WO2024098583A1 - Integrated water valve, water system, and work machine - Google Patents

Integrated water valve, water system, and work machine Download PDF

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Publication number
WO2024098583A1
WO2024098583A1 PCT/CN2023/077169 CN2023077169W WO2024098583A1 WO 2024098583 A1 WO2024098583 A1 WO 2024098583A1 CN 2023077169 W CN2023077169 W CN 2023077169W WO 2024098583 A1 WO2024098583 A1 WO 2024098583A1
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WO
WIPO (PCT)
Prior art keywords
valve
oil
hydraulic control
port
water valve
Prior art date
Application number
PCT/CN2023/077169
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French (fr)
Chinese (zh)
Inventor
吴昊
尹力
牟东
邱国庆
佟巍
王文斌
Original Assignee
三一重型装备有限公司
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Application filed by 三一重型装备有限公司 filed Critical 三一重型装备有限公司
Publication of WO2024098583A1 publication Critical patent/WO2024098583A1/en

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  • the present application relates to the technical field of water valves, and in particular to an integrated water valve, a water system and an operating machine.
  • water valves which generally include manually controlled ball valves and hydraulically controlled hydraulic water valves.
  • the hydraulically controlled water valve and the hydraulic control valve are generally installed in a dispersed manner, that is, the hydraulically controlled water valve and the hydraulic control valve are fixed separately, and the hydraulic control valve and the hydraulically controlled water valve are connected through a connecting pipe.
  • the present application provides an integrated water valve, a water system and an operating machine, which are used to solve the defects in the prior art that the hydraulically controlled water valve and the hydraulic control valve are installed separately and connected through a connecting pipe, resulting in large space occupation and complex pipeline layout.
  • the hydraulically controlled water valve and the hydraulic control valve are integrated through a transition block to reduce the effect of space occupation.
  • the present application provides an integrated water valve, comprising: a hydraulically controlled water valve, the hydraulically controlled water valve being provided with a control oil port; a hydraulic control valve, the hydraulic control valve being provided with a first oil inlet port, a first oil return port, a first working oil port, and a second working oil port; a transition block, the transition block being connected between the hydraulically controlled water valve and the hydraulic control valve, the transition block being provided with at least an oil inlet channel, an oil return channel, and a first working channel.
  • the oil inlet passage is communicated with the first oil inlet port
  • the oil return passage is communicated with the first oil return port
  • the first working passage is communicated with the control oil port and the first working oil port.
  • a second working channel is further provided in the transition block, one end of the second working channel is communicated with the second working oil port, and the other end of the second working channel is communicated with the outside of the transition block.
  • At least one third working channel is further provided in the transition block, one end of the third working channel is communicated with the first working channel or the second working channel, and the other end of the third working channel is communicated with the outside of the transition block.
  • the transition block is detachably connected between the hydraulically controlled water valve and the hydraulic control valve.
  • the hydraulically controlled water valve and the transition block as well as the hydraulic control valve and the transition block are connected by bolts.
  • the hydraulic control valve is a two-position four-way reversing valve
  • the two-position four-way reversing valve is an electromagnetic reversing valve
  • a plug is provided at one end of the second working channel away from the hydraulic control valve and at one end of the third working channel away from the first working channel.
  • seals are provided between the control oil port and an end of the first working channel close to the hydraulically controlled water valve, between an end of the oil inlet channel close to the hydraulic control valve and the first oil inlet, between an end of the oil return channel close to the hydraulic control valve and the first oil return port, between an end of the first working channel close to the hydraulic control valve and the first working oil port, and between an end of the second working channel close to the hydraulic control valve and the second working oil port.
  • the present application also provides a water system, comprising the integrated water valve as described in any one of the above items.
  • the present application also provides a working machine, comprising an integrated water valve as described in any one of the above items or comprising The water system described above.
  • the integrated water valve provided by the present application comprises a hydraulically controlled water valve, a hydraulically controlled valve and a transition block, wherein the transition block is connected between the hydraulically controlled water valve and the hydraulically controlled valve, so that the hydraulically controlled water valve, the transition block and the hydraulically controlled valve are connected as an integrated structure.
  • a control oil port is provided on the hydraulically controlled water valve, and when there is oil pressure in the control oil port, the hydraulically controlled water valve communicates with the waterway connected to the hydraulically controlled water valve, and when there is no oil pressure in the control oil port, the hydraulically controlled water valve cuts off the waterway connected to the hydraulically controlled water valve.
  • the hydraulically controlled valve is provided with a first oil inlet, a first oil return port, a first working oil port and a second working oil port.
  • At least an oil inlet channel, an oil return channel and a first working channel are provided in the transition block.
  • the control oil port of the hydraulically controlled water valve is communicated with the first working oil port of the hydraulically controlled valve through the first working channel of the transition block.
  • the first oil inlet of the hydraulically controlled valve is communicated with an external pilot oil source through the oil inlet channel of the transition block, and the first oil return port of the hydraulically controlled valve is communicated with the hydraulic oil tank through the oil return channel of the transition block.
  • the pilot oil enters the control oil port of the hydraulic control water valve through the oil inlet channel of the transition block, the first oil inlet of the hydraulic control valve, the first working oil port of the hydraulic control valve, and the first working channel of the transition block, and oil pressure is established at the control oil port.
  • the hydraulic control water valve opens and connects the waterway connected to the hydraulic control water valve.
  • the pilot oil at the control oil port flows back to the hydraulic oil tank through the first working channel of the transition block, the first working oil port of the hydraulic control valve, the first oil return port of the hydraulic control valve, and the oil return channel of the transition block.
  • the integrated water valve uses a transition block to replace the pipeline used to connect the hydraulic control valve and the hydraulic control water valve in the prior art.
  • the hydraulic control valve, the hydraulic control water valve, and the transition block are integrated together, making the structure more compact, the connection simpler and faster, and saving installation space.
  • FIG1 is a schematic structural diagram of an integrated water valve according to an embodiment of the present application.
  • FIG2 is a schematic diagram of an integrated water valve according to an embodiment of the present application.
  • 100 hydraulically controlled water valve
  • 200 transition block
  • 210 oil inlet channel
  • 220 oil return channel
  • 230 first working channel
  • 240 second working channel
  • 250 third working channel
  • 300 hydraulic control valve
  • P1 first oil inlet port
  • T1 first oil return port
  • A1 first working oil port
  • B1 second working oil port
  • P2 second oil inlet port
  • T2 second oil return port
  • c control oil port.
  • an integrated water valve including a hydraulically controlled water valve 100 , a transition block 200 and a hydraulic control valve 300 .
  • the hydraulically controlled water valve 100 may include a valve body, a valve core, a spring and an adjusting screw.
  • the valve body is provided with a water inlet and a water outlet
  • the valve core is slidably connected to the valve body
  • the valve core can slide between a first position and a second position
  • a water flow channel penetrating the valve core is provided on the valve core.
  • the adjusting screw is screwed on the valve body and is located near one end of the valve core. When the adjusting screw rotates, it moves in and out of the valve body in the same direction as the sliding direction of the valve core.
  • the spring is arranged between the adjusting screw and the valve core. The pressure applied by the spring to the valve core is adjusted by rotating the adjusting screw.
  • a control oil port c is provided at the end of the valve body near the other end of the valve core.
  • the spring pushes the valve core to move to the end near the control oil port c.
  • the valve core is in the first position, and the water inlet and the water outlet are blocked by the valve core.
  • the valve core is pushed to the end near the adjusting screw.
  • the valve core is in the second position, and the water flow channel on the valve core connects the water inlet and the water outlet.
  • the hydraulic control valve 300 may be an electromagnetic reversing valve, and preferably, the hydraulic control valve 300 may be a two-position four-way reversing valve.
  • the hydraulic control valve 300 is provided with a first oil inlet P1 , a first oil return port T1 , a first working oil port A1 , and a second working oil port B1 .
