ZA200105916B - Metallizable moulded part. - Google Patents
Metallizable moulded part. Download PDFInfo
- Publication number
- ZA200105916B ZA200105916B ZA200105916A ZA200105916A ZA200105916B ZA 200105916 B ZA200105916 B ZA 200105916B ZA 200105916 A ZA200105916 A ZA 200105916A ZA 200105916 A ZA200105916 A ZA 200105916A ZA 200105916 B ZA200105916 B ZA 200105916B
- Authority
- ZA
- South Africa
- Prior art keywords
- plastic
- moulding
- particularly preferably
- plastics
- metallized
- Prior art date
Links
- 229920003023 plastic Polymers 0.000 claims description 45
- 239000004033 plastic Substances 0.000 claims description 45
- -1 polyethylene terephthalates Polymers 0.000 claims description 34
- 238000000465 moulding Methods 0.000 claims description 30
- 229920001971 elastomer Polymers 0.000 claims description 26
- 239000000203 mixture Substances 0.000 claims description 23
- 238000000034 method Methods 0.000 claims description 19
- 239000004952 Polyamide Substances 0.000 claims description 16
- 229920002647 polyamide Polymers 0.000 claims description 16
- 239000003795 chemical substances by application Substances 0.000 claims description 14
- 229920001707 polybutylene terephthalate Polymers 0.000 claims description 13
- 239000000126 substance Substances 0.000 claims description 13
- 239000000806 elastomer Substances 0.000 claims description 12
- 229920000728 polyester Polymers 0.000 claims description 11
- 229920000642 polymer Polymers 0.000 claims description 11
- 125000003118 aryl group Chemical group 0.000 claims description 10
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- 239000003365 glass fiber Substances 0.000 claims description 8
- 230000003014 reinforcing effect Effects 0.000 claims description 8
- 239000011521 glass Substances 0.000 claims description 7
- 238000007704 wet chemistry method Methods 0.000 claims description 7
- 239000000654 additive Substances 0.000 claims description 5
- 229920001577 copolymer Polymers 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 claims description 4
- 238000001746 injection moulding Methods 0.000 claims description 3
- 238000001465 metallisation Methods 0.000 claims description 3
- 229920000139 polyethylene terephthalate Polymers 0.000 claims description 3
- 229920001169 thermoplastic Polymers 0.000 claims description 3
- 239000004416 thermosoftening plastic Substances 0.000 claims description 3
- 238000002347 injection Methods 0.000 claims description 2
- 239000007924 injection Substances 0.000 claims description 2
- 229920002215 polytrimethylene terephthalate Polymers 0.000 claims description 2
- KDLHZDBZIXYQEI-UHFFFAOYSA-N palladium Substances [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 claims 4
- 229910052763 palladium Inorganic materials 0.000 claims 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims 2
- 238000000151 deposition Methods 0.000 claims 2
- 230000008021 deposition Effects 0.000 claims 2
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 claims 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims 1
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- 238000006243 chemical reaction Methods 0.000 claims 1
- 239000004020 conductor Substances 0.000 claims 1
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- 239000010949 copper Substances 0.000 claims 1
- 150000002500 ions Chemical class 0.000 claims 1
- 125000001570 methylene group Chemical group [H]C([H])([*:1])[*:2] 0.000 claims 1
- 238000010137 moulding (plastic) Methods 0.000 claims 1
- 229910052759 nickel Inorganic materials 0.000 claims 1
- 238000007788 roughening Methods 0.000 claims 1
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- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 3
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- 239000001294 propane Substances 0.000 description 3
- 239000001993 wax Substances 0.000 description 3
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- RFFLAFLAYFXFSW-UHFFFAOYSA-N 1,2-dichlorobenzene Chemical compound ClC1=CC=CC=C1Cl RFFLAFLAYFXFSW-UHFFFAOYSA-N 0.000 description 2
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- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 2
- VEORPZCZECFIRK-UHFFFAOYSA-N 3,3',5,5'-tetrabromobisphenol A Chemical compound C=1C(Br)=C(O)C(Br)=CC=1C(C)(C)C1=CC(Br)=C(O)C(Br)=C1 VEORPZCZECFIRK-UHFFFAOYSA-N 0.000 description 2
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- 229920000388 Polyphosphate Polymers 0.000 description 1
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- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 1
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- 239000012963 UV stabilizer Substances 0.000 description 1
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- YIMQCDZDWXUDCA-UHFFFAOYSA-N [4-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1CCC(CO)CC1 YIMQCDZDWXUDCA-UHFFFAOYSA-N 0.000 description 1
- 150000008065 acid anhydrides Chemical class 0.000 description 1
- 125000005396 acrylic acid ester group Chemical group 0.000 description 1
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- 150000001298 alcohols Chemical class 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 1
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- PYKYMHQGRFAEBM-UHFFFAOYSA-N anthraquinone Natural products CCC(=O)c1c(O)c2C(=O)C3C(C=CC=C3O)C(=O)c2cc1CC(=O)OC PYKYMHQGRFAEBM-UHFFFAOYSA-N 0.000 description 1
- 150000004056 anthraquinones Chemical class 0.000 description 1
- 229940058905 antimony compound for treatment of leishmaniasis and trypanosomiasis Drugs 0.000 description 1
- 150000001463 antimony compounds Chemical class 0.000 description 1
- IRERQBUNZFJFGC-UHFFFAOYSA-L azure blue Chemical compound [Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[S-]S[S-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-] IRERQBUNZFJFGC-UHFFFAOYSA-L 0.000 description 1
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- 239000012965 benzophenone Chemical class 0.000 description 1
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- 230000015572 biosynthetic process Effects 0.000 description 1
