CN116757464A - Production plan management method, system, equipment and readable storage medium - Google Patents
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Abstract
The application discloses a production plan management method, a system, equipment and a readable storage medium, relating to the field of plan management, comprising the following steps: acquiring order information, generating a planning work order based on the order information, determining a process flow based on the order information, and splitting the planning work order according to the process flow to obtain a plurality of sub-planning work orders, wherein the process flow comprises a plurality of processing procedures, and each processing procedure corresponds to one sub-planning work order; and issuing the sub-planning worksheets to a machine display end based on preset issuing rules aiming at each sub-planning worksheet, wherein the preset issuing rules comprise issuing the next sub-planning worksheet after receiving the worksheet completion confirmation information of the previous sub-planning worksheet. The application realizes the automatic intelligent issuing of the planning work order.
Description
Technical Field
The present application relates to the field of plan management technologies, and in particular, to a production plan management method, system, device, and readable storage medium.
Background
At present, the processing and manufacturing industry has completed rapid change to digital management and automation, and along with the continuous and firm promotion of the fusion of the two types of processing and manufacturing industry, the manufacturing industry also pays more attention to the improvement of automation update. The factory production execution system can count, store, access and correctly process industrial data information in detail, check, maintain and overhaul data information, and give information content adaptation to production, manufacture and various work plans, so that the factory production execution system becomes the most effective digital management mode of an enterprise connection planning layer and a control layer, and further finish lean production management and advanced manufacture.
In the existing production plan management mode, the key point is that a plan work order is formulated and issued, and an operator operates a machine according to the issued plan work order, so that production of products is completed. For products which need to be manufactured through a plurality of working procedures, a planning work order is required to be issued in sequence according to the processing sequence of the working procedures, but the planning work order is still manually formulated at present, after the current working procedure is determined to be completed manually, the planning work order is issued to the next working procedure manually, the complete planning work order is issued, the working procedure which needs to be executed currently is required to be judged manually, the machine is operated to process according to the processing parameters when the processing parameters of the corresponding working procedure of the planning work order are checked, the issuing process of the whole planning work order needs to be operated manually, the situation that the planning work order is not issued in time can occur, the production of the products cannot be completed timely is caused, and a certain loss is caused to factories. Therefore, how to realize the automatic and intelligent issuing of the planning worksheet is a technical problem to be solved in the technical field.
Disclosure of Invention
The application mainly aims to provide a production plan management method, a production plan management system, production plan management equipment and a readable storage medium, and aims to solve the technical problem of how to realize automatic intelligent issuing of a plan work order.
In order to achieve the above object, the present application provides a production plan management method comprising:
acquiring order information and generating a planning work order based on the order information, wherein the order information comprises one or more of product process requirements, order quantity and demand time;
determining a process flow based on the order information, and splitting the planned work order according to the process flow to obtain a plurality of sub-planned work orders, wherein the process flow comprises a plurality of processing procedures, and each processing procedure corresponds to one sub-planned work order;
and issuing the sub-planning worksheets to a machine display end based on a preset issuing rule aiming at each sub-planning worksheet, wherein the preset issuing rule comprises issuing the next sub-planning worksheet after receiving the worksheet completion confirmation information of the last sub-planning worksheet, and the machine display end comprises a display end of a machine in a processing procedure corresponding to the issued sub-planning worksheet.
Optionally, after the step of sequentially issuing each sub-plan work order to the machine display end based on the preset issuing rule, the method further includes:
determining a processing procedure corresponding to the issued sub-plan work order, and determining a waiting queue corresponding to the processing procedure, wherein the waiting queue comprises a queue generated by at least one sub-plan work order to be executed;
Setting the processing priority of the issued sub-planning worksheets, and adding the sub-planning worksheets with the processing priority to the waiting queue.
Optionally, after the step of adding the sub-planned work order after the priority setting to the waiting queue, the method further includes:
determining all first sub-plan worksheets included in the waiting queue, and determining first machining priorities of the first sub-plan worksheets;
and adjusting the arrangement sequence of the first sub-plan worksheets in the waiting queue according to the priority sequence of each first processing priority to obtain a processing waiting queue.
Optionally, the step of issuing the sub-plan work order to the machine display end based on the preset issuing rule includes:
if the work order completion confirmation information of the last sub-plan work order is received, quality detection is carried out according to the work order completion confirmation information,
and if the detection result of the quality detection is qualified, issuing the next sub-plan work order to a machine display end.
Optionally, after the step of splitting the planning worksheet according to the process flow to obtain a plurality of sub-planning worksheets, the method further includes:
Setting the issuing time of each sub-planning work order, and before the step of issuing the next sub-planning work order to the display end of the machine, the method further comprises the following steps:
and detecting whether the current time reaches the issuing time of the next sub-plan work order, and if the current time reaches the issuing time of the next sub-plan work order, executing the step of issuing the next sub-plan work order to the machine display end.
Optionally, the step of performing quality detection according to the work order completion confirmation information includes:
obtaining corresponding product quality data according to the work order completion confirmation information, wherein the product quality data comprises one or more of a product image, product process data and product size;
detecting whether the product quality data is matched with preset standard product quality data or not, and if the product quality data is successfully matched with the preset standard quality information, determining that the detection result of quality detection is qualified;
if the product quality data fails to match with the preset standard product quality data, determining that the detection result of the quality detection is unqualified.