  • the valve core of the two-position four-way reversing valve is in the right position, the first oil inlet P1 is communicated with the second working oil port B1 , and the first working oil port A1 is communicated with the first oil return port T1 .
  • the first oil inlet P1 is communicated with the first working oil port A1
  • the second working oil port B1 is communicated with the first oil return port T1 .
  • the transition block 200 is provided with at least an oil inlet channel 210, an oil return channel 220 and a first working channel 230 that penetrate the transition block 200.
  • the end of the oil inlet channel 210 of the transition block 200 close to the hydraulic control valve 300 is communicated with the first oil inlet port P1 of the hydraulic control valve 300, and the end of the oil inlet channel 210 of the transition block 200 away from the hydraulic control valve 300 is provided with a second oil inlet port P2 , and the second oil inlet port P2 is used to communicate with an external pilot oil source.
  • the end of the oil return channel 220 of the transition block 200 close to the hydraulic control valve 300 is communicated with the first oil return port T1 of the hydraulic control valve 300, and the end of the oil return channel 220 of the transition block 200 away from the hydraulic control valve 300 is provided with a second oil return port T2 , and the second oil return port T2 is used to communicate with the hydraulic oil tank.
  • the first working channel 230 on the transition block 200 is communicated between the first working oil port A1 of the hydraulic control valve 300 and the control oil port c of the hydraulically controlled water valve 100.
  • the second working oil port B1 of the hydraulic control valve 300 Since only one first working channel 230 is provided in the transition block 200 to connect the control oil port c of the hydraulically controlled water valve 100 and the first working oil port A1 of the hydraulic control valve 300, the second working oil port B1 of the hydraulic control valve 300 is in an idle state. To avoid oil leakage from the second working oil port B1 , the second working oil port B1 can be blocked.
  • the integrated water valve provided in the present application can achieve the effect of automatic opening and closing of the water channel.
  • the valve core of the two-position four-way reversing valve is controlled to move to the left position.
  • the second oil inlet P2 of the transition block 200, the oil inlet channel 210 of the transition block 200, the first oil inlet P1 of the hydraulic control valve 300, the first working oil port A1 of the hydraulic control valve 300, the first working channel 230 of the transition block 200, and the control oil port c of the hydraulically controlled water valve 100 are connected.
  • the pilot oil flows to the control oil port c of the hydraulically controlled water valve 100 through the above-mentioned connected path.
  • the pilot oil pushes the valve core of the hydraulically controlled water valve 100 to move to the second position, so that the water flow channel in the valve core of the hydraulically controlled water valve 100 is connected to the water inlet and outlet of the hydraulically controlled water valve 100, so that the water path is connected.
  • the valve core of the two-position four-way reversing valve is controlled to move to the right position.
  • the second oil inlet P2 of the transition block 200, the oil inlet channel 210 of the transition block 200, the first oil inlet P1 of the hydraulic control valve 300, and the second working oil port B1 of the hydraulic control valve 300 are connected, but at this time the second working oil port B1 is idle and blocked, so oil cannot be supplied through the above path.
  • the control oil port c of the hydraulically controlled water valve 100, the first working channel 230 of the transition block 200, the first working oil port A1 of the hydraulic control valve 300, the first oil return port T1 of the hydraulic control valve 300, and the oil return channel 220 of the transition block 200 are connected. It is connected to the second oil return port T2 of the transition block 200, and the pilot oil in the control oil port c of the hydraulically controlled water valve 100 flows back to the hydraulic oil tank through the above path, and the pressure is released at the control oil port c.
  • the spring pushes the valve core of the hydraulically controlled water valve 100 back to the first position, and the valve core cuts off the connection between the water inlet and the water outlet of the hydraulically controlled water valve 100.
  • the integrated water valve provided in the present application uses a transition block 200 to realize the integrated connection between the hydraulic control valve 300 and the hydraulically controlled water valve 100, and establishes a connection between the hydraulic control valve 300 and the hydraulically controlled water valve 100 by arranging an oil inlet channel 210, an oil return channel 220 and a first working channel 230 in the transition block 200.
  • the integrated water valve provided in the present application is more compact in structure, occupies less space, and does not require the arrangement of connecting pipes.
  • a second working channel 240 is further provided in the above-mentioned transition block 200.
  • the second working channel 240 serves as a backup channel, and one end of the second working channel 240 close to the hydraulic control valve 300 is communicated with the second working oil port B1 of the hydraulic control valve 300.
  • the end of the second working channel 240 away from the hydraulic control valve 300 can be blocked with a plug.
  • the plug can be removed, and the end of the second working channel 240 away from the hydraulic control valve 300 is communicated with the newly added first working valve.
  • At least one third working channel 250 is further provided in the above-mentioned transition block 200, and the third working channel 250 also serves as a spare channel.
  • One end of the third working channel 250 is communicated with the first working channel 230, and can also be communicated with the second working channel 240, and one end of the third working channel 250 away from the first working channel 230 is communicated with the outside of the transition block 200.
  • a plug can be used to block one end of the third working channel 250 away from the first working channel 230 or away from the second working channel 240, and when the third working channel 250 is in use, the plug can be removed, and one end of the third working channel 250 away from the first working channel 230 or away from the second working channel 240 is communicated with the newly added second working valve.
  • the first working valve may also be the hydraulically controlled water valve.
  • the integrated water valve includes two hydraulically controlled water valves, both of which are connected to the transition block 200. Before connection, the plug corresponding to the second working channel 240 on the transition block 200 is removed. After connection, the end of the second working channel 240 away from the hydraulic control valve 300 is connected to the control oil port c of the newly added hydraulically controlled water valve.
  • control oil ports c of the two hydraulically controlled water valves are respectively connected to the first working channel 230 and the second working channel 240.
  • the hydraulically controlled water valve 100 connected to the first working channel 230 can be called the first hydraulically controlled water valve
  • the hydraulically controlled water valve 100 connected to the second working channel 240 can be called the second hydraulically controlled water valve.
  • the control oil port c of the first hydraulically controlled water valve, the first working channel 230 of the transition block 200, the first working oil port A1 of the hydraulic control valve 300, the first oil return port T1 of the hydraulic control valve 300, the oil return channel 220 of the transition block 200, and the second oil return port T2 of the transition block 200 are connected in sequence, the control oil port c of the first hydraulically controlled water valve returns oil and releases pressure, and the first hydraulically controlled water valve is closed.
  • the control oil port c of the second hydraulically controlled water valve 100, the second working channel 240 of the transition block 200, the second working oil port B1 of the hydraulic control valve 300, the first oil inlet P1 of the hydraulic control valve 300, the oil inlet channel 210 of the transition block 200, and the second oil inlet P2 of the transition block 200 are connected in sequence.
  • the pilot oil provided by the pilot oil source can enter the control oil port c of the second hydraulically controlled water valve through the above path, so that the second hydraulically controlled water valve is in a conducting state.
  • the control oil port c of the first hydraulically controlled water valve, the first working channel 230 of the transition block 200, the first working oil port A1 of the hydraulic control valve 300, the first oil inlet P1 of the hydraulic control valve 300, the oil inlet channel 210 of the transition block 200, and the second oil inlet P2 of the transition block 200 are connected in sequence.
  • the pilot oil provided by the pilot oil source can enter the control oil port c of the first hydraulically controlled water valve through the above path, so that the first hydraulically controlled water valve is in a conducting state.
  • the control oil port c of the second hydraulically controlled water valve, the second working channel 240 of the transition block 200, the hydraulic control The second working oil port B1 of the valve 300, the first oil return port T1 of the hydraulic control valve 300, the oil return channel 220 of the transition block 200, and the second oil return port T2 of the transition block 200 are connected in sequence. At this time, the control oil port c of the second hydraulically controlled water valve is depressurized and the second hydraulically controlled water valve is in a closed state.
