CN111047257A - Production order management system based on 5G network - Google Patents
Production order management system based on 5G network Download PDFInfo
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- CN111047257A CN111047257A CN201911252192.4A CN201911252192A CN111047257A CN 111047257 A CN111047257 A CN 111047257A CN 201911252192 A CN201911252192 A CN 201911252192A CN 111047257 A CN111047257 A CN 111047257A
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- G06Q10/087—Inventory or stock management, e.g. order filling, procurement or balancing against orders
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- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
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- G06Q30/0601—Electronic shopping [e-shopping]
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- G06Q30/0635—Processing of requisition or of purchase orders
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Abstract
The invention discloses a production order management system based on a 5G network, which comprises an enterprise management layer and a workshop production control layer, wherein the enterprise management layer converts a sales order into a production order, associates the production order with equipment, personnel and material data information stored in a data server, and further issues a task instruction to the workshop production control layer; the workshop production control layer collects real-time data of equipment, personnel and production, communicates with the enterprise management layer in real time through a 5G wireless network, receives an instruction and controls production; the order management server acquires the quantity, specification, quality and progress of the produced products through the workshop production controller, compares the quantity, specification, quality and progress with the production orders, judges whether the production task is finished, and correspondingly sends out instructions for stopping production, modifying work orders, correcting deviations and allocating staff and adjusting materials. The invention improves the intelligent degree of enterprise management, realizes seamless connection between production orders and workshop production plans, and improves the effectiveness and the scientificity of management.
Description
Technical Field
The invention relates to an industrial informatization and 5G network communication technology, in particular to a production order management system based on a 5G network.
Background
Currently, the manufacturing enterprises for order production in China are large, weak, much and not precise compared with developed countries such as the United states, Japan, Germany and the like, have the overall difference distances of high production cost, poor production technology, low production efficiency and the like, and gradually show the trend of greater supply and demand in the market. How to reduce the production cost of enterprises, shorten the delivery date of products, improve the production capacity of enterprises and create new profit margins of enterprises becomes a difficult problem in the whole manufacturing industry. In recent years, order-oriented production is widely applied to manufacturing enterprises, and the production organization is characterized in that existing production raw materials, production equipment and production personnel are rapidly moved according to orders issued by customers to manufacture products required by the customers. At present, most of production orders in China are manually managed, and carriers of order information are paper files, so that information transmission is not timely and clear in the production process, production cannot be effectively managed and controlled, production cost is improved, and even the production orders cannot be completed on schedule.
Disclosure of Invention
Aiming at the defects that the information transmission of a production order is not timely and clear in the production process, the production cannot be managed and controlled effectively and the like in the prior art, the invention aims to provide a production order management system based on a 5G network, which can improve the scientificity and effectiveness of production scheduling and improve the production capacity.
In order to solve the technical problems, the invention adopts the technical scheme that:
the invention relates to a production order management system based on a 5G network, which comprises an enterprise management layer and a workshop production control layer, wherein the enterprise management layer converts a sales order into a production order, associates the production order with equipment, personnel and material data information stored in a data server, and further issues a task instruction to the workshop production control layer; the workshop production control layer collects real-time data of equipment, personnel and production, communicates with the enterprise management layer in real time through a 5G wireless network, receives instructions and controls production.
The enterprise management layer comprises a mobile client, an order management server and a database server, wherein the order management server is connected with the mobile client terminal and the database server through a 5G wireless network, and the enterprise management layer comprises:
the order management server reads in a customer sales order, generates a planned order, converts the planned order to obtain a production order, places a processing task according to the production order, and then sends information to a workshop production control layer through a 5G wireless network;
the database server stores production order data, production data of production equipment, producer data, material information data and warehouse product logistics data;
the mobile client comprises an engineer station or Pad with a wireless communication function and a mobile phone handheld device, and is used for inputting, viewing and modifying production orders.
The order management server acquires the quantity, specification, quality and progress of the produced products through the workshop production controller, compares the quantity, specification, quality and progress with the production orders, judges whether the production task is finished or not, and correspondingly sends out instructions for stopping production, modifying work orders, correcting deviations and allocating staff and adjusting materials according to the judgment result.
Workshop production control layer includes workshop production controller, RFID reader, production facility electronic tags, electronic billboard and staff ID card, wherein:
the workshop production controller receives a production order of an enterprise management layer, obtains a product production count through production data of production equipment, production personnel data and material information data acquired on site to form a real-time updated production record, and synchronously uploads the production record to the database server;
the RFID reader reads the data information in the production equipment electronic tag and the employee ID card, and uploads the data information in the production equipment electronic tag and the employee ID card to the workshop production controller through a wireless communication interface of the RFID reader and a 5G wireless network;
the production equipment electronic tags are attached to corresponding production equipment, and data information of the electronic tags is read in real time through the RFID reader and uploaded to the workshop production controller;
the electronic billboard is used for acquiring an electronic work order, checking the production progress, the operation rules, the processing technology, the drawing, the reporting work (reporting work: the used working hours and the quantity of the produced products), the material distribution handover record, the abnormal classification record and the report in real time;
the data information content in the employee ID card comprises: and the name, the age, the job title and the specific post are read in real time through an RFID reader and uploaded to the workshop production controller.
