JP2007096140A - Article giving/receiving method and apparatus in suspended ascending/descending carrier truck - Google Patents

Article giving/receiving method and apparatus in suspended ascending/descending carrier truck Download PDF

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Publication number
JP2007096140A
JP2007096140A JP2005285718A JP2005285718A JP2007096140A JP 2007096140 A JP2007096140 A JP 2007096140A JP 2005285718 A JP2005285718 A JP 2005285718A JP 2005285718 A JP2005285718 A JP 2005285718A JP 2007096140 A JP2007096140 A JP 2007096140A
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Prior art keywords
foup
article
carriage
processing station
suspended
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Mitsuhiro Ando
光裕前滝 進 安藤
Susumu Maetaki
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Asyst Shinko Inc
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Asyst Shinko Inc
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Priority to JP2005285718A priority Critical patent/JP2007096140A/en
Priority to KR1020087007731A priority patent/KR20080072817A/en
Priority to CNA2006800364586A priority patent/CN101278384A/en
Priority to TW095136217A priority patent/TW200737392A/en
Priority to PCT/JP2006/319512 priority patent/WO2007037397A1/en
Publication of JP2007096140A publication Critical patent/JP2007096140A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/026Racks equipped with a displaceable load carrying surface to facilitate loading or unloading
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • B65G1/0407Storage devices mechanical using stacker cranes
    • B65G1/0421Storage devices mechanical using stacker cranes with control for stacker crane operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G49/00Conveying systems characterised by their application for specified purposes not otherwise provided for
    • B65G49/05Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
    • B65G49/06Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/677Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
    • H01L21/67763Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations the wafers being stored in a carrier, involving loading and unloading
    • H01L21/67775Docking arrangements

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)
  • Warehouses Or Storage Devices (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To make exchangeable an FOUP which is mounted on an FOUP carrying-in/carrying-out port of a processing station of a plurality of processing stations provided along the annular track of each suspended ascending/descending carrier truck and applying different processings to a semiconductor manufacturing substrate (a wafer), and stores in it the processed-off substrate in the processing station; and an FOUP which is carried by each suspended ascending/descending carrier truck, and stores in it a substrate intended to be processed in the processing station; on the basis of the ascending/descnding function of each general-purpose suspended ascending/descending carrier truck. <P>SOLUTION: An FOUP 9a and an FOUP 9b are made exchangeable constitutionally by the ascending/descending mechanism of each suspended ascending/descending carrier truck, and by the action of a pair of sliding plates 10by, 10cy moved in the horizontal direction and in the ascending/descending region of each carrier truck. The FOUP 9a is mounted on an FOUP carrying-in/carrying-out port 5a of each processing station 5, and stores in it the substrate processed-off in each processing station 5. The FOUP 9b is positioned above the FOUP 9a, and is carried by each suspended type ascending/descending carrier truck, and further, stores in it the substrate intended to be processed in each processing station 5. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、懸垂式昇降搬送台車(以下、OHT台車という)の工程内乃至工程間環状軌道に沿う所定個所に設置され、物品(FOUP等)に挿脱自在に収納される基板(ウエハ、液晶等)の各種処理(洗浄、CVDほか)を行うステーション(以下、処理ステーションという)の物品搬入・搬出ポートに載置されている搬出用物品と、この搬出用物品の上方に位置し、OHT台車に把持されている前記処理ステーションへの搬入用物品との交換方法並びにその方法を実施するための装置に関するものである。 The present invention provides a substrate (wafer, liquid crystal) that is installed in a predetermined location along an annular orbit between processes in a process of a suspended lift carriage (hereinafter referred to as an OHT carriage) and is detachably stored in an article (FOUP or the like). Etc.), an unloading article placed on an article loading / unloading port of a station (hereinafter referred to as a processing station) that performs various processes (cleaning, CVD, etc.), and an OHT carriage located above the unloading article. The present invention relates to a method for exchanging with an article for carrying into the processing station held by a machine and an apparatus for carrying out the method.

近年、クリーンルーム内の工程内乃至工程間環状軌道に沿って配置され、ウエハの各種表面処理(薄膜形成、フォトリソグラフィー、洗浄、エッチング、検査等)を行う一連の処理ステーションで必要な処理を行うためOHT台車を用い、前記ウエハを収納したFOUPを、搬送することが多い。
基板の処理工程は基板が収納されるFOUPに取り付けられたタグで管理され、タグの内容も基板処理工程の進行に従い逐次更新される。基板処理の工程はFOUPに付されたタグの情報により特定され、以降の必要な処理はこのタグ情報に基づきコンピュータによって管理される。
In order to perform necessary processing at a series of processing stations which are arranged in a clean room in a process or along an annular track between processes and perform various surface treatments (thin film formation, photolithography, cleaning, etching, inspection, etc.) of a wafer in recent years. In many cases, the FOUP containing the wafer is transported using an OHT carriage.
The substrate processing process is managed by a tag attached to the FOUP in which the substrate is accommodated, and the contents of the tag are sequentially updated as the substrate processing process proceeds. Substrate processing steps are specified by tag information attached to the FOUP, and subsequent necessary processing is managed by a computer based on the tag information.

この際、各処理ステーションは処理の種類の相違に応じて処理に要する時間が相違するため工程時間の調整が必要となり、FOUPを一時待機させるためのストッカーが設けられている。
このストッカーは、多数のFOUP載置用棚と、所定の棚へのFOUPの搬入或いは所定の棚からFOUPを搬出するスタッカクレーンを備えている。
At this time, since the time required for processing differs depending on the type of processing at each processing station, it is necessary to adjust the process time, and a stocker for temporarily waiting the FOUP is provided.
The stocker includes a large number of FOUP placement shelves and a stacker crane that carries FOUPs into or out of predetermined shelves.

さて、前記ストッカー及び各種処理を行う処理ステーションは、OHT台車の環状軌道に沿って配置される。
そして、この環状軌道は半導体製造装置の規模に応じて複数設けられ、各環状軌道は工程内環状軌道と工程間環状軌道の連係により構成され、OHT台車はこれらの軌道において、安定した走行制御を受けるため常時一定方向に走行制御され、ウエハ等の基板を収納したFOUPを所定のストッカー乃至処理ステーションに搬送する。
なお、クリーンルーム内におけるFOUPの搬送手段としてOHT台車が用いられる理由は、当該OHT台車の走行路に沿って配置される各種処理を担う多数の処理ステーション、或いはFOUPの一時待機用ストッカー等の諸設備を地上に配置する場合の自由度が大となることや、安全上の問題による。
Now, the said stocker and the processing station which performs various processes are arrange | positioned along the cyclic | annular track | orbit of an OHT cart.
A plurality of the annular tracks are provided according to the scale of the semiconductor manufacturing apparatus. Each annular track is formed by linking the in-process annular track and the inter-process annular track, and the OHT carriage performs stable traveling control in these tracks. Therefore, the FOUP containing a substrate such as a wafer is transferred to a predetermined stocker or processing station.
The reason why the OHT carriage is used as a means for transporting FOUPs in a clean room is that there are a number of processing stations for carrying out various processes arranged along the travel path of the OHT carriage, or various facilities such as temporary stockers for FOUPs. This is due to the greater freedom in placing the slab on the ground and safety issues.

さて、OHT台車は、前記工程内環状軌道又は工程間環状軌道を、FOUPを把持しつつ走行し、当該FOUPに挿脱自在に収納した多数枚(例えば、25枚)のウエハ等の基板に対して、プロセスの段階に応じた必要な処理(薄膜形成、フォトリソグラフィー、洗浄、エッチング、検査等)のために所定のステーションにおけるFOUP用搬入・搬出ポートに対向する位置に停止する。
次いで、把持しているFOUPを降下させ、前記所定のステーションの搬入・搬出ポートに載置する。
Now, the OHT carriage travels on the intra-process annular track or the inter-process annular track while gripping the FOUP, and with respect to a large number of (for example, 25) wafers and other substrates that are detachably stored in the FOUP. Then, it stops at a position facing the FOUP loading / unloading port in a predetermined station for necessary processing (thin film formation, photolithography, cleaning, etching, inspection, etc.) according to the stage of the process.
Next, the gripped FOUP is lowered and placed on the loading / unloading port of the predetermined station.

