WO2025014668A1 - Blow moldable polyamide composition, a process of preparation thereof and a blow molded article - Google Patents
Blow moldable polyamide composition, a process of preparation thereof and a blow molded article Download PDFInfo
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- WO2025014668A1 WO2025014668A1 PCT/US2024/036070 US2024036070W WO2025014668A1 WO 2025014668 A1 WO2025014668 A1 WO 2025014668A1 US 2024036070 W US2024036070 W US 2024036070W WO 2025014668 A1 WO2025014668 A1 WO 2025014668A1
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- polyamide
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L77/00—Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
- C08L77/06—Polyamides derived from polyamines and polycarboxylic acids
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L91/00—Compositions of oils, fats or waxes; Compositions of derivatives thereof
- C08L91/06—Waxes
Definitions
- the presently claimed invention relates to a blow moldable polyamide composition comprising a modified polyamide polymer.
- the presently claimed invention further relates to a process for preparing the blow moldable polyamide composition.
- the presently claimed invention further relates to a blow molded article prepared from the blow moldable polyamide composition.
- Polyamide is a polymer containing repeating units of amides typically obtained by reacting a diamine and a dicarboxylic functional compound. Polyamides exhibit excellent chemical resistance, abrasion resistance and electrical characteristics. Therefore, polyamides are useful for various applications such as preparation of molded articles, electronic parts, automobile parts, industrial ducts, fibers, films, and sheets.
- the molded articles are prepared from polymers by methods such as injection molding, blow molding and extrusion molding.
- Various polymeric hollow body articles including storage containers, hoses, tubing, air ducts and pipes are prepared by the blow molding method.
- Blow molded articles such as tubing, air ducts and pipes are used for the transport of fluids such as water, hot air and oils.
- the molded articles used for high temperature applications need to comply with the complex property profile such as a high moldability, a high impact strength, a high temperature resistance and a high heat deflection temperature.
- Air ducts are used in industry for the supply of air, return air and exhaust air, which at times include hot air. Industrial molded air ducts remain in contact with heat sources during their normal useful lifetime. Therefore, it is necessary that the molded air ducts withstand a high temperature.
- US20210198488 describes a heat resistant and flame-retardant molded article prepared using a polyamide composition containing a polyamide having a melting point of 280 0 C or higher, a flame retardant (B), and an aromatic vinyl-based copolymer (C).
- the polyamide composition is explored for high level flame retardancy in thin-walled structures.
- W02020175290 describes a tube containing a layer containing 60 to 80% by mass of a semi-aromatic polyamide and 15 to 40% by mass of an elastomer modified with an unsaturated compound, a carboxyl group or an acid anhydride group.
- the layer has a phase-separated structure containing the semi-aromatic polyamide-containing phase (A) and the elastomer-containing phase (B), and the phase (A) is a continuous phase, and the phase (B) is a dispersed phase dispersed in the phase (A).
- the polyamide compositions are associated with one or more drawbacks such as a low moldability, and/or brittleness.
- the polyamide composition has properties such as a high moldability, a high impact strength, a high temperature resistance, and a high heat deflection temperature.
- the polyamide composition has properties such as a high moldability, a high impact strength, a high temperature resistance, and a high heat deflection temperature.
- the blow moldable polyamide composition of the presently claimed invention has a high moldability. Further, it has desired properties such as a high impact strength, and a high heat deflection temperature and that it is suitable for preparing molded articles.
- An aspect of the presently claimed invention relates to a blow moldable polyamide composition
- a blow moldable polyamide composition comprising a modified polyamide polymer, wherein the modified polyamide polymer is obtainable by reacting a compounding mixture comprising a) at least one polyamide polymer having an amine functionality in the range of 2 pmol/g to 80 pmol/g and a melting point in the range of 270° C to 350° C; and b) a terpolymer derived from at least one vinyl monomer (Cl), at least one N- arylmaleimide (C2) and at least one a -unsaturated dicarboxylic anhydride (C3).
- a compounding mixture comprising a) at least one polyamide polymer having an amine functionality in the range of 2 pmol/g to 80 pmol/g and a melting point in the range of 270° C to 350° C; and b) a terpolymer derived from at least one vinyl monomer (Cl
- Another aspect of the presently claimed invention relates to a process for preparing a blow moldable polyamide composition comprising a modified polyamide polymer, the process comprising a step of reacting a compounding mixture comprising a. at least one polyamide polymer having an amine functionality in the range of 2 pmol/g to 80 pmol/g of the polyamide polymer and a melting point in the range of 270° C to 350° C, and b.
- a terpolymer comprising a structural unit derived from at least one vinyl monomer (Cl), at least one N-arylmaleimide (C2) and at least one a -unsaturated dicarboxylic anhydride (C3),to obtain the blow moldable polyamide composition comprising a modified polyamide polymer.
- Still another aspect of the presently claimed invention relates to a blow molded article prepared from a blow moldable polyamide composition
- a modified polyamide polymer obtainable by reacting a compounding mixture comprising a) at least one polyamide polymer having an amine functionality in the range of 2 pmol/g to 80 pmol/g and a melting point in the range of 270° C to 350° C, and b) a terpolymer derived from at least one vinyl monomer (Cl), at least one N- arylmaleimide (C2) and at least one a ,0 -unsaturated dicarboxylic anhydride (C3).