- BJQHLKABXJIVAM-UHFFFAOYSA-N bis(2-ethylhexyl) phthalate Chemical compound CCCCC(CC)COC(=O)C1=CC=CC=C1C(=O)OCC(CC)CCCC BJQHLKABXJIVAM-UHFFFAOYSA-N 0.000 description 1
- ZPOLOEWJWXZUSP-AATRIKPKSA-N bis(prop-2-enyl) (e)-but-2-enedioate Chemical compound C=CCOC(=O)\C=C\C(=O)OCC=C ZPOLOEWJWXZUSP-AATRIKPKSA-N 0.000 description 1
- ZPOLOEWJWXZUSP-WAYWQWQTSA-N bis(prop-2-enyl) (z)-but-2-enedioate Chemical compound C=CCOC(=O)\C=C/C(=O)OCC=C ZPOLOEWJWXZUSP-WAYWQWQTSA-N 0.000 description 1
- QUDWYFHPNIMBFC-UHFFFAOYSA-N bis(prop-2-enyl) benzene-1,2-dicarboxylate Chemical compound C=CCOC(=O)C1=CC=CC=C1C(=O)OCC=C QUDWYFHPNIMBFC-UHFFFAOYSA-N 0.000 description 1
- 150000001642 boronic acid derivatives Chemical class 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- JYYOBHFYCIDXHH-UHFFFAOYSA-N carbonic acid;hydrate Chemical class O.OC(O)=O JYYOBHFYCIDXHH-UHFFFAOYSA-N 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- YACLQRRMGMJLJV-UHFFFAOYSA-N chloroprene Chemical compound ClC(=C)C=C YACLQRRMGMJLJV-UHFFFAOYSA-N 0.000 description 1
- 239000013065 commercial product Substances 0.000 description 1
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- 238000013329 compounding Methods 0.000 description 1
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- 239000003431 cross linking reagent Substances 0.000 description 1
- MGNZXYYWBUKAII-UHFFFAOYSA-N cyclohexa-1,3-diene Chemical class C1CC=CC=C1 MGNZXYYWBUKAII-UHFFFAOYSA-N 0.000 description 1
- UCVPKAZCQPRWAY-UHFFFAOYSA-N dibenzyl benzene-1,2-dicarboxylate Chemical compound C=1C=CC=C(C(=O)OCC=2C=CC=CC=2)C=1C(=O)OCC1=CC=CC=C1 UCVPKAZCQPRWAY-UHFFFAOYSA-N 0.000 description 1
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- 125000000118 dimethyl group Chemical group [H]C([H])([H])* 0.000 description 1
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- 150000004668 long chain fatty acids Chemical class 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 description 1
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- 229910000021 magnesium carbonate Inorganic materials 0.000 description 1
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 1
- 239000000347 magnesium hydroxide Substances 0.000 description 1
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 1
- ZQKXQUJXLSSJCH-UHFFFAOYSA-N melamine cyanurate Chemical compound NC1=NC(N)=NC(N)=N1.O=C1NC(=O)NC(=O)N1 ZQKXQUJXLSSJCH-UHFFFAOYSA-N 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
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- HTEAGOMAXMOFFS-UHFFFAOYSA-N methyl 2-methylprop-2-enoate;prop-2-enoic acid Chemical compound OC(=O)C=C.COC(=O)C(C)=C HTEAGOMAXMOFFS-UHFFFAOYSA-N 0.000 description 1
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- RXOHFPCZGPKIRD-UHFFFAOYSA-N naphthalene-2,6-dicarboxylic acid Chemical compound C1=C(C(O)=O)C=CC2=CC(C(=O)O)=CC=C21 RXOHFPCZGPKIRD-UHFFFAOYSA-N 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- 229940117969 neopentyl glycol Drugs 0.000 description 1
- 229910017464 nitrogen compound Inorganic materials 0.000 description 1
- 150000002830 nitrogen compounds Chemical class 0.000 description 1
- HYBLFDUGSBOMPI-UHFFFAOYSA-N octa-1,4-diene Chemical compound CCCC=CCC=C HYBLFDUGSBOMPI-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
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- QYZLKGVUSQXAMU-UHFFFAOYSA-N penta-1,4-diene Chemical compound C=CCC=C QYZLKGVUSQXAMU-UHFFFAOYSA-N 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 150000002979 perylenes Chemical class 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- AQSJGOWTSHOLKH-UHFFFAOYSA-N phosphite(3-) Chemical class [O-]P([O-])[O-] AQSJGOWTSHOLKH-UHFFFAOYSA-N 0.000 description 1
- XZTOTRSSGPPNTB-UHFFFAOYSA-N phosphono dihydrogen phosphate;1,3,5-triazine-2,4,6-triamine Chemical compound NC1=NC(N)=NC(N)=N1.OP(O)(=O)OP(O)(O)=O XZTOTRSSGPPNTB-UHFFFAOYSA-N 0.000 description 1
- XFZRQAZGUOTJCS-UHFFFAOYSA-N phosphoric acid;1,3,5-triazine-2,4,6-triamine Chemical compound OP(O)(O)=O.NC1=NC(N)=NC(N)=N1 XFZRQAZGUOTJCS-UHFFFAOYSA-N 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 229920001748 polybutylene Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 229920006123 polyhexamethylene isophthalamide Polymers 0.000 description 1
- 239000004926 polymethyl methacrylate Substances 0.000 description 1
- 239000001205 polyphosphate Substances 0.000 description 1
- 235000011176 polyphosphates Nutrition 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- XRVCFZPJAHWYTB-UHFFFAOYSA-N prenderol Chemical compound CCC(CC)(CO)CO XRVCFZPJAHWYTB-UHFFFAOYSA-N 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- FBCQUCJYYPMKRO-UHFFFAOYSA-N prop-2-enyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCC=C FBCQUCJYYPMKRO-UHFFFAOYSA-N 0.000 description 1
- QTECDUFMBMSHKR-UHFFFAOYSA-N prop-2-enyl prop-2-enoate Chemical compound C=CCOC(=O)C=C QTECDUFMBMSHKR-UHFFFAOYSA-N 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- PNXMTCDJUBJHQJ-UHFFFAOYSA-N propyl prop-2-enoate Chemical compound CCCOC(=O)C=C PNXMTCDJUBJHQJ-UHFFFAOYSA-N 0.000 description 1
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- HHJJPFYGIRKQOM-UHFFFAOYSA-N sodium;oxido-oxo-phenylphosphanium Chemical compound [Na+].[O-][P+](=O)C1=CC=CC=C1 HHJJPFYGIRKQOM-UHFFFAOYSA-N 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- ISXSCDLOGDJUNJ-UHFFFAOYSA-N tert-butyl prop-2-enoate Chemical compound CC(C)(C)OC(=O)C=C ISXSCDLOGDJUNJ-UHFFFAOYSA-N 0.000 description 1
- 150000003509 tertiary alcohols Chemical class 0.000 description 1
- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical group FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- 239000004415 thermoplastic moulding composition Substances 0.000 description 1
- 150000003606 tin compounds Chemical class 0.000 description 1
- 235000010215 titanium dioxide Nutrition 0.000 description 1
- QXJQHYBHAIHNGG-UHFFFAOYSA-N trimethylolethane Chemical compound OCC(C)(CO)CO QXJQHYBHAIHNGG-UHFFFAOYSA-N 0.000 description 1
- XZZNDPSIHUTMOC-UHFFFAOYSA-N triphenyl phosphate Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)(=O)OC1=CC=CC=C1 XZZNDPSIHUTMOC-UHFFFAOYSA-N 0.000 description 1
