CN114807539A - Forging and casting water quenching system with adjustable water spray angle - Google Patents
Forging and casting water quenching system with adjustable water spray angle Download PDFInfo
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- CN114807539A CN114807539A CN202210338355.6A CN202210338355A CN114807539A CN 114807539 A CN114807539 A CN 114807539A CN 202210338355 A CN202210338355 A CN 202210338355A CN 114807539 A CN114807539 A CN 114807539A
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 90
- 238000005266 casting Methods 0.000 title claims abstract description 52
- 238000010791 quenching Methods 0.000 title claims abstract description 45
- 230000000171 quenching effect Effects 0.000 title claims abstract description 42
- 238000005242 forging Methods 0.000 title claims description 39
- 239000007921 spray Substances 0.000 title claims description 16
- 230000005540 biological transmission Effects 0.000 claims abstract description 30
- 238000005507 spraying Methods 0.000 abstract description 15
- 238000000034 method Methods 0.000 abstract description 7
- 230000000295 complement effect Effects 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 238000001816 cooling Methods 0.000 description 4
- 230000033001 locomotion Effects 0.000 description 4
- 238000010030 laminating Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000000243 solution Substances 0.000 description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 238000003723 Smelting Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
- 238000002018 water-jet injection Methods 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/62—Quenching devices
- C21D1/667—Quenching devices for spray quenching
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D11/00—Process control or regulation for heat treatments
- C21D11/005—Process control or regulation for heat treatments for cooling
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Heat Treatment Of Articles (AREA)
- Forging (AREA)
Abstract
The invention discloses a water quenching system for a forged casting with an adjustable water spraying angle, which belongs to the technical field of water quenching and comprises a base, a first rack, a push block and a lifting plate, wherein the surface of the base is provided with a rotating disk, the top of the rotating disk is provided with a transmission rod for driving the first rack to slide, the top of the first rack is meshed with a threaded rod for driving the push block to slide, the side surface of the push block is provided with a first movable plate, the water quenching device for the forged casting and the use method thereof have strong practicability, the transportation of the forged casting can be automatically completed through the lifting plate, the danger coefficient contained in manual transportation is avoided, the water spraying angle of a water spraying opening can be adjusted through an adjusting mechanism when the forged casting is quenched, the flexibility of equipment is greatly increased, and the forged casting can be fixed through an auxiliary mechanism after being processed, facilitating the subsequent processing.
Description
Technical Field
The invention relates to the technical field of water quenching, in particular to a water quenching system for a forged casting with an adjustable water spraying angle and a using method of the water quenching system.
Background
The quenching is carried out by taking water as a quenching agent, which is called water quenching and has the advantages that the cooling is faster in a high-temperature area (550-650 ℃) and the cooling is faster in a low-temperature area (200-300 ℃) so as to cause larger structural stress easily, the water quenching is to put a high-temperature object into water, then burn the high-temperature object into the water, put the high-temperature object into the water again, repeat the steps, and can improve the rigidity, and the principle of the water quenching is to spray water with certain pressure, so that the high-temperature object is solidified and cracked into fine particles through total sudden smelting, the glass structure of a melt is fixed, and the recovery of calcium fluophosphate crystals is prevented.
However, many existing water quenching devices have many limitations in use, such as the fact that the forged castings need to be manually transported to a water quenching area, and due to the high temperature of the forged castings, the method has great danger, and therefore a forged casting water quenching system with adjustable water spraying angle and a using method thereof are provided.
Disclosure of Invention
The invention aims to solve the problem that a forging and casting part needs to be manually transported to a water quenching area due to the fact that a plurality of water quenching devices in the prior art have many limitations when in use, and the forging and casting part is dangerous due to the high temperature of the forging and casting part, and provides a forging and casting part water quenching system with an adjustable water spraying angle and a using method thereof.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides a forging and casting water quenching system, includes base, first rack, ejector pad and lifter plate, the surface of base is provided with the rotary disk, the top of rotary disk is provided with the drive the gliding transfer line of first rack, the top meshing of first rack has the drive the gliding threaded rod of ejector pad, the side of ejector pad is provided with first fly leaf, the surface of first fly leaf is provided with the drive the second fly leaf that the lifter plate goes up and down, the top of lifter plate is provided with places the board.
