WO2024098606A1 - Zdy4200ls type crawler-type full-hydraulic tunnel drilling rig for coal mine - Google Patents
Zdy4200ls type crawler-type full-hydraulic tunnel drilling rig for coal mine Download PDFInfo
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- WO2024098606A1 WO2024098606A1 PCT/CN2023/080969 CN2023080969W WO2024098606A1 WO 2024098606 A1 WO2024098606 A1 WO 2024098606A1 CN 2023080969 W CN2023080969 W CN 2023080969W WO 2024098606 A1 WO2024098606 A1 WO 2024098606A1
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- movable plate
- hydraulic cylinders
- crawler
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- 238000005553 drilling Methods 0.000 title claims abstract description 63
- 239000003245 coal Substances 0.000 title claims abstract description 29
- 230000007246 mechanism Effects 0.000 claims abstract description 8
- 238000003780 insertion Methods 0.000 claims description 12
- 230000037431 insertion Effects 0.000 claims description 12
- 230000000694 effects Effects 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 16
- 229910052500 inorganic mineral Inorganic materials 0.000 description 3
- 239000011707 mineral Substances 0.000 description 3
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 238000005065 mining Methods 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005381 potential energy Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D9/00—Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
- E21D9/10—Making by using boring or cutting machines
- E21D9/1093—Devices for supporting, advancing or orientating the machine or the tool-carrier
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B7/00—Special methods or apparatus for drilling
- E21B7/02—Drilling rigs characterised by means for land transport with their own drive, e.g. skid mounting or wheel mounting
- E21B7/021—With a rotary table, i.e. a fixed rotary drive for a relatively advancing tool
Definitions
- the invention relates to the technical field of drilling equipment, in particular to a ZDY4200LS crawler-type full-hydraulic tunnel drilling rig for coal mines.
- the current crawler-type fully hydraulic tunnel drill rig often relies on its own weight to ensure the drilling stability of the crawler-type fully hydraulic tunnel drill rig during the drilling process, and cannot fully ensure the stability of the entire drill rig during the drilling process, which will affect the drilling effect of the entire crawler-type fully hydraulic tunnel drill rig; and due to the narrow space of the coal mine tunnel, the crawler-type fully hydraulic tunnel drill rig can often only travel forward and backward, and cannot move freely in different directions in the coal mine tunnel, thereby reducing the convenience of the entire drilling rig during use, and it is also impossible to drill holes in the tunnels in all directions of the equipment; at the same time, the drilling mechanism of the current crawler-type fully hydraulic tunnel drill rig is in an upright state, which will make the center of gravity of the entire crawler-type fully hydraulic tunnel drill rig very unstable, which will affect the drilling stability of the drilling mechanism.
- the purpose of the present invention is to provide a new type of crawler-type fully hydraulic tunnel drilling rig for coal mines to solve the relevant problems raised in the above-mentioned background technology.
- the present invention provides the following technical solutions:
- a novel crawler-type fully hydraulic tunnel drilling rig for coal mines comprising a main engine compartment, a crawler driving mechanism is commonly arranged at both ends of the main engine compartment, a second servo motor is installed at the middle position of the top of the main engine compartment, and a connecting bearing is installed at the middle position of the outer side of the output shaft of the second servo motor, a second circular plate is installed at the outer side of the connecting bearing, four groups of first hydraulic cylinders are evenly installed at the edge position of the top of the second circular plate, and the output ends of the four groups of first hydraulic cylinders are all installed with support pads, and the outer ring of the second circular plate is A ring rack is installed at the position, a first servo motor is installed at the middle position of one end of the top in the main engine warehouse, and the output shaft of the first servo motor extends to the top of the main engine warehouse and is installed with a driving gear meshing with the ring rack, a first circular plate is installed at the top of the output shaft of the second
- the drilling assembly includes a sliding rod, a third hydraulic cylinder, a first movable plate, a driving motor, a fourth hydraulic cylinder, a second movable plate, a drill rod and a drill bit
- the sliding rods are symmetrically installed on both sides of the top of the mounting plate
- the first movable plate and the second movable plate are jointly sleeved on the outer sides of the two groups of sliding rods
- the first movable plate and the second movable plate are fixedly connected
- the driving motor is installed at the middle position of the first movable plate away from one end of the second movable plate
- the drill rod is installed at the output end of the driving motor
- the end of the drill rod away from the first movable plate passes through the second movable plate and is installed with a drill bit
- the third hydraulic cylinders are symmetrically installed on both sides of the mounting plate close to one end of the driving motor
- the output ends of the two groups of third hydraulic cylinders pass through the first movable
- the output ends of the two groups of the fourth hydraulic cylinders are both equipped with pads, and the outer sides of the pads are provided with a wear-resistant layer.
- a protection bin is installed at a middle position of the first movable plate away from one end of the second movable plate, and the drive motor is located inside the protection bin.
- connecting slide grooves are symmetrically provided on both inner sides of the slot, and connecting sliding blocks cooperating with the connecting slide grooves are symmetrically installed on both sides of the insertion rod at one end away from the connecting plate.
- limit blocks are symmetrically installed on both sides of the top of the connecting plate, and limit slots cooperating with the limit blocks are symmetrically opened on both sides of the mounting plate close to one end of the connecting plate.
- a placement groove is provided at one end of the top of the first circular plate away from the connecting plate, and a counterweight block is arranged inside the placement groove.
- a return spring is installed at one end of the slot away from the connecting plate, and the end of the return spring close to the connecting plate is fixedly connected to the insertion rod.
- first rollers are evenly installed at non-central positions of the bottom of the first circular plate.
- Second rollers are evenly installed at non-central positions of the bottoms of the two circular plates.
- the present invention provides a new crawler-type fully hydraulic tunnel drilling rig for coal mines, which has the following beneficial effects:
- the present invention controls the first servo motor to drive the driving gear to rotate counterclockwise, and utilizes the transmission of the driving gear and the annular rack to drive the second circular plate to rotate 90° clockwise, so that the two pairs of first hydraulic cylinders on the second circular plate are respectively located at the two sides of the main engine compartment, and then the two pairs of first hydraulic cylinders are controlled to extend until the support pads at the top of the two pairs of first hydraulic cylinders are respectively against the inner walls on both sides of the coal mine tunnel, so that the position of the entire crawler-type full-hydraulic tunnel drilling rig is more stable, providing a stable base support for subsequent drilling operations, thereby ensuring the drilling effect of the entire crawler-type full-hydraulic tunnel drilling rig in the coal mine tunnel.
- the present invention fixes the position of the entire equipment by extending two pairs of first hydraulic cylinders, the positions of the first hydraulic cylinder and the second circular plate are in a fixed state, and then the first servo motor is controlled to drive the driving gear to rotate clockwise. Since the position of the second circular plate will not change, the entire main engine compartment will rotate clockwise with the output shaft of the second servo motor as the axis, and then the crawler drive mechanism can be used to move the entire crawler-type full-hydraulic tunnel drilling rig in any direction.
- the drilling assembly After controlling the second servo motor to drive the first circular plate to rotate 90° clockwise, the drilling assembly can drill holes in the tunnel directly in front of the equipment, and if it is rotated 90° counterclockwise, the drilling assembly can drill holes in the tunnel directly behind the equipment.
- the first circular plate does not rotate or rotates 180°, the tunnels on both sides of the equipment can be drilled, which greatly improves the use effect of the entire crawler-type full-hydraulic tunnel drilling rig.
- the present invention first controls the two groups of second hydraulic cylinders to extend synchronously.
- the two groups of plug rods first extend partly from the inside of the slots, and the mounting plate moves synchronously in the direction in which the plug rods extend.
- the mounting plate gradually flips upward with its hinge axis as the axis until the mounting plate and the top plane of the main engine compartment are in a vertical state.
