CN109695106B - Internet of things sewing machine - Google Patents

Internet of things sewing machine Download PDF

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Publication number
CN109695106B
CN109695106B CN201811611008.6A CN201811611008A CN109695106B CN 109695106 B CN109695106 B CN 109695106B CN 201811611008 A CN201811611008 A CN 201811611008A CN 109695106 B CN109695106 B CN 109695106B
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information
sewing machine
user
processed
data server
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CN109695106A (en
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刘永
郑小东
高小松
罗金刚
王欢
吴志涛
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Xian Typical Industry Co Ltd
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Xian Typical Industry Co Ltd
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    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B69/00Driving-gear; Control devices
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B69/00Driving-gear; Control devices
    • D05B69/30Details
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/06Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
    • G06Q10/063Operations research, analysis or management
    • G06Q10/0631Resource planning, allocation, distributing or scheduling for enterprises or organisations
    • G06Q10/06311Scheduling, planning or task assignment for a person or group

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  • Engineering & Computer Science (AREA)
  • Business, Economics & Management (AREA)
  • Human Resources & Organizations (AREA)
  • Strategic Management (AREA)
  • Textile Engineering (AREA)
  • Economics (AREA)
  • Mechanical Engineering (AREA)
  • Entrepreneurship & Innovation (AREA)
  • Operations Research (AREA)
  • Marketing (AREA)
  • Game Theory and Decision Science (AREA)
  • Quality & Reliability (AREA)
  • Tourism & Hospitality (AREA)
  • Physics & Mathematics (AREA)
  • General Business, Economics & Management (AREA)
  • General Physics & Mathematics (AREA)
  • Theoretical Computer Science (AREA)
  • Educational Administration (AREA)
  • Development Economics (AREA)
  • Sewing Machines And Sewing (AREA)

Abstract

The invention provides an Internet of things sewing machine, which comprises a sewing machine main body (1); a display screen (2) arranged on the sewing machine main body (1) and used for identifying and displaying user information and sewing machine information; the electric cabinet (3) is connected with the sewing machine main body (1) and is used for controlling the operation of the sewing machine main body (1), receiving recorded information and transmitting the information to the Web data server (4); the Web data server (4) is used for receiving, processing and storing information and transmitting the processed information to the control terminal (5) and the electric cabinet (3); and the control terminal (5) is used for identifying the manager information, receiving and displaying the processed information and sending the instruction. According to the Internet of things sewing machine, the sewing data can be uploaded independently by the sewing machine, the control terminals are synchronized in real time, the intelligent degree of the sewing machine is improved, the human resource consumption is effectively saved, and the production efficiency is improved.

Description

Internet of things sewing machine
Technical Field
The invention relates to the technical field of sewing machine equipment, in particular to an Internet of things sewing machine.
Background
The internet of things is an important component of a new generation of information technology and an important development stage of the information era, and is used for realizing information exchange and communication between articles. At present, the traditional sewing machines have no networking function, no connection exists between every two sewing machines, the real-time operation condition of the sewing machines can be determined whether the sewing machines normally work or not through field investigation of workers, for large-scale operation, the working progress of the operators needs to be counted manually, and managers cannot know the yield and the order progress of every sewing machine all the time.
The existing sewing machine of the internet of things does not have the function of collecting or transmitting machine data, and only a data transmission channel between the sewing machine and a background computer can be built by adding some external devices to collect some machine data; the intelligent degree is low, the sewing machine lacks the autonomous judgment capability, and when defective products appear in the sewing process of the staff, the sewing machine cannot identify and promote the staff in time; the system has no learning ability, can realize product counting only by manual input of staff, and cannot show the personal task completion condition and order progress of the staff in real time; the identity of the operator cannot be identified autonomously, and the work task matching can be carried out only through background operation.
