WO2024135681A1 - Floor panel, floor panel support structure, and floor panel supporter - Google Patents

Floor panel, floor panel support structure, and floor panel supporter Download PDF

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Publication number
WO2024135681A1
WO2024135681A1 PCT/JP2023/045497 JP2023045497W WO2024135681A1 WO 2024135681 A1 WO2024135681 A1 WO 2024135681A1 JP 2023045497 W JP2023045497 W JP 2023045497W WO 2024135681 A1 WO2024135681 A1 WO 2024135681A1
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WO
WIPO (PCT)
Prior art keywords
upper plate
floor panel
core material
plate side
joint
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PCT/JP2023/045497
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French (fr)
Japanese (ja)
Inventor
卓磨 平岩
昂佑 太田
大輔 田中
浩気 幸長
Original Assignee
ニチアス株式会社
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Application filed by ニチアス株式会社 filed Critical ニチアス株式会社
Publication of WO2024135681A1 publication Critical patent/WO2024135681A1/en

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  • the present invention relates to a floor panel, a floor panel support structure, and a floor panel support that are suitable for installation above a floor slab to form a double floor.
  • This type of double floor has a number of support legs erected on a floor slab, which support the corners of the floor panels to form a wiring space between the floor slab and the floor panels, and cables are routed through this wiring space.
  • the applicant previously proposed a floor panel for use in a double flooring system which comprises a core material, an upper plate covering the upper surface of the core material, and a lower plate covering the lower surface of the core material, the core material having side surfaces rising vertically from the lower surface, the lower plate having a lower surface covering portion covering the lower surface of the core material, and a lower plate side surface covering portion which is bent continuously from the lower surface covering portion along the side surface to cover at least a part of the side surface, the upper plate having an upper surface covering portion covering the upper surface of the core material, an upper plate side surface covering portion which is bent continuously from the upper surface covering portion along the side surface to cover the side surface, and a joint which is bent continuously from the upper plate side surface covering portion along the lower surface covering portion to be joined to the lower surface of the lower plate, the joint being deformed by the upper plate and lower plate being pressed from below with a pressing tool to be joined to the lower plate or the core material.
  • This type of floor panel is formed by folding, not drawing, the upper and lower panels that cover the core material, so it can be manufactured as easily as origami if you have a development diagram, and there is less waste and discarded after processing, improving yield efficiency. Also, compared to drawing, bending can reduce the inner radius of the bent part, so when placing a pre-formed core material such as particle board in the recess of the lower panel, gaps are less likely to occur, improving the filling rate and increasing strength.
  • the upper and lower panels are pressed together to deform the joint with the lower panel or core material, for example when burring is performed, which can cause distortion in the lower panel.
  • the edges of a floor panel for example, all four sides in the case of a square
  • distortion will accumulate inward from all of the edges of the lower panel, causing the lower panel to bulge downward and lift off the core material.
  • the problem that this invention aims to solve is to provide a floor panel, floor panel support structure, and floor panel support that are strong, ensure the joint strength between the upper and lower panels, and suppress distortion of the lower panel.
  • the floor panel of aspect 1 comprises a core material, an upper plate covering the upper surface of the core material, and a lower plate covering the lower surface of the core material, the core material having a side surface rising vertically from the lower surface, the lower plate having a lower surface covering portion covering the lower surface of the core material, the upper plate comprising an upper surface covering portion covering the upper surface of the core material, an upper plate side surface covering portion which is continuous from the upper surface covering portion and folded along the side surface to cover the side surface, an upper plate side surface extension portion which is continuous from the upper plate side surface covering portion and extends downward, an upper plate side surface fold portion which is continuous from the upper plate side surface extension portion and folded along the upper plate side surface extension portion, and a joint portion which is continuous from the upper plate side surface fold portion and folded along the lower surface covering portion to be joined to the lower surface of the lower plate.
  • the floor panel of aspect 2 is characterized in that, in the above-mentioned aspect 1, the upper plate has a regulating recess formed on the upper surface of the upper plate, the lower plate has a regulating protrusion on the lower surface of the lower plate that can engage with the regulating recess, and the protruding length of the regulating protrusion is longer than the height of the reinforcing rib formed by the upper plate side extension portion and the upper plate side fold portion.
  • the floor panel of aspect 3 according to the present disclosure is characterized in that in aspect 2, the protruding length of the regulating protrusion is longer than the sum of the height of the reinforcing rib and the depth of the regulating recess.
  • the floor panel of aspect 4 according to the present disclosure is characterized in that in any one of aspects 1 to 3, the joint has a deformed joint that is deformed and joined to the lower plate by pressing the upper plate and the lower plate from below with a pressing tool.
  • the floor panel of aspect 5 is characterized in that, in any one of aspects 1 to 3, the joint has a deformed joint that is deformed by pressing the upper plate and the lower plate from below with a pressing tool, and is joined to the lower part of the core material by biting into the lower part of the core material.
  • the floor panel of aspect 6 is characterized in that, in any one of aspects 1 to 3, the joint has a through hole, and has a deformed joint that is deformed by pressing the upper plate and the lower plate from below the through hole with a pressing tool, and is joined to the lower part of the core material by biting into the lower part of the core material.
  • the floor panel support structure of aspect 7 has a structure in which a floor panel including a core material, an upper plate covering the upper surface of the core material, and a lower plate covering the lower surface of the core material is supported by a floor panel support, and in the floor panel, the core material has a side surface rising vertically from the lower surface, the lower plate has a lower surface covering portion covering the lower surface of the core material, the upper plate has an upper surface covering portion covering the upper surface of the core material, an upper plate side surface covering portion that is continuously bent from the upper surface covering portion along the side surface to cover the side surface, and a lower plate supporting the upper plate from the upper plate side surface covering portion.
  • the floor panel support has an upper plate side extension extending downward from the upper plate side extension, an upper plate side fold back portion that is continuous from the upper plate side extension and folded back along the upper plate side extension, and a joint that is continuous from the upper plate side fold back portion and folded back along the lower surface covering portion and joined to the lower surface of the lower plate, and the floor panel support has a receiving base on which the floor panel is placed, the receiving base has a storage groove, and the upper plate side extension and the upper plate side fold back portion of the upper plate are stored in the storage groove.
  • the floor panel support structure of aspect 8 according to the present disclosure is characterized in that in aspect 7, the joint is housed in the housing groove.
  • the floor panel support of aspect 9 is a support for supporting a floor panel having a core material, an upper plate covering the upper surface of the core material, and a lower plate covering the lower surface of the core material, and in the floor panel, the core material has a side surface rising vertically from the lower surface, the lower plate has a lower surface covering portion covering the lower surface of the core material, the upper plate has an upper surface covering portion covering the upper surface of the core material, an upper plate side surface covering portion that is continuously bent from the upper surface covering portion along the side surface to cover the side surface, and the upper plate side surface covering
  • the floor panel support has an upper plate side extension that extends downward from the covering portion, an upper plate side fold that is continuous from the upper plate side extension and folded back along the upper plate side extension, and a joint that is continuous from the upper plate side fold that is folded back along the lower surface covering portion and joined to the lower surface of the lower plate.
  • the floor panel support has a receiving base on which the floor panel is placed, and the receiving base has a receiving groove that can receive the upper
  • the floor panel support of aspect 10 according to the present disclosure is characterized in that in aspect 9, the accommodation groove is further capable of accommodating the joint.
  • the upper plate is formed with a reinforcing rib consisting of an upper plate side extension portion that extends downwardly continuously from the upper plate side covering portion, and an upper plate side fold portion that is continuous from the upper plate side extension portion and folded back along the upper plate side extension portion, thereby increasing the strength of the peripheral portion of the floor panel.
  • a reinforcing rib consisting of an upper plate side extension portion that extends downwardly continuously from the upper plate side covering portion, and an upper plate side fold portion that is continuous from the upper plate side extension portion and folded back along the upper plate side extension portion, thereby increasing the strength of the peripheral portion of the floor panel.
  • the joint is pressed and supported from below by the folded portion of the upper plate side of the reinforcing rib, distortion of the lower plate can be suppressed and the joint strength between the upper and lower plates can be increased compared to a plate that is simply folded without providing a reinforcing rib.
  • a regulating recess is formed on the top surface of the upper plate
  • a regulating protrusion that can engage with the regulating recess is formed on the bottom surface of the lower plate, and the protruding length of the regulating protrusion is made longer than the height of the reinforcing rib formed by the upper plate side extension and upper plate side fold, even if the panels are stacked without engaging the regulating protrusion and regulating recess, the reinforcing rib will not come into contact with the top surface of the lower floor panel, preventing damage to the joints and reinforcing rib.
  • the protruding length of the regulating convex portion is made longer than the sum of the height of the reinforcing rib and the depth of the regulating concave portion, when the regulating convex portion and the regulating concave portion are engaged and stacked, the reinforcing rib will not come into contact with the top surface of the lower floor panel, preventing damage to the reinforcing rib or joint.
  • the bent joint of the upper plate is deformed and joined to the lower plate by pressing the upper and lower plates from below with a pressing tool, so there is no downward protrusion on the underside of the joint, and so even if the overlapping floor panels shift, they will not get caught and the joint will not be damaged. Also, no separate joining tool is required, making it easy to join.
  • the bent joint of the upper plate is deformed by pressing the upper and lower plates from below with a pressing tool, and it bites into the lower part of the core material and is joined to the lower plate, making the upper and lower plates less likely to peel off and creating a strong structure.
  • the bent joint of the upper plate has a through hole, and when the upper and lower plates are pressed from below the through hole with a pressing tool, the plate is deformed and bites into the lower part of the core material to be joined to the lower plate, making it easy to position the pressing tool and also facilitating efficient deformation and joining.
  • the receiving base on which the floor panel is placed is provided with a storage groove, and the upper plate side extension and upper plate side fold of the floor panel are stored in the storage groove, so the floor panel does not wobble on the receiving base, and there is no need to install cushioning material or the like on the upper surface of the receiving base to absorb the protruding length of the upper plate side extension and upper plate side fold that protrude downward.
  • the joints are housed in the housing grooves, which prevents the floor panel from rattling due to the joints overlapping below the bottom plate.
  • FIG. 2 is a plan view of the floor panel according to the first embodiment of the present invention.
  • FIG. 2 is a bottom view of the floor panel according to the first embodiment of the present invention.
  • 2 is a cross-sectional view taken along line AA of FIG. 1.
  • This is a cross-sectional view taken along line B-B of FIG. 4 is a cross-sectional view of a main portion of the floor panel according to the first embodiment of the present invention during manufacture.
  • FIG. 1 is a cross-sectional view of a main portion of a floor panel support structure according to a first embodiment of the present invention.
  • 1 is a cross-sectional view of a main portion showing a storage groove formed along a nut portion in a floor panel support structure according to a first embodiment of the present invention.
  • FIG. 3 is a cross-sectional view of a main portion showing a storage groove formed along a partition wall in the floor panel support structure according to the first embodiment of the present invention.
  • FIG. 1 is a plan view of a main portion of a floor panel support structure according to a first embodiment of the present invention;
  • FIG. 2 is a perspective view of a cradle according to the first embodiment of the present invention.
  • FIG. 2 is a plan view of the receiving platform according to the first embodiment of the present invention.
  • FIG. 5 is a plan view of a floor panel according to a second embodiment of the present invention.
  • FIG. 6 is an enlarged plan view of a main portion of a floor panel according to a second embodiment of the present invention. This is a cross-sectional view taken along the line CC of FIG.
  • FIG. 10 is a plan view of a floor panel according to a third embodiment of the present invention.
  • FIG. 10 is a plan view of a floor panel according to a fourth embodiment of the present invention.
  • FIG. 13 is a plan view of a floor panel according to a fifth embodiment of the present invention.
  • FIG. 13 is a plan view of a floor panel according to a sixth embodiment of the present invention.
  • FIG. 1 is a plan view of the floor panel according to the first embodiment
  • FIG. 2 is an underside view of the floor panel
  • FIG. 3 is a cross-sectional view taken along line A-A in FIG. 1
  • FIG. 4 is a cross-sectional view taken along line B-B in FIG. 1
  • FIG. 5 is a cross-sectional view of the main parts of the floor panel during manufacture
  • FIG. 6A, FIG. 6B, and FIG. 6C are cross-sectional views of the main parts of the floor panel support structure
  • FIG. 7 is a plan view of the main parts of the floor panel support structure
  • FIG. 8 is an oblique view of the receiving base
  • FIG. 9 is a plan view of the receiving base.
  • the floor panel 1 of this embodiment is a roughly square shape with sides 1a measuring approximately 500 mm in length and width, and comprises a core material 2, an upper plate 3 that covers the upper surface 2a of the core material 2, and a lower plate 4 that covers the lower surface 2b of the core material 2.
  • the four corners 1b of the floor panel 1 are formed with triangular chamfered portions 20, and a step portion 21 is formed on the upper surface of each corner 1b.
  • the step portion 21 is formed about 4 to 5 mm lower than the upper surface, which is the tread surface, of the floor panel 1 .
  • a rising portion 22 is formed continuing from the upper surface of the floor panel 1 to the step portion 21 .
  • the rising portion 22 is linear and parallel to the end face of the chamfered portion 20 in a plan view.
  • the rising portion 22 is also slightly inclined so as to gradually approach the end face of the chamfered portion 20 in the downward direction.
  • the core material 2 is made of a wood material, such as particle board, and has a thickness of, for example, about 20 mm.
  • the particle board used as the core material 2 can have a three-layer structure with dense hard layers on the front and back sides and a relatively coarse soft layer in the middle, which can efficiently ensure bending strength.
  • the particle board is useful for floor panels that are expected to bear a relatively large load, such as office floors, because bending strength is required.
  • core material 2 made of wood such as particle board can contribute significantly to the positive use of domestic timber, against the backdrop of the establishment of the Law on the Promotion of the Use of Wood in Public Buildings, etc., and efforts such as the Minato Model Carbon Dioxide Fixation Certification System.
  • the core material 2 is a rectangular parallelepiped with an upper surface 2a and a lower surface 2b, and a side surface 2c that rises vertically from the lower surface 2b.
  • the core material 2 has a chamfered core section 2d, which has four corners 1b that are triangularly chamfered to form a straight line, a stepped core section 2e that is formed continuous with the chamfered core section 2d, and a rising core section 2f that is continuous with the stepped core section 2e and rises in a straight line on the upper surface 2a parallel to the chamfered core section 2d.
  • the upper plate 3 and the lower plate 4 are metal plates such as galvanized steel plates, and their thickness is approximately 0.3 mm, which is thinner than the thickness of the core material 2.
  • the lower plate 4 has a lower surface covering portion 4a that covers the lower surface 2b of the core material 2, and a lower plate side surface covering portion 4b that is continuous with the lower surface covering portion 4a and is bent along the side surface 2c to cover at least a part of the side surface 2c.
  • the lower plate side surface covering portion 4b is provided, but may not be provided.
  • the lower plate 4 does not extend beyond the lower surface 2b of the core material 2, and is not bent along the corner chamfered core portion 2d of the core material 2.
  • the length of one side of the upper plate 3 is longer than the sum of the length of one side of the core material 2 and twice the thickness of the core material 2.
  • the upper plate 3 comprises an upper surface covering portion 3a covering the upper surface 2a of the core material 2, an upper plate side surface covering portion 3b which is folded continuously from the upper surface covering portion 3a along the side surface and covers the side surface 2c, an upper plate side surface extension portion 3c which extends downward continuously from the upper plate side surface covering portion 3b, an upper plate side surface fold portion 3d which is folded continuously from the upper plate side surface extension portion 3c along the upper plate side surface extension portion 3c, and a joining portion 30 which is folded continuously from the upper plate side surface fold portion 3d along the lower surface covering portion 4a and joined to the lower surface of the lower plate 4.
  • the double folded upper plate side extension 3c and the upper plate side fold 3d form a reinforcing rib 32 that protrudes downward from the outer periphery of the underside of the floor panel 1.
  • the joint 30 is pressed against and supported by the underside of the lower plate 4 by the upper plate side fold portion 3d, which is folded back along the upper plate side extension portion 3c, thereby forming the joint. Therefore, the joining strength can be increased compared to a case where the upper plate side covering portion 3b is simply bent and the joining portion is joined to the lower plate.
  • the joint 30 is simply bent from the upper plate side covering portion 3b when joining the lower plate 4, a force is likely to act laterally (from the periphery of the floor panel 1 toward the center) on the underside of the lower plate 4, causing the lower plate 4 to distort and bulge downward.
  • the joint 30 is formed from the reinforcing rib 32, no force acts laterally on the underside of the lower plate 4, and only a pressing force acts from below, making the lower plate 4 less likely to distort and preventing downward bulging. This is particularly effective in cases where the lower plate 4 does not have the lower plate side covering portion 4b.
  • the reinforcing ribs 32 increases the strength of the peripheral portion of the floor panel 1, in particular the resistance to bending.
  • the joint 30 is folded over (so-called hemming) so that the fold-over piece 30a is folded over further toward the top surface toward the outside of the floor panel 1.
  • the upper plate 3 is provided with a rising covering portion 3f which is continuous from the upper surface covering portion 3a and is bent along the rising core portion 2f of the core material 2 to cover the rising core portion 2f, a step covering portion 3e which is continuous from the rising covering portion 3f and is bent along the step core portion 2e to cover the step core portion 2e, a chamfered covering portion 3g which is continuous from the step covering portion 3e and is bent along the chamfered core portion 2d to cover the chamfered core portion 2d, and a corner joint portion 31 which is continuous from the chamfered covering portion 3g and is bent along the underside of the lower plate 4 to be overlapped and joined to the underside of the lower plate 4.
