KR101161795B1 - Method for fabricating the same of semiconductor with recess gate - Google Patents
Method for fabricating the same of semiconductor with recess gate Download PDFInfo
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- KR101161795B1 KR101161795B1 KR1020060012977A KR20060012977A KR101161795B1 KR 101161795 B1 KR101161795 B1 KR 101161795B1 KR 1020060012977 A KR1020060012977 A KR 1020060012977A KR 20060012977 A KR20060012977 A KR 20060012977A KR 101161795 B1 KR101161795 B1 KR 101161795B1
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- 239000004065 semiconductor Substances 0.000 title claims abstract description 32
- 238000000034 method Methods 0.000 title claims abstract description 31
- 125000006850 spacer group Chemical group 0.000 claims abstract description 18
- 239000000758 substrate Substances 0.000 claims abstract description 15
- 238000004519 manufacturing process Methods 0.000 claims abstract description 14
- 239000007772 electrode material Substances 0.000 claims abstract description 11
- 238000005530 etching Methods 0.000 claims abstract description 8
- 150000004767 nitrides Chemical class 0.000 claims abstract description 4
- 230000003647 oxidation Effects 0.000 claims abstract description 3
- 238000007254 oxidation reaction Methods 0.000 claims abstract description 3
- 229910021420 polycrystalline silicon Inorganic materials 0.000 claims description 14
- 229920005591 polysilicon Polymers 0.000 claims description 14
- 229920002120 photoresistant polymer Polymers 0.000 claims description 13
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 3
- 239000007769 metal material Substances 0.000 claims description 3
- 238000001039 wet etching Methods 0.000 claims description 3
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims description 2
- 239000002184 metal Substances 0.000 description 4
- 238000002955 isolation Methods 0.000 description 2
- 238000000151 deposition Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000007943 implant Substances 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000005468 ion implantation Methods 0.000 description 1
- 238000000059 patterning Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
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- H01L29/00—Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/66—Types of semiconductor device ; Multistep manufacturing processes therefor
- H01L29/66007—Multistep manufacturing processes
- H01L29/66075—Multistep manufacturing processes of devices having semiconductor bodies comprising group 14 or group 13/15 materials
- H01L29/66227—Multistep manufacturing processes of devices having semiconductor bodies comprising group 14 or group 13/15 materials the devices being controllable only by the electric current supplied or the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched, e.g. three-terminal devices
- H01L29/66409—Unipolar field-effect transistors
- H01L29/66477—Unipolar field-effect transistors with an insulated gate, i.e. MISFET
- H01L29/66568—Lateral single gate silicon transistors
- H01L29/66613—Lateral single gate silicon transistors with a gate recessing step, e.g. using local oxidation
- H01L29/66621—Lateral single gate silicon transistors with a gate recessing step, e.g. using local oxidation using etching to form a recess at the gate location
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- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/28—Manufacture of electrodes on semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/268
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- H01L21/28158—Making the insulator
- H01L21/28167—Making the insulator on single crystalline silicon, e.g. using a liquid, i.e. chemical oxidation
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- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/302—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
- H01L21/306—Chemical or electrical treatment, e.g. electrolytic etching
- H01L21/308—Chemical or electrical treatment, e.g. electrolytic etching using masks
- H01L21/3083—Chemical or electrical treatment, e.g. electrolytic etching using masks characterised by their size, orientation, disposition, behaviour, shape, in horizontal or vertical plane
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- H—ELECTRICITY
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- H01L29/00—Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/02—Semiconductor bodies ; Multistep manufacturing processes therefor
