WO2024105735A1 - Moving work device, mount device, and mount system - Google Patents

Moving work device, mount device, and mount system Download PDF

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Publication number
WO2024105735A1
WO2024105735A1 PCT/JP2022/042248 JP2022042248W WO2024105735A1 WO 2024105735 A1 WO2024105735 A1 WO 2024105735A1 JP 2022042248 W JP2022042248 W JP 2022042248W WO 2024105735 A1 WO2024105735 A1 WO 2024105735A1
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WO
WIPO (PCT)
Prior art keywords
unit
mounting
power supply
supply unit
power
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PCT/JP2022/042248
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French (fr)
Japanese (ja)
Inventor
草太 水野
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株式会社Fuji
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Publication date
Application filed by 株式会社Fuji filed Critical 株式会社Fuji
Priority to PCT/JP2022/042248 priority Critical patent/WO2024105735A1/en
Publication of WO2024105735A1 publication Critical patent/WO2024105735A1/en

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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/02Feeding of components

Definitions

  • This specification discloses a mobile work device, a mounting device, and a mounting system.
  • a safety system control method for a component mounting board production line in which an automatic exchange device (mobile work device) moves along an arrangement of multiple component mounting devices
  • production line production line
  • mobile work device mobile work device
  • power is supplied from the multiple mounting devices to the mobile work device, and the supplied power is used as a power source to operate a monitoring unit, control unit, and motor
  • the monitoring unit detects the intrusion of a person or object into the monitored area, it cuts off the power supply to the motor and maintains the power supply to the monitoring unit and control unit, thereby improving the safety of the production line.
  • This disclosure has been made in consideration of these issues, and its primary objective is to provide a mobile work device, mounting device, and mounting system that can perform work operations more reliably.
  • the mobile work device, mounting device, and mounting system disclosed in this specification employ the following measures to achieve the above-mentioned primary objectives.
  • the mobile working apparatus of the present disclosure is A mobile working device used in a mounting system including a production line configured with a mounting device that mounts components on an object, A drive unit that moves a main body of the mobile working device between devices of the mounting system; an exchange unit that exchanges a member of a device included in the mounting system; A movement control unit that controls the drive unit and the exchange unit; a first power receiving unit that receives power from a first power supply unit of the mounting system; a second power receiving unit that is supplied with power from a second power supply unit that is provided separately from the first power supply unit of the mounting system; It is equipped with the following:
  • This mobile work device can receive power from the second power receiving unit in addition to the first power receiving unit, so it can perform work operations more reliably.
  • the mobile work device may have three or more power supply units and power receiving units, such as a “third power supply unit and third power receiving unit” or a “fourth power supply unit and fourth power receiving unit.”
  • FIG. 1 is a schematic explanatory diagram showing an example of a mounting system 10 and a storage device 13.
  • FIG. 2 is an explanatory diagram showing an outline of the configuration of a mounting device 15 and a loader 18.
  • FIG. 2 is an explanatory diagram showing an outline of the configuration of a first power supply unit 81 and a second power supply unit 82.
  • 10 is a flowchart showing an example of a feeder movement processing routine.
  • FIG. 13 is an explanatory diagram showing an outline of the configuration of another second power supply unit 82B.
  • FIG. 1 is a schematic diagram showing an example of a mounting system 10 according to the present disclosure.
  • FIG. 2 is a schematic diagram showing the configuration of a mounting device 15 and a loader 18, which is a mobile work device.
  • FIG. 3 is a schematic diagram showing the configuration of a first power supply unit 81 and a second power supply unit 82.
  • the left-right direction (X-axis), front-back direction (Y-axis), and up-down direction (Z-axis) are as shown in FIGS. 1 to 3.
  • the mounting system 10 is configured as a production line in which mounting devices 15 that mount components P on a substrate S as an object to be processed are arranged in the transport direction of the substrate S.
  • the processing object is described as a substrate S, but is not particularly limited as long as it is something on which components are mounted, and may be a three-dimensional base material.
  • the mounting system 10 includes a printing device 11, a print inspection device 12, a storage device 13, an automatic guided vehicle 14, a mounting device 15, a mounting inspection device (not shown), a reflow oven (not shown), a management device 16, and a loader 18 as a mobile work device.
  • the printing device 11 is a device that prints a viscous fluid such as solder paste on the substrate S.
  • the print inspection device 12 is a device that inspects the state of the printed solder and the substrate S.
  • the mounting inspection device is a device that inspects the state of the components P arranged on the substrate S.
  • the mounting device 15 may be a mounting-inspection device that has the function of a mounting inspection device.
  • the reflow oven is a device that reflows the substrate S.
  • the X-axis rail 17 and road surface member 19 are attached to the front of the mounting system 10 so as to be parallel to the transport direction (X-axis direction) of the substrate S and to be continuous in a row in the X-axis direction throughout the mounting system 10.
  • the X-axis rail 17 is a guide rail arranged in the middle of the front of each device, and serves as a guide for the loader 18 when it moves along the X-axis direction.
  • the first power supply units 28 and 38 of the first power supply unit 81 are arranged on the X-axis rail 17 to supply power to the loader 18.
  • the X-axis rail 17 may be a rail in which each X-axis rail (e.g., X-axis rails 24 and 54, etc.) provided on the front of each device are connected to each other.
  • the road surface member 19 is a plate-shaped member provided on the road surface, and serves as a guide for the loader 18 when it moves along the X-axis direction.
  • the second power supply units 29 and 39 of the second power supply unit 82 are arranged on the X-axis rail 17 to supply power to the loader 18.
  • the road surface member 19 may be configured such that each road surface member (e.g., road surface members 25, 55, etc.) provided in front of each device is connected to each other. In this manner, the first power supply unit 38 and the second power supply unit 39 are each provided between the devices of the mounting system 10.
  • the storage device 13 is a storage location for temporarily storing feeders F as component supply devices used by the mounting device 15.
  • the storage device 13 has a transport device for transporting the board S and a storage PC for managing information, and is provided between the print inspection device 12 and the mounting device 15.
  • the storage device 13 has an attachment unit similar to the component supply unit 34 described below. When the feeder F is connected to this attachment unit, the controller of the feeder F outputs information about the feeder F to the storage PC connected to the storage device 13.
  • the storage device 13 also includes a storage section 20 and a power supply section 23.
  • the storage section 20 includes a first storage section 21 and a second storage section 22.
  • the first storage section 21 is a storage for feeders F arranged on the upper stage side
  • the second storage section 22 is a storage for feeders F arranged on the lower stage side.
  • the power supply section 23 includes a first power supply section 28 and a second power supply section 29.
  • the first power supply section 28 is arranged on the X-axis rail 24 constituting the X-axis rail 17, and supplies power to the first power receiving section 68 of the loader 18.
  • the second power supply section 29 is arranged on the road surface member 25, and supplies power to the second power receiving section 69 of the loader 18.
  • the first power supply section 28 is provided in the middle stage between the first storage section 21 and the second storage section 22.
  • the second power supply section 29 is provided on the road surface member 25 on the road surface side along which the main body of the loader 18 moves.
  • the second power supply unit 39 has the same power supply capacity and structure as the first power supply unit 28.
  • the first power supply unit 28 and the second power supply unit 29 are non-contact power supply coils arranged along the X-axis direction, and supply power to the loader 18 by electromagnetic induction.
  • the automated guided vehicle 14 transports components used in the mounting system 10, such as the feeder F used by the mounting device 15.
  • This automated guided vehicle 14 automatically transports components used in the mounting system 10, such as the feeder F, between a warehouse (not shown) and the storage device 13.
  • This automated guided vehicle 14 may be an AGV (Automatic Guided Vehicle) that travels along a predetermined route, or an AMR (Autonomous Mobile Robot) that detects its surroundings and travels along a free route to its destination.
  • AGV Automatic Guided Vehicle
  • AMR Autonomous Mobile Robot
  • the mounting device 15 is a device that picks up components P and places them on the board S.
  • the mounting device 15 includes a mounting control unit 30, a memory unit 32, a board processing unit 33, a component supply unit 34, a mounting unit 40, an imaging unit 45, and a communication unit 47.
  • the mounting control unit 30 is configured as a microprocessor centered on a CPU 31, and controls the entire device.
  • the mounting control unit 30 outputs control signals to the board processing unit 33, the component supply unit 34, the mounting unit 40, and the imaging unit 45, while inputting signals from the board processing unit 33, the component supply unit 34, and the mounting unit 40 and captured images from the imaging unit 45.
  • the memory unit 32 stores mounting condition information as a production job, mounting position information for the feeder F, and the like.
  • the mounting condition information includes information on the components P, the order in which the components P are mounted on the board S, and the placement positions.
  • the mounting position information includes the position and type of the feeder F to be mounted in the component supply unit 34 of the mounting device 15 or the storage device 13, the type of components that the feeder F has, and the number of remaining components.
  • the substrate processing section 33 is a unit that loads, transports, fixes at the mounting position, and removes substrates S.
  • the substrate processing section 33 has a pair of conveyor belts that are spaced apart in the front-to-rear direction and span the left-to-right direction. The substrates S are transported by these conveyor belts.
  • the substrate processing section 33 has two pairs of these conveyor belts, and can transport and fix two substrates S at the same time.
  • the component supply unit 34 is a unit that supplies components P to the mounting unit 40.
  • the component supply unit 34 has one or more mounting sections that are equipped with feeders F as component supply devices. As shown in FIG. 2, the component supply unit 34 has two mounting sections, an upper one and an lower one, in front of the mounting device 15, to which the feeders F can be attached.
  • the upper section is the mounting mounting section 35 from which the mounting unit 40 can pick up components
  • the lower section is the buffer mounting section 36 from which the mounting unit 40 cannot pick up components.
  • the mounting mounting section 35 and the buffer mounting section 36 are collectively referred to as mounting sections.
  • the mounting mounting section 35 is equipped with a feeder F from which components are picked up by the mounting head 42.
  • a feeder F for setup change to be used for the next production is prepared in advance.
  • the buffer mounting section 36 is used to temporarily store the next feeder F to be used or the feeder F after use.
  • feeders F for replenishing parts to be replaced when parts run out, feeders F for changing the setup to be used in the next production run, etc. are arranged in advance.
  • This part supply section 34 is provided with a mounting section that is arranged in the X direction at a predetermined interval and has slots 48 into which the feeders F are inserted, and a connection section 49 into which a connector provided at the tip of the feeder F is inserted.
  • the mounting device 15 also has a first power supply unit 38 and a second power supply unit 39.
  • the first power supply unit 81 is composed of a first power supply unit such as the first power supply unit 38 or the first power supply unit 28, and a first power receiving unit 68 provided in the loader 18.
  • the second power supply unit 82 is composed of a second power supply unit such as the second power supply unit 39 or the second power supply unit 29, and a second power receiving unit 69 provided in the loader 18.
  • the first power supply unit 38 is disposed on the X-axis rail 54 that constitutes the X-axis rail 17, and supplies power to the first power receiving unit 68 of the loader 18.
  • the first power supply unit 38 is provided in a middle position between the mounting mounting unit 35 and the buffer mounting unit 36.
  • the second power supply unit 39 is disposed on the road surface member 55 on the road surface side along which the body of the loader 18 moves, and supplies power to the second power receiving unit 69 of the loader 18.
  • the second power supply unit 39 has the same power supply capacity and structure as the first power supply unit 38.
  • the first power supply unit 38 and the second power supply unit 39 are non-contact power supply coils arranged along the X-axis direction, and supply power to the loader 18 by electromagnetic induction.
