EP3595852A1 - Cutting tool and method for operating the same - Google Patents

Cutting tool and method for operating the same

Info

Publication number
EP3595852A1
EP3595852A1 EP18721375.6A EP18721375A EP3595852A1 EP 3595852 A1 EP3595852 A1 EP 3595852A1 EP 18721375 A EP18721375 A EP 18721375A EP 3595852 A1 EP3595852 A1 EP 3595852A1
Authority
EP
European Patent Office
Prior art keywords
lower blade
shear
cutting tool
measured
cutting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP18721375.6A
Other languages
German (de)
French (fr)
Other versions
EP3595852B1 (en
Inventor
Hanns Peter Spaniol
Thorsten MAYWALD
Timo FINKEN
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Heusch GmbH and Co KG
Original Assignee
Heusch GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Heusch GmbH and Co KG filed Critical Heusch GmbH and Co KG
Publication of EP3595852A1 publication Critical patent/EP3595852A1/en
Application granted granted Critical
Publication of EP3595852B1 publication Critical patent/EP3595852B1/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/12Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
    • B26D1/25Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member
    • B26D1/34Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis parallel to the line of cut
    • B26D1/38Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis parallel to the line of cut and coacting with a fixed blade or other fixed member
    • B26D1/385Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis parallel to the line of cut and coacting with a fixed blade or other fixed member for thin material, e.g. for sheets, strips or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D5/00Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D5/02Means for moving the cutting member into its operative position for cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/08Means for treating work or cutting member to facilitate cutting
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C13/00Shearing, clipping or cropping surfaces of textile fabrics; Pile cutting; Trimming seamed edges
    • D06C13/04Shearing lace or embroidery, e.g. cutting loose threads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D11/00Combinations of several similar cutting apparatus
    • B26D2011/005Combinations of several similar cutting apparatus in combination with different kind of cutters, e.g. two serial slitters in combination with a transversal cutter
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/26Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
    • B26D7/2628Means for adjusting the position of the cutting member

Definitions

  • the invention relates firstly to a method for operating a cutting tool with a shear cylinder rotating about a longitudinal axis and shearing spirals mounted on the shear cylinder, with a lower blade carrier carrying a lower blade extending parallel to the longitudinal axis, a state of
  • Cutting tool is measured, and wherein at each shear spiral a shear point in which a guided between the shear spiral and lower blade clippings is sheared tangential to the shear cylinder, continuously migrates from an inlet end to an outlet end of the lower blade. Furthermore, the invention relates to such a cutting tool.
  • Such methods and cutting tools are used to shear the surface of fabrics such as textiles, carpets, furs and furs
  • Shear coils are installed as a unit in a shearing machine. During operation of the shearing machine, the shearing cylinder rotates tangentially with the shearing spirals against the lower blade. The shearing spirals run over the cutting edge of the shearing machine
  • the fabric is introduced via a shear table of the shearing machine to the cutting edge, that over the
  • the operating state of the cutting tool is assessed in the known methods essentially by the operator on the basis of cut samples, the resulting by the interaction of shear cylinder and lower blade career and on the basis of the characteristic noise of the shearing machine.
  • the operating personnel usually make corrections manually,
  • Shear cylinder to measure and adjust depending on the measurement results.
  • EP 1 798 01 1 A1 proposes, in one
  • EP 1 442 652 B1 and EP 1 080 629 B1 propose to measure at a shredder a vibration of the lower blade or a current flowing through the cutting gap by sparking, to determine therefrom the height of the cutting gap and, if necessary, to readjust it.
  • EP 0 172 467 A2 proposes to measure the height of the cutting gap by proximity sensors on a harvester.
  • the invention has for its object to measure the operating state of the cutting tool.
  • the condition between the lower blade and the lower blade carrier is measured.
  • the measuring elements are on the one hand very close to the point of shear between the lower blade and the shear cylinder - ie the most important and sensitive point of the cutting tool, but also separated from all moving parts and the fabric and from influences during operation of the shearing machine
  • the measurement preferably comprises a vibration measurement.
  • the mechanical sliding of the shear coils on the Lower blade generates during the shear operation vibrations that continue in the components of the cutting tool. These vibrations are the cause of the characteristic noise, based on which in the prior art
  • critical conditions such as loosened shear coils can be detected early on the basis of characteristic vibration patterns before further damage to the cutting tool occurs.
  • the vibration at the inlet end is measured.
  • the end of the lower blade is referred to in the longitudinal direction of the shear cylinder on which the
  • shear coils interact with the lower knife during operation. Through contacts to the lower blade, the shear spirals are particularly susceptible to breakage at this point.
  • the measurement preferably comprises a temperature measurement.
  • the lower blade is heated during operation of the shearing machine by the friction in the shear point between the lower blade and the shear spiral.
  • temperatures well over 100 ° C can arise, which is the
  • Too high temperatures on the lower blade can be caused in particular by excessive contact forces between the lower blade and shear spiral, too wide a career of shear coils on the lower blade, lack or lack of lubrication of the contact line on the lower blade and too high cutting speeds on the shear cylinder.
  • the temperature at the outlet end is measured. At this point affects
  • the measurement comprises a force measurement.
  • Curvature of the cutting path By measuring the force at other locations, the condition of the cutting tool can be described in more detail.
  • the measured state is transmitted to an evaluation device.
  • the transmission into a common evaluation device allows the correlation of different measured values, the storage of measured values and thus the analysis of temporal developments as well as the production of forecasts.
  • the state is transmitted analog or digitally wirelessly.
  • the wireless transmission in particular via a mobile network to a central server allows the
  • the evaluation device preferably further evaluates the state and generates an instruction for changing a geometric position of the shear cylinder and / or the lower blade.
  • the available measurement data and the resulting operating instructions for the operating personnel can be displayed on the screen
  • Machine control be processed. Static and dynamic operating states can be described and visualized on the basis of the measured data.
  • the position is automatically changed in such a method according to the invention.
  • the machine control can handle these
  • a drive torque for rotating the shear cylinder is measured and included in the evaluation.
  • the shear cylinder is driven in conventional shearing machines by an electric motor.
  • the drive power is controlled by a converter or
  • the cutting tool according to the invention makes it possible to carry out the method according to the invention and is equally distinguished by its advantages explained above.
  • the measuring elements are attached to the lower blade carrier.
  • the attachment of the measuring elements is associated there with a much lower cost than the hardened lower blade.
  • the inventive method and the cutting tool according to the invention simplify the initial commissioning, the machine start after
  • Fig. 1 shows an inventive cutting tool
  • Fig. 2 shows a detail of the same.
  • the cutting tool 1 according to the invention shown in FIG. 1 has a
  • the shear cylinder 3 is at the inlet end 6 and on
  • the lower blade carrier 4 has twelve holes 9, in each of which a pressure sensor 10 is inserted.
  • the pressure sensors 10 are located on the
  • the lower blade 5 has an acceleration sensor 11 and at the outlet end 7 a temperature sensor 12.
  • the acceleration sensor 1 measures the vibration and the temperature sensor 12 measures the temperature of the
  • Cutting tool 1 Twenty-four helical shear coils 13 are fixed on the shear cylinder 3 respectively at the inlet end 6 and at the outlet end 7 by means of a Plette 14, which is secured by a side plate 5.
  • the shearing cylinder 3 rotates with the
  • the state of the cutting tool 1 is detected in static and dynamic operation, stored in a machine control system, via a mobile radio network transmitted to a server and interpreted there by means of an expert system.
  • the machine control, the mobile network and the server are not shown.
  • the expert system determines adjustment parameters for optimizing the cutting performance and the general state of the cutting tool 1 and transmits these back to the
  • Machine control changes on the basis of