- the third hydraulic cylinder is controlled to extend to push the first moving plate and the second moving plate to slide downward on the sliding rod until the drill bit is against the tunnel ground.
- the two groups of fourth hydraulic cylinders are controlled to extend to allow the top ends of the two groups of fourth hydraulic cylinders to rest against the inner top of the tunnel.
- the stability of the entire drilling assembly during the drilling process can be greatly improved.
- the stability of the entire crawler-type full-hydraulic tunnel drilling rig during the drilling process can be fully guaranteed. Then, the driving motor is controlled to drive the drill rod to rotate, and the third hydraulic cylinder is controlled to extend slowly and continuously to achieve stable drilling of the entire equipment.
- FIG1 is a top view of the present invention when not in operation
- Fig. 2 is a top view of the present invention
- FIG3 is a schematic top view of the present invention after the insertion rod is extended
- FIG4 is a top cross-sectional view of the present invention after the insertion rod is extended
- FIG5 is a top cross-sectional view of the first circular plate of the present invention.
- FIG6 is a top view of the first circular plate of the present invention after being disassembled
- FIG7 is a top view of the present invention after both the first circular plate and the second circular plate are disassembled;
- FIG8 is a front view of the present invention.
- FIG. 9 is a schematic top view of the mounting plate of the present invention.
- drilling assembly 101. sliding rod; 102. third hydraulic cylinder; 103. first movable plate; 104. driving motor; 105. fourth hydraulic cylinder; 106. second movable plate; 107. drill rod; 108. drill bit; 2. crawler drive mechanism; 3. first servo motor; 4. first circular plate; 5. connecting plate; 6. mounting plate; 7. first hydraulic cylinder; 8. main engine compartment; 9. supporting pad; 10. driving gear; 11. annular rack; 12. second circular plate; 13. second hydraulic cylinder; 14. insert rod; 15. connecting slide block; 16. reset spring; 17. slot; 18. connecting slide groove; 19. connecting bearing; 20. second servo motor; 21. first roller; 22. second roller.
- a ZDY4200LS type crawler-type fully hydraulic tunnel drilling rig for coal mines including a main engine compartment 8, a crawler drive mechanism 2 is commonly provided at both ends of the main engine compartment 8, a second servo motor 20 is installed at the middle position of the top of the main engine compartment 8, and a connecting bearing 19 is installed at the middle position of the outer side of the output shaft of the second servo motor 20, a second circular plate 12 is installed on the outer side of the connecting bearing 19, four groups of first hydraulic cylinders 7 are evenly installed at the edge position of the top of the second circular plate 12, and the output ends of the four groups of first hydraulic cylinders 7 are all installed with support pads 9, and the outer ring position of the second circular plate 12 An annular rack 11 is installed, a first servo motor 3 is installed at the middle position of the top end of the main engine warehouse 8, and the output shaft of the first servo motor 3 extends to the top of the main engine warehouse 8 and is installed with a driving
- the drilling assembly 1 includes a slide bar 101, a third hydraulic cylinder 102, a first movable plate 103, a drive motor 104, a fourth hydraulic cylinder 105, a second movable plate 106, a drill rod 107 and a drill bit 108.
- the slide bars 101 are symmetrically mounted on both sides of the top of the mounting plate 6, and the outer sides of the two sets of slide bars 101 are jointly sleeved with the first movable plate 103 and the second movable plate 106.
- the first movable plate 103 and the second movable plate 106 are fixedly connected, and the first movable plate 103 is away from the middle of one end of the second movable plate 106.
- a driving motor 104 is installed at the position, and a drill rod 107 is installed at the output end of the driving motor 104, the end of the drill rod 107 away from the first movable plate 103 passes through the second movable plate 106 and is installed with a drill bit 108, third hydraulic cylinders 102 are symmetrically installed on both sides of the mounting plate 6 close to one end of the driving motor 104, and the output ends of the two groups of third hydraulic cylinders 102 pass through the first movable plate 103 and are fixedly connected to the second movable plate 106, and fourth hydraulic cylinders 105 are symmetrically installed at the middle position of both sides of the top of the mounting plate 6.
- the output ends of the two groups of fourth hydraulic cylinders 105 are both installed with pads, and the outer sides of the pads are provided with wear-resistant layers, which help to protect the top ends of the fourth hydraulic cylinders 105 from being damaged.
- a protection compartment is installed at a middle position of the first movable plate 103 away from one end of the second movable plate 106, and the drive motor 104 is located inside the protection compartment, which helps to protect the drive motor 104 and prevent the drive motor 104 from being damaged by collision.
- connecting grooves 18 are symmetrically provided on both sides of the slot 17, and connecting sliders 15 that cooperate with the connecting grooves 18 are symmetrically installed on both sides of the insertion rod 14 away from the connecting plate 5, which helps to limit the extended length of the insertion rod 14 and can also further improve the stability of the insertion rod 14 during the extension and retraction process.
- the two sides of the top of the connecting plate 5 are symmetrically provided with limit blocks, and the two sides of the mounting plate 6 near one end of the connecting plate 5 are symmetrically provided with limit slots that cooperate with the limit blocks, which helps to limit the mounting.
- the maximum rotation angle of the plate 6 is 90°.
- a placement groove is provided at one end of the top of the first circular plate 4 away from the connecting plate 5, and a counterweight block is arranged inside the placement groove, which helps to further ensure the stability of the entire device when the mounting plate 6 is flipped upward to a vertical state.
- a return spring 16 is installed at one end of the slot 17 away from the connecting plate 5, and the end of the return spring 16 close to the connecting plate 5 is fixedly connected to the insertion rod 14.
- the insertion rod 14 can be extended from the slot 17 first, and then flipped upward with the mounting plate 6 as the axis.
- a first roller 21 is evenly installed at a non-central position of the bottom of the first circular plate 4
- a second roller 22 is evenly installed at a non-central position of the bottom of the second circular plate 12, which can improve the stability of the first circular plate 4 and the second circular plate 12 during rotation and also improve the load-bearing capacity of the first circular plate 4 and the second circular plate 12.
- Embodiment 1 as shown in Figures 1 to 6, during actual use, the drilling direction of the drilling component 1 can be freely adjusted according to actual needs.
- the drilling component 1 After controlling the second servo motor 20 to drive the first circular plate 4 to rotate 90° clockwise, the drilling component 1 can drill holes in the tunnel directly in front of the device. If it is rotated 90° counterclockwise, the drilling component 1 can drill holes in the tunnel directly behind the device.
- the first circular plate 4 does not rotate or rotates 180°, the tunnels on both sides of the device can be drilled.
- the maximum rotation angles of the first circular plate 4 and the second circular plate 12 are both 360°.
- Embodiment 2 when drilling is required, the two groups of second hydraulic cylinders 13 are first controlled to extend synchronously. During the process, the two groups of plug rods 14 first extend partly from the inside of the slot 17, and the mounting plate 6 moves synchronously following the direction in which the plug rods 14 extend. Then, the mounting plate 6 gradually flips upward with its hinge axis as the axis until the mounting plate 6 and the top plane of the main engine compartment 8 are in a vertical state.
- the third hydraulic cylinder 102 is controlled to extend, pushing the first movable plate 103 and the second movable plate 106 to slide downward on the slide bar 101 until the drill bit 108 is against the tunnel ground, and then the third hydraulic cylinder 102 is controlled to extend.
- the two groups of fourth hydraulic cylinders 105 are extended so that the top ends of the two groups of fourth hydraulic cylinders 105 are against the inner top of the tunnel. Through the vertical support of the drill rod 107 and the two groups of fourth hydraulic cylinders 105, the stability of the entire drilling assembly 1 during the drilling process can be greatly improved.
- the stability of the entire crawler-type full-hydraulic tunnel drilling rig during the drilling process can be fully guaranteed.
- the drive motor 104 is controlled to drive the drill rod 107 to rotate, and the third hydraulic cylinder 102 is controlled to continue to extend slowly, so that holes can be drilled in the coal mine tunnel.