- a compounding mixture comprising a) at least one polyamide polymer having an amine functionality in the range of 2 pmol/g to 80 pmol/g and a melting point in the range of 270° C to 350° C, and b) a terpolymer derived from at least one vinyl monomer (Cl), at least one N- ary
- Yet another aspect of the presently claimed invention relates to a method for preparing a blow molded article, the process comprising blow molding the blow moldable polyamide composition comprising a modified polyamide polymer, wherein the blow molding method is selected from molding extrusion blow molding, injection blow molding, and injection stretch blow molding to obtain the blow molded article.
- blow moldable polyamide composition comprising a modified polyamide polymer for preparing a blow molded article.
- a group is defined to comprise at least a certain number of embodiments, this is meant to also encompass a group which preferably consists of these embodiments only.
- the terms 'first', 'second', 'third' or 'a', 'b', 'c', etc. and the like in the description and in the claims, are used for distinguishing between similar elements and not necessarily for describing a sequential or chronological order. It is to be understood that the terms so used are interchangeable under appropriate circumstances and that the embodiments of the presently claimed invention described herein are capable of operation in other sequences than described or illustrated herein.
- the blow moldable polyamide composition of the presently claimed invention exhibits properties such as a high moldability as well as a high impact strength and a high heat deflection temperature, which makes it suitable for the preparation of blow molded articles used in high temperature applications. Additionally, the modified polyamide polymer of the presently claimed invention has improved thermal stability and provides a wider window for the processing the blow moldable polyamide composition.
- An aspect of the presently claimed invention is directed to a blow moldable polyamide composition
- a blow moldable polyamide composition comprising a modified polyamide polymer, wherein the modified polyamide polymer is obtainable by reacting a compounding mixture comprising a) at least one polyamide polymer having an amine functionality in the range of 2 pmol/g to 80 pmol/g and a melting point in the range of 270° C to 350° C; and b) a terpolymer derived from at least one vinyl monomer (Cl), at least one N- arylmaleimide (C2) and at least one a -unsaturated dicarboxylic anhydride (C3).
- a compounding mixture comprising a) at least one polyamide polymer having an amine functionality in the range of 2 pmol/g to 80 pmol/g and a melting point in the range of 270° C to 350° C; and b) a terpolymer derived from at least one vinyl monomer (Cl
- melt moldable refers to the ability of a molten polymer composition for forming a hollow object by inflating or blowing a thermoplastic molten tube called a “parison” in the shape of a mold cavity.
- amine functionality refers to the presence of amine groups in the polyamide polymeric units.
- modified polyamide polymer herein refers to a reaction product of the at least one polyamide polymer and a terpolymer derived from the at least one vinyl monomer, the at least one N-arylmaleimide and the at least one a -unsaturated dicarboxylic anhydride.
- the amine functionality of the polyamide polymer reacts with an acid or an anhydride moiety of the terpolymer to form an imide functional group. Accordingly, the at least one polyamide polymer and the terpolymer are covalently bonded.
- the modified polyamide polymer optionally comprises unreacted at least one polyamide polymer, the unreacted terpolymer, or both.
- the aliphatic diamine is a linear aliphatic diamine such as 1,4-butanediamine, 1,5-pentanediamine, 1,6-hexanediamine, 1,7- heptanediamine, 1,8-octanediamine, 1,9-nonanediamine, 1,10-decanediamine, 1,11- undecanediam.ine or 1,12-dodecanediamine; or a branched aliphatic diamine such as, 1,1- di methyl- 1,4- butanediamine, 1-ethy I -1,4- butanediamine, 1,2-di methyl -1,4- butanediamine, 1,3-di methyl- 1,4- butanediamine, 1,4-di methyl- 1,4- butanediamine, 2,3-di methyl -1,4- butanediamine, 2-methyl-l,5-pentanediamine, 3-methyl-l,5-pentanediamine, 2,5-d
- the at least one polyamide polymer is a homopolymer or a copolymer.
- the homopolymer is obtainable by polymerizing a monomer mixture comprising an aliphatic diamine having 4 to 12 carbon atoms and terephthalic acid.
- the aliphatic diamine is selected from 1,4- butanediamine, 1,5-pentanediamine, 1,6-hexanediamine, 1,7-heptanediamine, 1,8- octanediamine, 1,9-nonanediamine or 1,10-decanediamine.
- the aliphatic diamine is selected from 1,6- hexanediamine, 1,9-nonanediamine, 2-methyl-l,8-octanediamine, or 1,10-decanediamine.
- the aliphatic diamine is 1,9-nonanediamine.
- the homopolymer is selected from polytetramethylene terephthalamide, polyhexamethylene terephthalamide, polynonamethylene terephthalamide or polydecamethylene terephthalamide.
- the homopolymer is polynonamethylene terephthalamide.
