WO2025200734A1 - 盘管换热器及暖通设备 - Google Patents

盘管换热器及暖通设备

Info

Publication number
WO2025200734A1
WO2025200734A1 PCT/CN2025/073097 CN2025073097W WO2025200734A1 WO 2025200734 A1 WO2025200734 A1 WO 2025200734A1 CN 2025073097 W CN2025073097 W CN 2025073097W WO 2025200734 A1 WO2025200734 A1 WO 2025200734A1
Authority
WO
WIPO (PCT)
Prior art keywords
water
heat exchange
coil
water inlet
heat exchanger
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
PCT/CN2025/073097
Other languages
English (en)
French (fr)
Inventor
叶斌
黎举辉
谢绍溶
于丽君
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
GD Midea Heating and Ventilating Equipment Co Ltd
Chongqing Midea General Refrigeration Equipment Co Ltd
Hefei Midea Heating and Ventilating Equipment Co Ltd
Original Assignee
GD Midea Heating and Ventilating Equipment Co Ltd
Chongqing Midea General Refrigeration Equipment Co Ltd
Hefei Midea Heating and Ventilating Equipment Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by GD Midea Heating and Ventilating Equipment Co Ltd, Chongqing Midea General Refrigeration Equipment Co Ltd, Hefei Midea Heating and Ventilating Equipment Co Ltd filed Critical GD Midea Heating and Ventilating Equipment Co Ltd
Publication of WO2025200734A1 publication Critical patent/WO2025200734A1/zh
Pending legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24DDOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
    • F24D19/00Details
    • F24D19/0002Means for connecting central heating radiators to circulation pipes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24DDOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
    • F24D19/00Details
    • F24D19/08Arrangements for drainage, venting or aerating
    • F24D19/082Arrangements for drainage, venting or aerating for water heating systems
    • F24D19/083Venting arrangements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24DDOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
    • F24D19/00Details
    • F24D19/08Arrangements for drainage, venting or aerating
    • F24D19/082Arrangements for drainage, venting or aerating for water heating systems
    • F24D19/088Draining arrangements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24DDOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
    • F24D3/00Hot-water central heating systems
    • F24D3/10Feed-line arrangements, e.g. providing for heat-accumulator tanks, expansion tanks ; Hydraulic components of a central heating system
    • F24D3/1058Feed-line arrangements, e.g. providing for heat-accumulator tanks, expansion tanks ; Hydraulic components of a central heating system disposition of pipes and pipe connections
    • F24D3/1066Distributors for heating liquids
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F11/00Arrangements for sealing leaky tubes and conduits
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/001Casings in the form of plate-like arrangements; Frames enclosing a heat exchange core
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/02Header boxes; End plates
    • F28F9/0219Arrangements for sealing end plates into casing or header box; Header box sub-elements

Definitions

  • the present application relates to the technical field related to HVAC components, and in particular to a coil heat exchanger and HVAC equipment.
  • the main water distribution and collection scheme of fan coil units is: the water inlet pipe of the main system is connected to the water distribution joint, and water enters the water distribution joint from the water inlet pipe; the water distribution joint is connected to the water inlet branch pipes of each branch, and water is diverted to each water inlet branch pipe through the water distribution joint; each water inlet branch pipe is connected to the heat exchange pipe of each branch, and water flows from each branch pipe into the heat exchange pipe corresponding to each flow path; each water outlet branch pipe is connected to the heat exchange pipe of each flow path and is connected to the water collection joint, and water flows out of the heat exchange pipe through each water outlet branch pipe and is collected at the water collection joint; the water collection joint is connected to the water outlet pipe of the main system, and water flows into the water outlet pipe of the main system through the water collection joint and returns to the main system.
  • the purpose of this application is to at least alleviate the problem of complex structure and low assembly efficiency of water distribution and collection components. This purpose is achieved through the following technical solutions:
  • the first aspect of the present application proposes a coil heat exchanger, including a water distribution assembly and a heat exchange assembly, wherein the water distribution assembly has a water inlet channel and a water outlet channel that are isolated from each other; the heat exchange assembly includes fins and multiple coils, each coil has a water inlet end and a water outlet end, the water inlet ends of the multiple coils are respectively connected to the water distribution assembly and respectively communicated with the water inlet channel, and the water outlet ends of the multiple coils are respectively connected to the water distribution assembly and respectively communicated with the water outlet channel, and the fins are connected to the coils.
  • the water inlets of the multiple coils of the heat exchange assembly are connected through the water inlet channel, the water outlets of the multiple coils are connected through the water outlet channel, and the water inlet channel and the water outlet channel are integrated on the water distribution assembly.
  • the coil heat exchanger has a simple structure, fewer parts, and is easy to assemble, which improves the processing and assembly efficiency of the coil heat exchanger and reduces production costs.
  • coil heat exchanger according to the present application may also have the following additional technical features:
  • the water distribution assembly includes a shell, which has a accommodating cavity, the water inlet channel and the water outlet channel are formed in the accommodating cavity, the shell is arranged at one end of the heat exchange assembly, and a plurality of connecting ports are spaced apart on the side wall of the shell facing the heat exchange assembly, the coil is sealed and connected to the connecting port, and is connected to the accommodating cavity through the connecting port.
  • the multiple connecting ports include a plurality of first connecting ports arranged at intervals and a plurality of second connecting ports arranged at intervals, all of the first connecting ports correspond to the positions of the water inlet channel and are connected to the water inlet channel, the water inlet end of the coil is sealed and connected to the first connecting port, all of the second connecting ports correspond to the positions of the water outlet channel and are connected to the water outlet channel, and the water outlet end of the coil is sealed and connected to the second connecting port.
  • the water inlet ends of the plurality of coils are sealed and connected to the first connecting port in a one-to-one correspondence, and the water outlet ends of the plurality of coils are sealed and connected to the second connecting port in a one-to-one correspondence.
  • a first water return structure is further provided in the shell, and at least one of the multiple coils is a first coil.
  • Each of the first coils includes a first heat exchange tube and a second heat exchange tube.
  • the outlet of the first heat exchange tube and the inlet of the second heat exchange tube are both arranged toward the distribution and collection assembly.
  • the outlet of the first heat exchange tube and the inlet of the second heat exchange tube are connected through the first water return structure, so that the first heat exchange tube and the second heat exchange tube are connected in series.
  • the water inlet channel and the water outlet channel are respectively arranged on both sides of the first water return structure.
  • a accommodating cavity is formed in the shell, and the first water return structure is connected to the inner wall surface of the shell, and divides the accommodating cavity into the water outlet channel and the water inlet channel.
  • the first water return structure is provided with a reflux channel, at least two of the plurality of coils are first coils, and at least two of the first heat exchange tubes are connected to the corresponding second heat exchange tubes through the same reflux channel.
  • the first return water structure is provided with multiple reflux channels, and the reflux channels are provided one-to-one between all the first heat exchange tubes and the corresponding second heat exchange tubes.
  • the first water return structure includes a plurality of protrusions arranged at intervals, adjacent protrusions are connected by partitions, the protrusions and the partitions are both connected to the inner wall surface of the shell, and each protrusion is provided with the return channel.
  • the first water return structure is an integrated structure
  • the heat exchange assembly further includes a shell, and the sealing plate is connected to an end surface of the shell.
  • an end plate is provided at one end of the shell, and the sealing plate is connected to the end surface of the shell through the end plate.
  • the sealing plate is an integral structure.
  • the water distribution assembly further includes a sealing gasket, which is sealingly disposed between the sealing plate and the shell body.
  • the sealing gasket is provided with multiple first through-holes corresponding to the position of the water inlet channel, and the sealing gasket is provided with multiple second through-holes corresponding to the position of the water outlet channel.
  • the multiple first through-holes correspond one-to-one with the multiple first connecting ports and are coaxially arranged.
  • the water inlet ends of the multiple coils pass through the first connecting ports one-to-one and are sealed with the first through-holes.
  • the multiple second through-holes correspond one-to-one with the multiple second connecting ports and are coaxially arranged.
  • the water outlet ends of the multiple coils all pass through the second connecting ports one-to-one and are sealed with the second connecting ports.
  • the plurality of coils are connected to the sealing gasket and the sealing plate by expansion joints.
  • the water distribution assembly further includes an inlet joint and an outlet joint, both of which are connected to the shell body, the inlet joint is connected to the water inlet channel, and the outlet joint is connected to the water outlet channel.
  • the water inlet connector and the shell body are an integral structure
  • the water outlet joint and the shell body are an integral structure.
  • the water distribution assembly further includes an exhaust assembly, the exhaust assembly is in communication with the water outlet channel, and the water outlet connector and/or the housing are connected to the exhaust assembly;
  • the water distribution and collection assembly further includes a drainage assembly, the drainage assembly is communicated with the water inlet channel, and the drainage assembly is connected to the water inlet joint and/or the shell.
  • FIG1 is a schematic structural diagram of a coil heat exchanger according to some embodiments of the present application.
  • Figure 2 is a split schematic diagram of Figure 1;
  • FIG3 is a schematic diagram of FIG2 from another perspective
  • FIG4 is a schematic diagram of a partial flow path of the coil heat exchanger shown in FIG3 ;
  • FIG5 is a split schematic diagram of a coil heat exchanger according to some embodiments of the present application.
  • FIG6 is a schematic diagram of a partial flow path of the coil heat exchanger shown in FIG5 ;
  • FIG9 is a split schematic diagram of a coil heat exchanger according to some embodiments of the present application.
  • FIG10 is a schematic diagram showing the flow path of the coil heat exchanger shown in FIG9 ;
  • FIG11 is a split schematic diagram of a coil heat exchanger provided in some embodiments of the present application.
  • FIG12 is a split schematic diagram of a coil heat exchanger provided in some embodiments of the present application.
  • FIG13 is a schematic structural diagram of a coil heat exchanger provided in some embodiments of the present application.
  • FIG14 is a partial enlarged view of FIG13
  • FIG15 is a schematic diagram of an interference seal between a sealing plate and a coil of a coil heat exchanger provided by some embodiments of the present application.
  • FIG16 is a schematic diagram of a coil heat exchanger provided by some embodiments of the present application, wherein a sealing plate and a coil are sealed by a sealing ring;
  • FIG17 is a schematic diagram of a coil heat exchanger provided by some embodiments of the present application, wherein a sealing plate and a coil are sealed by a sealing gasket;
  • FIG18 is an enlarged view of the T portion of FIG17 ;
  • FIG19 is a split schematic diagram of the coil heat exchanger shown in FIG17 ;
  • FIG20 is a schematic diagram of the shell body, water inlet connector, and water outlet connector of a coil heat exchanger according to some embodiments of the present application;
  • FIG21 is a schematic diagram of the shell body shown in FIG20 from another perspective
  • FIG22 is a partial cross-sectional view of the assembled shell, water inlet and outlet joints of the coil heat exchanger shown in FIG20 ;
  • FIG23 is a schematic diagram of the shell body, water inlet connector, and water outlet connector of a coil heat exchanger provided in some embodiments of the present application;
  • FIG24 is a schematic diagram of the circumferential frame shown in FIG23 from another perspective
  • FIG25 is a schematic diagram of the shell body, the first water return structure, the water inlet connector, and the water outlet connector of the coil heat exchanger provided in some embodiments of the present application;
  • FIG26 is a schematic diagram of the shell body and the first water return structure shown in FIG25 from another perspective;
  • FIG27 is a split schematic diagram of a coil heat exchanger provided in some embodiments of the present application.
  • FIG28 is a schematic diagram of the assembly of a coil heat exchanger and a fan according to some embodiments of the present application.
  • Coil heat exchanger 100, water distribution assembly; 101, water inlet channel; 102, water outlet channel; 110, shell; 111, shell body; 1111, first opening; 1112, top plate; 1113, circumferential frame; 1114, water inlet hole; 1115, water outlet hole; 1116, sealed connection; 1117, accommodating cavity; 112, sealing plate; 1121, flange; 1122, sealed connection surface; 1123, solder; 1124, sealing ring; 113, first groove; 114, second groove; 115, first communication port; 116, second communication port; 117, third communication port 118, connecting port; 120, first water return structure; 121, reflux channel; 1211, first reflux channel; 1212, second reflux channel; 122, bump; 123, partition; 124, isolation plate; 130, sealing gasket; 131, first through-port; 132, second through-port; 133, third through-port; 134, through-port; 140, water inlet connector; 150, water outlet connector
  • first, second, third, etc. can be used in the text to describe multiple elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be limited by these terms. These terms can only be used to distinguish an element, component, region, layer or section from another region, layer or section. Unless the context clearly indicates otherwise, terms such as “first”, “second” and other numerical terms do not imply order or sequence when used in the text. Therefore, the first element, component, region, layer or section discussed below can be referred to as the second element, component, region, layer or section without departing from the teaching of the example embodiments.
  • spatially relative terms may be used herein to describe the relationship of one element or feature relative to another element or feature as shown in the figures, such as “inside,” “outside,” “inside,” “outside,” “below,” “beneath,” “above,” and the like.