- 235000013799 ultramarine blue Nutrition 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 150000003752 zinc compounds Chemical class 0.000 description 1
- XOOUIPVCVHRTMJ-UHFFFAOYSA-L zinc stearate Chemical compound [Zn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XOOUIPVCVHRTMJ-UHFFFAOYSA-L 0.000 description 1
- BNEMLSQAJOPTGK-UHFFFAOYSA-N zinc;dioxido(oxo)tin Chemical compound [Zn+2].[O-][Sn]([O-])=O BNEMLSQAJOPTGK-UHFFFAOYSA-N 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/16—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
- C23C18/31—Coating with metals
- C23C18/32—Coating with nickel, cobalt or mixtures thereof with phosphorus or boron
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/0053—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor combined with a final operation, e.g. shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/16—Making multilayered or multicoloured articles
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
- C08L67/02—Polyesters derived from dicarboxylic acids and dihydroxy compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L77/00—Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L77/00—Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
- C08L77/06—Polyamides derived from polyamines and polycarboxylic acids
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L77/00—Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
- C08L77/10—Polyamides derived from aromatically bound amino and carboxyl groups of amino-carboxylic acids or of polyamines and polycarboxylic acids
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/16—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
- C23C18/1601—Process or apparatus
- C23C18/1633—Process of electroless plating
- C23C18/1646—Characteristics of the product obtained
- C23C18/165—Multilayered product
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/16—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
- C23C18/18—Pretreatment of the material to be coated
- C23C18/20—Pretreatment of the material to be coated of organic surfaces, e.g. resins
- C23C18/22—Roughening, e.g. by etching
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/16—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
- C23C18/18—Pretreatment of the material to be coated
- C23C18/20—Pretreatment of the material to be coated of organic surfaces, e.g. resins
- C23C18/28—Sensitising or activating
- C23C18/30—Activating or accelerating or sensitising with palladium or other noble metal
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/16—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
- C23C18/31—Coating with metals
- C23C18/38—Coating with copper
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/54—Electroplating of non-metallic surfaces
- C25D5/56—Electroplating of non-metallic surfaces of plastics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/16—Making multilayered or multicoloured articles
- B29C2045/169—Making multilayered or multicoloured articles injecting electrical circuits, e.g. one layer being made of conductive material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/34—Electrical apparatus, e.g. sparking plugs or parts thereof
- B29L2031/3493—Moulded interconnect devices, i.e. moulded articles provided with integrated circuit traces
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- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Materials Engineering (AREA)
- General Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
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Description
«1% WO 00/46419 PCT/EP00/00445 x -1-
Metallizable moulding
The invention relates to metallizable mouldings, processes for their produciton and their use as a component part with integrated electically conductive sections for electrical applications.
Mouldings, processes and uses of component parts of thermoplastics with integrated electrically conductive sections are known in principle.
These component parts are known in the literature as MID (moulded interconnection device). Some patents also relate to a similar technique.
The production of three-dimensional component parts (3-D MID technology) in recent years has chiefly been concentrated on combinations of metallizable (by currentless wet chemistry, electrogalvanically) and non-metallizable polyamides.
Materials which were used in particular here were PA12 as the non-metallizable component and polyamides based on g-caprolactam and/or hexamethylenediamine and adipic acid as the metallizable component, the two components being employed in the form of glass fibre-reinforced compounds in most cases.
DE 44 16 986 thus describes a process for the production of a specific component part of a non-metallizable or poorly metallizable plastic K1 from the group consisting of PA6, PA66, PAl1, PA12 and PPA and a metallizable plastic K2 from the group consisting of PA6, PA66, PA66/6, PMMA, ABS, PVC, PU and UP.
This technical solution has various disadvantages. Inter alia, the water uptake of the polyamide under certain circumstances lead to the formation of bubbles during IR soldering and a lack of dimensional stability and thermal dimensional stability, especially at temperatures of about 50°C. Another disadvantage is that in mouldings produced, for example, by 2-component injection moulding, PA12 often adheres wT WO 00/46419 PCT/EP00/00445 1 2. inadequately at the interface to the second polyamide component. The higher costs of
PA12 compared with PA6 are furthermore disadvantages of the above material combination for 3-D MID. An undesirable uptake of water or moisture can also occur in component parts of the material combination of PA12/PA6, under certain circumstances having an adverse influence on the anchoring at the interface of the two materials. For these reasons, alternatives are sought for the non-galvanizable component, in particular PA12. Constant electrical and mechanical properties (e.g. rigidity) and stability, e.g. to chemicals, play a prominent role here.
