CN111930088A - Edge management system - Google Patents
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- CN111930088A CN111930088A CN202010829267.7A CN202010829267A CN111930088A CN 111930088 A CN111930088 A CN 111930088A CN 202010829267 A CN202010829267 A CN 202010829267A CN 111930088 A CN111930088 A CN 111930088A
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- 238000004519 manufacturing process Methods 0.000 claims abstract description 137
- 238000007689 inspection Methods 0.000 claims abstract description 88
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- 238000007726 management method Methods 0.000 claims abstract description 48
- 238000012544 monitoring process Methods 0.000 claims abstract description 47
- 238000000034 method Methods 0.000 claims abstract description 44
- 238000001514 detection method Methods 0.000 claims abstract description 41
- 230000008569 process Effects 0.000 claims abstract description 35
- 238000002360 preparation method Methods 0.000 claims abstract description 21
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32368—Quality control
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
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Abstract
The invention provides an edge management system which is used for monitoring and managing a whole production chain by setting products to be produced according to needs, so that the manual requirements are reduced, and the management is rapid and convenient. The system comprises a production management module, a quality management module, an equipment monitoring module, a safety lamp alarm module, a data acquisition module and a statistical analysis module, wherein the production management module specifically comprises dispatching task reading, production preparation checking, material receiving confirmation and work reporting; the quality management module specifically comprises process drawing issuing, quality inspection result statistics, bad reason statistics, detection instruction pushing and processing program uploading and downloading; the equipment monitoring module specifically comprises equipment communication networking, workpiece production quantity, equipment operation efficiency, standard working hour calculation and shutdown reason statistics monitoring, and the safety lamp alarm module specifically comprises equipment abnormity, quality abnormity, material shortage abnormity, model change reminding and detection reminding.
Description
Technical Field
The invention relates to the technical field of production management systems, in particular to an edge management system.
Background
In the actual process, as each production line relates to various materials and various devices, people are required to manage and monitor in the production process, so that the working efficiency of the personnel is low and the daily management requirements cannot be met; at present, the problem that the acquisition of execution layer data is not real-time and accurate enough exists in the intelligent manufacturing transformation and upgrading process of enterprises. Most enterprises lack a way to collect data.
Disclosure of Invention
In order to solve the problems, the invention provides an edge management system which monitors and manages the whole production chain by products produced according to needs, reduces the manual requirements and enables the management to be rapid and convenient.
An edge management system, characterized by: the system comprises a production management module, a quality management module, an equipment monitoring module, a safety lamp alarm module, a data acquisition module and a statistical analysis module, wherein the production management module specifically comprises dispatching task reading, production preparation checking, material receiving confirmation and work reporting; the quality management module specifically comprises process drawing issuing, quality inspection result statistics, bad reason statistics, detection instruction pushing and processing program uploading and downloading; the equipment monitoring module specifically comprises equipment communication networking, workpiece production quantity, equipment operation efficiency, standard working hour calculation and shutdown reason statistics monitoring, and the safety lamp alarm module specifically comprises equipment abnormity, quality abnormity, material shortage abnormity, model change reminding and detection reminding;
the data acquisition module specifically comprises an equipment running state, workpiece counting, three-coordinate detection data, standard working hour calculation and reason statistics, wherein the reason statistics are manually calculated;
the statistical analysis module specifically comprises a standard working hour report, shutdown reason analysis, quality abnormity reason analysis and a daily report generation;
the system also comprises a field billboard, wherein the field billboard can update the production progress, the equipment state, the quality detection plan, the quality detection result and the transparent shared information among all departments in time;
the process drawing issuing, the detection instruction pushing and the processing program uploading and downloading are connected to the authorized user in a wireless or wired mode;
the production management module is externally connected to the MES system and the scheduling list.
