JP5861450B2 - Flame retardant deodorizing filter - Google Patents

Flame retardant deodorizing filter Download PDF

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JP5861450B2
JP5861450B2 JP2011285255A JP2011285255A JP5861450B2 JP 5861450 B2 JP5861450 B2 JP 5861450B2 JP 2011285255 A JP2011285255 A JP 2011285255A JP 2011285255 A JP2011285255 A JP 2011285255A JP 5861450 B2 JP5861450 B2 JP 5861450B2
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activated carbon
fabric
flame retardant
particles
deodorizing filter
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JP2013132429A (en
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恵子 岩崎
恵子 岩崎
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Toyobo Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
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    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters

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  • Disinfection, Sterilisation Or Deodorisation Of Air (AREA)
  • Separation Of Gases By Adsorption (AREA)
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Description

本発明は、コピー機、プリンター、多機能OA機、コンピュータ、プロジェクター、POD印刷機等の電子機器に組み込んで、有害ガス成分を除去するための難燃性脱臭フィルタに関し、低圧力損失で高効率を有する難燃性脱臭フィルタに関する。ここで言う有毒ガス成分とは、人体や環境へ影響を与える有害ガス成分だけでなく、電子機器内部での問題を引き起こすガス等も含める。   The present invention relates to a flame retardant deodorizing filter for removing harmful gas components incorporated in electronic devices such as copiers, printers, multi-function OA machines, computers, projectors, POD printers, etc., with low pressure loss and high efficiency. The present invention relates to a flame retardant deodorizing filter. The toxic gas component referred to here includes not only harmful gas components that affect the human body and the environment, but also gases that cause problems inside the electronic equipment.

コピー機、プリンター、多機能OA機、コンピュータ、プロジェクター、POD印刷機等の電子機器は、近年集積化、小型化が進み、機器内部に熱がこもるのを避けるために、ファン等による排熱が欠かせなくなってきている。そして、インク、トナー等といった印字の際に用いられる成分、電子機器の本体を構成するプラスチック、および、各種接合部に使用されているゴム等に含まれている各種成分がガス化し、有害ガス成分として排熱と共に室内へと排出されている。また、コピー機、レーザープリンター等では高電圧を使用するため、前記ガス成分だけでなく、オゾンといった有害ガス成分も排出されている。近年、環境問題への意識の高まりから、有害ガス成分に関して、排出規制が行われるようになった。例えば、ドイツでは、「BAM(ブルーエンジェルマーク)」という環境ラベルが制定されており、電子機器毎に果たすべき環境性能基準が定められている。   In recent years, electronic devices such as copiers, printers, multi-function OA machines, computers, projectors, and POD printers have been increasingly integrated and miniaturized. It is becoming indispensable. In addition, various components contained in components such as ink, toner, etc. used for printing, plastics constituting the main body of electronic equipment, rubber used in various joints, etc. are gasified, and harmful gas components It is discharged into the room along with exhaust heat. In addition, since a high voltage is used in a copying machine, a laser printer, and the like, not only the gas components but also harmful gas components such as ozone are discharged. In recent years, due to increased awareness of environmental issues, emission regulations have been implemented for harmful gas components. For example, in Germany, an environmental label “BAM (Blue Angel Mark)” has been established, and environmental performance standards to be achieved for each electronic device are defined.

電子機器から排出される有害ガス成分を低減する目的で、前記電子機器内部に脱臭フィルタが組み込まれている。前記脱臭フィルタは電子機器内部に組み込まれるため、有害ガス成分の除去に優れるだけではなく、難燃規格UL(Underwriters Laboratories Inc.)の取得が必須である(非特許文献1参照)。   In order to reduce harmful gas components discharged from the electronic apparatus, a deodorizing filter is incorporated in the electronic apparatus. Since the deodorizing filter is incorporated in an electronic device, it not only excels in removing harmful gas components, but it is essential to acquire a flame retardant standard UL (Underwriters Laboratories Inc.) (see Non-Patent Document 1).

レーザープリンターをはじめとする電子機器や、種々の空調機器等に組み込んでオゾン及びVOCを除去するための難燃性オゾンVOC除去フィルタについてはよく知られている。例えば、特許文献1では、布帛からなるカバー材に、相異なる2種類以上の脱臭粉粒体を担持して成る積層型脱臭濾材が記載されている。
しかしながら、特許文献1の濾材は繊維ウェブが片側にしかなく、燃焼時には連結しているホットメルト樹脂が溶融し、発炎物質として脱臭粉粒体が滴下してしまい、難燃性が不十分という問題があった。
A flame-retardant ozone VOC removal filter for removing ozone and VOC by being incorporated in electronic devices such as laser printers and various air conditioners is well known. For example, Patent Document 1 describes a multilayer deodorizing filter medium in which two or more different types of deodorized powder particles are supported on a cover material made of fabric.
However, the filter medium of Patent Document 1 has a fiber web only on one side, and the hot-melt resin connected at the time of combustion melts, and the deodorized granular material drops as a flammable substance, so that the flame retardancy is insufficient. There was a problem.

基材層間に吸着剤及び熱可塑性樹脂を含む吸着シートが開示されている(例えば、特許文献2、3参照)。これらの吸着シートでは、吸着層の上下に基材層はあるが、これらの吸着シートは、基材に難燃剤が含有されていないため、燃焼時には基材が溶融し、さらに、吸着剤と混合された熱可塑性樹脂が溶融し、発炎物質として吸着剤が滴下してしまい、難燃性が不十分という問題があった。   An adsorption sheet containing an adsorbent and a thermoplastic resin between base material layers is disclosed (for example, see Patent Documents 2 and 3). In these adsorbing sheets, there are base material layers above and below the adsorbing layer, but since these adsorbing sheets do not contain a flame retardant in the base material, the base material melts during combustion and is further mixed with the adsorbent. There was a problem that the thermoplastic resin melted and the adsorbent dropped as a flame retardant, resulting in insufficient flame retardancy.

特許文献4では、活性炭によるオゾン除去性能を向上させるために、活性炭に炭酸カリウムを添着することが記載されているが、オゾン分解機能を補助するために添着されたアルカリ金属化合物やアルカリ土類金属は、燃焼時に活性炭の燃焼を促進し、さらにカバー材が溶融するため、発炎物質として吸着剤が滴下してしまい、難燃性が不十分となり、また吸着剤である活性炭に添着することでVOC性能が低下するという問題があった。   Patent Document 4 describes that potassium carbonate is added to activated carbon in order to improve the ozone removal performance by activated carbon. Alkali metal compounds and alkaline earth metals added to assist the ozone decomposition function are described. Because the combustion of activated carbon during combustion and the cover material melts, the adsorbent is dripped as a flammable substance, resulting in insufficient flame retardancy, and adhering to the activated carbon as the adsorbent. There was a problem that the VOC performance deteriorated.

