WO2024096543A1 - Substrate etching method and substrate etching apparatus - Google Patents

Substrate etching method and substrate etching apparatus Download PDF

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Publication number
WO2024096543A1
WO2024096543A1 PCT/KR2023/017182 KR2023017182W WO2024096543A1 WO 2024096543 A1 WO2024096543 A1 WO 2024096543A1 KR 2023017182 W KR2023017182 W KR 2023017182W WO 2024096543 A1 WO2024096543 A1 WO 2024096543A1
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etchant
etching
substrate
temperature
concentration
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PCT/KR2023/017182
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French (fr)
Korean (ko)
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이승훈
모성원
이양호
한흥수
배정현
기범수
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주식회사 제우스
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Publication of WO2024096543A1 publication Critical patent/WO2024096543A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/30Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
    • H01L21/31Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to form insulating layers thereon, e.g. for masking or by using photolithographic techniques; After treatment of these layers; Selection of materials for these layers
    • H01L21/3105After-treatment
    • H01L21/311Etching the insulating layers by chemical or physical means
    • H01L21/31105Etching inorganic layers
    • H01L21/31111Etching inorganic layers by chemical means
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/30Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
    • H01L21/31Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to form insulating layers thereon, e.g. for masking or by using photolithographic techniques; After treatment of these layers; Selection of materials for these layers
    • H01L21/3105After-treatment
    • H01L21/311Etching the insulating layers by chemical or physical means
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/67005Apparatus not specifically provided for elsewhere
    • H01L21/67011Apparatus for manufacture or treatment
    • H01L21/67017Apparatus for fluid treatment
    • H01L21/67028Apparatus for fluid treatment for cleaning followed by drying, rinsing, stripping, blasting or the like
    • H01L21/6704Apparatus for fluid treatment for cleaning followed by drying, rinsing, stripping, blasting or the like for wet cleaning or washing
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/67005Apparatus not specifically provided for elsewhere
    • H01L21/67011Apparatus for manufacture or treatment
    • H01L21/67017Apparatus for fluid treatment
    • H01L21/67063Apparatus for fluid treatment for etching
    • H01L21/67075Apparatus for fluid treatment for etching for wet etching

Definitions

  • the present invention relates to a substrate etching method and a substrate etching device for etching and removing a silicon nitride film laminated on a substrate used in semiconductor manufacturing.
  • the semiconductor manufacturing process includes, for example, a process of stacking a silicon nitride film on a substrate such as a silicon wafer, and a process of removing at least a portion of the stacked silicon nitride film by etching.
  • the silicon nitride film can be removed by dry etching or wet etching.
  • wet etching is mainly applied among dry etching and wet etching to reduce the operating cost of etching work and increase productivity.
  • the silicon nitride film is laminated on a silicon oxide film.
  • the silicon oxide film it is desirable for the silicon oxide film to remain as much as possible rather than be removed along with the silicon nitride film.
  • the cycle time of the substrate etching operation it is desirable for the cycle time of the substrate etching operation to be as short as possible.
  • the present invention provides a substrate etching method and a substrate etching device that improve the quality and speed of etching work by sequentially exposing the substrate to etchants of different properties during etching.
  • a method of etching a substrate according to the present invention a high-temperature etching step of etching a substrate on which a silicon oxide film and a silicon nitride film are stacked by exposing it to an etchant at a first temperature; and a low-temperature etching step of exposing the substrate to an etchant of a second temperature lower than the first temperature to etch the etch selectivity of the silicon nitride film to the silicon oxide film to be higher than that of the high-temperature etching step.
  • the high-temperature etching step may include a first temperature etchant supply step of injecting an etchant of the first temperature into an etching chamber in which the substrate is accommodated so that the substrate is wetted with the etchant of the first temperature; and a first temperature etchant discharge step of discharging the etchant at the first temperature to the outside of the etching chamber.
  • the first temperature etchant supply step and the first temperature etchant discharge step may be performed simultaneously or with time differences.
  • the low-temperature etching step may include a second temperature etchant supply step of introducing an etchant of the second temperature into the etching chamber so that the substrate is wetted with the etchant of the second temperature; and a second temperature etchant discharge step of discharging the etchant at the second temperature to the outside of the etching chamber.
  • the second temperature etchant supply step and the second temperature etchant discharge step may be performed simultaneously or with time differences.
  • a substrate etching method a low-concentration etching step of etching a substrate on which a silicon oxide film and a silicon nitride film are stacked by exposing it to a first concentration etchant containing a first concentration of Si (silicon); and a high-concentration etching step of exposing the substrate to a second concentration etchant containing a second concentration of Si higher than the first concentration to etch the etch selectivity of the silicon nitride film to the silicon oxide film to a higher etch selectivity than the low-concentration etching step.
  • a low-concentration etching step of etching a substrate on which a silicon oxide film and a silicon nitride film are stacked by exposing it to a first concentration etchant containing a first concentration of Si (silicon); and a high-concentration etching step of exposing the substrate to a second concentration etchant containing a second concentration of Si higher than the first concentration to etch the
  • the low-concentration etching step includes: supplying the first concentration etchant into an etching chamber in which the substrate is accommodated so that the substrate is wetted with the first concentration etchant; and a first concentration etchant discharging step of discharging the first concentration etchant to the outside of the etching chamber.
  • the step of supplying the first concentration etchant and discharging the first concentration etchant may be performed simultaneously or with a time difference.
  • the high-concentration etching step may include supplying a second concentration etchant into the etching chamber so that the substrate is wetted with the second concentration etchant; and a second concentration etchant discharging step of discharging the second concentration etchant to the outside of the etching chamber.
  • the second concentration etchant supply step and the second concentration etchant discharge step may be performed simultaneously or with time differences.
  • a substrate etching apparatus an etching chamber into which a substrate is inserted and received; a first etchant supply unit supplying an etchant at a first temperature to the etching chamber; a first etchant recovery unit that recovers the etchant of the first temperature that etched the substrate from the etching chamber to the first etchant supply unit; a second etchant supply unit supplying an etchant of a second temperature lower than the first temperature to the etching chamber from which the etchant of the first temperature is discharged; and a second etchant recovery unit that recovers the etchant of the second temperature that etched the substrate from the etching chamber to the second etchant supply unit.
  • the substrate etching apparatus of the present invention includes a rinse solution supply unit that supplies a rinse solution to the etching chamber to clean the substrate after the substrate is etched; and a cleaning solution supply unit supplying a cleaning solution to the etching chamber to remove the rinsing solution remaining on the substrate.
  • a substrate etching apparatus an etching chamber into which a substrate is inserted and received; a first etchant supply unit supplying an etchant containing a first concentration of Si (silicon) to the etching chamber; a first etchant recovery unit that recovers the first concentration etchant that etched the substrate from the etching chamber to the first etchant supply unit; a second etchant supply unit supplying a second concentration etchant containing Si of a second concentration higher than the first concentration to the etching chamber from which the first concentration etchant is discharged; and a second etchant recovery unit that recovers the second concentration etchant that etched the substrate from the etching chamber to the second etchant supply unit.
  • the substrate etching apparatus of the present invention includes a rinse solution supply unit that supplies a rinse solution to the etching chamber to clean the substrate after the substrate is etched; and a cleaning solution supply unit supplying a cleaning solution to the etching chamber to remove the rinsing solution remaining on the substrate.
  • the quality of the etching work is improved, the defect rate is reduced, and the speed of the etching work is improved compared to the case of etching the substrate only with an etchant of a single property.
  • the substrate after etching the substrate with an etchant of a first temperature, the substrate is etched with an etchant of a second temperature lower than the first temperature, or after etching the substrate with an etchant of a first concentration containing a first concentration of Si.
  • the substrate may be etched with a second concentration etchant containing Si at a second concentration higher than the first concentration.
  • FIG. 1 is a flow chart showing a substrate etching method according to a first embodiment of the present invention.
  • Figure 2 is a graph showing the etching rates of the silicon nitride film and silicon oxide film that change depending on the temperature of the etchant.
  • Figure 3 is a graph showing the etching selectivity of the silicon nitride film to the silicon oxide film that changes depending on the temperature of the etchant and the concentration of Si contained in the etchant.
  • FIG. 4 is a configuration diagram illustrating an example of a substrate etching device used to perform the substrate etching method of FIG. 1.
  • FIG. 5 is a configuration diagram illustrating another example of a substrate etching device used to perform the substrate etching method of FIG. 1.
  • Figure 6 is a flow chart showing a substrate etching method according to a second embodiment of the present invention.
  • FIG. 7 is a configuration diagram illustrating an example of a substrate etching device used to perform the substrate etching method of FIG. 6.
  • Figure 1 is a flow chart showing a method for etching a substrate according to a first embodiment of the present invention
  • Figure 2 is a graph showing the etching rate of the silicon nitride film and silicon oxide film that changes depending on the temperature of the etchant
  • Figure 3 is the temperature of the etchant.
  • FIG. 4 shows an example of a substrate etching device used to perform the substrate etching method of FIG. 1.
  • FIG. 5 is a configuration diagram showing another example of a substrate etching device used to perform the substrate etching method of FIG. 1.
  • the substrate etching method according to the first embodiment of the present invention involves etching at least a portion of the silicon nitride film laminated on a substrate 10, such as a silicon wafer for semiconductor manufacturing. This is how to remove it.
  • the substrate 10 before being etched may have a structure in which a plurality of silicon nitride films and a plurality of silicon oxide films are alternately stacked, or a structure in which a silicon nitride film is stacked on a silicon oxide film.
  • the substrate etching method according to the first embodiment of the present invention includes a substrate loading step (S110), a high temperature etching step (S120), a low temperature etching step (S130), a substrate rinsing step (S140), and a substrate cleaning step. (S150), and a substrate unloading step (S160).
  • an example substrate etching apparatus 100 used to perform the substrate etching method according to the first embodiment of the present invention includes an etching chamber 110, a first etchant supply unit 120, and a first etchant supply unit 120. It includes an etchant recovery unit 140, a second etchant supply unit 150, a second etchant recovery unit 170, a rinse liquid supply unit 180, a cleaning liquid supply unit 185, and a wastewater discharge unit 190.
  • the substrate 10 is inserted and accommodated in the etching chamber 110.
  • the etch chamber 110 includes an etch chamber pressurizing unit 115 that supplies, for example, high-pressure nitrogen (N 2 ) gas into the etch chamber 110 so that the pressure inside the etch chamber 110 is maintained at a high pressure higher than atmospheric pressure.
  • N 2 high-pressure nitrogen
  • the first etchant supply unit 120 supplies an etchant of a first temperature to the etching chamber 110 .
  • the etchant may be, for example, an aqueous phosphoric acid (H 3 PO 4 ) solution.
  • the first etchant supply unit 120 includes a first etchant chamber 121, a first etchant supply passage 131, a first etchant supply pump 130, a first etchant supply passage valve 134, and a first etchant circulation passage ( 132), a first etchant circulation flow valve 135, and a first etchant chamber pressurizing unit 125.
  • the first etchant chamber 121 contains an etchant of a first temperature.
  • the first etchant supply passage 131 guides the etchant at the first temperature from the first etchant chamber 121 to the etch chamber 110 .
  • the first etchant supply pump 130 pumps the etchant of the first temperature within the first etchant supply passage 131.
  • the first etchant supply flow path valve 134 selectively opens and closes the first etchant supply flow path 131.
  • the first etchant circulation flow path 132 branches off from the first etchant supply flow path 131 and guides the etchant at the first temperature to return to the first etchant chamber 121.
  • the first etchant circulation flow path valve 135 selectively opens and closes the first etchant circulation flow path 132.
  • the first etchant chamber pressurizing unit 125 is connected to the first etchant chamber 121, and is maintained at a high pressure state higher than atmospheric pressure, for example, high-pressure nitrogen (N 2 ) gas. Can be supplied into the first etchant chamber 121.
  • the first etchant supply unit 120 may further include a first etchant heater for heating the etchant contained in the first etchant chamber 121.
  • the first etchant supply flow path valve 134 is closed and the first etchant circulation flow path valve 135 is opened to circulate the etchant through the first etchant circulation flow path 132 while operating the first etchant heater to create a first etchant chamber ( When the etchant contained in 121) is heated, the etchant contained in the first etchant chamber 121 can be heated more quickly and uniformly with the etchant of the first temperature.
  • the first etchant recovery unit 140 recovers the etchant of the first temperature that etched the substrate 10 from the etching chamber 110 to the first etchant chamber 121 of the first etchant supply unit 120.
  • the first etchant recovery unit 140 includes a first etchant recovery passage 141 and a first etchant recovery passage valve 145.
  • the first etchant recovery passage 141 guides the etchant at the first temperature from the etch chamber 110 to the first etchant chamber 121 .
  • the first etchant recovery flow path valve 145 selectively opens and closes the first etchant recovery flow path 141.
  • the first etchant recovery unit 140 may further include a first etchant recovery pump that pumps the etchant at the first temperature in the first etchant recovery passage 145 toward the first etchant chamber 121. there is.
  • the second etchant supply unit 150 is an etching chamber after the etchant of the first temperature is discharged, that is, the etchant of the first temperature is recovered into the first etchant chamber 121 through the first etchant recovery unit 140.
  • An etchant having a second temperature lower than the first temperature is supplied to (110).
  • the second etchant supply unit 150 includes a second etchant chamber 151, a second etchant supply passage 161, a second etchant supply pump 160, a second etchant supply passage valve 164, and a second etchant circulation passage ( 162), a second etchant circulation flow valve 165, and a second etchant chamber pressurizing unit 155.
  • the second etchant chamber 121 accommodates the etchant at the second temperature.
  • the second etchant supply passage 161 guides the etchant at the second temperature from the second etchant chamber 151 to the etch chamber 110 .
  • the second etchant supply pump 150 pumps the second etchant in the second etchant supply passage 161.
  • the second etchant supply flow path valve 164 selectively opens and closes the second etchant supply flow path 161.
  • the second etchant circulation flow path 162 branches off from the second etchant supply flow path 161 and guides the etchant at the second temperature to return to the second etchant chamber 151.
  • the second etchant circulation flow path valve 165 selectively opens and closes the second etchant circulation flow path 162.
  • the second etchant chamber pressurizing unit 155 is connected to the second etchant chamber 151, and uses, for example, high-pressure nitrogen (N 2 ) gas to maintain the pressure inside the second etchant chamber 151 at a high pressure higher than atmospheric pressure. Can be supplied into the second etchant chamber 151.
  • N 2 high-pressure nitrogen
  • the second etchant supply unit 150 may further include a second etchant heater for heating the etchant contained in the second etchant chamber 151.
  • the second etchant supply flow path valve 164 is closed and the second etchant circulation flow path valve 165 is opened to circulate the etchant through the second etchant circulation flow path 162 while operating the second etchant heater to create a second etchant chamber ( When the etchant contained in 151) is heated, the etchant contained in the second etchant chamber 151 can be heated more quickly and uniformly with the etchant of the second temperature.
  • the second etchant recovery unit 170 recovers the etchant of the second temperature that etched the substrate 10 from the etching chamber 110 to the second etchant chamber 151 of the second etchant supply unit 150.
  • the second etchant recovery unit 170 includes a second etchant recovery passage 171 and a second etchant recovery passage valve 175.
  • the second etchant recovery passage 171 guides the etchant at the second temperature from the etch chamber 110 to the second etchant chamber 151 .
  • the second etchant recovery flow path valve 175 selectively opens and closes the second etchant recovery flow path 171.
  • the second etchant recovery unit 170 may further include a second etchant recovery pump that pumps the second etchant in the second etchant recovery passage 175 toward the second etchant chamber 151.
  • the etching chamber 110, the first etchant chamber 121, and the second etchant chamber ( If 151) is maintained at high pressure, the boiling point of the etchant increases, so the temperature of the etchant, that is, the first temperature and the second temperature, can be increased within the limit where the etchant does not boil.
  • the higher the temperature of the etchant the greater the etching rate of the silicon nitride film.
  • vaporization of phosphoric acid contained in the etchant is suppressed and the concentration of the etchant can be maintained constant. Accordingly, the speed and productivity of etching the substrate 10 using the substrate etching apparatus 100 are improved, the defect rate is lowered, and the quality of the etching operation is improved.
  • the rinse agent supply unit 180 supplies a rinse agent to the etching chamber 110 to clean the substrate 10 after the substrate 10 is etched.
  • the rinse solution dissolves the etchant and contaminants remaining or attached to the surface of the etched substrate 10 and removes them from the surface of the substrate 10.
  • the rinse solution may be, for example, DHF (Diluted Hydrogen Fluoride), IPA (Isopropyl Alcohol), or SC1 solution.
  • the rinse liquid supply unit 180 includes a rinse liquid chamber 181, a rinse liquid supply passage 183, and a rinse liquid supply passage valve 184.
  • the rinse liquid chamber 181 accommodates the rinse liquid.
  • the rinse liquid supply passage 183 guides the rinse liquid from the rinse liquid chamber 181 to the etching chamber 110.
  • the rinse fluid supply flow path valve 184 selectively opens and closes the rinse fluid supply flow path 183.
  • the rinse liquid supply unit 180 may further include a rinse liquid supply pump that pumps the rinse liquid from the rinse liquid chamber 181 to the etching chamber 110 through the rinse liquid supply passage 183. .
  • the cleaning liquid supply unit 185 supplies cleaning liquid to the etching chamber 110 to wash away and remove the rinsing liquid remaining on the substrate 10 after cleaning the substrate 10 using the rinsing liquid.
  • the cleaning liquid may be, for example, deionized water (DIW).
  • the cleaning liquid supply unit 185 includes a cleaning liquid chamber 186, a cleaning liquid supply passage 187, and a cleaning liquid supply passage valve 188.
  • the cleaning liquid chamber 186 accommodates the cleaning liquid.
  • the cleaning liquid supply passage 187 guides the cleaning liquid from the cleaning liquid chamber 186 to the etching chamber 110.
  • the cleaning fluid supply flow path valve 188 selectively opens and closes the cleaning fluid supply flow path 187.
  • the cleaning liquid supply unit 185 may further include a cleaning liquid supply pump that pumps the cleaning liquid from the cleaning liquid chamber 186 toward the etching chamber 110 through the cleaning liquid supply passage 187.
  • the wastewater discharge unit 190 discharges the rinse liquid and cleaning liquid to the outside.
  • the wastewater discharge unit 190 includes a wastewater tank 191, a wastewater discharge passage 195, a wastewater discharge passage valve 197, and a wastewater tank pressurizing portion 193.
  • the wastewater tank 191 receives the rinse and cleaning solutions contaminated through the rinsing and cleaning processes of the substrate 10 after being discharged from the etching chamber 110 .
  • the waste water tank pressurizing unit 193 is connected to the waste water tank 191, and, for example, pumps high-pressure nitrogen (N 2 ) gas into the waste water tank 190 so that the pressure inside the waste water tank 191 is maintained at a high pressure higher than atmospheric pressure. It can be supplied internally.
  • N 2 high-pressure nitrogen
  • the wastewater discharge flow path 195 guides the contaminated rinse and cleaning fluids from the etching chamber 110 to the wastewater tank 191.
  • the wastewater discharge flow path valve 197 selectively opens and closes the wastewater discharge flow path 195.
  • the wastewater discharge unit 190 may further include a wastewater discharge pump that pumps the contaminated rinse and cleaning liquid in the wastewater discharge passage 195 toward the wastewater tank 190.
  • the substrate loading step (S110) is a step of inserting the substrate 10 on which a silicon oxide film and a silicon nitride film are stacked into the etching chamber 110.
  • the substrates 10 may be inserted into the etching chamber 110 one by one.
  • the high temperature etching step (S120) is a step of etching the substrate 10 inserted and placed in the etching chamber 110 by exposing it to an etchant at a first temperature.
  • the high-temperature etching step (S120) includes a first temperature etchant supply step (S121) and a first temperature etchant discharge step (S122).
  • the first temperature etchant supply step (S121) is a step of introducing an etchant of a first temperature into the etching chamber 110, and may be performed by the first etchant supply unit 120.
  • the etchant contained in the first etchant chamber 121 is heated by operating the first etchant heater while circulating through the first etchant circulation passage 132, the etchant contained in the first etchant chamber 121 is heated more quickly and It can be uniformly heated with an etchant of the first temperature.
  • the etchant at the first temperature heated in this way may be introduced into the etch chamber 110 from the first etchant chamber 121 through the first etchant supply passage 131.
  • the etchant of the first temperature introduced into the etching chamber 110 flows to the substrate 10, and the substrate 10 is wetted with the etchant of the first temperature and thus etched.
  • the etchant at the first temperature is supplied to the etching chamber 110 for a predetermined time so that the substrate 10 can be properly etched.
  • the first temperature etchant discharging step ( S122 ) is a step of discharging the etchant of the first temperature introduced into the etching chamber 110 to the outside of the etching chamber 110 .
