WO2024120468A1 - Powertrain, electric motor controller, control apparatus, and electric vehicle - Google Patents

Powertrain, electric motor controller, control apparatus, and electric vehicle Download PDF

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WO2024120468A1
WO2024120468A1 PCT/CN2023/136962 CN2023136962W WO2024120468A1 WO 2024120468 A1 WO2024120468 A1 WO 2024120468A1 CN 2023136962 W CN2023136962 W CN 2023136962W WO 2024120468 A1 WO2024120468 A1 WO 2024120468A1
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drive motor
bridge arm
motor
powertrain
heat
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PCT/CN2023/136962
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French (fr)
Chinese (zh)
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李迎
张宏济
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华为数字能源技术有限公司
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Publication of WO2024120468A1 publication Critical patent/WO2024120468A1/en

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries

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  • Electric Propulsion And Braking For Vehicles (AREA)

Abstract

Disclosed in the present application are a powertrain, an electric motor controller, a control apparatus for the electric motor controller, and an electric vehicle. The powertrain is configured to heat a traction battery of the electric vehicle. Operating modes of the powertrain comprise a battery internal resistor heating mode and a driving electric motor heating mode. The powertrain can choose, according to different conditions, to operate in different operating modes and can adjust heating power in each operating mode. The electric motor controller can output a high-frequency pulse current or electric motor exciting current to heat the traction battery, and according to the different conditions, the electric motor controller can choose to output the high-frequency pulse current or the electric motor exciting current. By means of controlling the on/off of each switch transistor of three bridge arms of the electric motor controller, the control apparatus for the electric motor controller controls the electric motor controller to output the pulse current or the electric motor exciting current. The powertrain, the electric motor controller, the control apparatus for the electric motor controller, and the electric vehicle disclosed in the present application can improve the heating efficiency for the traction battery and the energy utilization efficiency of the electric vehicle.

Description

动力总成、电机控制器、控制装置、电动汽车Powertrain, motor controller, control device, electric vehicle 技术领域Technical Field
本申请涉及动力电池热管理领域,尤其涉及一种电动汽车动力总成、电机控制器、用于电机控制器的控制装置、电动汽车。The present application relates to the field of thermal management of power batteries, and in particular to an electric vehicle powertrain, a motor controller, a control device for a motor controller, and an electric vehicle.
背景技术Background technique
目前对动力电池加热的方式主要有正温度系数电阻(PTC)加热、电机励磁电流加热、高频脉冲电流加热等方式,正温度系数电阻加热需要额外的电子器件,因此具有器件冗余、结构复杂等问题。电机励磁电流加热具有传热路径过长、加热效率低等问题。高频脉冲电流加热具有电机震动噪声较大等问题。因此仅仅使用单一的加热方式对动力电池进行加热具有加热效率低、电动汽车能量利用率低等问题。At present, the main methods for heating power batteries include positive temperature coefficient resistor (PTC) heating, motor excitation current heating, high-frequency pulse current heating, etc. Positive temperature coefficient resistor heating requires additional electronic devices, so it has problems such as device redundancy and complex structure. Motor excitation current heating has problems such as too long heat transfer path and low heating efficiency. High-frequency pulse current heating has problems such as large motor vibration noise. Therefore, using only a single heating method to heat the power battery has problems such as low heating efficiency and low energy utilization of electric vehicles.
发明内容Summary of the invention
本申请提供一种动力总成、电机控制器、电动汽车,有利于提高电动汽车动力电池加热效率和电动汽车能量利用效率。The present application provides a powertrain, a motor controller, and an electric vehicle, which are beneficial to improving the heating efficiency of the electric vehicle power battery and the energy utilization efficiency of the electric vehicle.
第一方面,本申请实施例提供了一种动力总成。动力总成包括驱动电机和电机控制器。电机控制器用于接收动力电池供电并向驱动电机输出高频脉冲电流或电机励磁电流。驱动电机用于通过热传导装置加热动力电池。动力总成的运行模式包括电池内阻加热模式和驱动电机加热模式。电机控制器向驱动电机输出高频脉冲电流使动力总成运行于电池内阻加热模式。电机控制器向驱动电机输出电机励磁电流使动力总成运行于驱动电机加热模式。动力总成用于根据温度参数选择运行于电池内阻加热模式或驱动电机加热模式。温度参数为驱动电机、动力电池或热传导装置中至少一个的温度。In a first aspect, an embodiment of the present application provides a powertrain. The powertrain includes a drive motor and a motor controller. The motor controller is used to receive power from a power battery and output a high-frequency pulse current or a motor excitation current to the drive motor. The drive motor is used to heat the power battery through a heat conduction device. The operation modes of the powertrain include a battery internal resistance heating mode and a drive motor heating mode. The motor controller outputs a high-frequency pulse current to the drive motor so that the powertrain operates in a battery internal resistance heating mode. The motor controller outputs a motor excitation current to the drive motor so that the powertrain operates in a drive motor heating mode. The powertrain is used to select operation in a battery internal resistance heating mode or a drive motor heating mode according to a temperature parameter. The temperature parameter is the temperature of at least one of the drive motor, the power battery, or the heat conduction device.
在本申请实施例中,动力总成具有电池内阻加热和驱动电机加热两种运行模式,动力总成可以选择运行于不同的模式来加热动力电池从而在实现在不同的场景下用不同的方式加热动力电池来避免每种加热方式的缺点。因此,本申请例提供的动力总成可以综合不同动力电池加热方式的优点来提升电池加热效率。第一方面的一种实现方式中,动力总成响应于温度参数小于预设温度阈值,动力总成运行于电池内阻加热模式。动力总成响应于温度参数大于预设温度阈值,动力总成运行于驱动电机加热模式。In an embodiment of the present application, the powertrain has two operating modes: battery internal resistance heating and drive motor heating. The powertrain can choose to operate in different modes to heat the power battery, thereby heating the power battery in different ways in different scenarios to avoid the shortcomings of each heating method. Therefore, the powertrain provided in the present application example can combine the advantages of different power battery heating methods to improve the battery heating efficiency. In an implementation of the first aspect, the powertrain operates in a battery internal resistance heating mode in response to a temperature parameter being less than a preset temperature threshold. The powertrain operates in a drive motor heating mode in response to a temperature parameter being greater than a preset temperature threshold.
第一方面的一种实现方式中,动力总成响应于动力总成运行于电池内阻加热模式的时长超过预设时长,动力总成的运行模式从电池内阻加热模式切换为驱动电机加热模式。In an implementation of the first aspect, in response to the duration of the powertrain operating in the battery internal resistance heating mode exceeding a preset duration, the operation mode of the powertrain is switched from the battery internal resistance heating mode to the drive motor heating mode.
在该实现方式中,动力总成可以根据驱动电机温度、动力电池温度、热传导装置温度中的至少一个或者动力总成运行于电池内阻加热模式的时长选择运行于不同的加热模式,在温度较低时,动力总成运行于加热功率较高的电池内阻加热模式以提升电池升温速率,在温度较高时,动力总成运行于加热功率较低的驱动电机加热模式以节约能量并且防止电池超温。因此,该实现方式可以提高电动汽车能量利用效率,保护电池。In this implementation, the powertrain can choose to operate in different heating modes according to at least one of the drive motor temperature, the power battery temperature, the heat conduction device temperature, or the duration of the powertrain operating in the battery internal resistance heating mode. When the temperature is low, the powertrain operates in the battery internal resistance heating mode with a higher heating power to increase the battery heating rate. When the temperature is high, the powertrain operates in the drive motor heating mode with a lower heating power to save energy and prevent the battery from overheating. Therefore, this implementation can improve the energy utilization efficiency of electric vehicles and protect batteries.
第一方面的一种实现方式中,动力总成响应于运行于电池内阻加热模式时温度参数上升,降低运行于电池内阻加热模式的加热功率。动力总成响应于运行于驱动电机加热模式时温度参数上升,降低运行于驱动电机加热模式的加热功率。In an implementation of the first aspect, the powertrain reduces the heating power when operating in the battery internal resistance heating mode in response to a temperature parameter rising when operating in the battery internal resistance heating mode. The powertrain reduces the heating power when operating in the drive motor heating mode in response to a temperature parameter rising when operating in the drive motor heating mode.
第一方面的一种实现方式中,动力总成响应于动力总成运行于电池内阻加热模式或驱动电机加热模式的时长降低动力总成运行于电池内阻加热模式或驱动电机加热模式的加热功率。In an implementation of the first aspect, the powertrain reduces the heating power of the powertrain in the battery internal resistance heating mode or the drive motor heating mode in response to the length of time the powertrain operates in the battery internal resistance heating mode or the drive motor heating mode.
第一方面的一种实现方式中,动力总成运行于电池内阻加热模式时的加热功率大于和动力总成运行于驱动电机加热模式的加热功率。In an implementation of the first aspect, the heating power when the powertrain operates in the battery internal resistance heating mode is greater than the heating power when the powertrain operates in the drive motor heating mode.
在该实现方式中,在动力总成加热动力电池过程中,电池温度随着温度参数的升高和加热时长的增加不断升高,动力总成在给动力电池加热过程中的加热功率随着温度参数的升高或加热时长的增加而降低以避免电池超温,可以起到保护动力电池的作用,同时通过使加热功率随着温度参数的升高和加热时长的增长而降低可以起到减小能量消耗、提高能量利用效率的作用。In this implementation, during the process of the powertrain heating the power battery, the battery temperature continues to increase with the increase of temperature parameters and the increase of heating time. The heating power of the powertrain during the process of heating the power battery is reduced as the temperature parameters increase or the heating time increases to avoid battery overheating, which can protect the power battery. At the same time, by reducing the heating power as the temperature parameters increase and the heating time increases, it can reduce energy consumption and improve energy utilization efficiency.
第一方面的一种实现方式中,热传导装置包括驱动电机热回路、动力电池热回路和换热器,驱动电机热回路用于吸收驱动电机产生的热量,动力电池热回路用于加热动力电池,驱动电机热回路的热量通过换热器传导至动力电池热回路。In an implementation of the first aspect, the heat conduction device includes a drive motor heat circuit, a power battery heat circuit and a heat exchanger, the drive motor heat circuit is used to absorb heat generated by the drive motor, the power battery heat circuit is used to heat the power battery, and the heat of the drive motor heat circuit is conducted to the power battery heat circuit through the heat exchanger.
第二方面,本申请实施例提供了一种用于驱动电机电机控制器。驱动电机包括三相绕组,驱动电机用于通过热传导装置加热动力电池,电机控制器包括由相并联的三个桥臂组成的桥臂电路,每个桥臂的两端分别 用于连接动力电池的正负极,三个桥臂的桥臂中点分别用于连接驱动电机的三相绕组。电机控制器用于响应于温度参数小于预设温度阈值,桥臂电路至少一个桥臂的桥臂中点向其所连接的驱动电机一相绕组输出高频脉冲电流。电机控制器响应于温度参数大于预设温度阈值,桥臂电路三个桥臂的桥臂中点向驱动电机三相绕组输出三相交电流,三相交电流使得驱动电机转矩为零且电机励磁电流大于零;In a second aspect, the present application provides a motor controller for a drive motor. The drive motor includes a three-phase winding, and the drive motor is used to heat the power battery through a heat conduction device. The motor controller includes a bridge arm circuit composed of three bridge arms connected in parallel, and each bridge arm has two ends. Used to connect the positive and negative poles of the power battery, and the midpoints of the three bridge arms are used to connect the three-phase windings of the drive motor respectively. The motor controller is used to respond to the temperature parameter being less than the preset temperature threshold, and the midpoint of the bridge arm of at least one bridge arm of the bridge arm circuit outputs a high-frequency pulse current to the one-phase winding of the drive motor connected thereto. In response to the temperature parameter being greater than the preset temperature threshold, the midpoints of the three bridge arms of the bridge arm circuit output three-phase cross currents to the three-phase windings of the drive motor, and the three-phase cross currents make the drive motor torque zero and the motor excitation current greater than zero;
其中,温度参数为驱动电机、动力电池或热传导装置中至少一个的温度。The temperature parameter is the temperature of at least one of the drive motor, the power battery or the heat conduction device.
