EP3595852A1 - Cutting tool and method for operating the same - Google Patents
Cutting tool and method for operating the sameInfo
- Publication number
- EP3595852A1 EP3595852A1 EP18721375.6A EP18721375A EP3595852A1 EP 3595852 A1 EP3595852 A1 EP 3595852A1 EP 18721375 A EP18721375 A EP 18721375A EP 3595852 A1 EP3595852 A1 EP 3595852A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- lower blade
- shear
- cutting tool
- measured
- cutting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000005520 cutting process Methods 0.000 title claims abstract description 59
- 238000000034 method Methods 0.000 title claims abstract description 32
- 238000005259 measurement Methods 0.000 claims description 17
- 238000011156 evaluation Methods 0.000 claims description 8
- 238000009529 body temperature measurement Methods 0.000 claims description 2
- 238000010008 shearing Methods 0.000 description 14
- 230000008439 repair process Effects 0.000 description 5
- 230000003068 static effect Effects 0.000 description 5
- 230000001133 acceleration Effects 0.000 description 4
- 230000006378 damage Effects 0.000 description 4
- 239000004744 fabric Substances 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 238000005461 lubrication Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 230000006735 deficit Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000011022 operating instruction Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000002123 temporal effect Effects 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/25—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member
- B26D1/34—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis parallel to the line of cut
- B26D1/38—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis parallel to the line of cut and coacting with a fixed blade or other fixed member
- B26D1/385—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis parallel to the line of cut and coacting with a fixed blade or other fixed member for thin material, e.g. for sheets, strips or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/02—Means for moving the cutting member into its operative position for cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/08—Means for treating work or cutting member to facilitate cutting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C13/00—Shearing, clipping or cropping surfaces of textile fabrics; Pile cutting; Trimming seamed edges
- D06C13/04—Shearing lace or embroidery, e.g. cutting loose threads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D11/00—Combinations of several similar cutting apparatus
- B26D2011/005—Combinations of several similar cutting apparatus in combination with different kind of cutters, e.g. two serial slitters in combination with a transversal cutter
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/26—Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
- B26D7/2628—Means for adjusting the position of the cutting member
Definitions
- the invention relates firstly to a method for operating a cutting tool with a shear cylinder rotating about a longitudinal axis and shearing spirals mounted on the shear cylinder, with a lower blade carrier carrying a lower blade extending parallel to the longitudinal axis, a state of
- Cutting tool is measured, and wherein at each shear spiral a shear point in which a guided between the shear spiral and lower blade clippings is sheared tangential to the shear cylinder, continuously migrates from an inlet end to an outlet end of the lower blade. Furthermore, the invention relates to such a cutting tool.
- Such methods and cutting tools are used to shear the surface of fabrics such as textiles, carpets, furs and furs
- Shear coils are installed as a unit in a shearing machine. During operation of the shearing machine, the shearing cylinder rotates tangentially with the shearing spirals against the lower blade. The shearing spirals run over the cutting edge of the shearing machine
- the fabric is introduced via a shear table of the shearing machine to the cutting edge, that over the
- the operating state of the cutting tool is assessed in the known methods essentially by the operator on the basis of cut samples, the resulting by the interaction of shear cylinder and lower blade career and on the basis of the characteristic noise of the shearing machine.
- the operating personnel usually make corrections manually,
- Shear cylinder to measure and adjust depending on the measurement results.
- EP 1 798 01 1 A1 proposes, in one
- EP 1 442 652 B1 and EP 1 080 629 B1 propose to measure at a shredder a vibration of the lower blade or a current flowing through the cutting gap by sparking, to determine therefrom the height of the cutting gap and, if necessary, to readjust it.
- EP 0 172 467 A2 proposes to measure the height of the cutting gap by proximity sensors on a harvester.
- the invention has for its object to measure the operating state of the cutting tool.
- the condition between the lower blade and the lower blade carrier is measured.
- the measuring elements are on the one hand very close to the point of shear between the lower blade and the shear cylinder - ie the most important and sensitive point of the cutting tool, but also separated from all moving parts and the fabric and from influences during operation of the shearing machine
- the measurement preferably comprises a vibration measurement.
- the mechanical sliding of the shear coils on the Lower blade generates during the shear operation vibrations that continue in the components of the cutting tool. These vibrations are the cause of the characteristic noise, based on which in the prior art
- critical conditions such as loosened shear coils can be detected early on the basis of characteristic vibration patterns before further damage to the cutting tool occurs.