- the copolymer is obtainable by polymerizing a monomer mixture comprising
- At least one acid other than terephthalic acid selected from isophthalic acid, phthalic acid, 2,6-naphthalenedicarboxylic acid, 2,7-naphthalenedicarboxylic acid, 1,4-naphthalenedicarboxylic acid, 1,4-phenylenedioxy-diacetic acid, 1,3- phenylenedioxy-diacetic acid, diphenic acid, diphenylmethane-4,4-dicarboxylic acid, diphenylsulfone-4,4-dicarboxylic acid or 4,4- biphenyldica r boxylic acid.
- the copolymer is selected from a copolymer of poly(hexamethylene terephthalamide) and polyamide 66 (PA 6T/66), a copolymer of poly(hexamethylene terephthalamide) and poly(methylpentanediamine) terephthalamide (PA 6T/DT), or a copolymer of poly(hexamethylene terephthalamide) and poly(hexamethylene isophthalamide (PA6T/6I).
- the amount of the at least one polyamide polymer is in the range of 60.0 to 99.9 wt.%, more preferably in the range of 50.0 wt.% to 99.9 wt.%, and most preferably in the range of 60.0 wt.% to 99.5 wt.% based on the total weight of the at least one polyamide polymer and the terpolymer.
- 90.0 wt.% to 100.0 wt.% of the at least one polyamide polymer present in the compounding mixture reacts with the terpolymer.
- the weight average molecular weight of the polyamide polymer is in the range of 5000 g/mol to 50000 g/mol according to DIN55672- 1.
- the terpolymer has a glass transition temperature in the range of 120° C to 250° C, more preferably in the range of 160° C to 220° C, and most preferably in the range of 160° C to 200° C.
- the terpolymer has a weight average molecular weight in the range of 50000 g/mol to 250000 g/mol, more preferably 100000 g/mol to 200000 g/mol determined according to DIN55672- 1.
- the at least one polyamide polymer has an amine functionality in the range of 2 pmol/g to 80 pmol/g, more preferably in the range of 10 pmol/g to 70 pmol/g; and most preferably in the range of 20 pmol/g to 60 pmol/g.
- the at least one polyamide polymer is polynona methylene te re phthalamide.
- the blow moldable polyamide composition comprises a modified polyamide polymer, wherein the modified polyamide polymer is obtainable by reacting a compounding mixture comprising a) polynonamethylene terephthalamide having an amine functionality in the range of 2 pmol/g to 80 pmol/g and a melting point in the range of 270° C to 350° C; and b) a terpolymer derived from at least one vinyl monomer (Cl), at least one N- arylmaleimide (C2) and at least one a -unsaturated dicarboxylic anhydride (C3).
- a compounding mixture comprising a) polynonamethylene terephthalamide having an amine functionality in the range of 2 pmol/g to 80 pmol/g and a melting point in the range of 270° C to 350° C; and b) a terpolymer derived from at least one vinyl monomer (Cl), at least one N- arylmaleimide (C2) and at
- the at least one vinyl monomer (Cl) is selected from styrene, vinyl chloride, vinylidene chloride, vinyl acetate, vinyl propionate, vinyl n-butyrate, vinyl laurate, vinyl stearate, acrylonitrile, metharylonitrile, fumaronitrile, maleonitrile, acrylamide, methacrylamide, vi nylsu Ifonic acid, acrylic acid, methacrylic acid, ethacrylic acid, a -chloroacrylic acid, a -cyanoacrylic acid, 3 -methylacrylic acid (crotonic acid), a - phenylacrylic acid, 3 -acryloxypropionic acid, 2-methylisocrotonic acid, cinnamic acid, p- chlorocinnamic acid, citraconic acid or methyl methacrylate.
- the at least one vinyl monomer (Cl) is selected from styrene or a -methylstyrene.
- the at least one vinyl monomer is styrene.
- the at least one N-arylmaleimide (C2) is selected from N-phenylmaleimide, N-chlorophenylmaleimide, N-methylphenylmaleimide, N- methoxyphenylmaleimide or N-tribromophenylmaleimide.
- the at least one N-arylmaleimide (C2) is N- phenylmaleimide.
- the at least one a , 3 - unsaturated dicarboxylic anhydride (C3) is selected from maleic anhydride or a alkyl substituted maleic anhydride having a C1-C3 alkyl group.
- the at least one a , 3 - unsaturated dicar boxy lie anhydride (C3) is maleic anhydride.
- the terpolymer is derived from styrene, N- phenylmaleimide and maleic anhydride.
- the amount of the terpolymer is in the range of 0.1 wt.% to 40.0 wt.%, more preferably 0.1 wt.% to 25 wt.% and most preferably 0.5 wt.% to 10 wt.%, based on the total weight of the at least one polyamide polymer and the terpolymer.
- 90.0 wt.% to 100.0 wt.% of the terpolymer present in the compounding mixture reacts with the at least one polyamide polymer.
- 95.0 wt.% to 100.0 wt.% of the terpolymer present in the compounding mixture reacts with the at least one polyamide polymer.