  • the mounting section 40 is a unit that performs mounting processing by picking up components P from the component supply section 34 and placing them on the board S fixed to the board processing section 33.
  • the mounting section 40 includes a head moving section 41, a mounting head 42, and a picking member 43.
  • the head moving section 41 includes a slider that moves in the XY directions guided by a guide rail, and a motor that drives the slider.
  • the mounting head 42 picks up one or more components P and moves in the XY directions by the head moving section 41.
  • This mounting head 42 is removably attached to the slider.
  • One or more nozzles serving as picking members 43 are removably attached to the underside of the mounting head 42. The nozzles pick up the components P using negative pressure.
  • the picking members 43 that pick up the components P may be, in addition to nozzles, mechanical chucks that mechanically hold the components P.
  • the imaging unit 45 is a device that captures images of one or more components P that have been picked up and held by the mounting head 42 from below. When the mounting head 42 that has picked up the components P passes above the imaging unit 45, the imaging unit 45 captures an image of the components P and outputs the captured image to the mounting control unit 30. The mounting control unit 30 uses the captured image to detect the pickup status of the components P.
  • the communication unit 47 is an interface that exchanges information with external devices such as the automated guided vehicle 14 and the management device 16.
  • the loader 18 is a mobile work device that moves within a moving area in front of the mounting system 10 (see the dotted line in FIG. 1) and replaces components of the device of the mounting system 10.
  • the loader 18 may be configured, for example, as a device that automatically collects and supplies the feeder F of the mounting device 15.
  • the loader 18 includes a movement control unit 60, a memory unit 62, a storage unit 64, an exchange unit 65, a drive unit 66, and a communication unit 67.
  • the movement control unit 60 is configured as a microprocessor centered on the CPU 61, and controls the entire device.
  • the movement control unit 60 controls the entire device, including the exchange unit 65 and drive unit 66, to collect the feeder F from the component supply unit 34 or supply the feeder F to the component supply unit 34, and move the feeder F between the storage device 13 and the mounting device 15.
  • the memory unit 62 is, for example, a HDD, and stores various data such as processing programs.
  • the storage section 64 has a storage space that stores the feeder F.
  • the storage section 64 is configured to be able to store, for example, four feeders F. As shown in FIG. 3, the storage section 64 has a first storage section 71 on the upper side that faces the first storage section 21 and the mounting section 35, and a second storage section 72 on the lower side that faces the second storage section 22 and the buffer mounting section 36.
  • the replacement unit 65 is configured, for example, as a mechanism for inserting and removing the feeder F and for moving it between upper and lower levels (see Figures 2 and 3).
  • the replacement unit 65 has a clamping unit that clamps the feeder F, a Y-axis slider that moves the clamping unit in the Y-axis direction (front-back direction), and a Z-axis slider that moves the clamping unit in the Z-axis direction (up-down direction).
  • the replacement unit 65 performs the mounting and unmounting of the feeder F in the first storage unit 21 and the mounting unit 35 for mounting, and the mounting and unmounting of the feeder F in the second storage unit 22 and the mounting unit 36 for buffer.
  • the drive unit 66 is a mechanism that moves the main body of the loader 18 along the X-axis direction (left and right direction) between devices of the mounting system 10 along the X-axis rail 17 arranged in front of the mounting device 15.
  • the drive unit 66 has a travel drive unit 73, a first roller 74, and a second roller 75.
  • the travel drive unit 73 is a motor connected to the second roller 75 via a gear, and drives the second roller 75 to rotate.
  • the first roller 74 is a driven roller that contacts the first guide rail 50 arranged on the X-axis rail 54 and guides the main body of the loader 18 to move along the X-axis.
  • the second roller 75 is a drive roller that guides the main body of the loader 18 to move along the X-axis while it is inserted into the second guide rail 56 of the road surface member 55.
  • the loader 18 has a first power receiving unit 68 and a second power receiving unit 69.
  • the first power receiving unit 68 is supplied with power from the first power supply units 28, 38, etc. of the mounting system 10, and has a non-contact type power receiving coil arranged along the X-axis direction.
  • the first power receiving unit 68 is provided in the middle of the main body, for example, near the replacement unit 65 that retrieves the feeder F that supplies the component P from the mounting device 15 or supplies the feeder F to the mounting device 15.
  • the first power receiving unit 68 is provided between the first storage unit 71 and the second storage unit 72 on the surface facing the mounting device 15.
  • the second power receiving unit 69 is supplied with power from the second power supply units 29, 39, etc.
  • the second power receiving unit 69 is provided on the road surface side along which the main body of the loader 18 moves, specifically, near the road surface member 19 (road surface member 25, 55).
  • the second power receiving unit 69 has the same power receiving capacity and structure as the first power receiving unit 68.
  • the first power supply unit 81 is disposed near the first guide rail 50 located in the middle of the main body of the loader 18, and the second power supply unit 82 is disposed near the second guide rail 56 located on the road surface side.
  • the communication unit 67 is an interface that exchanges information with external devices such as the automated guided vehicle 14 and the mounting device 15.
  • the movement control unit 60 outputs information such as the current position and the work performed to the storage PC of the storage device 13 and the management device 16 via the communication unit 67.
  • the management device 16 is an information processing device, and is configured as a server that creates and manages information used by each device of the mounting system 10, such as production plan information.
  • This production plan information is a database that includes multiple mounting condition information and mounting position information required for the mounting system 10 to produce the substrate S.
  • FIG. 4 is a flow chart showing an example of a feeder movement processing routine executed by the CPU 61 of the movement control unit 60 provided in the loader 18. This routine is stored in the memory unit 62, and is executed after the mounting system 10 is started up.
  • the CPU 61 reads out the mounting condition information and acquires the removal position and mounting position of the feeder F (S100).
  • the removal position and mounting position of the feeder F may be, for example, the position of the next feeder F to be used or the position of the feeder F after use.
  • the CPU 61 also acquires the removal positions of the number of feeders that can be accommodated in the storage section 64.
  • the CPU 61 controls the drive section 66 to move the main body of the loader 18 to the removal position of the read feeder F, and when it arrives at the removal position, controls the exchange section 65 to remove the feeder F (S110).
  • the CPU 61 determines whether or not removal of all the feeders F in this operation has been completed (S120), and if removal of all the feeders F has not been completed, the process from S110 onwards is repeated. On the other hand, when removal of all the feeders F in this operation has been completed in S120, the CPU 61 starts moving to the mounting position (S130) and determines whether or not to perform the lifting and lowering process of the feeder F (S140). When the feeder F is raised and lowered, the CPU 61 performs the process of raising and lowering the feeder F in parallel with the movement of the main body (S150).
  • the CPU 61 judges whether the feeder F has arrived at the mounting position (S160), and when the feeder F has not arrived at the mounting position, the CPU 61 waits while moving the main body. On the other hand, when the feeder F has arrived at the mounting position, the CPU 61 controls the exchange unit 65 to mount the feeder F in the corresponding mounting unit (S170), and judges whether the mounting of all the feeders F in the current operation has been completed (S180). When the mounting of all the feeders F in the current operation has not been completed, the CPU 61 performs the process from S130 onwards.
  • the CPU 61 judges whether the movement of all the feeders F has been completed (S190), and when the movement of all the feeders F has not been completed, the CPU 61 performs the process from S100 onwards. On the other hand, when the movement of all feeders F is completed in S190, the CPU 61 ends this routine.
  • the loader 18 executes this feeder movement process while receiving power from not only the first power supply unit 81 but also the second power supply unit 82.
  • the loader 18 In the loader 18, power shortages may occur due to an increase in the weight of the items to be moved or attached, or the addition of functions. Since the loader 18 is supplied with power by wireless power supply, the power supply cannot be increased unless the wireless power supply capacity is improved. However, if the design requires changes to the power supply coil and the power receiving coil, and the design is such that the maximum power supply is currently performed, it may be very difficult to improve the wireless power supply capacity.
  • the road surface member 19 is also configured to supply power, so that the power supply to the loader 18 can be improved while maintaining the current design of the power supply unit, and it is possible to deal with an increase in the weight of the items to be moved and the addition of functions to the loader 18.
  • the road surface member 19, which is the travel guide for the loader 18 is given the function of the second power supply unit 82, the addition of new structures is further suppressed, and the amount of power supply can be improved while further suppressing interference with the movement of the feeder F and the work of the worker W.
  • the loader 18 of this embodiment is an example of a mobile work device
  • the drive unit 66 is an example of a drive unit
  • the replacement unit 65 is an example of a replacement unit
  • the movement control unit 60 is an example of a movement control unit
  • the first power receiving unit 68 is an example of a first power receiving unit
  • the second power receiving unit 69 is an example of a second power receiving unit.
  • the mounting device 15 is an example of a mounting device
  • the mounting unit 40 is an example of a mounting unit
  • the mounting control unit 30 is an example of a mounting control unit
  • the first power supply unit 38 is an example of a first power supply unit
  • the second power supply unit 39 is an example of a second power supply unit.
  • the loader 18 described above is a mobile work device used in a mounting system 10 including a production line made up of mounting devices 15 that mount components P on a substrate S as an object.
  • the loader 18 includes a drive unit 66 that moves the main body between devices in the mounting system 10, an exchange unit 65 that exchanges components of the devices in the mounting system 10, a movement control unit 60 that controls the drive unit 66 and the exchange unit 65, a first power receiving unit 68 that receives power from a first power supply unit of the mounting system 10, and a second power receiving unit 69 that receives power from a second power supply unit provided separately from the first power supply unit of the mounting system 10.
  • the loader 18 can receive power from the second power receiving unit 69 in addition to the first power receiving unit 68, so that the work operation can be performed more reliably.
  • the replacement unit 65 retrieves the feeder F that supplies the component P from the mounting device 15 or supplies the feeder F to the mounting device 15, and the first power receiving unit 68 is provided near the X-axis rail 17 on which the replacement unit 65 is located, and the second power receiving unit 69 is provided near the road surface member 19 on the road surface side on which the main body of the loader 18 moves.
  • the second power receiving unit 69 is arranged on the road surface side, the impact on the member replacement work that may occur due to the addition of a power receiving unit can be further suppressed.
  • the first power receiving unit 68 is arranged between the first storage unit 71 and the second storage unit 72, the obstruction of the movement of the feeder F can be further suppressed.
  • the second power receiving unit 69 has the same power receiving capacity and structure as the first power receiving unit 68, no new design changes are required, and the complication of the configuration can be further suppressed, and versatility can be improved, such as by unifying the members. Furthermore, because the first power receiving unit 68 and the second power receiving unit 69 are non-contact power receiving units, it is possible to improve the power supply and perform work operations more reliably in non-contact power receiving units, where it is more difficult to change the amount of power supplied.
  • the mounting device 15 is used in a mounting system 10 including a mounting device 15 that mounts a component P on a substrate S as an object, and a loader 18 that performs the work of replacing a feeder F as a member used by the mounting system 10 including a production line configured with the mounting device 15.
  • the mounting device 15 includes a mounting section 40 that mounts the component P, a first power supply section 38 that supplies power to a first power receiving section 68 of the loader 18, and a second power supply section 39 that supplies power to a second power receiving section 69 provided separately from the first power receiving section 68 of the loader 18.
  • power can be supplied not only from the first power supply section 38 but also from the second power supply section 39, so that the loader 18 can perform its work operation more reliably.
