CN1252166C - Wood plastic composite material and method for producing the same, method for producing panel and sheet made of wood plastic composite - Google Patents
Wood plastic composite material and method for producing the same, method for producing panel and sheet made of wood plastic composite Download PDFInfo
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- CN1252166C CN1252166C CN 02157950 CN02157950A CN1252166C CN 1252166 C CN1252166 C CN 1252166C CN 02157950 CN02157950 CN 02157950 CN 02157950 A CN02157950 A CN 02157950A CN 1252166 C CN1252166 C CN 1252166C
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- sheet material
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- wood plastic
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Abstract
The present invention provides a composite wood-plastic material which is formed by mixing raw materials of thermoplastic resin, wood powder, an auxiliary agent solvent, a modifying agent, etc. according to a weight proportion. After granulated by an extruding machine, the composite wood-plastic material is extruded for forming by the extruding machine or is directly melted, plasticized and extruded by the extruding machine, and then is extruded on a rolling machine through a sheet machine head mouth mold a pressing plate and a sheet section material respectively cover a medium film layer or a fabric film on the upper surface and the lower surface of the material or respectively cover an aluminum foil (band) layer by heating on the double surfaces of the material for cutting off to form a finished product by cooling edge cut. The plate and the sheet material provided by the present invention has the advantages of high mechanical properties, wide application fields and low manufacturing cost and can be produced by waste recovered materials; the products have the advantage of green environmental protection and can be completely recovered.
Description
Technical field:
The present invention relates to a kind of preparation method of sheet material or sheet material of wood plastic composite.
Background technology:
The contriver had once submitted a patent application about plastic-wood section in November, 2000, and application number is 00132561.2.In further research and development of products process, we have found a kind of new wood plastic composite and sheet material or sheet preparation method.
Summary of the invention:
The present invention is intended to solve the prior art deficiency, and the sheet material and the sheet preparation method of a kind of wood plastic composite and preparation method thereof and wood plastic composite is provided.
Above purpose of the present invention is to realize by following technical scheme.
Described wood plastic composite is meant by following raw materials according and mixes by weight that concrete ratio and raw material are as follows:
Thermoplastic resin 20-80 part
Wood powder 15-75 part
Auxiliary agent compatilizer 0.2-2 part
Properties-correcting agent 3-4.8 part
Described thermoplastic resin can be the recovery plastics broken kernel or the abrasive dust material of polypropylene (PP), polyethylene (PE), polyvinyl chloride (PVC), acrylonitrile-butadiene-styrene (ABS) (ABS), polystyrene (PS), polymethylmethacrylate (PMMA) or above-mentioned kind.
Described wood powder can be wood chips, bamboo bits, agricultural crop straw powder, rice wheat husk powder, beans, W-Gum, cotton shell, nut duricrust, coconut husk etc.
Described auxiliary agent compatilizer can be acid anhydrides or the esters of acrylic acid grafted reaction product of base material separately.
Described properties-correcting agent comprises:
A. wood powder coupling agent: silane coupling agent, titante coupling agent or aluminic acid ester, aluminium titante coupling agent;
B. dispersion agent, surfactant;
C. lubricant: stearic acid and its esters, low molecular weight polyethylene wax, low-molecular polypropylene wax, oxidized polyethlene wax, palm wax, paraffin, montanin wax etc.
The preparation method of this Wood-plastic material matrix material is for adopting following processing step:
A. in described ratio raw material is weighed, wood powder is dropped in the high-speed mixer, be stirred and heated to 110-120 ℃, make the wood powder hydrofuge, be dried to water content＜2%;
B. add coupling agent, dispersion agent, auxiliary agent etc., make the wood powder activation;
C. add resin, continue to put into the cold mixing machine in 120 ℃ of discharges after intensification mixes, stir and be cooled to 40 ℃ of discharge material, be Wood-plastic mix material.
Above-mentioned wood plastic composite can be used for preparing plate or sheet material, and the preparation method of described plate or sheet material is as follows:
With thermoplastic resin 20-80 part, wood powder 15-75 part, auxiliary agent compatilizer 0.2-2 part, properties-correcting agent 3-4.8 part thorough mixing, after the forcing machine granulation again through extruder for shaping or directly extrude and be expressed on the rolling press by a sheet machine head port mould through the forcing machine fusion plastification, be pressed into plate, sheet material section bar and be laminated with a layer dielectric or fabric in each heat of material top and bottom, or two-sided each hot again aluminium foil (band) layer that is laminated with a bed thickness 0.1-2mm, cut into finished product through the cooling cutting edge, be generally 1200mm * 2400mm, 1600mm * 9400mm or press required specification cut-out.