- the vibration at the inlet end is measured.
- the end of the lower blade is referred to in the longitudinal direction of the shear cylinder on which the
- shear coils interact with the lower knife during operation. Through contacts to the lower blade, the shear spirals are particularly susceptible to breakage at this point.
- the measurement preferably comprises a temperature measurement.
- the lower blade is heated during operation of the shearing machine by the friction in the shear point between the lower blade and the shear spiral.
- temperatures well over 100 ° C can arise, which is the
- Too high temperatures on the lower blade can be caused in particular by excessive contact forces between the lower blade and shear spiral, too wide a career of shear coils on the lower blade, lack or lack of lubrication of the contact line on the lower blade and too high cutting speeds on the shear cylinder.
- the temperature at the outlet end is measured. At this point affects
- the measurement comprises a force measurement.
- Curvature of the cutting path By measuring the force at other locations, the condition of the cutting tool can be described in more detail.
- the measured state is transmitted to an evaluation device.
- the transmission into a common evaluation device allows the correlation of different measured values, the storage of measured values and thus the analysis of temporal developments as well as the production of forecasts.
- the state is transmitted analog or digitally wirelessly.
- the wireless transmission in particular via a mobile network to a central server allows the
- the evaluation device preferably further evaluates the state and generates an instruction for changing a geometric position of the shear cylinder and / or the lower blade.
- the available measurement data and the resulting operating instructions for the operating personnel can be displayed on the screen
- Machine control be processed. Static and dynamic operating states can be described and visualized on the basis of the measured data.
- the position is automatically changed in such a method according to the invention.
- the machine control can handle these
- a drive torque for rotating the shear cylinder is measured and included in the evaluation.
- the shear cylinder is driven in conventional shearing machines by an electric motor.
- the drive power is controlled by a converter or
- the cutting tool according to the invention makes it possible to carry out the method according to the invention and is equally distinguished by its advantages explained above.
- the measuring elements are attached to the lower blade carrier.
- the attachment of the measuring elements is associated there with a much lower cost than the hardened lower blade.
- the inventive method and the cutting tool according to the invention simplify the initial commissioning, the machine start after
- Fig. 1 shows an inventive cutting tool
- Fig. 2 shows a detail of the same.
- the cutting tool 1 according to the invention shown in FIG. 1 has a
- the shear cylinder 3 is at the inlet end 6 and on
- the lower blade carrier 4 has twelve holes 9, in each of which a pressure sensor 10 is inserted.
- the pressure sensors 10 are located on the
- the lower blade 5 has an acceleration sensor 11 and at the outlet end 7 a temperature sensor 12.
- the acceleration sensor 1 measures the vibration and the temperature sensor 12 measures the temperature of the
- Cutting tool 1 Twenty-four helical shear coils 13 are fixed on the shear cylinder 3 respectively at the inlet end 6 and at the outlet end 7 by means of a Plette 14, which is secured by a side plate 5.
- the shearing cylinder 3 rotates with the
- the state of the cutting tool 1 is detected in static and dynamic operation, stored in a machine control system, via a mobile radio network transmitted to a server and interpreted there by means of an expert system.
- the machine control, the mobile network and the server are not shown.