  • valve core of the hydraulic control valve 300 is located at the left position or the right position, the effect of one hydraulically controlled water valve 100 being closed and the other hydraulically controlled water valve 100 being conducted can be achieved.
  • the second working valve may also be the hydraulically controlled water valve 100, which may be referred to as the third hydraulically controlled water valve.
  • the third hydraulically controlled water valve is connected to the transition block 200. Before connection, the plug blocking the end of the third working channel 250 away from the first working channel 230 or away from the second working channel 240 is removed.
  • the control oil port c of the third hydraulically controlled water valve is connected to the end of the third working channel 250 away from the first working channel 230 or away from the second working channel 240.
  • the pilot oil is supplied to the first working channel 230 and the third working channel 250 of the transition block 200 through the second oil inlet P2 of the transition block 200, the oil inlet channel 210 of the transition block 200, the first oil inlet P1 of the hydraulic control valve 300, and the first working oil port A1 of the hydraulic control valve 300.
  • the first hydraulically controlled water valve connected to the first working channel 230 of the transition block 200 and the third hydraulically controlled water valve connected to the third working channel 250 of the transition block 200 are both in a conducting state.
  • the pilot oil in the control oil ports c of the first hydraulically controlled water valve and the third hydraulically controlled water valve 100 is refluxed and pressure-released through the first working channel 230 of the transition block 200, the third working channel 250, the first working oil port A1 of the hydraulic control valve 300, the first oil return port T1 of the hydraulic control valve 300, the oil return channel 220 of the transition block 200, and the second oil return port T2 of the transition block 200, and the first hydraulically controlled water valve and the third hydraulically controlled water valve are in a closed state at the same time.
  • the hydraulically controlled water valve 100 and the transition block 200 and the hydraulic The hydraulic control valve 300 and the transition block 200 are both connected in a detachable manner, for example, they can be connected by bolts.
  • the detachable connection method can facilitate the replacement of the hydraulic control water valve 100 and the hydraulic control valve 300.
  • hydraulically controlled water valve 100 and the hydraulically controlled valve 300 are merely exemplary and do not limit the scope of protection of the present application.
  • the hydraulically controlled water valve 100 mentioned above may also be other types of hydraulically controlled water valves 100.
  • the hydraulically controlled valve 300 mentioned above may also be other types of hydraulically controlled valves 300.
  • seals are provided between the control oil port and the end of the first working channel close to the hydraulic control water valve, between the end of the oil inlet channel close to the hydraulic control valve and the first oil inlet, between the end of the oil return channel close to the hydraulic control valve and the first oil return, between the end of the first working channel close to the hydraulic control valve and the first working oil port, and between the end of the second working channel close to the hydraulic control valve and the second working oil port.
  • the above-mentioned seals may be sealing gaskets, which can prevent oil leakage between the hydraulic control water valve and the transition block and between the hydraulic control valve and the transition block.
  • the present application also provides a water system, which can be, but is not limited to, a water system for a coal mining machine or a roadheader.
  • the water system is provided with the integrated water valve as described above, and therefore has the same advantages as described above.
  • the present application also provides an operating machine, which may be, but is not limited to, a coal mining machine or a tunneling machine.
  • the operating machine is provided with the integrated water valve as described above or the water system as described above, and therefore has the same advantages as described above.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Multiple-Way Valves (AREA)
  • Mechanical Engineering (AREA)
  • Fluid-Pressure Circuits (AREA)

Abstract

Provided are an integrated water valve, a water system, and a work machine. The integrated water valve comprises a hydraulic control water valve (100), a hydraulic control valve (300), and a transition block (200). The transition block (200) is connected between the hydraulic control water valve (100) and the hydraulic control valve (300), so that the hydraulic control water valve (100), the transition block (200), and the hydraulic control valve (300) are connected into an integrated structure. An oil control port (C) is provided on the hydraulic control water valve (100). A first oil inlet (P1), a first oil return port (T1), a first working oil port (A1), and a second working oil port (B1) are provided on the hydraulic control valve (300). At least an oil inlet channel (210), an oil return channel (220), and a first working channel (230) are provided in the transition block (200). The oil control port (C) is communicated with the first working oil port (A1) by means of the first working channel (230). The first oil inlet (P1) is communicated with an external pilot oil source by means of the oil inlet channel (210), and the first oil return port (T1) is communicated with a hydraulic oil tank by means of the oil return channel (220). The integrated water valve has a more compact structure, achieves simpler and faster connection, and saves the mounting space.

Description

集成水阀、水系统和作业机械Integrate water valves, water systems and operating machinery
本申请要求于2022年11月07日提交中国国家知识产权局、申请号为“202222956647.4”、申请名称为“集成水阀、水系统和作业机械”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims priority to the Chinese patent application filed with the State Intellectual Property Office of China on November 7, 2022, with application number "202222956647.4" and application name "Integrated Water Valve, Water System and Operating Machinery", all contents of which are incorporated by reference in this application.
技术领域Technical Field
本申请涉及水阀技术领域,尤其涉及一种集成水阀、水系统和作业机械。The present application relates to the technical field of water valves, and in particular to an integrated water valve, a water system and an operating machine.
背景技术Background technique
在水系统中,尤其是智能控制的水系统中,水路系统的通断一般通过水阀来控制,水阀一般有手动控制的球阀,以及液压控制的液控水阀。In water systems, especially intelligently controlled water systems, the on-off of the water system is generally controlled by water valves, which generally include manually controlled ball valves and hydraulically controlled hydraulic water valves.
目前,液控水阀与液压控制阀一般为分散安装,即液控水阀和液压控制阀分别固定,且通过连接管将液压控制阀与液控水阀连通。At present, the hydraulically controlled water valve and the hydraulic control valve are generally installed in a dispersed manner, that is, the hydraulically controlled water valve and the hydraulic control valve are fixed separately, and the hydraulic control valve and the hydraulically controlled water valve are connected through a connecting pipe.
在实现本申请的过程中,发明人发现现有技术中至少管式安装对空间要求高,且管路布置复杂等问题。In the process of realizing the present application, the inventors found that at least the tubular installation in the prior art has the problems of high space requirements and complex pipeline layout.
发明内容Summary of the invention
本申请提供一种集成水阀、水系统和作业机械,用以解决现有技术中液控水阀与液压控制阀分散安装且通过连接管连通,导致空间占用大且管路布置复杂的缺陷,实现液控水阀与液压控制阀通过过渡块集成安装,减小空间占用的效果。The present application provides an integrated water valve, a water system and an operating machine, which are used to solve the defects in the prior art that the hydraulically controlled water valve and the hydraulic control valve are installed separately and connected through a connecting pipe, resulting in large space occupation and complex pipeline layout. The hydraulically controlled water valve and the hydraulic control valve are integrated through a transition block to reduce the effect of space occupation.
本申请提供一种集成水阀,包括:液控水阀,所述液控水阀上设置有控制油口;液压控制阀,所述液压控制阀上设置有第一进油口、第一回油口、第一工作油口和第二工作油口;过渡块,所述过渡块连接在所述液控水阀与所述液压控制阀之间,所述过渡块内至少设置有进油通道、回油通道和第一工作通道, 所述进油通道与所述第一进油口连通,所述回油通道与所述第一回油口连通,所述第一工作通道连通所述控制油口与所述第一工作油口。The present application provides an integrated water valve, comprising: a hydraulically controlled water valve, the hydraulically controlled water valve being provided with a control oil port; a hydraulic control valve, the hydraulic control valve being provided with a first oil inlet port, a first oil return port, a first working oil port, and a second working oil port; a transition block, the transition block being connected between the hydraulically controlled water valve and the hydraulic control valve, the transition block being provided with at least an oil inlet channel, an oil return channel, and a first working channel. The oil inlet passage is communicated with the first oil inlet port, the oil return passage is communicated with the first oil return port, and the first working passage is communicated with the control oil port and the first working oil port.
