CN111857084B - Automatic production control system for unattended panel machine - Google Patents
Automatic production control system for unattended panel machine Download PDFInfo
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- CN111857084B CN111857084B CN202010830927.3A CN202010830927A CN111857084B CN 111857084 B CN111857084 B CN 111857084B CN 202010830927 A CN202010830927 A CN 202010830927A CN 111857084 B CN111857084 B CN 111857084B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 41
- 238000004891 communication Methods 0.000 claims abstract description 23
- 238000013523 data management Methods 0.000 claims abstract description 22
- 239000002994 raw material Substances 0.000 claims abstract description 21
- 238000012544 monitoring process Methods 0.000 claims abstract description 18
- 238000004364 calculation method Methods 0.000 claims description 3
- 210000001503 joint Anatomy 0.000 claims description 3
- 230000001915 proofreading effect Effects 0.000 claims description 2
- 239000000463 material Substances 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000006855 networking Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32252—Scheduling production, machining, job shop
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- General Factory Administration (AREA)
Abstract
The invention provides an unattended automatic production control system for a plate machine, relates to the technical field of intelligent industrial buildings, and comprises a raw material allowance monitoring module, a control host, a PLC slave machine, a network communication module and a data management platform. The control host is an electronic device arranged on the field of equipment and is used for monitoring the raw material allowance and controlling the automatic production of the plate cutting machine. The host computer comprises a surplus material monitoring sensor for data acquisition and analysis and controls the production of the lathe PLC of the plate cutting machine, the state or the signal measured by the sensor is converted into a data format which can be sent on a communication medium, and the control host computer can also acquire data for task manufacture from the server and convert the data into a command, so that the production control of the equipment is realized. The production function of the plate cutting lathe can be automatically operated under the unattended condition by acquiring production data of the plate cutting machine, actively acquiring a production task, monitoring raw material allowance and controlling production.
Description
Technical Field
The invention relates to an unattended automatic production control system for a plate machine, which is used as related equipment capable of collecting equipment data and controlling automatic production of the plate cutting machine, and relates to the technical fields of Internet of things, intelligent industrial buildings and information.
Background
In the manufacturing equipment of the enclosure plate of the traditional steel structure factory building, the dimension is mostly manually input by a worker field operation console to produce the plate, the production data is manually filled into a paper form, the process is dragged and is easy to make mistakes, and people need to be on operation posts, large material resources and financial resources need to be consumed by technically modifying or purchasing new equipment, a low-cost and high-pertinence control host is obviously needed to carry out networking and automatic production, so that the requirements of modification of plate cutting machines (plate machines) of different brands and different models of enterprises are met
The present application was made based on this.
Disclosure of Invention
In order to overcome the lagging production state of the existing plate cutting machine, the invention provides an unattended automatic production control system for a plate cutting machine, which can automatically run the production function of the plate cutting machine under the unattended condition by acquiring the production data of the plate cutting machine, actively acquiring the production task, monitoring the raw material allowance and controlling the production.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows:
an automatic production control system for unattended operation of a plate machine comprises
The raw material allowance monitoring module is used for acquiring raw material information processed by the plate cutting machine in real time through a sensor, calculating whether the allowance is sufficient or not through edge calculation, and feeding back reminding information to the control host if the allowance is insufficient;
the control host machine is used for reporting the reminding information fed back by the raw material allowance monitoring module and transmitting the reminding information to the data management platform through the communication module; in the second aspect, the slave is controlled according to the instruction of the data management platform;
the slave computer is connected with the control host computer and can control the plate cutting machine;
the network communication module is used for realizing the communication between the control host and the data management platform;
the data management platform is used for managing data and sending a control instruction to the control host;
the slave machine is a PLC controller of the plate cutting machine;
the control host further comprises a time proofreading module.
Furthermore, the network communication module comprises GPRS, WIFI and Ethernet, the control host is compatible with the three networks to realize communication, the network communication module is automatically switched according to the signal intensity of the field environment, under the condition that the network condition is not good, the Flash/RAM is automatically started to locally store and read data, and the data is forwarded when the network is normal.
Further, the data management platform can send reminding information to the mobile terminal.
Further, the interface that the control host computer set up, this interface support RS485 direct connection for the butt joint of relevant sensor of raw materials clout monitoring.
The invention can realize the following technical effects:
the control host is an electronic device arranged on the field of equipment and is used for monitoring the raw material allowance and controlling the automatic production of the plate cutting machine. The main machine is mainly divided into two parts, one part is used for collecting and analyzing the excess material monitoring sensor data, the other part is used for controlling the production of the lathe PLC of the plate cutting machine, the state or the signal measured by the sensor is converted into a data format which can be sent on a communication medium, and the control main machine can also obtain data for task production from a server (a data management platform) and convert the data into a command, so that the production control of equipment is realized. The production function of the plate cutting lathe can be automatically operated under the unattended condition by acquiring production data of the plate cutting machine, actively acquiring a production task, monitoring raw material allowance and controlling production.
