WO2024117686A1 - Film thickness and air permeability measurement system - Google Patents

Film thickness and air permeability measurement system Download PDF

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Publication number
WO2024117686A1
WO2024117686A1 PCT/KR2023/019122 KR2023019122W WO2024117686A1 WO 2024117686 A1 WO2024117686 A1 WO 2024117686A1 KR 2023019122 W KR2023019122 W KR 2023019122W WO 2024117686 A1 WO2024117686 A1 WO 2024117686A1
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WO
WIPO (PCT)
Prior art keywords
film
unit
air permeability
thickness
unwinding
Prior art date
Application number
PCT/KR2023/019122
Other languages
French (fr)
Korean (ko)
Inventor
최병기
최재구
김진덕
류경리
Original Assignee
주식회사 엔비컨스
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Application filed by 주식회사 엔비컨스 filed Critical 주식회사 엔비컨스
Publication of WO2024117686A1 publication Critical patent/WO2024117686A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H18/00Winding webs
    • B65H18/08Web-winding mechanisms
    • B65H18/10Mechanisms in which power is applied to web-roll spindle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00Registering, tensioning, smoothing or guiding webs
    • B65H23/04Registering, tensioning, smoothing or guiding webs longitudinally
    • B65H23/18Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00Registering, tensioning, smoothing or guiding webs
    • B65H23/04Registering, tensioning, smoothing or guiding webs longitudinally
    • B65H23/26Registering, tensioning, smoothing or guiding webs longitudinally by transverse stationary or adjustable bars or rollers
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B21/00Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
    • G01B21/02Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness
    • G01B21/06Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness specially adapted for measuring length or width of objects while moving
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B21/00Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
    • G01B21/02Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness
    • G01B21/08Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness for measuring thickness
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D21/00Measuring or testing not otherwise provided for
    • G01D21/02Measuring two or more variables by means not covered by a single other subclass
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N15/00Investigating characteristics of particles; Investigating permeability, pore-volume or surface-area of porous materials
    • G01N15/08Investigating permeability, pore-volume, or surface area of porous materials

Definitions

  • the present invention relates to a system for measuring film thickness and air permeability, and more specifically, to a system for unwinding a film wound on a film roll and measuring the thickness and air permeability of the unwound film.
  • Laminated films made by laminating various polymer films or these synthetic resin films with metal foil, cellophane, kraft paper, etc. are used to manufacture separator materials for electrochemical devices such as secondary batteries, fertilizer bags, dustproof bags, etc., and also medicine packaging materials. It is also widely used in packaging materials such as food packaging materials.
  • Breathable film is a functional film that has a porous structure that allows air to pass through but not liquid. It uses characteristics that improve the storage and functionality of the packaging object, thereby improving the freshness of sanitary products such as diapers and sanitary napkins, agricultural products, and fermented foods. It is widely used as a functional packaging material that maintains
  • a breathable film is made by compounding a thermoplastic resin containing an inorganic filler, etc. using a twin-screw extruder, then molding the thermoplastic film using a film molding machine, and going through a stretching process to provide breathability, thereby making the thermoplastic film porous. It is manufactured by a method that imparts structure.
  • the purpose of the present invention is to provide a system that unwinds a film wound on a film roll and automatically measures the thickness and air permeability of the unwinded film at the same time.
  • the film thickness and air permeability measurement system unwinds a film wound on a film roll and measures the thickness and air permeability of the unwinded film, providing a flat surface on the upper surface.
  • a main body portion having an upper surface forming portion and a mounting portion that stands up from the upper surface to form a mounting space, an unwinding portion installed in front of the mounting portion and on which a film roll on which a film is wound is mounted, installed in front of the mounting portion, A winding unit disposed to be spaced apart from the unwinding unit and equipped with a winding roll on which the film unwinded from the film roll is wound.
  • a thickness measuring part that measures the thickness of the unwinding film, a breathability measuring part mounted on the upper surface forming part and disposed in the space between the unwinding part and the winding part to measure the air permeability of the unwinding film, and a breathability measuring part at regular time intervals, It includes a control unit that controls the unwinding unit and the winding unit to move the film, wherein the control unit alternately moves and stops the film at regular time intervals, and measures the thickness measurement unit and the air permeability.
  • the unit can measure the thickness and air permeability of the film during the time when the film placed in the space is stopped.
  • the control unit of the film thickness and air permeability measurement system maintains the first tension of the film when the film is moved, and maintains a second tension smaller than the first tension when the film stops moving. Tension can be maintained.
  • the thickness measurement unit of the film thickness and air permeability measurement system includes a thickness measurement main body portion seated on the upper surface forming portion, a thickness measurement seating portion formed on the upper surface of the thickness measurement main body portion, and the thickness measurement main body. It is connected to the upper side of the unit, is disposed to face the thickness measurement seating portion, and has a thickness measurement elevating portion that moves up and down so that the separation distance from the thickness measurement seating portion changes, and the film unwound from the film roll is used to measure the thickness.
  • the air permeability measurement portion Via the first space between the seating portion and the thickness measurement elevation portion, the air permeability measurement portion includes an air permeability measurement main body portion seated on the upper surface forming portion, an air permeability measurement seating portion formed on the upper surface of the air permeability measurement main body portion, and the air permeability measurement portion. It is connected to the upper side of the measurement main body, is disposed to face the air permeability measurement seat, and has an air permeability measurement elevating part that moves up and down so that the separation distance from the air permeability measurement seat part changes, and the film unwound from the film roll is, While passing through the first space, it may be wound on the winding roll via a second space between the air permeability measurement seating part and the air permeability measurement elevating part.
  • the unwinding part of the film thickness and air permeability measuring system is installed in the mounting part, provides a space for the film roll to be mounted, and includes an unwinding clamp part rotatably connected to the mounting part, and the unwinding part.
  • An unwinding cylinder part that moves the clamp part in the radial direction to implement fixation or release of the fixation of the film roll to the unwinding clamp part, and is disposed adjacent to the unwinding clamp part, and determines whether the unwinding clamp part rotates with respect to the mounting part.
  • a tension maintaining cylinder part that determines, wherein the tension maintaining cylinder part restricts the rotation of the unwinding clamp part with respect to the mounting part at a contact position in contact with the unwinding clamp part, and the tension maintaining cylinder part restricts the rotation of the unwinding clamp part with respect to the mounting part at a position spaced apart from the unwinding clamp part.
  • the unwinding clamp part can be rotated with respect to the mounting part.
  • the winding unit of the film thickness and air permeability measuring system is installed in the mounting unit, provides a space for the winding roll to be mounted, and includes a winding clamp unit rotatably connected to the mounting unit, the winding unit. It is provided with a winding cylinder part that moves the clamp part in the radial direction to fix or release the fixation of the winding roll to the winding clamp part, and a driving part that is connected to the winding clamp part and provides power to rotate the winding clamp part.
  • the driving unit When the driving unit is driven in the forward direction, the film of the film roll is unwound and winding of the film onto the winding roll can be implemented.
  • the driving unit can enable film unwinding onto the winding roll.
  • the control unit of the film thickness and air permeability measurement system performs a first operation to cause the driving unit to drive in the forward direction for a first time, and a control unit to stop driving the driving unit after the first operation.
  • a third operation is implemented such that the driving unit is driven in the reverse direction for a second time, and the tension maintaining cylinder unit is located at the spaced position while the first operation is implemented, , While the second operation and the third operation are implemented, the film located at the contact position and disposed in the spaced space maintains the first tension while the first operation and the second operation are implemented. And while the third operation is implemented, the second tension may be maintained.
  • the film thickness and air permeability measuring system includes a guide roll unit installed in the mounting unit to guide the movement path of the film unwound from the film roll to the winding roll, and the guide roll unit, wherein the guide It further includes a length calculation unit that calculates the length of the unwinded film by measuring the rotation amount of the roll unit, wherein the control unit performs the first operation such that the length of the unwinded film measured by the length calculation unit is equal to the set value.
  • the guide roll part of the film thickness and air permeability measuring system is disposed on the lower side of the unwinding clamp part, and includes a first guide roll piece and the winder that guide the movement path of the film unwinded from the film roll.
  • a second guide roll piece is disposed on the lower side of the clamp portion and guides the movement path of the film via the thickness measurement portion and the air permeability measurement portion, and the first guide roll piece is positioned at a first height from the upper surface of the upper surface forming portion.
  • a 1-1 guide roll disposed at a second height higher than the first height from the upper surface of the upper surface forming portion, a 1-2 guide roll disposed adjacent to the 1-1 guide roll, and the upper surface.
  • the film unwound from the film roll is disposed at the first height from the upper surface of the forming portion.
  • the control unit of the film thickness and air permeability measurement system when the thickness and air permeability values of the film of the set first length meet the good product standard n consecutive times (n is a natural number greater than 2), A second length longer than the first length is set as a set value, and if the thickness and air permeability value of the film of the set first length do not meet the good product standard n consecutive times (n is a natural number greater than 2), the second length is set as a set value.
  • a third length shorter than 1 length can be set as the setting value.
  • the film thickness and air permeability measuring system is mounted on the mounting unit, and includes a display unit that outputs values measured by the thickness measuring unit and the air permeability measuring unit, and a display unit installed on the mounting unit, and the driving unit. It further includes an emergency button unit that forcibly stops the operation of the unwinding clamp unit, and the unwinding clamp unit further includes an unwinding clamp button unit that determines whether or not to move the position of the unwinding cylinder unit in the radial direction.
  • the unwinding clamp unit is configured to A winding clamp button portion that determines whether to move the position in the radial direction may be further provided.
  • a film wound on a film roll can be unwound, and the thickness and air permeability of the unwound film can be simultaneously and automatically measured.
  • FIG. 1 is a schematic perspective view showing a film thickness and air permeability measurement system according to an embodiment of the present invention.
  • Figure 2 is a schematic diagram illustrating the thickness measurement unit and the air permeability measurement unit of the film thickness and air permeability measurement system according to an embodiment of the present invention.
  • Figure 3 is a schematic diagram illustrating the guide roll portion of the film thickness and air permeability measurement system according to an embodiment of the present invention.
  • Figure 4 is a schematic front view showing a film thickness and air permeability measurement system according to an embodiment of the present invention.
  • Figure 5 is a schematic side view of the front view of Figure 4 as seen from the left.
  • Figure 6 is a schematic side view of the front view of Figure 4 as seen from the right side.
  • Figure 7 is a block diagram for explaining the control unit of the film thickness and air permeability measurement system according to an embodiment of the present invention.
  • Figure 1 is a schematic perspective view showing a film thickness and air permeability measurement system according to an embodiment of the present invention.
  • the film thickness and air permeability measurement system (1, hereinafter referred to as measurement system) according to an embodiment of the present invention unwinds the film (F) wound on the film roll (R1), and the unwinded film (F) It is a system that measures the thickness and air permeability of
  • the measurement system 1 of the present invention may include a main body 10, an unwinding part 20, a winding part 30, a thickness measuring part 40, an air permeability measuring part 50, and a control part 60. there is.
  • the main body portion 10 may include an upper surface forming portion 11 that provides a flat upper surface and a mounting portion 13 that stands up from the upper surface to form a mounting space.
  • the mounting part 13 is formed in the shape of a hexahedron with an empty interior, and various cylinders and driving units 35, which will be described later, can be accommodated in the empty accommodation space.
  • the unwinding unit 20 may be installed in front of the mounting unit 13 and may be equipped with a film roll R1 on which the film F is wound.
  • the winding unit 30 is installed in front of the mounting unit 13 and is spaced apart from the unwinding unit 20, and is a winding roll on which the film F unwound from the film roll R1 is wound. R2) can be installed.
  • the thickness measuring part 40 is seated on the upper surface forming part 11 and is disposed in a space between the unwinding part 20 and the winding part 30 to measure the thickness of the unwinded film F. can do.
  • the air permeability measuring part 50 is seated on the upper surface forming part 11 and is disposed in the space between the unwinding part 20 and the winding part 30 to measure the air permeability of the unwinded film (F). can do.