  • the first temperature etchant supply step (S121) and the first temperature etchant discharge step (S122) may be performed simultaneously. In other words, the etchant at the first temperature supplied into the etching chamber 110 may pass through the substrate 10 and be immediately discharged from the etching chamber 110 .
  • the first temperature etchant supply step (S121) and the first temperature etchant discharge step (S122) may be performed with time differences. In other words, the first temperature etchant supply step (S121) may be performed first, and then the first temperature etchant discharge step (S122) may be performed after a certain period of time.
  • the etchant of the first temperature discharged from the etching chamber 110 may not be discharged to the outside of the substrate etching apparatus 100 but may be recovered into the first etchant chamber 121 through the first etchant recovery unit 140 .
  • the etchant recovered in the first etchant chamber 121 may be heated again to the first temperature by the first etchant heater for the next etching operation of the substrate 10.
  • the low-temperature etching step (S130) is a step of etching the substrate 10 inserted into the etching chamber 110 by exposing it to an etchant of a second temperature lower than the first temperature.
  • the low-temperature etching step (S130) etches the substrate 10 at a slower etching rate than the high-temperature etching step (S120) and increases the etching selectivity of the silicon nitride film to the silicon oxide film.
  • the etching rate in the low-temperature etching step (S130) is slower than the etching rate in the high-temperature etching step (S120), and the etch selectivity in the low-temperature etching step (S130) is the etch selectivity in the high-temperature etching step (S120). higher than
  • the etching rate by the etchant increases as the temperature of the etchant increases in both the case of the silicon nitride film and the silicon oxide film.
  • the etch selectivity which is the etch rate of the silicon nitride film relative to the etch rate of the silicon oxide film, decreases as the temperature increases.
  • a decrease in the etch selectivity means that the amount of the silicon oxide film removed when the silicon nitride film is removed by etching increases.
  • the trend of decreasing etching selectivity as the temperature of the etchant increases is common regardless of the concentration of Si (silicon) contained in the etchant.
  • etching is performed with a high-temperature etchant at the start of etching, the etching rate is large and the etching speed is fast, thereby reducing the total time required to etch the substrate 10.
  • etching continues with a high-temperature etchant until the etching is completed, it is difficult to finely control the degree of etching of the silicon nitride film and silicon oxide film, so the quality of the etching work deteriorates and the defect rate increases, such as when too much of the silicon oxide film is etched. Escalating problems may occur.
  • the substrate 10 is first etched with an etchant of a relatively high first temperature, and then the substrate 10 is etched with an etchant of a relatively low temperature of the second temperature.
  • the quality of the etching process can also be improved as etching of silicon oxide is minimized.
  • Etching the substrate 10 by adding an etchant at a first temperature can be called high-speed, low-selectivity etching, and etching the substrate 10 by adding an etchant at a second temperature can be called low-speed, high-selectivity etching.
  • the silicon oxide film is not exposed until the silicon nitride film is removed by etching. Accordingly, the substrate 10 is first etched with an etchant at a relatively high first temperature for a predetermined period of time from the start of etching of the substrate 10 until the silicon oxide film is exposed, and then using an etchant at a relatively low temperature at the second temperature.
  • the productivity and quality of the etching work can be further improved.
  • the temperature of the etchant in high-speed, low-selectivity etching, the temperature of the etchant, that is, the first temperature, may be 200°C, and in low-speed, high-selectivity etching, the temperature of the etchant, that is, the second temperature, may be 180°C.
  • the concentration of Si contained in the etchant at the first temperature and the etchant at the second temperature may be the same at 1300 ppm.
  • the temperature of the etchant that is, the first temperature
  • the temperature of the etchant that is, the second temperature
  • the etchant of the first temperature and The concentration of Si contained in the etchant at the second temperature may be the same at 700ppm.
  • the low-temperature etching step (S130) includes a second temperature etchant supply step (S131) and a second temperature etchant discharge step (S132).
  • the second temperature etchant supply step (S131) is a step of introducing an etchant of a second temperature into the etching chamber 110, and may be performed by the second etchant supply unit 150 described with reference to FIG. 4. Similar to what was mentioned in the description of the first temperature etchant supply step (S121), the etchant contained in the second etchant chamber 151 is heated by operating the second etchant heater while circulating it through the second etchant circulation passage 162. , the etchant contained in the second etchant chamber 151 can be heated more quickly and uniformly with the etchant at the second temperature.
  • the etchant at the second temperature heated in this way may be introduced into the etch chamber 110 from the second etchant chamber 151 through the second etchant supply passage 161.
  • the etchant at the second temperature introduced into the etching chamber 110 flows to the substrate 10, and the substrate 10 is wetted with the etchant at the second temperature and thus etched.
  • the etchant at the second temperature is supplied to the etching chamber 110 for a predetermined time so that the substrate 10 can be properly etched.
  • the second temperature etchant discharging step ( S132 ) is a step of discharging the etchant of the second temperature introduced into the etching chamber 110 to the outside of the etching chamber 110 .
  • the second temperature etchant supply step (S131) and the second temperature etchant discharge step (S132) may be performed simultaneously. In other words, the etchant at the second temperature supplied into the etching chamber 110 may pass through the substrate 10 and be immediately discharged from the etching chamber 110 .
  • the second temperature etchant supply step (S131) and the second temperature etchant discharge step (S132) may be performed with time differences. In other words, the second temperature etchant supply step (S131) may be performed first, and the second temperature etchant discharge step (S132) may be performed after a certain period of time.
  • the etchant of the second temperature discharged from the etching chamber 110 may not be discharged to the outside of the substrate etching apparatus 100 but may be recovered into the second etchant chamber 151 through the second etchant recovery unit 170 .
  • the etchant recovered in the second etchant chamber 151 may be heated again to a second temperature by the second etchant heater for the next etching operation of the substrate 10.
  • the substrate rinsing step (S140) includes a rinse solution supply step and a rinse solution discharge step.
  • the rinse solution supply step is a step of supplying a rinse solution to the etching chamber 110 to clean the etched substrate 10.
  • the rinse liquid supplied into the etching chamber 110 dissolves the etchant and contaminants remaining or attached to the surface of the etched substrate 10 and removes them from the surface of the substrate 10.
  • the rinse liquid supply step is performed by the rinse liquid supply unit 180 described above.
  • the rinse liquid discharging step is a step of cleaning the substrate 10 and discharging the contaminated rinse liquid to the outside of the etching chamber 110.
  • the rinse liquid discharged from the etching chamber 110 is stored in the wastewater tank 191.
  • the rinse liquid discharge step is performed by the wastewater discharge unit 190 described above.
  • the substrate cleaning step (S150) includes a cleaning liquid supply step and a cleaning liquid discharge step.
  • the cleaning liquid supply step is a step of supplying the cleaning liquid to the etching chamber 110.
  • the cleaning solution supplied into the etching chamber 110 washes away and removes the rinse solution remaining on the substrate 10 after cleaning the substrate 10 using the rinse solution.
  • the cleaning liquid supply step is performed by the cleaning liquid supply unit 185 described above.
  • the cleaning liquid discharge step is a step of discharging the contaminated cleaning liquid to the outside of the etching chamber 110 by washing away and removing the rinse liquid remaining on the substrate 10 .
  • the cleaning solution discharged from the etching chamber 110 is stored in the wastewater tank 191.
  • the cleaning liquid discharge step is performed by the wastewater discharge unit 190 described above.
  • the substrate unloading step (S160) is a step of removing the etched substrate 10 from the etching chamber 110 after the low-temperature etching step (S130).
  • the substrate unloading step (S160) is performed after the substrate rinsing step (S140) and the substrate cleaning step (S150), but the present invention is not necessarily limited thereto, and the low-temperature etching step ( After S130), the etched substrate 10 may be taken out of the etching chamber 110, and the substrate 10 may then be rinsed and cleaned.
  • a step of rinsing the high-temperature etched substrate 10 may be added after the high-temperature etching step (S120) and before the low-temperature etching step (S130).
  • a substrate drying step of vaporizing and removing the cleaning solution remaining on the surface of the substrate 10 may be added after the substrate cleaning step (S150) and before the substrate unloading step (S160).
  • the substrate etching method according to the first embodiment of the present invention can also be performed by another example of the substrate etching apparatus 200 shown in FIG. 5.
  • another example of a substrate etching apparatus 200 used to perform the substrate etching method according to the first embodiment of the present invention includes an etching chamber 210, an etchant supply unit 220, and an etchant recovery unit. (240), a rinse liquid supply unit 280, a cleaning liquid supply unit 285, and a wastewater discharge unit 290.
  • the substrate 10 is inserted and accommodated in the etching chamber 210.
  • the etch chamber 210 includes an etch chamber pressurizing unit 215 that supplies, for example, high-pressure nitrogen (N 2 ) gas into the etch chamber 210 so that the pressure inside the etch chamber 210 is maintained at a high pressure higher than atmospheric pressure.
  • N 2 high-pressure nitrogen
  • the etchant supply unit 220 supplies etchant to the etching chamber 210 .
  • the etchant may be, for example, an aqueous phosphoric acid (H 3 PO 4 ) solution.
  • the etchant supply unit 120 includes an etchant chamber 221, a temperature controller 224, an etchant supply passage 231, an etchant supply pump 230, an etchant supply passage valve 234, an etchant circulation passage 232, and an etchant circulation passage. It is provided with a valve 235 and an etchant chamber pressurizing part 225.
  • the etchant chamber 221 accommodates the etchant.
  • the etchant supply passage 231 guides the etchant from the etchant chamber 221 to the etch chamber 210 .
  • the etchant supply pump 230 pumps the etchant within the etchant supply passage 231 .
  • the etchant supply flow path valve 234 selectively opens and closes the etchant supply flow path 231.
  • the etchant circulation flow path 232 branches off from the etchant supply flow path 231 and guides the etchant to return to the etchant chamber 221.
  • the etchant circulation flow path valve 235 selectively opens and closes the etchant circulation flow path 232.
  • the etchant chamber pressurizing unit 225 is connected to the etchant chamber 221 and, for example, applies high-pressure nitrogen (N 2 ) gas to the etchant chamber 221 so that the pressure inside the etchant chamber 221 is maintained at a high pressure higher than atmospheric pressure. It can be supplied internally.
  • N 2 high-pressure nitrogen
  • the temperature controller 224 may heat or cool the etchant chamber 221 to increase or decrease the temperature of the etchant contained in the etchant chamber 221. Close the etchant supply flow path valve 234 and open the etchant circulation flow path valve 235 to circulate the etchant through the etchant circulation flow path 232 while operating the temperature controller 224 to heat the etchant contained in the etchant chamber 221. If so, the etchant contained in the etchant chamber 221 can be heated more quickly and uniformly to a specific temperature, for example, the first temperature.
  • the etchant supply flow path valve 234 is closed, the etchant circulation flow path valve 235 is opened, the etchant is circulated through the etchant circulation flow path 232, and the temperature controller 224 is operated to operate the etchant liquid contained in the etchant chamber 221.
  • the etchant contained in the etchant chamber 221 can be cooled more quickly and uniformly to a specific temperature, for example, the second temperature.
  • the etchant recovery unit 240 recovers the etchant that etched the substrate 10 from the etching chamber 210 to the etchant chamber 221 of the etchant supply unit 220 .
  • the etchant recovery unit 240 includes an etchant recovery passage 241 and an etchant recovery passage valve 245.
  • the etchant recovery passage 241 guides the etchant from the etch chamber 210 to the etchant chamber 221.
  • the etchant recovery flow path valve 245 selectively opens and closes the etchant recovery flow path 241.
  • the etchant recovery unit 240 may further include an etchant recovery pump that pumps the etchant in the etchant recovery passage 245 toward the etchant chamber 221.
  • the boiling point of the etchant increases, so that the etchant is maintained within the limit where the etchant does not boil.
  • the temperature that is, the first temperature and the second temperature, can be increased.
  • the higher the temperature of the etchant the greater the etch rate of the silicon nitride film.
  • vaporization of phosphoric acid contained in the etchant is suppressed and the concentration of the etchant can be maintained constant. Accordingly, the speed and productivity of etching the substrate 10 using the substrate etching apparatus 200 are improved, the defect rate is lowered, and the quality of the etching operation is improved.
  • the rinse liquid supply unit 280 supplies rinse liquid to the etching chamber 210 to clean the substrate 10 after the substrate 10 is etched.
  • the rinse solution dissolves the etchant and contaminants remaining or attached to the surface of the etched substrate 10 and removes them from the surface of the substrate 10.
  • the rinse solution may be, for example, DHF (Diluted Hydrogen Fluoride), IPA (Isopropyl Alcohol), or SC1 solution.
  • the rinse liquid supply unit 280 includes a rinse liquid chamber 281, a rinse liquid supply passage 283, and a rinse liquid supply passage valve 284.
  • the rinse liquid chamber 281 accommodates the rinse liquid.
  • the rinse liquid supply passage 283 guides the rinse liquid from the rinse liquid chamber 281 to the etching chamber 210 .
  • the rinse fluid supply flow path valve 284 selectively opens and closes the rinse fluid supply flow path 283.
  • the rinse liquid supply unit 280 may further include a rinse liquid supply pump that pumps the rinse liquid from the rinse liquid chamber 281 to the etching chamber 210 through the rinse liquid supply passage 283. .
  • the cleaning liquid supply unit 285 supplies cleaning liquid to the etching chamber 210 to wash away and remove the rinsing liquid remaining on the substrate 10 after cleaning the substrate 10 using the rinsing liquid.
  • the cleaning liquid may be, for example, deionized water (DIW).
  • the cleaning liquid supply unit 285 includes a cleaning liquid chamber 286, a cleaning liquid supply flow path 287, and a cleaning liquid supply flow path valve 288.
  • the cleaning liquid chamber 286 accommodates the cleaning liquid.
  • the cleaning fluid supply passage 287 guides the cleaning fluid from the cleaning fluid chamber 286 to the etching chamber 210 .
  • the cleaning fluid supply flow path valve 288 selectively opens and closes the cleaning fluid supply flow path 287.
  • the cleaning liquid supply unit 285 may further include a cleaning liquid supply pump that pumps the cleaning liquid from the cleaning liquid chamber 286 toward the etching chamber 210 through the cleaning liquid supply passage 287.
  • the wastewater discharge unit 290 discharges the rinse liquid and cleaning liquid to the outside of the etching chamber 210.
  • the wastewater discharge unit 290 includes a wastewater tank 291, a wastewater discharge passage 295, a wastewater discharge passage valve 297, and a wastewater tank pressurizing portion 293.
  • the wastewater tank 291 receives the rinse and cleaning solutions contaminated through the rinsing and cleaning processes of the substrate 10 after being discharged from the etching chamber 210 .
  • the waste water tank pressurizing unit 293 is connected to the waste water tank 291, and, for example, pumps high-pressure nitrogen (N 2 ) gas into the waste water tank 290 so that the pressure inside the waste water tank 291 is maintained at a high pressure higher than atmospheric pressure. It can be supplied internally.
  • N 2 high-pressure nitrogen
  • the wastewater discharge flow path 295 guides the contaminated rinse and cleaning fluids from the etching chamber 210 to the wastewater tank 291.
  • the wastewater discharge flow path valve 297 selectively opens and closes the wastewater discharge flow path 295.
  • the wastewater discharge unit 290 may further include a wastewater discharge pump that pumps the contaminated rinse and cleaning liquid in the wastewater discharge flow path 295 toward the wastewater tank 290.
  • the etchant contained in the etchant chamber 220 is heated by the temperature controller 224 with an etchant of a first temperature and supplied to the etch chamber 210.
  • the etchant of the first temperature is recovered to the etchant chamber 220 through the recovery unit 240, and is cooled to the etchant of the second temperature by the temperature controller 224 to form the etchant in the etchant chamber 210.
  • ) is supplied to the etchant and is recovered back to the etchant chamber 220 through the etchant recovery unit 240, which is different in detail from the substrate etching method using the substrate etching device 100 shown in FIG. Since everything else is the same, duplicate descriptions will be omitted.
  • FIG. 6 is a flowchart showing a substrate etching method according to a second embodiment of the present invention
  • FIG. 7 is a configuration diagram showing an example of a substrate etching device used to perform the substrate etching method of FIG. 6.
  • the substrate etching method according to the third embodiment of the present invention is a method of removing at least a portion of the silicon nitride film laminated on a substrate 10, such as a silicon wafer for semiconductor manufacturing, by etching.
  • the substrate etching method according to the third embodiment of the present invention includes a substrate loading step (S210), a low-concentration etching step (S220), a high-concentration etching step (S230), a substrate rinsing step (S240), a substrate cleaning step (S250), and a substrate Includes an unloading step (S260).
  • the substrate etching apparatus 300 used to perform the substrate etching method according to the third embodiment of the present invention includes an etching chamber 310, a first etchant supply unit 320, a first etchant recovery unit 340, and a first etchant recovery unit 340. 2 It includes an etchant supply unit 350, a second etchant recovery unit 370, a rinse liquid supply unit 380, a cleaning liquid supply unit 385, and a wastewater discharge unit 390.
  • the substrate 10 is inserted and accommodated in the etching chamber 310.
  • the etch chamber 310 includes an etch chamber pressurizing unit 315 that supplies, for example, high-pressure nitrogen (N 2 ) gas into the etch chamber 310 so that the pressure inside the etch chamber 310 is maintained at a high pressure higher than atmospheric pressure.
  • N 2 high-pressure nitrogen
  • the first etchant supply unit 320 supplies an etchant of a first concentration containing Si (silicon) of a first concentration to the etching chamber 310 .
  • the etchant may be, for example, an aqueous phosphoric acid (H 3 PO 4 ) solution.
  • the first etchant supply unit 320 includes a first etchant chamber 321, a first etchant supply passage 331, a first etchant supply pump 330, a first etchant supply passage valve 334, and a first etchant circulation passage ( 332), a first etchant circulation flow valve 335, and a first etchant chamber pressurizing unit 325.
  • the first etchant chamber 321 accommodates a first concentration etchant containing Si of a first concentration.
  • Si contained in the etchant may be included in the etchant in the form of Si ions.
  • the first etchant supply passage 331 guides the first concentration etchant from the first etchant chamber 321 to the etch chamber 310 .
  • the first etchant supply pump 330 pumps the first etchant within the first etchant supply passage 331 .
  • the first etchant supply flow path valve 334 selectively opens and closes the first etchant supply flow path 331.
  • the first etchant circulation flow path 332 branches off from the first etchant supply flow path 331 and guides the first concentration etchant to return to the first etchant chamber 321.
  • the first etchant circulation flow path valve 335 selectively opens and closes the first etchant circulation flow path 332.
  • the first etchant chamber pressurizing unit 325 is connected to the first etchant chamber 321, and is maintained at a high pressure state higher than atmospheric pressure, such as by using high-pressure nitrogen (N 2 ) gas. Can be supplied into the first etchant chamber 321.
  • the first etchant supply unit 320 may further include a first etchant heater for heating the etchant contained in the first etchant chamber 321.
  • the first etchant supply flow path valve 334 is closed and the first etchant circulation flow path valve 335 is opened to circulate the etchant through the first etchant circulation flow path 332 while operating the first etchant heater to create a first etchant chamber ( When the etchant contained in 321) is heated, the etchant contained in the first etchant chamber 321 can be heated more quickly and uniformly to an etchant of a specific temperature.
  • the first etchant recovery unit 340 recovers the first concentration etchant that etched the substrate 10 from the etching chamber 310 to the first etchant chamber 321 of the first etchant supply unit 320.
  • the first etchant recovery unit 340 includes a first etchant recovery passage 341 and a first etchant recovery passage valve 345.
  • the first etchant recovery passage 341 guides the first concentration etchant from the etch chamber 310 to the first etchant chamber 321 .
  • the first etchant recovery flow path valve 345 selectively opens and closes the first etchant recovery flow path 341.
  • the first etchant recovery unit 340 may further include a first etchant recovery pump that pumps the first concentration etchant in the first etchant recovery passage 345 toward the first etchant chamber 321. .
  • the second etchant supply unit 350 discharges the first concentration etchant, that is, the first concentration etchant is recovered into the first etchant chamber 321 through the first etchant recovery unit 340, so that the etchant is not filled.
  • a second concentration etchant containing Si of a second concentration higher than the first concentration is supplied to the chamber 310.
  • the second etchant supply unit 350 includes a second etchant chamber 351, a second etchant supply passage 361, a second etchant supply pump 360, a second etchant supply passage valve 364, and a second etchant circulation passage ( 362), a second etchant circulation flow valve 365, and a second etchant chamber pressurizing unit 355.
  • the second etchant chamber 321 accommodates the second concentration etchant.
  • the second etchant supply passage 361 guides the etchant at the second temperature from the second etchant chamber 351 to the etch chamber 310 .
  • the second etchant supply pump 350 pumps the second etchant in the second etchant supply passage 361.
  • the second etchant supply flow path valve 364 selectively opens and closes the second etchant supply flow path 361.