- the expert system determines adjustment parameters for optimizing the cutting performance and the general state of the cutting tool 1 and transmits these back to the
- Machine control changes on the basis of
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
- Mechanical Treatment Of Semiconductor (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102017110225.6A DE102017110225A1 (en) | 2017-05-11 | 2017-05-11 | Cutting tool and method of operating the same |
PCT/EP2018/061059 WO2018206340A1 (en) | 2017-05-11 | 2018-04-30 | Cutting tool and method for operating the same |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3595852A1 true EP3595852A1 (en) | 2020-01-22 |
EP3595852B1 EP3595852B1 (en) | 2021-08-25 |
Family
ID=62091899
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP18721375.6A Active EP3595852B1 (en) | 2017-05-11 | 2018-04-30 | Cutting device and method of operating it |
Country Status (6)
Country | Link |
---|---|
EP (1) | EP3595852B1 (en) |
CN (1) | CN110691677B (en) |
DE (1) | DE102017110225A1 (en) |
ES (1) | ES2890705T3 (en) |
TW (1) | TWI796332B (en) |
WO (1) | WO2018206340A1 (en) |
Family Cites Families (18)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US34946A (en) | 1862-04-15 | Improvement in wood-saw frames | ||
IT989056B (en) * | 1973-06-12 | 1975-05-20 | Nuovo Pignone Spa | ELECTRONIC DEVICE FOR THE AUTOMATIC AND CONTINUOUS ADJUSTMENT OF THE HEIGHT OF THE CLIMBING HAIR ON PRODUCTS IN GENERAL WITH DIVERSIFIED THICKNESS ALSO AS SEAMS |
DE2402515B1 (en) * | 1974-01-19 | 1975-11-13 | Leo Sistig Kg, 4150 Krefeld | Shearing machine with one or more cutting units for the continuous shearing of carpets or other pile fabrics |
DE2404837C3 (en) * | 1974-02-01 | 1978-04-20 | Fa. Severin Heusch, 5100 Aachen | Shear spiral for a revolving shear cylinder |
US4412212A (en) * | 1981-08-10 | 1983-10-25 | Deere & Company | Shearbar clearance detector |
USRE34946E (en) * | 1987-05-05 | 1995-05-23 | New Holland North America, Inc. | Method and apparatus for adjusting a shear bar relative to a cutter head |
US5379497A (en) * | 1993-08-18 | 1995-01-10 | Guilford Mills, Inc. | Apparatus for inspecting settings on a textile fabric shearing machine |
US5483729A (en) * | 1994-05-18 | 1996-01-16 | Ghm Industries, Inc. | Shearing machine having multiple close adjustment devices |
JP2002515951A (en) * | 1997-02-28 | 2002-05-28 | ショー インダストリーズ インコーポレイテッド | Carpet, carpet backing materials and methods |
DE19903153C1 (en) * | 1999-01-27 | 2000-03-16 | Case Harvesting Sys Gmbh | Method of determining the sharpness of agricultural chopping blades involves comparing reference load quotient on counter blade with varying quotient measured during operation |
DE19942399C1 (en) * | 1999-09-06 | 2001-01-25 | Case Harvesting Sys Gmbh | Cutting gap setting device for chopping device for agricultural crop detects electrical spark discharge across gap between chopping blades and cooperating counter-blade for halting setting movement |
DE10303504A1 (en) * | 2003-01-30 | 2004-09-02 | Deere & Company, Moline | Device for measuring and / or checking the distance between a shear bar and a chopping knife |
DE102005060578A1 (en) * | 2005-12-17 | 2007-06-21 | Bikoma Ag Spezialmaschinen | Apparatus for rotary cutting |
DE102008045470A1 (en) * | 2008-09-03 | 2010-03-04 | Wirtgen Gmbh | Method for determining the state of wear |
JP5502505B2 (en) * | 2010-01-26 | 2014-05-28 | 旭マシナリー株式会社 | Cross cutter device |
DE102013201328B4 (en) * | 2013-01-28 | 2015-06-11 | Deckel Maho Pfronten Gmbh | Machining unit for a program-controlled machine tool |
CN105500905A (en) * | 2015-12-31 | 2016-04-20 | 苏州恩欧西精密机械制造有限公司 | Squeegee of printing machine |
CN205928817U (en) * | 2016-08-24 | 2017-02-08 | 上海骄成机电设备有限公司 | High -speed rotary cutting device |
-
2017
- 2017-05-11 DE DE102017110225.6A patent/DE102017110225A1/en not_active Ceased
-
2018
- 2018-04-30 ES ES18721375T patent/ES2890705T3/en active Active
- 2018-04-30 EP EP18721375.6A patent/EP3595852B1/en active Active
- 2018-04-30 WO PCT/EP2018/061059 patent/WO2018206340A1/en unknown
- 2018-04-30 CN CN201880031025.4A patent/CN110691677B/en active Active
- 2018-05-04 TW TW107115142A patent/TWI796332B/en active
Also Published As
Publication number | Publication date |
---|---|
WO2018206340A1 (en) | 2018-11-15 |
TWI796332B (en) | 2023-03-21 |
EP3595852B1 (en) | 2021-08-25 |
CN110691677A (en) | 2020-01-14 |
DE102017110225A1 (en) | 2018-11-15 |
TW201900980A (en) | 2019-01-01 |
CN110691677B (en) | 2022-06-14 |
ES2890705T3 (en) | 2022-01-21 |
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