Landscapes

  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)
  • Mechanical Treatment Of Semiconductor (AREA)

Abstract

The invention initially relates to a method for operating a cutting tool comprising a cutting cylinder rotating about a longitudinal axis (2) and cutting spirals (13) mounted on the cutting cylinder, also comprising a lower blade support which supports a lower blade extending parallel to the longitudinal axis (2). A state of the cutting tool is measured, and on each of the cutting spirals (13), a cutting point (16) into which an item to be cut is cut off tangentially with respect to the cutting cylinder (3), said item being guided between the cutting spirals (13) and the lower blade, moves continuously from an input end (6) to an output end (7) of the lower blade. The invention also relates to said type of cutting tool (1). The aim of the invention is to evaluate the operating state of the cutting tool such that the state between the lower blade and the lower blade support is measured.

Description

Schneidzeug und Verfahren zum Betrieb desselben  Cutting tool and method of operating the same
Die Erfindung betrifft zunächst ein Verfahren zum Betrieb eines Schneidzeugs mit einem um eine Längsachse rotierenden Scherzylinder und auf dem Scherzylinder angebrachten Scherspiralen, mit einem Untermesserträger, der ein parallel zu der Längsachse verlaufendes Untermesser trägt, wobei ein Zustand des  The invention relates firstly to a method for operating a cutting tool with a shear cylinder rotating about a longitudinal axis and shearing spirals mounted on the shear cylinder, with a lower blade carrier carrying a lower blade extending parallel to the longitudinal axis, a state of
Schneidzeugs gemessen wird, und wobei an jeder Scherspirale ein Scherpunkt, in dem ein zwischen Scherspirale und Untermesser geführtes Schnittgut tangential zu dem Scherzylinder abgeschert wird, kontinuierlich von einem Einlaufende zu einem Auslaufende des Untermessers wandert. Weiterhin betrifft die Erfindung ein solches Schneidzeug. Cutting tool is measured, and wherein at each shear spiral a shear point in which a guided between the shear spiral and lower blade clippings is sheared tangential to the shear cylinder, continuously migrates from an inlet end to an outlet end of the lower blade. Furthermore, the invention relates to such a cutting tool.
Solche Verfahren und Schneidzeuge werden zum Scheren der Oberfläche von Flächenware wie Textilien, Teppichen, Fellen und Pelzen verwendet, um  Such methods and cutting tools are used to shear the surface of fabrics such as textiles, carpets, furs and furs
insbesondere eine gleichmäßige Florhöhe bzw. Faserlänge zu erzeugen. Das Schneidzeug mit den auf den Scherzylinder aufgezogenen helixförmigen in particular to produce a uniform pile height or fiber length. The cutting tool with the mounted on the shear cylinder helical
Scherspiralen wird als Einheit in eine Schermaschine eingebaut. Im Betrieb der Schermaschine rotiert der Scherzylinder mit den Scherspiralen tangential gegen das Untermesser. Die Scherspiralen laufen über die Schneidkante des Shear coils are installed as a unit in a shearing machine. During operation of the shearing machine, the shearing cylinder rotates tangentially with the shearing spirals against the lower blade. The shearing spirals run over the cutting edge of the
Untermessers und bilden entlang der Schneidbahn an der Unterkante einen fortlaufenden Scherenschnitt. Die Flächenware wird über einen Schertisch der Schermaschine derart an die Schneidkante herangeführt, dass über die Lower blade and form along the cutting path at the lower edge of a continuous paper cut. The fabric is introduced via a shear table of the shearing machine to the cutting edge, that over the
gewünschte Florhöhe überstehende Faseranteile zwischen Scherspirale und Untermesser geführt und abgetrennt werden. desired pile height protruding fiber portions between the shear spiral and lower blade are performed and separated.
Der Betriebszustand des Schneidzeugs wird in den bekannten Verfahren im Wesentlichen durch das Bedienpersonal anhand von Schnittproben, der durch das Zusammenwirken von Scherzylinder und Untermesser entstandenen Laufbahn und von anhand von charakteristischen Laufgeräuschen der Schermaschine beurteilt. Korrekturen nimmt das Bedienpersonal zumeist manuell vor,  The operating state of the cutting tool is assessed in the known methods essentially by the operator on the basis of cut samples, the resulting by the interaction of shear cylinder and lower blade career and on the basis of the characteristic noise of the shearing machine. The operating personnel usually make corrections manually,
insbesondere wird die Position des Untermessers zum Scherzylinder durch Spannbügel, Stellschrauben oder andere mechanische Versteileinrichtungen eingestellt. WO 95/31596 A1 , US 5,379,497 A und US 3,941 ,986 A schlagen vor, am In particular, the position of the lower blade is adjusted to the shear cylinder by clamping bracket, screws or other mechanical adjusting devices. WO 95/31596 A1, US Pat. No. 5,379,497 A and US Pat. No. 3,941,986 A propose, on
Schneidzeug die Höhe des Schneidspalts zwischen Untermesser und Cutting the height of the cutting gap between the lower blade and