  • the second etchant circulation flow path 362 branches off from the second etchant supply flow path 361 and guides the etchant at the second temperature to return to the second etchant chamber 351.
  • the second etchant circulation flow path valve 365 selectively opens and closes the second etchant circulation flow path 362.
  • the second etchant chamber pressurizing unit 355 is connected to the second etchant chamber 351, and is maintained at a high pressure state higher than atmospheric pressure by using, for example, high-pressure nitrogen (N 2 ) gas. Can be supplied into the second etchant chamber 351.
  • N 2 high-pressure nitrogen
  • the second etchant supply unit 350 may further include a second etchant heater for heating the etchant contained in the second etchant chamber 351.
  • the second etchant supply flow path valve 364 is closed and the second etchant circulation flow path valve 365 is opened to circulate the etchant through the second etchant circulation flow path 362 while operating the second etchant heater to create a second etchant chamber ( When the etchant contained in the etchant 351) is heated, the etchant contained in the second etchant chamber 351 can be heated more quickly and uniformly to an etchant of a specific temperature.
  • the second etchant recovery unit 370 recovers the second concentration etchant that etched the substrate 10 from the etching chamber 310 to the second etchant chamber 351 of the second etchant supply unit 350.
  • the second etchant recovery unit 370 includes a second etchant recovery passage 371 and a second etchant recovery passage valve 375.
  • the second etchant recovery passage 371 guides the second concentration etchant from the etch chamber 310 to the second etchant chamber 351.
  • the second etchant recovery flow path valve 375 selectively opens and closes the second etchant recovery flow path 371.
  • the second etchant recovery unit 370 may further include a second etchant recovery pump that pumps the second etchant in the second etchant recovery passage 375 toward the second etchant chamber 351.
  • the etching chamber 310, the first etchant chamber 321, and the second etchant chamber ( If 351) is maintained at high pressure, the boiling point of the etchant increases, so the temperature of the etchant can be increased within the limit where the etchant does not boil. As can be seen with reference to FIG. 2, the higher the temperature of the etchant, the greater the etch rate of the silicon nitride film. In addition, even at a temperature lower than the boiling point of the etchant, vaporization of phosphoric acid contained in the etchant is suppressed and the concentration of the etchant can be maintained constant. Accordingly, the speed and productivity of etching the substrate 10 using the substrate etching apparatus 300 are improved, the defect rate is lowered, and the quality of the etching operation is improved.
  • the rinse liquid supply unit 380 supplies rinse liquid to the etching chamber 310 to clean the substrate 10 after the substrate 10 is etched.
  • the rinse solution dissolves the etchant and contaminants remaining or attached to the surface of the etched substrate 10 and removes them from the surface of the substrate 10.
  • the rinse solution may be, for example, DHF (Diluted Hydrogen Fluoride), IPA (Isopropyl Alcohol), or SC1 solution.
  • the rinse liquid supply unit 380 includes a rinse liquid chamber 381, a rinse liquid supply passage 383, and a rinse liquid supply passage valve 384.
  • the rinse liquid chamber 381 accommodates the rinse liquid.
  • the rinse liquid supply passage 383 guides the rinse liquid from the rinse liquid chamber 381 to the etching chamber 310.
  • the rinse fluid supply flow path valve 384 selectively opens and closes the rinse fluid supply flow path 383.
  • the rinse liquid supply unit 380 may further include a rinse liquid supply pump that pumps the rinse liquid from the rinse liquid chamber 381 to the etching chamber 310 through the rinse liquid supply passage 383. .
  • the cleaning liquid supply unit 385 supplies cleaning liquid to the etching chamber 310 to wash away and remove the rinse liquid remaining on the substrate 10 after cleaning the substrate 10 using the rinse liquid.
  • the cleaning liquid may be, for example, deionized water (DIW).
  • the cleaning liquid supply unit 385 includes a cleaning liquid chamber 386, a cleaning liquid supply passage 387, and a cleaning liquid supply passage valve 388.
  • the cleaning liquid chamber 386 accommodates the cleaning liquid.
  • the cleaning liquid supply passage 387 guides the cleaning liquid from the cleaning liquid chamber 386 to the etching chamber 310.
  • the cleaning fluid supply flow path valve 388 selectively opens and closes the cleaning fluid supply flow path 387.
  • the cleaning liquid supply unit 385 may further include a cleaning liquid supply pump that pumps the cleaning liquid from the cleaning liquid chamber 386 toward the etching chamber 310 through the cleaning liquid supply passage 387.
  • the wastewater discharge unit 390 discharges the rinse liquid and cleaning liquid to the outside of the etching chamber 310.
  • the wastewater discharge unit 390 includes a wastewater tank 391, a wastewater discharge passage 395, a wastewater discharge passage valve 397, and a wastewater tank pressurization portion 393.
  • the wastewater tank 391 receives the rinse and cleaning solutions contaminated through the rinsing and cleaning processes of the substrate 10 after being discharged from the etching chamber 310 .
  • the waste water tank pressurizing unit 393 is connected to the waste water tank 391, and, for example, pumps high-pressure nitrogen (N 2 ) gas into the waste water tank 390 so that the pressure inside the waste water tank 391 is maintained at a high pressure higher than atmospheric pressure. It can be supplied internally.
  • N 2 high-pressure nitrogen
  • the wastewater discharge flow path 395 guides the contaminated rinse and cleaning fluids from the etching chamber 310 to the wastewater tank 391.
  • the wastewater discharge flow path valve 397 selectively opens and closes the wastewater discharge flow path 395.
  • the wastewater discharge unit 390 may further include a wastewater discharge pump that pumps the contaminated rinse and cleaning liquid in the wastewater discharge passage 395 toward the wastewater tank 390.
  • the substrate loading step (S210) is a step of inserting the substrate 10 on which a silicon oxide film and a silicon nitride film are stacked into the etching chamber 310.
  • the substrates 10 may be inserted into the etching chamber 310 one by one.
  • the low-concentration etching step (S220) is a step of etching the substrate 10 inserted and placed in the etching chamber 310 by exposing it to a first concentration etchant.
  • the low-concentration etching step (S220) includes a first concentration etchant supply step (S221) and a first concentration etchant discharge step (S322).
  • the first concentration etchant supply step (S221) is a step of injecting the first concentration etchant into the etching chamber 310, and may be performed by the first etchant supply unit 320 described with reference to FIG. 7.
  • the first concentration etchant introduced into the etching chamber 310 flows to the substrate 10, and the substrate 10 is wetted with the first concentration etchant and thus etched.
  • the first concentration etchant is supplied to the etching chamber 310 for a predetermined time so that the substrate 10 can be properly etched.
  • the first concentration etchant discharge step (S222) is a step of discharging the first concentration etchant introduced into the etching chamber 310 to the outside of the etching chamber 310.
  • the first concentration etchant supply step (S221) and the first concentration etchant discharge step (S222) may be performed simultaneously.
  • the first concentration etchant supplied into the etching chamber 310 may pass through the substrate 10 and be immediately discharged from the etching chamber 310.
  • the first concentration etchant supply step (S221) and the first concentration etchant discharge step (S222) may be performed with time differences.
  • the first concentration etchant supply step (S221) may be performed first, and then the first concentration etchant discharge step (S222) may be performed after a certain period of time.
  • the first concentration etchant discharged from the etching chamber 310 may not be discharged to the outside of the substrate etching apparatus 300 but may be recovered into the first etchant chamber 321 through the first etchant recovery unit 340 .
  • the high-concentration etching step (S230) is a step of etching the substrate 10 inserted into the etching chamber 310 by exposing it to a second concentration etchant containing Si of a second concentration higher than the first concentration.
  • the high-concentration etching step (S230) etches the substrate 10 at a slower etching rate than the low-concentration etching step (S220) and increases the etch selectivity of the silicon nitride film to the silicon oxide film.
  • the etching rate in the high-concentration etching step (S230) is slower than the etching rate in the low-concentration etching step (S220), and the etch selectivity in the high-concentration etching step (S230) is the etch selectivity in the low-concentration etching step (S220). higher than
  • the etching selectivity which is the etching rate of the silicon nitride film relative to the etching rate of the silicon oxide film, decreases as the temperature increases, and when the temperature is the same, the etching solution containing a relatively high concentration of Si is etched.
  • the selectivity is greater than that of an etchant containing a relatively low concentration of Si.
  • a decrease in the etch selectivity means that the amount of the silicon oxide film removed when the silicon nitride film is removed by etching increases.
  • the trend of decreasing etching selectivity as the temperature of the etchant increases is common regardless of the concentration of Si contained in the etchant.
  • the etching rate by the etchant increases as the temperature of the etchant increases in both the case of the silicon nitride film and the silicon oxide film. Meanwhile, if the substrate 10 is etched for too long with an etchant containing a high concentration of Si, an unnecessary silicon oxide film may be abnormally generated.
  • the substrate 10 is first etched with an etchant with a first concentration containing a relatively low concentration of Si, and then with an etchant with a second concentration containing a relatively high concentration of Si.
  • etching of silicon oxide is minimized, thereby improving the quality of the etching process and improving the speed of the etching process.
  • Etching the substrate 10 by adding an etchant of a first concentration can be called low-selectivity etching
  • etching the substrate 10 by adding an etchant of a second temperature can be called high-selectivity etching.
  • the concentration of Si contained in the first concentration etchant may be 1300 ppm, and in low-speed, high-selectivity etching, the concentration of Si contained in the second concentration etchant may be 1700 ppm. At this time, the temperature of the first concentration etchant and the second concentration etchant may be the same at 200°C.
  • the concentration of Si contained in the first concentration etchant may be 700 ppm, and in low-speed, high-selectivity etching, the concentration of Si contained in the second concentration etchant may be 800 ppm. At this time, the temperature of the first concentration etchant and the second concentration etchant may be the same at 160°C.
  • the high concentration etching step (S230) includes a second concentration etchant supply step (S231) and a second concentration etchant discharge step (S232).
  • the second concentration etchant supply step (S231) is a step of injecting the second concentration etchant into the etching chamber 310, and may be performed by the second etchant supply unit 350 described with reference to FIG. 7.
  • the second concentration etchant may be introduced into the etch chamber 310 from the second etchant chamber 351 through the second etchant supply passage 361.
  • the second concentration etchant introduced into the etching chamber 310 flows to the substrate 10, and the substrate 10 is wetted with the second concentration etchant and thus etched.
  • the second concentration etchant is supplied to the etching chamber 310 for a predetermined time so that the substrate 10 can be properly etched.
  • the second concentration etchant discharge step (S232) is a step of discharging the second concentration etchant introduced into the etching chamber 310 to the outside of the etching chamber 310.
  • the second concentration etchant supply step (S231) and the second concentration etchant discharge step (S232) may be performed simultaneously.
  • the second concentration etchant supplied into the etching chamber 310 may pass through the substrate 10 and be immediately discharged from the etching chamber 310 .
  • the second concentration etchant supply step (S231) and the second concentration etchant discharge step (S232) may be performed with time differences.
  • the second concentration etchant supply step (S231) may be performed first, and the second concentration etchant discharge step (S232) may be performed after a certain period of time.
  • the second concentration etchant discharged from the etching chamber 310 may not be discharged to the outside of the substrate etching apparatus 300 but may be recovered into the second etchant chamber 351 through the second etchant recovery unit 340 .
  • the substrate rinsing step (S240) includes a rinse solution supply step and a rinse solution discharge step.
  • the rinse solution supply step is a step of supplying a rinse solution to the etching chamber 310 to clean the etched substrate 10.
  • the rinse liquid supplied into the etching chamber 310 dissolves the etchant and contaminants remaining or attached to the surface of the etched substrate 10 and removes them from the surface of the substrate 10.
  • the rinse liquid supply step is performed by the rinse liquid supply unit 380 described above.
  • the rinse liquid discharging step is a step of cleaning the substrate 10 and discharging the contaminated rinse liquid to the outside of the etching chamber 310 .
  • the rinse liquid discharged from the etching chamber 310 is stored in the wastewater tank 391.
  • the rinse liquid discharge step is performed by the wastewater discharge unit 390 described above.
  • the substrate cleaning step (S250) includes a cleaning liquid supply step and a cleaning liquid discharge step.
  • the cleaning liquid supply step is a step of supplying the cleaning liquid to the etching chamber 310.
  • the cleaning solution supplied into the etching chamber 310 washes away and removes the rinse solution remaining on the substrate 10 after cleaning the substrate 10 using the rinse solution.
  • the cleaning liquid supply step is performed by the cleaning liquid supply unit 385 described above.
  • the cleaning liquid discharge step is a step of discharging the contaminated cleaning liquid to the outside of the etching chamber 310 by washing away and removing the rinse liquid remaining on the substrate 10 .
  • the cleaning solution discharged from the etching chamber 310 is stored in the wastewater tank 391.
  • the cleaning liquid discharge step is performed by the wastewater discharge unit 390 described above.
  • the substrate unloading step (S260) is a step of removing the etched substrate 10 from the etching chamber 310 after the low-temperature etching step (S230).
  • the substrate unloading step (S260) is performed after the substrate rinsing step (S240) and the substrate cleaning step (S250), but the present invention is not necessarily limited thereto, and the high-concentration etching step ( After S230), the etched substrate 10 may be taken out of the etching chamber 310, and the substrate 10 may then be rinsed and cleaned.
  • a step of rinsing the substrate 10 etched with the first concentration etchant after the low-concentration etching step (S220) and before the high-concentration etching step (S230) may be added.
  • a substrate drying step of vaporizing and removing the cleaning solution remaining on the surface of the substrate 10 may be added after the substrate cleaning step (S250) and before the substrate unloading step (S260).
  • the substrate etching method described above by etching the substrate 10 with etchants of different properties, the quality of the etching work is improved, the defect rate is lowered, and the quality of the etching work is reduced compared to the case of etching the substrate only with an etchant of a single property.
  • Speed improves.
  • the substrate after etching the substrate with an etchant at a first temperature and then etching the substrate with an etchant at a second temperature lower than the first temperature, or after etching the substrate with an etchant at a first concentration containing a first concentration of Si,
  • the substrate may be etched with a second concentration etchant containing Si at a second concentration higher than the first concentration.

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Abstract

A substrate etching method according to the present invention comprises: a high-temperature etching step of exposing a substrate on which a silicon oxide film and a silicon nitride film are stacked to an etchant at a first temperature and etching the substrate; and a low-temperature etching step of exposing the substrate to an etchant at a second temperature lower than the first temperature and etching the substrate with higher etching selectivity of the silicon nitride film to the silicon oxide film than in the high-temperature etching step.

Description

기판 식각 방법 및 기판 식각 장치Substrate etching method and substrate etching device
본 발명은 반도체 제조에 사용되는 기판에 적층된 실리콘 질화막을 식각하여 제거하는 기판 식각 방법 및 기판 식각 장치에 관한 것이다. The present invention relates to a substrate etching method and a substrate etching device for etching and removing a silicon nitride film laminated on a substrate used in semiconductor manufacturing.
반도체 제조 공정은 예컨대, 실리콘 웨이퍼와 같은 기판에 실리콘 질화막(silicon nitride film)을 적층하는 과정과, 적층된 실리콘 질화막 중 적어도 일부를 식각(etching)에 의해 제거하는 과정을 포함한다. 실리콘 질화막은 건식 식각(dry etching) 또는 습식 식각(wet etching)에 의해 제거될 수 있다. 현재까지는 식각 작업의 작업 원가를 절감하고 생산성을 높이기 위해 건식 식각 및 습식 식각 중에서 습식 식각이 주로 적용된다. The semiconductor manufacturing process includes, for example, a process of stacking a silicon nitride film on a substrate such as a silicon wafer, and a process of removing at least a portion of the stacked silicon nitride film by etching. The silicon nitride film can be removed by dry etching or wet etching. To date, wet etching is mainly applied among dry etching and wet etching to reduce the operating cost of etching work and increase productivity.
기판에서 실리콘 질화막은 실리콘 산화막(silicon oxide film) 상에 적층되는데, 습식 식각 과정에서 실리콘 산화막은 실리콘 질화막과 함께 제거되지 않고 되도록 많이 잔존하는 것이 바람직하다. 이와 더불어 기판 식각 작업의 사이클 타임(cycle time)이 되도록 짧아지는 것이 바람직하다. On the substrate, the silicon nitride film is laminated on a silicon oxide film. During the wet etching process, it is desirable for the silicon oxide film to remain as much as possible rather than be removed along with the silicon nitride film. In addition, it is desirable for the cycle time of the substrate etching operation to be as short as possible.
본 발명의 배경기술은 대한민국 등록특허공보 제10-0691479호(2007.02.28. 등록, 발명의 명칭: 대면적의 식각장치)에 개시되어 있다.The background technology of the present invention is disclosed in Republic of Korea Patent Publication No. 10-0691479 (registered on February 28, 2007, title of invention: Large-area etching device).
본 발명은, 식각 도중에 서로 다른 성질의 식각액에 기판을 순차적으로 노출시켜서 식각 작업의 품질 및 속도를 향상하는 기판 식각 방법 및 기판 식각 장치를 제공한다. The present invention provides a substrate etching method and a substrate etching device that improve the quality and speed of etching work by sequentially exposing the substrate to etchants of different properties during etching.
본 발명에 따른 기판 식각 방법:은 실리콘 산화막 및 실리콘 질화막이 적층된 기판을 제1 온도의 식각액에 노출시켜 식각하는 고온 식각 단계; 및 상기 기판을 상기 제1 온도보다 낮은 제2 온도의 식각액에 노출시켜 상기 고온 식각 단계보다 상기 실리콘 산화막에 대한 상기 실리콘 질화막의 식각 선택비(selectivity)를 높게 식각하는 저온 식각 단계;를 포함한다. A method of etching a substrate according to the present invention: a high-temperature etching step of etching a substrate on which a silicon oxide film and a silicon nitride film are stacked by exposing it to an etchant at a first temperature; and a low-temperature etching step of exposing the substrate to an etchant of a second temperature lower than the first temperature to etch the etch selectivity of the silicon nitride film to the silicon oxide film to be higher than that of the high-temperature etching step.
상기 고온 식각 단계는, 상기 기판이 상기 제1 온도의 식각액에 적셔지도록 상기 기판이 수용된 식각 챔버에 상기 제1 온도의 식각액을 투입하는 제1 온도 식각액 공급 단계; 및 상기 제1 온도의 식각액을 상기 식각 챔버의 외부로 배출시키는 제1 온도 식각액 배출 단계;를 포함할 수 있다. The high-temperature etching step may include a first temperature etchant supply step of injecting an etchant of the first temperature into an etching chamber in which the substrate is accommodated so that the substrate is wetted with the etchant of the first temperature; and a first temperature etchant discharge step of discharging the etchant at the first temperature to the outside of the etching chamber.
상기 제1 온도 식각액 공급 단계 및 상기 제1 온도 식각액 배출 단계는 동시에 또는 시간차를 두고 수행될 수 있다. The first temperature etchant supply step and the first temperature etchant discharge step may be performed simultaneously or with time differences.
상기 저온 식각 단계는, 상기 기판이 상기 제2 온도의 식각액에 적셔지도록 상기 식각 챔버에 상기 제2 온도의 식각액을 투입하는 제2 온도 식각액 공급 단계; 및 상기 제2 온도의 식각액을 상기 식각 챔버의 외부로 배출시키는 제2 온도 식각액 배출 단계;를 포함할 수 있다. The low-temperature etching step may include a second temperature etchant supply step of introducing an etchant of the second temperature into the etching chamber so that the substrate is wetted with the etchant of the second temperature; and a second temperature etchant discharge step of discharging the etchant at the second temperature to the outside of the etching chamber.
상기 제2 온도 식각액 공급 단계 및 상기 제2 온도 식각액 배출 단계는 동시에 또는 시간차를 두고 수행될 수 있다. The second temperature etchant supply step and the second temperature etchant discharge step may be performed simultaneously or with time differences.
본 발명에 따른 기판 식각 방법:은 실리콘 산화막 및 실리콘 질화막이 적층된 기판을 제1 농도의 Si(silicon)를 함유한 제1 농도 식각액에 노출시켜 식각하는 저농도 식각 단계; 및 상기 기판을 상기 제1 농도보다 높은 제2 농도의 Si를 함유한 제2 농도 식각액에 노출시켜 상기 저농도 식각 단계보다 상기 실리콘 산화막에 대한 상기 실리콘 질화막의 식각 선택비를 높게 식각하는 고농도 식각 단계;를 포함할 수 있다.A substrate etching method according to the present invention: a low-concentration etching step of etching a substrate on which a silicon oxide film and a silicon nitride film are stacked by exposing it to a first concentration etchant containing a first concentration of Si (silicon); and a high-concentration etching step of exposing the substrate to a second concentration etchant containing a second concentration of Si higher than the first concentration to etch the etch selectivity of the silicon nitride film to the silicon oxide film to a higher etch selectivity than the low-concentration etching step. may include.
