CN111508096A - Intelligent industrial online patrol system - Google Patents
Intelligent industrial online patrol system Download PDFInfo
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- CN111508096A CN111508096A CN202010298111.0A CN202010298111A CN111508096A CN 111508096 A CN111508096 A CN 111508096A CN 202010298111 A CN202010298111 A CN 202010298111A CN 111508096 A CN111508096 A CN 111508096A
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- G—PHYSICS
- G07—CHECKING-DEVICES
- G07C—TIME OR ATTENDANCE REGISTERS; REGISTERING OR INDICATING THE WORKING OF MACHINES; GENERATING RANDOM NUMBERS; VOTING OR LOTTERY APPARATUS; ARRANGEMENTS, SYSTEMS OR APPARATUS FOR CHECKING NOT PROVIDED FOR ELSEWHERE
- G07C1/00—Registering, indicating or recording the time of events or elapsed time, e.g. time-recorders for work people
- G07C1/20—Checking timed patrols, e.g. of watchman
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- G—PHYSICS
- G07—CHECKING-DEVICES
- G07C—TIME OR ATTENDANCE REGISTERS; REGISTERING OR INDICATING THE WORKING OF MACHINES; GENERATING RANDOM NUMBERS; VOTING OR LOTTERY APPARATUS; ARRANGEMENTS, SYSTEMS OR APPARATUS FOR CHECKING NOT PROVIDED FOR ELSEWHERE
- G07C3/00—Registering or indicating the condition or the working of machines or other apparatus, other than vehicles
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/06—Protocols specially adapted for file transfer, e.g. file transfer protocol [FTP]
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/12—Protocols specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04W—WIRELESS COMMUNICATION NETWORKS
- H04W4/00—Services specially adapted for wireless communication networks; Facilities therefor
- H04W4/30—Services specially adapted for particular environments, situations or purposes
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- Engineering & Computer Science (AREA)
- Computer Networks & Wireless Communication (AREA)
- Signal Processing (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
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Abstract
The invention discloses an intelligent industrial online patrol system, which comprises a server, a personnel management system, a tool management system, a material management system, an action management system and an equipment management system, wherein a handheld terminal is used for inputting information for detecting patrol personnel, patrol tools, patrol actions, materials and equipment into the server and forming a database; the personnel management system is used for configuring the authority of the staff and storing the data information of the staff into a database in the server; the tool management system is used for carrying out information statistics and distribution on tools used by the employees and storing the data information of the statistics and the distribution to the database through the server; the equipment management system is used for equipment information statistics and storing the information to the database through the server; the intelligent online patrol system has the advantages that preventive maintenance can be really achieved through the cooperation of the server, the handheld terminal and the data management system, the trouble is prevented in the bud, and intelligent online patrol is achieved.
Description
Technical Field
The invention relates to an intelligent industrial online patrol system.
Background
With the rapid development of industrial economy in China, enterprises for manufacturing and producing the products are continuously increased, production tasks are continuously increased, and enterprise equipment and facilities face huge production pressure. It is becoming vital to keep track of the operating conditions of the equipment, reducing maintenance and downtime of the equipment. Particularly, in some working conditions needing to be overhauled in different grades, such as the use and overhaul of the valve, the grades of the overhaulers needed by the valve under different working condition environments are different, and therefore further expansion of faults and dangerous situations are prevented.
In the current market, the digital industrial patrol system is widely applied by the characteristics of process tracking and result query. However, the existing industrial patrol system can only periodically dispatch patrol tasks according to the periodic time set by personal experience of an administrator to perform periodic process and result data acquisition, and belongs to non-targeted passive acquisition. The system can not automatically make targeted preventive initiative attack according to different industrial environments, equipment performance data and historical patrol records of each equipment, and really adapts to various patrol scenes and equipment in an intelligent manner. The industrial patrol system standardizes and processes the patrol process of industrial equipment or facilities by a digital means, so that the patrol action is standard, and the patrol process is planned. The purpose of preventing the machine equipment from being affected in the bud is achieved by carrying out preventive routing inspection and protection on the machine equipment and finding out the fault reason and the equipment operation abnormity.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: the intelligent industrial online patrol system can reduce labor cost, is convenient to patrol and has higher automation degree.