  • Such spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is flipped over, an element described as “below” or “beneath” another element or feature would then be oriented “above” or “above” the other element or feature.
  • the example term “below” can encompass both above and below orientations.
  • the main water distribution and collection scheme for coil heat exchangers is as follows: the main system's water inlet pipe is connected to a water distribution joint, and water enters the water distribution joint from the water inlet pipe; the water distribution joint is connected to the water inlet branches of each branch, and water is diverted to each water inlet branch through the water distribution joint; each water inlet branch is connected to the heat exchange tube of each branch, and water flows from each branch into the heat exchange tube of the corresponding flow path; each water outlet branch is connected to the heat exchange tube of each flow path and connected to a water collection joint, and water flows from the heat exchange tube through each water outlet branch and is then collected at the water collection joint; the water collection joint is connected to the main system's water outlet pipe, and water flows through the water collection joint into the main system's water outlet pipe and returns to the main system.
  • the total number of parts of the water distribution and collection components is large, the structure is relatively complex, and the assembly efficiency is low.
  • a coil heat exchanger 10 comprising a manifold assembly 100 and a heat exchange assembly 200.
  • the manifold assembly 100 includes an inlet channel 101 and an outlet channel 102, with the outlet channel 102 being isolated from the inlet channel 101.
  • the heat exchange component 200 includes multiple coils 210, each coil 210 has a water inlet end 211 and a water outlet end 212, the pipe opening on the water inlet end 211 is the water inlet, and the pipe opening on the water outlet end 212 is the water outlet, the sub-collection component 100 is connected to the water inlet end 211 of each coil 210, and the water inlet of each coil 210 is connected to the water inlet channel 101 of the sub-collection component 100, the sub-collection component 100 is also connected to the water outlet end 212 of each coil 210, and the water outlet of each coil 210 is connected to the water outlet channel 102 of the sub-collection component 100.
  • the coil heat exchanger 10 is usually used in conjunction with a fan 20.
  • the fan 20 can be set on one side of the coil heat exchanger 10.
  • the fan 20 is used to drive the air flow so that the air flow flows through the coil heat exchanger 10.
  • the air flow exchanges heat with the water in the coil heat exchanger 10.
  • the heat exchange assembly 200 is the main component for performing heat exchange. Specifically, the heat exchange assembly 200 performs heat exchange between water flowing within the heat exchange assembly 200 and a medium such as air outside the heat exchange assembly 200.
  • the multiple coils 210 refer to two or more coils 210. Each coil 210 can be understood as a set of pipes flowing from the water inlet channel 101 to the water outlet channel 102. Each coil 210 can have one, two, or more water inlets, and each set of coils 210 can also have one, two, or more water outlets. For example, in some embodiments, at least one coil 210 has a single water inlet pipe and multiple water outlet pipes, and the multiple outlet pipes are all connected to and communicate with the water inlet pipe. Among them, each coil 210 has at least one bend and reflux. Simply put, each coil 210 includes at least two heat exchange sections, and the water flow directions of the two heat exchange sections are roughly opposite. More specifically, it can be understood that each coil 210 includes at least one long U-shaped tube.
  • the water distribution assembly 100 may include a housing 110, wherein the water inlet channel 101 and the water outlet channel 102 are both disposed within the housing 110, and the water inlet channel 101 and the water outlet channel 102 are independent channels.
  • the water distribution assembly 100 may be provided with a water inlet connector 140 and a water outlet connector 150, wherein the water inlet connector 140 may be connected to the portion of the water distribution assembly 100 that forms the water inlet channel 101 and communicates with the water inlet channel 101, and the water outlet of the heat exchange water supply system is connected to the water inlet connector 140 and supplies water to the water inlet channel 101 through the water inlet connector 140; the water outlet connector 150 may be connected to the portion of the water distribution assembly 100 that forms the water outlet channel 102 and communicates with the water outlet channel 102, and the water inlet of the heat exchange water supply system is connected to the water outlet connector 150, and the water flow in the heat exchange assembly 200 flows back to the heat exchange water supply system through the water outlet connector 150.
  • the heat exchange water supply system is used to heat or cool the water flow.
  • the heat exchange water supply system heats the water flow to provide hot water to the heat exchange component 200.
  • the heat exchange water supply system can specifically be provided with a heating device, such as a gas heating device, an electric heating pipe, etc., to heat the water flow; when the heat exchange component 200 is used to provide cooling for the environment, the heat exchange water supply system can cool the water flow.
  • the heat exchange water supply system can specifically be provided with a cooling device, such as an evaporator, etc., to cool the water flow.
  • the water collection assembly 100 can be provided with multiple first connecting ports 115 corresponding to the water inlet channel 101.
  • the multiple first connecting ports 115 are connected to the water inlet ends 211 in the multiple coils 210.
  • one first connecting port 115 can be connected to the water inlet end 211 in one coil 210.
  • the water inlet end 211 in the coil 210 can be plugged and sealed with the first connecting port 115.
  • the water inlet end 211 in the coil 210 can be inserted into the first connecting port 115 and sealed with the first connecting port 115.
  • the water distribution and collection assembly 100 may be provided with a plurality of second communication ports 116 corresponding to the water outlet channel 102.
  • the plurality of second communication ports 116 are connected to the water outlet ends 212 of the plurality of coils 210. Specifically, one second communication port 116 is connected to the water outlet end 212 of one coil 210. Specifically, the water outlet end 212 of the coil 210 may be plugged and sealedly connected to the second communication port 116. For example, the water outlet end 212 of the coil 210 may be inserted into the second communication port 116 and sealedly connected to the second communication port 116. After the water for heat exchange flows into the water inlet channel 101, it is divided through the water inlet channel 101 to the water inlet end 211 of each coil 210. Then, after flowing through each coil 210, it is collected at the water outlet end 212 of each coil 210 and flows out through the water outlet channel 102. The water exchanges heat with the air when flowing through each coil 210 .
  • the water inlets of the multiple coils 210 of the heat exchange assembly 200 are all connected through the water inlet channel 101, and the water outlets of the multiple coils 210 are all connected through the water outlet channel 102.
  • the water inlet channel 101 and the water outlet channel 102 are integrated into the water distribution assembly 100.
  • the heat exchanger has a simple structure, fewer parts, and is easy to assemble, which improves the processing and assembly efficiency of the coil heat exchanger 10 and reduces production costs.
  • the coil heat exchanger is connected to multiple branch pipes through a water distribution joint, and the multiple branch pipes are connected to the water inlet of the heat exchange tube.
  • the water collection joint is connected to the multiple branch pipes
  • the heat exchange tube is connected to the water collection joint through the branch pipe to realize the collection and distribution of water in multiple heat exchange tubes.
  • the water diversion joint, water collection joint, and branch pipes are independent components. Therefore, assembly is required between the water diversion joint and the branch pipes to which it is connected, between the water outlet structure and the branch pipes to which it is connected, between the branch pipes and the inlet of the heat exchange tubes, and between the branch pipes and the outlet of the heat exchange tubes.
  • the water diversion and collection assembly occupies a large amount of ineffective space, resulting in a cluttered and aesthetically pleasing design that is not conducive to the integrated design of the coil heat exchanger.
  • the water flowing into the heat exchange tube needs to flow through the branch pipe before entering the heat exchange tube after flowing out of the water collecting joint, and the water flowing out of the heat exchange tube also needs to pass through the branch pipe before flowing back.
  • the heat exchange component has a long pipe path and large water resistance.
  • any heat exchange tube of the multiple heat exchange sections is arranged along the first direction X, the first ends of all the heat exchange tubes along the first direction X can be roughly aligned, the second ends of all the heat exchange tubes along the first direction X are roughly aligned, and the multiple heat exchange tubes are arranged at intervals along the second direction Y and the third direction Z.
  • the water collection assembly 100 is arranged at the first end of the heat exchange tube along the first direction X.
  • the first ends of the heat exchange tubes of the first heat exchange section are all connected to the water inlet channel 101 of the water collection assembly 100.
  • each coil 210 when there are two refluxes, each coil 210 includes three U-shaped tubes, the outlet of the first long U-shaped tube 201 is connected and communicated with the inlet of the second long U-shaped tube 202 at the first end, the outlet of the second long U-shaped tube 202 is connected and communicated with the inlet of the third long U-shaped tube 203 at the first end, the two parallel sides of the first long U-shaped tube 201 form the first heat exchange section and the second heat exchange section of the coil 210, the two parallel sides of the second long U-shaped tube 202 form the third heat exchange section and the fourth heat exchange section of the coil 210, and the two parallel sides of the third long U-shaped tube 203 form the fifth heat exchange section and the sixth heat exchange section of the coil 210.
  • first end of the upstream heat exchange section and the first end of the downstream heat exchange section can be connected by an additional joint, such as a semicircular or U-shaped joint.
  • a first return water structure 120 can also be provided on the water distribution assembly 100 to connect the first end of the upstream heat exchange section and the first end of the downstream heat exchange section through the first return water structure 120.
  • the upstream and downstream in the coil 210 are defined with reference to the direction of water flow, wherein, along the direction of water flow, the part close to the inlet is the upstream, and the part close to the outlet is the downstream, that is, the water flows from upstream to downstream.
  • a first return water structure 120 is further provided in the sub-collection assembly 100, and at least one coil 210 among the multiple coils 210 is a first coil 220.
  • Each first coil 220 includes a first heat exchange tube 221 and a second heat exchange tube 222.
  • the first heat exchange tube 221 and the second heat exchange tube 222 are arranged in parallel, and the outlet of the first heat exchange tube 221 and the inlet of the second heat exchange tube 222 are both arranged toward the first end of the sub-collection assembly 100.
  • the outlet of the first heat exchange tube 221 and the inlet of the second heat exchange tube 222 are connected through the first return water structure 120, so that the first heat exchange tube 221 and the second heat exchange tube 222 are connected in series.
  • the water inlet channel 101 can be disposed on one side of the first water return structure 120, and the water outlet channel 102 can be disposed on the other side of the first water return structure 120.
  • the first water return structure 120 is disposed between the water inlet channel 101 and the water outlet channel 102, and isolates the water inlet channel 101 from the water outlet channel 102.
  • the water distribution assembly 100 is formed with a receiving chamber 1117, and the first water return structure 120 is disposed in the receiving chamber 1117, and the first water return structure 120 separates the receiving chamber 1117 into the water outlet channel 102 and the water inlet channel 101.
  • the water inlet of the first coil 220 can be connected to the inlet of the first heat exchange tube 221 in the first coil 220
  • the outlet of the first heat exchange tube 221 can be connected to the inlet of the second heat exchange tube 222 of the first coil 220 through the first return water structure 120
  • the outlet of the second heat exchange tube 222 is connected to the water outlet of the first coil 220 of the first coil 220.
  • the first coil 220 is actually a coil 210 with two or more recirculations. Some of the coils 210 can be configured as the first coil 220, while others can be configured as coils 210 with only one recirculation. Alternatively, all coils 210 can be configured as the first coil 220.
  • the first heat exchange tube 221 and the second heat exchange tube 222 can be understood as two heat exchange tubes that are interconnected and communicated at the first ends in the first direction X.
  • the heat exchange tube in the second heat exchange section i.e., the outlet section of the first long U-shaped tube 201
  • the heat exchange tube in the third heat exchange section i.e., the inlet section of the second long U-shaped tube 202
  • the first heat exchange tube 221 and the second heat exchange tube 222 can serve as the first heat exchange tube 221 and the second heat exchange tube 222.
  • first heat exchange section and the second heat exchange section are long U-shaped tubes connected as one at the second ends
  • third heat exchange section and the fourth heat exchange section are U-shaped tubes connected as one at the second ends
  • the outlet of the upstream long U-shaped tube and the inlet of the downstream U-shaped tube are connected at the first end through the first water return structure 120.
  • the heat exchange tubes in the second heat exchange section i.e., the outlet section of the first long U-shaped tube 201 and the heat exchange tubes in the third heat exchange section (i.e., the inlet section of the second long U-shaped tube 202) form the first heat exchange tube 221 and the second heat exchange tube 222
  • the heat exchange tubes in the fourth heat exchange section the outlet section of the second long U-shaped tube 202 and the heat exchange tubes in the fifth heat exchange section (the inlet section of the third long U-shaped tube 203) form the heat exchange tubes in the heat exchange section.
  • the first heat exchange tube 221 and the second heat exchange tube 222 in other words, the first heat exchange section and the second heat exchange section are long U-shaped tubes connected as one at the second end, the third heat exchange section and the fourth heat exchange section are U-shaped tubes connected as one at the second end, and the fifth heat exchange section and the sixth heat exchange section are U-shaped tubes connected as one at the second end.
  • the outlet of the upstream long U-shaped tube and the inlet of the downstream U-shaped tube are connected at the first end through the first return water structure 120.
  • all heat exchange tubes in the heat exchange assembly 200 that need to be interconnected at the first end can be connected through the same first water return structure 120.