- Embodiment 3 when it is necessary to drill holes on both sides of the coal mine tunnel, there is no need to control the extension of the second hydraulic cylinder 13, so that the mounting plate 6 is always in a parallel state with the first circular plate 4, and then the top ends of the four groups of first hydraulic cylinders 7 are controlled to rest on both sides of the coal mine tunnel respectively, and then the driving motor 104 is controlled to drive the drill rod 107 to rotate, and then the third hydraulic cylinder 102 is directly controlled to slowly extend, so that the drill bit 108 gradually contacts the inner wall of the coal mine tunnel and starts drilling.
- the electrical components mentioned in this article are all connected to an external main controller and 220V mains electricity, and the main controller can be a conventional known device for controlling a computer or the like.
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Abstract
A ZDY4200LS type crawler-type full-hydraulic tunnel drilling rig for coal mine, comprising a main machine compartment. Crawler driving mechanisms are jointly arranged at the two ends of the main machine compartment. A second servo motor is installed inside the main machine compartment at the middle of the top thereof. A connecting bearing is installed at the middle of the outer side of an output shaft of the second servo motor. A second circular plate is installed on the outer side of the connecting bearing. Four sets of first hydraulic cylinders are evenly installed at the edge of the top of the second circular plate. According to the invention, a first servo motor is controlled to drive a driving gear to rotate anticlockwise, the second circular plate is driven to rotate clockwise by 90 degrees, two pairs of first hydraulic cylinders are located at the two sides of the main machine compartment respectively, and the two pairs of first hydraulic cylinders are controlled to extend until support pads at the top ends of the two pairs of first hydraulic cylinders are pushing against the inner wall of two sides of a coal mine tunnel, such that the position of the entire crawler-type full-hydraulic tunnel drilling rig is more stable, and the drilling effect of the entire crawler-type full-hydraulic tunnel drilling rig in a coal mine tunnel can be ensured.
Description
本发明涉及钻探设备技术领域,具体为一种ZDY4200LS型煤矿用履带式全液压坑道钻机。The invention relates to the technical field of drilling equipment, in particular to a ZDY4200LS crawler-type full-hydraulic tunnel drilling rig for coal mines.
随着社会的飞速发展,社会对矿产资源的需求量也在逐渐增高,为满足矿产资源的需求量,机械化配套作业的高效率开采方式必然会得到大力发展,履带式全液压坑道钻机由于其可靠的通过性和稳定性被普遍用在煤、铜、铬等矿产资源的开采中。With the rapid development of society, the demand for mineral resources is gradually increasing. In order to meet the demand for mineral resources, the high-efficiency mining method of mechanized supporting operations will inevitably be vigorously developed. Crawler-type fully hydraulic tunnel drilling rigs are widely used in the mining of coal, copper, chromium and other mineral resources due to their reliable passability and stability.
当前的履带式全液压坑道钻机在钻孔的过程中,往往是依靠其自身的重量来保证履带式全液压坑道钻机的钻孔稳定性,无法充分保证整个钻机在钻孔过程中的稳定性,从而会影响到整个履带式全液压坑道钻机的钻孔效果;且由于煤矿坑道空间狭小,使得履带式全液压坑道钻机往往只能前后行驶,在煤矿坑道内无法自由朝不同的方向移动,从而降低了整个钻机使用过程中的便利性,并且也无法对设备各个方向上的坑道进行钻孔;同时当前履带式全液压坑道钻机的钻孔机构在竖起状态下,会使得整个履带式全液压坑道钻机的重心十分不稳定,从而会影响到钻孔机构钻孔的稳定性。The current crawler-type fully hydraulic tunnel drill rig often relies on its own weight to ensure the drilling stability of the crawler-type fully hydraulic tunnel drill rig during the drilling process, and cannot fully ensure the stability of the entire drill rig during the drilling process, which will affect the drilling effect of the entire crawler-type fully hydraulic tunnel drill rig; and due to the narrow space of the coal mine tunnel, the crawler-type fully hydraulic tunnel drill rig can often only travel forward and backward, and cannot move freely in different directions in the coal mine tunnel, thereby reducing the convenience of the entire drilling rig during use, and it is also impossible to drill holes in the tunnels in all directions of the equipment; at the same time, the drilling mechanism of the current crawler-type fully hydraulic tunnel drill rig is in an upright state, which will make the center of gravity of the entire crawler-type fully hydraulic tunnel drill rig very unstable, which will affect the drilling stability of the drilling mechanism.
发明内容Summary of the invention
本发明的目的在于提供一种新型煤矿用履带式全液压坑道钻机,以解决上述背景技术中提出的相关问题。The purpose of the present invention is to provide a new type of crawler-type fully hydraulic tunnel drilling rig for coal mines to solve the relevant problems raised in the above-mentioned background technology.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种新型煤矿用履带式全液压坑道钻机,包括主机仓,所述主机仓的两端共同设置有履带驱动机构,所述主机仓内顶部的中间位置处安装有第二伺服电机,且第二伺服电机输出轴外侧的中间位置处安装有连接轴承,所述连接轴承的外侧安装有第二圆板,所述第二圆板顶部的边缘位置处均匀安装有四组第一液压缸,且四组第一液压缸的输出端皆安装有支撑垫,所述第二圆板的外圈位
置处安装有环形齿条,所述主机仓内顶部一端的中间位置处安装有第一伺服电机,且第一伺服电机的输出轴延伸至主机仓的上方并安装有与环形齿条相互啮合的驱动齿轮,所述第二伺服电机输出轴的顶端安装有第一圆板,所述第一圆板内部的两侧对称开设有插槽,且插槽的内部插设有插杆,两组所述插杆远离驱动齿轮的一端延伸至第一圆板的外侧并共同安装有连接板,所述连接板的顶部铰接有安装板,且安装板的顶部设置有钻孔组件,所述第一圆板顶部远离连接板一端的两侧对称铰接有第二液压缸,两组所述第二液压缸的顶端分别与安装板底部两侧的中间位置处铰接。A novel crawler-type fully hydraulic tunnel drilling rig for coal mines, comprising a main engine compartment, a crawler driving mechanism is commonly arranged at both ends of the main engine compartment, a second servo motor is installed at the middle position of the top of the main engine compartment, and a connecting bearing is installed at the middle position of the outer side of the output shaft of the second servo motor, a second circular plate is installed at the outer side of the connecting bearing, four groups of first hydraulic cylinders are evenly installed at the edge position of the top of the second circular plate, and the output ends of the four groups of first hydraulic cylinders are all installed with support pads, and the outer ring of the second circular plate is A ring rack is installed at the position, a first servo motor is installed at the middle position of one end of the top in the main engine warehouse, and the output shaft of the first servo motor extends to the top of the main engine warehouse and is installed with a driving gear meshing with the ring rack, a first circular plate is installed at the top of the output shaft of the second servo motor, slots are symmetrically opened on both sides of the first circular plate, and rods are inserted in the slots, two groups of the rods extend to the outside of the first circular plate away from the end of the driving gear and are jointly installed with a connecting plate, the top of the connecting plate is hinged with a mounting plate, and a drilling assembly is arranged on the top of the mounting plate, second hydraulic cylinders are symmetrically hinged with two sides of the top of the first circular plate away from one end of the connecting plate, and the tops of the two groups of the second hydraulic cylinders are respectively hinged to the middle positions of both sides of the bottom of the mounting plate.
