JP2015002946A - Flame-retardant deodorant filter - Google Patents
Flame-retardant deodorant filter Download PDFInfo
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- JP2015002946A JP2015002946A JP2013131539A JP2013131539A JP2015002946A JP 2015002946 A JP2015002946 A JP 2015002946A JP 2013131539 A JP2013131539 A JP 2013131539A JP 2013131539 A JP2013131539 A JP 2013131539A JP 2015002946 A JP2015002946 A JP 2015002946A
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- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 title claims abstract description 37
- 239000003063 flame retardant Substances 0.000 title claims abstract description 37
- 239000002781 deodorant agent Substances 0.000 title abstract 3
- 239000002245 particle Substances 0.000 claims abstract description 146
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 72
- 229910044991 metal oxide Inorganic materials 0.000 claims abstract description 68
- 150000004706 metal oxides Chemical class 0.000 claims abstract description 68
- 239000003054 catalyst Substances 0.000 claims abstract description 67
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- 229910052500 inorganic mineral Inorganic materials 0.000 claims abstract description 29
- 239000011707 mineral Substances 0.000 claims abstract description 29
- 230000001877 deodorizing effect Effects 0.000 claims description 25
- 239000004744 fabric Substances 0.000 claims description 25
- 229920005992 thermoplastic resin Polymers 0.000 claims description 24
- 239000002156 adsorbate Substances 0.000 claims description 9
- 239000004113 Sepiolite Substances 0.000 claims description 5
- 235000019355 sepiolite Nutrition 0.000 claims description 5
- 229910052624 sepiolite Inorganic materials 0.000 claims description 5
- 229910021536 Zeolite Inorganic materials 0.000 claims description 4
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims description 4
- 239000010457 zeolite Substances 0.000 claims description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 3
- 239000000440 bentonite Substances 0.000 claims description 3
- 229910000278 bentonite Inorganic materials 0.000 claims description 3
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 claims description 3
- 239000004927 clay Substances 0.000 claims description 3
- IVMYJDGYRUAWML-UHFFFAOYSA-N cobalt(ii) oxide Chemical class [Co]=O IVMYJDGYRUAWML-UHFFFAOYSA-N 0.000 claims description 3
- 229910052802 copper Inorganic materials 0.000 claims description 3
- 239000010949 copper Substances 0.000 claims description 3
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 claims description 3
- 150000002978 peroxides Chemical class 0.000 claims description 3
- 239000003463 adsorbent Substances 0.000 abstract description 17
- 230000003197 catalytic effect Effects 0.000 abstract description 4
- 229920001169 thermoplastic Polymers 0.000 abstract description 3
- 239000004416 thermosoftening plastic Substances 0.000 abstract description 3
- 239000002759 woven fabric Substances 0.000 abstract description 2
- 230000002542 deteriorative effect Effects 0.000 abstract 1
- 230000001747 exhibiting effect Effects 0.000 abstract 1
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 33
- 239000000463 material Substances 0.000 description 24
- 239000007789 gas Substances 0.000 description 16
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 13
- NUJOXMJBOLGQSY-UHFFFAOYSA-N manganese dioxide Chemical compound O=[Mn]=O NUJOXMJBOLGQSY-UHFFFAOYSA-N 0.000 description 12
- 238000000034 method Methods 0.000 description 11
- 230000000052 comparative effect Effects 0.000 description 10
- 238000012360 testing method Methods 0.000 description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 9
- 238000002485 combustion reaction Methods 0.000 description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 239000004745 nonwoven fabric Substances 0.000 description 6
- 238000011156 evaluation Methods 0.000 description 5
- 238000005469 granulation Methods 0.000 description 5
- 230000003179 granulation Effects 0.000 description 5
- 229920000139 polyethylene terephthalate Polymers 0.000 description 5
- 239000005020 polyethylene terephthalate Substances 0.000 description 5
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
- 239000000428 dust Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 230000007613 environmental effect Effects 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 238000000465 moulding Methods 0.000 description 4
- 229910052698 phosphorus Inorganic materials 0.000 description 4
- 239000011574 phosphorus Substances 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 4
- 229920005989 resin Polymers 0.000 description 4
- 239000011347 resin Substances 0.000 description 4
- 229910052742 iron Inorganic materials 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
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- 239000004033 plastic Substances 0.000 description 3
- 229920003023 plastic Polymers 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 238000007639 printing Methods 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 229920000742 Cotton Polymers 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 239000002734 clay mineral Substances 0.000 description 2
- 238000004332 deodorization Methods 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 229920006122 polyamide resin Polymers 0.000 description 2
- 229920001225 polyester resin Polymers 0.000 description 2
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- 238000012545 processing Methods 0.000 description 2
- 238000011076 safety test Methods 0.000 description 2
- IXPNQXFRVYWDDI-UHFFFAOYSA-N 1-methyl-2,4-dioxo-1,3-diazinane-5-carboximidamide Chemical compound CN1CC(C(N)=N)C(=O)NC1=O IXPNQXFRVYWDDI-UHFFFAOYSA-N 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 239000004254 Ammonium phosphate Substances 0.000 description 1
- 239000004114 Ammonium polyphosphate Substances 0.000 description 1
- 229920003043 Cellulose fiber Polymers 0.000 description 1
- 235000013162 Cocos nucifera Nutrition 0.000 description 1
- 244000060011 Cocos nucifera Species 0.000 description 1
- QPLDLSVMHZLSFG-UHFFFAOYSA-N Copper oxide Chemical compound [Cu]=O QPLDLSVMHZLSFG-UHFFFAOYSA-N 0.000 description 1
- 239000005751 Copper oxide Substances 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- 229920001807 Urea-formaldehyde Polymers 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 229910000148 ammonium phosphate Inorganic materials 0.000 description 1
- 235000019289 ammonium phosphates Nutrition 0.000 description 1
- 235000019826 ammonium polyphosphate Nutrition 0.000 description 1
- 229920001276 ammonium polyphosphate Polymers 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- CEDDGDWODCGBFQ-UHFFFAOYSA-N carbamimidoylazanium;hydron;phosphate Chemical compound NC(N)=N.OP(O)(O)=O CEDDGDWODCGBFQ-UHFFFAOYSA-N 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000002301 combined effect Effects 0.000 description 1
- 150000004696 coordination complex Chemical class 0.000 description 1
- 229910000431 copper oxide Inorganic materials 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- MNNHAPBLZZVQHP-UHFFFAOYSA-N diammonium hydrogen phosphate Chemical compound [NH4+].[NH4+].OP([O-])([O-])=O MNNHAPBLZZVQHP-UHFFFAOYSA-N 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000002309 gasification Methods 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 229920002239 polyacrylonitrile Polymers 0.000 description 1
- -1 polyethylene terephthalate Polymers 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 239000009719 polyimide resin Substances 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 239000012255 powdered metal Substances 0.000 description 1
- 239000002964 rayon Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 239000000661 sodium alginate Substances 0.000 description 1
- 235000010413 sodium alginate Nutrition 0.000 description 1
- 229940005550 sodium alginate Drugs 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Landscapes
- Exhaust Gas Treatment By Means Of Catalyst (AREA)
- Solid-Sorbent Or Filter-Aiding Compositions (AREA)
- Catalysts (AREA)
- Control Or Security For Electrophotography (AREA)
- Disinfection, Sterilisation Or Deodorisation Of Air (AREA)
- Treating Waste Gases (AREA)
Abstract
Description
本発明は、コピー機、プリンター、多機能OA機、コンピュータ、プロジェクター、POD印刷機等の電子機器に組み込んで、有害ガス成分を除去するための難燃性脱臭フィルタに関する。ここで言う脱臭とは臭気物質のみならず、環境中への放出により人体や環境へ影響を与える有害ガス成分ならびに、電子機器内部での問題を引き起こすガス等の除去も含める。 The present invention relates to a flame retardant deodorizing filter that is incorporated in electronic devices such as a copying machine, a printer, a multi-function OA machine, a computer, a projector, and a POD printing machine to remove harmful gas components. The deodorization referred to here includes not only the removal of odorous substances but also harmful gas components that affect the human body and the environment by being released into the environment, as well as the removal of gases that cause problems inside the electronic equipment.