  • the chamfered portion 20 of the floor panel 1 is composed of the chamfered core portion 2d of the core material 2 and the chamfered covering portion 3g of the upper plate 3
  • the step portion 21 is composed of the step core portion 2e of the core material 2 and the step covering portion 3e of the upper plate 3
  • the rising portion 22 is composed of the rising core portion 2f of the core material 2 and the rising covering portion 3f of the upper plate 3.
  • the upper plate 3 and lower plate 4 are formed by bending to cover the areas where the corners of the core material 2 are formed, so the filling rate of the core material 2 between the upper plate 3 and lower plate 4 can be increased, which is particularly effective when manufacturing floor panels 1 by covering an already formed core material 2 such as particle board.
  • the corner joint 31 is folded back (so-called hemming) in such a way that a fold-back piece 31 a is folded further toward the upper surface side toward the outside of the floor panel 1 .
  • a through hole 12 is formed in the upper plate 3
  • a through hole 13 corresponding to the through hole 12 is formed in the lower plate 4.
  • a burring pin is driven into the lower portion of the core material 2 from below to deform the upper plate 3 and the lower plate 4, thereby biting into the lower portion of the core material 2 and joining the corner joint 31 to the lower plate 4 (forming a deformed joint) ( Figure 4).
  • the corner joint 31 is joined to the lower plate 4 by pressing the upper plate 3 and the lower plate 4 from below, deforming them, so there is no downward protrusion on the underside of the corner joint 31, and even if the upper part of the stacked floor panel 1 shifts, it will not get caught and the corner joint 31 will not be damaged. In addition, no additional joining tools are required, and the joint can be easily joined.
  • corner joints 31 are deformed when the upper plate 3 and the lower plate 4 are pressed from below, and they bite into the lower part of the core material 2 and are joined to the lower plate 4, so the upper plate 3 and the lower plate 4 are less likely to peel off, making for a strong structure.
  • corner joint 31 has a through hole 12, and the upper plate 3 and the lower plate 4 are deformed and joined to the lower plate 4 by being pressed from below the through hole 12, making it easy to position the pressing tool and also facilitating efficient deformation and joining.
  • the upper plate 3 has a restriction recess 11 formed on the upper surface. Specifically, on the upper surface of the floor panel 1, at the center positions of four divided areas divided by the vertical and horizontal center lines, a regulating recess 11 capable of engaging with a regulating protrusion 10 formed on the lower surface of the other floor panel 1 is formed.
  • the recess shape of the regulating recess 11 is such that it can accommodate a part of the regulating protrusion 10.
  • a rear surface 110 of the restricting recess 11 is formed in close contact with a hole 111 provided in the upper surface 2 a of the core material 2 .
  • a pressing tool (not shown) at a position corresponding to the regulating protrusion 10
  • a regulating recess 11 in the upper plate 3 and a hole 111 in the core material 2 are formed, and the back surface 110 of the regulating recess 11 and the hole 111 in the core material 2 are brought into close contact with each other.
  • the back surface 110 of the regulating recess 11 is formed in close contact with the hole 111 provided in the upper surface 2a of the core material 2, so the regulating recess 11 is less likely to deform.
  • the regulating recess 11 and the hole 111 can be formed simultaneously by pressing from above the upper plate 3, and there is no need to align the regulating recess 11 and the hole 111 during manufacturing.
  • the lower plate 4 has a regulating protrusion 10 on the underside thereof which can engage with a regulating recess 11 of the upper plate 3 of another floor panel 1 . Specifically, at the center positions of four divided areas on the underside of the floor panel 1, which are divided by vertical and horizontal center lines that correspond to the regulating recesses 11, the lower plate 4 is protruded downward to form regulating protrusions 10.
  • the protruding length of the regulating convex portion 10 is longer than the height of the reinforcing rib 32 formed by the upper plate side extension portion 3c and the upper plate side fold portion 3d, and is longer than the sum of the height of the reinforcing rib 32 and the depth of the regulating recess 11.
  • the protruding length of the regulating convex portion 10 from the underside of the flat portion of the lower plate 4 is longer than the distance from the underside of the flat portion of the lower plate 4 to the lower end of the reinforcing rib 32, and is further formed to be longer than the height of the reinforcing rib 32 plus the distance from the upper surface of the flat portion of the upper plate 3 to the bottom of the regulating recess 11.
  • the protruding length of the regulating convex portion 10 is longer than the height of the reinforcing rib 32, even if the regulating convex portion 10 and the regulating concave portion 11 are not engaged when stacking, the reinforcing rib 32 will not come into contact with the upper surface of the lower floor panel 1, preventing damage to the joint 30 and the reinforcing rib 32.
  • the protruding length of the regulating convex portion 10 is made longer than the sum of the height of the reinforcing rib 32 and the depth of the regulating recess 11, when the regulating convex portion 10 and the regulating recess 11 are engaged and stacked, the reinforcing rib 32 will not come into contact with the upper surface of the lower floor panel 1, preventing damage to the reinforcing rib 32 and the joint 30.
  • the restricting protrusions 10 and restricting recesses 11 of the stacked floor panels 1 engage with each other to restrict movement, so there is no risk of the stacked floor panels 1 shifting.
  • the joints 30 and reinforcing ribs 32 of the upper plate 3 overlap the underside of the lower plate 4, and the regulating protrusions 10 also protrude from the underside of the lower plate 4, so there is no need to worry about the regulating protrusions 10 hitting the tip surface of the joints 30 of the upper plate 3 and peeling off.
  • the moving joints 30 and reinforcing ribs 32 move over the upper surface of the lower floor panel 1, where there are no regulating protrusions 10, and the joints 30 do not collide with the regulating protrusions 10, so it is possible to prevent the joints 30 from breaking and the upper plate 3 from peeling off from the lower plate 4.
  • the restricting recess 11 will not deform because the back surface 110 is supported in close contact with the upper surface of the hole 111. Since a plurality of restricting protrusions 10 and a plurality of restricting recesses 11 (four of each in this embodiment) are formed, relative rotation between overlapping floor panels 1 can also be prevented.
  • the floor panel 1 is manufactured, for example, as follows.
  • the restricting protrusion 10 is formed on the lower plate 4 by pressing it with a pressing member (not shown).
  • the lower surface 2b of the core material 2 is covered with the lower surface covering portion 4a of the lower plate 4.
  • the lower surface 2b of the core material 2 and the lower surface covering portion 4a of the lower plate 4 may be bonded together with an adhesive or the like.
  • the lower plate side surface covering portion 4b of the lower plate 4 is bent along the side surface 2c of the core material 2. A sufficient amount of the core material 2 is present at the corner portion for the bending process.
  • the upper surface 2a of the core material 2 is covered with the upper surface covering portion 3a of the upper plate 3.
  • the upper surface 2a of the core material 2 and the upper surface covering portion 3a of the upper plate 3 may be bonded together with an adhesive or the like.
  • the outer peripheral edge of the upper plate 3 is folded back toward the rear surface to form folded back pieces 30a, 31a.
  • the upper surface covering portion 3a of the upper plate 3 is pressed from above with a pressing tool (not shown) to form the restricting recess 11 in the upper plate 3 and the hole portion 111 in the core material 2.
  • the portion of the upper plate 3 that forms the corner 1b is pressed from above and bent, and the rising core portion 2f, step core portion 2e, and corner chamfered core portion 2d of the core material 2 are covered with the rising covering portion 3f, step covering portion 3e, and corner chamfered covering portion 3g of the upper plate 3.
  • the rising core portion 2f of the core material 2 and the rising covering portion 3f of the upper plate 3, the step core portion 2e and step covering portion 3e, and the corner chamfered core portion 2d and corner chamfered covering portion 3g may be bonded together with an adhesive or the like.
  • the rising covering portion 3f of the upper plate 3 is bent along the rising core portion 2f of the core material 2, the stepped covering portion 3e is bent along the stepped core portion 2e, and the chamfered covering portion 3g is bent along the chamfered core portion 2d. Then, the corner joint portion 31, which has been folded over with the folded piece 31a, is bent along the underside covering portion 4a and overlapped on the underside of the lower plate 4. There is sufficient core material 2 at each corner portion due to the folding process.
  • the core material 2 is sufficiently present in areas where corners are formed in a plan view of the floor panel 1, such as the area where the side surface 2c of the core material 2 intersects with the corner-reduced core portion 2d and the area where the side surface 2c intersects with the raised core portion 2f.
  • the corner joint 31 is pressed from below with a pressing tool (not shown) to deform it, a process known as burring, and then joined to the lower plate 4.
  • the through holes 12 in the upper plate 3 and the through holes 13 in the lower plate 4 may be formed simultaneously with the burring process, or may be formed beforehand.
  • the joining process between the corner joint 31 and the lower plate 4 and the process of forming the regulating recess 11 in the upper plate 3 may be performed in an overlapping manner.
  • the side pressing tool P1 is brought close to the side of the core material 2 to push and bend the part of the upper plate 3 that protrudes from the core material 2, and the end of the upper plate 3 is folded downward, so that the upper plate side covering part 3b of the upper plate 3 covers the side 2c of the core material 2 from outside the lower plate side covering part 4b.
  • the lower pressing tool P2 is brought close to the lower plate 4 from below and pressed against it, so that the portion extending downward from the upper plate side covering portion 3b is folded inwardly of the floor panel 1.
  • the portion extending downward from the upper plate side surface covering portion 3b enters the gap L, and an upper plate side surface extension portion 3c is formed, which extends continuously downward from the upper plate side surface covering portion 3b, and by pushing up with the lower pressing tool P2, the upper plate side surface fold portion 3d is folded back continuously from the upper plate side surface extension portion 3c along the upper plate side surface extension 3c, forming a reinforcing rib 32, and further, the upper end of the upper plate side surface fold portion 3d is folded continuously along the lower surface covering portion 4a, forming a joint 30.
  • the joint portion 30 is pressed firmly by the lower pressing tool P2 so as to come into close contact with the lower plate 4, and is joined to the lower plate 4 by being pressed and supported from below by the upper plate side fold portion 3d. If a raised portion P2b is provided in a portion of the lower pressing tool P2 that does not press the joint 30, the raised portion P2b can also suppress the lower plate 4 from bulging downward.
  • the joining process between the joint 30 and the lower plate 4 and the process of forming the regulating recess 11 in the upper plate 3 may be performed in an overlapping manner.
  • the space of the processing machine can be used effectively and the number of steps can be reduced.
  • the process of forming the corners 1b and the process of forming the sides 1a may be performed simultaneously or one after the other. Also, only some of the processes of forming the corners 1b and the process of forming the sides 1a may be overlapped.
  • the floor support structure for supporting the floor panels 1 has a plurality of floor panels 1 arranged above a floor slab 5 and supported by floor panel supports 6.
  • a number of floor panel supports 6 are erected on the floor slab 5, and the corners 1b of the four floor panels 1 are butted together and supported by the floor panel supports 6.
  • a wiring accommodation space 7 for arranging cables, etc. is formed between the floor slab 5 and the laid floor panels 1.
  • the floor panel support 6 includes a support leg 60 , a support base 61 , a pressure plate 62 , and a lock screw 63 .
  • the support leg 60 has a threaded shaft 600 and a base 602 that faces the lower end of the threaded shaft 600 and is placed on the floor slab 5 .
  • the support base 61 includes a cylindrical nut 610 that is screwed onto the upper portion of the screw shaft 600, a base 611 that protrudes from the outer periphery of the cylindrical nut 610, and a receiving base 612 that is attached to the base 611.
  • the length of the floor panel support 6 can be adjusted, and the height of the support base 61 can be adjusted. After adjusting the height, it can be fixed in place with a locking screw 616 provided on the cylindrical nut 610.
  • the receiving base 612 is attached in advance by covering the base 611.
  • the receiving base 612 is made of, for example, synthetic resin, and has a flat surface that is slightly larger than the base 611.
  • the floor panel support 6 is made of, for example, metal, except for the receiving base 612.
  • a nut portion 614 protrudes from the center of the top surface of the receiving base 612, and four partition walls 615 are formed radially from the outer periphery of the nut portion 614, dividing the top surface of the receiving base 612 into four sections.
  • accommodation grooves 618 are formed along both side surfaces of each partition wall 615 and the outer circumferential surface of the nut portion 614 .
  • the depth of the accommodation groove 618 is greater than the protruding length from the lower surface of the lower surface covering portion 4 a to the lower end of the reinforcing rib 32 .
  • Figure 6B is a cross-sectional view of a key portion of the floor panel support structure showing a portion of the accommodating groove 618 formed along the nut portion 614
  • Figure 6C is a cross-sectional view of a key portion of the floor panel support structure showing a portion of the accommodating groove 618 formed along the partition wall 615.
  • the width of the accommodation groove 618 formed along both side surfaces of the partition wall 615 is wider than the sum of the width of the joint portion 30 and the width of the reinforcing rib 32 (FIG. 6C).
  • the width of the receiving groove 618 formed along the outer peripheral surface of the nut portion 614 is wider than the distance from the intersection of the lines extending around two adjacent peripheries of the floor panel 1 to the inner end of the corner joint portion 31 (FIG. 6B).
  • a peripheral wall 617 is formed along the outer peripheral edge of the lower surface of the receiving base 612, and a plurality of hook portions 613 (four in the example shown in the figure) are provided at equal intervals in the circumferential direction on the lower end portion of the inner surface of the peripheral wall 617.
  • the receiving base 612 is placed on the upper surface of the base 611 and the hook portion 613 of the receiving base 612 is engaged with the lower surface of the base 611 , whereby the receiving base 612 is disposed on the upper portion of the support leg 60 .
  • the pressure plate 62 has a thickness approximately equal to the depth of the step 21 (the height of the rising portion 22), and the outer shape of the pressure plate 62 is a rectangle that is slightly smaller than the outer shape formed by the step portions 21 of the four floor panels 1.
  • a screw hole 620 for inserting the lock screw 63 is formed in the center of the pressure plate 62, and a recess 621 for fitting the head of the lock screw 63 is formed on the upper surface around the screw hole 620.
  • multiple (e.g., four) engagement claws 631 are formed in the circumferential direction on the lower part of the neck of the lock screw 63, which come into contact with the underside of the screw hole 620 and engage with the pressure plate 62.
  • a base 602 is fixed onto the floor slab 5 and a number of support legs 60 are erected thereon.
  • the distance between the central axes of the support legs 60 is set to be approximately equal to the length of one side of the floor panel 1.
  • the length of the support legs 60 is adjusted in advance in accordance with the required height of the wiring accommodation space 7, and the height of the support base 61 is adjusted in advance.
  • the corners 1b of the floor panels 1 are placed on each of the four compartments divided by the partition walls 615, and the four floor panels 1 are arranged with the corners 1b butted together.
  • the reinforcing ribs 32, the joints 30 and the corner joints 31 of the floor panel 1 are received in the receiving grooves 618 of the receiving base 612.
  • the chamfered corners 20 of the four floor panels 1 form a rectangular through-hole into which the nut portion 614 is placed.
  • the stepped portions 21 of the four butted floor panels 1 have a rectangular outer shape (Figure 7).
  • a pressure plate 62 is fitted onto the step portion 21 having a rectangular external shape. Since the rising portion 22 is inclined such that the upper portion is away from the step portion 21, the pressure plate 62 is guided by the rising portion 22 and easily fitted onto the step portion 21.
  • the lock screw 63 is screwed into the nut portion 614 through the screw hole 620 of the fitted pressure plate 62.
  • the engagement claw 631 passes through the screw hole 620, the lock screw 63 engages with the pressure plate 62, and the pressure plate 62 presses the step portion 21.
  • the corner portions 1b of the four floor panels 1 are clamped between the support base 61 and the pressure plate 62, and the panels are stably laid down.
  • the head portion of the lock screw 63 may be first inserted into the screw hole 620 of the pressure plate 62 to engage the engagement claw 631 with the screw hole 620 , and then the lock screw 63 may be screwed into the nut portion 614 .
  • the rising portion 22 is linear in plan view and is fitted with one side of the pressure plate 62 that is aligned with the corner 1b of the other floor panel 1 and presses against the step portion 21. Therefore, when the lock screw 63 is screwed in, the pressure plate 62 is restricted and does not spin freely, so that the floor panel 1 can be securely supported.
  • the receiving base 612's storage groove 618 has a width and depth sufficient to accommodate the reinforcing ribs 32, joints 30, and corner joints 31 of the floor panel 1, so that the flat underside covering portion 4a of the floor panel 1 rests on the upper surface 612a of the receiving base 612 where the receiving groove 618 is not formed, and the floor panel 1 does not rattle.
  • accommodation groove 618 engages with the reinforcing rib 32, the joint 30, and the corner joint 31, suppressing horizontal movement of the floor panel 1.
  • the step core portion 2e of the core material 2 below the step covering portion 3e of the upper plate 3 that constitutes the step 21 is the step core portion 2e of the core material 2, and further below that are the corner joint portion 31 of the upper plate 3 and the lower plate 4, i.e., the core material 2 is present between the upper plate 3 and the lower plate 4 in the portion of the step 21 that is pressed by the pressure plate 62 and supported by the support base 61 and held in a sandwiched manner, increasing strength and improving deformation performance.
