CN103935568A - Intelligent flexible packaging production line for box type products - Google Patents
Intelligent flexible packaging production line for box type products Download PDFInfo
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- CN103935568A CN103935568A CN201410060442.5A CN201410060442A CN103935568A CN 103935568 A CN103935568 A CN 103935568A CN 201410060442 A CN201410060442 A CN 201410060442A CN 103935568 A CN103935568 A CN 103935568A
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Abstract
The invention discloses an intelligent flexible packaging production line for box type products. The intelligent flexible packaging production line comprises a first roller conveying line, a second roller conveying line, a production line MES system, a WINCC system, a robot palletizer and four control cabinets. A scanner, a film sealing machine, a transferring boxing machine, a linear box sealing machine and a corner and edge box sealing machine are sequentially arranged between the feeding segment and the discharging segment of the first roller conveying line. A box body is arranged between the film sealing machine and the transferring boxing machine. A tray, a winding machine and a first packaging machine are sequentially arranged between the feeding segment and the discharging segment of the second roller conveying line. The robot palletizer is arranged between the feeding segment of the first roller conveying line and the discharging segment of the second roller conveying line. According to the intelligent flexible packaging production line for the box type products, the intelligent flexible packaging production line is compatible with the box type products with different appearances, procedures of feeding, film sealing, vacuum pumping, box opening, box entering, box sealing, weighing, packaging, stacking, marking, discharging and the like can be intelligently finished in a full-automatic mode. The intelligent flexible packaging production line for box type products is wide in application and suitable for packaging of many products in the communication industry.
Description
Technical field
The present invention relates to product film packaging field, relate in particular to a kind of intelligent flexible packaging production line for boxlike product, the present invention is applicable to the packaging of RRU product.
Background technology
Due to huge packaging demands in field such as machine manufacture, assembling, food, medicines, intelligent flexible automatic packaging production line is keeping alarming development speed.Intellectuality simultaneously, automation, controllability, compatible technical requirements are had higher requirement to domestic intelligent flexible automatic packaging production line production industry.Relevant expert points out, intelligent flexible automatic packaging production line industry also has huge development potentiality, and domestic production enterprise must actively upgrade technologies, and improves the adaptive capacity of industry to market by technology innovation, meets better the demand of producing.
And there is no at present can compatible multiple different profile boxlike products packaging production line.
Summary of the invention
The invention provides a kind of boxlike intelligent product flexible package manufacturing line, can compatible multiple different profile boxlike products.
For solving above technical matters, the present invention provides following technical scheme:
A kind of boxlike intelligent product flexible package manufacturing line, its special character is:
Comprise the first drum conveying line, second tin roller travel line, manufacturing line MES system, WINCC system, robot palletizer, the first control housing, the second control housing, the 3rd control housing and the 4th control housing;
Between the upper line segment of described the first drum conveying line and lower line segment, be provided with successively scanner, film sealing machine, transfer and enter punch-out equipment, word cartoning sealing machine and an Armofangle case sealer; Film sealing machine and transfer enter between punch-out equipment, to be provided with casing;
Between the upper line segment of described second tin roller travel line and lower line segment, be provided with successively pallet, wrapping machine and the first compress;
Described robot palletizer is arranged between the lower line segment of the first drum conveying line and the upper line segment of second tin roller travel line;
The intercommunication of described manufacturing line MES system and WINCC system, manufacturing line MES system intercoms mutually with enterprise MES system, the first control housing, the second control housing, the 3rd control housing and the 4th control housing respectively with the intercommunication of manufacturing line MES system and WINCC system;
The dimension information of product to be packaged is sent to manufacturing line MES system by the MES of enterprise system; Manufacturing line MES system is sent to film sealing machine by the first control housing by this dimension information, by the second control housing, this dimension information is sent to respectively to transfer and enters punch-out equipment, word cartoning sealing machine and an Armofangle case sealer, by the 3rd control housing, buttress shape information is sent to robot palletizer, by the 4th control housing, buttress shape information is sent to wrapping machine and the first compress;
Film sealing machine is for carrying out sealer to the corresponding product of the dimension information receiving with film sealing machine; Transfer enters punch-out equipment and is provided with the fixture for gripping product, and the size of this fixture and transfer enter punch-out equipment and receive dimension information and mate;
The first control housing gated sweep instrument scans product to be packaged, controls film sealing machine scanned product is carried out to sealer; Scanner is that manufacturing line MES system is the manufacturing line MES system for this sequence number being sent to the MES of enterprise system for scanning the sequence number that product, acquisition are corresponding with product and this sequence number being sent to respectively to the scanner of WINCC system and manufacturing line MES system;
The second control housing control transfer enters punch-out equipment product to be packaged is installed in casing, controls a word cartoning sealing machine and Armofangle case sealer the casing that product to be packaged is housed is carried out to joint sealing;
The 3rd control housing control robot palletizer is by the transferred product of the first drum conveying line to the pallet of second tin roller travel line, and robot palletizer is for after transferred product is arrived, and forms with buttress shape information and match and pile up neatly the robot palletizer of body on pallet;
The 4th control housing control wrapping machine is wound around buttress body, controls the first compress buttress body is packed.