Preferably, the surface of base is provided with the backup pad, and the top of backup pad is provided with the mounting panel, the top of mounting panel is provided with complementary unit, and complementary unit's side is located the top of mounting panel and is provided with adjustment mechanism, adjustment mechanism's below is provided with the water jet.
Preferably, the transmission rod is arranged in a manner of deviating from the circle center of the rotating disk, and is parallel to the rotating disk, and the transmission rod drives the first rack to form a sliding structure through the rotating disk.
Preferably, the first movable plate and the second movable plate are arranged in a mutually crossed mode, the middle lines of the first movable plate and the second movable plate and the middle points of the joint positions of the first movable plate and the second movable plate are located on the same horizontal straight line, and the surface of the mounting plate is provided with station holes matched with the placing plate.
Preferably, the complementary unit includes rotor plate, limiting plate, slider, driving disc, swing board, slide, fixed plate and roof, the rotor plate sets up in the top of mounting panel, and the surperficial swivelling joint of rotor plate has the slider, slider surface sliding connection has the limiting plate, and the fixed surface of limiting plate is connected with the driving disc, the surperficial swivelling joint of driving disc has two sets of swing boards, and the equal swivelling joint in surface of two sets of swing boards has the slide, the side of slide is provided with the fixed plate, and the top laminating of fixed plate has the roof.
Preferably, the slider is arranged at the end point of the right side of the rotating plate, the surface of the limiting plate is provided with a vertical sliding groove matched with the slider, and the contact surfaces of the fixing plate and the top plate are inclined planes.
Preferably, adjustment mechanism includes rotary rod, shift ring, joint board, swing ring, lead screw, embedding pole, second rack and gear, the rotary rod sets up in the top of mounting panel, and the sliding surface of rotary rod is connected with the shift ring, the side of shift ring is provided with the joint board, and the side of joint board be provided with rotary rod swivelling joint's swing ring, the inner wall laminating of swing ring has the embedding pole, the bottom of embedding pole is provided with the second rack, and the bottom meshing of second rack has the gear, the lead screw meshes in the side of shift ring.
Preferably, the moving ring and the joint point of the swinging ring and the joint plate are deviated from the circle center of the moving ring and the joint point of the swinging ring and the joint plate, the swinging ring is obliquely arranged relative to the rotating rod, and an inner ring with the diameter larger than that of the rotating rod is arranged on the swinging ring.
Preferably, the top of embedding pole is the setting of ball form, and the embedding pole is the inseparable laminating state with the inner wall of swing ring, swing ring passes through the embedding pole and drives the second rack and constitute sliding construction.
The scheme also provides a using method of the water quenching system for the forging and casting parts, which comprises the following steps:
s1, when the device is used, firstly, a material conveying operation is carried out, a heated forging piece is placed on a placing plate, then the rotating disc is controlled to rotate, the transmission rod is arranged in a mode of deviating from the circle center of the rotating disc, so that the transmission rod can drive the first rack to slide on the surface of the base along with the rotation of the rotating disc, then the threaded rod meshed with the first rack can also rotate along with the rotation of the rotating disc, the pushing block meshed with the transmission rod is driven to slide on the base, when the pushing block slides to the left side, the first movable plate can be driven to rotate around the connecting point with the lifting plate, then the second movable plate connected with the bottom of the lifting plate in a sliding mode can start to slide in the direction opposite to the central line of the lifting plate, and under the movement of the two groups of movable plates, the lifting plate can drive the placing plate on which the forging piece is placed to descend to a water spraying opening spraying area to be cooled.
S2, then, carry out the water quenching to the forging and casting piece, at first rotate through motor control rotary rod, because the swing ring is the slope setting about the rotary rod, so the swing ring can exert thrust to the embedding pole through the rotation of rotary rod, the second rack can drive the second gear rotation along with the embedding pole afterwards, the water jet with second gear fixed connection can rotate thereupon, aim at the forging and casting piece with the jet orifice and spray water, if need adjust the angle of water jet when using, the rotatable lead screw of accessible, the control is removed the ring and is slided on the rotary rod, control the inclination of swing ring through the link plate, can adjust the rotatable angle of water jet.