  • breathability means the amount of air that can move through the film (F).
  • the control unit 60 may control the unwinding unit 20 and the winding unit 30 at regular time intervals to move the film F.
  • control unit 60 can alternately cause the film F to move and stop at regular time intervals.
  • the movement of the film (F) means that the film (F) is unwound from the unwinding unit (20) and the unwound film (F) is wound by the winding unit (30), and the movement of the film (F) Stop means a case where unwinding of the film F from the unwinding unit 20 is stopped.
  • the thickness measuring unit 40 and the air permeability measuring unit 50 can measure the thickness and air permeability of the film F disposed in the spaced space during the time when the film F is stopped.
  • the measurement system 1 of the present invention may further include a display unit 91 and an input pad unit 95.
  • the display unit 91 is mounted on the mounting unit 13 and can output values measured by the thickness measurement unit 40 and the air permeability measurement unit 50.
  • the input pad unit 95 is a type of touch pad that can input setting values of the control unit 60.
  • Figure 2 is a schematic diagram for explaining the thickness measurement unit and the air permeability measurement unit of the film thickness and air permeability measurement system according to an embodiment of the present invention
  • Figure 3 is a guide to the film thickness and air permeability measurement system according to an embodiment of the present invention. This is a schematic diagram to explain the roll part.
  • Figure 4 is a schematic front view showing a film thickness and air permeability measurement system according to an embodiment of the present invention
  • Figure 5 is a schematic side view of the front view of Figure 4 viewed from the left
  • Figure 6 is a right view of the front view of Figure 4. This is a schematic side view seen from .
  • Figure 7 is a block diagram for explaining the control unit of the film thickness and air permeability measurement system according to an embodiment of the present invention.
  • control unit 60 of the present invention can maintain the first tension of the film (F) when the film (F) is moved.
  • control unit 60 may maintain a second tension smaller than the first tension when the film F stops moving.
  • the tension of the film F may vary depending on the degree of rotation of the unwinding unit 20 and the winding unit 30.
  • the tension of the film F can be changed by varying the unwinding speed of the unwinding unit 20 and the winding speed of the winding unit 30.
  • the thickness measurement unit 40 may include a thickness measurement main body 41, a thickness measurement seating unit 43, and a thickness measurement elevation unit 45.
  • the thickness measuring body portion 41 may be seated on the upper surface forming portion 11. Specifically, the thickness measurement main body 41 is a structure formed in a “ ⁇ ” shape.
  • the thickness measurement seating portion 43 may be formed on the upper surface of the thickness measuring main body 41, and specifically, may be formed on the upper surface of the lower end of the “ ⁇ ” shape.
  • the thickness measurement lifting part 45 is connected to the upper side of the thickness measuring main body 41 and is arranged to face the thickness measuring seating part 43, and the separation distance from the thickness measuring seating part 43 is You can go up and down to change.
  • the film (F) unwound from the film roll (R1) may pass through the first space between the thickness measurement seating portion 43 and the thickness measurement elevation portion 45.
  • the thickness measurement unit 40 measures the thickness of the film F disposed in the first space through the change in separation distance between the thickness measurement seating unit 43 and the thickness measurement elevation unit 45. .
  • the air permeability measuring unit 50 may include an air permeability measurement main body part 51, an air permeability measurement seating part 53, and an air permeability measurement elevation part 55.
  • the air permeability measurement main body 51 may be seated on the upper surface forming part 11. Specifically, the air permeability measurement main body 51 is a structure formed in a “ ⁇ ” shape.
  • the air permeability measurement seating portion 53 may be formed on the upper surface of the air permeability measurement main body 51, and specifically may be formed on the upper surface of the lower end of the “ ⁇ ” shape.
  • the air permeability measurement lifting part 55 is connected to the upper side of the air permeability measurement main body 51 and is arranged to face the air permeability measurement seating part 53, and the separation distance from the air permeability measurement seating part 53 is You can go up and down to change.
  • the film (F) unwound from the film roll (R1) passes through the first space and passes through the second space between the air permeability measurement seating part 53 and the air permeability measurement elevating part 55. It can be wound on the winding roll (R2).
  • the air permeability measuring unit 50 measures the air permeability of the film F disposed in the second space by measuring the amount of air flow between the air permeability measurement seating part 53 and the air permeability measurement elevating part 55.
  • the unwinding part 20 may include an unwinding clamp part 21, an unwinding cylinder part 23, and a tension maintaining cylinder part.
  • the unwinding clamp part 21 is installed on the mounting part 13, provides a space on which the film roll R1 is mounted, and can be rotatably connected to the mounting part 13.
  • the unwinding clamp part 21 may be provided with an unwinding clamp button part 231 that determines whether or not to move the position of the unwinding cylinder part 23 in the radial direction.
  • the unwinding cylinder part 23 can move the unwinding clamp part 21 in the radial direction to fix or release the film roll R1 from the unwinding clamp part 21.
  • the tension maintaining cylinder unit (not shown) is disposed adjacent to the unwinding clamp part 21 and can determine whether the unwinding clamp part 21 rotates with respect to the mounting part 13.
  • the tension maintaining cylinder portion restricts the rotation of the unwinding clamp portion 21 with respect to the mounting portion 13 at a contact position in contact with the unwinding clamp portion 21, and is spaced apart from the unwinding clamp portion 21.
  • the unwinding clamp part 21 can be rotated with respect to the mounting part 13 in the spaced position.
  • the winding unit 30 may include a winding clamp unit 31, a winding cylinder unit 33, and a driving unit 35.
  • the winding clamp part 31 is installed on the mounting part 13, provides a space for the winding roll R2 to be mounted, and can be rotatably connected to the mounting part 13.
  • the winding clamp portion 31 may be provided with a winding clamp button portion 311 that determines whether or not to move the position of the winding cylinder portion 33 in the radial direction.
  • the take-up cylinder part 33 can move the take-up clamp part 31 in the radial direction to fix or release the take-up roll R2 to the take-up clamp part 31.
  • the driving unit 35 may be connected to the winding clamp unit 31 and provide power to rotate the winding clamp unit 31.
  • the driving unit 35 When the driving unit 35 is driven in the forward direction (S1), the film (F) from the film roll (R1) is unwound and the film (F) can be wound onto the winding roll (R2).
  • the driving unit 35 when the driving unit 35 is driven in the reverse direction (S2), unwinding of the film (F) onto the winding roll (R2) can be implemented.
  • the reverse direction (S2) is shown as the rotation direction of the film roll (R1), but it is natural that the driving unit 35 can also be rotated in the reverse direction (S2).
  • control unit 60 may allow the first to third operations to be implemented repeatedly.
  • the first operation is an operation that causes the driving unit 35 to be driven in the forward direction (S1) for a first time.
  • the winding clamp unit 31 is rotated in the forward direction (S1), and thus the film (F) is wound on the winding roll (R2).
  • the unwinding clamp unit 21 is rotated in the reverse direction (S2), and thus the film (F) wound on the film roll (R1) is unwound.
  • the second operation is an operation to stop driving of the driving unit 35 after the first operation.
  • the second operation may be determined according to certain time information input to the control unit 60, and may vary depending on the rotation speed of the driving unit 35.
  • the third operation is an operation that causes the driving unit 35 to be driven in the reverse direction (S2) for a second time after the second operation.
  • a portion of the film F of the winding roll R2 may be unwound, thereby lowering the tension of the film F.
  • the film (F) placed in the first space is lowered by the thickness measurement lifting unit 45, and the film (F) placed in the second space is moved to the air permeability measuring lifting unit 55. If the tension of the film (F) is too strong, the film (F) may be torn when lowered by the thickness measurement elevation part 45 and the air permeability measurement elevation part 55. If it is not supported, the lowering of the thickness measurement elevation unit and the air permeability measurement elevation section 55 may be hindered, making it difficult to accurately measure thickness and air permeability.
  • the tension maintaining cylinder portion is located at the spaced position while the first operation is being implemented.
  • the tension maintaining cylinder portion is located at the contact position while the second operation and the third operation are implemented.
  • the film F disposed in the space is maintained at the first tension while the first operation and the second operation are implemented, and the second tension is maintained while the third operation is implemented. .
  • the measurement system 1 of the present invention may further include a guide roll unit 70 and a length calculation unit 80.
  • the guide roll unit 70 is installed on the mounting unit 13 and can guide the movement path of the film F unwound from the film roll R1 to the winding roll R2.
  • the length calculation unit 80 is installed on the guide roll unit 70, and can calculate the length of the unwinded film F by measuring the rotation amount of the guide roll unit 70.
  • the control unit 60 may implement the first operation so that the length of the unwound film F, measured by the length calculation unit 80, is equal to a set value.
  • the guide roll unit 70 may include a first guide roll piece 71 and a second guide roll piece 72.
  • the first guide roll piece 71 is disposed on the lower side of the unwinding clamp part 21 and can guide the movement path of the film F unwinded from the film roll R1.
  • the second guide roll piece 72 is disposed on the lower side of the winding clamp part 31 and follows the movement path of the film F via the thickness measuring part 40 and the air permeability measuring part 50. I can guide you.
  • the first guide roll piece 71 may include a 1-1 guide roll 711, a 1-2 guide roll 712, and a 1-3 guide roll 713.
  • the 1-1 guide roll 711 may be disposed at a first height from the upper surface of the upper surface forming portion 11.
  • the 1-2 guide roll 712 is disposed at a second height higher than the first height from the upper surface of the upper surface forming portion 11, and is disposed adjacent to the 1-1 guide roll 711. You can.
  • the 1-3 guide roll 713 may be disposed at the first height from the upper surface of the upper surface forming portion 11 and adjacent to the 1-2 guide roll 712.
  • the film (F) unwound from the film roll (R1) is sequentially applied to the 1-1 guide roll 711, the 1-2 guide roll 712, and the 1-3 guide roll 713. It can be moved to the thickness measuring unit 40 while passing through.
  • the length calculation unit 80 can measure the rotation amount of the 1-2 guide roll 712.
  • the control unit 60 controls the second length longer than the first length. can be set as the setting value.
  • the length of the measurement section is increased for quick inspection of the film roll (R1) (whether the thickness and air permeability are good products).
  • the control unit 60 controls the film F to be shorter than the first length.
  • the third length can be set as a set value.
  • the length of the measurement section is shortened in order to precisely inspect the film roll (R1) (whether the thickness and air permeability are good products).
  • control unit 60 controls the driving unit 35 when the value measured by the thickness measurement unit 40 or the air permeability measurement unit 50 is greater than a preset maximum value or less than a minimum value. It can be stopped.
  • the film (F) overlaps or an unexpected foreign substance is attached to the film (F), and if it is less than the preset minimum value, the film (F) falls off or the film (F) is damaged. This is a case where a part is torn.
  • the measurement system 1 of the present invention may further include an alarm unit 97 that is mounted on the mounting unit 13 and generates light or sound.
  • the control unit 60 operates the alarm unit 97 when the value measured by the thickness measurement unit 40 or the air permeability measurement unit 50 is greater than a preset maximum value or less than a minimum value. , allows the user to check the condition of the film (F).
  • the measurement system 1 of the present invention may further include an emergency button unit 93.
  • the emergency button unit 93 is installed on the mounting unit 13 and can forcibly stop the driving unit 35. When an unexpected situation occurs, the user can prevent a safety accident by pushing the emergency button 93 to stop the driving unit 35.

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  • Chemical & Material Sciences (AREA)
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Abstract

A film thickness and air permeability measurement system according to an embodiment of the present invention unwinds a film wound on a film roll and measures the thickness and air permeability of the unwound film, and may comprise: a main body portion including an upper surface forming portion providing a plane on an upper surface thereof and a mounting portion erected from the upper surface to form a mounting space; an unwinding portion which is installed in front of the mounting portion and on which a film roll having a film wound thereon is mounted; a winding portion which is installed in front of the mounting portion and apart from the unwinding portion, and on which a winding roll on which the film unwound from the film roll is wound is mounted; a thickness measuring portion which is seated on the upper surface forming portion, is disposed in a space between the unwinding portion and the winding portion, and measures the thickness of the unwound film; an air permeability measuring portion which is seated on the upper surface forming portion, is disposed in the space between the unwinding portion and the winding portion, and measures the air permeability of the unwound film; and a control portion which controls the unwinding portion and the winding portion at regular time intervals so that the film is moved.

