WO2025007735A1 - 气溶胶生成基质、气溶胶生成制品以及电子雾化装置 - Google Patents

气溶胶生成基质、气溶胶生成制品以及电子雾化装置 Download PDF

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Publication number
WO2025007735A1
WO2025007735A1 PCT/CN2024/099768 CN2024099768W WO2025007735A1 WO 2025007735 A1 WO2025007735 A1 WO 2025007735A1 CN 2024099768 W CN2024099768 W CN 2024099768W WO 2025007735 A1 WO2025007735 A1 WO 2025007735A1
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WIPO (PCT)
Prior art keywords
aerosol generating
aerosol
generating substrate
along
subunits
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2024/099768
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English (en)
French (fr)
Inventor
李航
刘鸣
李永福
宋彬
陈孝培
倪军
汤建国
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenzhen Smoore Technology Ltd
Smoore International Holdings Ltd
Original Assignee
Shenzhen Smoore Technology Ltd
Smoore International Holdings Ltd
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Publication date
Application filed by Shenzhen Smoore Technology Ltd, Smoore International Holdings Ltd filed Critical Shenzhen Smoore Technology Ltd
Priority to KR1020267002726A priority Critical patent/KR20260029381A/ko
Publication of WO2025007735A1 publication Critical patent/WO2025007735A1/zh
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24DCIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES OF CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D1/00Cigars; Cigarettes
    • A24D1/20Cigarettes specially adapted for simulated smoking devices
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/20Devices using solid inhalable precursors
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • A24F40/46Shape or structure of electric heating means

Definitions

  • the present application relates to the field of aerosol generation technology, and in particular to an aerosol generating substrate, an aerosol generating product and an electronic atomization device.
  • the aerosol-generating substrate can form an aerosol by ignition or by heating without burning. Taking the aerosol-generating substrate that is heated without burning as an example, the aerosol-generating substrate is heated by an external heat source so that the aerosol-generating substrate is just heated to a degree sufficient to emit an aerosol, and the aerosol-generating substrate does not burn. When used, the aerosol-generating substrate is heated to release the aerosol.
  • the density of the physical medium of the aerosol generating matrix is relatively high, which results in the aerosol being unable to be released in time and greatly reduces the aerosol extraction efficiency.
  • the embodiments of the present application hope to provide an aerosol generating substrate, an aerosol generating product and an electronic atomization device that can improve the aerosol extraction efficiency.
  • an aerosol generating substrate including:
  • a plurality of subunits are located outside the base portion along a first direction, and the plurality of subunits are spaced apart along a second direction of the base portion, and a space between two adjacent subunits is a gap space, wherein the first direction intersects with the second direction.
  • the subunit includes a first part and a second part, the second part and the first part are arranged along a first direction, and a size of the first part along the second direction is greater than a size of the second part along the second direction;
  • the second portion connects the base portion and the first portion, or the first portion connects the base portion and the second portion.
  • the subunit includes one first part and a plurality of second parts, the plurality of second parts are arranged at intervals along the second direction and located inside the first part, and the second part connects the base part and the first part.
  • a distance between two adjacent first portions along the second direction is a first distance
  • a ratio of a size of the first portion along the second direction to the first distance is between 10:1 and 1:1.
  • the wall thickness of the first portion is 0.1 mm to 0.5 mm.
  • a dimension of the second portion along the first direction is 0.5 mm to 5 mm.
  • a ratio of a size of the first portion along the second direction to a size of the second portion along the first direction is 1:2 to 2:1.
  • a difference between a maximum wall thickness and a minimum wall thickness of the aerosol-generating substrate is a first difference, and a percentage of the first difference to the minimum wall thickness of the aerosol-generating substrate is in a range from 0% to 100%.
  • a hydraulic diameter of a projection shape of the aerosol generating substrate is 5 mm to 15 mm.
  • the number of the subunits is between 6 and 30.
  • the minimum distance between two adjacent subunits along the second direction is 0.1mm to 1mm.
  • a total projection area of all the sub-units and a total projection area of all the gap spaces are between 1:9 and 1:1.
  • the base portion is a plate-shaped structure, and the wall thickness direction of the base portion is consistent with the first direction; or,
  • the base part is in a cylindrical structure.
  • an air passage is formed inside the base portion and passes through at least one end thereof along the third direction.
  • the outer side of the aerosol generating substrate is provided with a heat generating layer, the heat generating layer is arranged on the outer surface of the subunit and can heat the subunit; and/or,
  • the projection shape of the aerosol generating substrate is circular, elliptical or polygonal.
  • the subunit is located at the outermost side of the aerosol generating substrate along the first direction; and/or,
  • the cross section at any position of the subunit is the same, wherein the first direction and the third direction are perpendicular to each other.
  • first direction and the second direction are perpendicular to each other; or
  • the first direction is the radial direction
  • the second direction is the circumferential direction
  • the present application provides an aerosol generating product, comprising:
  • the functional segment is arranged at one end of the aerosol generating substrate along the third direction, and the functional segment at least includes a filtering segment for filtering aerosol.
  • the present application also provides an electronic atomization device, comprising:
  • a heating element is arranged on the outer side of the subunit along the first direction, and the heating element is used to heat the aerosol generating substrate to generate aerosol.
  • the heating element is laser heating.
  • the outer surface of the subunit first receives heat and then transfers it to the base.
  • the heat is transferred from the outside to the inside.
  • the aerosol generating matrix has a gap space, and the gap space plays the role of collecting and circulating the aerosol.
  • the smoke release direction of the subunit not only includes outward and inward, but also can release aerosol to the gap space on both sides of the second direction, which unblocks the release path of the aerosol and avoids the situation where the aerosol cannot be released in time. Therefore, the extraction efficiency of the aerosol can be improved.
  • FIG1 is a schematic structural diagram of a first aerosol generating substrate in one embodiment of the present application.
  • FIG2 is a schematic structural diagram of the first aerosol generating substrate shown in FIG1 from another perspective;
  • FIG3 is a schematic structural diagram of a second aerosol generating substrate in one embodiment of the present application.
  • FIG4 is a schematic structural diagram of the second aerosol generating substrate shown in FIG3 from another perspective
  • FIG5 is a schematic structural diagram of a third aerosol generating substrate in one embodiment of the present application.
  • FIG6 is a schematic structural diagram of the third aerosol generating substrate shown in FIG5 from another perspective
  • FIG7 is a schematic structural diagram of a first seed unit in an embodiment of the present application.
  • FIG8 is a schematic diagram of the structure of a second seed unit in an embodiment of the present application.
  • FIG9 is a schematic diagram of the structure of a third seed unit in an embodiment of the present application.
  • FIG10 is a schematic diagram of the structure of a fourth seed unit in an embodiment of the present application.
  • FIG11 is a schematic diagram of the structure of a fifth seed unit in an embodiment of the present application.
  • FIG. 12 is a schematic diagram of the structure of a sixth seed unit in an embodiment of the present application.
  • a plurality includes two and more than two.
  • the unit "mm" is millimeter.
  • the density of the physical medium of the aerosol generating matrix in the related art is relatively high, it is difficult for the aerosol to circulate inside the aerosol generating matrix in a short period of time, or it is difficult to be released from the physical medium of the aerosol generating matrix to the outside. Therefore, the aerosol cannot be released in time, and the aerosol extraction efficiency is greatly reduced.
  • the aerosol generating substrate includes a base 1 and a plurality of subunits 2, the plurality of subunits 2 are located outside the base 1 along a first direction, the plurality of subunits 2 are arranged at intervals along a second direction of the base 1, and the space between two adjacent subunits 2 is a gap space 2a, wherein the first direction and the second direction intersect.
  • the outer surface of the aerosol generating substrate is a non-continuous surface.
  • the gap space 2a is used to collect and circulate aerosols.
  • the aerosol generating substrate is used to generate aerosol by heating.
  • the aerosol generating substrate can be used to generate aerosol by heating without burning. That is, the aerosol generating substrate is heated below the ignition point to generate aerosol. The aerosol generating substrate does not burn during the process of generating aerosol.
  • the aerosol generating substrate can be used to generate aerosol by ignition.
  • the aerosol generating substrate of the present application is more used to generate aerosol by heating without burning.
  • the embodiment of the present application also provides an aerosol generating product, which includes the aerosol generating substrate and a functional segment in any embodiment of the present application, wherein the functional segment is disposed at one end of the aerosol generating substrate along the third direction, and the functional segment at least includes a filter segment for filtering aerosols.
  • the filter segment is used to filter aerosols generated by the aerosol generating substrate.
  • the aerosol generating article is used for users to inhale the aerosol generated by the aerosol generating matrix.
  • the user can inhale the filtered aerosol by holding the filter section in the mouth.
  • the aerosol generated by the aerosol generating matrix is transported to the filter section under the action of the suction negative pressure.
  • the aerosol generating article is used in conjunction with an electronic atomization device having a heating element.
  • the electronic atomization device provided in the embodiment of the present application includes the aerosol generating product and a heating element in any embodiment of the present application, and the heating element is arranged on the outer side of the subunit 2 along the first direction, and the heating element is used to heat the aerosol generating matrix to generate an aerosol.
  • the heating element is disposed outside the subunit 2 to heat the aerosol generating substrate from the outside to the inside.
  • the heating element heats the subunit 2 from the outside, and the heat can be transferred to the base 1 through the subunit 2. In other words, the heat is transferred from the outside to the inside.
  • the heating methods of the heating element include, but are not limited to, resistance heating, electromagnetic heating, infrared heating, microwave heating or laser heating, etc.
  • the heating element may be in contact with the outer surface of the subunit 2 or not.
  • Transferring heat in the form of thermal convection means that the heating element is not in contact with the aerosol generating matrix, the heating element first heats the air, and then the hot air bakes and heats the aerosol generating matrix.
  • Heat conduction means that the heating element is in contact with the aerosol generating matrix and conducts heat to the aerosol generating matrix.
  • resistance and electromagnetic heating mainly transfer heat to the aerosol generating matrix in the form of thermal conduction or thermal convection.
  • Infrared heating, microwave heating or laser heating mainly transfer heat to the aerosol generating matrix in the form of thermal radiation. That is, the heating element can heat the aerosol generating matrix in one or more of the three forms of thermal conduction, thermal convection and thermal radiation.
  • the heating element is a laser heater.
  • the laser heater is a device that emits laser light to heat the aerosol generating substrate. Since the laser has the characteristics of highly concentrated energy and high timeliness, the purpose of quickly generating aerosol can be achieved. High timeliness means that the time for laser heating and stopping heating is very short, that is, the laser can heat the aerosol generating substrate to generate aerosol in a short time, and can also stop heating the aerosol generating substrate in a short time. Therefore, the aerosol generating substrate needs to be able to release the generated aerosol in time to avoid aerosol accumulation.