- H01L29/06—Semiconductor bodies ; Multistep manufacturing processes therefor characterised by their shape; characterised by the shapes, relative sizes, or dispositions of the semiconductor regions ; characterised by the concentration or distribution of impurities within semiconductor regions
- H01L29/10—Semiconductor bodies ; Multistep manufacturing processes therefor characterised by their shape; characterised by the shapes, relative sizes, or dispositions of the semiconductor regions ; characterised by the concentration or distribution of impurities within semiconductor regions with semiconductor regions connected to an electrode not carrying current to be rectified, amplified or switched and such electrode being part of a semiconductor device which comprises three or more electrodes
- H01L29/1025—Channel region of field-effect devices
- H01L29/1029—Channel region of field-effect devices of field-effect transistors
- H01L29/1033—Channel region of field-effect devices of field-effect transistors with insulated gate, e.g. characterised by the length, the width, the geometric contour or the doping structure
- H01L29/1037—Channel region of field-effect devices of field-effect transistors with insulated gate, e.g. characterised by the length, the width, the geometric contour or the doping structure and non-planar channel
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- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L29/00—Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/40—Electrodes ; Multistep manufacturing processes therefor
- H01L29/41—Electrodes ; Multistep manufacturing processes therefor characterised by their shape, relative sizes or dispositions
- H01L29/423—Electrodes ; Multistep manufacturing processes therefor characterised by their shape, relative sizes or dispositions not carrying the current to be rectified, amplified or switched
- H01L29/42312—Gate electrodes for field effect devices
- H01L29/42316—Gate electrodes for field effect devices for field-effect transistors
- H01L29/4232—Gate electrodes for field effect devices for field-effect transistors with insulated gate
- H01L29/42356—Disposition, e.g. buried gate electrode
- H01L29/4236—Disposition, e.g. buried gate electrode within a trench, e.g. trench gate electrode, groove gate electrode
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Abstract
본 발명은 리세스패턴과 게이트패턴간의 오정렬문제를 해결하기 위한 리세스 게이트를 갖는 반도체 소자의 제조방법을 제공하기 위한 것으로, 본 발명은 반도체 기판 상에 게이트 예정지역을 오픈시키는 희생막패턴을 형성하는 단계, 상기 희생막패턴을 하드마스크로 하여 상기 반도체 기판을 식각하여 리세스를 형성하는 단계, 상기 리세스 표면에 게이트절연막을 형성하는 단계, 상기 게이트절연막 상에 상기 희생막패턴과 리세스의 측벽에 스페이서를 형성하는 단계, 상기 희생막패턴 상에 상기 리세스를 매립하는 게이트전극물질을 형성하는 단계, 상기 희생막패턴의 표면이 드러날때까지 상기 게이트전극물질을 평탄화하는 단계, 상기 희생막패턴과 스페이서를 선택적으로 제거하는 단계, 상기 희생막패턴과 스페이서 제거 후에 발생되는 상기 게이트전극물질과 리세스측벽 사이를 채우는 게이트절연막을 추가로 성장시키는 단계를 포함하고, 상기한 본 발명은 리세스 패턴과 게이트패턴간의 오정렬(misalign)문제를 해결하여 소자 특성을 향상시키고, 공정 단순화 및 턴어라운드타임(Turn Around Time) 단축이 가능한 효과가 있다.The present invention is to provide a method for manufacturing a semiconductor device having a recess gate for solving the misalignment problem between the recess pattern and the gate pattern, the present invention is to form a sacrificial layer pattern for opening a gate predetermined region on the semiconductor substrate Forming a recess by etching the semiconductor substrate using the sacrificial layer pattern as a hard mask, forming a gate insulating layer on a surface of the recess, and forming a recess on the gate insulating layer. Forming a spacer on the sidewalls, forming a gate electrode material filling the recess on the sacrificial layer pattern, planarizing the gate electrode material until the surface of the sacrificial layer pattern is exposed, and Selectively removing the pattern and the spacer; And further growing a gate insulating film that fills between the bit electrode material and the recess side wall, wherein the present invention solves a misalignment problem between the recess pattern and the gate pattern to improve device characteristics and simplify the process. And it is possible to reduce the turn around time (Turn Around Time).
게이트전극, 오정렬, 질화막, 산화공정 Gate electrode, misalignment, nitride film, oxidation process
Description
도 1은 종래 기술에 따른 리세스 게이트를 갖는 반도체 소자를 설명하기 위한 TEM사진,1 is a TEM photograph for explaining a semiconductor device having a recess gate according to the prior art;
도 2a 내지 도 2h는 본 발명의 바람직한 실시예에 따른 리세스 게이트를 갖는 반도체 소자의 제조방법을 설명하기 위한 공정 단면도.2A to 2H are cross-sectional views illustrating a method of manufacturing a semiconductor device having a recess gate in accordance with a preferred embodiment of the present invention.