- the terpolymer is obtained by reacting the mixture comprising the at least one vinyl monomer (Cl), the at least one N-arylmaleimide (C2) and the at least one ct , 3 - unsaturated anhydride. Suitable processes for polymerization are well known to the person skilled in the art. [0078] Particularly, the terpolymer comprising the at least one vinyl monomer (Cl), the at least one N-arylmaleimide and the at least one a , 3 - unsaturated anhydride (C3) advantageously functionalizes the at least one polyamide polymer.
- the amine functional groups present on the at least one polyamide polymer reacts with the anhydride moiety of the terpolymer resulting in a modified polyamide polymer having a high moldability, a high impact strength and a high heat deflection temperature.
- the modified polyamide polymer of the presently claimed invention is thermally stable and provides a wider compounding processing window.
- the blow moldable polyamide composition comprises 20.0 wt.% to 99.0 wt.% of the modified polyamide polymer, more preferably 40.0 wt.% to 90.0 wt.%, and most preferably 60.0 wt.% to 90.0 wt.%, based on the total amount of the blow moldable polyamide composition.
- the blow moldable polyamide composition comprises a modified polyamide polymer, wherein the modified polyamide polymer is obtainable by reacting a compounding mixture comprising a) at least one polyamide polymer having an amine functionality in the range of 2 pmol/g to 80 pmol/g and a melting point in the range of 270° C to 350° C; and b) a terpolymer derived from styrene (Cl), N-phenylmaleimide (C2) and maleic anhydride (C3).
- a compounding mixture comprising a) at least one polyamide polymer having an amine functionality in the range of 2 pmol/g to 80 pmol/g and a melting point in the range of 270° C to 350° C; and b) a terpolymer derived from styrene (Cl), N-phenylmaleimide (C2) and maleic anhydride (C3).
- the blow moldable polyamide composition comprises a modified polyamide polymer, wherein the modified polyamide polymer is obtainable by reacting a compounding mixture comprising a) polynonamethylene terephthalamide having an amine functionality in the range of 2 pmol/g to 80 pmol/g and a melting point in the range of 270° C to 350° C; and b) a terpolymer derived from styrene (Cl), N-phenylmaleimide (C2) and maleic anhydride (C3).
- a compounding mixture comprising a) polynonamethylene terephthalamide having an amine functionality in the range of 2 pmol/g to 80 pmol/g and a melting point in the range of 270° C to 350° C; and b) a terpolymer derived from styrene (Cl), N-phenylmaleimide (C2) and maleic anhydride (C3).
- the blow moldable polyamide composition comprises at least one reinforcing agent.
- the at least one reinforcing agent is selected from metal fiber, metalized synthetic fiber, glass fiber, carbon fiber, ceramic fiber, mineral fiber, basalt fiber, inorganic fiber, kenaf fiber, jute fiber, flax fiber, hemp fiber, cellulosic fiber, sisal fiber or coir fiber.
- the at least one reinforcing agent is glass fiber.
- the amount of the at least one reinforcing agent is in the range of 5.0 wt.% to 40.0 wt.% based on the total weight of the blow moldable polyamide composition.
- the blow moldable polyamide composition comprises a modified polyamide polymer obtainable by reacting a compounding mixture comprising a) at least one polyamide polymer having an amine functionality in the range of 2 pmol/g to 80 pmol/g and a melting point in the range of 270° C to 350° C, and b) a terpolymer derived from at least one vinyl monomer (Cl), at least one N- arylmaleimide (C2) and at least one a -unsaturated dicarboxylic anhydride (C3); and at least one reinforcing agent.
- the blow moldable polyamide further comprises at least one impact modifier.
- the at least one impact modifier is selected from polyethylene, ethylene-propylene copolymer, or ethylene-butene copolymer.
- the amount of the at least one impact modifier is in the range of 0.1 to 10.0 wt.% based on the total weight of the blow moldable polyamide composition.
- the blow moldable polyamide composition comprises
- -a modified polyamide polymer obtainable by reacting a compounding mixture comprising a) at least one polyamide polymer having an amine functionality in the range of 2 pmol/g to 80 pmol/g and a melting point in the range of 270° C to 350° C; and b) a terpolymer derived from at least one vinyl monomer (Cl), at least one N- arylmaleimide (C2) and at least one a -unsaturated dicarboxylic anhydride (C3), and at least one reinforcing agent, and at least one impact modifier.
- a compounding mixture comprising a) at least one polyamide polymer having an amine functionality in the range of 2 pmol/g to 80 pmol/g and a melting point in the range of 270° C to 350° C; and b) a terpolymer derived from at least one vinyl monomer (Cl), at least one N- arylmaleimide (C2) and at least one a -
- the at least one impact modifier is grafted with at least one carboxylic acid or anhydride thereof.
- the at least one carboxylic acid is selected from maleic acid, fumaric acid, itaconic acid, acrylic acid or crotonic acid.
- the at least one impact modifier is ethylene butene copolymer grafted with maleic anhydride.
- the blow moldable polyamide composition further comprises at least one nucleating agent.
- the at least one nucleating agent is selected from talc powder, sodium phenylphosphinate, aluminum oxide, silicon dioxide or mixtures thereof.
- the at least one nucleating agent is talc powder.
- the amount of the at least one nucleating agent is in the range of 0.05 to 2.0 wt.% based on the total weight of the blow moldable polyamide composition.
