CN106094775A - A kind of cutting production line long distance control system - Google Patents
A kind of cutting production line long distance control system Download PDFInfo
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- CN106094775A CN106094775A CN201610727220.3A CN201610727220A CN106094775A CN 106094775 A CN106094775 A CN 106094775A CN 201610727220 A CN201610727220 A CN 201610727220A CN 106094775 A CN106094775 A CN 106094775A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 60
- 238000005520 cutting process Methods 0.000 title claims abstract description 16
- 238000012544 monitoring process Methods 0.000 claims abstract description 15
- 238000004458 analytical method Methods 0.000 claims abstract description 8
- 238000007726 management method Methods 0.000 claims description 16
- 238000000034 method Methods 0.000 claims description 12
- 230000008569 process Effects 0.000 claims description 12
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000007405 data analysis Methods 0.000 claims description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 230000002159 abnormal effect Effects 0.000 description 2
- 230000002596 correlated effect Effects 0.000 description 2
- 230000000875 corresponding effect Effects 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000003745 diagnosis Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 230000006855 networking Effects 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4185—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the network communication
- G05B19/41855—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the network communication by local area network [LAN], network structure
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4184—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by fault tolerance, reliability of production system
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- General Factory Administration (AREA)
Abstract
The invention discloses a kind of cutting production line long distance control system, including mixed-media network modules mixed-media, monitoring system module and data server module, mixed-media network modules mixed-media includes the EPA of equipment end, VPN VPN (virtual private network) and public network；Monitoring system module includes servo controller and PLC programmable controller, and the Real-time Collection of production line data is responsible for by servo controller, and creation data is analyzed by PLC programmable controller, it is achieved the analysis of data, arranges and uses；Data server module includes factory's vpn server and WEB server, remote data server and access terminal, production line data are collected on vpn server by EPA in real time, and are carried out data summarization by public network with other servers and access terminal, exchange and export.The present invention can effectively realize the remote technical support system to cutting production line equipment, and sends respective handling instruction according to fault.
Description
Technical field
The present invention relates to industrial production line equipment complete monitoring and area of maintenance, particularly relate to the life of a kind of cutting production line
Real time data inspecting in product equipment whole process production process and equipment obstacle management system and its implementation.
Background technology
For iron and steel enterprise, shearing link has been the stable source of enterprise profit, along with production automation journey
Improving constantly and production-scale continuous expansion of degree, carries out real-time centralized production monitoring to different regions, different production line,
And all kinds of faults of timely process for producing equipment become a difficult point, this not only restricts the development of iron and steel enterprise, becomes processing ring
One bottleneck of joint, and the production-scale management to constantly expanding too increases certain cost.At present, system is remotely monitored
Research in terms of system is the most increasingly mature, but mostly rests on the program setting production equipment and the basic control producing node
System, it is impossible to fundamentally solve monitoring and failture evacuation that equipment produces, additionally, steel industry cutting production line is multiple owing to producing
Miscellaneous, relevant long distance control system the most relatively lacks.
Summary of the invention
The present invention is to provide a kind of long distance control system for steel industry cutting production line, and this monitoring system can not only
Equipment creation data is converted to creation data collect, thus is conducive to adding up the volume of production of every production line, Jin Ershi
The condition of production of all production lines of Shi Tongji enterprise；And the operational data of equipment can also be monitored in real time, fault is entered
Row is reported to the police, and makes access terminal can produce problem and process by discovering device in time by network, thus improves the life of equipment
Produce efficiency and reduce the maintenance cost of equipment.
The present invention includes mixed-media network modules mixed-media, monitoring system module and data server module；
Mixed-media network modules mixed-media includes the EPA of equipment end, VPN VPN (virtual private network) and public network (Internet)；
Monitoring system module includes servo controller and PLC programmable controller, and production line number is responsible for by servo controller
According to Real-time Collection, creation data is analyzed by PLC programmable controller, it is achieved the analysis of data, arranges and uses；
Data server module includes factory's vpn server and WEB server, remote data server and access terminal,
Production line data are collected on vpn server by EPA in real time, and whole with other servers and access by public network
End carries out data summarization, exchanges and export.
Described EPA mainly applies to produce the real-time Transmission of the creation data of equipment end and data exchange.
The creation data information that described VPN VPN (virtual private network) is mainly used in collecting EPA is transferred to
On vpn server, and realize data exchange.
Described public network (Internet) is connected with access terminal and remote data server for vpn server, and
Carry out data exchange.
Production line data real time record is got off by described servo controller by on-the-spot I/O components and parts.
Described PLC programmable controller is the processing center of data, and input, user program including initial data perform
And data output etc.；The input of described initial data is original program and associated documents, the common device fault of equipment production
Feature and eliminating etc.；Described user program performs on the basis of equipment original program, carries out on-the-spot real-time production data point
Analysis collects, if abnormal, then will feed back the problem existed.