コピー機、プリンター、多機能OA機、コンピュータ、プロジェクター、POD印刷機等の電子機器は、近年集積化、小型化が進み、機器内部に熱がこもるのを避けるために、ファン等による排熱が欠かせなくなってきている。しかしながら、インク、トナー等といった印字の際に用いられる成分、電子機器の本体を構成するプラスチック、および各種接合部に使用されているゴム等に含まれている各種成分は装置運転時の温度上昇によりガス化が促進され、有害成分として室内へと排出されている。また、コピー機、レーザープリンター等では、高電圧の使用により、前述のガス成分だけでなく、大気から生成されるオゾンが排出される場合がある。近年、環境問題への意識の高まりから、有害ガス成分に関して、排出規制が行われるようになっている。例えば、ドイツでは、「BAM(ブルーエンジェルマーク)」という環境ラベルが制定されており、電子機器毎に果たすべき環境性能基準が定められている。 In recent years, electronic devices such as copiers, printers, multi-function OA machines, computers, projectors, and POD printers have been increasingly integrated and miniaturized. It is becoming indispensable. However, the components used in printing such as ink and toner, the plastics that make up the main body of electronic equipment, and the various components contained in rubber used in various joints are subject to temperature rise during device operation. Gasification is promoted and discharged into the room as a harmful component. In addition, in copiers, laser printers, and the like, use of a high voltage may cause not only the gas components described above but also ozone generated from the atmosphere. In recent years, due to an increase in awareness of environmental issues, emission regulations have been implemented for harmful gas components. For example, in Germany, an environmental label “BAM (Blue Angel Mark)” has been established, and environmental performance standards to be achieved for each electronic device are defined.
電子機器から排出される有害ガス成分を低減、もしくは電子機器に悪影響を与えるガス成分の吸入を抑制するため、前記電子機器内部には脱臭フィルタが組み込まれている。前記脱臭フィルタは電子機器内部に組み込まれるため、有害ガス成分の除去に優れるだけではなく、難燃規格UL(Underwriters Laboratories Inc.)の取得が必須である(非特許文献1参照)。 In order to reduce harmful gas components discharged from the electronic device or suppress inhalation of gas components that adversely affect the electronic device, a deodorizing filter is incorporated in the electronic device. Since the deodorizing filter is incorporated in an electronic device, it not only excels in removing harmful gas components, but it is essential to acquire a flame retardant standard UL (Underwriters Laboratories Inc.) (see Non-Patent Document 1).
レーザープリンターをはじめとする電子機器や、種々の空調機器等に組み込んでオゾン及び有害ガスを除去するための脱臭フィルタについてはよく知られている。ガス成分の除去に際して、活性炭、ゼオライトなどの大きな表面積を有した吸着剤が有効であるが、より効果的(長寿命・低濃度)とするために、化学的な吸着・分解機構を有する脱臭触媒が使用される。 Deodorizing filters for removing ozone and harmful gases by being incorporated in electronic devices such as laser printers and various air conditioners are well known. Adsorbents with a large surface area such as activated carbon and zeolite are effective for removing gas components, but in order to make them more effective (long life and low concentration), a deodorizing catalyst with a chemical adsorption / decomposition mechanism Is used.
触媒と吸着剤を併用する方法としては、活性炭などの吸着剤に直接金属触媒成分を添着、担持させ、その触媒作用により脱臭性能を長期にわたって維持することができる脱臭剤が開示されている(例えば特許文献1)。しかしながら、このように吸着剤に直接触媒を添着、担持させた脱臭剤においては、吸着剤の外表面を触媒粒子が被覆することにより、吸着剤の能力が低下して、所望の脱臭性能が得られなくなるという問題がある。 As a method of using a catalyst and an adsorbent in combination, a deodorizer capable of directly attaching and supporting a metal catalyst component on an adsorbent such as activated carbon and maintaining the deodorizing performance for a long time by the catalytic action is disclosed (for example, Patent Document 1). However, in the deodorizer in which the catalyst is directly attached to and supported on the adsorbent in this way, the adsorbent's ability is lowered by covering the outer surface of the adsorbent with the desired deodorization performance. There is a problem that it becomes impossible.
また、触媒としての金属酸化物粒子と布帛を加熱状態で接触させ、布帛の熱可塑性により金属酸化物を布帛に担持する方法が開示されている(例えば特許文献2)。しかしながら、金属酸化物の粉末はバインダーによって接着しているわけではないため、通風時に容易に金属酸化物の粉末が飛散してしまう問題や、触媒と吸着剤の併用効果が得られにくいという問題がある。 Further, a method is disclosed in which metal oxide particles as a catalyst are brought into contact with a fabric in a heated state, and the metal oxide is supported on the fabric by the thermoplasticity of the fabric (for example, Patent Document 2). However, since the metal oxide powder is not bonded by the binder, there is a problem that the metal oxide powder is easily scattered during ventilation and a problem that it is difficult to obtain the combined effect of the catalyst and the adsorbent. is there.
また、触媒として、金属もしくは金属酸化物粒子などの粒子と吸着剤を混合し、加圧成型する方法(加圧成型法と呼ばれる。)も開示されている(例えば特許文献3)。具体的には、二酸化マンガン40重量部、酸化銅20重量部およびγアルミナ40重量部を混合し、タブレット状に加圧成型する方法が開示されている。しかし、加圧成型法によって触媒粒子を製造する場合、金属もしくは金属酸化物の粒子は密に充填され、通気性が悪くなるとともに、内部に空隙を吸着剤が圧縮・崩壊することで比表面積は低下し、所望の脱臭性能が得られなくなると言う問題がある。 In addition, a method of mixing particles such as metal or metal oxide particles and an adsorbent as a catalyst and performing pressure molding (referred to as pressure molding method) is also disclosed (for example, Patent Document 3). Specifically, a method is disclosed in which 40 parts by weight of manganese dioxide, 20 parts by weight of copper oxide and 40 parts by weight of γ-alumina are mixed and pressure-molded into a tablet shape. However, when producing catalyst particles by the pressure molding method, the metal or metal oxide particles are densely packed, the air permeability is deteriorated, and the specific surface area is reduced by compressing and collapsing the adsorbent inside. There is a problem that the desired deodorizing performance cannot be obtained.