Optionally, after the step of performing quality detection according to the work order completion information, the method further includes:
If the detection result of the quality detection is unqualified, acquiring quality information from a preset storage area, wherein the quality information comprises one or more of a machine table name, an operator name, product process data, product out-of-tolerance data and product batches;
and storing the quality information in association with the last sub-planning work order.
In addition, in order to achieve the above object, the present application also provides a production plan management system including: a work order generation module, a work order splitting module and a work order issuing module,
the work order generation module is used for acquiring order information and generating a planned work order based on the order information, wherein the order information comprises one or more of product process requirements, order quantity and demand time;
the work order splitting module is used for determining a process flow based on the order information, splitting the planned work order according to the process flow to obtain a plurality of sub-planned work orders, wherein the process flow comprises a plurality of processing procedures, and each processing procedure corresponds to one sub-planned work order;
the work order issuing module is used for issuing the sub-planning work orders to a machine display end based on preset issuing rules aiming at each sub-planning work order, wherein the preset issuing rules comprise issuing the next sub-planning work order after receiving the work order completion confirmation information of the last sub-planning work order, and the machine display end is the display end of the machine in the processing procedure corresponding to the issued sub-planning work order.
In addition, in order to achieve the above object, the present application also provides a production plan management apparatus;
the production plan management apparatus includes: a memory, a processor, and a computer program stored on the memory and executable on the processor, wherein:
the computer program when executed by the processor implements the steps of the production plan management method as described above.
In addition, to achieve the above object, the present application also provides a readable storage medium;
the readable storage medium has stored thereon a computer program which, when executed by a processor, implements the steps of the production plan management method as described above.
The method comprises the steps of obtaining order information and generating a planning work order based on the order information; determining a procedure flow based on the order information, and splitting the planned work order according to the procedure flow to obtain a plurality of sub-planned work orders; and issuing the sub-planning worksheets to a machine display end based on preset issuing rules aiming at each sub-planning worksheet, wherein the machine display end comprises a display end of a machine in a processing procedure corresponding to the issued sub-planning worksheets. Thus, compared with the work order issuing mode of manually making and issuing the planning work order in the prior art, the method and the device automatically generate the planning work order based on the order information, obtain a plurality of planning sub-work orders after splitting the planning work order according to the process flow, automatically issue the sub-planning work orders in sequence according to the preset rule, and automatically and intelligently complete the making and issuing process of the whole work order without manual intervention, thereby realizing automatic and intelligent issuing of the planning work order.
Drawings
FIG. 1 is a schematic diagram of a terminal/device structure of a hardware operating environment according to an embodiment of the present application;
FIG. 2 is a flow chart of a production plan management method according to the present application;
FIG. 3 is an illustrative diagram of a wait queue in a production plan management system of the present application;
FIG. 4 is an illustrative diagram of interpolation adjustment of a wait queue in a production plan management system of the present application;
FIG. 5 is a schematic diagram of system modules in the production plan management system of the present application.
The achievement of the objects, functional features and advantages of the present application will be further described with reference to the accompanying drawings, in conjunction with the embodiments.
Detailed Description
As shown in fig. 1, fig. 1 is a schematic diagram of a terminal structure of a hardware running environment according to an embodiment of the present application.
The terminal of the embodiment of the application is production plan management equipment.
As shown in fig. 1, the terminal may include: a processor 1001, such as a CPU, a network interface 1004, a user interface 1003, a memory 1005, a communication bus 1002. Wherein the communication bus 1002 is used to enable connected communication between these components. The user interface 1003 may include a Display, an input unit such as a Keyboard (Keyboard), and the optional user interface 1003 may further include a standard wired interface, a wireless interface. The network interface 1004 may optionally include a standard wired interface, a wireless interface (e.g., WI-FI interface). The memory 1005 may be a high-speed RAM memory or a stable memory (non-volatile memory), such as a disk memory. The memory 1005 may also optionally be a storage device separate from the processor 1001 described above.
Optionally, the terminal may also include a camera, an RF (Radio Frequency) circuit, a sensor, an audio circuit, a WiFi module, and so on. Among other sensors, such as light sensors, motion sensors, and other sensors. In particular, the light sensor may comprise an ambient light sensor, which may adjust the brightness of the display screen according to the brightness of ambient light, and a proximity sensor, which may turn off the display screen and/or the backlight when the terminal device is moved to the ear. Of course, the terminal device may also be configured with other sensors such as a gyroscope, a barometer, a hygrometer, a thermometer, an infrared sensor, and the like, which are not described herein.
It will be appreciated by those skilled in the art that the terminal structure shown in fig. 1 is not limiting of the terminal and may include more or fewer components than shown, or may combine certain components, or a different arrangement of components.
As shown in fig. 1, an operating system, a network communication module, a user interface module, and a production plan management program may be included in the memory 1005, which is a type of computer storage medium.
In the terminal shown in fig. 1, the network interface 1004 is mainly used for connecting to a background server and performing data communication with the background server; the user interface 1003 is mainly used for connecting a client (user side) and performing data communication with the client; and the processor 1001 may be used to invoke a production plan manager stored in the memory 1005.