S3, finally, the forging and casting piece that finishes to the water quenching transports to next processing point, move through first fly leaf and second fly leaf control lifter plate and place the board rebound, the forging and casting piece can be transported to the mounting panel top afterwards, it is rotatory to control the rotor plate through the motor, the rotor plate can drive the limiting plate horizontal hunting through the slider of embedding in the spout on the limiting plate afterwards, driving disc with limiting plate fixed connection can rotate thereupon, two sets of swing boards can exert the pulling force to the slide through the rotation of driving disc, make two sets of slides move to the centre of mounting panel, because the fixed plate is the inclined plane each other with the contact surface of roof, when the slide drives the fixed plate and removes, can drive the fixed plate rebound through the roof gradually, fix the forging and casting piece, so that carry out the processing operation that follows to it.
Compared with the prior art, the invention provides a water quenching system for a forging and casting part, which has the following beneficial effects:
1. this forging and casting water quenching system, through setting up the ejector pad, because the transfer line deviates from the centre of a circle setting in the rotary disk, when the ejector pad slides to the left side, can drive first fly leaf and surround and rotate with the joint point of lifter plate, the second fly leaf with lifter plate bottom sliding connection can begin to slide towards the opposite direction of lifter plate central line afterwards, the lifter plate can begin to drive the board of placing of putting the forging and casting and descend to the water jet injection district, treat cooling treatment, the risk of artifical transportation forging and casting has been saved.
2. This forging and casting water quenching system, through setting up adjustment mechanism, because the swing ring is the slope setting about the rotary rod, so the swing ring can exert thrust to the embedding pole through the rotation of rotary rod, and the water jet with second gear fixed connection can rotate thereupon, and the angle of water jet is adjusted as required when using, and steerable removal ring slides on the rotary rod, controls the inclination of swing ring through the linkage plate, can realize the angle regulation of water jet.
3. This forging and casting water quenching system, through setting up complementary unit, the rotor plate can drive the limiting plate horizontal hunting through the slider of embedding in the spout on the limiting plate afterwards, and pulling force is applyed to the slide to the rotation that two sets of swing boards can pass through the driving disc, because the fixed plate is the inclined plane with the contact surface of roof each other, when the slide drives the fixed plate and removes, can drive the fixed plate through the roof gradually and remove downwards, fixes the forging and casting piece to in carry out the processing operation that follows to it.
4. This forging and casting water quenching system, the practicality is strong, and the transportation to the forging and casting is accomplished automatically to the accessible lifter plate, the danger coefficient that contains when having avoided artifical transportation, and when carrying out the water quenching to the forging and casting, the accessible adjustment mechanism adjusts the water spray angle of water jet, greatly increased the flexibility of equipment, and after processing finishes, accessible complementary unit fixes the forging and casting, is convenient for carry out the processing that follows.
Drawings
FIG. 1 is a front view of a water quenching system for forged parts according to the present invention.
Fig. 2 is a rear view structural schematic diagram of a water quenching system for forged castings according to the present invention.
Fig. 3 is a first view structural schematic diagram of an auxiliary mechanism of a water quenching system for forged castings according to the present invention.
Fig. 4 is a structural schematic diagram of a second perspective view of an auxiliary mechanism of the water quenching system for forged castings according to the present invention.
Fig. 5 is a schematic structural diagram of an adjusting mechanism of a water quenching system for forged castings according to the present invention.
Fig. 6 is a schematic structural view of a transmission rod of a water quenching system for forged castings, which is provided by the invention.
Fig. 7 is a schematic structural diagram of a first movable plate and a second movable plate of a water quenching system for a forged part according to the present invention.
In the figure: 1. a base; 2. a support plate; 3. mounting a plate; 4. rotating the disc; 5. a transmission rod; 6. a first rack; 7. a threaded rod; 8. a push block; 9. a first movable plate; 10. a second movable plate; 11. a lifting plate; 12. placing the plate; 13. an auxiliary mechanism; 1301. a rotating plate; 1302. a limiting plate; 1303. a slider; 1304. a drive plate; 1305. a swing plate; 1306. a slide plate; 1307. a fixing plate; 1308. a top plate; 14. an adjustment mechanism; 1401. rotating the rod; 1402. a moving ring; 1403. a connector tile; 1404. a swing ring; 1405. a screw rod; 1406. an embedded rod; 1407. a second rack; 1408. a gear; 15. and a water spraying opening.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
Referring to fig. 1-7, a water quenching system for a forging and casting piece comprises a base 1, a first rack 6, a push block 8 and a lifting plate 11, wherein a rotary disk 4 is arranged on the surface of the base 1, a transmission rod 5 for driving the first rack 6 to slide is arranged at the top of the rotary disk 4, a threaded rod 7 for driving the push block 8 to slide is meshed at the top of the first rack 6, a first movable plate 9 is arranged on the side surface of the push block 8, a second movable plate 10 for driving the lifting plate 11 to lift is arranged on the surface of the first movable plate 9, and a placing plate 12 is arranged at the top of the lifting plate 11.