  • the heating element includes, but is not limited to, a laser diode, a semiconductor laser, a helium-neon laser, a single-mode laser or a multi-mode laser, and the like.
  • the outer surface of the subunit 2 first receives heat and then transfers it to the base 1.
  • the amount is transferred from the outside to the inside, and the aerosol generating matrix has a gap space 2a, which plays the role of collecting and circulating the aerosol.
  • the smoke release direction of the subunit 2 not only includes outward and inward, but also can release aerosol to the gap space 2a on both sides of the second direction, which unblocks the release path of the aerosol and avoids the situation where the aerosol cannot be released in time. Therefore, the extraction efficiency of the aerosol can be improved.
  • a heat-generating layer is disposed on the outside of the aerosol generating matrix, and the heat-generating layer is disposed on the outer surface of the subunit 2 and can heat the subunit 2. In this way, the amount of heat conducted to the subunit 2 can be increased.
  • the heat-generating layer can cover the gap between the outer surfaces of two adjacent subunits 2, thereby playing a guiding role in limiting the flow of aerosols in the gap space 2a and the outside air along the third direction, which can increase the amount of air entering and improve the aerosol extraction efficiency.
  • the aerosol can be released in multiple directions such as outward, inward, and to the gap space 2a on both sides of the second direction, the risk of bulging of the heat-generating layer and reducing the heat transfer efficiency between the outer surface and the heat-generating layer can be reduced.
  • the heating layer is a light absorbing layer. That is, the heating layer can absorb a light beam and generate heat.
  • the heating layer can absorb laser light and emit heat.
  • the subunit 2 is located at the outermost side of the aerosol generating substrate along the first direction. That is, the other parts of the aerosol generating substrate are located at the inner side of the subunit 2 along the first direction, and the outer peripheral surface of the subunit 2 is the outer peripheral surface of the aerosol generating substrate.
  • the subunit 2 is the part of the aerosol generating substrate closest to the heating layer.
  • the subunit 2 includes a first portion 21 and a second portion 22 , the second portion 22 and the first portion 21 are arranged along a first direction, and a dimension W2 of the first portion 21 along the second direction is greater than a dimension W3 of the second portion 22 along the second direction.
  • the second part 22 connects the base part 1 and the first part 21. That is, the first part 21 is located outside the second part 22, so that after the first part 21 is irradiated by the laser or receives the heat conducted by the light absorbing layer, the first part 21 releases aerosol in various directions such as the outside, the inside, and the second direction.
  • the second part 22 and the base part 1 will also be heated due to heat conduction (the degree of heating is less than the degree of heating of the first part 21), and the heated The generated aerosol will also be released into the gap space 2a.
  • the outer surface area of the first part 21 is larger. Since the energy concentration of laser heating is large, the larger the medium area of the subunit 2 that initially contacts the laser, the better, so that there is enough physical medium to receive the energy generated by the laser so as to release more aerosol.
  • the outer surface of the subunit 2 such as the outer surface of the first part 21, can be used to receive the heat generated by laser irradiation.
  • the outer surface of the subunit 2 can be directly irradiated by the laser, or the laser can irradiate the light absorbing layer, causing the light absorbing layer to generate heat and heat the subunit 2.
  • the first part 21 connects the base 1 and the second part 22. That is, the second part 22 is located outside the first part 21, so that after the second part 22 is irradiated by the laser or receives the heat conducted by the light absorbing layer, the second part 22 releases aerosol in all directions.
  • the first part 21 and the base 1 will also be heated due to heat conduction, and the aerosol generated by the heating will also be released into the gap space 2a. Since the dimension W3 of the second part 22 along the second direction is smaller than the dimension W2 of the first part 21 along the second direction, the area of the outer surface of the second part 22 is smaller, and the released aerosol is relatively small.
  • the cross section of the subunit 2 at any position is the same when the plane perpendicular to the third direction is taken as the cross section, wherein the first direction and the third direction are perpendicular to each other.
  • the same cross section includes the same cross section shape and cross section area. That is, in the third direction, the cross section of the subunit 2 remains consistent.
  • the cross section at any position of the first part 21 is the same and the cross section at any position of the second part 22 is the same.
  • the gap space 2a runs through both ends of the subunit 2 along the third direction.
  • the airflow can flow from one end of the subunit 2 to the other end along the third direction. In this way, the airflow formed by the aerosol carried by the air can flow more smoothly, and the airflow flow resistance is smaller, which can significantly reduce the suction resistance during the suction process and improve the suction experience.
  • the aerosol generating matrix is an integral structure.
  • the aerosol generating matrix is an integral structure formed by extrusion.
  • Extrusion molding refers to a processing method in which the material passes through the interaction between the barrel and the extrusion screw of the extrusion device, the material is plasticized by heat and pushed to the discharge port by the extrusion screw, and is formed into an aerosol generating matrix with a preset projected shape and corresponding pores through an extrusion mold such as a mouth mold.
  • the base 1, the subunit 2 and the gap space 2a can be formed by extrusion molding.
  • the aerosol generating matrix is an integral medium during use, such as after being heated and sucked or stopped being heated, and is not prone to disintegration and falling problems.
  • the third direction refers to the extension direction of the aerosol generating matrix.
  • the third direction is the extrusion direction of the aerosol generating matrix.
  • the projected shape refers to the shape of the aerosol generating matrix with the plane perpendicular to the third direction as the projection surface.
  • the first portion 21 is a plate-like structure extending along the second direction
  • the second portion 22 is a plate-like structure extending along the first direction.
  • both the first portion 21 and the second portion 22 are solid media.
  • the first portion 21 and the second portion 22 have simple structures and are easy to manufacture.
  • the subunit 2 includes a first part 21 and a plurality of second parts 22, the plurality of second parts 22 are arranged at intervals along the second direction and are located on the inner side of the first part 21, and the second part 22 connects the base 1 and the first part 21.
  • the mass of the physical medium of the subunit 2 can be increased by the plurality of second parts 22, and the more the mass of the medium, the more the mass of the aerosol that can be generated, thereby increasing the total amount of aerosol that can be released.
  • the first part 21 and the second part 22 are both plate-like structures
  • the subunit 2 includes a first part 21 and two second parts 22, and the plane perpendicular to the third direction is used as the projection plane.
  • the projection of the first part 21 and the projection of the two second parts 22 together form a ⁇ shape.
  • the subunit 2 includes a first portion 21 and a second portion 22, both of which are plate-like structures. Taking the plane perpendicular to the third direction as the projection plane, the projection of the first portion 21 and the projection of the second portion 22 are both T-shaped.
  • the first portion 21 and the second portion 22 are both equal-thickness structures, and the wall thickness H1 of the first portion 21 is equal to the wall thickness of the second portion 22 .
  • the first portion 21 is a structure of uniform wall thickness, and the wall thickness of the second portion 22 gradually increases from being close to the first portion 21 to being far away from the first portion 21 .
  • the corners of the first portion 21 are rounded, and the connection between the first portion 21 and the second portion 22 is rounded. This can reduce the stress concentration and damage caused by sharp corners at the corners and connections.
  • the wall thickness of both ends of the first portion 21 along the second direction is greater than the wall thickness of the remaining portion of the first portion 21 .
  • the distance between two adjacent first portions 21 along the second direction is a first distance L
  • the ratio of the dimension W2 of the first portion 21 along the second direction to the first distance L is 10:1, 9:1, 8:1, 7:1, 6:1, 5.5:1, 5.5:1, 5:1, 3:1 or 1:1, etc.
  • the ratio of the dimension W2 of the first part 21 along the second direction to the first spacing L is less than 1:1, the medium mass of the first part 21 is relatively small, and the first spacing L is relatively large, so that the generated aerosol is relatively small and the gap space 2a for circulating the aerosol is relatively large, and the generated aerosol is difficult to meet the suction demand. Therefore, the ratio of the dimension W2 of the first part 21 along the second direction to the first spacing L is between 10:1 and 1:1. Under the condition of ensuring a high manufacturing yield of the aerosol generating matrix, the effective extraction of the aerosol can be guaranteed to the maximum extent, the aerosol release amount and the suction resistance can be balanced, and the user experience is good.
  • the wall thickness H1 of the first part 21 is 0.1 mm to 0.5 mm.
  • the wall thickness H1 of the first part 21 is 0.1 mm, 0.2 mm, 0.3 mm, 0.35 mm, 0.4 mm or 0.5 mm, etc. If the wall thickness H1 of the first part 21 is less than 0.1 mm, the wall thickness H1 of the first part 21 is too small, the amount of aerosol released by the physical medium per unit area is too small, and the first part 21 is easily deformed. If the wall thickness H1 of the first part 21 is greater than 0.5 mm, the aerosol generated in the first direction of the first part 21 is difficult to be effectively released. In this way, the wall thickness H1 of the first part 21 is moderate, which has good structural strength, is easy to manufacture such as extrusion molding, can produce a suitable amount of aerosol release, and can be released quickly to be inhaled by the user.
  • the dimension W1 of the second portion 22 along the first direction is 0.5 mm to 5 mm.
  • the dimension W1 of the second portion 22 along the first direction is 0.5 mm, 0.6 mm, 0.9 mm, 1 mm, 1.5 mm, 2 mm, 2.5 mm, 3 mm, 3.5 mm, 4 mm, 4.5 mm, 4.8 mm or more. 5mm, etc. If the dimension W1 of the second part 22 along the first direction is less than 0.5mm, the distance between the second part 22 and the base part 1 is relatively close, the dimension of the gap space 2a along the first direction is relatively narrow, the space for aerosol circulation is insufficient, and it is not easy to inhale.
  • the dimension W1 of the second part 22 along the first direction is greater than 5mm, the second part 22 is easily deformed during the manufacturing process, and the yield rate is low.
  • the dimension W1 of the second part 22 along the first direction is 0.5mm to 5mm. In this way, the dimension W1 of the second part 22 along the first direction is moderate, which has good structural strength, is easy to manufacture such as extrusion molding, and is convenient for inhalation.
  • the ratio of the dimension W2 of the first part 21 along the second direction to the dimension W1 of the second part 22 along the first direction is 1:2 to 2:1.
  • the subunit 2 has good structural strength and is easy to manufacture, such as extrusion molding, and can ensure that the gap space 2a has sufficient space for easy inhalation.
  • the percentage of the first difference to the minimum wall thickness of the aerosol generating substrate is 0%, that is, the wall thickness of each part of the aerosol generating substrate is equal.