The MES (Manufacturing Execution System ) is a main system for electronic production site, and has the functions of collecting various information of the production site, providing correct real-time information for a manager, and performing data arrangement and analysis to assist the manager in making correct management decisions. The MES system is an execution layer between a planning layer and a field automation system and is mainly responsible for workshop production management and scheduling execution. The MES can integrate management functions such as production scheduling, product tracking, quality control, equipment fault analysis, network report and the like on a unified platform, and can simultaneously provide workshop management information services for production departments, quality inspection departments, process departments, logistics departments and the like by using a unified database and through network connection. The MES system can help to realize production plan management, production process control, product quality management, workshop inventory management, project billboard management and the like, and improve the manufacturing execution capacity of enterprises. The core function of the method is production line management, and the production data is unique, real-time, traceable, accumulated and visualized. The MES forms a standardized system flow from all processes of planning, material receiving, production scheduling, quality inspection, shipment and the like, so that the interference of human factors such as errors and the like can be eliminated, the program can automatically finish data arrangement and extraction, and the tedious and repetitive work is reduced. The intelligent workshop management MES system comprises 6 core subsystems of integrated data center, digital intelligent manufacturing, plan management, online statistics, cutter management, equipment management and quality management.
Based on the MES system described above, the present embodiment provides a production plan management method including the steps of:
step S10, order information is obtained, and a planning work order is generated based on the order information, wherein the order information comprises one or more of product process requirements, order quantity and demand time;
the execution body of this embodiment may be an MES system.
The MES system can read the issued sales order information through an interface docking ERP (Enterprise Resource Planning ) system to acquire the order information such as product process requirements, order quantity, demand time and the like. And forming a planning work order according to the process requirements of the product model by the production plan, associating the execution condition of the planning work order with the production plan, and modifying the production plan according to the execution condition of the planning work order by traceable production data.
Wherein, the process, resource, etc. of the sales order can be executed after the sales order is issued, and the material information, the equipment information, the process information, etc. are issued to the FMS (Flexible Manufacturing System, automated manufacturing system) system for production and manufacture. The order placing comprises five tabs of an original order, an unexecuted order, an ongoing order, an execution completion order and an alarm order, and the functions of binding the order and the technological process, placing the order and monitoring the state of the order are realized. The original order is that the information of the customer order is displayed, each order record is bound with the order placing operation, the process flow and the current order can be bound together for placing, and the background can place corresponding resource information together; the non-executed orders are the status information of the issued orders is read through the background, the priority of the non-executed orders can be set, and the priority of the orders to be executed is determined; the executing order is determined to be in the executing process by acquiring the order state, and progress monitoring is carried out on the order; the status of the completed order can be checked by the user, so that the same order is prevented from being repeatedly issued; the alarm order is an order fed back when a problem occurs in the production process of the order by the bottom layer, and the production order problem is monitored in real time.
Further, the Material demand can be automatically calculated according to the planned production quantity, the Bill of materials (BOM) of the product, inventory information and the like, and a production auxiliary plan can be formulated. When the abnormality of materials, production, quality, process, equipment and the like occurs, the rescheduling of the planning work order is supported, and a new planning work order is automatically adjusted and generated according to the dynamic data of production.
Step S20, determining a process flow based on the order information, and splitting the planned work order according to the process flow to obtain a plurality of sub-planned work orders, wherein the process flow comprises a plurality of processing procedures, and each processing procedure corresponds to one sub-planned work order;
and splitting the planning worksheets according to the process flow to obtain a plurality of sub-planning worksheets, wherein each step of process (namely, each step of processing process) corresponds to one sub-planning worksheet. The production planning worksheets can be decomposed into various working procedures layer by layer based on a work decomposition technology (WBS, work Breakdown Structure), logistics and part manufacturing are driven around the working procedures, and machine production instructions are generated.
Before the planning worksheet is split, various production elements required by the planning worksheet can be prepared, and particularly, the raw materials and the external cooperation parts involved in the discrete production process are more, and advanced line Bian Ku materials and timely material preparation matched with the materials are required. The production plan management system realizes the association of production tasks and related process data, and supports production scheduling personnel to quickly inquire the related process data and the preparation condition of raw materials according to the sub-plan worksheets. The production preparation process needs personnel participation of departments such as planning, dispatching, supplying, quality, design, process, equipment and the like, the system provides state information management for the production preparation process, each department completes the preparation state maintenance of corresponding production elements, the departments can be restrained by a flow and can also process in parallel, when the production preparation of all department roles is completed, the production preparation is started according to a sub-planning work order, and the production preparation comprises the following contents:
1) The preparation method comprises the following steps: the process staff can log in the system to mark the state of each result of the related design, process and quality inspection files, the incomplete plan is displayed in red, and the plan with the preparation completed is displayed in green.
2) Preparing materials: and (3) the related personnel of the material department inquires the stock condition of the material through an ERP system interface and marks the state of the material preparation result, the plan of which the preparation is completed is displayed in green, and the incomplete plan is displayed in red.
3) Preparing a tool: tool library management personnel can inquire tool inventory through a manufacturing execution system and mark the tool preparation state corresponding to the work order, incomplete plans are displayed in red, and plans with completed preparations are displayed in green.
4) Preparing a numerical control program: the numerical control program preparation can be input manually, and can also be obtained by integrating with a DNC (Distributed Numerical Control) system. The numerical control program is prepared in advance, so that the problem that a worker needs to finish programming work on a production site before using numerical control equipment on site to process, equipment is stopped, and production efficiency is affected can be avoided.