  • the first power supply unit 38 is provided near the exchange unit 65 of the loader 18, which retrieves the feeder F that supplies the component P from the mounting device 15 or supplies the feeder F to the mounting device 15, and the second power supply unit 39 is provided on the road surface side along which the main body of the loader 18 moves.
  • the second power supply unit 39 is disposed on the road surface side, it is possible to further suppress the impact on the component replacement work that may occur due to the addition of a power supply unit, such as the obstruction of the movement of the feeder F or the movement of the main body of the loader 18.
  • the first power supply unit 38 and the second power supply unit 39 are provided between the devices of the mounting system 10, so that the loader 18 can receive power between the devices of the mounting system 10.
  • the second power supply unit 39 has the same power supply capacity and structure as the first power supply unit 38, so no new design changes are required, the configuration can be made less complicated, and versatility can be improved by standardizing parts, etc.
  • the first power supply unit 38 and the second power supply unit 39 are non-contact power supply units, and in the mounting device 15, it is more difficult to change the amount of power supplied to the non-contact power supply unit, so the power supply can be improved and the mobile work device can perform the work operation more reliably.
  • the mounting system 10 also includes the loader 18 and the mounting device 15 described above. Because the mounting system 10 includes the loader 18 and mounting device 15 described above, the loader 18 can perform its work operations more reliably, just like the loader 18 and mounting device 15.
  • the mounting device 15 includes the first power supply unit 38 and the second power supply unit 39, and the loader 18 includes the first power receiving unit 68 and the second power receiving unit 69, but this is not particularly limited.
  • the mounting system 10 may include three or more power supply units and power receiving units, such as a "third power supply unit and third power receiving unit” or a "fourth power supply unit and fourth power receiving unit.” With this mounting system 10 as well, the loader 18 can perform its work operations more reliably.
  • FIG. 5 is an explanatory diagram showing an outline of the configuration of another second power supply unit 82B.
  • This mounting system 10 includes a mounting device 15B and a loader 18B.
  • the mounting device 15B has a second power receiving unit 69B disposed on the upper stage side of the mounting attachment unit 35.
  • a second guide rail 56 is disposed on the road surface member 55.
  • the loader 18B has a second power supply unit 39B disposed on the upper stage side of the first storage unit 71.
  • this second power supply unit 82B the amount of power supply can be further improved, and the work operation of the loader 18 can be performed more reliably.
  • the second power supply unit 29 and the second power supply unit 39 have the same power supply capacity and structure as the first power supply unit 28 and the first power supply unit 38, but this is not limited to this and they may have different power supply capacities or different structures.
  • the second power receiving unit 69 has the same power receiving capacity and structure as the first power receiving unit 68, but this is not limited to this and they may have different power receiving capacities or different structures. Note that it is preferable for the multiple power supply units and power receiving units to have the same electrical capacity and structure, as this provides greater versatility and does not require a new design.
  • the first power supply unit 81 and the second power supply unit 82 are non-contact power receiving units and power supply units, but are not particularly limited to this, and may have wired power supply units and power receiving units. Note that non-contact power sharing is preferable from the viewpoint of production line design as it provides a high degree of freedom.
  • the loader 18 has been described as moving the feeder F between the storage device 13 and the mounting device 15, but this is not particularly limited, and the loader 18 may also move one or more of the members used in the mounting system 10, such as the screen mask of the printing device 11, a cartridge containing solder, a cleaning member for cleaning the screen mask, a backup member for supporting the substrate S, and a collection member 43 for collecting components P.
  • the members used in the mounting system 10 such as the screen mask of the printing device 11, a cartridge containing solder, a cleaning member for cleaning the screen mask, a backup member for supporting the substrate S, and a collection member 43 for collecting components P.
  • the present disclosure has been described as being applied to the mounting system 10, mounting device 15, and loader 18, but this is not particularly limited, and the printing device 11, print inspection device 12, storage device 13, etc. may also be similarly equipped with a first power supply unit 81 and a second power supply unit 82.
  • the mounting device of the present disclosure includes: A mounting device used in a mounting system including a mounting device that mounts components on an object, and a mobile working device that performs an operation of replacing a member used by the mounting system including a production line configured with the mounting device, a mounting unit that mounts components; a first power supply unit that supplies power to a first power receiving unit of the mobile working device; a second power supply unit that supplies power to a second power receiving unit that is provided separately from the first power receiving unit of the mobile working device; It is equipped with the following:
  • This mounting device can supply power not only from the first power supply unit but also from the second power supply unit, allowing the mobile work device to perform its work operations more reliably.
  • This disclosure can be used in the technical field of devices that process component mounting.

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  • Microelectronics & Electronic Packaging (AREA)
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Abstract

This moving work device is used for a mount system including a production line formed from a mount device which mounts parts to an object. This moving work device comprises a drive unit which moves a body of the moving work device between devices of the mount system, a replacement unit which replaces a member of the device of the mount system, a movement control unit which controls the drive unit and the replacement unit, a first power receiving unit to which power is supplied from a first power supply unit of the mount system 10, and a second power receiving unit to which power is supplied from a second power supply unit that is provided separately from the first power supply unit of the mount system 10.

Description

移動型作業装置、実装装置及び実装システムMOBILE WORK DEVICE, MOUNTING DEVICE, AND MOUNTING SYSTEM
 本明細書では、移動型作業装置、実装装置及び実装システムを開示する。 This specification discloses a mobile work device, a mounting device, and a mounting system.
 従来、部品を実装する実装装置を含む実装システムとしては、例えば、複数台の部品実装装置の配列に沿って自動交換装置(移動型作業装置)が移動する部品実装基板生産ライン(生産ライン)の安全システム制御方法において、複数台の実装装置から移動型作業装置に電力を給電し、給電された電力を電源として監視部、制御部及びモータを動作させるものが提案されている(例えば、特許文献1など参照)。この実装システムでは、監視部が監視エリア内への人や物の侵入を検出したときにモータへの電源供給を遮断し且つ監視部及び制御部への電源供給を維持するため、生産ラインの安全性を向上することができる。  Conventionally, as a mounting system including a mounting device that mounts components, for example, a safety system control method for a component mounting board production line (production line) in which an automatic exchange device (mobile work device) moves along an arrangement of multiple component mounting devices has been proposed, in which power is supplied from the multiple mounting devices to the mobile work device, and the supplied power is used as a power source to operate a monitoring unit, control unit, and motor (see, for example, Patent Document 1). In this mounting system, when the monitoring unit detects the intrusion of a person or object into the monitored area, it cuts off the power supply to the motor and maintains the power supply to the monitoring unit and control unit, thereby improving the safety of the production line.
特開2020-119578号公報JP 2020-119578 A
 ところで、上述した特許文献1の実装システムでは、実装装置において取り扱われる部材の重量増加や検出部の強化などで消費電力が増加することがあった。このため、移動型作業装置への給電をより強化することが望まれていた。 However, in the mounting system of Patent Document 1 mentioned above, power consumption can increase due to an increase in the weight of the parts handled by the mounting device and the strengthening of the detection section. For this reason, there is a demand for a stronger power supply to the mobile work device.
 本開示は、このような課題に鑑みなされたものであり、作業動作をより確実に実行することができる移動型作業装置、実装装置及び実装システムを提供することを主目的とする。 This disclosure has been made in consideration of these issues, and its primary objective is to provide a mobile work device, mounting device, and mounting system that can perform work operations more reliably.
 本明細書で開示する移動型作業装置、実装装置及び実装システムは、上述の主目的を達成するために以下の手段を採った。 The mobile work device, mounting device, and mounting system disclosed in this specification employ the following measures to achieve the above-mentioned primary objectives.
 本開示の移動型作業装置は、
 部品を対象物に実装処理する実装装置により構成された生産ラインを含む実装システムに用いられる移動型作業装置であって、
 前記移動作業装置の本体を前記実装システムが有する装置間を移動させる駆動部と、
 前記実装システムが有する装置の部材を交換する交換部と、
 前記駆動部と前記交換部とを制御する移動制御部と、
 前記実装システムの第1給電部から給電される第1受電部と、
 前記実装システムの前記第1給電部とは別に設けられた第2給電部から給電される第2受電部と、
 を備えたものである。
The mobile working apparatus of the present disclosure is
A mobile working device used in a mounting system including a production line configured with a mounting device that mounts components on an object,
A drive unit that moves a main body of the mobile working device between devices of the mounting system;
an exchange unit that exchanges a member of a device included in the mounting system;
A movement control unit that controls the drive unit and the exchange unit;
a first power receiving unit that receives power from a first power supply unit of the mounting system;
a second power receiving unit that is supplied with power from a second power supply unit that is provided separately from the first power supply unit of the mounting system;
It is equipped with the following:
 この移動型作業装置では、第1受電部のほか、第2受電部からも電力供給を受けることができるため、作業動作をより確実に実行することができる。なお、ここでは、「第2受電部」としたが「第3給電部及び第3受電部」や「第4給電部及び第4受電部」など、移動型作業装置は、給電部及び受電部を3以上備えるものとしてもよい。 This mobile work device can receive power from the second power receiving unit in addition to the first power receiving unit, so it can perform work operations more reliably. Note that although the term "second power receiving unit" is used here, the mobile work device may have three or more power supply units and power receiving units, such as a "third power supply unit and third power receiving unit" or a "fourth power supply unit and fourth power receiving unit."
実装システム10及び保管装置13の一例を示す概略説明図。FIG. 1 is a schematic explanatory diagram showing an example of a mounting system 10 and a storage device 13. 実装装置15及びローダ18の構成の概略を示す説明図。FIG. 2 is an explanatory diagram showing an outline of the configuration of a mounting device 15 and a loader 18. 第1電力供給部81及び第2電力供給部82の構成の概略を示す説明図。FIG. 2 is an explanatory diagram showing an outline of the configuration of a first power supply unit 81 and a second power supply unit 82. フィーダ移動処理ルーチンの一例を示すフローチャート。10 is a flowchart showing an example of a feeder movement processing routine. 別の第2電力供給部82Bの構成の概略を示す説明図。FIG. 13 is an explanatory diagram showing an outline of the configuration of another second power supply unit 82B.
 本実施形態を、図面を参照しながら以下に説明する。図1は、本開示である実装システム10の一例を示す概略説明図である。図2は、実装装置15及び移動型作業装置であるローダ18の構成の概略を示す説明図である。図3は、第1電力供給部81及び第2電力供給部82の構成の概略を示す説明図である。なお、本実施形態において、左右方向(X軸)、前後方向(Y軸)及び上下方向(Z軸)は、図1~3に示した通りとする。 The present embodiment will be described below with reference to the drawings. FIG. 1 is a schematic diagram showing an example of a mounting system 10 according to the present disclosure. FIG. 2 is a schematic diagram showing the configuration of a mounting device 15 and a loader 18, which is a mobile work device. FIG. 3 is a schematic diagram showing the configuration of a first power supply unit 81 and a second power supply unit 82. In this embodiment, the left-right direction (X-axis), front-back direction (Y-axis), and up-down direction (Z-axis) are as shown in FIGS. 1 to 3.