  • the wall thickness of the aerosol generating matrix is equal to that of the base part 1, and the wall thickness of each part of the aerosol generating matrix has a high consistency, which can prevent the situation that some structures of the aerosol generating matrix are difficult to form, such as difficult to extrude, during the manufacturing process, such as the extrusion process, thereby improving the yield rate.
  • the hydraulic diameter D of the projection shape of the aerosol generating matrix is 5 mm to 15 mm.
  • the hydraulic diameter D of the projection shape of the aerosol generating matrix is 5 mm, 6 mm, 9 mm, 10 mm, 11 mm, 12 mm, 13 mm, 14 mm or 15 mm, etc.
  • the aerosol generating matrix it is convenient for the aerosol generating matrix to adapt to the handheld electronic atomization device; on the other hand, the time for the aerosol generating matrix to transfer heat from the outside to the inside is moderate, so as to release the aerosol evenly during the suction process; on the other hand, the total release amount of the aerosol of the aerosol generating matrix is appropriate, and the total release time of the aerosol is moderate, that is, the service life of the aerosol generating matrix is moderate, ensuring that the number of puffs is suitable for customer needs, avoiding insufficient or excessive puffs, and the user has a good puffing experience.
  • the projection shape of the aerosol generating substrate refers to the contour shape of the projection surface of the aerosol generating substrate.
  • the projection shape of the aerosol generating substrate refers to the outer contour shape of the cross section formed by the base 1, the first part 21, the second part 22 and the release gap.
  • the projection shape of the aerosol generating substrate refers to the outer contour shape formed by the outer side surface of the first part 21 of all subunits 2.
  • the first direction and the second direction are perpendicular to each other.
  • the first direction and the second direction are two linear directions. Referring to FIG. 6 , taking the projection shape of the aerosol generating substrate as a rectangle as an example, the first direction may be a width direction, and the second direction may be a length direction.
  • the first direction is radial and the second direction is circumferential.
  • the first direction may be radial and the second direction may be circumferential.
  • the projection shape of the aerosol generating substrate is a circle (see FIG. 2 and FIG. 4 ), an ellipse or a polygon.
  • the polygon includes but is not limited to a square, a rectangle (see FIG. 6 ), a pentagon, a hexagon or an octagon, etc.
  • the aerosol generating substrate may be in the form of a cylinder, a cuboid or a prism, etc.
  • the hydraulic diameter refers to the ratio of four times the area of the projected shape to the perimeter.
  • the hydraulic diameter is the ratio of four times the area of the rectangle to the perimeter of the rectangle.
  • the hydraulic diameter is the diameter of the circle.
  • the number of subunits 2 is between 6 and 30 (inclusive). In this way, the sum of the medium masses of all subunits 2 and the sum of the volumes of all release gaps are matched, that is, the amount of aerosol released is matched to the flow rate of aerosol in the release gap, so that the aerosol generation substrate releases aerosol uniformly during the heating process.
  • the minimum spacing between two adjacent subunits 2 along the second direction is 0.1 mm to 1 mm.
  • the minimum spacing between two adjacent subunits 2 along the second direction is 0.1 mm, 0.2 mm, 0.3 mm, 0.4 mm, 0.5 mm, 0.6 mm, 0.8 mm, 0.9 mm or 1 mm, etc.
  • the minimum spacing between two adjacent subunits 2 along the second direction is the first spacing L between two adjacent first portions 21 along the second direction. That is, the first spacing L between two adjacent first portions 21 along the second direction is 0.1 mm to 1 mm (including 0.1 mm and 1 mm).
  • the minimum spacing between two adjacent subunits 2 along the second direction is less than 0.1 mm, the distance between the two adjacent subunits 2 is too close, the gap space 2a is relatively small, and the suction resistance is large.
  • the smaller the minimum spacing between two adjacent subunits 2 along the second direction the more complicated the manufacturing process of the aerosol generating matrix, such as the extrusion process, the more difficult it is to extrude the aerosol generating matrix, and the lower the yield rate.
  • the minimum spacing between two adjacent subunits 2 along the second direction is greater than 1 mm, the medium mass of the subunit 2 is small, so that less aerosol is generated and the gap space used for circulating aerosol is larger. 2a is relatively large, and the aerosol produced is difficult to meet the suction needs.
  • the minimum spacing between two adjacent subunits 2 along the second direction is 0.1 mm to 1 mm, which can balance the aerosol release amount and the suction resistance while ensuring a high manufacturing yield of the aerosol generating substrate.
  • the ratio of the total projection area of all subunits 2 to the total projection area of all gap spaces 2a is 1:9 to 1:1 (including 1:9 and 1:1).
  • the ratio of the total projection area of all subunits 2 to the total projection area of all gap spaces 2a is 1:4 to 1:2 (including 1:4 and 1:2).
  • the total projected area of all subunits 2 refers to the sum of the projected areas of all subunits 2.
  • the total projected area of all interstitial spaces 2a refers to the sum of the projected areas of all interstitial spaces 2a.
  • the ratio of the total projected area of all subunits 2 to the total projected area of all gap spaces 2a is greater than 1:1, the total medium mass of the subunits 2 is relatively high, and the projected area of the release gap is relatively small, the aerosol is easily adsorbed by the solid medium to produce condensation, the aerosol release amount is insufficient, and the effective utilization rate of the solid medium is low. If the ratio of the total projected area of all subunits 2 to the total projected area of all gap spaces 2a is less than 1:9, the projected area of the release gap is relatively large, the flow rate of the aerosol is slow, and it is not easy to be effectively extracted, which is not conducive to the suction experience.
  • the base 1 is a plate-like structure, and the wall thickness direction of the base 1 is parallel to the first direction.
  • the wall thickness of the base 1, the wall thickness H1 of the first part 21, and the wall thickness of the second part 22 can be substantially consistent, so as to facilitate manufacturing such as extrusion molding.
  • the base 1, the first portion 21 and the second portion 22 are all plate-shaped structures
  • the aerosol generating substrate includes two side portions 3, all the subunits 2 are located between the two side portions 3, and all the second portions 22 and the two side portions 3 are connected to the outer surface of the base 1.
  • the projection shape of the aerosol generating substrate is a rectangle.
  • the base portion 1 is a cylindrical structure.
  • the circumferential structure is not only convenient for arranging more subunits 2 on the periphery, but also convenient for molding, such as extrusion molding.
  • an air passage 1a is formed inside the base 1 and runs through at least one end thereof along the third direction.
  • the air passage 1a can also collect and circulate aerosols.
  • the aerosols released by the base 1 can circulate quickly through the air passage 1a, thereby improving the effective extraction rate of the aerosols.
  • the air passage 1a runs through two opposite ends of the base portion 1 along the third direction.
  • the airflow can flow from one end of the base portion 1 to the other end of the base portion 1 along the third direction.
  • the airflow formed by the aerosol carried by the air can flow more smoothly, and the airflow flow resistance is smaller, which can significantly reduce the suction resistance during the suction process and improve the suction experience.
  • the number of the airway 1 a may be one.
  • the multiple air channels 1a there are multiple air channels 1a, and the multiple air channels 1a are arranged at intervals.
  • the multiple air channels 1a can further increase the porosity of the aerosol generating matrix, which is beneficial to the penetration and/or diffusion of heat and reduces the aerosol flow resistance;
  • the multiple air channels 1a are arranged at intervals, that is, there is a medium wall between each air channel 1a, the pore size of a single air channel 1a can be small, the medium quality is appropriate, and the structural strength of the base part 1 is good.
  • the air channel 1a is a linear air channel 1a extending in a straight line.
  • the linear air channel 1a is easy to form and can reduce the difficulty of manufacturing.
  • the flow resistance of the airflow in the linear air channel 1a is relatively small.
  • the airway 1a is a curved airway 1a, and at least part of the hole section of the curved airway 1a is a curved shape with a non-zero curvature.
  • the curved airway 1a can greatly increase the flow path of the airflow without significantly increasing the length of the aerosol generating substrate, and can extend the contact time between the airflow and the hole wall of the curved airway 1a, thereby improving the aerosol extraction rate.
  • the curved airway 1a is in the shape of a spiral line. That is, the three-dimensional shape of the curved airway 1a is in the shape of a spatial spiral line.
  • the line connecting any point of the spiral curved airway 1a and the starting point has an inclination angle relative to its axis.
  • the spiral curved airway 1a can greatly extend the flow path of the airflow, precipitate the aerosol from the aerosol generating matrix into the curved airway 1a, increase the flow speed of the aerosol in the aerosol generating matrix, thereby increasing the impact force of the airflow, allowing the aerosol to be evenly mixed, improving the uniformity of the aerosol, and enhancing the user's inhalation experience.
  • the projected shape of the airway 1a can be circular, polygonal (including but not limited to triangle, square, prism, etc.), elliptical, runway-shaped or irregular, etc., where irregular refers to other symmetrical or asymmetrical shapes other than the shapes listed above.
  • the projection plane refers to a plane perpendicular to the third direction.
  • the base portion 1 includes a circular air passage 1 a and a plurality of sector-shaped air passages 1 a , and the plurality of sector-shaped air passages 1 a are arranged at intervals around the circular air passage 1 a .
  • the multiple airways 1a may also be arranged in one dimension, in a two-dimensional matrix, or in a plurality of concentric circles, etc.
  • the arrangement of the multiple airways 1a is not limited.
  • the number of air channels 1a is 4, and the 4 air channels 1a are all fan-shaped, and the 4 fan-shaped air channels 1a are evenly distributed. In this way, the projection of the medium wall in the base 1 is roughly in the shape of a "cross". In one embodiment, the number of air channels 1a is 8, and the 8 air channels 1a are all fan-shaped, and the 8 fan-shaped air channels 1a are evenly distributed. In this way, the projection of the medium wall in the base 1 is roughly in the shape of a "rice".
  • micropores may exist inside the aerosol generating matrix.
  • the gaps between the particles constitute micropores.
  • the airway 1a described in the present application is different from the micropores.
  • the airway 1a described in the present application is a hole in the macroscopic sense, and the micropores are holes in the microscopic sense.
  • the projected area and length of the airway 1a are much larger than those of the micropores.
  • the airway 1a is mainly processed by design, for example, by a die. Therefore, the projected area and length of the airway 1a can be changed according to the design requirements, while the size of the micropores is determined by the gaps between the particles.
  • the material is a granular material
  • the aerosol generating matrix formed by extrusion of the material has micropores.
  • the projected area and length of the micropores are naturally formed by the extrusion process and the material components.
  • the micropores can be formed by a certain expansion after the material feeding cylinder flows out of the die.