본 발명은 반도체 소자의 제조방법에 관한 것으로, 특히 리세스게이트를 갖는 반도체 소자의 제조방법에 관한 것이다.The present invention relates to a method for manufacturing a semiconductor device, and more particularly, to a method for manufacturing a semiconductor device having a recess gate.
반도체 소자가 초고집적화 됨에 따라 게이트를 평탄한 활성영역 위에 형성하는 기존의 플라나 게이트(Planar Gate)배선 형성 방법은 게이트 채널길이(Gate channel Length)가 점점 작아지고 이온주입도핑(Implant Dopping)농도가 증가하에 따라 전계(Electric Filed) 증가에 의해 접합 누설전류(Junction Leakage)가 생겨 소자의 리프레시특성을 확보하기가 어렵다.As the semiconductor device becomes very integrated, the conventional planar gate wiring forming method for forming a gate over a flat active region becomes smaller with a gate channel length and an implant doping concentration increased. As a result, an increase in electric filed causes junction leakage, which makes it difficult to secure refresh characteristics of the device.
이를 개선하기 위해 게이트 배선 형성방법으로 활성영역 기판을 리세스패턴으로 식각 후 게이트를 형성하는 리세스 게이트 공정이 실시되고 있다. 상기 리세스 게이트 공정을 적용하면 채널길이 증가 및 이온주입 도핑 농도의 감소가 가능하여 소자의 리프레시 특성이 개선된다.In order to improve this, a recess gate process is performed in which a gate is formed after the active region substrate is etched into the recess pattern using a gate wiring method. Applying the recess gate process can increase the channel length and decrease the ion implantation doping concentration, thereby improving the refresh characteristics of the device.
상기 리세스 게이트 공정은 후속 공정인 게이트패턴과의 정렬도 확보가 매우 중요한 특성이다. 현재 리세스 게이트 공정은 활성(active)영역에 미세한 스페이스(space)를 갖는 리세스 게이트패턴을 형성하고, 게이트물질을 증착한 다음 감광제를 이용한 패터닝공정을 실시하는 단계로 실시된다.The recess gate process is very important in ensuring alignment with the gate pattern, which is a subsequent process. Currently, the recess gate process is performed by forming a recess gate pattern having a fine space in an active region, depositing a gate material, and then performing a patterning process using a photoresist.
도 1은 종래 기술에 따른 리세스 게이트를 갖는 반도체 소자를 설명하기 위한 TEM사진이다.1 is a TEM photograph for explaining a semiconductor device having a recess gate according to the prior art.
도 1을 참조하면, 리세스패턴(10)과 게이트패턴(20)간의 정렬도가 심하게 틀어져 오정렬(100) 된 것을 알 수 있다. Referring to FIG. 1, it can be seen that the alignment between the
상기 정렬도는 노광장비 자체의 문제, 공정 문제로 15nm이상 벗어나게 되는데, 소자의 집적도가 증가되면서 정밀도는 종래보다 더 높은 정렬특성을 요구하고 있다.The degree of alignment is more than 15nm due to the problem of the exposure equipment itself, the process problem, the accuracy of the device as the degree of integration is higher than the conventional requires a higher alignment characteristics.
본 발명은 상기한 종래 기술의 문제점을 해결하기 위해 제안된 것으로, 리세스패턴과 게이트패턴간의 오정렬문제를 해결하기 위한 리세스 게이트를 갖는 반도 체 소자의 제조방법을 제공하는데 그 목적이 있다.The present invention has been proposed to solve the above problems of the prior art, and an object thereof is to provide a method of manufacturing a semiconductor device having a recess gate for solving the misalignment problem between the recess pattern and the gate pattern.