 実装システム10は、例えば、処理の対象物としての基板Sに部品Pを実装処理する実装装置15が基板Sの搬送方向に配列された生産ラインとして構成されている。ここでは、処理対象物を基板Sとして説明するが、部品を実装するものであれば特に限定されず、3次元形状の基材としてもよい。この実装システム10は、図1に示すように、印刷装置11と、印刷検査装置12と、保管装置13と、自動搬送車14と、実装装置15と、図示しない実装検査装置と、図示しないリフロー炉と、管理装置16と、移動型作業装置としてのローダ18とを含んで構成されている。印刷装置11は、基板Sにはんだペーストなどの粘性流体を印刷する装置である。印刷検査装置12は、印刷されたはんだや基板Sの状態を検査する装置である。実装検査装置は、基板Sに配置された部品Pの状態を検査する装置である。なお、実装装置15は、実装検査装置の機能を有する実装-検査装置としてもよい。リフロー炉は、基板Sをリフローする装置である。 The mounting system 10 is configured as a production line in which mounting devices 15 that mount components P on a substrate S as an object to be processed are arranged in the transport direction of the substrate S. Here, the processing object is described as a substrate S, but is not particularly limited as long as it is something on which components are mounted, and may be a three-dimensional base material. As shown in FIG. 1, the mounting system 10 includes a printing device 11, a print inspection device 12, a storage device 13, an automatic guided vehicle 14, a mounting device 15, a mounting inspection device (not shown), a reflow oven (not shown), a management device 16, and a loader 18 as a mobile work device. The printing device 11 is a device that prints a viscous fluid such as solder paste on the substrate S. The print inspection device 12 is a device that inspects the state of the printed solder and the substrate S. The mounting inspection device is a device that inspects the state of the components P arranged on the substrate S. The mounting device 15 may be a mounting-inspection device that has the function of a mounting inspection device. The reflow oven is a device that reflows the substrate S.
 実装システム10の前面には、図1に示すように、それぞれ、基板Sの搬送方向(X軸方向)に対して平行となるように且つ実装システム10全体でX軸方向に一列に連続するようにX軸レール17及び路面部材19が取り付けられている。X軸レール17は、各装置の正面中段に配設されたガイドレールであり、X軸方向に沿って移動する際のローダ18のガイドとなるほか、第1電力供給部81の第1給電部28,38が配設され、ローダ18へ電力を供給する。X軸レール17は、各装置の正面に設けられた各々のX軸レール(例えばX軸レール24,54など)が互いに連結されるものとしてもよい。路面部材19は、路面に設けられた板状部材であり、X軸方向に沿って移動する際のローダ18のガイドとなるほか、第2電力供給部82の第2給電部29,39が配設され、ローダ18へ電力を供給する。路面部材19は、各装置の正面に設けられた各々の路面部材(例えば路面部材25,55など)が互いに連結されるものとしてもよい。このように、第1給電部38及び第2給電部39は、それぞれ実装システム10が有する装置間にわたって設けられている。 1, the X-axis rail 17 and road surface member 19 are attached to the front of the mounting system 10 so as to be parallel to the transport direction (X-axis direction) of the substrate S and to be continuous in a row in the X-axis direction throughout the mounting system 10. The X-axis rail 17 is a guide rail arranged in the middle of the front of each device, and serves as a guide for the loader 18 when it moves along the X-axis direction. The first power supply units 28 and 38 of the first power supply unit 81 are arranged on the X-axis rail 17 to supply power to the loader 18. The X-axis rail 17 may be a rail in which each X-axis rail (e.g., X-axis rails 24 and 54, etc.) provided on the front of each device are connected to each other. The road surface member 19 is a plate-shaped member provided on the road surface, and serves as a guide for the loader 18 when it moves along the X-axis direction. The second power supply units 29 and 39 of the second power supply unit 82 are arranged on the X-axis rail 17 to supply power to the loader 18. The road surface member 19 may be configured such that each road surface member (e.g., road surface members 25, 55, etc.) provided in front of each device is connected to each other. In this manner, the first power supply unit 38 and the second power supply unit 39 are each provided between the devices of the mounting system 10.
 保管装置13は、図1に示すように、実装装置15で用いられる部品供給装置としてのフィーダFを一時的に保管する保管場所である。保管装置13は、基板Sを搬送する搬送装置と、情報を管理する保管PCとを有し、印刷検査装置12と実装装置15との間に設けられている。保管装置13には、後述する部品供給部34と同様の装着部を有している。フィーダFがこの装着部に接続されると、フィーダFのコントローラは、保管装置13に接続された保管PCへフィーダFの情報を出力する。 As shown in FIG. 1, the storage device 13 is a storage location for temporarily storing feeders F as component supply devices used by the mounting device 15. The storage device 13 has a transport device for transporting the board S and a storage PC for managing information, and is provided between the print inspection device 12 and the mounting device 15. The storage device 13 has an attachment unit similar to the component supply unit 34 described below. When the feeder F is connected to this attachment unit, the controller of the feeder F outputs information about the feeder F to the storage PC connected to the storage device 13.
 また、保管装置13は、保管部20と、給電部23とを備えている。保管部20は、第1保管部21と第2保管部22とを有している。第1保管部21は、上段側に配設されたフィーダFの保管庫であり、第2保管部22は、下段側に配設されたフィーダFの保管庫である。給電部23は、第1給電部28と、第2給電部29とを有している。第1給電部28は、X軸レール17を構成するX軸レール24に配設されており、ローダ18の第1受電部68へ電力を供給する。第2給電部29は、路面部材25に配設されており、ローダ18の第2受電部69へ電力を供給する。第1給電部28は、第1保管部21と第2保管部22との間の中段に設けられている。第2給電部29は、ローダ18の本体が移動する路面側の路面部材25に設けられている。第2給電部39は、第1給電部28と同様の給電容量及び構造を有する。また、第1給電部28及び第2給電部29は、X軸方向に沿って設けられた非接触式の給電コイルであり、電磁誘導によりローダ18へ電力を供給する。 The storage device 13 also includes a storage section 20 and a power supply section 23. The storage section 20 includes a first storage section 21 and a second storage section 22. The first storage section 21 is a storage for feeders F arranged on the upper stage side, and the second storage section 22 is a storage for feeders F arranged on the lower stage side. The power supply section 23 includes a first power supply section 28 and a second power supply section 29. The first power supply section 28 is arranged on the X-axis rail 24 constituting the X-axis rail 17, and supplies power to the first power receiving section 68 of the loader 18. The second power supply section 29 is arranged on the road surface member 25, and supplies power to the second power receiving section 69 of the loader 18. The first power supply section 28 is provided in the middle stage between the first storage section 21 and the second storage section 22. The second power supply section 29 is provided on the road surface member 25 on the road surface side along which the main body of the loader 18 moves. The second power supply unit 39 has the same power supply capacity and structure as the first power supply unit 28. In addition, the first power supply unit 28 and the second power supply unit 29 are non-contact power supply coils arranged along the X-axis direction, and supply power to the loader 18 by electromagnetic induction.
 自動搬送車14は、実装システム10で用いられる部材、例えば、実装装置15が用いるフィーダFの搬送を行う。この自動搬送車14は、例えば、フィーダFなどの実装システム10で利用する部材を図示しない倉庫と保管装置13との間で自動搬送する。この自動搬送車14は、予め定められた走路を移動するAGV(Automatic Guided Vehicle)としてもよいし、周囲を検知して自由なルートで目的地まで移動するAMR(Autonomous Mobile Robot)としてもよい。 The automated guided vehicle 14 transports components used in the mounting system 10, such as the feeder F used by the mounting device 15. This automated guided vehicle 14 automatically transports components used in the mounting system 10, such as the feeder F, between a warehouse (not shown) and the storage device 13. This automated guided vehicle 14 may be an AGV (Automatic Guided Vehicle) that travels along a predetermined route, or an AMR (Autonomous Mobile Robot) that detects its surroundings and travels along a free route to its destination.
 実装装置15は、部品Pを採取して基板Sへ配置する装置である。実装装置15は、図2に示すように、実装制御部30と、記憶部32と、基板処理部33と、部品供給部34と、実装部40と、撮像部45と、通信部47とを備える。実装制御部30は、図2に示すように、CPU31を中心とするマイクロプロセッサとして構成されており、装置全体の制御を司る。この実装制御部30は、基板処理部33や部品供給部34、実装部40、撮像部45へ制御信号を出力する一方、基板処理部33や部品供給部34、実装部40からの信号や撮像部45からの撮像画像を入力する。記憶部32には、生産ジョブとしての実装条件情報やフィーダFの装着位置情報などが記憶されている。実装条件情報には、部品Pの情報や部品Pを基板Sへ実装する配置順、配置位置などの情報が含まれている。装着位置情報は、実装装置15の部品供給部34や保管装置13に装着するフィーダFの位置や種別、そのフィーダFが有する部品種別及び部品残数などを含む情報である。 The mounting device 15 is a device that picks up components P and places them on the board S. As shown in FIG. 2, the mounting device 15 includes a mounting control unit 30, a memory unit 32, a board processing unit 33, a component supply unit 34, a mounting unit 40, an imaging unit 45, and a communication unit 47. As shown in FIG. 2, the mounting control unit 30 is configured as a microprocessor centered on a CPU 31, and controls the entire device. The mounting control unit 30 outputs control signals to the board processing unit 33, the component supply unit 34, the mounting unit 40, and the imaging unit 45, while inputting signals from the board processing unit 33, the component supply unit 34, and the mounting unit 40 and captured images from the imaging unit 45. The memory unit 32 stores mounting condition information as a production job, mounting position information for the feeder F, and the like. The mounting condition information includes information on the components P, the order in which the components P are mounted on the board S, and the placement positions. The mounting position information includes the position and type of the feeder F to be mounted in the component supply unit 34 of the mounting device 15 or the storage device 13, the type of components that the feeder F has, and the number of remaining components.
 基板処理部33は、基板Sの搬入、搬送、実装位置での固定、搬出を行うユニットである。基板処理部33は、前後方向に間隔を開けて設けられ左右方向に架け渡された1対のコンベアベルトを有している。基板Sはこのコンベアベルトにより搬送される。基板処理部33は、このコンベアベルトを2対備えており、同時に2つの基板Sを搬送固定することができる。 The substrate processing section 33 is a unit that loads, transports, fixes at the mounting position, and removes substrates S. The substrate processing section 33 has a pair of conveyor belts that are spaced apart in the front-to-rear direction and span the left-to-right direction. The substrates S are transported by these conveyor belts. The substrate processing section 33 has two pairs of these conveyor belts, and can transport and fix two substrates S at the same time.
 部品供給部34は、実装部40へ部品Pを供給するユニットである。この部品供給部34は、部品供給装置としてのフィーダFを1以上の装着部に装着している。部品供給部34は、図2に示すように、実装装置15の前方に、フィーダFを装着可能な上下2つの装着部を有する。上段は実装部40が部品を採取可能な実装用装着部35であり、下段は実装部40が部品を採取できないバッファ用装着部36である。ここでは、実装用装着部35及びバッファ用装着部36を装着部と総称する。実装用装着部35は、実装ヘッド42によって部品が採取されるフィーダFが装着される。また、実装用装着部35は、空きがあるときには、次の生産に使用する段取替え用のフィーダFが事前に配膳される。バッファ用装着部36は、次に使用されるフィーダFや、使用後のフィーダFを一時的に保管するときに用いられる。このバッファ用装着部36には、部品切れで交換する補給用のフィーダFや次の生産に使用する段取替え用のフィーダFなどが事前に配膳される。この部品供給部34は、所定間隔でX方向に複数配列されフィーダFが挿入されるスロット48と、フィーダFの先端に設けられたコネクタが挿入される接続部49とを備えた装着部が配設されている。 The component supply unit 34 is a unit that supplies components P to the mounting unit 40. The component supply unit 34 has one or more mounting sections that are equipped with feeders F as component supply devices. As shown in FIG. 2, the component supply unit 34 has two mounting sections, an upper one and an lower one, in front of the mounting device 15, to which the feeders F can be attached. The upper section is the mounting mounting section 35 from which the mounting unit 40 can pick up components, and the lower section is the buffer mounting section 36 from which the mounting unit 40 cannot pick up components. Here, the mounting mounting section 35 and the buffer mounting section 36 are collectively referred to as mounting sections. The mounting mounting section 35 is equipped with a feeder F from which components are picked up by the mounting head 42. In addition, when there is space in the mounting mounting section 35, a feeder F for setup change to be used for the next production is prepared in advance. The buffer mounting section 36 is used to temporarily store the next feeder F to be used or the feeder F after use. In this buffer mounting section 36, feeders F for replenishing parts to be replaced when parts run out, feeders F for changing the setup to be used in the next production run, etc. are arranged in advance. This part supply section 34 is provided with a mounting section that is arranged in the X direction at a predetermined interval and has slots 48 into which the feeders F are inserted, and a connection section 49 into which a connector provided at the tip of the feeder F is inserted.