  • the subunits 2 are made of the same material.
  • some of the subunits 2 may be made of the same material, while other subunits 2 may be made of different materials.
  • all of the subunits 2 may be made of the same material. In this way, the manufacturing equipment is simple.
  • the structure of the extruder is Simple structure.
  • all subunits 2 may be made of different materials. In this way, different subunits 2 can release aerosols of different flavors, providing more options.
  • the subunits 2 have the same projection shape.
  • some of the subunits 2 may have different projection shapes, and other subunits 2 may have the same projection shape.
  • all of the subunits 2 may have the same projection shape.
  • the projection shapes of all subunits 2 may be different. In this way, a more refreshing or mellow taste can be provided, and different heating methods can be matched to provide a richer taste.
  • the volumes of all gap spaces 2a may be the same.
  • the gap spaces 2a have different volumes. For example, some of the gap spaces 2a may have different volumes, while other parts of the gap spaces 2a may have the same volumes. For another example, all of the gap spaces 2a may have different volumes.
  • At least some of the subunits 2 are evenly distributed along the second direction.
  • some of the subunits 2 are evenly distributed along the second direction, and other parts of the subunits 2 are unevenly distributed along the second direction.
  • all of the subunits 2 are evenly distributed along the second direction.
  • the medium mass distribution of different parts of the aerosol generating matrix is close to the same, and the gap space 2a of different parts of the aerosol generating matrix is close to the same, so that the release amount and flow resistance of the aerosol in different parts of the aerosol generating matrix are consistent, so that the uniformity of aerosol release during the puffing process can be improved, and the puffing amount of each puff during the puffing process is consistent, thereby improving the puffing consistency and providing a good puffing experience.
  • the uniform distribution of the subunits 2 along the second direction includes: the projection shapes of the subunits 2 are the same, and the projection shapes of the gap spaces 2a are the same.
  • the projection shapes of the subunits 2 are the same, and the subunits 2 are one-dimensionally distributed along the plate-shaped base portion 1 or concentrically distributed around the cylindrical base portion 1. In other words, the arrangement of the subunits 2 themselves is uniform.
  • all subunits 2 are unevenly distributed along the second direction.
  • the unevenly distributed subunits 2 can be used in different heating methods, which can not only achieve uniform heating of the aerosol generating matrix, but also achieve aerosol consistency in the first few puffs and the last few puffs during the puffing process.
  • the functional segment may only be provided with a filtering segment.
  • the functional section further includes a cooling section, which is located between the filtering section and the aerosol generating matrix, and is used to cool the aerosol before the filtering section filters the aerosol.
  • the cooling section can improve the "hot mouth” phenomenon when the user inhales the aerosol.
  • the cooling materials used in the cooling section include but are not limited to one or more combinations of PE (polyethylene), PLA (Polylactic Acid), PBAT (Polybutylene Adipate Terephthalate), PP (Polypropylene), acetate fiber, propylene fiber and other materials.
  • PE polyethylene
  • PLA Polylactic Acid
  • PBAT Polybutylene Adipate Terephthalate
  • PP Polypropylene
  • acetate fiber propylene fiber and other materials.
  • the filter materials used in the filter section include but are not limited to one or more combinations of PE (polyethylene), PLA (Polylactic Acid), PBAT (Polybutylene Adipate Terephthalate), PP (Polypropylene), acetate fiber, acrylic fiber and other materials.
  • PE polyethylene
  • PLA Polylactic Acid
  • PBAT Polybutylene Adipate Terephthalate
  • PP Polypropylene
  • acetate fiber acrylic fiber and other materials.
  • the materials of the cooling section and the filtering section can be the same or different.
  • the aerosol-generating matrix includes plant raw materials, auxiliary raw materials, smoke-generating agent raw materials, adhesive raw materials, and flavor raw materials.
  • Plant raw materials are used to generate aerosols when heated.
  • Auxiliary raw materials are used to provide skeleton support for plant raw materials.
  • Smoke-generating raw materials are used to generate a large amount of smoke when heated.
  • Adhesive raw materials are used to bond component raw materials.
  • Fragrance raw materials are used to provide characteristic aroma.
  • plant raw materials and smoke-generating raw materials can ensure the amount of aerosol generated, while fragrance raw materials can increase the release of aroma during the smoking process and improve user experience.
  • Auxiliary raw materials can not only improve the fluidity of the mixed materials, but also make the aerosol generation matrix porous to facilitate the extraction and flow of aerosols.
  • Adhesive raw materials ensure plant The raw material powder and additives form a stable mixture to avoid loose structure.
  • the plant raw material is one or more combinations of powders formed by crushing tobacco raw materials, tobacco leaf fragments, tobacco stems, tobacco dust, and aromatic plants.
  • the plant raw material is the core source of flavor.
  • the endogenous substances in the plant raw material can produce physiological satisfaction for the user.
  • the endogenous substances, such as alkaloids, enter the human blood and promote the pituitary gland to produce dopamine, thereby obtaining physiological satisfaction.
  • the auxiliary agent raw material can be one or more combinations of inorganic fillers, lubricants, and emulsifiers.
  • the inorganic filler includes one or more combinations of heavy calcium carbonate, light calcium carbonate, zeolite, attapulgite, talc, and diatomaceous earth.
  • the inorganic filler can provide a skeleton support for the plant raw material, and the inorganic filler also has micropores, which can increase the porosity of the aerosol generation matrix, thereby increasing the aerosol release rate.
  • the lubricant includes one or more combinations of candelilla wax, carnauba wax, shellac, sunflower wax, rice bran, beeswax, stearic acid, and palmitic acid.
  • the lubricant can increase the fluidity of the plant raw material powder, reduce the friction between the plant raw material powders, make the overall density of the plant raw material powder distribution more uniform, and also reduce the pressure required in the extrusion molding process and reduce the wear of the die.
  • the emulsifier includes one or more combinations of polyglycerol fatty acid ester, Tween-80, and polyvinyl alcohol.
  • the emulsifier can slow down the loss of flavor substances during storage to a certain extent, increase the stability of flavor substances, and improve the sensory quality of the product.
  • the smoke-generating agent raw material may include: a monohydric alcohol (such as menthol); a polyhydric alcohol (such as propylene glycol, glycerol, triethylene glycol, 1,3-butylene glycol and tetraethylene glycol); an ester of a polyhydric alcohol (such as triacetin, triethyl citrate, a mixture of diacetin esters, triethyl citrate, benzyl benzoate, glycerol tributyrate); a monocarboxylic acid; a dicarboxylic acid; a polycarboxylic acid (such as lauric acid, myristic acid) or an aliphatic ester of a polycarboxylic acid (such as dimethyl dodecanedioate, dimethyl tetradecanedioate, erythritol, 1,3-butylene glycol, tetraethylene glycol, triethyl citrate, propylene carbonate
  • the adhesive raw material is in close contact with the component raw material interface by wetting, generating intermolecular attraction, thereby playing the role of bonding the component raw materials such as powders, liquids, etc.
  • the adhesive raw material can be a natural plant extract, a non-ionized modified viscous polysaccharide, including one or more combinations of tamarind polysaccharide, guar gum, and modified cellulose (such as carboxymethyl cellulose).
  • the adhesive is used to bond the particles together, which is not easy to loosen. In addition, it improves the water resistance of the aerosol generation matrix and is harmless to the human body.
  • the flavor raw material is used to provide a characteristic aroma, such as a solid or liquid substance of hay aroma, roasted sweet aroma, and nicotine.
  • the flavor raw material may include one or more combinations of tobacco, flavor plant extracts, extracts, essential oils, and absolute oils; the flavor raw material may include one or more combinations of monomer flavor substances, such as megastigmatriene, neophytadiene, geraniol, nerol, and the like.
  • the description with reference to the terms “in one embodiment”, “in some embodiments”, “in other embodiments”, “in yet other embodiments”, or “exemplary” etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the embodiments of the present application.
  • the schematic representation of the above terms does not necessarily refer to the same embodiment or example.
  • the specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples.
  • those skilled in the art may combine the different embodiments or examples described in the present application and the features of the different embodiments or examples without contradiction.

