CN104766147A - Intelligent device management method and management system - Google Patents
Intelligent device management method and management system Download PDFInfo
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- CN104766147A CN104766147A CN201410006698.8A CN201410006698A CN104766147A CN 104766147 A CN104766147 A CN 104766147A CN 201410006698 A CN201410006698 A CN 201410006698A CN 104766147 A CN104766147 A CN 104766147A
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Abstract
The invention discloses an intelligent device management method and a management system, which belong to the field of production management methods and systems, and solve the problem that the prior system production management effects are poor. The intelligent device management method of the invention is applied to production management of the intelligent device. According to the management method, device information and tool information form association, and a production management person can acquire and/or update the device information and the tool information in real time via a platform server for production management. The intelligent device management system comprises an electronic label, an information center and the platform server. According to the intelligent device management method and the management system, seamless joint with an ERP system and an MES system can be realized, real-time and accurate production management is provided, digital, visual and remote workshop production management can be realized, generality and universality are strong, and the method and the system are particularly suitable for tool recognition and tool storage management.
Description
Technical field
The present invention relates to a kind of intelligent device management method and realize the management system of the method.
Background technology
How enterprise management level, reduce costs, raise the efficiency, increase the important topic that product competitiveness is Modern Enterprise Administration, all a large amount of use management system of each enterprise for this reason.Management system mainly MES manufacturing execution system conventional at present.
MES manufacturing execution system does not organically combine equipment, instrument and production management, can not Real-time Collection equipment, instrument production information, more production information can not be sent to related platform in real time so that reflect that equipment, instrument use and manufacturing schedule timely and accurately, cannot remote monitoring.
And a part of data read the data of production equipment in MES manufacturing execution system, another part data collect input production information data by people.Add quantity and the labor capacity of staff, also there is inaccurate problem not in time in data, efficiency is low.Because different equipment supplier PLC communications protocol is not open and the problem of old equipment, direct fetch equipment data have difficulties, and can not read data, can not reflect production status all sidedly, truly to the equipment of whole different manufacturers.
Summary of the invention
An object of the present invention is to propose a kind of intelligent device management method that can realize equipment, instrument and production management and combine.
An also object of the present invention proposes a kind of intelligent device management system that can realize equipment, instrument and production management and combine.
For reaching this object, on the one hand, the present invention is by the following technical solutions:
A kind of intelligent device management method, for the production management of smart machine, described management method facility information and tool information is formed to associate, and production manager knows in real time by Platform Server and/or information of updating the equipment, tool information to be to carry out production management.
Particularly, described management method comprises the steps:
Step 1, electronic tag and instrument to be bound, by information center and apparatus bound;
Step 2, device power-up, start to produce;
Step 3, instrument and equipment in the information intracardiac formation associate;
The action data of step 4, information center's Real-time Collection equipment and time data, become a batch ground to reach Platform Server by after gathered data break setting-up time or setting quantity;
Step 5, production terminate, remaining data is all sent to Platform Server, described remaining data to refer in step 4 institute's Real-time Collection after last uploading data to, the action data and the time data that are not uploaded to the equipment of Platform Server because not yet reaching setting-up time or setting quantity;
Step 6, Platform Server are according to received action data and the time data data message of real-time update instrument and the data message of equipment respectively; Wherein, the described action data in a certain period and time data belong to the data message of equipment and the data message of used tool in this period simultaneously.
Further, in step 1, electronic tag and instrument are bound and comprise the steps:
Step S1, at the essential information of the user terminal input tool of Platform Server and the id number of selected electronic tag, the binding of information in implementation platform server;
Step S2, selected electronic tag is arranged on instrument, realizes binding in kind.
Further, in step 1, input equipment essential information on the user terminal of Platform Server, and the id number of information center selected by input, realize the binding of information center and equipment.
Further, in step 3 instrument and equipment in the information intracardiac formation associate and comprise the steps:
The id number of electronic tag on steps A 1, information center's reading instrument;
Steps A 2, the id number of information center on read electronic tag id number and equipment is uploaded to Platform Server;
Steps A 3, Platform Server receive the id number information of electronic tag id number information and information center respectively, complete that instrument and equipment are intracardiac in the information to be associated.
On the other hand, the present invention is by the following technical solutions:
For realizing an intelligent device management system for said method, described system comprises electronic tag, information center and Platform Server, and wherein, electronic tag is used for the Bind tool, and the id number of electronic tag represents bound instrument; Information center is used for id number, the service data information of collecting device, the information to Platform Server transmission instrument and/or facility information and/or the write of receiving platform server of reading electronic labels; Platform Server is used for and information center's communication, receives the instrument from information center and/or facility information, written information in information center.