特許文献1では、活性炭同士、または活性炭とカバー材がホットメルト樹脂によって連結もしくは固着することが記載されているが、ホットメルト樹脂や不織布を用いたシート形成では活性炭同士の接着が不十分であるため、通常使用時に活性炭の脱落が多くなるという問題や、燃焼時には活性炭が発炎物質として滴下してしまい十分な難燃性が得られないという問題があった。ここでいう通常使用時とは、温度条件−20〜80℃での使用のことを指す。   Patent Document 1 describes that activated carbons or activated carbon and a cover material are connected or fixed by a hot-melt resin, but in the formation of a sheet using a hot-melt resin or a nonwoven fabric, the adhesion between the activated carbons is insufficient. Therefore, there has been a problem that activated carbon drops frequently during normal use, and that activated carbon is dropped as a flammable substance during combustion, and sufficient flame retardancy cannot be obtained. The term “normal use” as used herein refers to use at a temperature condition of −20 to 80 ° C.

特許文献5では、バインダーによって合成樹脂ネットへ脱臭剤粉末を接着することが記載されているが、脱臭剤をバインダー溶液に浸漬するため、脱臭性能が低下したり、脱臭剤層が取扱い時や使用中に脱落するという問題があった。   Patent Document 5 describes that a deodorant powder is adhered to a synthetic resin net with a binder. However, since the deodorizer is immersed in a binder solution, the deodorization performance is deteriorated or the deodorizer layer is handled or used. There was a problem of dropping out.

上述のとおり、コピー機、プリンター、多機能OA機、コンピュータ、プロジェクター、POD印刷機等の電子機器に組み込んで、有害ガス成分を除去するための脱臭フィルタには、VOC吸着を目的として活性炭を始めとする比表面積の大きな素材が用いられ、化学的なオゾン処理性能の向上に対しては、種々の化学物質を添着させる手法がとられている。難燃剤を濾材に付与することで難燃性の向上も望めるが、化学物質の添着量は制限され、満足なオゾン性能が得られない。
また、活性炭層に熱可塑性樹脂バインダー粒子を含有していなければ、通常使用時の活性炭粒子の脱落だけでなく、燃焼試験時に活性炭粒子が発炎物質として滴下してしまい、十分な難燃性は得られないという問題があった。
As described above, deodorizing filters for removing harmful gas components incorporated in electronic devices such as copiers, printers, multi-function OA machines, computers, projectors, and POD printers, use activated carbon for the purpose of VOC adsorption. A material having a large specific surface area is used, and various chemical substances are added to improve the chemical ozone treatment performance. Although flame retardancy can be improved by applying a flame retardant to the filter medium, the amount of chemical substances attached is limited and satisfactory ozone performance cannot be obtained.
In addition, if the activated carbon layer does not contain thermoplastic resin binder particles, not only the activated carbon particles are dropped off during normal use, but the activated carbon particles are dropped as a flammable substance during the combustion test, and sufficient flame retardancy is There was a problem that it could not be obtained.

また、従来公知の脱臭フィルターではプリーツ形状とするための厚み制限があり、中間層に充填する吸着剤量を多くすることが困難であり、また、捕集効率を向上させるために粒度の小さな吸着剤を用いた場合には、通風抵抗の観点から吸着剤量を少なく、かつ表裏の繊維層を緻密にする必要があるため、寿命と効率を両立することが困難であった。   In addition, there is a thickness limitation for making a pleated shape with a conventionally known deodorizing filter, it is difficult to increase the amount of adsorbent filled in the intermediate layer, and adsorption with a small particle size to improve the collection efficiency When an agent is used, it is difficult to achieve both life and efficiency because it is necessary to reduce the amount of adsorbent and to make the front and back fiber layers dense from the viewpoint of ventilation resistance.

特開平11−57467号公報Japanese Patent Laid-Open No. 11-57467 特開2008−206550号公報JP 2008-206550 A 特開2007−301434号公報JP 2007-301434 A 特開2008−114109号公報JP 2008-114109 A 特許第3544161号公報Japanese Patent No. 3544161

UL 94:Standard for Safety Tests for Flammability of Plastic Materials for Parts in Devices and Appliances.UL 94: Standard for Safety Tests for Flammability of Plastic Materials for Parts in Devices and Applications.

本発明は、上記従来技術の現状に鑑み創案されたものであり、コピー機、プリンター、多機能OA機、コンピュータ、プロジェクター、POD印刷機等の電子機器に組み込んで、有害ガス成分を除去することができ、しかも燃焼時に十分な難燃性を有する脱臭フィルタを提供することを目的とする。   The present invention was devised in view of the above-described state of the art, and is incorporated into electronic devices such as copiers, printers, multi-function OA machines, computers, projectors, and POD printers to remove harmful gas components. An object of the present invention is to provide a deodorizing filter that can be used and that has sufficient flame retardancy during combustion.

本発明者は、上記目的を達成するために鋭意研究した結果、上流側に活性炭粒子を担持した布帛を用いることで圧力損失の上昇を抑えながら高効率にすることが出来、燃焼時に炭化する繊維を含んだ布帛をカバー材として使用し、さらにカバー材を難燃化することで、燃焼時にカバー材が溶融せず、しかも、活性炭層からの活性炭粒子の脱落を抑制できることを見出し、本発明の完成に到達した。   As a result of intensive research to achieve the above object, the present inventor has made it possible to achieve high efficiency while suppressing an increase in pressure loss by using a fabric carrying activated carbon particles on the upstream side, and a fiber that carbonizes during combustion. The cover material is used as a cover material, and the cover material is made flame retardant, so that the cover material does not melt at the time of combustion, and the falling off of the activated carbon particles from the activated carbon layer can be suppressed. Reached completion.

即ち、本発明は、以下の通りである。
1.少なくとも表面が熱可塑性樹脂を主としてなる繊維からなる布帛の、表面および/または内部に活性炭粒子を担持する活性炭担持布帛と、活性炭シートが積層されてなる脱臭フィルタであって、前記活性炭担持布帛を流入側に配置し、活性炭シートを流出側に配置することを特徴とする難燃性脱臭フィルタ。
2.活性炭シートが、活性炭層とその両面に設けられたカバー材とからなり、前記カバー材が少なくともセルロース繊維、ポリビニルアルコール繊維、ポリアクリルニトリル繊維、フェノール繊維から選択される一種以上の繊維を30%以上含有し、カバー材重量に対してリン系難燃剤を10〜80重量%含有するものであり、活性炭層中の活性炭粒子がポリエステル系樹脂もしくはポリアミド系樹脂バインダー粒子によって固着されており、活性炭層の目付が50〜400g/mである上記1に記載の難燃性脱臭フィルタ。
3.活性炭層が、活性炭粒子にポリエステル系樹脂もしくはポリアミド系樹脂バインダー粒子が活性炭粒子重量に対して1〜15重量%混合されたものである上記1または2に記載の難燃性脱臭フィルタ。
That is, the present invention is as follows.
1. A deodorizing filter formed by laminating an activated carbon sheet and a activated carbon sheet carrying activated carbon particles on the surface and / or inside of a fabric comprising at least a surface mainly composed of a thermoplastic resin, and flowing the activated carbon supported cloth into the deodorizing filter. The flame-retardant deodorizing filter is arranged on the side and the activated carbon sheet is arranged on the outflow side.
2. The activated carbon sheet comprises an activated carbon layer and a cover material provided on both surfaces thereof, and the cover material is at least 30% or more of at least one kind of fiber selected from cellulose fiber, polyvinyl alcohol fiber, polyacrylonitrile fiber, and phenol fiber. Containing 10 to 80% by weight of a phosphorus-based flame retardant with respect to the weight of the cover material, and the activated carbon particles in the activated carbon layer are fixed by the polyester resin or polyamide resin binder particles, 2. The flame-retardant deodorizing filter according to 1 above, wherein the basis weight is 50 to 400 g / m 2 .
3. 3. The flame retardant deodorizing filter according to 1 or 2 above, wherein the activated carbon layer is a mixture of activated carbon particles and polyester resin or polyamide resin binder particles in an amount of 1 to 15% by weight based on the weight of the activated carbon particles.