  • the first water return structure 120 can be provided with multiple spaced return channels 121 to connect the multiple groups of first heat exchange tubes 221 and second heat exchange tubes 222 respectively through different return channels 121. If two groups of the multiple groups of first heat exchange tubes 221 and second heat exchange tubes 222 have the same pressure difference or the pressure difference between the two groups is the same, a larger return channel 121 can also be provided on the first water return structure 120 to connect the multiple groups of first heat exchange tubes 221 and second heat exchange tubes 222 through the single return channel 121.
  • the first water return structure 120 is provided with a reflux channel 121 , at least two of the multiple coils 210 are first coils 220 , and at least two first heat exchange tubes 221 are connected to corresponding second heat exchange tubes 222 through the same reflux channel 121 .
  • first heat exchange tubes 221 and second heat exchange tubes 222 are connected through a first return channel 1211.
  • Multiple first heat exchange tubes 221 are isobaric channels
  • multiple second heat exchange tubes 222 are isobaric channels.
  • the first heat exchange tubes 221 and second heat exchange tubes 222 in the same return flow in multiple first coils 220 can be connected through the same return channel 121.
  • the number of return channels 121 can be equal to the number of return flows in the first coil 220 minus one.
  • the first water return structure 120 can be provided with a return channel 121.
  • the heat exchange tubes in the second heat exchange section and the heat exchange tubes in the third heat exchange section are connected through this return channel 121.
  • the first water return structure 120 can be provided with two independent reflux channels 121.
  • the heat exchange tubes in the second heat exchange section are connected to the heat exchange tubes in the third heat exchange section through one of the reflux channels 121, and the heat exchange tubes in the fourth heat exchange section are connected to the heat exchange tubes in the fifth heat exchange section through the other reflux channel 121.
  • the plurality of coils 210 are first coils 220 with two refluxes.
  • each first coil 220 includes a set of first heat exchange tubes 221 and second heat exchange tubes 222, and the first water return structure 120 is provided with a reflux channel 121 corresponding to each first coil 220.
  • Figures 5 and 6 not only include first coils with two refluxes, but also at least one coil 210 is a U-shaped tube, meaning that the coil 210 has only one reflux.
  • the water flow within the coil 210 flows along paths B and D shown in Figure 5 . This process can also be understood with reference to the water flow path A3 in Figure 6 .
  • each first coil 220 includes two groups of first heat exchange tubes 221 and second heat exchange tubes 222, and the first return water structure 120 is respectively provided with two reflux channels 121 corresponding to each first coil 220.
  • the first water return structure 120 includes multiple protrusions 122 arranged at intervals, and adjacent protrusions 122 are connected by partitions 123.
  • the protrusions 122 and partitions 123 are both connected to the inner wall surface of the housing 110.
  • Each protrusion 122 is provided with a reflux channel 121.
  • the protrusions 122 and the reflux channels 121 can be provided in a one-to-one correspondence, or multiple reflux channels 121 can be provided on one protrusion 122 as needed.
  • the protrusions 122 can be tilted in their length relative to the top plate 1112 of the shell body 111 (a portion of the housing 110 of the water distribution and collection assembly 100). Furthermore, along the height direction of the shell body 111 (refer to the third direction Z), the tilt directions of two adjacent protrusions 122 can be opposite. This staggered arrangement of adjacent protrusions 122 allows multiple protrusions 122 to be arranged in a smaller space, thereby enabling the installation of a larger number of reflux channels 121.
  • the partitions 123 are sealed against the protrusions 122.
  • the partitions 123 and protrusions 122 can be integrally formed, or the partitions 123, protrusions 122, and shell body 111 can also be integrally formed.
  • a reflux channel 121 can be provided for both the first heat exchange tube 221 and the second heat exchange tube 222 at the first end of each reflux.
  • the first water return structure 120 is provided with two reflux channels 121 corresponding to the first coil 220.
  • the heat exchange tubes in the second heat exchange section are connected to the heat exchange tubes in the third heat exchange section through one of the reflux channels 121, and the heat exchange tubes in the fourth heat exchange section are connected to the heat exchange tubes in the fifth heat exchange section through the other reflux channel 121.
  • the first water return structure 120 of this embodiment may be an integrated structure.
  • the first water return structure 120 may be an integral structure formed by injection molding or a integral structure formed by welding.
  • the water distribution assembly 100 includes a housing 110, within which is formed a receiving chamber 1117, which is divided into an inlet channel 101 and an outlet channel 102.
  • a housing 110 within which is formed a receiving chamber 1117, which is divided into an inlet channel 101 and an outlet channel 102.
  • an isolation plate 124 can be directly disposed within the receiving chamber 1117, thereby dividing the receiving chamber 1117 into the inlet channel 101 and the outlet channel 102.
  • the first water return structure 120 can be connected to the inner wall surface of the housing 110, thereby dividing the receiving chamber 1117 into the inlet channel 101 and the outlet channel 102.
  • the housing 110 is connected to one end of the heat exchange assembly 200, i.e., one end of the outer shell 230.
  • a plurality of communication ports 118 are provided on the side wall of the shell 110 facing the outer shell 230 at positions corresponding to the water inlet channel 101 , and the communication ports 118 are connected to the accommodating cavity 1117 .
  • the coil 210 is sealedly connected to the communication ports 118 and is connected to the accommodating cavity 1117 through the communication ports 118 .
  • a portion of the communication ports 118 can be provided corresponding to the water inlet channel 101.
  • These communication ports 118 are defined as first communication ports 115. All first communication ports 115 are spaced apart.
  • the water inlet ends 211 of all coils 210 can be sealed and connected to the first communication ports 115 and communicate with the water inlet channel 101 through the first communication ports 115. At least a portion of the remaining communication ports 118 can be provided corresponding to the water outlet channel 102.
  • These communication ports 118 are defined as second communication ports 116. All second communication ports 116 are spaced apart.
  • the water outlet ends 212 of all coils 210 can be sealed and connected to the second communication ports 116 and communicate with the water outlet channel 102 through the second communication ports 116.
  • each first communication port 115 can be sealedly connected to the water inlet end 211 of a coil 210 and communicate with the water inlet channel 101. That is, the water inlet ends 211 of all coils 210 are connected to all first communication ports 115 in a one-to-one correspondence, and the circumferential sidewalls of the water inlet ends 211 are sealedly connected to the circumferential walls of the first communication ports 115 to prevent water leakage between the water inlet ends 211 and the first communication ports 115. At the same time, the water inlet ends 211 are communicated with the water inlet channel 101.
  • a plurality of second communication ports 116 are provided on the sidewall of the housing 110 facing the outer shell 230 at positions corresponding to the water outlet channel 102.
  • All second communication ports 116 are spaced apart, and each second communication port 116 is sealedly connected to the water outlet end 212 of a coil 210 and communicates with the water outlet channel 102. That is to say, the water outlet ends 212 in all the coils 210 are connected to all the second connecting ports 116 one by one, and the circumferential side walls of the water outlet ends 212 are sealedly connected to the circumferential walls of the second connecting ports 116 to prevent water from leaking between the water outlet ends 212 and the second connecting ports 116. At the same time, the water outlet ends 212 are connected to the water outlet channel 102.
  • the shell 110 of this embodiment may be substantially rectangular or elliptical, which matches the end of the heat exchange assembly 200 .
  • the sidewall of the housing 110 facing the heat exchange assembly 200 may be partially hollowed out to form a first communication port 115 and a second communication port 116.
  • the water inlet end 211 of the coil 210 may be inserted into the corresponding first communication port 115 and sealed with the circumferential inner wall of the first communication port 115.
  • the water outlet end 212 of the coil 210 may be inserted into the corresponding second communication port 116 and sealed with the circumferential inner wall of the second communication port 116.
  • the shell 110 can be an integrally formed structure, a structure connected as one body, or a detachable sealed connection structure.
  • the shell 110 includes a shell body 111 and a sealing plate 112.
  • a first opening 1111 is provided on one side of the shell body 111.
  • a first groove 113 and a second groove 114 are provided on the shell body 111, which are isolated from each other.
  • the notches of the first groove 113 and the second groove 114 are both oriented in the same direction as the first opening 1111.
  • the sealing plate 112 is sealed to the first opening 1111 and encloses the first groove 113 to form the water inlet channel 101, and the second groove 114 to form the water outlet channel 102.
  • the sealing plate 112 is located on the side of the shell body 111 facing the heat exchange component 200, that is, the side facing the outer shell 230. In other words, the sealing plate 112 is the side wall of the shell 110 facing the heat exchange component 200.
  • the sealing plate 112 can be fixedly connected to the outer shell 230 of the heat exchange assembly 200.
  • one end of the outer shell 230 can be an open structure, that is, one end of the outer shell 230 has a second opening.
  • the sealing plate 112 covers the second opening of the outer shell 230 and is fixedly connected to the outer shell 230.
  • the sealing plate 112 can serve as a side plate (i.e., an end plate) of the shell body 111.
  • the sealing plate 112 can be understood as an end plate of the shell body 111.
  • the end surface of the shell 110 can be a solid structure, and the sealing plate 112 is connected to the end surface.
  • the sealing plate 112 can be detachably connected to the outer shell 230 of the heat exchange assembly 200, for example, by screws, snap-fitting, etc., or it can be non-detachably connected. As shown in Figures 1, 2, and 3, the sealing plate 112 can optionally be provided with flanges 1121 on both sides along the width direction (which can be understood with reference to the second direction Y), and the outer shell 230 is positioned and mounted between the two flanges 1121. In addition to positioning the housing 230 , the flange 1121 can also be connected to other structures.
  • the water distribution assembly 100 also includes a sealing gasket 130, which is sealed between the sealing plate 112 and the shell body 111.
  • the sealing gasket 130 covers the first opening 1111.
  • the sealing gasket 130 is provided with a plurality of through-holes 134, which correspond one-to-one to the connecting port 118 and are coaxially arranged.
  • the coil 210 passes through the connecting port 118 and is sealed and connected to the through-hole 134.
  • the inner walls of the first through-hole 131 and the second through-hole 132 of the sealing gasket 130 can be provided with a circumferential sealing groove, and/or, the inner walls of the first connecting port 115 and the second connecting port 116 can also be provided with a circumferential sealing groove, and the outer peripheral wall of the coil 210 can be provided with a sealing ring, and the sealing ring can be correspondingly arranged in the circumferential sealing groove to further improve the sealing effect.
  • the water inlet connector 140 and the water outlet connector 150 and the shell body 111 are all made of metal materials, and the water inlet connector 140 and the water outlet connector 150 and the shell body 111 are integrally formed using metal materials through powder alloy sintering, sand casting, forging, or machining; for another example, the water inlet connector 140 and the water outlet connector 150 and the shell body 111 are made of ceramic, glass, or other materials, and the water inlet connector 140 and the water outlet connector 150 are integrally formed using metal materials through powder alloy sintering, sand casting, forging, or machining.
  • the water inlet connector 140, the water outlet connector 150 and the shell body 111 are integrally formed by sintering or other methods; for another example, the water inlet connector 140, the water outlet connector 150 and the shell body 111 are made of plastic or other materials, and the water inlet connector 140, the water outlet connector 150 and the shell body 111 plastic are integrally formed by injection molding, molding, or 3D printing (3D printing is a type of rapid prototyping technology, also known as additive manufacturing. It is a technology that uses a digital model file as a basis and uses powdered metal or plastic and other adhesive materials to construct objects by printing layer by layer). In other implementations, the water inlet connector 140, the water outlet connector 150 and the shell body 111 are made of different materials.
  • the metal material can be stainless steel, copper, etc.
  • the water inlet connector 140 and the water outlet connector 150 can be made of the same material or different materials, and the water inlet connector 140 and the shell body 111, as well as the water outlet connector 150 and the shell body 111, can be connected in the same manner or in different manners.
  • the water inlet connector 140 and the water outlet connector 150 are set to be made of the same material and have the same structure, and the water inlet connector 140 and the shell body 111, as well as the water outlet connector 150 and the shell body 111, use the same connection method.
  • the water inlet connector 140 and the water outlet connector 150 can be separately provided and then assembled and connected to the shell body 111.
  • the shell body 111 is provided with a water inlet through-hole 1114, a water inlet channel 101, a return channel 121, a water outlet channel 102, and a water outlet through-hole 1115.
  • the water outlet through-hole 1115 is provided at a position corresponding to the water inlet channel 101 and is in communication with the water inlet channel 101.
  • the water outlet through-hole 1115 is provided at a position corresponding to the water outlet channel 102 and is in communication with the water outlet channel 102.
  • the water inlet connector 140 is sealedly connected to the water inlet through-hole 1114, forming a sealed connection 1116.
  • the water outlet connector 150 is sealedly connected to the water outlet through-hole 1115.
  • the water inlet joint 140 can be welded, riveted, crimped or embedded into the water inlet through-hole 1114 to be sealed and connected with the shell body 111, or it can be sealed and connected with the shell body 111 using rubber rings, rubber gaskets, etc.; similarly, the water outlet joint 150 can be welded, riveted, crimped or embedded into the water outlet through-hole 1115 to be sealed and connected with the shell body 111, or it can be sealed and connected with the shell body 111 using rubber rings, rubber gaskets, etc.