상기 목적을 달성하기 위한 본 발명은 반도체 기판 상에 게이트 예정지역을 오픈시키는 희생막패턴을 형성하는 단계, 상기 희생막패턴을 하드마스크로 하여 상기 반도체 기판을 식각하여 리세스를 형성하는 단계, 상기 리세스 표면에 게이트절연막을 형성하는 단계, 상기 게이트절연막 상에 상기 희생막패턴과 리세스의 측벽에 스페이서를 형성하는 단계, 상기 희생막패턴 상에 상기 리세스를 매립하는 게이트전극물질을 형성하는 단계, 상기 희생막패턴의 표면이 드러날때까지 상기 게이트전극물질을 평탄화하는 단계, 상기 희생막패턴과 스페이서를 선택적으로 제거하는 단계, 상기 희생막패턴과 스페이서 제거 후에 발생되는 상기 게이트전극물질과 리세스측벽 사이를 채우는 게이트절연막을 추가로 성장시키는 단계를 포함한다.According to an aspect of the present invention, a sacrificial layer pattern for opening a gate predetermined region on a semiconductor substrate is formed, and the recess is formed by etching the semiconductor substrate using the sacrificial layer pattern as a hard mask. Forming a gate insulating film on a recess surface, forming a spacer on the sidewalls of the sacrificial film pattern and the recess on the gate insulating film, and forming a gate electrode material filling the recess on the sacrificial film pattern In the step of planarizing the gate electrode material until the surface of the sacrificial layer pattern is exposed, selectively removing the sacrificial layer pattern and the spacer, and removing the gate electrode material and the spacer formed after removing the sacrificial layer pattern and the spacer. And growing a gate insulating film that fills between the recess side walls.
이하, 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자가 본 발명의 기술적 사상을 용이하게 실시할 수 있을 정도로 상세히 설명하기 위하여, 본 발명의 가장 바람직한 실시예를 첨부된 도면을 참조하여 설명하기로 한다.DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings, in order to facilitate a person skilled in the art to easily carry out the technical idea of the present invention. do.
도 2a 내지 도 2h는 본 발명의 바람직한 실시예에 따른 리세스 게이트를 갖는 반도체 소자의 제조방법을 설명하기 위한 공정 단면도이다.2A to 2H are cross-sectional views illustrating a method of manufacturing a semiconductor device having a recess gate according to an exemplary embodiment of the present invention.
도 2a에 도시된 바와 같이, 반도체 기판(31)에 소자분리막(32)을 형성한다. 여기서, 소자분리막(32)은 활성영역을 정의하기 위한 것으로, 적어도 3000Å의 두께로 형성한다.As shown in FIG. 2A, an
이어서, 활성영역이 정의된 반도체 기판(31) 상에 희생막(33)을 형성한다. 여기서, 희생막(33)은 질화막으로 형성한다.Subsequently, a
이어서, 희생막(33) 상에 감광막을 형성하고, 노광 및 현상으로 게이트 예정지역을 오픈시키는 감광막패턴(34)을 형성한다.Subsequently, a photoresist film is formed on the
도 2b에 도시된 바와 같이, 감광막패턴(34)을 식각마스크로 희생막(33)을 식각하여 희생막패턴(33)을 형성한다.As shown in FIG. 2B, the
이하, 게이트 예정지역을 오픈시키는 희생막패턴(33)을 '희생막패턴(33a)'이라고 한다.Hereinafter, the
이어서, 희생막패턴(33a)을 하드마스크로 반도체 기판(31)을 소정깊이 식각하여 리세스(35)를 형성한다.Subsequently, the
도 2c에 도시된 바와 같이, 리세스(35)의 표면에 게이트절연막(36)을 형성한다. 여기서, 게이트절연막(36)은 게이트와 반도체 기판(31) 사이의 절연을 위한 것으로, 산화막으로 형성한다.As shown in FIG. 2C, a
이어서, 게이트절연막(36) 상에 희생막패턴(33a)과 리세스(35)의 측벽에 스페이서(37)를 형성한다. 여기서, 스페이서(37)는 상기 희생막패턴(33)과 같은 물질로 형성하되, 질화막으로 형성한다.Subsequently,
도 2d에 도시된 바와 같이, 희생막패턴(33a) 상에 리세스(35)를 매립하는 폴리실리콘(38)을 형성한다.As shown in FIG. 2D, the