Description

필름 두께 및 통기도 측정시스템Film thickness and air permeability measurement system
본 발명은 필름 두께 및 통기도 측정시스템에 관한 것으로 상세하게는, 필름롤에 권취된 필름을 권출하며, 권출된 필름의 두께 및 통기도를 측정하는 시스템에 관한 것이다.The present invention relates to a system for measuring film thickness and air permeability, and more specifically, to a system for unwinding a film wound on a film roll and measuring the thickness and air permeability of the unwound film.
각종의 고분자 필름 또는 이들 합성수지 필름과 금속박, 셀로판지, 크라프트 종이 등을 적층한 라미네이트 필름(시트)은 이차 전지 등 전기화학소자의 분리막 기재, 비료 봉투, 방진 봉투 등을 제조하는데 이용되고 있고 또한 약 포장재나 식품 포장재 등의 포장재에도 광범위하게 이용되고 있다.Laminated films (sheets) made by laminating various polymer films or these synthetic resin films with metal foil, cellophane, kraft paper, etc. are used to manufacture separator materials for electrochemical devices such as secondary batteries, fertilizer bags, dustproof bags, etc., and also medicine packaging materials. It is also widely used in packaging materials such as food packaging materials.
통기성 필름이란, 공기는 투과시키지만 액체는 투과시키지 않는 다공성 구조를 갖는 기능성 필름으로서, 포장 대상의 저장성 및 기능성을 향상시키는 특성을 이용하여, 기저귀와 생리대와 같은 위생용품, 농산물 및 발효식품 등의 신선도를 유지하는 기능성 포장재 등으로 널리 사용되고 있다.Breathable film is a functional film that has a porous structure that allows air to pass through but not liquid. It uses characteristics that improve the storage and functionality of the packaging object, thereby improving the freshness of sanitary products such as diapers and sanitary napkins, agricultural products, and fermented foods. It is widely used as a functional packaging material that maintains
일반적으로, 통기성 필름은, 이축 압출기 등을 이용하여 무기 충진제 등을 포함하는 열가소성 수지를 컴파운딩한 후 필름 성형기를 이용하여 열가소성 필름을 성형하고 통기성을 부여하기 위해 연신 공정을 거쳐 상기 열가소성 필름에 다공성 구조를 부여하는 방법으로 제조된다.Generally, a breathable film is made by compounding a thermoplastic resin containing an inorganic filler, etc. using a twin-screw extruder, then molding the thermoplastic film using a film molding machine, and going through a stretching process to provide breathability, thereby making the thermoplastic film porous. It is manufactured by a method that imparts structure.
이러한 공정을 거쳐 제조되는 필름이 갖추어야 할 중요한 특성 중의 하나는 두께의 균일성이다. One of the important characteristics that a film manufactured through this process must have is uniformity of thickness.
이와 같이, 필름 등과 같은 웹 형상의 제품을 허용편차 내의 균일한 두께로 제조하기 위해서는 제품 두께를 정확하게 측정하기 위한 장치가 요구된다.In this way, in order to manufacture web-shaped products such as films with a uniform thickness within the allowable deviation, a device for accurately measuring the product thickness is required.
본 발명의 목적은, 필름롤에 권취된 필름을 권출하며, 권출된 필름의 두께 및 통기도를 동시에 자동으로 측정하는 시스템을 제공하는 것이다.The purpose of the present invention is to provide a system that unwinds a film wound on a film roll and automatically measures the thickness and air permeability of the unwinded film at the same time.
본 발명의 일 실시예에 따른 필름 두께 및 통기도 측정시스템은, 필름롤에 권취된 필름을 권출하며, 권출된 필름의 두께 및 통기도를 측정하는 필름 두께 및 통기도 측정시스템에 있어서, 상면에 평면을 제공하는 상면형성부 및 상기 상면으로부터 기립되어 장착공간을 형성하는 장착부를 구비하는 본체부, 상기 장착부의 전방에 설치된 채, 필름이 권취된 필름롤이 장착되는 권출부, 상기 장착부의 전방에 설치되되, 상기 권출부와 이격되어 배치되며, 상기 필름롤로부터 권출된 필름이 권취되는 권취롤이 장착되는 권취부, 상기 상면형성부에 안착되되, 상기 권출부와 상기 권취부 사이의 이격공간에 배치되어 권출된 필름의 두께를 측정하는 두께 측정부, 상기 상면형성부에 안착되되, 상기 권출부와 상기 권취부 사이의 이격공간에 배치되어 권출된 필름의 통기도를 측정하는 통기도 측정부 및 일정시간 간격으로, 상기 권출부와 상기 권취부를 제어하여, 필름이 이동되도록 하는 제어부를 포함하며, 상기 제어부는,일정시간 간격으로, 필름의 이동과 멈춤이 교번적으로 구현되도록 하고, 상기 두께 측정부와 상기 통기도 측정부는, 상기 이격공간에 배치된 필름이 멈춘 시간동안 필름의 두께와 통기도를 측정할 수 있다.The film thickness and air permeability measurement system according to an embodiment of the present invention unwinds a film wound on a film roll and measures the thickness and air permeability of the unwinded film, providing a flat surface on the upper surface. A main body portion having an upper surface forming portion and a mounting portion that stands up from the upper surface to form a mounting space, an unwinding portion installed in front of the mounting portion and on which a film roll on which a film is wound is mounted, installed in front of the mounting portion, A winding unit disposed to be spaced apart from the unwinding unit and equipped with a winding roll on which the film unwinded from the film roll is wound. It is seated on the upper surface forming unit and is disposed in a space spaced between the unwinding unit and the winding unit to unwind the film. A thickness measuring part that measures the thickness of the unwinding film, a breathability measuring part mounted on the upper surface forming part and disposed in the space between the unwinding part and the winding part to measure the air permeability of the unwinding film, and a breathability measuring part at regular time intervals, It includes a control unit that controls the unwinding unit and the winding unit to move the film, wherein the control unit alternately moves and stops the film at regular time intervals, and measures the thickness measurement unit and the air permeability. The unit can measure the thickness and air permeability of the film during the time when the film placed in the space is stopped.
본 발명의 일 실시예에 따른 필름 두께 및 통기도 측정시스템의 상기 제어부는, 필름이 이동되는 경우, 필름이 제1 장력이 유지되도록 하고, 필름의 이동이 멈추는 경우, 상기 제1 장력보다 작은 제2 장력이 유지되도록 할 수 있다.The control unit of the film thickness and air permeability measurement system according to an embodiment of the present invention maintains the first tension of the film when the film is moved, and maintains a second tension smaller than the first tension when the film stops moving. Tension can be maintained.
본 발명의 일 실시예에 따른 필름 두께 및 통기도 측정시스템의 상기 두께 측정부는, 상기 상면형성부에 안착되는 두께측정본체부, 상기 두께측정본체부의 상면에 형성되는 두께측정안착부 및 상기 두께측정본체부의 상측에 연결된 채, 상기 두께측정안착부와 대향하도록 배치되며, 상기 두께측정안착부와의 이격거리가 변화되도록 승강하는 두께측정승강부를 구비하며, 상기 필름롤로부터 권출된 필름은, 상기 두께측정안착부와 상기 두께측정승강부 사이의 제1 공간을 경유하고, 상기 통기도 측정부는, 상기 상면형성부에 안착되는 통기도측정본체부, 상기 통기도측정본체부의 상면에 형성되는 통기도측정안착부 및 상기 통기도측정본체부의 상측에 연결된 채, 상기 통기도측정안착부와 대향하도록 배치되며, 상기 통기도측정안착부와의 이격거리가 변화되도록 승강하는 통기도측정승강부를 구비하며, 상기 필름롤로부터 권출된 필름은, 상기 제1 공간을 통과한 채, 상기 통기도측정안착부와 상기 통기도측정승강부 사이의 제2 공간을 경유하여 상기 권취롤에 권취될 수 있다.The thickness measurement unit of the film thickness and air permeability measurement system according to an embodiment of the present invention includes a thickness measurement main body portion seated on the upper surface forming portion, a thickness measurement seating portion formed on the upper surface of the thickness measurement main body portion, and the thickness measurement main body. It is connected to the upper side of the unit, is disposed to face the thickness measurement seating portion, and has a thickness measurement elevating portion that moves up and down so that the separation distance from the thickness measurement seating portion changes, and the film unwound from the film roll is used to measure the thickness. Via the first space between the seating portion and the thickness measurement elevation portion, the air permeability measurement portion includes an air permeability measurement main body portion seated on the upper surface forming portion, an air permeability measurement seating portion formed on the upper surface of the air permeability measurement main body portion, and the air permeability measurement portion. It is connected to the upper side of the measurement main body, is disposed to face the air permeability measurement seat, and has an air permeability measurement elevating part that moves up and down so that the separation distance from the air permeability measurement seat part changes, and the film unwound from the film roll is, While passing through the first space, it may be wound on the winding roll via a second space between the air permeability measurement seating part and the air permeability measurement elevating part.
본 발명의 일 실시예에 따른 필름 두께 및 통기도 측정시스템의 상기 권출부는, 상기 장착부에 설치된 채, 상기 필름롤이 장착되는 공간을 제공하며, 상기 장착부에 회전 가능하도록 연결되는 권출클램프부, 상기 권출클램프부를 반경방향으로 이동시켜 상기 필름롤의 상기 권출클램프부에 대한 고정 또는 고정 해제를 구현하는 권출실린더부 및 상기 권출클램프부와 이웃하게 배치된 채, 상기 권출클램프부의 상기 장착부에 대한 회전 여부를 결정하는 장력유지실린더부를 구비하며, 상기 장력유지실린더부는, 상기 권출클램프부와 접촉된 접촉위치에서 상기 권출클램프부의 상기 장착부에 대한 회전이 제한되도록 하고, 상기 권출클램프부와 이격된 이격위치에서 상기 권출클램프부의 상기 장착부에 대한 회전이 가능하도록 할 수 있다.The unwinding part of the film thickness and air permeability measuring system according to an embodiment of the present invention is installed in the mounting part, provides a space for the film roll to be mounted, and includes an unwinding clamp part rotatably connected to the mounting part, and the unwinding part. An unwinding cylinder part that moves the clamp part in the radial direction to implement fixation or release of the fixation of the film roll to the unwinding clamp part, and is disposed adjacent to the unwinding clamp part, and determines whether the unwinding clamp part rotates with respect to the mounting part. It is provided with a tension maintaining cylinder part that determines, wherein the tension maintaining cylinder part restricts the rotation of the unwinding clamp part with respect to the mounting part at a contact position in contact with the unwinding clamp part, and the tension maintaining cylinder part restricts the rotation of the unwinding clamp part with respect to the mounting part at a position spaced apart from the unwinding clamp part. The unwinding clamp part can be rotated with respect to the mounting part.
