WO2025007735A1 - 气溶胶生成基质、气溶胶生成制品以及电子雾化装置 - Google Patents
气溶胶生成基质、气溶胶生成制品以及电子雾化装置 Download PDFInfo
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- WO2025007735A1 WO2025007735A1 PCT/CN2024/099768 CN2024099768W WO2025007735A1 WO 2025007735 A1 WO2025007735 A1 WO 2025007735A1 CN 2024099768 W CN2024099768 W CN 2024099768W WO 2025007735 A1 WO2025007735 A1 WO 2025007735A1
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- Prior art keywords
- aerosol generating
- aerosol
- generating substrate
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- subunits
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Classifications
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES OF CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D1/00—Cigars; Cigarettes
- A24D1/20—Cigarettes specially adapted for simulated smoking devices
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/20—Devices using solid inhalable precursors
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
- A24F40/46—Shape or structure of electric heating means
Definitions
- the present application relates to the field of aerosol generation technology, and in particular to an aerosol generating substrate, an aerosol generating product and an electronic atomization device.
- the aerosol-generating substrate can form an aerosol by ignition or by heating without burning. Taking the aerosol-generating substrate that is heated without burning as an example, the aerosol-generating substrate is heated by an external heat source so that the aerosol-generating substrate is just heated to a degree sufficient to emit an aerosol, and the aerosol-generating substrate does not burn. When used, the aerosol-generating substrate is heated to release the aerosol.
- the density of the physical medium of the aerosol generating matrix is relatively high, which results in the aerosol being unable to be released in time and greatly reduces the aerosol extraction efficiency.
- the embodiments of the present application hope to provide an aerosol generating substrate, an aerosol generating product and an electronic atomization device that can improve the aerosol extraction efficiency.
- an aerosol generating substrate including:
- a plurality of subunits are located outside the base portion along a first direction, and the plurality of subunits are spaced apart along a second direction of the base portion, and a space between two adjacent subunits is a gap space, wherein the first direction intersects with the second direction.
- the subunit includes a first part and a second part, the second part and the first part are arranged along a first direction, and a size of the first part along the second direction is greater than a size of the second part along the second direction;
- the second portion connects the base portion and the first portion, or the first portion connects the base portion and the second portion.
- the subunit includes one first part and a plurality of second parts, the plurality of second parts are arranged at intervals along the second direction and located inside the first part, and the second part connects the base part and the first part.
- a distance between two adjacent first portions along the second direction is a first distance
- a ratio of a size of the first portion along the second direction to the first distance is between 10:1 and 1:1.
- the wall thickness of the first portion is 0.1 mm to 0.5 mm.
- a dimension of the second portion along the first direction is 0.5 mm to 5 mm.
- a ratio of a size of the first portion along the second direction to a size of the second portion along the first direction is 1:2 to 2:1.
- a difference between a maximum wall thickness and a minimum wall thickness of the aerosol-generating substrate is a first difference, and a percentage of the first difference to the minimum wall thickness of the aerosol-generating substrate is in a range from 0% to 100%.
- a hydraulic diameter of a projection shape of the aerosol generating substrate is 5 mm to 15 mm.
- the number of the subunits is between 6 and 30.
- the minimum distance between two adjacent subunits along the second direction is 0.1mm to 1mm.
- a total projection area of all the sub-units and a total projection area of all the gap spaces are between 1:9 and 1:1.
- the base portion is a plate-shaped structure, and the wall thickness direction of the base portion is consistent with the first direction; or,
- the base part is in a cylindrical structure.
- an air passage is formed inside the base portion and passes through at least one end thereof along the third direction.
- the outer side of the aerosol generating substrate is provided with a heat generating layer, the heat generating layer is arranged on the outer surface of the subunit and can heat the subunit; and/or,
- the projection shape of the aerosol generating substrate is circular, elliptical or polygonal.
- the subunit is located at the outermost side of the aerosol generating substrate along the first direction; and/or,
- the cross section at any position of the subunit is the same, wherein the first direction and the third direction are perpendicular to each other.
- first direction and the second direction are perpendicular to each other; or
- the first direction is the radial direction
- the second direction is the circumferential direction
- the present application provides an aerosol generating product, comprising:
- the functional segment is arranged at one end of the aerosol generating substrate along the third direction, and the functional segment at least includes a filtering segment for filtering aerosol.
- the present application also provides an electronic atomization device, comprising:
- a heating element is arranged on the outer side of the subunit along the first direction, and the heating element is used to heat the aerosol generating substrate to generate aerosol.
- the heating element is laser heating.
- the outer surface of the subunit first receives heat and then transfers it to the base.
- the heat is transferred from the outside to the inside.
- the aerosol generating matrix has a gap space, and the gap space plays the role of collecting and circulating the aerosol.
- the smoke release direction of the subunit not only includes outward and inward, but also can release aerosol to the gap space on both sides of the second direction, which unblocks the release path of the aerosol and avoids the situation where the aerosol cannot be released in time. Therefore, the extraction efficiency of the aerosol can be improved.
- FIG1 is a schematic structural diagram of a first aerosol generating substrate in one embodiment of the present application.
- FIG2 is a schematic structural diagram of the first aerosol generating substrate shown in FIG1 from another perspective;
- FIG3 is a schematic structural diagram of a second aerosol generating substrate in one embodiment of the present application.
- FIG4 is a schematic structural diagram of the second aerosol generating substrate shown in FIG3 from another perspective
- FIG5 is a schematic structural diagram of a third aerosol generating substrate in one embodiment of the present application.