优选的,所述钻孔组件包括滑杆、第三液压缸、第一移动板、驱动电机、第四液压缸、第二移动板、钻杆和钻头,所述安装板顶部的两侧对称安装有滑杆,且两组滑杆的外侧共同套设有第一移动板和第二移动板,所述第一移动板和第二移动板固定连接,所述第一移动板远离第二移动板一端的中间位置处安装有驱动电机,且驱动电机的输出端安装有钻杆,所述钻杆远离第一移动板的一端穿过第二移动板并安装有钻头,所述安装板靠近驱动电机一端的两侧对称安装有第三液压缸,且两组第三液压缸的输出端穿过第一移动板皆与第二移动板固定连接,所述安装板顶部两侧的中间位置处对称安装有第四液压缸。Preferably, the drilling assembly includes a sliding rod, a third hydraulic cylinder, a first movable plate, a driving motor, a fourth hydraulic cylinder, a second movable plate, a drill rod and a drill bit, the sliding rods are symmetrically installed on both sides of the top of the mounting plate, and the first movable plate and the second movable plate are jointly sleeved on the outer sides of the two groups of sliding rods, the first movable plate and the second movable plate are fixedly connected, the driving motor is installed at the middle position of the first movable plate away from one end of the second movable plate, and the drill rod is installed at the output end of the driving motor, the end of the drill rod away from the first movable plate passes through the second movable plate and is installed with a drill bit, the third hydraulic cylinders are symmetrically installed on both sides of the mounting plate close to one end of the driving motor, and the output ends of the two groups of third hydraulic cylinders pass through the first movable plate and are fixedly connected to the second movable plate, and the fourth hydraulic cylinders are symmetrically installed at the middle position of both sides of the top of the mounting plate.
优选的,两组所述第四液压缸的输出端皆安装有垫板,且垫板的外侧设置有耐磨层。Preferably, the output ends of the two groups of the fourth hydraulic cylinders are both equipped with pads, and the outer sides of the pads are provided with a wear-resistant layer.
优选的,所述第一移动板远离第二移动板一端的中间位置处安装有保护仓,所述驱动电机位于保护仓的内部。Preferably, a protection bin is installed at a middle position of the first movable plate away from one end of the second movable plate, and the drive motor is located inside the protection bin.
优选的,所述插槽的内两侧对称开设有连接滑槽,所述插杆两侧远离连接板的一端对称安装有与连接滑槽相互配合的连接滑块。Preferably, connecting slide grooves are symmetrically provided on both inner sides of the slot, and connecting sliding blocks cooperating with the connecting slide grooves are symmetrically installed on both sides of the insertion rod at one end away from the connecting plate.
优选的,所述连接板顶部的两侧对称安装有限位卡块,所述安装板靠近连接板一端的两侧对称开设有与限位卡块相互配合的限位卡槽。Preferably, limit blocks are symmetrically installed on both sides of the top of the connecting plate, and limit slots cooperating with the limit blocks are symmetrically opened on both sides of the mounting plate close to one end of the connecting plate.
优选的,所述第一圆板顶部远离连接板的一端开设有放置槽,且放置槽的内部设置有配重块。Preferably, a placement groove is provided at one end of the top of the first circular plate away from the connecting plate, and a counterweight block is arranged inside the placement groove.
优选的,所述插槽内部远离连接板的一端安装有复位弹簧,且复位弹簧靠近连接板的一端与插杆固定连接。Preferably, a return spring is installed at one end of the slot away from the connecting plate, and the end of the return spring close to the connecting plate is fixedly connected to the insertion rod.
优选的,所述第一圆板底部非中心的位置处均匀安装有第一滚轮,所述第
二圆板底部非中心的位置处均匀安装有第二滚轮。Preferably, first rollers are evenly installed at non-central positions of the bottom of the first circular plate. Second rollers are evenly installed at non-central positions of the bottoms of the two circular plates.
与现有技术相比,本发明提供了新型煤矿用履带式全液压坑道钻机,具备以下有益效果:Compared with the prior art, the present invention provides a new crawler-type fully hydraulic tunnel drilling rig for coal mines, which has the following beneficial effects:
1、本发明在进行钻孔前,控制第一伺服电机带动驱动齿轮逆时针转动,利用驱动齿轮和环形齿条的传动带动第二圆板顺时针转动90°,让第二圆板上的两对第一液压缸分别位于主机仓的两侧位置处,之后控制两对第一液压缸伸长,直到两对第一液压缸顶端的支撑垫分别抵在煤矿坑道两侧的内壁上,使得整个履带式全液压坑道钻机位置更加稳固,为后续的钻孔作业提供稳定的底座支撑,从而可以保证整个履带式全液压坑道钻机在煤矿坑道内的钻孔效果。1. Before drilling, the present invention controls the first servo motor to drive the driving gear to rotate counterclockwise, and utilizes the transmission of the driving gear and the annular rack to drive the second circular plate to rotate 90° clockwise, so that the two pairs of first hydraulic cylinders on the second circular plate are respectively located at the two sides of the main engine compartment, and then the two pairs of first hydraulic cylinders are controlled to extend until the support pads at the top of the two pairs of first hydraulic cylinders are respectively against the inner walls on both sides of the coal mine tunnel, so that the position of the entire crawler-type full-hydraulic tunnel drilling rig is more stable, providing a stable base support for subsequent drilling operations, thereby ensuring the drilling effect of the entire crawler-type full-hydraulic tunnel drilling rig in the coal mine tunnel.
2、本发明通过两对第一液压缸伸长而将整个设备的位置固定后,第一液压缸和第二圆板的位置便是处于固定状态,之后控制第一伺服电机带动驱动齿轮顺时针转动,由于第二圆板的位置不会发生变动,会导致整个主机仓以第二伺服电机输出轴为轴心顺时针转动,再配合履带驱动机构便可以让整个履带式全液压坑道钻机朝任意方向移动,而在控制第二伺服电机带动第一圆板顺时针转动90°后,便可以让钻孔组件对设备正前方的坑道进行钻孔,而若是逆时针转动90°,钻孔组件便可以对设备正后方的坑道进行钻孔,在第一圆板不转动或转动180°时,便可以对设备两侧的坑道进行钻孔,极大地提高了整个履带式全液压坑道钻机的使用效果。2. After the present invention fixes the position of the entire equipment by extending two pairs of first hydraulic cylinders, the positions of the first hydraulic cylinder and the second circular plate are in a fixed state, and then the first servo motor is controlled to drive the driving gear to rotate clockwise. Since the position of the second circular plate will not change, the entire main engine compartment will rotate clockwise with the output shaft of the second servo motor as the axis, and then the crawler drive mechanism can be used to move the entire crawler-type full-hydraulic tunnel drilling rig in any direction. After controlling the second servo motor to drive the first circular plate to rotate 90° clockwise, the drilling assembly can drill holes in the tunnel directly in front of the equipment, and if it is rotated 90° counterclockwise, the drilling assembly can drill holes in the tunnel directly behind the equipment. When the first circular plate does not rotate or rotates 180°, the tunnels on both sides of the equipment can be drilled, which greatly improves the use effect of the entire crawler-type full-hydraulic tunnel drilling rig.