상기 저농도 식각 단계는, 상기 기판이 상기 제1 농도 식각액에 적셔지도록 상기 기판이 수용된 식각 챔버에 상기 제1 농도 식각액을 투입하는 제1 농도 식각액 공급 단계; 및 상기 제1 농도 식각액을 상기 식각 챔버의 외부로 배출시키는 제1 농도 식각액 배출 단계;를 포함할 수 있다. The low-concentration etching step includes: supplying the first concentration etchant into an etching chamber in which the substrate is accommodated so that the substrate is wetted with the first concentration etchant; and a first concentration etchant discharging step of discharging the first concentration etchant to the outside of the etching chamber.
상기 제1 농도 식각액 공급 단계 및 상기 제1 농도 식각액 배출 단계는 동시에 또는 시간차를 두고 수행될 수 있다. The step of supplying the first concentration etchant and discharging the first concentration etchant may be performed simultaneously or with a time difference.
상기 고농도 식각 단계는, 상기 기판이 상기 제2 농도 식각액에 적셔지도록 상기 식각 챔버에 상기 제2 농도 식각액을 투입하는 제2 농도 식각액 공급 단계; 및 상기 제2 농도 식각액을 상기 식각 챔버의 외부로 배출시키는 제2 농도 식각액 배출 단계;를 포함할 수 있다. The high-concentration etching step may include supplying a second concentration etchant into the etching chamber so that the substrate is wetted with the second concentration etchant; and a second concentration etchant discharging step of discharging the second concentration etchant to the outside of the etching chamber.
상기 제2 농도 식각액 공급 단계 및 상기 제2 농도 식각액 배출 단계는 동시에 또는 시간차를 두고 수행될 수 있다. The second concentration etchant supply step and the second concentration etchant discharge step may be performed simultaneously or with time differences.
본 발명에 따른 기판 식각 장치:는 기판이 삽입 수용되는 식각 챔버; 상기 식각 챔버에 제1 온도의 식각액을 공급하는 제1 식각액 공급부; 상기 기판을 식각한 상기 제1 온도의 식각액을 상기 식각 챔버에서 상기 제1 식각액 공급부로 회수하는 제1 식각액 회수부; 상기 제1 온도의 식각액이 배출된 상기 식각 챔버에 상기 제1 온도보다 낮은 제2 온도의 식각액을 공급하는 제2 식각액 공급부; 및 상기 기판을 식각한 상기 제2 온도의 식각액을 상기 식각 챔버에서 상기 제2 식각액 공급부로 회수하는 제2 식각액 회수부;를 포함한다.A substrate etching apparatus according to the present invention: an etching chamber into which a substrate is inserted and received; a first etchant supply unit supplying an etchant at a first temperature to the etching chamber; a first etchant recovery unit that recovers the etchant of the first temperature that etched the substrate from the etching chamber to the first etchant supply unit; a second etchant supply unit supplying an etchant of a second temperature lower than the first temperature to the etching chamber from which the etchant of the first temperature is discharged; and a second etchant recovery unit that recovers the etchant of the second temperature that etched the substrate from the etching chamber to the second etchant supply unit.
본 발명의 기판 식각 장치는, 상기 기판이 식각된 후에 상기 기판을 세척하기 위하여 상기 식각 챔버에 린스액을 공급하는 린스액 공급부; 및 상기 기판에 잔존하는 상기 린스액을 제거하기 위하여 상기 식각 챔버에 세정액을 공급하는 세정액 공급부;를 더 포함할 수 있다.The substrate etching apparatus of the present invention includes a rinse solution supply unit that supplies a rinse solution to the etching chamber to clean the substrate after the substrate is etched; and a cleaning solution supply unit supplying a cleaning solution to the etching chamber to remove the rinsing solution remaining on the substrate.
본 발명에 따른 기판 식각 장치:는 기판이 삽입 수용되는 식각 챔버; 상기 식각 챔버에 제1 농도의 Si(silicon)를 함유한 제1 농도 식각액을 공급하는 제1 식각액 공급부; 상기 기판을 식각한 상기 제1 농도 식각액을 상기 식각 챔버에서 상기 제1 식각액 공급부로 회수하는 제1 식각액 회수부; 상기 제1 농도 식각액이 배출된 상기 식각 챔버에 상기 제1 농도보다 높은 제2 농도의 Si를 함유한 제2 농도 식각액을 공급하는 제2 식각액 공급부; 및 상기 기판을 식각한 상기 제2 농도 식각액을 상기 식각 챔버에서 상기 제2 식각액 공급부로 회수하는 제2 식각액 회수부;를 포함한다.A substrate etching apparatus according to the present invention: an etching chamber into which a substrate is inserted and received; a first etchant supply unit supplying an etchant containing a first concentration of Si (silicon) to the etching chamber; a first etchant recovery unit that recovers the first concentration etchant that etched the substrate from the etching chamber to the first etchant supply unit; a second etchant supply unit supplying a second concentration etchant containing Si of a second concentration higher than the first concentration to the etching chamber from which the first concentration etchant is discharged; and a second etchant recovery unit that recovers the second concentration etchant that etched the substrate from the etching chamber to the second etchant supply unit.
본 발명의 기판 식각 장치는, 상기 기판이 식각된 후에 상기 기판을 세척하기 위하여 상기 식각 챔버에 린스액을 공급하는 린스액 공급부; 및 상기 기판에 잔존하는 상기 린스액을 제거하기 위하여 상기 식각 챔버에 세정액을 공급하는 세정액 공급부;를 더 포함할 수 있다.The substrate etching apparatus of the present invention includes a rinse solution supply unit that supplies a rinse solution to the etching chamber to clean the substrate after the substrate is etched; and a cleaning solution supply unit supplying a cleaning solution to the etching chamber to remove the rinsing solution remaining on the substrate.
본 발명에 따르면, 서로 다른 성질의 식각액으로 기판을 식각함으로써, 단일한 성질의 식각액만으로 기판을 식각하는 경우보다 식각 작업의 품질이 향상되고 불량율이 저하되며, 식각 작업의 속도가 향상된다. According to the present invention, by etching the substrate with etchants of different properties, the quality of the etching work is improved, the defect rate is reduced, and the speed of the etching work is improved compared to the case of etching the substrate only with an etchant of a single property.
본 발명에 따르면, 제1 온도의 식각액으로 기판을 식각한 후 제1 온도보다 낮은 제2 온도의 식각액으로 기판을 식각하거나, 제1 농도의 Si를 함유한 제1 농도 식각액으로 기판을 식각한 후 제1 농도보다 높은 제2 농도의 Si를 함유한 제2 농도 식각액으로 기판을 식각할 수 있다. According to the present invention, after etching the substrate with an etchant of a first temperature, the substrate is etched with an etchant of a second temperature lower than the first temperature, or after etching the substrate with an etchant of a first concentration containing a first concentration of Si. The substrate may be etched with a second concentration etchant containing Si at a second concentration higher than the first concentration.
도 1은 본 발명의 제1 실시예에 따른 기판 식각 방법을 나타낸 플로우차트이다. 1 is a flow chart showing a substrate etching method according to a first embodiment of the present invention.
도 2는 식각액의 온도에 따라 변화하는 실리콘 질화막과 실리콘 산화막의 식각율을 나타낸 그래프이다. Figure 2 is a graph showing the etching rates of the silicon nitride film and silicon oxide film that change depending on the temperature of the etchant.
도 3은 식각액의 온도 및 식각액에 함유된 Si의 농도에 따라 변화하는 실리콘 산화막에 대한 실리콘 질화막의 식각 선택비를 나타낸 그래프이다. Figure 3 is a graph showing the etching selectivity of the silicon nitride film to the silicon oxide film that changes depending on the temperature of the etchant and the concentration of Si contained in the etchant.
도 4는 도 1의 기판 식각 방법을 실시하기 위해 사용되는 기판 식각 장치의 일 예를 도시한 구성도이다. FIG. 4 is a configuration diagram illustrating an example of a substrate etching device used to perform the substrate etching method of FIG. 1.
도 5는 도 1의 기판 식각 방법을 실시하기 위해 사용되는 기판 식각 장치의 다른 일 예를 도시한 구성도이다. FIG. 5 is a configuration diagram illustrating another example of a substrate etching device used to perform the substrate etching method of FIG. 1.
도 6은 본 발명의 제2 실시예에 따른 기판 식각 방법을 나타낸 플로우차트이다. Figure 6 is a flow chart showing a substrate etching method according to a second embodiment of the present invention.
도 7은 도 6의 기판 식각 방법을 실시하기 위해 사용되는 기판 식각 장치의 일 예를 도시한 구성도이다.FIG. 7 is a configuration diagram illustrating an example of a substrate etching device used to perform the substrate etching method of FIG. 6.
이하, 첨부된 도면들을 참조하여 본 발명의 실시예에 따른 기판 식각 방법 및 기판 식각 장치를 상세하게 설명한다. 본 명세서에서 사용되는 용어(terminology)들은 본 발명의 바람직한 실시예를 적절히 표현하기 위해 사용된 용어들로서, 이는 사용자 또는 운용자의 의도 또는 본 발명이 속하는 분야의 관례 등에 따라 달라질 수 있다. 따라서, 본 용어들에 대한 정의는 본 명세서 전반에 걸친 내용을 토대로 내려져야 할 것이다. Hereinafter, a substrate etching method and a substrate etching apparatus according to an embodiment of the present invention will be described in detail with reference to the attached drawings. The terminology used in this specification is a term used to appropriately express preferred embodiments of the present invention, and may vary depending on the intention of the user or operator or the customs of the field to which the present invention belongs. Therefore, definitions of these terms should be made based on the content throughout this specification.
도 1은 본 발명의 제1 실시예에 따른 기판 식각 방법을 나타낸 플로우차트이고, 도 2는 식각액의 온도에 따라 변화하는 실리콘 질화막과 실리콘 산화막의 식각율을 나타낸 그래프이고, 도 3은 식각액의 온도 및 식각액에 함유된 Si의 농도에 따라 변화하는 실리콘 산화막에 대한 실리콘 질화막의 식각 선택비를 나타낸 그래프이고, 도 4는 도 1의 기판 식각 방법을 실시하기 위해 사용되는 기판 식각 장치의 일 예를 도시한 구성도이며, 도 5는 도 1의 기판 식각 방법을 실시하기 위해 사용되는 기판 식각 장치의 다른 일 예를 도시한 구성도이다. Figure 1 is a flow chart showing a method for etching a substrate according to a first embodiment of the present invention, Figure 2 is a graph showing the etching rate of the silicon nitride film and silicon oxide film that changes depending on the temperature of the etchant, and Figure 3 is the temperature of the etchant. and a graph showing the etching selectivity of the silicon nitride film to the silicon oxide film that changes depending on the concentration of Si contained in the etchant, and FIG. 4 shows an example of a substrate etching device used to perform the substrate etching method of FIG. 1. This is a configuration diagram, and FIG. 5 is a configuration diagram showing another example of a substrate etching device used to perform the substrate etching method of FIG. 1.
도 1 내지 도 5를 참조하면, 본 발명의 제1 실시예에 따른 기판 식각 방법은 반도체 제조용 실리콘 웨이퍼와 같은 기판(10)에 적층된 실리콘 질화막(silicon nitride film) 중 적어도 일부를 식각(etching)에 의해 제거하는 방법이다. 식각되기 전의 기판(10)은 복수의 실리콘 질화막과 복수의 실리콘 산화막(silicon oxide film)이 교호(交互)되게 적층된 구조를 가지거나, 실리콘 질화막이 실리콘 산화막 상에 적층된 구조를 가질 수 있다. 1 to 5, the substrate etching method according to the first embodiment of the present invention involves etching at least a portion of the silicon nitride film laminated on a substrate 10, such as a silicon wafer for semiconductor manufacturing. This is how to remove it. The substrate 10 before being etched may have a structure in which a plurality of silicon nitride films and a plurality of silicon oxide films are alternately stacked, or a structure in which a silicon nitride film is stacked on a silicon oxide film.
본 발명의 제1 실시예에 따른 기판 식각 방법은 기판 로딩(loading) 단계(S110), 고온 식각 단계(S120), 저온 식각 단계(S130), 기판 린스(rinse) 단계(S140), 기판 세정 단계(S150), 및 기판 언로딩(unloading) 단계(S160)를 포함한다. The substrate etching method according to the first embodiment of the present invention includes a substrate loading step (S110), a high temperature etching step (S120), a low temperature etching step (S130), a substrate rinsing step (S140), and a substrate cleaning step. (S150), and a substrate unloading step (S160).
도 4를 참조하면, 본 발명의 제1 실시예에 따른 기판 식각 방법을 실시하기 위해 사용되는 일 예의 기판 식각 장치(100)는, 식각 챔버(110), 제1 식각액 공급부(120), 제1 식각액 회수부(140), 제2 식각액 공급부(150), 제2 식각액 회수부(170), 린스액 공급부(180), 세정액 공급부(185), 및 폐수 배출부(190)를 포함한다. Referring to FIG. 4, an example substrate etching apparatus 100 used to perform the substrate etching method according to the first embodiment of the present invention includes an etching chamber 110, a first etchant supply unit 120, and a first etchant supply unit 120. It includes an etchant recovery unit 140, a second etchant supply unit 150, a second etchant recovery unit 170, a rinse liquid supply unit 180, a cleaning liquid supply unit 185, and a wastewater discharge unit 190.
식각 챔버(110)에는 기판(10)이 삽입 수용된다. 식각 챔버(110)는 식각 챔버(110) 내부의 압력이 대기압보다 높은 고압 상태로 유지되도록 예컨대, 고압의 질소(N2) 가스를 식각 챔버(110) 내부에 공급하는 식각 챔버 가압부(115)와 연결될 수 있다. The substrate 10 is inserted and accommodated in the etching chamber 110. The etch chamber 110 includes an etch chamber pressurizing unit 115 that supplies, for example, high-pressure nitrogen (N 2 ) gas into the etch chamber 110 so that the pressure inside the etch chamber 110 is maintained at a high pressure higher than atmospheric pressure. can be connected with
제1 식각액 공급부(120)는 식각 챔버(110)에 제1 온도의 식각액을 공급한다. 식각액은 예컨대, 인산(H3PO4) 수용액일 수 있다. 제1 식각액 공급부(120)는 제1 식각액 챔버(121), 제1 식각액 공급 유로(131), 제1 식각액 공급 펌프(130), 제1 식각액 공급 유로 밸브(134), 제1 식각액 순환 유로(132), 제1 식각액 순환 유로 밸브(135), 및 제1 식각액 챔버 가압부(125)를 구비한다. The first etchant supply unit 120 supplies an etchant of a first temperature to the etching chamber 110 . The etchant may be, for example, an aqueous phosphoric acid (H 3 PO 4 ) solution. The first etchant supply unit 120 includes a first etchant chamber 121, a first etchant supply passage 131, a first etchant supply pump 130, a first etchant supply passage valve 134, and a first etchant circulation passage ( 132), a first etchant circulation flow valve 135, and a first etchant chamber pressurizing unit 125.
제1 식각액 챔버(121)에는 제1 온도의 식각액이 수용된다. 제1 식각액 공급 유로(131)는 제1 온도의 식각액을 제1 식각액 챔버(121)에서 식각 챔버(110)로 유도한다. 제1 식각액 공급 펌프(130)는 제1 식각액 공급 유로(131) 내의 제1 온도의 식각액을 펌핑(pumping)한다. 제1 식각액 공급 유로 밸브(valve)(134)는 제1 식각액 공급 유로(131)를 선택적으로 개폐한다. 제1 식각액 순환 유로(132)는 제1 식각액 공급 유로(131)에서 분기되며 제1 온도의 식각액이 다시 제1 식각액 챔버(121)로 되돌아가도록 유도한다. 제1 식각액 순환 유로 밸브(135)는 제1 식각액 순환 유로(132)를 선택적으로 개폐한다. 제1 식각액 챔버 가압부(125)는 제1 식각액 챔버(121)와 연결되고, 제1 식각액 챔버(121) 내부의 압력이 대기압보다 높은 고압 상태로 유지되도록 예컨대, 고압의 질소(N2) 가스를 제1 식각액 챔버(121) 내부에 공급할 수 있다. The first etchant chamber 121 contains an etchant of a first temperature. The first etchant supply passage 131 guides the etchant at the first temperature from the first etchant chamber 121 to the etch chamber 110 . The first etchant supply pump 130 pumps the etchant of the first temperature within the first etchant supply passage 131. The first etchant supply flow path valve 134 selectively opens and closes the first etchant supply flow path 131. The first etchant circulation flow path 132 branches off from the first etchant supply flow path 131 and guides the etchant at the first temperature to return to the first etchant chamber 121. The first etchant circulation flow path valve 135 selectively opens and closes the first etchant circulation flow path 132. The first etchant chamber pressurizing unit 125 is connected to the first etchant chamber 121, and is maintained at a high pressure state higher than atmospheric pressure, for example, high-pressure nitrogen (N 2 ) gas. Can be supplied into the first etchant chamber 121.
도시되진 않았으나, 제1 식각액 공급부(120)는 제1 식각액 챔버(121)에 수용된 식각액을 가열하기 위한 제1 식각액 히터(heater)를 더 구비할 수 있다. 제1 식각액 공급 유로 밸브(134)를 폐쇄하고 제1 식각액 순환 유로 밸브(135)를 개방하여 식각액을 제1 식각액 순환 유로(132)를 통해 순환시키면서 제1 식각액 히터를 작동시켜 제1 식각액 챔버(121)에 수용된 식각액을 가열하면, 제1 식각액 챔버(121)에 수용된 식각액을 좀더 빠르고 균일하게 제1 온도의 식각액으로 가열할 수 있다. Although not shown, the first etchant supply unit 120 may further include a first etchant heater for heating the etchant contained in the first etchant chamber 121. The first etchant supply flow path valve 134 is closed and the first etchant circulation flow path valve 135 is opened to circulate the etchant through the first etchant circulation flow path 132 while operating the first etchant heater to create a first etchant chamber ( When the etchant contained in 121) is heated, the etchant contained in the first etchant chamber 121 can be heated more quickly and uniformly with the etchant of the first temperature.
제1 식각액 회수부(140)는 기판(10)을 식각한 제1 온도의 식각액을 식각 챔버(110)에서 제1 식각액 공급부(120)의 제1 식각액 챔버(121)로 회수한다. 제1 식각액 회수부(140)는 제1 식각액 회수 유로(141) 및 제1 식각액 회수 유로 밸브(145)를 구비한다. 제1 식각액 회수 유로(141)는 제1 온도의 식각액을 식각 챔버(110)에서 제1 식각액 챔버(121)로 유도한다. 제1 식각액 회수 유로 밸브(145)는 제1 식각액 회수 유로(141)를 선택적으로 개폐한다. 도시되진 않았으나, 제1 식각액 회수부(140)는 제1 식각액 회수 유로(145) 내의 제1 온도의 식각액을 제1 식각액 챔버(121)로 향하도록 펌핑하는 제1 식각액 회수 펌프를 더 구비할 수도 있다. The first etchant recovery unit 140 recovers the etchant of the first temperature that etched the substrate 10 from the etching chamber 110 to the first etchant chamber 121 of the first etchant supply unit 120. The first etchant recovery unit 140 includes a first etchant recovery passage 141 and a first etchant recovery passage valve 145. The first etchant recovery passage 141 guides the etchant at the first temperature from the etch chamber 110 to the first etchant chamber 121 . The first etchant recovery flow path valve 145 selectively opens and closes the first etchant recovery flow path 141. Although not shown, the first etchant recovery unit 140 may further include a first etchant recovery pump that pumps the etchant at the first temperature in the first etchant recovery passage 145 toward the first etchant chamber 121. there is.
제2 식각액 공급부(150)는 제1 온도의 식각액이 배출된, 다시 말해서, 제1 식각액 회수부(140)를 통해 제1 온도의 식각액이 제1 식각액 챔버(121)로 회수된 이후의 식각 챔버(110)에 제1 온도보다 낮은 제2 온도의 식각액을 공급한다. 제2 식각액 공급부(150)는 제2 식각액 챔버(151), 제2 식각액 공급 유로(161), 제2 식각액 공급 펌프(160), 제2 식각액 공급 유로 밸브(164), 제2 식각액 순환 유로(162), 제2 식각액 순환 유로 밸브(165), 및 제2 식각액 챔버 가압부(155)를 구비한다. The second etchant supply unit 150 is an etching chamber after the etchant of the first temperature is discharged, that is, the etchant of the first temperature is recovered into the first etchant chamber 121 through the first etchant recovery unit 140. An etchant having a second temperature lower than the first temperature is supplied to (110). The second etchant supply unit 150 includes a second etchant chamber 151, a second etchant supply passage 161, a second etchant supply pump 160, a second etchant supply passage valve 164, and a second etchant circulation passage ( 162), a second etchant circulation flow valve 165, and a second etchant chamber pressurizing unit 155.