本発明の難燃性脱臭フィルタは、燃焼時に溶融しないカバー材によって、燃焼時に活性炭粒子が発炎物質として滴下することもなく、十分な難燃性が得られ、熱可塑性樹脂バインダー粒子によって十分な接着性を有する活性炭シートと、活性炭担持布帛を積層することで、低圧損で高効率な難燃性とVOC除去・オゾン分解性能の両方を満たすフィルタを得ることが出来る。   The flame-retardant deodorizing filter of the present invention is obtained by the cover material that does not melt at the time of combustion. By laminating the activated carbon sheet having adhesive properties and the activated carbon-supporting fabric, a filter satisfying both high-efficiency flame retardancy and VOC removal / ozonolysis performance with low pressure loss can be obtained.

本発明の難燃性脱臭フィルタの概略的断面図を示す。The schematic sectional drawing of the flame-retardant deodorizing filter of this invention is shown.

以下、本発明の難燃性脱臭フィルタを詳細に説明する。
本発明の難燃性脱臭フィルタは、図1に示すように、片側に、少なくとも表面が熱可塑性樹脂からなる繊維で構成された布帛の、表面および/または内部に活性炭粒子が担持された活性炭担持布帛Cを用いている。また、活性炭層Aとその両面に設けられたカバー材Bからなり、カバー材Bには燃焼時に炭化する繊維が含有されており、かつ難燃化されている活性炭シートを用いている。活性炭層Aは活性炭粒子が熱可塑性樹脂バインダー粒子によって固着されている。
Hereinafter, the flame-retardant deodorizing filter of the present invention will be described in detail.
As shown in FIG. 1, the flame retardant deodorizing filter of the present invention has an activated carbon supporting material in which activated carbon particles are supported on the surface and / or inside of a fabric composed of fibers made of thermoplastic resin at least on one side. Fabric C is used. Moreover, it consists of the activated carbon layer A and the cover material B provided on both surfaces thereof, and the cover material B uses an activated carbon sheet containing fibers that are carbonized during combustion and flame-retarded. In the activated carbon layer A, activated carbon particles are fixed by thermoplastic resin binder particles.

本発明の活性炭担持布帛Cに使用される布帛の形態としては、織物、編物、不織布またはこれらを適宜組み合わせた複合布など、適宜選択することが出来る。具体的には、スパンボンド法、メルトブローン法、或いはカード法や湿式抄造により調整したもの、さらに、これらの種々のウェップにニードルパンチや高圧水流による繊維絡合をしたものであっても良い   As a form of the fabric used for the activated carbon-supported fabric C of the present invention, a woven fabric, a knitted fabric, a nonwoven fabric, or a composite fabric obtained by appropriately combining these can be selected as appropriate. Specifically, those prepared by the spunbond method, meltblown method, card method or wet papermaking, and further, these various webs may be entangled with needle punch or high pressure water flow.

また、活性炭担持布帛Cを構成する繊維は、少なくとも表面が1種または2種以上の熱可塑性樹脂からなるものであって、繊維表面が単一組成からなる単繊維や断面同心円状に複数成分を配列した芯鞘型繊維などの複合繊維とすることが出来る。   The fibers constituting the activated carbon-supported fabric C are made of at least one or two or more kinds of thermoplastic resins on the surface, and the fiber surface has a single composition having a single composition or a plurality of components concentrically in cross section. It can be set as composite fibers, such as the arranged core-sheath type fiber.

上記布帛の表面および/または内部に活性炭粒子を固着担持させる工程としては、加熱した活性炭粒子を含有する気流を布帛に吹き付ける方法、加熱した活性炭粒子を布帛に対して自然落下させる方法、加熱した活性炭粒子の流動層中に布帛を晒すなどいずれかの方法を適応した後、活性炭粒子が固着するまで布帛を冷却し、布帛表面に固着されていない余剰の活性炭をエアーなどによって除去することが好ましい。   The step of fixing and supporting the activated carbon particles on the surface and / or inside of the fabric includes a method of spraying an air stream containing heated activated carbon particles on the fabric, a method of allowing the heated activated carbon particles to fall naturally on the fabric, and heated activated carbon. After applying any method such as exposing the fabric to the fluidized bed of particles, it is preferable to cool the fabric until the activated carbon particles are fixed, and to remove excess activated carbon not fixed to the fabric surface with air or the like.

活性炭担持布帛Cに担持される活性炭粒子の平均粒子径は、これが担持される繊維径以下とすることが望ましい。   The average particle diameter of the activated carbon particles supported on the activated carbon-supporting fabric C is preferably equal to or less than the fiber diameter on which the activated carbon particles are supported.

本発明のフィルタに活性炭層Aに使用する活性炭粒子は、有害ガス成分を除去できれば特に限定されないが、例えば、石炭系活性炭、ヤシガラ系活性炭、木質系活性炭等を使用することができる。使用する活性炭粒子の比表面積は、好ましくは1000m/g以上、より好ましくは1400〜2000m/gである。比表面積が1000m/g未満ではトルエンの除去性能が低くなる可能性がある。 The activated carbon particles used for the activated carbon layer A in the filter of the present invention are not particularly limited as long as harmful gas components can be removed. For example, coal-based activated carbon, coconut shell activated carbon, wood-based activated carbon, and the like can be used. The specific surface area of the activated carbon particles used is preferably 1000 m 2 / g or more, more preferably 1400~2000m 2 / g. If the specific surface area is less than 1000 m 2 / g, toluene removal performance may be lowered.

本発明の活性炭粒子の平均粒子直径は、特に限定されないが、好ましくは50〜850μmである。平均粒子直径が50μm未満では、粉塵等が生じるため取り扱い性が悪くなり、850μmを越えると、活性炭層の形成が困難になる可能性がある。特に、熱可塑性樹脂からなる繊維へ担持する活性炭粒子粒径は、好ましくは50〜250μmである。   The average particle diameter of the activated carbon particles of the present invention is not particularly limited, but is preferably 50 to 850 μm. When the average particle diameter is less than 50 μm, dust and the like are generated, so that the handleability is deteriorated, and when it exceeds 850 μm, formation of the activated carbon layer may be difficult. In particular, the particle size of the activated carbon particles carried on the fiber made of a thermoplastic resin is preferably 50 to 250 μm.