It is further characterized in that
The safety lamp alarm module, the data acquisition module and the statistical analysis module are respectively integrated with the corresponding production execution part, the quality management part and the equipment monitoring part;
the external system part comprises a scheduling form and an MES system;
the production execution part specifically comprises a production part and an external alarm part, the production part comprises modules corresponding to a production task list, production preparation inquiry, material receiving confirmation, first inspection, normal production and finished work reporting, and the external alarm part specifically comprises modules corresponding to material alarm and short-of-preparation alarm;
the quality management part specifically comprises a production quality part and a quality reminding part, wherein the production quality part specifically comprises modules corresponding to process drawing pushing, inspection instruction pushing, inspection plan execution, inspection structure input and bad reason statistics, and the quality reminding part comprises a detection reminding module and a quality abnormity module;
the equipment monitoring part specifically comprises a production monitoring part and an equipment abnormity warning part, the production monitoring arrangement comprises modules corresponding to equipment communication, running state monitoring, shutdown reason statistics, standard working hour accounting and workpiece production counting, and the equipment abnormity warning part comprises one module corresponding to equipment abnormity and type change reminding;
the production execution part can generate the production daily statement, the quality management part can generate a bad reason statistical table, and the equipment monitoring arrangement can generate an equipment halt reason statistical table and a standard working hour statistical table.
It is further characterized in that:
sending a production task to a production task list through a scheduling form, then accessing an MES system for registration, pneumatically sending a material receiving confirmation response by a production preparation query module, carrying out a first inspection response if the material receiving confirmation response is positive, carrying out normal production if the first inspection response is positive, carrying out inspection plan execution after normal production, carrying out inspection after the inspection plan execution selection execution, inputting a detection result after inspection, counting defective reasons if defective products exist, prompting quality abnormity if defective products exist, sending a detection prompt after normal production is finished, further prompting an operator to carry out inspection plan execution options, carrying out workpiece production counting after inspection is finished, notifying completion of work reporting after the workpiece production counting is finished, sending completion information to the MES system by the completion of work reporting, and when the production preparation query finds that the materials are insufficient during query, and directly alarming for lack of preparation, and if the materials are selected to respond when the materials are confirmed to be incapable of being normally picked, alarming for the materials.
Performing factory modeling in advance before production execution, wherein the factory modeling is used for maintaining basic information of work organization, calendar information of work organization and basic information of maintenance equipment;
the production task list is input through an EXCEL file generated manually; all resource files and procedures are associated in the processing process, when each procedure corresponds to a plurality of resource files, the validity of the files is marked, and the effective files are used as default job guidance and NC codes during production scheduling; finally, outputting a process route, a procedure and corresponding operation guidance and NC codes;
when a production work order, a process work order and a station work order are processed, the work order is input firstly, then the MES prepares a process file and an NC code resource according to the work order, and issues a machine task and a resource file to a data acquisition and monitoring control system and a production line, and then a machine operates a task according to the work order and simultaneously performs operation indication;
when production adjustment is carried out, a machine table inputs a work task and a process resource file, a workshop is allowed to modify the task of the machine table before work is started, insert but or remove a work order under special conditions, sequential adjustment or quantity modification is allowed to be carried out on the work order, and the machine table carries out task operation after adjustment is finished;
the station reporting work time acquires data through a data acquisition and monitoring control system, records the task completion condition of the machine stations, and outputs a corresponding execution work order by each machine station;
during production monitoring, the production monitoring is input through station work reporting, the completion conditions of corresponding work orders and orders are updated according to data of the station work reporting, freezing, unfreezing and splitting operations are allowed to be carried out on the work orders, if the work orders are tail orders, feeding of subsequent materials is not generated any more through operation of marking the tail orders, and the production progress tracking reports are output;
when the line side warehouse is counted, various actual production information of a processing area is processed through the work reporting data of an MES system, the material board and the in-out warehouse calculation of the products, the materials and the products in the production area are tracked, and then the tracking of the products in the workshop is completed;