- FIG6 is a schematic structural diagram of the third aerosol generating substrate shown in FIG5 from another perspective
- FIG7 is a schematic structural diagram of a first seed unit in an embodiment of the present application.
- FIG8 is a schematic diagram of the structure of a second seed unit in an embodiment of the present application.
- FIG9 is a schematic diagram of the structure of a third seed unit in an embodiment of the present application.
- FIG10 is a schematic diagram of the structure of a fourth seed unit in an embodiment of the present application.
- FIG11 is a schematic diagram of the structure of a fifth seed unit in an embodiment of the present application.
- FIG. 12 is a schematic diagram of the structure of a sixth seed unit in an embodiment of the present application.
- a plurality includes two and more than two.
- the unit "mm" is millimeter.
- the density of the physical medium of the aerosol generating matrix in the related art is relatively high, it is difficult for the aerosol to circulate inside the aerosol generating matrix in a short period of time, or it is difficult to be released from the physical medium of the aerosol generating matrix to the outside. Therefore, the aerosol cannot be released in time, and the aerosol extraction efficiency is greatly reduced.
- the aerosol generating substrate includes a base 1 and a plurality of subunits 2, the plurality of subunits 2 are located outside the base 1 along a first direction, the plurality of subunits 2 are arranged at intervals along a second direction of the base 1, and the space between two adjacent subunits 2 is a gap space 2a, wherein the first direction and the second direction intersect.
- the outer surface of the aerosol generating substrate is a non-continuous surface.
- the gap space 2a is used to collect and circulate aerosols.
- the aerosol generating substrate is used to generate aerosol by heating.
- the aerosol generating substrate can be used to generate aerosol by heating without burning. That is, the aerosol generating substrate is heated below the ignition point to generate aerosol. The aerosol generating substrate does not burn during the process of generating aerosol.
- the aerosol generating substrate can be used to generate aerosol by ignition.
- the aerosol generating substrate of the present application is more used to generate aerosol by heating without burning.
- the embodiment of the present application also provides an aerosol generating product, which includes the aerosol generating substrate and a functional segment in any embodiment of the present application, wherein the functional segment is disposed at one end of the aerosol generating substrate along the third direction, and the functional segment at least includes a filter segment for filtering aerosols.
- the filter segment is used to filter aerosols generated by the aerosol generating substrate.
- the aerosol generating article is used for users to inhale the aerosol generated by the aerosol generating matrix.
- the user can inhale the filtered aerosol by holding the filter section in the mouth.
- the aerosol generated by the aerosol generating matrix is transported to the filter section under the action of the suction negative pressure.
- the aerosol generating article is used in conjunction with an electronic atomization device having a heating element.
- the electronic atomization device provided in the embodiment of the present application includes the aerosol generating product and a heating element in any embodiment of the present application, and the heating element is arranged on the outer side of the subunit 2 along the first direction, and the heating element is used to heat the aerosol generating matrix to generate an aerosol.
- the heating element is disposed outside the subunit 2 to heat the aerosol generating substrate from the outside to the inside.
- the heating element heats the subunit 2 from the outside, and the heat can be transferred to the base 1 through the subunit 2. In other words, the heat is transferred from the outside to the inside.
- the heating methods of the heating element include, but are not limited to, resistance heating, electromagnetic heating, infrared heating, microwave heating or laser heating, etc.
- the heating element may be in contact with the outer surface of the subunit 2 or not.
- Transferring heat in the form of thermal convection means that the heating element is not in contact with the aerosol generating matrix, the heating element first heats the air, and then the hot air bakes and heats the aerosol generating matrix.
- Heat conduction means that the heating element is in contact with the aerosol generating matrix and conducts heat to the aerosol generating matrix.
- resistance and electromagnetic heating mainly transfer heat to the aerosol generating matrix in the form of thermal conduction or thermal convection.
- Infrared heating, microwave heating or laser heating mainly transfer heat to the aerosol generating matrix in the form of thermal radiation. That is, the heating element can heat the aerosol generating matrix in one or more of the three forms of thermal conduction, thermal convection and thermal radiation.
- the heating element is a laser heater.
- the laser heater is a device that emits laser light to heat the aerosol generating substrate. Since the laser has the characteristics of highly concentrated energy and high timeliness, the purpose of quickly generating aerosol can be achieved. High timeliness means that the time for laser heating and stopping heating is very short, that is, the laser can heat the aerosol generating substrate to generate aerosol in a short time, and can also stop heating the aerosol generating substrate in a short time. Therefore, the aerosol generating substrate needs to be able to release the generated aerosol in time to avoid aerosol accumulation.
- the heating element includes, but is not limited to, a laser diode, a semiconductor laser, a helium-neon laser, a single-mode laser or a multi-mode laser, and the like.
- the outer surface of the subunit 2 first receives heat and then transfers it to the base 1.
- the amount is transferred from the outside to the inside, and the aerosol generating matrix has a gap space 2a, which plays the role of collecting and circulating the aerosol.
- the smoke release direction of the subunit 2 not only includes outward and inward, but also can release aerosol to the gap space 2a on both sides of the second direction, which unblocks the release path of the aerosol and avoids the situation where the aerosol cannot be released in time. Therefore, the extraction efficiency of the aerosol can be improved.