 また、実装装置15は、第1給電部38と、第2給電部39とを有している。第1電力供給部81は、例えば、第1給電部38や第1給電部28などの第1給電部と、ローダ18が備える第1受電部68とにより構成されている。第2電力供給部82は、第2給電部39や第2給電部29などの第2給電部と、ローダ18が備える第2受電部69とにより構成されている。第1給電部38は、X軸レール17を構成するX軸レール54に配設されており、ローダ18の第1受電部68へ電力を供給する。第1給電部38は、実装用装着部35とバッファ用装着部36との間の中段位置に設けられている。第2給電部39は、ローダ18の本体が移動する路面側の路面部材55に配設されており、ローダ18の第2受電部69へ電力を供給する。第2給電部39は、第1給電部38と同様の給電容量及び構造を有する。また、第1給電部38及び第2給電部39は、X軸方向に沿って設けられた非接触式の給電コイルであり、電磁誘導によりローダ18へ電力を供給する。 The mounting device 15 also has a first power supply unit 38 and a second power supply unit 39. The first power supply unit 81 is composed of a first power supply unit such as the first power supply unit 38 or the first power supply unit 28, and a first power receiving unit 68 provided in the loader 18. The second power supply unit 82 is composed of a second power supply unit such as the second power supply unit 39 or the second power supply unit 29, and a second power receiving unit 69 provided in the loader 18. The first power supply unit 38 is disposed on the X-axis rail 54 that constitutes the X-axis rail 17, and supplies power to the first power receiving unit 68 of the loader 18. The first power supply unit 38 is provided in a middle position between the mounting mounting unit 35 and the buffer mounting unit 36. The second power supply unit 39 is disposed on the road surface member 55 on the road surface side along which the body of the loader 18 moves, and supplies power to the second power receiving unit 69 of the loader 18. The second power supply unit 39 has the same power supply capacity and structure as the first power supply unit 38. In addition, the first power supply unit 38 and the second power supply unit 39 are non-contact power supply coils arranged along the X-axis direction, and supply power to the loader 18 by electromagnetic induction.
 実装部40は、部品Pを部品供給部34から採取し、基板処理部33に固定された基板Sへ配置する実装処理を実行するユニットである。実装部40は、ヘッド移動部41と、実装ヘッド42と、採取部材43とを備えている。ヘッド移動部41は、ガイドレールに導かれてXY方向へ移動するスライダと、スライダを駆動するモータとを備えている。実装ヘッド42は、1以上の部品Pを採取してヘッド移動部41によりXY方向へ移動するものである。この実装ヘッド42は、スライダに取り外し可能に装着されている。実装ヘッド42の下面には、1以上の採取部材43としてのノズルが取り外し可能に装着されている。ノズルは、負圧を利用して部品Pを採取するものである。なお、部品Pを採取する採取部材43は、ノズルのほか、部品Pを機械的に保持するメカニカルチャックなどとしてもよい。 The mounting section 40 is a unit that performs mounting processing by picking up components P from the component supply section 34 and placing them on the board S fixed to the board processing section 33. The mounting section 40 includes a head moving section 41, a mounting head 42, and a picking member 43. The head moving section 41 includes a slider that moves in the XY directions guided by a guide rail, and a motor that drives the slider. The mounting head 42 picks up one or more components P and moves in the XY directions by the head moving section 41. This mounting head 42 is removably attached to the slider. One or more nozzles serving as picking members 43 are removably attached to the underside of the mounting head 42. The nozzles pick up the components P using negative pressure. The picking members 43 that pick up the components P may be, in addition to nozzles, mechanical chucks that mechanically hold the components P.
 撮像部45は、実装ヘッド42に採取され保持された1以上の部品Pの画像を下方から撮像する装置である。撮像部45は、部品Pを採取した実装ヘッド42が撮像部45の上方を通過する際、部品Pの画像を撮像し、撮像画像を実装制御部30へ出力する。実装制御部30は、この撮像画像を用いて部品Pの採取状態を検出する。通信部47は、自動搬送車14や管理装置16などの外部機器と情報のやりとりを行うインタフェースである。 The imaging unit 45 is a device that captures images of one or more components P that have been picked up and held by the mounting head 42 from below. When the mounting head 42 that has picked up the components P passes above the imaging unit 45, the imaging unit 45 captures an image of the components P and outputs the captured image to the mounting control unit 30. The mounting control unit 30 uses the captured image to detect the pickup status of the components P. The communication unit 47 is an interface that exchanges information with external devices such as the automated guided vehicle 14 and the management device 16.
 ローダ18は、移動型作業装置であり、実装システム10の正面の移動領域内(図1の点線参照)で移動し、実装システム10が有する装置の部材を交換する装置である。このローダ18は、例えば、実装装置15のフィーダFを自動で回収及び補給する装置として構成されているものとしてもよい。このローダ18は、図2に示すように、移動制御部60と、記憶部62と、収容部64と、交換部65と、駆動部66と、通信部67とを備えている。移動制御部60は、CPU61を中心とするマイクロプロセッサとして構成されており、装置全体の制御を司る。この移動制御部60は、フィーダFを部品供給部34から回収し、又はフィーダFを部品供給部34へ補給し、フィーダFを保管装置13と実装装置15との間で移動させるよう、交換部65や駆動部66などの装置全体を制御する。記憶部62は、例えばHDDなど、処理プログラムなど各種データを記憶するものである。収容部64は、フィーダFを収容する収容空間を有する。この収容部64は、例えば、4つのフィーダFを収容可能に構成されている。収容部64は、図3に示すように、第1保管部21や実装用装着部35に対向する上段側の第1収容部71と、第2保管部22やバッファ用装着部36と対向する下段側の第2収容部72とを有している。 The loader 18 is a mobile work device that moves within a moving area in front of the mounting system 10 (see the dotted line in FIG. 1) and replaces components of the device of the mounting system 10. The loader 18 may be configured, for example, as a device that automatically collects and supplies the feeder F of the mounting device 15. As shown in FIG. 2, the loader 18 includes a movement control unit 60, a memory unit 62, a storage unit 64, an exchange unit 65, a drive unit 66, and a communication unit 67. The movement control unit 60 is configured as a microprocessor centered on the CPU 61, and controls the entire device. The movement control unit 60 controls the entire device, including the exchange unit 65 and drive unit 66, to collect the feeder F from the component supply unit 34 or supply the feeder F to the component supply unit 34, and move the feeder F between the storage device 13 and the mounting device 15. The memory unit 62 is, for example, a HDD, and stores various data such as processing programs. The storage section 64 has a storage space that stores the feeder F. The storage section 64 is configured to be able to store, for example, four feeders F. As shown in FIG. 3, the storage section 64 has a first storage section 71 on the upper side that faces the first storage section 21 and the mounting section 35, and a second storage section 72 on the lower side that faces the second storage section 22 and the buffer mounting section 36.
 交換部65は、例えば、フィーダFを出し入れすると共に上下段に移動させる機構として構成されている(図2、3参照)。交換部65は、フィーダFをクランプするクランプ部と、クランプ部をY軸方向(前後方向)に移動させるY軸スライダと、クランプ部をZ軸方向(上下方向)に移動させるZ軸スライダとを有している。交換部65は、第1保管部21や実装用装着部35でのフィーダFの装着及び装着解除と、第2保管部22やバッファ用装着部36でのフィーダFの装着及び装着解除を実行する。 The replacement unit 65 is configured, for example, as a mechanism for inserting and removing the feeder F and for moving it between upper and lower levels (see Figures 2 and 3). The replacement unit 65 has a clamping unit that clamps the feeder F, a Y-axis slider that moves the clamping unit in the Y-axis direction (front-back direction), and a Z-axis slider that moves the clamping unit in the Z-axis direction (up-down direction). The replacement unit 65 performs the mounting and unmounting of the feeder F in the first storage unit 21 and the mounting unit 35 for mounting, and the mounting and unmounting of the feeder F in the second storage unit 22 and the mounting unit 36 for buffer.
 駆動部66は、実装装置15の正面に配設されたX軸レール17に沿ってローダ18の本体をX軸方向(左右方向)に沿って実装システム10が有する装置間を移動させる機構である。駆動部66は、図3に示すように、走行用駆動部73と、第1ローラ74と、第2ローラ75とを有している。走行用駆動部73は、第2ローラ75にギアを介して接続されたモータであり、第2ローラ75を回転駆動する。第1ローラ74は、X軸レール54に配設された第1ガイドレール50に接触して、ローダ18の本体をX軸に沿って移動するよう導く従動ローラである。第2ローラ75は、路面部材55の第2ガイドレール56に入り込んだ状態でローダ18の本体をX軸に沿って移動するよう導く駆動ローラである。 The drive unit 66 is a mechanism that moves the main body of the loader 18 along the X-axis direction (left and right direction) between devices of the mounting system 10 along the X-axis rail 17 arranged in front of the mounting device 15. As shown in FIG. 3, the drive unit 66 has a travel drive unit 73, a first roller 74, and a second roller 75. The travel drive unit 73 is a motor connected to the second roller 75 via a gear, and drives the second roller 75 to rotate. The first roller 74 is a driven roller that contacts the first guide rail 50 arranged on the X-axis rail 54 and guides the main body of the loader 18 to move along the X-axis. The second roller 75 is a drive roller that guides the main body of the loader 18 to move along the X-axis while it is inserted into the second guide rail 56 of the road surface member 55.