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Abstract

本申请涉及气溶胶生成技术领域,提供一种气溶胶生成基质、气溶胶生成制品以及电子雾化装置,气溶胶生成基质包括基础部和多个子单元,多个子单元位于基础部沿第一方向的外侧,多个子单元沿基础部的第二方向间隔设置,相邻的两个子单元之间的空间为间隙空间,其中,第一方向和第二方向相交。子单元的外表面先接收热量再传递至基础部,热量由外至内传递,气溶胶生成基质具有间隙空间,间隙空间起到汇集和流通气溶胶的作用,子单元的释烟方向不单包括向外、向内,还可以向第二方向两侧的间隙空间释放气溶胶,畅通了气溶胶的释放路径,避免气溶胶无法及时释放的情况,因此,可以提高气溶胶的提取效率。

Description

气溶胶生成基质、气溶胶生成制品以及电子雾化装置
相关申请的交叉引用
本申请基于申请号为202310818339.1、申请日为2023年07月04日的中国专利申请提出,并要求该中国专利申请的优先权,该中国专利申请的全部内容在此引入本申请作为参考。
技术领域
本申请涉及气溶胶生成技术领域,特别是涉及气溶胶生成基质、气溶胶生成制品以及电子雾化装置。
背景技术
气溶胶生成基质可以通过点燃的方式形成气溶胶,或者通过加热而不燃烧的方式形成气溶胶。以加热而不燃烧的气溶胶生成基质为例,气溶胶生成基质利用外部热源加热,使气溶胶生成基质刚好加热到足以散发出气溶胶的程度,气溶胶生成基质不会燃烧,使用时通过加热气溶胶生成基质释放气溶胶。
相关技术中,气溶胶生成基质的实体介质的密度较高,导致气溶胶无法及时释放出来,气溶胶的提取效率大大降低。
发明内容
有鉴于此,本申请实施例期望提供一种能够提高气溶胶提取效率的气溶胶生成基质、气溶胶生成制品以及电子雾化装置。
为达到上述目的,本申请实施例提供了一种气溶胶生成基质,包括:
基础部;
多个子单元,位于所述基础部沿第一方向的外侧,多个所述子单元沿所述基础部的第二方向间隔设置,相邻的两个所述子单元之间的空间为间隙空间,其中,第一方向和第二方向相交。
一些实施例中,所述子单元包括第一部分和第二部分,所述第二部分和所述第一部分沿第一方向排列,所述第一部分沿第二方向的尺寸大于所述第二部分沿第二方向的尺寸;
所述第二部分连接所述基础部和所述第一部分,或者所述第一部分连接所述基础部和所述第二部分。
一些实施例中,所述子单元包括一个所述第一部分和多个所述第二部分,多个所述第二部分沿第二方向间隔布置并位于所述第一部分的内侧,所述第二部分连接所述基础部和所述第一部分。
一些实施例中,相邻的两个所述第一部分沿第二方向的间距为第一间距,所述第一部分沿第二方向的尺寸与所述第一间距的比值在10:1至1:1之间。
一些实施例中,所述第一部分的壁厚为0.1mm至0.5mm。
一些实施例中,所述第二部分沿第一方向的尺寸为0.5mm至5mm。
一些实施例中,所述第一部分沿第二方向的尺寸与所述第二部分沿第一方向的尺寸的比值为1:2至2:1。
一些实施例中,所述气溶胶生成基质的最大壁厚与最小壁厚两者之差为第一差值,所述第一差值与所述气溶胶生成基质的最小壁厚的百分比为0%至100%。
一些实施例中,以垂直于第三方向的平面为投影面,所述气溶胶生成基质的投影形状的水力直径为5mm至15mm。
一些实施例中,所述子单元的数量在6个至30个之间。
一些实施例中,相邻的两个所述子单元沿第二方向的最小间距为 0.1mm至1mm。
一些实施例中,以垂直于第三方向的平面为投影面,所有所述子单元的总投影面积与所有所述间隙空间的总投影面积1:9至1:1之间。
一些实施例中,所述基础部呈板状结构,所述基础部的壁厚方向与第一方向一致;或者,
所述基础部呈圆柱状结构。
一些实施例中,所述基础部的内部形成有贯穿其沿第三方向至少一端的气道。
一些实施例中,所述气道的数量为多个,多个所述气道间隔布置。
一些实施例中,所述气溶胶生成基质的外侧被配置有发热层,所述发热层设置于所述子单元的外表面并能够加热所述子单元;和/或,
以垂直于第三方向的平面为投影面,所述气溶胶生成基质的投影形状为圆形、椭圆形或者多边形。
一些实施例中,所述子单元位于所述气溶胶生成基质沿第一方向的最外侧;和/或,
以垂直于第三方向的平面为截面,所述子单元任意一个位置处的截面相同,其中,第一方向和第三方向相互垂直。
一些实施例中,第一方向和第二方向相互垂直;或者
第一方向为径向,第二方向为周向。
本申请提供一种气溶胶生成制品,包括:
上述任一项所述气溶胶生成基质;
功能段,设置于所述气溶胶生成基质沿第三方向的一端,所述功能段至少包括用于过滤气溶胶的过滤段。
本申请还提供一种电子雾化装置,包括:
上述所述气溶胶生成制品;
加热件,设置于所述子单元沿第一方向的外侧,所述加热件用于加热所述气溶胶生成基质以产生气溶胶。
一些实施例中,所述加热件为激光发热。
本申请实施例中,子单元的外表面先接收热量再传递至基础部,热量由外至内传递,气溶胶生成基质具有间隙空间,间隙空间起到汇集和流通气溶胶的作用,子单元的释烟方向不单包括向外、向内,还可以向第二方向两侧的间隙空间释放气溶胶,畅通了气溶胶的释放路径,避免气溶胶无法及时释放的情况,因此,可以提高气溶胶的提取效率。
附图说明
图1为本申请一实施例中的第一种气溶胶生成基质的结构示意图;
图2为图1所示第一种气溶胶生成基质的另一个视角的结构示意图;
图3为本申请一实施例中的第二种气溶胶生成基质的结构示意图;
图4为图3所示第二种气溶胶生成基质的另一个视角的结构示意图;
图5为本申请一实施例中的第三种气溶胶生成基质的结构示意图;
图6为图5所示第三种气溶胶生成基质的另一个视角的结构示意图;
图7为本申请一实施例中的第一种子单元的结构示意图;
图8为本申请一实施例中的第二种子单元的结构示意图;
图9为本申请一实施例中的第三种子单元的结构示意图;
图10为本申请一实施例中的第四种子单元的结构示意图;
图11为本申请一实施例中的第五种子单元的结构示意图;
图12为本申请一实施例中的第六种子单元的结构示意图。
具体实施方式
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的技术特征可以相互组合,具体实施方式中的详细描述应理解为本申请宗旨 的解释说明,不应视为对本申请的不当限制。
本申请中,多个包括两个以及两个以上。单位“mm”为毫米。
相关技术中,由于相关技术中的气溶胶生成基质的实体介质的密度较高,气溶胶难以在短时间内在气溶胶生成基质的内部流通,或者难以从气溶胶生成基质的实体介质中释放到外界,因此,导致气溶胶无法及时释放,气溶胶的提取效率大大降低。
本申请实施例提供一种气溶胶生成基质,请参阅图1至图5,气溶胶生成基质包括基础部1和多个子单元2,多个子单元2位于基础部1沿第一方向的外侧,多个子单元2沿基础部1的第二方向间隔设置,相邻的两个子单元2之间的空间为间隙空间2a,其中,第一方向和第二方向相交。也就是说,气溶胶生成基质的外表面是非连续的面。间隙空间2a用于汇集和流通气溶胶。
需要说明的是,本申请实施例中,气溶胶生成基质用于加热产生气溶胶。示例性的,气溶胶生成基质可以适用于加热不燃烧的方式产生气溶胶。也就是说,气溶胶生成基质被加热至着火点以下以产生气溶胶。气溶胶生成基质在产生气溶胶的过程中不燃烧。在一些应用场景中,气溶胶生成基质可以适用于点燃的方式产生气溶胶。本申请气溶胶生成基质更多的应用于加热不燃烧的方式产生气溶胶。
本申请实施例还提供一种气溶胶生成制品,气溶胶生成制品包括本申请任一项实施例中的气溶胶生成基质和功能段,功能段设置于气溶胶生成基质沿第三方向的一端,功能段至少包括用于过滤气溶胶的过滤段。过滤段用于过滤气溶胶生成基质产生的气溶胶。
气溶胶生成制品用于供用户吸食气溶胶生成基质产生的气溶胶。例如用户可以通过口含过滤段抽吸过滤后的气溶胶。气溶胶生成基质产生的气溶胶在抽吸负压作用下输送到过滤段。
气溶胶生成制品用于与具有加热件的电子雾化装置配合使用。
本申请实施例提供的电子雾化装置,电子雾化装置包括本申请任一项实施例中的气溶胶生成制品和加热件,加热件设置于子单元2沿第一方向的外侧,加热件用于加热气溶胶生成基质以产生气溶胶。
加热件设置于子单元2的外侧,以对气溶胶生成基质进行从外到内的烘烤加热。例如,加热件从子单元2的外侧加热子单元2,热量可以通过子单元2传递至基础部1。也就是说,热量由外至内传递。
加热件的发热方式包括但不限于电阻发热、电磁发热、红外发热、微波发热或者激光发热等。其中,加热件可以与子单元2的外表面接触或不接触。热对流的形式传递热量是指加热件不与气溶胶生成基质接触,加热件先对空气进行加热,然后热空气对气溶胶生成基质进行烘烤加热。热传导是指加热件与气溶胶生成基质接触并将热量传导至气溶胶生成基质。示例性的,电阻、电磁发热主要以热传导形式或者热对流形式向气溶胶生成基质传递热量。红外发热、微波发热或者激光发热主要以热辐射的形式向气溶胶生成基质传递热量。即加热件可以通过热传导、热对流及热辐射三种形式的一种或一种以上方式对气溶胶生成基质进行加热。
一实施例中,加热件为激光加热器。激光加热器是发出激光对气溶胶生成基质加热的器件。由于激光具有能量高度集中、及时性高的特点,可以实现快速产生气溶胶的目的。及时性高是指激光加热和停止加热的时间均很短,也就是说,激光能够在短时间内加热气溶胶生成基质产生气溶胶,也能够在短时间内停止加热气溶胶生成基质,因此,需要气溶胶生成基质能够及时释放产生的气溶胶,避免气溶胶积存。
示例性的,加热件包括但不限于激光二极管、半导体激光器、氦氖激光器、单模激光器或多模激光器等等。
本申请实施例中,子单元2的外表面先接收热量再传递至基础部1,热 量由外至内传递,气溶胶生成基质具有间隙空间2a,间隙空间2a起到汇集和流通气溶胶的作用,子单元2的释烟方向不单包括向外、向内,还可以向第二方向两侧的间隙空间2a释放气溶胶,畅通了气溶胶的释放路径,避免气溶胶无法及时释放的情况,因此,可以提高气溶胶的提取效率。