Scherzylinder zu messen und abhängig von den Messergebnissen einzustellen. Shear cylinder to measure and adjust depending on the measurement results.
Im Hintergrund der Erfindung schlägt EP 1 798 01 1 A1 vor, in einer In the background of the invention, EP 1 798 01 1 A1 proposes, in one
Rotationsschneidmaschine die zwischen Schneid- und Gegenwalze wirkenden Andruckkräfte, Abstände oder Temperaturen sowie Positionsänderungen zu messen. EP 1 442 652 B1 und EP 1 080 629 B1 schlagen vor, an einem Häcksler eine Schwingung des Untermessers bzw. einen durch Funkenschlag über den Schneidspalt fließenden Strom zu messen, daraus die Höhe des Schneidspalts zu ermitteln und diesen ggf. nachzustellen. EP 0 172 467 A2 schlägt vor, an einer Erntemaschine die Höhe des Schneidspalts durch Näherungssensoren zu messen. Rotary cutting machine to measure the forces acting between the cutting and counter-roller pressure forces, distances or temperatures and position changes. EP 1 442 652 B1 and EP 1 080 629 B1 propose to measure at a shredder a vibration of the lower blade or a current flowing through the cutting gap by sparking, to determine therefrom the height of the cutting gap and, if necessary, to readjust it. EP 0 172 467 A2 proposes to measure the height of the cutting gap by proximity sensors on a harvester.
Wissenschaftliche Untersuchungen betreffen die Temperatur des Untermessers und die Schallemissionen der Schneidmaschine. Scientific investigations concern the temperature of the lower blade and the noise emissions of the cutting machine.
Aufgabe task
Der Erfindung liegt die Aufgabe zugrunde, den Betriebszustand des Schneidzeugs zu messen. The invention has for its object to measure the operating state of the cutting tool.
Lösung solution
Ausgehend von den bekannten Verfahren wird nach der Erfindung vorgeschlagen, dass der Zustand zwischen Untermesser und Untermesserträger gemessen wird. Zwischen Untermesser und Untermesserträger sind die Messelemente einerseits sehr nah am Scherpunkt zwischen Untermesser und Scherzylinder - also an der zur Beurteilung des Betriebszustands wichtigsten und sensibelsten Stelle des Schneidzeugs, andererseits aber von allen beweglichen Teilen und von der Flächenware getrennt und vor Einflüssen im Betrieb der Schermaschine Starting from the known methods, it is proposed according to the invention that the condition between the lower blade and the lower blade carrier is measured. Between the lower blade and the lower blade carrier, the measuring elements are on the one hand very close to the point of shear between the lower blade and the shear cylinder - ie the most important and sensitive point of the cutting tool, but also separated from all moving parts and the fabric and from influences during operation of the shearing machine
geschützt. protected.
Vorzugsweise umfasst in einem erfindungsgemäßen Verfahren die Messung eine Schwingungsmessung. Das mechanische Abgleiten der Scherspiralen auf dem Untermesser erzeugt während des Scherbetriebes Schwingungen die sich in den Bauteilen des Schneidzeuges fortsetzen. Diese Schwingungen sind die Ursache der charakteristischen Geräusche, anhand derer im Stand der Technik das In a method according to the invention, the measurement preferably comprises a vibration measurement. The mechanical sliding of the shear coils on the Lower blade generates during the shear operation vibrations that continue in the components of the cutting tool. These vibrations are the cause of the characteristic noise, based on which in the prior art
Bedienpersonal den Betriebszustand beurteilt. Operating personnel assessed the operating condition.
Anhand der Schwingungsmuster lässt sich die Wuchtgüte des Scherzylinders, die Anzahl der Spiralen und deren Hiebausprägung auf dem Scherzylinder On the basis of the vibration pattern, the balancing quality of the shear cylinder, the number of spirals and their impact on the shear cylinder
bestimmen. Zudem können anhand charakteristischer Schwingungsbilder betriebskritische Zustände wie gelockerte Scherspiralen frühzeitig erkannt werden, bevor weitere Schäden am Schneidzeug entstehen. determine. In addition, critical conditions such as loosened shear coils can be detected early on the basis of characteristic vibration patterns before further damage to the cutting tool occurs.
Weiter vorzugsweise wird in einem solchen erfindungsgemäßen Verfahren die Schwingung an dem Einlaufende gemessen. Als Einlaufende wird das Ende des Untermessers in Längsrichtung des Scherzylinders bezeichnet, an dem die Further preferably, in such a method according to the invention, the vibration at the inlet end is measured. As an inlet end, the end of the lower blade is referred to in the longitudinal direction of the shear cylinder on which the
Scherspiralen im Betrieb erstmalig mit dem Untermesser zusammenwirken. Durch Kontakte zum Untermesser sind an dieser Stelle die Scherspiralen besonders bruchgefährdet. For the first time, shear coils interact with the lower knife during operation. Through contacts to the lower blade, the shear spirals are particularly susceptible to breakage at this point.