この処理ステーションの搬入・搬出ポートに載置されたFOUPに収納されている基板は、ステーションに備えられているロボットにより1枚ずつステーション内に導かれ、所定の処理を受ける。
この基板への処理に要する時間は処理の種類によって異なるが、相応の時間を要するためFOUPを搬送してきたOHT台車はFOUP載置後は別の搬送命令を実行するよう搬送システムコントローラから指示され、システム全体の稼動効率の低下を防止している。
Substrates stored in the FOUP placed at the loading / unloading port of the processing station are guided one by one into the station by a robot provided in the station, and are subjected to predetermined processing.
The time required for processing on this substrate varies depending on the type of processing, but since it takes a corresponding time, the OHT cart that has transported the FOUP is instructed by the transport system controller to execute another transport command after the FOUP is mounted, This prevents a decrease in the operating efficiency of the entire system.

ところで、処理ステーションでの処理が終了した後のFOUPの扱いは、順次(1)〜(5)の通りである。
(1)処理ステーションが搬送システムコントローラに処理済みのFOUPの引取り要求をする。
(2)システムコントローラは該処理ステーション近傍に待機する空のOHT台車に引取りの指令を出す。
(3)引取り命令を受けたOHT台車は該処理ステーションに到達後搬入・搬出ポートに載置されたFOUPを把持し、システムコントローラより指示された搬送先まで搬送する。
(4)システムコントローラは、該処理ステーションから処理済みFOUPの回収されたことを確認し、ストッカー等に保管されている新たなFOUPを該処理ステーションに運ぶよう軌道上に待機する別の空OHT台車に指令する。
(5)搬送指令を受けたOHT台車はストッカー等に保管されている新たなFOUPを該処理ステーションまで搬送する。
従って、処理ステーションから処理済みのFOUPを引取るOHT台車と新たなFOUPを供給するOHT台車は別になる。
一方、この処理ステーションへのFOUPの引取りと供給が1つのOHT台車で実行できれば、引取りと供給作業の簡便化と搬送時間の短縮化を図れることが期待できる。
しかし、従来技術でこれを実行すると、ストッカー等に保管されていた新たなFOUPを搬送してきたOHT台車が処理ステーションの搬入・搬出ポートにFOUPを降下載置させようとした時、該ポート上で今だ引取りの済まない処理済みFOUPに衝突し、事故になる。
By the way, the handling of FOUPs after the processing at the processing station is completed is sequentially as (1) to (5).
(1) The processing station requests the transport system controller to collect the processed FOUP.
(2) The system controller issues a take-off command to an empty OHT cart waiting in the vicinity of the processing station.
(3) The OHT cart that has received the take-in command reaches the processing station, holds the FOUP placed on the carry-in / carry-out port, and carries it to the transfer destination instructed by the system controller.
(4) The system controller confirms that the processed FOUP has been collected from the processing station, and waits on the track to carry a new FOUP stored in a stocker or the like to the processing station. To
(5) The OHT cart that has received the transport command transports a new FOUP stored in a stocker or the like to the processing station.
Therefore, the OHT cart that picks up the processed FOUP from the processing station is different from the OHT cart that supplies a new FOUP.
On the other hand, if the take-up and supply of the FOUP to the processing station can be executed by one OHT cart, it is expected that simplification of the take-up and supply work and shortening of the transport time can be achieved.
However, when this is performed in the prior art, when an OHT cart that has transported a new FOUP stored in a stocker or the like attempts to lower the FOUP to the loading / unloading port of the processing station, It collides with a processed FOUP that has not yet been picked up, resulting in an accident.

従って、所定の処理ステーションのFOUP搬入・搬出ポートに載置され、この処理ステーションでの処理を終えた基板を収納したFOUPと、OHT台車に把持され、このステーションでの処理を行おうとしている基板を収納したFOUPとの交換は一つのOHT台車では実施できない。 Therefore, a FOUP that is placed on a FOUP loading / unloading port of a predetermined processing station and contains a substrate that has been processed at this processing station, and a substrate that is gripped by the OHT carriage and is about to process at this station. Replacement with a FOUP that houses the hood is not possible with a single OHT cart.

しかし、このようなFOUPの交換を一つのOHT台車にて実行しようとした先行技術として下記特許文献1がある。
この特許文献1は、所定の処理ステーションのFOUP搬入・搬出ポートに載置され、内部に保有している各基板の当該処理ステーションにおける処理が完了しているFOUPと、当該所定の処理ステーションにてこれから処理を受けようとする基板を収納しているFOUPUの交換を行う技術を開示している。
具体的には、FOUP把持用の一対のフィンガ機構を有するOHT台車を主体とした5つの実施の形態が挙げられている。以下、これらの実施の形態について概要を述べる。
However, there is Patent Document 1 below as a prior art in which such FOUP replacement is executed by one OHT cart.
In this patent document 1, a FOUP placed on a FOUP carry-in / carry-out port of a predetermined processing station and processing of each substrate held therein is completed at the processing station, and the predetermined processing station. A technique for exchanging a FOUPU containing a substrate to be processed is disclosed.
Specifically, there are five embodiments mainly based on an OHT carriage having a pair of finger mechanisms for holding a FOUP. The outline of these embodiments will be described below.

実施の形態1:
図3に示される通り、OHT台車1は、その走行方向に沿ってFOUP把持用一対のフィンガ機構18a、18bを備えており、2個のキャリア(FOUP)20a、20bを夫々個別に把持、開放制御できるように構成されている。
そして、処理装置2には、キャリア搬入・搬出用ポート8が備えられ、当該キャリア搬入・搬出用ポート8上には、OHT台車1の走行方向に進退可能に移動可能であって、キャリア内の基板を一枚ずつ所定の処理を行うロードポート21に位置決めできる荷受テーブル46が備えられる。
Embodiment 1:
As shown in FIG. 3, the OHT carriage 1 includes a pair of finger mechanisms 18a and 18b for gripping FOUP along its traveling direction, and grips and releases two carriers (FOUP) 20a and 20b individually. It is configured to be controllable.
The processing device 2 is provided with a carrier carry-in / carry-out port 8, which is movable on the carrier carry-in / carry-out port 8 so as to be able to advance and retreat in the traveling direction of the OHT carriage 1. A load receiving table 46 capable of positioning the substrates one by one at the load port 21 for performing predetermined processing is provided.

以上の構成により、先ず、OHT台車1の走行路に沿って設置されているストッカー或いは他の処理装置から図3における処理装置2にて処理を予定している基板を収納したキャリア20bをフィンガ機構18bにより把持した状態でOHT搬送台車1がキャリア搬入・搬出用ポート8の上方位置に達する。
次に、昇降ベルト16の繰り出しに伴い、グリッパ機構17が降下し、処理装置2にて処理済みの基板を収納し、荷受テーブル46上に載置されているキャリア20aをフィンガ機構18aにより把持する。
With the above configuration, first, a carrier mechanism 20b storing a substrate scheduled to be processed by the processing apparatus 2 in FIG. 3 from a stocker or other processing apparatus installed along the traveling path of the OHT carriage 1 is provided with a finger mechanism. The OHT transport carriage 1 reaches the position above the carrier carry-in / carry-out port 8 in a state of being gripped by 18b.
Next, as the elevating belt 16 is fed out, the gripper mechanism 17 is lowered, the substrate processed by the processing apparatus 2 is stored, and the carrier 20a placed on the load receiving table 46 is gripped by the finger mechanism 18a. .