上述のとおり、有害ガス成分を除去するための脱臭フィルタに関して、触媒と吸着剤の組み合わせにおいて、十分な性能を有する構成は知られていない。 As described above, regarding a deodorizing filter for removing harmful gas components, a configuration having sufficient performance in a combination of a catalyst and an adsorbent is not known.
本発明は、上記従来技術の触媒・吸着剤併用による問題を解決するものであって、吸着剤の性能を低下させることなく、かつ十分な触媒作用を発揮させることが出来、しかも、実使用における強度、脱落、取り扱い性と、ULなどで要求されるような、難燃性を有する脱臭フィルタを提供することを目的とする。 The present invention solves the above-mentioned problems caused by the combined use of the catalyst and adsorbent of the prior art, and can exhibit sufficient catalytic action without reducing the performance of the adsorbent, and in actual use. An object of the present invention is to provide a deodorizing filter having flame resistance as required by strength, omission, handling, and UL.
本発明者は、上記目的を達成するために鋭意研究した結果、粉末状である金属酸化物を鉱物バインダーと混合し予め粒状化し、得られた金属酸化物粒子と活性炭粒子とを複合化し、触媒粒子とし、吸着物として使用することで、触媒と活性炭の性能を十分に発揮させることが出来、発塵や脱落といった問題を解決することが可能となることを見出した。特に触媒粒子に鉱物バインダーを使用することで、金属酸化物粒子と活性炭粒子を結着させながらも、粒子同士の空隙が保持されるため、触媒の有効性が高くなり、さらに燃焼性や酸化性の高い触媒粒子と熱可塑性樹脂バインダーの接触面積が低減されるため、難燃性の発現に有効であることを見出し本発明の完成に到達した。 As a result of diligent research to achieve the above object, the present inventor mixed a powdered metal oxide with a mineral binder and granulated in advance, and composited the obtained metal oxide particles and activated carbon particles to form a catalyst. It was found that by using particles and adsorbents, the performance of the catalyst and activated carbon can be fully exerted, and problems such as dust generation and dropping can be solved. In particular, by using a mineral binder for the catalyst particles, the voids between the particles are maintained while binding the metal oxide particles and the activated carbon particles, so the effectiveness of the catalyst is increased, and further the combustibility and oxidization properties are increased. Since the contact area between the high catalyst particles and the thermoplastic resin binder is reduced, the present invention has been found to be effective for the development of flame retardancy, and the present invention has been completed.
すなわち、本発明は、以下の通りである。
1.有機繊維布帛で吸着物を挟み込み熱可塑性樹脂バインダーで吸着物を固着するフィルタにおいて、前記吸着物が金属酸化物と鉱物バインダーからなる金属酸化物粒子と活性炭粒子で構成される触媒粒子であり、金属酸化物粒子の平均粒子直径が0.01〜50μm、金属酸化物粒子中の鉱物バインダーの含有量が金属酸化物に対して5〜50重量%、熱可塑性樹脂バインダーの含有量が触媒粒子100重量部に対して1〜15重量部であることを特徴とする難燃性脱臭フィルタ。
2.前記金属酸化物が、マンガン、銅、コバルトの酸化物およびそれらの過酸化物からなる群から選ばれる少なくとも1種以上である上記1に記載の難燃性脱臭フィルタ。
3.前記鉱物バインダーが、ゼオライト、セピオライト、ベントナイト、活性白土からなる群から選ばれる少なくとも1種以上である上記1または2に記載の難燃性脱臭フィルタ。
That is, the present invention is as follows.
1. In a filter in which an adsorbate is sandwiched between organic fiber fabrics and the adsorbate is fixed with a thermoplastic resin binder, the adsorbate is a catalyst particle composed of metal oxide particles composed of a metal oxide and a mineral binder and activated carbon particles, The average particle diameter of the oxide particles is 0.01 to 50 μm, the content of the mineral binder in the metal oxide particles is 5 to 50% by weight with respect to the metal oxide, and the content of the thermoplastic resin binder is 100% by weight of the catalyst particles. 1 to 15 parts by weight with respect to parts, a flame-retardant deodorizing filter.
2. 2. The flame-retardant deodorizing filter according to 1 above, wherein the metal oxide is at least one selected from the group consisting of manganese, copper, cobalt oxides and peroxides thereof.
3. 3. The flame-retardant deodorizing filter according to 1 or 2 above, wherein the mineral binder is at least one selected from the group consisting of zeolite, sepiolite, bentonite, and activated clay.
本発明の難燃性脱臭フィルタは、鉱物バインダーの使用によって触媒粒子において、金属酸化物粒子と活性炭粒子が適度な空隙を保持しつつ固着されることで、触媒粒子から粉末が飛散することもなく、熱可塑性樹脂バインダーにより有機繊維布帛に挟み込んで固着しても十分な触媒性能を得ることが出来るという効果を奏するものである。 The flame-retardant deodorizing filter of the present invention is a catalyst particle that uses metal mineral particles to fix metal oxide particles and activated carbon particles while maintaining appropriate voids, so that powder does not scatter from the catalyst particles. Even if the organic fiber fabric is sandwiched and fixed by a thermoplastic resin binder, sufficient catalytic performance can be obtained.
以下、本発明の難燃性脱臭フィルタを詳細に説明する。 Hereinafter, the flame-retardant deodorizing filter of the present invention will be described in detail.
本発明の難燃性脱臭フィルタは、図1に示すように、触媒層Aとその両面に設けられたカバー材Bとからなり、カバー材Bに燃焼時に炭化する繊維が含有されており、かつ難燃化されている。触媒層Aは吸着物である触媒粒子1が熱可塑性樹脂バインダー2によって固着されている。触媒粒子1は図2に示すように、活性炭粒子3、金属酸化物4、鉱物バインダー5の造粒物からなる。 As shown in FIG. 1, the flame-retardant deodorizing filter of the present invention comprises a catalyst layer A and cover materials B provided on both sides thereof, the cover material B contains fibers that carbonize during combustion, and Flame retardant. In the catalyst layer A, catalyst particles 1 which are adsorbed materials are fixed by a thermoplastic resin binder 2. As shown in FIG. 2, the catalyst particles 1 are made of a granulated product of activated carbon particles 3, metal oxides 4, and mineral binders 5.
本発明の触媒粒子1に使用する活性炭粒子3は、有害ガス成分を除去できれば特に限定されないが、例えば、石炭系活性炭、ヤシガラ系活性炭、木質系活性炭等の活性炭粒子を使用することができる。使用する活性炭粒子の比表面積は、好ましくは500m2/g以上、より好ましくは800〜2000m2/gである。比表面積が500m2/g未満ではトルエンの除去性能が低くなる可能性がある。 The activated carbon particles 3 used for the catalyst particles 1 of the present invention are not particularly limited as long as harmful gas components can be removed. For example, activated carbon particles such as coal-based activated carbon, coconut shell activated carbon, and wood-based activated carbon can be used. The specific surface area of the activated carbon particles used is preferably 500 meters 2 / g or more, more preferably 800~2000m 2 / g. If the specific surface area is less than 500 m 2 / g, toluene removal performance may be lowered.