when the signboards are delivered, the carrying trays are checked in quantity according to the material pulling requirements, when the materials meet the quantity of the distribution of the signboards, or the delivery time requirement, the pulling requirements are assembled into the material signboards and are issued to the WMS, and the material delivery is prepared according to the signboard requirements
When the products are pulled, the on-site reporter continuously generates the requirement of material pulling and a material billboard, and the material flow for searching is formed between the warehouse and the production line by pulling the products;
when the quality analysis is early-warning, data obtained by quality inspection is manually or automatically input by a machine and is compared with standard quality inspection items and quality inspection standards to obtain corresponding analysis reports;
when the quality inspection task is carried out, acquiring corresponding quality data through manual input and quality inspection equipment on hardware, respectively creating conditions according to a quality inspection template and different inspection tasks, respectively creating quality inspection tasks, and finally outputting an inspection task list;
when the detection result is fed back, inputting a corresponding quality inspection task to the system, dividing the system into batch inspection and sequence inspection according to the attribute and the inspection requirement of the detected product, judging whether the product is qualified, bad or scrapped, and closing the quality inspection task after the detection is finished; finally outputting the reasons and the quantity of qualified, bad or scrapped products;
after the quality problem is generated, according to the detection result fed back by the quality inspection task, the system message informs a quality dry person to process the detection task, judges whether to switch to repair or rework processing according to the results of all the detection tasks, and simultaneously freezes the work order of the product with the quality problem;
when equipment is maintained, basic files corresponding to the equipment are input in advance, a daily maintenance or inspection plan of the equipment is formulated according to the scheduled maintenance of the equipment and data such as a maintenance requirement, a preventive maintenance standard, a maintenance operation standard and the like, the equipment is maintained daily according to an equipment maintenance item, a maintenance result is recorded, and finally a maintenance plan and an equipment maintenance task are recorded;
when equipment is maintained, manual or automatic triggering is carried out to establish an equipment maintenance plan; aiming at equipment faults, recording the execution condition of equipment maintenance, and the maintenance start and end time of a maintenance responsible person, including unplanned and emergent equipment maintenance;
when the equipment is abnormal, manually inputting or automatically creating equipment fault information, recording the state information of equipment fault reasons, abnormal levels, downtime and the like, and feeding back the state information to the field billboard;
when monitoring the equipment state, acquiring the running state information of the SCADA equipment in real time; and recording the running state of the equipment and the whole process of exception handling, and displaying the equipment state in real time through a large screen and a page.
After the structure of the invention is adopted, the system reads the manual scheduling result, the production task list is generated in the system and is updated to MES, the processing station is provided with the operation terminal, the staff can check a series of operations of the complete set of production preparation materials and the confirmation of material receiving on the terminal, the order progress is updated in real time in the production process, the process drawing and the operation instruction book are pushed remotely, paperless operation is realized, the equipment running state is monitored, the shutdown reason and the defective reason are statistically analyzed, and a decision basis is provided for a manager.
Drawings
FIG. 1 is a block diagram schematically illustrating the structure of the present invention;
fig. 2 is a flow chart of the operation of the present invention.
Detailed Description
An edge management system, see fig. 1-2: the system comprises a production management module, a quality management module, an equipment monitoring module, a safety lamp alarm module, a data acquisition module and a statistical analysis module, wherein the production management module specifically comprises dispatching task reading, production preparation checking, material receiving confirmation and work reporting; the quality management module specifically comprises process drawing issuing, quality inspection result statistics, bad reason statistics, detection instruction pushing and processing program uploading and downloading; the equipment monitoring module specifically comprises equipment communication networking, workpiece production quantity, equipment operation efficiency, standard working hour calculation and shutdown reason statistics monitoring, and the safety lamp alarm module specifically comprises equipment abnormity, quality abnormity, starved material abnormity, model change reminding and detection reminding;
the data acquisition module specifically comprises an equipment running state, workpiece counting, three-coordinate detection data, standard working hour calculation and reason statistics, wherein the reason statistics are manually calculated;
the statistical analysis module specifically comprises a standard working hour report, outage reason analysis, quality abnormity reason analysis and a daily report generation.