The upper line segment place of above-mentioned the first drum conveying line is provided with for the robot of reaching the standard grade to the first drum conveying line by transferred product; On the first drum conveying line, be also provided with case unpacker, weigher and marking machine;
Described casing is to enter to transfer the casing that punch-out equipment provides by case unpacker; The robot of reaching the standard grade is the robot of reaching the standard grade of the product for selecting to mate with described dimension information, and the size of casing is mated with described dimension information; Weigher and marking machine are successively set between Armofangle case sealer and the lower line segment of the first drum conveying line;
Manufacturing line MES system is sent to by described dimension information the robot of reaching the standard grade by the first control housing, by the second control housing, this dimension information is sent to case unpacker, by the 3rd control housing, this dimension information is sent to respectively to weigher and marking machine;
Weigher is for product to be packaged is weighed, obtain product weight information, the product weight information of acquisition is sent to the weigher of manufacturing line MES system, manufacturing line MES system is for the product weight information of receiving being sent to marking machine, the product weight information of receiving is sent to the manufacturing line MES system of the MES of enterprise system;
The first control housing for control reach the standard grade robot by select transferred product to the first drum conveying line;
The second control housing is used for controlling case unpacker provides casing;
The 3rd control housing is used for controlling weigher weighs to product, controls marking machine product is carried out to mark.
Between above-mentioned the first compress and the lower line segment of second tin roller travel line, be provided with successively the second compress, buttress body weigher and buttress body marking machine;
Manufacturing line MES system is sent to the second compress, buttress body weigher and buttress body marking machine by the 4th control housing by buttress shape information;
Buttress body weigher is for buttress body is weighed, obtain buttress body weight information, the buttress body weigher that buttress body weight information is sent to manufacturing line MES system, manufacturing line MES system is the manufacturing line MES system of piling up neatly body marking machine, the buttress body weight information of receiving being sent to the MES of enterprise system for the buttress body weight information of receiving is sent to;
The 4th control housing is used for controlling the second compress packs to buttress body, controls buttress body weigher buttress body is weighed, and controls buttress body marking machine buttress body is carried out to mark.
Above-mentioned film sealing machine is provided with vacuum unit; This vacuum unit is for vacuumizing processing to the product of sealer.
Above-mentioned the first compress and the second compress are wears sword compress.
Above-mentioned dimension information comprises length, width and the height of product.
Above-mentioned casing is carton.
The present invention has following technique effect:
1) the boxlike product that the present invention can compatible multiple different profiles, can full-automatic intelligent complete reach the standard grade, sealer, vacuumize, unpack, cartonning, joint sealing, weigh, packing, piling, mark, the operation such as roll off the production line.
2) intelligent flexible design, whole manufacturing line can compatible profile be not more than the oad product of 580mm × 440mm × 240mm.
3) automatic packaging manufacturing line beat 15 seconds.