The 5G wireless network adopts a 5G base station and a workshop wireless router to realize the full coverage of the 5G wireless network to the whole factory.
The invention has the following beneficial effects and advantages:
1. the production order management system based on the 5G network improves the intelligent degree of enterprise management, can realize seamless connection between production orders and workshop production plans, provides data support for an enterprise management layer, and particularly provides accurate data for production scheduling, quality tracing, financial accounting and the like, thereby improving the effectiveness and the scientificity of management.
2. The 5G wireless network adopted by the invention has the advantages of high transmission speed, strong anti-interference capability and high transmission efficiency, can further improve the transmission efficiency of production data, reduces the use of workshop paper files, develops a new electronic management tool for workshop production management, and particularly provides accurate, uniform and shared data resources for modules of workshop production planning, workshop scheduling, material distribution, working hour statistics, product quality tracking and the like, reduces errors caused by human factors, improves the working efficiency and realizes green workshop production.
3. The invention is beneficial to enterprises to realize lean management, integrates and shares an order management system and other information systems, and increases the information transparency in the production process, thereby enabling non-datamation business to be more precise, enhancing the production process and management standardability, reducing the waste of waiting time, excessive production, repeated action and the like in the core of the lean production concept, and being beneficial to improving the enterprise competitiveness.
4. The invention can make a production plan in a certain period according to the delivery date of the sales order, the product inventory, the enterprise resource condition and the like, preprocess the issued production order, carry out the statistics of material dispatching and goods receiving on the completed order, realize the management of the whole process of product issuing from the order through the order management server, further provide support for the optimized integration of workshop production resources and further reduce the enterprise production cost.
5. The invention has wide application range. The invention adopts the wireless network technology, can save the wiring construction, is not only suitable for the construction of new factories, but also is very suitable for the reconstruction of old factories.
Drawings
FIG. 1 is a block diagram of a 5G network-based production order management system according to the present invention;
fig. 2 is a schematic diagram of an implementation of a 5G network-based production order management system according to the present invention.
Detailed Description
The invention is further elucidated with reference to the accompanying drawings.
The invention relates to a production order management system based on a 5G network, which comprises an enterprise management layer and a workshop production control layer, wherein the enterprise management layer converts a sales order into a production order, associates the production order with equipment, personnel and material data information stored in a data server, and further issues a task instruction to the workshop production control layer; the workshop production control layer collects real-time data of equipment, personnel and production, communicates with the enterprise management layer in real time through a 5G wireless network, receives instructions and controls production.
The enterprise management layer comprises a mobile client, an order management server and a database server, wherein the order management server is connected with the mobile client terminal and the database server through a 5G wireless network, and the enterprise management layer comprises:
the order management server reads in a customer sales order, generates a planned order, converts the planned order to obtain a production order, places a processing task according to the production order, and then sends information to a workshop production control layer through a 5G wireless network;
the database server stores production order data, production data of production equipment, producer data, material information data and warehouse product logistics data;
the mobile client comprises an engineer station or Pad with a wireless communication function and a mobile phone handheld device, and is used for inputting, viewing and modifying production orders.
The order management server acquires the quantity, specification, quality and progress of the produced products through a workshop production controller (adopting a PLC (programmable logic controller)), compares the quantity, specification, quality and progress with the production orders, judges whether the production task is finished or not, and correspondingly sends out instructions for stopping production, modifying work orders, correcting deviations and allocating staff and adjusting materials according to the judgment result.
Workshop production control layer includes workshop production controller, RFID reader, production facility electronic tags, electronic billboard and staff ID card, wherein:
the workshop production controller receives a production order of an enterprise management layer, obtains a product production count through production data of production equipment, production personnel data and material information data acquired on site to form a real-time updated production record, and synchronously uploads the production record to the database server;
the RFID reader reads data information in the production equipment electronic tag and the employee ID card, and the R uploads the data information in the production equipment electronic tag and the employee ID card to the workshop production controller through a wireless communication interface and a 5G wireless network;
the production equipment electronic tags are attached to corresponding production equipment, and data information of the electronic tags is read in real time through the RFID reader and uploaded to the workshop production controller;
the electronic billboard is used for acquiring an electronic work order, checking the production progress, the operation rules, the processing technology, the drawing, the reporting work (reporting work: the used working hours and the quantity of the produced products), the material distribution handover record, the abnormal classification record and the report in real time;
the data information content in the employee ID card comprises: and the name, the age, the job title and the specific post are read in real time through an RFID reader and uploaded to the workshop production controller.
