朝向該玻璃載體(3)的表面(10)。 The composite (4) according to any one of the preceding claims, wherein the surface (30) of the glass carrier (3) is structured such that a contact surface formed between the two surfaces (10, 30) is smaller than the glass The film (1) or the surface (10) of the germanium wafer (2) facing the glass carrier (3). 如前述請求項之複合體(4),其中,該玻璃膜(1)或該矽晶圓(2)之朝向該玻璃載體(3)的表面(10)界定出至少一空腔(34),其中該空腔較佳與該環境連通。 The composite (4) of the above-mentioned claim, wherein the glass film (1) or the surface (10) of the silicon wafer (2) facing the glass carrier (3) defines at least one cavity (34), wherein The cavity is preferably in communication with the environment. 如前述請求項中任一項之複合體(4),其中,該玻璃膜(1)或該矽晶圓(2)係分隔成保持在該玻璃載體(3)上且橫向隔開的玻璃膜元件(100)或矽晶圓元件(101)。 The composite (4) according to any one of the preceding claims, wherein the glass film (1) or the tantalum wafer (2) is separated into a glass film that is held on the glass carrier (3) and laterally spaced apart Element (100) or germanium wafer element (101). 如前述請求項中任一項之複合體(4),其中,該玻璃膜(1)或矽晶圓(2)係被預劃開。 The composite (4) according to any of the preceding claims, wherein the glass film (1) or the tantalum wafer (2) is pre-cut. 如前述請求項中任一項之複合體(4),其中,該等玻璃膜(1)及玻璃載體(3)部件中的至少一個係經過強化,較佳經過化學強化。 The composite (4) according to any one of the preceding claims, wherein at least one of the glass film (1) and the glass carrier (3) component is reinforced, preferably chemically strengthened. 如前述請求項中任一項之複合體(4),其中,玻璃膜(1)或矽晶圓(2)以及玻璃載體(3)之玻璃的努氏硬度為520至650。 The composite (4) according to any one of the preceding claims, wherein the glass film (1) or the tantalum wafer (2) and the glass of the glass carrier (3) have a Knoop hardness of 520 to 650. 一種用於進一步處理薄玻璃的方法,其中,製備玻璃膜(1)或矽晶圓(2),其厚度小於等於400μm,尤佳小於145μm,且其沿某一方向之橫向尺寸至少為5cm,以及將該玻璃膜(1)或該矽晶圓(2)固定在厚度大於玻璃膜(1)或矽晶圓(2)之玻璃載體(3)上,具體方式為透過附接使得該玻璃膜(1)或該矽晶圓(2)與玻璃載體(3)相連,從 而獲得如前述請求項中任一項之複合體(4),以及在至少一進一步處理步驟後,使用機械力將該玻璃膜(1)或該矽晶圓(2)自該玻璃載體(3)分離。 A method for further processing a thin glass, wherein a glass film (1) or a germanium wafer (2) having a thickness of 400 μm or less, particularly preferably less than 145 μm, and a lateral dimension of at least 5 cm in a certain direction, is prepared. And fixing the glass film (1) or the germanium wafer (2) on the glass carrier (3) having a thickness larger than the glass film (1) or the germanium wafer (2), in particular, by attaching the glass film (1) or the germanium wafer (2) is connected to the glass carrier (3), And obtaining the composite (4) according to any one of the preceding claims, and after at least one further processing step, mechanically applying the glass film (1) or the silicon wafer (2) from the glass carrier (3) ) Separation. 如前述請求項中任一項之方法,其中,在將該玻璃膜(1)或該矽晶圓(2)施覆至該玻璃載體(3)後,在真空中實施至少一進一步處理步驟。 The method of any of the preceding claims, wherein after the glass film (1) or the silicon wafer (2) is applied to the glass carrier (3), at least one further processing step is performed in a vacuum. 如前述請求項中任一項之方法,其中,對該玻璃膜(1)或該矽晶圓(2)之進一步處理包括製造用於鋰基儲能元件之層系統,或者在該玻璃膜(1)或該矽晶圓(2)之與附著於玻璃載體(3)上之表面(10)相對的表面(11)上,製造或施覆若干光電子組件,插入凹槽,其較佳為使得該等表面(10,11)連接的通道(17)。 The method of any of the preceding claims, wherein the further processing of the glass film (1) or the germanium wafer (2) comprises fabricating a layer system for a lithium-based energy storage element, or in the glass film ( 1) or on the surface (11) of the germanium wafer (2) opposite to the surface (10) attached to the glass carrier (3), a plurality of optoelectronic components are fabricated or applied, preferably inserted into the recesses, which preferably The channels (17) to which the surfaces (10, 11) are connected. 如前述請求項中任一項之方法,其中,實施至少一進一步處理步驟,其中在保持黏附的情況下,將該玻璃膜(1)或該矽晶圓(2)加熱至至少為200℃,較佳至少為300℃的溫度,其中,尤佳將該矽晶圓(2)加熱至高於400℃之溫度,最佳將其加熱至高於500℃之溫度。 The method of any of the preceding claims, wherein at least one further processing step is performed, wherein the glass film (1) or the tantalum wafer (2) is heated to at least 200 ° C while remaining adhered, Preferably, the temperature is at least 300 ° C, wherein it is preferred to heat the tantalum wafer (2) to a temperature above 400 ° C, preferably to a temperature above 500 ° C. 