WO2024207149A1 - 定子组件和电机 - Google Patents
定子组件和电机 Download PDFInfo
- Publication number
- WO2024207149A1 WO2024207149A1 PCT/CN2023/085969 CN2023085969W WO2024207149A1 WO 2024207149 A1 WO2024207149 A1 WO 2024207149A1 CN 2023085969 W CN2023085969 W CN 2023085969W WO 2024207149 A1 WO2024207149 A1 WO 2024207149A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- conductor
- stator assembly
- slot
- winding
- assembly according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/04—Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
- H02K3/12—Windings characterised by the conductor shape, form or construction, e.g. with bar conductors arranged in slots
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/04—Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
- H02K3/22—Windings characterised by the conductor shape, form or construction, e.g. with bar conductors consisting of hollow conductors
Definitions
- the present invention relates to the technical field of electric motors, and in particular to a stator assembly for an electric motor and the electric motor itself.
- Indirect cooling is currently used in the market to cool the stator assembly in the motor. This is mainly achieved by setting a cooling water jacket on the shell located at the periphery of the stator assembly.
- the heat dissipation path in the stator assembly is as follows: the heat generated at the winding conductor first needs to be transferred to the stator core through the insulating paper on the outside, then transferred from the stator core to the aluminum shell of the cooling water jacket, and finally carried away from the cooling water jacket with the help of the coolant in the cooling water jacket.
- a direct cooling method can also be used.
- a direct cooling scheme the winding conductor is replaced with a hollow conductor, and the insulating coolant can flow inside the hollow conductor, so that the heat generated by the winding conductor can be directly taken away from the stator winding.
- This type of scheme is shown, for example, by the German patent publication DE102019112389A1.
- a groove can be provided on the outer surface of the winding conductor, so that after the winding is stacked, different winding conductor sections can form a cooling channel for the insulating coolant to flow, and the coolant can also directly take the heat generated by the winding conductor away from the stator winding.
- This type of scheme is shown, for example, by the Chinese patent publication CN111463942B.
- an object of the present invention is to provide a cooling solution for a stator assembly of an electric motor, which can provide sufficient cooling efficiency so that the electric motor can provide driving force for a pure electric vehicle or a hybrid vehicle, while ensuring an acceptable manufacturing cost.
- the stator assembly includes a stator core and a winding, wherein the stator core is cylindrical as a whole and has a plurality of slots on the radial inner surface, and the winding includes a first conductor and a second conductor, wherein the first conductor and the second conductor are at least partially arranged in the slot in at least two layers, wherein the first conductor is configured as a solid conductor, and a channel is configured inside the second conductor that passes through the second conductor in the extension direction, wherein the first conductor is arranged at the bottom of the slot, and the second conductor is arranged at the slot mouth of the slot.
- stator assembly is cylindrical as a whole and can be particularly used for inner rotor type rotating motors.
- the rotor assembly of the motor can be arranged radially inside the stator assembly.
- axial is the extension direction of the central axis of the stator assembly or the direction extending parallel to the central axis;
- radial is the direction perpendicular to the central axis of the stator assembly and intersecting with the central axis;
- circumferential direction is the direction around the central axis of the stator assembly.
- the winding described herein includes a solid first conductor and a hollow second conductor, wherein the first conductor and the second conductor respectively have a straight section arranged in the slot of the stator core and respectively have an end section extending beyond the slot in the axial direction.
- the first conductor and the second conductor are electrically connected in a predetermined manner directly through the end section or indirectly by means of other components, such as connectors, outside the axial end of the stator core, so as to form a complete winding coil.
- the lap winding form of the winding is not limited, and it can be constructed as a wave winding or a lap winding, for example.
- the statement “the first conductor and the second conductor are at least partially arranged in the slot in at least two layers” can be understood as that the straight sections of the first conductor and the straight sections of the second conductor are stacked in each slot so that the straight sections of different conductors are arranged in at least two layers in the radial direction.
- the through channel in the second conductor can be used for the insulating cooling medium, such as cooling oil, to flow therein, and for this purpose, the channel inlet and channel outlet of the cooling medium are formed at the winding end. It can be understood by those skilled in the art that necessary fluid conveying power devices, such as pumps and other supporting devices, need to be provided for this purpose.