  • the core material 2 is built into the corner 1b of the floor panel 1 that is sandwiched between the support base 61 and the pressure plate 62, it is strong and does not easily deform even when a heavy load is applied.
  • the upper plate 3 is joined to the lower plate 4 by burring, so that it is unlikely to peel off even when subjected to a force in the shear direction.
  • the floor panel 1 may be supported from below at appropriate points, except for the corners 1b, by beams erected on the floor slab 5.
  • the pressure plate 62 has approximately the same thickness as the rising portion 22 of the step portion 21, and a recess 621 for fitting the head of the lock screw 63 is formed around the screw hole 620 of the pressure plate 62, so that the upper surface of the floor is finished smoothly. Finally, a finishing material such as a carpet is placed on the upper surface of the laid floor panel 1.
  • Second Embodiment A second embodiment of the present invention will be described below with reference to Figures 10 to 12. Note that a description of the same parts as in the first embodiment will be omitted, and differences will be mainly described.
  • a substantially rectangular cutout portion 14 is formed in the center of a pair of opposing sides of the floor panel 1.
  • the cutout portion 14 is used for pulling out the cable wired in the wiring storage space 7 above the floor panel 1, etc.
  • a notched step 15 is formed on the upper surface along the periphery of the notched portion 14 .
  • the cutout step 15 is formed about 4 to 5 mm lower than the upper surface of the floor panel 1 .
  • a notched rising portion 16 that is continuous with the notched step portion 15 is formed on the upper surface of the floor panel 1 .
  • the core material 2 is provided with a notched core portion 2g cut out in a rectangular shape corresponding to the notched portion 14, a notched step core portion 2h formed continuously from the notched core portion 2g, and a notched rise core portion 2i continuing from the notched step core portion 2h and rising parallel to the notched core portion 2g toward the upper surface 2a.
  • the portion of the lower plate 4 corresponding to the cutout portion 14 is cut out to be slightly larger than the cutout portion 14 and is formed so as not to cover the cutout core portion 2g.
  • the upper plate 3 is cut out in a rectangular shape corresponding to the cutout portion 14 and smaller than the cutout portion 14 .
  • the portion protruding from the cutout portion 14 of the upper plate 3 is formed by bending continuously from the upper surface covering portion 3a to form a notch rise covering portion 3h that covers the notch rise core portion 2i of the core material 2, a notch step covering portion 3i that is bent continuously from the notch rise covering portion 3h to cover the notch step core portion 2h, a notch covering portion 3j that is bent continuously from the notch step covering portion 3i to cover the notch core portion 2g, and a notch joint portion 33 that is bent continuously from the notch covering portion 3j along the underside of the lower plate 4 and is overlapped and joined to the underside of the lower plate 4.
  • the tip of the notched joint 33 is further folded over (so-called hemming) to fold the folded piece 33a onto the upper surface side.
  • the folded-back portion of the cutout joint 33 has a through hole 12 formed in the upper plate 3 and a through hole 13 corresponding to the through hole 12 formed in the lower plate 4.
  • a burring pin is driven into the lower portion of the core material 2 from below to deform the upper plate 3 and the lower plate 4, and the corner joint 31 is joined to the lower plate 4.
  • the end of the cutout joint 33 and the end of the joint 30 of the side portion 1a facing the cutout 14 are overlapped, and the through hole 12 of the cutout joint 33 is aligned with the through hole 12 of the joint 30 to perform burring (forming a deformed joint).
  • This embodiment differs in that burring is performed not only on both ends of the corner joint 31 but also on both ends in the longitudinal direction of the joint 30 .
  • a through hole 12 is formed at both longitudinal ends of the joint 30, and a burring pin is driven from below into this through hole 12 and the through hole 13 of the lower plate to deform the joint, thereby joining both ends of the joint 30 of the upper plate 3 to the lower plate 4 and core material 2 (forming a deformed joint).
  • the reinforcing ribs 32 may or may not be formed at both longitudinal ends of the joint 30 to be burred.
  • This embodiment has a configuration similar to that of the second embodiment, but differs in that, as shown in FIG. 14, burring is performed not only on both ends of the corner joints 31 but also on both ends of the joints 30 of the side portions 1a, and the joints 30 are deformed and joined to the lower plate 4 (forming a deformed joint).
  • This embodiment has a configuration similar to that of the third embodiment, but differs in that, as shown in FIG. 15 , in addition to both ends of the corner joint 31 and both ends of the joint 30, burring is also performed at the longitudinal center of the joint 30 of the side portion 1 a.
  • a burring pin is driven from below into the through hole 12 of the joint 30 at the longitudinal center of the side portion 1a and into the through hole 13 of the lower plate 4, and the area around the through holes 12, 13 is deformed to join the joint 30 to the lower plate 4 (forming a deformed joint).
  • the sixth embodiment is similar to the fourth embodiment, but differs in that, as shown in FIG. 16, burring is performed on the center of the joint 30 in the longitudinal direction on a pair of opposing peripheries of the floor panel 1 where the cutout portion 14 is not formed, and the joint 30 of the upper plate 3 is deformed and joined to the lower plate 4 (forming a deformed joint).
  • the present invention is not limited to the above-mentioned embodiment, and may also include the following, for example.
  • the core material 2 is a wood material such as particle board, but it may also be lightweight concrete, etc.
  • the floor panel 1 is rectangular, but it can also be other polygonal shapes, and the number of panels laid with the corners butted together will vary depending on the shape.
  • the structure of the floor panel supports 6 that support the corners of the floor panels 1 arranged abutting each other is not limited to that described in this embodiment.
  • the pressure plate may be snapped onto the upper end of the support leg 60 .
  • through holes 12 are provided in the joints 30, corner joints 31, or notch joints 33 of the upper plate 3, and through holes 13 are provided in the lower plate 4, but this is not limited to the above. It is also possible to not provide through holes in either the upper plate 3 or the lower plate 4, and to deform the plates while forming through holes using a pressing tool to join them, or to provide a through hole in either the upper plate 2 or the lower plate 3, and then deform the plates to join them.
  • the protruding length of the regulating protrusion 10 is longer than the sum of the thickness of the joint 30 and the depth of the regulating recess 11, but this is not limited to this. As long as the protruding length of the regulating protrusion 30 is longer than the thickness of the joint 30, it may be shorter than the sum of the thickness of the joint 30 and the depth of the regulating recess 11.
  • the corner joint 31 and the notch joint 33 are joined to the lower plate 4 by burring processing, but they can also be joined to the lower plate 4 by pressing and deforming them with a lower pressing tool without driving in a burring pin.
  • reinforcing ribs 32 may be formed on the outer periphery of each of the corner joints 31 and the notch joints 33 in the same manner as the side portions.
  • the reinforcing rib 32, the joint 30, and the corner joint 31 are accommodated in the accommodation groove 618, but it may be possible to accommodate only the reinforcing rib 32.
  • the reinforcing ribs 32 are not formed at the corners 1b of the floor panel 1, but they may be used in conjunction with a process such as burring where the upper plate 3 and lower plate 4 are joined by pressing and deforming them.

Abstract

The floor panel according to the present disclosure has a core material (2), a lower plate (4), and an upper plate (3). The core material (2) has an upper surface (2a), a lower surface (2b), and a side surface (2c). The lower plate (4) has a lower plate covering part (4a) that covers the lower surface (2b) of the core material (2). The upper plate (3) comprises: an upper surface covering part (3a) that covers the upper surface (2a) of the core material (2); an upper plate side surface covering part (3b) that is bent continuously from the upper surface covering part (3a), and covers the side surface (2c); an upper plate side surface extending part (3c) extending downward continuously from the upper plate side surface covering part (3b); an upper plate side surface bent-back part (3d) that is bent back continuously from the upper plate side surface extending part (3c); and a joint part (30) that is bent along the lower plate covering part (4a) continuously from the upper plate side surface bent-back part (3d), and is joined onto the lower surface of the lower plate (4).

Description

床パネル、床パネル支持構造及び床パネル支持具Floor panel, floor panel support structure and floor panel support
 本発明は、床スラブの上方に設置して二重床を形成するのに好適な床パネル、床パネル支持構造及び床パネル支持具に関する。 The present invention relates to a floor panel, a floor panel support structure, and a floor panel support that are suitable for installation above a floor slab to form a double floor.
 多数のOA機器を使用する事務所等の床は二重床とすることが多い。
 このような二重床は、床スラブの上に多数の支持脚を立設し、支持脚で床パネルの角部を支持して、床スラブと床パネルとの間に配線空間を形成し、この配線空間にケーブルを配線している。
Offices and other places where a large amount of office equipment is used often have double flooring.
This type of double floor has a number of support legs erected on a floor slab, which support the corners of the floor panels to form a wiring space between the floor slab and the floor panels, and cables are routed through this wiring space.
 本出願人は、先に、二重床に使用される床パネルとして、芯材と、芯材の上面を被覆する上板と、芯材の下面を被覆する下板とを備え、芯材は、下面から垂直に立ち上がる側面を有し、下板は、芯材の下面を被覆する下面被覆部と、下面被覆部から連続して側面に沿って折り曲げ加工がされて側面の少なくとも一部を被覆する下板側面被覆部とを有し、上板は、芯材の上面を被覆する上面被覆部と、上面被覆部から連続して側面に沿って折り曲げ加工がされて側面を被覆する上板側面被覆部と、上板側面被覆部から連続して下面被覆部に沿って折り曲げ加工がされて下板の下面に重ねて接合される接合部と、を有し、接合部は、下方から上板及び下板が押圧具によって押圧されることで変形されて下板あるいは芯材と接合されている床パネルを提案した。 The applicant previously proposed a floor panel for use in a double flooring system, which comprises a core material, an upper plate covering the upper surface of the core material, and a lower plate covering the lower surface of the core material, the core material having side surfaces rising vertically from the lower surface, the lower plate having a lower surface covering portion covering the lower surface of the core material, and a lower plate side surface covering portion which is bent continuously from the lower surface covering portion along the side surface to cover at least a part of the side surface, the upper plate having an upper surface covering portion covering the upper surface of the core material, an upper plate side surface covering portion which is bent continuously from the upper surface covering portion along the side surface to cover the side surface, and a joint which is bent continuously from the upper plate side surface covering portion along the lower surface covering portion to be joined to the lower surface of the lower plate, the joint being deformed by the upper plate and lower plate being pressed from below with a pressing tool to be joined to the lower plate or the core material.
 このような床パネルは、芯材を被覆する上板及び下板について、絞り加工をせずに、折り曲げ加工をして形成したため、展開図があれば折り紙のように簡単に製造することができ、加工後に無駄になり廃棄する部分が少なく歩留まり効率が改善される。また、絞り加工に比して、折り曲げ加工は曲げた部分の内側のアールを小さくすることができるので、下板の凹部内に予め成形された例えばパーチクルボードなどの芯材を配置する場合に、隙間が生じづらくなるので、充填率が向上し、強度が高まる。 This type of floor panel is formed by folding, not drawing, the upper and lower panels that cover the core material, so it can be manufactured as easily as origami if you have a development diagram, and there is less waste and discarded after processing, improving yield efficiency. Also, compared to drawing, bending can reduce the inner radius of the bent part, so when placing a pre-formed core material such as particle board in the recess of the lower panel, gaps are less likely to occur, improving the filling rate and increasing strength.
特開2023-151106号公報JP 2023-151106 A
 上記特許文献1に記載のような床パネルは、上板及び下板を押圧して接合部を下板あるいは芯材と変形させて接合する、例えばバーリング加工を行う場合には、下板に歪みが発生することがある。
 特に、製造効率を向上させるために、床パネルの周縁(例えば、正方形の場合、各四辺)を全て同時に接合しようと加工すると、下板の全ての周縁から内側に歪みが集まり、下板が下方へ膨らんで芯材から浮き上がる恐れがある。
In floor panels such as those described in Patent Document 1, the upper and lower panels are pressed together to deform the joint with the lower panel or core material, for example when burring is performed, which can cause distortion in the lower panel.
In particular, if an attempt is made to join all of the edges of a floor panel (for example, all four sides in the case of a square) at the same time in order to improve manufacturing efficiency, distortion will accumulate inward from all of the edges of the lower panel, causing the lower panel to bulge downward and lift off the core material.
 本発明が解決しようとする課題は、強靭であり、上板と下板との接合強度も確保し、下板の歪みを抑制できる床パネル、床パネル支持構造及び床パネル支持具を提供することにある。 The problem that this invention aims to solve is to provide a floor panel, floor panel support structure, and floor panel support that are strong, ensure the joint strength between the upper and lower panels, and suppress distortion of the lower panel.
 本開示による態様1の床パネルは、芯材と、該芯材の上面を被覆する上板と、前記芯材の下面を被覆する下板と、を備え、前記芯材は、前記下面から垂直に立ち上がる側面を有し、前記下板は、前記芯材の下面を被覆する下面被覆部を有し、前記上板は、前記芯材の上面を被覆する上面被覆部と、前記上面被覆部から連続して前記側面に沿って折り曲げ加工がされて前記側面を被覆する上板側面被覆部と、前記上板側面被覆部から連続して下方に延長する上板側面延長部と、前記上板側面延長部から連続して前記上板側面延長部に沿って折り返し加工がされた上板側面折り返し部と、前記上板側面折り返し部から連続して前記下面被覆部に沿って折り曲げ加工がされて前記下板の下面に重ねて接合される接合部と、を備えたこと、を特徴とする。 The floor panel of aspect 1 according to the present disclosure comprises a core material, an upper plate covering the upper surface of the core material, and a lower plate covering the lower surface of the core material, the core material having a side surface rising vertically from the lower surface, the lower plate having a lower surface covering portion covering the lower surface of the core material, the upper plate comprising an upper surface covering portion covering the upper surface of the core material, an upper plate side surface covering portion which is continuous from the upper surface covering portion and folded along the side surface to cover the side surface, an upper plate side surface extension portion which is continuous from the upper plate side surface covering portion and extends downward, an upper plate side surface fold portion which is continuous from the upper plate side surface extension portion and folded along the upper plate side surface extension portion, and a joint portion which is continuous from the upper plate side surface fold portion and folded along the lower surface covering portion to be joined to the lower surface of the lower plate.
 本開示による態様2の床パネルは、前記態様1において、前記上板は、前記上板の上面に形成された規制凹部を有し、前記下板は、前記規制凹部と係合可能な規制凸部を前記下板の下面に有しており、前記規制凸部の突出長さは、上板側面延長部と上板側面折り返し部とで形成される補強リブの高さより長いこと、を特徴とする。 The floor panel of aspect 2 according to the present disclosure is characterized in that, in the above-mentioned aspect 1, the upper plate has a regulating recess formed on the upper surface of the upper plate, the lower plate has a regulating protrusion on the lower surface of the lower plate that can engage with the regulating recess, and the protruding length of the regulating protrusion is longer than the height of the reinforcing rib formed by the upper plate side extension portion and the upper plate side fold portion.
 本開示による態様3の床パネルは、前記態様2において、前記規制凸部の突出長さは、前記補強リブの高さと前記規制凹部の深さの合計より長いこと、を特徴とする。 The floor panel of aspect 3 according to the present disclosure is characterized in that in aspect 2, the protruding length of the regulating protrusion is longer than the sum of the height of the reinforcing rib and the depth of the regulating recess.
 本開示による態様4の床パネルは、前記態様1乃至3のうちのいずれか一つにおいて、前記接合部が、下方から前記上板及び前記下板を押圧具によって押圧されることで変形され前記下板と接合されている変形接合部を有すること、を特徴とする。 The floor panel of aspect 4 according to the present disclosure is characterized in that in any one of aspects 1 to 3, the joint has a deformed joint that is deformed and joined to the lower plate by pressing the upper plate and the lower plate from below with a pressing tool.
 本開示による態様5の床パネルは、前記態様1乃至3のうちのいずれか一つにおいて、前記接合部が、下方から前記上板及び前記下板を押圧具によって押圧されることで変形されて前記芯材の下部に食い込んで前記下板と接合されている変形接合部を有すること、を特徴とする。 The floor panel of aspect 5 according to the present disclosure is characterized in that, in any one of aspects 1 to 3, the joint has a deformed joint that is deformed by pressing the upper plate and the lower plate from below with a pressing tool, and is joined to the lower part of the core material by biting into the lower part of the core material.
 本開示による態様6の床パネルは、前記態様1乃至3のうちのいずれか一つにおいて、前記接合部が、貫通孔を備えており、前記貫通孔の下方から前記上板及び前記下板を押圧具によって押圧されることで変形されて前記芯材の下部に食い込んで前記下板と接合されている変形接合部を有すること、を特徴とする。 The floor panel of aspect 6 according to the present disclosure is characterized in that, in any one of aspects 1 to 3, the joint has a through hole, and has a deformed joint that is deformed by pressing the upper plate and the lower plate from below the through hole with a pressing tool, and is joined to the lower part of the core material by biting into the lower part of the core material.