本発明の活性炭粒子には、オゾン分解機能を補助するために、アルカリ金属化合物、及びアルカリ土類金属化合物を添着した添着活性炭粒子を用いてもよい。   For the activated carbon particles of the present invention, impregnated activated carbon particles impregnated with an alkali metal compound and an alkaline earth metal compound may be used to assist the ozonolysis function.

上記アルカリ金属化合物、及びアルカリ土類金属化合物の具体例として、アルカリ金属としては、ナトリウム、カリウム、リチウム等のアルカリ金属の水酸化物、酸化物、炭酸塩、炭酸水素塩、酢酸塩、シュウ酸塩、リン酸塩、硫酸塩、コハク酸塩、フタル酸塩、フタル酸水素などの水溶液の塩、ハロゲン化物などが挙げられる。アルカリ土類金属化合物としては、カルシウム、マグネシウム、バリウム、などのアルカリ土類金属の水酸化物、酸化物、炭酸塩、炭酸水素塩、酢酸塩、シュウ酸塩、リン酸塩などの水溶液の塩、ハロゲン化物などが挙げられる。   Specific examples of the alkali metal compound and the alkaline earth metal compound include alkali metal hydroxides such as sodium, potassium and lithium, oxides, carbonates, bicarbonates, acetates, and oxalic acid. Salts, phosphates, sulfates, succinates, phthalates, salts of aqueous solutions such as hydrogen phthalate, halides and the like can be mentioned. Alkaline earth metal compounds include alkaline earth metal hydroxides such as calcium, magnesium and barium, salts of aqueous solutions such as oxides, carbonates, bicarbonates, acetates, oxalates and phosphates. And halides.

本発明の活性炭層Aには、活性炭層の各成分を互いに接着し、活性炭層形成時の取り扱い性を向上させるため、熱可塑性樹脂バインダー粒子が含まれていることが好ましい。熱可塑性樹脂バインダー粒子としては、ポリエステル系樹脂、尿素系樹脂、ポリアミド系樹脂、ポリイミド樹脂等の限界酸素指数(LOI値)の大きな、熱可塑性樹脂を使用することができる。これらの樹脂の中では、経済性及び入手容易性の面からポリエステル系樹脂、ポリアミド系樹脂が好ましい。   The activated carbon layer A of the present invention preferably contains thermoplastic resin binder particles in order to adhere the components of the activated carbon layer to each other and improve the handleability when forming the activated carbon layer. As the thermoplastic resin binder particles, a thermoplastic resin having a large critical oxygen index (LOI value) such as a polyester resin, a urea resin, a polyamide resin, or a polyimide resin can be used. Among these resins, polyester resins and polyamide resins are preferable from the viewpoints of economy and availability.

熱可塑性樹脂バインダー粒子の平均粒子直径は、特に限定されないが、好ましくは1.0〜150μmである。より好ましくは、5.0〜80μmである。平均粒子直径が1.0μm未満であると、粉塵等が生じるため取り扱い性が悪くなり、150μmを越えると、活性炭と均一に混合しない可能性がある。   The average particle diameter of the thermoplastic resin binder particles is not particularly limited, but is preferably 1.0 to 150 μm. More preferably, it is 5.0-80 micrometers. When the average particle diameter is less than 1.0 μm, dust and the like are generated, so that the handleability is deteriorated, and when it exceeds 150 μm, there is a possibility that the activated carbon is not mixed uniformly.

熱可塑性樹脂バインダー粒子の融点は、事務機器等の環境温度などを考慮すると、好ましくは80℃〜150℃である。より好ましくは、100℃〜130℃である。   The melting point of the thermoplastic resin binder particles is preferably 80 ° C. to 150 ° C. in consideration of the environmental temperature of office equipment and the like. More preferably, it is 100 degreeC-130 degreeC.

熱可塑性樹脂バインダー粒子の溶融時の流動性はJIS K 7210記載のMI値で、好ましくは1〜80g/10minである。より好ましくは3〜30g/10minである。この範囲であれば、活性炭の表面の被覆を防止しつつ、活性炭同士を強固に接着することが出来る。   The fluidity at the time of melting of the thermoplastic resin binder particles is an MI value described in JIS K 7210, preferably 1 to 80 g / 10 min. More preferably, it is 3-30 g / 10min. If it is this range, activated carbon can be adhere | attached firmly, preventing the coating | cover of the surface of activated carbon.

活性炭層A中の活性炭粒子の含有量は、好ましくは50〜400g/mである。より好ましくは、100〜350g/mである。更に好ましくは、200〜300g/mである。活性炭粒子の含有量が50g/m未満では、トルエン等の有害ガスの除去性能が低くなり、400g/mを越えると、活性炭の燃焼物としての作用が大きくなるため、UL規格を満足することができない。 The activated carbon particle content in the activated carbon layer A is preferably 50 to 400 g / m 2 . More preferably, it is 100-350 g / m < 2 >. More preferably, it is 200-300 g / m < 2 >. When the content of the activated carbon particles is less than 50 g / m 2 , the performance of removing harmful gases such as toluene is lowered. When the content exceeds 400 g / m 2 , the activated carbon becomes more effective as a combustion product, and therefore satisfies the UL standard. I can't.

活性炭層A中の熱可塑性樹脂バインダー粒子の含有量は、好ましくは活性炭粒子100重量部に対して1〜15重量部である。より好ましくは、3〜10重量部である。熱可塑性樹脂バインダー粒子の含有量が1重量部未満では、活性炭層の固着が弱く剥離が起こる可能性があり、15重量部を越えると、難燃性とVOC・オゾン性能の両方を満足することができない可能性がある。   The content of the thermoplastic resin binder particles in the activated carbon layer A is preferably 1 to 15 parts by weight with respect to 100 parts by weight of the activated carbon particles. More preferably, it is 3 to 10 parts by weight. If the content of the thermoplastic resin binder particles is less than 1 part by weight, the activated carbon layer may not be firmly fixed and may peel off. If the content exceeds 15 parts by weight, both flame retardancy and VOC / ozone performance must be satisfied. May not be possible.

本発明の難燃性脱臭フィルタは、活性炭層Aの両面にカバー材Bとして布帛を有することが必要である。かかる積層構造により、燃焼試験時に活性炭の脱落を抑制することができる。使用する布帛は、特に限定されないが、例えば、不織布、編物、又は織物からなることができ、特に不織布が好ましい。フィルタ形成時の活性炭粒子の脱落防止の観点から、活性炭粒子の粒径よりも小さい目合いのものが好ましい。   The flame-retardant deodorizing filter of the present invention needs to have a fabric as the cover material B on both surfaces of the activated carbon layer A. With such a laminated structure, the activated carbon can be prevented from falling off during the combustion test. The fabric to be used is not particularly limited, but can be composed of, for example, a nonwoven fabric, a knitted fabric, or a woven fabric, and a nonwoven fabric is particularly preferable. From the viewpoint of preventing the activated carbon particles from falling off during the formation of the filter, those having a particle size smaller than the particle size of the activated carbon particles are preferable.