Further, the surface of base 1 is provided with backup pad 2, and the top of backup pad 2 is provided with mounting panel 3, and the top of mounting panel 3 is provided with complementary unit 13, and the side of complementary unit 13 is located the top of mounting panel 3 and is provided with adjustment mechanism 14, and the below of adjustment mechanism 14 is provided with water jet 15.
Furthermore, the transmission rod 5 is arranged in a manner of deviating from the center of the rotating disk 4, the transmission rod 5 is parallel to the rotating disk 4, the transmission rod 5 drives the first rack 6 through the rotating disk 4 to form a sliding structure, and the transmission rod 5 is arranged in a manner of deviating from the center of the rotating disk 4, so that the transmission rod 5 can drive the first rack 6 to slide on the surface of the base 1 along with the rotation of the rotating disk 4 to apply power to the movement of the push block 8.
Furthermore, the first movable plate 9 and the second movable plate 10 are arranged in a mutually crossed mode, the middle lines of the first movable plate 9 and the second movable plate 10 and the middle points of the joint positions of the first movable plate 9 and the second movable plate 10 are located on the same horizontal straight line, the surface of the mounting plate 3 is provided with station holes matched with the placing plate 12, through the arrangement of the first movable plate 9 and the second movable plate 10, the lifting plate 11 can start to drive the placing plate 12 for placing the forging and casting parts to descend to the spraying area of the water spraying port 15 for cooling treatment, and the trouble of manual transportation is eliminated.
Further, the auxiliary mechanism 13 comprises a rotating plate 1301, a limiting plate 1302, a slider 1303, a transmission plate 1304, a swinging plate 1305, a sliding plate 1306, a fixing plate 1307 and a top plate 1308, the rotating plate 1301 is arranged at the top of the mounting plate 3, the slider 1303 is rotatably connected to the surface of the rotating plate 1301, the limiting plate 1302 is slidably connected to the surface of the slider 1303, the transmission plate 1304 is fixedly connected to the surface of the limiting plate 1302, two groups of swinging plates 1305 are rotatably connected to the surface of the transmission plate 1304, the sliding plates 1306 are rotatably connected to the surfaces of the two groups of swinging plates 1305, the fixing plate 1307 is arranged on the side surface of the sliding plate 1306, the top plate 1308 is attached to the top of the fixing plate 1307, and by arranging the auxiliary mechanism 13, the forged piece after water quenching treatment can be fixed, so that the forged piece can be prevented from being displaced when the next working procedure is carried out, and the arrangement of the auxiliary mechanism 13 further improves the integration degree of the device.
Further, slider 1303 sets up in the right side extreme point department of rotor plate 1301, and limiting plate 1302 surface be provided with slider 1303 assorted vertical chute, the contact surface of fixed plate 1307 and roof 1308 each other is the inclined plane, through the inclined plane setting of fixed plate 1307 and roof 1308, when slide 1306 drives fixed plate 1307 and removes, can drive fixed plate 1307 through roof 1308 gradually and move down, fixes the forging and casting.
Furthermore, the adjusting mechanism 14 comprises a rotating rod 1401, a moving ring 1402, a connecting plate 1403, a swinging ring 1404, a screw rod 1405, an embedded rod 1406, a second rack 1407 and a gear 1408, the rotating rod 1401 is arranged at the top of the mounting plate 3, the surface of the rotating rod 1401 is slidably connected with the moving ring 1402, the side surface of the moving ring 1402 is provided with the connecting plate 1403, the side surface of the connecting plate 1403 is provided with the swinging ring 1404 which is rotatably connected with the rotating rod 1401, the embedded rod 1406 is attached to the inner wall of the swinging ring 1404, the bottom of the embedded rod 1406 is provided with the second rack 1407, the bottom of the second rack 1407 is engaged with the gear, and the screw rod 1405 is engaged with the side surface of the moving ring 1408.