 本開示による態様7の床パネル支持構造は、芯材と、該芯材の上面を被覆する上板と、前記芯材の下面を被覆する下板と、を備えた床パネルを、床パネル支持具で支持する構造を有し、前記床パネルおいて、前記芯材は、前記下面から垂直に立ち上がる側面を有し、前記下板は、前記芯材の前記下面を被覆する下面被覆部を有し、前記上板は、前記芯材の前記上面を被覆する上面被覆部と、前記上面被覆部から連続して前記側面に沿って折り曲げ加工がされて前記側面を被覆する上板側面被覆部と、前記上板側面被覆部から連続して下方に延長する上板側面延長部と、前記上板側面延長部から連続して前記上板側面延長部に沿って折り返し加工がされた上板側面折り返し部と、前記上板側面折り返し部から連続して前記下面被覆部に沿って折り曲げ加工がされて前記下板の下面に重ねて接合される接合部と、を備えており、前記床パネル支持具は、前記床パネルが載置される受け台を有し、前記受け台は、収容溝を備えており、前記上板の前記上板側面延長部と前記上板側面折り返し部とは、前記収容溝に収容されていること、を特徴とする。 The floor panel support structure of aspect 7 according to the present disclosure has a structure in which a floor panel including a core material, an upper plate covering the upper surface of the core material, and a lower plate covering the lower surface of the core material is supported by a floor panel support, and in the floor panel, the core material has a side surface rising vertically from the lower surface, the lower plate has a lower surface covering portion covering the lower surface of the core material, the upper plate has an upper surface covering portion covering the upper surface of the core material, an upper plate side surface covering portion that is continuously bent from the upper surface covering portion along the side surface to cover the side surface, and a lower plate supporting the upper plate from the upper plate side surface covering portion. The floor panel support has an upper plate side extension extending downward from the upper plate side extension, an upper plate side fold back portion that is continuous from the upper plate side extension and folded back along the upper plate side extension, and a joint that is continuous from the upper plate side fold back portion and folded back along the lower surface covering portion and joined to the lower surface of the lower plate, and the floor panel support has a receiving base on which the floor panel is placed, the receiving base has a storage groove, and the upper plate side extension and the upper plate side fold back portion of the upper plate are stored in the storage groove.
 本開示による態様8の床パネル支持構造は、前記態様7において、前記接合部を前記収容溝に収容していること、を特徴とする。 The floor panel support structure of aspect 8 according to the present disclosure is characterized in that in aspect 7, the joint is housed in the housing groove.
 本開示による態様9の床パネル支持具は、芯材と、該芯材の上面を被覆する上板と、前記芯材の下面を被覆する下板と、を備えた床パネルを支持する支持具であり、前記床パネルにおいて、前記芯材は、前記下面から垂直に立ち上がる側面を有し、前記下板は、前記芯材の下面を被覆する下面被覆部を有し、前記上板は、前記芯材の上面を被覆する上面被覆部と、前記上面被覆部から連続して前記側面に沿って折り曲げ加工がされて前記側面を被覆する上板側面被覆部と、前記上板側面被覆部から連続して下方に延長する上板側面延長部と、前記上板側面延長部から連続して前記上板側面延長部に沿って折り返し加工がされた上板側面折り返し部と、前記上板側面折り返し部から連続して前記下面被覆部に沿って折り曲げ加工がされて前記下板の下面に重ねて接合される接合部と、を備えており、前記床パネル支持具は、前記床パネルが載置される受け台を有し、前記受け台は、前記上板側面延長部と前記上板側面折り返し部とを収容可能な収容溝を備えたこと、を特徴とする。 The floor panel support of aspect 9 according to the present disclosure is a support for supporting a floor panel having a core material, an upper plate covering the upper surface of the core material, and a lower plate covering the lower surface of the core material, and in the floor panel, the core material has a side surface rising vertically from the lower surface, the lower plate has a lower surface covering portion covering the lower surface of the core material, the upper plate has an upper surface covering portion covering the upper surface of the core material, an upper plate side surface covering portion that is continuously bent from the upper surface covering portion along the side surface to cover the side surface, and the upper plate side surface covering The floor panel support has an upper plate side extension that extends downward from the covering portion, an upper plate side fold that is continuous from the upper plate side extension and folded back along the upper plate side extension, and a joint that is continuous from the upper plate side fold that is folded back along the lower surface covering portion and joined to the lower surface of the lower plate. The floor panel support has a receiving base on which the floor panel is placed, and the receiving base has a receiving groove that can receive the upper plate side extension and the upper plate side fold.
 本開示による態様10の床パネル支持具は、前記態様9において、前記収容溝がさらに前記接合部を収容可能であることを、特徴とする。 The floor panel support of aspect 10 according to the present disclosure is characterized in that in aspect 9, the accommodation groove is further capable of accommodating the joint.
 本発明の床パネルは、上板には、上板側面被覆部から連続して下方に延長する上板側面延長部と、上板側面延長部から連続して上板側面延長部に沿って折り返し加工がされた上板側面折り返し部とからなる補強リブが形成されるので、床パネルの周縁部の強度が高まる。
 また、補強リブの上板側面折り返し部によって接合部が下方から押圧支持されることにより、補強リブを設けないで単に折り曲げ加工したものに比して、下板の歪みを抑制することができるとともに上板と下板との接合強度も高めることができる。
 さらに、接合部を押圧変形させて芯材或いは下板に接合するバーリング加工等を施す箇所を省略あるいは減らすことが可能であり、下板の歪みをさらに抑制することができる。
In the floor panel of the present invention, the upper plate is formed with a reinforcing rib consisting of an upper plate side extension portion that extends downwardly continuously from the upper plate side covering portion, and an upper plate side fold portion that is continuous from the upper plate side extension portion and folded back along the upper plate side extension portion, thereby increasing the strength of the peripheral portion of the floor panel.
In addition, since the joint is pressed and supported from below by the folded portion of the upper plate side of the reinforcing rib, distortion of the lower plate can be suppressed and the joint strength between the upper and lower plates can be increased compared to a plate that is simply folded without providing a reinforcing rib.
Furthermore, it is possible to omit or reduce the number of locations where burring or the like is performed to press and deform the joint portion to join it to the core material or the lower plate, thereby further suppressing distortion of the lower plate.
 加えて、上板の上面に規制凹部を形成し、規制凹部と係合可能な規制凸部を下板の下面に形成し、規制凸部の突出長さを、上板側面延長部と上板側面折り返し部とで形成される補強リブの高さより長くすれば、規制凸部と規制凹部とを係合させないで積み重ねるときがあったとしても、補強リブを下側の床パネルの上面に接触させることがなく、接合部や補強リブの破損を防止できる。 In addition, if a regulating recess is formed on the top surface of the upper plate, a regulating protrusion that can engage with the regulating recess is formed on the bottom surface of the lower plate, and the protruding length of the regulating protrusion is made longer than the height of the reinforcing rib formed by the upper plate side extension and upper plate side fold, even if the panels are stacked without engaging the regulating protrusion and regulating recess, the reinforcing rib will not come into contact with the top surface of the lower floor panel, preventing damage to the joints and reinforcing rib.
 加えて、規制凸部の突出長さを、補強リブの高さと規制凹部の深さの合計より長くすれば、規制凸部と規制凹部とを係合させて積み重ねた際に、補強リブを下側の床パネルの上面に接触させることがなく、補強リブや接合部の破損を防止できる。 In addition, if the protruding length of the regulating convex portion is made longer than the sum of the height of the reinforcing rib and the depth of the regulating concave portion, when the regulating convex portion and the regulating concave portion are engaged and stacked, the reinforcing rib will not come into contact with the top surface of the lower floor panel, preventing damage to the reinforcing rib or joint.
 加えて、上板の折り曲げ加工された接合部は、下方から上板及び下板を押圧具によって押圧されることで変形されて下板と接合されているので、接合部の下面に下方に突出する部分が発生しないので重なった床パネルがズレたしてもひっかからず接合部が破損しない。また、接合具を別途必要とせず、簡単に接合することができる。 In addition, the bent joint of the upper plate is deformed and joined to the lower plate by pressing the upper and lower plates from below with a pressing tool, so there is no downward protrusion on the underside of the joint, and so even if the overlapping floor panels shift, they will not get caught and the joint will not be damaged. Also, no separate joining tool is required, making it easy to join.
 加えて、上板の折り曲げ加工された接合部は、下方から上板及び下板を押圧具によって押圧されることで変形されて芯材の下部に食い込んで下板と接合されているので、上板及び下板が剥がれにくくなり強固な構造とすることができる。 In addition, the bent joint of the upper plate is deformed by pressing the upper and lower plates from below with a pressing tool, and it bites into the lower part of the core material and is joined to the lower plate, making the upper and lower plates less likely to peel off and creating a strong structure.
 加えて、上板の折り曲げ加工された接合部は、貫通孔を備えており、貫通孔の下方から上板及び下板を押圧具によって押圧されることで変形されて芯材の下部に食い込んで下板と接合されているので、押圧具の位置決めがしやすく、また、効率的に変形、接合をしやすくできる。 In addition, the bent joint of the upper plate has a through hole, and when the upper and lower plates are pressed from below the through hole with a pressing tool, the plate is deformed and bites into the lower part of the core material to be joined to the lower plate, making it easy to position the pressing tool and also facilitating efficient deformation and joining.
 本発明の床パネル支持構造及び床パネル支持具によれば、床パネルが載置される受け台は、収容溝を備えており、床パネルの上板側面延長部及び上板側面折り返し部は、収容溝に収容されるので、床パネルが受け台上でがたつかず、下方に突出する上板側面延長部及び上板側面折り返し部の突出長さを吸収するクッション材等を受け台の上面に設置する必要がない。 According to the floor panel support structure and floor panel support of the present invention, the receiving base on which the floor panel is placed is provided with a storage groove, and the upper plate side extension and upper plate side fold of the floor panel are stored in the storage groove, so the floor panel does not wobble on the receiving base, and there is no need to install cushioning material or the like on the upper surface of the receiving base to absorb the protruding length of the upper plate side extension and upper plate side fold that protrude downward.
 加えて、接合部は収容溝に収容されるので、下板よりも下方に重なる接合部によって床パネルががたつくのを防止できる。 In addition, the joints are housed in the housing grooves, which prevents the floor panel from rattling due to the joints overlapping below the bottom plate.
本発明の第1の実施形態に係る床パネルの平面図である。FIG. 2 is a plan view of the floor panel according to the first embodiment of the present invention. 本発明の第1の実施形態に係る床パネルの下面図である。FIG. 2 is a bottom view of the floor panel according to the first embodiment of the present invention. 図1のA-A断面図である。2 is a cross-sectional view taken along line AA of FIG. 1. 図1のB-B断面図である。This is a cross-sectional view taken along line B-B of FIG. 本発明の第1の実施形態に係る床パネルの製作時における要部断面図である。4 is a cross-sectional view of a main portion of the floor panel according to the first embodiment of the present invention during manufacture. FIG. 本発明の第1の実施形態に係る床パネル支持構造の要部断面図である。1 is a cross-sectional view of a main portion of a floor panel support structure according to a first embodiment of the present invention. 本発明の第1の実施形態に係る床パネル支持構造において、ナット部に沿って形成された収容溝の部分を示す要部断面図である。1 is a cross-sectional view of a main portion showing a storage groove formed along a nut portion in a floor panel support structure according to a first embodiment of the present invention. 本発明の第1の実施形態に係る床パネル支持構造において、隔壁に沿って形成された収容溝の部分を示す要部断面図である。3 is a cross-sectional view of a main portion showing a storage groove formed along a partition wall in the floor panel support structure according to the first embodiment of the present invention. FIG. 本発明の第1の実施形態に係る床パネル支持構造の要部平面図である。1 is a plan view of a main portion of a floor panel support structure according to a first embodiment of the present invention; 本発明の第1の実施形態に係る受け台の斜視図である。FIG. 2 is a perspective view of a cradle according to the first embodiment of the present invention. 本発明の第1の実施形態に係る受け台の平面図である。FIG. 2 is a plan view of the receiving platform according to the first embodiment of the present invention. 本発明の第2の実施形態に係る床パネルの平面図である。FIG. 5 is a plan view of a floor panel according to a second embodiment of the present invention. 本発明の第2の実施形態に係る床パネルの要部拡大平面図である。FIG. 6 is an enlarged plan view of a main portion of a floor panel according to a second embodiment of the present invention. 図11のC-C断面図である。This is a cross-sectional view taken along the line CC of FIG. 本発明の第3の実施形態に係る床パネルの平面図である。FIG. 10 is a plan view of a floor panel according to a third embodiment of the present invention. 本発明の第4の実施形態に係る床パネルの平面図である。FIG. 10 is a plan view of a floor panel according to a fourth embodiment of the present invention. 本発明の第5の実施形態に係る床パネルの平面図である。FIG. 13 is a plan view of a floor panel according to a fifth embodiment of the present invention. 本発明の第6の実施形態に係る床パネルの平面図である。FIG. 13 is a plan view of a floor panel according to a sixth embodiment of the present invention.
 以下、本発明の実施形態につき図面を参照する等して説明する。
 なお、本発明は、実施形態に限定されないことはいうまでもない。
Hereinafter, an embodiment of the present invention will be described with reference to the drawings.
It goes without saying that the present invention is not limited to the embodiments.
 [第1の実施形態]
 以下、本発明の第1の実施形態を図1乃至図9と共に説明する。
[First embodiment]
A first embodiment of the present invention will now be described with reference to FIGS.
 図1は第1の実施形態に係る床パネルの平面図、図2は床パネルの下面図、図3は図1のA-A断面図、図4は図1のB-B断面図、図5は床パネルの製作時における要部断面図、図6A、図6B、及び、図6Cは床パネル支持構造の要部断面図、図7は床パネル支持構造の要部平面図、図8は受け台の斜視図、図9は受け台の平面図である。 FIG. 1 is a plan view of the floor panel according to the first embodiment, FIG. 2 is an underside view of the floor panel, FIG. 3 is a cross-sectional view taken along line A-A in FIG. 1, FIG. 4 is a cross-sectional view taken along line B-B in FIG. 1, FIG. 5 is a cross-sectional view of the main parts of the floor panel during manufacture, FIG. 6A, FIG. 6B, and FIG. 6C are cross-sectional views of the main parts of the floor panel support structure, FIG. 7 is a plan view of the main parts of the floor panel support structure, FIG. 8 is an oblique view of the receiving base, and FIG. 9 is a plan view of the receiving base.
 図1~図4に示すように、本実施形態の床パネル1は、縦横500mm程度の辺部1aを有する略正方形であって、芯材2と、芯材2の上面2aを被覆する上板3と、芯材2の下面2bを被覆する下板4とを備える。 As shown in Figures 1 to 4, the floor panel 1 of this embodiment is a roughly square shape with sides 1a measuring approximately 500 mm in length and width, and comprises a core material 2, an upper plate 3 that covers the upper surface 2a of the core material 2, and a lower plate 4 that covers the lower surface 2b of the core material 2.
 床パネル1の四つの角部1bには三角形に角取りがされた角取り部20が形成されており、各角部1bの上面には段部21が形成されている。
 段部21は、床パネル1の踏み面である上面から4~5mm程度低く形成されている。
 床パネル1の上面から段部21に連続する立ち上がり部22が形成されている。
The four corners 1b of the floor panel 1 are formed with triangular chamfered portions 20, and a step portion 21 is formed on the upper surface of each corner 1b.
The step portion 21 is formed about 4 to 5 mm lower than the upper surface, which is the tread surface, of the floor panel 1 .
A rising portion 22 is formed continuing from the upper surface of the floor panel 1 to the step portion 21 .
 立ち上がり部22は、平面視で角取り部20の端面と平行な直線状となっている。
 また、立ち上がり部22は、下方に向かって次第に角取り部20の端面に近づくよう少し傾斜している。
The rising portion 22 is linear and parallel to the end face of the chamfered portion 20 in a plan view.
The rising portion 22 is also slightly inclined so as to gradually approach the end face of the chamfered portion 20 in the downward direction.
 芯材2は、木質素材の例えばパーチクルボードより成り、例えば約20mmの厚さを有する。
 特に芯材2として採用するパーチクルボードは、表面及び裏面を密な硬い層と内部を比較的粗い柔らかい層の3層構造とすることもでき、効率的に曲げ強度を確保することができる。前記パーチクルボードは、特にオフィス向けフロアのような載荷重が比較的大きいことが想定される床パネルにおいては、曲げ強度が要求されることからも有用である。
 また、パーチクルボードのような木質素材の芯材2は、公共建築物等における木材の利用の促進に関する法律の成立や、みなとモデル二酸化炭素固定認証制度などの取り組みを背景にして国産木材の積極的な利用に十分貢献できるものである。
The core material 2 is made of a wood material, such as particle board, and has a thickness of, for example, about 20 mm.
In particular, the particle board used as the core material 2 can have a three-layer structure with dense hard layers on the front and back sides and a relatively coarse soft layer in the middle, which can efficiently ensure bending strength. The particle board is useful for floor panels that are expected to bear a relatively large load, such as office floors, because bending strength is required.
Furthermore, core material 2 made of wood such as particle board can contribute significantly to the positive use of domestic timber, against the backdrop of the establishment of the Law on the Promotion of the Use of Wood in Public Buildings, etc., and efforts such as the Minato Model Carbon Dioxide Fixation Certification System.
 芯材2は、直方体であって、上面2aと下面2bとを有し、下面2bから垂直に立ち上がる側面2cを有する。 The core material 2 is a rectangular parallelepiped with an upper surface 2a and a lower surface 2b, and a side surface 2c that rises vertically from the lower surface 2b.