不織布としては、セルロース繊維、ポリビニルアルコール繊維、ポリアクリルニトリル繊維、フェノール繊維から選択される一種以上の繊維を含んだ繊維より作られるものが好ましい。燃焼時における繊維形状保持から、これらいずれかの繊維を30〜100%含有したものであることが好ましい。   As a nonwoven fabric, what is made from the fiber containing the 1 type or more fiber selected from a cellulose fiber, a polyvinyl alcohol fiber, a polyacrylonitrile fiber, and a phenol fiber is preferable. It is preferable that 30 to 100% of any of these fibers is contained in order to maintain the fiber shape during combustion.

不織布の製造法としては、サーマルボンド法、ケミカルボンド法、ニードルパンチ法、スパンレース法(水流絡合法)等が使用できる。布帛は、難燃剤を練りこんで紡糸された繊維からなることも好ましい。   As a method for producing the nonwoven fabric, a thermal bond method, a chemical bond method, a needle punch method, a spunlace method (a hydroentanglement method), or the like can be used. It is also preferable that the fabric is made of fibers spun by kneading a flame retardant.

カバー材Bに使用する布帛の目付と厚みは、特に限定されないが、好ましくは、目付は10g/m〜45g/m、厚みは0.05mm〜2mmである。目付が10g/m未満では、活性炭シート加工時に活性炭粒子が布帛から脱落してしまい、45g/mを越えると、活性炭シート形成時の加工性が悪くなる可能性がある。また、厚みが0.05mm未満では、シート加工時に活性炭粒子が布帛から脱落してしまい、2mmを越えると、活性炭シート形成時の取り扱い性が悪くなる可能性がある。ここで布帛の厚みは、7gf/cm荷重で測定した厚みを指す。 Although the fabric weight and thickness of the fabric used for the cover material B are not particularly limited, the fabric weight is preferably 10 g / m 2 to 45 g / m 2 and the thickness is 0.05 mm to 2 mm. If the basis weight is less than 10 g / m 2 , the activated carbon particles fall off from the fabric during processing of the activated carbon sheet, and if it exceeds 45 g / m 2 , the workability during formation of the activated carbon sheet may be deteriorated. If the thickness is less than 0.05 mm, the activated carbon particles fall off from the fabric during sheet processing, and if it exceeds 2 mm, the handleability during formation of the activated carbon sheet may be deteriorated. Here, the thickness of the fabric refers to the thickness measured at 7 gf / cm 2 load.

本発明では、カバー材Bに使用する布帛に難燃剤が含まれていることが好ましい。布帛に難燃剤が含まれることによって、布帛自体を難燃性にする効果と、燃焼時に布帛の繊維形状が保持されるという効果があるためである。   In the present invention, the fabric used for the cover material B preferably contains a flame retardant. This is because the presence of a flame retardant in the fabric has the effect of making the fabric itself flame retardant and the effect of maintaining the fiber shape of the fabric during combustion.

カバー材Bに使用する布帛に含有される難燃剤としては、難燃効果の面からリン系難燃剤が好ましく、布帛に塗布、乾燥することより、水溶性の難燃剤、例えば、リン酸グアニジン、リン酸アンモニウム、ポリリン酸アンモニウムがより好ましい。   The flame retardant contained in the fabric used for the cover material B is preferably a phosphorus-based flame retardant from the viewpoint of the flame retardant effect, and is applied to the fabric and dried, so that a water-soluble flame retardant such as guanidine phosphate, Ammonium phosphate and ammonium polyphosphate are more preferable.

カバー材Bに使用する布帛には前記難燃剤が布帛重量に対して、好ましくは10〜80重量%含まれている。より好ましくは、20〜70重量%である。10重量%未満ではフィルタ全体の難燃性が不十分となる場合があり、80重量%を超えると、難燃剤を添着する加工性が悪くなり、圧力損失が上昇するなどの問題が起こる場合がある。   The fabric used for the cover material B preferably contains 10 to 80% by weight of the flame retardant with respect to the fabric weight. More preferably, it is 20 to 70% by weight. If the amount is less than 10% by weight, the flame retardancy of the entire filter may be insufficient. If the amount exceeds 80% by weight, the workability of attaching the flame retardant may be deteriorated and a problem such as an increase in pressure loss may occur. is there.

活性炭層Aとカバー材Bとは、活性炭層A中の熱可塑性樹脂バインダー粒子や別途設ける接着層により積層一体化することができる。   The activated carbon layer A and the cover material B can be laminated and integrated by the thermoplastic resin binder particles in the activated carbon layer A or a separately provided adhesive layer.

接着層としては、例えば前記布帛にペースト状の熱可塑性樹脂をドット状にプリントしたもの、熱可塑性樹脂のパウダーを散布したもの、或いは熱可塑性樹脂を溶融紡糸して蜘蛛の巣状のホットメルト不織布としたものなどがある。接着層の目付は、5〜50g/mが好ましく、10〜30g/mがより好ましい。 As the adhesive layer, for example, a paste-like thermoplastic resin printed in the form of dots on the fabric, a spray of thermoplastic resin powder, or a spun web-shaped hot melt nonwoven fabric obtained by melt spinning the thermoplastic resin There are things such as. Basis weight of the adhesive layer is preferably 5~50g / m 2, 10~30g / m 2 is more preferable.

前記熱可塑性樹脂としては、ポリアミド系樹脂、ポリエステル系樹脂、ポリウレタン系樹脂、ポリオレフィン樹脂、またはポリオレフィン変性樹脂などを、各々、単独または混合して用いることができる。ここで云うポリオレフィン変性樹脂としては、エチレン−酢酸ビニル共重合体、エチレン−酢酸ビニル共重合体の鹸化物、エチレン−エチルアクリレート共重合体、エチレン−アクリル酸共重合体、エチレン−メタクリル酸共重合体、エチレン−マレイン酸共重合体、アイオノマー樹脂 (エチレン−メタクリル酸共重合体に金属を付加した感熱性樹脂)などがあげられる。また、前記熱可塑性樹脂に難燃剤が含まれることも可能であるが、優れた接着性を得るためには難燃剤が含まれていないことが好ましい。   As the thermoplastic resin, a polyamide resin, a polyester resin, a polyurethane resin, a polyolefin resin, a polyolefin-modified resin, or the like can be used alone or in combination. Examples of the polyolefin-modified resin include ethylene-vinyl acetate copolymer, saponified ethylene-vinyl acetate copolymer, ethylene-ethyl acrylate copolymer, ethylene-acrylic acid copolymer, ethylene-methacrylic acid copolymer. Examples thereof include a polymer, an ethylene-maleic acid copolymer, and an ionomer resin (a heat-sensitive resin obtained by adding a metal to an ethylene-methacrylic acid copolymer). Moreover, although it is possible for the thermoplastic resin to contain a flame retardant, it is preferable that no flame retardant is contained in order to obtain excellent adhesiveness.