Plate, sheet material machine head port mould width can be from 1200mm to 2400mm between, plate thickness can be from 8mm to 38mm between, between the sheet thickness 0.5-4mm, this deielectric-coating is two-layer compound blown film or calendering composite membrane.
What deielectric-coating and wood were moulded plate, sheet material binding face material and base material use is resin material of the same race; Another side for contain certain polarity can with plumbous adherent hot melt adhesive layer; The sheet material of composite layer of aluminum can be decorated with heat transfer film, also can stamp out various ornament, section bar, container or utensils with concavo-convex decorative effect pattern through heating, pressurization on thermocompressor.The sheet material of aluminium lamination also can be not compound with fabric again, can be used as high-grade interior material of automobile or all kinds of special-shaped finishing material of building house ornamentation through thermoforming processing.Secondary processing and decorate with the obvious advantagely, market application foreground is wide.
The present invention has following advantage:
1. every mechanical property height, adaptable field is wide;
2. with low cost, can produce with waste and old recovered material;
3. its sheet material or sheet material can change specification as requested, satisfy different requirements;
4. Product Green environmental protection can be reclaimed fully;
5. the product re-workability is strong.
Embodiment:
Now in conjunction with specific embodiments the present invention is further detailed.
Embodiment 1.
Adopt following raw materials according
20 parts of PP
75 parts of wood powders
2 parts of compatilizers (MHA-g-PP)
1 part of coupling agent (titanic acid ester)
1.5 parts of surface treatment agents
0.5 part in oxidation inhibitor
Behind the material metage wood powder is dropped in the high-speed mixer, be stirred and heated to 110-120 ℃, make the wood powder hydrofuge be dried to water-content＜2%, add auxiliary agent, properties-correcting agent, make the wood powder activation, add resin, continue to put into the cold mixing machine in 120 ℃ of discharges after intensification mixes, stirring is cooled to 40 ℃ and discharges material, is Wood-plastic mix material, and density is at 1.0-1.1.
Above-mentioned mixing material is added Φ 65/132 tapered twin screw extruder, and processing temperature is: 170 ℃, 175 ℃, 180 ℃, 185 ℃; 180 ℃ of mouth moulds; Melt pressure 10-18Mpa, melt temperature 170-175 ℃; Forcing machine rotating speed 18-22rpm/min.
Obtain the sheet material of 1200mm * 2400mm composite layer of aluminum.
Embodiment 2.
Adopt the raw material of ratio down
40 parts of PE (waste and old material)
54 parts of wood powders
1.5 parts of phase solvents (MHA-g-PE)
0.5 part of coupling agent
0.5 part of surface treatment agent (Cast)
0.5 part in oxidation inhibitor
3 parts of impact modifiers
Behind the material metage wood powder is dropped in the high-speed mixer, be stirred and heated to 110-120 ℃, make the wood powder hydrofuge be dried to water-content＜2%, add auxiliary agent, properties-correcting agent, make the wood powder activation, add resin, temperature can descend, and continues to put into the cold mixing machine in 120 ℃ of discharges after intensification mixes, and stirs to be cooled to 40 ℃ of discharge material, be Wood-plastic mix material, density 1-1.1.
Above-mentioned mixing material is added Φ 120 single screw extrusion machines, and barrel zone temperature is: 150 ℃, 165 ℃, 165 ℃, 165 ℃, 180 ℃, 185 ℃, 190 ℃; Die temperature is: 200 ℃, 195 ℃, 195 ℃, 195 ℃, 195 ℃, 200 ℃; Melt pressure 4-8Mpa; Bar rotating speed 40-50rpm/min.
Obtain the sheet material of 1200mm * 2400mm composite layer of aluminum.
Embodiment 3.
Adopt the raw material of ratio down
55 parts of PE
40 parts of wood powders
1.5 parts of compatilizers
0.5 part of coupling agent
0.5 part of surface treatment agent (Cast)
0.5 part in oxidation inhibitor
2 parts of impact modifiers
Behind the material metage wood powder is dropped in the high-speed mixer, be stirred and heated to 110-120 ℃, make the wood powder hydrofuge be dried to water-content＜2%, add auxiliary agent, properties-correcting agent, make the wood powder activation, add resin, continue to put into the cold mixing machine in 120 ℃ of discharges after intensification mixes, stirring is cooled to 40 ℃ and discharges material, is Wood-plastic mix material, density 1-1.1.