Vorzugsweise umfasst in einem erfindungsgemäßen Verfahren die Messung eine Temperaturmessung. Das Untermesser wird im Betrieb der Schermaschine durch die Reibung im Scherpunkt zwischen Untermesser und den Scherspiralen, erwärmt. Hier können Temperaturen weit über 100 °C entstehen, die zur In a method according to the invention, the measurement preferably comprises a temperature measurement. The lower blade is heated during operation of the shearing machine by the friction in the shear point between the lower blade and the shear spiral. Here, temperatures well over 100 ° C can arise, which is the
Beeinträchtigung der Flächenware und zur Zerstörung des Untermessers führen. Die Temperatur ist also ein wesentliches Merkmal eines optimal wirkenden Impairment of the fabric and destruction of the lower knife lead. The temperature is therefore an essential feature of an optimally acting
Schneidzeuges. Zu hohe Temperaturen am Untermesser können insbesondere entstehen durch zu hohe Anpresskräfte zwischen Untermesser und Scherspirale, eine zu breite Laufbahn der Scherspiralen auf dem Untermesser, mangelnde oder fehlende Schmierung der Berührungslinie auf dem Untermesser und durch zu hohe Schnittgeschwindigkeiten am Scherzylinder. Cutting tool. Too high temperatures on the lower blade can be caused in particular by excessive contact forces between the lower blade and shear spiral, too wide a career of shear coils on the lower blade, lack or lack of lubrication of the contact line on the lower blade and too high cutting speeds on the shear cylinder.
Weiter vorzugsweise wird in einem solchen erfindungsgemäßen Verfahren die Temperatur an dem Auslaufende gemessen. An dieser Stelle wirkt sich Further preferably, in such a method according to the invention, the temperature at the outlet end is measured. At this point affects
mangelnde Schmierung zuerst aus. Vorzugsweise umfasst in einem erfindungsgemäßen Verfahren die Messung eine Kraftmessung. Über die Druckkraft zwischen Untermesser und Untermesserträger werden statische Fehleinstellungen in der Lage des Scherzylinders zum lack of lubrication first. Preferably, in a method according to the invention, the measurement comprises a force measurement. About the pressure force between the lower blade and lower blade carrier static incorrect settings in the position of the shear cylinder for
Untermesser und Abweichungen der Längsachse des Scherzylinders horizontal oder vertikal von der parallelen Lage zur Schneidbahn identifiziert. Die Messung der Druckkräfte vereinfacht Einstellarbeiten bei Erstinbetriebnahme, Wartung, Instandhaltung und Wiederinbetriebnahme nach Reparaturen und Undercutter and deviations of the longitudinal axis of the shear cylinder identified horizontally or vertically from the parallel position to the cutting path. The measurement of compressive forces simplifies adjustments during initial commissioning, maintenance, repair and recommissioning after repairs and repairs
Maschinenstillstandzeiten. Machine downtime.
Die dynamische Messung der Druckkräfte ermöglicht eine Beurteilung des The dynamic measurement of the compressive forces enables an evaluation of the
Zustands des Schneidzeugs im laufenden Betrieb. In Kombination mit den gemessenen Werten aus Temperaturveränderung, Körperschall und Drehmoment lassen sich präzise Daten zum Schneidverhalten bis hin zum Servicebedarf ermitteln. Condition of the cutting tool during operation. In combination with the measured values of temperature change, structure-borne noise and torque, precise data on the cutting behavior up to the service requirement can be determined.
Weiter vorzugsweise wird in einem solchen erfindungsgemäßen Verfahren die Kraft am Einlaufende, am Auslaufende sowie zwischen Einlaufende und Further preferably, in such a method according to the invention, the force at the inlet end, at the outlet end and between the inlet end and
Auslaufende gemessen. Die Kombination dieser drei Messwerte ermöglicht Aussagen zur Parallelität von Scherzylinder und Untermesser sowie zur Expiring measured. The combination of these three measurements allows statements to be made about the parallelism of the shear cylinder and the lower blade as well as the
Krümmung der Schneidbahn. Durch Messungen der Kraft an weiteren Stellen kann der Zustand des Schneidzeugs genauer beschrieben werden. Curvature of the cutting path. By measuring the force at other locations, the condition of the cutting tool can be described in more detail.
Vorzugsweise wird in einem erfindungsgemäßen Verfahren der gemessene Zustand an eine Auswerteeinrichtung übermittelt. Die Übermittlung in eine gemeinsame Auswerteeinrichtung ermöglicht die Korrelation verschiedener Messwerte, die Speicherung von Messwerten und damit die Analyse von zeitlichen Entwicklungen sowie die Erstellung von Prognosen. Preferably, in a method according to the invention, the measured state is transmitted to an evaluation device. The transmission into a common evaluation device allows the correlation of different measured values, the storage of measured values and thus the analysis of temporal developments as well as the production of forecasts.
Weiter vorzugsweise wird in einem solchen erfindungsgemäßen Verfahren der Zustand analog oder digital drahtlos übermittelt. Die drahtlose Übermittlung insbesondere über ein Mobilfunknetz an einen zentralen Server erlaubt die Further preferably, in such a method according to the invention, the state is transmitted analog or digitally wirelessly. The wireless transmission, in particular via a mobile network to a central server allows the