 ローダ18は、第1受電部68及び第2受電部69を有している。第1受電部68は、実装システム10の第1給電部28,38などから給電されるものであり、X軸方向に沿って設けられた非接触式の受電コイルを有する。第1受電部68は、図3に示すように、本体の中段、例えば、部品Pを供給するフィーダFを実装装置15から回収し又はフィーダFを実装装置15へ補給する交換部65の近傍に設けられている。具体的には、第1受電部68は、実装装置15に対向する面の第1収容部71と第2収容部72との間に設けられている。第2受電部69は、実装システム10の第1給電部28,38などとは別に設けられた第2給電部29,39などから給電されるものであり、X軸方向に沿って設けられた非接触式の受電コイルを有する。この第2受電部69は、ローダ18の本体が移動する路面側、具体的には、路面部材19(路面部材25,55)の近傍に設けられている。この第2受電部69は、第1受電部68と同様の受電容量及び構造を有する。第1電力供給部81は、ローダ18の本体の中段に位置する第1ガイドレール50の近傍に配設され、第2電力供給部82は、路面側に位置する第2ガイドレール56の近傍に配設されている。 The loader 18 has a first power receiving unit 68 and a second power receiving unit 69. The first power receiving unit 68 is supplied with power from the first power supply units 28, 38, etc. of the mounting system 10, and has a non-contact type power receiving coil arranged along the X-axis direction. As shown in FIG. 3, the first power receiving unit 68 is provided in the middle of the main body, for example, near the replacement unit 65 that retrieves the feeder F that supplies the component P from the mounting device 15 or supplies the feeder F to the mounting device 15. Specifically, the first power receiving unit 68 is provided between the first storage unit 71 and the second storage unit 72 on the surface facing the mounting device 15. The second power receiving unit 69 is supplied with power from the second power supply units 29, 39, etc. that are provided separately from the first power supply units 28, 38, etc. of the mounting system 10, and has a non-contact type power receiving coil arranged along the X-axis direction. The second power receiving unit 69 is provided on the road surface side along which the main body of the loader 18 moves, specifically, near the road surface member 19 (road surface member 25, 55). The second power receiving unit 69 has the same power receiving capacity and structure as the first power receiving unit 68. The first power supply unit 81 is disposed near the first guide rail 50 located in the middle of the main body of the loader 18, and the second power supply unit 82 is disposed near the second guide rail 56 located on the road surface side.
 通信部67は、自動搬送車14や実装装置15などの外部機器と情報のやりとりを行うインタフェースである。移動制御部60は、現在位置や実行した作業内容などの情報を通信部67を介して保管装置13の保管PCや管理装置16へ出力する。 The communication unit 67 is an interface that exchanges information with external devices such as the automated guided vehicle 14 and the mounting device 15. The movement control unit 60 outputs information such as the current position and the work performed to the storage PC of the storage device 13 and the management device 16 via the communication unit 67.
 管理装置16は、情報処理装置であり、実装システム10の各装置が用いる情報、例えば、生産計画情報などを作成、管理するサーバとして構成されている。この生産計画情報には、実装システム10が基板Sを生産するために必要な複数の実装条件情報や、装着位置情報などが含まれるデータベースである。 The management device 16 is an information processing device, and is configured as a server that creates and manages information used by each device of the mounting system 10, such as production plan information. This production plan information is a database that includes multiple mounting condition information and mounting position information required for the mounting system 10 to produce the substrate S.
 次に、こうして構成された本実施形態の実装システム10の動作、特に、ローダ18がフィーダFを回収、補給する処理について説明する。図4は、ローダ18が備える移動制御部60のCPU61により実行されるフィーダ移動処理ルーチンの一例を示すフローチャートである。このルーチンは、記憶部62に記憶され、実装システム10の起動後に実行される。 Next, the operation of the mounting system 10 of this embodiment configured as described above, in particular the process in which the loader 18 collects and replenishes the feeders F, will be described. Figure 4 is a flow chart showing an example of a feeder movement processing routine executed by the CPU 61 of the movement control unit 60 provided in the loader 18. This routine is stored in the memory unit 62, and is executed after the mounting system 10 is started up.
 このルーチンを開始すると、CPU61は、実装条件情報を読み出し、フィーダFの取出位置及び装着位置を取得する(S100)。フィーダFの取出位置及び装着位置は、例えば、次に使用するフィーダFや使用後のフィーダFの位置としてもよい。また、CPU61は、収容部64に収容可能な数の取出位置等を取得する。次に、CPU61は、読み出したフィーダFの取出位置へ、ローダ18の本体を移動するよう駆動部66を制御し、取出位置へ到着すると、フィーダFを取り出すよう交換部65を制御する(S110)。次に、CPU61は、今回の動作におけるフィーダFの取り出しを全て終了したか否かを判定し(S120)、フィーダFの取り出しを全て終了していないときには、S110以降の処理を繰り返し実行する。一方、S120で今回の動作におけるフィーダFの取り出しを全て終了したときには、CPU61は、装着位置へ移動開始すると共に(S130)、フィーダFの昇降処理を行うか否かを判定する(S140)。フィーダFの昇降処理を行うときには、CPU61は、本体の移動と並行してフィーダFの昇降処理を実行する(S150)。S150のあと、またはS140でフィーダFの昇降処理がないときには、CPU61は、フィーダFの装着位置へ到着したか否かを判定し(160)、装着位置へ到着していないときには、本体を移動しながら待機する。一方、装着位置へ到着しているときには、CPU61は、該当する装着部へフィーダFを装着するよう交換部65を制御し(S170)、今回の動作におけるフィーダFの装着を全て終了したか否かを判定する(S180)。今回の動作におけるフィーダFの装着を全て終了していないときには、CPU61は、S130以降の処理を実行する。一方、S180で今回の動作におけるフィーダFの装着を全て終了したときには、CPU61は、全フィーダFの移動が完了したか否かを判定し(S190)、全フィーダFの移動が完了していないときには、S100以降の処理を実行する。一方、S190で全フィーダFの移動が完了したときには、CPU61は、このルーチンを終了する。ローダ18は、第1電力供給部81のみならず、第2電力供給部82からの電力供給を受けながら、このフィーダ移動処理を実行する。 When this routine is started, the CPU 61 reads out the mounting condition information and acquires the removal position and mounting position of the feeder F (S100). The removal position and mounting position of the feeder F may be, for example, the position of the next feeder F to be used or the position of the feeder F after use. The CPU 61 also acquires the removal positions of the number of feeders that can be accommodated in the storage section 64. Next, the CPU 61 controls the drive section 66 to move the main body of the loader 18 to the removal position of the read feeder F, and when it arrives at the removal position, controls the exchange section 65 to remove the feeder F (S110). Next, the CPU 61 determines whether or not removal of all the feeders F in this operation has been completed (S120), and if removal of all the feeders F has not been completed, the process from S110 onwards is repeated. On the other hand, when removal of all the feeders F in this operation has been completed in S120, the CPU 61 starts moving to the mounting position (S130) and determines whether or not to perform the lifting and lowering process of the feeder F (S140). When the feeder F is raised and lowered, the CPU 61 performs the process of raising and lowering the feeder F in parallel with the movement of the main body (S150). After S150, or when there is no process of raising and lowering the feeder F in S140, the CPU 61 judges whether the feeder F has arrived at the mounting position (S160), and when the feeder F has not arrived at the mounting position, the CPU 61 waits while moving the main body. On the other hand, when the feeder F has arrived at the mounting position, the CPU 61 controls the exchange unit 65 to mount the feeder F in the corresponding mounting unit (S170), and judges whether the mounting of all the feeders F in the current operation has been completed (S180). When the mounting of all the feeders F in the current operation has not been completed, the CPU 61 performs the process from S130 onwards. On the other hand, when the mounting of all the feeders F in the current operation has been completed in S180, the CPU 61 judges whether the movement of all the feeders F has been completed (S190), and when the movement of all the feeders F has not been completed, the CPU 61 performs the process from S100 onwards. On the other hand, when the movement of all feeders F is completed in S190, the CPU 61 ends this routine. The loader 18 executes this feeder movement process while receiving power from not only the first power supply unit 81 but also the second power supply unit 82.
 ローダ18では、移動、装着させる物品の重量増加や機能追加などにより、電力不足が起きることがある。このローダ18では、無線給電で電力を供給されることから、無線給電の能力を向上させなければ電力供給を増加させることができないが、給電コイル及び受電コイルの設計変更などを要し、現状で最大級の給電を実行する設計である場合などには、無線給電の能力向上がとても困難であることがある。この実装システム10では、X軸レール17で行っていた電力供給に加え、路面部材19でも電力供給を実行する構成とすることにより、電力供給部の設計を現状のまま維持しつつ、ローダ18への電力供給をより向上させることができ、ひいては、移動物品の重量増加やローダ18の機能追加に対処することができる。また、ローダ18の走行ガイドである路面部材19に第2電力供給部82の機能を付与するため、新たな構造物の追加をより抑制し、且つフィーダFの移動や作業者Wの作業などの妨げをより抑制しつつ、電力供給量を向上することができる。 In the loader 18, power shortages may occur due to an increase in the weight of the items to be moved or attached, or the addition of functions. Since the loader 18 is supplied with power by wireless power supply, the power supply cannot be increased unless the wireless power supply capacity is improved. However, if the design requires changes to the power supply coil and the power receiving coil, and the design is such that the maximum power supply is currently performed, it may be very difficult to improve the wireless power supply capacity. In this mounting system 10, in addition to the power supply performed by the X-axis rail 17, the road surface member 19 is also configured to supply power, so that the power supply to the loader 18 can be improved while maintaining the current design of the power supply unit, and it is possible to deal with an increase in the weight of the items to be moved and the addition of functions to the loader 18. In addition, since the road surface member 19, which is the travel guide for the loader 18, is given the function of the second power supply unit 82, the addition of new structures is further suppressed, and the amount of power supply can be improved while further suppressing interference with the movement of the feeder F and the work of the worker W.
 ここで、本実施形態の構成要素と本開示の構成要素との対応関係を明らかにする。本実施形態のローダ18が移動型作業装置の一例であり、駆動部66が駆動部の一例であり、交換部65が交換部の一例であり、移動制御部60が移動制御部の一例であり、第1受電部68が第1受電部の一例であり、第2受電部69が第2受電部の一例である。また、実装装置15が実装装置の一例であり、実装部40が実装部の一例であり、実装制御部30が実装制御部の一例であり、第1給電部38が第1給電部の一例であり、第2給電部39が第2給電部の一例である。 Here, the correspondence between the components of this embodiment and the components of this disclosure will be clarified. The loader 18 of this embodiment is an example of a mobile work device, the drive unit 66 is an example of a drive unit, the replacement unit 65 is an example of a replacement unit, the movement control unit 60 is an example of a movement control unit, the first power receiving unit 68 is an example of a first power receiving unit, and the second power receiving unit 69 is an example of a second power receiving unit. Also, the mounting device 15 is an example of a mounting device, the mounting unit 40 is an example of a mounting unit, the mounting control unit 30 is an example of a mounting control unit, the first power supply unit 38 is an example of a first power supply unit, and the second power supply unit 39 is an example of a second power supply unit.
 以上説明したローダ18は、部品Pを対象物としての基板Sに実装処理する実装装置15により構成された生産ラインを含む実装システム10に用いられる移動型作業装置である。このローダ18は、その本体を実装システム10が有する装置間を移動させる駆動部66と、実装システム10が有する装置の部材を交換する交換部65と、駆動部66と交換部65とを制御する移動制御部60と、実装システム10の第1給電部から給電される第1受電部68と、実装システム10の第1給電部とは別に設けられた第2給電部から給電される第2受電部69と、を備える。このローダ18では、第1受電部68のほか、第2受電部69からも電力供給を受けることができるため、作業動作をより確実に実行することができる。 The loader 18 described above is a mobile work device used in a mounting system 10 including a production line made up of mounting devices 15 that mount components P on a substrate S as an object. The loader 18 includes a drive unit 66 that moves the main body between devices in the mounting system 10, an exchange unit 65 that exchanges components of the devices in the mounting system 10, a movement control unit 60 that controls the drive unit 66 and the exchange unit 65, a first power receiving unit 68 that receives power from a first power supply unit of the mounting system 10, and a second power receiving unit 69 that receives power from a second power supply unit provided separately from the first power supply unit of the mounting system 10. The loader 18 can receive power from the second power receiving unit 69 in addition to the first power receiving unit 68, so that the work operation can be performed more reliably.