第二方面的一种实现方式中,电机控制器响应于电机控制器输出高频脉冲电流的时长,降低高频脉冲电流的频率。电机控制器响应于温度参数上升,降低高频脉冲电流的频率或幅值之一或者降低励磁电流的幅值。电机控制器响应于电机控制器运行于励磁电流模式的时长降低励磁电流的幅值。In an implementation of the second aspect, the motor controller reduces the frequency of the high-frequency pulse current in response to the duration of the motor controller outputting the high-frequency pulse current. The motor controller reduces one of the frequency or amplitude of the high-frequency pulse current or reduces the amplitude of the excitation current in response to the increase in the temperature parameter. The motor controller reduces the amplitude of the excitation current in response to the duration of the motor controller operating in the excitation current mode.
第二方面的一种实现方式中,桥臂电路每个桥臂包括相串联的上桥臂开关管和下桥臂开关管,上桥臂开关管的一端用于连接动力电池的正极,上桥臂开关管的另一端与下桥臂开关管的一端相连接形成每个桥臂的桥臂中点,下桥臂开关管的另一端用于连接动力电池的负极。In one implementation of the second aspect, each bridge arm of the bridge arm circuit includes an upper bridge arm switch tube and a lower bridge arm switch tube connected in series, one end of the upper bridge arm switch tube is used to connect the positive electrode of the power battery, the other end of the upper bridge arm switch tube is connected to one end of the lower bridge arm switch tube to form the midpoint of each bridge arm, and the other end of the lower bridge arm switch tube is used to connect the negative electrode of the power battery.
第三方面,本申请实施例提供一种用于电机控制器的控制装置,电机控制器用于接收动力电池供电并驱动驱动电机运转或发热,电机控制器包括由相并联的三个桥臂组成的桥臂电路,每个桥臂包括相串联的上桥臂开关管和下桥臂开关管,每个桥臂的两端分别用于连接动力电池的正负极,三个桥臂的桥臂中点分别用于连接驱动电机的三相绕组,控制装置响应于温度参数小于预设温度阈值,控制三个桥臂中至少一个桥臂的上桥臂开关管和至少另一个桥臂的下桥臂开关管同时导通和关断。控制装置响应于温度参数大于预设温度阈值,控制三个桥臂组成三相全桥逆变电路。其中,温度参数为驱动电机、动力电池或热传导装置中至少一个的温度。In a third aspect, an embodiment of the present application provides a control device for a motor controller, the motor controller is used to receive power from a power battery and drive the drive motor to operate or generate heat, the motor controller includes a bridge arm circuit composed of three bridge arms connected in parallel, each bridge arm includes an upper bridge arm switch tube and a lower bridge arm switch tube connected in series, the two ends of each bridge arm are respectively used to connect the positive and negative poles of the power battery, and the midpoints of the three bridge arms are respectively used to connect the three-phase windings of the drive motor. In response to a temperature parameter being less than a preset temperature threshold, the control device controls the upper bridge arm switch tube of at least one of the three bridge arms and the lower bridge arm switch tube of at least another bridge arm to be turned on and off at the same time. In response to a temperature parameter being greater than a preset temperature threshold, the control device controls the three bridge arms to form a three-phase full-bridge inverter circuit. Wherein, the temperature parameter is the temperature of at least one of the drive motor, the power battery, or the heat conduction device.
第三方面的一种实现方式中,控制装置响应于桥臂电路三个桥臂的桥臂中点分别输出高频脉冲电流的时长,降低三个桥臂中至少一个桥臂的上桥臂开关管和至少另一个桥臂的下桥臂开关管同时导通和关断的频率和占空比。控制装置响应于桥臂电路三个桥臂输出电机励磁电流的时长,降低桥臂电路三个桥臂输出的三相交流电幅值。控制装置响应于温度参数上升降低任意一个桥臂的上桥臂开关管和下桥臂开关管的交替开关的频率或占空比或者降低桥臂电路三个桥臂输出的三相交流电幅值。In one implementation of the third aspect, the control device reduces the frequency and duty cycle of simultaneous on and off of the upper bridge arm switch tube of at least one bridge arm and the lower bridge arm switch tube of at least another bridge arm in response to the duration of the output of the motor excitation current by the three bridge arms of the bridge arm circuit. The control device reduces the amplitude of the three-phase alternating current output by the three bridge arms of the bridge arm circuit in response to the duration of the output of the motor excitation current by the three bridge arms of the bridge arm circuit. The control device reduces the frequency or duty cycle of the alternating switching of the upper bridge arm switch tube and the lower bridge arm switch tube of any bridge arm or reduces the amplitude of the three-phase alternating current output by the three bridge arms of the bridge arm circuit in response to the rise of the temperature parameter.
第三方面的一种实现方式中,控制装置用于控制桥臂电路三个桥臂输出三相电流驱动驱动电机运转。控制装置用于控制电机控制器桥臂电路三个桥臂输出三相交流电作为驱动电机驱动电流,所述控制装置控制电机控制器三个桥臂六个开关管的通断使得所述驱动电机驱动电流的直轴电流和交轴电流均大于零。In an implementation of the third aspect, the control device is used to control the three bridge arms of the bridge arm circuit to output three-phase current to drive the drive motor to operate. The control device is used to control the three bridge arms of the motor controller bridge arm circuit to output three-phase alternating current as the drive motor drive current, and the control device controls the on and off of the six switch tubes of the three bridge arms of the motor controller so that the direct-axis current and the quadrature-axis current of the drive motor drive current are both greater than zero.
第三方面的一种实现方式中,控制装置用于接收加速指令或加热指令。控制装置响应于加速指令控制电机控制器驱动驱动电机运转。控制装置响应于加热指令,控制电机控制器驱动驱动电机加热电池。In an implementation of the third aspect, the control device is used to receive an acceleration instruction or a heating instruction. In response to the acceleration instruction, the control device controls the motor controller to drive the drive motor to operate. In response to the heating instruction, the control device controls the motor controller to drive the drive motor to heat the battery.
第四方面,本申请实施例提供了一种电动车辆。电动车辆包括如第一方面的动力总成、如第二方面的电机控制器或如第三方面的电机控制器控制装置。In a fourth aspect, an embodiment of the present application provides an electric vehicle, which includes a powertrain as in the first aspect, a motor controller as in the second aspect, or a motor controller control device as in the third aspect.
第四方面的一种实现方式中,车辆控制器用于向电机控制器或控制装置发送加速指令或加热指令。In one implementation of the fourth aspect, the vehicle controller is used to send an acceleration instruction or a heating instruction to the motor controller or the control device.
上述第二方面中的任一可能设计可以达到的技术效果,请参照上述第一方面中的任一可能设计可以达到的技术效果描述。第三方面中的任一可能设计可以达到的技术效果,请参照上述第一方面、第二方面中的任一可能设计可以达到的技术效果描述。第四方面中的任一可能设计可以达到的技术效果,请参照上述第一方面、第二方面及第三方面中的任一可能设计可以达到的技术效果描述,这里不再重复赘述。For the technical effects that can be achieved by any possible design in the second aspect, please refer to the description of the technical effects that can be achieved by any possible design in the first aspect. For the technical effects that can be achieved by any possible design in the third aspect, please refer to the description of the technical effects that can be achieved by any possible design in the first and second aspects. For the technical effects that can be achieved by any possible design in the fourth aspect, please refer to the description of the technical effects that can be achieved by any possible design in the first, second and third aspects, and no further details will be given here.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本申请实施例提供的一种电动汽车的示意图;FIG1 is a schematic diagram of an electric vehicle provided in an embodiment of the present application;
图2为本申请实施例提供的一种热传导装置的示意图;FIG2 is a schematic diagram of a heat conduction device provided in an embodiment of the present application;
图3为本申请实施例提供的一种电动汽车动力总成的示意图;FIG3 is a schematic diagram of an electric vehicle powertrain according to an embodiment of the present application;
图4为本申请实施例提供的一种电机控制器的示意图;FIG4 is a schematic diagram of a motor controller provided in an embodiment of the present application;
图5为本申请实施例提供的一种用于电机控制器的控制装置的示意图;FIG5 is a schematic diagram of a control device for a motor controller provided in an embodiment of the present application;
图6为本申请实施例提供的一种动力总成运行示意图;FIG6 is a schematic diagram of a powertrain operation according to an embodiment of the present application;
图7为本申请实施例提供的一种动力总成运行示意图;FIG7 is a schematic diagram of a powertrain operation according to an embodiment of the present application;
图8为本申请实施例提供的一种控制装置运行示意图;FIG8 is a schematic diagram of the operation of a control device provided in an embodiment of the present application;
具体实施方式Detailed ways
为了更好的理解本申请的技术方案,下面结合附图对本申请实施例进行详细描述。In order to better understand the technical solution of the present application, the embodiments of the present application are described in detail below with reference to the accompanying drawings.
应当明确,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例, 本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本申请保护的范围。在本申请实施例中使用的术语是仅仅出于描述特定实施例的目的,而非旨在限制本申请。在本申请实施例和所附权利要求书中所使用的单数形式的“一种”、“所述”和“该”也旨在包括多数形式,除非上下文清楚地表示其他含义。It should be clear that the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, All other embodiments obtained by those of ordinary skill in the art without creative work are within the scope of protection of this application. The terms used in the embodiments of this application are only for the purpose of describing specific embodiments, and are not intended to limit this application. The singular forms of "a", "said" and "the" used in the embodiments of this application and the appended claims are also intended to include plural forms, unless the context clearly indicates other meanings.
应当理解,本文中使用的术语“和/或”仅仅是一种描述关联对象的关联关系,表示可以存在三种关系,例如,甲和/或乙,可以表示:单独存在甲,同时存在甲和乙,单独存在乙这三种情况。另外,本文中字符“/”,一般表示前后关联对象是一种“或”的关系。It should be understood that the term "and/or" used in this article is only a description of the association relationship of associated objects, indicating that there can be three relationships. For example, A and/or B can represent: A exists alone, A and B exist at the same time, and B exists alone. In addition, the character "/" in this article generally indicates that the associated objects before and after are in an "or" relationship.
电动汽车通过动力电池提供电能用以带动车辆行驶。温度对动力电池的影响较大。动力电池在低温下充放电会出现析锂现象,导致动力电池容量衰减甚至导致动力电池安全隐患。因此,需要先将动力电池加热至一定的温度后,才允许车辆行驶。Electric vehicles use power batteries to provide electricity to drive the vehicle. Temperature has a great impact on power batteries. When charging and discharging power batteries at low temperatures, lithium deposition will occur, causing power battery capacity decay and even potential safety hazards. Therefore, the power battery needs to be heated to a certain temperature before the vehicle is allowed to drive.
电动汽车主要采用三种对动力电池进行加热的方式,其中:Electric vehicles mainly use three methods to heat the power battery, including:
一种对动力电池加热的方式为利用外置的加热系统对动力电池进行加热。例如,在动力电池外设置有动力电池热回路,动力电池热回路中有携带热量的热载流体。正温度系数电阻(PTC)加热动力电池热回路中的热载流体,动力电池热回路中的热载流体将热量传导至动力电池对动力电池进行加热。上述方式由于需要先对动力电池热回路中的热载流体进行加热,再通过动力电池热回路中的热载流体对动力电池进行加热,传热路径较长,加热效率较低。One way to heat a power battery is to use an external heating system to heat the power battery. For example, a power battery thermal circuit is provided outside the power battery, and a heat-carrying fluid that carries heat is provided in the power battery thermal circuit. A positive temperature coefficient resistor (PTC) heats the heat-carrying fluid in the power battery thermal circuit, and the heat-carrying fluid in the power battery thermal circuit conducts heat to the power battery to heat the power battery. Since the above method requires heating the heat-carrying fluid in the power battery thermal circuit first, and then heating the power battery through the heat-carrying fluid in the power battery thermal circuit, the heat transfer path is long and the heating efficiency is low.