- a heat-generating layer is disposed on the outside of the aerosol generating matrix, and the heat-generating layer is disposed on the outer surface of the subunit 2 and can heat the subunit 2. In this way, the amount of heat conducted to the subunit 2 can be increased.
- the heat-generating layer can cover the gap between the outer surfaces of two adjacent subunits 2, thereby playing a guiding role in limiting the flow of aerosols in the gap space 2a and the outside air along the third direction, which can increase the amount of air entering and improve the aerosol extraction efficiency.
- the aerosol can be released in multiple directions such as outward, inward, and to the gap space 2a on both sides of the second direction, the risk of bulging of the heat-generating layer and reducing the heat transfer efficiency between the outer surface and the heat-generating layer can be reduced.
- the heating layer is a light absorbing layer. That is, the heating layer can absorb a light beam and generate heat.
- the heating layer can absorb laser light and emit heat.
- the subunit 2 is located at the outermost side of the aerosol generating substrate along the first direction. That is, the other parts of the aerosol generating substrate are located at the inner side of the subunit 2 along the first direction, and the outer peripheral surface of the subunit 2 is the outer peripheral surface of the aerosol generating substrate.
- the subunit 2 is the part of the aerosol generating substrate closest to the heating layer.
- the subunit 2 includes a first portion 21 and a second portion 22 , the second portion 22 and the first portion 21 are arranged along a first direction, and a dimension W2 of the first portion 21 along the second direction is greater than a dimension W3 of the second portion 22 along the second direction.
- the second part 22 connects the base part 1 and the first part 21. That is, the first part 21 is located outside the second part 22, so that after the first part 21 is irradiated by the laser or receives the heat conducted by the light absorbing layer, the first part 21 releases aerosol in various directions such as the outside, the inside, and the second direction.
- the second part 22 and the base part 1 will also be heated due to heat conduction (the degree of heating is less than the degree of heating of the first part 21), and the heated The generated aerosol will also be released into the gap space 2a.
- the outer surface area of the first part 21 is larger. Since the energy concentration of laser heating is large, the larger the medium area of the subunit 2 that initially contacts the laser, the better, so that there is enough physical medium to receive the energy generated by the laser so as to release more aerosol.
- the outer surface of the subunit 2 such as the outer surface of the first part 21, can be used to receive the heat generated by laser irradiation.
- the outer surface of the subunit 2 can be directly irradiated by the laser, or the laser can irradiate the light absorbing layer, causing the light absorbing layer to generate heat and heat the subunit 2.
- the first part 21 connects the base 1 and the second part 22. That is, the second part 22 is located outside the first part 21, so that after the second part 22 is irradiated by the laser or receives the heat conducted by the light absorbing layer, the second part 22 releases aerosol in all directions.
- the first part 21 and the base 1 will also be heated due to heat conduction, and the aerosol generated by the heating will also be released into the gap space 2a. Since the dimension W3 of the second part 22 along the second direction is smaller than the dimension W2 of the first part 21 along the second direction, the area of the outer surface of the second part 22 is smaller, and the released aerosol is relatively small.
- the cross section of the subunit 2 at any position is the same when the plane perpendicular to the third direction is taken as the cross section, wherein the first direction and the third direction are perpendicular to each other.
- the same cross section includes the same cross section shape and cross section area. That is, in the third direction, the cross section of the subunit 2 remains consistent.
- the cross section at any position of the first part 21 is the same and the cross section at any position of the second part 22 is the same.
- the gap space 2a runs through both ends of the subunit 2 along the third direction.
- the airflow can flow from one end of the subunit 2 to the other end along the third direction. In this way, the airflow formed by the aerosol carried by the air can flow more smoothly, and the airflow flow resistance is smaller, which can significantly reduce the suction resistance during the suction process and improve the suction experience.
- the aerosol generating matrix is an integral structure.
- the aerosol generating matrix is an integral structure formed by extrusion.
- Extrusion molding refers to a processing method in which the material passes through the interaction between the barrel and the extrusion screw of the extrusion device, the material is plasticized by heat and pushed to the discharge port by the extrusion screw, and is formed into an aerosol generating matrix with a preset projected shape and corresponding pores through an extrusion mold such as a mouth mold.
- the base 1, the subunit 2 and the gap space 2a can be formed by extrusion molding.
- the aerosol generating matrix is an integral medium during use, such as after being heated and sucked or stopped being heated, and is not prone to disintegration and falling problems.
- the third direction refers to the extension direction of the aerosol generating matrix.
- the third direction is the extrusion direction of the aerosol generating matrix.
- the projected shape refers to the shape of the aerosol generating matrix with the plane perpendicular to the third direction as the projection surface.
- the first portion 21 is a plate-like structure extending along the second direction
- the second portion 22 is a plate-like structure extending along the first direction.
- both the first portion 21 and the second portion 22 are solid media.
- the first portion 21 and the second portion 22 have simple structures and are easy to manufacture.
- the subunit 2 includes a first part 21 and a plurality of second parts 22, the plurality of second parts 22 are arranged at intervals along the second direction and are located on the inner side of the first part 21, and the second part 22 connects the base 1 and the first part 21.
- the mass of the physical medium of the subunit 2 can be increased by the plurality of second parts 22, and the more the mass of the medium, the more the mass of the aerosol that can be generated, thereby increasing the total amount of aerosol that can be released.
- the first part 21 and the second part 22 are both plate-like structures
- the subunit 2 includes a first part 21 and two second parts 22, and the plane perpendicular to the third direction is used as the projection plane.