Furthermore, the connection points of the moving ring 1402 and the swinging ring 1404 and the connection plate 1403 are deviated from the center of the circle, the swinging ring 1404 is arranged in an inclined manner with respect to the rotating rod 1401, an inner ring with a diameter larger than that of the rotating rod 1401 is arranged on the swinging ring 1404, and through the inclined arrangement of the swinging ring 1404, the swinging ring 1404 applies thrust to the embedded rod 1406 through the rotation of the rotating rod 1401, and then the second rack 1407 drives the second gear 1408 to rotate along with the embedded rod 1406, so as to apply a power source for adjusting the water jet 15.
Further, the top of the embedded rod 1406 is arranged in a ball shape, and the embedded rod 1406 and the inner wall of the swinging ring 1404 are in a close fit state, the swinging ring 1404 drives the second rack 1407 through the embedded rod 1406 to form a sliding structure, when the moving ring 1402 slides on the rotating rod 1401, the tilt angle of the swinging ring 1404 can be controlled through the connecting plate 1403, and the rotatable angle of the water jet 15 can be adjusted.
The embodiment also provides a use scheme of the water quenching system for the forged castings, which adopts the device and comprises the following steps:
s1, when the device is used, firstly, a material conveying operation is carried out, a heated forging cast is placed on a placing plate 12, then the rotating disk 4 is controlled to rotate, because the transmission rod 5 is arranged to deviate from the center of the rotating disk 4, the transmission rod 5 drives the first rack 6 to slide on the surface of the base 1 along with the rotation of the rotating disk 4, then the threaded rod 7 meshed with the first rack 6 also rotates along with the rotation, and drives the pushing block 8 meshed with the transmission rod to slide on the base 1, when the pushing block 8 slides towards the left side, the first movable plate 9 is driven to rotate around the connecting point with the lifting plate 11, then the second movable plate 10 connected with the bottom of the lifting plate 11 in a sliding mode starts to slide towards the direction opposite to the central line of the lifting plate 11, under the motion of the two movable plates, the lifting plate 11 starts to drive the placing plate 12 on which the forging cast is placed to descend to the spraying area of the water spraying port 15, and carrying out treatment to be cooled.
S2, then, water quenching is performed on the forged piece, the rotating rod 1401 is controlled by the motor to rotate, the swinging ring 1404 is arranged obliquely with respect to the rotating rod 1401, so that the swinging ring 1404 applies thrust to the embedded rod 1406 by the rotation of the rotating rod 1401, then the second rack 1407 drives the second gear 1408 to rotate along with the embedded rod 1406, the water jet 15 fixedly connected with the second gear 1408 rotates along with the swinging ring 1404, the jet orifice is aligned with the forged piece to spray water, when in use, the angle of the water jet 15 needs to be adjusted, the sliding of the moving ring 1402 on the rotating rod can be controlled by rotating the screw rod 1405, the tilting angle of the swinging ring 1404 is controlled by the connecting plate 1403, and the rotatable angle of the water jet 15 can be adjusted.
S3, finally, transporting the water quenched forged casting to the next processing point, controlling the lifting plate 11 to drive the placing plate 12 to move upwards through the first movable plate 9 and the second movable plate 10, then transporting the forged casting to the top of the mounting plate 3, the rotation plate 1301 is controlled to rotate by a motor, then the rotation plate 1301 drives the limit plate 1302 to swing left and right through the slide block 1303 embedded in the sliding groove of the limit plate 1302, the driving disc 1304 fixedly connected to the stop plate 1302 rotates therewith, and the two sets of swinging plates 1305 apply a pulling force to the sliding plates 1306 through the rotation of the driving disc 1304, so that the two sets of sliding plates 1306 move toward the middle of the mounting plate 3, because the contact surfaces of the fixed plate 1307 and the top plate 1308 are inclined, as the slide 1306 moves with the fixed plate 1307, the fixed plate 1307 is gradually moved downward by the top plate 1308, securing the forging for subsequent processing.
The working principle of the invention is as follows: when the device is used, firstly, a material conveying operation is carried out, a heated forging casting is placed on a placing plate 12, then the rotating disk 4 is controlled to rotate, because the transmission rod 5 is arranged to deviate from the center of the rotating disk 4, the transmission rod 5 drives the first rack 6 to slide on the surface of the base 1 along with the rotation of the rotating disk 4, then the threaded rod 7 meshed with the first rack 6 also rotates along with the rotation of the rotating disk, and drives the pushing block 8 meshed with the transmission rod to slide on the base 1, when the pushing block 8 slides towards the left side, the first movable plate 9 is driven to rotate around a connecting point with the lifting plate 11, then the second movable plate 10 connected with the bottom of the lifting plate 11 in a sliding mode starts to slide towards the direction opposite to the center line of the lifting plate 11, and under the movement of the two groups of movable plates, the lifting plate 11 starts to drive the placing plate 12 on which the forging casting is placed to descend to a water spraying opening 15 spraying area, and carrying out treatment to be cooled.