活性炭粒子の平均粒子直径は、特に限定されないが、好ましくは0.1〜250μmである。平均粒子直径が0.1μm未満では、粉塵等が生じるため取り扱い性が悪くなり、250μmを越えると、触媒粒子の形成が困難になる可能性がある。 The average particle diameter of the activated carbon particles is not particularly limited, but is preferably 0.1 to 250 μm. When the average particle diameter is less than 0.1 μm, dust and the like are generated, so that the handleability is deteriorated, and when it exceeds 250 μm, formation of catalyst particles may be difficult.
本発明の触媒粒子1に使用する金属酸化物4としては、マンガン、銅、コバルトの酸化物またはそれらの過酸化物等が挙げられる。これらの少なくとも1種以上を使用する。また、金属酸化物4は金属の複合酸化物であってもよい。 Examples of the metal oxide 4 used for the catalyst particles 1 of the present invention include manganese, copper, cobalt oxides, peroxides thereof, and the like. At least one of these is used. The metal oxide 4 may be a metal complex oxide.
本発明の触媒粒子1に使用する鉱物バインダー5としてはゼオライト、セピオライト、ベントナイト、活性白土等の粘土鉱物が挙げられる。これらの少なくとも1種以上を使用する。特に、層状、もしくは繊維状の粘土鉱物の使用が好ましい。 Examples of the mineral binder 5 used for the catalyst particles 1 of the present invention include clay minerals such as zeolite, sepiolite, bentonite and activated clay. At least one of these is used. In particular, the use of a layered or fibrous clay mineral is preferred.
本発明の触媒粒子1において、金属酸化物4と鉱物バインダー5は混合し予め粒状化して金属酸化物粒子として使用される。金属酸化物粒子中の鉱物バインダー5は、活性炭粒子と金属酸化物粒子を固着させる役割をもつ。活性炭粒子と金属酸化物粒子は、金属酸化物粒子中の鉱物バインダーによって被覆されることなく、繊維状、もしくは層状の鉱物バインダーと接触部分で固着し、適度な空隙を有し、触媒粒子を形成する。 In the catalyst particle 1 of the present invention, the metal oxide 4 and the mineral binder 5 are mixed and granulated in advance and used as metal oxide particles. The mineral binder 5 in the metal oxide particles has a role of fixing the activated carbon particles and the metal oxide particles. Activated carbon particles and metal oxide particles are not covered with the mineral binder in the metal oxide particles, but are fixed to the fibrous or layered mineral binder at the contact portion, and have appropriate voids to form catalyst particles. To do.
前記金属酸化物粒子の平均粒子直径は、0.01〜50μmである。0.01μmより小さいと取り扱い性が悪く、50μmより大きいと鉱物バインダーとの混合状態が悪くなり、さらに金属酸化物粒子の表面積が減少するためである。 The metal oxide particles have an average particle diameter of 0.01 to 50 μm. If it is smaller than 0.01 μm, the handleability is poor, and if it is larger than 50 μm, the mixed state with the mineral binder is deteriorated, and the surface area of the metal oxide particles is further reduced.
本発明の触媒粒子1中の鉱物バインダー5の割合としては、金属酸化物4に対して5〜50重量%である。5重量%よりも少なくなると、触媒粒子の形成が困難になり、50重量%よりも多くなると、触媒性能を十分に発揮できない可能性がある。 The proportion of the mineral binder 5 in the catalyst particles 1 of the present invention is 5 to 50% by weight with respect to the metal oxide 4. If the amount is less than 5% by weight, it is difficult to form catalyst particles, and if the amount is more than 50% by weight, the catalyst performance may not be sufficiently exhibited.
本発明の吸着物である触媒層には、触媒粒子1の各成分を互いに接着し、触媒層形成時の取り扱い性を向上させるため、熱可塑性樹脂バインダー2が含まれている。熱可塑性樹脂バインダー2としては、ポリエステル樹脂、尿素系樹脂、ポリアミド樹脂、ポリイミド樹脂等の限界酸素指数(LOI値)の大きな熱可塑性樹脂を使用することができる。これらの樹脂の中では、経済性及び入手容易性の面からポリエステル樹脂、ポリアミド樹脂が好ましい。熱可塑性バインダー2としては、粒子状の熱可塑性樹脂を使用する。 The catalyst layer, which is the adsorbate of the present invention, contains a thermoplastic resin binder 2 in order to adhere the components of the catalyst particles 1 to each other and improve the handleability when forming the catalyst layer. As the thermoplastic resin binder 2, a thermoplastic resin having a large critical oxygen index (LOI value) such as a polyester resin, a urea resin, a polyamide resin, or a polyimide resin can be used. Among these resins, polyester resins and polyamide resins are preferable from the viewpoints of economy and availability. As the thermoplastic binder 2, a particulate thermoplastic resin is used.
熱可塑性樹脂バインダー粒子の平均粒子直径は、特に限定されないが、好ましくは1.0〜150μmであり、より好ましくは、5.0〜80μmである。平均粒子直径が1.0μm未満であると、粉塵等が生じるため取り扱い性が悪くなり、150μmを越えると、活性炭と均一に混合しない可能性がある。 The average particle diameter of the thermoplastic resin binder particles is not particularly limited, but is preferably 1.0 to 150 μm, and more preferably 5.0 to 80 μm. When the average particle diameter is less than 1.0 μm, dust and the like are generated, so that the handleability is deteriorated, and when it exceeds 150 μm, there is a possibility that the activated carbon is not mixed uniformly.
熱可塑性樹脂バインダー粒子の融点は、事務機器等の環境温度などを考慮すると、好ましくは80℃〜150℃であり、より好ましくは、100℃〜130℃である。 The melting point of the thermoplastic resin binder particles is preferably 80 ° C. to 150 ° C., more preferably 100 ° C. to 130 ° C. in consideration of the environmental temperature of office equipment and the like.
熱可塑性樹脂バインダー粒子の溶融時の流動性はJIS K 7210記載のMI値で、好ましくは1〜80g/10minであり、より好ましくは3〜30g/10minである。この範囲であれば、触媒粒子中の活性炭の表面の被覆を防止しつつ、触媒粒子同士を強固に接着することが出来る。 The fluidity at the time of melting of the thermoplastic resin binder particles is an MI value described in JIS K 7210, preferably 1 to 80 g / 10 min, more preferably 3 to 30 g / 10 min. If it is this range, catalyst particles can be adhere | attached firmly, preventing the coating | cover of the surface of the activated carbon in a catalyst particle.