In the invention, the enterprise management layer and the workshop production control layer are interconnected by adopting a 5G wireless network, seamless data exchange between a production order and a workshop production platform is achieved through the 5G wireless network, the production efficiency can be improved, the production process and the management standardability are enhanced, and further, support is provided for optimizing and integrating workshop production resources, and the production cost of an enterprise is further reduced.
As shown in fig. 1, in a production order management system based on a 5G network according to the present invention, an enterprise management layer 1 includes: a mobile client 11, an order management server 12 and a database server 13. The mobile client 11 is used for operations of input, viewing, modification, and the like of the production order, and transmits information to the order management server 12. In this embodiment, the mobile client 11 may be an engineer station or handheld devices such as a Pad and a mobile phone in 5G network wireless communication. The order management server 12 reads in a customer sales order, further generates a planned order, converts the planned order to obtain a production order, the production order comprises planned starting time, planned ending time, a product process route, a material list and the like, issues a processing task after the production order is generated, and then transmits information to a workshop production control system through a 5G high-speed network. The database server 13 is used for storing data of production orders, data of production equipment, data of production personnel, data of material information and data of warehouse product logistics.
The 5G wireless network 2 comprises a plurality of 5G base stations arranged in a factory and 5G wireless routers in a workshop, and the wireless network can fully cover the whole factory.
The shop production control layer 3 includes: a plant management controller 31, an RFID reader 32, an electronic billboard 33, a production equipment electronic tag 34, and an employee ID card 35. The RFID reader 32 and the electronic billboard 33 are both connected with the workshop management controller 31 through a 5G wireless network.
Fig. 2 is a schematic diagram of an implementation of the production order management system based on the 5G network according to the present invention. During specific implementation, the equipment of the enterprise management layer 1 is arranged in a whole plant management and control center, a plurality of 5G base stations of the 5G wireless network 2 are arranged in a plant area, and a plurality of 5G wireless routers are respectively arranged at different positions in a workshop. The 5G base stations are miniaturized base stations, have power of 5-10W and coverage range of 100-200 meters, and can be flexibly arranged at various positions in a factory according to the requirements of enterprises; the 5G wireless routers installed at each station in the workshop are intermediate carriers of information data flow, and data transmission between the workshop production controller and workshop production equipment is realized.
The working process and principle of the invention are as follows:
firstly, the order management server 12 inputs a customer sales order through a client, further generates a plan order, then obtains a production order including plan start time, plan end time, a product process route, a material list and the like through plan order conversion, and sends a processing task after the production order is generated;
the order information is then sent to the shop production controller 31 via the 5G wireless network. While the enterprise manager places the order task through the mobile client terminal 11, the enterprise manager can also input production operation steps, operation instructions, process requirements, special requirements of customers and order modification through the mobile client terminal 11, so that the whole work does not need manual guidance, and the workshop production controller 31 can perform task processing directly by receiving data; all order data, process data, personnel data and material data are stored in the database server 13 so as to be convenient for query;
the workshop production controller 31 collects production equipment data, production product data and employee ID card information through an RFID reader, transmits the information to the order management server 12 through the 5G wireless network 2 for processing, and forms a real-time and synchronous updated production record. The order management server 12 compares the obtained quantity, specification, quality and progress of the produced products with the production order to judge whether the production task is completed, and correspondingly sends out instructions of stopping production, modifying work orders, correcting deviations and allocating staff, adjusting materials and the like according to the judgment result.
The information content of the production equipment electronic tag 34 includes: equipment name, model specification and production state; the information content of the employee ID card 35 includes: name, age, job title, and specific post. The information in the production equipment electronic tag 34 and the employee ID card 35 can be read through the RFID reader 32, and the RFID reader 32 is provided with a wireless communication interface and uploads the information to the workshop production controller 31 through a 5G wireless network.
An electronic billboard 33 is arranged in the production workshop, and can display workshop production information such as production orders, production real-time labor, production progress, key process states, production equipment states, actual yield, target yield, qualification rate and the like in real time. The electronic billboard 33 can realize visual management of workshop production, visually and clearly shows the current situation of the whole workshop, and when new production information changes, the electronic billboard is synchronously updated, so that producers can timely master the production situation of the workshop and adjust the production operation plan, the enterprise management and control integration is realized, data transmission informatization is realized, and the workshop management level is improved.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the scope of the present invention, which is defined by the appended claims.