Nutzung einer in Industriestaaten flächendeckend vorhandenen Infrastruktur. Vorzugsweise wertet weiterhin in einem solchen erfindungsgemäßen Verfahren die Auswerteeinrichtung den Zustand aus und erstellt eine Anweisung zum Ändern einer geometrischen Position des Scherzylinders und/oder des Untermessers. Die vorliegenden Messdaten und die daraus gewonnenen Handlungsanweisungen für das Bedienpersonal können zur Ausgabe am Bildschirm einer Use of a nationwide existing infrastructure in industrialized countries. In such a method according to the invention, the evaluation device preferably further evaluates the state and generates an instruction for changing a geometric position of the shear cylinder and / or the lower blade. The available measurement data and the resulting operating instructions for the operating personnel can be displayed on the screen
Maschinensteuerung aufbereitet werden. Anhand der Messdaten können statische und dynamische Betriebszustände beschrieben und visualisiert werden. Machine control be processed. Static and dynamic operating states can be described and visualized on the basis of the measured data.
Weiter vorzugsweise wird in einem solchen erfindungsgemäßen Verfahren die Position automatisch geändert. Die Maschinensteuerung kann mit diesen Further preferably, the position is automatically changed in such a method according to the invention. The machine control can handle these
Messdaten auf definierte Sollzustände regeln und den Betrieb der Maschine in festgelegten Grenzen halten. Regulate measurement data to defined target states and keep the operation of the machine within specified limits.
Vorzugsweise wird in einem erfindungsgemäßen Verfahren ein Antriebsmoment zum Rotieren des Scherzylinders gemessen und in die Auswertung einbezogen. Der Scherzylinder wird in üblichen Schermaschinen durch einen Elektromotor angetrieben. Die Antriebsleistung wird durch einen Umrichter gesteuert bzw. Preferably, in a method according to the invention, a drive torque for rotating the shear cylinder is measured and included in the evaluation. The shear cylinder is driven in conventional shearing machines by an electric motor. The drive power is controlled by a converter or
geregelt, der häufig Abweichungen oder Schwankungen im Leistungsbedarf erfasst, dokumentiert und zur weiteren Verarbeitung bereitstellt. Diese Daten lassen sich über Hard- und Softwareschnittstellen schnell und einfach auslesen und erlauben - insbesondere in Kombination mit den zuvor beschriebenen often detects deviations or fluctuations in the power requirement, documents them and makes them available for further processing. These data can be read out quickly and easily via hardware and software interfaces - especially in combination with the previously described
Messungen von Schwingungszuständen, Temperatur und Druckkraft zwischen Untermesser und Untermesserträger - umfangreiche Rückschlüsse auf den Betriebszustand. Measurements of vibration conditions, temperature and compressive force between lower blade and lower blade carrier - comprehensive conclusions on the operating condition.
Ausgehend von dem bekannten Schneidzeug wird nach der Erfindung Starting from the known cutting tool according to the invention
vorgeschlagen, dass die Messelemente zwischen Untermesser und suggested that the measuring elements between the lower blade and
Untermesserträger angeordnet sind. Das erfindungsgemäße Schneidzeug ermöglicht die Ausführung des erfindungsgemäßen Verfahrens und zeichnet sich gleichermaßen durch dessen vorstehend erläuterte Vorteile aus. Untermesserträger are arranged. The cutting tool according to the invention makes it possible to carry out the method according to the invention and is equally distinguished by its advantages explained above.
Vorzugsweise sind in einem erfindungsgemäße Schneidzeug die Messelemente an dem Untermesserträger angebracht. Soweit der Untermesserträger aus einem Maschinenstahl besteht, ist die Anbringung der Messelemente dort mit einem deutlich geringeren Aufwand verbunden, als an dem gehärteten Untermesser. Preferably, in a cutting tool according to the invention, the measuring elements are attached to the lower blade carrier. As far as the Untermesserträger from a Machine steel, the attachment of the measuring elements is associated there with a much lower cost than the hardened lower blade.
Das erfindungsgemäße Verfahren und das erfindungsgemäße Schneidzeug vereinfachen die Erstinbetriebnahme, den Maschinenanlauf nach The inventive method and the cutting tool according to the invention simplify the initial commissioning, the machine start after
Instandhaltungen, Instandsetzungen, Reparaturen und Servicemaßnahmen, ermöglichen eine statische und dynamische Zustandsüberwachung, die Maintenance, repairs, repairs and service measures, enable a static and dynamic condition monitoring, the
Optimierung der Schneidparameter und der Schnittleistung sowie eine statische und dynamische Schadensprävention und Kollisions- bzw. Havarieüberwachung. Optimization of cutting parameters and cutting performance as well as static and dynamic damage prevention and collision / damage monitoring.