吸着物である触媒層中の触媒粒子1の含有量は、50〜400g/m2が好ましく、100〜350g/m2がより好ましく、200〜300g/m2がさらに好ましい。触媒粒子1の含有量が50g/m2未満では、トルエン等の有害ガスの除去性能が低くなり、400g/m2を越えると、プリーツ成型時の取扱い性が悪くなる。 Content of the catalyst particles 1 in the catalyst layer is adsorbate is preferably from 50 to 400 g / m 2, more preferably 100~350g / m 2, more preferably 200-30Og / m 2. When the content of the catalyst particles 1 is less than 50 g / m 2 , the performance of removing harmful gases such as toluene is lowered, and when it exceeds 400 g / m 2 , the handleability at the time of pleating is deteriorated.
吸着物である触媒層中の熱可塑性樹脂バインダー2の含有量は、触媒粒子100重量部に対して1〜15重量部であり、3〜10重量部が好ましい。熱可塑性樹脂バインダーの含有量が1重量部未満では、触媒層の固着が弱く剥離が起こる可能性があり、15重量部を越えると、難燃性とVOC・オゾン性能の両方を満足することができない可能性がある。 The content of the thermoplastic resin binder 2 in the catalyst layer as an adsorbed material is 1 to 15 parts by weight, preferably 3 to 10 parts by weight, based on 100 parts by weight of the catalyst particles. If the content of the thermoplastic resin binder is less than 1 part by weight, the catalyst layer may be weakly adhered and peeling may occur. If the content exceeds 15 parts by weight, both flame retardancy and VOC / ozone performance may be satisfied. It may not be possible.
本発明の難燃性脱臭フィルタは、吸着物である触媒層の両面にカバー材として有機繊維布帛を有することが必要である。かかる積層構造により、燃焼試験時に活性炭の脱落を抑制することができる。使用する有機繊維布帛の形態は、特に限定されないが、例えば、不織布、編物、または織物からなることができ、なかでも不織布が好ましい。フィルタ形成時の触媒粒子の脱落防止の観点から、触媒粒子の粒径よりも小さい目合いのものが好ましい。 The flame-retardant deodorizing filter of the present invention needs to have an organic fiber cloth as a cover material on both surfaces of the catalyst layer which is an adsorbed material. With such a laminated structure, the activated carbon can be prevented from falling off during the combustion test. Although the form of the organic fiber fabric to be used is not particularly limited, it can be composed of, for example, a nonwoven fabric, a knitted fabric, or a woven fabric. Among them, the nonwoven fabric is preferable. From the viewpoint of preventing the catalyst particles from falling off when forming the filter, those having a particle size smaller than the particle size of the catalyst particles are preferable.
不織布は、セルロース繊維、ポリビニルアルコール繊維、ポリアクリルニトリル繊維、フェノール繊維からなる群から選ばれる一種以上の繊維を含んだ繊維より作られる。燃焼時における繊維形状保持から、これらいずれかの繊維を30〜100%含有したものである。 The nonwoven fabric is made from a fiber containing one or more fibers selected from the group consisting of cellulose fiber, polyvinyl alcohol fiber, polyacrylonitrile fiber, and phenol fiber. From the fiber shape maintenance at the time of combustion, it contains 30 to 100% of any of these fibers.
不織布の製造法としては、サーマルボンド法、ケミカルボンド法、ニードルパンチ法、スパンレース法(水流絡合法)等が使用できる。布帛は、難燃剤を練りこんで紡糸された繊維からなることも好ましい。 As a method for producing the nonwoven fabric, a thermal bond method, a chemical bond method, a needle punch method, a spunlace method (a hydroentanglement method), or the like can be used. It is also preferable that the fabric is made of fibers spun by kneading a flame retardant.
布帛の目付と厚みは、特に限定されないが、好ましくは、目付が10〜45g/m2、厚みが0.05〜2mmである。目付が10g/m2未満では、シート加工時に活性炭粒子が布帛から脱落してしまい、45g/m2を越えると、活性炭層形成時の加工性が悪くなる可能性がある。また、厚みが0.05mm未満では、シート加工時に活性炭粒子が布帛から脱落してしまい、2mmを越えると、活性炭層形成時の取り扱い性が悪くなる可能性がある。ここで布帛の厚みは、7gf/cm2荷重で測定した厚みを指す。 Although the fabric weight and thickness of a fabric are not specifically limited, Preferably, a fabric weight is 10-45 g / m < 2 > and thickness is 0.05-2 mm. If the basis weight is less than 10 g / m 2 , the activated carbon particles fall off from the fabric during sheet processing, and if it exceeds 45 g / m 2 , the workability during formation of the activated carbon layer may deteriorate. Moreover, when the thickness is less than 0.05 mm, the activated carbon particles fall off from the fabric during sheet processing, and when it exceeds 2 mm, the handleability during formation of the activated carbon layer may be deteriorated. Here, the thickness of the fabric refers to the thickness measured at 7 gf / cm 2 load.
本発明では、前記有機繊維布帛に難燃剤が含まれていることが好ましい。有機繊維布帛に難燃剤が含まれることによって、有機繊維布帛自体を難燃性にする効果と、燃焼時に布帛の繊維形状が保持されるという効果があるためである。 In the present invention, the organic fiber fabric preferably contains a flame retardant. This is because the inclusion of the flame retardant in the organic fiber fabric has the effect of making the organic fiber fabric itself flame retardant and the effect of maintaining the fiber shape of the fabric during combustion.
有機繊維布帛に含有される難燃剤としては、難燃効果の面からリン系難燃剤が好ましく、布帛に塗布、乾燥することより、水溶性の難燃剤、例えば、リン酸グアニジン、リン酸アンモニウム、ポリリン酸アンモニウムがより好ましい。 The flame retardant contained in the organic fiber fabric is preferably a phosphorus-based flame retardant from the viewpoint of the flame retardant effect, and is applied to the fabric and dried to give a water-soluble flame retardant such as guanidine phosphate, ammonium phosphate, More preferred is ammonium polyphosphate.
有機繊維布帛には前記難燃剤が有機繊維布帛重量に対して、10〜80重量%含まれていることが好ましく、20〜70重量%であることがより好ましい。10重量%未満ではフィルタ全体の難燃性が不十分となる場合があり、80重量%を超えると、難燃剤を添着する加工性が悪くなり、圧力損失が上昇するなどの問題が起こる場合がある。 The organic fiber fabric preferably contains 10 to 80% by weight of the flame retardant with respect to the weight of the organic fiber fabric, and more preferably 20 to 70% by weight. If the amount is less than 10% by weight, the flame retardancy of the entire filter may be insufficient. If the amount exceeds 80% by weight, the workability of attaching the flame retardant may be deteriorated and a problem such as an increase in pressure loss may occur. is there.
本発明の触媒粒子1は、活性炭粒子、金属酸化物、鉱物バインダー、および水を混合して造粒し、製造することが出来る。造粒した触媒粒子の平均粒子直径は、好ましくは100〜850μmである。平均粒子直径が100μm未満では、粉塵等が生じるため取り扱い性が悪くなり、850μmを越えると、触媒粒子の形成が困難になる可能性がある。 The catalyst particles 1 of the present invention can be produced by mixing and granulating activated carbon particles, metal oxides, mineral binders, and water. The average particle diameter of the granulated catalyst particles is preferably 100 to 850 μm. When the average particle diameter is less than 100 μm, dusts and the like are generated, so that the handleability is deteriorated, and when it exceeds 850 μm, formation of catalyst particles may be difficult.