この状態で、グリッパ機構17を若干上昇させ、荷受テーブル46とキャリア20aとの間に空隙を形成し、荷受テーブル46を前記キャリア20bの下方部に移動させ、グリッパ機構を降下させ、キャリア20bを荷受テーブル46上に載置し、フィンガ機構18bによるキャリア20bの把持状態を解除する。
以上の動作で、荷受テーブル46上にあり、処理装置2にて処理済みの基板を収納したキャリア20aと、処理装置2にて処理を予定している基板を収納したキャリア20bとを交換させることができる。
In this state, the gripper mechanism 17 is slightly raised to form a gap between the load receiving table 46 and the carrier 20a, the load receiving table 46 is moved to a lower portion of the carrier 20b, the gripper mechanism is lowered, and the carrier 20b is moved downward. It is placed on the load receiving table 46 and the gripping state of the carrier 20b by the finger mechanism 18b is released.
With the above operation, the carrier 20a on the receiving table 46 and containing the substrate processed by the processing apparatus 2 is replaced with the carrier 20b containing the substrate scheduled to be processed by the processing apparatus 2. Can do.

実施の形態2:
実施の形態1の図3に開示の荷受テーブル46を省略し、図6に開示のように構成の簡素化を図っている。
通常、OHT台車の逆方向の走行は台車衝突の危険を著しく増大させ、しかも搬送効率を低下させるため、禁止するのが常識である。この実施の形態2においては、図6の「B」の位置におけるフィンガ機構にて処理を予定している基板を収納したキャリア20bを把持することが必要であり、異なる処理装置2においてキャリアの把持と載置との交換作業は1回毎にストッカーに戻る等の工程が加わり連続的に実施することはできない。
Embodiment 2:
The load receiving table 46 disclosed in FIG. 3 of the first embodiment is omitted, and the configuration is simplified as disclosed in FIG.
In general, it is common sense to prohibit the OHT carriage from traveling in the reverse direction because it significantly increases the danger of the carriage collision and lowers the transport efficiency. In the second embodiment, it is necessary to grip the carrier 20b containing the substrate to be processed by the finger mechanism at the position “B” in FIG. The exchanging operation with the mounting cannot be performed continuously by adding a process such as returning to the stocker every time.

実施の形態3:
図7に示されるように、実施の形態1の構成において、「A」、「B」の位置にあるフィンガ機構18a、18bが夫々独立の昇降ベルト16a、16bにて独立に昇降制御を可能に構成されている。
このように構成することによって、装置としての自由度が高くなり、複数個の積載手段を他の積載手段の昇降に影響されないで、自在に動作させることができ、その結果、位置合せが容易となり、OHT台車の搬送効率が向上する。
Embodiment 3:
As shown in FIG. 7, in the configuration of the first embodiment, the finger mechanisms 18a and 18b at the positions "A" and "B" can be controlled independently by independent lifting belts 16a and 16b, respectively. It is configured.
With this configuration, the degree of freedom as an apparatus is increased, and a plurality of stacking means can be freely operated without being affected by the lifting and lowering of other stacking means, and as a result, alignment becomes easy. , The transport efficiency of the OHT cart is improved.

実施の形態4:
図8に示されるように、前記実施の形態2と基本構成を共通にし、前記実施の形態3と同様「A」、「B」の位置にあるフィンガ機構18a、18bが夫々独立の昇降ベルト16a、16bにて独立に昇降制御を可能に構成されている。
Embodiment 4:
As shown in FIG. 8, the basic structure is the same as that of the second embodiment, and the finger mechanisms 18a and 18b at the positions "A" and "B" are independent from each other as in the third embodiment. , 16b are configured to be capable of independent lifting control.

実施の形態5:
図10に示す構成により、OHT台車1にキャリア18を格納している状況においてキャリアの位置を「A」の位置から「B」の位置に移動できる構成としている。
この構成の付加によって、前記実施の形態2、4に開示の構成(実施の形態1、3に開示のOHT搬送台車1の走行方向及びその反対方向に沿って移動自在の荷受テーブルを有しない構成)においても一旦、ストッカーに戻ることなく、連続的に異なる処理装置2において処理済みの基板を収納したキャリア20aと、処理を予定している基板を収納したキャリア20bの交換を可能とする。
特開2005−22539
Embodiment 5:
With the configuration shown in FIG. 10, the carrier position can be moved from the “A” position to the “B” position in a situation where the carrier 18 is stored in the OHT cart 1.
With the addition of this configuration, the configuration disclosed in the second and fourth embodiments (the configuration having no load receiving table movable along the traveling direction of the OHT conveyance carriage 1 disclosed in the first and third embodiments and the opposite direction thereof). ), It is possible to replace the carrier 20a storing substrates that have been processed continuously in different processing apparatuses 2 and the carrier 20b storing substrates that are scheduled to be processed without returning to the stocker.
JP-A-2005-22539

前記のように工程内環状軌道に沿って配置され、FOUP内の基板に対して洗浄、CVDほか多くの種類の中から特定される処理を施す各処理ステーションは、FOUP用搬入・搬出ポートを有している。
このFOUP用搬入・搬出ポートには、対応処理ステーションにおける処理を予定している基板を収納したFOUPがOHT台車によって搬入される。
次いで、FOUP内に収納されている基板に一枚ずつ所定の処理を行い、全ての基板が所定の処理を完了し、FOUP内に戻されると、当該FOUPはOHT台車によってストッカー乃至次の処理のために別の所定の処理ステーションに搬送される。
As described above, each processing station arranged along the in-process annular track and performing processing specified for cleaning, CVD, and many other types of substrates in the FOUP has a FOUP loading / unloading port. is doing.
A FOUP storing a substrate scheduled for processing at the corresponding processing station is carried into the FOUP loading / unloading port by the OHT cart.
Next, a predetermined process is performed one by one on the substrates stored in the FOUP, and when all the substrates have completed the predetermined processing and returned to the FOUP, the FOUP is loaded into the stocker or the next process by the OHT cart. For this purpose, it is transferred to another predetermined processing station.

ところで、処理ステーションのFOUP用搬入・搬出ポートにおけるOHT台車によるFOUPの搬入・搬出操作において、当該処理ステーションにて処理を受けようとする基板を収納したFOUPを把持したOHT台車は、この把持しているFOUPと、当該処理ステーションにおけるFOUP用搬入・搬出ポートに載置され、既に当該処理ステーションにおいて処理済みの基板を収納したFOUPとの交換は困難である。
ついては、一つの処理ステーションのFOUP用搬入・搬出ポートにおいて、処理済の基板を収納するFOUPの搬出と、未処理の基板を収納するFOUPの搬入とは、夫々別個のOHT台車にて行う必要がある。
By the way, in the FOUP loading / unloading operation by the OHT cart at the FOUP loading / unloading port of the processing station, the OHT cart holding the FOUP containing the substrate to be processed at the processing station is gripped. It is difficult to exchange a FOUP that is placed on a FOUP loading / unloading port in the processing station and that contains a substrate already processed in the processing station.
Therefore, at the FOUP loading / unloading port of one processing station, it is necessary to carry out the unloading of the FOUP for storing the processed substrate and the loading of the FOUP for storing the unprocessed substrate by separate OHT carts. is there.

従って、一つの処理ステーションにて全ての基板が所定の処理を終え、これらの基板を収納し、処理ステーションのFOUP用搬入・搬出ポート上に載置されたFOUPは、工程内環状軌道を走行中であって、FOUPを把持していない空OHT台車によって搬出される。
その後、当該処理ステーションにて処理を予定する基板を収納するFOUPが、工程内環状軌道を走行中の別のOHT台車によって当該処理ステーションのFOUP用搬入・搬出ポートに搬入される。
この結果、処理ステーションのFOUP用搬入・搬出ポートにおけるFOUPの搬入、搬出にかなりの時間のロスを招き、FOUPに収納される基板の処理効率を低下させる傾向があった。
Therefore, all the substrates are processed in a single processing station, the substrates are stored, and the FOUP placed on the FOUP loading / unloading port of the processing station is running on the in-process annular track. And it is carried out by the empty OHT cart which is not holding FOUP.
Thereafter, the FOUP storing the substrate to be processed at the processing station is carried into the FOUP loading / unloading port of the processing station by another OHT cart that is traveling on the in-process annular track.
As a result, FOUP loading / unloading at the FOUP loading / unloading port of the processing station has a considerable time loss and tends to reduce the processing efficiency of the substrates stored in the FOUP.