The technical scheme adopted by the invention for solving the technical problems is as follows: an intelligent industrial online patrol system comprises a server, a handheld terminal and a data management system, wherein the data management system comprises a personnel management system, a tool management system, a material management system, an action management system, a PPE management system, an area management system and an equipment management system; the personnel management system is used for configuring the authority of the staff and storing the data information of the staff into a database in the server; the tool management system is used for carrying out information statistics and distribution on tools used by employees and storing data information obtained by statistics and distribution to the database through the server; the material management system is used for carrying out statistical management on inventory information of materials and storing the inventory information of the materials to the database through the server; the action management system is used for transmitting the operation data of the staff to the handheld terminal; the PPE management system is used for counting protective articles of the assigned employees and storing the counted data into a database through a server; the area management system is used for monitoring the working range of the handheld terminal and transmitting the address information of the handheld terminal to the server; the equipment management system is used for equipment information statistics and storing the information to a database through a server.
Preferably, the system further comprises virtual reality equipment, and the virtual reality equipment is connected with the server and used for the staff to operate and demonstrate.
Preferably, the handheld device inputs personnel information, tool specification parameter information, material parameter information, action information, protective equipment information, area range information and equipment information into the server through the input module.
Preferably, the input module is a key or a touch screen.
Preferably, the system further comprises a positioning module, wherein the positioning module is connected with the server and transmits the address information to the database through the server.
Preferably, the server is further connected with a wireless transmission module, a matched wireless transmission module is arranged in the inspection tool, and the inspection tool performs data transmission with the server through the wireless transmission module.
Preferably, the data management system further comprises a message system, and the message system is used for displaying the reminding information.
Preferably, the data management system further comprises an intelligent data platform, and the intelligent data platform performs statistical processing on data in the database.
Compared with the prior art, the method has the advantages that the data input by the handheld terminal are processed by the server to form the database, and the pictures uploaded by the inspection tool during later-period maintenance are analyzed and compared by the database and fed back in real time; the personnel information can be classified in a grading way through the arranged personnel management system, so that personnel management is facilitated, and personnel grades corresponding to different faults can be distributed. The equipment information specification can be counted by an equipment management system to form a database for unified management; the material management system can carry out uniform distribution management on subsequent parts of equipment maintenance so as to finish intelligent industrial online inspection. The server, the handheld terminal and the data management system are matched to really realize preventive maintenance and prevention in the bud. The system can accurately find possible equipment operation risks or adverse trends in advance, and automatically dispatch work orders to relevant personnel to take measures in time through the system, so that huge economic losses caused by equipment failure are reduced. In addition, the resource waste caused by untimely and excessive inspection caused by manually setting the inspection period of the conventional inspection system can be avoided.
Drawings
FIG. 1 is a block diagram of the flow structure of the present invention.
Detailed Description
The invention is described in further detail below with reference to the accompanying examples.
An intelligent industrial online patrol system comprises a server, a handheld terminal and a data management system, wherein the data management system comprises a personnel management system, a tool management system, a material management system, an action management system, a PPE management system, an area management system and an equipment management system; the personnel management system is used for configuring the authority of the staff and storing the data information of the staff into a database in the server; the tool management system is used for carrying out information statistics and distribution on tools used by the employees and storing the data information of the statistics and the distribution to the database through the server; the material management system is used for carrying out statistical management on the inventory information of the materials and storing the inventory information of the materials into the database through the server; the action management system is used for transmitting the operation data of the staff to the handheld terminal; the PPE management system is used for counting protective articles of the assigned employees and storing the counted data into the database through the server; the area management system is used for monitoring the working range of the handheld terminal and transmitting the address information of the handheld terminal to the server; and the equipment management system is used for equipment information statistics and storing the information to the database through the server. The server is further connected with a wireless transmission module, a matched wireless transmission module is arranged in the inspection tool, and the inspection tool performs data transmission with the server through the wireless transmission module.