- the projection of the first part 21 and the projection of the two second parts 22 together form a ⁇ shape.
- the subunit 2 includes a first portion 21 and a second portion 22, both of which are plate-like structures. Taking the plane perpendicular to the third direction as the projection plane, the projection of the first portion 21 and the projection of the second portion 22 are both T-shaped.
- the first portion 21 and the second portion 22 are both equal-thickness structures, and the wall thickness H1 of the first portion 21 is equal to the wall thickness of the second portion 22 .
- the first portion 21 is a structure of uniform wall thickness, and the wall thickness of the second portion 22 gradually increases from being close to the first portion 21 to being far away from the first portion 21 .
- the corners of the first portion 21 are rounded, and the connection between the first portion 21 and the second portion 22 is rounded. This can reduce the stress concentration and damage caused by sharp corners at the corners and connections.
- the wall thickness of both ends of the first portion 21 along the second direction is greater than the wall thickness of the remaining portion of the first portion 21 .
- the distance between two adjacent first portions 21 along the second direction is a first distance L
- the ratio of the dimension W2 of the first portion 21 along the second direction to the first distance L is 10:1, 9:1, 8:1, 7:1, 6:1, 5.5:1, 5.5:1, 5:1, 3:1 or 1:1, etc.
- the ratio of the dimension W2 of the first part 21 along the second direction to the first spacing L is less than 1:1, the medium mass of the first part 21 is relatively small, and the first spacing L is relatively large, so that the generated aerosol is relatively small and the gap space 2a for circulating the aerosol is relatively large, and the generated aerosol is difficult to meet the suction demand. Therefore, the ratio of the dimension W2 of the first part 21 along the second direction to the first spacing L is between 10:1 and 1:1. Under the condition of ensuring a high manufacturing yield of the aerosol generating matrix, the effective extraction of the aerosol can be guaranteed to the maximum extent, the aerosol release amount and the suction resistance can be balanced, and the user experience is good.
- the wall thickness H1 of the first part 21 is 0.1 mm to 0.5 mm.
- the wall thickness H1 of the first part 21 is 0.1 mm, 0.2 mm, 0.3 mm, 0.35 mm, 0.4 mm or 0.5 mm, etc. If the wall thickness H1 of the first part 21 is less than 0.1 mm, the wall thickness H1 of the first part 21 is too small, the amount of aerosol released by the physical medium per unit area is too small, and the first part 21 is easily deformed. If the wall thickness H1 of the first part 21 is greater than 0.5 mm, the aerosol generated in the first direction of the first part 21 is difficult to be effectively released. In this way, the wall thickness H1 of the first part 21 is moderate, which has good structural strength, is easy to manufacture such as extrusion molding, can produce a suitable amount of aerosol release, and can be released quickly to be inhaled by the user.
- the dimension W1 of the second portion 22 along the first direction is 0.5 mm to 5 mm.
- the dimension W1 of the second portion 22 along the first direction is 0.5 mm, 0.6 mm, 0.9 mm, 1 mm, 1.5 mm, 2 mm, 2.5 mm, 3 mm, 3.5 mm, 4 mm, 4.5 mm, 4.8 mm or more. 5mm, etc. If the dimension W1 of the second part 22 along the first direction is less than 0.5mm, the distance between the second part 22 and the base part 1 is relatively close, the dimension of the gap space 2a along the first direction is relatively narrow, the space for aerosol circulation is insufficient, and it is not easy to inhale.
- the dimension W1 of the second part 22 along the first direction is greater than 5mm, the second part 22 is easily deformed during the manufacturing process, and the yield rate is low.
- the dimension W1 of the second part 22 along the first direction is 0.5mm to 5mm. In this way, the dimension W1 of the second part 22 along the first direction is moderate, which has good structural strength, is easy to manufacture such as extrusion molding, and is convenient for inhalation.
- the ratio of the dimension W2 of the first part 21 along the second direction to the dimension W1 of the second part 22 along the first direction is 1:2 to 2:1.
- the subunit 2 has good structural strength and is easy to manufacture, such as extrusion molding, and can ensure that the gap space 2a has sufficient space for easy inhalation.
- the percentage of the first difference to the minimum wall thickness of the aerosol generating substrate is 0%, that is, the wall thickness of each part of the aerosol generating substrate is equal.
- the wall thickness of the aerosol generating matrix is equal to that of the base part 1, and the wall thickness of each part of the aerosol generating matrix has a high consistency, which can prevent the situation that some structures of the aerosol generating matrix are difficult to form, such as difficult to extrude, during the manufacturing process, such as the extrusion process, thereby improving the yield rate.
- the hydraulic diameter D of the projection shape of the aerosol generating matrix is 5 mm to 15 mm.
- the hydraulic diameter D of the projection shape of the aerosol generating matrix is 5 mm, 6 mm, 9 mm, 10 mm, 11 mm, 12 mm, 13 mm, 14 mm or 15 mm, etc.
- the aerosol generating matrix it is convenient for the aerosol generating matrix to adapt to the handheld electronic atomization device; on the other hand, the time for the aerosol generating matrix to transfer heat from the outside to the inside is moderate, so as to release the aerosol evenly during the suction process; on the other hand, the total release amount of the aerosol of the aerosol generating matrix is appropriate, and the total release time of the aerosol is moderate, that is, the service life of the aerosol generating matrix is moderate, ensuring that the number of puffs is suitable for customer needs, avoiding insufficient or excessive puffs, and the user has a good puffing experience.
