CN105741053A - Whole life-cycle management model for intelligent gas device - Google Patents
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- 238000012544 monitoring process Methods 0.000 claims abstract description 17
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- 230000036541 health Effects 0.000 claims abstract description 5
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- 238000003754 machining Methods 0.000 claims description 6
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- 238000012946 outsourcing Methods 0.000 claims description 6
- 239000002994 raw material Substances 0.000 claims description 6
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- 230000002159 abnormal effect Effects 0.000 claims description 4
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Abstract
The invention relates to the intelligent gas device control technology field and particularly relates to a whole life-cycle management model for intelligent gas device. The whole life-cycle management model for the intelligent gas device comprises an order module, a machine processing module, an assembling module, a quality inspection module, a factory leaving module and a monitoring system for monitoring products after leaving the factory. The whole life-cycle management model can visualize the production and management and operation of the gas products, benefits the perfection and monitoring of the product, realizes the positioning of the fault point, fully understand the operation cycle condition of the product, can specifically improve the product during the production process, provides the comprehensive data support to the tracking service and health diagnosis of the device, and can realize the full range tracking on the key part and the device. The data recording process is transformed from depending on manual collection management to automatic recording and filing by system and intelligent analysis. The invention realizes the transformation from the piled-up paper-made product file storage to big data storage which access to the Internet for sharing.
Description
Technical field
The present invention relates to intelligent gas apparatus management/control technical field, be specifically related to the lifecycle management model of a kind of intelligent gas equipment.
Background technology
Development along with science and technology, gas-fired equipment steps into intellectuality gradually, as can be remotely understood the duty of gas-fired equipment, remotely combustion gas is allocated, then reach the spot without staff and be operated, but at present, can't to the production of gas-fired equipment parts, the situation that comes into operation obtains effective control, as can not to gas pipeline, the production of the gas-fired equipment that the critical components such as burnt gas valve and these parts are constituted and management can not omnidistance effectively be monitored, production management is opaque, and after coming into operation, also supervision cannot be realized, there is certain potential safety hazard, it is unfavorable for effectively improving product and the health model of this product being provided.
Summary of the invention
It is an object of the invention to provide the lifecycle management model of a kind of intelligent gas equipment, the parts of gas-fired equipment can be produced and come into operation and carry out complete monitoring by it, to control the use state of gas-fired equipment.
The technical scheme realizing the object of the invention is as follows:
The lifecycle management model of intelligent gas equipment, this administrative model includes order module, machine adds module, load module, quality testing module, module of dispatching from the factory, procurement module, and the monitoring system that the product after dispatching from the factory is monitored,
Order module: insert relevant information and the contract information of order product, can be modified order and contract as required, and the machine that sequence information is handed down to adds module, load module, procurement module；
Machine adds module: after the plan pushed away under receiving order module, generate mach job order, according to job order needs the parts that are processed, parts machining is carried out according to corresponding technique, and generate the batch number corresponding with processing parts, enter quality testing module after machining, quality inspection qualified laggard enter stock, quality inspection is defective, carries out reprocessing, returns factory, scraps process；
Load module: after the plan pushed away under receiving order module, generate the job order of assembling, content according to job order carries out allotment of labor, allotment of labor generates the corresponding serial number needing assembling product after completing, job order need the assembling that the product carrying out assembling assembling carries out product according to issuing of task assemble, being completed and detect afterwards, the result of detection is recorded directly in load module, completes to enter afterwards quality testing module；
Quality testing module: receiver adds module, load module generates product and the product of procurement module buying carry out quality inspection, according to verification testing result, verification is by then carrying out product and half-finished warehouse-in, verification, by then entering defective management process, carries out as required reprocessing, returns factory, scraps process；
Dispatch from the factory module: quality inspection, by afterwards, carries out outbound delivery, and the appearance template according to product generates factory's report automatically, delivers to client with product.
Described procurement module record raw material, outsourcing piece, the relevant information of cooperation part also generate batch number, the procurement information that procurement module generates enters quality testing module, entering load module after quality inspection is qualified to assemble, quality inspection is defective, carries out reprocessing, returns factory, scraps process.
This administrative model also includes the user's setting module, the basic data module that administrative model are managed with arrange；
User's setting module: to user, department, province, role, the management of authority and setting；
Basic data: for base material, Process Template, assembling scheme, nameplate template, the management of stock and setting.