优选地,所述过渡块内还设置有第二工作通道,所述第二工作通道的一端与所述第二工作油口连通,所述第二工作通道的另一端与所述过渡块的外部连通。Preferably, a second working channel is further provided in the transition block, one end of the second working channel is communicated with the second working oil port, and the other end of the second working channel is communicated with the outside of the transition block.
优选地,所述过渡块内还设置有至少一个第三工作通道,所述第三工作通道的一端与所述第一工作通道或所述第二工作通道连通,所述第三工作通道的另一端与所述过渡块的外部连通。Preferably, at least one third working channel is further provided in the transition block, one end of the third working channel is communicated with the first working channel or the second working channel, and the other end of the third working channel is communicated with the outside of the transition block.
优选地,所述过渡块可拆卸的连接在所述液控水阀与所述液压控制阀之间。Preferably, the transition block is detachably connected between the hydraulically controlled water valve and the hydraulic control valve.
优选地,所述液控水阀与所述过渡块以及所述液压控制阀与所述过渡块均通过螺栓连接。Preferably, the hydraulically controlled water valve and the transition block as well as the hydraulic control valve and the transition block are connected by bolts.
优选地,所述液压控制阀为二位四通换向阀,且所述二位四通换向阀为电磁换向阀。Preferably, the hydraulic control valve is a two-position four-way reversing valve, and the two-position four-way reversing valve is an electromagnetic reversing valve.
优选地,所述第二工作通道远离所述液压控制阀的一端以及所述第三工作通道远离所述第一工作通道的一端均设置有堵头。Preferably, a plug is provided at one end of the second working channel away from the hydraulic control valve and at one end of the third working channel away from the first working channel.
优选地,所述控制油口与所述第一工作通道靠近所述液控水阀的一端之间、所述进油通道靠近所述液压控制阀的一端与所述第一进油口之间、所述回油通道靠近所述液压控制阀的一端与所述第一回油口之间、所述第一工作通道靠近所述液压控制阀的一端与所述第一工作油口之间、所述第二工作通道靠近所述液压控制阀的一端与所述第二工作油口之间均设置有密封件。Preferably, seals are provided between the control oil port and an end of the first working channel close to the hydraulically controlled water valve, between an end of the oil inlet channel close to the hydraulic control valve and the first oil inlet, between an end of the oil return channel close to the hydraulic control valve and the first oil return port, between an end of the first working channel close to the hydraulic control valve and the first working oil port, and between an end of the second working channel close to the hydraulic control valve and the second working oil port.
本申请还提供一种水系统,包括如以上任一项所述的集成水阀。The present application also provides a water system, comprising the integrated water valve as described in any one of the above items.
本申请还提供一种作业机械,包括如以上任一项所述的集成水阀或包括如 以上所述的水系统。The present application also provides a working machine, comprising an integrated water valve as described in any one of the above items or comprising The water system described above.
本申请提供的集成水阀,包括液控水阀、液压控制阀和过渡块,过渡块连接在液控水阀和液压控制阀之间,使液控水阀、过渡块和液压控制阀连接为一体结构。液控水阀上设置有控制油口,当控制油口内有油压时,液控水阀连通与液控水阀连接的水路,当控制油口内没有油压时,液控水阀切断与液控水阀连接的水路。液压控制阀上设置有第一进油口、第一回油口、第一工作油口和第二工作油口。过渡块内至少设置有进油通道、回油通道和第一工作通道。其中液控水阀的控制油口通过过渡块的第一工作通道与液压控制阀的第一工作油口连通。液压控制阀的第一进油口通过过渡块的进油通道与外部的先导油源连通,液压控制阀的第一回油口通过过渡块的回油通道与液压油箱连通。在使用过程中,当液压控制阀的第一进油口与第一工作油口连通时,先导油经过渡块的进油通道、液压控制阀的第一进油口、液压控制阀的第一工作油口、过渡块的第一工作通道进入液控水阀的控制油口,在控制油口处建立油压,液控水阀开启,连通与液控水阀连接的水路。当液压控制阀的第一回油口与第一工作油口连通时,位于控制油口处的先导油经过渡块的第一工作通道、液压控制阀的第一工作油口、液压控制阀的第一回油口和过渡块的回油通道流回液压油箱,液控水阀的控制油口处无油压,液控水阀关闭,切断与液控水阀连接的水路。本申请提供的集成水阀,使用过渡块替换了现有技术中用于连接液压控制阀与液控水阀的管路,液压控制阀、液控水阀和过渡块集成在一起,使结构更加紧凑,连接更加简单快捷,节省了安装空间。The integrated water valve provided by the present application comprises a hydraulically controlled water valve, a hydraulically controlled valve and a transition block, wherein the transition block is connected between the hydraulically controlled water valve and the hydraulically controlled valve, so that the hydraulically controlled water valve, the transition block and the hydraulically controlled valve are connected as an integrated structure. A control oil port is provided on the hydraulically controlled water valve, and when there is oil pressure in the control oil port, the hydraulically controlled water valve communicates with the waterway connected to the hydraulically controlled water valve, and when there is no oil pressure in the control oil port, the hydraulically controlled water valve cuts off the waterway connected to the hydraulically controlled water valve. The hydraulically controlled valve is provided with a first oil inlet, a first oil return port, a first working oil port and a second working oil port. At least an oil inlet channel, an oil return channel and a first working channel are provided in the transition block. The control oil port of the hydraulically controlled water valve is communicated with the first working oil port of the hydraulically controlled valve through the first working channel of the transition block. The first oil inlet of the hydraulically controlled valve is communicated with an external pilot oil source through the oil inlet channel of the transition block, and the first oil return port of the hydraulically controlled valve is communicated with the hydraulic oil tank through the oil return channel of the transition block. During use, when the first oil inlet of the hydraulic control valve is connected to the first working oil port, the pilot oil enters the control oil port of the hydraulic control water valve through the oil inlet channel of the transition block, the first oil inlet of the hydraulic control valve, the first working oil port of the hydraulic control valve, and the first working channel of the transition block, and oil pressure is established at the control oil port. The hydraulic control water valve opens and connects the waterway connected to the hydraulic control water valve. When the first oil return port of the hydraulic control valve is connected to the first working oil port, the pilot oil at the control oil port flows back to the hydraulic oil tank through the first working channel of the transition block, the first working oil port of the hydraulic control valve, the first oil return port of the hydraulic control valve, and the oil return channel of the transition block. There is no oil pressure at the control oil port of the hydraulic control water valve, and the hydraulic control water valve is closed to cut off the waterway connected to the hydraulic control water valve. The integrated water valve provided by the present application uses a transition block to replace the pipeline used to connect the hydraulic control valve and the hydraulic control water valve in the prior art. The hydraulic control valve, the hydraulic control water valve, and the transition block are integrated together, making the structure more compact, the connection simpler and faster, and saving installation space.
进一步的,在本申请提供的水系统和作业机械中,由于具有如上所述的集成水阀,因此,具有与如上所述相同的优势。 Furthermore, in the water system and operating machinery provided in the present application, since they have the integrated water valve as described above, they have the same advantages as described above.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本申请或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the present application or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
图1是本申请提供的一个实施例的集成水阀的结构示意图;FIG1 is a schematic structural diagram of an integrated water valve according to an embodiment of the present application;
图2是本申请提供的一个实施例的集成水阀的原理图;FIG2 is a schematic diagram of an integrated water valve according to an embodiment of the present application;
附图标记:Reference numerals:
100:液控水阀;200:过渡块;210:进油通道;220:回油通道;230:第一工作通道;240:第二工作通道;250:第三工作通道;300:液压控制阀;P1:第一进油口;T1:第一回油口;A1:第一工作油口;B1:第二工作油口;P2:第二进油口;T2:第二回油口;c:控制油口。100: hydraulically controlled water valve; 200: transition block; 210: oil inlet channel; 220: oil return channel; 230: first working channel; 240: second working channel; 250: third working channel; 300: hydraulic control valve; P1 : first oil inlet port; T1 : first oil return port; A1 : first working oil port; B1 : second working oil port; P2 : second oil inlet port; T2 : second oil return port; c: control oil port.