活性炭層Aとカバー材Bを接着層により積層する方法としては、例えば接着剤を用いる方法や、ホットメルト不織布又は熱可塑性樹脂バインダー粒子などのホットメルト樹脂を用いて積層一体化する方法などがあり特に限定されない。カバー材と活性炭粒子を接着剤や熱可塑性樹脂によって積層一体化するには、例えば、布帛とホットメルト不織布、活性炭粒子を積層して、この積層シートを加熱加工などにより一体化する方法や、予め熱接着性樹脂が付着した布帛を作製しておき、この布帛で活性炭粒子を挟み込んでシートとする方法がある。後者の予め熱接着性樹脂が付着した布帛を作製しておく方法にすれば、生産工程でのトラブルが少なくなる利点があり好ましい。   Examples of a method of laminating the activated carbon layer A and the cover material B with an adhesive layer include a method using an adhesive and a method of laminating and integrating using a hot melt resin such as a hot melt nonwoven fabric or thermoplastic resin binder particles. There is no particular limitation. In order to laminate and integrate the cover material and the activated carbon particles with an adhesive or a thermoplastic resin, for example, a method of laminating a fabric, a hot melt nonwoven fabric, activated carbon particles, and integrating the laminated sheet by heat processing or the like, There is a method in which a fabric to which a heat-adhesive resin is attached is prepared and activated carbon particles are sandwiched between the fabrics to form a sheet. The latter method, in which the fabric with the pre-adhered heat-adhesive resin is prepared, is preferred because it has the advantage of reducing troubles in the production process.

前記ホットメルト不織布の目付と厚みは、特に限定されないが、目付は5g/m〜20g/m、厚みは0.05mm〜0.5mmであることが好ましい。目付が20g/mを越えると、フィルタの圧力損失が上昇する可能性がある。厚みが0.5mmを越えると、活性炭層形成時の取り扱い性が悪くなる可能性がある。また、目付が5g/m未満、厚みが0.05mm未満であると、接着性が劣り、層間剥離が発生する可能性がある。ここで布帛の厚みは、7gf/cm荷重で測定した厚みを言う。 The basis weight and thickness of the hot melt nonwoven fabric are not particularly limited, but the basis weight is preferably 5 g / m 2 to 20 g / m 2 and the thickness is preferably 0.05 mm to 0.5 mm. If the basis weight exceeds 20 g / m 2 , the pressure loss of the filter may increase. When the thickness exceeds 0.5 mm, the handleability at the time of forming the activated carbon layer may be deteriorated. Further, if the basis weight is less than 5 g / m 2 and the thickness is less than 0.05 mm, the adhesiveness is inferior and delamination may occur. Here, the thickness of the fabric refers to the thickness measured at a load of 7 gf / cm 2 .

本発明の難燃性脱臭フィルタ剥離強度は、5gf/cm〜100gf/cmであることが好ましい。より好ましくは15gf/cm〜80gf/cmである。剥離強度が5gf/cm未満ではカバー材Bと活性炭層Aの接着力が弱く、シート作成時に層間剥離を起こす可能性がある。   The flame retardant deodorizing filter peel strength of the present invention is preferably 5 gf / cm to 100 gf / cm. More preferably, it is 15 gf / cm-80 gf / cm. If the peel strength is less than 5 gf / cm, the adhesive force between the cover material B and the activated carbon layer A is weak, and there is a possibility of causing delamination during sheet preparation.

本発明では、活性炭担持布帛Aと、活性炭シートを積層構成するものである。布帛Aと活性炭シートの積層に際しては、これらを重ねて枠を取り付けたのみであっても良く、種々の粘着剤やバインダー等で部分的に接合構成してもよい。   In the present invention, the activated carbon-supporting fabric A and the activated carbon sheet are laminated. When laminating the fabric A and the activated carbon sheet, they may be simply stacked and attached with a frame, or may be partially joined with various adhesives or binders.

本発明の方法では、活性炭担持布帛Aと活性炭シートの積層濾材の使用方法として、活性炭担持布帛Aを臭気流入側に配置し、活性炭シート側を流出側に配置し、ガス除去を行う。   In the method of the present invention, as a method of using the laminated filter medium of the activated carbon-supporting fabric A and the activated carbon sheet, the activated carbon-supporting fabric A is disposed on the odor inflow side, the activated carbon sheet side is disposed on the outflow side, and gas is removed.

上記のように構成された本発明の脱臭フィルタは、通常使用時だけでなく燃焼時も活性炭層中の活性炭粒子を脱落させることがないので、有害ガス成分を効果的に除去できるだけでなく、UL規格94HF−1を満足する高い難燃性を持つ。   The deodorizing filter of the present invention configured as described above does not drop activated carbon particles in the activated carbon layer not only during normal use but also during combustion, so it can not only effectively remove harmful gas components, but also UL. It has high flame retardancy that satisfies standard 94HF-1.

以下、実施例によって本発明の脱臭フィルタの作用効果を具体的に示すが、本発明はこれらによって何ら限定されるものではない。なお、実施例中で測定した特性値の評価方法を以下に示す。   Hereinafter, although an example shows an operation effect of a deodorizing filter of the present invention concretely, the present invention is not limited at all by these. In addition, the evaluation method of the characteristic value measured in the Example is shown below.

(難燃性)
非特許文献1に記載されている水平燃焼試験により評価を実施した。この水平燃焼試験では、所定の高さに試験片を配置しておくことができる支持用金網を用い、この金網の下方に175±25mmの距離で脱脂綿(標識綿)を配置しておく。この金網に、長さ150±1mm、幅50±1mmの短冊状に裁断され、しかも長さ方向の一方の端部から、60mm、125mmの各位置に合計2つの標線を予め書き込んだ試験片を設置する。燃焼試験では、試験片を水平に載置した状態で上述した端部に金網の下方から炎を60±1秒間当てたのち、炎を試験片から離す。この時点から計時し、
[a]炎が消えた(残炎)時間
[b]炎と赤熱が消えた(残じん)時間
[c]炎又は赤熱の前線が125mm標線に達した時間、もしくは試験片が125mm標線の手前で燃焼又は赤熱が止まった時間
の3種類の時間を記録する。このような評価試験を5回実施し、下記の表1に示すような「94HF−1」又は「94HF−2」の2つの分類に応じて評価する。
(Flame retardance)
Evaluation was carried out by a horizontal combustion test described in Non-Patent Document 1. In this horizontal combustion test, a supporting wire mesh that can place a test piece at a predetermined height is used, and absorbent cotton (marked cotton) is placed under the wire mesh at a distance of 175 ± 25 mm. A test piece that is cut into a strip shape of 150 ± 1 mm in length and 50 ± 1 mm in width on this wire mesh, and in addition, a total of two marked lines are written in advance from one end in the length direction to each position of 60 mm and 125 mm. Is installed. In the combustion test, after the test piece is placed horizontally, a flame is applied to the end portion described above from below the wire mesh for 60 ± 1 second, and then the flame is separated from the test piece. Timing from this point,
[A] Time when flame disappeared (residual flame) [b] Time when flame and red heat disappeared (residual dust) [c] Time when flame or red heat front reached 125 mm mark, or test specimen marked 125 mm Record three types of time, the time when combustion or red heat stopped before. Such an evaluation test is performed five times, and evaluation is performed according to two classifications of “94HF-1” or “94HF-2” as shown in Table 1 below.