  • the coil heat exchanger 10 has different structures for the heat exchange assembly 200 depending on the usage environment and requirements.
  • the heat exchange assembly 200 may be a water distribution assembly 100 without or with the first water return structure 120.
  • the first water return structure 120 may also be different.
  • the water inlet connector 140 and the water outlet connector 150 are configured to be assembled separately from the housing 110, making them universal and standard components suitable for use with different types of housings 111. This allows for large-scale automated mass production of the water inlet connector 140 and the water outlet connector 150, resulting in high efficiency and low cost.
  • a vent assembly 160 is provided on the water distribution assembly 100 to release gas from the water flow path.
  • Vent assembly 160 can communicate with the water outlet channel 102.
  • vent assembly 160 can be provided on the water outlet connector 150.
  • vent assembly 160 can also be provided on the housing 111 , specifically on the top plate 1112 , corresponding to the water outlet channel 102.
  • Vent assembly 160 can be an exhaust valve that can be opened to release gas from the water flow path or closed to seal vent assembly 160 and prevent water leakage.
  • a drain assembly 170 is provided on the water distribution and collection assembly 100, and the vent assembly 160 is used to release water from the water flow path.
  • Drain assembly 170 can be connected to the water inlet channel 101.
  • drain assembly 170 can be installed on the water outlet connector 150.
  • drain assembly 170 can also be installed on the shell body 111, specifically on the top plate 1112, and correspond to the water inlet channel 101.
  • Drain assembly 170 can be a drain valve. Drain assembly 170 can be opened to release air from the water flow path, or closed to seal the drain assembly 170 and prevent water leakage.
  • the positions of the exhaust assembly 160 and the drain assembly 170 can also be interchanged.
  • the exhaust assembly 160 can be arranged above the drain assembly 170.
  • the exhaust effect is better compared to the form in which the exhaust assembly 160 is connected to the water inlet channel 101. This allows more gas in the heat exchange assembly 200 to be discharged, thereby improving the heat exchange efficiency.
  • the drain assembly 170 by connecting the drain assembly 170 with the water inlet channel 101, it is beneficial to drain all the water in the heat exchange assembly 200 when the heat exchange assembly 200 is not in use.
  • an embodiment of the present application also provides a HVAC equipment, including a fan 20 and a coil heat exchanger 10 proposed in this application or any embodiment of the present application, and the fan 20 is arranged on one side of the coil heat exchanger 10.
  • the fan 20 can be arranged on one side of the heat exchange component 200 along the second direction Y, and the flow direction E of the airflow formed by the fan 20 is substantially parallel to the second direction Y.
  • the HVAC equipment may also include other components, such as a heat exchange water supply system.
  • a heat exchange water supply system The connection between the heat exchange water supply system and the coil heat exchanger 10 can be referred to above and will not be repeated here.

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)

Abstract

一种盘管换热器及暖通设备,该盘管换热器包括分集水组件和换热组件,分集水组件内具有相互隔离设置的进水通道和出水通道;换热组件包括多条盘管,每条盘管具有进水端和出水端,多条盘管的进水端分别与分集水组件连接且分别与进水通道连通,多条盘管的出水端分别与分集水组件连接且分别与出水通道连通。

Description

盘管换热器及暖通设备
相关申请的交叉引用
本申请要求享有于2024年3月29日提交的名称为“盘管换热器及暖通设备”的中国专利申请202410378110.5的优先权,该申请的全部内容通过引用并入本文中。
技术领域
本申请涉及暖通构件相关技术领域,尤其涉及一种盘管换热器及暖通设备。
背景技术
目前,风机盘管的分集水方案主要是:主系统的进水管连接分水接头,水从进水管进入分水接头;分水接头连接各分路进水支管,水通过分水接头分流至各进水支管;各进水支管连接到各支路的换热管中,水从各支管流入对应各流路的换热管中;各出水支管与各个流路的换热管连通,并与集水接头连接,水从换热管流出经各出水支管后集流到集水接头;集水接头与主系统出水管连接,水经集水接头流入主系统的出水管,回到主系统中。
发明内容
本申请的目的是至少缓解分集水构件结构较为复杂、装配效率较低的问题。该目的是通过以下技术方案实现的:
本申请的第一方面提出了一种盘管换热器,包括分集水组件和换热组件,分集水组件内具有相互隔离设置的进水通道和出水通道;换热组件包括翅片和多条盘管,每条盘管具有进水端和出水端,多条盘管的进水端分别与分集水组件连接且分别与进水通道连通,多条盘管的出水端分别与分集水组件连接且分别与出水通道连通,所述翅片连接在所述盘管上。
根据本申请的盘管换热器,换热组件的多条盘管的进水口均通过进水通道连通,多条盘管的出水口均通过出水通道连通,且进水通道与出水通道集成于分集水组件上,盘管换热器的结构简单,零件较少,装配方便,提高了盘管换热器的加工、装配效率,降低了生产成本。
另外,根据本申请的盘管换热器,还可具有如下附加的技术特征:
在本申请的一些实施例中,所述分集水组件包括壳体,所述壳体内具有容置腔,所述进水通道和所述出水通道形成于所述容置腔,所述壳体设置于所述换热组件的一端,所述壳体朝向所述换热组件的侧壁上间隔设置有多个连通口,所述盘管密封连接于所述连通口,并通过所述连通口与所述容置腔连通。
在本申请一些实施例中,多个所述连通口包括多个间隔设置的第一连通口和多个间隔设置的第二连通口,所有所述第一连通口与所述进水通道的位置对应并与所述进水通道连通,所述盘管的所述进水端密封连接于所述第一连通口,所有所述第二连通口与所述出水通道的位置对应并与所述出水通道连通,所述盘管的所述出水端密封连接于所述第二连通口。
在本申请的一些实施例中,多条所述盘管的所述进水端一一对应密封连接于所述第一连通口,多条所述盘管的所述出水端一一对应密封连接于所述第二连通口。
在本申请的一些实施例中,所述壳体内还设置有第一回水结构,多条所述盘管中至少有一条所述盘管为第一盘管,每条所述第一盘管包括第一换热管和第二换热管,所述第一换热管的出口与所述第二换热管的进口均朝向所述分集水组件设置,在同一条所述第一盘管中,所述第一换热管的出口与所述第二换热管的进口通过所述第一回水结构连通,以使所述第一换热管与所述第二换热管串联连通。
在本申请的一些实施例中,所述进水通道与所述出水通道分别设置于所述第一回水结构的两侧。
在本申请的一些实施例中,所述壳体内形成有容置腔,所述第一回水结构连接于所述壳体的内壁面上,并将所述容置腔分隔为所述出水通道和所述进水通道。
在本申请的一些实施例中,所述第一回水结构设置有回流通道,多条所述盘管中至少有两条所述盘管为第一盘管,至少有两个所述第一换热管与对应的所述第二换热管通过同一所述回流通道连通。
在本申请的一些实施例中,多条所述盘管中至少有两条所述第一盘管,所述第一回水结构设置有多个回流通道,所有所述第一换热管与对应的所述第二换热管之间一一对应设置有所述回流通道。
在本申请的一些实施例中,所述第一回水结构包括间隔设置的多个凸块,相邻所述凸块之间通过隔板连接,所述凸块和所述隔板均连接于所述壳体的内壁面,每个所述凸块上设置有所述回流通道。
在本申请的一些实施例中,所述第一回水结构为一体结构;
和/或,所述第一回水结构与所述壳体为一体成型结构或分体组装结构。
在本申请的一些实施例中,所述壳体包括壳本体和密封板,所述壳本体朝向所述换热组件的一侧设置有第一开口,所述壳本体内具有相互隔离的第一凹槽和第二凹槽,所述第一凹槽的槽口的朝向和所述第二凹槽的槽口的朝向均与所述第一开口的朝向一致,所述密封板密封于所述第一开口,并与所述第一凹槽围合形成所述进水通道,与所述第二凹槽围合形成所述出水通道,所有所述连通口设置于所述密封板。
在本申请的一些实施例中,所述换热组件还包括外壳,所述密封板连接在所述外壳的端面上。
在本申请的一些实施例中,所述外壳的一端设置有端板,所述密封板通过所述端板连接在所述外壳的端面上。
在本申请的一些实施例中,所述壳本体为一体结构;
和/或,所述密封板为一体结构。
在本申请的一些实施例中,所述分集水组件还包括密封垫,所述密封垫密封设置于所述密封板与所述壳本体之间。
在本申请的一些实施例中,所述密封垫覆盖于所述第一开口,所述密封垫与设置有多个贯通口,所述贯通口与所述连通口一一对应并同轴设置,所述盘管穿过所述连通口并与所述贯通口密封连接。
在本申请的一些实施例中,所述密封垫与所述进水通道的位置对应设置有多个第一贯通口,所述密封垫与所述出水通道的位置对应设置有多个第二贯通口,多个所述第一贯通口与多个所述第一连通口一一对应并同轴设置,多条所述盘管的所述进水端一一对应穿过所述第一连通口,并与所述第一贯通口密封连接,多个所述第二贯通口与多个所述第二连通口一一对应并同轴设置,多条所述盘管的所述出水端均一一对应穿过所述第二连通口,并与所述第二连通口密封连接。
在本申请的一些实施例中,多条所述盘管通过胀接连接于所述密封垫及所述密封板。
在本申请的一些实施例中,所述分集水组件还包括进水接头和出水接头,所述进水接头和所述出水接头均连接于所述壳本体上,所述进水接头与所述进水通道连通,所述出水接头与所述出水通道连通。