5) Status information (ready or incomplete alarms, etc.) of process preparation, material preparation, and tool tooling preparation can be sent to the corresponding process chambers, supporting warehouse, and tooling tool chambers through field signs to ensure the integrity and real-time of production preparation.
6) The process preparation plan, the material preparation plan and the working procedure level working plan (work order) of the tool preparation completion can issue sub-plan work orders for execution, and in special cases, personnel with authority are allowed to issue sub-plan work orders corresponding to workshop work on the incomplete preparation plan.
After the production preparation is completed, the workshop production plan (planning worksheet) can be decomposed into executable production unit procedure plans (sub-planning worksheets) according to the actual production conditions and process flows (i.e. procedure flows) of each production unit of the workshop.
Step S30, issuing the sub-planning worksheets to a machine display end based on preset issuing rules for each sub-planning worksheet, wherein the machine display end comprises a display end of a machine in a processing procedure corresponding to the issued sub-planning worksheets.
It can be appreciated that the corresponding sub-plan work orders are issued in turn based on the sequential processing order of each processing step in the process flow. The machine display end comprises a display end of a machine, can also comprise a preset display end such as a handheld terminal and/or a large-screen signboard, and can transmit process-level operation plan (work order) information to the handheld terminal of each production unit and/or the preset display end such as the large-screen signboard through the system, and team lengths, workers and inspectors can check and sub-plan work order receiving operations through the handheld terminal and/or the signboard.
In a possible embodiment, the preset issuing rule may include issuing the next sub-plan work order after receiving the work order completion confirmation information of the previous sub-plan work order, and specifically, the step of issuing the sub-plan work order to the machine display end based on the preset issuing rule includes:
step A10, if the work order completion confirmation information of the last sub-plan work order is received, quality detection is carried out according to the work order completion confirmation information,
and step A20, if the detection result of the quality detection is qualified, issuing the next sub-planning work order to a machine display end.
And after receiving the work order completion confirmation information of the last sub-planning work order, carrying out quality detection on the completion result of the last sub-planning work order, and issuing the next sub-planning work order after the quality detection is qualified. The quality of the produced products can be ensured. It can be understood that, after receiving the confirmation information of the completion of the work order of the previous sub-plan work order, the next sub-plan work order can be directly issued without executing the step a10.
Further, in an embodiment, after the step of splitting the planning worksheet according to the process flow to obtain a plurality of sub-planning worksheets, the method further includes:
Step B10, setting the issuing time of each sub-plan work order, and before the step of issuing the next sub-plan work order to the machine display end, the method further comprises the following steps:
and step B20, detecting whether the current time reaches the issuing time of the next sub-plan work order, and if the current time reaches the issuing time of the next sub-plan work order, executing the step of issuing the next sub-plan work order to the display end of the machine.
The user can set the planning starting time and the planning finishing time of each working procedure, determine the sub-planning work order corresponding to the working procedure, set the planning starting time of the working procedure as the issuing time of the sub-planning work order, set the planning finishing time of the working procedure as the finishing cut-off time of the sub-planning work order, issue the sub-planning work order after the current time reaches the issuing time of the sub-planning work order, and realize the issuing and the transmission of the working procedure level production plan (sub-planning work order) according to the issuing time of the sub-planning work order. The method for issuing the sub-plan worksheets based on the issuing time of each sub-plan worksheet and the method for issuing the sub-plan worksheets based on the worksheet completion confirmation information can be used independently, and the user selects the mode based on which to issue the sub-plan worksheets, and can also be used in parallel. It should be noted that, the method for issuing the sub-plan work order based on the work order completion confirmation information may be as follows: the quality detection can be performed or not after the confirmation information of the completion of the work orders is received, a user can set which work orders of the sub-plan work orders are received in advance, the quality detection is required, and the next sub-plan work order is issued after the quality detection is qualified. The subsequent issuing mode of issuing the sub-plan worksheet based on the worksheet completion confirmation information can be the mode, and the subsequent description is omitted.
For example, in a possible embodiment, if the work order completion confirmation information of the last sub-plan work order is received, the next sub-plan work order is not issued yet, the next sub-plan work order is issued based on the work order completion confirmation information, or when the sub-plan work order arrives at the issue time, the sub-plan work order arriving at the issue time is issued. In another possible embodiment, if the work order completion confirmation information of the last sub-plan work order is received, the time for issuing the next sub-plan work order is not reached, after the time for issuing the next sub-plan work order is reached, the next sub-plan work order is issued, if the time for issuing the sub-plan work order is reached, the work order completion confirmation information of the last sub-plan work order corresponding to the sub-plan work order reaching the time for issuing is not received yet, the preset time period can be waited, if the work order completion confirmation information of the last sub-plan work order is not received within the preset time period, the sub-plan work order reaching the time for issuing is issued after the preset time period, if the work order completion confirmation information of the last sub-plan work order is received within the preset time period, and when the work order completion confirmation information of the last sub-plan work order is received, the sub-plan work order reaching the time for issuing is issued. The preset duration may be determined based on a completion deadline of a sub-plan work order and a time required for completing a procedure of the sub-plan work order, if it is assumed that a issuing time of a sub-plan work order is 9 points, a deadline is 18 points, a current time reaches 9 points, and no work order completion confirmation information of a last sub-plan work order of the sub-plan work order is received, and a procedure corresponding to the sub-plan work order needs at least 4 hours, then the preset duration t=18-5-9=5 hours. Therefore, the flexible issuing of the sub-plan work orders can be realized, and if the work order completion confirmation information is not received by accident, such as network fault reasons, etc., the pressing issuing of the sub-plan work orders can be ensured so that the production line can normally operate.