(トルエンの除去率)
フィルタ試料に、トルエン濃度5ppmの空気を風速10cm/秒で通し、カラムの入口側と出口側のトルエン濃度(ppm)を測定した。測定条件は、温度25℃、湿度50%とした。これらの測定値を下記式に代入してトルエン除去率(%)を算出した。尚、初期効率を求めるため、測定開始後1分でのトルエン除去率を求めた。

トルエン除去率[%] = {1−(出口側トルエン濃度[ppm]/入口側トルエン濃度[ppm])}×100
(Toluene removal rate)
Air having a toluene concentration of 5 ppm was passed through the filter sample at a wind speed of 10 cm / second, and the toluene concentrations (ppm) at the inlet and outlet sides of the column were measured. The measurement conditions were a temperature of 25 ° C. and a humidity of 50%. These measured values were substituted into the following equation to calculate the toluene removal rate (%). In addition, in order to obtain | require initial efficiency, the toluene removal rate in 1 minute after the measurement start was calculated | required.

Toluene removal rate [%] = {1- (exit side toluene concentration [ppm] / inlet side toluene concentration [ppm])} × 100

(オゾンの除去率)
フィルタ試料に、オゾン濃度4ppmの空気を風速10cm/秒で通し、カラムの入口側と出口側のオゾン濃度(ppm)を測定した。測定条件は、温度25℃、湿度50%とした。これらの測定値を下記式に代入してオゾン除去率(%)を算出した。尚、初期効率を求めるため、測定開始後1分でのトオゾン除去率を求めた。

オゾン除去率[%] = {1−(出口側オゾン濃度[ppm]/入口側オゾン濃度[ppm])}×100
(Ozone removal rate)
Air having an ozone concentration of 4 ppm was passed through the filter sample at a wind speed of 10 cm / second, and the ozone concentrations (ppm) at the inlet and outlet sides of the column were measured. The measurement conditions were a temperature of 25 ° C. and a humidity of 50%. These measured values were substituted into the following formula to calculate the ozone removal rate (%). In addition, in order to obtain | require initial efficiency, the ozone removal rate in 1 minute after the measurement start was calculated | required.

Ozone removal rate [%] = {1- (exit side ozone concentration [ppm] / inlet side ozone concentration [ppm])} × 100

(平均粒子直径)
各粒子を走査型電子顕微鏡(SEM)で観察し、100個の粒子の直径を測定し、それから平均直径を算出した。
(Average particle diameter)
Each particle was observed with a scanning electron microscope (SEM), the diameter of 100 particles was measured, and the average diameter was calculated therefrom.

(難燃剤の調整)
リン系難燃剤液(難燃剤が水に溶解した水溶液:分散液濃度60%)50部と水50部とからなる難燃剤溶液を準備した。
(Adjustment of flame retardant)
A flame retardant solution comprising 50 parts of a phosphorus-based flame retardant liquid (aqueous solution in which a flame retardant was dissolved in water: dispersion concentration 60%) and 50 parts of water was prepared.

(実施例1)
(カバー材の準備)
レーヨン繊維/ポリエチレンテレフタレート(以下、「PET」という)繊維(重量比70:30)混合スパンレース不織布(目付24g/m、厚み0.16mm)に、前記難燃剤水溶液を含浸した後、乾燥させ、34g/mのカバー材を得た。それぞれのカバー材は、布帛であるスパンレースの繊維表面に、リン系難燃剤が添着されたカバー材であり、カバー材には、10g/mのリン系難燃剤が含まれていた。
(活性炭担持布帛)
次に、PET繊維(2.2デシテックス、繊維長51mm)、レーヨン繊維(1.7デシテックス-繊維長40mm)カード工程、ニードルパンチ工程にかけ、130℃の熱処理工程にて繊維を熱融着させ、目付け15g/mの布帛を得た。次に、活性炭粒子(平均粒子直径10μm)を130℃に加熱し、吹き付け、冷却し、繊維表面に活性炭粒子が5g/m固着した目付20g/mの布帛を得た。
(活性炭シート)
難燃加工をしたカバー材上に、活性炭粒子(平均粒子直径500μm)が150重量部、熱可塑性樹脂バインダー粒子(平均粒子直径50μm、PET樹脂)が10.5g/mとなるように混合したものを散布して活性炭層を形成し、この活性炭層の上にカバー材を重ねた後、これを140℃に熱した鉄板の間に挟み込んで1分間ヒートプレスを行い、熱可塑性樹脂バインダー粒子によって活性炭層を固着させ、活性炭シートを作製した。この時の目付は228.5g/mであった。
上記手順により、作製した活性炭担持布帛をガス流入側に配置し、活性炭シートをガス流出側に配置して積層し、実施例の脱臭濾材とした。
Example 1
(Preparation of cover material)
A rayon fiber / polyethylene terephthalate (hereinafter referred to as “PET”) fiber (weight ratio 70:30) mixed spunlace nonwoven fabric (weight per unit 24 g / m 2 , thickness 0.16 mm) is impregnated with the flame retardant aqueous solution and dried. 34 g / m 2 of cover material was obtained. Each cover material was a cover material in which a phosphorous flame retardant was attached to the fiber surface of a spunlace as a fabric, and the cover material contained 10 g / m 2 of the phosphorous flame retardant.
(Activated carbon supported fabric)
Next, it is subjected to PET fiber (2.2 dtex, fiber length 51 mm), rayon fiber (1.7 dtex-fiber length 40 mm) card process, needle punch process, and the fibers are heat-sealed in a heat treatment process at 130 ° C. A fabric having a basis weight of 15 g / m 2 was obtained. Next, the activated carbon particles (average particle diameter: 10 μm) were heated to 130 ° C., sprayed, and cooled to obtain a fabric having a basis weight of 20 g / m 2 in which the activated carbon particles fixed to 5 g / m 2 on the fiber surface.
(Activated carbon sheet)
On the flame retardant cover material, 150 parts by weight of activated carbon particles (average particle diameter: 500 μm) and 10.5 g / m 2 of thermoplastic resin binder particles (average particle diameter: 50 μm, PET resin) were mixed. After sprinkling things to form an activated carbon layer, a cover material is stacked on the activated carbon layer, and then sandwiched between iron plates heated to 140 ° C. and heat-pressed for 1 minute, and the thermoplastic resin binder particles The activated carbon layer was fixed to produce an activated carbon sheet. The basis weight at this time was 228.5 g / m 2 .
According to the above procedure, the activated carbon-supported fabric produced was placed on the gas inflow side, and the activated carbon sheet was placed on the gas outflow side and laminated to obtain the deodorizing filter medium of the example.