 芯材2は、四つの角部1bに、三角形に角取りがされ直線状となった角取り芯部2dと、角取り芯部2dから連続して形成される段芯部2eと、段芯部2eから連続して上面2aに角取り芯部2dと平行な直線状に立ち上がる立ち上がり芯部2fとを備える。 The core material 2 has a chamfered core section 2d, which has four corners 1b that are triangularly chamfered to form a straight line, a stepped core section 2e that is formed continuous with the chamfered core section 2d, and a rising core section 2f that is continuous with the stepped core section 2e and rises in a straight line on the upper surface 2a parallel to the chamfered core section 2d.
 上板3及び下板4は、亜鉛メッキ鋼板等の金属板であり、その厚さは、芯材2の厚さよりも薄い0.3mm程度である。 The upper plate 3 and the lower plate 4 are metal plates such as galvanized steel plates, and their thickness is approximately 0.3 mm, which is thinner than the thickness of the core material 2.
 下板4は、芯材2の下面2bを被覆する下面被覆部4aと、下面被覆部4aから連続して側面2cに沿って折り曲げ加工がされて側面2cの少なくとも一部を被覆する下板側面被覆部4bとを有する。本実施形態では、下板側面被覆部4bを有するものであるが、無くても良い。
 床パネル1の角部1bにおいて、下板4は、芯材2の下面2bよりはみ出る寸法ではなく、芯材2の角取り芯部2dに沿って折り曲げ加工はされない。
The lower plate 4 has a lower surface covering portion 4a that covers the lower surface 2b of the core material 2, and a lower plate side surface covering portion 4b that is continuous with the lower surface covering portion 4a and is bent along the side surface 2c to cover at least a part of the side surface 2c. In this embodiment, the lower plate side surface covering portion 4b is provided, but may not be provided.
At the corner 1b of the floor panel 1, the lower plate 4 does not extend beyond the lower surface 2b of the core material 2, and is not bent along the corner chamfered core portion 2d of the core material 2.
 上板3の1辺の長さは、芯材2の1辺の長さと、芯材2の厚さの2倍との合計よりも長い。
 上板3は、芯材2の上面2aを被覆する上面被覆部3aと、上面被覆部3aから連続して側面に沿って折り曲げ加工がされて側面2cを被覆する上板側面被覆部3bと、上板側面被覆部3bから連続して下方に延長する上板側面延長部3cと、上板側面延長部3cから連続して上板側面延長部3cに沿って折り返し加工がされた上板側面折り返し部3dと、上板側面折り返し部3dから連続して下面被覆部4aに沿って折り曲げ加工がされて下板4の下面に重ねて接合される接合部30とを備える。
The length of one side of the upper plate 3 is longer than the sum of the length of one side of the core material 2 and twice the thickness of the core material 2.
The upper plate 3 comprises an upper surface covering portion 3a covering the upper surface 2a of the core material 2, an upper plate side surface covering portion 3b which is folded continuously from the upper surface covering portion 3a along the side surface and covers the side surface 2c, an upper plate side surface extension portion 3c which extends downward continuously from the upper plate side surface covering portion 3b, an upper plate side surface fold portion 3d which is folded continuously from the upper plate side surface extension portion 3c along the upper plate side surface extension portion 3c, and a joining portion 30 which is folded continuously from the upper plate side surface fold portion 3d along the lower surface covering portion 4a and joined to the lower surface of the lower plate 4.
 二重に折り返された上板側面延長部3cと上板側面折り返し部3dとによって、床パネル1の下面外周から下方へ突出する補強リブ32が形成される。 The double folded upper plate side extension 3c and the upper plate side fold 3d form a reinforcing rib 32 that protrudes downward from the outer periphery of the underside of the floor panel 1.
 上板側面延長部3cに沿って折り返し加工がされた上板側面折り返し部3dによって、接合部30が下板4の下面に押圧されて支持されることで接合される。
 このため、単に上板側面被覆部3bから折り曲げ加工して接合部を下板に接合したものに比して、接合強度も高めることができる。
The joint 30 is pressed against and supported by the underside of the lower plate 4 by the upper plate side fold portion 3d, which is folded back along the upper plate side extension portion 3c, thereby forming the joint.
Therefore, the joining strength can be increased compared to a case where the upper plate side covering portion 3b is simply bent and the joining portion is joined to the lower plate.
 また、接合部30を下板4に接合する際に、単に上板側面被覆部3bから折り曲げ加工した場合には、下板4の下面には横方向(床パネル1の周縁から中心に向かう方向)に力が作用しやすく下板4が歪み下方に膨らみやすくなるが、補強リブ32から接合部30が形成されるため、下板4の下面には横方向に力が作用せず、下方からの押圧力だけが作用することになり、下板4が歪みにくく下方に膨らみが発生しない。特に、下板4に下板側面被覆部4bを設けないような場合には、効果的である。 In addition, if the joint 30 is simply bent from the upper plate side covering portion 3b when joining the lower plate 4, a force is likely to act laterally (from the periphery of the floor panel 1 toward the center) on the underside of the lower plate 4, causing the lower plate 4 to distort and bulge downward. However, because the joint 30 is formed from the reinforcing rib 32, no force acts laterally on the underside of the lower plate 4, and only a pressing force acts from below, making the lower plate 4 less likely to distort and preventing downward bulging. This is particularly effective in cases where the lower plate 4 does not have the lower plate side covering portion 4b.
 さらに接合部30を押圧変形させて芯材2或いは下板4に接合するバーリング加工等を施す箇所を省略あるいは減らすことが可能であり、下板4の歪みをさらに抑制することができる。
 補強リブ32が設けられることで、床パネル1の周縁部の強度、特に撓みへの抵抗力が高まる。
Furthermore, it is possible to omit or reduce the number of locations where burring or the like is performed to press and deform the joint portion 30 to join it to the core material 2 or the lower plate 4, and distortion of the lower plate 4 can be further suppressed.
The provision of the reinforcing ribs 32 increases the strength of the peripheral portion of the floor panel 1, in particular the resistance to bending.
 接合部30は、床パネル1の外側に向けてさらに上面側に折り返し片30aが折り込まれる折り返し加工(所謂ヘミング加工)がされている。 The joint 30 is folded over (so-called hemming) so that the fold-over piece 30a is folded over further toward the top surface toward the outside of the floor panel 1.
 床パネル1の角部1bにおいて、上板3は、上面被覆部3aから連続して芯材2の立ち上がり芯部2fに沿って折り曲げ加工がされて立ち上がり芯部2fを被覆する立ち上がり被覆部3fと、立ち上がり被覆部3fから連続して段芯部2eに沿って折り曲げ加工がされて段芯部2eを被覆する段被覆部3eと、段被覆部3eから連続して角取り芯部2dに沿って折り曲げ加工がされて角取り芯部2dを被覆する角取り被覆部3gと、角取り被覆部3gから連続して下板4の下面に沿って折り曲げ加工がされて下板4の下面に重ねられて接合されている角部接合部31と、を備える。 At the corner 1b of the floor panel 1, the upper plate 3 is provided with a rising covering portion 3f which is continuous from the upper surface covering portion 3a and is bent along the rising core portion 2f of the core material 2 to cover the rising core portion 2f, a step covering portion 3e which is continuous from the rising covering portion 3f and is bent along the step core portion 2e to cover the step core portion 2e, a chamfered covering portion 3g which is continuous from the step covering portion 3e and is bent along the chamfered core portion 2d to cover the chamfered core portion 2d, and a corner joint portion 31 which is continuous from the chamfered covering portion 3g and is bent along the underside of the lower plate 4 to be overlapped and joined to the underside of the lower plate 4.
 床パネル1の角取り部20は、芯材2の角取り芯部2dと上板3の角取り被覆部3gで構成され、段部21は芯材2の段芯部2eと上板3の段被覆部3eで構成され、立ち上がり部22は、芯材2の立ち上がり芯部2fと上板3の立ち上がり被覆部3fで構成される。 The chamfered portion 20 of the floor panel 1 is composed of the chamfered core portion 2d of the core material 2 and the chamfered covering portion 3g of the upper plate 3, the step portion 21 is composed of the step core portion 2e of the core material 2 and the step covering portion 3e of the upper plate 3, and the rising portion 22 is composed of the rising core portion 2f of the core material 2 and the rising covering portion 3f of the upper plate 3.
 上記のように芯材2の角が形成される部分について、上板3や下板4が折り曲げ加工により形成されて被覆されるため、上板3と下板4との間への芯材2の充填率を高くすることができ、パーチクルボードなどの既に形成された芯材2を被覆して床パネル1を製造する場合には特に効果的である。 As described above, the upper plate 3 and lower plate 4 are formed by bending to cover the areas where the corners of the core material 2 are formed, so the filling rate of the core material 2 between the upper plate 3 and lower plate 4 can be increased, which is particularly effective when manufacturing floor panels 1 by covering an already formed core material 2 such as particle board.
 角部接合部31は、床パネル1の外側に向けてさらに上面側に折り返し片31aが折り込まれる折り返し加工(所謂ヘミング加工)がされる。
 各角部1bの角部接合部31の両端部(図2)において、折り返し加工された部分には、上板3に貫通孔12が形成され、下板4に貫通孔12と対応する貫通孔13が形成され、貫通孔12の下方からバーリングピンを打ち込むことにより上板3及び下板4を変形させ、芯材2の下部に食い込ませて角部接合部31を下板4と接合する(変形接合部の形成)(図4)。
The corner joint 31 is folded back (so-called hemming) in such a way that a fold-back piece 31 a is folded further toward the upper surface side toward the outside of the floor panel 1 .
At both ends (Figure 2) of the corner joint 31 of each corner 1b, in the folded-back portion, a through hole 12 is formed in the upper plate 3, and a through hole 13 corresponding to the through hole 12 is formed in the lower plate 4. A burring pin is driven into the lower portion of the core material 2 from below to deform the upper plate 3 and the lower plate 4, thereby biting into the lower portion of the core material 2 and joining the corner joint 31 to the lower plate 4 (forming a deformed joint) (Figure 4).
 角部接合部31は、下方から上板3及び下板4が押圧されて変形されて下板4と接合されているので、角部接合部31の下面に下方に突出する部分が発生せず、重ねた床パネル1の上のものがずれたとしてもひっかからず、角部接合部31が破損しない。また、接合具を別途必要とせず、簡単に接合することができる。 The corner joint 31 is joined to the lower plate 4 by pressing the upper plate 3 and the lower plate 4 from below, deforming them, so there is no downward protrusion on the underside of the corner joint 31, and even if the upper part of the stacked floor panel 1 shifts, it will not get caught and the corner joint 31 will not be damaged. In addition, no additional joining tools are required, and the joint can be easily joined.
 また、角部接合部31は、上板3及び下板4が下方から押圧されることで変形して、芯材2の下部に食い込んで下板4と接合されているので、上板3及び下板4が剥がれにくくなり強固な構造とすることができる。 In addition, the corner joints 31 are deformed when the upper plate 3 and the lower plate 4 are pressed from below, and they bite into the lower part of the core material 2 and are joined to the lower plate 4, so the upper plate 3 and the lower plate 4 are less likely to peel off, making for a strong structure.
 さらに、角部接合部31は、貫通孔12を備えており、貫通孔12の下方から上板3及び下板4が押圧されることで変形され下板4と接合されるので、押圧具の位置決めがしやすく、また、効率的に変形、接合をしやすくできる。 Furthermore, the corner joint 31 has a through hole 12, and the upper plate 3 and the lower plate 4 are deformed and joined to the lower plate 4 by being pressed from below the through hole 12, making it easy to position the pressing tool and also facilitating efficient deformation and joining.
 上板3は、上面に形成された規制凹部11を備える。
 具体的には、床パネル1の上面であって、縦横中心線によって分割される4つの分割区域の中心位置には、それぞれ、他の床パネル1の下面に形成された規制凸部10と係合可能な規制凹部11が形成されている。規制凹部11の凹みの形状は、規制凸部10の一部を収容可能なものとなっている。
The upper plate 3 has a restriction recess 11 formed on the upper surface.
Specifically, on the upper surface of the floor panel 1, at the center positions of four divided areas divided by the vertical and horizontal center lines, a regulating recess 11 capable of engaging with a regulating protrusion 10 formed on the lower surface of the other floor panel 1 is formed. The recess shape of the regulating recess 11 is such that it can accommodate a part of the regulating protrusion 10.
 規制凹部11の裏面110は、図3に示すように、芯材2の上面2aに設けられる穴部111に密着させて形成されている。
 具体的には、規制凸部10と対応する位置において、上板3の上方から図示しない押圧具で押圧されることによって、上板3の規制凹部11と芯材2の穴部111が形成され、規制凹部11の裏面110と芯材2の穴部111とが密着する。
As shown in FIG. 3 , a rear surface 110 of the restricting recess 11 is formed in close contact with a hole 111 provided in the upper surface 2 a of the core material 2 .
Specifically, by pressing from above the upper plate 3 with a pressing tool (not shown) at a position corresponding to the regulating protrusion 10, a regulating recess 11 in the upper plate 3 and a hole 111 in the core material 2 are formed, and the back surface 110 of the regulating recess 11 and the hole 111 in the core material 2 are brought into close contact with each other.
 規制凹部11の裏面110が、芯材2の上面2aに設けられる穴部111に密着させて形成されているので、規制凹部11が変形しにくく、また、上板3の上方から押圧することにより規制凹部11と穴部111を同時に形成することができ、製造時に規制凹部11と穴部111とを位置合わせする必要もない。 The back surface 110 of the regulating recess 11 is formed in close contact with the hole 111 provided in the upper surface 2a of the core material 2, so the regulating recess 11 is less likely to deform. In addition, the regulating recess 11 and the hole 111 can be formed simultaneously by pressing from above the upper plate 3, and there is no need to align the regulating recess 11 and the hole 111 during manufacturing.
 下板4は、他の床パネル1の上板3の規制凹部11と係合可能な規制凸部10を下板4の下面に有する。
 具体的には、床パネル1の下面であって、規制凹部11に対応する位置である縦横中心線によって分割される4つの分割区域の中心位置に、それぞれ下板4を下方に突出させて規制凸部10が形成される。
The lower plate 4 has a regulating protrusion 10 on the underside thereof which can engage with a regulating recess 11 of the upper plate 3 of another floor panel 1 .
Specifically, at the center positions of four divided areas on the underside of the floor panel 1, which are divided by vertical and horizontal center lines that correspond to the regulating recesses 11, the lower plate 4 is protruded downward to form regulating protrusions 10.
 規制凸部10の突出長さを、上板側面延長部3cと上板側面折り返し部3dとで形成される補強リブ32の高さより長く、補強リブ32の高さと規制凹部11の深さの合計より長い。
 具体的には、下板4の平坦部の下面からの規制凸部10の突出長さは、下板4の平坦部の下面から補強リブ32の下端までの距離より長く、さらに、補強リブ32の高さと上板3の平坦部の上面から規制凹部11の底部までの距離を加えたものよりも長く形成されている。
The protruding length of the regulating convex portion 10 is longer than the height of the reinforcing rib 32 formed by the upper plate side extension portion 3c and the upper plate side fold portion 3d, and is longer than the sum of the height of the reinforcing rib 32 and the depth of the regulating recess 11.
Specifically, the protruding length of the regulating convex portion 10 from the underside of the flat portion of the lower plate 4 is longer than the distance from the underside of the flat portion of the lower plate 4 to the lower end of the reinforcing rib 32, and is further formed to be longer than the height of the reinforcing rib 32 plus the distance from the upper surface of the flat portion of the upper plate 3 to the bottom of the regulating recess 11.
 規制凸部10の突出長さが、補強リブ32の高さより長くすれば、規制凸部10と規制凹部11とを係合させないで積み重ねるときがあったとしても、補強リブ32を下側の床パネル1の上面に接触させることがなく、接合部30や補強リブ32の破損を防止できる。 If the protruding length of the regulating convex portion 10 is longer than the height of the reinforcing rib 32, even if the regulating convex portion 10 and the regulating concave portion 11 are not engaged when stacking, the reinforcing rib 32 will not come into contact with the upper surface of the lower floor panel 1, preventing damage to the joint 30 and the reinforcing rib 32.
 また、規制凸部10の突出長さを、補強リブ32の高さと規制凹部11の深さの合計より長くすれば、規制凸部10と規制凹部11とを係合させて積み重ねた際に、補強リブ32を下側の床パネル1の上面に接触させることがなく、補強リブ32や接合部30の破損を防止できる。 In addition, if the protruding length of the regulating convex portion 10 is made longer than the sum of the height of the reinforcing rib 32 and the depth of the regulating recess 11, when the regulating convex portion 10 and the regulating recess 11 are engaged and stacked, the reinforcing rib 32 will not come into contact with the upper surface of the lower floor panel 1, preventing damage to the reinforcing rib 32 and the joint 30.
 敷設前や搬送中に床パネル1を複数積み重ねると、上下に重なった床パネル1の規制凸部10と規制凹部11とが係合して移動が規制されるので、上下に重なった床パネル1がずれる心配がない。 When multiple floor panels 1 are stacked before installation or during transport, the restricting protrusions 10 and restricting recesses 11 of the stacked floor panels 1 engage with each other to restrict movement, so there is no risk of the stacked floor panels 1 shifting.