ここで、活性炭粒子、金属酸化物、鉱物バインダー、および水を混合、造粒するが、まず金属酸化物と鉱物バインダーと水を先に混合し、金属酸化物粒子を生成する。この理由は、金属酸化物、活性炭粒子と鉱物バインダーを同時に混合して造粒すると、造粒時に金属酸化物と活性炭粒子が近接してしまい、触媒性能を十分に発揮できない可能性がある。そこで、鉱物バインダーと金属酸化物を先に混合し金属酸化物粒子を得た後に、活性炭粒子を加えることで鉱物バインダーによって粒子を形成しつつ、活性炭粒子と金属酸化物粒子間に適度な空隙を保つことが出来る。 Here, the activated carbon particles, the metal oxide, the mineral binder, and water are mixed and granulated. First, the metal oxide, the mineral binder, and water are first mixed to generate metal oxide particles. This is because if metal oxide, activated carbon particles and mineral binder are mixed and granulated at the same time, the metal oxide and activated carbon particles are close to each other during granulation, and the catalyst performance may not be sufficiently exhibited. Therefore, after mixing the mineral binder and the metal oxide first to obtain the metal oxide particles, the activated carbon particles are added to form the particles with the mineral binder, and an appropriate gap is formed between the activated carbon particles and the metal oxide particles. I can keep it.
上記のように構成された本発明の脱臭フィルタは、シート形状での使用だけでなく、ひだ折り(プリーツ)加工することによって使用することも出来る。 The deodorizing filter of the present invention configured as described above can be used not only in a sheet shape but also by pleating.
以下、実施例によって本発明の脱臭フィルタの作用効果を具体的に示すが、本発明はこれらによって何ら限定されるものではない。なお、実施例中で測定した特性値の評価方法を以下に示す。 Hereinafter, although an example shows an operation effect of a deodorizing filter of the present invention concretely, the present invention is not limited at all by these. In addition, the evaluation method of the characteristic value measured in the Example is shown below.
(難燃性)
非特許文献1に記載されている水平燃焼試験により評価を実施した。この水平燃焼試験では、所定の高さに試験片を配置しておくことができる支持用金網を用い、この金網の下方に175±25mmの距離で脱脂綿(標識綿)を配置しておく。この金網に、長さ150±1mm、幅50±1mmの短冊状に裁断され、しかも長さ方向の一方の端部から、60mm、125mmの各位置に合計2つの標線を予め書き込んだ試験片を設置する。燃焼試験では、試験片を水平に載置した状態で上述した端部に金網の下方から炎を60±1秒間当てたのち、炎を試験片から離す。この時点から計時し、[a]炎が消えた(残炎)時間、[b]炎と赤熱が消えた(残じん)時間、[c]炎又は赤熱の前線が125mm標線に達した時間、もしくは試験片が125mm標線の手前で燃焼又は赤熱が止まった時間の3種類の時間を記録する。このような評価試験を5回実施し、下記の表1に示すような「94HF−1」又は「94HF−2」の2つの分類に応じて評価する。
(Flame retardance)
Evaluation was carried out by a horizontal combustion test described in Non-Patent Document 1. In this horizontal combustion test, a supporting wire mesh that can place a test piece at a predetermined height is used, and absorbent cotton (marked cotton) is placed under the wire mesh at a distance of 175 ± 25 mm. A test piece that is cut into a strip shape of 150 ± 1 mm in length and 50 ± 1 mm in width on this wire mesh, and in addition, a total of two marked lines are written in advance from one end in the length direction to each position of 60 mm and 125 mm. Is installed. In the combustion test, after the test piece is placed horizontally, a flame is applied to the end portion described above from below the wire mesh for 60 ± 1 second, and then the flame is separated from the test piece. Time is measured from this point, [a] time when the flame disappears (residual flame), [b] time when the flame and red heat disappears (residual dust), [c] time when the front of the flame or red heat reaches the 125 mm mark Or, record three types of time, that is, the time when the test piece burns or stops red heat before the 125 mm mark. Such an evaluation test is performed five times, and evaluation is performed according to two classifications of “94HF-1” or “94HF-2” as shown in Table 1 below.
(トルエンの除去率)
フィルタ試料に、トルエン濃度5ppmの空気を風速10cm/秒で通し、カラムの入口側と出口側のトルエン濃度(ppm)を測定した。測定条件は、温度25℃、湿度50%とした。これらの測定値を下記式に代入してトルエン除去率(%)を算出した。尚、初期効率を求めるため、測定開始後1分でのトルエン除去率を求めた。
トルエン除去率(%)={1−(出口側トルエン濃度/入口側トルエン濃度)}×100
(Toluene removal rate)
Air having a toluene concentration of 5 ppm was passed through the filter sample at a wind speed of 10 cm / second, and the toluene concentrations (ppm) at the inlet and outlet sides of the column were measured. The measurement conditions were a temperature of 25 ° C. and a humidity of 50%. These measured values were substituted into the following equation to calculate the toluene removal rate (%). In addition, in order to obtain | require initial efficiency, the toluene removal rate in 1 minute after the measurement start was calculated | required.
Toluene removal rate (%) = {1− (exit side toluene concentration / inlet side toluene concentration)} × 100
(オゾンの除去率)
フィルタ試料に、オゾン濃度4ppmの空気を風速10cm/秒で通し、カラムの入口側と出口側のオゾン濃度(ppm)を測定した。測定条件は、温度25℃、湿度50%とした。これらの測定値を下記式に代入してオゾン除去率(%)を算出した。尚、初期効率を求めるため、測定開始後1分でのトオゾン除去率を求めた。
オゾン除去率(%)={1−(出口側オゾン濃度/入口側オゾン濃度)}×100
(Ozone removal rate)
Air having an ozone concentration of 4 ppm was passed through the filter sample at a wind speed of 10 cm / second, and the ozone concentrations (ppm) at the inlet and outlet sides of the column were measured. The measurement conditions were a temperature of 25 ° C. and a humidity of 50%. These measured values were substituted into the following formula to calculate the ozone removal rate (%). In addition, in order to obtain | require initial efficiency, the ozone removal rate in 1 minute after the measurement start was calculated | required.
Ozone removal rate (%) = {1− (exit side ozone concentration / inlet side ozone concentration)} × 100
(平均粒子直径)
各粒子を走査型電子顕微鏡(SEM)で観察し、100個の粒子の直径を測定し、それから平均直径を算出した。
(Average particle diameter)
Each particle was observed with a scanning electron microscope (SEM), the diameter of 100 particles was measured, and the average diameter was calculated therefrom.
(難燃剤の調整)
リン系難燃剤液(難燃剤が水に溶解した水溶液:分散液濃度60%)50部と水50部とからなる難燃剤溶液を準備した。
(Adjustment of flame retardant)
A flame retardant solution comprising 50 parts of a phosphorus-based flame retardant liquid (aqueous solution in which a flame retardant was dissolved in water: dispersion concentration 60%) and 50 parts of water was prepared.