Described monitoring system includes monitoring device, GIS module, polling module, O&M module, diagnostic module, alarm module；
Monitoring device: gather the data acquisition unit of the pressure in intelligent gas equipment pipe, flow, concentration data；
GIS module: use the geographical location information of website for monitoring the product that dispatches from the factory；
Polling module: provide record to patrol and examine information, complete patrol task when patrolling and examining for the staff of gas company, and the interpretation of result that will patrol and examine processes；
O&M module: statistical analysis monitoring data, patrol and examine data, safeguard data, carries out an omnidistance record to equipment from the situation scrapping whole process that starts to come into operation to and the life cycle for this equipment provides reliably Data Source；
Diagnostic module: on the basis of equipment health model, equipment is carried out real-time diagnosis setting up, once equipment has abnormal, can provide the health status of equipment according to the life cycle model of this equipment and provide handling suggestion；
Alarm module: the website director of the intelligent gas equipment that the alert notice for occurring is reported to the police to generation, and checking and processing record of warning message is provided, the warning message added up with analyze each dimension.
Have employed technique scheme, can to the production of intelligent gas device product and management and run transparence, be conducive to improving and monitoring of product, it is capable of the location of trouble point, can comprehensively understand the situation of product cycle of operation, and improve this product targetedly in the process produced, there is provided comprehensive data support for the follow-up service of equipment with Gernral Check-up simultaneously, the overall process gamut that can realize critical component and equipment is reviewed, data record is from relying on artificial collection management automatically to record to system to achieve and can the transformation of intellectual analysis, realize the storage of file of product paper mold accumulative pressure and store and can be accessed by, to big data, the transformation that the Internet is shared.
Accompanying drawing explanation
Fig. 1 is the principle schematic of administrative model of the present invention；
Fig. 2 is that in the present invention, gas-fired equipment production can review flow chart；
Detailed description of the invention
For making the purpose of the embodiment of the present invention, technical scheme and advantage clearly, below in conjunction with the accompanying drawing of the embodiment of the present invention, the technical scheme of the embodiment of the present invention is clearly and completely described.Obviously, described embodiment is a part of embodiment of the present invention, rather than whole embodiments.Based on described embodiments of the invention, the every other embodiment that those of ordinary skill in the art obtain under the premise without creative work, broadly fall into the scope of protection of the invention.
Referring to Fig. 1,2, the lifecycle management model of intelligent gas equipment, add module, load module, quality testing module, module of dispatching from the factory, procurement module and the monitoring system that the product after dispatching from the factory is monitored including order module, machine.
Order module: insert relevant information and the contract information of order product, can be modified order and contract as required, and the machine that sequence information is handed down to adds module, load module, procurement module；The sequence information filled in includes product information, customer information, contract information.
Machine adds module: after the plan pushed away under receiving order module, generate mach job order, according to job order needs the parts that are processed, parts machining is carried out according to corresponding technique, and generate the batch number corresponding with processing parts, enter quality testing module after machining, quality inspection qualified laggard enter stock, quality inspection is defective, carries out reprocessing, returns factory, scraps process；Machine adds formation operation record in module, operation record includes process time, processing staff, process equipment and processing technique, when machine being added the part quality inspection, form inspection record, inspection record includes Check-Out Time, reviewer and the checklist containing checking information and generates batch number, and these inspection records are recordable in quality testing module.
Load module: after the plan pushed away under receiving order module, generate the job order of assembling, content according to job order carries out allotment of labor, allotment of labor generates the corresponding serial number needing assembling product after completing, job order need the assembling that the product carrying out assembling assembling carries out product according to issuing of task assemble, it is completed and detects afterwards, the result of detection is recorded directly in load module, complete to enter afterwards quality testing module, assembling process is formed assembling record in load module, assembling record includes installation time, assembly crewman, the bill of materials of assembling, and generate the serial number being completed workpiece.
Quality testing module: receiver adds module, load module generates product and the product of procurement module buying carry out quality inspection, according to verification testing result, verification is by then carrying out product and half-finished warehouse-in, verification is not by then entering defective management process, carry out as required reprocessing, return factory, scrap process, when detecting the product that load module generates and carrying out quality inspection, generation detects record accordingly, includes detection time, testing staff, the record of detection case and generates corresponding serial number.
Dispatch from the factory module: quality inspection, by afterwards, carries out outbound delivery, and the appearance template according to product generates factory's report automatically, delivers to client with product.