Application for patent number 201410813164 discloses a sewing machine system based on thing networking, including being used for acquireing bottom sensor equipment information, conveying to upper control system and according to the operating instruction control that upper control system returned the equipment control and the data acquisition subsystem of bottom sensor equipment carry out the data analysis to equipment control and data acquisition subsystem conveying, judge whether bottom sensor equipment needs the maintenance or whether carry out instruction control's data management subsystem, according to the maintenance instruction that data and the data management subsystem of equipment control and data acquisition subsystem conveying were assigned, carry out real time monitoring and the equipment management subsystem of maintenance to bottom sensor equipment. This application can only need maintain to sewing machine and judge and monitor, and the function is comparatively single.
The application with the patent number of 201611224675 discloses a control method and a system of an internet of things sewing machine, wherein a server is connected with a plurality of internet of things sewing machines through remote communication; the Internet of things sewing machine sends working parameters to the server through remote communication; the server stores or modifies the working parameters of the sewing machine of the Internet of things, and the modified working parameters are returned to a motor controller for controlling the sewing machine of the Internet of things through a control panel of the sewing machine; the control system includes: the management module comprises a server and a storage module, wherein the server is used for receiving working parameters of the sewing machine of the Internet of things and storing or modifying the working parameters; the transmission module is used for transmitting the working parameters of the sewing machine of the Internet of things and the working parameters set by the management module; and the control module comprises a sewing machine control panel and a motor controller and is used for acquiring the working parameters set by the management module and controlling the movement of the sewing machine of the Internet of things. The application can only realize the unified adjustment of the working parameters of a plurality of sewing machines, can not realize the interaction between the sewing machine operators and task managers, still needs manual counting and task obtaining, and additionally calculates the order progress.
Disclosure of Invention
The invention aims to solve the problems of low intelligent degree and single function of the sewing machine based on the Internet of things in the prior art, and provides the sewing machine based on the Internet of things, which can realize that the sewing machine autonomously uploads sewing data, a control terminal is synchronous in real time, an operator can remotely get a task, has an autonomous learning function, can realize intelligent piece counting, intelligent error correction and intelligent calculation of the task progress and order progress of the operator, improves the intelligent degree of the sewing machine, effectively saves the consumption of human resources and improves the production efficiency.
The invention provides an Internet of things sewing machine, which comprises a sewing machine main body and further comprises:
a display screen: the sewing machine is arranged on the sewing machine main body, is used for identifying user information, displaying the user information and the sewing machine information and sending command information to the electric cabinet by a user;
electric cabinet: the system comprises a sewing machine main body, a Web data server and a display screen, wherein the sewing machine main body is connected with the sewing machine main body, is used for receiving command information sent by the display screen, controlling the operation of the sewing machine main body according to the command information, recording sewing machine information, user information and command information, transmitting the sewing machine information, the user information and the command information to the Web data server and receiving processed information transmitted by the Web data server;
a Web data server: the sewing machine information processing system comprises an electric cabinet, a control terminal, a storage device, a processing device and a control module, wherein the control terminal is used for receiving sewing machine information, user information and command information transmitted by the electric cabinet, receiving command information transmitted by the control terminal, processing the sewing machine information, the user information, the command information and the command information, generating processed information, storing the processed information and transmitting the processed information to the control terminal and the electric cabinet;
the control terminal: the Web data server is used for receiving the processed information transmitted by the Web data server, displaying the processed sewing machine information, the user information, the command information and the order completion proportion, and sending instruction information to the Web data server by the manager for realizing the establishment of a task order and the remote maintenance of the sewing machine body. The relevant information of the sewing machine and the user is transmitted to the Web data server and processed, the control terminal accesses the Web data server through a browser or an APP and the like to receive, check and process the relevant information of the sewing machine and the user, and sends instructions to the sewing machine and the user, so that the user and the manager are realized, the interconnection and intercommunication and the personnel interaction among maintenance personnel are realized, the control terminal can adopt various forms such as a mobile phone, a tablet and a computer, the manager can conveniently know the running condition, the yield and the order schedule of each sewing machine device at any time and any place, an enterprise can reasonably and effectively arrange production tasks, the management of personnel and devices is standardized, and the production benefit of the enterprise is improved.