제2 식각액 챔버(121)에는 제2 온도의 식각액이 수용된다. 제2 식각액 공급 유로(161)는 제2 온도의 식각액을 제2 식각액 챔버(151)에서 식각 챔버(110)로 유도한다. 제2 식각액 공급 펌프(150)는 제2 식각액 공급 유로(161) 내의 제2 식각액을 펌핑한다. 제2 식각액 공급 유로 밸브(164)는 제2 식각액 공급 유로(161)를 선택적으로 개폐한다. 제2 식각액 순환 유로(162)는 제2 식각액 공급 유로(161)에서 분기되며 제2 온도의 식각액이 다시 제2 식각액 챔버(151)로 되돌아가도록 유도한다. 제2 식각액 순환 유로 밸브(165)는 제2 식각액 순환 유로(162)를 선택적으로 개폐한다. 제2 식각액 챔버 가압부(155)는 제2 식각액 챔버(151)와 연결되고, 제2 식각액 챔버(151) 내부의 압력이 대기압보다 높은 고압 상태로 유지되도록 예컨대, 고압의 질소(N2) 가스를 제2 식각액 챔버(151) 내부에 공급할 수 있다. The second etchant chamber 121 accommodates the etchant at the second temperature. The second etchant supply passage 161 guides the etchant at the second temperature from the second etchant chamber 151 to the etch chamber 110 . The second etchant supply pump 150 pumps the second etchant in the second etchant supply passage 161. The second etchant supply flow path valve 164 selectively opens and closes the second etchant supply flow path 161. The second etchant circulation flow path 162 branches off from the second etchant supply flow path 161 and guides the etchant at the second temperature to return to the second etchant chamber 151. The second etchant circulation flow path valve 165 selectively opens and closes the second etchant circulation flow path 162. The second etchant chamber pressurizing unit 155 is connected to the second etchant chamber 151, and uses, for example, high-pressure nitrogen (N 2 ) gas to maintain the pressure inside the second etchant chamber 151 at a high pressure higher than atmospheric pressure. Can be supplied into the second etchant chamber 151.
도시되진 않았으나, 제2 식각액 공급부(150)는 제2 식각액 챔버(151)에 수용된 식각액을 가열하기 위한 제2 식각액 히터를 더 구비할 수 있다. 제2 식각액 공급 유로 밸브(164)를 폐쇄하고 제2 식각액 순환 유로 밸브(165)를 개방하여 식각액을 제2 식각액 순환 유로(162)를 통해 순환시키면서 제2 식각액 히터를 작동시켜 제2 식각액 챔버(151)에 수용된 식각액을 가열하면, 제2 식각액 챔버(151)에 수용된 식각액을 좀더 빠르고 균일하게 제2 온도의 식각액으로 가열할 수 있다. Although not shown, the second etchant supply unit 150 may further include a second etchant heater for heating the etchant contained in the second etchant chamber 151. The second etchant supply flow path valve 164 is closed and the second etchant circulation flow path valve 165 is opened to circulate the etchant through the second etchant circulation flow path 162 while operating the second etchant heater to create a second etchant chamber ( When the etchant contained in 151) is heated, the etchant contained in the second etchant chamber 151 can be heated more quickly and uniformly with the etchant of the second temperature.
제2 식각액 회수부(170)는 기판(10)을 식각한 제2 온도의 식각액을 식각 챔버(110)에서 제2 식각액 공급부(150)의 제2 식각액 챔버(151)로 회수한다. 제2 식각액 회수부(170)는 제2 식각액 회수 유로(171) 및 제2 식각액 회수 유로 밸브(175)를 구비한다. 제2 식각액 회수 유로(171)는 제2 온도의 식각액을 식각 챔버(110)에서 제2 식각액 챔버(151)로 유도한다. 제2 식각액 회수 유로 밸브(175)는 제2 식각액 회수 유로(171)를 선택적으로 개폐한다. 도시되진 않았으나, 제2 식각액 회수부(170)는 제2 식각액 회수 유로(175) 내의 제2 식각액을 제2 식각액 챔버(151)로 향하도록 펌핑하는 제2 식각액 회수 펌프를 더 구비할 수도 있다. The second etchant recovery unit 170 recovers the etchant of the second temperature that etched the substrate 10 from the etching chamber 110 to the second etchant chamber 151 of the second etchant supply unit 150. The second etchant recovery unit 170 includes a second etchant recovery passage 171 and a second etchant recovery passage valve 175. The second etchant recovery passage 171 guides the etchant at the second temperature from the etch chamber 110 to the second etchant chamber 151 . The second etchant recovery flow path valve 175 selectively opens and closes the second etchant recovery flow path 171. Although not shown, the second etchant recovery unit 170 may further include a second etchant recovery pump that pumps the second etchant in the second etchant recovery passage 175 toward the second etchant chamber 151.
식각 챔버 가압부(115), 제1 식각액 챔버 가압부(125), 및 제2 식각액 챔버 가압부(155)에 의해 식각 챔버(110), 제1 식각액 챔버(121), 및 제2 식각액 챔버(151)가 고압 상태로 유지되면, 식각액의 끓는점이 높아지므로 식각액이 끓지 않는 한도 내에서 식각액의 온도, 즉 제1 온도와 제2 온도를 높일 수 있다. 도 2를 참조하면 알 수 있는 바와 같이 식각액의 온도가 높을수록 실리콘 질화막의 식각율(etching rate)이 커진다. 또한, 식각액의 끓는점보다 낮은 온도에서도 식각액에 포함된 인산의 기화가 억제되어 식각액의 농도가 일정하게 유지될 수 있다. 따라서, 기판 식각 장치(100)을 이용한 기판(10) 식각 작업의 속도 및 생산성이 향상되고, 불량율이 낮아져서 식각 작업의 품질이 향상된다. The etching chamber 110, the first etchant chamber 121, and the second etchant chamber ( If 151) is maintained at high pressure, the boiling point of the etchant increases, so the temperature of the etchant, that is, the first temperature and the second temperature, can be increased within the limit where the etchant does not boil. As can be seen with reference to FIG. 2, the higher the temperature of the etchant, the greater the etching rate of the silicon nitride film. In addition, even at a temperature lower than the boiling point of the etchant, vaporization of phosphoric acid contained in the etchant is suppressed and the concentration of the etchant can be maintained constant. Accordingly, the speed and productivity of etching the substrate 10 using the substrate etching apparatus 100 are improved, the defect rate is lowered, and the quality of the etching operation is improved.
린스액 공급부(180)는 기판(10)이 식각된 후에 기판(10)을 세척하기 위하여 식각 챔버(110)에 린스액(rinse agent)을 공급한다. 린스액은 식각된 기판(10)의 표면에 잔존하거나 붙어있는 식각액과 오염물질을 녹여 기판(10)의 표면에서 제거한다. 린스액은 예컨대, DHF(Diluted Hydrogen Fluoride), IPA(Isopropyl Alcohol), SC1 용액일 수 있다. The rinse agent supply unit 180 supplies a rinse agent to the etching chamber 110 to clean the substrate 10 after the substrate 10 is etched. The rinse solution dissolves the etchant and contaminants remaining or attached to the surface of the etched substrate 10 and removes them from the surface of the substrate 10. The rinse solution may be, for example, DHF (Diluted Hydrogen Fluoride), IPA (Isopropyl Alcohol), or SC1 solution.
린스액 공급부(180)는 린스액 챔버(181), 린스액 공급 유로(183), 및 린스액 공급 유로 밸브(184)를 구비한다. 린스액 챔버(181)에는 린스액이 수용된다. 린스액 공급 유로(183)는 린스액을 린스액 챔버(181)에서 식각 챔버(110)로 유도한다. 린스액 공급 유로 밸브(184)는 린스액 공급 유로(183)를 선택적으로 개폐한다. 도시되진 않았으나, 린스액 공급부(180)는 린스액 공급 유로(183)를 통해 린스액을 린스액 챔버(181)에서 식각 챔버(110)로 향하도록 펌핑하는 린스액 공급 펌프를 더 구비할 수도 있다. The rinse liquid supply unit 180 includes a rinse liquid chamber 181, a rinse liquid supply passage 183, and a rinse liquid supply passage valve 184. The rinse liquid chamber 181 accommodates the rinse liquid. The rinse liquid supply passage 183 guides the rinse liquid from the rinse liquid chamber 181 to the etching chamber 110. The rinse fluid supply flow path valve 184 selectively opens and closes the rinse fluid supply flow path 183. Although not shown, the rinse liquid supply unit 180 may further include a rinse liquid supply pump that pumps the rinse liquid from the rinse liquid chamber 181 to the etching chamber 110 through the rinse liquid supply passage 183. .
세정액 공급부(185)는 린스액을 이용한 기판(10)의 세척 후에 기판(10)에 잔존하는 린스액을 씻어내 제거하기 위하여 식각 챔버(110)에 세정액을 공급한다. 세정액은 예컨대, DIW(deionized water)일 수 있다. The cleaning liquid supply unit 185 supplies cleaning liquid to the etching chamber 110 to wash away and remove the rinsing liquid remaining on the substrate 10 after cleaning the substrate 10 using the rinsing liquid. The cleaning liquid may be, for example, deionized water (DIW).
세정액 공급부(185)는 세정액 챔버(186), 세정액 공급 유로(187), 및 세정액 공급 유로 밸브(188)를 구비한다. 세정액 챔버(186)에는 세정액이 수용된다. 세정액 공급 유로(187)는 세정액을 세정액 챔버(186)에서 식각 챔버(110)로 유도한다. 세정액 공급 유로 밸브(188)는 세정액 공급 유로(187)를 선택적으로 개폐한다. 도시되진 않았으나, 세정액 공급부(185)는 세정액 공급 유로(187)를 통해 세정액을 세정액 챔버(186)에서 식각 챔버(110)로 향하도록 펌핑하는 세정액 공급 펌프를 더 구비할 수도 있다. The cleaning liquid supply unit 185 includes a cleaning liquid chamber 186, a cleaning liquid supply passage 187, and a cleaning liquid supply passage valve 188. The cleaning liquid chamber 186 accommodates the cleaning liquid. The cleaning liquid supply passage 187 guides the cleaning liquid from the cleaning liquid chamber 186 to the etching chamber 110. The cleaning fluid supply flow path valve 188 selectively opens and closes the cleaning fluid supply flow path 187. Although not shown, the cleaning liquid supply unit 185 may further include a cleaning liquid supply pump that pumps the cleaning liquid from the cleaning liquid chamber 186 toward the etching chamber 110 through the cleaning liquid supply passage 187.
폐수 배출부(190)는 린스액 및 세정액을 외부로 배출시킨다. 폐수 배출부(190)는 폐수 탱크(191), 폐수 배출 유로(195), 폐수 배출 유로 밸브(197), 및 폐수 탱크 가압부(193)를 구비한다. 폐수 탱크(191)에는 기판(10)의 린스 과정 및 세정 과정을 통해 오염된 린스액 및 세정액이 식각 챔버(110)에서 배출되어 수용된다. 폐수 탱크 가압부(193)는 폐수 탱크(191)와 연결되고, 폐수 탱크(191) 내부의 압력이 대기압보다 높은 고압 상태로 유지되도록 예컨대, 고압의 질소(N2) 가스를 폐수 탱크(190) 내부에 공급할 수 있다.The wastewater discharge unit 190 discharges the rinse liquid and cleaning liquid to the outside. The wastewater discharge unit 190 includes a wastewater tank 191, a wastewater discharge passage 195, a wastewater discharge passage valve 197, and a wastewater tank pressurizing portion 193. The wastewater tank 191 receives the rinse and cleaning solutions contaminated through the rinsing and cleaning processes of the substrate 10 after being discharged from the etching chamber 110 . The waste water tank pressurizing unit 193 is connected to the waste water tank 191, and, for example, pumps high-pressure nitrogen (N 2 ) gas into the waste water tank 190 so that the pressure inside the waste water tank 191 is maintained at a high pressure higher than atmospheric pressure. It can be supplied internally.
폐수 배출 유로(195)는 오염된 린스액 및 세정액을 식각 챔버(110)에서 폐수 탱크(191)로 유도한다. 폐수 배출 유로 밸브(197)는 폐수 배출 유로(195)를 선택적으로 개폐한다. 도시되진 않았으나, 폐수 배출부(190)는 폐수 배출 유로(195) 내의 오염된 린스액 및 세정액을 폐수 탱크(190)로 향하도록 펌핑하는 폐수 배출 펌프를 더 구비할 수도 있다. The wastewater discharge flow path 195 guides the contaminated rinse and cleaning fluids from the etching chamber 110 to the wastewater tank 191. The wastewater discharge flow path valve 197 selectively opens and closes the wastewater discharge flow path 195. Although not shown, the wastewater discharge unit 190 may further include a wastewater discharge pump that pumps the contaminated rinse and cleaning liquid in the wastewater discharge passage 195 toward the wastewater tank 190.
본 발명의 제1 실시예에 따른 기판 식각 방법에서 기판 로딩 단계(S110)는 실리콘 산화막 및 실리콘 질화막이 적층된 기판(10)을 식각 챔버(110)에 삽입하는 단계이다. 바람직하게는, 기판(10)은 한 장씩 식각 챔버(110) 내에 삽입 안치될 수 있다. In the substrate etching method according to the first embodiment of the present invention, the substrate loading step (S110) is a step of inserting the substrate 10 on which a silicon oxide film and a silicon nitride film are stacked into the etching chamber 110. Preferably, the substrates 10 may be inserted into the etching chamber 110 one by one.
고온 식각 단계(S120)는 식각 챔버(110) 내에 삽입 안치된 기판(10)을 제1 온도의 식각액에 노출시켜 식각하는 단계이다. 고온 식각 단계(S120)는 제1 온도 식각액 공급 단계(S121) 및 제1 온도 식각액 배출 단계(S122)를 포함한다. 도 4를 참조하면 제1 온도 식각액 공급 단계(S121)는 식각 챔버(110)에 제1 온도의 식각액을 투입하는 단계로서, 제1 식각액 공급부(120)에 의해 수행될 수 있다. The high temperature etching step (S120) is a step of etching the substrate 10 inserted and placed in the etching chamber 110 by exposing it to an etchant at a first temperature. The high-temperature etching step (S120) includes a first temperature etchant supply step (S121) and a first temperature etchant discharge step (S122). Referring to FIG. 4 , the first temperature etchant supply step (S121) is a step of introducing an etchant of a first temperature into the etching chamber 110, and may be performed by the first etchant supply unit 120.
상술한 바와 같이 제1 식각액 챔버(121)에 수용된 식각액을 제1 식각액 순환 유로(132)를 통해 순환시키면서 제1 식각액 히터를 작동시켜 가열하면, 제1 식각액 챔버(121)에 수용된 식각액을 좀더 빠르고 균일하게 제1 온도의 식각액으로 가열할 수 있다. 이렇게 가열된 제1 온도의 식각액은 제1 식각액 공급 유로(131)를 통하여 제1 식각액 챔버(121)로부터 식각 챔버(110)로 투입될 수 있다. As described above, when the etchant contained in the first etchant chamber 121 is heated by operating the first etchant heater while circulating through the first etchant circulation passage 132, the etchant contained in the first etchant chamber 121 is heated more quickly and It can be uniformly heated with an etchant of the first temperature. The etchant at the first temperature heated in this way may be introduced into the etch chamber 110 from the first etchant chamber 121 through the first etchant supply passage 131.
식각 챔버(110)에 투입된 제1 온도의 식각액이 기판(10)으로 흘러서 기판(10)이 제1 온도의 식각액에 적셔지면서 식각된다. 기판(10)이 적절하게 식각될 수 있도록 제1 온도의 식각액은 식각 챔버(110)에 미리 정한 시간 동안 공급된다. The etchant of the first temperature introduced into the etching chamber 110 flows to the substrate 10, and the substrate 10 is wetted with the etchant of the first temperature and thus etched. The etchant at the first temperature is supplied to the etching chamber 110 for a predetermined time so that the substrate 10 can be properly etched.
제1 온도 식각액 배출 단계(S122)는 식각 챔버(110)에 투입된 제1 온도의 식각액을 식각 챔버(110)의 외부로 배출시키는 단계이다. 제1 온도 식각액 공급 단계(S121) 및 제1 온도 식각액 배출 단계(S122)는 동시에 진행될 수 있다. 다시 말해서, 식각 챔버(110)의 내부로 공급된 제1 온도의 식각액이 기판(10)을 거치고 즉시 식각 챔버(110)에서 배출될 수 있다. 또는, 제1 온도 식각액 공급 단계(S121) 및 제1 온도 식각액 배출 단계(S122)가 시간차를 두고 진행될 수도 있다. 다시 말해서, 제1 온도 식각액 공급 단계(S121)가 먼저 수행되고 일정 시간 후에 제1 온도 식각액 배출 단계(S122)가 수행될 수 있다. The first temperature etchant discharging step ( S122 ) is a step of discharging the etchant of the first temperature introduced into the etching chamber 110 to the outside of the etching chamber 110 . The first temperature etchant supply step (S121) and the first temperature etchant discharge step (S122) may be performed simultaneously. In other words, the etchant at the first temperature supplied into the etching chamber 110 may pass through the substrate 10 and be immediately discharged from the etching chamber 110 . Alternatively, the first temperature etchant supply step (S121) and the first temperature etchant discharge step (S122) may be performed with time differences. In other words, the first temperature etchant supply step (S121) may be performed first, and then the first temperature etchant discharge step (S122) may be performed after a certain period of time.
식각 챔버(110)에서 배출되는 제1 온도의 식각액은 기판 식각 장치(100)의 외부로 배출되지 않고 제1 식각액 회수부(140)를 통해 제1 식각액 챔버(121)로 회수될 수 있다. 제1 식각액 챔버(121)에 회수된 식각액은 다음 차례의 기판(10)의 식각 작업을 위해 제1 식각액 히터에 의해 제1 온도로 다시 가열될 수 있다. The etchant of the first temperature discharged from the etching chamber 110 may not be discharged to the outside of the substrate etching apparatus 100 but may be recovered into the first etchant chamber 121 through the first etchant recovery unit 140 . The etchant recovered in the first etchant chamber 121 may be heated again to the first temperature by the first etchant heater for the next etching operation of the substrate 10.
저온 식각 단계(S130)는 식각 챔버(110) 내에 삽입 안치된 기판(10)을 제1 온도보다 낮은 제2 온도의 식각액에 노출시켜 식각하는 단계이다. 저온 식각 단계(S130)는 고온 식각 단계(S120)보다 식각 속도는 느리고 실리콘 산화막에 대한 실리콘 질화막의 식각 선택비(selectivity)는 높아지게 기판(10)을 식각한다. 다시 말해, 저온 식각 단계(S130)에서의 식각 속도는 고온 식각 단계(S120)에서의 식각 속도보다 느리고, 저온 식각 단계(S130)에서의 식각 선택비는 고온 식각 단계(S120)에서의 식각 선택비보다 높다. The low-temperature etching step (S130) is a step of etching the substrate 10 inserted into the etching chamber 110 by exposing it to an etchant of a second temperature lower than the first temperature. The low-temperature etching step (S130) etches the substrate 10 at a slower etching rate than the high-temperature etching step (S120) and increases the etching selectivity of the silicon nitride film to the silicon oxide film. In other words, the etching rate in the low-temperature etching step (S130) is slower than the etching rate in the high-temperature etching step (S120), and the etch selectivity in the low-temperature etching step (S130) is the etch selectivity in the high-temperature etching step (S120). higher than
도 2에 도시된 바와 같이 실리콘 질화막의 경우 및 실리콘 산화막의 경우에서 모두 식각액의 온도가 높아질수록 식각액에 의한 식각율이 커진다. 한편, 도 3에 도시된 바와 같이 실리콘 산화막의 식각율에 대한 실리콘 질화막의 식각율인 식각 선택비(selectivity)는 온도가 높아질수록 작아진다. 식각 선택비가 작아진다는 것은 식각에 의해 실리콘 질화막이 제거될 때 실리콘 산화막이 제거되는 양이 증대되는 것을 의미한다. 식각액의 온도가 상승함에 따라 식각 선택비가 감소하는 추세는 식각액에 함유된 Si(silicon)의 농도에 무관하게 공통된다. As shown in FIG. 2, the etching rate by the etchant increases as the temperature of the etchant increases in both the case of the silicon nitride film and the silicon oxide film. Meanwhile, as shown in FIG. 3, the etch selectivity, which is the etch rate of the silicon nitride film relative to the etch rate of the silicon oxide film, decreases as the temperature increases. A decrease in the etch selectivity means that the amount of the silicon oxide film removed when the silicon nitride film is removed by etching increases. The trend of decreasing etching selectivity as the temperature of the etchant increases is common regardless of the concentration of Si (silicon) contained in the etchant.