4) the present invention can complete the operation such as automatic film sealing, automatic cartonning.
5) the present invention adopts intelligent production model, all devices of the present invention can with manufacturing line MES system and the real-time communication of WINCC system, dynamically adjusting process parameter.
6) the present invention has intelligent thread-changing function, the MES of enterprise system to manufacturing line MES system transmission task after, manufacturing line MES system can all parameters of intelligent decision product, and under pass to the each production facilities on manufacturing line; Can complete the automatic thread-changing of manufacturing line.
7) the supporting vision system of robot of reaching the standard grade, shape and position that can intelligent decision product, accurately complete the various type products function of reaching the standard grade.
8) whole manufacturing line exists as a node of the MES of enterprise system, has realized network management, and all production datas and task data all can real time bidirectional transmission.
9) reach the standard grade robot and robot palletizer all adopts standard industry robot, ensured in the compatibility of link and piling link of reaching the standard grade.
10) applicability is wide, is not only applicable to the packaging of a lot of products of communications industry, and can adapt to the packaging of domestic other industry corresponding size product.
Brief description of the drawings
Fig. 1 is schematic diagram of the present invention.
Detailed description of the invention
The invention provides a kind of boxlike intelligent product flexible package manufacturing line, as shown in Figure 1, comprise the first drum conveying line, second tin roller travel line, manufacturing line MES system, WINCC system, robot palletizer, the first control housing, the second control housing, the 3rd control housing and the 4th control housing; Between the upper line segment of the first drum conveying line and lower line segment, be provided with successively scanner, film sealing machine, transfer and enter punch-out equipment, word cartoning sealing machine and an Armofangle case sealer; Film sealing machine and transfer enter between punch-out equipment, to be provided with casing; Between the upper line segment of second tin roller travel line and lower line segment, be provided with successively pallet, wrapping machine and the first compress; Robot palletizer is arranged between the lower line segment of the first drum conveying line and the upper line segment of second tin roller travel line.
The intercommunication of manufacturing line MES system and WINCC system, manufacturing line MES system intercoms mutually with enterprise MES system, the first control housing, the second control housing, the 3rd control housing and the 4th control housing respectively with the intercommunication of manufacturing line MES system and WINCC system.
The dimension information of product to be packaged is sent to manufacturing line MES system by the MES of enterprise system; Manufacturing line MES system is sent to film sealing machine by the first control housing by this dimension information, by the second control housing, this dimension information is sent to respectively to transfer and enters punch-out equipment, word cartoning sealing machine and an Armofangle case sealer, by the 3rd control housing, buttress shape information is sent to robot palletizer, by the 4th control housing, buttress shape information is sent to wrapping machine and the first compress; Film sealing machine is for carrying out sealer to the corresponding product of the dimension information receiving with film sealing machine; Transfer enters punch-out equipment and is provided with the fixture for gripping product, and the size of this fixture and transfer enter punch-out equipment and receive dimension information and mate.
The first control housing gated sweep instrument scans product to be packaged, controls film sealing machine scanned product is carried out to sealer; Scanner is that manufacturing line MES system is the manufacturing line MES system for this sequence number being sent to the MES of enterprise system for scanning the sequence number that product, acquisition are corresponding with product and this sequence number being sent to respectively to the scanner of WINCC system and manufacturing line MES system; The second control housing control control transfer enters punch-out equipment product to be packaged is installed in casing, controls a word cartoning sealing machine and Armofangle case sealer the casing that product to be packaged is housed is carried out to joint sealing; The 3rd control housing control robot palletizer is by the transferred product of the first drum conveying line to the pallet of second tin roller travel line, and robot palletizer is for after transferred product is arrived, and forms with buttress shape information and match and pile up neatly the robot palletizer of body on pallet; Pallet has multiple, the corresponding sequence number of each pallet; The 4th control housing control wrapping machine is wound around buttress body, controls the first compress buttress body is packed.