The data management system further comprises virtual reality equipment, and the virtual reality equipment is connected with the server and used for staff operation demonstration. The area management system also comprises a positioning module, wherein the positioning module is connected with the server and transmits the address information to the database through the server.
The handheld device inputs personnel information, tool specification parameter information, material parameter information, action information, protective equipment information, area range information and equipment information into the server through an input module, namely a key or a touch screen.
The data management system also comprises a message system, and the message system is used for displaying the reminding information; the data management system also comprises an intelligent data platform, and the intelligent data platform carries out statistical processing on the data in the database.
The working principle of the invention is as follows: the server is used for realizing the connection among the personnel management system, the tool management system, the material management system, the action management system, the PPE management system, the area management system, the equipment management system and the handheld terminal. Firstly, the case or the touch screen of the handheld terminal is used for inputting personnel information, personnel levels, equipment information, tool specification parameter information, material parameter information, action information, protective equipment information, area range information and equipment information, and a database is formed in the server. The order management system in the data management system issues a designated work order, the work order information is transmitted to the handheld terminal through the wireless transmission module and displayed to an operator, and meanwhile, the personnel management system distributes the operator according to the operating environment and the operating action on the work order, so that the level of the operator is ensured to reach the standard to meet the requirement, and the equipment is ensured to be maintained reliably; and a PPE management system in the data management system, namely a protective equipment management system, distributes protective equipment required by the working condition environment according to the work order requirement, thereby ensuring the personal safety of an operator during operation. And the operator goes to the appointed area for equipment maintenance according to the work order information, and meanwhile, the positioning device of the area management system positions the operator and determines the position accurately. When the operator arrives at the correct position, the handheld terminal shoots the scene, the picture information is transmitted to the server through the wireless transmission module, and the fault position and the content are judged through preliminary comparison with data in the database. After the fault is determined, the action management system limits the action which can be executed by the operator, so that the action of the operator is ensured to be only within the execution range, and meanwhile, the tool management system distributes the inspection tools, so that the inspection tools matched with the specified action are determined. The inspection tool bag transmits the detection values, the images and the videos to the cloud database in real time through the 4G communication module, an intelligent big data platform at a background of the database can perform statistical analysis on real-time quantitative measurement data and perform image recognition and judgment on non-quantitative real-time pictures, and the judgment results are fed back to inspection personnel. When the problem which cannot be solved or the equipment which is questioned exists, the background expert can conduct action guidance through the AR technology to finish accurate judgment of equipment faults; and the technical problem to be solved and the scheme for solving the equipment problem are subjected to data arrangement and are stored in a database through a server to form an intelligent big data platform, and an operator can judge the performance index of the equipment through the intelligent big data platform, so that the intelligent industrial online inspection of the enterprise equipment is realized.
The above-mentioned embodiments are only preferred embodiments of the present invention, and the description thereof is more specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention.
Claims (8)
1. The intelligent industrial online patrol system is characterized by comprising a server, a handheld terminal and a data management system, wherein the data management system comprises a personnel management system, a tool management system, a material management system, an action management system, a PPE management system, an area management system and an equipment management system; the personnel management system is used for configuring the authority of the staff and storing the data information of the staff into a database in the server; the tool management system is used for carrying out information statistics and distribution on tools used by employees and storing data information obtained by statistics and distribution to the database through the server; the material management system is used for carrying out statistical management on inventory information of materials and storing the inventory information of the materials to the database through the server; the action management system is used for transmitting the operation data of the staff to the handheld terminal; the PPE management system is used for counting protective articles of the assigned employees and storing the counted data into a database through a server; the area management system is used for monitoring the working range of the handheld terminal and transmitting the address information of the handheld terminal to the server; the equipment management system is used for equipment information statistics and storing the information to a database through a server.