Wherein, procurement module record raw material, outsourcing piece, the relevant information of cooperation part also generate batch number, the procurement information that procurement module generates enters quality testing module, quality inspection qualified laggard enter stock, quality inspection is defective, carries out reprocessing, returns factory, scraps process, procurement module generates purchase records, including the batch number of buying hour, procurement staff, supplier, quality certificates book, ware-house-in inspection list and generation.
This administrative model also includes the user's setting module, the basic data module that administrative model are managed with arrange,
User's setting module: to user, department, province, role, the management of authority and setting,
Basic data: for base material, Process Template, assembling scheme, nameplate template, the management of stock and setting.
Monitoring system includes monitoring device, GIS module, polling module, O&M module, diagnostic module, alarm module,
Monitoring device: gather the data acquisition unit of the pressure in intelligent gas equipment pipe, flow, concentration data, compare according to the information that setting value and harvester collect, when there is exceeding or falling below set point, then can produce corresponding warning message by alarm module and be sent to the website director of gas-fired equipment.
GIS module: use the geographical location information of website for monitoring the product that dispatches from the factory.
Polling module: providing record to patrol and examine information, complete patrol task when patrolling and examining for the staff of gas company, and the interpretation of result that will patrol and examine processes, these information can send processing center to and store, and inquire about as follow-up work.
O&M module: statistical analysis monitoring data, patrol and examine data, safeguard data, carries out an omnidistance record to equipment from the situation scrapping whole process that starts to come into operation to and the life cycle for this equipment provides reliably Data Source.
Diagnostic module: on the basis of equipment health model, equipment is carried out real-time diagnosis setting up, once equipment has abnormal, the health status of equipment can be provided according to the life cycle model of this equipment and handling suggestion is provided, diagnostic module sets the use parameter of equipment in advance according to different use conditions, and draft solution suggestion when occurring abnormal, when equipment goes wrong, processing center can be passed through automatically recall corresponding handling suggestion and gas-fired equipment website director can be sent to by alarm module, for the reference of website director.
Alarm module: for the alert notice that will occur to the website director of intelligent gas equipment, and provide checking and processing record of warning message, the warning message of statistics and each dimension of analysis.
Gas-fired equipment produces retrospective application tool:
System order number (order number): order is converted into unique mark of the production schedule, is embodied in order placement, and order is paid, and dispatches from the factory in report.
Serial number: the production schedule assign after product uniquely identify, be embodied in Product Assembly, product test, product nameplate, dispatch from the factory report in.
Batch number: product parts, including raw material, outsourcing piece, the mark of self-made components, combines with COM code, becomes unique mark of this part, is embodied in raw material warehouse-in, and part processing warehouse-in, outsourcing piece is put in storage, in the Product Assembly bill of materials.
Gas-fired equipment produces retrospective implementation:
The sequence informations such as system order number enters system: must fill out option in order module during typing order, the also product information of typing simultaneously, customer information, work information.Push away under examination & verification in systems, be converted into the production schedule.
Serial number and product binding: push away as producing job order under the production schedule, system generates unique sequence numbers automatically according to product specification quantity, in the assembling and detection of product, material object is by nameplate and system one_to_one corresponding, every Product Assembly material all keeps consistent with the material number of system material inventory and batch number, and assembling record and detection record are automatically generated by system typing.
The generation of batch number and transfer: raw material, outsourcing piece, during cooperation part warehouse-in, system automatically generates batch number, in kind by identifying and system one_to_one corresponding, and purchase records and warehouse-in record are automatically generated by system typing.
Self-control part production task generates batch number, the course of processing when placing an order, in kind passing through identifies and system one_to_one corresponding, and process identifier is converted into the permanent identifier of Laser Jet by check-in storehouse eventually, and operation record is automatically generated by system typing with inspection record.
Claims (4)
1. the lifecycle management model of intelligent gas equipment, it is characterised in that this administrative model includes order module, machine adds module, load module, quality testing module, module of dispatching from the factory, procurement module, and the monitoring system that the product after dispatching from the factory is monitored,
Order module: insert relevant information and the contract information of order product, can be modified order and contract as required, and the machine that sequence information is handed down to adds module, load module, procurement module；
Machine adds module: after the plan pushed away under receiving order module, generate mach job order, according to job order needs the parts that are processed, parts machining is carried out according to corresponding technique, and generate the batch number corresponding with processing parts, enter quality testing module after machining, quality inspection qualified laggard enter stock, quality inspection is defective, carries out reprocessing, returns factory, scraps process；
Load module: after the plan pushed away under receiving order module, generate the job order of assembling, content according to job order carries out allotment of labor, allotment of labor generates the corresponding serial number needing assembling product after completing, job order need the assembling that the product carrying out assembling assembling carries out product according to issuing of task assemble, being completed and detect afterwards, the result of detection is recorded directly in load module, completes to enter afterwards quality testing module；
Quality testing module: receiver adds module, load module generates product and the product of procurement module buying carry out quality inspection, according to verification testing result, verification is by then carrying out product and half-finished warehouse-in, verification, by then entering defective management process, carries out as required reprocessing, returns factory, scraps process；
Dispatch from the factory module: quality inspection, by afterwards, carries out outbound delivery, and the appearance template according to product generates factory's report automatically, delivers to client with product.