본 발명의 일 실시예에 따른 필름 두께 및 통기도 측정시스템의 상기 권취부는, 상기 장착부에 설치된 채, 상기 권취롤이 장착되는 공간을 제공하며, 상기 장착부에 회전 가능하도록 연결되는 권취클램프부, 상기 권취클램프부를 반경방향으로 이동시켜 상기 권취롤의 상기 권취클램프부에 대한 고정 또는 고정 해제를 구현하는 권취실린더부 및 상기 권취클램프부에 연결되어, 상기 권취클램프부를 회전시키는 동력을 제공하는 구동부를 구비하며, 상기 구동부는, 정방향으로 구동되는 경우, 상기 필름롤의 필름은 권출되고 상기 권취롤로의 필름 권취가 구현되도록 하고, 역방향으로 구동되는 경우, 상기 권취롤로의 필름 권출이 구현되도록 할 수 있다.The winding unit of the film thickness and air permeability measuring system according to an embodiment of the present invention is installed in the mounting unit, provides a space for the winding roll to be mounted, and includes a winding clamp unit rotatably connected to the mounting unit, the winding unit. It is provided with a winding cylinder part that moves the clamp part in the radial direction to fix or release the fixation of the winding roll to the winding clamp part, and a driving part that is connected to the winding clamp part and provides power to rotate the winding clamp part. When the driving unit is driven in the forward direction, the film of the film roll is unwound and winding of the film onto the winding roll can be implemented. When driven in the reverse direction, the driving unit can enable film unwinding onto the winding roll.
본 발명의 일 실시예에 따른 필름 두께 및 통기도 측정시스템의 상기 제어부는, 제1 시간동안 상기 구동부가 정방향으로 구동되도록 하는 제1 동작, 상기 제1 동작 후, 상기 구동부의 구동이 정지되도록 하는 제2 동작 및 상기 제2 동작 후, 제2 시간동안 상기 구동부가 역방향으로 구동되도록 하는 제3 동작이 구현되도록 하고, 상기 장력유지실린더부는, 상기 제1 동작이 구현되는 중에, 상기 이격위치에 위치하며, 상기 제2 동작 및 상기 제3 동작이 구현되는 중에, 상기 접촉위치에 위치하고, 상기 이격공간에 배치된 필름은, 상기 제1 동작과 상기 제2 동작이 구현되는 중에, 상기 제1 장력이 유지되고, 상기 제3 동작이 구현되는 중에, 상기 제2 장력이 유지될 수 있다.The control unit of the film thickness and air permeability measurement system according to an embodiment of the present invention performs a first operation to cause the driving unit to drive in the forward direction for a first time, and a control unit to stop driving the driving unit after the first operation. After operation 2 and the second operation, a third operation is implemented such that the driving unit is driven in the reverse direction for a second time, and the tension maintaining cylinder unit is located at the spaced position while the first operation is implemented, , While the second operation and the third operation are implemented, the film located at the contact position and disposed in the spaced space maintains the first tension while the first operation and the second operation are implemented. And while the third operation is implemented, the second tension may be maintained.
본 발명의 일 실시예에 따른 필름 두께 및 통기도 측정시스템은, 상기 장착부에 설치되어 상기 필름롤로부터 권출된 필름의 상기 권취롤로의 이동 경로를 가이드 하는 가이드롤부 및 상기 가이드롤부에 설치되며, 상기 가이드롤부의 회전량을 측정하여 권출된 필름의 길이를 산출하는 길이산출부를 더 포함하며, 상기 제어부는,상기 길이산출부에 의해 측정된, 권출된 필름의 길이가 설정된 값과 동일하도록 상기 제1 동작을 구현할 수 있다.The film thickness and air permeability measuring system according to an embodiment of the present invention includes a guide roll unit installed in the mounting unit to guide the movement path of the film unwound from the film roll to the winding roll, and the guide roll unit, wherein the guide It further includes a length calculation unit that calculates the length of the unwinded film by measuring the rotation amount of the roll unit, wherein the control unit performs the first operation such that the length of the unwinded film measured by the length calculation unit is equal to the set value. can be implemented.
본 발명의 일 실시예에 따른 필름 두께 및 통기도 측정시스템의 상기 가이드롤부는, 상기 권출클램프부의 하부측에 배치되어, 상기 필름롤로부터 권출된 필름의 이동 경로를 가이드 하는 제1 가이드롤편 및 상기 권취클램프부의 하부측에 배치되어, 상기 두께 측정부 및 상기 통기도 측정부를 경유한 필름의 이동 경로를 가이드 하는 제2 가이드롤편을 구비하며, 상기 제1 가이드롤편은, 상기 상면형성부의 상면으로부터 제1 높이에 배치되는 제1-1 가이드롤, 상기 상면형성부의 상면으로부터 상기 제1 높이보다 높은 제2 높이에 배치되되, 상기 제1-1 가이드롤과 이웃하여 배치되는 제1-2 가이드롤 및 상기 상면형성부의 상면으로부터 상기 제1 높이에 배치되되, 상기 제1-2 가이드롤과 이웃하여 배치되는 제1-3 가이드롤을 구비하며, 상기 필름롤로부터 권출된 필름은, 상기 제1-1 가이드롤, 상기 제1-2 가이드롤 및 상기 제1-3 가이드롤을 순차적으로 경유한 채, 상기 두께 측정부로 이동되고, 상기 길이산출부는,상기 제1-2 가이드롤의 회전량을 측정할 수 있다.The guide roll part of the film thickness and air permeability measuring system according to an embodiment of the present invention is disposed on the lower side of the unwinding clamp part, and includes a first guide roll piece and the winder that guide the movement path of the film unwinded from the film roll. A second guide roll piece is disposed on the lower side of the clamp portion and guides the movement path of the film via the thickness measurement portion and the air permeability measurement portion, and the first guide roll piece is positioned at a first height from the upper surface of the upper surface forming portion. A 1-1 guide roll disposed at a second height higher than the first height from the upper surface of the upper surface forming portion, a 1-2 guide roll disposed adjacent to the 1-1 guide roll, and the upper surface. and a 1-3 guide roll disposed at the first height from the upper surface of the forming portion and disposed adjacent to the 1-2 guide roll, and the film unwound from the film roll is disposed at the first height from the upper surface of the forming portion. , sequentially passing through the 1-2 guide roll and the 1-3 guide roll, it moves to the thickness measurement unit, and the length calculation unit can measure the rotation amount of the 1-2 guide roll. .
본 발명의 일 실시예에 따른 필름 두께 및 통기도 측정시스템의 상기 제어부는, 설정된 제1 길이의 필름의 두께와 통기도 값이 양품 기준과 연속적으로 n(n은 2보다 큰 자연수)회 부합하는 경우, 상기 제1 길이보다 긴 제2 길이를 설정값으로 설정하며, 설정된 제1 길이의 필름의 두께와 통기도 값이 양품 기준과 연속적으로 n(n은 2보다 큰 자연수)회 부합하지 않는 경우, 상기 제1 길이보다 짧은 제3 길이를 설정값으로 설정할 수 있다.The control unit of the film thickness and air permeability measurement system according to an embodiment of the present invention, when the thickness and air permeability values of the film of the set first length meet the good product standard n consecutive times (n is a natural number greater than 2), A second length longer than the first length is set as a set value, and if the thickness and air permeability value of the film of the set first length do not meet the good product standard n consecutive times (n is a natural number greater than 2), the second length is set as a set value. A third length shorter than 1 length can be set as the setting value.
본 발명의 일 실시예에 따른 필름 두께 및 통기도 측정시스템은, 상기 장착부에 장착되며, 상기 두께 측정부와 상기 통기도 측정부에 의해 측정된 값을 출력하는 디스플레이부 및 상기 장착부에 설치되고, 상기 구동부의 구동을 강제적으로 정지시키는 긴급버튼부를 더 포함하며, 상기 권출클램프부는, 상기 권출실린더부의 반경방향으로의 위치 이동 여부를 결정하는 권출클램프 버튼부를 더 구비하며, 상기 권취클램프부는, 상기 권취실린더부의 반경방향으로의 위치 이동 여부를 결정하는 권취클램프 버튼부를 더 구비할 수 있다.The film thickness and air permeability measuring system according to an embodiment of the present invention is mounted on the mounting unit, and includes a display unit that outputs values measured by the thickness measuring unit and the air permeability measuring unit, and a display unit installed on the mounting unit, and the driving unit. It further includes an emergency button unit that forcibly stops the operation of the unwinding clamp unit, and the unwinding clamp unit further includes an unwinding clamp button unit that determines whether or not to move the position of the unwinding cylinder unit in the radial direction. The unwinding clamp unit is configured to A winding clamp button portion that determines whether to move the position in the radial direction may be further provided.
본 발명에 의하면, 필름롤에 권취된 필름을 권출하며, 권출된 필름의 두께 및 통기도를 동시에 자동으로 측정할 수 있다.According to the present invention, a film wound on a film roll can be unwound, and the thickness and air permeability of the unwound film can be simultaneously and automatically measured.
도 1은 본 발명의 일 실시예에 따른 필름 두께 및 통기도 측정시스템을 도시한 개략 사시도.1 is a schematic perspective view showing a film thickness and air permeability measurement system according to an embodiment of the present invention.
도 2는 본 발명의 일 실시예에 따른 필름 두께 및 통기도 측정시스템의 두께 측정부 및 통기도 측정부를 설명하기 위한 개략도.Figure 2 is a schematic diagram illustrating the thickness measurement unit and the air permeability measurement unit of the film thickness and air permeability measurement system according to an embodiment of the present invention.
도 3은 본 발명의 일 실시예에 따른 필름 두께 및 통기도 측정시스템의 가이드롤부를 설명하기 위한 개략도.Figure 3 is a schematic diagram illustrating the guide roll portion of the film thickness and air permeability measurement system according to an embodiment of the present invention.
도 4는 본 발명의 일 실시예에 따른 필름 두께 및 통기도 측정시스템을 도시한 개략 정면도.Figure 4 is a schematic front view showing a film thickness and air permeability measurement system according to an embodiment of the present invention.
도 5는 도 4의 정면도를 좌측에서 바라본 개략 측면도.Figure 5 is a schematic side view of the front view of Figure 4 as seen from the left.
도 6은 도 4의 정면도를 우측에서 바라본 개략 측면도.Figure 6 is a schematic side view of the front view of Figure 4 as seen from the right side.
도 7은 본 발명의 일 실시예에 따른 필름 두께 및 통기도 측정시스템의 제어부를 설명하기 위한 블록도.Figure 7 is a block diagram for explaining the control unit of the film thickness and air permeability measurement system according to an embodiment of the present invention.
이하에서는 도면을 참조하여 본 발명의 구체적인 실시예를 상세하게 설명한다. 다만, 본 발명의 사상은 제시되는 실시예에 제한되지 아니하고, 본 발명의 사상을 이해하는 당업자는 동일한 사상의 범위 내에서 다른 구성요소를 추가, 변경, 삭제 등을 통하여, 퇴보적인 다른 발명이나 본 발명 사상의 범위 내에 포함되는 다른 실시예를 용이하게 제안할 수 있을 것이나, 이 또한 본원 발명 사상 범위 내에 포함된다고 할 것이다. Hereinafter, specific embodiments of the present invention will be described in detail with reference to the drawings. However, the spirit of the present invention is not limited to the presented embodiments, and a person skilled in the art who understands the spirit of the present invention may add, change, or delete other components within the scope of the same spirit, thereby creating other degenerative inventions or the present invention. Other embodiments that are included within the scope of the invention can be easily proposed, but this will also be said to be included within the scope of the invention of the present application.
또한, 각 실시예의 도면에 나타나는 동일한 사상의 범위 내의 기능이 동일한 구성요소는 동일한 참조부호를 사용하여 설명한다.In addition, components having the same function within the scope of the same idea shown in the drawings of each embodiment will be described using the same reference numerals.
도 1은 본 발명의 일 실시예에 따른 필름 두께 및 통기도 측정시스템을 도시한 개략 사시도이다.Figure 1 is a schematic perspective view showing a film thickness and air permeability measurement system according to an embodiment of the present invention.
도 1을 참조하면 본 발명의 일 실시예에 따른 필름 두께 및 통기도 측정시스템(1, 이하 측정시스템)은, 필름롤(R1)에 권취된 필름(F)을 권출하며, 권출된 필름(F)의 두께 및 통기도를 측정하는 시스템이다.Referring to Figure 1, the film thickness and air permeability measurement system (1, hereinafter referred to as measurement system) according to an embodiment of the present invention unwinds the film (F) wound on the film roll (R1), and the unwinded film (F) It is a system that measures the thickness and air permeability of
본 발명의 측정시스템(1)은, 본체부(10), 권출부(20), 권취부(30), 두께 측정부(40), 통기도 측정부(50) 및 제어부(60)를 포함할 수 있다.The measurement system 1 of the present invention may include a main body 10, an unwinding part 20, a winding part 30, a thickness measuring part 40, an air permeability measuring part 50, and a control part 60. there is.