一种对动力电池加热的方式为利用电机励磁电流在驱动电机上产生热量对动力电池进行加热。电机控制器向驱动电机输出三相交流电,三相交流电使得驱动电机的转矩为零而励磁电流不为零。励磁电流在驱动电机绕组上产生热量,产生于驱动电机上的热量通过驱动电机和动力电池之间的热传导装置传导至动力电池进行加热。上述方式由于驱动电机的热量需要经过热传导装置传导至动力电池,因此上述加热方式存在传热路径长、动力电池加热速率低、加热效率低的缺点。One way to heat a power battery is to use the motor excitation current to generate heat on the drive motor to heat the power battery. The motor controller outputs three-phase alternating current to the drive motor, and the three-phase alternating current makes the torque of the drive motor zero but the excitation current non-zero. The excitation current generates heat on the drive motor windings, and the heat generated on the drive motor is transferred to the power battery for heating through a heat conduction device between the drive motor and the power battery. In the above method, since the heat of the drive motor needs to be transferred to the power battery through a heat conduction device, the above heating method has the disadvantages of a long heat transfer path, a low power battery heating rate, and a low heating efficiency.
一种对动力电池加热的方式利用电机控制器产生的高频脉冲电流对动力电池进行加热。电机控制器桥臂电路产生高频脉冲电流,高频脉冲电流通过动力电池时在动力电池内阻上产生热量进而加热动力电池。上述加热方式具有加热速率快的优点,但是高频脉冲电流通过驱动电机时会使得驱动电机的噪声和震动较大。基于此,本申请实施例提供一种电动汽车动力总成、电机控制器、用于电机控制器的控制装置。动力总成根据温度阈值条件或时长阈值条件组合使用不同加热方式对动力电池进行加热,从而避免了不同动力电池加热方式的缺点、提高了动力电池的加热效率和能量利用效率。以下结合具体的实施例对电动汽车动力总成、电机控制器、控制装置进行具体说明。A method of heating a power battery uses a high-frequency pulse current generated by a motor controller to heat the power battery. The bridge arm circuit of the motor controller generates a high-frequency pulse current. When the high-frequency pulse current passes through the power battery, it generates heat on the internal resistance of the power battery and heats the power battery. The above heating method has the advantage of a fast heating rate, but when the high-frequency pulse current passes through the drive motor, the drive motor will make the noise and vibration larger. Based on this, the embodiment of the present application provides an electric vehicle powertrain, a motor controller, and a control device for the motor controller. The powertrain uses different heating methods in combination according to temperature threshold conditions or time threshold conditions to heat the power battery, thereby avoiding the shortcomings of different power battery heating methods and improving the heating efficiency and energy utilization efficiency of the power battery. The following is a specific description of the electric vehicle powertrain, motor controller, and control device in conjunction with specific embodiments.
图1为本申请实施例提供的一种电动汽车的示意图。如图1所示,电动汽车包括动力总成20、动力电池10、热传导装置21、车辆控制器24。动力总成20用于驱动电动汽车或用于加热动力电池10。动力总成20包括驱动电机23和电机控制器22。电机控制器22用于响应车辆控制器24的加速指令或加热指令使驱动电机23运转或使驱动电机23产生热量,驱动电机23产生的热量通过热传导装置21传导至动力电池10以加热动力电池10。FIG1 is a schematic diagram of an electric vehicle provided in an embodiment of the present application. As shown in FIG1 , the electric vehicle includes a powertrain 20, a power battery 10, a heat conduction device 21, and a vehicle controller 24. The powertrain 20 is used to drive the electric vehicle or to heat the power battery 10. The powertrain 20 includes a drive motor 23 and a motor controller 22. The motor controller 22 is used to respond to an acceleration instruction or a heating instruction of the vehicle controller 24 to operate the drive motor 23 or to generate heat for the drive motor 23. The heat generated by the drive motor 23 is conducted to the power battery 10 through the heat conduction device 21 to heat the power battery 10.
图2为本申请实施例提供的一种电动汽车的热传导装置结构示意图。如图2所示,热传导装置21位于驱动电机23和动力电池10之间,热传导装置21用于驱动电机23和动力电池10之间进行热交换。热传导装置21包括驱动电机热回路216、动力电池热回路217和换热器213,驱动电机热回路216用于吸收驱动电机23产生的热量,动力电池热回路217用于加热动力电池10,驱动电机热回路216的热量通过换热器213传导至动力电池热回路217。驱动电机热回路216包括泵211、管路214。动力电池热回路217包括泵212、管路215。FIG2 is a schematic diagram of the structure of a heat conduction device of an electric vehicle provided in an embodiment of the present application. As shown in FIG2 , the heat conduction device 21 is located between the drive motor 23 and the power battery 10, and the heat conduction device 21 is used for heat exchange between the drive motor 23 and the power battery 10. The heat conduction device 21 includes a drive motor heat circuit 216, a power battery heat circuit 217 and a heat exchanger 213. The drive motor heat circuit 216 is used to absorb the heat generated by the drive motor 23, and the power battery heat circuit 217 is used to heat the power battery 10. The heat of the drive motor heat circuit 216 is transferred to the power battery heat circuit 217 through the heat exchanger 213. The drive motor heat circuit 216 includes a pump 211 and a pipeline 214. The power battery heat circuit 217 includes a pump 212 and a pipeline 215.
示例性的,驱动电机热回路216用于将产生于驱动电机23上的热量传导至驱动电机热回路216的热载流体,动力电池热回路217用于将动力电池热回路217的热载流体的热量传导至动力电池。泵211用于调整驱动电机热回路216的热载流体的流动速度和压力,泵212用于调整动力电池热回路217的热载流体的流动速度和压力。换热器213用于交换驱动电机热回路216和动力电池回路217的热量。Exemplarily, the drive motor thermal circuit 216 is used to transfer the heat generated by the drive motor 23 to the heat carrier fluid of the drive motor thermal circuit 216, and the power battery thermal circuit 217 is used to transfer the heat of the heat carrier fluid of the power battery thermal circuit 217 to the power battery. The pump 211 is used to adjust the flow rate and pressure of the heat carrier fluid of the drive motor thermal circuit 216, and the pump 212 is used to adjust the flow rate and pressure of the heat carrier fluid of the power battery thermal circuit 217. The heat exchanger 213 is used to exchange the heat of the drive motor thermal circuit 216 and the power battery circuit 217.
本申请实施例提供的动力总成20的驱动电机23产生的热量可以通过热传导装置21传输至动力电池10,使得驱动电机23产生的热量用于加热动力电池10,既可以避免动力总成20运行中驱动电机23温度过高的问题,也可以充分利用驱动电机23产生的热量加热动力电池10。The heat generated by the drive motor 23 of the power assembly 20 provided in the embodiment of the present application can be transmitted to the power battery 10 through the heat conduction device 21, so that the heat generated by the drive motor 23 is used to heat the power battery 10, which can avoid the problem of excessive temperature of the drive motor 23 during the operation of the power assembly 20 and can also make full use of the heat generated by the drive motor 23 to heat the power battery 10.
在一种实施方式中,驱动电机热回路216的热载流体为冷却液。在一种实施方式中,驱动电机热回路216的热载流体为润滑油,换热器213为油冷器。In one embodiment, the heat carrier fluid of the drive motor thermal circuit 216 is a coolant. In one embodiment, the heat carrier fluid of the drive motor thermal circuit 216 is lubricating oil, and the heat exchanger 213 is an oil cooler.
图3为本申请实施例提供的一种动力总成的示意图。如图3所示,动力总成20包括驱动电机23和电机控 制器22。电机控制器22用于接收动力电池10供电并向驱动电机23输出用于加热动力电池10的高频脉冲电流或电机励磁电流。驱动电机23用于通过热传导装置21加热动力电池10。FIG3 is a schematic diagram of a powertrain provided in an embodiment of the present application. As shown in FIG3 , the powertrain 20 includes a drive motor 23 and a motor control The motor controller 22 is used to receive power from the power battery 10 and output a high-frequency pulse current or a motor excitation current for heating the power battery 10 to the drive motor 23. The drive motor 23 is used to heat the power battery 10 through the heat conduction device 21.
在本申请实施例中,动力总成20的运行模式包括电池内阻加热模式和驱动电机加热模式。动力总成20根据驱动电机23、动力电池10或热传导装置21中至少一个的温度选择运行于电池内阻加热模式或驱动电机加热模式。动力总成20运行于电池内阻加热模式,电机控制器22向驱动电机23输出高频脉冲电流,动力总成20运行于驱动电机加热模式,电机控制器22向驱动电机23输出电机励磁电流。In the embodiment of the present application, the operation modes of the powertrain 20 include a battery internal resistance heating mode and a drive motor heating mode. The powertrain 20 selects to operate in the battery internal resistance heating mode or the drive motor heating mode according to the temperature of at least one of the drive motor 23, the power battery 10, or the heat conduction device 21. When the powertrain 20 operates in the battery internal resistance heating mode, the motor controller 22 outputs a high-frequency pulse current to the drive motor 23. When the powertrain 20 operates in the drive motor heating mode, the motor controller 22 outputs a motor excitation current to the drive motor 23.
在本申请实施例中,动力总成20运行于电池内阻加热模式,电机控制器22接收动力电池10供电并向驱动电机23输出高频脉冲电流,高频脉冲电流在动力电池10内阻上产生大量焦耳热加热电池。In the embodiment of the present application, the powertrain 20 operates in a battery internal resistance heating mode, the motor controller 22 receives power from the power battery 10 and outputs a high-frequency pulse current to the drive motor 23, and the high-frequency pulse current generates a large amount of Joule heat on the internal resistance of the power battery 10 to heat the battery.
在本申请实施例中,动力总成20运行于驱动电机加热模式,电机控制器22接收动力电池10供电并向驱动电机23输出电机励磁电流,电机励磁电流在驱动电机绕组上产生热量,产生于驱动电机23绕组上的热量通过导热装置21传导到动力电池10。In the embodiment of the present application, the power assembly 20 operates in the drive motor heating mode, the motor controller 22 receives power from the power battery 10 and outputs a motor excitation current to the drive motor 23, the motor excitation current generates heat on the drive motor winding, and the heat generated on the drive motor 23 winding is transferred to the power battery 10 through the heat conduction device 21.
本申请实施例中,动力总成20运行于电池内阻加热模式时的加热功率大于动力总成20运行于驱动电机23加热模式时的加热功率。动力总成20运行于电池内阻加热模式时,高频脉冲电流直接从动力电池10内部加热电池,传热路径更短从而使得动力电池10的加热效率更高。另外,高频脉冲电流的有效值大于电机励磁电流,因此动力总成20运行于电池内阻加热模式时加热功率更高,动力电池10的升温速率更快。本申请实施例提供的动力总成20不仅可以利用电机励磁电流在驱动电机23绕组上发热对动力电池10进行加热,还可以利用高频脉冲电流从动力电池10内部加热动力电池10,提高了电池加热效率和电动汽车能量利用效率。In the embodiment of the present application, the heating power of the powertrain 20 when operating in the battery internal resistance heating mode is greater than the heating power of the powertrain 20 when operating in the drive motor 23 heating mode. When the powertrain 20 operates in the battery internal resistance heating mode, the high-frequency pulse current directly heats the battery from the inside of the power battery 10, and the heat transfer path is shorter, thereby making the heating efficiency of the power battery 10 higher. In addition, the effective value of the high-frequency pulse current is greater than the motor excitation current, so the heating power is higher when the powertrain 20 operates in the battery internal resistance heating mode, and the heating rate of the power battery 10 is faster. The powertrain 20 provided in the embodiment of the present application can not only use the motor excitation current to generate heat on the winding of the drive motor 23 to heat the power battery 10, but also use the high-frequency pulse current to heat the power battery 10 from the inside of the power battery 10, thereby improving the battery heating efficiency and the energy utilization efficiency of the electric vehicle.