In this embodiment, after receiving the confirmation information of the completion of the work order of the last sub-plan work order, quality detection is performed, when the quality detection result is qualified, after waiting time reaches the issuing time of the next sub-plan work order, the next sub-plan work order is issued. For example, assuming that the process flow sequence of producing a product includes [ process 1, process 2, process 3, process 4, process 5, process 6 ] 6 processing steps, the sub-planned work orders corresponding to the 6 processes after the planned work order is split are [ work order 1, work order 2, work order 3, work order 4, work order 5, work order 6 ] respectively, the work order 1 is issued at first, after the work order 1 corresponding to the work order 1 is completed by the machine 1, the completion information of the work order 1 is sent to the MES system, after the work order completion confirmation information of the work order 1 is received by the MES system, quality detection is performed on the product obtained by the work order 1 corresponding to the work order 1 by the machine 1, when the quality detection is qualified, and when the current time reaches the issuing time of the work order 2, the next sub-planned work order corresponding to the work order 1 is issued, namely the work order 2. Thereby ensuring the product quality of the product obtained in each procedure.
Considering the problems in the aspect of timely finding the quality of the product in the production process, an effective mode is adopted to solve the problems in a targeted manner so as to improve the utilization rate of resources and improve the quality of the product.
In an embodiment, the step of performing quality detection according to the work order completion acknowledgement information includes:
step C10, obtaining corresponding product quality data according to the work order completion confirmation information, wherein the product quality data comprises one or more of a product image, product process data and product size;
step C20, detecting whether the product quality data is matched with preset standard product quality data, and if the product quality data is successfully matched with the preset standard quality information, determining that the detection result of quality detection is qualified;
and step C30, if the product quality data fails to match with the preset standard product quality data, determining that the detection result of the quality detection is unqualified.
In the production process of the product, for each sub-plan work order, the machine station completes the corresponding working procedure of the sub-plan work order, work order completion confirmation information can be sent to the MES system, after the MES system receives the work order completion confirmation information of the sub-plan work order, quality detection is carried out according to the work order completion confirmation information, and it can be understood that the quality detection can be carried out on the product obtained by the machine station executing the sub-plan work order, specifically, the product quality data of the product can be collected, wherein the product quality data comprises one or more of product images, product process data, product size, processing parameters and performance parameters, whether the product quality is qualified or not is judged, the product quality of the product is checked and recorded, the system supports the selection and recording functions of standard product quality data for various tolerance special symbols, and the special requirements of part checking and tolerance labeling are met.
The quality checking results completed by the on-site inspector can be input into the system in real time, and the information comprises: material information association, batch information of products, associated equipment, tooling and cutter information; information such as examination items, examination personnel, examination result information, time and the like for a specific station; recording and tracking detailed information of various out-of-tolerance, reworking, scrapping and defective products; alarming and processing results on sites with various detection results exceeding standards, bad, unqualified and the like; information of various entrusted metering is loaded into the system in a manual input or electronic scanning mode, and the accessory forms of WORD, EXCEL, PDF, JPG and other formats are supported. The system automatically acquires detection results and detection parameters (such as equipment numbers, equipment states, equipment names, qualified product quantity, unqualified reasons and unqualified quantity) through integration with on-site on-line monitoring equipment, and associates the detection results and the detection parameters with circulation card batch information to form traceable quality files of various detection results. The method has the advantages that the problems in the production unit can be conveniently found in time through the data acquisition and integration of the online quality inspection equipment and the means of manual detection, the occurrence cause of the faults is analyzed, the quality of products and the like are fed back and improved in real time, the quality problems and the events are timely alarmed by means of the process statistics analysis tool, and various abnormal problems in the production process are rapidly solved.
For the inspection items which cannot be completed in the workshop, such as metering, nondestructive inspection and the like, a workshop inspector can submit a metering application form in the system, after a related organization completes metering inspection, an inspection result is fed back into the system, corresponding inspection units, personnel and time information are saved, and detail information of the inspection items, the inspection result and the like can be related to a sub-plan work form corresponding to work form completion information in an accessory mode.
In an embodiment, after the step of performing quality detection according to the work order completion information, the method further includes:
step D10, if the detection result of the quality detection is unqualified, acquiring quality information from a preset storage area, wherein the quality information comprises one or more of a machine table name, an operator name, product process data, product out-of-tolerance data and product batches;
and step D20, storing the quality information and the last sub-planning work order in an associated mode.
And for unqualified quality detection, the quality information is associated with the sub-plan work order, or the quality information can be directly recorded on the sub-plan work order, so that the traceability of the quality problem is ensured.