- the blow moldable polyamide composition comprises
- -a modified polyamide polymer obtainable by reacting a compounding mixture comprising a) at least one polyamide polymer having an amine functionality in the range of 2 pmol/g to 80 pmol/g and a melting point in the range of 270° C to 350° C; and b) a terpolymer derived from at least one vinyl monomer (Cl), at least one N- arylmaleimide (C2) and at least one a ,0 -unsaturated dicarboxylic anhydride (C3); and
- the blow moldable polyamide composition further comprises at least one additive.
- the at least one additive is selected from stabilizers, dyes, pigments, flame retardants, lubricants, UV absorbers, antistats, fungistats, bacteriostats, IR absorbing materials, or antioxidants.
- the selection of additives depends on the properties to be imparted to the blow moldable polyamide composition.
- the amounts of the at least one additive is in the range of 0.1 wt.% to 20 wt.% of the total weight of the blow moldable polyamide composition.
- the blow moldable polyamide composition comprises a modified polyamide polymer obtainable by reacting a compounding mixture comprising a) at least one polyamide polymer having an amine functionality in the range of 2 pmol/g to 80 pmol/g and a melting point in the range of 270° C to 350° C; and b) a terpolymer derived from at least one vinyl monomer (Cl), at least one N- arylmaleimide (C2) and at least one a -unsaturated dicarboxylic anhydride (C3),
- the blow moldable polyamide composition has a melt volume flow rate, at a temperature of 315° C and under a load of 10.0 kg, in the range of 4.50 cm3/10 minutes to 20.0 cm3/10 minutes, measured according to method ISO 1133.
- the melt-volume flow rate of the blow moldable polyamide composition is less than the melt-volume flow rate of the at least one polyamide polymer. In general, a lower melt-volume flow rate indicates a better moldability.
- the blow moldable polyamide composition has a notched impact strength in the range of 3.0 KJ/m2 to 10.0 KJ/m2 measured according to Charpy at 23° C according to ISO 179. In general, a higher notched impact strength indicates better impact resistance.
- the blow moldable polyamide composition has a unnotched impact strength in the range of 25.0 KJ/m2 to 100.0 KJ/m2, measured according to Charpy at 23° C according to ISO 179.
- the blow moldable polyamide composition has a heat deflection temperature (HDT) in the range of 250° C to 300° C at a pressure of 0.45 MPa, measured according to method ISO 180.
- HDT heat deflection temperature
- the blow moldable polyamide composition has a heat deflection temperature (HDT) in the range of 230° C to 280° C at a pressure of 1.8 MPa, measured according to method ISO 180.
- the heat deflection temperature also known as heat distortion temperature is the temperature at which a polymer or plastic sample deforms under a specified load. The higher heat deflection temperature indicates improved heat resistance.
- the modified polyamide polymer is obtainable by reacting the at least one polyamide polymer and the terpolymer at a temperature in the range of 270° C to 350° C.
- the modified polyamide polymer is obtainable by reacting the at least one polyamide polymer and the terpolymer in an extruder.
- Another aspect of the presently claimed invention is directed to a process of preparing a blow moldable polyamide composition comprising a modified polyamide polymer, the process comprises a step of reacting a compounding mixture comprising a. least one polyamide polymer having an amine functionality in the range of 2 pmol/g to 80 pmol/g of the polyamide polymer and a melting point in the range of 270° C to 350° C, and b.
- a terpolymer comprising a structural unit derived from at least one vinyl monomer (Cl), at least one N-arylmaleimide (C2) and at least one a , 3 - unsaturated dicarboxylic anhydride (C3), to obtain the blow moldable polyamide composition comprising a modified polyamide polymer.
- the modified polyamide polymer is a reaction product obtained by reacting the at least one polyamide and the terpolymer.
- the process of the present invention involves interaction of various components of the blow moldable polyamide composition.
- the at least one polyamide, the terpolymer, or the modified polyamide polymer do not react with other components during the process of the presently claimed invention.
- the step of reacting involves heating the compounding mixture at a temperature in the range of 260° C to 350° C.
- the step of reacting involves heating the compounding mixture for a time period in the range of 15 minutes to 1000 minutes; preferably in the range of 15 minutes to 600 minutes; and most preferably in the range of 60 minutes to 600 minutes.
- the process further comprises a step of adding at least one reinforcing agent.
- the at least one reinforcing agent is selected from metal fiber, metalized synthetic fiber, glass fiber, carbon fiber, ceramic fiber, mineral fiber, basalt fiber, inorganic fiber, kenaf fiber, jute fiber, flax fiber, hemp fiber, cellulosic fiber, sisal fiber or coir fiber.
- the process further comprises a step of adding at least one impact modifier.
- the at least one impact modifier is selected from polyethylene, ethylene-propylene copolymer or ethylene-butene copolymer.
- the process further comprises a step of adding at least one additive.
- the at least one additive is selected from stabilizers, dyes, pigments, flame retardants, lubricants, UV absorbers, antistats, fungistats, bacteriostats, IR absorbing materials, or antioxidants. The selection of additives depends on the properties to be imparted to the blow moldable polyamide composition.