(カバー材の準備1−1)
レーヨン繊維/ポリエチレンテレフタレート(以下、「PET」という)繊維(重量比70:30)混合スパンレース不織布(目付24g/m2、厚み0.16mm)に、前記難燃剤水溶液を含浸した後、乾燥させ、目付34g/m2のカバー材(A01)を得た。カバー材は、布帛であるスパンレース不織布の繊維表面に、リン系難燃剤が添着されたカバー材であり、カバー材(A01)には、10g/m2のリン系難燃剤が含まれていた。
(Preparation of cover material 1-1)
A rayon fiber / polyethylene terephthalate (hereinafter referred to as “PET”) fiber (weight ratio 70:30) mixed spunlace nonwoven fabric (weight per unit 24 g / m 2 , thickness 0.16 mm) is impregnated with the flame retardant aqueous solution and dried. A cover material (A 0 1) having a basis weight of 34 g / m 2 was obtained. The cover material is a cover material in which a phosphorus-based flame retardant is attached to the fiber surface of a spunlace nonwoven fabric, and the cover material (A 0 1) contains 10 g / m 2 of a phosphorus-based flame retardant. It was.
(金属酸化物粒子の造粒1−1)
二酸化マンガン(平均粒子径2.0μm、比表面積200m2/g)30gとセピオライトをそれぞれ10g、20g、90g(乾燥重量2g、繊維径(短辺の長さの平均値)0.2μm、繊維長(長辺の長さの平均値)50μm、平均アスペクト比250)とをよく混合し、水をそれぞれに5g、6.25g、15g加えてさらに混合し、造粒し、鉱物バインダーの割合が、25重量%、40重量%、75重量%の金属酸化物粒子B1、B2、B3を得た。
(Granulation 1-1 of metal oxide particles)
Manganese dioxide (average particle diameter 2.0 μm, specific surface area 200 m 2 / g) 30 g and sepiolite 10 g, 20 g, 90 g (dry weight 2 g, fiber diameter (average value of short side length) 0.2 μm, fiber length (Average length of the long side) 50 μm, average aspect ratio 250), 5 g, 6.25 g, and 15 g of water are added to each and further mixed, granulated, and the ratio of mineral binder is 25 wt%, 40 wt%, and 75 wt% of metal oxide particles B1, B2, and B3 were obtained.
(金属酸化物粒子の造粒1−2)
二酸化マンガン(平均粒子径100.0μm、比表面積200m2/g)30gとセピオライト10g(乾燥重量2g、繊維径(短辺の長さの平均値)0.2μm、繊維長(長辺の長さの平均値)50μm、平均アスペクト比250)とをよく混合し、水5gを加えてさらに混合し、造粒し、金属酸化物粒子B4を得た。
(Granulation of metal oxide particles 1-2)
30 g of manganese dioxide (average particle size 100.0 μm, specific surface area 200 m 2 / g) and sepiolite 10 g (dry weight 2 g, fiber diameter (average value of short side length) 0.2 μm, fiber length (long side length) The average value of 50 μm and the average aspect ratio of 250) were mixed well, and 5 g of water was added and further mixed and granulated to obtain metal oxide particles B4.
(金属酸化物粒子の造粒1−3)
二酸化マンガン(平均粒子径2.0μm、比表面積200m2/g)30gと水溶性有機バインダー3g(アルギン酸ナトリウム)をよく混合し、水5gを加えてさらに混合し、造粒し、金属酸化物粒子B5を得た。
(Granulation of metal oxide particles 1-3)
30 g of manganese dioxide (average particle size 2.0 μm, specific surface area 200 m 2 / g) and 3 g of water-soluble organic binder (sodium alginate) are mixed well, 5 g of water is added and further mixed, granulated, and metal oxide particles B5 was obtained.
(金属酸化物粒子の造粒1−4)
二酸化マンガン(平均粒子径2.0μm、比表面積200m2/g)30gに水5gを加えてよく混合し、造粒し、金属酸化物粒子B6を得た。
(Granulation of metal oxide particles 1-4)
5 g of water was added to 30 g of manganese dioxide (average particle size: 2.0 μm, specific surface area: 200 m 2 / g), mixed well, and granulated to obtain metal oxide particles B6.
(実施例1)
カバー材の準備1で準備したカバー材(A01)上に、金属酸化物粒子B1(平均粒子直径300μm)が100重量部、活性炭(平均粒子直径200μm)が100重量部、熱可塑性樹脂バインダー粒子(平均粒子直径50μm、PET樹脂)が15重量部となるように混合したものを散布して触媒層を形成し、この触媒層の上にカバー材(A01)を重ねた後、これを140℃に熱した鉄板の間に挟み込んで1分間ヒートプレスを行い、熱可塑性樹脂バインダー粒子によって触媒層を固着させ、シート状のフィルタを作製した。このフィルタの目付は283g/m2であった。
Example 1
100 parts by weight of metal oxide particles B1 (average particle diameter 300 μm), 100 parts by weight of activated carbon (average particle diameter 200 μm) on the cover material (A 0 1) prepared in Cover Material Preparation 1, a thermoplastic resin binder A catalyst layer is formed by spraying a mixture of particles (average particle diameter 50 μm, PET resin) so as to be 15 parts by weight, and a cover material (A 0 1) is overlaid on the catalyst layer. Was sandwiched between iron plates heated to 140 ° C. and heat-pressed for 1 minute, and the catalyst layer was fixed with thermoplastic resin binder particles to produce a sheet-like filter. The basis weight of this filter was 283 g / m 2 .
(比較例1)
金属酸化物粒子B1の替わりに金属酸化物粒子B4を用いたこと以外は実施例1と同様にして、シート状のフィルタを作製した。このフィルタの目付は283g/m2であった。
(Comparative Example 1)
A sheet-like filter was produced in the same manner as in Example 1 except that the metal oxide particles B4 were used instead of the metal oxide particles B1. The basis weight of this filter was 283 g / m 2 .
(比較例2)
金属酸化物粒子B1の替わりに金属酸化物粒子B5を用いたこと以外は実施例1と同様にして、シート状のフィルタを作製した。このフィルタの目付は283g/m2であった。
(Comparative Example 2)
A sheet-like filter was produced in the same manner as in Example 1 except that the metal oxide particles B5 were used instead of the metal oxide particles B1. The basis weight of this filter was 283 g / m 2 .
(比較例3)
金属酸化物粒子B1の替わりに金属酸化物粒子B6を用いたこと以外は実施例1と同様にして、シート状のフィルタを作製した。このフィルタの目付は283g/m2であった。
(Comparative Example 3)
A sheet-like filter was produced in the same manner as in Example 1 except that the metal oxide particles B6 were used instead of the metal oxide particles B1. The basis weight of this filter was 283 g / m 2 .
なお、比較例3のシートはカバー材(A01)と触媒粒子との間に一部接着不良が生じており、成型は困難であった。 The sheet of Comparative Example 3 had a partial adhesion failure between the cover material (A 0 1) and the catalyst particles, and was difficult to mold.