本申请实施例提供的电机控制器22包括相并联的三个桥臂,三个并联的桥臂构成桥臂电路221。每个桥臂包括相串联的上桥臂开关管和下桥臂开关管。每个桥臂的上桥臂开关管的一端用于连接动力电池10的正极,每个桥臂中上桥臂开关管的另一端与下桥臂开关管的一端相连接形成每个桥臂的桥臂中点,每个桥臂的下桥臂开关管的另一端用于连接动力电池10的负极。三个桥臂的桥臂中点分别用于连接驱动电机23的三相绕组。The motor controller 22 provided in the embodiment of the present application includes three bridge arms connected in parallel, and the three bridge arms connected in parallel constitute a bridge arm circuit 221. Each bridge arm includes an upper bridge arm switch tube and a lower bridge arm switch tube connected in series. One end of the upper bridge arm switch tube of each bridge arm is used to connect the positive electrode of the power battery 10, and the other end of the upper bridge arm switch tube in each bridge arm is connected to one end of the lower bridge arm switch tube to form the bridge arm midpoint of each bridge arm, and the other end of the lower bridge arm switch tube of each bridge arm is used to connect the negative electrode of the power battery 10. The bridge arm midpoints of the three bridge arms are respectively used to connect the three-phase windings of the drive motor 23.
如图4所示,电机控制器22包括由相并联的三个桥臂组成的桥臂电路221。桥臂电路221的每个桥臂的两端分别连接动力电池10正负极。桥臂电路221的每个桥臂的两端分别连接母线电容C1两端。三个桥臂的三个桥臂中点分别连接驱动电机23的三个绕组L1、L2、L3。As shown in FIG4 , the motor controller 22 includes a bridge arm circuit 221 composed of three bridge arms connected in parallel. The two ends of each bridge arm of the bridge arm circuit 221 are respectively connected to the positive and negative electrodes of the power battery 10. The two ends of each bridge arm of the bridge arm circuit 221 are respectively connected to the two ends of the bus capacitor C1. The three bridge arm midpoints of the three bridge arms are respectively connected to the three windings L1, L2, and L3 of the drive motor 23.
如图4所示,第一个桥臂包括上桥臂开关管201、下桥臂开关管202。第二个桥臂包括上桥臂开关管203、下桥臂开关管204。第三个桥臂包括上桥臂开关管205、下桥臂开关管206。As shown in FIG4 , the first bridge arm includes an upper bridge arm switch tube 201 and a lower bridge arm switch tube 202. The second bridge arm includes an upper bridge arm switch tube 203 and a lower bridge arm switch tube 204. The third bridge arm includes an upper bridge arm switch tube 205 and a lower bridge arm switch tube 206.
本申请实施例中,开关管可以是金属氧化物半导体场效应晶体管(metal oxide semiconductor field effect transistor,MOSFET),绝缘栅双极型晶体管(insulated gate bipolar transistor,IGBT)等多种类型的开关管中的一种或多种,本申请实施例对此不再一一列举。In the embodiments of the present application, the switch tube can be one or more of various types of switch tubes such as a metal oxide semiconductor field effect transistor (MOSFET), an insulated gate bipolar transistor (IGBT), etc., which are not listed one by one in the embodiments of the present application.
本申请实施例中,开关管包括第一电极、第二电极和控制电极。其中,开关管的控制电极用于控制开关管的导通或断开。开关管导通,开关管的第一电极和第二电极之间可以传输电流。开关管断开,开关管的第一电极和第二电极之间无法传输电流。In the embodiment of the present application, the switch tube includes a first electrode, a second electrode and a control electrode. The control electrode of the switch tube is used to control the on or off of the switch tube. When the switch tube is on, current can be transmitted between the first electrode and the second electrode of the switch tube. When the switch tube is off, current cannot be transmitted between the first electrode and the second electrode of the switch tube.
本申请实施例中,桥臂电路221输出高频脉冲电流或电机励磁电流用于加热动力电池10。在一种实施方式中,桥臂电路221输出高频脉冲电流,高频脉冲电流在动力电池10内阻上产生大量热量。在一种实施方式中,电机控制器22输出电机励磁电流,桥臂电路221三个桥臂中点输出三相交流电使得驱动电机23不输出转矩且电机励磁电流不为零,电机励磁电流在驱动电机23上产生热量,热传导装置21将产生于驱动电机23上的热量传导至动力电池10。In the embodiment of the present application, the bridge arm circuit 221 outputs a high-frequency pulse current or a motor excitation current for heating the power battery 10. In one embodiment, the bridge arm circuit 221 outputs a high-frequency pulse current, and the high-frequency pulse current generates a large amount of heat on the internal resistance of the power battery 10. In one embodiment, the motor controller 22 outputs a motor excitation current, and the midpoints of the three bridge arms of the bridge arm circuit 221 output three-phase alternating current so that the drive motor 23 does not output torque and the motor excitation current is not zero. The motor excitation current generates heat on the drive motor 23, and the heat conduction device 21 conducts the heat generated on the drive motor 23 to the power battery 10.
如图5所示,图5为本申请提出的一种用于电机控制器的控制装置示意图。控制装置222的输出端用于连接三个桥臂中每个桥臂上桥臂开关管、下桥臂开关管的控制电极并输出控制信号控制三个上桥臂开关管(201、203、205)、三个下桥臂开关管(202、204、206)的导通和关断。As shown in Figure 5, Figure 5 is a schematic diagram of a control device for a motor controller proposed in this application. The output end of the control device 222 is used to connect the control electrodes of the upper bridge arm switch tube and the lower bridge arm switch tube of each bridge arm in the three bridge arms and output a control signal to control the conduction and shutdown of the three upper bridge arm switch tubes (201, 203, 205) and the three lower bridge arm switch tubes (202, 204, 206).
本申请实施例中,控制装置222通过输出高频脉冲电流控制信号控制电机控制器22的桥臂电路221输出高频脉冲电流,高频脉冲电流用于在动力电池10内阻上产生热量。In the embodiment of the present application, the control device 222 controls the bridge arm circuit 221 of the motor controller 22 to output a high-frequency pulse current by outputting a high-frequency pulse current control signal. The high-frequency pulse current is used to generate heat on the internal resistance of the power battery 10.
本申请实施例中,控制装置222通过输出电机励磁电流控制信号控制电机控制器22的桥臂电路221输出三相交流电使得驱动电机23的转矩为零且励磁电流大于零,励磁电流在驱动电机23上产生热量,热传导装置21将产生于驱动电机23上的热量传导至动力电池10。In the embodiment of the present application, the control device 222 controls the bridge arm circuit 221 of the motor controller 22 to output three-phase alternating current by outputting a motor excitation current control signal so that the torque of the drive motor 23 is zero and the excitation current is greater than zero. The excitation current generates heat on the drive motor 23, and the heat conduction device 21 conducts the heat generated on the drive motor 23 to the power battery 10.
在一种实施例中,控制装置222发出高频脉冲电流信号,电机控制器22的桥臂电路221输出高频脉冲电流,动力总成20运行于电池内阻加热模式,高频脉冲电流在动力电池10内阻上产生热量。 In one embodiment, the control device 222 sends a high-frequency pulse current signal, the bridge arm circuit 221 of the motor controller 22 outputs a high-frequency pulse current, the power assembly 20 operates in a battery internal resistance heating mode, and the high-frequency pulse current generates heat on the internal resistance of the power battery 10.
在一种实施例中,控制装置222发出电机励磁电流信号,桥臂电路221输出三相交流电,三相交流电使得驱动电机23输出转矩为零且励磁电流不为零,励磁电流在驱动电机23绕组上产生热量,热传导装置21将产生于驱动电机23上的热量传导至动力电池10。In one embodiment, the control device 222 sends a motor excitation current signal, and the bridge arm circuit 221 outputs three-phase alternating current. The three-phase alternating current makes the output torque of the drive motor 23 zero and the excitation current non-zero. The excitation current generates heat on the winding of the drive motor 23, and the heat conduction device 21 conducts the heat generated on the drive motor 23 to the power battery 10.
下面对本申请实施例提供的动力总成、电机控制器、控制装置的运行过程做进一步说明。The operation process of the powertrain, motor controller, and control device provided in the embodiments of the present application is further explained below.
本申请实施例中,动力总成20用于根据温度参数选择运行于电池内阻加热模式或驱动电机加热模式。温度参数为动力电池温度、驱动电机温度、热传导装置温度中的至少一个。In the embodiment of the present application, the power assembly 20 is used to select to operate in the battery internal resistance heating mode or the drive motor heating mode according to the temperature parameter. The temperature parameter is at least one of the power battery temperature, the drive motor temperature, and the heat conduction device temperature.
在一种实施例中,动力电池温度为动力电池电芯温度。在一种实施例中,动力电池温度为动力电池表面温度。在一种实施例中,驱动电机温度为驱动电机转子温度。在一种实施例中,驱动电机温度为驱动电机定子温度。在一种实施例中,驱动电机温度为驱动电机环境温度。在一种实施例中,所述热传导装置温度为驱动电机热回路的热载流体温度。在一种实施例中,所述热传导装置温度为动力电池热回路的热载流体温度。In one embodiment, the power battery temperature is the power battery cell temperature. In one embodiment, the power battery temperature is the power battery surface temperature. In one embodiment, the drive motor temperature is the drive motor rotor temperature. In one embodiment, the drive motor temperature is the drive motor stator temperature. In one embodiment, the drive motor temperature is the drive motor ambient temperature. In one embodiment, the heat transfer device temperature is the heat carrier fluid temperature of the drive motor thermal circuit. In one embodiment, the heat transfer device temperature is the heat carrier fluid temperature of the power battery thermal circuit.
本申请实施例中,动力总成20响应于温度参数小于预设温度阈值而运行于电池内阻加热模式,动力总成20响应于温度参数大于预设温度阈值而运行于驱动电机加热模式。In the embodiment of the present application, the powertrain 20 operates in the battery internal resistance heating mode in response to the temperature parameter being less than the preset temperature threshold, and the powertrain 20 operates in the drive motor heating mode in response to the temperature parameter being greater than the preset temperature threshold.
在一种实施例中,预设温度阈值为预设动力电池温度阈值。示例性的,预设动力电池温度阈值为负20摄氏度。动力总成20响应于动力电池温度小于负20摄氏度,表明动力电池10温度过低。动力电池10温度过低会导致动力电池10容量衰减严重,动力电池10充电功率较低甚至无法充电。动力总成20响应于动力电池温度小于预设温度阈值,动力总成20运行于加热功率较高的电池内阻加热模式,使动力电池10温度较快升高,以保护动力电池10并提高动力电池10充电功率。In one embodiment, the preset temperature threshold is a preset power battery temperature threshold. Exemplarily, the preset power battery temperature threshold is minus 20 degrees Celsius. The powertrain 20 responds to the power battery temperature being less than minus 20 degrees Celsius, indicating that the power battery 10 temperature is too low. Too low a temperature of the power battery 10 will cause the capacity of the power battery 10 to decay seriously, and the charging power of the power battery 10 will be low or even unable to charge. In response to the power battery temperature being less than the preset temperature threshold, the powertrain 20 operates in a battery internal resistance heating mode with a higher heating power, so that the temperature of the power battery 10 rises faster to protect the power battery 10 and increase the charging power of the power battery 10.