상기 본체부(10)는, 상면에 평면을 제공하는 상면형성부(11) 및 상기 상면으로부터 기립되어 장착공간을 형성하는 장착부(13)를 구비할 수 있다.The main body portion 10 may include an upper surface forming portion 11 that provides a flat upper surface and a mounting portion 13 that stands up from the upper surface to form a mounting space.
상기 장착부(13)는, 내부가 빈 육면체 형상으로 형성되며 후술할 각종 실린더와 구동부(35)가 빈 내부의 수용공간에 수용될 수 있다.The mounting part 13 is formed in the shape of a hexahedron with an empty interior, and various cylinders and driving units 35, which will be described later, can be accommodated in the empty accommodation space.
상기 권출부(20)는, 상기 장착부(13)의 전방에 설치된 채, 필름(F)이 권취된 필름롤(R1)이 장착될 수 있다.The unwinding unit 20 may be installed in front of the mounting unit 13 and may be equipped with a film roll R1 on which the film F is wound.
상기 권취부(30)는, 상기 장착부(13)의 전방에 설치되되, 상기 권출부(20)와 이격되어 배치되며, 상기 필름롤(R1)로부터 권출된 필름(F)이 권취되는 권취롤(R2)이 장착될 수 있다.The winding unit 30 is installed in front of the mounting unit 13 and is spaced apart from the unwinding unit 20, and is a winding roll on which the film F unwound from the film roll R1 is wound. R2) can be installed.
상기 두께 측정부(40)는, 상기 상면형성부(11)에 안착되되, 상기 권출부(20)와 상기 권취부(30) 사이의 이격공간에 배치되어 권출된 필름(F)의 두께를 측정할 수 있다.The thickness measuring part 40 is seated on the upper surface forming part 11 and is disposed in a space between the unwinding part 20 and the winding part 30 to measure the thickness of the unwinded film F. can do.
상기 통기도 측정부(50)는, 상기 상면형성부(11)에 안착되되, 상기 권출부(20)와 상기 권취부(30) 사이의 이격공간에 배치되어 권출된 필름(F)의 통기도를 측정할 수 있다.The air permeability measuring part 50 is seated on the upper surface forming part 11 and is disposed in the space between the unwinding part 20 and the winding part 30 to measure the air permeability of the unwinded film (F). can do.
여기서, 통기도란, 필름(F)을 관통하여 이동될 수 있는 공기의 양을 의미한다.Here, breathability means the amount of air that can move through the film (F).
상기 제어부(60)는, 일정시간 간격으로, 상기 권출부(20)와 상기 권취부(30)를 제어하여, 필름(F)이 이동되도록 할 수 있다.The control unit 60 may control the unwinding unit 20 and the winding unit 30 at regular time intervals to move the film F.
구체적으로, 상기 제어부(60)는, 일정시간 간격으로, 필름(F)의 이동과 멈춤이 교번적으로 구현되도록 할 수 있다.Specifically, the control unit 60 can alternately cause the film F to move and stop at regular time intervals.
여기서, 필름(F)의 이동은 상기 권출부(20)로부터 필름(F)이 권출되고, 권출된 필름(F)이 상기 권취부(30)로 권취되는 경우를 의미하며, 필름(F)의 멈춤은 상기 권출부(20)로부터의 필름(F) 권출이 중단된 경우를 의미한다.Here, the movement of the film (F) means that the film (F) is unwound from the unwinding unit (20) and the unwound film (F) is wound by the winding unit (30), and the movement of the film (F) Stop means a case where unwinding of the film F from the unwinding unit 20 is stopped.
상기 두께 측정부(40)와 상기 통기도 측정부(50)는, 상기 이격공간에 배치된 필름(F)이 멈춘 시간동안 필름(F)의 두께와 통기도를 측정할 수 있다.The thickness measuring unit 40 and the air permeability measuring unit 50 can measure the thickness and air permeability of the film F disposed in the spaced space during the time when the film F is stopped.
또한, 본 발명의 측정시스템(1)은 디스플레이부(91) 및 입력패드부(95)를 더 포함할 수 있다.In addition, the measurement system 1 of the present invention may further include a display unit 91 and an input pad unit 95.
상기 디스플레이부(91)는, 상기 장착부(13)에 장착되며, 상기 두께 측정부(40)와 상기 통기도 측정부(50)에 의해 측정된 값을 출력할 수 있다.The display unit 91 is mounted on the mounting unit 13 and can output values measured by the thickness measurement unit 40 and the air permeability measurement unit 50.
상기 입력패드부(95)는, 상기 제어부(60)의 설정값을 입력할 수 있는 일종의 터치패드이다.The input pad unit 95 is a type of touch pad that can input setting values of the control unit 60.
도 2는 본 발명의 일 실시예에 따른 필름 두께 및 통기도 측정시스템의 두께 측정부 및 통기도 측정부를 설명하기 위한 개략도이며, 도 3은 본 발명의 일 실시예에 따른 필름 두께 및 통기도 측정시스템의 가이드롤부를 설명하기 위한 개략도이다.Figure 2 is a schematic diagram for explaining the thickness measurement unit and the air permeability measurement unit of the film thickness and air permeability measurement system according to an embodiment of the present invention, and Figure 3 is a guide to the film thickness and air permeability measurement system according to an embodiment of the present invention. This is a schematic diagram to explain the roll part.
또한, 도 4는 본 발명의 일 실시예에 따른 필름 두께 및 통기도 측정시스템을 도시한 개략 정면도이고, 도 5는 도 4의 정면도를 좌측에서 바라본 개략 측면도이며, 도 6은 도 4의 정면도를 우측에서 바라본 개략 측면도이다.In addition, Figure 4 is a schematic front view showing a film thickness and air permeability measurement system according to an embodiment of the present invention, Figure 5 is a schematic side view of the front view of Figure 4 viewed from the left, and Figure 6 is a right view of the front view of Figure 4. This is a schematic side view seen from .
그리고, 도 7은 본 발명의 일 실시예에 따른 필름 두께 및 통기도 측정시스템의 제어부를 설명하기 위한 블록도이다.And, Figure 7 is a block diagram for explaining the control unit of the film thickness and air permeability measurement system according to an embodiment of the present invention.
도 2 내지 도 7을 참조하면, 본 발명의 제어부(60)는 필름(F)이 이동되는 경우, 필름(F)이 제1 장력이 유지되도록 할 수 있다.Referring to Figures 2 to 7, the control unit 60 of the present invention can maintain the first tension of the film (F) when the film (F) is moved.
또한, 상기 제어부(60)는 필름(F)의 이동이 멈추는 경우, 상기 제1 장력보다 작은 제2 장력이 유지되도록 할 수 있다.Additionally, the control unit 60 may maintain a second tension smaller than the first tension when the film F stops moving.
구체적으로, 필름(F)의 장력은 상기 권출부(20)와 상기 권취부(30)의 회전 정도에 따라 달라질 수 있다.Specifically, the tension of the film F may vary depending on the degree of rotation of the unwinding unit 20 and the winding unit 30.
일례로, 상기 권출부(20)의 권출속도와 상기 권취부(30)의 권취속도를 상이하게 하여, 필름(F)의 장력을 변화시킬 수 있다.For example, the tension of the film F can be changed by varying the unwinding speed of the unwinding unit 20 and the winding speed of the winding unit 30.
필름(F)의 제1 장력과 제2 장력에 관한 구체적인 설명은 이하 제어부(60)의 동작 설명에서 상세히 하기로 한다.A detailed description of the first tension and second tension of the film F will be provided in detail in the description of the operation of the control unit 60 below.
상기 두께 측정부(40)는 두께측정본체부(41), 두께측정안착부(43) 및 두께측정승강부(45)를 구비할 수 있다.The thickness measurement unit 40 may include a thickness measurement main body 41, a thickness measurement seating unit 43, and a thickness measurement elevation unit 45.
상기 두께측정본체부(41)는, 상기 상면형성부(11)에 안착될 수 있다. 구체적으로, 상기 두께측정본체부(41)는, "ㄷ" 자 형상으로 형성된 구조물이다.The thickness measuring body portion 41 may be seated on the upper surface forming portion 11. Specifically, the thickness measurement main body 41 is a structure formed in a “ㄷ” shape.
상기 두께측정안착부(43)는, 상기 두께측정본체부(41)의 상면에 형성될 수 있으며, 구체적으로 "ㄷ" 자 형상의 아랫단의 상면에 형성될 수 있다.The thickness measurement seating portion 43 may be formed on the upper surface of the thickness measuring main body 41, and specifically, may be formed on the upper surface of the lower end of the “ㄷ” shape.
상기 두께측정승강부(45)는, 상기 두께측정본체부(41)의 상측에 연결된 채, 상기 두께측정안착부(43)와 대향하도록 배치되며, 상기 두께측정안착부(43)와의 이격거리가 변화되도록 승강할 수 있다.The thickness measurement lifting part 45 is connected to the upper side of the thickness measuring main body 41 and is arranged to face the thickness measuring seating part 43, and the separation distance from the thickness measuring seating part 43 is You can go up and down to change.
상기 필름롤(R1)로부터 권출된 필름(F)은, 상기 두께측정안착부(43)와 상기 두께측정승강부(45) 사이의 제1 공간을 경유할 수 있다.The film (F) unwound from the film roll (R1) may pass through the first space between the thickness measurement seating portion 43 and the thickness measurement elevation portion 45.
상기 두께 측정부(40)는, 상기 두께측정안착부(43)와 상기 두께측정승강부(45) 사이의 이격거리 변화값을 통해 상기 제1 공간에 배치된 필름(F)의 두께를 측정한다.The thickness measurement unit 40 measures the thickness of the film F disposed in the first space through the change in separation distance between the thickness measurement seating unit 43 and the thickness measurement elevation unit 45. .
상기 통기도 측정부(50)는 통기도측정본체부(51), 통기도측정안착부(53) 및 통기도측정승강부(55)를 구비할 수 있다.The air permeability measuring unit 50 may include an air permeability measurement main body part 51, an air permeability measurement seating part 53, and an air permeability measurement elevation part 55.
상기 통기도측정본체부(51)는, 상기 상면형성부(11)에 안착될 수 있으며, 구체적으로 상기 통기도측정본체부(51)는, "ㄷ" 자 형상으로 형성된 구조물이다.The air permeability measurement main body 51 may be seated on the upper surface forming part 11. Specifically, the air permeability measurement main body 51 is a structure formed in a “ㄷ” shape.
상기 통기도측정안착부(53)는, 상기 통기도측정본체부(51)의 상면에 형성될 수 있으며, 구체적으로 "ㄷ" 자 형상의 아랫단의 상면에 형성될 수 있다.The air permeability measurement seating portion 53 may be formed on the upper surface of the air permeability measurement main body 51, and specifically may be formed on the upper surface of the lower end of the “ㄷ” shape.
상기 통기도측정승강부(55)는, 상기 통기도측정본체부(51)의 상측에 연결된 채, 상기 통기도측정안착부(53)와 대향하도록 배치되며, 상기 통기도측정안착부(53)와의 이격거리가 변화되도록 승강할 수 있다.The air permeability measurement lifting part 55 is connected to the upper side of the air permeability measurement main body 51 and is arranged to face the air permeability measurement seating part 53, and the separation distance from the air permeability measurement seating part 53 is You can go up and down to change.
상기 필름롤(R1)로부터 권출된 필름(F)은, 상기 제1 공간을 통과한 채, 상기 통기도측정안착부(53)와 상기 통기도측정승강부(55) 사이의 제2 공간을 경유하여 상기 권취롤(R2)에 권취될 수 있다.The film (F) unwound from the film roll (R1) passes through the first space and passes through the second space between the air permeability measurement seating part 53 and the air permeability measurement elevating part 55. It can be wound on the winding roll (R2).