 また、ローダ18において、交換部65は、部品Pを供給するフィーダFを実装装置15から回収し又はフィーダFを実装装置15へ補給するものであり、第1受電部68は、交換部65があるX軸レール17の近傍に設けられており、第2受電部69は、ローダ18の本体が移動する路面側の路面部材19の近傍に設けられている。このローダ18では、第2受電部69が路面側に配設されるため、受電部の追加により生じうる部材交換作業への影響をより抑制することができる。また、第1受電部68が第1収容部71と第2収容部72との間に配設されているため、フィーダFの移動の阻害などをより抑制することができる。更に、第2受電部69は、第1受電部68と同様の受電容量及び構造を有するため、新たな設計変更などを要さず、構成の煩雑化をより抑制することができ、部材の統一など汎用性を向上することができる。更にまた、第1受電部68及び第2受電部69は、非接触式の受電部であるため、供給電力量の変更がより困難である非接触式の受電部において、供給電力をより向上して作業動作をより確実に実行することができる。 In addition, in the loader 18, the replacement unit 65 retrieves the feeder F that supplies the component P from the mounting device 15 or supplies the feeder F to the mounting device 15, and the first power receiving unit 68 is provided near the X-axis rail 17 on which the replacement unit 65 is located, and the second power receiving unit 69 is provided near the road surface member 19 on the road surface side on which the main body of the loader 18 moves. In this loader 18, since the second power receiving unit 69 is arranged on the road surface side, the impact on the member replacement work that may occur due to the addition of a power receiving unit can be further suppressed. In addition, since the first power receiving unit 68 is arranged between the first storage unit 71 and the second storage unit 72, the obstruction of the movement of the feeder F can be further suppressed. Furthermore, since the second power receiving unit 69 has the same power receiving capacity and structure as the first power receiving unit 68, no new design changes are required, and the complication of the configuration can be further suppressed, and versatility can be improved, such as by unifying the members. Furthermore, because the first power receiving unit 68 and the second power receiving unit 69 are non-contact power receiving units, it is possible to improve the power supply and perform work operations more reliably in non-contact power receiving units, where it is more difficult to change the amount of power supplied.
 また、実装装置15は、部品Pを対象物としての基板Sに実装処理する実装装置15と、実装装置15により構成された生産ラインを含む実装システム10により用いられる部材としてのフィーダFを交換する作業を実行するローダ18と、を含む実装システム10に用いられる。この実装装置15は、部品Pを実装処理する実装部40と、ローダ18の第1受電部68へ給電する第1給電部38と、ローダ18の第1受電部68とは別に設けられた第2受電部69へ給電する第2給電部39と、を備える。この実装装置15では、第1給電部38のほか、第2給電部39からも電力供給を行うことができるため、ローダ18の作業動作をより確実に実行することができる。 The mounting device 15 is used in a mounting system 10 including a mounting device 15 that mounts a component P on a substrate S as an object, and a loader 18 that performs the work of replacing a feeder F as a member used by the mounting system 10 including a production line configured with the mounting device 15. The mounting device 15 includes a mounting section 40 that mounts the component P, a first power supply section 38 that supplies power to a first power receiving section 68 of the loader 18, and a second power supply section 39 that supplies power to a second power receiving section 69 provided separately from the first power receiving section 68 of the loader 18. In the mounting device 15, power can be supplied not only from the first power supply section 38 but also from the second power supply section 39, so that the loader 18 can perform its work operation more reliably.
 また、実装装置15において、第1給電部38は、ローダ18が備える、部品Pを供給するフィーダFを実装装置15から回収し又はフィーダFを実装装置15へ補給する交換部65の近傍に設けられており、第2給電部39は、ローダ18の本体が移動する路面側に設けられている。この実装装置15では、第2給電部39が路面側に配設されるため、給電部の追加により生じうる部材交換作業への影響、例えばフィーダFの移動やローダ18本体の移動の阻害などをより抑制することができる。更に、実装装置15において、第1給電部38及び第2給電部39は、それぞれ実装システム10が有する装置間にわたって設けられているため、ローダ18は、実装システム10の装置間に亘って電力の供給を受けることができる。そして、実装装置15において、第2給電部39は、第1給電部38と同様の給電容量及び構造を有するため、新たな設計変更などを要さず、構成の煩雑化をより抑制することができ、部材の統一など汎用性を向上することができる。更にまた、実装装置15において、第1給電部38及び第2給電部39は、非接触式の給電部であり、実装装置15では、供給電力量の変更がより困難である非接触式の給電部において、供給電力をより向上して移動型作業装置の作業動作をより確実に実行することができる。 In addition, in the mounting device 15, the first power supply unit 38 is provided near the exchange unit 65 of the loader 18, which retrieves the feeder F that supplies the component P from the mounting device 15 or supplies the feeder F to the mounting device 15, and the second power supply unit 39 is provided on the road surface side along which the main body of the loader 18 moves. In this mounting device 15, since the second power supply unit 39 is disposed on the road surface side, it is possible to further suppress the impact on the component replacement work that may occur due to the addition of a power supply unit, such as the obstruction of the movement of the feeder F or the movement of the main body of the loader 18. Furthermore, in the mounting device 15, the first power supply unit 38 and the second power supply unit 39 are provided between the devices of the mounting system 10, so that the loader 18 can receive power between the devices of the mounting system 10. In the mounting device 15, the second power supply unit 39 has the same power supply capacity and structure as the first power supply unit 38, so no new design changes are required, the configuration can be made less complicated, and versatility can be improved by standardizing parts, etc. Furthermore, in the mounting device 15, the first power supply unit 38 and the second power supply unit 39 are non-contact power supply units, and in the mounting device 15, it is more difficult to change the amount of power supplied to the non-contact power supply unit, so the power supply can be improved and the mobile work device can perform the work operation more reliably.
 また、実装システム10は、上述したローダ18と、上述した実装装置15と、を備える。この実装システム10では、上述したローダ18や実装装置15を備えるため、それらと同様に、ローダ18の作業動作をより確実に実行することができる。 The mounting system 10 also includes the loader 18 and the mounting device 15 described above. Because the mounting system 10 includes the loader 18 and mounting device 15 described above, the loader 18 can perform its work operations more reliably, just like the loader 18 and mounting device 15.
 なお、本開示の移動型作業装置、実装装置及び実装システム10は、上述した実施形態に何ら限定されることはなく、本開示の技術的範囲に属する限り種々の態様で実施し得ることはいうまでもない。 It goes without saying that the mobile work device, mounting device, and mounting system 10 disclosed herein are in no way limited to the above-described embodiments, and may be implemented in various forms as long as they fall within the technical scope of the present disclosure.
 例えば、上述した実施形態では、実装装置15は、第1給電部38及び第2給電部39を備え、ローダ18は、第1受電部68及び第2受電部69を備えるものとしたが、特にこれに限定されない。例えば、実装システム10は、「第3給電部及び第3受電部」や「第4給電部及び第4受電部」など、給電部及び受電部を3以上備えるものとしてもよい。この実装システム10においても、ローダ18の作業動作をより確実に実行することができる。 For example, in the above-described embodiment, the mounting device 15 includes the first power supply unit 38 and the second power supply unit 39, and the loader 18 includes the first power receiving unit 68 and the second power receiving unit 69, but this is not particularly limited. For example, the mounting system 10 may include three or more power supply units and power receiving units, such as a "third power supply unit and third power receiving unit" or a "fourth power supply unit and fourth power receiving unit." With this mounting system 10 as well, the loader 18 can perform its work operations more reliably.
 上述した実施形態では、第2給電部39が路面部材55に配設され、第2受電部69が路面側に配設されているものとしたが、特にこれに限定されず、第2給電部29、第2給電部39及び第2受電部69を含む第2電力供給部82が、路面側以外の場所に配設されるものとしてもよい。図5は、別の第2電力供給部82Bの構成の概略を示す説明図である。この実装システム10では、実装装置15B及びローダ18Bを備える。実装装置15Bは、実装用装着部35の上段側に第2受電部69Bが配設されている。また、路面部材55には、第2ガイドレール56が配設されている。更に、ローダ18Bは、第1収容部71の上段側に第2給電部39Bが配設されている。この第2電力供給部82Bにおいても、供給電力量をより向上して、ローダ18の作業動作をより確実に実行することができる。 In the above embodiment, the second power supply unit 39 is disposed on the road surface member 55, and the second power receiving unit 69 is disposed on the road surface side, but this is not particularly limited, and the second power supply unit 82 including the second power supply unit 29, the second power supply unit 39, and the second power receiving unit 69 may be disposed at a location other than the road surface side. FIG. 5 is an explanatory diagram showing an outline of the configuration of another second power supply unit 82B. This mounting system 10 includes a mounting device 15B and a loader 18B. The mounting device 15B has a second power receiving unit 69B disposed on the upper stage side of the mounting attachment unit 35. In addition, a second guide rail 56 is disposed on the road surface member 55. Furthermore, the loader 18B has a second power supply unit 39B disposed on the upper stage side of the first storage unit 71. In this second power supply unit 82B, the amount of power supply can be further improved, and the work operation of the loader 18 can be performed more reliably.
 上述した実施形態では、第2給電部29や第2給電部39は、第1給電部28や第1給電部38と同じ給電容量および構造を有するものとしたが、特にこれに限定されず、互いに異なる給電容量、または異なる構造としてもよい。同様に、第2受電部69は、第1受電部68と同じ受電容量および構造を有するものとしたが、特にこれに限定されず、互いに異なる受電容量、または異なる構造としてもよい。なお、複数ある給電部及び受電部は、互いに同じ電気容量および構造を有するものとした方が汎用性が高く、更に新規設計を要しないため、好ましい。 In the above-described embodiment, the second power supply unit 29 and the second power supply unit 39 have the same power supply capacity and structure as the first power supply unit 28 and the first power supply unit 38, but this is not limited to this and they may have different power supply capacities or different structures. Similarly, the second power receiving unit 69 has the same power receiving capacity and structure as the first power receiving unit 68, but this is not limited to this and they may have different power receiving capacities or different structures. Note that it is preferable for the multiple power supply units and power receiving units to have the same electrical capacity and structure, as this provides greater versatility and does not require a new design.
 上述した実施形態では、第1電力供給部81及び第2電力供給部82は、非接触式の受電部及び給電部としたが、特にこれに限定されず、有線式の給電部及び受電部を有するものとしてもよい。なお、非接触式の電力共有の方が、生産ラインの設計の観点からは、自由度が高く好ましい。 In the above-described embodiment, the first power supply unit 81 and the second power supply unit 82 are non-contact power receiving units and power supply units, but are not particularly limited to this, and may have wired power supply units and power receiving units. Note that non-contact power sharing is preferable from the viewpoint of production line design as it provides a high degree of freedom.
 上述した実施形態では、ローダ18は、保管装置13と実装装置15との間でフィーダFを移動するものとして説明したが、特にこれに限定されず、ローダ18は、実装システム10で利用される部材、例えば、印刷装置11のスクリーンマスクや、はんだを収容したカートリッジ、スクリーンマスクを清掃する清掃部材、基板Sを下支えするバックアップ部材、部品Pを採取する採取部材43などのうち1以上を移動するものとしてもよい。 In the above embodiment, the loader 18 has been described as moving the feeder F between the storage device 13 and the mounting device 15, but this is not particularly limited, and the loader 18 may also move one or more of the members used in the mounting system 10, such as the screen mask of the printing device 11, a cartridge containing solder, a cleaning member for cleaning the screen mask, a backup member for supporting the substrate S, and a collection member 43 for collecting components P.