このような問題点を解決することを主眼とする技術として前記特許文献1がある。
この特許文献1に開示の技術は、所定の処理ステーションにおけるFOUP用搬入・搬出ポートに載置され、内部に収納されている基板が全数当該処理ステーションにて処理済の基板であるFOUPの搬出と、当該ステーションにて処理を受けようとする基板を収納したFOUPの前記FOUP用搬入・搬出ポートへの搬入を同時に行うことができることを特徴としている。
Japanese Patent Application Laid-Open No. H10-228688 is a technique that mainly focuses on solving such problems.
The technique disclosed in Patent Document 1 is to carry out the FOUP carrying out all the substrates placed in the FOUP loading / unloading port in a predetermined processing station and accommodated in the processing station. The FOUP storing a substrate to be processed at the station can be simultaneously loaded into the FOUP loading / unloading port.

これを実現するために、OHT台車は、特許文献1の図3、図6、図7、図8に示されるように、OHT台車の進行方向に沿って2個のFOUP把持用のクリッパ装置を備えた特殊仕様のOHT台車を使用している。
更に、一旦ストッカーに戻ることなく連続的に異なる処理を受ける処理ステーションに移行するためには、特許文献1の図3、図7に開示され、OHT台車1の走行方向に移動自在の荷受テーブル45を設けるか或いは図10に示すようなOHT搬送台車に把持された状態にて把持状態のFOUPを移動させる構成を必要とする。
In order to realize this, the OHT cart has two clipper devices for gripping FOUP along the traveling direction of the OHT cart, as shown in FIGS. 3, 6, 7, and 8 of Patent Document 1. A specially-designed OHT cart is used.
Furthermore, in order to shift to a processing station that continuously receives different processes without returning to the stocker, a load receiving table 45 disclosed in FIGS. 3 and 7 of Patent Document 1 and movable in the traveling direction of the OHT cart 1 is disclosed. Or a configuration in which the gripped FOUP is moved while being gripped by the OHT transport carriage as shown in FIG.

前記のように、特許文献1に開示の技術は、所定の処理ステーションのFOUP用搬入・搬出ポート上に載置され、所定の処理を終えた基板を収納したFOUPと、所定の処理を受けようとしている基板を収納したFOUPとの交換作業を唯一台のOHT台車にて行うことができる。
しかし、このためには、前記したように汎用性の高いOHT搬送台車は使用できず、OHT搬送台車のコストが増し、併せてFOUPの移動に極めて複雑な機構を付加する必要がある。
As described above, the technique disclosed in Patent Document 1 is subjected to a FOUP placed on a FOUP loading / unloading port of a predetermined processing station and containing a substrate that has completed the predetermined processing, and a predetermined processing. The replacement work with the FOUP containing the substrate can be performed with only one OHT cart.
However, for this purpose, as described above, a highly versatile OHT conveyance carriage cannot be used, and the cost of the OHT conveyance carriage increases, and at the same time, it is necessary to add a very complicated mechanism to the movement of the FOUP.

そこで、本発明の目的は、1台にて1個のFOUPの昇降・搬送を担う汎用のOHT台車を用いて、工程内環状軌道に沿って配置され、FOUP内に収納される基板に必要な処理を行う処理ステーションのFOUP用搬入・搬出ポートに載置され、当該処理ステーションにて処理済の基板を収納したFOUPと、当該OHT台車に把持され、当該処理ステーションにて処理を受けようとする基板を収納したFOUPとを交換可能ならしめる方法並びにその方法を実施するための装置を提供することである。 Therefore, an object of the present invention is necessary for a substrate that is arranged along an in-process annular track using a general-purpose OHT cart that is responsible for raising and lowering and transporting one FOUP by one unit, and is stored in the FOUP. A FOUP that is placed on a FOUP loading / unloading port of a processing station that performs processing, stores a substrate processed in the processing station, and is gripped by the OHT cart, and tries to receive processing in the processing station. It is an object of the present invention to provide a method for making it possible to exchange a FOUP containing a substrate and an apparatus for carrying out the method.

課題を解決するための手段及び効果Means and effects for solving the problems

前記課題を解決するため、請求項1に記載のOHT搬送台車における物品の授受方法は、次の第一〜第四工程によって実現する。
第一工程:OHT搬送台車の把持部に把持されている所定の処理ステーションへの搬入用物品を降下させ、上下方向に並ぶ懸垂式一時保管棚の一方の棚に載置する
第二工程:OHT搬送台車の把持部において、前記所定の処理ステーションの物品搬入・搬出ポートに載置されている搬出用物品を把持、上昇させ、前記懸垂式一時保管棚の他方に載置する
第三工程:前記懸垂式一時保管棚の一方の棚に載置されている搬入用物品を、OHT搬送台車の把持部にて把持、降下させ、前記所定の処理ステーションの物品搬入・搬出ポートに載置する
第四工程:前記懸垂式一時保管棚の他方の棚に載置されている搬出用物品をOHT搬送台車の把持部にて把持、上昇させる。
In order to solve the above-described problem, the method for delivering an article in the OHT transport cart according to claim 1 is realized by the following first to fourth steps.
1st process: The goods for carrying in to the predetermined | prescribed processing station currently hold | gripped by the holding part of an OHT conveyance trolley are dropped, and it mounts on one shelf of the suspension-type temporary storage shelf arranged in an up-down direction: OHT In the gripping part of the transport carriage, the third step of gripping and lifting the unloading article placed on the article loading / unloading port of the predetermined processing station and placing it on the other of the suspended temporary storage shelves: A fourth article in which a carry-in article placed on one shelf of a suspended temporary storage shelf is grasped and lowered by a grasping portion of an OHT conveyance carriage and placed on an article carry-in / out port of the predetermined processing station. Step: The carrying-out article placed on the other shelf of the suspension-type temporary storage shelf is gripped and raised by the grip portion of the OHT transport carriage.

この請求項1に係る発明によれば、工程内環状軌道に沿って所定の方向に走行制御を受けるOHT台車に把持され、所定の処理ステーションにおける処理を受けようとしている物品と、前記所定の処理ステーションにおける物品搬出・搬入ポート上に載置され、所定の処理ステーションにおける処理を既に完了した物品との交換を、懸垂式一時保管棚機能を併用させることで前記OHT台車一台だけの昇降制御のみによって実施できる。
従って、所定の処理ステーションにおける物品搬入・搬出ポートへの物品搬入用OHT台車と、当該物品搬入・搬出ポートからの物品搬出用OHT台車と、を共通にすることができ、かつ、OHT台車は一台にて一個の物品を把持し、昇降・搬送する汎用のものでよく、特別仕様のOHT台車を製作する必要がなく、かつ、処理ステーションにおける物品搬入・搬出ポート上への未処理物品の搬入及び処理済の物品搬出を効率よく行うことができる。
According to the first aspect of the present invention, an article that is gripped by an OHT carriage that is subjected to traveling control in a predetermined direction along the in-process annular track and is about to receive a process at a predetermined processing station, and the predetermined process Only lifting / lowering control of only one OHT cart by using the suspension type temporary storage shelf function for exchanging with an article that has been placed on an article carry-out / in port at a station and has already completed processing at a predetermined processing station. Can be implemented.
Accordingly, the OHT carriage for carrying articles to the article carrying-in / out port at a predetermined processing station and the OHT carriage for carrying out articles from the article carrying-in / out port can be made common, and the OHT carriage is one. It can be a general-purpose one that holds a single article on the platform, moves up and down, and transports it. There is no need to manufacture a special OHT cart, and unprocessed articles are loaded onto the article loading / unloading port at the processing station. In addition, the processed goods can be carried out efficiently.