식각이 시작되는 시점에서 고온의 식각액으로 식각을 진행하면, 식각율이 커서 식각 속도가 빨라지므로, 기판(10)의 식각에 소요되는 전체 시간이 감소된다. 그러나, 식각이 마무리될 때까지 계속 고온의 식각액으로 식각을 진행하면 실리콘 질화막 및 실리콘 산화막의 식각 정도를 미세하게 조절하기 어려워서 실리콘 산화막이 너무 많이 식각되는 경우와 같이 식각 작업의 품질이 저하되고 불량율이 높아지는 문제가 발생할 수 있다. 따라서, 식각이 시작되는 시점부터 미리 정해진 시간 동안에는 상대적으로 고온인 제1 온도의 식각액으로 기판(10)을 먼저 식각하고, 그 후에 상대적으로 저온인 제2 온도의 식각액으로 기판(10)을 식각하면 식각 작업의 속도가 향상됨과 동시에 실리콘 산화물의 식각이 최소화되어서 식각 작업의 품질도 향상될 수 있다. 제1 온도의 식각액을 투입하여 기판(10)을 식각하는 것을 고속 저선택비 식각이라 하고, 제2 온도의 식각액을 투입하여 기판(10)을 식각하는 것을 저속 고선택비 식각이라 할 수 있다.If etching is performed with a high-temperature etchant at the start of etching, the etching rate is large and the etching speed is fast, thereby reducing the total time required to etch the substrate 10. However, if etching continues with a high-temperature etchant until the etching is completed, it is difficult to finely control the degree of etching of the silicon nitride film and silicon oxide film, so the quality of the etching work deteriorates and the defect rate increases, such as when too much of the silicon oxide film is etched. Escalating problems may occur. Therefore, for a predetermined period of time from the start of etching, the substrate 10 is first etched with an etchant of a relatively high first temperature, and then the substrate 10 is etched with an etchant of a relatively low temperature of the second temperature. In addition to improving the speed of the etching process, the quality of the etching process can also be improved as etching of silicon oxide is minimized. Etching the substrate 10 by adding an etchant at a first temperature can be called high-speed, low-selectivity etching, and etching the substrate 10 by adding an etchant at a second temperature can be called low-speed, high-selectivity etching.
특히, 실리콘 질화막이 실리콘 산화막의 위에 적층된 구조의 기판(10)에 있어서는 실리콘 질화막이 식각으로 제거되기 전에는 실리콘 산화막이 노출되지 않는다. 따라서, 기판(10)의 식각이 시작되는 시점부터 실리콘 산화막이 노출되기 전까지 미리 정해진 시간 동안 상대적으로 고온인 제1 온도의 식각액으로 기판(10)을 먼저 식각한 후에, 상대적으로 저온인 제2 온도의 식각액으로 기판(10)을 식각하면 식각 작업의 생산성 및 품질이 더욱 향상될 수 있다. In particular, in the substrate 10 in which a silicon nitride film is stacked on top of a silicon oxide film, the silicon oxide film is not exposed until the silicon nitride film is removed by etching. Accordingly, the substrate 10 is first etched with an etchant at a relatively high first temperature for a predetermined period of time from the start of etching of the substrate 10 until the silicon oxide film is exposed, and then using an etchant at a relatively low temperature at the second temperature. When the substrate 10 is etched with an etchant, the productivity and quality of the etching work can be further improved.
예를 들어, 고속 저선택비 식각에서 식각액의 온도, 즉 제1 온도는 200℃이고, 저속 고선택비 식각에서 식각액의 온도, 즉 제2 온도는 180℃ 일 수 있다. 이 때, 제1 온도의 식각액과 제2 온도의 식각액에 함유된 Si의 농도는 1300ppm으로 동일할 수 있다. 다른 일 예로, 고속 저선택비 식각에서 식각액의 온도, 즉 제1 온도는 160℃이고, 저속 고선택비 식각에서 식각액의 온도, 즉 제2 온도는 150℃ 이며, 이 때 제1 온도의 식각액과 제2 온도의 식각액에 함유된 Si의 농도는 700ppm으로 동일할 수 있다.For example, in high-speed, low-selectivity etching, the temperature of the etchant, that is, the first temperature, may be 200°C, and in low-speed, high-selectivity etching, the temperature of the etchant, that is, the second temperature, may be 180°C. At this time, the concentration of Si contained in the etchant at the first temperature and the etchant at the second temperature may be the same at 1300 ppm. As another example, in high-speed, low-selectivity etching, the temperature of the etchant, that is, the first temperature, is 160 ° C., and in low-speed, high-selectivity etching, the temperature of the etchant, that is, the second temperature, is 150 ° C. In this case, the etchant of the first temperature and The concentration of Si contained in the etchant at the second temperature may be the same at 700ppm.
저온 식각 단계(S130)는 제2 온도 식각액 공급 단계(S131) 및 제2 온도 식각액 배출 단계(S132)를 포함한다. 제2 온도 식각액 공급 단계(S131)는 식각 챔버(110)에 제2 온도의 식각액을 투입하는 단계로서, 도 4를 참조하여 설명한 제2 식각액 공급부(150)에 의해 수행될 수 있다. 제1 온도 식각액 공급 단계(S121)에 대한 설명에서 언급한 바와 유사하게 제2 식각액 챔버(151)에 수용된 식각액을 제2 식각액 순환 유로(162)를 통해 순환시키면서 제2 식각액 히터를 작동시켜 가열하면, 제2 식각액 챔버(151)에 수용된 식각액을 좀더 빠르고 균일하게 제2 온도의 식각액으로 가열할 수 있다. The low-temperature etching step (S130) includes a second temperature etchant supply step (S131) and a second temperature etchant discharge step (S132). The second temperature etchant supply step (S131) is a step of introducing an etchant of a second temperature into the etching chamber 110, and may be performed by the second etchant supply unit 150 described with reference to FIG. 4. Similar to what was mentioned in the description of the first temperature etchant supply step (S121), the etchant contained in the second etchant chamber 151 is heated by operating the second etchant heater while circulating it through the second etchant circulation passage 162. , the etchant contained in the second etchant chamber 151 can be heated more quickly and uniformly with the etchant at the second temperature.
이렇게 가열된 제2 온도의 식각액은 제2 식각액 공급 유로(161)를 통하여 제2 식각액 챔버(151)로부터 식각 챔버(110)로 투입될 수 있다. 식각 챔버(110)에 투입된 제2 온도의 식각액이 기판(10)으로 흘러서 기판(10)이 제2 온도의 식각액에 적셔지면서 식각된다. 기판(10)이 적절하게 식각될 수 있도록 제2 온도의 식각액은 식각 챔버(110)에 미리 정한 시간 동안 공급된다. The etchant at the second temperature heated in this way may be introduced into the etch chamber 110 from the second etchant chamber 151 through the second etchant supply passage 161. The etchant at the second temperature introduced into the etching chamber 110 flows to the substrate 10, and the substrate 10 is wetted with the etchant at the second temperature and thus etched. The etchant at the second temperature is supplied to the etching chamber 110 for a predetermined time so that the substrate 10 can be properly etched.
제2 온도 식각액 배출 단계(S132)는 식각 챔버(110)에 투입된 제2 온도의 식각액을 식각 챔버(110)의 외부로 배출시키는 단계이다. 제2 온도 식각액 공급 단계(S131) 및 제2 온도 식각액 배출 단계(S132)는 동시에 진행될 수 있다. 다시 말해서, 식각 챔버(110)의 내부로 공급된 제2 온도의 식각액이 기판(10)을 거치고 즉시 식각 챔버(110)에서 배출될 수 있다. 또는, 제2 온도 식각액 공급 단계(S131) 및 제2 온도 식각액 배출 단계(S132)가 시간차를 두고 진행될 수도 있다. 다시 말해서, 제2 온도 식각액 공급 단계(S131)가 먼저 수행되고 일정 시간 후에 제2 온도 식각액 배출 단계(S132)가 수행될 수 있다. The second temperature etchant discharging step ( S132 ) is a step of discharging the etchant of the second temperature introduced into the etching chamber 110 to the outside of the etching chamber 110 . The second temperature etchant supply step (S131) and the second temperature etchant discharge step (S132) may be performed simultaneously. In other words, the etchant at the second temperature supplied into the etching chamber 110 may pass through the substrate 10 and be immediately discharged from the etching chamber 110 . Alternatively, the second temperature etchant supply step (S131) and the second temperature etchant discharge step (S132) may be performed with time differences. In other words, the second temperature etchant supply step (S131) may be performed first, and the second temperature etchant discharge step (S132) may be performed after a certain period of time.
식각 챔버(110)에서 배출되는 제2 온도의 식각액은 기판 식각 장치(100)의 외부로 배출되지 않고 제2 식각액 회수부(170)를 통해 제2 식각액 챔버(151)로 회수될 수 있다. 제2 식각액 챔버(151)에 회수된 식각액은 다음 차례의 기판(10)의 식각 작업을 위해 제2 식각액 히터에 의해 제2 온도로 다시 가열될 수 있다.The etchant of the second temperature discharged from the etching chamber 110 may not be discharged to the outside of the substrate etching apparatus 100 but may be recovered into the second etchant chamber 151 through the second etchant recovery unit 170 . The etchant recovered in the second etchant chamber 151 may be heated again to a second temperature by the second etchant heater for the next etching operation of the substrate 10.
기판 린스 단계(S140)는 린스액 공급 단계 및 린스액 배출 단계를 포함한다. 린스액 공급 단계는 식각된 기판(10)을 세척하기 위하여 식각 챔버(110)에 린스액을 공급하는 단계이다. 식각 챔버(110) 내부로 공급된 린스액은 식각된 기판(10)의 표면에 잔존하거나 붙어있는 식각액과 오염물질을 녹여 기판(10)의 표면에서 제거한다. 린스액 공급 단계는 상술한 린스액 공급부(180)에 의해 수행된다. The substrate rinsing step (S140) includes a rinse solution supply step and a rinse solution discharge step. The rinse solution supply step is a step of supplying a rinse solution to the etching chamber 110 to clean the etched substrate 10. The rinse liquid supplied into the etching chamber 110 dissolves the etchant and contaminants remaining or attached to the surface of the etched substrate 10 and removes them from the surface of the substrate 10. The rinse liquid supply step is performed by the rinse liquid supply unit 180 described above.
린스액 배출 단계는 기판(10)을 세척하여 오염된 린스액을 식각 챔버(110)의 외부로 배출하는 단계이다. 식각 챔버(110)에서 배출된 린스액은 폐수 탱크(191)에 수용된다. 린스액 배출 단계는 상술한 폐수 배출부(190)에 의해 수행된다. The rinse liquid discharging step is a step of cleaning the substrate 10 and discharging the contaminated rinse liquid to the outside of the etching chamber 110. The rinse liquid discharged from the etching chamber 110 is stored in the wastewater tank 191. The rinse liquid discharge step is performed by the wastewater discharge unit 190 described above.
기판 세정 단계(S150)는 세정액 공급 단계 및 세정액 배출 단계를 포함한다. 세정액 공급 단계는 식각 챔버(110)에 세정액을 공급하는 단계이다. 식각 챔버(110) 내부로 공급된 세정액은 린스액을 이용한 기판(10)의 세척 후에 기판(10)에 잔존하는 린스액을 씻어내 제거한다. 세정액 공급 단계는 상술한 세정액 공급부(185)에 의해 수행된다. The substrate cleaning step (S150) includes a cleaning liquid supply step and a cleaning liquid discharge step. The cleaning liquid supply step is a step of supplying the cleaning liquid to the etching chamber 110. The cleaning solution supplied into the etching chamber 110 washes away and removes the rinse solution remaining on the substrate 10 after cleaning the substrate 10 using the rinse solution. The cleaning liquid supply step is performed by the cleaning liquid supply unit 185 described above.
세정액 배출 단계는 기판(10)에 잔존하는 린스액을 씻어내 제거함으로써 오염된 세정액을 식각 챔버(110)의 외부로 배출하는 단계이다. 식각 챔버(110)에서 배출된 세정액은 폐수 탱크(191)에 수용된다. 세정액 배출 단계는 상술한 폐수 배출부(190)에 의해 수행된다.The cleaning liquid discharge step is a step of discharging the contaminated cleaning liquid to the outside of the etching chamber 110 by washing away and removing the rinse liquid remaining on the substrate 10 . The cleaning solution discharged from the etching chamber 110 is stored in the wastewater tank 191. The cleaning liquid discharge step is performed by the wastewater discharge unit 190 described above.
기판 언로딩 단계(S160)는 저온 식각 단계(S130) 이후에 식각된 기판(10)을 식각 챔버(110)에서 외부로 빼내는 단계이다. 도 1에 도시된 실시예에서는 기판 언로딩 단계(S160)가 기판 린스 단계(S140) 및 기판 세정 단계(S150)를 진행한 이후에 진행되지만 본 발명이 반드시 이에 한정되는 것은 아니며, 저온 식각 단계(S130) 이후에 식각된 기판(10)을 식각 챔버(110) 외부로 빼내고, 그 이후에 기판(10)의 린스 및 세정이 진행될 수도 있다. The substrate unloading step (S160) is a step of removing the etched substrate 10 from the etching chamber 110 after the low-temperature etching step (S130). In the embodiment shown in Figure 1, the substrate unloading step (S160) is performed after the substrate rinsing step (S140) and the substrate cleaning step (S150), but the present invention is not necessarily limited thereto, and the low-temperature etching step ( After S130), the etched substrate 10 may be taken out of the etching chamber 110, and the substrate 10 may then be rinsed and cleaned.
한편, 도 1에 도시되진 않았으나 고온 식각 단계(S120) 이후 저온 식각 단계(S130) 이전에 고온 식각된 기판(10)을 린스(rinse)하는 단계가 추가될 수 있다. 또는, 기판 세정 단계(S150) 이후 기판 언로딩 단계(S160) 이전에 기판(10) 표면에 잔존하는 세정액을 기화시켜 제거하는 기판 건조 단계가 추가될 수도 있다. Meanwhile, although not shown in FIG. 1, a step of rinsing the high-temperature etched substrate 10 may be added after the high-temperature etching step (S120) and before the low-temperature etching step (S130). Alternatively, a substrate drying step of vaporizing and removing the cleaning solution remaining on the surface of the substrate 10 may be added after the substrate cleaning step (S150) and before the substrate unloading step (S160).
한편, 본 발명의 제1 실시예에 따른 기판 식각 방법은 도 5에 도시된 다른 일 예의 기판 식각 장치(200)에 의해서도 수행될 수 있다. 도 5를 참조하면, 본 발명의 제1 실시예에 따른 기판 식각 방법을 실시하기 위해 사용되는 다른 일 예의 기판 식각 장치(200)는, 식각 챔버(210), 식각액 공급부(220), 식각액 회수부(240), 린스액 공급부(280), 세정액 공급부(285), 및 폐수 배출부(290)를 포함한다. 도 4에 도시된 기판 식각 장치(100)에 비해 도 5에 도시된 기판 식각 장치(200)는 식각액 공급부(220) 및 식각액 회수부(240)를 하나씩 구비하는 점과, 식각액 공급부(220)의 식각액 챔버(221)에 온도 조절기(224)가 설치된 점에서 차이가 있다. 이하에서는 이러한 차이점을 위주로 설명한다. Meanwhile, the substrate etching method according to the first embodiment of the present invention can also be performed by another example of the substrate etching apparatus 200 shown in FIG. 5. Referring to FIG. 5, another example of a substrate etching apparatus 200 used to perform the substrate etching method according to the first embodiment of the present invention includes an etching chamber 210, an etchant supply unit 220, and an etchant recovery unit. (240), a rinse liquid supply unit 280, a cleaning liquid supply unit 285, and a wastewater discharge unit 290. Compared to the substrate etching apparatus 100 shown in FIG. 4, the substrate etching apparatus 200 shown in FIG. 5 is provided with an etchant supply unit 220 and an etchant recovery unit 240, and the etchant supply unit 220 There is a difference in that the temperature controller 224 is installed in the etchant chamber 221. Below, we will mainly explain these differences.
식각 챔버(210)에는 기판(10)이 삽입 수용된다. 식각 챔버(210)는 식각 챔버(210) 내부의 압력이 대기압보다 높은 고압 상태로 유지되도록 예컨대, 고압의 질소(N2) 가스를 식각 챔버(210) 내부에 공급하는 식각 챔버 가압부(215)와 연결될 수 있다. The substrate 10 is inserted and accommodated in the etching chamber 210. The etch chamber 210 includes an etch chamber pressurizing unit 215 that supplies, for example, high-pressure nitrogen (N 2 ) gas into the etch chamber 210 so that the pressure inside the etch chamber 210 is maintained at a high pressure higher than atmospheric pressure. can be connected with
식각액 공급부(220)는 식각 챔버(210)에 식각액을 공급한다. 식각액은 예컨대, 인산(H3PO4) 수용액일 수 있다. 식각액 공급부(120)는 식각액 챔버(221), 온도 조절기(224), 식각액 공급 유로(231), 식각액 공급 펌프(230), 식각액 공급 유로 밸브(234), 식각액 순환 유로(232), 식각액 순환 유로 밸브(235), 및 식각액 챔버 가압부(225)를 구비한다. The etchant supply unit 220 supplies etchant to the etching chamber 210 . The etchant may be, for example, an aqueous phosphoric acid (H 3 PO 4 ) solution. The etchant supply unit 120 includes an etchant chamber 221, a temperature controller 224, an etchant supply passage 231, an etchant supply pump 230, an etchant supply passage valve 234, an etchant circulation passage 232, and an etchant circulation passage. It is provided with a valve 235 and an etchant chamber pressurizing part 225.
식각액 챔버(221)에는 식각액이 수용된다. 식각액 공급 유로(231)는 식각액을 식각액 챔버(221)에서 식각 챔버(210)로 유도한다. 식각액 공급 펌프(230)는 식각액 공급 유로(231) 내의 식각액을 펌핑한다. 식각액 공급 유로 밸브(234)는 식각액 공급 유로(231)를 선택적으로 개폐한다. 식각액 순환 유로(232)는 식각액 공급 유로(231)에서 분기되며 식각액이 다시 식각액 챔버(221)로 되돌아가도록 유도한다. 식각액 순환 유로 밸브(235)는 식각액 순환 유로(232)를 선택적으로 개폐한다. 식각액 챔버 가압부(225)는 식각액 챔버(221)와 연결되고, 식각액 챔버(221) 내부의 압력이 대기압보다 높은 고압 상태로 유지되도록 예컨대, 고압의 질소(N2) 가스를 식각액 챔버(221) 내부에 공급할 수 있다. The etchant chamber 221 accommodates the etchant. The etchant supply passage 231 guides the etchant from the etchant chamber 221 to the etch chamber 210 . The etchant supply pump 230 pumps the etchant within the etchant supply passage 231 . The etchant supply flow path valve 234 selectively opens and closes the etchant supply flow path 231. The etchant circulation flow path 232 branches off from the etchant supply flow path 231 and guides the etchant to return to the etchant chamber 221. The etchant circulation flow path valve 235 selectively opens and closes the etchant circulation flow path 232. The etchant chamber pressurizing unit 225 is connected to the etchant chamber 221 and, for example, applies high-pressure nitrogen (N 2 ) gas to the etchant chamber 221 so that the pressure inside the etchant chamber 221 is maintained at a high pressure higher than atmospheric pressure. It can be supplied internally.
온도 조절기(224)는 식각액 챔버(221)에 수용된 식각액의 온도를 높이거나 낮추기 위하여 식각액 챔버(221)를 가열하거나 냉각할 수 있다. 식각액 공급 유로 밸브(234)를 폐쇄하고 식각액 순환 유로 밸브(235)를 개방하여 식각액을 식각액 순환 유로(232)를 통해 순환시키면서 온도 조절기(224)를 작동시켜 식각액 챔버(221)에 수용된 식각액을 가열하면, 식각액 챔버(221)에 수용된 식각액을 좀더 빠르고 균일하게 특정 온도, 예컨대, 제1 온도가 되도록 가열할 수 있다. 또한, 식각액 공급 유로 밸브(234)를 폐쇄하고 식각액 순환 유로 밸브(235)를 개방하여 식각액을 식각액 순환 유로(232)를 통해 순환시키면서 온도 조절기(224)를 작동시켜 식각액 챔버(221)에 수용된 식각액을 냉각하면, 식각액 챔버(221)에 수용된 식각액을 좀더 빠르고 균일하게 특정 온도, 예컨대, 제2 온도가 되도록 냉각할 수 있다.The temperature controller 224 may heat or cool the etchant chamber 221 to increase or decrease the temperature of the etchant contained in the etchant chamber 221. Close the etchant supply flow path valve 234 and open the etchant circulation flow path valve 235 to circulate the etchant through the etchant circulation flow path 232 while operating the temperature controller 224 to heat the etchant contained in the etchant chamber 221. If so, the etchant contained in the etchant chamber 221 can be heated more quickly and uniformly to a specific temperature, for example, the first temperature. In addition, the etchant supply flow path valve 234 is closed, the etchant circulation flow path valve 235 is opened, the etchant is circulated through the etchant circulation flow path 232, and the temperature controller 224 is operated to operate the etchant liquid contained in the etchant chamber 221. By cooling, the etchant contained in the etchant chamber 221 can be cooled more quickly and uniformly to a specific temperature, for example, the second temperature.