(比較例1)
ガス流入側に実施例で作製した活性炭シートを用い、ガス流出側に実施例で作製した活性炭担持布帛を用いたものを比較例1とする。
(Comparative Example 1)
The activated carbon sheet produced in the example was used on the gas inflow side, and the activated carbon-supported fabric produced in the example was used on the gas outflow side.

(比較例2)
実施例の活性炭シートのみを単層で用いた。
(Comparative Example 2)
Only the activated carbon sheet of the example was used in a single layer.

(比較例3)
実施例の活性炭粒子を担持した布帛のみを用いた。
(Comparative Example 3)
Only the fabric carrying the activated carbon particles of the example was used.

(比較例4)
次に、活性炭担持布帛にて、活性炭粒子をバインダー接着形成したことを除いては、実施例と同一の構造とした。
(Comparative Example 4)
Next, the structure was the same as that of the example except that the activated carbon particles were bonded to the activated carbon-supported fabric.

(比較例5)
バインダーによって活性炭粒子を接着形成したことを除いては、実施例と同様の配置関係とした。
(Comparative Example 5)
Except that the activated carbon particles were bonded and formed with a binder, the arrangement was the same as in the example.

(比較例6)
バインダーによって活性炭粒子を接着形成した布帛をガス流出側に配置し、活性炭シートをガス流入側に配置した構造とした。
(Comparative Example 6)
A fabric in which activated carbon particles are bonded and formed with a binder is arranged on the gas outflow side, and an activated carbon sheet is arranged on the gas inflow side.

実施例1、比較例1〜5で得られたフィルタの構成とトルエン・オゾン性能評価結果を表2に示す。   Table 2 shows the filter configurations and toluene / ozone performance evaluation results obtained in Example 1 and Comparative Examples 1 to 5.

表2から明らかなように、本開発品である実施例では、何れの比較例と比べても初期除去率・寿命共に有効にトルエン・オゾンを除去することが出来る。比較例1では、実施例と同一構造であっても、配置関係によってより有効にガスを除去することが出来ることを確認した。比較例1と比較例2から、オゾンに対しては布帛の効果はあるものの、配置関係の影響が大きいことがわかる。また、比較例3、および4は、活性炭量が少ないために除去性能が非常に低く、比較例5および6は、バインダーによる活性炭粒子の接着では、性能低下が起こる。   As is apparent from Table 2, in the embodiment which is the newly developed product, toluene and ozone can be removed effectively both in the initial removal rate and the life as compared with any of the comparative examples. In Comparative Example 1, it was confirmed that even if the structure was the same as that of the example, the gas could be removed more effectively depending on the arrangement relationship. From Comparative Example 1 and Comparative Example 2, it can be seen that although there is an effect of the fabric on ozone, the influence of the arrangement relationship is large. Further, Comparative Examples 3 and 4 have a very low removal performance due to a small amount of activated carbon, and Comparative Examples 5 and 6 have a performance degradation when the activated carbon particles are bonded with a binder.

本発明の難燃性脱臭フィルタは、有害ガス成分の除去性と難燃性に優れるので、コピー機、プリンター、多機能OA機、コンピュータ、プロジェクター、POD印刷機等の電子機器の排出ガス中に含まれる有害ガス成分を除去するための難燃性脱臭フィルタ、冷蔵庫やトイレ脱臭機などに用いられる難燃性脱臭フィルタ等に好適に使用できる。   Since the flame-retardant deodorizing filter of the present invention is excellent in the removal of harmful gas components and flame retardancy, it is included in the exhaust gas of electronic devices such as copiers, printers, multifunctional OA machines, computers, projectors, and POD printing machines. It can be suitably used for a flame retardant deodorizing filter for removing contained harmful gas components, a flame retardant deodorizing filter used for a refrigerator, a toilet deodorizer, and the like.

1 活性炭粒子
2 熱可塑性樹脂粉末
A 活性炭層
B カバー材
C 活性炭担持布帛
DESCRIPTION OF SYMBOLS 1 Activated carbon particle 2 Thermoplastic resin powder A Activated carbon layer B Cover material C Activated carbon carrying | support cloth

Claims (3)

少なくとも表面が熱可塑性樹脂を主としてなる繊維からなる布帛の表面および/または内部に加熱活性炭粒子を固着担持した活性炭担持布帛と、活性炭シート積層した脱臭フィルタであって
記活性炭シートが、活性炭層とその両面に設けられたカバー材とからなり、前記カバー材が少なくともセルロース繊維、ポリビニルアルコール繊維、ポリアクリルニトリル繊維、フェノール繊維から選択される一種以上の繊維を30%以上含有し、カバー材重量に対してリン系難燃剤を10〜80重量%含有するものであり、活性炭層中の活性炭粒子がポリエステル系樹脂もしくはポリアミド系樹脂バインダー粒子によって固着されたものであり、
前記活性炭担持布帛を流入側に配置し、活性炭シートを流出側に配置することを特徴とする難燃性脱臭フィルタ。
And activated carbon fabric at least the surface is stuck carrying heating activated carbon particle surface and / or inside of the fabric consisting mainly of fibers of a thermoplastic resin, a deodorizing filter obtained by laminating an active carbon sheet,
Before SL activated carbon sheet is composed of a charcoal layer and a cover material provided on both surfaces, the cover member is at least cellulose fibers, polyvinyl alcohol fibers, polyacrylonitrile fibers, one or more fibers selected from phenol fibers 30 % Or more, containing 10 to 80% by weight of a phosphorus flame retardant with respect to the weight of the cover material, and activated carbon particles in the activated carbon layer fixed by polyester resin or polyamide resin binder particles. ,
A flame-retardant deodorizing filter, wherein the activated carbon-supporting fabric is disposed on the inflow side, and the activated carbon sheet is disposed on the outflow side.
活性炭シートの活性炭層の目付が50〜400g/mである請求項1に記載の難燃性脱臭フィルタ。 Flame retardant deodorizing filter according to claim 1 having a basis weight of the activated carbon layer of activated carbon sheet is 50 to 400 g / m 2. 活性炭層が、活性炭粒子にポリエステル系樹脂もしくはポリアミド系樹脂バインダー粒子が活性炭粒子重量に対して1〜15重量%混合されたものである請求項1または2に記載の難燃性脱臭フィルタ。   The flame retardant deodorizing filter according to claim 1 or 2, wherein the activated carbon layer is a mixture of activated carbon particles and polyester resin or polyamide resin binder particles in an amount of 1 to 15% by weight based on the weight of the activated carbon particles.
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