Particularly, described system also comprises RFID less radio-frequency handheld terminal, and described RFID less radio-frequency handheld terminal is used for the outbound tool information of receiving platform server transmission and the electronic tag of the instrument of activation binding.
Particularly, described information center comprises card reader, action acquisition module, time acquisition module, SD logging modle, data processing centre (DPC), RFID module for reading and writing, network transmission module and data sending device; Wherein, card reader is used for the card of fetch equipment operator; Action acquisition module is used for the data message of the action frequency of collecting device; Time acquisition module is used for action start time and the release time of collecting device; SD logging modle enters the information data of information center for storing; The information that data processing centre (DPC) sends for receiving card reader, action acquisition module, time acquisition module, SD logging modle, data processing centre (DPC) and/or RFID module for reading and writing, the data message of the process data message of action frequency, action start time and release time, send instrument and/or facility information by GPRS module or WIFI module to Platform Server, send information by network transmission module to Platform Server and accept the information write of Platform Server; The id number of electronic tag of RFID module for reading and writing for reading instrument and binding; Network transmission module is for realizing the communication between information center and Platform Server; Data sending device is used for operator's card number, instrument and/or facility information to be sent to Platform Server, and data sending device is GPRS module or WIFI module.
Particularly, described information center uses device power supply (DPS) to power.
Particularly, described electronic tag comprises passive electronic label, half active electronic label and active electronic label.
The direct collecting device service data of intelligent device management method administrating system of the present invention, and read data without the need to the PLC built-in by equipment, therefore not by restrictions such as equipment kind, specification, the time of making the product, models, whether equipment has PLC all unrestricted, has very strong versatility and popularity.Device action data acquisition, provide more comprehensively, more accurately, more timely.Apparatus manager, tool management person, order management person, production manager, sales force can by network at any time query facility tool state, manufacturing schedule state, realize telemanagement, use mail or note etc. remind.
Intelligent device management method administrating system of the present invention and ERP system realize seamless interfacing, the production management of real-time and precise is provided, including but not limited to the production schedule, scheduling, manufacturing schedule, produce report work, quality management, the management such as OEE index analysis, realize the digital management of Workshop Production, visual and telemanagement, instrument (mould), the Basic Information Management of equipment, use information management, instrument, the maintenance plan of equipment, maintenance early warning, maintenance log manages, maintenance performs management, the warehousing management of instrument, the not on-line early warning management of instrument, employee, equipment, instrument, the historical archives management of production, realize whole historical record can whole process review, equipment, instrument, produce relevant gathering, Report Server Management etc.
Accompanying drawing explanation
Fig. 1 is the process flow diagram of the preferred embodiment of the present invention one management method;
Fig. 2 is the schematic flow sheet of a production run in the preferred embodiment of the present invention one.
Embodiment
Technical scheme of the present invention is further illustrated by embodiment below in conjunction with accompanying drawing.
Preferred embodiment one:
This preferred embodiment provides a kind of intelligent device management method for smart machine production management, management method facility information and tool information is formed to associate, and production manager knows in real time by Platform Server and/or information of updating the equipment, tool information to be to carry out production management.
As shown in Figure 1, management method comprises the steps:
Step 1, active electronic label and instrument to be bound, by information center and apparatus bound.Wherein, electronic tag and instrument are bound the implication comprising two aspects: at the essential information of the user terminal input tool of Platform Server and the id number of selected electronic tag, the information binding in implementation platform server; Selected electronic tag is arranged on instrument, realizes binding in kind.Platform Server is according to the position of essential information dispensing tool in tool crib of instrument.User logs in user terminal input equipment essential information after Platform Server, and inputs the id number of the information center selected, and the system of equipment and information center of realizing is interior binds.
Step 2, device power-up, user employee swipes the card, and starts to produce.
Step 3, instrument and equipment in the information intracardiac formation associate; The id number of electronic tag on information center's reading instrument, the id number of information center on read electronic tag id number and equipment is uploaded to Platform Server, Platform Server receives the id number information of electronic tag id number information and information center respectively, completes that instrument and equipment are intracardiac in the information to be associated.Until instrument after leaving equipment this association just disconnect.