Partly aromatic polyamides e.g. are non-metallizable under the conditions typical for
PA6. However, the reinforcement of such polyamides with glass fibres, which is necessary to achieve an adequate rigidity and similar shrinkage ratios, such as e.g. in the case of glass fibre-reinforced PA6, leads to galvanizability in part of corresponding moulding surfaces. Durethan T40 (commercial product from Bayer
AG, partly aromatic polyamide, moulding composition code according to ISO 1874:
PA6I,MT,12-030), which is not metallizable under the conventional conditions for
PAG, thus becomes galvanizable in part by melt compounding with 30% glass fibres, so that the material is unsuitable as an alternative to PA12.
It is furthermore known that partly aromatic polyesters, such as, for example, polybutylene terephthalate (PBT), and polyamides (PA) are insoluble in one another in the melt and therefore show no miscibility. Because of this incompatibility, no blends of polyester (including PBT) and PA (including PA6) of commercial importance are as yet known (Z. Xiaochuan et al, Polymers and Polymer Composites, vol. 5, no. 7, 1997, p. 501 — 505). For this reason indeed, also no PBT / PA blends are mentioned in Kunststoff Handbuch Polyamide 3 / 4, Carl Hanser Verlag, 1998,
ISBN 3-446-16486-3, p. 131 — 165. It has therefore been assumed to date that combinations of PBT and PA are unsuitable in two-component injection moulding for 3-D MID applications.
A
RIN AS WO 00/46419 PCT/EP00/00445 1 4 -3-
It has been found, surprisingly, that a combination of PBT as the non-metallizable component and PA6 as the metallizable component does not have the abovementioned disadvantages for 3-D MID components in the injection moudling process. The preferred metallizing process here is the Baygamid® process (process of
Bayer AG).
The Application accordingly relates to a moulding comprising at least two thermoplastics K (I) and K (II), at least one plastic K (I) being a partly aromatic polyester and at least one plastic K (II) being a polyamide.
It is a particular feature here that the two plastics do not mix with one another and form blurred interfaces under the conventional process conditions of plastics processing. This would considerably impair the precision of the metallization. It is therefore preferable if the plastic or plastics K (I) and the plastic or plastics K (II) are present macroscopically in separate phases to the extent of more than 90 wt.%, based on the particular type of plastic.
The partly aromatic polyester according to the invention is chosen from the group consisting of derivatives of polyalkylidene terephthalates, preferably chosen from the group consisting of polyethylene terephthalates, polytrimethylene terephthalates and polybutylene terephthalates, particularly preferably polybutylene terephthalates, very : particularly preferably polybutylene terephthalate.
Partly aromatic polyesters is understood as meaning materials which also contain aliphatic molecular moieties in addition to aromatic molecular moities.
Polyalkylene terephthalates in the context of the invention are reaction products of aromatic dicarboxylic acids or their reactive derivatives (e.g. dimethyl esters or anhydrides) and aliphatic, cycloaliphatic or araliphatic diols and mixtures of these reaction products.
AE WO 00/46419 PCT/EP00/00445 1 J -4-
Preferred polyalkylene terephthalates can be prepared from terephthalic acid (or its reactive derivatives) and aliphatic or cycloaliphatic diols having 2 to 10 C atoms by known methods (Kunststoff-Handbuch, vol. VIII, p. 695 et seq., Karl-Hanser-Verlag,
Munich 1973).
Preferred polyalkylene terephthalates contain at least 80, preferably 90 mol%, based on the dicarboxylic acid, of terephthalic acid radicals and at least 80, preferbaly at least 90 mol%, based on the diol component, of ethylene glycol and/or propane-1,3- diol and/or butane-1,4-diol radicals.
In addition to terephthalic acid radicals, the preferred polyalkylene terephthalates can contain up to 20 mol% of radicals of other aromatic dicarboxylic acids having 8 to 14
C atoms or aliphatic dicarboxylic acids having 4 to 12 C atoms, such as radicals of phthalic acid, isophthalic acid, naphthalene-2,6-dicarboxylic acid, 4,4'- diphenyldicarboxylic acid, succinic, adipic, sebacic or azelaic acid or cyclohexanediacetic acid.
In addition to ethylene glycol or propane-1,3-diol or butane-1,4-diol radicals, the preferred polyalkylene terephthalates can contain up to 20 mol% of other aliphatic diols having 3 to 12 C atoms or cycloaliphatic diols having 6 to 21 C atoms, e.g. radicals of propane-1,3-diol, 2-ethylpropane-1,3-diol, neopentylglycol, pentane-1,5- : diol, hexane-1,6-diol, cyclohexane-1,4-dimethanol, 3-methylpentane-2,4-diol, 2- methylpentane-2,4-diol, 2,2,4-trimethylpentane-1,3- and -1,6-diol, 2-ethylhexane-1,3- diol, 2,2-diethylpropane-1,3-diol, hexane-2,5-diol, 1,4-di-(B-hydroxyethoxy)- benzene, 2,2-bis-(4-hydroxycyclohexyl)-propane, 2,4-dihydroxy-1,1,3,3-tetramethyl- cyclobutane, 2,2-bis-(3-8-hydroxyethoxyphenyl)-propane and 2,2-bis-(4-hydroxypro- poxyphenyl)-propane (DE-OS 24 07 674, 24 07 776, 27 15 932).
The polyalkylene terephthalates can be branched by incorporation of relatively small amounts of 3- or 4-hydric alcohols or 3- or 4-basic carboxylic acids, such as are described e.g. in DE-OS 19 00 270 and US-PS 3 692 744. Examples of preferred de WO 00/46419 PCT/EP00/00445 branching agents are trimesic acid, trimellitic acid, trimethylolethane and -propane and pentaerythritol.
It is advisable to use not more than 1 mol% of the branching agent, based on the acid component.
Polyalkylene terephthalates which have been prepared solely from terephthalic acid and reactive derivatives thereof (e.g. dialkyl esters thereof) and ethylene glycol and/or propane-1,3-diol and/or butane-1,4-diol (polyethylene terephthalate and polybutylene terephpthalate) and mixtures of these polyalkylene terephthalates are particularly preferred.