식각액 회수부(240)는 기판(10)을 식각한 식각액을 식각 챔버(210)에서 식각액 공급부(220)의 식각액 챔버(221)로 회수한다. 식각액 회수부(240)는 식각액 회수 유로(241) 및 식각액 회수 유로 밸브(245)를 구비한다. 식각액 회수 유로(241)는 식각액을 식각 챔버(210)에서 식각액 챔버(221)로 유도한다. 식각액 회수 유로 밸브(245)는 식각액 회수 유로(241)를 선택적으로 개폐한다. 도시되진 않았으나, 식각액 회수부(240)는 식각액 회수 유로(245) 내의 식각액을 식각액 챔버(221)로 향하도록 펌핑하는 식각액 회수 펌프를 더 구비할 수도 있다. The etchant recovery unit 240 recovers the etchant that etched the substrate 10 from the etching chamber 210 to the etchant chamber 221 of the etchant supply unit 220 . The etchant recovery unit 240 includes an etchant recovery passage 241 and an etchant recovery passage valve 245. The etchant recovery passage 241 guides the etchant from the etch chamber 210 to the etchant chamber 221. The etchant recovery flow path valve 245 selectively opens and closes the etchant recovery flow path 241. Although not shown, the etchant recovery unit 240 may further include an etchant recovery pump that pumps the etchant in the etchant recovery passage 245 toward the etchant chamber 221.
식각 챔버 가압부(215) 및 식각액 챔버 가압부(225)에 의해 식각 챔버(210) 및 식각액 챔버(221)가 고압 상태로 유지되면, 식각액의 끓는점이 높아지므로 식각액이 끓지 않는 한도 내에서 식각액의 온도, 즉 제1 온도 및 제2 온도를 높일 수 있다. 도 2를 참조하면 알 수 있는 바와 같이 식각액의 온도가 높을수록 실리콘 질화막의 식각율이 커진다. 또한, 식각액의 끓는점보다 낮은 온도에서도 식각액에 포함된 인산의 기화가 억제되어 식각액의 농도가 일정하게 유지될 수 있다. 따라서, 기판 식각 장치(200)을 이용한 기판(10) 식각 작업의 속도 및 생산성이 향상되고, 불량율이 낮아져서 식각 작업의 품질이 향상된다. When the etch chamber 210 and the etchant chamber 221 are maintained at high pressure by the etch chamber pressurizing unit 215 and the etchant chamber pressurizing unit 225, the boiling point of the etchant increases, so that the etchant is maintained within the limit where the etchant does not boil. The temperature, that is, the first temperature and the second temperature, can be increased. As can be seen with reference to FIG. 2, the higher the temperature of the etchant, the greater the etch rate of the silicon nitride film. In addition, even at a temperature lower than the boiling point of the etchant, vaporization of phosphoric acid contained in the etchant is suppressed and the concentration of the etchant can be maintained constant. Accordingly, the speed and productivity of etching the substrate 10 using the substrate etching apparatus 200 are improved, the defect rate is lowered, and the quality of the etching operation is improved.
린스액 공급부(280)는 기판(10)이 식각된 후에 기판(10)을 세척하기 위하여 식각 챔버(210)에 린스액을 공급한다. 린스액은 식각된 기판(10)의 표면에 잔존하거나 붙어있는 식각액과 오염물질을 녹여 기판(10)의 표면에서 제거한다. 린스액은 예컨대, DHF(Diluted Hydrogen Fluoride), IPA(Isopropyl Alcohol), SC1 용액일 수 있다. The rinse liquid supply unit 280 supplies rinse liquid to the etching chamber 210 to clean the substrate 10 after the substrate 10 is etched. The rinse solution dissolves the etchant and contaminants remaining or attached to the surface of the etched substrate 10 and removes them from the surface of the substrate 10. The rinse solution may be, for example, DHF (Diluted Hydrogen Fluoride), IPA (Isopropyl Alcohol), or SC1 solution.
린스액 공급부(280)는 린스액 챔버(281), 린스액 공급 유로(283), 및 린스액 공급 유로 밸브(284)를 구비한다. 린스액 챔버(281)에는 린스액이 수용된다. 린스액 공급 유로(283)는 린스액을 린스액 챔버(281)에서 식각 챔버(210)로 유도한다. 린스액 공급 유로 밸브(284)는 린스액 공급 유로(283)를 선택적으로 개폐한다. 도시되진 않았으나, 린스액 공급부(280)는 린스액 공급 유로(283)를 통해 린스액을 린스액 챔버(281)에서 식각 챔버(210)로 향하도록 펌핑하는 린스액 공급 펌프를 더 구비할 수도 있다. The rinse liquid supply unit 280 includes a rinse liquid chamber 281, a rinse liquid supply passage 283, and a rinse liquid supply passage valve 284. The rinse liquid chamber 281 accommodates the rinse liquid. The rinse liquid supply passage 283 guides the rinse liquid from the rinse liquid chamber 281 to the etching chamber 210 . The rinse fluid supply flow path valve 284 selectively opens and closes the rinse fluid supply flow path 283. Although not shown, the rinse liquid supply unit 280 may further include a rinse liquid supply pump that pumps the rinse liquid from the rinse liquid chamber 281 to the etching chamber 210 through the rinse liquid supply passage 283. .
세정액 공급부(285)는 린스액을 이용한 기판(10)의 세척 후에 기판(10)에 잔존하는 린스액을 씻어내 제거하기 위하여 식각 챔버(210)에 세정액을 공급한다. 세정액은 예컨대, DIW(deionized water)일 수 있다. The cleaning liquid supply unit 285 supplies cleaning liquid to the etching chamber 210 to wash away and remove the rinsing liquid remaining on the substrate 10 after cleaning the substrate 10 using the rinsing liquid. The cleaning liquid may be, for example, deionized water (DIW).
세정액 공급부(285)는 세정액 챔버(286), 세정액 공급 유로(287), 및 세정액 공급 유로 밸브(288)를 구비한다. 세정액 챔버(286)에는 세정액이 수용된다. 세정액 공급 유로(287)는 세정액을 세정액 챔버(286)에서 식각 챔버(210)로 유도한다. 세정액 공급 유로 밸브(288)는 세정액 공급 유로(287)를 선택적으로 개폐한다. 도시되진 않았으나, 세정액 공급부(285)는 세정액 공급 유로(287)를 통해 세정액을 세정액 챔버(286)에서 식각 챔버(210)로 향하도록 펌핑하는 세정액 공급 펌프를 더 구비할 수도 있다. The cleaning liquid supply unit 285 includes a cleaning liquid chamber 286, a cleaning liquid supply flow path 287, and a cleaning liquid supply flow path valve 288. The cleaning liquid chamber 286 accommodates the cleaning liquid. The cleaning fluid supply passage 287 guides the cleaning fluid from the cleaning fluid chamber 286 to the etching chamber 210 . The cleaning fluid supply flow path valve 288 selectively opens and closes the cleaning fluid supply flow path 287. Although not shown, the cleaning liquid supply unit 285 may further include a cleaning liquid supply pump that pumps the cleaning liquid from the cleaning liquid chamber 286 toward the etching chamber 210 through the cleaning liquid supply passage 287.
폐수 배출부(290)는 린스액 및 세정액을 식각 챔버(210)의 외부로 배출시킨다. 폐수 배출부(290)는 폐수 탱크(291), 폐수 배출 유로(295), 폐수 배출 유로 밸브(297), 및 폐수 탱크 가압부(293)를 구비한다. 폐수 탱크(291)에는 기판(10)의 린스 과정 및 세정 과정을 통해 오염된 린스액 및 세정액이 식각 챔버(210)에서 배출되어 수용된다. 폐수 탱크 가압부(293)는 폐수 탱크(291)와 연결되고, 폐수 탱크(291) 내부의 압력이 대기압보다 높은 고압 상태로 유지되도록 예컨대, 고압의 질소(N2) 가스를 폐수 탱크(290) 내부에 공급할 수 있다.The wastewater discharge unit 290 discharges the rinse liquid and cleaning liquid to the outside of the etching chamber 210. The wastewater discharge unit 290 includes a wastewater tank 291, a wastewater discharge passage 295, a wastewater discharge passage valve 297, and a wastewater tank pressurizing portion 293. The wastewater tank 291 receives the rinse and cleaning solutions contaminated through the rinsing and cleaning processes of the substrate 10 after being discharged from the etching chamber 210 . The waste water tank pressurizing unit 293 is connected to the waste water tank 291, and, for example, pumps high-pressure nitrogen (N 2 ) gas into the waste water tank 290 so that the pressure inside the waste water tank 291 is maintained at a high pressure higher than atmospheric pressure. It can be supplied internally.
폐수 배출 유로(295)는 오염된 린스액 및 세정액을 식각 챔버(210)에서 폐수 탱크(291)로 유도한다. 폐수 배출 유로 밸브(297)는 폐수 배출 유로(295)를 선택적으로 개폐한다. 도시되진 않았으나, 폐수 배출부(290)는 폐수 배출 유로(295) 내의 오염된 린스액 및 세정액을 폐수 탱크(290)로 향하도록 펌핑하는 폐수 배출 펌프를 더 구비할 수도 있다. The wastewater discharge flow path 295 guides the contaminated rinse and cleaning fluids from the etching chamber 210 to the wastewater tank 291. The wastewater discharge flow path valve 297 selectively opens and closes the wastewater discharge flow path 295. Although not shown, the wastewater discharge unit 290 may further include a wastewater discharge pump that pumps the contaminated rinse and cleaning liquid in the wastewater discharge flow path 295 toward the wastewater tank 290.
도 5에 도시된 기판 식각 장치(200)를 이용한 기판 식각 방법은 온도 조절기(224)에 의해 식각액 챔버(220)에 수용된 식각액이 제1 온도의 식각액으로 가열되어 식각 챔버(210)로 공급되고 식각액 회수부(240)를 통해 식각액 챔버(220)로 회수되고, 다시 식각액 챔버(220)에 회수된 제1 온도의 식각액이 온도 조절기(224)에 의해 제2 온도의 식각액으로 냉각되어 식각 챔버(210)로 공급되고 식각액 회수부(240)를 통해 식각액 챔버(220)로 다시 회수되는 과정을 거치는 점에서 도 4에 도시된 기판 식각 장치(100)를 이용한 기판 식각 방법과 세부적으로 차이가 있으나, 그 이외에는 동일하므로 중복된 설명은 생략한다. In the substrate etching method using the substrate etching device 200 shown in FIG. 5, the etchant contained in the etchant chamber 220 is heated by the temperature controller 224 with an etchant of a first temperature and supplied to the etch chamber 210. The etchant of the first temperature is recovered to the etchant chamber 220 through the recovery unit 240, and is cooled to the etchant of the second temperature by the temperature controller 224 to form the etchant in the etchant chamber 210. ) is supplied to the etchant and is recovered back to the etchant chamber 220 through the etchant recovery unit 240, which is different in detail from the substrate etching method using the substrate etching device 100 shown in FIG. Since everything else is the same, duplicate descriptions will be omitted.
도 6은 본 발명의 제2 실시예에 따른 기판 식각 방법을 나타낸 플로우차트이고, 도 7은 도 6의 기판 식각 방법을 실시하기 위해 사용되는 기판 식각 장치의 일 예를 도시한 구성도이다. 도 6 및 도 7을 참조하면, 본 발명의 제3 실시예에 따른 기판 식각 방법은 반도체 제조용 실리콘 웨이퍼와 같은 기판(10)에 적층된 실리콘 질화막 중 적어도 일부를 식각에 의해 제거하는 방법이다. FIG. 6 is a flowchart showing a substrate etching method according to a second embodiment of the present invention, and FIG. 7 is a configuration diagram showing an example of a substrate etching device used to perform the substrate etching method of FIG. 6. Referring to Figures 6 and 7, the substrate etching method according to the third embodiment of the present invention is a method of removing at least a portion of the silicon nitride film laminated on a substrate 10, such as a silicon wafer for semiconductor manufacturing, by etching.
본 발명의 제3 실시예에 따른 기판 식각 방법은 기판 로딩 단계(S210), 저농도 식각 단계(S220), 고농도 식각 단계(S230), 기판 린스 단계(S240), 기판 세정 단계(S250), 및 기판 언로딩 단계(S260)를 포함한다. 본 발명의 제3 실시예에 따른 기판 식각 방법을 실시하기 위해 사용되는 기판 식각 장치(300)는, 식각 챔버(310), 제1 식각액 공급부(320), 제1 식각액 회수부(340), 제2 식각액 공급부(350), 제2 식각액 회수부(370), 린스액 공급부(380), 세정액 공급부(385), 및 폐수 배출부(390)를 포함한다. The substrate etching method according to the third embodiment of the present invention includes a substrate loading step (S210), a low-concentration etching step (S220), a high-concentration etching step (S230), a substrate rinsing step (S240), a substrate cleaning step (S250), and a substrate Includes an unloading step (S260). The substrate etching apparatus 300 used to perform the substrate etching method according to the third embodiment of the present invention includes an etching chamber 310, a first etchant supply unit 320, a first etchant recovery unit 340, and a first etchant recovery unit 340. 2 It includes an etchant supply unit 350, a second etchant recovery unit 370, a rinse liquid supply unit 380, a cleaning liquid supply unit 385, and a wastewater discharge unit 390.
식각 챔버(310)에는 기판(10)이 삽입 수용된다. 식각 챔버(310)는 식각 챔버(310) 내부의 압력이 대기압보다 높은 고압 상태로 유지되도록 예컨대, 고압의 질소(N2) 가스를 식각 챔버(310) 내부에 공급하는 식각 챔버 가압부(315)와 연결될 수 있다. The substrate 10 is inserted and accommodated in the etching chamber 310. The etch chamber 310 includes an etch chamber pressurizing unit 315 that supplies, for example, high-pressure nitrogen (N 2 ) gas into the etch chamber 310 so that the pressure inside the etch chamber 310 is maintained at a high pressure higher than atmospheric pressure. can be connected with
제1 식각액 공급부(320)는 식각 챔버(310)에 제1 농도의 Si(silicon)를 함유한 제1 농도 식각액을 공급한다. 식각액은 예컨대, 인산(H3PO4) 수용액일 수 있다. 제1 식각액 공급부(320)는 제1 식각액 챔버(321), 제1 식각액 공급 유로(331), 제1 식각액 공급 펌프(330), 제1 식각액 공급 유로 밸브(334), 제1 식각액 순환 유로(332), 제1 식각액 순환 유로 밸브(335), 및 제1 식각액 챔버 가압부(325)를 구비한다. The first etchant supply unit 320 supplies an etchant of a first concentration containing Si (silicon) of a first concentration to the etching chamber 310 . The etchant may be, for example, an aqueous phosphoric acid (H 3 PO 4 ) solution. The first etchant supply unit 320 includes a first etchant chamber 321, a first etchant supply passage 331, a first etchant supply pump 330, a first etchant supply passage valve 334, and a first etchant circulation passage ( 332), a first etchant circulation flow valve 335, and a first etchant chamber pressurizing unit 325.
제1 식각액 챔버(321)에는 제1 농도의 Si를 함유한 제1 농도 식각액이 수용된다. 부연하면, 식각액에 함유된 Si는 Si 이온 형태로 식각액에 포함될 수 있다. 제1 식각액 공급 유로(331)는 제1 농도 식각액을 제1 식각액 챔버(321)에서 식각 챔버(310)로 유도한다. 제1 식각액 공급 펌프(330)는 제1 식각액 공급 유로(331) 내의 제1 식각액을 펌핑한다. 제1 식각액 공급 유로 밸브(334)는 제1 식각액 공급 유로(331)를 선택적으로 개폐한다. 제1 식각액 순환 유로(332)는 제1 식각액 공급 유로(331)에서 분기되며 제1 농도 식각액이 다시 제1 식각액 챔버(321)로 되돌아가도록 유도한다. 제1 식각액 순환 유로 밸브(335)는 제1 식각액 순환 유로(332)를 선택적으로 개폐한다. 제1 식각액 챔버 가압부(325)는 제1 식각액 챔버(321)와 연결되고, 제1 식각액 챔버(321) 내부의 압력이 대기압보다 높은 고압 상태로 유지되도록 예컨대, 고압의 질소(N2) 가스를 제1 식각액 챔버(321) 내부에 공급할 수 있다. The first etchant chamber 321 accommodates a first concentration etchant containing Si of a first concentration. To elaborate, Si contained in the etchant may be included in the etchant in the form of Si ions. The first etchant supply passage 331 guides the first concentration etchant from the first etchant chamber 321 to the etch chamber 310 . The first etchant supply pump 330 pumps the first etchant within the first etchant supply passage 331 . The first etchant supply flow path valve 334 selectively opens and closes the first etchant supply flow path 331. The first etchant circulation flow path 332 branches off from the first etchant supply flow path 331 and guides the first concentration etchant to return to the first etchant chamber 321. The first etchant circulation flow path valve 335 selectively opens and closes the first etchant circulation flow path 332. The first etchant chamber pressurizing unit 325 is connected to the first etchant chamber 321, and is maintained at a high pressure state higher than atmospheric pressure, such as by using high-pressure nitrogen (N 2 ) gas. Can be supplied into the first etchant chamber 321.
도시되진 않았으나, 제1 식각액 공급부(320)는 제1 식각액 챔버(321)에 수용된 식각액을 가열하기 위한 제1 식각액 히터를 더 구비할 수 있다. 제1 식각액 공급 유로 밸브(334)를 폐쇄하고 제1 식각액 순환 유로 밸브(335)를 개방하여 식각액을 제1 식각액 순환 유로(332)를 통해 순환시키면서 제1 식각액 히터를 작동시켜 제1 식각액 챔버(321)에 수용된 식각액을 가열하면, 제1 식각액 챔버(321)에 수용된 식각액을 좀더 빠르고 균일하게 특정 온도의 식각액으로 가열할 수 있다. Although not shown, the first etchant supply unit 320 may further include a first etchant heater for heating the etchant contained in the first etchant chamber 321. The first etchant supply flow path valve 334 is closed and the first etchant circulation flow path valve 335 is opened to circulate the etchant through the first etchant circulation flow path 332 while operating the first etchant heater to create a first etchant chamber ( When the etchant contained in 321) is heated, the etchant contained in the first etchant chamber 321 can be heated more quickly and uniformly to an etchant of a specific temperature.
제1 식각액 회수부(340)는 기판(10)을 식각한 제1 농도 식각액을 식각 챔버(310)에서 제1 식각액 공급부(320)의 제1 식각액 챔버(321)로 회수한다. 제1 식각액 회수부(340)는 제1 식각액 회수 유로(341) 및 제1 식각액 회수 유로 밸브(345)를 구비한다. 제1 식각액 회수 유로(341)는 제1 농도 식각액을 식각 챔버(310)에서 제1 식각액 챔버(321)로 유도한다. 제1 식각액 회수 유로 밸브(345)는 제1 식각액 회수 유로(341)를 선택적으로 개폐한다. 도시되진 않았으나, 제1 식각액 회수부(340)는 제1 식각액 회수 유로(345) 내의 제1 농도 식각액을 제1 식각액 챔버(321)로 향하도록 펌핑하는 제1 식각액 회수 펌프를 더 구비할 수도 있다. The first etchant recovery unit 340 recovers the first concentration etchant that etched the substrate 10 from the etching chamber 310 to the first etchant chamber 321 of the first etchant supply unit 320. The first etchant recovery unit 340 includes a first etchant recovery passage 341 and a first etchant recovery passage valve 345. The first etchant recovery passage 341 guides the first concentration etchant from the etch chamber 310 to the first etchant chamber 321 . The first etchant recovery flow path valve 345 selectively opens and closes the first etchant recovery flow path 341. Although not shown, the first etchant recovery unit 340 may further include a first etchant recovery pump that pumps the first concentration etchant in the first etchant recovery passage 345 toward the first etchant chamber 321. .
제2 식각액 공급부(350)는 제1 농도 식각액이 배출된, 다시 말해서, 제1 식각액 회수부(340)를 통해 제1 농도 식각액이 제1 식각액 챔버(321)로 회수되어서 식각액이 채워지지 않은 식각 챔버(310)에 제1 농도보다 높은 제2 농도의 Si를 함유한 제2 농도 식각액을 공급한다. 제2 식각액 공급부(350)는 제2 식각액 챔버(351), 제2 식각액 공급 유로(361), 제2 식각액 공급 펌프(360), 제2 식각액 공급 유로 밸브(364), 제2 식각액 순환 유로(362), 제2 식각액 순환 유로 밸브(365), 및 제2 식각액 챔버 가압부(355)를 구비한다. The second etchant supply unit 350 discharges the first concentration etchant, that is, the first concentration etchant is recovered into the first etchant chamber 321 through the first etchant recovery unit 340, so that the etchant is not filled. A second concentration etchant containing Si of a second concentration higher than the first concentration is supplied to the chamber 310. The second etchant supply unit 350 includes a second etchant chamber 351, a second etchant supply passage 361, a second etchant supply pump 360, a second etchant supply passage valve 364, and a second etchant circulation passage ( 362), a second etchant circulation flow valve 365, and a second etchant chamber pressurizing unit 355.