The action data information of step 4, information center's Real-time Collection equipment and time data information, become a batch ground to reach Platform Server by after gathered data information interval setting-up time or setting quantity; Action data information spinner will comprise the data message of action frequency, and time data information spinner will comprise action start time and release time.
Step 5, production terminate, employee swipes the card, remaining data information is all sent to Platform Server, this remaining data to refer in step 4 institute's Real-time Collection after last uploading data to, the action data and the time data that are not uploaded to the equipment of Platform Server because not yet reaching setting-up time or setting quantity.
Step 6, Platform Server are according to received action data and the time data data message of real-time update instrument and the data message of equipment respectively; Wherein, the action data in a certain period and time data belong to the data message of equipment and the data message of used tool in this period simultaneously.That is, in a certain period, instrument A is in the enterprising enforcement use of equipment, and in this period, action data and time data not only belong to instrument A but also belong to equipment; In another one section, instrument B is in the enterprising enforcement use of equipment, and in this period, action data and time data then not only belong to instrument B but also belong to equipment.The data accumulation more belonging to equipment during new data, in corresponding device data table, belongs to the data accumulation of instrument in tool data table; The data message of instrument is accumulated on the product of Workshop Production simultaneously.User can obtain the data that plateform system upgrades at any time, realizes equipment, instrument and Workshop Production Management.
In order to realize above-mentioned management method, this preferred embodiment provides a kind of intelligent device management system.This system comprises electronic tag, information center and Platform Server.Electronic tag is used for the Bind tool, and the id number of electronic tag represents bound instrument; Information center is used for id number, the service data information of collecting device, the information to Platform Server transmission instrument and/or facility information and/or the write of receiving platform server of reading electronic labels; Platform Server is used for and information center's communication, receives the instrument from information center and/or facility information, written information in information center.
In order to easy to use, system also comprises RFID less radio-frequency handheld terminal.The electronic tag of the RFID less radio-frequency handheld terminal outbound tool information that receiving platform server sends in each Production Regional with can facilitating portable and the binding of activation instrument.
Information center comprises the card reader for fetch equipment operator (employee) card number, for the action acquisition module of collecting device action frequency data message, for the time acquisition module of collecting device action start time and release time, for storing the SD logging modle of information data, data processing centre (DPC), for read instrument bind the RFID module for reading and writing of the id number of electronic tag, for realizing the network transmission module of communication between information center and Platform Server, and for by operator (employee) card number, instrument and/or facility information are sent to the data sending device of Platform Server, data sending device can be GPRS module or WIFI module.
Wherein, the information that data processing centre (DPC) sends for receiving card reader, action acquisition module, time acquisition module, SD logging modle, data processing centre (DPC) and/or RFID module for reading and writing, the data message of the process data message of action frequency, action start time and release time, send instrument and/or facility information by GPRS module or WIFI module to Platform Server, send information by network transmission module to Platform Server and accept the information write of Platform Server.
In this preferred embodiment, the management of equipment and instrument includes but not limited to basic information management, uses information management and integrated management.
Wherein, essential information comprises equipment and the tool informations such as title, specifications and models, numbering, the date of production, commissioning date, life cycle, performance, size, and comprise the user profile such as the owner, supvr and user, and the out of Memory such as the title of the product produced, stock number, products application.
Use information at least comprises production time, production quantity, production cycle, service efficiency and history record of production.
Integrated management is then the overall control from instrument to user and the overall state that provide equipment and, the management level of reflection equipment and instrument.Integrated management is including but not limited to the maintaining of the statistical summaries management of equipment, instrument, use management, equipment tool, the management of keeping in repair, scrapping.Way to manage comprises form, early warning, prompting, notice etc.
The major function of this preferred embodiment intelligent device management system has: instrument (mould) management, production management, quality management, equipment control, system management, ERP interface and remote monitoring etc.
Wherein, instrument (mould) management can realize the mold management function of global die information platform, main contents have instrument basic information management (containing product information: special number of name of product, material, starting material etc.), instrument to use information management, instrument maintenance management, instrument forewarning management (maintainance prewarning, maintenance early warning), instrument to scrap management, Report Server Management (inquire about, derive, add up, print), instrument warehousing management (set up tool storage room, identify combine with RFID) and RFID tool crib fixation and recognition.
Production management be then from system task list to order generate, again to the production schedule, automatically generate job order (with SAP system docking), through examination & verification after job order with regard to automatic job distribution to corresponding board, for workshop.The real-time manufacturing schedule of the real-time production status of each board in each workshop of real time inspection, work order and production abnormal information warning message, realize that whole production process is visual, digital management.As shown in Figure 2, the management and supervision of a production run can be realized by this management system.