The method comprises the steps of obtaining order information and generating a planning work order based on the order information; determining a procedure flow based on the order information, and splitting the planned work order according to the procedure flow to obtain a plurality of sub-planned work orders; and issuing the sub-planning worksheets to a machine display end based on preset issuing rules aiming at each sub-planning worksheet, wherein the machine display end comprises a display end of a machine in a processing procedure corresponding to the issued sub-planning worksheets. Thus, compared with the work order issuing mode of manually making and issuing the planning work order in the prior art, the method and the device automatically generate the planning work order based on the order information, obtain a plurality of planning sub-work orders after splitting the planning work order according to the process flow, automatically issue the sub-planning work orders in sequence according to the preset rule, and automatically and intelligently complete the making and issuing process of the whole work order without manual intervention, thereby realizing automatic and intelligent issuing of the planning work order.
Further, based on the above first embodiment of the present application, a second embodiment of the production plan management method of the present application is proposed, and the same or similar content as that of the above first embodiment can be referred to the above description, and will not be repeated. In this embodiment, step S30 of the foregoing embodiment includes, for each of the sub-planning worksheets, after the step of issuing the sub-planning worksheets to the machine display end based on a preset issuing rule, the steps of:
step E10, determining a processing procedure corresponding to the issued sub-plan work order, and determining a waiting queue corresponding to the processing procedure, wherein the waiting queue comprises a queue generated by at least one sub-plan work order to be executed;
and E20, setting the processing priority of the issued sub-plan worksheets, and adding the sub-plan worksheets with the processing priority to a waiting queue.
The to-be-executed sub-plan work order refers to a sub-plan work order which is not executed by the machine, and the machine executes the sub-plan work order and comprises the machine for processing or producing according to the sub-plan work order.
A plurality of waiting queues may also be preset. Each processing procedure corresponds to one or more machine stations, and the machine stations are used for setting processing information according to the sub-plan work orders so as to process products. Each processing procedure corresponds to a waiting queue, and the machine corresponding to the processing procedure can acquire the sub-plan work order from the waiting queue corresponding to the processing procedure. For example, assuming that a certain processing procedure a corresponds to the waiting queue q_a, and { machine 1, machine 2, machine 3, machine 4, machine 5} is used for the machines for implementing the processing procedure, all of the machines 1, machine 2, machine 3, machine 4, and machine 5 can obtain the sub-plan worksheet from the waiting queue q_a.
In addition, a sub-plan work order may be executed by only one machine, or may be executed by a plurality of machines in cooperation with each other. For the machine station which needs to cooperatively execute a plurality of machine stations, one machine station can acquire a sub-plan work order, a user can set which machine station is used for acquiring the sub-plan work order, the machine station which acquires the sub-plan work order generates a cooperative processing instruction to other machine stations according to the sub-plan work order, so that the other machine stations are controlled to cooperatively work with the machine station, the machine station can be controlled to send the acquired sub-plan work order to other machine stations which need to cooperatively work with the machine station, and each machine station can cooperatively work according to the sub-plan work order.
In addition, if the sub-plan worksheets are not prioritized, the sub-plan worksheets may be inserted into the waiting queue based on the machine executing each sub-plan worksheet when the sub-plan worksheets are inserted. The machine stations for executing the operation required by each sub-plan work order can be obtained, and the sub-plan work orders are inserted into the sub-plan work orders with the largest number of the same machine stations for the operation in the waiting queue, so that repeated starting-up of the machine stations can be reduced, and the production efficiency is improved. For example, assuming that there are four sub-planned work orders { work order 1, work order 2, work order 3, work order 4}, respectively, in the waiting queue, the work orders for executing the four word planned work orders are { [ work order 1, work order a }, work order [ work order a, work order b, work order c }, work order 1, [ work order a, work order b }, and work order c }, and assuming that the sub-planned work order to be inserted at this time is work order 5, the work order to be executed is [ work order b, work order c }, it is possible to insert the sub-planned work order into the back of work order 2, i.e., the work order 5 is adjusted to { work order 1, work order 2, work order 5, work order 3, work order 4}.
It should be noted that, in one possible embodiment, the machine may automatically generate a machine processing instruction according to the sub-plan work order acquired from the waiting queue, so as to perform a job exchange on a product according to the machine processing instruction, in another possible embodiment, after the machine acquires the sub-plan work order from the waiting queue, the machine displays the acquired sub-plan work order on a display interface of the machine, and outputs a prompt message, such as a machine indication lamp, to light up, so as to remind a relevant person to check the machine, and set processing information according to the sub-plan work order displayed on the display interface of the machine, generate a machine processing instruction according to the processing information after the setting is completed, and perform a job exchange on the product according to the machine processing instruction. After the processing is finished, the product flow obtained by the processing can be transferred to a quality detection module in an MES system for quality detection, after the detection result is qualified, the next sub-planning work order is issued, the detection is unqualified, and prompt information can be output to remind related personnel to process.
In an embodiment, after the step of adding the prioritized sub-plan worksheets to a waiting queue, the method further includes:
step F10, determining all first sub-plan worksheets included in the waiting queue, and determining first processing priorities of the first sub-plan worksheets;
And step F20, adjusting the arrangement sequence of the first sub-plan worksheets in the waiting queue according to the priority sequence of each first processing priority to obtain a processing waiting queue.