- the step of reacting the compounding mixture is carried out in an extruder.
- the extruder refers to any suitable extruder, such as but not limited to a single screw extruder or a twin-screw extruder.
- the extrudates obtained from these extruders are of any shape such as a continuous strip.
- the step of reacting the compounding mixture in the extruder results in the formation of extrudates in the form of a continuous strip, which are further cooled and sent to the pelletizer for preparing the pellets.
- the extruder comprises a first zone and at least one further zone downstream to the first zone.
- the process comprises a step of feeding the at least one polyamide polymer and the terpolymer to the first zone of the extruder.
- the process further comprises a step of dry blending the at least one polyamide and the terpolymer prior to feeding to the first zone of the extruder.
- the process comprises a step of feeding the at least one polyamide polymer, the terpolymer, at least one nucleating agent and at least one additive to the first zone of the extruder.
- the process further comprises a step of dry blending the at least one polyamide polymer, the terpolymer, at least one nucleating agent and at least one additive prior to feeding to the first zone of the extruder.
- Suitable mixing means and blending means are well known to the person skilled in the art. Additionally, each component in the compounding mixture can be added in any manner and sequence known to the person skilled in the art.
- the at least one reinforcing agent is fed to the first zone of the extruder.
- the at least one reinforcing agent is fed downstream of the first zone of the extruder.
- the at least one impact modifier is fed downstream of the first zone of the extruder.
- the at least one impact modifier is fed to the first zone of the extruder.
- the process of the presently claimed invention provides the blow moldable polyamide composition, which has a high moldability.
- the blow moldable polyamide composition of the presently claimed invention exhibit a high impact strength as well as a high heat deflection temperature.
- Still another aspect of the presently claimed invention is directed to a blow molded article prepared from a blow moldable polyamide composition
- a modified polyamide polymer wherein the modified polyamide polymer is obtainable by reacting a compounding mixture comprising a) at least one polyamide polymer having an amine functionality in the range of 2 pmol/g to 80 pmol/g of the polyamide polymer and a melting point in the range of 270° C to 350° C, and b) a terpolymer derived from at least one vinyl monomer (Cl), at least one N- arylmaleimide (C2) and at least one a -unsaturated dicarboxylic anhydride (C3).
- a compounding mixture comprising a) at least one polyamide polymer having an amine functionality in the range of 2 pmol/g to 80 pmol/g of the polyamide polymer and a melting point in the range of 270° C to 350° C, and b) a terpolymer derived
- the blow moldable polyamide composition comprises at least one reinforcing agent.
- the at least one reinforcing agent is selected from metal fiber, metalized synthetic fiber, glass fiber, carbon fiber, ceramic fiber, mineral fiber, basalt fiber, inorganic fiber, kenaf fiber, jute fiber, flax fiber, hemp fiber, cellulosic fiber, sisal fiber or coir fiber.
- the blow moldable polyamide composition comprises at least one impact modifier.
- the at least one impact modifier is selected from polyethylene, ethylene-propylene copolymer or ethylene-butene copolymer.
- the blow moldable polyamide composition comprises at least one nucleating agent.
- the at least one nucleating agent is selected from talc powder, sodium phenylphosphinate, aluminum oxide, silicon dioxide or mixtures thereof.
- the blow moldable polyamide composition comprises at least one additive.
- the at least one additive is selected from stabilizers, dyes, pigments, flame retardants, lubricants, UV absorbers, antistats, fungistats, bacteriostats, IR absorbing materials, or antioxidants.
- the blow molded article is selected from an air duct, a pipe or a tubing.
- the blow molded article is an air duct.
- Still another aspect of the presently claimed invention is directed to a method for preparing a blow molded article, the process comprising blow molding the blow moldable polyamide composition comprising a modified polyamide of the presently claimed invention by a method selected from molding extrusion blow molding, injection blow molding, and injection stretch blow molding to obtain the blow molded article.
- the blow moldable article is selected from an air duct, a pipe or a tubing.
- Yet another aspect of the presently claimed invention is directed to use of the blow moldable polyamide composition comprising a modified polyamide polymer of the presently claimed invention for preparing a blow molded article.
- the blow moldable polyamide compositions of the presently claimed invention is suitable for producing blow molded articles.
- the blow moldable polyamide composition of the presently claimed invention has a melt volume flow rate, at a temperature of 315° C and under a load of 10.0 kg, in the range of 4.50 cm3/10 minutes to 20.0 cm3/10 minutes, measured according to method ISO 1133.
- the blow moldable polyamide composition has notched impact strength in the range of 3.0 KJ/m2 to 10.0 KJ/m2 measured according to Charpy at 23° C according to ISO 179.
- the unnotched impact strength of the blow moldable polyamide composition is in the range of 25.0 KJ/m2 to 100.0 KJ/m2, measured according to Charpy at 23° C according to ISO 179.
- the blow moldable polyamide composition has a heat deflection temperature (HDT) in the range of 250° C to 300° C at a pressure of 0.45 MPa, measured according to method ISO 180 and in the range of 230° C to 280° C at a pressure of 1.8 MPa, measured according to method ISO 180.