The invention provides an internet of things sewing machine, which further comprises the following components in a preferable mode:
interface: the electric control box is arranged on the sewing machine main body and is used for connecting the sewing machine main body and the electric control box;
a data exchange module: the Web data server is arranged in the sewing machine main body, connected with the interface, used for reading sewing machine information, user information and command information recorded by the electric cabinet, transmitting the sewing machine information, the user information and the command information to the Web data server, receiving processed information transmitted by the Web data server and transmitting the processed information to the electric cabinet. The data exchange module is arranged in the sewing machine and used for realizing data exchange among the sewing machine main body, the electric cabinet and the Web data server, and no external equipment is needed to be added for collecting and transmitting information.
The invention provides an Internet of things sewing machine, and as an optimal mode, a data exchange module comprises:
a data reading unit: the system comprises a Web data server, a sewing machine information processing device, a data processing device and a data processing device, wherein the Web data server is used for receiving information of a sewing machine, user information and command information recorded by an electric control box and receiving processed information transmitted by the Web data server;
a data transmission unit: the data reading unit is used for reading sewing machine information, user information and command information read by the data reading unit, converting the information into electromagnetic waves and wirelessly transmitting the electromagnetic waves to the Web data server, and converting the processed information received by the data reading unit into electric signals and transmitting the electric signals to the electric cabinet; the data exchange module further comprises a data reading unit and a data transmission unit, so that the conversion of a data information transmission form is realized, the line connection between the sewing machine and the Web data server is avoided, the installation space is occupied, and the data exchange module is not suitable for large-scale production.
The invention provides an Internet of things sewing machine, and as a preferred mode, a Web data server comprises:
an analysis module: the control terminal is used for receiving sewing machine information, user information and command information transmitted by the electric control box, receiving instruction information transmitted by the control terminal and decoding and translating the received information into digital information;
a processing module: the system is used for sorting, classifying, calculating, searching, deleting and rewriting digital information, and is used for realizing autonomous learning, intelligent piece counting, intelligent error reporting, automatic personal task calculation, automatic order completion proportion calculation and processed information generation;
a storage module: the processing module is used for processing the information of the user;
a transmission module: the device is used for reading the processed information stored in the storage module and transmitting the processed information to the control terminal and the electric cabinet. The Internet of things sewing machine provided by the invention has an autonomous learning function, sewing data for sewing a sample can be accurately recorded by sewing the sample, and comprises the number of sewing needles, the number of thread cutting times, the needle pitch and the like, based on the information, when a user operates the sewing machine, a Web data server receives the sewing data, intelligent piece counting can be realized after data processing and calculation, the current sewing data can be compared with the sewing data of the sample, and when a difference exists, the sewing machine can report the error through buzzer sound and text prompt, so that staff can find and correct product defects in time, and the product percent of pass is improved; the method has the advantages that the user individual task completion proportion is calculated through intelligent piece counting of a single user, the completion proportion of the piece counting calculation orders of all users can be counted, after the user receives a new task, the user individual task completion proportion is updated in real time, automatic synchronization of piece counting information is achieved, and manual data input is not needed for counting.
The invention provides an Internet of things sewing machine, which is used as an optimal mode, wherein the mode of identifying user information by a display screen and identifying information of a manager by a control terminal is one or more of combination of account password login, fingerprint identification and face identification. The display screen can automatically identify the user information, the identity information of the user is bound with the task information, the user can work on different sewing machines, continuous intelligent piece counting can be achieved, the user does not need to operate on one sewing machine, and managers can log in at different control terminals.
The invention provides an Internet of things sewing machine, which is used as an optimal mode, wherein manager information is arranged in a grading mode and used for realizing grading authorization of functions of displaying processed information and sending instruction information by a control terminal. The identity information of the management personnel is set in a grading way, corresponding functions which can be operated are different, the senior management personnel can check all the relevant information of the sewing machine and the user and send a new task to the user, and the maintenance personnel can intelligently check the information of the sewing machine and carry out the operations of adjusting the parameters of the sewing machine and the like.