2. the lifecycle management model of intelligent gas equipment according to claim 1, it is characterized in that, described procurement module record raw material, outsourcing piece, the relevant information of cooperation part also generate batch number, the procurement information that procurement module generates enters quality testing module, entering load module after quality inspection is qualified to assemble, quality inspection is defective, carries out reprocessing, returns factory, scraps process.
3. the lifecycle management model of intelligent gas equipment according to claim 1, it is characterised in that this administrative model also includes the user's setting module, the basic data module that administrative model are managed with arrange；
User's setting module: to user, department, province, role, the management of authority and setting；
Basic data: for base material, Process Template, assembling scheme, nameplate template, the management of stock and setting.
4. the lifecycle management model of intelligent gas equipment according to claim 1, it is characterised in that described monitoring system includes monitoring device, GIS module, polling module, O&M module, diagnostic module, alarm module；
Monitoring device: gather the data acquisition unit of the pressure in intelligent gas equipment pipe, flow, concentration data；
GIS module: use the geographical location information of website for monitoring the product that dispatches from the factory；
Polling module: provide record to patrol and examine information, complete patrol task when patrolling and examining for the staff of gas company, and the interpretation of result that will patrol and examine processes；
O&M module: statistical analysis monitoring data, patrol and examine data, safeguard data, carries out an omnidistance record to equipment from the situation scrapping whole process that starts to come into operation to and the life cycle for this equipment provides reliably Data Source；
Diagnostic module: on the basis of equipment health model, equipment is carried out real-time diagnosis setting up, once equipment has abnormal, can provide the health status of equipment according to the life cycle model of this equipment and provide handling suggestion；
Alarm module: the website director of the intelligent gas equipment that the alert notice for occurring is reported to the police to generation, and checking and processing record of warning message is provided, the warning message added up with analyze each dimension.
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| CN106599201A (en) * | 2016-12-15 | 2017-04-26 | 河海大学常州校区 | Full life circle management method of gas transmission and distribution equipment |
| CN106682855A (en) * | 2016-12-29 | 2017-05-17 | 项光清 | LNG-oriented distribution management system |
| CN106709659A (en) * | 2016-12-29 | 2017-05-24 | 项光清 | LNG gas station equipment management system |
| CN106780096A (en) * | 2016-11-30 | 2017-05-31 | 北京慧眼智行科技有限公司 | A kind of batch management method, device and mobile device |
| CN106845667A (en) * | 2016-11-23 | 2017-06-13 | 红有软件股份有限公司 | Oil, gas reserves lifecycle management system |
| CN107844873A (en) * | 2016-08-26 | 2018-03-27 | 国家电网公司 | One introduces a collection net coordinates performance whole-life cycle fee system and its management method |
| CN108717415A (en) * | 2018-03-30 | 2018-10-30 | 广州供电局有限公司 | Production equipment life cycle state data modeling method and system |
| CN109284792A (en) * | 2018-01-26 | 2019-01-29 | 上海云统信息科技有限公司 | A kind of method of crusher manufacture and the Life cycle control used |
| CN109284807A (en) * | 2017-10-17 | 2019-01-29 | 上海云统信息科技有限公司 | A kind of comprehensive electronic tag design method applied to Intelligentized mechanical manufacture |
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| CN110598244A (en) * | 2019-07-26 | 2019-12-20 | 中国矿业大学 | Gas cluster life cycle prediction and gas concentration prediction method based on same |
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| CN109284807A (en) * | 2017-10-17 | 2019-01-29 | 上海云统信息科技有限公司 | A kind of comprehensive electronic tag design method applied to Intelligentized mechanical manufacture |
| CN109284792A (en) * | 2018-01-26 | 2019-01-29 | 上海云统信息科技有限公司 | A kind of method of crusher manufacture and the Life cycle control used |
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Application publication date: 20160706 |