具体实施方式Detailed ways
为使本申请的目的、技术方案和优点更加清楚,下面将结合本申请中的附图,对本申请中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to make the purpose, technical solutions and advantages of this application clearer, the technical solutions in this application will be clearly and completely described below in conjunction with the drawings in this application. Obviously, the described embodiments are part of the embodiments of this application, not all of them. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
下面结合图1至图2描述本申请的集成水阀、水系统和作业机械。The integrated water valve, water system and operating machine of the present application are described below in conjunction with Figures 1 to 2.
在本申请的一个实施例中,提供一种集成水阀,包括液控水阀100、过渡块200和液压控制阀300。In one embodiment of the present application, an integrated water valve is provided, including a hydraulically controlled water valve 100 , a transition block 200 and a hydraulic control valve 300 .
在该实施例中,液控水阀100可以包括阀体、阀芯、弹簧和调节螺杆,阀 体上设置有进水口和出水口,阀芯与阀体滑动连接,阀芯可在第一位置与第二位置之间滑动,且阀芯上设置有贯穿阀芯的水流通道。当阀芯位于第一位置时,阀芯切断进水口与出水口的连通,当阀芯位于第二位置时,阀芯上的水流通道连通进水口与出水口。In this embodiment, the hydraulically controlled water valve 100 may include a valve body, a valve core, a spring and an adjusting screw. The valve body is provided with a water inlet and a water outlet, the valve core is slidably connected to the valve body, the valve core can slide between a first position and a second position, and a water flow channel penetrating the valve core is provided on the valve core. When the valve core is located at the first position, the valve core cuts off the communication between the water inlet and the water outlet, and when the valve core is located at the second position, the water flow channel on the valve core connects the water inlet and the water outlet.
上述的调节螺杆螺接在阀体上,且位于靠近阀芯的其中一端的位置,调节螺杆转动时,沿与阀芯的滑动方向相同的方向进出阀体。弹簧设置在调节螺杆与阀芯之间。通过旋转调节螺杆以调整弹簧对阀芯施加的压力。The adjusting screw is screwed on the valve body and is located near one end of the valve core. When the adjusting screw rotates, it moves in and out of the valve body in the same direction as the sliding direction of the valve core. The spring is arranged between the adjusting screw and the valve core. The pressure applied by the spring to the valve core is adjusted by rotating the adjusting screw.
在阀体靠近阀芯另一端的端部设置有控制油口c,当控制油口c内没有油压时,弹簧推动阀芯移动到靠近控制油口c的一端,此时阀芯位于第一位置,进水口与出水口被阀芯阻断。当控制油口c内有油压且油压大于弹簧的弹力时,阀芯被推向靠近调节螺杆的一端,此时阀芯位于第二位置,阀芯上的水流通道连通进水口与出水口。A control oil port c is provided at the end of the valve body near the other end of the valve core. When there is no oil pressure in the control oil port c, the spring pushes the valve core to move to the end near the control oil port c. At this time, the valve core is in the first position, and the water inlet and the water outlet are blocked by the valve core. When there is oil pressure in the control oil port c and the oil pressure is greater than the elastic force of the spring, the valve core is pushed to the end near the adjusting screw. At this time, the valve core is in the second position, and the water flow channel on the valve core connects the water inlet and the water outlet.
液压控制阀300可以为电磁换向阀,优选地,液压控制阀300可以为二位四通换向阀。在液压控制阀300上设置有第一进油口P1、第一回油口T1、第一工作油口A1和第二工作油口B1。当二位四通换向阀的阀芯位于右位时,第一进油口P1与第二工作油口B1导通,第一工作油口A1与第一回油口T1连通。当二位四通换向阀的阀芯位于左位时,第一进油口P1与第一工作油口A1导通,第二工作油口B1与第一回油口T1导通。The hydraulic control valve 300 may be an electromagnetic reversing valve, and preferably, the hydraulic control valve 300 may be a two-position four-way reversing valve. The hydraulic control valve 300 is provided with a first oil inlet P1 , a first oil return port T1 , a first working oil port A1 , and a second working oil port B1 . When the valve core of the two-position four-way reversing valve is in the right position, the first oil inlet P1 is communicated with the second working oil port B1 , and the first working oil port A1 is communicated with the first oil return port T1 . When the valve core of the two-position four-way reversing valve is in the left position, the first oil inlet P1 is communicated with the first working oil port A1 , and the second working oil port B1 is communicated with the first oil return port T1 .
过渡块200上至少设置有贯穿过渡块200的进油通道210、回油通道220和第一工作通道230。当过渡块200连接在液控水阀100与液压控制阀300之间后,过渡块200的进油通道210靠近液压控制阀300的一端与液压控制阀300的第一进油口P1连通,过渡块200的进油通道210远离液压控制阀300的一端设置有第二进油口P2,第二进油口P2用于与外部的先导油源连通。过 渡块200的回油通道220靠近液压控制阀300的一端与液压控制阀300的第一回油口T1连通,过渡块200的回油通道220远离液压控制阀300的一端设置有第二回油口T2,第二回油口T2用于与液压油箱连通。过渡块200上的第一工作通道230连通在液压控制阀300的第一工作油口A1与液控水阀100的控制油口c之间。The transition block 200 is provided with at least an oil inlet channel 210, an oil return channel 220 and a first working channel 230 that penetrate the transition block 200. When the transition block 200 is connected between the hydraulically controlled water valve 100 and the hydraulic control valve 300, the end of the oil inlet channel 210 of the transition block 200 close to the hydraulic control valve 300 is communicated with the first oil inlet port P1 of the hydraulic control valve 300, and the end of the oil inlet channel 210 of the transition block 200 away from the hydraulic control valve 300 is provided with a second oil inlet port P2 , and the second oil inlet port P2 is used to communicate with an external pilot oil source. The end of the oil return channel 220 of the transition block 200 close to the hydraulic control valve 300 is communicated with the first oil return port T1 of the hydraulic control valve 300, and the end of the oil return channel 220 of the transition block 200 away from the hydraulic control valve 300 is provided with a second oil return port T2 , and the second oil return port T2 is used to communicate with the hydraulic oil tank. The first working channel 230 on the transition block 200 is communicated between the first working oil port A1 of the hydraulic control valve 300 and the control oil port c of the hydraulically controlled water valve 100.
由于过渡块200内仅设置一个第一工作通道230连通液控水阀100的控制油口c和液压控制阀300的第一工作油口A1,液压控制阀300的第二工作油口B1处于闲置状态,为避免第二工作油口B1漏油,可将第二工作油口B1进行封堵。Since only one first working channel 230 is provided in the transition block 200 to connect the control oil port c of the hydraulically controlled water valve 100 and the first working oil port A1 of the hydraulic control valve 300, the second working oil port B1 of the hydraulic control valve 300 is in an idle state. To avoid oil leakage from the second working oil port B1 , the second working oil port B1 can be blocked.
本申请提供的集成水阀可以实现水路自动通断的效果。The integrated water valve provided in the present application can achieve the effect of automatic opening and closing of the water channel.