In the operation execution process, the system is divided into an external system part, a production execution part, a quality management part and an equipment monitoring part, and a light alarm module, a data acquisition module and a statistical analysis module are respectively integrated with the corresponding production execution part, the quality management part and the equipment monitoring part;
the external system part comprises a scheduling form and an MES system;
the production execution part specifically comprises a production part and an external alarm part, the production part comprises modules corresponding to a production task list, production preparation inquiry, material receiving confirmation, first inspection, normal production and finished work reporting, and the external alarm part specifically comprises modules corresponding to material alarm and insufficient preparation alarm;
the quality management part specifically comprises a production quality part and a quality reminding part, wherein the production quality part specifically comprises modules corresponding to process drawing pushing, inspection instruction book pushing, inspection plan execution, inspection structure input and bad reason statistics, and the quality reminding part comprises a detection reminding module and a quality abnormity module;
the equipment monitoring part comprises a production monitoring part and an equipment abnormity warning part, the production monitoring arrangement comprises modules corresponding to equipment communication, running state monitoring, shutdown reason statistics, standard working hour accounting and workpiece production counting, and the equipment abnormity warning part comprises one module corresponding to equipment abnormity and type change reminding;
the production execution part can generate a production daily report, the quality management part can generate a bad reason statistical table, and the equipment monitoring arrangement can generate an equipment halt reason statistical table and a standard working hour statistical table.
The specific operation flow is as follows: sending a production task to a production task list through a scheduling form, then accessing an MES system for registration, pneumatically sending a material receiving confirmation response by a production preparation query module, carrying out a first inspection response if the material receiving confirmation response is positive, carrying out normal production if the first inspection response is positive, carrying out inspection plan execution after normal production, carrying out inspection after the inspection plan execution selection execution, inputting a detection result after inspection, counting defective reasons if defective products exist, prompting quality abnormity if defective products exist, sending a detection prompt after normal production is finished, further prompting an operator to carry out inspection plan execution options, carrying out workpiece production counting after inspection is finished, notifying completion of work reporting after the workpiece production counting is finished, sending completion information to the MES system by the completion of work reporting, and when the production preparation query finds that the materials are insufficient during query, and directly alarming for lack of preparation, and if the materials are selected to respond when the materials are confirmed to be incapable of being normally picked, alarming for the materials. Factory modeling is performed in advance before production execution, and the factory modeling is used for maintaining basic information of work organization, calendar information of work organization and basic information of equipment.
The production task list is input through an EXCEL file which is manually generated; all resource files and procedures are associated in the processing process, when each procedure corresponds to a plurality of resource files, the validity of the files is marked, and the effective files are used as default job guidance and NC codes during production scheduling; finally, outputting a process route, a procedure and corresponding operation guidance and NC codes;
when a production work order, a process work order and a station work order are processed, the work order is input firstly, then the MES prepares a process file and an NC code resource according to the work order, and issues a machine task and a resource file to a data acquisition and monitoring control system and a production line, and then a machine operates a task according to the work order and simultaneously performs operation indication;
when production adjustment is carried out, a machine table inputs a work task and a process resource file, a workshop is allowed to modify the task of the machine table before work is started, insert but or remove a work order under special conditions, sequential adjustment or quantity modification is allowed to be carried out on the work order, and the machine table carries out task operation after adjustment is finished;
the station reporting work time acquires data through a data acquisition and monitoring control system, records the task completion condition of the machine stations, and outputs a corresponding execution work order by each machine station;
during production monitoring, inputting through station work reporting, updating the completion conditions of corresponding work orders and orders according to data of the station work reporting, allowing the work orders to be frozen, thawed and split, and if the work orders are tail orders, marking the tail orders to avoid feeding of subsequent materials and outputting through a finished production progress tracking report;
when the line side warehouse is counted, various actual production information of a processing area is processed through the work reporting data of an MES system, the material board and the in-out warehouse calculation of the products, the materials and the products in the production area are tracked, and then the tracking of the products in the workshop is completed;