請求項2に記載のOHT搬送台車における物品の授受方法は、請求項1に記載のOHT搬送台車における物品の授受方法において、物品が半導体基板を挿脱自在に収納するFOUPであり、処理ステーションがOHT搬送台車の環状軌道に沿う適所に配置され、前記FOUP内に収納されている半導体基板の処理設備であることを特徴とする。
この請求項2に係る発明によれば、引用先の請求項1に係る発明の効果は元より、所定の処理ステーションにおけるFOUP用搬入・搬出ポート上に載置され、当該処理ステーションにて処理済の基板を収納したFOUPが搬出されると、遅滞なくその後、当該処理ステーションにて処理を受けようとする基板を収納したFOUPが前記FOUP用搬入・搬出ポート上に載置される。
従って、FOUP内に収納されている基板に対して種々の処理(薄膜形成、フォトリソグラフィー、洗浄、エッチング、検査等)を効率よく行うことができる。
The method for exchanging articles in the OHT conveyance cart according to claim 2 is the FOUP in which the articles accommodate the semiconductor substrate in a removable manner in the method for exchanging articles in the OHT conveyance cart according to claim 1, and the processing station The semiconductor substrate processing equipment is disposed at a proper position along the annular track of the OHT transport carriage and is accommodated in the FOUP.
According to the invention according to claim 2, the effect of the invention according to claim 1 cited above is originally placed on the loading / unloading port for FOUP in a predetermined processing station and processed at the processing station. When the FOUP storing the substrate is unloaded, the FOUP storing the substrate to be processed at the processing station is placed on the FOUP loading / unloading port without delay.
Accordingly, various processes (thin film formation, photolithography, cleaning, etching, inspection, etc.) can be efficiently performed on the substrate stored in the FOUP.

請求項3に記載のOHT搬送台車における物品の授受装置は、OHT搬送台車の走行路に沿う所定の個所に設置される処理ステーションの物品搬入・搬出ポートに載置される搬出用物品と、この搬出用物品に対向する上方に位置し、OHT搬送台車の物品把持部に把持されている搬入用物品との交換を行うための一対の一時保管棚を有し、この一対の一時保管棚は、上下方向に配置され、各保管棚にはスライド板が設けられ、一方の保管棚のスライド板は搬入用物品の保管・取出しを行う場合においてのみ、他方の保管棚のスライド板は搬出用物品の保管・取出しを行う場合においてのみ、OHT搬送台車の物品把持部に対し物品の授受を行うために進退し、それ以外の場合にはOHT搬送台車の昇降動作を許容するように駆動制御されることを特徴とする。
この請求項3に係る発明は、請求項1に係る発明を実施するための装置に係り、発明の効果としては、前記請求項1に係る発明の効果と均等であり、その説明の重複を避ける。
The article transfer device in the OHT conveyance carriage according to claim 3 is an article for unloading placed on an article loading / unloading port of a processing station installed at a predetermined location along a traveling path of the OHT conveyance carriage, It has a pair of temporary storage shelves for exchanging with the articles for loading, which are located above the articles for unloading and are gripped by the article gripping part of the OHT transport carriage. Each storage shelf is provided with a slide plate. The slide plate of one storage shelf is used only when storing / removing articles for loading. Only in the case of storage / removal, the OHT transport cart moves forward and backward to transfer the product to and from the product gripping part. In other cases, the OHT transport cart is driven and controlled to allow the lifting / lowering operation. The features.
The invention according to claim 3 relates to an apparatus for carrying out the invention according to claim 1, and the effect of the invention is equivalent to the effect of the invention according to claim 1, and duplication of the description is avoided. .

請求項4に記載のOHT搬送台車における物品の授受装置は、請求項3に記載のOHT搬送台車における物品の授受装置において、物品が半導体基板を挿脱自在に収納するFOUPであり、処理ステーションがOHT搬送台車の環状軌道に沿う適所に配置され、前記FOUP内に収納されている半導体基板の処理設備であることを特徴とする。
この請求項4に係る発明によれば、引用先の請求項3に係る発明の効果は元より、請求項2と均等な効果を奏する。
The article transfer device in the OHT transport carriage according to claim 4 is the article transfer apparatus in the OHT transport cart according to claim 3, wherein the article is a FOUP in which a semiconductor substrate is detachably inserted. The semiconductor substrate processing equipment is disposed at a proper position along the annular track of the OHT transport carriage and is accommodated in the FOUP.
According to the invention of claim 4, the effect of the invention according to claim 3 of the cited destination is the same as that of claim 2.

以下、本発明の好適な実施の形態について図面を参照しつつ説明する。
先ず、図面の概要を述べると、図1は本発明の適用システムを示す平面図、図2は本発明を実施するための要部構成図、図3は本発明に係る懸垂式棚の棚板の概念を示す構成図、図4は本発明の方法を説明するための懸垂式棚におけるFOUPの載置状況を示す模式図である。
Hereinafter, preferred embodiments of the present invention will be described with reference to the drawings.
First, the outline of the drawings will be described. FIG. 1 is a plan view showing an application system of the present invention, FIG. 2 is a main part configuration diagram for carrying out the present invention, and FIG. 3 is a shelf board of a suspended shelf according to the present invention. FIG. 4 is a schematic diagram showing a FOUP placement situation on a suspended shelf for explaining the method of the present invention.

次に、本発明を適用するシステム全体の構成について図1を参照して説明する。
図1において、1はベイで、連続した複数領域に併設され、各ベイ1には後述のOHT台車を走行案内する工程内環状軌道2が敷設され、各工程内環状軌道2は分岐軌道3を介して工程間環状軌道4によって連係を保ち、OHT搬送台車は所定の方向に規制されて走行できるように構成されている。
Next, the configuration of the entire system to which the present invention is applied will be described with reference to FIG.
In FIG. 1, reference numeral 1 denotes a bay, which is provided in a plurality of continuous areas. In each bay 1, an in-process annular track 2 that guides traveling of an OHT carriage, which will be described later, is laid. Thus, the OHT transport carriage is configured to be able to travel while being regulated in a predetermined direction.

5は処理ステーションで、工程内環状軌道2に沿って配置され、薄膜形成、フォトリソグラフィー、洗浄、エッチング、検査等の何れかの処理を、FOUPに収納されたウエハ等の半導体基板に施すために、各ベイ1の敷設された工程内環状軌道2に沿って、可能の限り処理の順番に適合させるように配置され、夫々FOUP用搬入・搬出ポート5aを備えている。このFOUP用搬入・搬出ポート5aは、OHT台車によって所定の処理を予定している基板を収納したFOUPを搬入し、所定の処理を完了した基板を収納したFOUPの搬出を担う。 Reference numeral 5 denotes a processing station arranged along the in-process annular track 2 for performing any processing such as thin film formation, photolithography, cleaning, etching, and inspection on a semiconductor substrate such as a wafer stored in the FOUP. Each of the bays 1 is arranged so as to be adapted to the processing order as much as possible along the in-process annular track 2 laid, and each has a FOUP loading / unloading port 5a. This FOUP carry-in / carry-out port 5a carries in a FOUP containing a substrate scheduled for a predetermined process by the OHT carriage, and carries out a FOUP containing a substrate that has completed the predetermined process.

6はストッカーで、工程内環状軌道2における適所に配置され、全ての処理を完了済みの基板を収納したFOUPの保管、或いは、所定の処理を予定している基板を収納したFOUPの待機にてFOUPの保管を行い、FOUP用搬入ポート6a、搬出ポート6bを備えている。
7はOHT台車で、前記工程内環状軌道2、分岐軌道3及び工程間環状軌道4を所定の方向への駆動機能と、把持状態のFOUPの昇降・把持機能を有している。8はシステムコントローラでOHT搬送台車7の走行ルートの指示や衝突防防止制御などOHT搬送台車の走行制御を司る。
6 is a stocker, which is arranged at an appropriate position in the in-process circular track 2 and is stored in a FOUP containing a substrate for which all processing has been completed or in a standby for a FOUP containing a substrate scheduled for a predetermined processing. The FOUP is stored and includes a FOUP carry-in port 6a and a carry-out port 6b.
Reference numeral 7 denotes an OHT carriage, which has a function of driving the in-process annular track 2, the branch track 3, and the inter-process annular track 4 in a predetermined direction, and a lifting / holding function of the FOUP in the gripping state. Reference numeral 8 denotes a system controller that controls the travel control of the OHT transport cart such as an instruction of a travel route of the OHT transport cart 7 and collision prevention control.