在本申请的一些实施例中,所述进水接头与所述壳本体为一体结构;
和/或,所述出水接头与所述壳本体为一体结构。
在本申请的一些实施例中,所述分集水组件还包括排气组件,所述排气组件与所述出水通道连通,所述出水接头和/或所述壳体上连接有所述排气组件;
和/或,所述分集水组件还包括排水组件,所述排水组件与所述进水通道连通,所述进水接头和/或所述壳体上连接有所述排水组件。
本申请的第二方面提出了一种暖通设备,包括风机,以及本申请或本申请任意实施例提出的盘管换热器,所述风机设置于所述盘管换热器的一侧。
附图说明
图1为本申请一些实施例的盘管换热器的结构示意图;
图2为图1的分体示意图;
图3为图2的另一个视角的示意图;
图4为图3所示的盘管换热器的局部流路示意简图;
图5为本申请一些实施例的盘管换热器的分体示意图;
图6为图5所示的盘管换热器的局部流路示意简图;
图7为本申请一些实施例的盘管换热器的分体示意图;
图8为图7所示的盘管换热器的流路示意简图;
图9为本申请一些实施例的盘管换热器的分体示意图;
图10为图9所示的盘管换热器的流路示意简图;
图11为本申请一些实施例提供的盘管换热器的分体示意图;
图12为本申请一些实施例提供的盘管换热器的分体示意图;
图13为本申请一些实施例提供的盘管换热器的结构示意图;
图14为图13的局部放大图;
图15为本申请一些实施例提供的盘管换热器的密封板与盘管过盈密封的示意图;
图16为本申请一些实施例提供的盘管换热器的密封板与盘管通过密封圈密封的示意图;
图17为本申请一些实施例提供的盘管换热器的密封板与盘管通过密封垫密封的示意图;
图18为图17的T部放大图;
图19为图17所示的盘管换热器的分体示意图;
图20为本申请一些实施例的盘管换热器的壳本体、进水接头和出水接头的分体示意图;
图21为图20所示的壳本体的另一个视角的示意图;
图22为图20所示的盘管换热器的壳本体、进水接头和出水接头组装后的局部剖视示意图;
图23为本申请一些实施例提供的盘管换热器的壳本体、进水接头和出水接头的分体示意图;
图24为图23所示的周向框的另一个视角的示意图;
图25为本申请一些实施例提供的盘管换热器的壳本体、第一回水结构、进水接头和出水接头的分体示意图;
图26为图25所示的壳本体和第一回水结构的另一个视角的示意图;
图27为本申请一些实施例提供的盘管换热器的分体示意图;
图28为本申请一些实施例盘管换热器与风机的装配示意图。
附图标记如下:
10、盘管换热器;
100、分集水组件;101、进水通道;102、出水通道;110、壳体;111、壳本体;
1111、第一开口;1112、顶板;1113、周向框;1114、进水通孔;1115、出水通孔;1116、密封连接处;1117、容置腔;112、密封板;1121、翻边;1122、密封连接面;1123、焊料;1124、密封圈;113、第一凹槽;114、第二凹槽;115、第一连通口;116、第二连通口;117、第三连通口;118、连通口;120、第一回水结构;121、回流通道;1211、第一回流通道;1212、第二回流通道;122、凸块;123、隔板;124、隔离板;130、密封垫;131、第一贯通口;132、第二贯通口;133、第三贯通口;134、贯通口;140、进水接头;150、出水接头;160、排气组件;170、排水组件;
200、换热组件;210、盘管;201、第一长U型管;202、第二长U型管;203、第
三长U型管;211、进水端;212、出水端;220、第一盘管;221、第一换热管;222、第二换热管;230、外壳;231、出风口;232、端板;240、翅片;
20、风机;
X、第一方向;Y、第二方向;Z、第三方向。
具体实施方式
下面将参照附图更详细地描述本申请的示例性实施方式。虽然附图中显示了本申请的示例性实施方式,然而应当理解,可以以各种形式实现本申请而不应被这里阐述的实施方式所限制。相反,提供这些实施方式是为了能够更透彻地理解本申请,并且能够将本申请的范围完整的传达给本领域的技术人员。
应理解的是,文中使用的术语仅出于描述特定示例实施方式的目的,而无意于进行限制。除非上下文另外明确地指出,否则如文中使用的单数形式“一”、“一个”以及“所述”也可以表示包括复数形式。术语“包括”、“包含”、“含有”以及“具有”是包含性的,并且因此指明所陈述的特征、步骤、操作、元件和/或部件的存在,但并不排除存在或者添加一个或多个其它特征、步骤、操作、元件、部件、和/或它们的组合。文中描述的方法步骤、过程、以及操作不解释为必须要求它们以所描述或说明的特定顺序执行,除非明确指出执行顺序。还应当理解,可以使用另外或者替代的步骤。
尽管可以在文中使用术语第一、第二、第三等来描述多个元件、部件、区域、层和/或部段,但是,这些元件、部件、区域、层和/或部段不应被这些术语所限制。这些术语可以仅用来将一个元件、部件、区域、层或部段与另一区域、层或部段区分开。除非上下文明确地指出,否则诸如“第一”、“第二”之类的术语以及其它数字术语在文中使用时并不暗示顺序或者次序。因此,以下讨论的第一元件、部件、区域、层或部段在不脱离示例实施方式的教导的情况下可以被称作第二元件、部件、区域、层或部段。
为了便于描述,可以在文中使用空间相对关系术语来描述如图中示出的一个元件或者特征相对于另一元件或者特征的关系,这些相对关系术语例如为“内部”、“外部”、“内侧”、“外侧”、“下面”、“下方”、“上面”、“上方”等。这种空间相对关系术语意于包括除图中描绘的方位之外的在使用或者操作中装置的不同方位。例如,如果在图中的装置翻转,那么描述为“在其它元件或者特征下面”或者“在其它元件或者特征下方”的元件将随后定向为“在其它元件或者特征上面”或者“在其它元件或者特征上方”。因此,示例术语“在……下方”可以包括在上和在下的方位。
目前,盘管换热器的分集水方案主要是:主系统的进水管连接分水接头,水从进水管进入分水接头;分水接头连接各分路进水支管,水通过分水接头分流至各进水支管;各进水支管连接到各支路的换热管中,水从各支管流入对应各流路的换热管中;各出水支管与各个流路的换热管连通,并与集水接头连接,水从换热管流出经各出水支管后集流到集水接头;集水接头与主系统出水管连接,水经集水接头流入主系统的出水管,回到主系统中。分集水构件的总零部件数量较多,结构较为复杂,装配效率较低。
为了缓解上述问题,如图1至图28所示,根据本申请的实施方式,提出了一种盘管换热器10,包括分集水组件100和换热组件200。分集水组件100内具有进水通道101以及出水通道102,且出水通道102与进水通道101之间相互隔离布置。换热组件200包括多条盘管210,每一条盘管210具备有进水端211以及出水端212,进水端211上的管口为进水口,出水端212上管口为出水口,分集水组件100与各条盘管210中的进水端211均连接,各个盘管210中的进水口均与分集水组件100的进水通道101连通,分集水组件100还与各条盘管210中的出水端212均连接,且各个盘管210中的出水口均与分集水组件100的出水通道102连通。
盘管换热器10通常与风机20搭配使用,风机20可以设置于盘管换热器10的一侧,风机20用于驱动气流流动,以使气流流经盘管换热器10,气流流经盘管换热器10时,气流与盘管换热器10内的水进行热交换。
换热组件200是用于进行热交换的主要部件,具体的,换热组件200是将流动在换热组件200内的水与换热组件200外的空气等介质进行热交换。多条盘管210指的是两条及两条以上的盘管210,每一条盘管210可以理解为从进水通道101流向出水通道102的一条管路组,每条盘管210的进水口可以是一个、两个或两个以上,每套盘管210的出水口也可以是一个、两个或两个以上,例如在一些实施例中,至少有一条盘管210的进水管为一条,出水管为多条,多条出水管均与进水管连接并连通。其中,每条盘管210至少具有一次弯折回流,简单而言,每条盘管210至少包括两段换热段,两段换热段的水流方向大致相反,更为具体的,可以理解为,每条盘管210至少包括一根长U型管。
分集水组件100可以包括壳体110,进水通道101和出水通道102均设置在壳体110内,且进水通道101和出水通道102为相互独立的通道。分集水组件100上可以设置有进水接头140和出水接头150,其中,进水接头140可以与分集水组件100形成进水通道101的部位连接,并与进水通道101连通,换热供水系统的出水口与进水接头140连接,并通过进水接头140向进水通道101供水;出水接头150可以与分集水组件100形成出水通道102的部位连接,并与出水通道102连通,换热供水系统的进水口与出水接头150连接,换热组件200内的水流通过出水接头150回流至换热供水系统。换热供水系统用于对水流进行加热或降温,在换热组件200用于为环境提供制热时,换热供水系统对水流进行加热,以向换热组件200提供热水,换热供水系统具体可以设置加热装置,例如燃气加热装置,电热管等,对水流进行加热;在换热组件200用于为环境提供制冷时,换热供水系统可以对水流进行降温,换热供水系统具体可以设置冷却装置,例如蒸发器等,对水流进行降温。
分集水组件100对应进水通道101可以设置有多个第一连通口115,多个第一连通口115与多条盘管210中的进水端211连接,具体而言,一个第一连通口115可以连接一个盘管210中的进水端211,具体的,盘管210中的进水端211可以与第一连通口115插接密封连接,例如,可以是盘管210中的进水端211插入第一连通口115内,并与第一连通口115密封连接。分集水组件100对应出水通道102可以设置有多个第二连通口116,多个第二连通口116与多条盘管210中的出水端212连接,具体而言,一个第二连通口116连接一个盘管210的出水端212,具体的,盘管210中的出水端212可以与第二连通口116插接密封连接,例如,可以是盘管210中的出水端212插入第二连通口116内,并与第二连通口116密封连接。用于换热的水流入进水通道101后,通过进水通道101分流至各个盘管210的进水端211的进水口,然后分别流经各个盘管210后,经各个盘管210的出水端212的出水口集流至出水通道102,并经出水通道102流出。其中,水流在流经各个盘管210时与空气进行热交换。
本实施例盘管换热器10,换热组件200的多条盘管210的进水口均通过进水通道101连通,多条盘管210的出水口均通过出水通道102连通,且进水通道101与出水通道102集成于分集水组件100上,换热器的结构简单,零件较少,装配方便,提高了盘管换热器10的加工、装配效率,降低了生产成本。
在一些技术中,盘管换热器通过分水接头连接多根分支管,多根分支管与换热管的进水口连接,同时集水接头连接多根分支管,换热管通过该分支管与集水接头连接的方式,以实现多条换热管内的水的集流和分流。其中,分水接头、集水接头、分支管为独立的零件,这样,分水接头与其连接的分支管之间、出水结构与其连接的分支管之间、这样分支管与换热管的进口之间以及分支管与换热管的出水口之间均需要组装,零件较多,且结构组装过程较为繁琐,费时费力,对于盘管换热器的制备成本影响较大;而且进水组件(分水接头与对应的分支管形成进水组件)与出水组件(集水接头与对应的分支管形成出水组件)分开焊接和装配,容易变形,为此需要增加额外的安装板予以固定;分水接头和集水接头通常为圆盘形,其小于多根换热管的进口和出口的布置范围,所以分支管多为弯折的长支管,占据的空间较大。同时,由于零件分散且较多,导致分集水组件占用的无效空间较大,零件杂乱,美观性差,并不利于盘管换热器的集成化设计。流入换热管的水流从集水接头流出后需要流经分支管才能进入换热管,且流出换热管的水流从换热管流出后也需要经过分支管后才能回流,换热组件的管程长、水阻力大。
而本实施例盘管换热器10,盘管210的进口端与分集水组件100直接连接,盘管210中的出口端也与分集水组件100直接连接,不需要设置分支管,结构简单,组装方便,水流流程较短,水阻力降低,有利于提高换热效率;同时,分集水组件100集成有进水通道101和出水通道102,不需要独立设置零散的分水接头和集水接头,零件减少,且构件不易变形,有利于使分集水组件100有序布置,降低零件杂乱程度,可以降低零件占用的无效空间,提高盘管换热器10的集成化程度和美观性。
在一些实施例中,换热组件200的盘管210外还可以设置有翅片240,也就是说,盘管换热器10可以是翅片管式换热器,盘管210通过翅片240与气流进行热交换,可以提高换热器的换热效率。其中,翅片240可以通过胀接、焊接等方式连接在盘管210上,在一些实现方式中,翅片240上设置有安装孔,盘管210穿设于安装孔内,以使翅片240套设连接于盘管210上。翅片240的数量可以是多个,多个翅片240可以间隔设置,例如,多个翅片240可以沿第一方向X间隔排列在盘管210上。
可选的,换热组件200还可以设置有外壳230,多条盘管210均设置在外壳230内,外壳230的其中一侧面(为了便于描述定义为第一侧面)设置有进风口,外壳230与进风口相对的侧面(为了便于描述定义为第二侧面)设置有出风口231。分集水组件100可以设置于外壳230的端面上,其中,外壳230的端面与外壳230的第一侧面垂直。
需要说明的是,第一侧面可以局部镂空形成进风口,第一侧面也可以全部镂空即外壳230在第一侧面不设置侧壁,以形成进风口;第二侧面可以局部镂空形成出风口231,第二侧面也可以全部镂空即外壳230在第二侧面不设置侧壁,以形成出风口231。其中,在图28中,第二侧面全部镂空而形成出风口231,为了简化附图,图28仅在第二侧面的局部位置显示了盘管换热器10的实际结构,并未示意出盘管换热器的内部全部结构。
其中,外壳230可以为大致长方体形结构。进风口和出风口231也可以设置于外壳230的两相邻的侧面上。外壳230用于与分集水组件100连接的端面可以镂空设置,即外壳230的该端面可以为开口结构,为了便于描述,定义为第二开口,分集水组件100与外壳230的侧面连接,以固定在外壳230的端面的第二开口处,也就是说,外壳230与分集水组件100可以固定连接,且分集水组件100作为外壳230的端壁使用;外壳230的端面也可以为实体结构。