 また、重なった床パネル1がずれても、上板3の接合部30や補強リブ32は下板4の下面に重なり、規制凸部10も下板4の下面に突出しているで、規制凸部10が上板3の接合部30の先端面にぶつかって剥がれる心配がない。移動する接合部30や補強リブ32は下側の床パネル1の規制凸部10がない上面を移動することになり、接合部30が規制凸部10に衝突することがないので、接合部30が破損して上板3が下板4から剥がれることを防止することができる。 In addition, even if the overlapping floor panels 1 shift, the joints 30 and reinforcing ribs 32 of the upper plate 3 overlap the underside of the lower plate 4, and the regulating protrusions 10 also protrude from the underside of the lower plate 4, so there is no need to worry about the regulating protrusions 10 hitting the tip surface of the joints 30 of the upper plate 3 and peeling off. The moving joints 30 and reinforcing ribs 32 move over the upper surface of the lower floor panel 1, where there are no regulating protrusions 10, and the joints 30 do not collide with the regulating protrusions 10, so it is possible to prevent the joints 30 from breaking and the upper plate 3 from peeling off from the lower plate 4.
 床パネル1を複数積み重ねた際にも、規制凹部11は、裏面110が穴部111の上面に密着して支持されているため、変形することもない。
 規制凸部10及び規制凹部11を複数(本実施形態では各4つ)形成しているので、重なった床パネル1どうしの相対的な回転も防ぐことができる。
Even when a plurality of floor panels 1 are stacked, the restricting recess 11 will not deform because the back surface 110 is supported in close contact with the upper surface of the hole 111.
Since a plurality of restricting protrusions 10 and a plurality of restricting recesses 11 (four of each in this embodiment) are formed, relative rotation between overlapping floor panels 1 can also be prevented.
 床パネル1は、例えば以下のようにして製造される。
 下板4に規制凸部10を図示しない押圧部材で押圧するなどして形成する。
The floor panel 1 is manufactured, for example, as follows.
The restricting protrusion 10 is formed on the lower plate 4 by pressing it with a pressing member (not shown).
 次に芯材2の下面2bを下板4の下面被覆部4aで覆う。芯材2の下面2bと下板4の下面被覆部4aとを接着剤などで接着しても良い。
 下板4の下板側面被覆部4bを、芯材2の側面2cに沿って折り曲げ加工する。折り曲げ加工をするため角部分に芯材2が十分に存在する。
Next, the lower surface 2b of the core material 2 is covered with the lower surface covering portion 4a of the lower plate 4. The lower surface 2b of the core material 2 and the lower surface covering portion 4a of the lower plate 4 may be bonded together with an adhesive or the like.
The lower plate side surface covering portion 4b of the lower plate 4 is bent along the side surface 2c of the core material 2. A sufficient amount of the core material 2 is present at the corner portion for the bending process.
 次いで、芯材2の上面2aを上板3の上面被覆部3aで覆う。芯材2の上面2aと上板3の上面被覆部3aとを接着剤などで接着しても良い。
 上板3の外周端部は裏面側へ折り返して折り返し片30a、31aを形成しておく。
Next, the upper surface 2a of the core material 2 is covered with the upper surface covering portion 3a of the upper plate 3. The upper surface 2a of the core material 2 and the upper surface covering portion 3a of the upper plate 3 may be bonded together with an adhesive or the like.
The outer peripheral edge of the upper plate 3 is folded back toward the rear surface to form folded back pieces 30a, 31a.
 上板3の上面被覆部3aを上方から図示しない押圧具で押圧して、上板3の規制凹部11と芯材2の穴部111を形成する。 The upper surface covering portion 3a of the upper plate 3 is pressed from above with a pressing tool (not shown) to form the restricting recess 11 in the upper plate 3 and the hole portion 111 in the core material 2.
 角部1bの形成について、上板3の角部1bを形成する部分を上方から押圧して折り曲げ加工していき、芯材2の立ち上がり芯部2f、段芯部2e及び角取り芯部2dを上板3の立ち上がり被覆部3f、段被覆部3e及び角取り被覆部3gで覆う。芯材2の立ち上がり芯部2fと上板3の立ち上がり被覆部3f、段芯部2eと段被覆部3e、角取り芯部2dと角取り被覆部3gを接着剤などで接着しても良い。 To form the corner 1b, the portion of the upper plate 3 that forms the corner 1b is pressed from above and bent, and the rising core portion 2f, step core portion 2e, and corner chamfered core portion 2d of the core material 2 are covered with the rising covering portion 3f, step covering portion 3e, and corner chamfered covering portion 3g of the upper plate 3. The rising core portion 2f of the core material 2 and the rising covering portion 3f of the upper plate 3, the step core portion 2e and step covering portion 3e, and the corner chamfered core portion 2d and corner chamfered covering portion 3g may be bonded together with an adhesive or the like.
 上板3の立ち上がり被覆部3fを、芯材2の立ち上がり芯部2fに沿って折り曲げ加工し、段被覆部3eを段芯部2eに沿って折り曲げ加工し、角取り被覆部3gを角取り芯部2dに沿って折り曲げ加工する。そして、折り返し片31aが折り込まれ折り返し加工がされた角部接合部31を、下面被覆部4aに沿って折り曲げ加工して下板4の下面に重ねる。折り曲げ加工をするため各角部分にも芯材2が十分に存在する。 The rising covering portion 3f of the upper plate 3 is bent along the rising core portion 2f of the core material 2, the stepped covering portion 3e is bent along the stepped core portion 2e, and the chamfered covering portion 3g is bent along the chamfered core portion 2d. Then, the corner joint portion 31, which has been folded over with the folded piece 31a, is bent along the underside covering portion 4a and overlapped on the underside of the lower plate 4. There is sufficient core material 2 at each corner portion due to the folding process.
 また、芯材2の側面2cと角取り芯部2dとが交差する部分や側面2cと立ち上がり芯部2fとが交差する部分などの床パネル1の平面視における角が形成される部分においても芯材2が十分に存在することになる。 In addition, the core material 2 is sufficiently present in areas where corners are formed in a plan view of the floor panel 1, such as the area where the side surface 2c of the core material 2 intersects with the corner-reduced core portion 2d and the area where the side surface 2c intersects with the raised core portion 2f.
 角部接合部31を下方から図示しない押圧具によって押圧して変形させる、所謂バーリング加工をして、下板4に接合する。上板3の貫通孔12及び下板4の貫通孔13はバーリング加工と同時に設けても良いし、事前に設けても良い。 The corner joint 31 is pressed from below with a pressing tool (not shown) to deform it, a process known as burring, and then joined to the lower plate 4. The through holes 12 in the upper plate 3 and the through holes 13 in the lower plate 4 may be formed simultaneously with the burring process, or may be formed beforehand.
 なお、角部接合部31と下板4との接合工程と、上板3の規制凹部11の形成工程とは、重複して行っても良い。下方から押圧を行う角部接合部31と下板4との接合工程と、上方から押圧を行う上板3の規制凹部11の形成工程とを重複して行うことで、加工機械のスペースを有効に活用して、工数を削減できる。 The joining process between the corner joint 31 and the lower plate 4 and the process of forming the regulating recess 11 in the upper plate 3 may be performed in an overlapping manner. By overlapping the joining process between the corner joint 31 and the lower plate 4, which involves pressing from below, and the process of forming the regulating recess 11 in the upper plate 3, which involves pressing from above, the space of the processing machine can be used effectively and the number of steps can be reduced.
 床パネル1の辺部1aの形成について、図5に示すように、側部押圧具P1を芯材2の側面に接近させて上板3の芯材2から張り出した部分を押し曲げ、上板3の端部を下方へ折り曲げて、上板3の上板側面被覆部3bで下板側面被覆部4bの外から芯材2の側面2cを覆う。 To form the edge 1a of the floor panel 1, as shown in Figure 5, the side pressing tool P1 is brought close to the side of the core material 2 to push and bend the part of the upper plate 3 that protrudes from the core material 2, and the end of the upper plate 3 is folded downward, so that the upper plate side covering part 3b of the upper plate 3 covers the side 2c of the core material 2 from outside the lower plate side covering part 4b.
 下部押圧具P2を下方から下板4に接近させて押圧し、上板側面被覆部3bから下方に延長された部分を床パネル1の内側に折り曲げる。
 この際に、側部押圧具P1の内面P1aと下部押圧具P2の側面P2aとの間に間隙Lをあけておくことにより、上板側面被覆部3bから下方に延長された部分が間隙L内に進入して、上板側面被覆部3bから連続して下方に延長する上板側面延長部3cが形成され、下部押圧具P2で押し上げることにより、上板側面延長部3cから連続して上板側面延長部3cに沿って上板側面折り返し部3dが折り返されて、補強リブ32が形成され、さらに、上板側面折り返し部3dの上端から連続して下面被覆部4aに沿って折り曲げられ、接合部30が形成される。
The lower pressing tool P2 is brought close to the lower plate 4 from below and pressed against it, so that the portion extending downward from the upper plate side covering portion 3b is folded inwardly of the floor panel 1.
At this time, by leaving a gap L between the inner surface P1a of the side pressing tool P1 and the side surface P2a of the lower pressing tool P2, the portion extending downward from the upper plate side surface covering portion 3b enters the gap L, and an upper plate side surface extension portion 3c is formed, which extends continuously downward from the upper plate side surface covering portion 3b, and by pushing up with the lower pressing tool P2, the upper plate side surface fold portion 3d is folded back continuously from the upper plate side surface extension portion 3c along the upper plate side surface extension 3c, forming a reinforcing rib 32, and further, the upper end of the upper plate side surface fold portion 3d is folded continuously along the lower surface covering portion 4a, forming a joint 30.
 接合部30は、下部押圧具P2により強く押圧されることで下板4に密接し、上板側面折り返し部3dにより下方から押圧支持されることにより下板4と接合される。
 下部押圧具P2の接合部30を押圧しない部分に接合部30の厚み分だけ盛り上げて形成した盛上部P2bを設ければ、盛上部P2bが下板4の下方への膨らみも抑えることができる。
The joint portion 30 is pressed firmly by the lower pressing tool P2 so as to come into close contact with the lower plate 4, and is joined to the lower plate 4 by being pressed and supported from below by the upper plate side fold portion 3d.
If a raised portion P2b is provided in a portion of the lower pressing tool P2 that does not press the joint 30, the raised portion P2b can also suppress the lower plate 4 from bulging downward.
 なお、接合部30と下板4との接合工程と、上板3の規制凹部11の形成工程とは、重複して行っても良い。下方から押圧を行う接合部30と下板4との接合工程と、上方から押圧を行う上板3の規制凹部11の形成工程とを重複して行うことで、加工機械のスペースを有効に活用して、工数を削減できる。 The joining process between the joint 30 and the lower plate 4 and the process of forming the regulating recess 11 in the upper plate 3 may be performed in an overlapping manner. By overlapping the joining process between the joint 30 and the lower plate 4, which involves pressing from below, and the process of forming the regulating recess 11 in the upper plate 3, which involves pressing from above, the space of the processing machine can be used effectively and the number of steps can be reduced.
 なお、角部1bの形成工程と辺部1aの形成工程は、同時に行っても良いし、前後して行っても良い。また、角部1bの形成工程と辺部1aの形成工程とで一部の工程だけをラップして行うようにしても良い。 The process of forming the corners 1b and the process of forming the sides 1a may be performed simultaneously or one after the other. Also, only some of the processes of forming the corners 1b and the process of forming the sides 1a may be overlapped.
 図6A及び図7に示すように、床パネル1を支持する床支持構造は、床スラブ5の上方に複数の床パネル1を並べて床パネル支持具6で支持してある。
 床スラブ5の上には多数の床パネル支持具6を立設し、4枚の床パネル1の角部1bを突き合わせて床パネル支持具6で支持してある。床スラブ5と敷設された床パネル1との間にはケーブルなどを配置する配線収容空間7が形成される。
As shown in FIGS. 6A and 7, the floor support structure for supporting the floor panels 1 has a plurality of floor panels 1 arranged above a floor slab 5 and supported by floor panel supports 6.
A number of floor panel supports 6 are erected on the floor slab 5, and the corners 1b of the four floor panels 1 are butted together and supported by the floor panel supports 6. A wiring accommodation space 7 for arranging cables, etc. is formed between the floor slab 5 and the laid floor panels 1.
 床パネル支持具6は、支持脚60と、支持台61と、押圧板62と、ロックビス63とを備える。
 支持脚60は、ネジ軸600と、ネジ軸600の下端に向けられて床スラブ5に載置される基台602とを有する。
The floor panel support 6 includes a support leg 60 , a support base 61 , a pressure plate 62 , and a lock screw 63 .
The support leg 60 has a threaded shaft 600 and a base 602 that faces the lower end of the threaded shaft 600 and is placed on the floor slab 5 .
 支持台61は、ネジ軸600の上部に螺合される筒ナット610と、筒ナット610の外周囲から張り出して設けられる台座611と、台座611に取付けられる受け台612と、を備える。 The support base 61 includes a cylindrical nut 610 that is screwed onto the upper portion of the screw shaft 600, a base 611 that protrudes from the outer periphery of the cylindrical nut 610, and a receiving base 612 that is attached to the base 611.
 筒ナット610をネジ軸600に対して回転させることにより、床パネル支持具6の長さを調整し支持台61の高さの調整することができる。また、高さを調整後は、筒ナット610に設けられた止めネジ616で固定することができる。 By rotating the cylindrical nut 610 on the screw shaft 600, the length of the floor panel support 6 can be adjusted, and the height of the support base 61 can be adjusted. After adjusting the height, it can be fixed in place with a locking screw 616 provided on the cylindrical nut 610.
 受け台612は、台座611に予め被せて取付けておく。受け台612は、例えば合成樹脂製であって、台座611より一回り大きい平面を有する。床パネル支持具6は、受け台612以外は例えば金属製である。 The receiving base 612 is attached in advance by covering the base 611. The receiving base 612 is made of, for example, synthetic resin, and has a flat surface that is slightly larger than the base 611. The floor panel support 6 is made of, for example, metal, except for the receiving base 612.
 図8及び図9に示すように、受け台612の上面中心にはナット部614が突出し、ナット部614の外周面から4枚の隔壁615が放射状に形成され、受け台612の上面を4つの区画に分割している。 As shown in Figures 8 and 9, a nut portion 614 protrudes from the center of the top surface of the receiving base 612, and four partition walls 615 are formed radially from the outer periphery of the nut portion 614, dividing the top surface of the receiving base 612 into four sections.
 受け台612の上面には、各隔壁615の両側面及びナット部614の外周面に沿って収容溝618が形成される。
 収容溝618の深さは、下面被覆部4aの下面から補強リブ32の下端までの突出長さより大となっている。
On the upper surface of the receiving base 612 , accommodation grooves 618 are formed along both side surfaces of each partition wall 615 and the outer circumferential surface of the nut portion 614 .
The depth of the accommodation groove 618 is greater than the protruding length from the lower surface of the lower surface covering portion 4 a to the lower end of the reinforcing rib 32 .
 図6Bは、床パネル支持構造の要部断面図でナット部614に沿って形成された収容溝618の部分を示したものであり、図6Cは、床パネル支持構造の要部断面図で隔壁615に沿って形成された収容溝618の部分を示したものである。
 隔壁615の両側面に沿って形成された収容溝618の幅は、接合部30の幅と補強リブ32の幅の合計よりも広い(図6C)。
 ナット部614の外周面に沿って形成された収容溝618の幅は、床パネル1の隣接する2つの周辺を延長した線の交点から角部接合部31の内側端までの距離より広く形成してある(図6B)。
Figure 6B is a cross-sectional view of a key portion of the floor panel support structure showing a portion of the accommodating groove 618 formed along the nut portion 614, and Figure 6C is a cross-sectional view of a key portion of the floor panel support structure showing a portion of the accommodating groove 618 formed along the partition wall 615.
The width of the accommodation groove 618 formed along both side surfaces of the partition wall 615 is wider than the sum of the width of the joint portion 30 and the width of the reinforcing rib 32 (FIG. 6C).
The width of the receiving groove 618 formed along the outer peripheral surface of the nut portion 614 is wider than the distance from the intersection of the lines extending around two adjacent peripheries of the floor panel 1 to the inner end of the corner joint portion 31 (FIG. 6B).
 また、受け台612の下面外周縁に沿って周壁617が形成され、周壁617の内周面下端部には、複数(図に示す例では4個)の鉤部613が周方向に等間隔で設けられる。
 受け台612を台座611の上面に被せ、受け台612の鉤部613を台座611の下面に係合することにより、受け台612が支持脚60の上部に配置される。
A peripheral wall 617 is formed along the outer peripheral edge of the lower surface of the receiving base 612, and a plurality of hook portions 613 (four in the example shown in the figure) are provided at equal intervals in the circumferential direction on the lower end portion of the inner surface of the peripheral wall 617.
The receiving base 612 is placed on the upper surface of the base 611 and the hook portion 613 of the receiving base 612 is engaged with the lower surface of the base 611 , whereby the receiving base 612 is disposed on the upper portion of the support leg 60 .
 押圧板62は、段部21の深さ(立ち上がり部22の高さ)とほぼ同じ厚さを有し、押圧板62の外形は、4枚の床パネル1の段部21が形成する外形よりも僅かに小さい四角形である。 The pressure plate 62 has a thickness approximately equal to the depth of the step 21 (the height of the rising portion 22), and the outer shape of the pressure plate 62 is a rectangle that is slightly smaller than the outer shape formed by the step portions 21 of the four floor panels 1.