- the projection shape of the aerosol generating substrate refers to the contour shape of the projection surface of the aerosol generating substrate.
- the projection shape of the aerosol generating substrate refers to the outer contour shape of the cross section formed by the base 1, the first part 21, the second part 22 and the release gap.
- the projection shape of the aerosol generating substrate refers to the outer contour shape formed by the outer side surface of the first part 21 of all subunits 2.
- the first direction and the second direction are perpendicular to each other.
- the first direction and the second direction are two linear directions. Referring to FIG. 6 , taking the projection shape of the aerosol generating substrate as a rectangle as an example, the first direction may be a width direction, and the second direction may be a length direction.
- the first direction is radial and the second direction is circumferential.
- the first direction may be radial and the second direction may be circumferential.
- the projection shape of the aerosol generating substrate is a circle (see FIG. 2 and FIG. 4 ), an ellipse or a polygon.
- the polygon includes but is not limited to a square, a rectangle (see FIG. 6 ), a pentagon, a hexagon or an octagon, etc.
- the aerosol generating substrate may be in the form of a cylinder, a cuboid or a prism, etc.
- the hydraulic diameter refers to the ratio of four times the area of the projected shape to the perimeter.
- the hydraulic diameter is the ratio of four times the area of the rectangle to the perimeter of the rectangle.
- the hydraulic diameter is the diameter of the circle.
- the number of subunits 2 is between 6 and 30 (inclusive). In this way, the sum of the medium masses of all subunits 2 and the sum of the volumes of all release gaps are matched, that is, the amount of aerosol released is matched to the flow rate of aerosol in the release gap, so that the aerosol generation substrate releases aerosol uniformly during the heating process.
- the minimum spacing between two adjacent subunits 2 along the second direction is 0.1 mm to 1 mm.
- the minimum spacing between two adjacent subunits 2 along the second direction is 0.1 mm, 0.2 mm, 0.3 mm, 0.4 mm, 0.5 mm, 0.6 mm, 0.8 mm, 0.9 mm or 1 mm, etc.
- the minimum spacing between two adjacent subunits 2 along the second direction is the first spacing L between two adjacent first portions 21 along the second direction. That is, the first spacing L between two adjacent first portions 21 along the second direction is 0.1 mm to 1 mm (including 0.1 mm and 1 mm).
- the minimum spacing between two adjacent subunits 2 along the second direction is less than 0.1 mm, the distance between the two adjacent subunits 2 is too close, the gap space 2a is relatively small, and the suction resistance is large.
- the smaller the minimum spacing between two adjacent subunits 2 along the second direction the more complicated the manufacturing process of the aerosol generating matrix, such as the extrusion process, the more difficult it is to extrude the aerosol generating matrix, and the lower the yield rate.
- the minimum spacing between two adjacent subunits 2 along the second direction is greater than 1 mm, the medium mass of the subunit 2 is small, so that less aerosol is generated and the gap space used for circulating aerosol is larger. 2a is relatively large, and the aerosol produced is difficult to meet the suction needs.
- the minimum spacing between two adjacent subunits 2 along the second direction is 0.1 mm to 1 mm, which can balance the aerosol release amount and the suction resistance while ensuring a high manufacturing yield of the aerosol generating substrate.
- the ratio of the total projection area of all subunits 2 to the total projection area of all gap spaces 2a is 1:9 to 1:1 (including 1:9 and 1:1).
- the ratio of the total projection area of all subunits 2 to the total projection area of all gap spaces 2a is 1:4 to 1:2 (including 1:4 and 1:2).
- the total projected area of all subunits 2 refers to the sum of the projected areas of all subunits 2.
- the total projected area of all interstitial spaces 2a refers to the sum of the projected areas of all interstitial spaces 2a.
- the ratio of the total projected area of all subunits 2 to the total projected area of all gap spaces 2a is greater than 1:1, the total medium mass of the subunits 2 is relatively high, and the projected area of the release gap is relatively small, the aerosol is easily adsorbed by the solid medium to produce condensation, the aerosol release amount is insufficient, and the effective utilization rate of the solid medium is low. If the ratio of the total projected area of all subunits 2 to the total projected area of all gap spaces 2a is less than 1:9, the projected area of the release gap is relatively large, the flow rate of the aerosol is slow, and it is not easy to be effectively extracted, which is not conducive to the suction experience.
- the base 1 is a plate-like structure, and the wall thickness direction of the base 1 is parallel to the first direction.
- the wall thickness of the base 1, the wall thickness H1 of the first part 21, and the wall thickness of the second part 22 can be substantially consistent, so as to facilitate manufacturing such as extrusion molding.
- the base 1, the first portion 21 and the second portion 22 are all plate-shaped structures
- the aerosol generating substrate includes two side portions 3, all the subunits 2 are located between the two side portions 3, and all the second portions 22 and the two side portions 3 are connected to the outer surface of the base 1.
- the projection shape of the aerosol generating substrate is a rectangle.
- the base portion 1 is a cylindrical structure.
- the circumferential structure is not only convenient for arranging more subunits 2 on the periphery, but also convenient for molding, such as extrusion molding.
- an air passage 1a is formed inside the base 1 and runs through at least one end thereof along the third direction.
- the air passage 1a can also collect and circulate aerosols.
- the aerosols released by the base 1 can circulate quickly through the air passage 1a, thereby improving the effective extraction rate of the aerosols.
- the air passage 1a runs through two opposite ends of the base portion 1 along the third direction.