when the signboards are delivered, the carrying trays are checked in quantity according to the material pulling requirements, when the materials meet the quantity of the distribution of the signboards, or the delivery time requirement, the pulling requirements are assembled into the material signboards and are issued to the WMS, and the material delivery is prepared according to the signboard requirements
When the products are pulled, the on-site reporter continuously generates the requirement of material pulling and a material billboard, and the material flow for searching is formed between the warehouse and the production line by pulling the products;
when the quality analysis is early-warning, data obtained by quality inspection is manually or automatically input by a machine and is compared with standard quality inspection items and quality inspection standards to obtain corresponding analysis reports;
when the quality inspection task is carried out, acquiring corresponding quality data through manual input and quality inspection equipment on hardware, respectively creating conditions according to a quality inspection template and different inspection tasks, respectively creating quality inspection tasks, and finally outputting an inspection task list;
when the detection result is fed back, inputting a corresponding quality inspection task to the system, dividing the system into batch inspection and sequence inspection according to the attribute and the inspection requirement of the detected product, judging whether the product is qualified, bad or scrapped, and closing the quality inspection task after the detection is finished; finally outputting the reasons and the quantity of qualified, bad or scrapped products;
after the quality problem is generated, according to the detection result fed back by the quality inspection task, the system message informs a quality dry person to process the detection task, judges whether to switch to repair or rework processing according to the results of all the detection tasks, and simultaneously freezes the work order of the product with the quality problem;
when equipment is maintained, basic files corresponding to the equipment are input in advance, a daily maintenance or inspection plan of the equipment is formulated according to the scheduled maintenance of the equipment and data such as a maintenance requirement, a preventive maintenance standard, a maintenance operation standard and the like, the equipment is maintained daily according to an equipment maintenance item, a maintenance result is recorded, and finally a maintenance plan and an equipment maintenance task are recorded;
when equipment is maintained, manual or automatic triggering is carried out to establish an equipment maintenance plan; aiming at equipment faults, recording the execution condition of equipment maintenance, and the maintenance start and end time of a maintenance responsible person, including unplanned and emergent equipment maintenance;
when the equipment is abnormal, manually inputting or automatically creating equipment fault information, recording the state information of equipment fault reasons, abnormal levels, downtime and the like, and feeding back the state information to the field billboard;
when monitoring the equipment state, acquiring the running state information of the SCADA equipment in real time; and recording the running state of the equipment and the whole process of exception handling, and displaying the equipment state in real time through a large screen and a page.
The working principle is as follows: the system reads a manual scheduling result, a production task list is generated in the system and is updated to an MES system, an operation terminal is arranged at a processing station, staff can check a series of operations of the matching of production preparation materials and material receiving confirmation on the terminal, the order progress is updated in real time in the production process, a process drawing and an operation instruction book are pushed remotely, paperless operation is realized, the equipment operation state monitoring, shutdown reasons and defective product reasons are statistically analyzed, and a decision basis is provided for managers.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (10)
1. An edge management system, characterized by: the system comprises a production management module, a quality management module, an equipment monitoring module, a safety lamp alarm module, a data acquisition module and a statistical analysis module, wherein the production management module specifically comprises dispatching task reading, production preparation checking, material receiving confirmation and work reporting; the quality management module specifically comprises process drawing issuing, quality inspection result statistics, bad reason statistics, detection instruction pushing and processing program uploading and downloading; the equipment monitoring module specifically comprises equipment communication networking, workpiece production quantity, equipment operation efficiency, standard working hour calculation and shutdown reason statistics monitoring, and the safety lamp alarm module specifically comprises equipment abnormity, quality abnormity, material shortage abnormity, model change reminding and detection reminding;
the data acquisition module specifically comprises an equipment running state, workpiece counting, three-coordinate detection data, standard working hour calculation and reason statistics, wherein the reason statistics are manually calculated;
the statistical analysis module specifically comprises a standard working hour report, shutdown reason analysis, quality abnormity reason analysis and a daily report generation;
the system also comprises a field billboard, wherein the field billboard can update the production progress, the equipment state, the quality detection plan, the quality detection result and the transparent shared information among all departments in time;
the process drawing issuing, the detection instruction pushing and the processing program uploading and downloading are connected to the authorized user in a wireless or wired mode;
the production management module is externally connected to the MES system and the scheduling list.