动力电池温度大于负20摄氏度,动力电池10容量衰减相对较少,动力电池10可以正常充电。相应的,动力总成20响应于动力电池温度大于负20摄氏度,动力总成20运行于加热功率较小的驱动电机加热模式,以防止动力电池10升温过快。When the power battery temperature is greater than minus 20 degrees Celsius, the power battery 10 capacity decay is relatively small, and the power battery 10 can be charged normally. Accordingly, in response to the power battery temperature being greater than minus 20 degrees Celsius, the power assembly 20 operates in a drive motor heating mode with a smaller heating power to prevent the power battery 10 from heating up too quickly.
在本申请实施例中,动力总成20用于根据温度参数切换动力总成运行于电池加热模式或电池内阻加热模式。In the embodiment of the present application, the powertrain 20 is used to switch the powertrain operation to a battery heating mode or a battery internal resistance heating mode according to temperature parameters.
在一种实施例中,动力总成20运行于电池内阻加热模式,随着动力电池温度的升高,动力电池温度大于预设动力电池温度阈值。此时动力电池温度已经升高到一个较高的值,为了防止动力电池10超温,动力总成20运行模式从加热功率较大的电池内阻加热模式切换为加热功率较小的驱动电机加热模式。In one embodiment, the power assembly 20 operates in the battery internal resistance heating mode. As the power battery temperature increases, the power battery temperature is greater than the preset power battery temperature threshold. At this time, the power battery temperature has risen to a higher value. In order to prevent the power battery 10 from overheating, the power assembly 20 operating mode is switched from the battery internal resistance heating mode with a larger heating power to the drive motor heating mode with a smaller heating power.
在一种实施例中,动力总成20运行于电池内阻加热模式,高频脉冲电流在驱动电机23上产生热量使得驱动电机温度大于预设驱动电机温度阈值,动力总成20运行模式从电池内阻加热模式切换为驱动电机加热模式以防止驱动电机23超温。In one embodiment, the powertrain 20 operates in a battery internal resistance heating mode, and a high-frequency pulse current generates heat on the drive motor 23 so that the drive motor temperature is greater than a preset drive motor temperature threshold. The operation mode of the powertrain 20 is switched from the battery internal resistance heating mode to the drive motor heating mode to prevent the drive motor 23 from overheating.
在一种实施例中,动力总成20运行于电池内阻加热模式,驱动电机温度大于预设驱动电机温度阈值且动力电池温度大于预设动力电池温度阈值,动力总成20运行模式从电池内阻加热模式切换为驱动电机加热模式以保护驱动电机23和动力电池10。In one embodiment, the powertrain 20 operates in a battery internal resistance heating mode, the drive motor temperature is greater than a preset drive motor temperature threshold and the power battery temperature is greater than a preset power battery temperature threshold, and the powertrain 20 operating mode is switched from the battery internal resistance heating mode to the drive motor heating mode to protect the drive motor 23 and the power battery 10.
在一种实施例中,动力总成20运行于电池内阻加热模式,产生于动力电池10和驱动电机23的热量传导至热传导装置10使得热传导装置21的驱动电机热回路216的热载流体温度和动力电池热回路217的热载流体温度升高。因此驱动电机热回路216的热载流体温度或动力电池热回路的热载流体温度越高,表明驱动电机23或动力电池10温度越高。驱动电机热回路216的热载流体的温度或动力电池热回路的热载流体的温度超出预设值,驱动电机23或动力电池10存在超温风险,动力总成20运行模式从加热功率较大的电池内阻加热模式切换为加热功率较小的驱动电机加热模式。In one embodiment, the powertrain 20 operates in the battery internal resistance heating mode, and the heat generated by the power battery 10 and the drive motor 23 is transferred to the heat transfer device 10, so that the temperature of the heat carrier fluid of the drive motor heat circuit 216 and the temperature of the heat carrier fluid of the power battery heat circuit 217 of the heat transfer device 21 increase. Therefore, the higher the temperature of the heat carrier fluid of the drive motor heat circuit 216 or the heat carrier fluid of the power battery heat circuit, the higher the temperature of the drive motor 23 or the power battery 10. The temperature of the heat carrier fluid of the drive motor heat circuit 216 or the temperature of the heat carrier fluid of the power battery heat circuit exceeds the preset value, and the drive motor 23 or the power battery 10 is at risk of overheating, and the operation mode of the powertrain 20 is switched from the battery internal resistance heating mode with a larger heating power to the drive motor heating mode with a smaller heating power.
本申请实施例中,动力总成20响应于动力总成20运行于电池内阻加热模式的时长超过预设时长,动力总成20的运行模式从电池内阻加热模式切换为驱动电机23加热模式。In the embodiment of the present application, in response to the duration of the powertrain 20 operating in the battery internal resistance heating mode exceeding a preset duration, the operating mode of the powertrain 20 is switched from the battery internal resistance heating mode to the drive motor 23 heating mode.
在一种实施例中,随着动力总成20运行于电池内阻加热模式的时长超过预设时长,动力电池10温度上升,动力电池10存在超温风险。因此动力总成20运行模式从加热功率较高的电池内阻加热模式切换为加热功率较低的驱动电机加热模式以避免电池超温。In one embodiment, as the duration of the powertrain 20 operating in the battery internal resistance heating mode exceeds a preset duration, the temperature of the power battery 10 rises, and there is a risk of overheating of the power battery 10. Therefore, the operation mode of the powertrain 20 is switched from the battery internal resistance heating mode with a higher heating power to the drive motor heating mode with a lower heating power to avoid battery overheating.
示例性的,动力总成20运行于电池内阻加热模式的预设时长为20分钟,动力总成20响应于动力总成20运行于电池内阻加热模式的时长超过20分钟,动力总成20运行模式从电池内阻加热模式切换为驱动电机加热模式。Exemplarily, the preset duration for the powertrain 20 to run in the battery internal resistance heating mode is 20 minutes. In response to the powertrain 20 running in the battery internal resistance heating mode for more than 20 minutes, the powertrain 20 operating mode switches from the battery internal resistance heating mode to the drive motor heating mode.
在本申请实施例中,动力总成20响应于动力总成20运行于电池内阻加热模式时温度参数上升,降低运行于电池内阻加热模式的加热功率。动力总成响应于动力总成20运行于驱动电机加热模式时温度参数上升,降低运行于驱动电机23加热模式的加热功率。 In the embodiment of the present application, the powertrain 20 reduces the heating power when operating in the battery internal resistance heating mode in response to the temperature parameter rising when the powertrain 20 operates in the battery internal resistance heating mode. The powertrain reduces the heating power when operating in the drive motor 23 heating mode in response to the temperature parameter rising when the powertrain 20 operates in the drive motor heating mode.
在动力总成20加热动力电池10的过程中,驱动电机温度、动力电池温度、热传导装置温度均会升高,若动力电池温度或驱动电机温度升高过快,则驱动电机23或动力电池10存在超温风险。因此为了保护驱动电机23或动力电池10,在动力总成运行于电池内阻加热模式或驱动电机加热模式时,动力总成20调整加热功率随着温度参数的上升而降低。When the power assembly 20 heats the power battery 10, the temperature of the drive motor, the power battery, and the temperature of the heat transfer device will all increase. If the temperature of the power battery or the drive motor increases too quickly, there is a risk of overheating of the drive motor 23 or the power battery 10. Therefore, in order to protect the drive motor 23 or the power battery 10, when the power assembly 20 operates in the battery internal resistance heating mode or the drive motor heating mode, the power assembly 20 adjusts the heating power to decrease as the temperature parameter increases.
在一种实施例中,动力总成20运行于电池内阻加热模式时温度参数上升,动力总成20降低运行于电池内阻加热模式时的加热功率。In one embodiment, when the powertrain 20 operates in the battery internal resistance heating mode, the temperature parameter increases, and the powertrain 20 reduces the heating power when operating in the battery internal resistance heating mode.
在一种实施例中,动力总成20运行于驱动电机加热模式时温度参数上升,动力总成20降低运行于驱动电机加热模式时的加热功率。In one embodiment, when the powertrain 20 operates in the drive motor heating mode, the temperature parameter increases, and the powertrain 20 reduces the heating power when operating in the drive motor heating mode.
在本申请实施例中,动力总成20加热功率随温度参数的上升而下降,动力总成20用于调整加热功率和温度参数之间的函数关系。In the embodiment of the present application, the heating power of the power assembly 20 decreases as the temperature parameter increases, and the power assembly 20 is used to adjust the functional relationship between the heating power and the temperature parameter.
如图6所示,在一种实施例中,动力总成20加热功率随温度参数的升高或动力总成20运行于电池内阻加热模式或驱动电机加热模式的时长增加而线性下降。As shown in FIG. 6 , in one embodiment, the heating power of the powertrain 20 decreases linearly with the increase of the temperature parameter or the increase of the time that the powertrain 20 operates in the battery internal resistance heating mode or the drive motor heating mode.
如图7所示,在一种实施例中,动力总成20加热功率随温度参数的升高或动力总成20运行于电池内阻加热模式或驱动电机加热模式的时长增加而阶梯下降。As shown in FIG. 7 , in one embodiment, the heating power of the powertrain 20 decreases step by step as the temperature parameter increases or the duration that the powertrain 20 operates in the battery internal resistance heating mode or the drive motor heating mode increases.
在本申请实施例中,动力总成20运行于电池内阻加热模式或驱动电机23加热模式的时长增加,动力总成20用于降低动力总成20运行于电池内阻加热模式或驱动电机23加热模式的加热功率。In an embodiment of the present application, the time that the powertrain 20 operates in the battery internal resistance heating mode or the drive motor 23 heating mode increases, and the powertrain 20 is used to reduce the heating power when the powertrain 20 operates in the battery internal resistance heating mode or the drive motor 23 heating mode.
在本申请实施例中,随着动力总成20运行于电池内阻加热模式或驱动电机加热模式的时长增加,驱动电机温度和动力电池温度不断升高,驱动电机23和动力电池10存在超温风险,为了保护驱动电机23和动力电池,动力总成20降低动力总成20运行于电池内阻加热模式或驱动电机23加热模式的加热功率。In the embodiment of the present application, as the time that the powertrain 20 runs in the battery internal resistance heating mode or the drive motor heating mode increases, the drive motor temperature and the power battery temperature continue to rise, and the drive motor 23 and the power battery 10 are at risk of overheating. In order to protect the drive motor 23 and the power battery, the powertrain 20 reduces the heating power when the powertrain 20 runs in the battery internal resistance heating mode or the drive motor 23 heating mode.
在一种实施例中,动力总成20响应于动力总成20运行于电池内阻加热模式的时长增加而降低加热功率。在一种实施例中,动力总成20响应于动力总成20运行于驱动电机加热模式的时长而降低加热功率。In one embodiment, the powertrain 20 reduces the heating power in response to an increase in the time that the powertrain 20 operates in the battery internal resistance heating mode. In one embodiment, the powertrain 20 reduces the heating power in response to an increase in the time that the powertrain 20 operates in the drive motor heating mode.