The waiting queue may be a first-in first-out queue, the machine may obtain a sub-planning work order from a head or tail position of the waiting queue, the sub-planning work order may be added to the waiting queue from a tail or head, when the machine obtains the sub-planning work order from the head of the waiting queue, the sub-planning work order is added to the waiting queue from the tail, and when the machine obtains the sub-planning work order from the tail of the waiting queue, the sub-planning work order is added to the waiting queue from the tail. The sub-planning worksheets may be ordered according to the processing priority of each sub-planning worksheet in the waiting queue, and for sub-planning worksheets having the same priority, the order of ordering may be consistent with the order of ordering when entering the waiting queue. Therefore, products requiring preferential processing are set with higher priority for the sub-planning work orders, and the sub-planning work orders with higher priority are adjusted to the order that the machine can acquire preferentially through interpolation adjustment, rather than being added from the tail or the head of the team. And after the adjustment is finished, a processing waiting queue is obtained. For example, referring to fig. 3, assuming that the machine obtains the sub-plan worksheets from the queue head, one waiting queue includes five sub-plan worksheets { worksheets 1, 2, 3, 4, and 5}, and the processing priorities of the five sub-plan worksheets are all the lowest priority 0, at this time, the sub-plan worksheets with the priority 3 are recorded as worksheets 6, and the waiting order of the sub-plan worksheets in the waiting queue is adjusted according to the priority order of the processing priorities, and then the waiting order of the sub-plan worksheets can be adjusted to be the queue head worksheets according to fig. 4.
In this embodiment, the waiting sequence of the sub-planning worksheets in the waiting queue is adjusted according to the priority sequence of the processing priority, so that the interpolation adjustment of the sub-planning worksheets is never realized, and the interpolation adjustment of the product production plan is realized in a manner of setting the priority of the sub-planning worksheets according to the actual situation.
The present application also provides a production plan management system, referring to fig. 5, which includes a work order generation module 10, a work order splitting module 20 and a work order issuing module 30,
the work order generation module 10 is configured to obtain order information, and generate a planned work order based on the order information, where the order information includes one or more of a product process requirement, an order number, and a demand time;
the work order splitting module 20 is configured to determine a process flow based on the order information, and split the planned work order according to the process flow to obtain a plurality of sub-planned work orders, where the process flow includes a plurality of processing steps, and each processing step corresponds to one sub-planned work order;
the work order issuing module 30 is configured to issue, for each of the sub-planned work orders, the sub-planned work order to a display end of a machine based on a preset issuing rule, where the preset issuing rule includes that after receiving the work order completion confirmation information of the last sub-planned work order, the next sub-planned work order is issued, and the display end of the machine is the display end of the machine in the processing procedure corresponding to the issued sub-planned work order.
In addition, in a possible embodiment, the production plan management system may further include an equipment management module, where the equipment management module is configured to manage equipment such as a machine of a workshop, and collect processing, alarm and service information in real time to a mobile end or a computer end of a worker of the relevant equipment. The equipment management module comprises an equipment account management module, an equipment maintenance and spare part management module, an equipment maintenance management module and an equipment state monitoring module.
The equipment account management module is used for managing equipment basic information, wherein the equipment basic information comprises, but is not limited to, equipment names, equipment models, manufacturers, depreciation rates, net values, factory time and the like, and can also comprise document materials, contracts, receipts and the like of equipment. The module realizes the management of basic information and document data of the equipment and simultaneously counts some information of the equipment. Specific functions may include: the method comprises the steps of establishing and editing the equipment ledgers, uploading and downloading the equipment document materials, and summarizing and inquiring the equipment ledgers. Meanwhile, the module also realizes the functions of system initial data input, factory calendar maintenance, user authority management, data backup and the like.
And the equipment maintenance and spare part management module is used for two functions of maintenance planning management and maintenance record management. Maintenance plan management realizes the functions of making, editing and auditing a maintenance plan, distributing a maintenance work order and the like; the maintenance records comprise recording maintenance records and inquiring the maintenance records. Meanwhile, the module supports spare part management, namely the organization and management of equipment spare parts in the processes of planning, production, ordering, supply and storage, including spare part basic information management, warehouse entry management and inventory management.
And the equipment maintenance management module is used for carrying out fault management and maintenance record management on the multi-type factory equipment. Fault management comprises equipment fault report entry, dispatching maintenance work orders, overdue fault unreliability reminding and the like; the maintenance record comprises a function of recording equipment maintenance record and inquiring maintenance record.
And the equipment state monitoring module is used for data acquisition and processing and state information management. The data acquisition and processing is to convert equipment state information, real-time parameters and the like into digital quantities by using sensors, data acquisition equipment and the like, and transmit the digital quantities to a monitoring computer end; the state information management is to display the data collected by the system in real time so as to reflect whether the state of the equipment is normal or not.
The present application also provides a production plan management apparatus including: memory, processor, communication bus, and production plan management program stored on the memory:
the communication bus is used for realizing connection communication between the processor and the memory;
the processor is configured to execute the production plan management program to implement the steps of the embodiments of the production plan management method described above.
The present application also provides a readable storage medium storing one or more programs executable by one or more processors for implementing the steps of the embodiments of the production plan management method described above.
The specific embodiment of the computer readable storage medium of the present application is substantially the same as the embodiments of the production plan management method described above, and will not be described herein.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or system that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or system. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or system that comprises the element.
The foregoing embodiment numbers of the present application are merely for the purpose of description, and do not represent the advantages or disadvantages of the embodiments.