2. An edge management system as claimed in claim 1, wherein: the safety lamp alarm module, the data acquisition module and the statistical analysis module are respectively integrated with the corresponding production execution part, the quality management part and the equipment monitoring part;
the external system part comprises a scheduling form and an MES system;
the production execution part specifically comprises a production part and an external alarm part, the production part comprises modules corresponding to a production task list, production preparation inquiry, material receiving confirmation, first inspection, normal production and finished work reporting, and the external alarm part specifically comprises modules corresponding to material alarm and short-of-preparation alarm;
the quality management part specifically comprises a production quality part and a quality reminding part, wherein the production quality part specifically comprises modules corresponding to process drawing pushing, inspection instruction pushing, inspection plan execution, inspection structure input and bad reason statistics, and the quality reminding part comprises a detection reminding module and a quality abnormity module;
the equipment monitoring part specifically comprises a production monitoring part and an equipment abnormity warning part, the production monitoring arrangement comprises modules corresponding to equipment communication, running state monitoring, shutdown reason statistics, standard working hour accounting and workpiece production counting, and the equipment abnormity warning part comprises one module corresponding to equipment abnormity and type change reminding;
the production execution part can generate the production daily statement, the quality management part can generate a bad reason statistical table, and the equipment monitoring arrangement can generate an equipment halt reason statistical table and a standard working hour statistical table.
3. An edge management system as claimed in claim 2, wherein: sending a production task to a production task list through a scheduling form, then accessing an MES system for registration, pneumatically sending a material receiving confirmation response by a production preparation query module, carrying out a first inspection response if the material receiving confirmation response is positive, carrying out normal production if the first inspection response is positive, carrying out inspection plan execution after normal production, carrying out inspection after the inspection plan execution selection execution, inputting a detection result after inspection, counting defective reasons if defective products exist, prompting quality abnormity if defective products exist, sending a detection prompt after normal production is finished, further prompting an operator to carry out inspection plan execution options, carrying out workpiece production counting after inspection is finished, notifying completion of work reporting after the workpiece production counting is finished, sending completion information to the MES system by the completion of work reporting, and when the production preparation query finds that the materials are insufficient during query, and directly alarming for lack of preparation, and if the materials are selected to respond when the materials are confirmed to be incapable of being normally picked, alarming for the materials.
4. An edge management system according to claim 3, wherein: performing factory modeling in advance before production execution, wherein the factory modeling is used for maintaining basic information of work organization, calendar information of work organization and basic information of maintenance equipment;
the production task list is input through an EXCEL file generated manually; all resource files and procedures are associated in the processing process, when each procedure corresponds to a plurality of resource files, the validity of the files is marked, and the effective files are used as default job guidance and NC codes during production scheduling; and finally, outputting a process route, a procedure, corresponding operation instructions and NC codes.
5. An edge management system according to claim 3, wherein: when a production work order, a process work order and a station work order are processed, the work order is input firstly, then the MES prepares a process file and an NC code resource according to the work order, a machine task and the resource file are issued to a data acquisition and monitoring control system and a production line, and then a machine operates a task according to the work order and simultaneously performs operation indication on the machine.
6. The edge management system of claim 3, wherein when performing production adjustment, the tool enters work tasks, process resource files, allows the workshop to modify tool tasks before starting, insert or remove orders in special cases, allows sequential or quantitative modification of work orders, and performs adjusted task operations on the tool after completion of the adjustment.