多条盘管210的流程可以设置为相同,也可以设置为不同。盘管210可以包括至少两段换热段,多段换热段依次串联连通设置,每段换热段可以是一条换热管也可以有多条换热管,任意一段换热段有多条换热管时,多条换热管并联设置。也就是说,沿水流方向,在不同位置时,换热管的数量可以不同,例如,可以是一根进水管的出口连接多根出水管,也可以是多根进水管的出口连接同一进水管,也可以是一根进水管与一根出水管连通等。多段换热段的所有换热管可以长度大致相同,且所有换热管的两端分别大致对齐设置,多段换热段形成依次弯曲回折的盘管210结构。
在一种实现方式中,如图1和图2所示,多段换热段的任意一根换热管均沿第一方向X布置,所有换热管沿第一方向X的第一端可以大致对齐,所有换热管沿第一方向X的第二端大致对齐,多根换热管沿第二方向Y和第三方向Z间隔设置。分集水组件100设置于换热管沿第一方向X的第一端,多条换热管中,第一段换热段的换热管的第一端均与分集水组件100的进水通道101连通,如图3至图10所示,进入进水通道101的水流沿着路径B从进水通道101流向多个第一段换热段的换热管的第一端,然后经多个第一段换热段的换热管沿第一方向X流动至第二端,并从多个第一段换热段的换热管的第二端进入第二段换热段的换热管,然后从第二段换热段的换热管沿第一方向X的反方向回流至第二段换热段的换热管的第一端,形成一次回流。在一些实施例中,如图7所示,换热组件200的流程较短,第二段换热段的第一端与出水通道102连通,水流沿着路径D经第二段换热段的换热管的第一端回流至出水通道102,也就是说,水流流经一根长U型管,该过程也可参照图8的水流流动路径A4理解。在另一些实施例中,如图9和图10所示,换热组件200的流程较长,第二段换热段的第一端可以再与第三段换热段的第一端连通,水流沿着图9的路径C经第二段换热段的换热管的第一端流入第三段换热段的换热管的第一端,然后从第三段换热段的换热管沿第一方向X流至第三段换热段的换热管的第二端,再经第四换热段回流至第一端,形成第二次回流,第四换热段的第一端可以与出水通道102连通,水流沿着图9的路径D经第四段换热段的换热管的第一端回流至出水通道102;也就是说,水流流经两根长U型管(依次流经第一长U型管201和第二长U型管202),该过程也可参照图11的水流流动路径A5理解。每个盘管210或部分盘管210也可以包括6个或6个以上的偶数换热段(即三根长U型管或更多根长U型管),以形成更多次的回流,具体的布置方式,可以参照第一段与第四段的循环布置方式,以每条盘管210设置三根长U型管为例,如图3所示,从第一长U型管201流出的水流沿着路径C1从第一长U型管201流出并流经第一回流通道1211后流向第二长U型管202,从第二长U型管202流出的水流沿着路径C2从第二长U型管202流出并流经第二回流通道1212后流向第三长U型管203,从第二长U型管202流出的水流沿着图3所示的路径D回流至出水通道102,该水流过程也可参照图4所示的水流流动路径A2。
其中,一次回流也即是一个流程,具体一次回流指的是水流从第一端流至第二端,并从第二端又回流至第一端的一次回折流动路径,两次回流指的是水流需要经过上述两次回折流动路径,同理,三次及更多次回流均是水流需要经过对应次数的回折流动路径。第一方向X可以是换热组件的长度方向,第二方向Y可以是换热组件的宽度方向,第三方向Z可以是换热组件的高度方向,第一方向X、第二方向Y和第三方向Z可以两两相互垂直设置。
沿水流流动方向,每条盘管210在第二端连通的换热管之间可以通过接头连通,也就是说,在第二端中,上游的换热管的出口与下游换热管的进口之间可以通过接头连接,在上游换热管和下游换热管均为一根换热管时,两者可通过U型接头连接,接头与两根换热管可以是一体结构,例如焊接为一体的长U型管结构,或者注塑为一体的长U型管结构等,换热管在第二端连接为一体,相当于一个回流采用了一体结构的一根长U型管,在形成两次或两次以上回流时,相当于两根或两根以上的长U管中,上游的长U型管的出口与下游的长U型管的进口在第一端连接并连通,每根长U形管的U型连接部位于第二端。
需要说明的是,每条盘管210在第二端的连通,也可以通过设置一体结构的第二回水结构实现。第二回水结构设置于换热组件200的沿第一方向X的第二端,第二回水结构可以设置有回水腔,上游换热管的第二端和沿水流流动方向相邻的下游换热管的第二端均与回水腔连通。多条盘管210可以同用一个第二回水结构,具体的可以是第二回水结构上设置多个回水腔,同一条盘管210中相邻的两段换热管的第二端可通过一个回水腔连通;在一个回流中,多条盘管210在第二端的压力相同时,在相同次的回流中,多条盘管210的相邻换热管的第二端可以同用一个回水腔,例如,所有盘管210均包括一次回流,第二回水结构可以设置有一个回水腔,所有盘管210的第一段换热段的第二端均通过该回水腔与第二段换热段的第二端连通;再例如,所有盘管210均包括两次回流,第二回水结构可以设置有两个间隔且独立的回水腔,所有盘管210的第一段换热段的第二端均通过其中一个回水腔与第二段换热段的第二端连通;所有盘管210的第三段换热段的第二端均通过另一个回水腔与第四段换热段的第二端连通。
需要说明的是,在本实施例中,除非特殊指出之外,主要以每条盘管210通过一条长U形管形成或多条长U形管顺次连通为例进行说明,长U形管的进口端和出口端均位于换热组件200的第一端为例进行说明,其中,盘管210的回流次数与U型管的数量一致。例如,在如图7和图8所示,在具有一次回流时,每条盘管210只需要一根U型管,一根U型管并列的两个侧边形成了盘管210的第一段换热段和第二段换热段;再例如,在图9和图10中,在具有两次回流时,每条盘管210包括两根U型管,第一长U型管201的出口与第二长U型管202的进口在第一端连接并连通,第一长U型管201并列的两个侧边形成了盘管210的第一段换热段和第二段换热段,第二长U型管202并列的两个侧边形成了盘管210的第三段换热段和第四段换热段。再例如,如图3至图4所示,在具有两次回流时,每条盘管210包括三根U型管,第一长U型管201的出口与第二长U型管202的进口在第一端连接并连通,第二长U型管202的出口与第三长U型管203的进口在第一端连接并连通,第一长U型管201并列的两个侧边形成了盘管210的第一段换热段和第二段换热段,第二长U型管202并列的两个侧边形成了盘管210的第三段换热段和第四段换热段,第三长U型管203并列的两个侧边形成了盘管210的第五段换热段和第六段换热段。
在盘管210具有两次回流或两次以上回流时,沿水流流动方向,上游换热段的第一端与下游换热段的第一端之间可以通过额外设置接头连通,例如半圆形或U型的接头等,在一些实施例中,也可以在分集水组件100上设置第一回水结构120,以使上游换热段的第一端与下游换热段的第一端之间通过第一回水结构120连通。
需要说明的是,盘管210中相关的上游和下游是以水流流动方向为参照进行的定义,其中,沿水流流动方向,靠近进口的为上游,靠近出口的为下游,即水流从上游向下游流动。
在一个实施例中,分集水组件100内还设置有第一回水结构120,多条盘管210中至少有一条盘管210为第一盘管220,每条第一盘管220包括第一换热管221和第二换热管222,第一换热管221与第二换热管222并列布置,第一换热管221的出口以及第二换热管222的进口均朝向分集水组件100的第一端设置,在同一条第一盘管220中,第一换热管221的出口与第二换热管222的进口通过第一回水结构120连通,以使第一换热管221与第二换热管222串联连通。
其中,进水通道101可以设置于第一回水结构120的一侧,出水通道102可以设置于第一回水结构120的另一侧。也就是说,第一回水结构120设置在进水通道101以及出水通道102之间,并将进水通道101与出水通道102相互隔离。具体的,在一个实现方式中,分集水组件100形成有容置腔1117,第一回水结构120设置于容置腔1117,且第一回水结构120将容置腔1117分隔为出水通道102和进水通道101。
可以理解的是,对于一条第一盘管220而言,第一盘管220的进水口可以与该第一盘管220中的第一换热管221的进口连通,第一换热管221的出口可以与该条第一盘管220的第二换热管222的进口通过第一回水结构120连通,第二换热管222的出口与该条第一盘管220的第一盘管220的出水口连通。
其中,第一盘管220实际上也即是包括两次回流或两次回流以上的盘管210。所有盘管210中可以是其中一部分盘管210设置为第一盘管220,另一部分设置为只有一次回流的盘管210,也可以是全部盘管210均设置为第一盘管220。
第一换热管221以及第二换热管222可理解为在第一方向X的第一端相互连接并连通的两换热管。例如,如图9和图10所示,第一盘管220具有两次回流时,第二段换热段中的换热管(即第一长U型管201的出口段)与第三段换热段中的换热管(即第二长U型管202的进口段)可以作为第一换热管221和第二换热管222,换言之,第一段换热段和第二段换热段为第二端连接为一体的长U型管,第三段换热段与第四段换热段为第二端连接为一体的U型管的情况下,上游长U型管的出口与下游U型管的进口在第一端通过第一回水结构120连通。再例如,如图3和图4所示,第一盘管220具有三次回流时,第二段换热段中的换热管(即第一长U型管201的出口段)与第三段换热段(即第二长U型管202的进口段)中的换热管成第一换热管221和第二换热管222,第四段换热段中的换热管(第二长U型管202的出口段)与第五段换热段(第三长U型管203的进口段)中的换热管成第一换热管221和第二换热管222,换言之,第一段换热段和第二段换热段为第二端连接为一体的长U型管,第三段换热段与第四段换热段为第二端连接为一体的U型管的情况下,第五段换热段与第六段换热段为第二端连接为一体的U型管的情况下,三根长U型管中,上游长U型管的出口与下游U型管的进口在第一端通过第一回水结构120连通。
在实际布置时,可以将换热组件200中,在第一端需要相互连通的所有换热管之间均通过同一第一回水结构120连通。例如,在有多组第一换热管221和第二换热管222的情况下,第一回水结构120上可以对应设置多个间隔设置的回流通道121,以使多组第一换热管221和第二换热管222分别通过不同的回流通道121连通,在多组第一换热管221和第二换热管222有两组或两组压差相同时,也可以在第一回水结构120上设置一个较大的回流通道121,通过一个回流通道121将多组第一换热管221和第二换热管222进行连通。
在一些实施例中,第一回水结构120设置有回流通道121,多条盘管210中至少有两条盘管210为第一盘管220,至少有两个第一换热管221与对应的第二换热管222通过同一回流通道121连通。
其中,如图9和图10所示,通过第一回流通道1211连通的多组第一换热管221与第二换热管222,多个第一换热管221为等压通道,多个第二换热管222为等压通道。多条第一盘管220中同一回流中的第一换热管221与第二换热管222可以通过同一回流通道121连通,在该实施例中,回流通道121的数量可以等于第一盘管220的回流次数减一。例如,如图9和图10所示,所有第一盘管220均为两次回流时,第一回水结构120可以设置有一个回流通道121,在所有第一盘管220中:第二段换热段中的换热管与第三段换热段中的换热管通过该回流通道121连通。再例如,所有第一盘管220均为三次回流时,第一回水结构120可以设置有两个相互独立的回流通道121,在所有第一盘管220中:第二段换热段中的换热管与第三段换热段中的换热管通过其中一个回流通道121连通,第四段换热段中的换热管与第五段换热段中的换热管通过另一个回流通道121连通。
在另一些实施例中,如图3、图4并结合图5和图6所示,多条盘管210中至少有两条盘管210为第一盘管220,第一回水结构120设置有多个回流通道121,多个第一换热管221与对应的第二换热管222之间一一对应设置有回流通道121。也就是说,每组第一换热管221与其在第一端连通的第二换热管222均对应有一个回流通道121,且该回流通道121仅与一组第一换热管221与其在第一端连通的第二换热管222。
在一个具体实施例中,参照图5和图6所示,多条盘管210为具有两次回流的第一盘管220,这样,每个第一盘管220均包括一组第一换热管221与第二换热管222,第一回水结构120对应每一条第一盘管220分别设置有一个回流通道121。其中,图5和图6中,不仅包括具有两次回流的第一盘管,而且至少有一条盘管210为一条U型管,既该盘管210只具有一次回流,该盘管210内的水流沿着图5所示的路径B和D流动,该过程也可参照图6的水流流动路径A3理解。
在另一个具体实施例中,如图3和图4所示,多条盘管210为具有三次回流的第一盘管220,这样,每个第一盘管220均包括两组第一换热管221与第二换热管222,第一回水结构120对应每一条第一盘管220分别设置有两个回流通道121。
在具有多个回流通道121的方案中,如图3和图5所示,第一回水结构120包括间隔设置的多个凸块122,相邻凸块122之间通过隔板123连接,凸块122和隔板123均连接于壳体110的内壁面,每个凸块122上设置有回流通道121。其中,凸块122与回流通道121可以一一对应设置,也可以根据需要在一个凸块122上设置多个回流通道121。在凸块122数量较多时,为了提高空间利用率,可以将部分凸块122的长度方向相对壳本体111(分集水组件100的壳体110的一部分)的顶板1112倾斜设置,且沿壳本体111的高度方向(可参照第三方向Z),相邻的两个凸块122的倾斜方向可以相反,这样相邻的凸块122交错布置,使得在较小的空间内可以设置多个凸块122,从而可以实现较多数量的回流通道121的设置。隔板123与凸块122之间密封设置,具体的,隔板123与凸块122可以是一体结构,隔板123、凸块122与壳本体111也可以为一体结构。
需要说明的是,在一条第一盘管220中具有三次回流及以上时,可以对应每次回流的第一端的第一换热管221与第二换热管222均设置回流通道121。以一条第一盘管220中具有三次回流为例,第一回水结构120对应该条第一盘管220设置两个回流通道121,第二段换热段中的换热管与第三段换热段中的换热管通过其中一个回流通道121连通,第四段换热段中的换热管与第五段换热段中的换热管通过另一个回流通道121连通。