The upper line segment place of the first drum conveying line is provided with for the robot of reaching the standard grade to the first drum conveying line by transferred product; On the first drum conveying line, be also provided with case unpacker, weigher and marking machine; Casing is to enter to transfer the casing that punch-out equipment provides by case unpacker; The robot of reaching the standard grade is the robot of reaching the standard grade of the product for selecting to mate with described dimension information, and the size of casing is mated with described dimension information; Weigher and marking machine are successively set between Armofangle case sealer and the lower line segment of the first drum conveying line.
Manufacturing line MES system is sent to by described dimension information the robot of reaching the standard grade by the first control housing, by the second control housing, this dimension information is sent to case unpacker, by the 3rd control housing, this dimension information is sent to respectively to weigher and marking machine.
Weigher is for product to be packaged is weighed, obtain product weight information, the product weight information of acquisition is sent to the weigher of manufacturing line MES system, weigher is also sent to sequence number corresponding alleged product manufacturing line MES system, and manufacturing line MES system is for the product weight information of receiving and sequence number being sent to marking machine, also the product weight information of receiving and sequence number is sent to the manufacturing line MES system of the MES of enterprise system.
The first control housing for control reach the standard grade robot by select transferred product to the first drum conveying line; The second control housing is used for controlling case unpacker provides casing; The 3rd control housing is used for controlling weigher weighs to product, controls marking machine product is carried out to mark.
Between the lower line segment of the first compress and second tin roller travel line, be provided with successively the second compress, buttress body weigher and buttress body marking machine; Manufacturing line MES system is sent to the second compress, buttress body weigher and buttress body marking machine by the 4th control housing by buttress shape information.
Buttress body weigher is for buttress body is weighed, obtain buttress body weight information, buttress body weight information and the pallet sequence number of placing this buttress body are all sent to the buttress body weigher of manufacturing line MES system, manufacturing line MES system is for the buttress body weight information of receiving and corresponding pallet sequence number being sent to buttress body marking machine, also the buttress body weight information of receiving and corresponding pallet sequence number is sent to the manufacturing line MES system of the MES of enterprise system.
The 4th control housing is used for controlling the second compress packs to buttress body, controls buttress body weigher buttress body is weighed, and controls buttress body marking machine buttress body is carried out to mark.
Film sealing machine of the present invention is provided with vacuum unit; This vacuum unit is for vacuumizing processing to the product of sealer.
Wherein, the first compress and the second compress can all adopt wears sword compress, and dimension information of the present invention comprises length, width and the height of product.
The robot of reaching the standard grade of the present invention, scanner, film sealing machine, case unpacker, transfer enter punch-out equipment, a word cartoning sealing machine, Armofangle case sealer, weigher, marking machine, wrapping machine, the first compress, the second compress, buttress body weigher and buttress body marking machine all with manufacturing line MES system and WINCC system real-time Communication for Power, WINCC system is monitored in real time to the present invention
Sealer casing of the present invention can adopt carton, below by specific embodiment, and is described in further detail of the present invention by reference to the accompanying drawings.
Embodiment:
The dimension information of product to be packaged is sent to manufacturing line MES system by the MES of enterprise system, manufacturing line MES system is sent to this dimension information the robot of reaching the standard grade, film sealing machine, transfer again and enters punch-out equipment, word cartoning sealing machine and an Armofangle case sealer, and manufacturing line MES system is crossed the 3rd control housing by buttress shape information exchange and is sent to wrapping machine, the first compress, buttress body weigher and buttress body marking machine.