如前述請求項中任一項之方法,其中,在對玻璃膜(1)或矽晶圓(2)以及玻璃載體(3)進行附接的過程中,形成至少一空腔(34),其係被該玻璃膜(1)或該矽晶圓(2)之朝向該玻璃載體(3)的表面(10)界定,且其中使用機械力將玻璃膜(1)或矽晶圓(2)自玻璃載體(3)剝離的操作包括在位於該至少一空腔(34)中之流體與該環境間產生壓力差,使得該空腔(34)中之流體的壓力大於該環境壓力。 The method of any of the preceding claims, wherein at least one cavity (34) is formed during attachment of the glass film (1) or the germanium wafer (2) and the glass carrier (3) Described by the glass film (1) or the surface (10) of the germanium wafer (2) facing the glass carrier (3), and wherein the glass film (1) or the germanium wafer (2) is self-glazed using mechanical force The operation of stripping the carrier (3) includes creating a pressure differential between the fluid located in the at least one cavity (34) and the environment such that the pressure of the fluid in the cavity (34) is greater than the ambient pressure. 如請求項16之方法,其中,在對玻璃膜(1)或矽晶圓(2)以及 玻璃載體(3)進行附接的過程中,形成至少一空腔(34),其係被該玻璃膜(1)或該矽晶圓(2)之朝向該玻璃載體(3)的表面(10)界定,且其中,在該進一步處理步驟中,在將該玻璃膜(1)或該矽晶圓(2)加熱至至少為200℃,較佳至少為300℃的溫度時,使得該空腔(34)處於過壓下。 The method of claim 16, wherein the glass film (1) or the germanium wafer (2) During the attachment of the glass carrier (3), at least one cavity (34) is formed by the glass film (1) or the surface (10) of the silicon wafer (2) facing the glass carrier (3) Defining, and wherein, in the further processing step, the glass film (1) or the tantalum wafer (2) is heated to a temperature of at least 200 ° C, preferably at least 300 ° C, such that the cavity 34) Under overpressure. 如前述請求項中任一項之方法,其中,在對玻璃膜(1)或矽晶圓(2)以及玻璃載體(3)進行附接的過程中,形成至少一空腔(34),其係被該玻璃膜(1)或該矽晶圓(2)之朝向該玻璃載體(3)的表面(10)界定,且其中為實施附接,透過在位於該空腔(34)中之流體與該環境間產生壓力差,將該玻璃膜(1)或該矽晶圓(2)吸附在該玻璃載體(3)上。 The method of any of the preceding claims, wherein at least one cavity (34) is formed during attachment of the glass film (1) or the germanium wafer (2) and the glass carrier (3) Described by the glass film (1) or the surface (10) of the silicon wafer (2) facing the glass carrier (3), and wherein the attachment is carried out through the fluid located in the cavity (34) A pressure difference is generated between the environments, and the glass film (1) or the tantalum wafer (2) is adsorbed on the glass carrier (3). 如前述請求項中任一項之方法,其中,在該進一步處理後,透過將該玻璃膜(1)或該矽晶圓(2)之區段分隔,製造各玻璃膜元件(100)或矽晶圓元件(101)。 The method of any one of the preceding claims, wherein after the further processing, each glass film element (100) or crucible is produced by separating the glass film (1) or the segment of the germanium wafer (2). Wafer component (101). 如前述請求項中任一項之方法,其中,在該進一步處理後,較佳在施覆光學、電氣或光電子構件後,自該背離玻璃載體(3)之表面(11)將該玻璃膜(1)或該矽晶圓(2)分隔成各玻璃膜部件(100)或各矽晶圓部件(101),其係橫向隔開但附著在該玻璃載體(3)上,且其中在該分隔操作後,使用機械力以單獨或分成多組的方式將該等玻璃膜部件(100)或該等矽晶圓部件(101)自該玻璃載體(3)剝離及揭起。 The method of any of the preceding claims, wherein after the further processing, preferably after applying the optical, electrical or optoelectronic component, the glass film is removed from the surface (11) facing away from the glass carrier (3) ( 1) or the germanium wafer (2) is divided into glass film members (100) or individual wafer members (101) which are laterally spaced but attached to the glass carrier (3), and wherein the spacer After the operation, the glass film members (100) or the wafer members (101) are peeled off and lifted from the glass carrier (3) by mechanical force alone or in groups. 如前述請求項中任一項之方法,其中,在自該玻璃載體(3)剝離前,為該玻璃膜(1)或該矽晶圓(2)預劃開若干線狀劃痕(102),且其中,在自該玻璃載體(3)剝離的過程中或該過程後,將該玻璃膜(1) 或該矽晶圓(2)分隔成由該等線狀劃痕(102)所定義的玻璃膜元件(100)或矽晶圓元件(101)。 The method of any one of the preceding claims, wherein a plurality of linear scratches (102) are pre-cut for the glass film (1) or the germanium wafer (2) prior to stripping from the glass carrier (3). And wherein, during or after the stripping of the glass carrier (3), the glass film (1) Or the germanium wafer (2) is separated into a glass film element (100) or a germanium wafer element (101) defined by the linear scratches (102).
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