Ausführungsbeispiel embodiment
Die Erfindung wird nachfolgend anhand eines Ausführungsbeispiels erläutert. Es zeigen The invention will be explained below with reference to an embodiment. Show it
Fig. 1 ein erfindungsgemäßes Schneidzeug und Fig. 1 shows an inventive cutting tool and
Fig. 2 ein Detail desselben. Fig. 2 shows a detail of the same.
Das in Figur 1 gezeigte erfindungsgemäße Schneidzeug 1 weist eine The cutting tool 1 according to the invention shown in FIG. 1 has a
Längsachse 2, einen Scherzylinder 3, einen Untermesserträger 4 mit einem Untermesser 5 auf. Der Scherzylinder 3 ist am Einlaufende 6 und am Longitudinal axis 2, a shear cylinder 3, a lower blade carrier 4 with a lower blade 5. The shear cylinder 3 is at the inlet end 6 and on
Auslaufende 7 jeweils mittels eines Changierlagers 8 in einem nicht dargestellten Lagersitz um die Längsachse 2 rotierbar gelagert. Expiring 7 each rotatably supported by a traversing bearing 8 in a bearing seat, not shown, about the longitudinal axis 2.
Der Untermesserträger 4 weist zwölf Bohrungen 9 auf, in denen jeweils ein Drucksensor 10 eingesetzt ist. Die Drucksensoren 10 liegen an dem The lower blade carrier 4 has twelve holes 9, in each of which a pressure sensor 10 is inserted. The pressure sensors 10 are located on the
Untermesser 5 an und messen jeweils die zwischen Untermesser 5 und Lower blade 5 and measure each between the lower blade 5 and
Untermesserträger 4 wirkende Druckkraft. Untermesserträger 4 acting pressure force.
Am Einlaufende 6 weist der Untermesser 5 einen Beschleunigungssensor 11 und am Auslaufende 7 einen Temperatursensor 12 auf. Der Beschleunigungssensorl 1 misst die Schwingung und der Temperatursensor 12 die Temperatur des At the inlet end 6, the lower blade 5 has an acceleration sensor 11 and at the outlet end 7 a temperature sensor 12. The acceleration sensor 1 measures the vibration and the temperature sensor 12 measures the temperature of the
Schneidzeugs 1. Vierundzwanzig helixförmige Scherspiralen 13 sind auf dem Scherzylinder 3 jeweils am Einlaufende 6 und am Auslaufende 7 mittels einer Plette 14 fixiert, die mittels einer Seitenplatte 5 gesichert ist. Cutting tool 1. Twenty-four helical shear coils 13 are fixed on the shear cylinder 3 respectively at the inlet end 6 and at the outlet end 7 by means of a Plette 14, which is secured by a side plate 5.
Im Betrieb des Schneidzeugs 1 rotiert der Scherzylinder 3 mit den During operation of the cutting tool 1, the shearing cylinder 3 rotates with the
Scherspiralen 13 derart um die Längsachse 2, dass ein Scherpunkt 16, in dem die Scherspirale 13 das Untermesser 5 berührt, kontinuierlich von dem Einlaufende 6 zu dem Auslaufende 7 wandert. Shearing coils 13 around the longitudinal axis 2 that a shear point 16, in which the shear spiral 13 touches the lower blade 5, continuously migrates from the inlet end 6 to the outlet end 7.
Anhand der von den Drucksensoren 10, dem Beschleunigungssensor 1 1 und dem Temperatursensor 12 gemessenen Werte sowie anhand des Antriebsmoments und der Drehzahl des Scherzylinders 3 wird der Zustand des Schneidzeugs 1 im statischen und dynamischen Betrieb erfasst, in einer Maschinensteuerung gespeichert, von dieser über ein Mobilfunknetz an einen Server übermittelt und dort mittels eines Expertensystems interpretiert. Die Maschinensteuerung, das Mobilfunknetz und der Server sind nicht dargestellt. Based on the values measured by the pressure sensors 10, the acceleration sensor 11 and the temperature sensor 12, as well as the drive torque and the rotational speed of the shearing cylinder 3, the state of the cutting tool 1 is detected in static and dynamic operation, stored in a machine control system, via a mobile radio network transmitted to a server and interpreted there by means of an expert system. The machine control, the mobile network and the server are not shown.
Basierend auf der Interpretation der Zustandswerte ermittelt das Expertensystem Einstellparameter zur Optimierung der Schneidleistung und des generellen Zustande des Schneidzeugs 1 und übermittelt diese zurück an die Based on the interpretation of the state values, the expert system determines adjustment parameters for optimizing the cutting performance and the general state of the cutting tool 1 and transmits these back to the
Maschinensteuerung. Die Maschinensteuerung ändert anhand der Machine control. The machine control changes on the basis of
Einstellparameter automatisch die Drehzahl des Scherzylinders 3, die Setting parameters automatically the speed of the shear cylinder 3, the
geometrische Position des Scherzylinders 3 und/oder des Untermessers 5. geometric position of the shear cylinder 3 and / or the lower blade. 5
In den Figuren sind In the figures are
1 Schneidzeug  1 cutting tool
2 Längsachse  2 longitudinal axis
3 Scherzylinder  3 shear cylinders
4 Untermesserträger 4 lower knife carriers
5 Untermesser 5 lower blades
6 Einlaufende  6 incoming ends
7 Auslaufende  7 expiring
8 Changierlager  8 traverse bearings
9 Bohrung  9 hole
10 Drucksensor  10 pressure sensor
1 1 Beschleunigungssensor 1 1 acceleration sensor
12 Temperatursensor12 temperature sensor
13 Scherspirale 13 shear spiral
14 Plette  14 Plets
15 Seitenplatte  15 side plate
16 Scherpunkt  16 point of shear