Copolyesters which are prepared from at least two of the abovementioned acid components and/or from at least two of the abovementioned alcohol components are also preferred polyalkylene terephthalates, and particularly preferred copolyesters are poly-(ethylene glycol/butane-1,4-diol)-terephthalates.
The polyalkylene terephthalates in general have an intrinsic viscosity of approx. 0.4 to 1.5, preferably 0.5 to 1.3, in each case measured in phenol/o-dichlorobenzene (1:1 parts by wt.) at 25°C.
The partly aromatic polyesters can furthermore comprise additives, such as e.g fillers and reinforcing substances, such as e.g. glass fibres or mineral fillers, flameproofing agents, processing auxiliaries, stabilizers, flow auxiliaries, antistatics, dyestuffs, pigments and other conventional additives.
Fibrous or particulate fillers and reinforcing substances which can be added for the moulding compositions according to the invention are glass fibres, glass beads, glass fabric, glass mats, carbon fibres, aramid fibres, potassium titanate fibres, natural fibres, amorphous silica, magnesium carbonate, barium sulfate, feldspar, mica, silicates, quartz, talc, kaolin, titanium dioxide, wollastonite and the like, which can wo WO 00/46419 PCT/EP00/00445 also be treated on the surface. Commercially available glass fibres are preferred reinforcing substances. The glass fibres, which in general have a fibre diameter of between 8 and 18 um, can be added as continuous fibres or as cut or ground glass fibres, it being possible for the fibres to be finished with a suitable size system and an adhesion promoter or adhesion promoter system, ¢.g. based on silane.
Needle-shaped mineral fillers are also suitable. Needle-shaped mineral fillers is understood in the context of the invention as meaning a mineral filler with a highly pronounced needle-shaped character. Needle-shaped wollastonite may be mentioned as an example. The mineral preferably has an L/D (length/diameter) ratio of 8:1 to 35:1, preferably 8:1 to 11:1. The mineral filler can optionally be treated on the surface.
The polyester moulding composition preferably comprises 0 to 50 parts by wt., preferaby 0 - 40, in particular 10 - 30 parts by wt. of added fillers and reinforcing substances. Polyester moulding compositions without fillers and/or reinforcing substances can also be used.
Suitable flameproofing agents are commercially available organic compounds or halogen compounds with synergists or commercially available organic nitrogen compounds or organic/inorganic phosphorus compounds. Mineral flameproofing additives, such as magnesium hydroxide or Ca-Mg carbonate hydrates (e.g. DE-OS 4 236 122), can also be employed. Examples of halogen-containing, in particular brominated and chlorinated compounds which may be mentioned are: ethylene-1,2- bistetrabromophthalimide, epoxidized tetrabromobisphenol A resin, tetra- bromobisphenol A oligocarbonate, tetrachlorobisphenol A oligocarbonate, penta- bromopolyacrylate and brominated polystyrene. Suitable organic phopshorus compounds are the phosphorus compounds according to WQO98/17720 (PCT/EP/05705), e.g. triphenyl phosphate (TPP), resorcinol bis-(diphenyl phosphate), including oligomers (RDP), and bisphenol A bis-diphenyl phosphate, including oligomers (BDP), melamine phosphate, melamine pyrophosphate,
a eo WO 00/46419 PCT/EP00/00445 melamine polyphosphate and mixtures thereof. Possible nitrogen compounds are, in particular, melamine and melamine cyanurate. Suitable synergists are e.g. antimony compounds, in particular antimony trioxide and antimony pentoxide, zinc compounds, tin compounds, such as e.g zinc stannate, and borates. Carbon-forming agents and tetrafluoroethylene polymers can be added.
The partly aromatic polyesters according to the invention can comprise conventional additives, such as agents against thermal decomposition, agents against thermal crosslinking, agents against damage caused by ultraviolet light, plasticizers, lubricants and mould release agents, nucleating agents, antistatics, stabilizers and dyestuffs and pigments.
Examples of oxidation retardants and heat stabilizers which are mentioned are sterically hindered phenols and/or phosphites, hydroquinones, aromatic secondary amines, such as diphenylamines, various substituted representatives of these groups and mixtures thereof, in concentrations of up to 1 wt.%, based on the weight of the thermoplastic moulding compositions.
UV stabilizers, which are in general used in amounts of up to 2 wt.%, based on the moulding composition, which may be mentioned are various substituted resorcinols, salicylates, benzotriazoles and benzophenones.
Inorganic pigments, such as titanium dioxide, ultramarine blue, iron oxide and carbon black, and furthermore organic pigments, such as phthalocyanines, quinacridones, perylenes, and dyestuffs, such as nigrosin and anthraquinone, as colouring agents, and other colouring agents can be added.
Sodium phenyl-phosphinate, aluminium oxide, silicon dioxide and, preferably, talc can be employed e.g. as nucleating agents.
wo a WO 00/46419 PCT/EP00/00445 of _8-
Lubricants and mould release agents, which are conventionally employed in amounts of up to 1 wt.%, are preferably ester waxes, pentaerithrytol stearate (PETS), long- chain fatty acids (e.g. stearic acid or behenic acid), salts thereof (e.g. Ca or Zn stearate) and amide derivatives (e.g. ethylene-bis-stearylamide) or montan waxes (mixtures of straight-chain, saturated carboxylic acids having chain lengths of 28 to 32 C atoms) and low molecular weight polyethylene waxes or polypropylene waxes.
Examples of plasticizers which may be mentioned are dioctyl phthalate, dibenzyl phthalate, butyl benzyl phthalate, hydrocarbon oils and N-(n- butyl)benzenesulfonamide.
The additional use of rubber-elastic polymers (often also called impact modifiers, elastomer or rubber) is particularly preferred.