- HDT heat deflection temperature
- the presently claimed invention offers one or more of the following advantages: 1.
- the blow moldable polyamide composition of the presently claimed invention has a high moldability.
- the blow moldable polyamide composition of the presently claimed invention has a high impact strength.
- the blow moldable polyamide composition of the presently claimed invention has a high heat deflection temperature.
- blow moldable polyamide composition of the presently claimed invention is processable at high temperature.
- blow moldable polyamide composition of the presently claimed invention is suitable for preparing blow moldable articles such as air duct, pipe or tubing.
- the articles prepared from the blow moldable polyamide composition of the presently claimed invention sustain a high temperature and a high pressure.
- a blow moldable polyamide composition comprising a modified polyamide polymer, wherein the modified polyamide polymer is obtainable by reacting a compounding mixture comprising a) at least one polyamide polymer having an amine functionality in the range of 2 pmol/g to 80 pmol/g and a melting point in the range of 270° C to 350° C; and b) a terpolymer derived from at least one vinyl monomer (Cl), at least one N- arylmaleimide (C2) and at least one a , 3 -unsaturated dicarboxylic anhydride (C3).
- a compounding mixture comprising a) at least one polyamide polymer having an amine functionality in the range of 2 pmol/g to 80 pmol/g and a melting point in the range of 270° C to 350° C; and b) a terpolymer derived from at least one vinyl monomer (Cl), at least one N- arylmaleimide (C2) and at least one
- composition according to embodiment 1, wherein the at least one polyamide polymer is a homopolymer or a copolymer.
- composition according to embodiment 2, wherein the homopolymer is obtainable by polymerizing a monomer mixture comprising an aliphatic diamine having 4 to 12 carbon atoms and terephthalic acid.
- composition according to embodiment 2 or 3, wherein the homopolymer is selected from polytetramethylene terephthalamide, polyhexamethylene terephthalamide, polynonamethylene terephthalamide, or polydecamethylene terephthalamide.
- composition according to embodiment 2, wherein the copolymer is obtainable by polymerizing a monomer mixture comprising at least one aliphatic diamine having 4 to 12 carbon atoms, terephthalic acid and at least one acid other than terephthalic acid selected from isophthalic acid, phthalic acid, 2,6- naphthalenedicarboxylic acid, 2,7-naphthalenedicarboxylic acid, 1,4- naphthalenedicarboxylic acid, 1,4-phenylenedioxy-diacetic acid, 1,3-phenylenedioxy- diacetic acid, diphenic acid, diphenylmethane-4,4-dicarboxylic acid, diphenylsulfone- 4,4-dicarboxylic acid, and 4,4- bi p he ny Idica r boxyl ic acid.
- the at least one vinyl monomer (Cl) is selected from styrene, vinyl chloride
- N-arylmaleimide (C2) is selected from N-phenylmaleimide, N- chlorophenylmaleimide, N-methylphenylmaleimide, N-methoxyphenylmaleimide, or N -tri bro mo phenyl ma lei mide.
- composition according to any of embodiments 1 to 10 wherein the at least one ct , 3 - unsaturated dicarboxylic anhydride (C3) is selected from maleic anhydride or a alkyl substituted maleic anhydride having a Cj-Cg alkyl group.
- the amount of the terpolymer is in the range of 0.1 wt.% to 40.0 wt.% based on the total weight of the compounding mixture.
- composition according to any of embodiments 1 to 12 further comprising at least one reinforcing agent.
- composition according to embodiment 13, wherein the at least one reinforcing agent is selected from metal fiber, metalized synthetic fiber, glass fiber, carbon fiber, ceramic fiber, mineral fiber, basalt fiber, inorganic fiber, kenaf fiber, jute fiber, flax fiber, hemp fiber, cellulosic fiber, sisal fiber or coir fiber.
- composition according to embodiment 13 or 14, wherein the at least one reinforcing agent is glass fiber.
- composition according to any of embodiments 1 to 16 further comprising at least one impact modifier.
- composition according to embodiment 17, wherein the at least one impact modifier is selected from polyethylene, ethylene-propylene copolymer, or ethylenebutene copolymer.
- composition according to embodiment 20, wherein the at least one nucleating agent is selected from talc powder, sodium phenylphosphinate, aluminum oxide, silicon dioxide or mixtures thereof.
- composition according to any of embodiment 1 to 23 further comprising at least one additive.
- composition according to embodiment 24, wherein the at least one additive is selected from stabilizers, dyes, pigments, flame retardants, lubricants, UV absorbers, antistats, fungistats, bacteriostats, IR absorbing materials, or antioxidants.
- the polyamide composition has notched impact strength in the range of 3.0 KJ/m 2 to 10.0 KJ/m 2 measured according to Charpy at 23° C according to ISO 179.
- HDT heat deflection temperature
- HDT heat deflection temperature
- composition according to any of embodiments 1 to 31, wherein the modified polyamide polymer is obtainable by reacting the at least one polyamide polymer and the terpolymer at a temperature in the range of 270° C to 350° C.