Then, water quenching is carried out on the forging, the rotating rod 1401 is controlled to rotate by the motor, the swinging ring 1404 is obliquely arranged relative to the rotating rod 1401, so that the swinging ring 1404 applies thrust to the embedded rod 1406 through the rotation of the rotating rod 1401, then the second rack 1407 drives the second gear 1408 to rotate along with the embedded rod 1406, the water spray opening 15 fixedly connected with the second gear 1408 rotates along with the swinging ring, the water spray opening is aligned with the forging to spray water, the angle of the water spray opening 15 can be adjusted when the forging is used, the moving ring 1402 is controlled to slide on the rotating rod 1401 through the rotating screw rod 1405, the inclination angle of the swinging ring 1404 is controlled through the connecting plate 1403, and the rotatable angle of the water spray opening 15 can be adjusted.
Finally, the water quenched forged casting is transported to the next processing point, the lifting plate 11 is controlled by the first movable plate 9 and the second movable plate 10 to drive the placing plate 12 to move upwards, and then the forged casting is transported to the top of the mounting plate 3, the rotation plate 1301 is controlled to rotate by a motor, then the rotation plate 1301 drives the limit plate 1302 to swing left and right through the slide block 1303 embedded in the sliding groove of the limit plate 1302, the driving disc 1304 fixedly connected to the stop plate 1302 rotates therewith, and the two sets of swinging plates 1305 apply a pulling force to the sliding plates 1306 through the rotation of the driving disc 1304, so that the two sets of sliding plates 1306 move toward the middle of the mounting plate 3, because the contact surfaces of the fixed plate 1307 and the top plate 1308 are inclined, as the slide 1306 moves with the fixed plate 1307, the fixed plate 1307 is gradually moved downward by the top plate 1308, securing the forging for subsequent processing.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be able to cover the technical scope of the present invention and the equivalent alternatives or modifications according to the technical solution and the inventive concept of the present invention within the technical scope of the present invention.
Claims (4)
1. The utility model provides a forging and casting water quenching system with adjustable water spray angle, includes base (1), first rack (6), ejector pad (8) and lifter plate (11), its characterized in that: a rotating disc (4) is arranged on the surface of the base (1), a transmission rod (5) for driving the first rack (6) to slide is arranged at the top of the rotating disc (4), a threaded rod (7) for driving the push block (8) to slide is meshed with the top of the first rack (6), a first movable plate (9) is arranged on the side surface of the push block (8), a second movable plate (10) for driving the lifting plate (11) to lift is arranged on the surface of the first movable plate (9), and a placing plate (12) is arranged at the top of the lifting plate (11);
the surface of the base (1) is provided with a supporting plate (2), the top of the supporting plate (2) is provided with a mounting plate (3), the top of the mounting plate (3) is provided with an auxiliary mechanism (13), the side surface of the auxiliary mechanism (13) is positioned at the top of the mounting plate (3) and is provided with an adjusting mechanism (14), and a water spray opening (15) is arranged below the adjusting mechanism (14);
the auxiliary mechanism (13) comprises a rotating plate (1301), a limiting plate (1302), a sliding block (1303), a transmission disc (1304), swinging plates (1305), sliding plates (1306), a fixing plate (1307) and a top plate (1308), wherein the rotating plate (1301) is arranged at the top of the mounting plate (3), the surface of the rotating plate (1301) is rotatably connected with the sliding block (1303), the surface of the sliding block (1303) is slidably connected with the limiting plate (1302), the surface of the limiting plate (1302) is fixedly connected with the transmission disc (1304), the surface of the transmission disc (1304) is rotatably connected with two groups of swinging plates (1305), the surfaces of the two groups of swinging plates (1305) are rotatably connected with the sliding plates (1306), the side surfaces of the sliding plates (1306) are provided with the fixing plates (1307), and the top plate (1308) is attached to the top of the fixing plates (1307);