一实施例中,气溶胶生成基质的外侧被配置有发热层,发热层设置于子单元2的外表面并能够加热子单元2。如此能够增加传导至子单元2的热量。发热层能够覆盖相邻两个子单元2的外表面之间的间隔口,从而起到限制间隙空间2a内的气溶胶和外界空气沿第三方向流动的导流作用,能够加大空气进入量和提升气溶胶提取效率。由于气溶胶能够向外、向内、向第二方向两侧的间隙空间2a等多个方向释放,能够降低发热层发生鼓包而降低外表面与发热层之间的热传递效率的风险。
发热层的具体结构不限,示例性的,发热层为吸光层。也就是说,发热层可以是吸收光束并发热。例如,发热层可以吸收激光并散发热量。
一实施例中,请参阅图1,子单元2位于气溶胶生成基质沿第一方向的最外侧。也就是说,气溶胶生成基质的其他部位均位于子单元2沿第一方向的内侧,子单元2的外周面即为气溶胶生成基质的外周面。子单元2为气溶胶生成基质最靠近发热层的部位。
一实施例中,请参阅图2和图7,子单元2包括第一部分21和第二部分22,第二部分22和第一部分21沿第一方向排列,第一部分21沿第二方向的尺寸W2大于第二部分22沿第二方向的尺寸W3。
一实施例中,请参阅图1至图6,第二部分22连接基础部1和第一部分21。也就是说,第一部分21位于第二部分22的外侧,这样,第一部分21被激光照射或者接收吸光层传导的热量后,第一部分21向外、内、第二方向等各个方向释放气溶胶。另外,第二部分22及基础部1也会由于热传导作用而被加热(被加热的程度小于第一部分21被加热的程度),被加热 产生的气溶胶也会释放到的间隙空间2a中。由于第一部分21沿第二方向的尺寸W2大于第二部分22沿第二方向的尺寸W3,因此,第一部分21的外表面的面积较大。由于激光发热的能量集中度大,子单元2与激光初步接触的介质面积越大越好,这样,有足够的实体介质承接激光产生的能量,以便释放较多的气溶胶。
需要说明的是,子单元2的外表面例如第一部分21的外表面可以用于接收激光照射产生的热量,子单元2的外表面可以由激光直接照射,也可以是激光照射到吸光层后,吸光层发热并加热子单元2。
一实施例中,第一部分21连接基础部1和第二部分22。也就是说,第二部分22位于第一部分21的外侧,这样,第二部分22被激光照射或者接收吸光层传导的热量后,第二部分22向各个方向释放气溶胶。另外,第一部分21及基础部1也会由于热传导作用而被加热,被加热产生的气溶胶也会释放到的间隙空间2a中。由于第二部分22沿第二方向的尺寸W3小于第一部分21沿第二方向的尺寸W2,因此,第二部分22的外表面的面积较小,释放的气溶胶相对较少。
一实施例中,请参阅图1,以垂直于第三方向的平面为截面,子单元2任意一个位置处的截面相同,其中,第一方向和第三方向相互垂直。截面相同包括截面形状和截面面积两者均相同。也就是说,在第三方向上,子单元2的截面保持一致。示例性的,以垂直于第三方向的平面为截面,第一部分21任意一个位置处的截面相同并且第二部分22任意一个位置处的截面相同。
一实施例中,请参阅图1和图2,间隙空间2a贯穿子单元2沿第三方向的两端。气流可以从子单元2沿第三方向的一端流动至另一端。如此,空气携带气溶胶形成的气流能够更顺畅地流动,气流流动阻力更小,能够较为显著地降低抽吸过程中的抽吸阻力,提升抽吸体验。
一实施例中,气溶胶生成基质为一体结构。例如,气溶胶生成基质为挤出成型的一体结构。挤出成型是指物料通过挤出装置的料筒和挤出螺杆之间的相互作用,物料受热塑化并被挤出螺杆向出料口推送,通过挤出模具例如口模制成预设投影形状及具有相应孔隙的气溶胶生成基质的一种加工方法。示例性的,可以通过挤出成型形成基础部1、子单元2和间隙空间2a。如此,在气溶胶生成基质使用过程中例如受热抽吸或停止受热后均为一体介质,不易出现崩解掉落的问题。
需要说明的是,第三方向是指气溶胶生成基质的延伸方向。例如,气溶胶生成基质采用挤出成型,第三方向是气溶胶生成基质的挤出方向。投影形状是指以垂直于第三方向的平面为投影面气溶胶生成基质呈现的形状。
一实施例中,请参阅图1至图7,第一部分21呈沿第二方向延伸的板状结构,第二部分22呈沿第一方向延伸的板状结构。也就是说,第一部分21和第二部分22均为实体介质。如此设计,第一部分21和第二部分22结构简单,易于制造。
一实施例中,请参阅图12,子单元2包括一个第一部分21和多个第二部分22,多个第二部分22沿第二方向间隔布置并位于第一部分21的内侧,第二部分22连接基础部1和第一部分21。一方面,可以通过多个第二部分22增加子单元2的实体介质的质量,介质质量越多能够产生的气溶胶的质量越多,从而提高能够释放气溶胶的总量。另一方面,多个第二部分22沿第二方向间隔布置,相邻的两个第二部分22之间具有间隙,以便于气溶胶的流通,还便于热量穿透该间隙进入内侧。又一方面,还可以通过多个第二部分22增加对第一部分21的支撑,使得第一部分21能够更好地维持形态,减少第一部分21的形变,这样,既能够兼顾气溶胶释放量,又能够兼顾气溶胶流通。
示例性的,一实施例中,请参阅图12,第一部分21和第二部分22均为板状结构,子单元2包括一个第一部分21和两个第二部分22,以垂直于第三方向的平面为投影面,一个第一部分21的投影和两个第二部分22的投影共同呈π字型。
一实施例中,请参阅图1至图11,子单元2包括一个第一部分21和一个第二部分22,第一部分21和第二部分22均为板状结构。以垂直于第三方向的平面为投影面,一个第一部分21的投影和一个第二部分22的投影两者共同呈T字型。
一实施例中,请参阅图7,第一部分21和第二部分22均为等壁厚结构,且第一部分21的壁厚H1和第二部分22的壁厚相等。
需要说明的是,等壁厚结构是指介质壁的厚度处处相等的结构。
一实施例中,请参阅图8,第一部分21为等壁厚结构,第二部分22的壁厚从靠近第一部分21向远离第一部分21逐渐增大。
一实施例中,请参阅图9,第一部分21的边角处均倒圆角,且第一部分21和第二部分22的连接处倒圆角。如此可以减少边角处和连接处尖锐拐角造成应力集中而出现破损的情况。
一实施例中,请参阅图10,第一部分21和第二部分22的连接处倒角。也就是说,第一部分21和第二部分22的连接处的壁厚从靠近第二部分22向远离第二部分22逐渐增大。以垂直于第三方向的平面为投影面,一个第一部分21的投影和一个第二部分22的投影两者共同呈T字型,第一部分21和第二部分22的连接处呈梯形。
一实施例中,请参阅图11,第一部分21沿第二方向的两端的壁厚均大于第一部分21其余部位的壁厚。
一实施例中,请参阅图2,相邻的两个第一部分21沿第二方向的间距为第一间距L,第一部分21沿第二方向的尺寸W2与第一间距L的比值在 10:1至1:1之间。示例性的,第一部分21沿第二方向的尺寸W2与第一间距L的比值为10:1、9:1、8:1、7:1、6:1、5.5:1、5.5:1、5:1、3:1或者1:1等等。
该实施例中,如果第一部分21沿第二方向的尺寸W2与第一间距L的比值大于10:1,则第一部分21的介质质量较多,而第一间距L相对较小,这样,生成的气溶胶较多而用于流通气溶胶的间隙空间2a相对较小,抽吸阻力较大,另外,第一间距L越小,气溶胶生成基质的制造工艺例如挤出工艺越复杂,气溶胶生成基质越难以挤出成型,良品率越低。如果第一部分21沿第二方向的尺寸W2与第一间距L的比值小于1:1,则第一部分21的介质质量较少,而第一间距L相对较大,这样,生成的气溶胶较少而用于流通气溶胶的间隙空间2a相对较大,产生的气溶胶难以满足抽吸需求。因此,第一部分21沿第二方向的尺寸W2与第一间距L的比值在10:1至1:1之间,在保证气溶胶生成基质制造良品率较高的条件下,能够最大限度保证气溶胶有效提取,能够均衡气溶胶释放量和抽吸阻力,用户体验感好。
一实施例中,请参阅图7,第一部分21的壁厚H1为0.1mm至0.5mm。示例性的,第一部分21的壁厚H1为0.1mm、0.2mm、0.3mm、0.35mm、0.4mm或者0.5mm等等。如果第一部分21的壁厚H1小于0.1mm,第一部分21的壁厚H1太小,单位面积内实体介质生成的气溶胶释放量太少,而且第一部分21容易变形。如果第一部分21的壁厚H1大于0.5mm,第一部分21第一方向上生成的气溶胶难以有效释放。如此,第一部分21的壁厚H1适中,既有较好的结构强度,易于制造例如挤出成型,又能够产生适宜的气溶胶释放量,并能够快速释放,以被用户吸食。
一实施例中,请参阅图7,第二部分22沿第一方向的尺寸W1为0.5mm至5mm。第二部分22沿第一方向的尺寸W1为0.5mm、0.6mm、0.9mm、1mm、1.5mm、2mm、2.5mm、3mm、3.5mm、4mm、4.5mm、4.8mm或者 5mm等等。如果第二部分22沿第一方向的尺寸W1小于0.5mm,则第二部分22与基础部1之间的距离较近,间隙空间2a沿第一方向的尺寸较窄,供气溶胶流通的空间不足,不易抽吸。如果第二部分22沿第一方向的尺寸W1大于5mm,第二部分22制造过程中容易变形,良品率低。第二部分22沿第一方向的尺寸W1为0.5mm至5mm,如此,第二部分22沿第一方向的尺寸W1适中,既有较好的结构强度,易于制造例如挤出成型,又便于抽吸。
一实施例中,请参阅图7,第一部分21沿第二方向的尺寸W2与第二部分22沿第一方向的尺寸W1的比值为1:2至2:1。如果第一部分21沿第二方向的尺寸W2与第二部分22沿第一方向的尺寸W1的比值小于1:2,则容易发生气溶胶释放量不足或者第二部分22变形的问题。如果第一部分21沿第二方向的尺寸W2与第二部分22沿第一方向的尺寸W1的比值大于2:1,则间隙空间2a的容积不足,气溶胶流通空间过小,不易抽吸。因此,第一部分21沿第二方向的尺寸W2与第二部分22沿第一方向的尺寸W1的比值为1:2至2:1,如此,子单元2既有较好的结构强度,易于制造例如挤出成型,又能够保证间隙空间2a的空间充足,便于抽吸。
一实施例中,气溶胶生成基质的最大壁厚与最小壁厚两者之差为第一差值,第一差值与气溶胶生成基质的最小壁厚的百分比为0%至100%。也就是说,气溶胶生成基质的最大壁厚不大于最小壁厚的一倍。如果气溶胶生成基质的最大壁厚大于最小壁厚的一倍,即,第一差值与气溶胶生成基质的最小壁厚的百分比大于100%,则气溶胶生成基质的各部位的壁厚差异过大,容易造成制造过程中例如挤出过程中,气溶胶生成基质的部分结构难以成型,例如难以挤出的情况。