7. An edge management system according to claim 3, wherein: the station reporting work time acquires data through a data acquisition and monitoring control system, records the task completion condition of the machine stations, and outputs a corresponding execution work order by each machine station;
and during production monitoring, the production monitoring is input through the station work report, the completion conditions of the corresponding work orders and orders are updated according to the data of the station work report, the work orders are allowed to be frozen, unfrozen and split, if the work orders are tail orders, the feeding of subsequent materials is not generated any more through the operation of marking the tail orders, and the production progress tracking report is output.
8. An edge management system as claimed in claim 1, wherein: when the line side warehouse is counted, various actual production information of a processing area is processed through the work reporting data of an MES system, the material board and the in-out warehouse calculation of the products, the materials and the products in the production area are tracked, and then the tracking of the products in the workshop is completed;
when the signboards are delivered, the carrying trays are checked in quantity according to the material pulling requirements, when the materials meet the quantity of the distribution of the signboards, or the delivery time requirement, the pulling requirements are assembled into the material signboards and are issued to the WMS, and the material delivery is prepared according to the signboard requirements
When the products are pulled, the on-site reporter continuously generates the requirement of material pulling and a material billboard, and the flow of the eaten and searched materials is formed between the warehouse and the production line by pulling the products.
9. An edge management system according to claim 3, wherein: when the quality analysis is early-warning, data obtained by quality inspection is manually or automatically input by a machine and is compared with standard quality inspection items and quality inspection standards to obtain corresponding analysis reports;
when the quality inspection task is carried out, acquiring corresponding quality data through manual input and quality inspection equipment on hardware, respectively creating conditions according to a quality inspection template and different inspection tasks, respectively creating quality inspection tasks, and finally outputting an inspection task list;
when the detection result is fed back, inputting a corresponding quality inspection task to the system, dividing the system into batch inspection and sequence inspection according to the attribute and the inspection requirement of the detected product, judging whether the product is qualified, bad or scrapped, and closing the quality inspection task after the detection is finished; finally outputting the reasons and the quantity of qualified, bad or scrapped products;
after the quality problem is generated, according to the detection result fed back by the quality inspection task, the system message informs a quality dry system person to process the detection task, judges whether to transfer to repair or rework processing according to the results of all the detection tasks, and simultaneously freezes the work order of the product with the quality problem.
10. An edge management system according to claim 3, wherein: when equipment is maintained, basic files corresponding to the equipment are input in advance, a daily maintenance or inspection plan of the equipment is formulated according to the scheduled maintenance of the equipment and data such as a maintenance requirement, a preventive maintenance standard, a maintenance operation standard and the like, the equipment is maintained daily according to an equipment maintenance item, a maintenance result is recorded, and finally a maintenance plan and an equipment maintenance task are recorded;
when equipment is maintained, manual or automatic triggering is carried out to establish an equipment maintenance plan; aiming at equipment faults, recording the execution condition of equipment maintenance, and the maintenance start and end time of a maintenance responsible person, including unplanned and emergent equipment maintenance;
when the equipment is abnormal, manually inputting or automatically creating equipment fault information, recording the state information of equipment fault reasons, abnormal levels, downtime and the like, and feeding back the state information to the field billboard;
when monitoring the equipment state, acquiring the running state information of the SCADA equipment in real time; and recording the running state of the equipment and the whole process of exception handling, and displaying the equipment state in real time through a large screen and a page.