the adjusting mechanism (14) comprises a rotating rod (1401), a moving ring (1402), a connecting plate (1403), a swinging ring (1404), a screw rod (1405), an embedded rod (1406), a second rack (1407) and a gear (1408), the rotating rod (1401) is arranged at the top of the mounting plate (3), the surface of the rotating rod (1401) is connected with the moving ring (1402) in a sliding mode, the side surface of the moving ring (1402) is provided with the connecting plate (1403), the side surface of the connecting plate (1403) is provided with the swinging ring (1404) rotatably connected with the rotating rod (1401), the inner wall of the swinging ring (1404) is attached with the embedded rod (1406), the bottom of the embedded rod (1406) is provided with the second rack (1407), the bottom of the second rack (1407) is engaged with the gear (1408), and the screw rod (1405) is meshed with the side surface of the moving ring (1402);
the joint points of the moving ring (1402) and the swinging ring (1404) and the connecting plate (1403) are deviated from the circle centers of the moving ring and the swinging ring (1404) and the rotating rod (1401) are obliquely arranged, and an inner ring with the diameter larger than that of the rotating rod (1401) is arranged on the swinging ring (1404);
the top of the embedded rod (1406) is arranged in a ball shape, the embedded rod (1406) is tightly attached to the inner wall of the swinging ring (1404), and the swinging ring (1404) drives the second rack (1407) to form a sliding structure through the embedded rod (1406).
2. The water quench system for water spray angle adjustable castings of claim 1, wherein: the transmission rod (5) is arranged in a mode of deviating from the circle center of the rotating disk (4), the transmission rod (5) is parallel to the rotating disk (4), and the transmission rod (5) drives the first rack (6) through the rotating disk (4) to form a sliding structure.
3. The water quench system for water spray angle adjustable castings of claim 2, wherein: the first movable plate (9) and the second movable plate (10) are arranged in a mutually crossed mode, the middle lines of the first movable plate (9) and the second movable plate (10) and the middle points of the joint positions of the first movable plate and the second movable plate are located on the same horizontal straight line, and the surface of the mounting plate (3) is provided with a station hole matched with the placing plate (12).
4. The water quench system for water spray angle adjustable castings of claim 3, wherein: the sliding block (1303) is arranged at the right end point of the rotating plate (1301), the surface of the limiting plate (1302) is provided with a vertical sliding groove matched with the sliding block (1303), and the contact surfaces of the fixing plate (1307) and the top plate (1308) are inclined planes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210338355.6A CN114807539B (en) | 2021-08-16 | 2021-08-16 | Forging casting water quenching system with adjustable water spraying angle |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110936670.4A CN113699333B (en) | 2021-08-16 | 2021-08-16 | Water quenching device for forging and casting and using method |
| CN202210338355.6A CN114807539B (en) | 2021-08-16 | 2021-08-16 | Forging casting water quenching system with adjustable water spraying angle |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202110936670.4A Division CN113699333B (en) | 2021-08-16 | 2021-08-16 | Water quenching device for forging and casting and using method |
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| Publication Number | Publication Date |
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| CN114807539A true CN114807539A (en) | 2022-07-29 |
| CN114807539B CN114807539B (en) | 2023-11-21 |
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| CN202210338354.1A Withdrawn CN114737034A (en) | 2021-08-16 | 2021-08-16 | Use method of water quenching device for high-safety forging and casting |
| CN202110936670.4A Active CN113699333B (en) | 2021-08-16 | 2021-08-16 | Water quenching device for forging and casting and using method |
| CN202210338355.6A Active CN114807539B (en) | 2021-08-16 | 2021-08-16 | Forging casting water quenching system with adjustable water spraying angle |
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| CN202210338354.1A Withdrawn CN114737034A (en) | 2021-08-16 | 2021-08-16 | Use method of water quenching device for high-safety forging and casting |
| CN202110936670.4A Active CN113699333B (en) | 2021-08-16 | 2021-08-16 | Water quenching device for forging and casting and using method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116814928B (en) * | 2023-06-26 | 2023-12-19 | 徐州丰禾回转支承制造股份有限公司 | Cross roller slewing bearing heat treatment equipment |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN114737034A (en) | 2022-07-12 |
| CN114807539B (en) | 2023-11-21 |
| CN113699333B (en) | 2022-05-31 |
| CN113699333A (en) | 2021-11-26 |
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