The invention provides an Internet of things sewing machine, and as an optimal mode, user information comprises the following components: user name, job number, working time, number of finished counts, and personal task completion ratio. The manager can check the work efficiency of the user through the user information, adjust task allocation in time, and the user can master the work progress through checking the user information.
The invention provides an Internet of things sewing machine, and as a preferred mode, the sewing machine information comprises: sewing machine numbering, error reporting information, operation information, maintenance information. The managers can master the operating efficiency and the condition of each sewing machine by checking the serial numbers of the sewing machines, reporting error information, maintenance information and the like, including historical maintenance records, fault reasons and the like, arrange the inspection and the maintenance in time, and avoid the accident from influencing the order completion efficiency.
The invention provides an Internet of things sewing machine, and as an optimal mode, command information comprises the following components: calling for maintenance, receiving a task, rejecting the task, submitting the task, and changing the operation posture of the sewing machine body. The user both can assign specific operating information through the display screen, change sewing machine main part operation gesture, also can call the maintenance when the sewing machine reports the mistake and breaks down, can realize long-range troubleshooting, modify operation parameter, operation such as update control system after the maintenance personal accepts the information, and needn't the maintenance personal must arrive the on-the-spot inspection, improve maintenance efficiency, the user can also in time submit the task through the display screen, receive or refuse the task of newly arranging, avoid the manual work at every turn and get the task.
The invention provides an Internet of things sewing machine, and as an optimal mode, operation information comprises operation parameter information, sewing needle number, thread cutting times, starting time, operation time and machine fault information. The operation, inspection and maintenance of each sewing machine can be arranged in time by checking and adjusting the operation information of the sewing machine, and the service life of the sewing machine is prolonged.
In the using process, after a power supply is turned on, a user logs in the display screen, user information and sewing machine information are displayed on the display screen, the user operates a sewing machine body to operate, command operation is carried out on the display screen, the sewing machine body generates various operation information data, the electric cabinet records and records the sewing machine information, the user information and the command information, the data exchange module reads the information recorded by the electric cabinet and converts the information into electromagnetic waves to be wirelessly transmitted to a Web data server, the Web data server processes the received information and then stores the information and wirelessly transmits the information to a control terminal, a manager checks the processed sewing machine information, the user information, the command information and an order completion proportion by accessing the Web data server, creates a task order and issues the task to a single user, and the user accepts or rejects the task on the display screen.
The invention provides an Internet of things sewing machine which is provided with a Web data server and is used for processing data information, and a control terminal is used for realizing data information exchange by accessing the Web data server and a sewing machine main body, so that the sewing machine has an autonomous learning function, and can realize intelligent counting, intelligent error reporting and automatic calculation of personal tasks and order completion ratios.
The sewing machine is further provided with a data exchange module, and the sewing machine can independently upload sewing data without other external equipment.
The invention is further provided with the work energy for automatically identifying the user information and the manager information, and can realize task matching on line.
Drawings
FIG. 1 is a schematic structural diagram of a sewing machine of the Internet of things;
fig. 2 is a working flow chart of the sewing machine for the internet of things.