Production quantity in quality management inputs the qualified quantity of actual judgement with Quality Inspector to be as the criterion, and form, display defective products quantity, defects statistics result and quality management curve map.
Equipment control is the behaviour in service of real-time recording unit, provides maintenance of equipment, maintenance project arrangement, and the repair of equipment is formed report.Specifically comprise: equipment Foundations information management (comprises device name, specifications and models, usable range, size, parameter, the date of production etc.), device using information management (historical archives comprising device fabrication and the production information of producing), equipment state management (comprises the presence of equipment, the equipment plan of arranging an order according to class and grade), m of e management (comprises m of e plan, early warning, maintenance log), and statement of equipment management (machine alarm anomaly statistics figure, alarm number of times is added up, alarm state data record, time of origin record release time)
System management carries out management and control to Dynamic System, setting operation authority (comprising user management, rights management, management and group, Password Management etc.).
ERP interface energy implementation platform and SAP system docking, download production work order, and upload report number certificate.
Remote monitoring can realize visual, the digitizing of Workshop Production Management, in real time the production status in display workshop; Production status can show on computers, also can in large screen display.Remote access monitor data can also be realized, grasp the condition of production of the every platform equipment in workshop in real time, receive workshop and report to the police, assign dependent instruction.In addition, all machine states in workshop, manufacturing schedule overview, operator can also be shown, display order of classes or grades at school on the same day, day, monthly output information; Inquiry every day, production schedule performance weekly, monthly, assistant analysis weak link, and can report printing.
Wherein, production management can be refined as again: production task single tube reason, production planning management, send work manage, production process management, production leadtime Report Server Management and machine utilization management.
Production task single tube is managed: receive the production task information such as the raw guard system of SAP/, according to production task arrangement, generate production task list, submit examination to; The essential information of display production task list and distribution state, comprise O/No., customer number, customer name, Start Date, Close Date, confirmation date, job order state etc.
Production planning management: assist scheduling according to job order, machine utilization situation, examine qualified after the concrete production schedule, production information (product, mould, technique, output etc.) are issued to concrete production board.Production schedule essential information comprises job order numbering, production code member, name of product, raw material numbering, auxiliary material numbering, planned quantity, die number, single mode output, identification number, machine name, technique numbering, expectation doses etc.
Send work to manage: according to the production schedule, arrange operating personnel by hand.
Production process manages: with production task list for benchmark, the statistics single projected conditions of row and schedule.Manufacturing schedule data comprise the other item name of class, produce the information such as sum, passing number, number of non-compliances, residue output, completion date, and display in real time also can be reviewed.
Production leadtime Report Server Management: with the class of plan not and producers divide benchmark, statistics row's one-state and production schedule.Add up other production status data not of the same class, comprising: job order numbering, production code member, planned quantity, qualified quantity, defective quantity, residue output, progress percentage, completion date, class not, operator etc.
Machine utilization manages: with each production board for dividing benchmark, statistics scheduling one-state and production schedule ratio, and can show by the form of figure.Show production planning and sequencing situation recently, specific job information, comprise the information such as plan single numbering, die number, raw material numbering, planned quantity, certified products quantity, substandard products quantity, completion rate, subsequent production time.
The equipment operating data information of this preferred embodiment intelligent device management system acquisition is wirelessly directly sent to Platform Server, generate associated documents, and transmit data and file by the Internet to higher level supvr, for supvr provides decision-making foundation, and remote monitoring can be carried out by login system.
Preferred embodiment two:
This preferred embodiment provides a kind of intelligent device management method and system for smart machine production management, and its method and structure is substantially identical with preferred embodiment one.Management method facility information and tool information is formed to associate, and production manager knows in real time by Platform Server and/or information of updating the equipment, tool information to be to carry out production management.Intelligent device management system comprises electronic tag, information center and Platform Server.Electronic tag is used for the Bind tool, and the id number of electronic tag represents bound instrument; Information center is used for id number, the service data information of collecting device, the information to Platform Server transmission instrument and/or facility information and/or the write of receiving platform server of reading electronic labels; Platform Server is used for and information center's communication, receives the instrument from information center and/or facility information, written information in information center.