상기 통기도 측정부(50)는, 상기 통기도측정안착부(53)와 상기 통기도측정승강부(55) 사이의 공기 유동량을 측정하여 상기 제2 공간에 배치된 필름(F)의 통기도를 측정한다.The air permeability measuring unit 50 measures the air permeability of the film F disposed in the second space by measuring the amount of air flow between the air permeability measurement seating part 53 and the air permeability measurement elevating part 55.
상기 권출부(20)는 권출클램프부(21), 권출실린더부(23) 및 장력유지실린더부를 구비할 수 있다.The unwinding part 20 may include an unwinding clamp part 21, an unwinding cylinder part 23, and a tension maintaining cylinder part.
상기 권출클램프부(21)는, 상기 장착부(13)에 설치된 채, 상기 필름롤(R1)이 장착되는 공간을 제공하며, 상기 장착부(13)에 회전 가능하도록 연결될 수 있다.The unwinding clamp part 21 is installed on the mounting part 13, provides a space on which the film roll R1 is mounted, and can be rotatably connected to the mounting part 13.
상기 권출클램프부(21)는, 상기 권출실린더부(23)의 반경방향으로의 위치 이동 여부를 결정하는 권출클램프 버튼부(231)를 구비할 수 있다.The unwinding clamp part 21 may be provided with an unwinding clamp button part 231 that determines whether or not to move the position of the unwinding cylinder part 23 in the radial direction.
상기 권출실린더부(23)는, 상기 권출클램프부(21)를 반경방향으로 이동시켜 상기 필름롤(R1)의 상기 권출클램프부(21)에 대한 고정 또는 고정 해제를 구현할 수 있다.The unwinding cylinder part 23 can move the unwinding clamp part 21 in the radial direction to fix or release the film roll R1 from the unwinding clamp part 21.
상기 장력유지실린더부(미도시)는, 상기 권출클램프부(21)와 이웃하게 배치된 채, 상기 권출클램프부(21)의 상기 장착부(13)에 대한 회전 여부를 결정할 수 있다.The tension maintaining cylinder unit (not shown) is disposed adjacent to the unwinding clamp part 21 and can determine whether the unwinding clamp part 21 rotates with respect to the mounting part 13.
상기 장력유지실린더부는, 상기 권출클램프부(21)와 접촉된 접촉위치에서 상기 권출클램프부(21)의 상기 장착부(13)에 대한 회전이 제한되도록 하고, 상기 권출클램프부(21)와 이격된 이격위치에서 상기 권출클램프부(21)의 상기 장착부(13)에 대한 회전이 가능하도록 할 수 있다.The tension maintaining cylinder portion restricts the rotation of the unwinding clamp portion 21 with respect to the mounting portion 13 at a contact position in contact with the unwinding clamp portion 21, and is spaced apart from the unwinding clamp portion 21. The unwinding clamp part 21 can be rotated with respect to the mounting part 13 in the spaced position.
상기 권취부(30)는 권취클램프부(31), 권취실린더부(33) 및 구동부(35)를 구비할 수 있다.The winding unit 30 may include a winding clamp unit 31, a winding cylinder unit 33, and a driving unit 35.
상기 권취클램프부(31)는, 상기 장착부(13)에 설치된 채, 상기 권취롤(R2)이 장착되는 공간을 제공하며, 상기 장착부(13)에 회전 가능하도록 연결될 수 있다.The winding clamp part 31 is installed on the mounting part 13, provides a space for the winding roll R2 to be mounted, and can be rotatably connected to the mounting part 13.
상기 권취클램프부(31)는, 상기 권취실린더부(33)의 반경방향으로의 위치 이동 여부를 결정하는 권취클램프 버튼부(311)를 구비할 수 있다.The winding clamp portion 31 may be provided with a winding clamp button portion 311 that determines whether or not to move the position of the winding cylinder portion 33 in the radial direction.
상기 권취실린더부(33)는, 상기 권취클램프부(31)를 반경방향으로 이동시켜 상기 권취롤(R2)의 상기 권취클램프부(31)에 대한 고정 또는 고정 해제를 구현할 수 있다.The take-up cylinder part 33 can move the take-up clamp part 31 in the radial direction to fix or release the take-up roll R2 to the take-up clamp part 31.
상기 구동부(35)는, 상기 권취클램프부(31)에 연결되어, 상기 권취클램프부(31)를 회전시키는 동력을 제공할 수 있다.The driving unit 35 may be connected to the winding clamp unit 31 and provide power to rotate the winding clamp unit 31.
상기 구동부(35)는, 정방향(S1)으로 구동되는 경우, 상기 필름롤(R1)의 필름(F)은 권출되고 상기 권취롤(R2)로의 필름(F) 권취가 구현되도록 할 수 있다.When the driving unit 35 is driven in the forward direction (S1), the film (F) from the film roll (R1) is unwound and the film (F) can be wound onto the winding roll (R2).
또한, 상기 구동부(35)는, 역방향(S2)으로 구동되는 경우, 상기 권취롤(R2)로의 필름(F) 권출이 구현되도록 할 수 있다. 도 4에서는 상기 필름롤(R1)의 회전방향으로 역방향(S2)이 도시되었으나, 상기 구동부(35) 또한 역방향(S2)으로 회전될 수 있음은 당연하다.Additionally, when the driving unit 35 is driven in the reverse direction (S2), unwinding of the film (F) onto the winding roll (R2) can be implemented. In FIG. 4, the reverse direction (S2) is shown as the rotation direction of the film roll (R1), but it is natural that the driving unit 35 can also be rotated in the reverse direction (S2).
한편, 상기 제어부(60)는 제1 동작 내지 제3 동작이 반복적으로 구현되도록 할 수 있다.Meanwhile, the control unit 60 may allow the first to third operations to be implemented repeatedly.
상기 제1 동작은, 제1 시간동안 상기 구동부(35)가 정방향(S1)으로 구동되도록 하는 동작이다.The first operation is an operation that causes the driving unit 35 to be driven in the forward direction (S1) for a first time.
상기 제1 동작이 구현되는 중에, 상기 권취클램프부(31)는 정방향(S1)으로 회전되고, 이에 따라 권취롤(R2)에 필름(F)이 권취된다. 또한, 필름(F)의 권취에 따라 상기 권출클램프부(21)는 역방향(S2)으로 회전되고, 이에 따라 상기 필름롤(R1)에 권취된 필름(F)은 권출된다.While the first operation is being implemented, the winding clamp unit 31 is rotated in the forward direction (S1), and thus the film (F) is wound on the winding roll (R2). In addition, as the film (F) is wound, the unwinding clamp unit 21 is rotated in the reverse direction (S2), and thus the film (F) wound on the film roll (R1) is unwound.
상기 제2 동작은, 상기 제1 동작 후, 상기 구동부(35)의 구동이 정지되도록 하는 동작이다. 상기 제2 동작은, 상기 제어부(60)에 입력된 일정시간 정보에 따라 결정될 수 있으며, 이는 상기 구동부(35)의 회전 속도에 따라 달라질 수 있다.The second operation is an operation to stop driving of the driving unit 35 after the first operation. The second operation may be determined according to certain time information input to the control unit 60, and may vary depending on the rotation speed of the driving unit 35.
상기 제3 동작은, 상기 제2 동작 후, 제2 시간동안 상기 구동부(35)가 역방향(S2)으로 구동되도록 하는 동작이다.The third operation is an operation that causes the driving unit 35 to be driven in the reverse direction (S2) for a second time after the second operation.
상기 제3 동작에 의해 상기 권취롤(R2)의 필름(F)의 일부분이 권출되어 필름(F)의 장력이 낮아질 수 있다.By the third operation, a portion of the film F of the winding roll R2 may be unwound, thereby lowering the tension of the film F.
이는, 상기 두께 측정부(40) 또는 상기 통기도 측정부(50)에 의한 필름(F)의 측정 시, 장력이 너무 강한 경우에 발생할 수 있는 필름(F)의 손상 또는 측정의 부정확성을 최소화하기 위함이다.This is to minimize damage to the film F or measurement inaccuracy that may occur if the tension is too strong when measuring the film F by the thickness measurement unit 40 or the air permeability measurement unit 50. am.
구체적으로, 상기 제1 공간에 배치된 필름(F)은 상기 두께측정승강부(45)에 의해 하강하게 되며, 상기 제2 공간에 배치된 필름(F)은 상기 통기도측정승강부(55)에 의해 하강하게 되는데, 만약 필름(F)의 장력이 너무 센 경우, 상기 두께측정승강부(45)와 상기 통기도측정승강부(55)에 의한 하강 시, 필름(F)이 찢어질 수 있으며, 찢어지지 않는 경우, 상기 두께측정승가부와 상기 통기도측정승강부(55)의 하강을 방해하여, 정확한 두께와 통기도 측정이 어려울 수 있다.Specifically, the film (F) placed in the first space is lowered by the thickness measurement lifting unit 45, and the film (F) placed in the second space is moved to the air permeability measuring lifting unit 55. If the tension of the film (F) is too strong, the film (F) may be torn when lowered by the thickness measurement elevation part 45 and the air permeability measurement elevation part 55. If it is not supported, the lowering of the thickness measurement elevation unit and the air permeability measurement elevation section 55 may be hindered, making it difficult to accurately measure thickness and air permeability.
상기 장력유지실린더부는, 상기 제1 동작이 구현되는 중에, 상기 이격위치에 위치한다.The tension maintaining cylinder portion is located at the spaced position while the first operation is being implemented.
또한, 상기 장력유지실린더부는, 상기 제2 동작 및 상기 제3 동작이 구현되는 중에, 상기 접촉위치에 위치한다.Additionally, the tension maintaining cylinder portion is located at the contact position while the second operation and the third operation are implemented.
상기 이격공간에 배치된 필름(F)은, 상기 제1 동작과 상기 제2 동작이 구현되는 중에, 상기 제1 장력이 유지되고, 상기 제3 동작이 구현되는 중에, 상기 제2 장력이 유지된다.The film F disposed in the space is maintained at the first tension while the first operation and the second operation are implemented, and the second tension is maintained while the third operation is implemented. .
한편, 본 발명의 측정시스템(1)은, 가이드롤부(70) 및 길이산출부(80)를 더 포함할 수 있다.Meanwhile, the measurement system 1 of the present invention may further include a guide roll unit 70 and a length calculation unit 80.
상기 가이드롤부(70)는, 상기 장착부(13)에 설치되어 상기 필름롤(R1)로부터 권출된 필름(F)의 상기 권취롤(R2)로의 이동 경로를 가이드 할 수 있다.The guide roll unit 70 is installed on the mounting unit 13 and can guide the movement path of the film F unwound from the film roll R1 to the winding roll R2.
상기 길이산출부(80)는, 상기 가이드롤부(70)에 설치되며, 상기 가이드롤부(70)의 회전량을 측정하여 권출된 필름(F)의 길이를 산출할 수 있다.The length calculation unit 80 is installed on the guide roll unit 70, and can calculate the length of the unwinded film F by measuring the rotation amount of the guide roll unit 70.
상기 제어부(60)는, 상기 길이산출부(80)에 의해 측정된, 권출된 필름(F)의 길이가 설정된 값과 동일하도록 상기 제1 동작을 구현할 수 있다.The control unit 60 may implement the first operation so that the length of the unwound film F, measured by the length calculation unit 80, is equal to a set value.
상기 가이드롤부(70)는 제1 가이드롤편(71) 및 제2 가이드롤편(72)을 구비할 수 있다.The guide roll unit 70 may include a first guide roll piece 71 and a second guide roll piece 72.
상기 제1 가이드롤편(71)은, 상기 권출클램프부(21)의 하부측에 배치되어, 상기 필름롤(R1)로부터 권출된 필름(F)의 이동 경로를 가이드 할 수 있다.The first guide roll piece 71 is disposed on the lower side of the unwinding clamp part 21 and can guide the movement path of the film F unwinded from the film roll R1.