3、本发明在需要钻孔时,先控制两组第二液压缸同步伸长,过程中,两组插杆先从插槽内部伸出部分,安装板跟随插杆伸出的方向同步移动,随后安装板以其铰接轴为轴心逐渐向上翻动,直到安装板与主机仓顶部平面处于垂直状态,之后再控制第三液压缸伸长,推动第一移动板和第二移动板在滑杆上向下滑动,直到钻头抵在坑道地面上,接着控制两组第四液压缸伸长,让两组第四液压缸的顶端抵在坑道的内顶部,通过钻杆和两组第四液压缸的竖直支撑,可以极大地提高整个钻孔组件在钻孔过程中的稳定性,再配合两对第一液压缸对主机仓位置的固定,可以充分保证整个履带式全液压坑道钻机在钻孔过程中的稳定性,然后再控制驱动电机带动钻杆转动,并控制第三液压缸持续缓缓伸长,实现整个设备的稳定打孔。
3. When drilling is needed, the present invention first controls the two groups of second hydraulic cylinders to extend synchronously. During the process, the two groups of plug rods first extend partly from the inside of the slots, and the mounting plate moves synchronously in the direction in which the plug rods extend. Subsequently, the mounting plate gradually flips upward with its hinge axis as the axis until the mounting plate and the top plane of the main engine compartment are in a vertical state. Then, the third hydraulic cylinder is controlled to extend to push the first moving plate and the second moving plate to slide downward on the sliding rod until the drill bit is against the tunnel ground. Then, the two groups of fourth hydraulic cylinders are controlled to extend to allow the top ends of the two groups of fourth hydraulic cylinders to rest against the inner top of the tunnel. Through the vertical support of the drill rod and the two groups of fourth hydraulic cylinders, the stability of the entire drilling assembly during the drilling process can be greatly improved. Combined with the two pairs of first hydraulic cylinders fixing the position of the main engine compartment, the stability of the entire crawler-type full-hydraulic tunnel drilling rig during the drilling process can be fully guaranteed. Then, the driving motor is controlled to drive the drill rod to rotate, and the third hydraulic cylinder is controlled to extend slowly and continuously to achieve stable drilling of the entire equipment.
图1为本发明不处于工作状态的俯视图;FIG1 is a top view of the present invention when not in operation;
图2为本发明的俯视图;Fig. 2 is a top view of the present invention;
图3为本发明插杆伸出后的俯视示意图;FIG3 is a schematic top view of the present invention after the insertion rod is extended;
图4为本发明插杆伸出后的俯视剖视图;FIG4 is a top cross-sectional view of the present invention after the insertion rod is extended;
图5为本发明第一圆板的俯视剖视图;FIG5 is a top cross-sectional view of the first circular plate of the present invention;
图6为本发明第一圆板拆卸后的俯视图;FIG6 is a top view of the first circular plate of the present invention after being disassembled;
图7为本发明第一圆板和第二圆板皆拆卸后的俯视图;FIG7 is a top view of the present invention after both the first circular plate and the second circular plate are disassembled;
图8为本发明的主视图;FIG8 is a front view of the present invention;
图9为本发明安装板的俯视示意图。FIG. 9 is a schematic top view of the mounting plate of the present invention.
图中:1、钻孔组件;101、滑杆;102、第三液压缸;103、第一移动板;104、驱动电机;105、第四液压缸;106、第二移动板;107、钻杆;108、钻头;2、履带驱动机构;3、第一伺服电机;4、第一圆板;5、连接板;6、安装板;7、第一液压缸;8、主机仓;9、支撑垫;10、驱动齿轮;11、环形齿条;12、第二圆板;13、第二液压缸;14、插杆;15、连接滑块;16、复位弹簧;17、插槽;18、连接滑槽;19、连接轴承;20、第二伺服电机;21、第一滚轮;22、第二滚轮。In the figure: 1. drilling assembly; 101. sliding rod; 102. third hydraulic cylinder; 103. first movable plate; 104. driving motor; 105. fourth hydraulic cylinder; 106. second movable plate; 107. drill rod; 108. drill bit; 2. crawler drive mechanism; 3. first servo motor; 4. first circular plate; 5. connecting plate; 6. mounting plate; 7. first hydraulic cylinder; 8. main engine compartment; 9. supporting pad; 10. driving gear; 11. annular rack; 12. second circular plate; 13. second hydraulic cylinder; 14. insert rod; 15. connecting slide block; 16. reset spring; 17. slot; 18. connecting slide groove; 19. connecting bearing; 20. second servo motor; 21. first roller; 22. second roller.
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
请参阅图1-图9,本发明提供一种技术方案:一种ZDY4200LS型煤矿用履带式全液压坑道钻机,包括主机仓8,主机仓8的两端共同设置有履带驱动机构2,主机仓8内顶部的中间位置处安装有第二伺服电机20,且第二伺服电机20输出轴外侧的中间位置处安装有连接轴承19,连接轴承19的外侧安装有第二圆板12,第二圆板12顶部的边缘位置处均匀安装有四组第一液压缸7,且四组第一液压缸7的输出端皆安装有支撑垫9,第二圆板12的外圈位置处
安装有环形齿条11,主机仓8内顶部一端的中间位置处安装有第一伺服电机3,且第一伺服电机3的输出轴延伸至主机仓8的上方并安装有与环形齿条11相互啮合的驱动齿轮10,第二伺服电机20输出轴的顶端安装有第一圆板4,第一圆板4内部的两侧对称开设有插槽17,且插槽17的内部插设有插杆14,两组插杆14远离驱动齿轮10的一端延伸至第一圆板4的外侧并共同安装有连接板5,连接板5的顶部铰接有安装板6,且安装板6的顶部设置有钻孔组件1,第一圆板4顶部远离连接板5一端的两侧对称铰接有第二液压缸13,两组第二液压缸13的顶端分别与安装板6底部两侧的中间位置处铰接。Please refer to Figures 1 to 9. The present invention provides a technical solution: a ZDY4200LS type crawler-type fully hydraulic tunnel drilling rig for coal mines, including a main engine compartment 8, a crawler drive mechanism 2 is commonly provided at both ends of the main engine compartment 8, a second servo motor 20 is installed at the middle position of the top of the main engine compartment 8, and a connecting bearing 19 is installed at the middle position of the outer side of the output shaft of the second servo motor 20, a second circular plate 12 is installed on the outer side of the connecting bearing 19, four groups of first hydraulic cylinders 7 are evenly installed at the edge position of the top of the second circular plate 12, and the output ends of the four groups of first hydraulic cylinders 7 are all installed with support pads 9, and the outer ring position of the second circular plate 12 An annular rack 11 is installed, a first servo motor 3 is installed at the middle position of the top end of the main engine warehouse 8, and the output shaft of the first servo motor 3 extends to the top of the main engine warehouse 8 and is installed with a driving gear 10 that meshes with the annular rack 11, and a first circular plate 4 is installed at the top of the output shaft of the second servo motor 20, slots 17 are symmetrically opened on both sides of the inside of the first circular plate 4, and plug rods 14 are inserted into the inside of the slots 17, two groups of plug rods 14 extend to the outside of the first circular plate 4 away from one end of the driving gear 10 and are jointly installed with a connecting plate 5, the top of the connecting plate 5 is hinged with a mounting plate 6, and the top of the mounting plate 6 is provided with a drilling assembly 1, the top of the first circular plate 4 is symmetrically hinged with two sides of the connecting plate 5 away from one end of the connecting plate 5, and the tops of the two groups of second hydraulic cylinders 13 are respectively hinged to the middle positions of the two sides of the bottom of the mounting plate 6.
进一步地,钻孔组件1包括滑杆101、第三液压缸102、第一移动板103、驱动电机104、第四液压缸105、第二移动板106、钻杆107和钻头108,安装板6顶部的两侧对称安装有滑杆101,且两组滑杆101的外侧共同套设有第一移动板103和第二移动板106,第一移动板103和第二移动板106固定连接,第一移动板103远离第二移动板106一端的中间位置处安装有驱动电机104,且驱动电机104的输出端安装有钻杆107,钻杆107远离第一移动板103的一端穿过第二移动板106并安装有钻头108,安装板6靠近驱动电机104一端的两侧对称安装有第三液压缸102,且两组第三液压缸102的输出端穿过第一移动板103皆与第二移动板106固定连接,安装板6顶部两侧的中间位置处对称安装有第四液压缸105。Furthermore, the drilling assembly 1 includes a slide bar 101, a third hydraulic cylinder 102, a first movable plate 103, a drive motor 104, a fourth hydraulic cylinder 105, a second movable plate 106, a drill rod 107 and a drill bit 108. The slide bars 101 are symmetrically mounted on both sides of the top of the mounting plate 6, and the outer sides of the two sets of slide bars 101 are jointly sleeved with the first movable plate 103 and the second movable plate 106. The first movable plate 103 and the second movable plate 106 are fixedly connected, and the first movable plate 103 is away from the middle of one end of the second movable plate 106. A driving motor 104 is installed at the position, and a drill rod 107 is installed at the output end of the driving motor 104, the end of the drill rod 107 away from the first movable plate 103 passes through the second movable plate 106 and is installed with a drill bit 108, third hydraulic cylinders 102 are symmetrically installed on both sides of the mounting plate 6 close to one end of the driving motor 104, and the output ends of the two groups of third hydraulic cylinders 102 pass through the first movable plate 103 and are fixedly connected to the second movable plate 106, and fourth hydraulic cylinders 105 are symmetrically installed at the middle position of both sides of the top of the mounting plate 6.