2. The intelligent industrial online patrol system according to claim 1, further comprising a virtual reality device, wherein the virtual reality device is connected with the server for demonstration of employee operations.
3. The intelligent industrial online patrol system according to claim 1, wherein the handheld device inputs personnel information, tool specification parameter information, material parameter information, action information, protective equipment information, area scope information and equipment information into the server through the input module.
4. The intelligent industrial online patrol system according to claim 3, wherein the input module is a key or a touch screen.
5. The intelligent industrial online patrol system according to claim 1, further comprising a location module, wherein said location module is connected to said server and transmits address information to the database through said server.
6. The intelligent industrial online inspection system according to claim 1, wherein the server is further connected with a wireless transmission module, a matched wireless transmission module is arranged in the inspection tool, and the inspection tool performs data transmission with the server through the wireless transmission module.
7. The intelligent industrial online inspection system according to claim 1, wherein the data management system further comprises a message system for displaying a reminder message.
8. The intelligent industrial online inspection system according to claim 1, wherein the data management system further comprises an intelligent data platform and the intelligent data platform performs statistical processing on the data in the database.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010298111.0A CN111508096A (en) | 2020-04-16 | 2020-04-16 | Intelligent industrial online patrol system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010298111.0A CN111508096A (en) | 2020-04-16 | 2020-04-16 | Intelligent industrial online patrol system |
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| CN111508096A true CN111508096A (en) | 2020-08-07 |
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| CN104157021A (en) * | 2014-08-12 | 2014-11-19 | 广州中国科学院沈阳自动化研究所分所 | Intelligent inspection system and intelligent inspection method |
| CN106131483A (en) * | 2016-06-24 | 2016-11-16 | 宇龙计算机通信科技(深圳)有限公司 | A kind of method for inspecting based on virtual reality and relevant device, system |
| CN106572325A (en) * | 2015-10-13 | 2017-04-19 | 上海宝信软件股份有限公司 | Virtual-reality-technology-based tunnel monitoring equipment inspection system |
| CN106960278A (en) * | 2017-03-08 | 2017-07-18 | 无锡工艺职业技术学院 | A kind of inspection maintenance process serviced based on internet instant communication |
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| CN110852457A (en) * | 2019-11-05 | 2020-02-28 | 成都铁安科技有限责任公司 | Subway vehicle operation and maintenance system |
| CN111563604A (en) * | 2020-04-16 | 2020-08-21 | 深圳市恒泰联科智能科技有限公司 | Intelligent inspection system for industrial equipment |
-
2020
- 2020-04-16 CN CN202010298111.0A patent/CN111508096A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103034755A (en) * | 2012-11-29 | 2013-04-10 | 北京科东电力控制系统有限责任公司 | Visual inspection method based on virtual reality technology for transformer substation |
| CN104157021A (en) * | 2014-08-12 | 2014-11-19 | 广州中国科学院沈阳自动化研究所分所 | Intelligent inspection system and intelligent inspection method |
| CN106572325A (en) * | 2015-10-13 | 2017-04-19 | 上海宝信软件股份有限公司 | Virtual-reality-technology-based tunnel monitoring equipment inspection system |
| CN106131483A (en) * | 2016-06-24 | 2016-11-16 | 宇龙计算机通信科技(深圳)有限公司 | A kind of method for inspecting based on virtual reality and relevant device, system |
| CN106960278A (en) * | 2017-03-08 | 2017-07-18 | 无锡工艺职业技术学院 | A kind of inspection maintenance process serviced based on internet instant communication |
| CN107358344A (en) * | 2017-06-29 | 2017-11-17 | 浙江图讯科技股份有限公司 | Enterprise's hidden danger management method and its management system, electronic equipment and storage medium |
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Application publication date: 20200807 |