- the airflow can flow from one end of the base portion 1 to the other end of the base portion 1 along the third direction.
- the airflow formed by the aerosol carried by the air can flow more smoothly, and the airflow flow resistance is smaller, which can significantly reduce the suction resistance during the suction process and improve the suction experience.
- the number of the airway 1 a may be one.
- the multiple air channels 1a there are multiple air channels 1a, and the multiple air channels 1a are arranged at intervals.
- the multiple air channels 1a can further increase the porosity of the aerosol generating matrix, which is beneficial to the penetration and/or diffusion of heat and reduces the aerosol flow resistance;
- the multiple air channels 1a are arranged at intervals, that is, there is a medium wall between each air channel 1a, the pore size of a single air channel 1a can be small, the medium quality is appropriate, and the structural strength of the base part 1 is good.
- the air channel 1a is a linear air channel 1a extending in a straight line.
- the linear air channel 1a is easy to form and can reduce the difficulty of manufacturing.
- the flow resistance of the airflow in the linear air channel 1a is relatively small.
- the airway 1a is a curved airway 1a, and at least part of the hole section of the curved airway 1a is a curved shape with a non-zero curvature.
- the curved airway 1a can greatly increase the flow path of the airflow without significantly increasing the length of the aerosol generating substrate, and can extend the contact time between the airflow and the hole wall of the curved airway 1a, thereby improving the aerosol extraction rate.
- the curved airway 1a is in the shape of a spiral line. That is, the three-dimensional shape of the curved airway 1a is in the shape of a spatial spiral line.
- the line connecting any point of the spiral curved airway 1a and the starting point has an inclination angle relative to its axis.
- the spiral curved airway 1a can greatly extend the flow path of the airflow, precipitate the aerosol from the aerosol generating matrix into the curved airway 1a, increase the flow speed of the aerosol in the aerosol generating matrix, thereby increasing the impact force of the airflow, allowing the aerosol to be evenly mixed, improving the uniformity of the aerosol, and enhancing the user's inhalation experience.
- the projected shape of the airway 1a can be circular, polygonal (including but not limited to triangle, square, prism, etc.), elliptical, runway-shaped or irregular, etc., where irregular refers to other symmetrical or asymmetrical shapes other than the shapes listed above.
- the projection plane refers to a plane perpendicular to the third direction.
- the base portion 1 includes a circular air passage 1 a and a plurality of sector-shaped air passages 1 a , and the plurality of sector-shaped air passages 1 a are arranged at intervals around the circular air passage 1 a .
- the multiple airways 1a may also be arranged in one dimension, in a two-dimensional matrix, or in a plurality of concentric circles, etc.
- the arrangement of the multiple airways 1a is not limited.
- the number of air channels 1a is 4, and the 4 air channels 1a are all fan-shaped, and the 4 fan-shaped air channels 1a are evenly distributed. In this way, the projection of the medium wall in the base 1 is roughly in the shape of a "cross". In one embodiment, the number of air channels 1a is 8, and the 8 air channels 1a are all fan-shaped, and the 8 fan-shaped air channels 1a are evenly distributed. In this way, the projection of the medium wall in the base 1 is roughly in the shape of a "rice".
- micropores may exist inside the aerosol generating matrix.
- the gaps between the particles constitute micropores.
- the airway 1a described in the present application is different from the micropores.
- the airway 1a described in the present application is a hole in the macroscopic sense, and the micropores are holes in the microscopic sense.
- the projected area and length of the airway 1a are much larger than those of the micropores.
- the airway 1a is mainly processed by design, for example, by a die. Therefore, the projected area and length of the airway 1a can be changed according to the design requirements, while the size of the micropores is determined by the gaps between the particles.
- the material is a granular material
- the aerosol generating matrix formed by extrusion of the material has micropores.
- the projected area and length of the micropores are naturally formed by the extrusion process and the material components.
- the micropores can be formed by a certain expansion after the material feeding cylinder flows out of the die.
- the subunits 2 are made of the same material.
- some of the subunits 2 may be made of the same material, while other subunits 2 may be made of different materials.
- all of the subunits 2 may be made of the same material. In this way, the manufacturing equipment is simple.
- the structure of the extruder is Simple structure.
- all subunits 2 may be made of different materials. In this way, different subunits 2 can release aerosols of different flavors, providing more options.
- the subunits 2 have the same projection shape.
- some of the subunits 2 may have different projection shapes, and other subunits 2 may have the same projection shape.
- all of the subunits 2 may have the same projection shape.
- the projection shapes of all subunits 2 may be different. In this way, a more refreshing or mellow taste can be provided, and different heating methods can be matched to provide a richer taste.
- the volumes of all gap spaces 2a may be the same.
- the gap spaces 2a have different volumes. For example, some of the gap spaces 2a may have different volumes, while other parts of the gap spaces 2a may have the same volumes. For another example, all of the gap spaces 2a may have different volumes.
- At least some of the subunits 2 are evenly distributed along the second direction.
- some of the subunits 2 are evenly distributed along the second direction, and other parts of the subunits 2 are unevenly distributed along the second direction.
- all of the subunits 2 are evenly distributed along the second direction.
- the medium mass distribution of different parts of the aerosol generating matrix is close to the same, and the gap space 2a of different parts of the aerosol generating matrix is close to the same, so that the release amount and flow resistance of the aerosol in different parts of the aerosol generating matrix are consistent, so that the uniformity of aerosol release during the puffing process can be improved, and the puffing amount of each puff during the puffing process is consistent, thereby improving the puffing consistency and providing a good puffing experience.