进一步地,两组第四液压缸105的输出端皆安装有垫板,且垫板的外侧设置有耐磨层,有助于保护第四液压缸105的顶端不会受损。Furthermore, the output ends of the two groups of fourth hydraulic cylinders 105 are both installed with pads, and the outer sides of the pads are provided with wear-resistant layers, which help to protect the top ends of the fourth hydraulic cylinders 105 from being damaged.
进一步地,第一移动板103远离第二移动板106一端的中间位置处安装有保护仓,驱动电机104位于保护仓的内部,有助于对驱动电机104进行保护,避免驱动电机104受到碰撞损伤。Furthermore, a protection compartment is installed at a middle position of the first movable plate 103 away from one end of the second movable plate 106, and the drive motor 104 is located inside the protection compartment, which helps to protect the drive motor 104 and prevent the drive motor 104 from being damaged by collision.
进一步地,插槽17的内两侧对称开设有连接滑槽18,插杆14两侧远离连接板5的一端对称安装有与连接滑槽18相互配合的连接滑块15,有助于对插杆14伸出的长度进行限制,同时也能进一步提高插杆14伸缩过程中的稳定性。Furthermore, connecting grooves 18 are symmetrically provided on both sides of the slot 17, and connecting sliders 15 that cooperate with the connecting grooves 18 are symmetrically installed on both sides of the insertion rod 14 away from the connecting plate 5, which helps to limit the extended length of the insertion rod 14 and can also further improve the stability of the insertion rod 14 during the extension and retraction process.
进一步地,连接板5顶部的两侧对称安装有限位卡块,安装板6靠近连接板5一端的两侧对称开设有与限位卡块相互配合的限位卡槽,有助于限制安装
板6的最大转动角度为90°。Furthermore, the two sides of the top of the connecting plate 5 are symmetrically provided with limit blocks, and the two sides of the mounting plate 6 near one end of the connecting plate 5 are symmetrically provided with limit slots that cooperate with the limit blocks, which helps to limit the mounting. The maximum rotation angle of the plate 6 is 90°.
进一步地,第一圆板4顶部远离连接板5的一端开设有放置槽,且放置槽的内部设置有配重块,有助于在安装板6向上翻动至竖直状态时,进一步保证整个设备的稳定性。Furthermore, a placement groove is provided at one end of the top of the first circular plate 4 away from the connecting plate 5, and a counterweight block is arranged inside the placement groove, which helps to further ensure the stability of the entire device when the mounting plate 6 is flipped upward to a vertical state.
进一步地,插槽17内部远离连接板5的一端安装有复位弹簧16,且复位弹簧16靠近连接板5的一端与插杆14固定连接,在第二液压缸13刚开始伸长时,可以先让插杆14从插槽17内伸出,而后再到安装板6以其铰接轴为轴心向上翻动。Furthermore, a return spring 16 is installed at one end of the slot 17 away from the connecting plate 5, and the end of the return spring 16 close to the connecting plate 5 is fixedly connected to the insertion rod 14. When the second hydraulic cylinder 13 begins to extend, the insertion rod 14 can be extended from the slot 17 first, and then flipped upward with the mounting plate 6 as the axis.
进一步地,第一圆板4底部非中心的位置处均匀安装有第一滚轮21,第二圆板12底部非中心的位置处均匀安装有第二滚轮22,在提高第一圆板4和第二圆板12转动过程中稳定性的同时,还能提高第一圆板4和第二圆板12的承重能力。Furthermore, a first roller 21 is evenly installed at a non-central position of the bottom of the first circular plate 4, and a second roller 22 is evenly installed at a non-central position of the bottom of the second circular plate 12, which can improve the stability of the first circular plate 4 and the second circular plate 12 during rotation and also improve the load-bearing capacity of the first circular plate 4 and the second circular plate 12.
实施例1,如图1-图6所示,在实际使用过程中,可以根据实际需要,自由调节钻孔组件1的钻孔方向,在控制第二伺服电机20带动第一圆板4顺时针转动90°后,便可以让钻孔组件1对设备正前方的坑道进行钻孔,而若是逆时针转动90°,钻孔组件1便可以对设备正后方的坑道进行钻孔,在第一圆板4不转动或转动180°时,便可以对设备两侧的坑道进行钻孔,第一圆板4和第二圆板12的最大转动角度都是360°。Embodiment 1, as shown in Figures 1 to 6, during actual use, the drilling direction of the drilling component 1 can be freely adjusted according to actual needs. After controlling the second servo motor 20 to drive the first circular plate 4 to rotate 90° clockwise, the drilling component 1 can drill holes in the tunnel directly in front of the device. If it is rotated 90° counterclockwise, the drilling component 1 can drill holes in the tunnel directly behind the device. When the first circular plate 4 does not rotate or rotates 180°, the tunnels on both sides of the device can be drilled. The maximum rotation angles of the first circular plate 4 and the second circular plate 12 are both 360°.
实施例2,如图1-图9所示,在需要钻孔时,先控制两组第二液压缸13同步伸长,过程中,两组插杆14先从插槽17内部伸出部分,安装板6跟随插杆14伸出的方向同步移动,随后安装板6以其铰接轴为轴心逐渐向上翻动,直到安装板6与主机仓8顶部平面处于垂直状态,之后再控制第三液压缸102伸长,推动第一移动板103和第二移动板106在滑杆101上向下滑动,直到钻头108抵在坑道地面上,接着控制两组第四液压缸105伸长,让两组第四液压缸105的顶端抵在坑道的内顶部,通过钻杆107和两组第四液压缸105的竖直支撑,可以极大地提高整个钻孔组件1在钻孔过程中的稳定性,再配合两对第一液压缸7对主机仓8位置的固定,可以充分保证整个履带式全液压坑道钻机在钻孔过程中的稳定性,然后再控制驱动电机104带动钻杆107转动,并控制第三液压缸102持续缓缓伸长,便可以对煤矿坑道上进行钻孔。
Embodiment 2, as shown in FIG. 1 to FIG. 9, when drilling is required, the two groups of second hydraulic cylinders 13 are first controlled to extend synchronously. During the process, the two groups of plug rods 14 first extend partly from the inside of the slot 17, and the mounting plate 6 moves synchronously following the direction in which the plug rods 14 extend. Then, the mounting plate 6 gradually flips upward with its hinge axis as the axis until the mounting plate 6 and the top plane of the main engine compartment 8 are in a vertical state. Then, the third hydraulic cylinder 102 is controlled to extend, pushing the first movable plate 103 and the second movable plate 106 to slide downward on the slide bar 101 until the drill bit 108 is against the tunnel ground, and then the third hydraulic cylinder 102 is controlled to extend. The two groups of fourth hydraulic cylinders 105 are extended so that the top ends of the two groups of fourth hydraulic cylinders 105 are against the inner top of the tunnel. Through the vertical support of the drill rod 107 and the two groups of fourth hydraulic cylinders 105, the stability of the entire drilling assembly 1 during the drilling process can be greatly improved. Combined with the two pairs of first hydraulic cylinders 7 to fix the position of the main cabin 8, the stability of the entire crawler-type full-hydraulic tunnel drilling rig during the drilling process can be fully guaranteed. Then, the drive motor 104 is controlled to drive the drill rod 107 to rotate, and the third hydraulic cylinder 102 is controlled to continue to extend slowly, so that holes can be drilled in the coal mine tunnel.