Drawings
FIG. 1 is a schematic diagram of an operation topology of an unattended automatic production control system for a plate machine according to the embodiment;
fig. 2 is a schematic diagram of an automated production control system that can be used in an unattended operation of a plate machine according to this embodiment.
Detailed Description
In order to make the technical means and technical effects achieved by the technical means of the present invention more clearly and completely disclosed, an embodiment is provided, and the following detailed description is made with reference to the accompanying drawings:
as shown in FIG. 1 and FIG. 2, the automatic production control system for the unattended operation of a plate machine of the embodiment comprises
The raw material allowance monitoring module is used for acquiring raw material information processed by the plate cutting machine in real time through a sensor, calculating whether the allowance is sufficient or not through edge calculation, and feeding back reminding information to the control host if the allowance is insufficient;
the control host machine is used for reporting the reminding information fed back by the raw material allowance monitoring module and transmitting the reminding information to the data management platform through the communication module; in the second aspect, the slave is controlled according to the instruction of the data management platform;
the slave computer is connected with the control host computer and can control the plate cutting machine;
the network communication module is used for realizing the communication between the control host and the data management platform;
and the data management platform is used for managing the data and sending a control instruction to the control host.
In this embodiment, the slave is a PLC controller of the board cutting machine, and supports serial port communication of the PLC device, so as to control and read the manufacturing schedule of the board cutting device.
In this embodiment, the network communication module includes GPRS, WIFI and ethernet, the control host is compatible with these three networks to implement communication, the network communication module is automatically switched according to the signal strength of the field environment, when the network status is not good, Flash/RAM is automatically enabled to locally store and read data, and the data is forwarded when the network is normal.
In this embodiment, the control host further includes a time checking module.
In this embodiment, the data management platform may send a reminding message to the mobile terminal, that is, when the remaining amount is insufficient, the data management platform reminds the relevant responsible person of the fact that the raw material of a certain device is about to be exhausted by a short message, and the data management platform continues to automatically operate after the replacement is completed.
In this embodiment, the interface that the control host computer set up, this interface support RS485 direct connection for the butt joint of relevant sensor of raw materials clout monitoring, therefore the extension is very convenient.
In addition, the control host of the embodiment is also externally provided with an SWD interface, which is convenient for data debugging and system upgrading and also supports remote upgrading through an Ethernet network.
The above description is provided for the purpose of further elaboration of the technical solutions provided in connection with the preferred embodiments of the present invention, and it should not be understood that the embodiments of the present invention are limited to the above description, and it should be understood that various simple deductions or substitutions can be made by those skilled in the art without departing from the spirit of the present invention, and all such alternatives are included in the scope of the present invention.
Claims (1)
1. The utility model provides a can be used to panel machine unmanned on duty's automated production control system which characterized in that: comprises that
The raw material allowance monitoring module is used for acquiring raw material information processed by the plate cutting machine in real time through a sensor, calculating whether the allowance is sufficient or not through edge calculation, and feeding back reminding information to the control host if the allowance is insufficient;
the control host reports the reminding information fed back by the raw material allowance monitoring module on the first aspect, and transmits the reminding information to the data management platform through the network communication module; collecting production data of the plate cutting machine equipment, actively acquiring a production and manufacturing task, monitoring raw material allowance, converting the data acquired from the task manufacturing from the data management platform into a command, and controlling a slave machine according to the command of the data management platform so that the plate cutting lathe automatically runs under the unattended condition;
the slave computer is connected with the control host computer through a TCP protocol and can control the board cutting machine;
the control host is also externally provided with an SWD interface, so that data debugging and system upgrading are facilitated, and remote upgrading through an Ethernet network is also supported;
the network communication module is used for realizing the communication between the control host and the data management platform;
the data management platform is used for managing data and sending a control instruction to the control host;
the slave machine is a PLC controller of the plate cutting machine and supports serial port communication of PLC equipment so as to control and read the manufacturing progress of the plate cutting equipment; the control host further comprises a time proofreading module;
the network communication module comprises GPRS, WIFI and Ethernet, the control host is compatible with the three networks to realize communication, the network communication module is automatically switched according to the signal intensity of a field environment, under the condition of poor network condition, the Flash/RAM is automatically started to store and read data locally, and the data are forwarded when the network is normal;
the data management platform can send reminding information to the mobile terminal, and when the allowance is insufficient, the data management platform reminds a relevant responsible person of the fact that the raw materials are about to be exhausted by a short message, and the data management platform continues to automatically operate after the replacement is finished;
the interface that the control host computer set up, this interface support RS485 direct connection for the butt joint of relevant sensor of raw materials clout monitoring.