在本申请实施例中,电机控制器22通过桥臂电路221输出高频脉冲电流或电机励磁电流加热动力电池10。具体的,桥臂电路221至少一个桥臂的桥臂中点向其所连接的驱动电机23一相绕组输出高频脉冲电流,高频脉冲电流在动力电池10内阻上产生热量加热动力电池10。桥臂电路221的桥臂中点向驱动电机23三相绕组输出三相交电流,三相交电流使得驱动电机23转矩为零且电机励磁电流大于零,电机励磁电流在驱动电机23三相绕组上产生热量,热传导装置21将产生于驱动电机23上的热量传导至动力电池10。In the embodiment of the present application, the motor controller 22 outputs a high-frequency pulse current or a motor excitation current through the bridge arm circuit 221 to heat the power battery 10. Specifically, the midpoint of the bridge arm of at least one bridge arm of the bridge arm circuit 221 outputs a high-frequency pulse current to a single-phase winding of the drive motor 23 connected thereto, and the high-frequency pulse current generates heat on the internal resistance of the power battery 10 to heat the power battery 10. The midpoint of the bridge arm of the bridge arm circuit 221 outputs a three-phase alternating current to the three-phase winding of the drive motor 23, and the three-phase alternating current makes the torque of the drive motor 23 zero and the motor excitation current greater than zero. The motor excitation current generates heat on the three-phase winding of the drive motor 23, and the heat conduction device 21 conducts the heat generated on the drive motor 23 to the power battery 10.
在本申请实施例中,电机控制器22响应于温度参数小于预设温度阈值,电机控制器22至少一个桥臂的桥臂中点向其所连接的驱动电机23一相绕组输出高频脉冲电流。电机控制器22响应于温度参数大于预设温度阈值,桥臂电路221三个桥臂中点向驱动电机23三相绕组输出三相交电流,三相交电流使得驱动电机23转矩为零且电机励磁电流大于零。其中,温度参数为驱动电机23、动力电池10或热传导装置中至少一个的温度。在一种实施例中,预设温度阈值为预设动力电池温度阈值。在一种实施例中,预设温度阈值为预设驱动电机温度阈值。在一种实施例中,预设温度阈值为预设热传导装置温度阈值。In an embodiment of the present application, in response to a temperature parameter being less than a preset temperature threshold, the motor controller 22 outputs a high-frequency pulse current to a single-phase winding of a drive motor 23 connected thereto at the midpoint of at least one bridge arm of the motor controller 22. In response to a temperature parameter being greater than a preset temperature threshold, the motor controller 22 outputs a three-phase cross current to the three-phase winding of the drive motor 23 at the midpoints of the three bridge arms of the bridge arm circuit 221, and the three-phase cross current makes the torque of the drive motor 23 zero and the motor excitation current greater than zero. The temperature parameter is the temperature of at least one of the drive motor 23, the power battery 10, or the heat conduction device. In one embodiment, the preset temperature threshold is a preset power battery temperature threshold. In one embodiment, the preset temperature threshold is a preset drive motor temperature threshold. In one embodiment, the preset temperature threshold is a preset heat conduction device temperature threshold.
在本申请实施例中,电机控制器22响应于温度参数大于预设温度阈值,桥臂电路221从输出高频脉冲电流切换为输出电机励磁电流。In the embodiment of the present application, in response to the temperature parameter being greater than a preset temperature threshold, the motor controller 22 switches the bridge arm circuit 221 from outputting a high-frequency pulse current to outputting a motor excitation current.
在一种实施例中,桥臂电路221输出高频脉冲电流,动力电池温度大于预设动力电池温度阈值。此时动力电池温度已经升高到一个较高的值,为了防止动力电池10超温,桥臂电路221从输出高频脉冲电流切换为输出电机励磁电流。In one embodiment, the bridge arm circuit 221 outputs a high-frequency pulse current, and the power battery temperature is greater than a preset power battery temperature threshold. At this time, the power battery temperature has risen to a higher value. In order to prevent the power battery 10 from overheating, the bridge arm circuit 221 switches from outputting a high-frequency pulse current to outputting a motor excitation current.
在一种实施例中,桥臂电路221输出高频脉冲电流,驱动电机温度大于预设驱动电机温度阈值,桥臂电路221从输出高频脉冲电流切换为输出电机励磁电流。In one embodiment, the bridge arm circuit 221 outputs a high-frequency pulse current, and when the temperature of the drive motor is greater than a preset drive motor temperature threshold, the bridge arm circuit 221 switches from outputting a high-frequency pulse current to outputting a motor excitation current.
在一种实施例中,桥臂电路221输出高频脉冲电流,驱动电机温度大于预设驱动电机温度阈值且动力电池温度大于预设动力电池温度阈值,桥臂电路221从输出高频脉冲电流切换为输出电机励磁电流。In one embodiment, the bridge arm circuit 221 outputs high-frequency pulse current, the drive motor temperature is greater than a preset drive motor temperature threshold and the power battery temperature is greater than a preset power battery temperature threshold, and the bridge arm circuit 221 switches from outputting high-frequency pulse current to outputting motor excitation current.
在一种实施例中,桥臂电路221输出高频脉冲电流,热传导装置温度大于预设热传导装置温度,桥臂电路221从输出高频脉冲电流切换为输出电机励磁电流。In one embodiment, the bridge arm circuit 221 outputs a high-frequency pulse current, and when the temperature of the heat conduction device is greater than a preset temperature of the heat conduction device, the bridge arm circuit 221 switches from outputting a high-frequency pulse current to outputting a motor excitation current.
在本申请实施例中,桥臂电路221输出高频脉冲电流的时长超过预设时长,桥臂电路221从输出高频脉冲电流切换为输出电机励磁电流。In the embodiment of the present application, the duration of the bridge arm circuit 221 outputting the high-frequency pulse current exceeds the preset duration, and the bridge arm circuit 221 switches from outputting the high-frequency pulse current to outputting the motor excitation current.
在本申请实施例中,电机控制器22响应于温度参数升高而降低高频脉冲电流的频率和幅值或降低电机励磁电流的有效值。在电机控制器22输出高频脉冲电流或电机励磁电流加热动力电池10的过程中,驱动电机温度和动力电池温度快速升高,驱动电机23和动力电池10存在超温风险,为了保护驱动电机23和动力电池10,电机控制器22通过降低高频脉冲电流的频率和幅值来降低高频脉冲电流在动力电池10内阻上 的发热功率,电机控制器22通过降低电机励磁电流的有效值或降低电机励磁电流在电机绕组上的发热功率。In the embodiment of the present application, the motor controller 22 reduces the frequency and amplitude of the high-frequency pulse current or reduces the effective value of the motor excitation current in response to the increase in temperature parameters. In the process of the motor controller 22 outputting high-frequency pulse current or motor excitation current to heat the power battery 10, the temperature of the drive motor and the power battery rise rapidly, and the drive motor 23 and the power battery 10 are at risk of overheating. In order to protect the drive motor 23 and the power battery 10, the motor controller 22 reduces the frequency and amplitude of the high-frequency pulse current to reduce the high-frequency pulse current on the internal resistance of the power battery 10. The motor controller 22 reduces the effective value of the motor excitation current or reduces the heating power of the motor excitation current on the motor winding.
在一种实施例中,电机控制器22响应于桥臂电路221输出高频脉冲电流时温度参数上升,电机控制器22降低高频脉冲电流的频率或幅值以降低高频脉冲电流在电池内阻上的发热功率。在一种实施例中,电机控制器22响应于桥臂电路221输出电机励磁电流时温度参数上升,电机控制器22降低电机励磁电流模式的有效值以降低电机励磁电流在电机绕组上的发热功率。In one embodiment, the motor controller 22 responds to the temperature parameter rising when the bridge arm circuit 221 outputs the high-frequency pulse current, and the motor controller 22 reduces the frequency or amplitude of the high-frequency pulse current to reduce the heat generation power of the high-frequency pulse current on the battery internal resistance. In one embodiment, the motor controller 22 responds to the temperature parameter rising when the bridge arm circuit 221 outputs the motor excitation current, and the motor controller 22 reduces the effective value of the motor excitation current mode to reduce the heat generation power of the motor excitation current on the motor winding.
在本申请实施例中,控制装置222用于控制桥臂电路221六个开关管输出高频脉冲电流或电机励磁电流。在一种实施例中,控制装置222用于控制桥臂电路221六个开关管输出高频脉冲电流。控制装置222根据动力电池10当前温度确定脉冲频率和占空比。占空比指动力电池10放电,即为电流从动力电池10的正极流向负极的过程中,桥臂电路221三个桥臂对应导通的开关的导通时间。也就是说,在动力电池10放电时,需三个桥臂中至少一个桥臂的上桥臂开关导通且至少另一个桥臂的下桥臂开关同时导通,则占空比是指一个周期中三个桥臂中至少一个桥臂的上桥臂开关导通且至少另一个桥臂的下桥臂开关同时导通的时间和同时关断的时间的比值。根据脉冲频率和占空比,控制器装置222生成桥臂电路221输出高频脉冲电流,高频脉冲电流在动力电池10内阻上产生焦耳热以提高动力电池10的温度。In the embodiment of the present application, the control device 222 is used to control the six switch tubes of the bridge arm circuit 221 to output high-frequency pulse current or motor excitation current. In one embodiment, the control device 222 is used to control the six switch tubes of the bridge arm circuit 221 to output high-frequency pulse current. The control device 222 determines the pulse frequency and duty cycle according to the current temperature of the power battery 10. The duty cycle refers to the discharge of the power battery 10, that is, the conduction time of the switches corresponding to the three bridge arms of the bridge arm circuit 221 during the process of current flowing from the positive electrode to the negative electrode of the power battery 10. In other words, when the power battery 10 is discharged, the upper bridge arm switch of at least one of the three bridge arms is turned on and the lower bridge arm switch of at least another bridge arm is turned on at the same time. The duty cycle refers to the ratio of the time when the upper bridge arm switch of at least one of the three bridge arms is turned on and the lower bridge arm switch of at least another bridge arm is turned on at the same time and the time when it is turned off at the same time in one cycle. According to the pulse frequency and the duty cycle, the controller device 222 generates a high-frequency pulse current that the bridge arm circuit 221 outputs. The high-frequency pulse current generates Joule heat on the internal resistance of the power battery 10 to increase the temperature of the power battery 10 .
如图8所示,图8为占空比等于0.5时PWM(Pulse width modulation,脉宽调制信号)驱动信号、驱动电机23的单相单机L1的电流、动力电池10充放电电流的示意图。As shown in FIG8 , FIG8 is a schematic diagram of a PWM (Pulse width modulation) drive signal, a current of a single-phase stand-alone L1 driving a motor 23, and a charge and discharge current of a power battery 10 when a duty cycle is equal to 0.5.
在一种实施例中,控制装置222用于控制桥臂电路221六个开关管输出电机励磁电流。控制器装置222根据动力电池10当前温度确定加热功率。控制装置222用于根据加热功率控制电机控制器22三个桥臂的桥臂中点向驱动电机23三相绕组输出三相交流电,三相交电流使得驱动电机23转矩为零且电机励磁电流大于零,电机励磁电流在驱动电机23绕组上产生热量并将热量通过热传导装置21传导至动力电池10。具体的,根据电机转矩输出公式,控制装置222通过控制三相交流电的直轴电流分量可以使得驱动电机23的输出转矩为零。In one embodiment, the control device 222 is used to control the six switch tubes of the bridge arm circuit 221 to output the motor excitation current. The controller device 222 determines the heating power according to the current temperature of the power battery 10. The control device 222 is used to control the midpoint of the three bridge arms of the motor controller 22 to output three-phase alternating current to the three-phase winding of the drive motor 23 according to the heating power. The three-phase alternating current makes the torque of the drive motor 23 zero and the motor excitation current greater than zero. The motor excitation current generates heat on the winding of the drive motor 23 and conducts the heat to the power battery 10 through the heat conduction device 21. Specifically, according to the motor torque output formula, the control device 222 can make the output torque of the drive motor 23 zero by controlling the direct axis current component of the three-phase alternating current.