当需要液控水阀100开启时,控制二位四通换向阀的阀芯运动到左位,此时,过渡块200的第二进油口P2、过渡块200的进油通道210、液压控制阀300的第一进油口P1、液压控制阀300的第一工作油口A1、过渡块200的第一工作通道230、液控水阀100的控制油口c连通。先导油经上述连通的路径流动到液控水阀100的控制油口c,当控制油口c内的油压大于弹簧的弹力时,先导油推动液控水阀100的阀芯运动到第二位置,使液控水阀100的阀芯内的水流通道导通液控水阀100的进水口和出水口,使水路导通。When the hydraulically controlled water valve 100 needs to be opened, the valve core of the two-position four-way reversing valve is controlled to move to the left position. At this time, the second oil inlet P2 of the transition block 200, the oil inlet channel 210 of the transition block 200, the first oil inlet P1 of the hydraulic control valve 300, the first working oil port A1 of the hydraulic control valve 300, the first working channel 230 of the transition block 200, and the control oil port c of the hydraulically controlled water valve 100 are connected. The pilot oil flows to the control oil port c of the hydraulically controlled water valve 100 through the above-mentioned connected path. When the oil pressure in the control oil port c is greater than the elastic force of the spring, the pilot oil pushes the valve core of the hydraulically controlled water valve 100 to move to the second position, so that the water flow channel in the valve core of the hydraulically controlled water valve 100 is connected to the water inlet and outlet of the hydraulically controlled water valve 100, so that the water path is connected.
当需要液控水阀100关闭时,控制二位四通换向阀的阀芯运动到右位,此时,过渡块200的第二进油口P2,过渡块200的进油通道210,液压控制阀300的第一进油口P1、液压控制阀300的第二工作油口B1导通,但此时第二工作油口B1闲置且被封堵,因此,无法通过上述路径进行供油。而液控水阀100的控制油口c、过渡块200的第一工作通道230、液压控制阀300的第一工作油口A1、液压控制阀300的第一回油口T1、过渡块200的回油通道220 和过渡块200的第二回油口T2连通,液控水阀100的控制油口c内的先导油经上述路径回流到液压油箱内,控制油口c处泄压,弹簧推动液控水阀100的阀芯回到第一位置,阀芯切断液控水阀100的进水口与出水口的连通。When the hydraulically controlled water valve 100 needs to be closed, the valve core of the two-position four-way reversing valve is controlled to move to the right position. At this time, the second oil inlet P2 of the transition block 200, the oil inlet channel 210 of the transition block 200, the first oil inlet P1 of the hydraulic control valve 300, and the second working oil port B1 of the hydraulic control valve 300 are connected, but at this time the second working oil port B1 is idle and blocked, so oil cannot be supplied through the above path. The control oil port c of the hydraulically controlled water valve 100, the first working channel 230 of the transition block 200, the first working oil port A1 of the hydraulic control valve 300, the first oil return port T1 of the hydraulic control valve 300, and the oil return channel 220 of the transition block 200 are connected. It is connected to the second oil return port T2 of the transition block 200, and the pilot oil in the control oil port c of the hydraulically controlled water valve 100 flows back to the hydraulic oil tank through the above path, and the pressure is released at the control oil port c. The spring pushes the valve core of the hydraulically controlled water valve 100 back to the first position, and the valve core cuts off the connection between the water inlet and the water outlet of the hydraulically controlled water valve 100.
本申请提供的集成水阀,使用过渡块200实现液压控制阀300与液控水阀100的集成连接,且通过在过渡块200内设置进油通道210、回油通道220和第一工作通道230使液压控制阀300与液控水阀100建立连接,与现有技术中液控水阀100与液压控制阀300分散安装,且通过连接管连接液控水阀100与液压控制阀300的方式相比,本申请提供的集成水阀结构更加紧凑,占用空间小,且无需布置连接管。The integrated water valve provided in the present application uses a transition block 200 to realize the integrated connection between the hydraulic control valve 300 and the hydraulically controlled water valve 100, and establishes a connection between the hydraulic control valve 300 and the hydraulically controlled water valve 100 by arranging an oil inlet channel 210, an oil return channel 220 and a first working channel 230 in the transition block 200. Compared with the method in the prior art in which the hydraulically controlled water valve 100 and the hydraulic control valve 300 are installed separately and the hydraulically controlled water valve 100 and the hydraulic control valve 300 are connected by a connecting pipe, the integrated water valve provided in the present application is more compact in structure, occupies less space, and does not require the arrangement of connecting pipes.
进一步的,在本申请的一个实施例中,上述的过渡块200内还设置有第二工作通道240,第二工作通道240作为备用通道,第二工作通道240靠近液压控制阀300的一端与液压控制阀300的第二工作油口B1连通。在第二工作通道240不使用时,第二工作通道240远离液压控制阀300的一端可以使用堵头进行封堵,在需要使用第二工作通道240时,可以将堵头拆下,将第二工作通道240远离液压控制阀300的一端与新增加的第一工作阀连通。Furthermore, in one embodiment of the present application, a second working channel 240 is further provided in the above-mentioned transition block 200. The second working channel 240 serves as a backup channel, and one end of the second working channel 240 close to the hydraulic control valve 300 is communicated with the second working oil port B1 of the hydraulic control valve 300. When the second working channel 240 is not in use, the end of the second working channel 240 away from the hydraulic control valve 300 can be blocked with a plug. When the second working channel 240 needs to be used, the plug can be removed, and the end of the second working channel 240 away from the hydraulic control valve 300 is communicated with the newly added first working valve.
更进一步的,在本申请的一个实施例中,上述的过渡块200内还设置有至少一个第三工作通道250,第三工作通道250也作为备用通道,第三工作通道250一端与第一工作通道230连通,也可以与第二工作通道240连通,第三工作通道250的远离第一工作通道230的一端与过渡块200的外部连通。当第三工作通道250未使用时,可以使用堵头将第三工作通道250远离第一工作通道230或远离第二工作通道240的一端封堵,当使用第三工作通道250时,可以将堵头拆下,将第三工作通道250远离第一工作通道230或远离第二工作通道240的一端与新增加的第二工作阀连通。 Furthermore, in one embodiment of the present application, at least one third working channel 250 is further provided in the above-mentioned transition block 200, and the third working channel 250 also serves as a spare channel. One end of the third working channel 250 is communicated with the first working channel 230, and can also be communicated with the second working channel 240, and one end of the third working channel 250 away from the first working channel 230 is communicated with the outside of the transition block 200. When the third working channel 250 is not in use, a plug can be used to block one end of the third working channel 250 away from the first working channel 230 or away from the second working channel 240, and when the third working channel 250 is in use, the plug can be removed, and one end of the third working channel 250 away from the first working channel 230 or away from the second working channel 240 is communicated with the newly added second working valve.
优选地,在本申请的一个实施例中,上述的第一工作阀也可以为上述的液控水阀,此时,该集成水阀包括两个液控水阀,两个液控水阀均连接在过渡块200上。在连接前将过渡块200上与第二工作通道240对应的堵头拆下,连接后,第二工作通道240远离液压控制阀300的一端与新增加的液控水阀的控制油口c连通。Preferably, in one embodiment of the present application, the first working valve may also be the hydraulically controlled water valve. In this case, the integrated water valve includes two hydraulically controlled water valves, both of which are connected to the transition block 200. Before connection, the plug corresponding to the second working channel 240 on the transition block 200 is removed. After connection, the end of the second working channel 240 away from the hydraulic control valve 300 is connected to the control oil port c of the newly added hydraulically controlled water valve.
此时,两个液控水阀的控制油口c分别与第一工作通道230和第二工作通道240连通。可以将与第一工作通道230连通的液控水阀100称之为第一液控水阀,与第二工作通道240连通的液控水阀100称之为第二液控水阀。At this time, the control oil ports c of the two hydraulically controlled water valves are respectively connected to the first working channel 230 and the second working channel 240. The hydraulically controlled water valve 100 connected to the first working channel 230 can be called the first hydraulically controlled water valve, and the hydraulically controlled water valve 100 connected to the second working channel 240 can be called the second hydraulically controlled water valve.
当液压控制阀300的阀芯位于右位时,第一液控水阀的控制油口c、过渡块200的第一工作通道230、液压控制阀300的第一工作油口A1、液压控制阀300的第一回油口T1、过渡块200的回油通道220、过渡块200的第二回油口T2依次连通,第一液控水阀的控制油口c回油泄压,第一液控水阀关闭。When the valve core of the hydraulic control valve 300 is in the right position, the control oil port c of the first hydraulically controlled water valve, the first working channel 230 of the transition block 200, the first working oil port A1 of the hydraulic control valve 300, the first oil return port T1 of the hydraulic control valve 300, the oil return channel 220 of the transition block 200, and the second oil return port T2 of the transition block 200 are connected in sequence, the control oil port c of the first hydraulically controlled water valve returns oil and releases pressure, and the first hydraulically controlled water valve is closed.