- the cooling medium flowing inside the second conductor can directly take away the heat at the slot opening where the power loss is the largest, thereby efficiently achieving cooling at the position where the heat dissipation demand is high, thereby meeting the requirements of providing electric driving force to pure electric vehicles or hybrid electric vehicles.
- the stator assembly has an overall lower cost while ensuring cooling efficiency.
- the first conductor and the second conductor are at least partially arranged in the slot in four, six or eight layers.
- the straight sections of the first conductor and the straight sections of the second conductor are stacked in each slot in four, six or eight layers in the radial direction.
- the two layers of conductors arranged at the slot openings of the slot portion are the second conductors.
- the two layers of conductors closest to the radial inner side are the second conductors, and the conductors in the other layers located radially outside are the first conductors.
- the two layers of hollow conductors can effectively cool the winding in which the conductors are arranged in more layers.
- the first conductor and the second conductor are made of copper or a copper alloy material.
- the resistivity of the winding can be kept low, and the stator copper loss can be kept low.
- first conductor and the second conductor are overall U-shaped.
- first conductor and the second conductor are configured as U-shaped pins, also called hairpin pins, for example.
- the first conductor and the second conductor are in a straight line shape as a whole.
- the first conductor and the second conductor are configured as I-shaped needles, for example.
- the first conductor and the second conductor are designed as round wires, thereby making it easier to manufacture the first conductor and the second conductor.
- the first conductor and the second conductor are configured as flat wires.
- the slot filling rate of the motor can be increased, so that more conductors can be filled in the motor under the premise of unchanged space, thereby generating a stronger magnetic field strength and improving power density.
- the channel of the second conductor has a circular or quadrilateral cross section, thereby facilitating the production of the hollow conductor.
- an electric motor which includes a stator assembly constructed as described in the above embodiment.
- FIG. 1 is a perspective view of a stator assembly according to an embodiment of the present invention
- FIG2 is a radial cross-sectional view of the stator assembly shown in FIG1 ;
- FIG3 is a partial enlarged view of FIG2
- FIG. 4 is a perspective view of a first conductor of a winding of the stator assembly according to FIG. 1 ;
- FIG5 is a partial perspective view of an end portion of the first conductor according to FIG4 ;
- FIG. 6 is a perspective view of a second conductor of a winding of the stator assembly according to FIG. 1 ;
- FIG. 7 is a partial perspective view of an end portion of the second conductor according to FIG. 6 .
- FIG1 shows a perspective view of a stator assembly according to an embodiment of the present invention.
- the stator assembly shown here is used, for example, for a permanent magnet synchronous motor.
- the permanent magnet synchronous motor can be used in an electric bridge drive system of a pure electric vehicle or a hybrid vehicle. It can be understood that the permanent magnet synchronous motor also includes necessary components such as a rotor assembly not shown. In some other embodiments, the motor stator assembly can also be used for other types of motors.
- the stator assembly 100 is cylindrical in shape as a whole.
- the stator assembly 100 includes a stator core 20 and a winding 10.
- the stator core 20 is cylindrical in shape as a whole.
- the stator core 20 is configured with a plurality of grooves 21 distributed along the circumferential direction on the radial inner surface, and each groove 21 extends approximately in the axial direction and opens toward the radial inner side of the stator core 20.
- the middle section of the winding 10 is embedded in the groove 21 and forms winding ends at the axial ends of the stator core 20.
- Fig. 2 shows a radial cross-sectional view of the stator assembly 100 shown in Fig. 1.
- Fig. 3 shows a partial enlarged view of a single slot portion 21 of the stator core 20 in Fig. 2 .
- the winding 10 includes a first conductor 11 and a second conductor 12.
- the first conductor 11 and the second conductor 12 are made of copper material.
- Figure 5 shows a partial perspective view of an end of the first conductor 11 according to Figure 4.
- Figure 6 shows a perspective view of a second conductor 12 of the winding 10 of the stator assembly 100 according to Figure 1.
- Figure 7 shows a partial perspective view of an end of the second conductor 12 according to Figure 6.
- the first conductor 11 is configured as a solid flat hairpin.
- the hairpin constituting the first conductor 11 is bent into a U-shape as a whole, wherein the first conductor 11 has two legs and a bent portion connecting the two legs.