Quite generally, these are copolymers which are preferably built up from at least two of the following monomers: ethylene, propylene, butadiene, isobutene, isoprene, chloroprene, vinyl acetate, styrene, acrylonitrile and acrylic or methacrylic acid esters having 1 to 18 C atoms in the alcohol component.
Such polymers are described e.g. in Houben-Weyl, Methoden der organischen
Chemie, vol. 14/1 (Georg-Thieme-Verlag, Stuttgart, 1961), pages 392 to 406 and in the monograph by C.B. Bucknall, "Toughened Plastics" (Applied Science Publishers,
London, 1977).
Some preferred types of such elastomers are described in the following,
Preferred types of such elastomers are the so-called ethylene/propylene (EPM) or ethylene/propylene/diene (EPDM) rubbers.
EPM rubbers in general have practically no more double bonds, while EPDM rubbers can contain 1 to 20 double bonds per 100 C atoms.
. > WO 00/46419 PCT/EP00/00445 «4 9.
Diene monomers which may be mentioned for EPDM rubbers are, for example, conjugated dienes, such as isoprene and butadiene, non-conjugated dienes having 5 to 25 C atoms, such as penta-1,4-diene, hexa-1,4-diene, hexa-1,5-diene, 2,5- dimethylhexa-1,5-diene and octa-1,4-diene, cyclic dienes, such as cyclopentadiene, cyclohexadienes, cyclooctadienes and dicyclopentadiene, and alkenylnorbornenes, such as S-ethylidene-2-norbornene, 5-butylidene-2-norbornene, 2-methallyl-5- norbornene, 2-i1sopropenyl-5-norbornene, and tricyclodienes, such as 3-methyl- tricyclo-(5.2.1.0.2.6)-3,8-decadiene, or mixtures thereof. Hexa-1,5-diene, 5- ethylidenenorbornene and dicyclopentadiene are preferred. The diene content of the
EPDM rubbers is preferably 0.5 to 50, in particular 1 to 8 wt.%, based on the total weight of the rubber.
EPM or EPDM rubbers can preferably also be grafted with reactive carboxylic acids or derivatives thereof. There may be mentioned here e.g. acrylic acid, methacrylic acid and derivatives thereof, e.g. glycidyl (meth)acrylate, and maleic anhydride.
Another group of preferred rubbers are copolymers of ethylene with acrylic acid and/or methacrylic acid and/or the esters of these acids. The rubbers can additionally also comprise dicarboxylic acids, such as maleic acid and fumaric acid, or derivatives of these acids, e.g. esters and anhydrides, and/or monomers containing epoxide groups. These dicarboxylic acid derivatives or monomers containing epoxide groups : are preferably incorporated into the rubber by addition of monomers containing dicarboxylic acid or epoxide groups, of the general formulae (I) or (II) or (I) or (IV), to the monomer mixture
RIC(COOR2) = C(COOR3)R#4 D
RN ec
L (I),
CO, CO
EE WO 00/46419 PCT/EP00/00445
J -10- /\
CHR=CH—(CH,)=—0—(CHR%q—CH—CHR® (I), — CRY SE —CH— 8
CH; CR COO—(-CH,)p XN a av),
Oo wherein R' to R’ represent hydrogen or alkyl groups having 1 to 6 C atoms and m is an integer from 0 to 20, g is an integer from 0 to 10 and p is an integer from 0 to S.
Preferably, the radicals R' to R® denote hydrogen, where m represents O or 1 and g represents 1. The corresponding compounds are maleic acid, fumaric acid, maleic anhydride, allyl glycidyl ether and vinyl glycidyl ether.
Preferred compounds of the formulae (I), (II) and (IV) are maleic acid, maleic anhydride and esters of acrylic acid and/or methacrylic acid containing epoxide groups, such as glycidyl acrylate and glycidyl methacrylate, and the esters with tertiary alcohols, such as t-butyl acrylate. The latter indeed contain no free carboxyl groups, but come close in their properties to the free acids and are therefore called monomers with latent carboxyl groups.
The copolymers advantageously comprise 50 to 98 wt.% ethylene, 0.1 to 20 wt.% monomers containing epoxide groups and/or methacrylic acid and/or monomers containing acid anhydride goups and the the remaining amount as (meth)acrylic acid esters.
Particularly preferred copolymers are those of 50 to 98, in particular 55 to 95 wt.% ethylene,
SE WO 00/46419 PCT/EP00/00445 4 -11- 0.1 to 40, in particular 0.3 to 20 wt% glycidyl acrylate and/or glycidyl methacrylate, (meth)acrylic acid and/or maleic anhydride, and 1 to 45, in particular 10 to 40 wt.% n-butyl acrylate and/or 2-ethylhexyl acrylate.
Further preferred esters of acrylic and/or methacrylic acid are the methyl, ethyl, propyl and i- or t-butyl ester.
In addition, vinyl esters and vinyl ethers can also be employed as comonomers.
The ethylene copolymers described above can be prepared by processes known per se, preferably by random copolymerization under a high pressure and elevated temperature. Corresponding processes are generally known.
Emulsion polymers, the preparation of which is described e.g. by Blackley in the monograph "Emulsion Polymerization", are also preferred. The emulsifiers and catalysts which can be used are known per se.
In principle, homogeneously built up elastomers and also those with a shell structure can be employed. The shell structure is determined by the sequence of addition of the = individual monomers; the morphology of the polymers is also influenced by this sequence of addition.
Monomers which may be mentioned here merely representatively for the preparation of the rubber part of the elastomers are acrylates, such as e.g. n-butyl acrylate and 2- ethylhexyl acrylate, corresponding methacrylates, butadiene and isoprene and mixtures thereof. These monomers can be copolymerized with further monomers, such as e.g. styrene, acrylonitrile, vinyl ethers and further acrylates or methacrylates, such as methyl methacrylate, methyl acrylate, ethyl acrylate and propyl acrylate.
oo WO 00/46419 PCT/EP00/00445 4 -12-
The soft or rubber phase (with a glass transition temperature below 0°C) of the elastomers can be the core, the outer shell or a middle shell (in the case of elastomers with more than a two-shell structure); in multi-shell elastomers, it is also possible for several shells to consist of one rubber phase.