From the above description of the embodiments, it will be clear to those skilled in the art that the above-described embodiment method may be implemented by means of software plus a necessary general hardware platform, but of course may also be implemented by means of hardware, but in many cases the former is a preferred embodiment. Based on such understanding, the technical solution of the present application may be embodied essentially or in a part contributing to the prior art in the form of a software product stored in a storage medium (e.g. ROM/RAM, magnetic disk, optical disk) as described above, comprising instructions for causing a terminal device (which may be a mobile phone, a computer, a server, an air conditioner, or a network device, etc.) to perform the method according to the embodiments of the present application.
The foregoing description is only of the preferred embodiments of the present application, and is not intended to limit the scope of the application, but rather is intended to cover any equivalents of the structures or equivalent processes disclosed herein or in the alternative, which may be employed directly or indirectly in other related arts.
Claims (10)
1. A production plan management method, characterized by comprising the steps of:
acquiring order information and generating a planning work order based on the order information, wherein the order information comprises one or more of product process requirements, order quantity and demand time;
determining a process flow based on the order information, and splitting the planned work order according to the process flow to obtain a plurality of sub-planned work orders, wherein the process flow comprises a plurality of processing procedures, and each processing procedure corresponds to one sub-planned work order;
and issuing the sub-planning worksheets to a machine display end based on a preset issuing rule aiming at each sub-planning worksheet, wherein the preset issuing rule comprises issuing the next sub-planning worksheet after receiving the worksheet completion confirmation information of the last sub-planning worksheet, and the machine display end comprises a display end of a machine in a processing procedure corresponding to the issued sub-planning worksheet.
2. The method for managing a production plan according to claim 1, wherein after the step of sequentially issuing each of the sub-plan worksheets to the machine display terminal based on a preset issuing rule, the method further comprises:
determining a processing procedure corresponding to the issued sub-plan work order, and determining a waiting queue corresponding to the processing procedure, wherein the waiting queue comprises a queue generated by at least one sub-plan work order to be executed;
setting the processing priority of the issued sub-planning worksheets, and adding the sub-planning worksheets with the processing priority to the waiting queue.
3. The production plan management method of claim 2, wherein after the step of adding the sub-plan worksheets after setting priorities to a waiting queue, the method further comprises:
determining all first sub-plan worksheets included in the waiting queue, and determining first machining priorities of the first sub-plan worksheets;
and adjusting the arrangement sequence of the first sub-plan worksheets in the waiting queue according to the priority sequence of each first processing priority to obtain a processing waiting queue.
4. The production plan management method as claimed in claim 1, wherein the step of issuing the sub-plan work order to the machine display terminal based on a preset issuing rule comprises:
If the work order completion confirmation information of the last sub-plan work order is received, quality detection is carried out according to the work order completion confirmation information,
and if the detection result of the quality detection is qualified, issuing the next sub-plan work order to a machine display end.
5. The method of claim 4, wherein after the step of splitting the planning worksheet according to the process flow to obtain a plurality of sub-planning worksheets, the method further comprises:
setting the issuing time of each sub-planning work order, and before the step of issuing the next sub-planning work order to the display end of the machine, the method further comprises the following steps:
and detecting whether the current time reaches the issuing time of the next sub-plan work order, and if the current time reaches the issuing time of the next sub-plan work order, executing the step of issuing the next sub-plan work order to the machine display end.
6. The production plan management method as claimed in claim 4, wherein the step of performing quality detection based on the work order completion confirmation information comprises:
obtaining corresponding product quality data according to the work order completion confirmation information, wherein the product quality data comprises one or more of a product image, product process data and product size;
Detecting whether the product quality data is matched with preset standard product quality data or not, and if the product quality data is successfully matched with the preset standard quality information, determining that the detection result of quality detection is qualified;
if the product quality data fails to match with the preset standard product quality data, determining that the detection result of the quality detection is unqualified.
7. The production plan management method of claim 4, wherein after the step of performing quality inspection based on the work order completion information, the method further comprises:
if the detection result of the quality detection is unqualified, acquiring quality information from a preset storage area, wherein the quality information comprises one or more of a machine table name, an operator name, product process data, product out-of-tolerance data and product batches;
and storing the quality information in association with the last sub-planning work order.
8. A production plan management system is characterized by comprising a work order generation module, a work order splitting module and a work order issuing module,
the work order generation module is used for acquiring order information and generating a planned work order based on the order information, wherein the order information comprises one or more of product process requirements, order quantity and demand time;
The work order splitting module is used for determining a process flow based on the order information, splitting the planned work order according to the process flow to obtain a plurality of sub-planned work orders, wherein the process flow comprises a plurality of processing procedures, and each processing procedure corresponds to one sub-planned work order;
the work order issuing module is used for issuing the sub-planning work orders to a machine display end based on preset issuing rules aiming at each sub-planning work order, wherein the preset issuing rules comprise issuing the next sub-planning work order after receiving the work order completion confirmation information of the last sub-planning work order, and the machine display end is the display end of the machine in the processing procedure corresponding to the issued sub-planning work order.
9. A production plan management apparatus, characterized by comprising: memory, a processor and a production plan management program stored on the memory and executable on the processor, which when executed by the processor, implements the steps of the production plan management method of any one of claims 1 to 7.
10. A readable storage medium, wherein a production plan management program is stored on the readable storage medium, which when executed by a processor, implements the steps of the production plan management method according to any one of claims 1 to 7.
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