상기 제2 가이드롤편(72)은, 상기 권취클램프부(31)의 하부측에 배치되어, 상기 두께 측정부(40) 및 상기 통기도 측정부(50)를 경유한 필름(F)의 이동 경로를 가이드 할 수 있다.The second guide roll piece 72 is disposed on the lower side of the winding clamp part 31 and follows the movement path of the film F via the thickness measuring part 40 and the air permeability measuring part 50. I can guide you.
상기 제1 가이드롤편(71)은 제1-1 가이드롤(711), 제1-2 가이드롤(712) 및 제1-3 가이드롤(713)을 구비할 수 있다.The first guide roll piece 71 may include a 1-1 guide roll 711, a 1-2 guide roll 712, and a 1-3 guide roll 713.
상기 제1-1 가이드롤(711)은, 상기 상면형성부(11)의 상면으로부터 제1 높이에 배치될 수 있다.The 1-1 guide roll 711 may be disposed at a first height from the upper surface of the upper surface forming portion 11.
상기 제1-2 가이드롤(712)은, 상기 상면형성부(11)의 상면으로부터 상기 제1 높이보다 높은 제2 높이에 배치되되, 상기 제1-1 가이드롤(711)과 이웃하여 배치될 수 있다.The 1-2 guide roll 712 is disposed at a second height higher than the first height from the upper surface of the upper surface forming portion 11, and is disposed adjacent to the 1-1 guide roll 711. You can.
상기 제1-3 가이드롤(713)은, 상기 상면형성부(11)의 상면으로부터 상기 제1 높이에 배치되되, 상기 제1-2 가이드롤(712)과 이웃하여 배치될 수 있다.The 1-3 guide roll 713 may be disposed at the first height from the upper surface of the upper surface forming portion 11 and adjacent to the 1-2 guide roll 712.
상기 필름롤(R1)로부터 권출된 필름(F)은, 상기 제1-1 가이드롤(711), 상기 제1-2 가이드롤(712) 및 상기 제1-3 가이드롤(713)을 순차적으로 경유한 채, 상기 두께 측정부(40)로 이동될 수 있다.The film (F) unwound from the film roll (R1) is sequentially applied to the 1-1 guide roll 711, the 1-2 guide roll 712, and the 1-3 guide roll 713. It can be moved to the thickness measuring unit 40 while passing through.
상기 길이산출부(80)는, 상기 제1-2 가이드롤(712)의 회전량을 측정할 수 있다.The length calculation unit 80 can measure the rotation amount of the 1-2 guide roll 712.
상기 제어부(60)는, 설정된 제1 길이의 필름(F)의 두께와 통기도 값이 양품 기준과 연속적으로 n(n은 2보다 큰 자연수)회 부합하는 경우, 상기 제1 길이보다 긴 제2 길이를 설정값으로 설정할 수 있다.When the thickness and air permeability value of the film (F) of the set first length meet the standard for good products n consecutive times (n is a natural number greater than 2), the control unit 60 controls the second length longer than the first length. can be set as the setting value.
여기서, 필름(F)의 두께와 통기도 값이 일정 횟수 이상으로 양품 기준에 부합되는 경우에는 필름롤(R1)의 빠른 검사(두께 및 통기도 양품여부)를 위하여, 측정 구간의 길이를 늘리는 것이다.Here, if the thickness and air permeability values of the film (F) meet the standards for good products more than a certain number of times, the length of the measurement section is increased for quick inspection of the film roll (R1) (whether the thickness and air permeability are good products).
또한, 상기 제어부(60)는, 설정된 제1 길이의 필름(F)의 두께와 통기도 값이 양품 기준과 연속적으로 n(n은 2보다 큰 자연수)회 부합하지 않는 경우, 상기 제1 길이보다 짧은 제3 길이를 설정값으로 설정할 수 있다.In addition, if the thickness and air permeability value of the film F of the set first length do not meet the standard for good products n times in succession (n is a natural number greater than 2), the control unit 60 controls the film F to be shorter than the first length. The third length can be set as a set value.
여기서, 필름(F)의 두께와 통기도 값이 일정 횟수 이상으로 양품 기준에 부합되지 않는 경우에는 필름롤(R1)의 정밀한 검사(두께 및 통기도 양품여부)를 위하여, 측정 구간의 길이를 줄이는 것이다.Here, if the thickness and air permeability values of the film (F) do not meet the standards for good products more than a certain number of times, the length of the measurement section is shortened in order to precisely inspect the film roll (R1) (whether the thickness and air permeability are good products).
그리고, 상기 제어부(60)는, 상기 두께 측정부(40) 또는 상기 통기도 측정부(50)에 의해 측정된 값이 기 설정된 최대값보다 크거나 최소값보다 작은 경우, 상기 구동부(35)의 구동을 정지시킬 수 있다.And, the control unit 60 controls the driving unit 35 when the value measured by the thickness measurement unit 40 or the air permeability measurement unit 50 is greater than a preset maximum value or less than a minimum value. It can be stopped.
여기서, 기 설정된 최대값보다 큰 경우는 필름(F)이 겹쳐지거나, 필름(F)에 예상치 못한 이물질이 붙은 경우이며, 기 설정된 최소값보다 작은 경우는 필름(F)이 탈락되거나 필름(F)의 일부분이 찢긴 경우이다.Here, if it is greater than the preset maximum value, it means that the film (F) overlaps or an unexpected foreign substance is attached to the film (F), and if it is less than the preset minimum value, the film (F) falls off or the film (F) is damaged. This is a case where a part is torn.
또한, 본 발명의 측정시스템(1)은 상기 장착부(13)에 장착되어, 빛 또는 소리를 발생시키는 알람부(97)를 더 포함할 수 있다.In addition, the measurement system 1 of the present invention may further include an alarm unit 97 that is mounted on the mounting unit 13 and generates light or sound.
상기 제어부(60)는, 상기 두께 측정부(40) 또는 상기 통기도 측정부(50)에 의해 측정된 값이 기 설정된 최대값보다 크거나 최소값보다 작은 경우, 상기 알람부(97)가 구동되도록 하여, 사용자로 하여금 필름(F)의 상태를 확인하도록 할 수 있다.The control unit 60 operates the alarm unit 97 when the value measured by the thickness measurement unit 40 or the air permeability measurement unit 50 is greater than a preset maximum value or less than a minimum value. , allows the user to check the condition of the film (F).
한편, 본 발명의 측정시스템(1)은 긴급버튼부(93)를 더 포함할 수 있다.Meanwhile, the measurement system 1 of the present invention may further include an emergency button unit 93.
상기 긴급버튼부(93)는, 상기 장착부(13)에 설치되고, 상기 구동부(35)의 구동을 강제적으로 정지시킬 수 있다. 사용자는 예기치 못한 상황이 발생한 경우, 상기 긴급버튼부(93)를 푸시하여 상기 구동부(35)의 구동을 정지시킴으로써, 안전 사고를 예방할 수 있다.The emergency button unit 93 is installed on the mounting unit 13 and can forcibly stop the driving unit 35. When an unexpected situation occurs, the user can prevent a safety accident by pushing the emergency button 93 to stop the driving unit 35.
상기에서는 본 발명에 따른 실시예를 기준으로 본 발명의 구성과 특징을 설명하였으나 본 발명은 이에 한정되지 않으며, 본 발명의 사상과 범위 내에서 다양하게 변경 또는 변형할 수 있음은 본 발명이 속하는 기술분야의 당업자에게 명백한 것이며, 따라서 이와 같은 변경 또는 변형은 첨부된 특허청구범위에 속함을 밝혀둔다.In the above, the configuration and features of the present invention have been described based on the embodiments according to the present invention, but the present invention is not limited thereto, and various changes or modifications may be made within the spirit and scope of the present invention. It is obvious to those skilled in the art, and therefore, it is stated that such changes or modifications fall within the scope of the appended patent claims.

Claims (10)

  1. 필름롤에 권취된 필름을 권출하며, 권출된 필름의 두께 및 통기도를 측정하는 필름 두께 및 통기도 측정시스템에 있어서,In the film thickness and air permeability measurement system for unwinding a film wound on a film roll and measuring the thickness and air permeability of the unwound film,
    상면에 평면을 제공하는 상면형성부 및 상기 상면으로부터 기립되어 장착공간을 형성하는 장착부를 구비하는 본체부;A main body portion including an upper surface forming portion that provides a flat surface and a mounting portion that stands up from the upper surface to form a mounting space;
    상기 장착부의 전방에 설치된 채, 필름이 권취된 필름롤이 장착되는 권출부;An unwinding unit installed in front of the mounting unit and onto which a film roll on which a film is wound is mounted;
    상기 장착부의 전방에 설치되되, 상기 권출부와 이격되어 배치되며, 상기 필름롤로부터 권출된 필름이 권취되는 권취롤이 장착되는 권취부;A winding unit installed in front of the mounting unit, spaced apart from the unwinding unit, and equipped with a winding roll on which the film unwound from the film roll is wound;
    상기 상면형성부에 안착되되, 상기 권출부와 상기 권취부 사이의 이격공간에 배치되어 권출된 필름의 두께를 측정하는 두께 측정부; A thickness measuring unit mounted on the upper surface forming unit and disposed in a space between the unwinding unit and the winding unit to measure the thickness of the unwinded film;
    상기 상면형성부에 안착되되, 상기 권출부와 상기 권취부 사이의 이격공간에 배치되어 권출된 필름의 통기도를 측정하는 통기도 측정부; 및An air permeability measuring unit mounted on the upper surface forming part and disposed in a space between the unwinding part and the winding part to measure the air permeability of the unwinded film; and
    일정시간 간격으로, 상기 권출부와 상기 권취부를 제어하여, 필름이 이동되도록 하는 제어부;를 포함하며,It includes a control unit that controls the unwinding unit and the winding unit to move the film at regular time intervals,
    상기 제어부는,The control unit,
    일정시간 간격으로, 필름의 이동과 멈춤이 교번적으로 구현되도록 하고,At regular time intervals, the movement and stopping of the film are implemented alternately,
    상기 두께 측정부와 상기 통기도 측정부는,The thickness measurement unit and the air permeability measurement unit,
    상기 이격공간에 배치된 필름이 멈춘 시간동안 필름의 두께와 통기도를 측정하는 것을 특징으로 하는 필름 두께 및 통기도 측정시스템.A film thickness and air permeability measurement system, characterized in that it measures the thickness and air permeability of the film during the time when the film placed in the space is stopped.
  2. 제1항에 있어서,According to paragraph 1,
    상기 제어부는,The control unit,
    필름이 이동되는 경우, 필름이 제1 장력이 유지되도록 하고,When the film is moved, ensure that the film maintains a first tension,
    필름의 이동이 멈추는 경우, 상기 제1 장력보다 작은 제2 장력이 유지되도록 하는 것을 특징으로 하는 필름 두께 및 통기도 측정시스템.A system for measuring film thickness and air permeability, characterized in that when the movement of the film stops, a second tension smaller than the first tension is maintained.