一实施例中,第一差值与气溶胶生成基质的最小壁厚的百分比为0%,即气溶胶生成基质各部位的壁厚均相等。例如,第一部分21、第二部分22 和基础部1的壁厚均相等,气溶胶生成基质各部位的壁厚具有较高的一致性,能够防止制造过程中例如挤出过程中,气溶胶生成基质的部分结构难以成型,例如难以挤出的情况,提高良品率。
一实施例中,请参阅图2,以垂直于第三方向的平面为投影面,气溶胶生成基质的投影形状的水力直径D为5mm至15mm。示例性的,气溶胶生成基质的投影形状的水力直径D为5mm、6mm、9mm、10mm、11mm、12mm、13mm、14mm或者15mm等等。一方面,便于气溶胶生成基质适配手持式的电子雾化装置;另一方面,气溶胶生成基质从外侧向内侧传递热量的时间适中,以便于在抽吸过程中,均衡释放气溶胶;又一方面,气溶胶生成基质的气溶胶的总释放量适宜,气溶胶的总的释放时长适中,也就是说,气溶胶生成基质的使用寿命适中,保证抽吸次数适于客户需求,避免抽吸量不够或过量浪费等情况,用户抽吸体验好。
需要理解的是,气溶胶生成基质的投影形状是指气溶胶生成基质的投影面的轮廓形状。例如,气溶胶生成基质的投影形状是指基础部1、第一部分21、第二部分22和释放间隙共同构成的截面的外轮廓形状。以第一部分21位于第二部分22的外侧为例,气溶胶生成基质的投影形状是指所有子单元2的第一部分21的外侧面围设形成的外轮廓形状。
一实施例中,第一方向和第二方向相互垂直。示例性的,第一方向和第二方向为两个直线方向。请参阅图6,以气溶胶生成基质的投影形状为长方形为例,第一方向可以为宽度方向,第二方向可以为长度方向。
一实施例中,第一方向为径向,第二方向为周向。请参阅图1,以气溶胶生成基质的投影形状为圆形为例,第一方向可以为径向,第二方向可以为周向。
示例性的,一实施例中,以垂直于第三方向的平面为投影面,气溶胶生成基质的投影形状为圆形(请参阅图2和图4)、椭圆形或者多边形。多 边形包括但不限于正方形、长方形(请参阅图6)、五边形、六边形或者八边形等等。也就是说,气溶胶生成基质可以呈圆柱体、长方体或者棱柱体等等。
本申请实施例中,水力直径指的是投影形状的面积的四倍与周长之比。例如,气溶胶生成基质的投影形状为长方形,则水力直径是长方形的面积的四倍与长方形的周长之比。又例如,气溶胶生成基质的投影形状为圆形,水力直径即为圆形的直径。
一实施例中,子单元2的数量在6个至30个之间(包含6个和30个)。如此,所有子单元2的介质质量之和和所有释放间隙的容积之和适配,也就是说,气溶胶的释放量与气溶胶在释放间隙内的流量适配,使得气溶胶生成基质在加热过程中气溶胶释放均匀。
一实施例中,相邻的两个子单元2沿第二方向的最小间距为0.1mm至1mm。示例性的,相邻的两个子单元2沿第二方向的最小间距为0.1mm、0.2mm、0.3mm、0.4mm、0.5mm、0.6mm、0.8mm、0.9mm或者1mm等等。
示例性的,请参阅图2,相邻的两个子单元2沿第二方向的最小间距是相邻的两个第一部分21沿第二方向的第一间距L。也就是说,相邻的两个第一部分21沿第二方向的第一间距L为0.1mm至1mm(包含0.1mm和1mm)。
该实施例中,如果相邻的两个子单元2沿第二方向的最小间距小于0.1mm,则相邻的两个子单元2之间距离过近,间隙空间2a相对较小,抽吸阻力较大,另外,相邻的两个子单元2沿第二方向的最小间距越小,气溶胶生成基质的制造工艺例如挤出工艺越复杂,气溶胶生成基质越难以挤出成型,良品率越低。
如果相邻的两个子单元2沿第二方向的最小间距大于1mm,则子单元2的介质质量较少,这样,生成的气溶胶较少而用于流通气溶胶的间隙空间 2a相对较大,产生的气溶胶难以满足抽吸需求。
因此,相邻的两个子单元2沿第二方向的最小间距为0.1mm至1mm,在保证气溶胶生成基质制造良品率较高的条件下,能够均衡气溶胶释放量和抽吸阻力。
一实施例中,以垂直于第三方向的平面为投影面,所有子单元2的总投影面积与所有间隙空间2a的总投影面积的比值为1:9至1:1(包含1:9和1:1)。优选地,所有子单元2的总投影面积与所有间隙空间2a的总投影面积的比值为1:4至1:2(包含1:4和1:2)。
所有子单元2的总投影面积是指所有子单元2的投影面积之和。所有间隙空间2a的总投影面积是指所有间隙空间2a的投影面积之和。
该实施例中,如果所有子单元2的总投影面积与所有间隙空间2a的总投影面积的比值大于1:1,则子单元2的总的介质质量相对较高,而释放间隙的投影面积相对较小,气溶胶容易被实体介质吸附产生冷凝,气溶胶释放量不足,且实体介质的有效利用率低。如果所有子单元2的总投影面积与所有间隙空间2a的总投影面积的比值小于1:9,则释放间隙的投影面积相对较大,气溶胶的流速慢,不易被有效提取,不利于抽吸体验。
一实施例中,请参阅图5和图6,基础部1呈板状结构,基础部1的壁厚方向与第一方向平行。基础部1的壁厚、第一部分21的壁厚H1和第二部分22的壁厚可以基本一致,以便于制造成型例如挤出成型。
示例性的,一实施例中,请参阅图5和图6,基础部1、第一部分21和第二部分22均呈板状结构,气溶胶生成基质包括两个侧部3,所有子单元2位于两个侧部3之间,所有第二部分22和两个侧部3均与基础部1的外表面连接。气溶胶生成基质的投影形状呈长方形。
一实施例中,请参阅图1至图4,基础部1呈圆柱状结构。圆周状结构不仅便于在外周设置较多的子单元2,还便于成型例如挤出成型。
一实施例中,请参阅图1至图4,基础部1的内部形成有贯穿其沿第三方向至少一端的气道1a。气道1a也能汇集和流通气溶胶。基础部1释放的气溶胶能够通过气道1a快速流通,提高气溶胶的有效提取率。
一实施例中,请参阅图1至图4,气道1a贯穿基础部1沿第三方向的相对两端。气流可以从基础部1的一端沿第三方向流动至基础部1的另一端。如此,空气携带气溶胶形成的气流能够更顺畅地流动,气流流动阻力更小,能够较为显著地降低抽吸过程中的抽吸阻力,提升抽吸体验。
一实施例中,请参阅图1和图2,气道1a的数量可以为一个。
一实施例中,请参阅图3和图4,气道1a的数量为多个,多个气道1a间隔布置。一方面,多个气道1a能够进一步增加气溶胶生成基质的孔隙率,有利于热量的穿透和/或扩散,降低气溶胶流动阻力;另一方面,多个气道1a间隔布置,也就是说,各个气道1a之间具有介质壁,单个气道1a的孔径可以较小,介质质量适宜,基础部1的结构强度好。
一实施例中,气道1a为沿直线延伸的直线形气道1a。直线形气道1a易于成形,能够降低制造难度。直线形气道1a内气流的流动阻力相对较小。
一实施例中,气道1a为曲线形气道1a,曲线形气道1a的至少部分孔段呈曲率不为零的曲线形。曲线形气道1a能够在不显著增加气溶胶生成基质的长度的情况下,较大程度增加气流的流动路径,可以延长气流与曲线形气道1a的孔壁面的接触时长,从而提高气溶胶的提取率。
一实施例中,曲线形气道1a呈螺旋线形。也就是说,曲线形气道1a的立体形状呈空间螺旋线形。螺旋线形的曲线形气道1a的任意一点与起点的连线相对于其轴线具有倾斜角度。螺旋线形的曲线形气道1a可以极大地延长气流的流动路径,将气溶胶从气溶胶生成基质内析出至曲线形气道1a中,提高气溶胶在气溶胶生成基质内的流动速度,从而提高气流的冲击力,使气溶胶能得到均匀混合,提高气溶胶均匀性,提升用户的抽吸感受。
气道1a的投影形状不做限制,比如,气道1a的投影形状可以是圆形、多边形(包括但不限于三角形、正方形、棱形等),椭圆形、跑道形或异形等,其中,异形是指前面所列举的形状之外的其它对称或非对称的形状。
需要说明的是,本申请实施中,除非特殊说明,否则投影面均是指垂直于第三方向的平面。
一实施例中,请参阅图3和图4,基础部1包括一个圆形气道1a和多个扇形气道1a,多个扇形气道1a环绕圆形气道1a间隔布置。
可以理解的是,多个气道1a也可以呈一维排列、二维矩阵排列或者呈多个同心圆排列等等。多个气道1a的排列方式不限。
示例性的,一实施例中,气道1a的数量为4个,4个气道1a均呈扇形,4个扇形气道1a均匀分布。这样,基础部1内的介质壁的投影大致呈“十”字型。一实施例中,气道1a的数量为8个,8个气道1a均呈扇形,8个扇形气道1a均匀分布。这样,基础部1内的介质壁的投影大致呈“米”字型。
需要说明的是,气溶胶生成基质的内部可以存在微孔,比如,对于颗粒结合体的气溶胶生成基质,颗粒与颗粒之间的间隙构成微孔,但是,本申请所述的气道1a与微孔不同,本申请所述的气道1a属于宏观意义上的孔,微孔属于微观意义上的孔,气道1a的投影面积以及长度等尺寸比微孔大的多。气道1a主要依靠设计加工而成,例如依靠口模加工而成,因此,气道1a的投影面积以及长度等尺寸可以根据设计要求而改变,而微孔的尺寸由颗粒与颗粒之间的间隙决定,例如,物料为颗粒状物料,物料挤出成型的气溶胶生成基质具有微孔,微孔的投影面积以及长度等尺寸通过挤出工艺及物料组份自然形成,物料加料筒流出模口后产生一定膨胀可以形成微孔。
一实施例中,至少部分子单元2的材质相同。例如,可以是部分子单元2的材质相同,另外部分子单元2的材质不同。又例如,可以是全部子单元2的材质相同。如此,制造设备简单,以挤出工艺为例,挤出机的结 构简单。
一实施例中,可以是全部子单元2的材质不同。这样,不同的子单元2可以释放不同口味的气溶胶,选择性更多。
一实施例中,至少部分子单元2的投影形状相同。例如,可以是部分子单元2的投影形状不同,且另外部分子单元2的投影形状相同。又例如,可以是全部子单元2的投影形状相同。如此,挤出机的模具例如口模结构简单。
一实施例中,可以是全部子单元2的投影形状不同。这样,可以提供更加清爽或者醇厚的口感,也可以匹配不同的加热方式,口感更加丰富。
一实施例中,可以是全部间隙空间2a的容积相同。
一实施例中,至少部分间隙空间2a的容积不同。例如,可以是部分间隙空间2a的容积不同,且另外部分间隙空间2a的容积相同。又例如,可以是全部间隙空间2a的容积不同。