在本申请实施例中,控制装置222响应于温度参数小于预设温度阈值控制桥臂电路221六个开关管输出高频脉冲电流,控制装置222响应于温度参数大于预设温度阈值控制桥臂电路221六个开关管输出电机励磁电流。在一种实施例中,预设温度阈值为预设动力电池温度阈值。在一种实施例中,预设温度阈值为预设驱动电机温度阈值。在一种实施例中,预设温度阈值为预设热传导装置温度阈值。In the embodiment of the present application, the control device 222 controls the six switch tubes of the bridge arm circuit 221 to output high-frequency pulse current in response to the temperature parameter being less than the preset temperature threshold, and the control device 222 controls the six switch tubes of the bridge arm circuit 221 to output motor excitation current in response to the temperature parameter being greater than the preset temperature threshold. In one embodiment, the preset temperature threshold is a preset power battery temperature threshold. In one embodiment, the preset temperature threshold is a preset drive motor temperature threshold. In one embodiment, the preset temperature threshold is a preset heat conduction device temperature threshold.
在一种实施例中,控制装置222响应于桥臂电路221输出高频脉冲电流时温度参数上升,控制装置222降低电机控制器22三个桥臂中至少一个桥臂的上桥臂开关管和至少另一个桥臂的下桥臂开关管同时导通和关断的频率和占空比,从而使得高频脉冲电流在电池内阻上的发热功率下降。控制装置222控制电机控制器22输出高频脉冲电流,高频脉冲电流使动力电池温度迅速上升,动力电池10存在超温风险,为了保护动力电池10,控制装置222降低桥臂电路221中至少一个上桥臂开关管和至少一个下桥臂开关管交替开关的频率和占空比以降低高频脉冲电流在动力电池10内阻上的发热功率进而降低动力电池升温速率。In one embodiment, in response to the temperature parameter rising when the bridge arm circuit 221 outputs the high-frequency pulse current, the control device 222 reduces the frequency and duty cycle of the upper bridge arm switch tube of at least one bridge arm and the lower bridge arm switch tube of at least another bridge arm of the three bridge arms of the motor controller 22 at the same time, thereby reducing the heat generation power of the high-frequency pulse current on the internal resistance of the battery. The control device 222 controls the motor controller 22 to output the high-frequency pulse current, and the high-frequency pulse current causes the temperature of the power battery to rise rapidly, and the power battery 10 is at risk of overheating. In order to protect the power battery 10, the control device 222 reduces the frequency and duty cycle of the alternating switching of at least one upper bridge arm switch tube and at least one lower bridge arm switch tube in the bridge arm circuit 221 to reduce the heat generation power of the high-frequency pulse current on the internal resistance of the power battery 10 and thereby reduce the heating rate of the power battery.
在一种实施例中,控制装置222响应于桥臂电路221输出高频脉冲电流的时长增加,控制装置222降低桥臂电路221中至少一个桥臂的上桥臂开关管和至少另一个桥臂的下桥臂开关管同时导通和关断的频率和占空比,从而使得高频脉冲电流在电池内阻上的发热功率下降。随着控制装置222控制电机控制器23三个桥臂输出高频脉冲电流的时长增加,动力电池10温度不断升高,动力电池10存在超温风险,为了保护动力电池10,控制装置222降低桥臂电路221中至少一个桥臂的上桥臂开关管和至少另一个桥臂的下桥臂开关管同时导通和关断的频率和占空比以降低高频脉冲电流在动力电池10内阻上的发热功率进而降低动力电池升温速率。In one embodiment, in response to the increase in the duration of the high-frequency pulse current output by the bridge arm circuit 221, the control device 222 reduces the frequency and duty cycle of the upper bridge arm switch tube of at least one bridge arm and the lower bridge arm switch tube of at least another bridge arm in the bridge arm circuit 221 being turned on and off at the same time, thereby reducing the heat generation power of the high-frequency pulse current on the internal resistance of the battery. As the duration of the high-frequency pulse current output by the three bridge arms of the motor controller 23 controlled by the control device 222 increases, the temperature of the power battery 10 continues to rise, and the power battery 10 is at risk of overheating. In order to protect the power battery 10, the control device 222 reduces the frequency and duty cycle of the upper bridge arm switch tube of at least one bridge arm and the lower bridge arm switch tube of at least another bridge arm in the bridge arm circuit 221 being turned on and off at the same time to reduce the heat generation power of the high-frequency pulse current on the internal resistance of the power battery 10 and thereby reduce the heating rate of the power battery.
在一种实施例中,控制装置222响应于桥臂电路221输出电机励磁电流时温度参数上升,控制装置222降低桥臂电路221三个桥臂中点输出的三相交流电有效值,从而使得电机励磁电流在驱动电机23绕组上的发热功率下降。控制装置222控制电机控制器22输出电机励磁电流,电机励磁电流使动力电池温度迅速上升,动力电池10存在超温风险,为了保护动力电池10,控制装置222降低三相交流电的有效值进而使得电机励磁电流的有效值随之降低,电机励磁电流在驱动电机23绕组上的发热功率进而降低动力电池升温速率。In one embodiment, in response to the temperature parameter rising when the bridge arm circuit 221 outputs the motor excitation current, the control device 222 reduces the effective value of the three-phase alternating current outputted from the midpoints of the three bridge arms of the bridge arm circuit 221, thereby reducing the heat generation power of the motor excitation current on the windings of the drive motor 23. The control device 222 controls the motor controller 22 to output the motor excitation current, which causes the temperature of the power battery to rise rapidly, and the power battery 10 is at risk of overheating. In order to protect the power battery 10, the control device 222 reduces the effective value of the three-phase alternating current, thereby reducing the effective value of the motor excitation current, and the heat generation power of the motor excitation current on the windings of the drive motor 23, thereby reducing the heating rate of the power battery.
在一种实施例中,控制装置222响应于控制装置222控制电机控制器22输出电机励磁电流的时长增加,控制装置222降低三个桥臂输出的三相交流电有效值,从而使得电机励磁电流的在驱动电机23绕组上的发热功率下降。随着控制装置222控制桥臂电路221六个开关管输出电机励磁电流的时长增加,动力电池10温度不断升高,动力电池10存在超温风险,为了保护动力电池10,控制装置222降低三相交流电的有 效值进而使得电机励磁电流的有效值随之降低,电机励磁电流在驱动电机23绕组上的发热功率进而降低动力电池升温速率。In one embodiment, in response to the increase in the time duration that the control device 222 controls the motor controller 22 to output the motor excitation current, the control device 222 reduces the effective value of the three-phase AC output of the three bridge arms, thereby reducing the heat generation power of the motor excitation current on the winding of the drive motor 23. As the control device 222 controls the six switch tubes of the bridge arm circuit 221 to output the motor excitation current, the temperature of the power battery 10 continues to rise, and the power battery 10 is at risk of overheating. In order to protect the power battery 10, the control device 222 reduces the effective value of the three-phase AC The effective value thereby reduces the effective value of the motor excitation current, and the heat generation power of the motor excitation current on the winding of the drive motor 23 thereby reduces the heating rate of the power battery.
在本申请实施例中,控制装置222用于接收加速指令使驱动电机23运转或用于接收加热指令加热动力电池10。在一种实施例中,控制装置222响应于加速指令控制电机控制器22使驱动电机23运转。在一种实施例中,控制装置222响应于加热指令,控制电机控制器22使驱动电机23加热电池。示例性的,车辆控制器24向控制装置222发出加速指令,控制装置222控制电机控制器22向驱动电机23输出转矩电流和励磁电流均大于零的三相交流电,三相交流电使驱动电机23运转进而使得电动汽车运行。示例性的,车辆控制器24向控制装置222发出加热指令,控制装置222控制电机控制器22输出高频脉冲电流,动力总成20运行于电池内阻加热模式给动力电池10加热。示例性的,车辆控制器24向控制装置222发出加热指令,控制装置222控制电机控制器22输出励磁电流,动力总成20运行于驱动电机加热模式给动力电池10加热。In the embodiment of the present application, the control device 222 is used to receive an acceleration instruction to operate the drive motor 23 or to receive a heating instruction to heat the power battery 10. In one embodiment, the control device 222 controls the motor controller 22 to operate the drive motor 23 in response to the acceleration instruction. In one embodiment, the control device 222 controls the motor controller 22 to heat the battery in response to the heating instruction. Exemplarily, the vehicle controller 24 sends an acceleration instruction to the control device 222, and the control device 222 controls the motor controller 22 to output a three-phase alternating current with a torque current and an excitation current greater than zero to the drive motor 23, and the three-phase alternating current operates the drive motor 23 and thus the electric vehicle operates. Exemplarily, the vehicle controller 24 sends a heating instruction to the control device 222, and the control device 222 controls the motor controller 22 to output a high-frequency pulse current, and the powertrain 20 operates in the battery internal resistance heating mode to heat the power battery 10. Exemplarily, the vehicle controller 24 sends a heating instruction to the control device 222, and the control device 222 controls the motor controller 22 to output an excitation current, and the powertrain 20 operates in the drive motor heating mode to heat the power battery 10.
以上,仅是本申请的较佳实施方式而已,并非对本申请任何形式上的限制,虽然本申请已是较佳实施方式揭露如上,并非用以限定本申请,任何熟悉本专业的技术人员,在不脱离本申请技术方案范围内,当可利用上述揭示的技术内容做出些许更动或修饰为等同变化的等效实施方式,但凡是未脱离本申请技术方案内容,依据本申请的技术实质对以上实施方式所做的任何简单修改、等同变化与修饰,均仍属于本申请技术方案的范围内。 The above is only the preferred implementation mode of the present application, and is not any form of limitation on the present application. Although the present application has been disclosed as the preferred implementation mode as above, it is not used to limit the present application. Any technician familiar with this profession can make some changes or modify the technical contents disclosed above into equivalent implementation modes without departing from the scope of the technical solution of the present application. However, any simple modification, equivalent change and modification made to the above implementation modes based on the technical essence of the present application without departing from the content of the technical solution of the present application are still within the scope of the technical solution of the present application.

Claims (16)

  1. 一种动力总成,其特征在于,所述动力总成包括驱动电机和电机控制器,所述电机控制器用于接收所述动力电池供电并向所述驱动电机输出高频脉冲电流或电机励磁电流,所述驱动电机用于通过热传导装置加热所述动力电池,所述动力总成的运行模式包括电池内阻加热模式和驱动电机加热模式,所述动力总成用于根据温度参数选择运行于所述电池内阻加热模式或所述驱动电机加热模式,其中:A powertrain, characterized in that the powertrain includes a drive motor and a motor controller, the motor controller is used to receive power from the power battery and output a high-frequency pulse current or a motor excitation current to the drive motor, the drive motor is used to heat the power battery through a heat conduction device, the operation mode of the powertrain includes a battery internal resistance heating mode and a drive motor heating mode, the powertrain is used to select the battery internal resistance heating mode or the drive motor heating mode according to a temperature parameter, wherein:
    所述动力总成运行于所述电池内阻加热模式,所述电机控制器向所述驱动电机输出所述高频脉冲电流;The powertrain operates in the battery internal resistance heating mode, and the motor controller outputs the high-frequency pulse current to the drive motor;
    所述动力总成运行于所述驱动电机加热模式,所述电机控制器用向所述驱动电机输出所述电机励磁电流;The power assembly operates in the drive motor heating mode, and the motor controller outputs the motor excitation current to the drive motor;
    所述温度参数为所述驱动电机、所述动力电池或所述热传导装置中至少一个的温度。The temperature parameter is the temperature of at least one of the drive motor, the power battery or the heat conduction device.
  2. 根据权利要求1所述的动力总成,所述动力总成用于:The powertrain according to claim 1, wherein the powertrain is used for:
    响应于所述温度参数小于预设温度阈值,所述动力总成运行于所述电池内阻加热模式;In response to the temperature parameter being less than a preset temperature threshold, the powertrain operates in the battery internal resistance heating mode;
    响应于所述温度参数大于所述预设温度阈值,所述动力总成运行于所述驱动电机加热模式。In response to the temperature parameter being greater than the preset temperature threshold, the powertrain operates in the drive motor heating mode.