さて、本願発明の要部構成を示す図2、図3を参照して実施の形態の具体例を説明する。図2において、9a、9bはFOUPで、FOUP9aは処理ステーション5のFOUP用搬入・搬出ポート5a上に載置されている。
そして、このFOUP9aの内部に収納されている当該処理ステーション5における所定の処理がなされていない基板は、図示しないロボット作用によって一枚ずつ処理され、全ての基板が所定の処理が終了し、次に予定しているの所定の処理を行う別の処理ステーション5或いはストッカー6(図1参照)への搬送に対する待機状態にある。
Now, a specific example of the embodiment will be described with reference to FIG. 2 and FIG. 3 showing the main configuration of the present invention. In FIG. 2, 9 a and 9 b are FOUPs, and the FOUP 9 a is placed on the FOUP loading / unloading port 5 a of the processing station 5.
Then, the substrates that are stored in the FOUP 9a and not subjected to the predetermined processing in the processing station 5 are processed one by one by a robot action (not shown), and the predetermined processing is completed for all the substrates. The apparatus is in a standby state for conveyance to another processing station 5 or a stocker 6 (see FIG. 1) that performs a predetermined process.

前記OHT台車7は、工程内環状軌道2、分岐軌道3、工程間環状軌道4の何れか(図2の状態は工程内環状軌道2を表示)と係合する駆動・走行機構7a、台車位置調整機構7b、昇降機構7c、昇降ベルト7d、グリップ機構7e及びフィンガ機構7fから構成される。
なお、前記駆動・走行機構7aは、特許文献1に具体的に示されるように、非接触給電による電力を受け、リニアモータの原理で推進力を得、システムコントローラ8(図1を参照)による走行制御によって走行方向が規制される。
The OHT carriage 7 includes a driving / running mechanism 7a that engages with any of the in-process annular raceway 2, the branching raceway 3, and the inter-process annular raceway 4 (the state in FIG. 2 indicates the in-process annular raceway 2). The adjustment mechanism 7b, the lifting mechanism 7c, the lifting belt 7d, the grip mechanism 7e, and the finger mechanism 7f are included.
The drive / running mechanism 7a receives electric power by non-contact power feeding and obtains a propulsive force based on the principle of a linear motor, as specifically shown in Patent Document 1, and is based on a system controller 8 (see FIG. 1). The traveling direction is regulated by the traveling control.

前記FOUP9bには、所定の処理ステーション5にて処理を受ける予定の基板が収納されている。そして、このFOUP9bは、処理ステーション5のFOUP用搬入・搬出ポート5aに対応する位置にある。この際、FOUP9bはOHT搬送台車7のフィンガ機構7fにて当該FOUP9bのフランジ部が把持されることによりOHT台車に保持されている。 In the FOUP 9b, a substrate scheduled to be processed at a predetermined processing station 5 is stored. The FOUP 9b is at a position corresponding to the FOUP loading / unloading port 5a of the processing station 5. At this time, the FOUP 9b is held on the OHT carriage by gripping the flange portion of the FOUP 9b by the finger mechanism 7f of the OHT transport carriage 7.

10は懸垂式棚装置(以下、OHBという)で、天井から下方に延びる柱状体10aに対して上下2段の棚部材
10b、10cが設置されている。そして、この棚部材10bは固定板10bx及びスライド板10byからなり、棚部材10cは固定板10cx及びスライド板10cyから構成される。
前記棚部材10b、10cは同一構成であり、棚部材10bを例に詳細な構成について図4を参照して説明する。図4において、10dはキネマティックピンで、スライド板10byの平面上にFOUP9a、9bが正規に載置された際のみ、当該FOUP9a、9bの底面に形成されている孔に嵌合する。このキネマティックピン10dとFOUP底面に形成された孔の正規の嵌合状態はスライド板10byの表面に配置されているセンサ10eにおいて検知する。
Reference numeral 10 denotes a suspended shelf device (hereinafter referred to as OHB), which is provided with two upper and lower shelf members 10b and 10c with respect to a columnar body 10a extending downward from the ceiling. The shelf member 10b includes a fixed plate 10bx and a slide plate 10by, and the shelf member 10c includes a fixed plate 10cx and a slide plate 10cy.
The shelf members 10b and 10c have the same configuration, and the detailed configuration of the shelf member 10b will be described with reference to FIG. In FIG. 4, 10d is a kinematic pin that fits into a hole formed on the bottom surface of the FOUP 9a, 9b only when the FOUP 9a, 9b is properly placed on the plane of the slide plate 10by. The normal fitting state of the hole formed in the bottom surface of the kinematic pin 10d and the FOUP is detected by a sensor 10e disposed on the surface of the slide plate 10by.

10fはギアで、固定板10bx側の適所に設置され、図示しない減速機付モータにて回転速度及び回転方向がOHBコントローラ20(図1を参照)によって制御される。
10gはリニアギアで、スライド板10byの底面部において当該スライド板10byの進退方向であって、前記ギア10fと噛合う位置に設けられている。
なお、固定板10bxに対するスライド板10byの案内機構の詳細は省略するが、適宜の周知手段において設けられる。
10f is a gear which is installed at an appropriate position on the fixed plate 10bx side, and the rotation speed and the rotation direction are controlled by an OHB controller 20 (see FIG. 1) by a motor with a reduction gear (not shown).
Reference numeral 10g denotes a linear gear, which is provided on the bottom surface of the slide plate 10by in the advancing / retreating direction of the slide plate 10by and in a position where it engages with the gear 10f.
Although details of the guide mechanism of the slide plate 10by with respect to the fixed plate 10bx are omitted, they are provided by appropriate known means.

上記構成において、図1の全体構成における一つのベイ1に敷設された工程内環状軌道3に沿って走行するOHT台車7が、把持しているFOUP9bに収納され、基板の処理を予定している処理ステーション5に到達し、図2に示すように、既に処理ステーション5のFOUP用搬入・搬出ポート5aに当該処理ステーション5において処理を完了した基板を収納したFOUP9aが載置されている場合について、前記FOUP9aとFOUP9bとの配置交換動作を図4をも参照して説明する。 In the above configuration, the OHT carriage 7 that travels along the in-process annular track 3 laid in one bay 1 in the overall configuration of FIG. 1 is accommodated in the gripping FOUP 9b, and the substrate processing is scheduled. When the processing station 5 is reached and the FOUP 9a containing the substrate processed in the processing station 5 is already placed in the FOUP loading / unloading port 5a of the processing station 5, as shown in FIG. The arrangement exchange operation between the FOUP 9a and the FOUP 9b will be described with reference to FIG.

動作1:OHB10の棚部材10bのスライド板10byが図2点線の位置まで延びる。
動作2:OHT台車7の昇降ベルト7dが繰出され、FOUP9bが前記棚部材10b上のスライド板10byに載置される。
動作3:図3に示されるキネマティックピン10dがFOUP9bの底面と適正に係合することがセンサ10eによって確認され、OHT台車7のフィンガ機構7fがFOUP9bのフランジとの係合を解き、フィンガ機構7fが若干の上昇するように昇降ベルト7dを巻取る。
動作4:前記スライド板10byが図3に示されるギア10fの駆動によって前記スライド板10byを固定板10bxと重なる方向にスライドさせる。このときのOHB10は図4(A)の状態となる。
Operation 1: The slide plate 10by of the shelf member 10b of the OHB 10 extends to the position of the dotted line in FIG.
Operation 2: The elevating belt 7d of the OHT carriage 7 is fed out, and the FOUP 9b is placed on the slide plate 10by on the shelf member 10b.
Operation 3: The sensor 10e confirms that the kinematic pin 10d shown in FIG. 3 is properly engaged with the bottom surface of the FOUP 9b, the finger mechanism 7f of the OHT carriage 7 disengages from the flange of the FOUP 9b, and the finger mechanism The elevating belt 7d is wound so that 7f slightly rises.
Action 4: The slide plate 10by slides the slide plate 10by in a direction overlapping the fixed plate 10bx by driving the gear 10f shown in FIG. The OHB 10 at this time is in the state shown in FIG.