Reference numerals:
1. a sewing machine main body; 2. a display screen; 3. an electric cabinet; 4. a Web data server; 5. a control terminal; 6. an interface.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Example 1
As shown in fig. 1 and 2, the invention provides an internet of things sewing machine, which comprises a sewing machine main body 1, and further comprises:
display screen 2: the sewing machine is arranged on the sewing machine body 1, is used for identifying user information, displaying the user information and the sewing machine information and sending command information to the electric cabinet 3 by a user; the modes of identifying the user information by the display screen 2 and identifying the information of the manager by the control terminal 5 are account password login, fingerprint identification or face identification; the user information includes: user name, working time, number of completed counts and personal task completion proportion; the sewing machine information includes: numbering sewing machines, reporting error information, running information and maintenance information; the operation information comprises operation parameter information, sewing needle number, thread cutting times, starting time, operation time and machine fault information; the command information includes: calling maintenance, receiving a task, rejecting the task, submitting the task and changing the operation posture of the sewing machine main body 1;
electric cabinet 3: the system is connected with the sewing machine main body 1, is used for receiving command information sent by the display screen 2, is used for controlling the operation of the sewing machine main body 1 according to commands, is used for recording sewing machine information, user information and command information, is used for transmitting the sewing machine information, the user information and the command information to the Web data server 4 and is used for receiving processed information transmitted by the Web data server 4;
the Web data server 4: the sewing machine information processing system is used for receiving sewing machine information, user information and command information transmitted by the electric cabinet 3, receiving command information transmitted by the control terminal 5, processing the sewing machine information, the user information, the command information and the command information, generating stored information, storing the processed information and transmitting the processed information to the control terminal 5 and the electric cabinet 3; the Web data server 4 includes:
an analysis module: the control terminal is used for receiving sewing machine information, user information and command information transmitted by the electric control box 3, receiving instruction information transmitted by the control terminal 5 and decoding and translating the received information into digital information;
a processing module: the system is used for sorting, classifying, calculating, searching, deleting and rewriting digital information, and is used for realizing autonomous learning, intelligent piece counting, intelligent error reporting, automatic calculation of personal tasks and order completion proportion and generation of processed information;
a storage module: the processing module is used for processing the information;
a transmission module: the processing module is used for reading the processed information of the storage module and transmitting the processed information to the control terminal 5 and the electric cabinet 3.
The control terminal 5: the system comprises a Web data server 4, a data processing device and a data processing device, wherein the data processing device is used for identifying manager information, receiving processed information transmitted by the Web data server 4, displaying processed sewing machine information, user information, command information and order completion proportion, and sending instruction information to the Web data server 4 by a manager for realizing task order creation and remote maintenance of the sewing machine main body 1; the manager information is set in a grading way and used for realizing grading authorization of functions of displaying the processed information and sending the instruction information by the control terminal 5;
interface: the electric control box is arranged on the sewing machine body 1 and is used for connecting the sewing machine body 1 and the electric control box 3;
a data exchange module: the sewing machine information, the user information and the command information are recorded by the electric cabinet 3, are transmitted to the Web data server 4, are received by the Web data server 4 and are transmitted to the electric cabinet 3; the data exchange module comprises:
a data reading unit: the information processing device is used for reading sewing machine information, user information and command information recorded by the electric control box 3 and receiving processed information transmitted by the Web data server 4;
a data transmission unit: the data reading unit is used for converting sewing machine information, user information and command information read by the data reading unit into electromagnetic waves and wirelessly transmitting the electromagnetic waves to the Web data server 4, and converting processed information received by the data reading unit into electric signals and transmitting the electric signals to the electric cabinet 3.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims (8)

1. The utility model provides a thing networking sewing machine, includes sewing machine main part (1), its characterized in that: further comprising:
display screen (2): the sewing machine is arranged on the sewing machine main body (1), is used for identifying user information, displaying the user information and the sewing machine information and sending command information to the electric cabinet (3) by a user;
electric cabinet (3): the system is connected with the sewing machine main body (1), is used for receiving the command information sent by the display screen (2), is used for controlling the operation of the sewing machine main body (1) according to the command information, is used for recording sewing machine information, user information and command information, is used for transmitting the sewing machine information, the user information and the command information to the Web data server (4), and is used for receiving processed information transmitted by the Web data server (4);
web data server (4): the sewing machine information, the user information and the command information which are transmitted by the electric cabinet (3) are received, the instruction information which is transmitted by a control terminal (5) is received, the sewing machine information, the user information, the command information and the command information are processed to generate processed information, the processed information is stored, and the processed information is transmitted to the control terminal (5) and the electric cabinet (3);
control terminal (5): the information of the management personnel is used for identifying the information of the management personnel, receiving the processed information transmitted by the Web data server (4), displaying the processed information, including the processed information of the sewing machine, the user information, the command information and the order completion proportion, and sending the instruction information to the Web data server (4) by the management personnel for realizing the establishment of a task order and the remote maintenance of the sewing machine main body (1);
interface: is arranged on the sewing machine body (1) and is used for connecting the sewing machine body (1) and the electric cabinet (3);
a data exchange module: the sewing machine information, the user information and the command information are recorded by the electric cabinet (3), are transmitted to a Web data server (4), are received by the Web data server (4), and are transmitted to the electric cabinet (3); the data exchange module comprises:
a data reading unit: the sewing machine information, the user information and the command information recorded by the electric control box (3) are read, and the processed information transmitted by the Web data server (4) is received;
a data transmission unit: the data reading unit is used for converting the sewing machine information, the user information and the command information read by the data reading unit into electromagnetic waves and wirelessly transmitting the electromagnetic waves to the Web data server (4), and the data reading unit is used for converting the processed information received by the data reading unit into electric signals and transmitting the electric signals to the electric cabinet (3).