Claims

Patentansprüche claims
1. Verfahren zum Betrieb eines Schneidzeugs (1) mit einem um eine  1. A method for operating a cutting tool (1) with a to a
Längsachse (2) rotierenden Scherzylinder (3) und auf dem Scherzylinder (3) angebrachten Scherspiralen (13), mit einem Untermesserträger (4), der ein parallel zu der Längsachse (2) verlaufendes Untermesser (5) trägt, wobei ein Zustand des Schneidzeugs (1) gemessen wird, und wobei an jeder  Longitudinal axis (2) rotating shear cylinder (3) and on the shear cylinder (3) mounted shear coils (13), with a lower blade carrier (4) carrying a parallel to the longitudinal axis (2) extending lower blade (5), wherein a state of the cutting tool (1) is measured, and where at each
Scherspirale (13) ein Scherpunkt (16), in dem ein zwischen Scherspirale (13) und Untermesser (5) geführtes Schnittgut tangential zu dem  Scherspirale (13) a shear point (16) in which a between shear coil (13) and lower blade (5) guided clippings tangent to the
Scherzylinder (3) abgeschert wird, kontinuierlich von einem Einlaufende (6) zu einem Auslaufende (7) des Untermessers (5) wandert, dadurch  Shear cylinder (3) is sheared, continuously from an inlet end (6) to an outlet end (7) of the lower blade (5) migrates, characterized
gekennzeichnet, dass der Zustand zwischen Untermesser (5) und  characterized in that the state between lower blade (5) and
Untermesserträger (4) gemessen wird.  Lower blade carrier (4) is measured.
2. Verfahren nach dem vorgenannten Anspruch, dadurch gekennzeichnet, dass die Messung eine Schwingungsmessung umfasst. 2. Method according to the preceding claim, characterized in that the measurement comprises a vibration measurement.
3. Verfahren nach dem vorgenannten Anspruch, dadurch gekennzeichnet, dass die Schwingung an dem Einlaufende (6) gemessen wird. 3. Method according to the preceding claim, characterized in that the vibration at the inlet end (6) is measured.
4. Verfahren nach einem der vorgenannten Ansprüche, dadurch 4. The method according to any one of the preceding claims, characterized
gekennzeichnet, dass die Messung eine Temperaturmessung umfasst.  characterized in that the measurement comprises a temperature measurement.
5. Verfahren nach dem vorgenannten Anspruch, dadurch gekennzeichnet, dass die Temperatur an dem Auslaufende (7) gemessen wird. 5. The method according to the preceding claim, characterized in that the temperature at the outlet end (7) is measured.
6. Verfahren nach einem der vorgenannten Ansprüche, dadurch 6. The method according to any one of the preceding claims, characterized
gekennzeichnet, dass die Messung eine Kraftmessung umfasst.  characterized in that the measurement comprises a force measurement.
7. Verfahren nach dem vorgenannten Anspruch, dadurch gekennzeichnet, dass die Kraft am Einlaufende (6), am Auslaufende (7) sowie zwischen 7. The method according to the preceding claim, characterized in that the force at the inlet end (6), at the outlet end (7) and between
Einlaufende (6) und Auslaufende (7) gemessen wird.  Incoming (6) and outlet (7) is measured.
8. Verfahren nach einem der vorgenannten Ansprüche, dadurch 8. The method according to any one of the preceding claims, characterized
gekennzeichnet, dass der gemessene Zustand an eine Auswerteeinrichtung übermittelt wird. characterized in that the measured state is transmitted to an evaluation device.
9. Verfahren nach dem vorgenannten Anspruch, dadurch gekennzeichnet, dass der Zustand drahtlos übermittelt wird. 9. The method according to the preceding claim, characterized in that the state is transmitted wirelessly.