動作5:OHT台車7の昇降ベルト7dが繰出され、フィンガ機構7fが降下し、処理ステーション5のFOUP用搬入・搬出ポート5a上に載置されているFOUP9aのフランジ部に至り、フィンガ機構7fによってFOUP9aが把持される。
動作6:昇降ベルトが巻取られFOUP9aは、少なくともFOUP9aの底面位置が棚部材10cのスライド板10cyの平面位置より上位になるまで上昇する。
動作7:この状態でOHB10の棚部材10cのスライド板10cyが点線の位置まで延びる。
Action 5: The elevating belt 7d of the OHT carriage 7 is fed out, the finger mechanism 7f is lowered, reaches the flange portion of the FOUP 9a placed on the FOUP loading / unloading port 5a of the processing station 5, and is moved by the finger mechanism 7f. The FOUP 9a is gripped.
Action 6: The lifting belt is wound and the FOUP 9a is raised until at least the bottom surface position of the FOUP 9a is higher than the planar position of the slide plate 10cy of the shelf member 10c.
Operation 7: In this state, the slide plate 10cy of the shelf member 10c of the OHB 10 extends to the dotted line position.

動作8:図3に示されるキネマティックピン10dがFOUP9aの底面と適正に係合することがセンサ10eによって確認されると、OHT台車7のフィンガ機構7fがFOUP9aのフランジとの係合を解き、フィンガ機構7fが若干の上昇するように昇降ベルト7dを巻取る。
動作9:前記スライド板10byが図3に示されるギア10fの駆動によって前記スライド板10byを固定板10axと重なる方向にスライドさせる。このときの懸垂型棚装置10は図4(B)の状態となる。
Action 8: When the sensor 10e confirms that the kinematic pin 10d shown in FIG. 3 is properly engaged with the bottom surface of the FOUP 9a, the finger mechanism 7f of the OHT carriage 7 disengages from the flange of the FOUP 9a. The elevating belt 7d is wound so that the finger mechanism 7f is slightly raised.
Action 9: The slide plate 10by slides the slide plate 10by in the direction overlapping the fixed plate 10ax by driving the gear 10f shown in FIG. At this time, the suspended shelf apparatus 10 is in the state shown in FIG.

動作10:昇降ベルト7dを巻取り、フィンガ機構7fを最上位まで上昇させる。
動作11:OHB10の棚部材10bのスライド板10byがFOUP9bを載置した状態で点線の位置まで延ばす。
動作12:OHT搬送台車7の昇降ベルト7dが繰出され、フィンガ機構7fが降下し、スライド板10by上載置されているFOUP9aのフランジ部に至り、フィンガ機構7fによってFOUP9aが把持される。
Action 10: Winding up / down belt 7d and raising finger mechanism 7f to the highest position.
Operation 11: The slide plate 10by of the shelf member 10b of the OHB 10 extends to the position of the dotted line with the FOUP 9b placed thereon.
Operation 12: The elevating belt 7d of the OHT transport carriage 7 is extended, the finger mechanism 7f is lowered, reaches the flange portion of the FOUP 9a placed on the slide plate 10by, and the FOUP 9a is gripped by the finger mechanism 7f.

動作13:昇降ベルト7dを若干巻取り、FOUP9aを上方に向けて寸動させ、FOUP9aとキネマティックピン10dとの係合を解く。
動作14:前記スライド板10byが図3に示されるギア10fの駆動によって前記スライド板10byを固定板10bxと重なる方向にスライドさせる。
動作15:昇降ベルト7dを繰出し、FOUP9aを降下し、当該FOUP9aを処理ステーション5のFOUP用搬入・搬出ポート5a上に載置する。このときのOHB10は図4(C)の状態となる。
Action 13: The lifting belt 7d is slightly wound, the FOUP 9a is moved upward and the engagement between the FOUP 9a and the kinematic pin 10d is released.
Action 14: The slide plate 10by slides the slide plate 10by in the direction overlapping the fixed plate 10bx by driving the gear 10f shown in FIG.
Action 15: The lifting belt 7d is fed, the FOUP 9a is lowered, and the FOUP 9a is placed on the FOUP loading / unloading port 5a of the processing station 5. At this time, the OHB 10 is in the state shown in FIG.

動作16:FOUP9aのフランジと、フィンガ機構7fとの係合を解き、OHT搬送台車7を少なくともフィンガ機構7aの最下部の位置が、スライド板10cy上に載置されているFOUP9aのフランジ最上部位置より上位となるまで上昇させる。
動作17:OHB10の棚部材10cのスライド板10cyがFOUP9aを載置した状態で点線の位置まで延ばす。
動作18:フィンガ機構7fが降下し、スライド板10cy上に載置されているFOUP9aのフランジ部を把持し再度上昇する。
動作19:前記スライド板10cyが図3に示されるギア10fの駆動によって前記スライド板10cyを固定板10cxと重なる方向にスライドさせる。このときのOHB10は図4(D)の状態となる。
Operation 16: The flange of the FOUP 9a is disengaged from the finger mechanism 7f, and at least the lowest position of the finger mechanism 7a is positioned at the lowest position of the flange mechanism of the FOUP 9a where the OHT transport carriage 7 is placed on the slide plate 10cy. Raise until higher.
Operation 17: The slide plate 10cy of the shelf member 10c of the OHB 10 extends to the position of the dotted line in a state where the FOUP 9a is placed.
Action 18: The finger mechanism 7f descends, grips the flange portion of the FOUP 9a placed on the slide plate 10cy, and rises again.
Action 19: The slide plate 10cy slides the slide plate 10cy so as to overlap the fixed plate 10cx by driving the gear 10f shown in FIG. At this time, the OHB 10 is in the state shown in FIG.

前記各動作1〜19は、OHBコントローラ20からの信号にて順次連続的に行われるため処理ステーション5のFOUP用搬入・搬出ポート5a上に載置され、内部に当該処理ステーション5にて所定の処理を完了した基板を収納したFOUP9aと、これから処理ステーション5にて処理を受けようとしている基板を収納したFOUP9bとの交換は効率よく迅速になされる。 The operations 1 to 19 are sequentially performed in response to a signal from the OHB controller 20 and are therefore placed on the FOUP loading / unloading port 5a of the processing station 5, and the processing station 5 internally stores a predetermined value. The replacement of the FOUP 9a storing the substrate that has been processed with the FOUP 9b storing the substrate that is about to be processed at the processing station 5 is performed quickly and efficiently.