  3. 제2항에 있어서,According to paragraph 2,
    상기 두께 측정부는,The thickness measuring part,
    상기 상면형성부에 안착되는 두께측정본체부,A thickness measurement main body seated on the upper surface forming part,
    상기 두께측정본체부의 상면에 형성되는 두께측정안착부 및 A thickness measurement seat formed on the upper surface of the thickness measurement main body and
    상기 두께측정본체부의 상측에 연결된 채, 상기 두께측정안착부와 대향하도록 배치되며, 상기 두께측정안착부와의 이격거리가 변화되도록 승강하는 두께측정승강부를 구비하며,It is connected to the upper side of the thickness measurement main body, is disposed to face the thickness measurement seating portion, and includes a thickness measurement elevating portion that is raised and lowered so that the separation distance from the thickness measurement seating portion is changed,
    상기 필름롤로부터 권출된 필름은,The film unwound from the film roll is,
    상기 두께측정안착부와 상기 두께측정승강부 사이의 제1 공간을 경유하고,Via the first space between the thickness measurement seating portion and the thickness measurement elevating portion,
    상기 통기도 측정부는,The air permeability measuring unit,
    상기 상면형성부에 안착되는 통기도측정본체부,An air permeability measurement main body seated on the upper surface forming part,
    상기 통기도측정본체부의 상면에 형성되는 통기도측정안착부 및 An air permeability measurement seat formed on the upper surface of the air permeability measurement main body and
    상기 통기도측정본체부의 상측에 연결된 채, 상기 통기도측정안착부와 대향하도록 배치되며, 상기 통기도측정안착부와의 이격거리가 변화되도록 승강하는 통기도측정승강부를 구비하며,It is connected to the upper side of the air permeability measurement main body, is disposed to face the air permeability measurement seat, and has an air permeability measurement elevating part that moves up and down so that the separation distance from the air permeability measurement seat part changes,
    상기 필름롤로부터 권출된 필름은,The film unwound from the film roll is,
    상기 제1 공간을 통과한 채, 상기 통기도측정안착부와 상기 통기도측정승강부 사이의 제2 공간을 경유하여 상기 권취롤에 권취되는 것을 특징으로 하는 필름 두께 및 통기도 측정시스템.A film thickness and air permeability measurement system, characterized in that it is wound on the winding roll through a second space between the air permeability measurement seating portion and the air permeability measurement elevating portion while passing through the first space.
  4. 제3항에 있어서,According to paragraph 3,
    상기 권출부는,The unwinding part,
    상기 장착부에 설치된 채, 상기 필름롤이 장착되는 공간을 제공하며, 상기 장착부에 회전 가능하도록 연결되는 권출클램프부,An unwinding clamp part installed in the mounting part, providing a space for the film roll to be mounted, and rotatably connected to the mounting part,
    상기 권출클램프부를 반경방향으로 이동시켜 상기 필름롤의 상기 권출클램프부에 대한 고정 또는 고정 해제를 구현하는 권출실린더부 및An unwinding cylinder part that moves the unwinding clamp part in the radial direction to fix or release the film roll to the unwinding clamp part, and
    상기 권출클램프부와 이웃하게 배치된 채, 상기 권출클램프부의 상기 장착부에 대한 회전 여부를 결정하는 장력유지실린더부를 구비하며,It is disposed adjacent to the unwinding clamp part and has a tension maintaining cylinder part that determines whether the unwinding clamp part rotates with respect to the mounting part,
    상기 장력유지실린더부는,The tension maintaining cylinder part,
    상기 권출클램프부와 접촉된 접촉위치에서 상기 권출클램프부의 상기 장착부에 대한 회전이 제한되도록 하고, 상기 권출클램프부와 이격된 이격위치에서 상기 권출클램프부의 상기 장착부에 대한 회전이 가능하도록 하는 것을 특징으로 하는 필름 두께 및 통기도 측정시스템. The rotation of the unwinding clamp part with respect to the mounting part is restricted at a contact position in contact with the unwinding clamp part, and the unwinding clamp part is allowed to rotate with respect to the mounting part at a spaced position away from the unwinding clamp part. Film thickness and air permeability measurement system.
  5. 제4항에 있어서,According to paragraph 4,
    상기 권취부는,The winding part,
    상기 장착부에 설치된 채, 상기 권취롤이 장착되는 공간을 제공하며, 상기 장착부에 회전 가능하도록 연결되는 권취클램프부,A winding clamp part installed in the mounting part, providing a space for the winding roll to be mounted, and rotatably connected to the mounting part,
    상기 권취클램프부를 반경방향으로 이동시켜 상기 권취롤의 상기 권취클램프부에 대한 고정 또는 고정 해제를 구현하는 권취실린더부 및A take-up cylinder part that moves the take-up clamp part in the radial direction to fix or release the take-up roll to the take-up clamp part;
    상기 권취클램프부에 연결되어, 상기 권취클램프부를 회전시키는 동력을 제공하는 구동부를 구비하며,A driving unit connected to the winding clamp unit and providing power to rotate the winding clamp unit,
    상기 구동부는,The driving unit,
    정방향으로 구동되는 경우, 상기 필름롤의 필름은 권출되고 상기 권취롤로의 필름 권취가 구현되도록 하고,When driven in the forward direction, the film of the film roll is unwound and winding of the film onto the winding roll is implemented,
    역방향으로 구동되는 경우, 상기 권취롤로의 필름 권출이 구현되도록 하는 것을 특징으로 하는 필름 두께 및 통기도 측정시스템.A film thickness and air permeability measurement system characterized in that when driven in the reverse direction, unwinding of the film onto the winding roll is realized.
  6. 제5항에 있어서,According to clause 5,
    상기 제어부는,The control unit,
    제1 시간동안 상기 구동부가 정방향으로 구동되도록 하는 제1 동작,A first operation of causing the driving unit to be driven in the forward direction for a first time,
    상기 제1 동작 후, 상기 구동부의 구동이 정지되도록 하는 제2 동작 및A second operation to stop driving of the driving unit after the first operation, and
    상기 제2 동작 후, 제2 시간동안 상기 구동부가 역방향으로 구동되도록 하는 제3 동작이 구현되도록 하고,After the second operation, a third operation is implemented such that the driving unit is driven in the reverse direction for a second time,
    상기 장력유지실린더부는,The tension maintaining cylinder part,
    상기 제1 동작이 구현되는 중에, 상기 이격위치에 위치하며,While the first operation is being implemented, positioned at the spaced position,
    상기 제2 동작 및 상기 제3 동작이 구현되는 중에, 상기 접촉위치에 위치하고,While the second operation and the third operation are being implemented, located at the contact position,
    상기 이격공간에 배치된 필름은,The film placed in the space is
    상기 제1 동작과 상기 제2 동작이 구현되는 중에, 상기 제1 장력이 유지되고,While the first operation and the second operation are implemented, the first tension is maintained,
    상기 제3 동작이 구현되는 중에, 상기 제2 장력이 유지되는 것을 특징으로 하는 필름 두께 및 통기도 측정시스템.A film thickness and air permeability measurement system, wherein the second tension is maintained while the third operation is implemented.
  7. 제6항에 있어서,According to clause 6,
    상기 장착부에 설치되어 상기 필름롤로부터 권출된 필름의 상기 권취롤로의 이동 경로를 가이드 하는 가이드롤부; 및a guide roll unit installed on the mounting unit to guide the movement path of the film unwound from the film roll to the winding roll; and
    상기 가이드롤부에 설치되며, 상기 가이드롤부의 회전량을 측정하여 권출된 필름의 길이를 산출하는 길이산출부;를 더 포함하며,It further includes a length calculation unit installed in the guide roll unit and measuring the rotation amount of the guide roll unit to calculate the length of the unwinded film,
    상기 제어부는,The control unit,
    상기 길이산출부에 의해 측정된, 권출된 필름의 길이가 설정된 값과 동일하도록 상기 제1 동작을 구현하는 것을 특징으로 하는 필름 두께 및 통기도 측정시스템.A film thickness and air permeability measurement system, characterized in that the first operation is implemented so that the length of the unwound film measured by the length calculation unit is equal to the set value.
  8. 제7항에 있어서,In clause 7,
    상기 가이드롤부는,The guide roll part,
    상기 권출클램프부의 하부측에 배치되어, 상기 필름롤로부터 권출된 필름의 이동 경로를 가이드 하는 제1 가이드롤편 및A first guide roll piece disposed on the lower side of the unwinding clamp part and guiding the movement path of the film unwinded from the film roll, and
    상기 권취클램프부의 하부측에 배치되어, 상기 두께 측정부 및 상기 통기도 측정부를 경유한 필름의 이동 경로를 가이드 하는 제2 가이드롤편을 구비하며,A second guide roll piece is disposed on the lower side of the winding clamp unit and guides the movement path of the film via the thickness measurement unit and the air permeability measurement unit,
    상기 제1 가이드롤편은,The first guide roll piece is,
    상기 상면형성부의 상면으로부터 제1 높이에 배치되는 제1-1 가이드롤,A 1-1 guide roll disposed at a first height from the upper surface of the upper surface forming part,
    상기 상면형성부의 상면으로부터 상기 제1 높이보다 높은 제2 높이에 배치되되, 상기 제1-1 가이드롤과 이웃하여 배치되는 제1-2 가이드롤 및A 1-2 guide roll disposed at a second height higher than the first height from the upper surface of the upper surface forming portion and disposed adjacent to the 1-1 guide roll, and
    상기 상면형성부의 상면으로부터 상기 제1 높이에 배치되되, 상기 제1-2 가이드롤과 이웃하여 배치되는 제1-3 가이드롤을 구비하며,A 1-3 guide roll is disposed at the first height from the upper surface of the upper surface forming portion and is disposed adjacent to the 1-2 guide roll,
    상기 필름롤로부터 권출된 필름은,The film unwound from the film roll is,
    상기 제1-1 가이드롤, 상기 제1-2 가이드롤 및 상기 제1-3 가이드롤을 순차적으로 경유한 채, 상기 두께 측정부로 이동되고,It is moved to the thickness measuring unit while sequentially passing through the 1-1 guide roll, the 1-2 guide roll, and the 1-3 guide roll,
    상기 길이산출부는,The length calculation unit,
    상기 제1-2 가이드롤의 회전량을 측정하는 것을 특징으로 하는 필름 두께 및 통기도 측정시스템.A film thickness and air permeability measurement system characterized by measuring the rotation amount of the 1-2 guide roll.
  9. 제7항에 있어서,In clause 7,
    상기 제어부는, The control unit,
    설정된 제1 길이의 필름의 두께와 통기도 값이 양품 기준과 연속적으로 n(n은 2보다 큰 자연수)회 부합하는 경우, 상기 제1 길이보다 긴 제2 길이를 설정값으로 설정하며,If the thickness and air permeability value of the film of the set first length meet the standard for good products n consecutive times (n is a natural number greater than 2), the second length longer than the first length is set as the set value,
    설정된 제1 길이의 필름의 두께와 통기도 값이 양품 기준과 연속적으로 n(n은 2보다 큰 자연수)회 부합하지 않는 경우, 상기 제1 길이보다 짧은 제3 길이를 설정값으로 설정하는 것을 특징으로 하는 필름 두께 및 통기도 측정시스템.If the thickness and air permeability value of the film of the set first length do not meet the standard for good products n consecutive times (n is a natural number greater than 2), a third length shorter than the first length is set as the set value. Film thickness and air permeability measurement system.
  10. 제5항에 있어서,According to clause 5,
    상기 장착부에 장착되며, 상기 두께 측정부와 상기 통기도 측정부에 의해 측정된 값을 출력하는 디스플레이부; 및a display unit mounted on the mounting unit and outputting values measured by the thickness measurement unit and the air permeability measurement unit; and
    상기 장착부에 설치되고, 상기 구동부의 구동을 강제적으로 정지시키는 긴급버튼부;를 더 포함하며,It further includes an emergency button unit installed on the mounting unit and forcibly stopping the driving unit,
    상기 권출클램프부는,The unwinding clamp part,
    상기 권출실린더부의 반경방향으로의 위치 이동 여부를 결정하는 권출클램프 버튼부를 구비하며,It is provided with an unwinding clamp button portion that determines whether or not to move the position of the unwinding cylinder portion in the radial direction,
    상기 권취클램프부는,The winding clamp part,
    상기 권취실린더부의 반경방향으로의 위치 이동 여부를 결정하는 권취클램프 버튼부를 구비하는 것을 특징으로 하는 필름 두께 및 통기도 측정시스템.A film thickness and air permeability measurement system characterized by a winding clamp button unit that determines whether or not to move the position of the winding cylinder unit in the radial direction.
PCT/KR2023/019122 2022-11-30 2023-11-24 Film thickness and air permeability measurement system WO2024117686A1 (en)

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