2. The sewing machine of the internet of things as claimed in claim 1, wherein: the Web data server (4) comprises:
an analysis module: the sewing machine information, the user information and the command information which are transmitted by the electric control box (3) are received, the command information which is transmitted by the control terminal (5) is received, and the received information is decoded and translated into digital information;
a processing module: the system is used for sorting, classifying, calculating, searching, deleting and rewriting the digital information, and is used for realizing autonomous learning, intelligent piece counting, intelligent error reporting, automatic personal task calculation and automatic order completion proportion calculation and generating the processed information;
a storage module: the processing module is used for processing the processed information;
a transmission module: the device is used for reading the processed information stored in the storage module and transmitting the processed information to the control terminal (5) and the electric cabinet (3).
3. The sewing machine of the internet of things as claimed in claim 1, wherein: the mode of identifying user information by the display screen (2) and identifying information of a manager by the control terminal (5) is one or more of the following combinations:
account password login, fingerprint identification or face identification.
4. The sewing machine of the internet of things as claimed in claim 1, wherein: and the manager information is arranged in a grading way and used for realizing grading authorization of the functions of displaying the processed information and sending the instruction information by the control terminal (5).
5. The sewing machine for the internet of things as claimed in any one of claims 1 to 4, wherein: the user information includes: user name, working time, number of completed counts, and personal task completion ratio.
6. The sewing machine for the internet of things as claimed in any one of claims 1 to 4, wherein: the sewing machine information includes: sewing machine numbering, error reporting information, operation information, maintenance information.
7. The sewing machine for the internet of things as claimed in any one of claims 1 to 4, wherein: the command information includes: calling for maintenance, receiving a task, rejecting the task, submitting the task, and changing the operation posture of the sewing machine main body (1).
8. The sewing machine of the internet of things as claimed in claim 6, wherein: the operation information comprises operation parameter information, sewing needle number, thread cutting times, starting time, operation time and machine fault information.
CN201811611008.6A 2018-12-27 2018-12-27 Internet of things sewing machine Active CN109695106B (en)

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CN110468507A (en) * 2019-09-10 2019-11-19 莆田市坚强缝制设备有限公司 The automatic seaming and cutting machine of self-adhesion shoe buckle band
CN110528198A (en) * 2019-09-24 2019-12-03 杰克缝纫机股份有限公司 The control system and method for sewing device
CN110703705B (en) * 2019-09-29 2020-12-11 广东方天软件科技股份有限公司 Human-machine-part state information interaction and control application system and method thereof
CN113668149B (en) * 2021-07-14 2023-03-17 阿里巴巴(中国)有限公司 Trouser loop manufacturing device, control center and related method
CN117530136B (en) * 2023-11-24 2024-04-30 上海兰嘉蓉花卉园艺有限公司 Method for regulating and controlling plant types of gloriosa lily based on plant growth regulator

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