The robot of reaching the standard grade coordinates visual identifying system automatic capturing product to reach the standard grade, scanner scans product to be packaged, obtain the sequence number that product is corresponding, and this sequence number is sent to respectively to WINCC system and manufacturing line MES system, manufacturing line MES system is sent to this sequence number the MES of enterprise system again; Then film sealing machine to product to be packaged sealer, vacuumize; Case unpacker is unpacked carton plate and by bottom one word joint sealing, is then entered transfer and enter punch-out equipment, and transfer enters punch-out equipment and packs the product after sealer into carton; After vanning, enter a word cartoning sealing machine and corner cartoning sealing machine carton is carried out to adhesive tape for sealing boxes; Weigher is weighed to product, and weight information is uploaded to manufacturing line MES system; After manufacturing line MES system synthesis product information, issue marking machine, marking machine by the weight information of product and corresponding sequence number at carton both sides mark labeling; Pallet line segment from second tin roller travel line is reached the standard grade, robot palletizer by the carton that posts label on request piling on pallet; Wrapping machine, the first compress, buttress body weigher and buttress body marking machine are all made and the work of piling up neatly shape information matches according to the buttress shape information receiving: wrapping machine carries out stretch film winding to buttress body, and the first compress and the cooperation of the second compress are carried out groined type packing to buttress body; Buttress body weigher by claim to the weight information, the pallet sequence number of placing this buttress body of buttress body be all sent to manufacturing line MES system, manufacturing line MES system is sent to the weight information of the buttress body of receiving and corresponding pallet sequence number buttress body marking machine, also the weight information of this buttress body and corresponding pallet sequence number is sent to the MES of enterprise system.Buttress body marking machine obtains information from manufacturing line MES system, and buttress body marking machine carries out mark labeling by the weight information of buttress body and corresponding pallet sequence number to buttress body both sides; Finally piling up neatly body rolls off the production line from the lower line segment of second tin roller travel line.
The present invention can compatible multiple different profiles boxlike product, can full-automatic intelligent complete reach the standard grade, mantle, vacuumize, unpack, cartonning, joint sealing, weigh, packing, piling, mark, the operation such as roll off the production line.Can Intelligent Measurement product type, automatically complete the packing of product.Supporting development technology flow monitoring software and MES system software, realized the intelligent functions such as production process is monitored in real time, manufacturing parameter optimization, device failure alert, digitalisation logistic track.Manufacturing line MES system of the present invention and the MES of enterprise system docking, realize information interaction, ensures that the production task that whole production line is issued with the MES of enterprise system completes Intelligent Dynamic thread-changing.
The product upperlimit of packaging can reach 580mm × 440mm × 240mm, the weight range upper limit can reach 50kg, therefore applicability is very wide, not only has a lot of similarly products in communications industry, and can adapt to the packaging of domestic other industry corresponding size product.
Above-described embodiment is a kind of preferred version of the present invention, not the present invention is done to any pro forma restriction, also has other variant and remodeling under the prerequisite that does not exceed the technical scheme that claim records.
Claims (7)
1. a boxlike intelligent product flexible package manufacturing line, is characterized in that:
Comprise the first drum conveying line, second tin roller travel line, manufacturing line MES system, WINCC system, robot palletizer, the first control housing, the second control housing, the 3rd control housing and the 4th control housing;
Between the upper line segment of described the first drum conveying line and lower line segment, be provided with successively scanner, film sealing machine, transfer and enter punch-out equipment, word cartoning sealing machine and an Armofangle case sealer; Film sealing machine and transfer enter between punch-out equipment, to be provided with casing;
Between the upper line segment of described second tin roller travel line and lower line segment, be provided with successively pallet, wrapping machine and the first compress;
Described robot palletizer is arranged between the lower line segment of the first drum conveying line and the upper line segment of second tin roller travel line;
The intercommunication of described manufacturing line MES system and WINCC system, manufacturing line MES system intercoms mutually with enterprise MES system, the first control housing, the second control housing, the 3rd control housing and the 4th control housing respectively with the intercommunication of manufacturing line MES system and WINCC system;
The dimension information of product to be packaged is sent to manufacturing line MES system by the MES of enterprise system; Manufacturing line MES system is sent to film sealing machine by the first control housing by this dimension information, by the second control housing, this dimension information is sent to respectively to transfer and enters punch-out equipment, word cartoning sealing machine and an Armofangle case sealer, by the 3rd control housing, buttress shape information is sent to robot palletizer, by the 4th control housing, buttress shape information is sent to wrapping machine and the first compress;
Film sealing machine is for carrying out sealer to the corresponding product of the dimension information receiving with film sealing machine; Transfer enters punch-out equipment and is provided with the fixture for gripping product, and the size of this fixture and transfer enter punch-out equipment and receive dimension information and mate;
The first control housing gated sweep instrument scans product to be packaged, controls film sealing machine scanned product is carried out to sealer; Scanner is that manufacturing line MES system is the manufacturing line MES system for this sequence number being sent to the MES of enterprise system for scanning the sequence number that product, acquisition are corresponding with product and this sequence number being sent to respectively to the scanner of WINCC system and manufacturing line MES system;
The second control housing control transfer enters punch-out equipment product to be packaged is installed in casing, controls a word cartoning sealing machine and Armofangle case sealer the casing that product to be packaged is housed is carried out to joint sealing;
The 3rd control housing control robot palletizer is by the transferred product of the first drum conveying line to the pallet of second tin roller travel line, and robot palletizer is for after transferred product is arrived, and forms with buttress shape information and match and pile up neatly the robot palletizer of body on pallet;
The 4th control housing control wrapping machine is wound around buttress body, controls the first compress buttress body is packed.