 押圧板62の中心には、ロックビス63を挿通するためのビス孔620が形成され、ビス孔620の周囲の上面にはロックビス63の頭部を嵌め込むための凹部621が形成されている。また、ロックビス63の首下部には、ビス孔620の下面に当接させて押圧板62と係合させる周方向に複数(例えば4個)の係合爪631が形成されている。 A screw hole 620 for inserting the lock screw 63 is formed in the center of the pressure plate 62, and a recess 621 for fitting the head of the lock screw 63 is formed on the upper surface around the screw hole 620. In addition, multiple (e.g., four) engagement claws 631 are formed in the circumferential direction on the lower part of the neck of the lock screw 63, which come into contact with the underside of the screw hole 620 and engage with the pressure plate 62.
 床を構築するには、図6Aに示すように、床スラブ5の上に基台602を固定して多数の支持脚60を立設する。
 支持脚60の中心軸間の距離は床パネル1の一辺の長さとほぼ等しくする。支持脚60の長さは、必要とする配線収容空間7の高さに応じて予め調整し支持台61の高さを調整しておく。
To construct the floor, as shown in FIG. 6A, a base 602 is fixed onto the floor slab 5 and a number of support legs 60 are erected thereon.
The distance between the central axes of the support legs 60 is set to be approximately equal to the length of one side of the floor panel 1. The length of the support legs 60 is adjusted in advance in accordance with the required height of the wiring accommodation space 7, and the height of the support base 61 is adjusted in advance.
 次いで、図7に示すように、受け台612の上面において、隔壁615で分割された4つの区画にそれぞれ床パネル1の角部1bを載せ、これら4枚の床パネル1の角部1bを付き合わせた状態で配置する。
 図6B,図6Cに示すように、床パネル1の補強リブ32、接合部30及び角部接合部31は受け台612の収容溝618に収容される。
Next, as shown in FIG. 7, on the upper surface of the receiving base 612, the corners 1b of the floor panels 1 are placed on each of the four compartments divided by the partition walls 615, and the four floor panels 1 are arranged with the corners 1b butted together.
As shown in FIGS. 6B and 6C, the reinforcing ribs 32, the joints 30 and the corner joints 31 of the floor panel 1 are received in the receiving grooves 618 of the receiving base 612.
 4枚の床パネル1の角取り部20によって四角形状の透孔が形成され、この透孔にナット部614が配置される。突き合わせた4枚の床パネル1の段部21は外形が四角形状となる(図7)。 The chamfered corners 20 of the four floor panels 1 form a rectangular through-hole into which the nut portion 614 is placed. The stepped portions 21 of the four butted floor panels 1 have a rectangular outer shape (Figure 7).
 次に、図6A及び図7に示すように、外形が四角形状の段部21の上に押圧板62をはめ込む。
 立ち上がり部22は、上方が段部21から遠ざかるように傾斜しているので、押圧板62は立ち上がり部22にガイドされて容易に段部21の上に嵌合される。
Next, as shown in FIGS. 6A and 7, a pressure plate 62 is fitted onto the step portion 21 having a rectangular external shape.
Since the rising portion 22 is inclined such that the upper portion is away from the step portion 21, the pressure plate 62 is guided by the rising portion 22 and easily fitted onto the step portion 21.
 その後に、嵌合された押圧板62のビス孔620を通してロックビス63をナット部614に螺合する。係合爪631がビス孔620を通過しロックビス63が押圧板62と係合し、押圧板62が段部21を押圧する。この結果、4枚の床パネル1の角部1bが支持台61と押圧板62とで挟持され、安定して敷設される。
 なお、先に押圧板62のビス孔620にロックビス63の首下部を挿通し係合爪631をビス孔620に係合させてから、ナット部614に螺合させても良い。
Thereafter, the lock screw 63 is screwed into the nut portion 614 through the screw hole 620 of the fitted pressure plate 62. The engagement claw 631 passes through the screw hole 620, the lock screw 63 engages with the pressure plate 62, and the pressure plate 62 presses the step portion 21. As a result, the corner portions 1b of the four floor panels 1 are clamped between the support base 61 and the pressure plate 62, and the panels are stably laid down.
Alternatively, the head portion of the lock screw 63 may be first inserted into the screw hole 620 of the pressure plate 62 to engage the engagement claw 631 with the screw hole 620 , and then the lock screw 63 may be screwed into the nut portion 614 .
 立ち上がり部22は、平面視で直線状であり、他の床パネル1の角部1bが突き合わされて並べられ段部21を押圧する押圧板62の一辺と嵌合されるので、ロックビス63の螺合の際に、押圧板62が規制されて空回りせず、床パネル1を確実に支持することができる。 The rising portion 22 is linear in plan view and is fitted with one side of the pressure plate 62 that is aligned with the corner 1b of the other floor panel 1 and presses against the step portion 21. Therefore, when the lock screw 63 is screwed in, the pressure plate 62 is restricted and does not spin freely, so that the floor panel 1 can be securely supported.
 受け台612の収容溝618は、図6B,図6Cに示すように、床パネル1の補強リブ32、接合部30及び角部接合部31を収容するのに十分な幅及び深さを有するので、床パネル1の平坦な下面被覆部4aが、受け台612の収容溝618が形成されていない上面612aに載置されることになり、床パネル1ががたつくことはない。 As shown in Figures 6B and 6C, the receiving base 612's storage groove 618 has a width and depth sufficient to accommodate the reinforcing ribs 32, joints 30, and corner joints 31 of the floor panel 1, so that the flat underside covering portion 4a of the floor panel 1 rests on the upper surface 612a of the receiving base 612 where the receiving groove 618 is not formed, and the floor panel 1 does not rattle.
 また、収容溝618と補強リブ32、接合部30及び角部接合部31とが係合することになるので、床パネル1の水平方向への移動が抑制される。 In addition, the accommodation groove 618 engages with the reinforcing rib 32, the joint 30, and the corner joint 31, suppressing horizontal movement of the floor panel 1.
 また、段部21を構成する上板3の段被覆部3eの下方には芯材2の段芯部2eが存在し、さらにその下方には、上板3の角部接合部31や下板4が存在する、すなわち、押圧板62で押圧されて支持台61で支持され挟まれて保持される段部21の部分の上板3と下板4との間に芯材2が存在することになり、強度が増加し変形性能が向上する。換言すると、支持台61と押圧板62とで挟持される床パネル1の角部1b内には芯材2が内蔵されているので強度が高く、強い荷重が加わっても変形しにくい。
 また、床パネル1の角部1bにおいて、上板3はバーリング加工によって下板4に接合されているので、せん断方向の力によってもはがれにくい。
Furthermore, below the step covering portion 3e of the upper plate 3 that constitutes the step 21 is the step core portion 2e of the core material 2, and further below that are the corner joint portion 31 of the upper plate 3 and the lower plate 4, i.e., the core material 2 is present between the upper plate 3 and the lower plate 4 in the portion of the step 21 that is pressed by the pressure plate 62 and supported by the support base 61 and held in a sandwiched manner, increasing strength and improving deformation performance. In other words, as the core material 2 is built into the corner 1b of the floor panel 1 that is sandwiched between the support base 61 and the pressure plate 62, it is strong and does not easily deform even when a heavy load is applied.
In addition, at the corners 1b of the floor panel 1, the upper plate 3 is joined to the lower plate 4 by burring, so that it is unlikely to peel off even when subjected to a force in the shear direction.
 床パネル1は、角部1bを除いた適宜箇所において、床スラブ5上に立設された束により下から支持されるようにしても良い。 The floor panel 1 may be supported from below at appropriate points, except for the corners 1b, by beams erected on the floor slab 5.
 また、押圧板62は段部21の立ち上がり部22とほぼ同じ厚さであり、押圧板62のビス孔620の周囲にはロックビス63の頭部を嵌め込むための凹部621が形成されているので、床の上面は平滑に仕上がる。
 最後に、敷設された床パネル1の上面にカーペット等の仕上げ材を設置する。
In addition, the pressure plate 62 has approximately the same thickness as the rising portion 22 of the step portion 21, and a recess 621 for fitting the head of the lock screw 63 is formed around the screw hole 620 of the pressure plate 62, so that the upper surface of the floor is finished smoothly.
Finally, a finishing material such as a carpet is placed on the upper surface of the laid floor panel 1.
 [第2の実施形態]
 以下、本発明の第2の実施形態を図10乃至図12と共に説明する。なお、第1の実施形態と同様の部分については説明を省略し、主に異なる部分について説明する。
Second Embodiment
A second embodiment of the present invention will be described below with reference to Figures 10 to 12. Note that a description of the same parts as in the first embodiment will be omitted, and differences will be mainly described.
 本実施形態では、図10及び図11に示すように、床パネル1の対向する一対の側辺の中央部に、略四角形の切り欠き部14が形成されている。切り欠き部14は、配線収容空間7に配線されたケーブルを床パネル1の上方へ引き出すなどのために用いられる。 In this embodiment, as shown in Figures 10 and 11, a substantially rectangular cutout portion 14 is formed in the center of a pair of opposing sides of the floor panel 1. The cutout portion 14 is used for pulling out the cable wired in the wiring storage space 7 above the floor panel 1, etc.
 切り欠き部14の周囲に沿う上面には切欠き段部15が形成されている。
 切欠き段部15は、床パネル1の上面から4~5mm程度低く形成されている。
 床パネル1の上面から切欠き段部15に連続する切欠き立ち上がり部16が形成されている。
A notched step 15 is formed on the upper surface along the periphery of the notched portion 14 .
The cutout step 15 is formed about 4 to 5 mm lower than the upper surface of the floor panel 1 .
A notched rising portion 16 that is continuous with the notched step portion 15 is formed on the upper surface of the floor panel 1 .
 図12に示すように、芯材2には、切り欠き部14と対応して四角形に切り欠いた切欠き芯部2gと、切欠き芯部2gから連続して形成される切欠き段芯部2hと、切欠き段芯部2hから連続して上面2aに向け切欠き芯部2gと平行に立ち上がる切欠き立ち上がり芯部2iとを備える。
 下板4の切り欠き部14と対応する部分は、切り欠き部14より一回り大きく切り欠かれており、切欠き芯部2gを覆わないように形成されている。
As shown in Figure 12, the core material 2 is provided with a notched core portion 2g cut out in a rectangular shape corresponding to the notched portion 14, a notched step core portion 2h formed continuously from the notched core portion 2g, and a notched rise core portion 2i continuing from the notched step core portion 2h and rising parallel to the notched core portion 2g toward the upper surface 2a.
The portion of the lower plate 4 corresponding to the cutout portion 14 is cut out to be slightly larger than the cutout portion 14 and is formed so as not to cover the cutout core portion 2g.
 上板3は、切り欠き部14に対応して、切り欠き部14より小さい四角形に切り欠かれている。
 上板3の切り欠き部14よりも張り出した部分は、上面被覆部3aから連続して折り曲げ加工がされて芯材2の切欠き立ち上がり芯部2iを被覆する切欠き立ち上がり被覆部3hと、切欠き立ち上がり被覆部3hから連続して折り曲げ加工がされて切欠き段芯部2hを被覆する切欠き段被覆部3iと、切欠き段被覆部3iから連続して折り曲げ加工がされて切欠き芯部2gを被覆する切欠き被覆部3jと、切欠き被覆部3jから連続して下板4の下面に沿って折り曲げ加工がされて下板4の下面に重ねられて接合されている切欠き接合部33が形成されている。
The upper plate 3 is cut out in a rectangular shape corresponding to the cutout portion 14 and smaller than the cutout portion 14 .
The portion protruding from the cutout portion 14 of the upper plate 3 is formed by bending continuously from the upper surface covering portion 3a to form a notch rise covering portion 3h that covers the notch rise core portion 2i of the core material 2, a notch step covering portion 3i that is bent continuously from the notch rise covering portion 3h to cover the notch step core portion 2h, a notch covering portion 3j that is bent continuously from the notch step covering portion 3i to cover the notch core portion 2g, and a notch joint portion 33 that is bent continuously from the notch covering portion 3j along the underside of the lower plate 4 and is overlapped and joined to the underside of the lower plate 4.
 切欠き接合部33の先端部は、さらに上面側に折り返し片33aが折り込まれる折り返し加工(所謂ヘミング加工)がされる。 The tip of the notched joint 33 is further folded over (so-called hemming) to fold the folded piece 33a onto the upper surface side.
 切り欠き部14の各辺の両端部と、各辺の略中間の1カ所において、切欠き接合部33の折り返し加工された部分には、上板3に貫通孔12が形成され、下板4に貫通孔12と対応する貫通孔13が形成され、貫通孔12の下方からバーリングピンを打ち込むことにより上板3及び下板4を変形させ、芯材2の下部に食い込ませて角部接合部31を下板4と接合する。 At both ends of each side of the cutout 14 and at one location approximately in the middle of each side, the folded-back portion of the cutout joint 33 has a through hole 12 formed in the upper plate 3 and a through hole 13 corresponding to the through hole 12 formed in the lower plate 4. A burring pin is driven into the lower portion of the core material 2 from below to deform the upper plate 3 and the lower plate 4, and the corner joint 31 is joined to the lower plate 4.
 切り欠き部14の周方向両端部では、切欠き接合部33の端部と辺部1aの接合部30の切り欠き部14に臨む端部とを重ね、切欠き接合部33の貫通孔12と接合部30の貫通孔12を一致させてバーリング加工を行う(変形接合部の形成)。 At both circumferential ends of the cutout 14, the end of the cutout joint 33 and the end of the joint 30 of the side portion 1a facing the cutout 14 are overlapped, and the through hole 12 of the cutout joint 33 is aligned with the through hole 12 of the joint 30 to perform burring (forming a deformed joint).
 [第3の実施形態]
 以下、本発明の第3の実施形態を図13と共に説明する。なお、第1及び第2の実施形態と同様の部分については説明を省略し、主に異なる部分について説明する。
[Third embodiment]
Hereinafter, a third embodiment of the present invention will be described with reference to Fig. 13. Note that a description of the same parts as in the first and second embodiments will be omitted, and differences will be mainly described.
 本実施形態では、角部接合部31の両端部に加え、接合部30の長さ方向両端部にもバーリング加工を行う点が異なる。
 接合部30の長さ方向両端部に貫通孔12を形成し、この貫通孔12及び下板の貫通孔13に下方からバーリングピンを打ち込んで変形させ、上板3の接合部30の両端部を下板4及び芯材2に接合する(変形接合部の形成)。
This embodiment differs in that burring is performed not only on both ends of the corner joint 31 but also on both ends in the longitudinal direction of the joint 30 .
A through hole 12 is formed at both longitudinal ends of the joint 30, and a burring pin is driven from below into this through hole 12 and the through hole 13 of the lower plate to deform the joint, thereby joining both ends of the joint 30 of the upper plate 3 to the lower plate 4 and core material 2 (forming a deformed joint).
 バーリング加工する接合部30の長さ方向両端部は、補強リブ32を形成しないようにしても良いし、形成するようにしても良い。 The reinforcing ribs 32 may or may not be formed at both longitudinal ends of the joint 30 to be burred.
 [第4の実施形態]
 以下、本発明の第4の実施形態を図14と共に説明する。なお、第1乃至第3の実施形態と同様の部分については説明を省略し、主に異なる部分について説明する。
[Fourth embodiment]
Hereinafter, the fourth embodiment of the present invention will be described with reference to Fig. 14. Note that a description of the same parts as those of the first to third embodiments will be omitted, and differences will be mainly described.
 本実施形態は、第2の実施形態とほぼ同様の構成を有するが、図14に示すように、角部接合部31の両端部だけでなく、辺部1aの接合部30の両端部にもバーリング加工を施し、接合部30を変形させて下板4に接合してある点が異なっている(変形接合部の形成)。 This embodiment has a configuration similar to that of the second embodiment, but differs in that, as shown in FIG. 14, burring is performed not only on both ends of the corner joints 31 but also on both ends of the joints 30 of the side portions 1a, and the joints 30 are deformed and joined to the lower plate 4 (forming a deformed joint).
 [第5の実施形態]
 以下、本発明の第5の実施形態を図15と共に説明する。なお、第1乃至第4の実施形態と同様の部分については説明を省略し、主に異なる部分について説明する。
[Fifth embodiment]
Hereinafter, the fifth embodiment of the present invention will be described with reference to Fig. 15. Note that a description of the same parts as those of the first to fourth embodiments will be omitted, and differences will be mainly described.
 本実施形態は、第3の実施形態とほぼ同様の構成を有するが、図15に示すように、角部接合部31の両端部及び接合部30の両端部に加えて、辺部1aの接合部30の長さ方向中心部においてもバーリング加工する点が異なる。
 辺部1aの接合部30の長さ方向中心部の接合部30の貫通孔12及び下板4の貫通孔13に下方からバーリングピンを打ち込み、貫通孔12,13の周囲を変形させて接合部30を下板4に接合する(変形接合部の形成)。
This embodiment has a configuration similar to that of the third embodiment, but differs in that, as shown in FIG. 15 , in addition to both ends of the corner joint 31 and both ends of the joint 30, burring is also performed at the longitudinal center of the joint 30 of the side portion 1 a.
A burring pin is driven from below into the through hole 12 of the joint 30 at the longitudinal center of the side portion 1a and into the through hole 13 of the lower plate 4, and the area around the through holes 12, 13 is deformed to join the joint 30 to the lower plate 4 (forming a deformed joint).