实施例3,如图1和图8-图9所示,当需要对煤矿坑道的两侧进行钻孔时,则不需要控制第二液压缸13伸长,让安装板6始终与第一圆板4处于平行状态,然后控制四组第一液压缸7的顶端分别抵在煤矿坑道的两侧,接着控制驱动电机104带动钻杆107转动,之后直接控制第三液压缸102缓缓伸长,让钻头108逐渐接触到煤矿坑道内壁上并开始钻孔。Embodiment 3, as shown in FIG. 1 and FIG. 8-9, when it is necessary to drill holes on both sides of the coal mine tunnel, there is no need to control the extension of the second hydraulic cylinder 13, so that the mounting plate 6 is always in a parallel state with the first circular plate 4, and then the top ends of the four groups of first hydraulic cylinders 7 are controlled to rest on both sides of the coal mine tunnel respectively, and then the driving motor 104 is controlled to drive the drill rod 107 to rotate, and then the third hydraulic cylinder 102 is directly controlled to slowly extend, so that the drill bit 108 gradually contacts the inner wall of the coal mine tunnel and starts drilling.
工作原理:使用前将装置接通电源,首先通过外接控制面板控制第一伺服电机3带动驱动齿轮10逆时针转动,利用驱动齿轮10和环形齿条11的传动带动第二圆板12顺时针转动90°,让第二圆板12上的两对第一液压缸7分别位于主机仓8的两侧位置处,之后控制两对第一液压缸7伸长,直到两对第一液压缸7顶端的支撑垫9分别抵在煤矿坑道两侧的内壁上,在对设备正前方坑道上进行钻孔时,控制第二伺服电机20带动第一圆板4逆时针转动90°(如图2所示),接着控制两组第二液压缸13同步伸长,过程中,两组插杆14先从插槽17内部伸出部分,连接滑块15在连接滑槽18内部滑动,复位弹簧16伸长并释放弹性势能,安装板6跟随插杆14伸出的方向同步移动(如图3所示),随后安装板6以其铰接轴为轴心逐渐向上翻动,直到安装板6与主机仓8顶部平面处于垂直状态,之后再控制第三液压缸102伸长,推动第一移动板103和第二移动板106在滑杆101上向下滑动,直到钻头108抵在坑道地面上,然后控制两组第四液压缸105伸长,让两组第四液压缸105的顶端抵在煤矿坑道的内顶部,随后再控制驱动电机104带动钻杆107转动,并控制第三液压缸102持续缓缓伸长,实现整个设备的稳定打孔。Working principle: before use, connect the device to the power supply, first control the first servo motor 3 through the external control panel to drive the driving gear 10 to rotate counterclockwise, and use the transmission of the driving gear 10 and the annular rack 11 to drive the second circular plate 12 to rotate 90° clockwise, so that the two pairs of first hydraulic cylinders 7 on the second circular plate 12 are respectively located on both sides of the main machine compartment 8, and then control the two pairs of first hydraulic cylinders 7 to extend until the support pads 9 at the top of the two pairs of first hydraulic cylinders 7 are respectively against the inner walls on both sides of the coal mine tunnel. When drilling on the tunnel directly in front of the equipment, control the second servo motor 20 to drive the first circular plate 4 to rotate 90° counterclockwise (as shown in Figure 2), and then control the two groups of second hydraulic cylinders 13 to extend synchronously. During the process, the two groups of rods 14 first extend partly from the inside of the slot 17, and the connecting slide The block 15 slides inside the connecting slide groove 18, the reset spring 16 stretches and releases the elastic potential energy, and the mounting plate 6 moves synchronously with the extension direction of the insertion rod 14 (as shown in FIG3 ), and then the mounting plate 6 gradually flips upward with its hinge axis as the axis until the mounting plate 6 and the top plane of the main engine compartment 8 are in a vertical state, and then the third hydraulic cylinder 102 is controlled to extend, pushing the first movable plate 103 and the second movable plate 106 to slide downward on the slide rod 101 until the drill bit 108 rests on the tunnel ground, and then the two groups of the fourth hydraulic cylinders 105 are controlled to extend, so that the top ends of the two groups of the fourth hydraulic cylinders 105 rest on the inner top of the coal mine tunnel, and then the drive motor 104 is controlled to drive the drill rod 107 to rotate, and the third hydraulic cylinder 102 is controlled to continue to extend slowly to achieve stable drilling of the entire equipment.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
该文中出现的电器元件均与外界的主控器及220V市电电连接,并且主控器可为计算机等起到控制的常规已知设备。The electrical components mentioned in this article are all connected to an external main controller and 220V mains electricity, and the main controller can be a conventional known device for controlling a computer or the like.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而
言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。
Although embodiments of the present invention have been shown and described, it will be apparent to those skilled in the art that It should be understood that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims (9)
- 一种ZDY4200LS型煤矿用履带式全液压坑道钻机,包括主机仓(8),其特征在于:所述主机仓(8)的两端共同设置有履带驱动机构(2),所述主机仓(8)内顶部的中间位置处安装有第二伺服电机(20),且第二伺服电机(20)输出轴外侧的中间位置处安装有连接轴承(19),所述连接轴承(19)的外侧安装有第二圆板(12),所述第二圆板(12)顶部的边缘位置处均匀安装有四组第一液压缸(7),且四组第一液压缸(7)的输出端皆安装有支撑垫(9),所述第二圆板(12)的外圈位置处安装有环形齿条(11),所述主机仓(8)内顶部一端的中间位置处安装有第一伺服电机(3),且第一伺服电机(3)的输出轴延伸至主机仓(8)的上方并安装有与环形齿条(11)相互啮合的驱动齿轮(10),所述第二伺服电机(20)输出轴的顶端安装有第一圆板(4),所述第一圆板(4)内部的两侧对称开设有插槽(17),且插槽(17)的内部插设有插杆(14),两组所述插杆(14)远离驱动齿轮(10)的一端延伸至第一圆板(4)的外侧并共同安装有连接板(5),所述连接板(5)的顶部铰接有安装板(6),且安装板(6)的顶部设置有钻孔组件(1),所述第一圆板(4)顶部远离连接板(5)一端的两侧对称铰接有第二液压缸(13),两组所述第二液压缸(13)的顶端分别与安装板(6)底部两侧的中间位置处铰接。A ZDY4200LS type crawler-type fully hydraulic tunnel drilling machine for coal mines, comprising a main engine compartment (8), characterized in that: crawler drive mechanisms (2) are commonly provided at both ends of the main engine compartment (8), a second servo motor (20) is installed at the middle position of the top of the main engine compartment (8), and a connecting bearing (19) is installed at the middle position of the outer side of the output shaft of the second servo motor (20), a second circular plate (12) is installed on the outer side of the connecting bearing (19), four groups of first hydraulic cylinders (7) are evenly installed at the edge position of the top of the second circular plate (12), and the output ends of the four groups of first hydraulic cylinders (7) are all installed with support pads (9), an annular rack (11) is installed at the outer ring position of the second circular plate (12), a first servo motor (3) is installed at the middle position of one end of the top of the main engine compartment (8), and the first servo motor (3) is installed at the outer ring position of the second circular plate (12). ) is extended to the top of the main engine compartment (8) and is provided with a driving gear (10) meshing with the annular rack (11); a first circular plate (4) is provided at the top of the output shaft of the second servo motor (20); slots (17) are symmetrically provided on both sides of the interior of the first circular plate (4); and a plug rod (14) is inserted into the interior of the slot (17); two groups of the plug rods (14) extend to the outside of the first circular plate (4) at one end away from the driving gear (10) and are jointly provided with a connecting plate (5); a mounting plate (6) is hinged at the top of the connecting plate (5); a drilling assembly (1) is provided at the top of the mounting plate (6); second hydraulic cylinders (13) are symmetrically hinged at both sides of the top of the first circular plate (4) away from one end of the connecting plate (5); and the tops of the two groups of the second hydraulic cylinders (13) are respectively hinged to the middle positions of the two sides of the bottom of the mounting plate (6).