Described factory vpn server and WEB server are factory management hierarchical data server, mainly to production line data
Carry out collecting and transmitting, carry out the data analysis and process being correlated with as required；
Described remote data server is the data server of high-level, different local production line data is collected
And process, sending command adapted thereto as required, described command adapted thereto is carried out by accessing terminal, and accessing terminal can not only enter data
Row is checked and analyzes, and more can directly send command adapted thereto, processes producing unit exception situation；Sending out of described command adapted thereto
Go out to include manager or the operator of each level, and enjoy different authorities, be essentially from subordinate to higher level.
The invention have the benefit that
1, improve the utilization rate of equipment, reduce production cost；
2, cutting production line intellectual management degree is improved；
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention.
Detailed description of the invention:
As it is shown in figure 1, the present invention includes mixed-media network modules mixed-media 1, monitoring system module 2 and data server module 3；
Mixed-media network modules mixed-media includes the EPA 11 of equipment end, VPN VPN (virtual private network) 12 and public network 13；
Monitoring system module 2 includes that servo controller 21 and PLC programmable controller 22, servo controller 21 are responsible for raw
Producing the Real-time Collection of line data, creation data is analyzed by PLC programmable controller 22, it is achieved the analysis of data, arrangement
With utilization；
Data server module 3 includes factory's vpn server 31 and WEB server 32, remote data server 33 and visits
Asking terminal 34, real-time production line data are collected on vpn server 31 by EPA 11, and by public network 13 with long-range
Data server 33, access terminal 34 carry out data summarization, exchange and export.
Described EPA master 11 to apply to the producing real-time Transmission of the creation data of equipment end and data are handed over
Change.
Described VPN VPN (virtual private network) 12 is transferred to for the creation data information collected by EPA 11
On vpn server 31, and realize data exchange.
Described public network 13 is connected with access terminal 34 and remote data server 33 for vpn server 31, goes forward side by side
Row data exchange.
Production line data real time record is got off by described servo controller 31 by on-the-spot I/O components and parts.
Described PLC programmable controller 22 is the processing center of data, and input, user program including initial data are held
Row and data output etc.；The input of described initial data is original program and the associated documents of equipment production, common device event
The feature of barrier and eliminating etc.；Described user program performs on the basis of equipment original program, carries out on-the-spot real-time production data
Analysis collects, if abnormal, then will feed back the problem existed.
Described factory vpn server 31 and WEB server 32 are factory management hierarchical data server, mainly to production line
Data carry out collecting and transmitting, and carry out the data analysis and process being correlated with as required；
Described remote data server 33 is the data server of high-level, different local production line data is received
Collecting and process, sending command adapted thereto as required, described command adapted thereto is carried out by accessing terminal 34, and accessing terminal 34 can not only be right
Data are checked and analyze, and more can directly send command adapted thereto, process producing unit exception situation；Described corresponding finger
Make sends manager or the operator that should include each level, and enjoys different authorities, is essentially from subordinate to higher level.
Described monitoring system module 2 is passed through the on-the-spot I/O components and parts drive system to production line by servo controller 21
Carry out precision location, and this process also will be through execute-in-place platform I/O；It is right that PLC programmable controller 22 needs in advance
The initial parameter of equipment, program carry out input and set with fault solution, and creation data is collected by servo controller 21
And be transferred in PLC programmable controller 22 by network, PLC programmable controller 22 is according to original program comparison production
Data carry out production status analysis, and break down generation solution, by the input of creation data data are collected with
Statistics, it is achieved the analysis of data, arrange and use.
Vpn server 31, site management server and the remote data server of production line.Described vpn server leads to
Cross equipment I/O components and parts and carry out the collection of creation data, and be stored in vpn server by VPN virtual network, pass through ether
Vpn server data and site management server are carried out data exchange by net, and site management server is remote with company by public network
Journey data server is connected, it is achieved the long-range real-time Transmission of data and exchange.
Mixed-media network modules mixed-media 1 is used for connecting data server module 3 and monitoring system module 2, it is achieved the transmission of data, according to by
Low to high level, mixed-media network modules mixed-media 1 includes the EPA 11 of equipment end, VPN VPN (virtual private network) 12 and public network 13.
The work process of the present invention is:
On-the-spot I/O components and parts complete the Real-time Collection to creation data with execute-in-place platform I/O, including high-precision in producing
The location of degree drive system；
Creation data is collected by servo controller 21 and collects by creation data, the number that servo controller 11 is collected
According to being stored in vpn server 31；
Apparatus for production line initial parameter, original program are previously entered to PLC programmable controller 22, and PLC is able to programme
Sequence controller 22 makes corresponding production status analysis by the contrast of creation data；
Vpn server 31 and WEB server 32 are aggregated in factory management server by networking, it is simple to management personnel and
Time understand production status, carry out production leadtime, also allow for field technician's monitoring real-time to production status simultaneously；
Factory management server is by public network 13 and remote server 33 and accesses terminal 34 and is connected, it is achieved remotely monitor and
Fault diagnosis.