Above-mentioned mixing material is added Φ 120 single screw extrusion machines, and barrel zone temperature is: 150 ℃, 160 ℃, 165 ℃, 175 ℃, 180 ℃, 185 ℃, 190 ℃; Die temperature is: 200 ℃, 196 ℃, 196 ℃, 196 ℃, 196 ℃, 200 ℃; Melt pressure 5-7Mpa; Bar rotating speed 35-50rpm/min.
Obtain the not sheet material of composite layer of aluminum of 1600mm * 2400mm.
Embodiment 4.
Adopt the raw material of ratio down
Reclaim 80 parts of PVC
15 parts of wood powders
2 parts of complex lead salts
0.5 part of coupling agent
0.5 part of surface treatment agent (Cast)
2 parts of processing aids
Behind the material metage wood powder is dropped in the high-speed mixer, be stirred and heated to 110-120 ℃, make the wood powder hydrofuge be dried to water-content＜2%, add auxiliary agent, properties-correcting agent, make the wood powder activation, add resin, temperature can descend, continue to put into the cold mixing machine in 120 ℃ of discharges after intensification mixes, stir and be cooled to 40 ℃ of discharge material, be Wood-plastic mix material.
Above-mentioned mixing material is added (1) 6,5/1 32 tapered twin screw extruder, and barrel zone temperature is: 160 ℃, 170 ℃, 175 ℃, 170 ℃; Melt pressure 5-10Mpa; Melt temperature 160-165 ℃; Screw speed 15-20rpm/min.
Obtain the not sheet material of composite layer of aluminum of 1600mm * 2400mm.
The foregoing description does not limit protection scope of the present invention, and modification that all are made without departing from theon the basis of the spirit of the present invention and improvement all belong to the scope of protection of present invention.
Claims (5)
1. the preparation method of the sheet material of wood plastic composite or sheet material is characterized in that, adopts following processing step:
A. with thermoplastic resin 20-80 part, wood powder 15-75 part, compatilizer 0.2-2 part, properties-correcting agent 3-4.8 part thorough mixing;
B. after the forcing machine granulation again through extruder for shaping or directly extrude and be expressed on the rolling press by a sheet machine head port mould through the forcing machine fusion plastification, be pressed into sheet material or sheet material;
C. be laminated with a layer dielectric or fabric in each heat of material top and bottom, or two-sided each hot again aluminium foil layer that is laminated with a bed thickness 0.1-2mm, cut into finished product through the cooling cutting edge;
The thickness of described sheet material is between the 8mm-38mm, and the thickness of described sheet material is between the 0.5mm-4mm.
2. the preparation method of the sheet material of wood plastic composite according to claim 1 or sheet material, it is characterized in that: described deielectric-coating is two-layer compound blown film or calendering composite membrane, and what deielectric-coating and wood were moulded plate, sheet material binding face material and base material use is resin material of the same race; Another side for contain certain polarity can with aluminium adherent hot melt adhesive layer.
3. the preparation method of the sheet material of wood plastic composite according to claim 1 or sheet material, it is characterized in that: described thermoplastic resin is the recovery plastics broken kernel or the abrasive dust material of polypropylene, polyethylene, polyvinyl chloride, acrylonitrile-butadiene-styrene (ABS), polystyrene, polymethylmethacrylate or above-mentioned kind.
4. the preparation method of the sheet material of wood plastic composite according to claim 1 or sheet material, it is characterized in that: described wood powder is wood chips, bamboo bits, agricultural crop straw powder, rice wheat husk powder, beans, W-Gum, cotton shell, nut duricrust or coconut husk.
5. the preparation method of the sheet material of wood plastic composite according to claim 1 or sheet material is characterized in that: described compatilizer is acid anhydrides or the esters of acrylic acid grafted reaction product of base material separately.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 02157950 CN1252166C (en) | 2002-12-23 | 2002-12-23 | Wood plastic composite material and method for producing the same, method for producing panel and sheet made of wood plastic composite |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 02157950 CN1252166C (en) | 2002-12-23 | 2002-12-23 | Wood plastic composite material and method for producing the same, method for producing panel and sheet made of wood plastic composite |
Publications (2)
| Publication Number | Publication Date |
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| CN1482166A CN1482166A (en) | 2004-03-17 |
| CN1252166C true CN1252166C (en) | 2006-04-19 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 02157950 Expired - Fee Related CN1252166C (en) | 2002-12-23 | 2002-12-23 | Wood plastic composite material and method for producing the same, method for producing panel and sheet made of wood plastic composite |
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2002
- 2002-12-23 CN CN 02157950 patent/CN1252166C/en not_active Expired - Fee Related
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| CN1482166A (en) | 2004-03-17 |
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