- the uniform distribution of the subunits 2 along the second direction includes: the projection shapes of the subunits 2 are the same, and the projection shapes of the gap spaces 2a are the same.
- the projection shapes of the subunits 2 are the same, and the subunits 2 are one-dimensionally distributed along the plate-shaped base portion 1 or concentrically distributed around the cylindrical base portion 1. In other words, the arrangement of the subunits 2 themselves is uniform.
- all subunits 2 are unevenly distributed along the second direction.
- the unevenly distributed subunits 2 can be used in different heating methods, which can not only achieve uniform heating of the aerosol generating matrix, but also achieve aerosol consistency in the first few puffs and the last few puffs during the puffing process.
- the functional segment may only be provided with a filtering segment.
- the functional section further includes a cooling section, which is located between the filtering section and the aerosol generating matrix, and is used to cool the aerosol before the filtering section filters the aerosol.
- the cooling section can improve the "hot mouth” phenomenon when the user inhales the aerosol.
- the cooling materials used in the cooling section include but are not limited to one or more combinations of PE (polyethylene), PLA (Polylactic Acid), PBAT (Polybutylene Adipate Terephthalate), PP (Polypropylene), acetate fiber, propylene fiber and other materials.
- PE polyethylene
- PLA Polylactic Acid
- PBAT Polybutylene Adipate Terephthalate
- PP Polypropylene
- acetate fiber propylene fiber and other materials.
- the filter materials used in the filter section include but are not limited to one or more combinations of PE (polyethylene), PLA (Polylactic Acid), PBAT (Polybutylene Adipate Terephthalate), PP (Polypropylene), acetate fiber, acrylic fiber and other materials.
- PE polyethylene
- PLA Polylactic Acid
- PBAT Polybutylene Adipate Terephthalate
- PP Polypropylene
- acetate fiber acrylic fiber and other materials.
- the materials of the cooling section and the filtering section can be the same or different.
- the aerosol-generating matrix includes plant raw materials, auxiliary raw materials, smoke-generating agent raw materials, adhesive raw materials, and flavor raw materials.
- Plant raw materials are used to generate aerosols when heated.
- Auxiliary raw materials are used to provide skeleton support for plant raw materials.
- Smoke-generating raw materials are used to generate a large amount of smoke when heated.
- Adhesive raw materials are used to bond component raw materials.
- Fragrance raw materials are used to provide characteristic aroma.
- plant raw materials and smoke-generating raw materials can ensure the amount of aerosol generated, while fragrance raw materials can increase the release of aroma during the smoking process and improve user experience.
- Auxiliary raw materials can not only improve the fluidity of the mixed materials, but also make the aerosol generation matrix porous to facilitate the extraction and flow of aerosols.
- Adhesive raw materials ensure plant The raw material powder and additives form a stable mixture to avoid loose structure.
- the plant raw material is one or more combinations of powders formed by crushing tobacco raw materials, tobacco leaf fragments, tobacco stems, tobacco dust, and aromatic plants.
- the plant raw material is the core source of flavor.
- the endogenous substances in the plant raw material can produce physiological satisfaction for the user.
- the endogenous substances, such as alkaloids, enter the human blood and promote the pituitary gland to produce dopamine, thereby obtaining physiological satisfaction.
- the auxiliary agent raw material can be one or more combinations of inorganic fillers, lubricants, and emulsifiers.
- the inorganic filler includes one or more combinations of heavy calcium carbonate, light calcium carbonate, zeolite, attapulgite, talc, and diatomaceous earth.
- the inorganic filler can provide a skeleton support for the plant raw material, and the inorganic filler also has micropores, which can increase the porosity of the aerosol generation matrix, thereby increasing the aerosol release rate.
- the lubricant includes one or more combinations of candelilla wax, carnauba wax, shellac, sunflower wax, rice bran, beeswax, stearic acid, and palmitic acid.
- the lubricant can increase the fluidity of the plant raw material powder, reduce the friction between the plant raw material powders, make the overall density of the plant raw material powder distribution more uniform, and also reduce the pressure required in the extrusion molding process and reduce the wear of the die.
- the emulsifier includes one or more combinations of polyglycerol fatty acid ester, Tween-80, and polyvinyl alcohol.
- the emulsifier can slow down the loss of flavor substances during storage to a certain extent, increase the stability of flavor substances, and improve the sensory quality of the product.
- the smoke-generating agent raw material may include: a monohydric alcohol (such as menthol); a polyhydric alcohol (such as propylene glycol, glycerol, triethylene glycol, 1,3-butylene glycol and tetraethylene glycol); an ester of a polyhydric alcohol (such as triacetin, triethyl citrate, a mixture of diacetin esters, triethyl citrate, benzyl benzoate, glycerol tributyrate); a monocarboxylic acid; a dicarboxylic acid; a polycarboxylic acid (such as lauric acid, myristic acid) or an aliphatic ester of a polycarboxylic acid (such as dimethyl dodecanedioate, dimethyl tetradecanedioate, erythritol, 1,3-butylene glycol, tetraethylene glycol, triethyl citrate, propylene carbonate
- the adhesive raw material is in close contact with the component raw material interface by wetting, generating intermolecular attraction, thereby playing the role of bonding the component raw materials such as powders, liquids, etc.