本实施例的第一回水结构120可以是一体结构,具体的,第一回水结构120可以是注塑为一体的结构,也可以是焊接为一体的结构等。
在一些实施例中,分集水组件100包括壳体110,壳体110内形成容置腔1117,容置腔1117内分隔形成进水通道101和出水通道102。如图7和图8所示,在不具有第一回水结构120的情况下,可以直接在容置腔1117内设置隔离板124,通过隔离板124将容置腔1117分为进水通道101和出水通道102。在具有第一回水结构120的情况下,可以是第一回水结构120连接在壳体110的内壁面上,将容置腔1117分隔为进水通道101和出水通道102。壳体110连接在换热组件200的一端,也即是外壳230的一端。
可选的,壳体110朝向外壳230的侧壁对应进水通道101的位置设置有多个连通口118,连通口118连通容置腔1117,盘管210与连通口118密封连接,并通过连通口118与容置腔1117连通。
其中,部分数量的连通口118可以对应进水通道101设置,这些连通口118定义为第一连通口115,所有第一连通口115之间间隔设置,所有盘管210中的进水端211可与第一连通口115密封连接,并通过第一连通口115与进水通道101连通。剩余数量的连通口118中的至少部分连通口118可以对应出水通道102设置,这些连通口118定义为第二连通口116,所有第二连通口116之间间隔设置,所有盘管210中的出水端212可与第二连通口116密封连接,并通过第二连通口116与出水通道102连通。
具体的,每个第一连通口115可以与一条盘管210的进水端211对应密封连接,并与进水通道101连通,也就是说,所有盘管210中的进水端211分别一一对应连接于所有第一连通口115,且进水端211的周向侧壁与第一连通口115的周壁密封连接,避免水从进水端211与第一连通口115之间泄露,同时进水端211与进水通道101连通。壳体110朝向外壳230的侧壁对应出水通道102的位置设置有多个第二连通口116,所有第二连通口116之间间隔设置,每个第二连通口116与一条盘管210的出水端212对应密封连接,并与出水通道102连通。也就是说,所有盘管210中的出水端212分别一一对应连接于所有第二连通口116,且出水端212的周向侧壁与第二连通口116的周壁密封连接,避免水从出水端212与第二连通口116之间泄露,同时出水端212与出水通道102连通。
本实施例的壳体110可以大致为矩形或椭圆形,其与换热组件200的端部匹配。
在一些实现方式中,壳体110朝向换热组件200的侧壁可以局部镂空,形成第一连通口115和第二连通口116。可选的,盘管210的进水端211可以插设在对应的第一连通口115内,并与第一连通口115的周向内壁密封连接。可选的,盘管210的出水端212可以插设在对应的第二连通口116内,并与第二连通口116的周向内壁密封连接。
壳体110可以是一体成型的结构,也可以是连接为一体的结构,也可以是可拆卸密封连接结构。在一些实施例中,壳体110包括壳本体111和密封板112,壳本体111的一侧设置有第一开口1111,壳本体111上设置有相互隔离的第一凹槽113和第二凹槽114,第一凹槽113的槽口和第二凹槽114的槽口均与第一开口1111的朝向一致,密封板112密封于第一开口1111,并与第一凹槽113与围合形成进水通道101,与第二凹槽114围合形成出水通道102。其中,密封板112位于壳本体111朝向换热组件200的一侧,即朝向外壳230的一侧,也就是说,密封板112是壳体110朝向换热组件200的侧壁。
密封板112可以与换热组件200的外壳230固定连接。具体的,在一种实现方式中,外壳230的一端可以为开口结构,即外壳230的一端具有第二开口,密封板112覆盖于外壳230的第二开口处,并与外壳230固定连接,也就是说,密封板112可以作为壳本体111的边板(即端板)使用,密封板112可以理解为壳本体111的端板。在另一种实现方式中,壳体110的端面可以为实体结构,密封板112连接在端面上。其中,密封板112可以与换热组件200的外壳230可拆卸连接,例如通过螺钉、卡接等方式连接,也可以非可拆卸连接。如图1、图2、图3所示,可选的,密封板112沿宽度方向(可参照第二方向Y理解)的两侧可以设置有翻边1121,外壳230定位安装在两个翻边1121之间。翻边1121除了定位外壳230之外,还可以与其他结构连接。
需要说明的是,如图27所示,外壳230与密封板112连接的一端也可自带端板232的结构,也就是说,外壳230与密封板112连接的一端设置有端板232,密封板112与端板232固定连接。由于上分集水组件100承担重要的水流分配功能,其密封性和耐压性的要求较高,外壳230引入额外端板232零件,整机在运输、搬运、安装等过程中出现的晃动、跌落、撞击等的受力可以由端板232承担,不会传递到分集水组件100上,可以保持分集水组件100的密封效果和承压能力。需要说明的是,盘管210穿过外壳230额外设置的端板232,具体的该端板232与盘管210可以胀接连接,盘管210与壳体110自带的端板232为非密封结构,且端板232与整机其他结构件相连接,起到结构固定的作用。外壳230自带的端板232与外壳230可以为一体结构,当然也可以为分体组装结构。
其中,密封板112可以是一体成型的板结构,壳本体111也可以是一体成型的结构。壳本体111与密封板112之间可以通过焊接等方式连接为一体,也可以通过螺钉等方式固定连接,需要说明的是,无论何种连接方式,密封板112与壳本体111之间应当形成密封,以使进水通道101和出水通道102可以相互独立,且不会漏水,具体的可以通过焊接密封、胀接密封、胶水密封、胶垫(密封圈)密封等手段实现。密封板112上的第一连通口115与盘管210的进水端211之间可以通过焊接连接、密封圈密封连接、胶水密封连接、胀接密封连接等,密封板112上的第二连通口116与盘管210的出水端212之间也可以通过焊接连接、密封圈密封连接、胶水密封连接、胀接密封连接等。
在一些实施例中,分集水组件100还包括密封垫130,密封垫130密封设置于密封板112与壳本体111之间。
在一些实施例中,第一回水结构120与壳本体111的内壁面连接,且两者为一体结构,具体的可以是第一回水结构120与壳本体111注塑为一体结构。其中,第一回水结构120和壳本体111可以采用的相同的材质,例如,可以第一回水结构120以及壳本体111可以是金属材质,此时,第一回水结构120以及壳本体111可以焊接或粉末合金烧结或沙铸或锻造或机加工等一体成型;第一回水结构120以及壳本体111也可以是陶瓷材质或玻璃材质,此时,第一回水结构120以及壳本体111可以通过烧结等方式形成一体结构;第一回水结构120以及壳本体111也可以是塑料材质,此时,第一回水结构120以及壳本体111可以通过注塑、烧结、模压等方式一体成型。
在一些其他实施例中,如图23和图24所示,壳本体111可以包括周向框1113和顶板1112,顶板1112连接在周向框1113背离密封板112的一端,周向框1113与顶板1112密封连接,且两者可以是分体组装结构,第一回水结构120可以分体组装或一体成型在顶板1112的内壁面上。可以理解的是,盘管换热器10根据使用环境和要求不同,换热组件200的结构不同,例如,可以是不带第一回水结构120的分集水组件100,也可以是带有第一回水结构120的分集水组件100,在带有第一回水结构120的分集水组件100中,第一回水结构120也可以不同,通过将壳本体111设置为周向框1113和顶板1112分离组装的结构,周向框1113可以作为标准件使用,可以通用于不同的第一回水结构120中,使得周向框1113可以批量自动化大规模生产,生产效率高、成本较低。
在另外一些实施例中,如图25和图26所示,壳本体111的周向框1113和顶板1112为一体结构,第一回水结构120分体组装至顶板1112上。这样,壳本体111整体可以作为通用标准件,针对于不同的盘管换热器10,只需要向壳本体111组装不同的第一回水结构120即可,使得壳本体111可以作为标准件使用,使得壳本体111可以批量自动化大规模生产,生产效率高、成本较低。
本实施例中,盘管210与密封板112的密封连接可以有多种形式,下面具体介绍几种密封方案。
在一些实现方式中,如图13和图14所示,密封板112可以是金属材料,换热管也是金属材质,盘管210的进水端211可以与密封板112的第一连通口115处焊接连接,盘管210的出水端212可以与密封板112的第二连通口116处焊接密封连接,具体可以是,密封板112对应第一连通口115和第二连通口116的位置形成凸起环,凸起环的内壁面为密封连接面1122,密封连接面1122与盘管210通过焊料1123密封连接,具体的焊接方式可以是火焰焊、过炉焊或高频焊接等。
在一些实现方式中,如图15所示,密封板112与盘管210的进口端和出口端均过盈配合,且密封板112的第一连通口115的内径(即第一连通口115与换热管的接触面对应的直径)内径小于等于胀管后的盘管210的进口端,密封板112的第二连通口116的内径(即第二连通口116与换热管的接触面对应的直径)小于等于胀管后的盘管210的出口端外径,形成过盈连接,起到密封作用;在该种胀接方案中,密封板112的厚度可以大于等于5mm,第一连通口115的内壁面和第二连接口的内壁面可以设置密封槽,密封板112的材质可以是金属或陶瓷或玻璃或塑料或橡胶或硅胶,或上述材料的复合材料。盘管210的材质一般为金属管,以提高换热效率。具体的,密封板112对应第一连通口115和第二连通口116的位置形成凸起环,凸起环的内壁面为密封连接面1122,密封连接面1122与盘管210过盈配合。
在一些实现方式中,如图13所示,密封板112的第一连通口115内侧与盘管210的进水端211外周壁之间还可以涂覆胶水,第二连通口116的内侧与盘管210的出水端212外周壁之间也可以涂胶水,盘管210可以焊接或胀接的方式连接在密封板112上,胶水附着在盘管210的外壁和密封板112的连通口的内侧之间,起到密封作用。
在一些实现方式中,如图16所示,密封板112的第一连通口115内侧与盘管210的进水端211的外周壁之间以及第二连通口116的内侧与盘管210的出水端212外周壁之间放置密封圈1124,如O型圈,也就是说,密封板112与盘管210的管外壁接触面内侧放置密封圈1124,在盘管210胀管后,密封圈1124被挤压至盘管210的外壁与密封板112的连通口的内壁之间,起到密封作用。密封圈1124可以是橡胶或硅胶材质。
在一些实现方式中,如图17、图18和图19所示,分集水组件100还包括密封垫130,密封垫130密封设置于密封板112与壳本体111之间,密封垫130覆盖于第一开口1111,密封垫130设置有多个贯通口134,贯通口134与连通口118一一对应并同轴设置,盘管210穿过连通口118并与贯通口134密封连接。
其中,贯通口134至少包括多个第一贯通口131和多个第二贯通口132。具体而言,密封垫130与进水通道101的位置对应设置有多个第一贯通口131,密封垫130与出水通道102的位置对应设置有多个第二贯通口132,多个第一贯通口131与多个第一连通口115一一对应并同轴设置,多条盘管210的进水端211一一对应穿过第一连通口115,并与第一贯通口131密封连接,多个第二贯通口132与多个第二连通口116一一对应并同轴设置,多条盘管210的出水端212均一一对应穿过第二连通口116,并与第二连通口116密封连接。
其中,密封垫130为橡胶、硅胶等材质,在组装时,密封板112的第一连通口115与盘管210的进水端211的接触面之间,以及密封板112的第二连通口116与盘管210的出水端212的接触面之间存在一定间隙,密封垫130套在盘管210的进水端211和出水端212,在壳本体111与密封板112装配时,壳本体111与密封板112之间的紧固力挤压两者之间的密封垫130,使得部分密封垫130材料挤压至盘管210的外壁与密封板112的第一连通口115和第二连通口116之间的间隙之间,起到密封作用,同时盘管210的进口端与密封垫130的第一贯通口131可以过盈配合以起到密封作用,盘管210的出口端与密封垫130的第二贯通口132可以过盈配合以起到密封作用。本实施方式中,采用一个密封垫130可以使得多根盘管210的进口端和出口端的密封设置,操作方便,组装方便,且密封性较好。
需要说明的是,密封垫130的周向边缘还可以对壳本体111与密封板112的连接气道密封作用,具体的密封垫130的周向边缘的端面沿着周向可以设置一圈或多圈密封槽,在有多圈密封槽时,每圈密封槽均颜值密封垫130的周向边缘环绕一圈,多圈密封槽沿着密封垫130的厚度方向间隔布置,其中,多圈密封槽可以起到多圈,可以起到多层密封作用。采用密封垫130的方案中,盘管210也可以采用胀接的方式与密封垫130、密封板112连接。
可选地,在密封垫130的方案中,密封垫130的第一贯通口131和第二贯通口132的内壁可以设置有周向密封槽,和/或,第一连通口115和第二连通口116的内壁也可以设置有周向密封槽,盘管210的外周壁可以设置有密封圈,密封圈可以对应设置在周向密封槽内,进一步提高密封效果。
其中,胀接指的是盘管210在内部气体或液体等压力的作用下向外膨胀后与密封板112连接的方式。盘管210进行胀接连接的一种实现方式可以是,先将盘管210以扁管的状态组装至第一连通口115和第二连通口116(和/或第一贯通口131和第二贯通口132等),然后将盘管210的出口端临时密封,并通过盘管210的进口端充入气体等,使盘管210内的压力升高,盘管210通常为金属管,盘管210在压力作用下向外膨胀与密封板(和/或密封垫130)抵接,以实现连接。