 上述した実施形態では、本開示を実装システム10、実装装置15、ローダ18の形態に適用して説明したが、特にこれに限定されず、印刷装置11や印刷検査装置12、保管装置13なども同様に第1電力供給部81及び第2電力供給部82を備えるものとしてもよい。 In the above-described embodiment, the present disclosure has been described as being applied to the mounting system 10, mounting device 15, and loader 18, but this is not particularly limited, and the printing device 11, print inspection device 12, storage device 13, etc. may also be similarly equipped with a first power supply unit 81 and a second power supply unit 82.
 ここで、本開示は、以下のように構成してもよい。例えば、本開示の実装装置は、
 部品を対象物に実装処理する実装装置と、前記実装装置により構成された生産ラインを含む実装システムにより用いられる部材を交換する作業を実行する移動型作業装置と、を含む実装システムに用いられる実装装置であって、
 部品を実装処理する実装部と、
 前記移動型作業装置の第1受電部へ給電する第1給電部と、
 前記移動型作業装置の前記第1受電部とは別に設けられた第2受電部へ給電する第2給電部と、
 を備えたものである。
Here, the present disclosure may be configured as follows. For example, the mounting device of the present disclosure includes:
A mounting device used in a mounting system including a mounting device that mounts components on an object, and a mobile working device that performs an operation of replacing a member used by the mounting system including a production line configured with the mounting device,
a mounting unit that mounts components;
a first power supply unit that supplies power to a first power receiving unit of the mobile working device;
a second power supply unit that supplies power to a second power receiving unit that is provided separately from the first power receiving unit of the mobile working device;
It is equipped with the following:
 この実装装置では、第1給電部のほか、第2給電部からも電力供給を行うことができるため、移動型作業装置の作業動作をより確実に実行することができる。 This mounting device can supply power not only from the first power supply unit but also from the second power supply unit, allowing the mobile work device to perform its work operations more reliably.
 本明細書では、出願当初の請求項4において「請求項1又は2に記載の移動型作業装置」を「請求項1~3のいずれか1項に記載の移動型作業装置」に変更した技術思想や、出願当初の請求項8において「請求項5又は6に記載の実装装置」を「請求項5~7のいずれか1項に記載の実装装置」に変更した技術思想、出願当初の請求項9において「請求項5又は6に記載の実装装置」を「請求項5~8のいずれか1項に記載の実装装置」に変更した技術思想、出願当初の請求項10において「請求項1又は2に記載の移動型作業装置」を「請求項1~4のいずれか1項に記載の移動型作業装置」に変更し且つ「請求項5又は6に記載の実装装置」を「請求項5~9のいずれか1項に記載の実装装置」に変更した技術思想も開示されている。  This specification also discloses the technical idea of changing "the mobile work device according to claim 1 or 2" to "the mobile work device according to any one of claims 1 to 3" in claim 4 as originally filed, the technical idea of changing "the mounting device according to claim 5 or 6" to "the mounting device according to any one of claims 5 to 7" in claim 8 as originally filed, the technical idea of changing "the mounting device according to claim 5 or 6" to "the mounting device according to any one of claims 5 to 8" in claim 9 as originally filed, and the technical idea of changing "the mobile work device according to claim 1 or 2" to "the mobile work device according to any one of claims 1 to 4" and "the mounting device according to claim 5 or 6" to "the mounting device according to any one of claims 5 to 9" in claim 10 as originally filed.
 本開示は、部品を実装処理する装置の技術分野に利用可能である。 This disclosure can be used in the technical field of devices that process component mounting.
10 実装システム、11 印刷装置、12 印刷検査装置、13 保管装置、14 自動搬送車、15,15B 実装装置、16 管理装置、17 路面部材、18,18B ローダ(移動型作業装置)、19 X軸レール、20 保管部、21 第1保管部、22 第2保管部、23 給電部、24 X軸レール、25 路面部材、28 第1給電部、29 第2給電部、30 実装制御部、31 CPU、32 記憶部、33 基板処理部、34 部品供給部、35 実装用装着部、36 バッファ用装着部、38 第1給電部、39,39B 第2給電部、40 実装部、41 ヘッド移動部、42 実装ヘッド、43 採取部材、45 撮像部、47 通信部、48 スロット、49 接続部、50 第1ガイドレール、54 X軸レール、55 路面部材、56 第2ガイドレール、60 移動制御部、61 CPU、62 記憶部、64 収容部、65 交換部、66 駆動部、67 通信部、68 第1受電部、69,69B 第2受電部、71 第1収容部、72 第2収容部、73 走行用駆動部、81 第1電力供給部、82,82B 第2電力供給部、F フィーダ、P 部品、S 基板、W 作業者。 10 mounting system, 11 printing device, 12 printing inspection device, 13 storage device, 14 automated guided vehicle, 15, 15B mounting device, 16 management device, 17 road surface member, 18, 18B loader (mobile work device), 19 X-axis rail, 20 storage section, 21 first storage section, 22 second storage section, 23 power supply section, 24 X-axis rail, 25 road surface member, 28 first power supply section, 29 second power supply section, 30 mounting control section, 31 CPU, 32 memory section, 33 substrate processing section, 34 component supply section, 35 mounting mounting section, 36 buffer mounting section, 38 first power supply section, 39, 39B second power supply section, 40 mounting section, 41 head moving section, 42 mounting head, 43 collection member, 45 imaging section, 47 communication section, 48 slot, 49 connection section, 50 first guide rail, 54 X-axis rail, 55 road surface member, 56 second guide rail, 60 movement control section, 61 CPU, 62 memory section, 64 storage section, 65 exchange section, 66 drive section, 67 communication section, 68 first power receiving section, 69, 69B second power receiving section, 71 first storage section, 72 second storage section, 73 travel drive section, 81 first power supply section, 82, 82B second power supply section, F feeder, P component, S board, W worker.

Claims (10)

  1.  部品を対象物に実装処理する実装装置により構成された生産ラインを含む実装システムに用いられる移動型作業装置であって、
     前記移動作業装置の本体を前記実装システムが有する装置間を移動させる駆動部と、
     前記実装システムが有する装置の部材を交換する交換部と、
     前記駆動部と前記交換部とを制御する移動制御部と、
     前記実装システムの第1給電部から給電される第1受電部と、
     前記実装システムの前記第1給電部とは別に設けられた第2給電部から給電される第2受電部と、
     を備えた移動型作業装置。
    A mobile working device used in a mounting system including a production line configured with a mounting device that mounts components on an object,
    A drive unit that moves a main body of the mobile working device between devices of the mounting system;
    an exchange unit that exchanges a member of a device included in the mounting system;
    A movement control unit that controls the drive unit and the exchange unit;
    a first power receiving unit that receives power from a first power supply unit of the mounting system;
    a second power receiving unit that is powered by a second power supply unit that is provided separately from the first power supply unit of the mounting system;
    A mobile work device comprising:
  2.  前記交換部は、前記部品を供給するフィーダを前記実装装置から回収し又は前記フィーダを前記実装装置へ補給するものであり、
     前記第1受電部は、前記交換部の近傍に設けられており、
     前記第2受電部は、前記本体が移動する路面側に設けられている、請求項1に記載の移動型作業装置。
    the replacement unit retrieves a feeder that supplies the components from the mounting device or replenishes the feeder to the mounting device,
    The first power receiving unit is provided near the exchange unit,
    The mobile working device according to claim 1 , wherein the second power receiving unit is provided on a side of a road surface along which the main body moves.
  3.  前記第2受電部は、前記第1受電部と同様の受電容量及び構造を有する、請求項1又は2に記載の移動型作業装置。 The mobile work device according to claim 1 or 2, wherein the second power receiving unit has the same power receiving capacity and structure as the first power receiving unit.
  4.  前記第1受電部及び前記第2受電部は、非接触式の受電部である、請求項1又は2に記載の移動型作業装置。 The mobile work device according to claim 1 or 2, wherein the first power receiving unit and the second power receiving unit are non-contact power receiving units.
  5.  部品を対象物に実装処理する実装装置と、前記実装装置により構成された生産ラインを含む実装システムにより用いられる部材を交換する作業を実行する移動型作業装置と、を含む実装システムに用いられる実装装置であって、
     部品を実装処理する実装部と、
     前記実装部を制御する実装制御部と、
     前記移動型作業装置の第1受電部へ給電する第1給電部と、
     前記移動型作業装置の前記第1受電部とは別に設けられた第2受電部へ給電する第2給電部と、
     を備えた実装装置。
    A mounting device used in a mounting system including a mounting device that mounts components on an object, and a mobile working device that performs an operation of replacing a member used by the mounting system including a production line configured with the mounting device,
    a mounting unit that mounts components;
    A mounting control unit that controls the mounting unit;
    a first power supply unit that supplies power to a first power receiving unit of the mobile working device;
    a second power supply unit that supplies power to a second power receiving unit that is provided separately from the first power receiving unit of the mobile working device;
    A mounting device comprising:
  6.  前記第1給電部は、前記移動型作業装置が備える、前記部品を供給するフィーダを前記実装装置から回収し又は前記フィーダを前記実装装置へ補給する交換部の近傍に設けられており、
     前記第2給電部は、前記移動型作業装置の本体が移動する路面側に設けられている、請求項5に記載の実装装置。
    the first power supply unit is provided near a replacement unit that is equipped to the mobile working device and that retrieves a feeder that supplies the components from the mounting device or replenishes the feeder to the mounting device,
    The mounting device according to claim 5 , wherein the second power supply unit is provided on a road surface side along which the main body of the mobile operating device moves.
  7.  前記第1給電部及び前記第2給電部は、それぞれ前記実装システムが有する装置間にわたって設けられている、請求項5又は6に記載の移動型作業装置。 The mobile work device according to claim 5 or 6, wherein the first power supply unit and the second power supply unit are provided between devices of the mounting system.
  8.  前記第2給電部は、前記第1給電部と同様の給電容量及び構造を有する、請求項5又は6に記載の実装装置。 The mounting device according to claim 5 or 6, wherein the second power supply unit has the same power supply capacity and structure as the first power supply unit.
  9.  前記第1給電部及び前記第2給電部は、非接触式の給電部である、請求項5又は6に記載の実装装置。 The mounting device according to claim 5 or 6, wherein the first power supply unit and the second power supply unit are non-contact power supply units.
  10.  請求項1又は2に記載の移動型作業装置と、
     請求項5又は6に記載の実装装置と、を備えた実装システム。
    A mobile working device according to claim 1 or 2,
    A mounting system comprising: the mounting device according to claim 5 or 6.
PCT/JP2022/042248 2022-11-14 2022-11-14 Moving work device, mount device, and mount system WO2024105735A1 (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001016702A (en) * 1999-06-29 2001-01-19 Tsubakimoto Chain Co Noncontact feeder and pickup part used therefor
WO2019163044A1 (en) * 2018-02-22 2019-08-29 株式会社Fuji Component mounting system
JP2020092963A (en) * 2018-12-14 2020-06-18 Hoya株式会社 Endoscope device, processor, and endoscope system

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001016702A (en) * 1999-06-29 2001-01-19 Tsubakimoto Chain Co Noncontact feeder and pickup part used therefor
WO2019163044A1 (en) * 2018-02-22 2019-08-29 株式会社Fuji Component mounting system
JP2020092963A (en) * 2018-12-14 2020-06-18 Hoya株式会社 Endoscope device, processor, and endoscope system

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