第二液控水阀100的控制油口c、过渡块200的第二工作通道240、液压控制阀300的第二工作油口B1、液压控制阀300的第一进油口P1、过渡块200的进油通道210、过渡块200的第二进油口P2依次连通,此时先导油源提供的先导油可通过上述路径进入第二液控水阀的控制油口c,使第二液控水阀处于导通状态。The control oil port c of the second hydraulically controlled water valve 100, the second working channel 240 of the transition block 200, the second working oil port B1 of the hydraulic control valve 300, the first oil inlet P1 of the hydraulic control valve 300, the oil inlet channel 210 of the transition block 200, and the second oil inlet P2 of the transition block 200 are connected in sequence. At this time, the pilot oil provided by the pilot oil source can enter the control oil port c of the second hydraulically controlled water valve through the above path, so that the second hydraulically controlled water valve is in a conducting state.
当液压控制阀300的阀芯位于左位时,第一液控水阀的控制油口c、过渡块200的第一工作通道230、液压控制阀300的第一工作油口A1、液压控制阀300的第一进油口P1、过渡块200的进油通道210、过渡块200的第二进油口P2依次连通,此时先导油源提供的先导油可通过上述路径进入第一液控水阀的控制油口c,使第一液控水阀处于导通状态。When the valve core of the hydraulic control valve 300 is in the left position, the control oil port c of the first hydraulically controlled water valve, the first working channel 230 of the transition block 200, the first working oil port A1 of the hydraulic control valve 300, the first oil inlet P1 of the hydraulic control valve 300, the oil inlet channel 210 of the transition block 200, and the second oil inlet P2 of the transition block 200 are connected in sequence. At this time, the pilot oil provided by the pilot oil source can enter the control oil port c of the first hydraulically controlled water valve through the above path, so that the first hydraulically controlled water valve is in a conducting state.
第二液控水阀的控制油口c、过渡块200的第二工作通道240、液压控制 阀300的第二工作油口B1、液压控制阀300的第一回油口T1、过渡块200的回油通道220、过渡块200的第二回油口T2依次连通,此时第二液控水阀的控制油口c泄压,第二液控水阀处于关闭状态。The control oil port c of the second hydraulically controlled water valve, the second working channel 240 of the transition block 200, the hydraulic control The second working oil port B1 of the valve 300, the first oil return port T1 of the hydraulic control valve 300, the oil return channel 220 of the transition block 200, and the second oil return port T2 of the transition block 200 are connected in sequence. At this time, the control oil port c of the second hydraulically controlled water valve is depressurized and the second hydraulically controlled water valve is in a closed state.
此种连接方式,无论液压控制阀300的阀芯位于左位还是右位,均可以实现一个液控水阀100关闭,一个液控水阀100导通的效果。With this connection mode, no matter the valve core of the hydraulic control valve 300 is located at the left position or the right position, the effect of one hydraulically controlled water valve 100 being closed and the other hydraulically controlled water valve 100 being conducted can be achieved.
优选地,在本申请的一个实施例中,上述的第二工作阀也可以为上述的液控水阀100,该液控水阀100可称之为第三液控水阀。第三液控水阀与过渡块200连接。连接前,将封堵在第三工作通道250远离第一工作通道230或远离第二工作通道240的一端的堵头拆下。当第三液控水阀与过渡块200连接后,第三液控水阀的控制油口c与第三工作通道250远离第一工作通道230或远离第二工作通道240的一端连通。Preferably, in one embodiment of the present application, the second working valve may also be the hydraulically controlled water valve 100, which may be referred to as the third hydraulically controlled water valve. The third hydraulically controlled water valve is connected to the transition block 200. Before connection, the plug blocking the end of the third working channel 250 away from the first working channel 230 or away from the second working channel 240 is removed. When the third hydraulically controlled water valve is connected to the transition block 200, the control oil port c of the third hydraulically controlled water valve is connected to the end of the third working channel 250 away from the first working channel 230 or away from the second working channel 240.
以第三工作通道250与第一工作通道230为例,在使用时,当液压控制阀300的第一进油口P1与第一工作油口A1连通时,先导油经过渡块200的第二进油口P2、过渡块200的进油通道210、液压控制阀300的第一进油口P1、液压控制阀300的第一工作油口A1供向过渡块200的第一工作通道230和第三工作通道250,此时,与过渡块200的第一工作通道230连通的第一液控水阀以及与过渡块200的第三工作通道250连通的第三液控水阀均处于导通状态。Taking the third working channel 250 and the first working channel 230 as an example, when in use, when the first oil inlet P1 of the hydraulic control valve 300 is connected to the first working oil port A1 , the pilot oil is supplied to the first working channel 230 and the third working channel 250 of the transition block 200 through the second oil inlet P2 of the transition block 200, the oil inlet channel 210 of the transition block 200, the first oil inlet P1 of the hydraulic control valve 300, and the first working oil port A1 of the hydraulic control valve 300. At this time, the first hydraulically controlled water valve connected to the first working channel 230 of the transition block 200 and the third hydraulically controlled water valve connected to the third working channel 250 of the transition block 200 are both in a conducting state.
反之,当液压控制阀300的第一回油口T1与第一工作油口A1连通时,位于第一液控水阀和第三液控水阀100的控制油口c内的先导油经过渡块200的第一工作通道230、第三工作通道250、液压控制阀300的第一工作油口A1、液压控制阀300的第一回油口T1、过渡块200的回油通道220、过渡块200的第二回油口T2回流泄压,第一液控水阀和第三液控水阀同时处于关闭状态。On the contrary, when the first oil return port T1 of the hydraulic control valve 300 is connected to the first working oil port A1 , the pilot oil in the control oil ports c of the first hydraulically controlled water valve and the third hydraulically controlled water valve 100 is refluxed and pressure-released through the first working channel 230 of the transition block 200, the third working channel 250, the first working oil port A1 of the hydraulic control valve 300, the first oil return port T1 of the hydraulic control valve 300, the oil return channel 220 of the transition block 200, and the second oil return port T2 of the transition block 200, and the first hydraulically controlled water valve and the third hydraulically controlled water valve are in a closed state at the same time.
在本申请一个优选地实施例中,上述的液控水阀100与过渡块200以及液 压控制阀300与过渡块200均采用可拆卸的方式连接,例如均可以为螺栓连接。采用可拆卸的连接方式可便于更换液控水阀100以及液压控制阀300。In a preferred embodiment of the present application, the hydraulically controlled water valve 100 and the transition block 200 and the hydraulic The hydraulic control valve 300 and the transition block 200 are both connected in a detachable manner, for example, they can be connected by bolts. The detachable connection method can facilitate the replacement of the hydraulic control water valve 100 and the hydraulic control valve 300.
此外,关于液控水阀100以及液压控制阀300的实施例仅仅是示例性的,并不对本申请的保护范围形成限制,上述的液控水阀100还可以为其他类型的液控水阀100,同理,上述的液压控制阀300也可以为其他类型的液压控制阀300。In addition, the embodiments of the hydraulically controlled water valve 100 and the hydraulically controlled valve 300 are merely exemplary and do not limit the scope of protection of the present application. The hydraulically controlled water valve 100 mentioned above may also be other types of hydraulically controlled water valves 100. Similarly, the hydraulically controlled valve 300 mentioned above may also be other types of hydraulically controlled valves 300.