도 2e에 도시된 바와 같이, 희생막패턴(33a) 표면이 드러날때까지 폴리실리콘(38)을 평탄화한다.As shown in FIG. 2E, the
이하, 평탄화된 폴리실리콘(38)을 '폴리실리콘전극(38a)'이라고 한다.Hereinafter, the
도 2f에 도시된 바와 같이, 희생막패턴(33a)과 스페이서(37)를 제거한다. 여기서, 희생막패턴(33a)과 스페이서(37)는 습식식각으로 제거하되, 인산(H3PO4)으로 실시할 수 있다.As shown in FIG. 2F, the
상기와 같이, 희생막패턴(33a)과 스페이서(37)를 제거하면 폴리실리콘전극(38a)과 리세스(35) 측벽사이에 공간이 생기게된다. As described above, when the
도 2g에 도시된 바와 같이, 희생막패턴(33a)과 스페이서(37) 제거 후에 발생되는 상기 폴리실리콘전극(38a)과 리세스(35)측벽 사이를 채우는 게이트절연막(36)의 추가 성장을 실시한다.As shown in FIG. 2G, further growth of the
여기서, 게이트절연막(36)의 추가 성장은 산화공정을 실시하되, 폴리실리콘전극(38a)과 리세스(35)의 측벽 사이가 채워질때까지 실시한다.Here, the further growth of the
이하, 추가 성장된 게이트절연막(36)을 '게이트절연막(36a)'이라고 한다.Hereinafter, the additionally grown
따라서, 폴리실리콘전극(38a)이 리세스(35)에 매립되는 부분과 반도체 기판(31) 상에 돌출되는 부분을 동시에 형성함으로써 공정 단순화 및 턴어라운드타임(Turn Around Time;TAT) 단축을 가져올 뿐 아니라, 리세스 패턴과 게이트패턴간의 오정렬(misalign)문제를 해결할 수 있다.Therefore, the
도 2h에 도시된 바와 같이, 폴리실리콘전극(38a) 상에 저저항금속전극(39)과 게이트하드마스크(40)를 순차로 적층하여 게이트패턴을 형성한다. 여기서, 저저항금속전극(39)은 하부 폴리실리콘전극(38a)과 함께 게이트전극으로 사용하기 위한 것이다.As shown in FIG. 2H, the low
게이트패턴을 형성하기 위해, 폴리실리콘전극(38a)을 포함한 반도체 기판(31) 상에 저저항금속전극(39)과 게이트하드마스크(40)를 순차로 적층한다. 이어서, 도시되지는 않았지만 게이트하드마스크(40) 상에 감광막을 형성하고 노광 및 현상으로 게이트 예정지역을 정의하는 감광막패턴을 형성한다. 이어서, 감광막패턴을 식각마스크로 하여 게이트하드마스크(40)와 저저항금속물질(39)을 식각하여 게이트패턴을 형성한다.In order to form the gate pattern, the low
이때, 하부 폴리실리콘전극(38a)의 측벽과 저저항금속전극(39) 및 게이트하드마스크(40)의 측벽이 서로 정렬되도록 식각한다.At this time, the sidewalls of the
상기한 본 발명은, 리세스 패턴과 게이트패턴에 형성되는 폴리실리콘전극을 동시에 형성하여 서로간의 오정렬문제를 해결하면서, 공정 단순화 및 턴어라운드타임을 단축시키는 장점이 있다.The present invention has the advantage of reducing the process simplification and turnaround time while solving the misalignment problem by forming the polysilicon electrodes formed on the recess pattern and the gate pattern at the same time.
본 발명의 기술 사상은 상기 바람직한 실시예에 따라 구체적으로 기술되었으나, 상기한 실시예는 그 설명을 위한 것이며 그 제한을 위한 것이 아님을 주의하여야 한다. 또한, 본 발명의 기술 분야의 통상의 전문가라면 본 발명의 기술 사상의 범위 내에서 다양한 실시예가 가능함을 이해할 수 있을 것이다.While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. In addition, those skilled in the art will understand that various embodiments are possible within the scope of the technical idea of the present invention.
상술한 본 발명에 의한 리세스 게이트를 갖는 반도체 소자의 제조방법은 리세스 패턴과 게이트패턴간의 오정렬(misalign)문제를 해결하여 소자 특성을 향상시 키고, 공정 단순화 및 턴어라운드타임(Turn Around Time) 단축이 가능한 효과가 있다. The above-described method of manufacturing a semiconductor device having a recess gate according to the present invention improves device characteristics by solving a misalignment problem between the recess pattern and the gate pattern, and simplifies the process and shortens the turn around time. This has a possible effect.
Claims (9)
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