10. Verfahren nach einem der Ansprüche 8 oder 9, dadurch gekennzeichnet, dass die Auswerteeinrichtung den Zustand auswertet und eine Anweisung zum Ändern einer geometrischen Position des Scherzylinders (3) und/oder des Untermessers (5) erstellt. 10. The method according to any one of claims 8 or 9, characterized in that the evaluation device evaluates the state and creates an instruction for changing a geometric position of the shear cylinder (3) and / or the lower blade (5).
1 1. Verfahren nach dem vorgenannten Anspruch, dadurch gekennzeichnet, dass die Position automatisch geändert wird. 1 1. Method according to the preceding claim, characterized in that the position is changed automatically.
12. Verfahren nach einem der vorgenannten Ansprüche, dadurch 12. The method according to any one of the preceding claims, characterized
gekennzeichnet, dass ein Antriebsmoment zum Rotieren des  characterized in that a drive torque for rotating the
Scherzylinders (3) gemessen und in die Auswertung einbezogen wird.  Shear cylinder (3) measured and included in the evaluation.
13. Schneidzeug (1) mit einer Tragvorrichtung, einem an der Tragvorrichtung um eine Längsachse (2) rotierbaren Scherzylinder (3) und auf dem  13. Cutting tool (1) with a support device, a to the support device about a longitudinal axis (2) rotatable shear cylinder (3) and on the
Scherzylinder (3) angebrachten Scherspiralen (13), mit einem  Shear cylinder (3) mounted shear coils (13), with a
Untermesserträger (4), der ein parallel zu der Längsachse (2) verlaufendes Untermesser (5) trägt, und mit Messelementen zum Messen eines Zustande des Schneidzeugs (1), wobei bei Rotation des Scherzylinders (3) an jeder Scherspirale (13) ein Scherpunkt (16), in dem ein zwischen Scherspirale (13) und Untermesser (5) geführtes Schnittgut tangential zu dem  A lower blade carrier (4) carrying a lower blade (5) extending parallel to the longitudinal axis (2), and measuring elements for measuring a state of the blade (1), a shear point being provided on each shear spiral (13) as the shear cylinder (3) rotates (16), in which a between shear spiral (13) and lower blade (5) guided clippings tangent to the
Scherzylinder (3) abgeschert wird, kontinuierlich von einem Einlaufende (6) zu einem Auslaufende (7) des Untermessers (5) wandert, dadurch  Shear cylinder (3) is sheared, continuously from an inlet end (6) to an outlet end (7) of the lower blade (5) migrates, characterized
gekennzeichnet, dass die Messelemente zwischen Untermesser (5) und Untermesserträger (4) angeordnet sind.  in that the measuring elements are arranged between lower blade (5) and lower blade carrier (4).
14. Schneidzeug (1) nach dem vorgenannten Anspruch, dadurch 14. Cutting tool (1) according to the preceding claim, characterized
gekennzeichnet, dass die Messelemente an dem Untermesserträger (4) angebracht sind.  in that the measuring elements are attached to the lower blade carrier (4).
EP18721375.6A 2017-05-11 2018-04-30 Cutting device and method of operating it Active EP3595852B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102017110225.6A DE102017110225A1 (en) 2017-05-11 2017-05-11 Cutting tool and method of operating the same
PCT/EP2018/061059 WO2018206340A1 (en) 2017-05-11 2018-04-30 Cutting tool and method for operating the same

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EP3595852A1 true EP3595852A1 (en) 2020-01-22
EP3595852B1 EP3595852B1 (en) 2021-08-25

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EP (1) EP3595852B1 (en)
CN (1) CN110691677B (en)
DE (1) DE102017110225A1 (en)
ES (1) ES2890705T3 (en)
TW (1) TWI796332B (en)
WO (1) WO2018206340A1 (en)

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TWI796332B (en) 2023-03-21
EP3595852B1 (en) 2021-08-25
CN110691677A (en) 2020-01-14
DE102017110225A1 (en) 2018-11-15
TW201900980A (en) 2019-01-01
CN110691677B (en) 2022-06-14
ES2890705T3 (en) 2022-01-21

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