在本申请的一个优选地实施例中,控制油口与第一工作通道靠近液控水阀的一端之间、进油通道靠近液压控制阀的一端与第一进油口之间、回油通道靠近液压控制阀的一端与第一回油口之间、第一工作通道靠近液压控制阀的一端与第一工作油口之间、第二工作通道靠近液压控制阀的一端与第二工作油口之间均设置有密封件。上述的密封件可以为密封垫圈,可以防止液控水阀与过渡块之间以及液压控制阀与过渡块之间漏油。In a preferred embodiment of the present application, seals are provided between the control oil port and the end of the first working channel close to the hydraulic control water valve, between the end of the oil inlet channel close to the hydraulic control valve and the first oil inlet, between the end of the oil return channel close to the hydraulic control valve and the first oil return, between the end of the first working channel close to the hydraulic control valve and the first working oil port, and between the end of the second working channel close to the hydraulic control valve and the second working oil port. The above-mentioned seals may be sealing gaskets, which can prevent oil leakage between the hydraulic control water valve and the transition block and between the hydraulic control valve and the transition block.
本申请还提供一种水系统,水系统可以但不仅仅为采煤机的或掘进机的水系统,该水系统内设置有如上所述的集成水阀,因此,具有与如上所述相同的优势。The present application also provides a water system, which can be, but is not limited to, a water system for a coal mining machine or a roadheader. The water system is provided with the integrated water valve as described above, and therefore has the same advantages as described above.
本申请还提供一种作业机械,作业机械可以但不仅仅为采煤矿机或掘进机,该作业机械设置有如上所述的集成水阀或如上所述的水系统,因此,具有与如上述所述相同的优势。The present application also provides an operating machine, which may be, but is not limited to, a coal mining machine or a tunneling machine. The operating machine is provided with the integrated water valve as described above or the water system as described above, and therefore has the same advantages as described above.
最后应说明的是:以上实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的精神和范围。 Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit it. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims (10)

  1. 一种集成水阀,其中,包括:An integrated water valve, comprising:
    液控水阀(100),所述液控水阀(100)上设置有控制油口(c);A hydraulically controlled water valve (100), wherein the hydraulically controlled water valve (100) is provided with a control oil port (c);
    液压控制阀(300),所述液压控制阀(300)上设置有第一进油口(P1)、第一回油口(T1)和第一工作油口(A1);A hydraulic control valve (300), wherein the hydraulic control valve (300) is provided with a first oil inlet (P 1 ), a first oil return port (T 1 ) and a first working oil port (A 1 );
    过渡块(200),所述过渡块(200)连接在所述液控水阀(100)与所述液压控制阀(300)之间,所述过渡块(200)内至少设置有进油通道(210)、回油通道(220)和第一工作通道(230),所述进油通道(210)与所述第一进油口(P1)连通,所述回油通道(220)与所述第一回油口(T1)连通,所述第一工作通道(230)连通所述控制油口(c)与所述第一工作油口(A1)。A transition block (200) is connected between the hydraulically controlled water valve (100) and the hydraulic control valve (300). At least an oil inlet channel (210), an oil return channel (220) and a first working channel (230) are provided in the transition block (200). The oil inlet channel (210) is communicated with the first oil inlet port ( P1 ), the oil return channel (220) is communicated with the first oil return port ( T1 ), and the first working channel (230) is communicated with the control oil port (c) and the first working oil port ( A1 ).
  2. 根据权利要求1所述的集成水阀,其中,所述过渡块(200)内还设置有第二工作通道(240),所述液压控制阀(300)上设置有第二工作油口(B1),所述第二工作通道(240)的一端与所述第二工作油口(B1)连通,所述第二工作通道(240)的另一端与所述过渡块(200)的外部连通。The integrated water valve according to claim 1, wherein a second working channel (240) is further provided in the transition block (200), a second working oil port ( B1 ) is provided on the hydraulic control valve (300), one end of the second working channel (240) is communicated with the second working oil port ( B1 ), and the other end of the second working channel (240) is communicated with the outside of the transition block (200).
  3. 根据权利要求2所述的集成水阀,其中,所述过渡块(200)内还设置有至少一个第三工作通道(250),所述第三工作通道(250)的一端与所述第一工作通道(230)或所述第二工作通道(240)连通,所述第三工作通道(250)的另一端与所述过渡块(200)的外部连通。The integrated water valve according to claim 2, wherein at least one third working channel (250) is further provided in the transition block (200), one end of the third working channel (250) is connected to the first working channel (230) or the second working channel (240), and the other end of the third working channel (250) is connected to the outside of the transition block (200).
  4. 根据权利要求1所述的集成水阀,其中,所述过渡块(200)可拆卸的连接在所述液控水阀(100)与所述液压控制阀(300)之间。The integrated water valve according to claim 1, wherein the transition block (200) is detachably connected between the hydraulically controlled water valve (100) and the hydraulic control valve (300).
  5. 根据权利要求4所述的集成水阀,其中,所述液控水阀(100)与所述过渡块(200)以及所述液压控制阀(300)与所述过渡块(200)均通过螺栓 连接。The integrated water valve according to claim 4, wherein the hydraulically controlled water valve (100) and the transition block (200) as well as the hydraulically controlled valve (300) and the transition block (200) are both connected by bolts. connect.
  6. 根据权利要求1所述的集成水阀,其中,所述液压控制阀(300)为二位四通换向阀,且所述二位四通换向阀为电磁换向阀。According to the integrated water valve of claim 1, wherein the hydraulic control valve (300) is a two-position four-way reversing valve, and the two-position four-way reversing valve is an electromagnetic reversing valve.
  7. 根据权利要求3所述的集成水阀,其中,所述第二工作通道(240)远离所述液压控制阀(300)的一端以及所述第三工作通道(250)远离所述第一工作通道(230)的一端均设置有堵头。The integrated water valve according to claim 3, wherein an end of the second working channel (240) away from the hydraulic control valve (300) and an end of the third working channel (250) away from the first working channel (230) are both provided with plugs.
  8. 根据权利要求2所述的集成水阀,其中,所述控制油口(c)与所述第一工作通道(230)靠近所述液控水阀(100)的一端之间、所述进油通道(210)靠近所述液压控制阀(300)的一端与所述第一进油口(P1)之间、所述回油通道(220)靠近所述液压控制阀(300)的一端与所述第一回油口(T1)之间、所述第一工作通道(230)靠近所述液压控制阀(300)的一端与所述第一工作油口(A1)之间、所述第二工作通道(240)靠近所述液压控制阀(300)的一端与所述第二工作油口(B1)之间均设置有密封件。The integrated water valve according to claim 2, wherein sealing members are provided between the control oil port (c) and an end of the first working channel (230) close to the hydraulically controlled water valve (100), between an end of the oil inlet channel (210) close to the hydraulic control valve (300) and the first oil inlet port ( P1 ), between an end of the oil return channel (220) close to the hydraulic control valve (300) and the first oil return port ( T1 ), between an end of the first working channel (230) close to the hydraulic control valve (300) and the first working oil port ( A1 ), and between an end of the second working channel (240) close to the hydraulic control valve (300) and the second working oil port ( B1 ).
  9. 一种水系统,其中,包括如权利要求1~8任一项所述的集成水阀。A water system, comprising the integrated water valve according to any one of claims 1 to 8.
  10. 一种作业机械,其中,包括如权利要求1~8任一项所述的集成水阀或包括如权利要求9所述的水系统。 An operating machine, comprising the integrated water valve as described in any one of claims 1 to 8 or the water system as described in claim 9.
PCT/CN2023/077169 2022-11-07 2023-02-20 Integrated water valve, water system, and work machine WO2024098583A1 (en)

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CN218408637U (en) * 2022-11-07 2023-01-31 三一重型装备有限公司 Integrated water valve, water system and operation machine

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CN217381075U (en) * 2021-12-31 2022-09-06 广西玉柴重工有限公司 Hydraulic quick-change control valve group
CN218408637U (en) * 2022-11-07 2023-01-31 三一重型装备有限公司 Integrated water valve, water system and operation machine

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