一实施例中,至少部分子单元2沿第二方向均匀分布。例如,部分子单元2沿第二方向均匀分布,且另外部分子单元2沿第二方向不均匀分布。又例如,全部子单元2沿第二方向均匀分布。这样设计,气溶胶生成基质不同部位的介质质量分布趋近相同,并且气溶胶生成基质不同部位的间隙空间2a趋近相同,使得气溶胶生成基质不同部位的气溶胶的释放量和流动阻力趋于一致,这样,能够提高在抽吸过程中气溶胶释放均匀性,抽吸过程中每口的抽吸量趋于一致,从而提高抽吸一致性,抽吸体验好。
示例性的,一些实施例中,请参阅图1至图6,子单元2沿第二方向均匀分布的形式包括:各个子单元2的投影形状相同,并且各个间隙空间2a的投影形状相同。例如,各个子单元2的投影形状相同,各个子单元2沿板状的基础部1一维分布或绕圆柱状的基础部1同心圆分布。也就是说,各子单元2自身的排布形式呈均匀。
一实施例中,全部子单元2沿第二方向不均匀分布。这样,可以根据抽吸需求,不均匀分布的子单元2可以配合不同的加热方式,不仅可以实现气溶胶生成基质的均匀加热,还可以实现抽吸过程中开始的几口及结束的几口的气溶胶一致性。
一些实施例中,功能段可以只设置过滤段。
另一些实施例中,功能段还包括降温段,降温段位于过滤段与气溶胶生成基质之间,降温段用于在过滤段对气溶胶进行过滤之前,对气溶胶进行降温。降温段可以改善用户吸食气溶胶时的“烫嘴”现象。
降温段采用的降温材料包括但不限于PE(聚乙烯)、PLA(Polylactic Acid,聚乳酸)、PBAT(Polybutylene Adipate Terephthalate,聚己二酸对苯二甲酸丁二醇酯)、PP(Polypropylene,聚丙烯)、醋酸纤维、丙烯纤维等材料中的一种或多种组合。
过滤段采用的过滤材料包括但不限于PE(聚乙烯)、PLA(Polylactic Acid,聚乳酸)、PBAT(Polybutylene Adipate Terephthalate,聚己二酸对苯二甲酸丁二醇酯)、PP(Polypropylene,聚丙烯)、醋酸纤维、丙烯纤维等材料中的一种或多种组合。
降温段和过滤段的材质可以相同,也可以不同。
一实施例中,气溶胶生成基质包括植物原料、助剂原料、发烟剂原料、粘合剂原料以及香料原料。
植物原料用于在加热时产生气溶胶。助剂原料用于为植物原料提供骨架支撑。发烟剂原料用于在加热时可以产生大量烟雾。粘合剂原料用于粘结组分原料。香料原料用于提供特征香气。如此,植物原料和发烟剂原料能够保证气溶胶生成量,而香料原料能够提升抽吸过程中的香气的释放,提升用户体验。助剂原料不仅能够提高混合物料的流动性,还使得气溶胶生成基质呈多孔结构,以便于气溶胶的提取和流动。粘合剂原料保证植物 原料粉末和助剂等构成稳定地混合物,避免结构松散。
一实施例中,植物原料为烟叶原料、烟叶碎片、烟梗、烟末、香味植物等经破碎处理后形成的粉末中一种或多种组合。植物原料为香味的核心来源,植物原料中的内源物质可以给用户产生生理满足感,内源物质例如生物碱进入人体血液,促进脑垂体产生多巴胺,从而获得生理满足感。
一实施例中,助剂原料可以为无机填料、润滑剂、乳化剂中一种或多种组合。其中,无机填料包括重质碳酸钙、轻质碳酸钙、沸石、凹凸棒石、滑石粉、硅藻土中一种或多种组合。无机填料可以为植物原料提供骨架支撑作用,同时无机填料还具有微孔,可以提高气溶胶生成基质的孔隙率,从而提高气溶胶释放率。
润滑剂包括小烛树蜡、巴西棕榈蜡、虫胶、向日葵蜡、米糠、蜂蜡、硬脂酸、软脂酸中一种或多种组合。润滑剂可以增加植物原料粉末的流动性,减少植物原料粉末相互间的摩擦力,可使植物原料粉末分布的整体密度较为均匀,也能降低用于挤压成型过程中所需的压力,降低口模的磨损。
乳化剂包括聚甘油脂肪酸酯、吐温-80、聚乙烯醇中一种或多种组合。乳化剂在一定程度上能够减缓香味物质在储存过程中的损失,增加香味物质的稳定性,提高产品的感官品质。
一实施例中,发烟剂原料可以包括:一元醇(如薄荷醇);多元醇(如丙二醇、丙三醇、三乙二醇、1,3-丁二醇和四乙二醇);多元醇的酯(如三乙酸甘油酯、柠檬酸三乙酯、二乙酸甘油酯混合物、柠檬酸三乙酯、苯甲酸苯甲酯、甘油三丁酸酯);单羧酸;二元羧酸;多元羧酸(如月桂酸、肉豆蔻酸)或多元羧酸的脂肪族酯(如十二烷二酸二甲酯、十四烷二酸二甲酯、赤藻糖醇、1,3-丁二醇、四乙二醇、柠檬酸三乙酯、碳酸亚丙酯、月桂酸乙酯、特瑞克汀(Triactin)、内消旋赤藻糖醇、二乙酸甘油酯混合物、辛二酸二乙酯、柠檬酸三乙酯、苯甲酸苯甲酯、苯基乙酸苯甲酯、香草酸乙酯、甘 油三丁酸酯、乙酸月桂酯)中一种或多种组合。
一实施例中,粘合剂原料通过与组分原料界面润湿而紧密接触,产生分子间的吸引力,从而起到粘结组分原料例如粉体、液体等的作用。粘合剂原料可以为天然植物提取、非离子化改性粘性多糖,包括罗望子多糖、瓜尔胶、改性纤维素(如羧甲基纤维素)中的一种或多种组合。粘合剂用于将颗粒粘接在一起,不易松散,此外提高了气溶胶生成基质的耐水性,对人体无害。
一实施例中,香料原料用于提供特征香气,如干草香、烤甜香、烟碱的固体或液体物质。香料原料可以包括烟草、香味植物提取物、浸膏、精油、净油中的一种或多种组合;香料原料可以包括单体香味物质,例如巨豆三烯酮、新植二烯、香叶醇、橙花醇等中的一种或多种组合。
在本申请的描述中,参考术语“一实施例中”、“一些实施例中”、“另一些实施例中”、“又一些实施例中”、或“示例性的”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本申请实施例的至少一个实施例或示例中。在本申请中,对上述术语的示意性表述不是必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本申请中描述的不同实施例或示例以及不同实施例或示例的特征进行结合。
以上所述仅为本申请的较佳实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均包含在本申请的保护范围之内。

Claims (21)

  1. 一种气溶胶生成基质,包括:
    基础部;
    多个子单元,位于所述基础部沿第一方向的外侧,多个所述子单元沿所述基础部的第二方向间隔设置,相邻的两个所述子单元之间的空间为间隙空间,其中,第一方向和第二方向相交。
  2. 根据权利要求1所述的气溶胶生成基质,所述子单元包括第一部分和第二部分,所述第二部分和所述第一部分沿第一方向排列,所述第一部分沿第二方向的尺寸大于所述第二部分沿第二方向的尺寸;
    所述第二部分连接所述基础部和所述第一部分,或者所述第一部分连接所述基础部和所述第二部分。
  3. 根据权利要求2所述的气溶胶生成基质,所述子单元包括一个所述第一部分和多个所述第二部分,多个所述第二部分沿第二方向间隔布置并位于所述第一部分的内侧,所述第二部分连接所述基础部和所述第一部分。
  4. 根据权利要求2所述的气溶胶生成基质,相邻的两个所述第一部分沿第二方向的间距为第一间距,所述第一部分沿第二方向的尺寸与所述第一间距的比值在10:1至1:1之间。
  5. 根据权利要求2所述的气溶胶生成基质,所述第一部分的壁厚为0.1mm至0.5mm。
  6. 根据权利要求2所述的气溶胶生成基质,所述第二部分沿第一方向的尺寸为0.5mm至5mm。
  7. 根据权利要求2所述的气溶胶生成基质,所述第一部分沿第二方向的尺寸与所述第二部分沿第一方向的尺寸的比值为1:2至2:1。
  8. 根据权利要求1所述的气溶胶生成基质,所述气溶胶生成基质的最大 壁厚与最小壁厚两者之差为第一差值,所述第一差值与所述气溶胶生成基质的最小壁厚的百分比为0%至100%。
  9. 根据权利要求1所述的气溶胶生成基质,以垂直于第三方向的平面为投影面,所述气溶胶生成基质的投影形状的水力直径为5mm至15mm。
  10. 根据权利要求1所述的气溶胶生成基质,所述子单元的数量在6个至30个之间。
  11. 根据权利要求1所述的气溶胶生成基质,相邻的两个所述子单元沿第二方向的最小间距为0.1mm至1mm。
  12. 根据权利要求1所述的气溶胶生成基质,以垂直于第三方向的平面为投影面,所有所述子单元的总投影面积与所有所述间隙空间的总投影面积1:9至1:1间。
  13. 根据权利要求1所述的气溶胶生成基质,所述基础部呈板状结构,所述基础部的壁厚方向与第一方向一致;或者,
    所述基础部呈圆柱状结构。
  14. 根据权利要求1所述的气溶胶生成基质,所述基础部的内部形成有贯穿其沿第三方向至少一端的气道。
  15. 根据权利要求14所述的气溶胶生成基质,所述气道的数量为多个,多个所述气道间隔布置。
  16. 根据权利要求1所述的气溶胶生成基质,所述气溶胶生成基质的外侧被配置有发热层,所述发热层设置于所述子单元的外表面并能够加热所述子单元;和/或,
    以垂直于第三方向的平面为投影面,所述气溶胶生成基质的投影形状为圆形、椭圆形或者多边形。
  17. 根据权利要求1所述的气溶胶生成基质,所述子单元位于所述气溶胶生成基质沿第一方向的最外侧;和/或,
    以垂直于第三方向的平面为截面,所述子单元任意一个位置处的截面相同,其中,第一方向和第三方向相互垂直。
  18. 根据权利要求1所述的气溶胶生成基质,第一方向和第二方向相互垂直;或者,
    第一方向为径向,第二方向为周向。
  19. 一种气溶胶生成制品,包括:
    权利要求1至18任一项所述气溶胶生成基质;
    功能段,设置于所述气溶胶生成基质沿第三方向的一端,所述功能段至少包括用于过滤气溶胶的过滤段。
  20. 一种电子雾化装置,包括:
    权利要求19所述气溶胶生成制品;
    加热件,设置于所述子单元沿第一方向的外侧,所述加热件用于加热所述气溶胶生成基质以产生气溶胶。
  21. 根据权利要求20所述的电子雾化装置,所述加热件为激光加热器。
PCT/CN2024/099768 2023-07-04 2024-06-18 气溶胶生成基质、气溶胶生成制品以及电子雾化装置 Ceased WO2025007735A1 (zh)

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