Priority Applications (1)
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| CN112446608A (en) * | 2020-11-24 | 2021-03-05 | 苏州迅驰智能科技有限公司 | OEE and Andon safety lamp management system and working method thereof |
| CN112486128A (en) * | 2020-12-07 | 2021-03-12 | 广东琅菱智能装备有限公司 | Powder raw material manufacturing control method and system based on MES system |
| CN112509170A (en) * | 2020-12-29 | 2021-03-16 | 明和精密模具(常熟)有限公司 | Method for collecting mold production field data |
| CN112700095A (en) * | 2020-12-22 | 2021-04-23 | 华人运通(江苏)动力电池系统有限公司 | Battery pack production management system |
| CN112700103A (en) * | 2020-12-25 | 2021-04-23 | 哈尔滨宇龙自动化有限公司 | Standardized configuration quality management method |
| CN112712333A (en) * | 2020-12-25 | 2021-04-27 | 中用科技有限公司 | Automatic business work order management system and method |
| CN113469560A (en) * | 2021-07-19 | 2021-10-01 | 北京东华博泰科技有限公司 | Cloud platform data management system based on industrial big data |
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| CN114153991A (en) * | 2021-12-14 | 2022-03-08 | 中国电子技术标准化研究院华东分院 | Knowledge graph method based on intelligent manufacturing scene |
| CN114706363A (en) * | 2022-06-08 | 2022-07-05 | 湖南三湘银行股份有限公司 | Quality management platform based on process optimization |
| CN114881425A (en) * | 2022-04-18 | 2022-08-09 | 天津玉昆模具有限公司 | Method and device for monitoring production in real time, electronic equipment and medium |
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| CN117347746A (en) * | 2023-09-04 | 2024-01-05 | 云智汇(武汉)科技服务有限公司 | Safety lamp management system and safety lamp management method |
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| CN112486128A (en) * | 2020-12-07 | 2021-03-12 | 广东琅菱智能装备有限公司 | Powder raw material manufacturing control method and system based on MES system |
| CN112486128B (en) * | 2020-12-07 | 2021-12-03 | 东莞市琅菱机械有限公司 | Powder raw material manufacturing control method and system based on MES system |
| CN112700095A (en) * | 2020-12-22 | 2021-04-23 | 华人运通(江苏)动力电池系统有限公司 | Battery pack production management system |
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| CN112712333A (en) * | 2020-12-25 | 2021-04-27 | 中用科技有限公司 | Automatic business work order management system and method |
| CN112509170A (en) * | 2020-12-29 | 2021-03-16 | 明和精密模具(常熟)有限公司 | Method for collecting mold production field data |
| CN113469560A (en) * | 2021-07-19 | 2021-10-01 | 北京东华博泰科技有限公司 | Cloud platform data management system based on industrial big data |
| CN113469560B (en) * | 2021-07-19 | 2022-05-10 | 北京东华博泰科技有限公司 | Cloud platform data management system based on industrial big data |
| CN113837723A (en) * | 2021-09-28 | 2021-12-24 | 青岛杰瑞工控技术有限公司 | Train buffer production line master control management system and management method based on PLC |
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| CN113996528A (en) * | 2021-11-01 | 2022-02-01 | 北京明月智联科技有限公司 | Multifunctional monitoring screen machine and monitoring system thereof |
| CN114066308A (en) * | 2021-11-29 | 2022-02-18 | 重庆允成互联网科技有限公司 | Production work order adjusting method and device and electronic equipment |
| CN114153991A (en) * | 2021-12-14 | 2022-03-08 | 中国电子技术标准化研究院华东分院 | Knowledge graph method based on intelligent manufacturing scene |
| CN114881425A (en) * | 2022-04-18 | 2022-08-09 | 天津玉昆模具有限公司 | Method and device for monitoring production in real time, electronic equipment and medium |
| CN114706363A (en) * | 2022-06-08 | 2022-07-05 | 湖南三湘银行股份有限公司 | Quality management platform based on process optimization |
| CN116579769A (en) * | 2023-07-13 | 2023-08-11 | 南通远征冷冻设备有限公司 | Production control method of refrigeration equipment |
| CN116579769B (en) * | 2023-07-13 | 2023-11-24 | 南通远征冷冻设备有限公司 | Production control method of refrigeration equipment |
| CN117347746A (en) * | 2023-09-04 | 2024-01-05 | 云智汇(武汉)科技服务有限公司 | Safety lamp management system and safety lamp management method |
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