需要说明的是,上述多种密封方案也可以组合使用,以使盘管210与密封板112之间形成较好的密封。还需要说明的是,在具有第一回水结构120时,密封板112上还设置有与回流通道121连通的第三连通口117,第三连通口117与对应的换热管(即长U型管)密封连接,在密封垫130的方案中,密封垫130也具有与第三连通口117对应的第三贯通口133,具体的密封方式可以参照盘管210的进水端211或出水端212与密封板112之间的密封连接方式,在此不再赘述。第一连通口115、第二连通口116可以是相同的结构,在有第一贯通口131的情况下,第一连通口115、第二连通口116和第一贯通口131可以均为相同的结构,例如,均为等径的圆形孔这样,在加工制备分集水组件100时,不需要区分第一连通口115、第二连通口116和第一贯通口131,加工方便性,效率较高。
在一些实施例中,进水接头140连接在壳体110远离换热组件200的侧壁上,具体可以是壳本体111与密封板112相对的侧壁对应进水通道101设置有进水通孔1114,进水接头140与进水通孔1114同轴设置并连通。其中,进水接头140可以是管状件,其内壁或者外壁可以设置有螺纹,使得进水接头140与换热供水系统的出水管可以螺纹连接,进水接头140可以至少部分位于壳本体111的外侧,并朝向壳本体111背离密封板112的一侧延伸,以便于进水接头140与换热供水系统的出水管连接。
可选的,出水接头150可以与进水接头140设置于壳体110的相同的侧壁上,例如,出水接头150也可以连接在壳体110远离换热组件200的侧壁上,具体可以是壳本体111与密封板112相对的侧壁对应进水通道101设置有出水通孔1115,出水接头150与出水通孔1115同轴设置并连通。其中,出水接头150可以至少部分位于壳本体111的外侧,并朝向壳本体111背离密封板112的一侧延伸。其中,出水接头150可以是管状件,其内壁或者外壁可以设置有螺纹,使得出水接头150与换热供水系统的进水管可以螺纹连接,出水接头150可以至少部分位于壳本体111的外侧,并朝向壳本体111背离密封板112的一侧延伸,以便于进水接头140与换热供水系统的进水管连接。
本实施例中,如图1、图2所示,进水接头140可以设置于出水接头150的下方,图中箭头A表示的是水流在分集水组件100内的流动方向。
可以理解的是,进水接头140和出水接头150设置于壳本体111上,连接组装方便;进水接头140与出水接头150设置于同一侧壁上,有利于提高盘管换热器10的构件布置合理性,降低进水接头140和出水接头150在不同方向占用的空间,也有利于换热供水系统从一个方向与分集水组件100进行连接。
需要说明的是,进水接头140和出水接头150也可以设置在壳本体111的不同的侧壁上。
在一些实施例中,可选的,如图1和图2所示,进水接头140和出水接头150与壳本体111可以是一体结构,可以是一体式加工而成一体结构,也可以是分体组装而成一体结构。在一些实施方式中,进水接头140和出水接头150以及壳本体111为相同材料,例如,进水接头140和出水接头150以及壳本体111均为金属材料,进水接头140和出水接头150以及壳本体111利用金属材料通过粉末合金烧结或沙铸或锻造或机加工等一体成型;再例如,进水接头140和出水接头150以及壳本体111为陶瓷、玻璃等材料,进水接头140和出水接头150以及壳本体111通过烧结等方式一体成型;再例如,进水接头140和出水接头150以及壳本体111为塑料等材质,进水接头140和出水接头150以及壳本体111塑料通过注塑或模压或3D打印(3D打印是快速成型技术的一种,又称增材制造,它是一种以数字模型文件为基础,运用粉末状金属或塑料等可粘合材料,通过逐层打印的方式来构造物体的技术)等一体成型。在另一些实现方式中,进水接头140和出水接头150以及壳本体111为不同材料,例如,进水接头140和出水接头150采用金属材料,壳本体111为非金属材料,进水接头140和出水接头150均嵌套在壳本体111的通孔中进行注塑、烧结、模压等方式一体成型。
需要说明的是,金属材料可以是不锈钢、铜等。进水接头140和出水接头150可以采用相同材质,也可以采用不同材质,进水接头140与壳本体111之间以及出水接头150与壳本体111之间可以采用相同的连接方式,也可以采用不同的连接方式。可选的,为了提高进水接头140和出水接头150的通用性,在一些实施例中,将进水接头140和出水接头150设置为相同材质,且结构相同,且进水接头140与壳本体111之间以及出水接头150与壳本体111之间采用相同的连接方式。
可以理解的是,壳本体111、进水接头140和出水接头150以及壳本体111为一体结构,可以结构简单,装配效率高,密封连接面1122少,分集水组件100的可靠性较高。
在另一些实施例中,如图20至图22所示,进水接头140和出水接头150与壳本体111可以为分离设置并组装连接的结构。具体而言,壳本体111设有进水通孔1114、进水通道101、回流通道121、出水通道102、出水通孔1115,出水通孔1115对应进水通道101的位置设置,并与进水通道101连通,出水通孔1115对应出水通道102设置,并与出水通道102连通,进水接头140与进水通孔1114密封连接,并形成密封连接处1116,出水接头150与出水通孔1115进行密封连接。其中,进水接头140可以通过焊接、铆接、压接或镶嵌到进水通孔1114,以与壳本体111密封连接,也可以使用胶圈、胶垫密封等与壳本体111密封连接;同理,出水接头150可以通过焊接、铆接、压接或镶嵌到出水通孔1115,以与壳本体111密封连接,也可以使用胶圈、胶垫密封等与壳本体111密封连接。
盘管换热器10根据使用环境和要求不同,换热组件200的结构不同,例如,可以是不带第一回水结构120的分集水组件100,也可以是带有第一回水结构120的分集水组件100,在带有第一回水结构120的分集水组件100中,第一回水结构120也可以不同。将进水接头140和出水接头150设置为与壳体110分体组装的形式,使得进水接头140和出水接头150可以作为通用件,进水接头140和出水接头150可以作为标准件,适用于不同形式的壳本体111中,这样,进水接头140和出水接头150可以大规模自动化批量成产,效率高、成本低。
在一些实施例中,分集水组件100上设置有排气组件160,排气组件160用于泄放水流路中的气体。排气组件160可以与出水通道102连通,具体的,如图12所示,排气组件160可以设置在出水接头150上;如图11所示,排气组件160也可以设置于壳本体111上,具体可以设置于顶板1112上,并与出水通道102对应。排气组件160可以是排气阀,排气组件160可以打开,以泄放水流路中的气体,排气组件160也可以关闭,使得排气组件160处密封设置,避免水流泄漏。
在一些实施例中,分集水组件100上设置有排水组件170,排气组件160用于泄放水流路中的水流。排水组件170可以与进水通道101连通,具体的,如图12所示,排水组件170可以设置在出水接头150上;如图11所示,排水组件170也可以设置于壳本体111上,具体可以设置于顶板1112上,并与进水通道101对应。排水组件170可以是排水阀,排水组件170可以打开,以泄放水流路中的气体,排水组件170也可以关闭,使得排水组件170处密封设置,避免水流泄漏。
需要说明的是,排气组件160与排水组件170的位置也可以互换。本实施例中,排气组件160可以设置于排水组件170的上方。本实施例通过将排气组件160与出水通道102连通,相较于排气组件160与进水通道101连通的形式,排气效果更好,可以使得换热组件200中的气体较多的排出,从而可提高换热效率。本实施例通过将排水组件170与进水通道101连通,有利于在换热组件200不使用时,将换热组件200内的水全部泄放。
如图28所示,本申请实施例还提供一种暖通设备,包括风机20以及本申请或本申请任意实施例提出的盘管换热器10,风机20设置于盘管换热器10的一侧。
具体的,风机20可以设置于换热组件200沿第二方向Y的一侧,风机20形成的气流的流动方向E与第二方向Y大致平行。
暖通设备还可以包括其他构件,例如,换热供水系统等,换热供水系统与盘管换热器10的连接可参照上文,在此不再赘述。
以上,仅为本申请较佳的具体实施方式,但本申请的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本申请揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本申请的保护范围之内。因此,本申请的保护范围应以权利要求的保护范围为准。

Claims (21)

  1. 一种盘管换热器,其中,包括:
    分集水组件,所述分集水组件内具有相互隔离设置的进水通道和出水通道;
    换热组件,包括多条盘管和翅片,每条所述盘管具有进水端和出水端,多条所述盘管的所述进水端分别与所述分集水组件连接且分别与所述进水通道连通,多条所述盘管的出水端分别与所述分集水组件连接且分别与所述出水通道连通,所述翅片连接在所述盘管上。
  2. 根据权利要求1所述的盘管换热器,其中,所述分集水组件包括壳体,所述壳体内具有容置腔,所述进水通道和所述出水通道形成于所述容置腔,所述壳体设置于所述换热组件的一端,所述壳体朝向所述换热组件的侧壁上间隔设置有多个连通口,所述盘管密封连接于所述连通口,并通过所述连通口与所述容置腔连通。
  3. 根据权利要求2所述的盘管换热器,其中,多个所述连通口包括多个间隔设置的第一连通口和多个间隔设置的第二连通口,所有所述第一连通口与所述进水通道的位置对应并与所述进水通道连通,所述盘管的所述进水端密封连接于所述第一连通口,所有所述第二连通口与所述出水通道的位置对应并与所述出水通道连通,所述盘管的所述出水端密封连接于所述第二连通口。
  4. 根据权利要求2所述的盘管换热器,其中,所述壳体内还设置有第一回水结构,多条所述盘管中至少有一条所述盘管为第一盘管,所述第一盘管包括第一换热管和第二换热管,所述第一换热管的出口与所述第二换热管的进口均朝向所述分集水组件设置,在同一条所述第一盘管中,所述第一换热管的出口与所述第二换热管的进口通过所述第一回水结构连通,以使所述第一换热管与所述第二换热管串联连通。
  5. 根据权利要求4所述的盘管换热器,其中,所述进水通道与所述出水通道分别设置于所述第一回水结构的两侧。
  6. 根据权利要求5所述的盘管换热器,其中,所述第一回水结构连接于所述壳体的内壁面上,并将所述容置腔分隔为所述出水通道和所述进水通道。
  7. 根据权利要求4至6任一项所述的盘管换热器,其中,所述第一回水结构设置有回流通道,多条所述盘管中至少有两条所述盘管为第一盘管,至少有两个所述第一换热管与对应的所述第二换热管通过同一所述回流通道连通。
  8. 根据权利要求4至7任一项所述的盘管换热器,其中,多条所述盘管中至少有两条所述第一盘管,所述第一回水结构设置有多个回流通道,所有所述第一换热管与对应的所述第二换热管之间一一对应设置有所述回流通道。
  9. 根据权利要求8所述的盘管换热器,其中,所述第一回水结构包括间隔设置的多个凸块,相邻所述凸块之间通过隔板连接,所述凸块和所述隔板均连接于所述壳体的内壁面,每个所述凸块上设置有所述回流通道。
  10. 根据权利要求8或9所述的盘管换热器,其中,所述第一回水结构为一体结构;
    和/或,所述第一回水结构与所述壳体为一体成型结构或分体组装结构。
  11. 根据权利要求2-10任一项所述的盘管换热器,其中,所述壳体包括壳本体和密封板,所述壳本体朝向所述换热组件的一侧设置有第一开口,所述壳本体内具有相互隔离的第一凹槽和第二凹槽,所述第一凹槽的槽口的朝向和所述第二凹槽的槽口的朝向均与所述第一开口的朝向一致,所述密封板密封于所述第一开口,并与所述第一凹槽围合形成所述进水通道,与所述第二凹槽围合形成所述出水通道,所有所述连通口设置于所述密封板。
  12. 根据权利要求11所述的盘管换热器,其中,所述换热组件还包括外壳,所述密封板连接在所述外壳的端面上。
  13. 根据权利要求12所述的盘管换热器,其中,所述外壳的一端设置有端板,所述密封板通过所述端板连接在所述外壳的端面上。
  14. 根据权利要求11至13任一项所述的盘管换热器,其中,所述壳本体为一体结构;
    和/或,所述密封板为一体结构。
  15. 根据权利要求11-14任一项所述的盘管换热器,其中,所述分集水组件还包括密封垫,所述密封垫密封设置于所述密封板与所述壳本体之间。
  16. 根据权利要求15所述的盘管换热器,其中,所述密封垫覆盖于所述第一开口,所述密封垫设置有多个贯通口,所述贯通口与所述连通口一一对应并同轴设置,所述盘管穿过所述连通口并与所述贯通口密封连接。
  17. 根据权利要求16所述的盘管换热器,其中,多条所述盘管通过胀接的方式连接于所述密封垫及所述密封板。
  18. 根据权利要求11-17任一项所述的盘管换热器,其中,所述分集水组件还包括进水接头和出水接头,所述进水接头和所述出水接头均连接于所述壳本体上,所述进水接头与所述进水通道连通,所述出水接头与所述出水通道连通。
  19. 根据权利要求18所述的盘管换热器,其中,所述进水接头与所述壳本体为一体结构;
    和/或,所述出水接头与所述壳本体为一体结构。
  20. 根据权利要求18或19所述的盘管换热器,其中,所述分集水组件还包括排气组件,所述排气组件与所述出水通道连通,所述出水接头和/或所述壳体上连接有所述排气组件;
    和/或,所述分集水组件还包括排水组件,所述排水组件与所述进水通道连通,所述进水接头和/或所述壳体上连接有所述排水组件。
  21. 一种暖通设备,其中,包括风机及权利要求1-20任一项所述的盘管换热器,所述风机设置于所述盘管换热器的一侧。
PCT/CN2025/073097 2024-03-29 2025-01-17 盘管换热器及暖通设备 Pending WO2025200734A1 (zh)

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CN118031276A (zh) * 2024-03-29 2024-05-14 合肥美的暖通设备有限公司 分集水组件、盘管换热器及暖通设备

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