- the adhesive raw material can be a natural plant extract, a non-ionized modified viscous polysaccharide, including one or more combinations of tamarind polysaccharide, guar gum, and modified cellulose (such as carboxymethyl cellulose).
- the adhesive is used to bond the particles together, which is not easy to loosen. In addition, it improves the water resistance of the aerosol generation matrix and is harmless to the human body.
- the flavor raw material is used to provide a characteristic aroma, such as a solid or liquid substance of hay aroma, roasted sweet aroma, and nicotine.
- the flavor raw material may include one or more combinations of tobacco, flavor plant extracts, extracts, essential oils, and absolute oils; the flavor raw material may include one or more combinations of monomer flavor substances, such as megastigmatriene, neophytadiene, geraniol, nerol, and the like.
- the description with reference to the terms “in one embodiment”, “in some embodiments”, “in other embodiments”, “in yet other embodiments”, or “exemplary” etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the embodiments of the present application.
- the schematic representation of the above terms does not necessarily refer to the same embodiment or example.
- the specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples.
- those skilled in the art may combine the different embodiments or examples described in the present application and the features of the different embodiments or examples without contradiction.
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Abstract
Description
Claims (21)
- 一种气溶胶生成基质,包括:基础部;多个子单元,位于所述基础部沿第一方向的外侧,多个所述子单元沿所述基础部的第二方向间隔设置,相邻的两个所述子单元之间的空间为间隙空间,其中,第一方向和第二方向相交。
- 根据权利要求1所述的气溶胶生成基质,所述子单元包括第一部分和第二部分,所述第二部分和所述第一部分沿第一方向排列,所述第一部分沿第二方向的尺寸大于所述第二部分沿第二方向的尺寸;所述第二部分连接所述基础部和所述第一部分,或者所述第一部分连接所述基础部和所述第二部分。
- 根据权利要求2所述的气溶胶生成基质,所述子单元包括一个所述第一部分和多个所述第二部分,多个所述第二部分沿第二方向间隔布置并位于所述第一部分的内侧,所述第二部分连接所述基础部和所述第一部分。
- 根据权利要求2所述的气溶胶生成基质,相邻的两个所述第一部分沿第二方向的间距为第一间距,所述第一部分沿第二方向的尺寸与所述第一间距的比值在10:1至1:1之间。
- 根据权利要求2所述的气溶胶生成基质,所述第一部分的壁厚为0.1mm至0.5mm。
- 根据权利要求2所述的气溶胶生成基质,所述第二部分沿第一方向的尺寸为0.5mm至5mm。
- 根据权利要求2所述的气溶胶生成基质,所述第一部分沿第二方向的尺寸与所述第二部分沿第一方向的尺寸的比值为1:2至2:1。
- 根据权利要求1所述的气溶胶生成基质,所述气溶胶生成基质的最大 壁厚与最小壁厚两者之差为第一差值,所述第一差值与所述气溶胶生成基质的最小壁厚的百分比为0%至100%。
- 根据权利要求1所述的气溶胶生成基质,以垂直于第三方向的平面为投影面,所述气溶胶生成基质的投影形状的水力直径为5mm至15mm。
- 根据权利要求1所述的气溶胶生成基质,所述子单元的数量在6个至30个之间。
- 根据权利要求1所述的气溶胶生成基质,相邻的两个所述子单元沿第二方向的最小间距为0.1mm至1mm。
- 根据权利要求1所述的气溶胶生成基质,以垂直于第三方向的平面为投影面,所有所述子单元的总投影面积与所有所述间隙空间的总投影面积1:9至1:1间。
- 根据权利要求1所述的气溶胶生成基质,所述基础部呈板状结构,所述基础部的壁厚方向与第一方向一致;或者,所述基础部呈圆柱状结构。
- 根据权利要求1所述的气溶胶生成基质,所述基础部的内部形成有贯穿其沿第三方向至少一端的气道。
- 根据权利要求14所述的气溶胶生成基质,所述气道的数量为多个,多个所述气道间隔布置。
- 根据权利要求1所述的气溶胶生成基质,所述气溶胶生成基质的外侧被配置有发热层,所述发热层设置于所述子单元的外表面并能够加热所述子单元;和/或,以垂直于第三方向的平面为投影面,所述气溶胶生成基质的投影形状为圆形、椭圆形或者多边形。
- 根据权利要求1所述的气溶胶生成基质,所述子单元位于所述气溶胶生成基质沿第一方向的最外侧;和/或,以垂直于第三方向的平面为截面,所述子单元任意一个位置处的截面相同,其中,第一方向和第三方向相互垂直。
- 根据权利要求1所述的气溶胶生成基质,第一方向和第二方向相互垂直;或者,第一方向为径向,第二方向为周向。
- 一种气溶胶生成制品,包括:权利要求1至18任一项所述气溶胶生成基质;功能段,设置于所述气溶胶生成基质沿第三方向的一端,所述功能段至少包括用于过滤气溶胶的过滤段。
- 一种电子雾化装置,包括:权利要求19所述气溶胶生成制品;加热件,设置于所述子单元沿第一方向的外侧,所述加热件用于加热所述气溶胶生成基质以产生气溶胶。
- 根据权利要求20所述的电子雾化装置,所述加热件为激光加热器。
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| CN202310818339.1 | 2023-07-04 |
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2023
- 2023-07-04 CN CN202310818339.1A patent/CN119257307A/zh active Pending
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| CN119257307A (zh) | 2025-01-07 |
| KR20260029381A (ko) | 2026-03-04 |
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