2. a kind of boxlike intelligent product flexible package manufacturing line according to claim 1, is characterized in that: the upper line segment place of described the first drum conveying line is provided with for the robot of reaching the standard grade to the first drum conveying line by transferred product; On the first drum conveying line, be also provided with case unpacker, weigher and marking machine;
Described casing is to enter to transfer the casing that punch-out equipment provides by case unpacker; The robot of reaching the standard grade is the robot of reaching the standard grade of the product for selecting to mate with described dimension information, and the size of casing is mated with described dimension information; Weigher and marking machine are successively set between Armofangle case sealer and the lower line segment of the first drum conveying line;
Manufacturing line MES system is sent to by described dimension information the robot of reaching the standard grade by the first control housing, by the second control housing, this dimension information is sent to case unpacker, by the 3rd control housing, this dimension information is sent to respectively to weigher and marking machine;
Weigher is for product to be packaged is weighed, obtain product weight information, the product weight information of acquisition is sent to the weigher of manufacturing line MES system, manufacturing line MES system is for the product weight information of receiving being sent to marking machine, the product weight information of receiving is sent to the manufacturing line MES system of the MES of enterprise system;
The first control housing for control reach the standard grade robot by select transferred product to the first drum conveying line;
The second control housing is used for controlling case unpacker provides casing;
The 3rd control housing is used for controlling weigher weighs to product, controls marking machine product is carried out to mark.
3. a kind of boxlike intelligent product flexible package manufacturing line according to claim 1 and 2, is characterized in that: between described the first compress and the lower line segment of second tin roller travel line, be provided with successively the second compress, buttress body weigher and buttress body marking machine;
Manufacturing line MES system is sent to the second compress, buttress body weigher and buttress body marking machine by the 4th control housing by buttress shape information;
Buttress body weigher is for buttress body is weighed, obtain buttress body weight information, the buttress body weigher that buttress body weight information is sent to manufacturing line MES system, manufacturing line MES system is the manufacturing line MES system of piling up neatly body marking machine, the buttress body weight information of receiving being sent to the MES of enterprise system for the buttress body weight information of receiving is sent to;
The 4th control housing is used for controlling the second compress packs to buttress body, controls buttress body weigher buttress body is weighed, and controls buttress body marking machine buttress body is carried out to mark.
4. a kind of boxlike intelligent product flexible package manufacturing line according to claim 3, is characterized in that: described film sealing machine is provided with vacuum unit; This vacuum unit is for vacuumizing processing to the product of sealer.
5. a kind of boxlike intelligent product flexible package manufacturing line according to claim 4, is characterized in that: described the first compress and the second compress are wears sword compress.
6. a kind of boxlike intelligent product flexible package manufacturing line according to claim 5, is characterized in that: described dimension information comprises length, width and the height of product.
7. a kind of boxlike intelligent product flexible package manufacturing line according to claim 6, is characterized in that: described casing is carton.
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