If one or more hard components (with glass transition temperatures above 20°C) participate, in addtion to the rubber phase, in the build-up of the elastomers, these are in general prepared by polymerization of styrene, acrylonitrile, methacrylonitrile, a- methylstyrene, p-methylstyrene and acrylic acid esters and methacrylic acid esters, such as methyl acrylate, ethyl acrylate and methyl methacrylate, as the main monomers. In addition, minor amounts of further comonomers can also be employed here.
In some cases it has proved advantageous to employ emulstion polymers which have reactive groups on the surface. Such groups are e.g. epoxide, carboxyl, latent carboxyl, amino or amide groups and functional groups which can be introduced by co-using monomers of the general formula
R' R'
SP SE PS
Oo wherein the substituents can have the following meaning:
R'" hydrogen or a C;- to C4-alkyl group,
R''" hydrogen, a C;- to Cg-alkyl group or an aryl group, in particular phenyl,
R!? hydrogen, a C,- to Cj¢-alkyl or a C¢- to C;,-aryl group or -OR",
a . WO 00/46419 PCT/EP00/00445 "| “13 -
R'? a C;- to Cg-alkyl or Ce- to Ciz-aryl group, which can optionally be substituted by O- or N-containing groups,
X a chemical bond, a C;- to Cg-alkylene or a C¢- to C,;-arylene group or i —C—Y
Y O-Z or NH-Z and
Z a C;- to C¢-alkylene or a C¢- to C),-arylene group.
The grafting monomers described in EP-A 208 187 are also suitable for introducing reactive groups on to the surface.
Further examples which may also be mentioned are acrylamide, methacrylamide and substituted esters of acrylic acid or methacrylic acid, such as (N-t-butylamino)-ethyl methacrylate, (N,N-dimethylamino)ethyl acrylate, (N,N-dimethylamino)-methyl acrylate and (N,N-diethylamino)ethyl acrylate.
The particles of the rubber phase may furthermore also be crosslinked. Monomers which act as crosslinking agents are, for example, buta-1,3-diene, divinylbenzene, diallyl phthalate and dihydrodicyclopentadienyl acrylate, as well as the compounds described in EP-A 50 265).
So-called graftlinking monomers can furthermore also be used, i.e. monomers with two or more polymerizable double bonds which react at different rates during the polymerization. Those compounds in which at least one reactive group polymerizes at about the same rate as the other monomers, while the other reactive group (or reactive groups) e.g. polymerizes (polymerize) significantly more slowly, are preferably used. The different polymerization rates have the effect of a certain content of unsaturated double bonds in the rubber. If another phase is then grafted on to such a rubber, the double bonds present in the rubber thus at least partly react with the grafting monomers to form chemical bonds, i.e. the grafted-on phase is at least partly linked to the graft base via chemical bonds.
Examples of such graftlinking monomers are monomers containing allyl groups, in particular allyl esters of ethylenically unsaturated carboxylic acids, such as allyl acrylate, allyl methacrylate, diallyl maleate, diallyl fumarate, diallyl itaconate or the corresponding monoallyl compounds of these dicarboxylic acids. In addition, there are a large number of further suitable graftlinking monomers; for further details reference may be made here, for example, to US-PS 4 148 846.
The content of these crosslinking monomers in the impact-modifying polymer is in general up to 5 wt.%, preferably not more than 3 wt.%, based on the impact- modifying polymer.
Some preferred emulsion polymers are listed in the following. Graft polymers which have a core and at least one outer shell and have the following build-up are to be mentioned first here:
Monomers for the core Monomers for the shell buta-1,3-diene, isoprene, n-butyl | styrene, acrylonitrile, methyl methacrylate acrylate, ethyl-hexyl acrylate or mixtures thereof as I, but with the co-use of crosslinking as I agents aslorll n-butyl acrylate, ethyl acrylate, methyl acrylate, buta-1,3-diene, isoprene, ethylhexyl acrylate
Iv aslorll as I or III, but with the co-use of monomers with reactive groups as described herein \Y styrene, acrylonitrile, methyl | first shell of monomers as described for methacrylate or mixtures thereof the core under I and II second shell as described for the shell under I or IV
Claims (19)
1. Moulding comprising at least two thermoplastics K (I) and K (I), characterized in that at least one plastic K (I) is a partly aromatic polyester and at least one plastic K (II) is a polyamide.
2. Moulding according to claim 1, characterized in that the plastic or plastics K (I) and the plastic or plastics K (II) are present macroscopically in separate phases to the extent of more than 90 wt.%, based on the particular type of plastic.
3. Moulding according to at least one of the preceding claims, characterized in that the partly aromatic polyester is chosen from the group consisting of derivatives of polyalkylidene terephthalates, preferably chosen from the group consisting of polyethylene terephthalates, polytrimethylene terephthalates and polybutylene terephthalates, particularly preferably polybutylene terephthalates, very particularly preferably polybutylene terephthalate.
4, Moulding according to at least one of the preceding claims, characterized in that the polyamide is chosen from the group consisting of derivatives of polyamides which contain 3 to 8 methylene groups in the polymer chain per = polyamide group, particularly preferably chosen from the group formed by : PA6 and PAG66, very particularly preferably from the group consisting of PA6 and its copolymers.
5. Moulding according to at least one of the preceding claims, characterized in that part of the surface is metallized and/or galvanized, preferably metallized by a currentless wet chemistry means, particularly preferably metallized by a currentless wet chemistry means and then electrogalvanically, preferably less than 98%, particularly preferably less than 70%, very particularly preferably less than 40%.
re pe WO 00/46419 PCT/EP00/00445 ¢ -40 -
6. Moulding according to at least one of the preceding claims, characterized in that only one of the two plastics K (I) and K (II) is metallized, preferably metallized by a currentless wet chemistry means, particularly preferably metallized by a currentless wet chemistry means and then electrogalvanically, hl preferably plastic K (II), particularly preferably the polyamide part of plastic K (I).