(実施例2)
カバー材の準備1で準備したカバー材(A01)上に、金属酸化物粒子B2(平均粒子直径300μm)が100重量部、活性炭(平均粒子直径200μm)が100重量部、熱可塑性樹脂バインダー粒子(平均粒子直径50μm、PET樹脂)が15重量部となるように混合したものを散布して触媒層を形成し、この触媒層の上にカバー材(A01)を重ねた後、これを140℃に熱した鉄板の間に挟み込んで1分間ヒートプレスを行い、熱可塑性樹脂バインダー粒子によって触媒層を固着させ、シート状のフィルタを作製した。このフィルタの目付は283g/m2であった。
(Example 2)
100 parts by weight of metal oxide particles B2 (average particle diameter 300 μm), 100 parts by weight of activated carbon (average particle diameter 200 μm) on the cover material (A 0 1) prepared in Cover Material Preparation 1, thermoplastic resin binder A catalyst layer is formed by spraying a mixture of particles (average particle diameter 50 μm, PET resin) so as to be 15 parts by weight, and a cover material (A 0 1) is overlaid on the catalyst layer. Was sandwiched between iron plates heated to 140 ° C. and heat-pressed for 1 minute, and the catalyst layer was fixed with thermoplastic resin binder particles to produce a sheet-like filter. The basis weight of this filter was 283 g / m 2 .
(比較例4)
カバー材の準備1で準備したカバー材(A01)上に、金属酸化物粒子B2(平均粒子直径300μm)が100重量部、活性炭(平均粒子直径200μm)が100重量部、熱可塑性樹脂バインダー粒子(平均粒子直径50μm、PET樹脂)が40重量部となるように混合したものを散布して触媒層を形成し、この触媒層の上にカバー材(A01)を重ねた後、これを140℃に熱した鉄板の間に挟み込んで1分間ヒートプレスを行い、熱可塑性樹脂バインダー粒子によって触媒層を固着させ、シート状のフィルタを作製した。このフィルタの目付は308g/m2であった。
(Comparative Example 4)
100 parts by weight of metal oxide particles B2 (average particle diameter 300 μm), 100 parts by weight of activated carbon (average particle diameter 200 μm) on the cover material (A 0 1) prepared in Cover Material Preparation 1, thermoplastic resin binder A catalyst layer is formed by spraying a mixture of particles (average particle diameter of 50 μm, PET resin) so as to be 40 parts by weight, and a cover material (A 0 1) is overlaid on the catalyst layer. Was sandwiched between iron plates heated to 140 ° C. and heat-pressed for 1 minute, and the catalyst layer was fixed with thermoplastic resin binder particles to produce a sheet-like filter. The basis weight of this filter was 308 g / m 2 .
(比較例5)
金属酸化物粒子B2の替わりに金属酸化物粒子B3を用いたこと以外は実施例2と同様にして、シート状のフィルタを作製した。このフィルタの目付は283g/m2であった。
(Comparative Example 5)
A sheet-like filter was produced in the same manner as in Example 2 except that the metal oxide particles B3 were used instead of the metal oxide particles B2. The basis weight of this filter was 283 g / m 2 .
実施例1、2、比較例1〜5で得られたフィルタの構成の詳細と難燃性の評価結果を表2に示す。 Table 2 shows details of the configuration of the filters obtained in Examples 1 and 2 and Comparative Examples 1 to 5 and evaluation results of flame retardancy.
表2から明らかなように、実施例1に対して比較例1は金属酸化物粒子である二酸化マンガン粒子の粒径が大きいために、オゾン除去性能の初期効率が低下し、比較例2、3では金属酸化物の造粒時に鉱物バインダーを使用していないため、成型不良や、触媒性能が十分に発揮されない。また、実施例2に対して比較例4ではシート化時の熱可塑性樹脂バインダーの割合が多いため、難燃性とトルエン除去性能が十分に発揮されず、比較例5では、金属酸化物粒子中の鉱物バインダー割合が多いため、オゾン除去性能が十分に発揮されない。 As apparent from Table 2, since Comparative Example 1 has a larger particle size of manganese dioxide particles, which are metal oxide particles, compared to Example 1, the initial efficiency of the ozone removal performance is reduced. However, since no mineral binder is used when granulating the metal oxide, molding defects and catalyst performance are not fully exhibited. Moreover, since the ratio of the thermoplastic resin binder at the time of forming into a sheet is large in Comparative Example 4 with respect to Example 2, the flame retardancy and toluene removal performance are not sufficiently exhibited. In Comparative Example 5, in the metal oxide particles Since the ratio of the mineral binder is large, the ozone removal performance is not sufficiently exhibited.
本発明の難燃性脱臭フィルタは、有害ガス成分の除去性と難燃性に優れるので、コピー機、プリンター、多機能OA機、コンピュータ、プロジェクター、POD印刷機等の電子機器の排出ガス中に含まれる有害ガス成分を除去するための難燃性脱臭フィルタ、冷蔵庫やトイレ脱臭機などに用いられる難燃性脱臭フィルタ等に好適に使用できる。 Since the flame-retardant deodorizing filter of the present invention is excellent in the removal of harmful gas components and flame retardancy, it is included in the exhaust gas of electronic devices such as copiers, printers, multifunctional OA machines, computers, projectors, and POD printing machines. It can be suitably used for a flame retardant deodorizing filter for removing contained harmful gas components, a flame retardant deodorizing filter used for a refrigerator, a toilet deodorizer, and the like.
1 吸着物(触媒粒子)
2 熱可塑性樹脂バインダー
3 活性炭粒子
4 金属酸化物
5 鉱物バインダー
A 触媒層
B 有機繊維布帛
1 Adsorbed material (catalyst particles)
2 Thermoplastic resin binder 3 Activated carbon particles 4 Metal oxide 5 Mineral binder A Catalyst layer B Organic fiber fabric
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH07313867A (en) * | 1994-05-26 | 1995-12-05 | Matsushita Electric Works Ltd | Deodorant composition |
JPH11309203A (en) * | 1998-04-28 | 1999-11-09 | Mitsubishi Paper Mills Ltd | Deodorizer and deodorizing sheet |
JP2000262604A (en) * | 1999-03-17 | 2000-09-26 | Mitsubishi Paper Mills Ltd | Deodorant and deodorization sheet |
JP2010029825A (en) * | 2008-07-31 | 2010-02-12 | Toyobo Co Ltd | Deodorization cleaning filter |
-
2013
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Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH07313867A (en) * | 1994-05-26 | 1995-12-05 | Matsushita Electric Works Ltd | Deodorant composition |
JPH11309203A (en) * | 1998-04-28 | 1999-11-09 | Mitsubishi Paper Mills Ltd | Deodorizer and deodorizing sheet |
JP2000262604A (en) * | 1999-03-17 | 2000-09-26 | Mitsubishi Paper Mills Ltd | Deodorant and deodorization sheet |
JP2010029825A (en) * | 2008-07-31 | 2010-02-12 | Toyobo Co Ltd | Deodorization cleaning filter |
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