以上、本発明の好ましい実施形態について述べたが、本発明はこれらに限定されず様々な実施形態があり得る、例えば、図2においてOHB10は工程内環状軌道2と直角方向で天井から懸垂する柱状体10aにより天井から懸垂される構成になっているが、OHB10を工程内環状軌道2と平行で且つ柱状体10aの上方支持部を工程内環状軌道とし、OHB10を工程内環状軌道2の直下に設ける構成としても何ら問題はない。クリーンルームのスペース活用面からは場合によりこの工程内環状軌道直下に懸垂棚装置を設ける方が有利な場合もある。
また、OHBコントローラ20は図1では複数のOHBを1つのOHBコントローラで制御しているが、個々のOHBに個別に配置し、各OHB毎に独立して制御を行っても良い。
The preferred embodiments of the present invention have been described above. However, the present invention is not limited to these embodiments, and various embodiments can be provided. For example, in FIG. 2, the OHB 10 is a column that is suspended from the ceiling in a direction perpendicular to the in-process annular track 2. The body 10a is suspended from the ceiling. The OHB 10 is parallel to the in-process annular track 2, the upper support portion of the columnar body 10a is an in-process annular track, and the OHB 10 is directly below the in-process annular track 2. There is no problem even if it is provided. In some cases, it is advantageous to provide a suspension shelf device directly under the annular track in the process from the viewpoint of space utilization in the clean room.
Further, in FIG. 1, the OHB controller 20 controls a plurality of OHBs by one OHB controller. However, the OHB controller 20 may be individually arranged in each OHB and controlled independently for each OHB.

本発明の適用システムを示す平面図である。It is a top view which shows the application system of this invention. 本発明を実施するための要部構成図である。It is a principal part block diagram for implementing this invention. 本発明に係る懸垂式棚の棚板の概念を示す構成図である。It is a block diagram which shows the concept of the shelf board of the suspension type shelf which concerns on this invention. 本発明の方法を説明するための懸垂式棚におけるFOUPの載置状況を示す模式図である。It is a schematic diagram which shows the mounting condition of FOUP in the suspension-type shelf for demonstrating the method of this invention.

符号の説明Explanation of symbols

2・・・・・・・・・・・・・・・・・・工程内環状軌道
5・・・・・・・・・・・・・・・・・・処理ステーション
5a・・・・・・・・・・・・・・・・・FOUP用搬入・搬出ポート
7・・・・・・・・・・・・・・・・・・OHT台車
7d・・・・・・・・・・・・・・・・・昇降ベルト
7f・・・・・・・・・・・・・・・・・フィンガ機構
9a、9b・・・・・・・・・・・・・・FOUP
10・・・・・・・・・・・・・・・・・懸垂式棚装置
10b、10c・・・・・・・・・・・・棚部材
10bx、10cx・・・・・・・・・・固定板
10by、10cy・・・・・・・・・・スライド板
20・・・・・・・・・・・・・・・・・OHBコントローラ



2 ... In-process annular track 5 ... Processing station 5a ... ············· FOUP loading / unloading port 7 ····················· OHT cart 7d .... Lifting belt 7f ..... Finger mechanism 9a, 9b ..... FOUP
10 ... Suspended shelf device 10b, 10c ... Shelf member 10bx, 10cx ... .. Fixed plate 10by, 10cy ... Slide plate 20 ... OHB controller



Claims (4)

次の第一〜第四工程からなる懸垂式昇降搬送台車における物品の授受方法。
第一工程:懸垂式昇降搬送台車の把持部に把持されている所定のステーションへの搬入用物品を降下させ、上下方向に並ぶ懸垂式一時保管棚の一方の棚に載置する
第二工程:懸垂式昇降搬送台車の把持部において、前記所定のステーションの物品搬入・搬出ポートに載置されている搬出用物品を把持、上昇させ、前記懸垂式一時保管棚の他方に載置する
第三工程:前記懸垂式一時保管棚の一方の棚に載置されている搬入用物品を、懸垂式昇降搬送台車の把持部にて把持、降下させ、前記所定のステーションの物品搬入・搬出ポートに載置する
第四工程:前記懸垂式一時保管棚の他方の棚に載置されている搬出用物品を懸垂式昇降搬送台車の把持部にて把持、上昇させる。
A method for delivering an article in a suspended lift carriage comprising the following first to fourth steps.
1st process: The 2nd process of dropping the goods for carrying in to the predetermined | prescribed station currently hold | gripped by the holding part of a suspension type raising / lowering conveyance trolley, and placing in one shelf of the suspension type temporary storage shelf arranged in an up-down direction: A third step of gripping and lifting an article to be carried placed on the article loading / unloading port of the predetermined station and placing it on the other side of the suspension-type temporary storage shelf in the gripping part of the suspension type lifting / lowering carriage : The carrying-in article placed on one of the suspension-type temporary storage shelves is held and lowered by the holding part of the suspension-type lifting / lowering carriage, and placed on the article loading / unloading port of the predetermined station. The fourth step is to hold and lift the carry-out article placed on the other shelf of the suspension-type temporary storage shelf by the grip portion of the suspension-type lifting / lowering carriage.
物品が半導体基板を挿脱自在に収納するFOUPであり、ステーションが懸垂式昇降搬送台車の環状軌道に沿う適所に配置され、前記FOUP内に収納されている半導体基板の表面処理設備である請求項1に記載の懸垂式昇降搬送台車における物品の授受方法。 An article is a FOUP that removably accommodates a semiconductor substrate, and a station is a surface treatment facility for a semiconductor substrate that is disposed in a proper position along an annular track of a suspended lift carriage and accommodated in the FOUP. 2. A method for transferring an article in the suspended lift carriage according to 1. 懸垂式昇降搬送台車の走行路に沿う所定の個所に設置されるステーションの物品搬入・搬出ポートに載置される搬出用物品と、この搬出用物品に対向する上方に位置し、懸垂式昇降搬送台車の物品把持部に把持されている搬入用物品との交換を行うための一対の一時保管棚を有し、
該一対の一時保管棚は、上下方向に配置され、各保管棚にはスライド板が設けられ、一方の保管棚のスライド板は搬入用物品の保管・取出しを行う場合においてのみ、他方の保管棚のスライド板は搬出用物品を保管、取出しを行う場合においてのみ、懸垂式昇降搬送台車の物品把持部に対し物品の授受を行うために進退し、それ以外の場合には懸垂式昇降搬送台車の昇降動作を許容するように駆動制御されることを特徴とする懸垂式昇降搬送台車における物品の授受装置。
An article to be carried placed on an article loading / unloading port of a station installed at a predetermined location along the traveling path of the suspension type lifting and lowering carriage, and a lifting type lifting and lowering conveyance located above the article for delivery. Having a pair of temporary storage shelves for exchanging with the carry-in article gripped by the article gripping part of the carriage,
The pair of temporary storage shelves are arranged in the vertical direction, each storage shelf is provided with a slide plate, and the slide plate of one storage shelf is the other storage shelf only when storing / removing articles to be carried in. The slide plate moves forward and backward in order to send and receive articles to and from the article gripping part of the suspended lift carriage only when storing and taking out the articles to be carried out. An article transfer device in a suspended lift carriage that is controlled so as to allow the lift operation.
物品が半導体基板を挿脱自在に収納するFOUPであり、ステーションが懸垂式昇降搬送台車の環状軌道に沿う適所に配置され、前記FOUP内に収納されている半導体基板の処理設備である請求項3に記載の懸垂式昇降搬送台車における物品の授受装置。



The article is a FOUP that removably accommodates a semiconductor substrate, and the station is a processing facility for a semiconductor substrate that is disposed at an appropriate position along an annular track of a suspended lift carriage and accommodated in the FOUP. The article transfer device in the suspended lift carriage as described in 1.



JP2005285718A 2005-09-30 2005-09-30 Article giving/receiving method and apparatus in suspended ascending/descending carrier truck Pending JP2007096140A (en)

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JP2005285718A JP2007096140A (en) 2005-09-30 2005-09-30 Article giving/receiving method and apparatus in suspended ascending/descending carrier truck
KR1020087007731A KR20080072817A (en) 2005-09-30 2006-09-29 Method and apparatus for transferring and receiving article by overhead hoist transport carrier
CNA2006800364586A CN101278384A (en) 2005-09-30 2006-09-29 Method and apparatus for transferring and receiving article on overhead hoist transport carrier
TW095136217A TW200737392A (en) 2005-09-30 2006-09-29 Method and apparatus for transferring and receiving article by overhead hoist transport carrier
PCT/JP2006/319512 WO2007037397A1 (en) 2005-09-30 2006-09-29 Method and apparatus for transferring and receiving article by overhead hoist transport carrier

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