Difference is: the concrete steps of management method are not limit, and can realize equipment, instrument combines with production management; In management system, the concrete device of each ingredient is not limit, and can realize electronic tag, information center and platform server function; Electronic tag is not limited to active electronic label, can also be passive electronic label or half active electronic label; Information center can use device power supply (DPS) to power, and also can use independent current source.
Claims (10)
1. an intelligent device management method, for the production management of smart machine, it is characterized in that, described management method facility information and tool information is formed to associate, and production manager knows in real time by Platform Server and/or information of updating the equipment, tool information to be to carry out production management.
2. intelligent device management method according to claim 1, is characterized in that, described management method comprises the steps:
Step 1, electronic tag and instrument to be bound, by information center and apparatus bound;
Step 2, device power-up, start to produce;
Step 3, instrument and equipment in the information intracardiac formation associate;
The action data of step 4, information center's Real-time Collection equipment and time data, become a batch ground to reach Platform Server by after gathered data break setting-up time or setting quantity;
Step 5, production terminate, remaining data is all sent to Platform Server, described remaining data to refer in step 4 institute's Real-time Collection after last uploading data to, the action data and the time data that are not uploaded to the equipment of Platform Server because not yet reaching setting-up time or setting quantity;
Step 6, Platform Server are according to received action data and the time data data message of real-time update instrument and the data message of equipment respectively; Wherein, the described action data in a certain period and time data belong to the data message of equipment and the data message of used tool in this period simultaneously.
3. intelligent device management method according to claim 2, is characterized in that, electronic tag and instrument is bound and comprise the steps: in step 1
Step S1, at the essential information of the user terminal input tool of Platform Server and the id number of selected electronic tag, the binding of information in implementation platform server;
Step S2, selected electronic tag is arranged on instrument, realizes binding in kind.
4. intelligent device management method according to claim 2, is characterized in that, in step 1, the essential information of input equipment on the user terminal of Platform Server, and the id number of information center selected by input, realize the binding of information center and equipment.
5. intelligent device management method according to claim 2, is characterized in that, in step 3 instrument and equipment in the information intracardiac formation associate and comprise the steps:
The id number of electronic tag on steps A 1, information center's reading instrument;
Steps A 2, the id number of information center on read electronic tag id number and equipment is uploaded to Platform Server;
Steps A 3, Platform Server receive the id number information of electronic tag id number information and information center respectively, complete that instrument and equipment are intracardiac in the information to be associated.
6. for realize as arbitrary in claim 1 to 5 as described in the intelligent device management system of method, it is characterized in that, described system comprises electronic tag, information center and Platform Server, wherein,
Electronic tag, for the Bind tool, the id number of electronic tag represents bound instrument;
Information center, for id number, the service data information of collecting device, the information to Platform Server transmission instrument and/or facility information and/or the write of receiving platform server of reading electronic labels;
Platform Server, for information center's communication, receive the instrument from information center and/or facility information, written information in information center.
7. intelligent device management system according to claim 6, it is characterized in that, described system also comprises RFID less radio-frequency handheld terminal, and described RFID less radio-frequency handheld terminal is used for the outbound tool information of receiving platform server transmission and the electronic tag of the instrument of activation binding.
8. intelligent device management system according to claim 6, it is characterized in that, described information center comprises card reader, action acquisition module, time acquisition module, SD logging modle, data processing centre (DPC), RFID module for reading and writing, network transmission module and data sending device; Wherein,
Card reader, for the card of fetch equipment operator;
Action acquisition module, for the data message of the action frequency of collecting device;
Time acquisition module, for action start time and the release time of collecting device;
SD logging modle, for storing the information data entering information center;
Data processing centre (DPC), for receiving the information that card reader, action acquisition module, time acquisition module, SD logging modle, data processing centre (DPC) and/or RFID module for reading and writing send, the data message of the process data message of action frequency, action start time and release time, send instrument and/or facility information by GPRS module or WIFI module to Platform Server, send information by network transmission module to Platform Server and accept the information write of Platform Server;
RFID module for reading and writing, for reading the id number of the electronic tag that instrument is bound;
Network transmission module, for realizing the communication between information center and Platform Server;
Data sending device, for being sent to Platform Server by operator's card number, instrument and/or facility information; Data sending device is GPRS module or WIFI module.
9. according to the arbitrary described intelligent device management system of claim 6 to 8, it is characterized in that, described information center uses device power supply (DPS) to power.
10., according to the arbitrary described intelligent device management system of claim 6 to 8, it is characterized in that, described electronic tag comprises passive electronic label, half active electronic label and active electronic label.
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