7. Moulding according to at least one of the preceding claims, characterized in that the weight ratio between plastic K (I) and K (II) is greater than 10:90, preferably greater than 50:50, particularly preferably greater than 70:30, very particularly preferably between 80:20 and 99:1.
8. Moulding according to at least one of the preceding claims, characterized in that one of the two or both plastics or mixtures of plastics K (I) or K (II) comprise one or more reinforcing substances V (I) in plastic K (I), or one or more reinforcing substances V (II) in plastic K (II), preferably in amounts of between 1 and 50 wt.%, preferably between 2 and 40 wt.%, particularly preferably between 5 and 35 wt.%, in each case based on the total weight of the particular plastics moulding compositions.
9. Moulding according to at least one of the preceding claims, characterized in - that the two plastics comprise reinforcing substances, preferably in a weight ratio of V (I) to V (II) of between 90:10 and 10:90, particularly preferably between 70:30 and 30:70, very particularly preferably between 60:40 and 40:60, and extremely preferably between 55:45 and 45:55.
10. Moulding according to at least one of the preceding claims, characterized in that the two plastics comprise glass fibres, preferably in a weight ratio of V (I) to V (II) of between 90:10 and 10:90, particularly preferably between 70:30 and 30:70, very particularly preferably between 60:40 and 40:60, and extremely preferably between 55:45 and 45:55.
oh WO 00/46419 PCT/EP00/00445 ¢ -4] -
11. Moulding according to at least one of the preceding claims, characterized in that one of the two or both plastics or mixtures of plastics K (I) or K (II) comprise one or more elastomer modifying agents E (I) in plastic K (I), or one or more elastomer modifying agents E (II) in plastic K (II), preferably in amounts of between 0 and 40 wt.%, preferably between 0 and 30 wt.%, particularly preferably between 3 and 20 wt.%, in each case based on the total weight of the particular plastics moulding compositions.
12. Moulding according to at least one of the preceding claims, characterized in that plastic K (I) is a glass fibre-reinforced PBT and plastic K (II) is a glass fibre-reinforced, elastomer-modified PA, plastic K (I) and K (II) in each case preferably comprising 10 - 30 wt.% of glass fibres and plastic K (II) preferably comprising 3 - 10 wt.% of elastomer modifying agent, based on the total weight of the particular plastic moulding compositions.
13. Moulding according to at least one of the preceding claims, characterized in that either plastic K (I) and/or plastic K (II) also additionally comprises further conventional additives in amounts of up to 5 wt.%, based on the particular plastic.
14. Process for the production of a moulding according to at least one of claims 1 = to 13, characterized in that (A) a plastic K (I) or K (II) is first introduced into a mould so that a partial shaped article T (I) or T (II) is formed, and (B) the other plastic K (II) or K (I) is then applied at least at one point of the surface of the partial shaped article, the process preferably being two-component injection moulding.
15. Process according to claim 14, characterized in that, in an additional step, part of the surface of the shaped article is metallized, preferably metallized by a currentless wet chemistry means, particularly preferably metallized by a currentless wet chemistry means and then metallized electrogalvanically, this co WO 00/46419 PCT/EP00/00445 <4 y = 42 = additional step being carried out between steps (A) and (B), or preferably after the two steps.
16. Process according to at least one of the preceding claims 14 and/or 15, characterized in that the metallization step, preferably of the metallizable plastic K (II), comprises the following steps: chemical roughening of the surface, preferably with a calcium chloride solution, deposition of an activator, preferably palladium ions, sensitizz:ion, preferably by reducing the palladium cations to palladium, chemica! deposition of a conductive material, preferably nickel or copper, electrochemical conversion (galvanization) and possibly build-up of further layers.
17. Process according to at least one of the preceding claims 14 to 16, characterized in that it is carried out by at least one two-component injection : moulding process and subsequent metallization.
18. A moulding substantially as herein described.
19. A process for the production of a moulding substantially as herein described. AMENDED SHEET
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19904217A DE19904217A1 (en) | 1999-02-03 | 1999-02-03 | Metallizable molded part for molded interconnection devices, e.g. in cars, machines or computers, comprises a combination of partly aromatic polyester and polyamide, made by two-component injection molding |
Publications (1)
Publication Number | Publication Date |
---|---|
ZA200105916B true ZA200105916B (en) | 2002-07-18 |
Family
ID=7896220
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
ZA200105916A ZA200105916B (en) | 1999-02-03 | 2001-07-18 | Metallizable moulded part. |
Country Status (2)
Country | Link |
---|---|
DE (1) | DE19904217A1 (en) |
ZA (1) | ZA200105916B (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TW554086B (en) * | 2001-02-16 | 2003-09-21 | Taiyo Mfg Co Ltd | Method for producing plated molded product |
DE10116522A1 (en) * | 2001-04-03 | 2002-10-17 | Braun Gmbh | Method for producing a multi-component injection molded part, at least one of the components being provided with a coating |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3936394A (en) * | 1972-04-13 | 1976-02-03 | Asahi Kasei Kogyo Kabushiki Kaisha | Polymer adsorbents and method for manufacture thereof |
GB1420948A (en) * | 1972-10-26 | 1976-01-14 | Ici Ltd | Injection moulding process |
DE19645871A1 (en) * | 1996-11-07 | 1998-05-14 | Bayer Ag | Laser-inscribable polymer molding compounds |
DE19736093A1 (en) * | 1997-08-20 | 1999-02-25 | Bayer Ag | Production of conductive metallized three-dimensional polymer article |
-
1999
- 1999-02-03 DE DE19904217A patent/DE19904217A1/en not_active Ceased
-
2001
- 2001-07-18 ZA ZA200105916A patent/ZA200105916B/en unknown
Also Published As
Publication number | Publication date |
---|---|
DE19904217A1 (en) | 2000-08-10 |
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