- 根据权利要求1所述的ZDY4200LS型煤矿用履带式全液压坑道钻机,其特征在于:所述钻孔组件(1)包括滑杆(101)、第三液压缸(102)、第一移动板(103)、驱动电机(104)、第四液压缸(105)、第二移动板(106)、钻杆(107)和钻头(108),所述安装板(6)顶部的两侧对称安装有滑杆(101),且两组滑杆(101)的外侧共同套设有第一移动板(103)和第二移动板(106),所述第一移动板(103)和第二移动板(106)固定连接,所述第一移动板(103)远离第二移动板(106)一端的中间位置处安装有驱动电机(104),且驱动电机(104)的输出端安装有钻杆(107),所述钻杆(107)远离第一移动板(103)的一端穿过第二移动板(106)并安装有钻头(108),所述安装板(6)靠近驱动电机(104)一端的两侧对称安装有第三液压缸(102),且两组第三液压缸(102)的输出端穿过第一移动板(103)皆与第二移动板(106)固定连接,所述安装板(6)顶部两侧的中间位置处对称安装有第四液压缸(105)。The ZDY4200LS type crawler-type fully hydraulic tunnel drilling rig for coal mines according to claim 1 is characterized in that: the drilling assembly (1) includes a slide bar (101), a third hydraulic cylinder (102), a first movable plate (103), a drive motor (104), a fourth hydraulic cylinder (105), a second movable plate (106), a drill rod (107) and a drill bit (108), the slide bars (101) are symmetrically installed on both sides of the top of the mounting plate (6), and the outer sides of the two groups of slide bars (101) are jointly sleeved with the first movable plate (103) and the second movable plate (106), the first movable plate (103) and the second movable plate (106) are fixedly connected, and the first movable plate A driving motor (104) is installed at a middle position away from one end of the second movable plate (106) and a drill rod (107) is installed at the output end of the driving motor (104). One end of the drill rod (107) away from the first movable plate (103) passes through the second movable plate (106) and is installed with a drill bit (108). Third hydraulic cylinders (102) are symmetrically installed on both sides of the mounting plate (6) close to one end of the driving motor (104), and the output ends of the two groups of third hydraulic cylinders (102) pass through the first movable plate (103) and are fixedly connected to the second movable plate (106). Fourth hydraulic cylinders (105) are symmetrically installed at the middle positions of both sides of the top of the mounting plate (6).
- 根据权利要求2所述的ZDY4200LS型煤矿用履带式全液压坑道钻机,其特征在于:两组所述第四液压缸(105)的输出端皆安装有垫板,且垫板的外 侧设置有耐磨层。The ZDY4200LS type crawler type fully hydraulic tunnel drilling rig for coal mines according to claim 2 is characterized in that: the output ends of the two groups of the fourth hydraulic cylinders (105) are both installed with pads, and the outer sides of the pads A wear-resistant layer is provided on the side.
- 根据权利要求2所述的ZDY4200LS型煤矿用履带式全液压坑道钻机,其特征在于:所述第一移动板(103)远离第二移动板(106)一端的中间位置处安装有保护仓,所述驱动电机(104)位于保护仓的内部。The ZDY4200LS type crawler-type fully hydraulic tunnel drilling rig for coal mines according to claim 2 is characterized in that a protection compartment is installed at a middle position of the first movable plate (103) away from one end of the second movable plate (106), and the drive motor (104) is located inside the protection compartment.
- 根据权利要求1所述的ZDY4200LS型煤矿用履带式全液压坑道钻机,其特征在于:所述插槽(17)的内两侧对称开设有连接滑槽(18),所述插杆(14)两侧远离连接板(5)的一端对称安装有与连接滑槽(18)相互配合的连接滑块(15)。The ZDY4200LS type crawler-type fully hydraulic tunnel drilling rig for coal mines according to claim 1 is characterized in that: connecting grooves (18) are symmetrically provided on both sides of the slot (17), and connecting sliders (15) that cooperate with the connecting grooves (18) are symmetrically installed on the ends of both sides of the insertion rod (14) away from the connecting plate (5).
- 根据权利要求1所述的ZDY4200LS型煤矿用履带式全液压坑道钻机,其特征在于:所述连接板(5)顶部的两侧对称安装有限位卡块,所述安装板(6)靠近连接板(5)一端的两侧对称开设有与限位卡块相互配合的限位卡槽。The ZDY4200LS type crawler-type fully hydraulic tunnel drilling rig for coal mines according to claim 1 is characterized in that: limit blocks are symmetrically installed on both sides of the top of the connecting plate (5), and limit slots that cooperate with the limit blocks are symmetrically opened on both sides of the mounting plate (6) close to one end of the connecting plate (5).
- 根据权利要求1所述的ZDY4200LS型煤矿用履带式全液压坑道钻机,其特征在于:所述第一圆板(4)顶部远离连接板(5)的一端开设有放置槽,且放置槽的内部设置有配重块。The ZDY4200LS type crawler type fully hydraulic tunnel drilling rig for coal mines according to claim 1 is characterized in that a placement groove is provided at one end of the top of the first circular plate (4) away from the connecting plate (5), and a counterweight block is provided inside the placement groove.
- 根据权利要求1所述的ZDY4200LS型煤矿用履带式全液压坑道钻机,其特征在于:所述插槽(17)内部远离连接板(5)的一端安装有复位弹簧(16),且复位弹簧(16)靠近连接板(5)的一端与插杆(14)固定连接。According to the ZDY4200LS type crawler-type fully hydraulic tunnel drilling rig for coal mines as described in claim 1, it is characterized in that a return spring (16) is installed at the end of the slot (17) away from the connecting plate (5), and the end of the return spring (16) close to the connecting plate (5) is fixedly connected to the insertion rod (14).
- 根据权利要求1所述的ZDY4200LS型煤矿用履带式全液压坑道钻机,其特征在于:所述第一圆板(4)底部非中心的位置处均匀安装有第一滚轮(21),所述第二圆板(12)底部非中心的位置处均匀安装有第二滚轮(22)。 The ZDY4200LS type crawler-type fully hydraulic tunnel drilling rig for coal mines according to claim 1 is characterized in that: a first roller (21) is evenly installed at a non-center position of the bottom of the first circular plate (4), and a second roller (22) is evenly installed at a non-center position of the bottom of the second circular plate (12).
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US4190119A (en) * | 1977-12-12 | 1980-02-26 | Joy Manufacturing Company | Earth drilling apparatus |
CN212774111U (en) * | 2020-08-25 | 2021-03-23 | 天津同鑫煤矿机械制造有限公司 | Full-hydraulic mining tunnel drilling machine |
CN216043567U (en) * | 2021-10-28 | 2022-03-15 | 徐州捷图机械有限公司 | Full-hydraulic crawler-type tunnel drilling machine used in coal mine tunnel |
CN216240421U (en) * | 2021-11-27 | 2022-04-08 | 徐州捷图机械有限公司 | Crawler-type drilling machine for drilling coal mine tunnel |
CN217206299U (en) * | 2022-03-29 | 2022-08-16 | 河北拓工机械有限公司 | Crawler-type drilling machine with lateral deviation preventing effect |
CN115614052A (en) * | 2022-11-08 | 2023-01-17 | 山东方大工程有限责任公司 | ZDY4200LS type crawler-type full-hydraulic tunnel drilling machine for coal mine |
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CN115614052A (en) | 2023-01-17 |
ZA202304285B (en) | 2023-10-25 |
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