- composition according to any of embodiments 1 to 32, wherein the modified polyamide polymer is obtainable by reacting the at least one polyamide polymer and the terpolymer in an extruder.
- a process of preparing a blow moldable polyamide composition comprising a step of reacting a compounding mixture comprising (a) least one polyamide polymer having an amine functionality in the range of
- a terpolymer comprising a structural unit derived from at least one vinyl monomer (Cl), at least one N-arylmaleimide (C2) and at least one a , 3 - unsaturated dicarboxylic anhydride (C3), to obtain the blow moldable polyamide composition comprising a modified polyamide polymer.
- a blow molded article prepared from a blow moldable polyamide composition comprising a modified polyamide polymer, wherein the modified polyamide polymer is obtainable by reacting a compounding mixture comprising a) at least one polyamide polymer having an amine functionality in the range of 2 pmol/g to 80 pmol/g of the polyamide polymer and a melting point in the range of 270° C to 350° C, and b) a terpolymer derived from at least one vinyl monomer (Cl), at least one N-arylmaleimide (C2) and at least one a , 3 - unsaturated dicarboxylic anhydride (C3).
- a compounding mixture comprising a) at least one polyamide polymer having an amine functionality in the range of 2 pmol/g to 80 pmol/g of the polyamide polymer and a melting point in the range of 270° C to 350° C, and b) a terpolymer derived from at least one vinyl monomer (Cl),
- blow molded article according to embodiment 46 wherein the molded article is selected from an air duct, a pipe or a tubing.
- a method for preparing a blow molded article the process comprising blow molding the polyamide composition comprising a modified polyamide polymer claimed in any of embodiments 1 to 33 and carrying out any of the method selected from molding extrusion blow molding, injection blow molding, and injection stretch blow molding to obtain the blow molded article.
- blow moldable polyamide composition comprising a modified polyamide polymer of embodiments 1 to 33 for preparing a blow molded article.
- Mw was determined according to DIN55672- 1 involving gel permeation chromatography using a refractometer as the detector.
- the mobile phase used was tetrahydrofuran (THF, ImL/min, 35° C), the standard employed for determining the molecular weight being polystyrene (PS).
- MVR Melt volume-flow rate
- blow moldable polyamide compositions of the presently claimed invention have acceptable properties, particularly melt-volume flow rate, impact strength and heat deflection temperature. The properties were found to be better when compared to the properties of the comparative PA 9T blend (XA3530).
- melt-volume flow rate (MVR) of the blow moldable polyamide compositions (PCI to PC5) was found to be substantially lower as compared to the melt-volume flow rate of the comparative PA 9T blend (XA3530), which infer improved moldability of the blow moldable polyamide compositions of the presently claimed invention during blow molding.
- the impact strength of the blow moldable polyamide composition was found to be higher when compared with the impact strength of the comparative PA 9T blend (XA3530). It is evident that reaction of the terpolymer of the presently claimed invention with the polyamide polymer has a positive effect on the impact strength of the resultant blow moldable polyamide composition.
- the impact strength of the blow moldable polyamide compositions (PCI to PC5) increased from 1.259 KJ/m2 for comparative PA 9T blend (XA3530) to 7.8 KJ/m2 for PC4 measured according to Charpy at 23° C.
- the heat deflection temperature is a measure of a polymer's resistance to distortion under a given load at elevated temperature.
- the blow moldable polyamide compositions (PCI to PC5) were found to have a higher heat deflection temperature as compared to the heat deflection temperature of the comparative PA 9T blend (XA3530).
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Abstract
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| CN202480045775.2A CN121548610A (en) | 2023-07-07 | 2024-06-28 | Blowable polyamide compositions, their preparation methods and blow-molded articles |
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| US202363512366P | 2023-07-07 | 2023-07-07 | |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2019059357A1 (en) * | 2017-09-25 | 2019-03-28 | 東洋紡株式会社 | Compact including, as constituent, molded article formed of semiaromatic polyamide resin composition |
| JP2020066734A (en) * | 2018-10-18 | 2020-04-30 | 旭化成株式会社 | Thermoplastic resin composition and resin molding |
| WO2020175290A1 (en) | 2019-02-25 | 2020-09-03 | 株式会社クラレ | Tube, and polyamide resin composition |
| US20210198488A1 (en) | 2018-08-24 | 2021-07-01 | Kuraray Co., Ltd. | Polyamide composition and molded product composed of said polyamide composition |
-
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- 2024-06-28 CN CN202480045775.2A patent/CN121548610A/en active Pending
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2019059357A1 (en) * | 2017-09-25 | 2019-03-28 | 東洋紡株式会社 | Compact including, as constituent, molded article formed of semiaromatic polyamide resin composition |
| US20210198488A1 (en) | 2018-08-24 | 2021-07-01 | Kuraray Co., Ltd. | Polyamide composition and molded product composed of said polyamide composition |
| JP2020066734A (en) * | 2018-10-18 | 2020-04-30 | 旭化成株式会社 | Thermoplastic resin composition and resin molding |
| WO2020175290A1 (en) | 2019-02-25 | 2020-09-03 | 株式会社クラレ | Tube, and polyamide resin composition |
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