Claims (5)
1. A production order management system based on 5G network is characterized in that: the system comprises an enterprise management layer and a workshop production control layer, wherein the enterprise management layer converts a sales order into a production order, associates the production order with equipment, personnel and material data information stored in a data server, and further issues a task instruction to the workshop production control layer; the workshop production control layer collects real-time data of equipment, personnel and production, communicates with the enterprise management layer in real time through a 5G wireless network, receives instructions and controls production.
2. The 5G network-based production order management system according to claim 1, wherein the enterprise management layer comprises a mobile client, an order management server, and a database server, the order management server connecting the mobile client terminal and the database server via a 5G wireless network, wherein:
the order management server reads in a customer sales order, generates a planned order, converts the planned order to obtain a production order, places a processing task according to the production order, and then sends information to a workshop production control layer through a 5G wireless network;
the database server stores production order data, production data of production equipment, producer data, material information data and warehouse product logistics data;
the mobile client comprises an engineer station or Pad with a wireless communication function and a mobile phone handheld device, and is used for inputting, viewing and modifying production orders.
3. The 5G network-based production order management system according to claim 2, wherein: the order management server acquires the quantity, specification, quality and progress of the produced products through the workshop production controller, compares the quantity, specification, quality and progress with the production orders, judges whether the production task is finished or not, and correspondingly sends out instructions for stopping production, modifying work orders, correcting deviations and allocating staff and adjusting materials according to the judgment result.
4. The 5G network-based production order management system according to claim 1, wherein the shop production control layer comprises a shop production controller, an RFID reader, a production device electronic tag, an electronic billboard, and an employee ID card, wherein:
the workshop production controller receives a production order of an enterprise management layer, obtains a product production count through production data of production equipment, production personnel data and material information data acquired on site to form a real-time updated production record, and synchronously uploads the production record to the database server;
the RFID reader reads the data information in the production equipment electronic tag and the employee ID card, and uploads the data information in the production equipment electronic tag and the employee ID card to the workshop production controller through a wireless communication interface of the RFID reader and a 5G wireless network;
the production equipment electronic tags are attached to corresponding production equipment, and data information of the electronic tags is read in real time through the RFID reader and uploaded to the workshop production controller;
the electronic billboard is used for acquiring an electronic work order and checking the production progress, operation rules, processing techniques, drawings, work reporting, material distribution handover records, abnormal classification records and reports in real time;
the data information content in the employee ID card comprises: and the name, the age, the job title and the specific post are read in real time through an RFID reader and uploaded to the workshop production controller.
5. The 5G network-based production order management system according to claim 1, wherein: the 5G wireless network adopts a 5G base station and a workshop wireless router to realize the full coverage of the 5G wireless network to the whole factory.
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111724041A (en) * | 2020-05-27 | 2020-09-29 | 合肥和安机械制造有限公司 | Whole car pencil intelligent production management and control system of fork truck |
| CN111844689A (en) * | 2020-06-15 | 2020-10-30 | 江苏通光信息有限公司 | Production line intelligent linkage control mode of extrusion molding equipment |
| CN112232651A (en) * | 2020-10-10 | 2021-01-15 | 南京国科软件有限公司 | Wisdom coking plant management system |
| CN112954081A (en) * | 2021-05-13 | 2021-06-11 | 锱云(上海)物联网科技有限公司 | Method and system for transmitting processed file |
| CN113034052A (en) * | 2021-04-27 | 2021-06-25 | 深圳云集智造系统技术有限公司 | Production workshop intelligent scheduling system based on MES |
| CN113589771A (en) * | 2021-07-30 | 2021-11-02 | 南京苝之捷电子科技有限公司 | Industrial production optimization detection system and method |
| CN113589770A (en) * | 2021-07-30 | 2021-11-02 | 南京苝之捷电子科技有限公司 | Production system based on MES |
| CN114397866A (en) * | 2022-01-17 | 2022-04-26 | 宁波韵凯磁业有限公司 | Control management method applied to magnet production |
| CN117057630A (en) * | 2023-10-10 | 2023-11-14 | 山东丰香园食品股份有限公司 | Intelligent management method and system for production line of food packaging workshop |
| CN117611103A (en) * | 2023-12-18 | 2024-02-27 | 广州春晓信息科技有限公司 | Data acquisition and analysis method and device based on 5G technology |
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| CN117057630A (en) * | 2023-10-10 | 2023-11-14 | 山东丰香园食品股份有限公司 | Intelligent management method and system for production line of food packaging workshop |
| CN117611103A (en) * | 2023-12-18 | 2024-02-27 | 广州春晓信息科技有限公司 | Data acquisition and analysis method and device based on 5G technology |
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