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010830927.3A CN111857084B (en) | 2020-08-18 | 2020-08-18 | Automatic production control system for unattended panel machine |
| PCT/CN2020/133218 WO2022036925A1 (en) | 2020-08-18 | 2020-12-02 | Automatic production control system that can enable panel machine to be unattended |
| DE212020000690.3U DE212020000690U1 (en) | 2020-08-18 | 2020-12-02 | Unattended automatic production control system for sheet metal fabrication machines |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010830927.3A CN111857084B (en) | 2020-08-18 | 2020-08-18 | Automatic production control system for unattended panel machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN111857084A CN111857084A (en) | 2020-10-30 |
| CN111857084B true CN111857084B (en) | 2021-07-13 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010830927.3A Active CN111857084B (en) | 2020-08-18 | 2020-08-18 | Automatic production control system for unattended panel machine |
Country Status (3)
| Country | Link |
|---|---|
| CN (1) | CN111857084B (en) |
| DE (1) | DE212020000690U1 (en) |
| WO (1) | WO2022036925A1 (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111857084B (en) * | 2020-08-18 | 2021-07-13 | 精工工业建筑系统有限公司 | Automatic production control system for unattended panel machine |
| CN114115106A (en) * | 2021-11-19 | 2022-03-01 | 广东三维家信息科技有限公司 | Panel raw material distribution method and device, electronic equipment and storage medium |
| CN114518724B (en) * | 2022-01-28 | 2023-04-28 | 弥费科技(上海)股份有限公司 | Communication device and communication mode suitable for AMHS |
| CN116594329B (en) * | 2023-04-13 | 2024-04-09 | 东莞市永兴机电工程有限公司 | Automatic control system of slitting machine |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103543711A (en) * | 2013-09-25 | 2014-01-29 | 华中科技大学 | Steel plate oddment monitoring method and system |
| CN108445854A (en) * | 2018-04-25 | 2018-08-24 | 苏州华亚智能科技股份有限公司 | A kind of intelligent workshop based on big data |
| CN110867067A (en) * | 2019-11-22 | 2020-03-06 | 精工工业建筑系统有限公司 | Control host computer that can be used to environmental monitoring and equipment in service behavior control |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005292962A (en) * | 2004-03-31 | 2005-10-20 | Nippon Steel & Sumikin Stainless Steel Corp | Method for material management, and automatic marker/labeler for use in same |
| US20060069660A1 (en) * | 2004-09-30 | 2006-03-30 | Vogen Matthew L | Methods and apparatus for monitoring equipment productivity |
| JP5230255B2 (en) * | 2007-05-02 | 2013-07-10 | 味の素エンジニアリング株式会社 | Measurement management method, measurement management system and measurement management program |
| US20130297055A1 (en) * | 2012-05-04 | 2013-11-07 | Fei Wang | Network-based control method and system for controlling a whole-flow production process |
| CN107908994A (en) * | 2017-11-22 | 2018-04-13 | 中国计量大学 | Wood-based product's processing progress tracking and clout information management system based on cloud platform |
| CN108845544A (en) * | 2018-06-15 | 2018-11-20 | 合肥齐信信息技术有限公司 | A kind of scarce material intelligent alarm method of production line based on surplus monitoring |
| CN111016299B (en) * | 2019-11-27 | 2021-10-26 | 湖北京山轻工机械股份有限公司 | Corrugated board production line intelligent management system |
| CN111857084B (en) * | 2020-08-18 | 2021-07-13 | 精工工业建筑系统有限公司 | Automatic production control system for unattended panel machine |
-
2020
- 2020-08-18 CN CN202010830927.3A patent/CN111857084B/en active Active
- 2020-12-02 WO PCT/CN2020/133218 patent/WO2022036925A1/en active Application Filing
- 2020-12-02 DE DE212020000690.3U patent/DE212020000690U1/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103543711A (en) * | 2013-09-25 | 2014-01-29 | 华中科技大学 | Steel plate oddment monitoring method and system |
| CN108445854A (en) * | 2018-04-25 | 2018-08-24 | 苏州华亚智能科技股份有限公司 | A kind of intelligent workshop based on big data |
| CN110867067A (en) * | 2019-11-22 | 2020-03-06 | 精工工业建筑系统有限公司 | Control host computer that can be used to environmental monitoring and equipment in service behavior control |
Also Published As
| Publication number | Publication date |
|---|---|
| DE212020000690U1 (en) | 2022-03-10 |
| CN111857084A (en) | 2020-10-30 |
| WO2022036925A1 (en) | 2022-02-24 |
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Address after: 312000 Jianhu Road, Kexi Industrial Park, Keqiao Economic Development Zone, Shaoxing City, Zhejiang Province Patentee after: Seiko Industrial Building System Group Co.,Ltd. Address before: 312000 Jianhu Road, Kexi Industrial Park, Keqiao Economic Development Zone, Shaoxing City, Zhejiang Province Patentee before: JINGGONG INDUSTRIAL CONSTRUCTION SYSTEM Co.,Ltd. |