  3. 根据权利要求1-2任一项所述的动力总成,所述动力总成用于:The power assembly according to any one of claims 1 to 2, wherein the power assembly is used for:
    响应于所述动力总成运行于所述电池内阻加热模式的时长超过预设时长,所述动力总成的运行模式从所述电池内阻加热模式切换为所述驱动电机加热模式。In response to a time period during which the powertrain operates in the battery internal resistance heating mode exceeding a preset time period, the operation mode of the powertrain is switched from the battery internal resistance heating mode to the drive motor heating mode.
  4. 根据权利要求1-3任一项所述的动力总成,所述动力总成用于:The power assembly according to any one of claims 1 to 3, wherein the power assembly is used for:
    响应于运行于所述电池内阻加热模式时所述温度参数上升,降低运行于所述电池内阻加热模式的加热功率;或者In response to the temperature parameter rising when operating in the battery internal resistance heating mode, reducing the heating power when operating in the battery internal resistance heating mode; or
    响应于运行于所述驱动电机加热模式时所述温度参数上升,降低运行于所述驱动电机加热模式的加热功率。In response to the temperature parameter rising when operating in the drive motor heating mode, the heating power when operating in the drive motor heating mode is reduced.
  5. 根据权利要求1-3任一项所述的动力总成,所述动力总成用于:The power assembly according to any one of claims 1 to 3, wherein the power assembly is used for:
    响应于所述动力总成运行于所述电池内阻加热模式或所述驱动电机加热模式的时长,降低所述动力总成运行于所述电池内阻加热模式或所述驱动电机加热模式的加热功率。In response to the length of time that the powertrain operates in the battery internal resistance heating mode or the drive motor heating mode, the heating power of the powertrain operating in the battery internal resistance heating mode or the drive motor heating mode is reduced.
  6. 根据权利要求1-5任一项所述的动力总成,所述动力总成运行于所述电池内阻加热模式时的加热功率大于所述动力总成运行于所述驱动电机加热模式的加热功率。According to the powertrain according to any one of claims 1 to 5, the heating power of the powertrain when operating in the battery internal resistance heating mode is greater than the heating power of the powertrain when operating in the drive motor heating mode.
  7. 根据权利要求1-6任一项所述的动力总成,所述热传导装置包括驱动电机热回路、动力电池热回路和换热器,所述驱动电机热回路用于吸收驱动电机产生的热量,所述动力电池热回路用于加热所述动力电池,所述驱动电机热回路的热量通过所述换热器传导至所述动力电池热回路。According to the power assembly according to any one of claims 1 to 6, the heat conduction device includes a drive motor heat circuit, a power battery heat circuit and a heat exchanger, the drive motor heat circuit is used to absorb heat generated by the drive motor, the power battery heat circuit is used to heat the power battery, and the heat of the drive motor heat circuit is conducted to the power battery heat circuit through the heat exchanger.
  8. 一种用于驱动电机的电机控制器,其特征在于,所述驱动电机包括三相绕组,所述驱动电机用于通过热传导装置加热动力电池,所述电机控制器包括由相并联的三个桥臂组成的桥臂电路,每个所述桥臂的两端分别用于连接所述动力电池的正负极,三个所述桥臂的桥臂中点分别用于连接所述驱动电机的三相绕组,所述电机控制器用于:A motor controller for a drive motor, characterized in that the drive motor includes a three-phase winding, the drive motor is used to heat a power battery through a heat conduction device, the motor controller includes a bridge arm circuit composed of three bridge arms connected in parallel, the two ends of each bridge arm are respectively used to connect the positive and negative electrodes of the power battery, and the midpoints of the three bridge arms are respectively used to connect the three-phase winding of the drive motor, and the motor controller is used to:
    响应于所述温度参数小于预设温度阈值,所述桥臂电路向其所连接的所述驱动电机一相绕组输出高频脉冲电流;In response to the temperature parameter being less than a preset temperature threshold, the bridge arm circuit outputs a high-frequency pulse current to a phase winding of the drive motor to which it is connected;
    响应于所述温度参数大于所述预设温度阈值,所述桥臂电路的桥臂中点向所述驱动电机三相绕组输出三相交流电,所述三相交电流使得所述驱动电机转矩为零且电机励磁电流大于零;In response to the temperature parameter being greater than the preset temperature threshold, the midpoint of the bridge arm of the bridge arm circuit outputs three-phase alternating current to the three-phase winding of the drive motor, and the three-phase alternating current makes the drive motor torque zero and the motor excitation current greater than zero;
    其中,所述温度参数为所述驱动电机、所述动力电池或所述热传导装置中至少一个的温度。Wherein, the temperature parameter is the temperature of at least one of the drive motor, the power battery or the heat conduction device.
  9. 根据如权利要求8所述的电机控制器,所述电机控制器用于:According to the motor controller of claim 8, the motor controller is used for:
    响应于所述电机控制器输出所述高频脉冲电流的时长,降低所述高频脉冲电流的频率或幅值;或者,In response to the duration of the high-frequency pulse current output by the motor controller, the frequency or amplitude of the high-frequency pulse current is reduced; or,
    响应于所述温度参数上升,降低所述高频脉冲电流的频率或幅值之一或者降低所述励磁电流的幅值;或者,In response to the temperature parameter rising, reducing one of the frequency or the amplitude of the high-frequency pulse current or reducing the amplitude of the excitation current; or,
    响应于电机控制器输出所述电机励磁电流的时长,降低所述电机励磁电流的幅值。In response to the length of time that the motor controller outputs the motor excitation current, the amplitude of the motor excitation current is reduced.
  10. 根据权利要求7-8任一项所述的电机控制器,每个所述桥臂包括相串联的上桥臂开关管和下桥臂开关管,所述上桥臂开关管的一端用于连接所述动力电池的正极,所述上桥臂开关管的另一端与所述下桥臂开关管的一端相连接形成每个所述桥臂的桥臂中点,所述下桥臂开关管的另一端用于连接所述动力电池的负极。According to the motor controller according to any one of claims 7-8, each of the bridge arms comprises an upper bridge arm switch tube and a lower bridge arm switch tube connected in series, one end of the upper bridge arm switch tube is used to connect the positive electrode of the power battery, the other end of the upper bridge arm switch tube is connected to one end of the lower bridge arm switch tube to form the midpoint of each bridge arm, and the other end of the lower bridge arm switch tube is used to connect the negative electrode of the power battery.
  11. 一种用于电机控制器的控制装置,所述电机控制器用于接收动力电池供电并驱动所述驱动电机运转或发热,所述电机控制器包括由相并联的三个桥臂组成的桥臂电路,每个所述桥臂包括相串联的上桥臂开关管和下桥臂开关管,每个所述桥臂的两端分别用于连接所述动力电池的正负极,三个所述桥臂的桥臂中点分别用于连接所述驱动电机的三相绕组,所述控制装置用于:A control device for a motor controller, the motor controller is used to receive power from a power battery and drive the drive motor to operate or generate heat, the motor controller includes a bridge arm circuit composed of three bridge arms connected in parallel, each of the bridge arms includes an upper bridge arm switch tube and a lower bridge arm switch tube connected in series, the two ends of each bridge arm are respectively used to connect the positive and negative electrodes of the power battery, and the midpoints of the three bridge arms are respectively used to connect the three-phase windings of the drive motor, and the control device is used to:
    响应于所述温度参数小于预设温度阈值,控制所述三个桥臂中至少一个桥臂的上桥臂开关管和至少另一个桥臂的下桥臂开关管同时导通和关断使所述电机控制器输出高频脉冲电流; In response to the temperature parameter being less than a preset temperature threshold, controlling an upper bridge arm switch tube of at least one bridge arm and a lower bridge arm switch tube of at least another bridge arm among the three bridge arms to be turned on and off simultaneously so that the motor controller outputs a high-frequency pulse current;
    响应于所述温度参数大于预设温度阈值,控制所述三个桥臂构成逆变电路使所述电机控制器输出电机励磁电流;In response to the temperature parameter being greater than a preset temperature threshold, controlling the three bridge arms to form an inverter circuit so that the motor controller outputs a motor excitation current;
    其中,所述温度参数为所述驱动电机、所述动力电池或所述热传导装置中至少一个的温度。Wherein, the temperature parameter is the temperature of at least one of the drive motor, the power battery or the heat conduction device.
  12. 根据权利要求11所述的控制装置,所述控制装置用于;The control device according to claim 11, wherein the control device is used for:
    响应于三个桥臂的桥臂中点分别输出高频脉冲电流的时长,降低所述三个桥臂中至少一个桥臂的上桥臂开关管和至少另一个桥臂的下桥臂开关管同时导通和关断的频率和占空比;或者,In response to the duration of high-frequency pulse current outputted from the midpoints of the three bridge arms, the frequency and duty cycle of simultaneous on and off of the upper bridge arm switch tube of at least one bridge arm and the lower bridge arm switch tube of at least another bridge arm of the three bridge arms are reduced; or,
    响应于三个桥臂输出电机励磁电流的时长,降低三个桥臂输出的三相交流有效值;或者In response to the duration of the three bridge arms outputting the motor excitation current, reducing the three-phase AC effective value output by the three bridge arms; or
    响应于所述温度参数上升,降低所述三个桥臂中至少一个桥臂的上桥臂开关管和至少另一个桥臂的下桥臂开关管同时导通和关断的频率或占空比或者降低三个桥臂输出的三相交流有效值。In response to the increase in the temperature parameter, the frequency or duty cycle of simultaneously turning on and off the upper bridge arm switch tube of at least one bridge arm and the lower bridge arm switch tube of at least another bridge arm among the three bridge arms is reduced, or the three-phase AC effective value output by the three bridge arms is reduced.
  13. 根据权利要求12所述的控制装置,所述控制装置用于控制所述三个桥臂输出三相电流驱动所述驱动电机运转,所述控制装置用于:According to the control device of claim 12, the control device is used to control the three bridge arms to output three-phase current to drive the drive motor to operate, and the control device is used to:
    控制三个所述桥臂输出三相交流电作为驱动电机驱动电流,所述控制装置控制所述三个桥臂六个开关管的通断使得所述驱动电机驱动电流的转矩电流和电机励磁电流均大于零。The three bridge arms are controlled to output three-phase alternating current as a driving current for the driving motor, and the control device controls the on and off of the six switch tubes of the three bridge arms so that the torque current and the motor excitation current of the driving current of the driving motor are both greater than zero.
  14. 根据权利要求11所述的控制装置,所述控制装置用于接收加速指令或加热指令,其中:The control device according to claim 11, wherein the control device is used to receive an acceleration instruction or a heating instruction, wherein:
    响应于所述加速指令,控制所述电机控制器驱动所述驱动电机运转;In response to the acceleration instruction, controlling the motor controller to drive the drive motor to operate;
    响应于所述加热指令,控制所述电机控制器驱动所述驱动电机加热电池。In response to the heating instruction, the motor controller is controlled to drive the drive motor to heat the battery.
  15. 一种电动汽车,其特征在于,所述电动汽车包括车辆控制器及如权利要求1-7任一项所述的动力总成、如权利要求8-10任一项所述的电机控制器、或如权利要求11-14任一项所述的控制装置。An electric vehicle, characterized in that the electric vehicle comprises a vehicle controller and a powertrain as described in any one of claims 1 to 7, a motor controller as described in any one of claims 8 to 10, or a control device as described in any one of claims 11 to 14.
  16. 根据权利要求15所述的电动汽车,所述车辆控制器用于向所述电机控制器或所述控制装置发送加速指令或加热指令。 According to the electric vehicle according to claim 15, the vehicle controller is used to send an acceleration instruction or a heating instruction to the motor controller or the control device.
PCT/CN2023/136962 2022-12-07 2023-12-07 Powertrain, electric motor controller, control apparatus, and electric vehicle WO2024120468A1 (en)

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