 [第6の実施形態]
 以下、本発明の第6の実施形態を図16と共に説明する。なお、第1乃至第5の実施形態と同様の部分については説明を省略し、主に異なる部分について説明する。
Sixth embodiment
Hereinafter, the sixth embodiment of the present invention will be described with reference to Fig. 16. Note that a description of the same parts as in the first to fifth embodiments will be omitted, and differences will be mainly described.
 第6の実施形態は、第4の実施形態と類似しているが、図16に示すように、床パネル1の切り欠き部14が形成されていない対向する一対の周辺において、接合部30の長さ方向中心部にバーリング加工を行い、上板3の接合部30を変形させて下板4に接合してある点が異なる(変形接合部の形成)。 The sixth embodiment is similar to the fourth embodiment, but differs in that, as shown in FIG. 16, burring is performed on the center of the joint 30 in the longitudinal direction on a pair of opposing peripheries of the floor panel 1 where the cutout portion 14 is not formed, and the joint 30 of the upper plate 3 is deformed and joined to the lower plate 4 (forming a deformed joint).
 〔その他の変形例〕
 本発明は上記の実施形態に限定されるものではない。例えば以下のようなものも含まれる。
[Other Modifications]
The present invention is not limited to the above-mentioned embodiment, and may also include the following, for example.
 本実施形態では、芯材2をパーチクルボード等の木質素材としてあるが、軽量コンクリート等であってもよい。 In this embodiment, the core material 2 is a wood material such as particle board, but it may also be lightweight concrete, etc.
 本実施形態では、床パネル1は四角形であるが、その他の角形とすることも可能であり、その形状に応じて、角部を突き合わせて敷設する枚数も変更する。 In this embodiment, the floor panel 1 is rectangular, but it can also be other polygonal shapes, and the number of panels laid with the corners butted together will vary depending on the shape.
 突き合わせて配置された床パネル1の角部を支持する床パネル支持具6の構造も、本実施形態で説明したものに限定されない。
 一例としては、押圧板を支持脚60の上端に対してスナップ係合するようなものであってもよい。
The structure of the floor panel supports 6 that support the corners of the floor panels 1 arranged abutting each other is not limited to that described in this embodiment.
As an example, the pressure plate may be snapped onto the upper end of the support leg 60 .
 本実施形態では、上板3の接合部30、角部接合部31或いは切欠き接合部33に貫通孔12、下板4に貫通孔13が設けられていたが、これに限られず、上板3及び下板4の双方に貫通孔を設けずに押圧具によって貫通孔を形成させながら変形させて接合させるもの、または、上板2及び下板3のいずれかに貫通孔を設けて変形させて接合させるものであっても良い。 In this embodiment, through holes 12 are provided in the joints 30, corner joints 31, or notch joints 33 of the upper plate 3, and through holes 13 are provided in the lower plate 4, but this is not limited to the above. It is also possible to not provide through holes in either the upper plate 3 or the lower plate 4, and to deform the plates while forming through holes using a pressing tool to join them, or to provide a through hole in either the upper plate 2 or the lower plate 3, and then deform the plates to join them.
 本実施形態では、規制凸部10の突出長さが、接合部30の厚さと規制凹部11の深さの合計より長いものであったが、これに限られない。規制凸部30の突出長さが、接合部30の厚さより長いものであれば、接合部30の厚さと規制凹部11の深さの合計より短いものであっても良い。 In this embodiment, the protruding length of the regulating protrusion 10 is longer than the sum of the thickness of the joint 30 and the depth of the regulating recess 11, but this is not limited to this. As long as the protruding length of the regulating protrusion 30 is longer than the thickness of the joint 30, it may be shorter than the sum of the thickness of the joint 30 and the depth of the regulating recess 11.
 本実施形態では、角部接合部31及び切欠き接合部33は、バーリング加工を施して下板4に接合しているが、バーリングピンを打ち込まずに、下部押圧具で押圧して変形させることにより、下板4に接合することもできる。
 この場合、角部接合部31及び切欠き接合部33に連続して、それぞれの外周側に辺部同様に補強リブ32を形成してもよい。
In this embodiment, the corner joint 31 and the notch joint 33 are joined to the lower plate 4 by burring processing, but they can also be joined to the lower plate 4 by pressing and deforming them with a lower pressing tool without driving in a burring pin.
In this case, reinforcing ribs 32 may be formed on the outer periphery of each of the corner joints 31 and the notch joints 33 in the same manner as the side portions.
 本実施形態では、収容溝618に補強リブ32及び接合部30並びに角部接合部31が収容されているが、補強リブ32のみを収容するようなものであっても良い。 In this embodiment, the reinforcing rib 32, the joint 30, and the corner joint 31 are accommodated in the accommodation groove 618, but it may be possible to accommodate only the reinforcing rib 32.
 本実施形態では、床パネル1の角部1bにおいて、補強リブ32を形成しないものであったが、バーリング加工などで上板3及び下板4を押圧変形させて接合するものと併用するようにしても良い。 In this embodiment, the reinforcing ribs 32 are not formed at the corners 1b of the floor panel 1, but they may be used in conjunction with a process such as burring where the upper plate 3 and lower plate 4 are joined by pressing and deforming them.
 変形例を含むいずれの実施形態における各技術的事項を他の実施形態に適用して実施例としても良い。 The technical aspects of any of the embodiments, including the modified examples, may be applied to other embodiments to serve as examples.
 1      床パネル
 1a     辺部
 1b     角部
 10     規制凸部
 11     規制凹部
 110    裏面
 111    穴部
 12、13  貫通孔
 14     切り欠き部
 15     切欠き段部
 16     切欠き立ち上がり部
 2      芯材
 2a     上面
 2b     下面
 2c     側面
 2d     角取り芯部
 2e     段芯部
 2f     立ち上がり芯部
 2g     切欠き芯部
 2h     切欠き段芯部
 2i     切欠き立ち上がり芯部
 20     角取り部
 21     段部
 22     立ち上がり部
 3      上板
 3a     上面被覆部
 3b     上板側面被覆部
 3c     上板側面延長部
 3d     上板側面折り返し部
 3e     段被覆部
 3f     立ち上がり被覆部
 3g     角取り被覆部
 3h     切欠き立ち上がり被覆部
 3i     切欠き段被覆部
 3j     切欠き被覆部
 30     接合部
 31     角部接合部
 32     補強リブ
 33     切欠き接合部
 4      下板
 4a     下面被覆部
 4b     下板側面被覆部
 5      床スラブ
 6      床パネル支持具
 60     支持脚
 600    ネジ軸
 602    基台
 61     支持台
 610    筒ナット
 611    台座
 612    受け台
 613    鉤部
 614    ナット部
 615    隔壁
 616    止めネジ
 617    周壁
 618    収容溝
 62     押圧板
 620    ビス孔
 621    凹部
 63     ロックビス
 631    係合爪
 7      配線収容空間
 P1     側部押圧具
 P2     下部押圧具
LIST OF REFERENCE NUMERALS 1 floor panel 1a side 1b corner 10 restricting protrusion 11 restricting recess 110 back surface 111 hole 12, 13 through hole 14 notch 15 notch step 16 notch rising portion 2 core material 2a upper surface 2b lower surface 2c side surface 2d corner chamfered core 2e step core 2f rising core 2g notch core 2h notch step core 2i notch rising core 20 corner chamfered portion 21 step 22 rising portion 3 upper plate 3a upper surface covering portion 3b upper plate side covering portion 3c upper plate side extension portion 3d upper plate side folded portion 3e step covering portion 3f rising covering portion 3g corner chamfered covering portion 3h notch rising covering portion 3i Notch step covering portion 3j Notch covering portion 30 Joint portion 31 Corner joint portion 32 Reinforcement rib 33 Notch joint portion 4 Lower plate 4a Lower surface covering portion 4b Lower plate side surface covering portion 5 Floor slab 6 Floor panel support 60 Support leg 600 Screw shaft 602 Base 61 Support base 610 Cylindrical nut 611 Pedestal 612 Receiving base 613 Hook portion 614 Nut portion 615 Partition wall 616 Set screw 617 Peripheral wall 618 Storage groove 62 Pressing plate 620 Screw hole 621 Recess 63 Lock screw 631 Engagement claw 7 Wiring storage space P1 Side pressing tool P2 Lower pressing tool

Claims (10)

  1.  芯材と、該芯材の上面を被覆する上板と、前記芯材の下面を被覆する下板と、を備えた床パネルであって、
     前記芯材は、前記芯材の下面から垂直に立ち上がる側面を有し、
     前記下板は、前記芯材の下面を被覆する下面被覆部を有し、
     前記上板は、前記芯材の上面を被覆する上面被覆部と、前記上面被覆部から連続して前記側面に沿って折り曲げ加工がされて前記側面を被覆する上板側面被覆部と、前記上板側面被覆部から連続して下方に延長する上板側面延長部と、前記上板側面延長部から連続して前記上板側面延長部に沿って折り返し加工がされた上板側面折り返し部と、前記上板側面折り返し部から連続して前記下面被覆部に沿って折り曲げ加工がされて前記下板の下面に重ねて接合される接合部と、を備えた
     ことを特徴とする床パネル。
    A floor panel comprising a core material, an upper plate covering an upper surface of the core material, and a lower plate covering a lower surface of the core material,
    The core material has a side surface that rises vertically from a lower surface of the core material,
    The lower plate has a lower surface covering portion that covers a lower surface of the core material,
    A floor panel characterized in that the upper plate comprises an upper surface covering portion covering an upper surface of the core material, an upper plate side surface covering portion which is continuous with the upper surface covering portion and folded along the side surface to cover the side surface, an upper plate side surface extension portion which extends downwardly continuous with the upper plate side surface covering portion, an upper plate side surface fold portion which is continuous with the upper plate side surface extension portion and folded back along the upper plate side surface extension portion, and a joint which is continuous with the upper plate side surface fold portion and folded along the lower surface covering portion to be joined to the lower surface of the lower plate.
  2.  前記上板は、前記上板の上面に形成された規制凹部を有し、
     前記下板は、前記規制凹部と係合可能な規制凸部を前記下板の下面に有しており、
     前記規制凸部の前記下板の下面からの突出長さは、上板側面延長部と上板側面折り返し部とで形成される補強リブの高さより長い
     ことを特徴とする請求項1に記載の床パネル。
    The upper plate has a restriction recess formed on an upper surface of the upper plate,
    the lower plate has a restricting protrusion on a lower surface thereof that is engageable with the restricting recess,
    The floor panel according to claim 1, characterized in that the protruding length of the regulating protrusion from the lower surface of the lower plate is longer than the height of a reinforcing rib formed by the upper plate side extension portion and the upper plate side folded portion.
  3.  前記規制凸部の前記下板の下面からの突出長さは、前記補強リブの高さと前記規制凹部の深さの合計より長い
     ことを特徴とする請求項2に記載の床パネル。
    The floor panel according to claim 2 , wherein a protruding length of the regulating protrusion from the lower surface of the lower plate is longer than a sum of a height of the reinforcing rib and a depth of the regulating recess.
  4.  前記接合部は、前記上板及び前記下板を下方から押圧具によって押圧されることで変形して、前記下板と接合されている変形接合部を有することを特徴とする請求項1乃至3のうちいずれか1項に記載の床パネル。 The floor panel according to any one of claims 1 to 3, characterized in that the joint has a deformed joint that is deformed by pressing the upper plate and the lower plate from below with a pressing tool and is joined to the lower plate.
  5.  前記接合部は、前記上板及び前記下板を下方から押圧具によって押圧されることで変形して、前記芯材の下部に食い込んで前記下板と接合されている変形接合部を有することを特徴とする請求項1乃至3のうちいずれか1項に記載の床パネル。 The floor panel according to any one of claims 1 to 3, characterized in that the joint has a deformed joint that is deformed by pressing the upper plate and the lower plate from below with a pressing tool, and that bites into the lower part of the core material and is joined to the lower plate.
  6.  前記接合部は、貫通孔を備えており、前記貫通孔の下方から前記上板及び前記下板を押圧具によって押圧されることで変形されて、前記芯材の下部に食い込んで前記下板と接合されている変形接合部を有することを特徴とする請求項1乃至3のうちいずれか1項に記載の床パネル。 The floor panel according to any one of claims 1 to 3, characterized in that the joint has a through hole, and is deformed by pressing the upper plate and the lower plate from below the through hole with a pressing tool, and has a deformed joint that bites into the lower part of the core material and is joined to the lower plate.
  7.  芯材と、該芯材の上面を被覆する上板と、前記芯材の下面を被覆する下板と、を備えた床パネルを床パネル支持具で支持する床パネル支持構造であって、
     前記床パネルは、
     前記芯材は、前記芯材の下面から垂直に立ち上がる側面を有し、
     前記下板は、前記芯材の下面を被覆する下面被覆部を有し、
     前記上板は、前記芯材の上面を被覆する上面被覆部と、前記上面被覆部から連続して前記側面に沿って折り曲げ加工がされて前記側面を被覆する上板側面被覆部と、前記上板側面被覆部から連続して下方に延長する上板側面延長部と、前記上板側面延長部から連続して前記上板側面延長部に沿って折り返し加工がされた上板側面折り返し部と、前記上板側面折り返し部から連続して前記下面被覆部に沿って折り曲げ加工がされて前記下板の下面に重ねて接合される接合部と、を備えており、
     前記床パネル支持具は、
     前記床パネルが載置される受け台を有し、
     前記受け台は、収容溝を備えており、
     前記上板側面延長部と前記上板側面折り返し部とは、前記収容溝に収容されている
     ことを特徴とする床パネル支持構造。
    A floor panel support structure in which a floor panel including a core material, an upper plate covering an upper surface of the core material, and a lower plate covering a lower surface of the core material is supported by a floor panel support,
    The floor panel is
    The core material has a side surface that rises vertically from a lower surface of the core material,
    The lower plate has a lower surface covering portion that covers a lower surface of the core material,
    The upper plate includes an upper surface covering portion that covers the upper surface of the core material, an upper plate side surface covering portion that is continuous with the upper surface covering portion and folded along the side surface to cover the side surface, an upper plate side surface extension portion that is continuous with the upper plate side surface covering portion and extends downward, an upper plate side surface fold portion that is continuous with the upper plate side surface extension portion and folded back along the upper plate side surface extension portion, and a joining portion that is continuous with the upper plate side surface fold portion and folded along the lower surface covering portion to be joined to the lower surface of the lower plate,
    The floor panel support includes:
    A support on which the floor panel is placed,
    The cradle has a receiving groove,
    A floor panel support structure, characterized in that the upper plate side extension portion and the upper plate side folded portion are accommodated in the accommodation groove.
  8.  前記接合部は、前記収容溝に収容されている
     ことを特徴とする請求項7に記載の床パネル支持構造。
    The floor panel support structure according to claim 7, wherein the joint portion is accommodated in the accommodation groove.
  9.  芯材と、該芯材の上面を被覆する上板と、前記芯材の下面を被覆する下板と、を備えた床パネルを支持する床パネル支持具であって、
     前記床パネルは、
     前記芯材は、前記芯材の下面から垂直に立ち上がる側面を有し、
     前記下板は、前記芯材の下面を被覆する下面被覆部を有し、
     前記上板は、前記芯材の上面を被覆する上面被覆部と、前記上面被覆部から連続して前記側面に沿って折り曲げ加工がされて前記側面を被覆する上板側面被覆部と、前記上板側面被覆部から連続して下方に延長する上板側面延長部と、前記上板側面延長部から連続して前記上板側面延長部に沿って折り返し加工がされた上板側面折り返し部と、前記上板側面折り返し部から連続して前記下面被覆部に沿って折り曲げ加工がされて前記下板の下面に重ねて接合される接合部と、を備えており、
     前記床パネル支持具は、
     前記床パネルが載置される受け台を有し、
     前記受け台は、前記上板側面延長部と前記上板側面折り返し部とを収容可能な収容溝を備えたことを特徴とする床パネル支持具。
    A floor panel support for supporting a floor panel including a core material, an upper plate covering an upper surface of the core material, and a lower plate covering a lower surface of the core material,
    The floor panel is
    The core material has a side surface that rises vertically from a lower surface of the core material,
    The lower plate has a lower surface covering portion that covers a lower surface of the core material,
    The upper plate includes an upper surface covering portion that covers the upper surface of the core material, an upper plate side surface covering portion that is continuous with the upper surface covering portion and folded along the side surface to cover the side surface, an upper plate side surface extension portion that is continuous with the upper plate side surface covering portion and extends downward, an upper plate side surface fold portion that is continuous with the upper plate side surface extension portion and folded back along the upper plate side surface extension portion, and a joining portion that is continuous with the upper plate side surface fold portion and folded along the lower surface covering portion to be joined to the lower surface of the lower plate,
    The floor panel support includes:
    A support on which the floor panel is placed,
    A floor panel support device characterized in that the receiving base has an accommodation groove capable of accommodating the upper panel side extension portion and the upper panel side folded portion.
  10.  前記収容溝は、さらに、前記接合部を収容可能であることを特徴とする請求項9に記載の床パネル支持具。 The floor panel support device according to claim 9, characterized in that the accommodation groove is further capable of accommodating the joint.
PCT/JP2023/045497 2022-12-21 2023-12-19 Floor panel, floor panel support structure, and floor panel supporter WO2024135681A1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2022-203903 2022-12-21

Publications (1)

Publication Number Publication Date
WO2024135681A1 true WO2024135681A1 (en) 2024-06-27

Family

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