- the two legs each have a straight section for being arranged in a slot 21 of the stator core 20.
- the first conductor 11 has a substantially rectangular cross section.
- the second conductor 12 is configured as a hollow flat wire hairpin.
- the hairpin constituting the second conductor 12 is bent into a U-shape as a whole, wherein the second conductor 12 has two legs and a bent portion connecting the two legs.
- the two legs respectively have a straight section for being arranged in the slot 21 of the stator core 20.
- the second conductor 12 is configured with a channel 121 that passes through along the extension direction of the second conductor 12.
- the extension trend of the channel 121 corresponds to the overall U-shaped extension direction of the second conductor 12. Accordingly, the channel 121 located at the straight section of the second conductor 12 will be positioned in the slot 21 of the stator core 20 after the stator assembly 100 is assembled.
- the cross section of the second conductor 12 has a substantially rectangular outer contour and the cross section of the channel 121 of the second conductor 12 is also substantially rectangular.
- the winding 10 is constructed such that the first conductor 11 and the second conductor 12 are embedded in the slot 21 of the stator core 20 in a four-layer arrangement.
- the straight sections of the first conductor 11 and the straight sections of the second conductor 12 are arranged in four layers distributed in the radial direction, wherein the solid first conductor 11 is arranged in two layers close to the slot bottom 21a, that is, in two layers located in the radial outer side of the stator assembly 100, and the hollow second conductor 12 is arranged in two layers close to the slot opening 21b, that is, in two layers located in the radial inner side of the stator assembly 100.
- Insulating paper 13 is arranged between each conductor 11, 12.
- the free ends of the legs of the first conductor 11 and the second conductor 12 are electrically connected in a predetermined manner directly or by means of other components, such as connectors, outside the axial end of the stator core 20, thereby forming a complete winding coil.
- the cooling medium inlet and cooling medium outlet of the channel 121 in each second conductor 12 are formed at the end of the stator core 20.
- the insulating cooling medium is cooling oil.
- the cooling medium flowing inside the second conductor 12, especially inside the straight section of the second conductor 12 can directly take away the heat at the location where the power loss is the largest, that is, the heat at the winding conductor located at the slot 21b, thereby efficiently achieving cooling at the location where the heat dissipation demand is high, thereby meeting the current requirements for providing electric driving force to pure electric vehicles or hybrid vehicles.
- the cooling medium flowing inside the second conductor 12 can directly take away the heat at the location where the power loss is the largest, that is, the heat at the winding conductor located at the slot 21b, thereby efficiently achieving cooling at the location where the heat dissipation demand is high, thereby meeting the current requirements for providing electric driving force to pure electric vehicles or hybrid vehicles.