After this long distance control system is built up, in corporate HQ, each machining center, can be by the Internet and home-delivery center
Machining center management server connects, and checks the condition of production.And, the technical specialist in enterprise also can pass through network technology, with
The home-delivery center of various places is online for the computer of electrical service, if the computer of on-site maintenance and controller (PLC, SERVO CONTROL
Device etc.) connect, technical specialist just as operating oneself PC, can manipulate the computer at scene, checks the program in PLC, data etc.,
Realize remote technology support.Information relevant with production on each production line, by the Ethernet interface on PLC, is sent to processing
Center management server.This server can collect the data of all production lines, has statistics, history data store, and form is write
And the function such as printing.Machining center management server has Web server function, and enterprise headquarters can pass through the Internet, watches it
Middle data.The equipment such as production line control system has the sensor at PLC, drive system and scene, electromagnetic valve.PLC is raw except completing
Produce outside the control task of line, it is also possible to collect, add up creation data, and by connecing with the Ethernet of machining center management level
Mouthful, upload data and manage server to enterprise headquarters, in order to personnel at different levels access, use.
Claims (8)
1. a cutting production line long distance control system, comprising:
Mixed-media network modules mixed-media, monitoring system module and data server module, wherein, mixed-media network modules mixed-media includes the industrial ether of equipment end
Net, VPN VPN (virtual private network) and public network；
Monitoring system module includes servo controller and PLC programmable controller, and production line data are responsible for by servo controller
Real-time Collection, creation data is analyzed by PLC programmable controller, it is achieved the analysis of data, arranges and uses；
Data server module includes factory's vpn server and WEB server, remote data server and access terminal, in real time
Production line data are collected on vpn server by EPA, and are entered with other servers and access terminal by public network
Row data summarization, exchange and export.
A kind of cutting production line long distance control system the most according to claim 1, it is characterised in that: described industrial ether
Net applies to produce the real-time Transmission of the creation data of equipment end and data exchange.
A kind of cutting production line long distance control system the most according to claim 1, it is characterised in that: described VPN is virtual
Dedicated network is transferred to vpn server for the creation data information collected by EPA, and realizes data exchange.
A kind of cutting production line long distance control system the most according to claim 1, it is characterised in that: described public network is used for
Vpn server is connected with access terminal and remote data server, and carries out data exchange.
A kind of cutting production line long distance control system the most according to claim 1, it is characterised in that: described SERVO CONTROL
Production line data real time record is got off by device by on-the-spot I/O components and parts.
A kind of cutting production line long distance control system the most according to claim 1, it is characterised in that: it is characterized in that, institute
Stating the processing center that PLC programmable controller is data, input, user program execution and data including initial data are defeated
Go out.
A kind of cutting production line long distance control system the most according to claim 1, it is characterised in that: described factory VPN takes
Business device and WEB server are factory management hierarchical data server, collect production line data and transmission, enter as required
The data analysis and process that row is relevant.
A kind of cutting production line long distance control system the most according to claim 1, it is characterised in that: described teledata takes
Business device is the data server of high-level, different local production line data is collected and is processed, sends phase as required
Should instruct.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610727220.3A CN106094775A (en) | 2016-08-26 | 2016-08-26 | A kind of cutting production line long distance control system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610727220.3A CN106094775A (en) | 2016-08-26 | 2016-08-26 | A kind of cutting production line long distance control system |
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| Publication Number | Publication Date |
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| CN106094775A true CN106094775A (en) | 2016-11-09 |
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| CN201610727220.3A Pending CN106094775A (en) | 2016-08-26 | 2016-08-26 | A kind of cutting production line long distance control system |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108646692A (en) * | 2018-07-11 | 2018-10-12 | 山东聚鑫集团钢结构有限公司 | A kind of C-type steel manufactures process data monitoring system |
| CN109062165A (en) * | 2018-08-30 | 2018-12-21 | 东莞广宇精密电子有限公司 | A kind of production line data monitoring analysis system |
| CN109901498A (en) * | 2017-12-08 | 2019-06-18 | 上海远动科技有限公司 | A kind of remotely monitoring fuel gas leak alarm systems and its monitoring method |
| CN111327710A (en) * | 2020-03-16 | 2020-06-23 | 合肥亚辰机械制造有限公司 | Impeller stainless steel inner barrel production line network system |
| CN112895107A (en) * | 2021-02-01 | 2021-06-04 | 江苏润通重工科技有限公司 | Intelligent production equipment for aerated concrete and working method thereof |
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| CN103984308A (en) * | 2014-05-12 | 2014-08-13 | 泰山石膏股份有限公司 | Remote Internet monitor system for gypsum plaster board production line data |
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2016
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109901498A (en) * | 2017-12-08 | 2019-06-18 | 上海远动科技有限公司 | A kind of remotely monitoring fuel gas leak alarm systems and its monitoring method |
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| CN109062165A (en) * | 2018-08-30 | 2018-12-21 | 东莞广宇精密电子有限公司 | A kind of production line data monitoring analysis system |
| CN111327710A (en) * | 2020-03-16 | 2020-06-23 | 合肥亚辰机械制造有限公司 | Impeller stainless steel inner barrel production line network system |
| CN112895107A (en) * | 2021-02-01 | 2021-06-04 | 江苏润通重工科技有限公司 | Intelligent production equipment for aerated concrete and working method thereof |
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Application publication date: 20161109 |