- it is also not necessary to configure all conductors as relatively expensive hollow conductors thereby ensuring cooling efficiency while having a lower cost for the entire stator assembly 100.
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Windings For Motors And Generators (AREA)
Abstract
Description
Claims (10)
- 一种用于电机的定子组件(100),所述定子组件(100)包括:定子铁芯(20),其整体呈圆筒状并且在径向内侧表面构造有多个槽部(21);绕组(10),其包括第一导体(11)和第二导体(12),所述第一导体(11)和所述第二导体(12)至少局部地以至少两层的布置方式布置在所述槽部(21)内,其中,所述第一导体(11)构造为实心导体,所述第二导体(12)内部构造有沿所述第二导体(12)的延伸方向贯通的通道(121),其中,所述第一导体(11)布置在所述槽部(21)的槽底处,所述第二导体(12)布置在所述槽部(21)的槽口(21b)处。
- 根据权利要求1所述的定子组件,其中,所述第一导体(11)和所述第二导体(12)至少局部地以四层、六层或八层的布置方式布置在所述槽部(21)内。
- 根据权利要求2所述的定子组件,其中,布置在所述槽部(21)的槽口(21b)处两层导体为所述第二导体(12)。
- 根据权利要求1所述的定子组件,其中,所述第一导体(11)和所述第二导体(12)由铜或铜合金材料制成。
- 根据权利要求1所述的定子组件,其中,所述第一导体(11)和所述第二导体(12)整体呈U形。
- 根据权利要求1所述的定子组件,其中,所述第一导体(11)和所述第二导体(12)整体呈直线形。
- 根据权利要求1所述的定子组件,其中,所述第一导体(11)和所述第二导体(12)构造为圆线。
- 根据权利要求1所述的定子组件,其中,所述第一导体(11)和所述第二导体(12)构造为扁线。
- 根据权利要求1所述的定子组件,其中,所述第二导体(12)的通道(121)具有圆形或四边形的横截面。
- 一种电机,包括根据权利要求1至9中任一项所述的定子组件(100)。
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/CN2023/085969 WO2024207149A1 (zh) | 2023-04-03 | 2023-04-03 | 定子组件和电机 |
| CN202380091099.8A CN120604433A (zh) | 2023-04-03 | 2023-04-03 | 定子组件和电机 |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/CN2023/085969 WO2024207149A1 (zh) | 2023-04-03 | 2023-04-03 | 定子组件和电机 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2024207149A1 true WO2024207149A1 (zh) | 2024-10-10 |
Family
ID=92970733
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/CN2023/085969 Ceased WO2024207149A1 (zh) | 2023-04-03 | 2023-04-03 | 定子组件和电机 |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN120604433A (zh) |
| WO (1) | WO2024207149A1 (zh) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004135386A (ja) * | 2002-10-08 | 2004-04-30 | Shicoh Eng Co Ltd | 液冷式中空導線及びそれを用いた電気機械 |
| CN105099083A (zh) * | 2015-09-22 | 2015-11-25 | 哈尔滨理工大学 | 一种汽轮发电机定子绕组双向交替水内冷的冷却系统 |
| CN205039638U (zh) * | 2015-10-23 | 2016-02-17 | 哈尔滨理工大学 | 一种大型汽轮发电机定子线圈的冷却结构 |
| CN109361277A (zh) * | 2018-10-31 | 2019-02-19 | 国网山东省电力公司电力科学研究院 | 大型同步电机定子冷却结构 |
| CN110838765A (zh) * | 2019-11-28 | 2020-02-25 | 国网江苏省电力有限公司检修分公司 | 一种同步调相机定子冷却系统 |
| CN111463942A (zh) * | 2019-01-22 | 2020-07-28 | 丰田自动车株式会社 | 旋转电机 |
| JP2020150592A (ja) * | 2019-03-11 | 2020-09-17 | 株式会社東芝 | 固定子巻線、発電機、および固定子巻線導体の接続方法 |
| CN217183060U (zh) * | 2022-05-05 | 2022-08-12 | 四川阿尔特新能源汽车有限公司 | 绕组、电机及汽车 |
-
2023
- 2023-04-03 WO PCT/CN2023/085969 patent/WO2024207149A1/zh not_active Ceased
- 2023-04-03 CN CN202380091099.8A patent/CN120604433A/zh active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004135386A (ja) * | 2002-10-08 | 2004-04-30 | Shicoh Eng Co Ltd | 液冷式中空導線及びそれを用いた電気機械 |
| CN105099083A (zh) * | 2015-09-22 | 2015-11-25 | 哈尔滨理工大学 | 一种汽轮发电机定子绕组双向交替水内冷的冷却系统 |
| CN205039638U (zh) * | 2015-10-23 | 2016-02-17 | 哈尔滨理工大学 | 一种大型汽轮发电机定子线圈的冷却结构 |
| CN109361277A (zh) * | 2018-10-31 | 2019-02-19 | 国网山东省电力公司电力科学研究院 | 大型同步电机定子冷却结构 |
| CN111463942A (zh) * | 2019-01-22 | 2020-07-28 | 丰田自动车株式会社 | 旋转电机 |
| JP2020150592A (ja) * | 2019-03-11 | 2020-09-17 | 株式会社東芝 | 固定子巻線、発電機、および固定子巻線導体の接続方法 |
| CN110838765A (zh) * | 2019-11-28 | 2020-02-25 | 国网江苏省电力有限公司检修分公司 | 一种同步调相机定子冷却系统 |
| CN217183060U (zh) * | 2022-05-05 | 2022-08-12 | 四川阿尔特新能源汽车有限公司 | 绕组、电机及汽车 |
Also Published As
| Publication number | Publication date |
|---|---|
| CN120604433A (zh) | 2025-09-05 |
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