제2 식각액 챔버(321)에는 제2 농도 식각액이 수용된다. 제2 식각액 공급 유로(361)는 제2 온도의 식각액을 제2 식각액 챔버(351)에서 식각 챔버(310)로 유도한다. 제2 식각액 공급 펌프(350)는 제2 식각액 공급 유로(361) 내의 제2 식각액을 펌핑한다. 제2 식각액 공급 유로 밸브(364)는 제2 식각액 공급 유로(361)를 선택적으로 개폐한다. 제2 식각액 순환 유로(362)는 제2 식각액 공급 유로(361)에서 분기되며 제2 온도의 식각액이 다시 제2 식각액 챔버(351)로 되돌아가도록 유도한다. 제2 식각액 순환 유로 밸브(365)는 제2 식각액 순환 유로(362)를 선택적으로 개폐한다. 제2 식각액 챔버 가압부(355)는 제2 식각액 챔버(351)와 연결되고, 제2 식각액 챔버(351) 내부의 압력이 대기압보다 높은 고압 상태로 유지되도록 예컨대, 고압의 질소(N2) 가스를 제2 식각액 챔버(351) 내부에 공급할 수 있다. The second etchant chamber 321 accommodates the second concentration etchant. The second etchant supply passage 361 guides the etchant at the second temperature from the second etchant chamber 351 to the etch chamber 310 . The second etchant supply pump 350 pumps the second etchant in the second etchant supply passage 361. The second etchant supply flow path valve 364 selectively opens and closes the second etchant supply flow path 361. The second etchant circulation flow path 362 branches off from the second etchant supply flow path 361 and guides the etchant at the second temperature to return to the second etchant chamber 351. The second etchant circulation flow path valve 365 selectively opens and closes the second etchant circulation flow path 362. The second etchant chamber pressurizing unit 355 is connected to the second etchant chamber 351, and is maintained at a high pressure state higher than atmospheric pressure by using, for example, high-pressure nitrogen (N 2 ) gas. Can be supplied into the second etchant chamber 351.
도시되진 않았으나, 제2 식각액 공급부(350)는 제2 식각액 챔버(351)에 수용된 식각액을 가열하기 위한 제2 식각액 히터를 더 구비할 수 있다. 제2 식각액 공급 유로 밸브(364)를 폐쇄하고 제2 식각액 순환 유로 밸브(365)를 개방하여 식각액을 제2 식각액 순환 유로(362)를 통해 순환시키면서 제2 식각액 히터를 작동시켜 제2 식각액 챔버(351)에 수용된 식각액을 가열하면, 제2 식각액 챔버(351)에 수용된 식각액을 좀더 빠르고 균일하게 특정 온도의 식각액으로 가열할 수 있다. Although not shown, the second etchant supply unit 350 may further include a second etchant heater for heating the etchant contained in the second etchant chamber 351. The second etchant supply flow path valve 364 is closed and the second etchant circulation flow path valve 365 is opened to circulate the etchant through the second etchant circulation flow path 362 while operating the second etchant heater to create a second etchant chamber ( When the etchant contained in the etchant 351) is heated, the etchant contained in the second etchant chamber 351 can be heated more quickly and uniformly to an etchant of a specific temperature.
제2 식각액 회수부(370)는 기판(10)을 식각한 제2 농도 식각액을 식각 챔버(310)에서 제2 식각액 공급부(350)의 제2 식각액 챔버(351)로 회수한다. 제2 식각액 회수부(370)는 제2 식각액 회수 유로(371) 및 제2 식각액 회수 유로 밸브(375)를 구비한다. 제2 식각액 회수 유로(371)는 제2 농도 식각액을 식각 챔버(310)에서 제2 식각액 챔버(351)로 유도한다. 제2 식각액 회수 유로 밸브(375)는 제2 식각액 회수 유로(371)를 선택적으로 개폐한다. 도시되진 않았으나, 제2 식각액 회수부(370)는 제2 식각액 회수 유로(375) 내의 제2 식각액을 제2 식각액 챔버(351)로 향하도록 펌핑하는 제2 식각액 회수 펌프를 더 구비할 수도 있다. The second etchant recovery unit 370 recovers the second concentration etchant that etched the substrate 10 from the etching chamber 310 to the second etchant chamber 351 of the second etchant supply unit 350. The second etchant recovery unit 370 includes a second etchant recovery passage 371 and a second etchant recovery passage valve 375. The second etchant recovery passage 371 guides the second concentration etchant from the etch chamber 310 to the second etchant chamber 351. The second etchant recovery flow path valve 375 selectively opens and closes the second etchant recovery flow path 371. Although not shown, the second etchant recovery unit 370 may further include a second etchant recovery pump that pumps the second etchant in the second etchant recovery passage 375 toward the second etchant chamber 351.
식각 챔버 가압부(315), 제1 식각액 챔버 가압부(325), 및 제2 식각액 챔버 가압부(355)에 의해 식각 챔버(310), 제1 식각액 챔버(321), 및 제2 식각액 챔버(351)가 고압 상태로 유지되면, 식각액의 끓는점이 높아지므로 식각액이 끓지 않는 한도 내에서 식각액의 온도를 높일 수 있다. 도 2를 참조하면 알 수 있는 바와 같이 식각액의 온도가 높을수록 실리콘 질화막의 식각율이 커진다. 또한, 식각액의 끓는점보다 낮은 온도에서도 식각액에 포함된 인산의 기화가 억제되어 식각액의 농도가 일정하게 유지될 수 있다. 따라서, 기판 식각 장치(300)을 이용한 기판(10) 식각 작업의 속도 및 생산성이 향상되고, 불량율이 낮아져서 식각 작업의 품질이 향상된다. The etching chamber 310, the first etchant chamber 321, and the second etchant chamber ( If 351) is maintained at high pressure, the boiling point of the etchant increases, so the temperature of the etchant can be increased within the limit where the etchant does not boil. As can be seen with reference to FIG. 2, the higher the temperature of the etchant, the greater the etch rate of the silicon nitride film. In addition, even at a temperature lower than the boiling point of the etchant, vaporization of phosphoric acid contained in the etchant is suppressed and the concentration of the etchant can be maintained constant. Accordingly, the speed and productivity of etching the substrate 10 using the substrate etching apparatus 300 are improved, the defect rate is lowered, and the quality of the etching operation is improved.
린스액 공급부(380)는 기판(10)이 식각된 후에 기판(10)을 세척하기 위하여 식각 챔버(310)에 린스액을 공급한다. 린스액은 식각된 기판(10)의 표면에 잔존하거나 붙어있는 식각액과 오염물질을 녹여 기판(10)의 표면에서 제거한다. 린스액은 예컨대, DHF(Diluted Hydrogen Fluoride), IPA(Isopropyl Alcohol), SC1 용액일 수 있다. The rinse liquid supply unit 380 supplies rinse liquid to the etching chamber 310 to clean the substrate 10 after the substrate 10 is etched. The rinse solution dissolves the etchant and contaminants remaining or attached to the surface of the etched substrate 10 and removes them from the surface of the substrate 10. The rinse solution may be, for example, DHF (Diluted Hydrogen Fluoride), IPA (Isopropyl Alcohol), or SC1 solution.
린스액 공급부(380)는 린스액 챔버(381), 린스액 공급 유로(383), 및 린스액 공급 유로 밸브(384)를 구비한다. 린스액 챔버(381)에는 린스액이 수용된다. 린스액 공급 유로(383)는 린스액을 린스액 챔버(381)에서 식각 챔버(310)로 유도한다. 린스액 공급 유로 밸브(384)는 린스액 공급 유로(383)를 선택적으로 개폐한다. 도시되진 않았으나, 린스액 공급부(380)는 린스액 공급 유로(383)를 통해 린스액을 린스액 챔버(381)에서 식각 챔버(310)로 향하도록 펌핑하는 린스액 공급 펌프를 더 구비할 수도 있다. The rinse liquid supply unit 380 includes a rinse liquid chamber 381, a rinse liquid supply passage 383, and a rinse liquid supply passage valve 384. The rinse liquid chamber 381 accommodates the rinse liquid. The rinse liquid supply passage 383 guides the rinse liquid from the rinse liquid chamber 381 to the etching chamber 310. The rinse fluid supply flow path valve 384 selectively opens and closes the rinse fluid supply flow path 383. Although not shown, the rinse liquid supply unit 380 may further include a rinse liquid supply pump that pumps the rinse liquid from the rinse liquid chamber 381 to the etching chamber 310 through the rinse liquid supply passage 383. .
세정액 공급부(385)는 린스액을 이용한 기판(10)의 세척 후에 기판(10)에 잔존하는 린스액을 씻어내 제거하기 위하여 식각 챔버(310)에 세정액을 공급한다. 세정액은 예컨대, DIW(deionized water)일 수 있다. The cleaning liquid supply unit 385 supplies cleaning liquid to the etching chamber 310 to wash away and remove the rinse liquid remaining on the substrate 10 after cleaning the substrate 10 using the rinse liquid. The cleaning liquid may be, for example, deionized water (DIW).
세정액 공급부(385)는 세정액 챔버(386), 세정액 공급 유로(387), 및 세정액 공급 유로 밸브(388)를 구비한다. 세정액 챔버(386)에는 세정액이 수용된다. 세정액 공급 유로(387)는 세정액을 세정액 챔버(386)에서 식각 챔버(310)로 유도한다. 세정액 공급 유로 밸브(388)는 세정액 공급 유로(387)를 선택적으로 개폐한다. 도시되진 않았으나, 세정액 공급부(385)는 세정액 공급 유로(387)를 통해 세정액을 세정액 챔버(386)에서 식각 챔버(310)로 향하도록 펌핑하는 세정액 공급 펌프를 더 구비할 수도 있다. The cleaning liquid supply unit 385 includes a cleaning liquid chamber 386, a cleaning liquid supply passage 387, and a cleaning liquid supply passage valve 388. The cleaning liquid chamber 386 accommodates the cleaning liquid. The cleaning liquid supply passage 387 guides the cleaning liquid from the cleaning liquid chamber 386 to the etching chamber 310. The cleaning fluid supply flow path valve 388 selectively opens and closes the cleaning fluid supply flow path 387. Although not shown, the cleaning liquid supply unit 385 may further include a cleaning liquid supply pump that pumps the cleaning liquid from the cleaning liquid chamber 386 toward the etching chamber 310 through the cleaning liquid supply passage 387.
폐수 배출부(390)는 린스액 및 세정액을 식각 챔버(310)의 외부로 배출시킨다. 폐수 배출부(390)는 폐수 탱크(391), 폐수 배출 유로(395), 폐수 배출 유로 밸브(397), 및 폐수 탱크 가압부(393)를 구비한다. 폐수 탱크(391)에는 기판(10)의 린스 과정 및 세정 과정을 통해 오염된 린스액 및 세정액이 식각 챔버(310)에서 배출되어 수용된다. 폐수 탱크 가압부(393)는 폐수 탱크(391)와 연결되고, 폐수 탱크(391) 내부의 압력이 대기압보다 높은 고압 상태로 유지되도록 예컨대, 고압의 질소(N2) 가스를 폐수 탱크(390) 내부에 공급할 수 있다.The wastewater discharge unit 390 discharges the rinse liquid and cleaning liquid to the outside of the etching chamber 310. The wastewater discharge unit 390 includes a wastewater tank 391, a wastewater discharge passage 395, a wastewater discharge passage valve 397, and a wastewater tank pressurization portion 393. The wastewater tank 391 receives the rinse and cleaning solutions contaminated through the rinsing and cleaning processes of the substrate 10 after being discharged from the etching chamber 310 . The waste water tank pressurizing unit 393 is connected to the waste water tank 391, and, for example, pumps high-pressure nitrogen (N 2 ) gas into the waste water tank 390 so that the pressure inside the waste water tank 391 is maintained at a high pressure higher than atmospheric pressure. It can be supplied internally.
폐수 배출 유로(395)는 오염된 린스액 및 세정액을 식각 챔버(310)에서 폐수 탱크(391)로 유도한다. 폐수 배출 유로 밸브(397)는 폐수 배출 유로(395)를 선택적으로 개폐한다. 도시되진 않았으나, 폐수 배출부(390)는 폐수 배출 유로(395) 내의 오염된 린스액 및 세정액을 폐수 탱크(390)로 향하도록 펌핑하는 폐수 배출 펌프를 더 구비할 수도 있다. The wastewater discharge flow path 395 guides the contaminated rinse and cleaning fluids from the etching chamber 310 to the wastewater tank 391. The wastewater discharge flow path valve 397 selectively opens and closes the wastewater discharge flow path 395. Although not shown, the wastewater discharge unit 390 may further include a wastewater discharge pump that pumps the contaminated rinse and cleaning liquid in the wastewater discharge passage 395 toward the wastewater tank 390.
기판 로딩 단계(S210)는 실리콘 산화막 및 실리콘 질화막이 적층된 기판(10)을 식각 챔버(310)에 삽입하는 단계이다. 바람직하게는, 기판(10)은 한 장씩 식각 챔버(310) 내에 삽입 안치될 수 있다. The substrate loading step (S210) is a step of inserting the substrate 10 on which a silicon oxide film and a silicon nitride film are stacked into the etching chamber 310. Preferably, the substrates 10 may be inserted into the etching chamber 310 one by one.
저농도 식각 단계(S220)는 식각 챔버(310) 내에 삽입 안치된 기판(10)을 제1 농도 식각액에 노출시켜 식각하는 단계이다. 저농도 식각 단계(S220)는 제1 농도 식각액 공급 단계(S221) 및 제1 농도 식각액 배출 단계(S322)를 포함한다. 제1 농도 식각액 공급 단계(S221)는 식각 챔버(310)에 제1 농도 식각액을 투입하는 단계로서, 도 7를 참조하여 설명한 제1 식각액 공급부(320)에 의해 수행될 수 있다. The low-concentration etching step (S220) is a step of etching the substrate 10 inserted and placed in the etching chamber 310 by exposing it to a first concentration etchant. The low-concentration etching step (S220) includes a first concentration etchant supply step (S221) and a first concentration etchant discharge step (S322). The first concentration etchant supply step (S221) is a step of injecting the first concentration etchant into the etching chamber 310, and may be performed by the first etchant supply unit 320 described with reference to FIG. 7.
식각 챔버(310)에 투입된 제1 농도 식각액이 기판(10)으로 흘러서 기판(10)이 제1 농도 식각액에 적셔지면서 식각된다. 기판(10)이 적절하게 식각될 수 있도록 제1 농도 식각액은 식각 챔버(310)에 미리 정한 시간 동안 공급된다. The first concentration etchant introduced into the etching chamber 310 flows to the substrate 10, and the substrate 10 is wetted with the first concentration etchant and thus etched. The first concentration etchant is supplied to the etching chamber 310 for a predetermined time so that the substrate 10 can be properly etched.
제1 농도 식각액 배출 단계(S222)는 식각 챔버(310)에 투입된 제1 농도 식각액을 식각 챔버(310)의 외부로 배출시키는 단계이다. 제1 농도 식각액 공급 단계(S221) 및 제1 농도 식각액 배출 단계(S222)는 동시에 진행될 수 있다. 다시 말해서, 식각 챔버(310)의 내부로 공급된 제1 농도 식각액이 기판(10)을 거치고 즉시 식각 챔버(310)에서 배출될 수 있다. 또는, 제1 농도 식각액 공급 단계(S221) 및 제1 농도 식각액 배출 단계(S222)가 시간차를 두고 진행될 수도 있다. 다시 말해서, 제1 농도 식각액 공급 단계(S221)가 먼저 수행되고 일정 시간 후에 제1 농도 식각액 배출 단계(S222)가 수행될 수 있다. 식각 챔버(310)에서 배출되는 제1 농도 식각액은 기판 식각 장치(300)의 외부로 배출되지 않고 제1 식각액 회수부(340)를 통해 제1 식각액 챔버(321)로 회수될 수 있다. The first concentration etchant discharge step (S222) is a step of discharging the first concentration etchant introduced into the etching chamber 310 to the outside of the etching chamber 310. The first concentration etchant supply step (S221) and the first concentration etchant discharge step (S222) may be performed simultaneously. In other words, the first concentration etchant supplied into the etching chamber 310 may pass through the substrate 10 and be immediately discharged from the etching chamber 310. Alternatively, the first concentration etchant supply step (S221) and the first concentration etchant discharge step (S222) may be performed with time differences. In other words, the first concentration etchant supply step (S221) may be performed first, and then the first concentration etchant discharge step (S222) may be performed after a certain period of time. The first concentration etchant discharged from the etching chamber 310 may not be discharged to the outside of the substrate etching apparatus 300 but may be recovered into the first etchant chamber 321 through the first etchant recovery unit 340 .
고농도 식각 단계(S230)는 식각 챔버(310) 내에 삽입 안치된 기판(10)을 제1 농도보다 높은 제2 농도의 Si를 함유한 제2 농도 식각액에 노출시켜 식각하는 단계이다. 고농도 식각 단계(S230)는 저농도 식각 단계(S220)보다 식각 속도는 느리고 실리콘 산화막에 대한 실리콘 질화막의 식각 선택비는 높아지게 기판(10)을 식각한다. 다시 말해, 고농도 식각 단계(S230)에서의 식각 속도는 저농도 식각 단계(S220)에서의 식각 속도보다 느리고, 고농도 식각 단계(S230)에서의 식각 선택비는 저농도 식각 단계(S220)에서의 식각 선택비보다 높다. The high-concentration etching step (S230) is a step of etching the substrate 10 inserted into the etching chamber 310 by exposing it to a second concentration etchant containing Si of a second concentration higher than the first concentration. The high-concentration etching step (S230) etches the substrate 10 at a slower etching rate than the low-concentration etching step (S220) and increases the etch selectivity of the silicon nitride film to the silicon oxide film. In other words, the etching rate in the high-concentration etching step (S230) is slower than the etching rate in the low-concentration etching step (S220), and the etch selectivity in the high-concentration etching step (S230) is the etch selectivity in the low-concentration etching step (S220). higher than
도 3에 도시된 바와 같이 실리콘 산화막의 식각율에 대한 실리콘 질화막의 식각율인 식각 선택비(selectivity)는 온도가 높아질수록 작아지며, 온도가 같은 경우에는 상대적으로 고농도의 Si를 함유한 식각액의 식각 선택비가 상대적으로 저농도의 Si를 함유한 식각액의 식각 선택비보다 크다. 식각 선택비가 작아진다는 것은 식각에 의해 실리콘 질화막이 제거될 때 실리콘 산화막이 제거되는 양이 증대되는 것을 의미한다. 식각액의 온도가 상승함에 따라 식각 선택비가 감소하는 추세는 식각액에 함유된 Si의 농도에 상관없이 공통된다. 또한, 도 2에 도시된 바와 같이 실리콘 질화막의 경우 및 실리콘 산화막의 경우에서 모두 식각액의 온도가 높아질수록 식각액에 의한 식각율이 커진다. 한편, 고농도의 Si를 함유한 식각액으로 너무 오랜 시간 동안 기판(10)을 식각하면 불필요한 실리콘 산화막이 비정상적으로 생성될 수 있다. As shown in Figure 3, the etching selectivity, which is the etching rate of the silicon nitride film relative to the etching rate of the silicon oxide film, decreases as the temperature increases, and when the temperature is the same, the etching solution containing a relatively high concentration of Si is etched. The selectivity is greater than that of an etchant containing a relatively low concentration of Si. A decrease in the etch selectivity means that the amount of the silicon oxide film removed when the silicon nitride film is removed by etching increases. The trend of decreasing etching selectivity as the temperature of the etchant increases is common regardless of the concentration of Si contained in the etchant. In addition, as shown in FIG. 2, the etching rate by the etchant increases as the temperature of the etchant increases in both the case of the silicon nitride film and the silicon oxide film. Meanwhile, if the substrate 10 is etched for too long with an etchant containing a high concentration of Si, an unnecessary silicon oxide film may be abnormally generated.
따라서, 식각이 시작되는 시점부터 미리 정해진 시간 동안에는 상대적으로 저농도의 Si를 함유한 제1 농도 식각액으로 식각액으로 기판(10)을 먼저 식각하고, 그 후에 상대적으로 고농도의 Si를 함유한 제2 농도 식각액으로 기판(10)을 식각하면, 실리콘 산화물의 식각이 최소화되어서 식각 작업의 품질이 향상됨과 동시에 식각 작업의 속도도 향상될 수 있다. 제1 농도 식각액을 투입하여 기판(10)을 식각하는 것을 저선택비 식각이라 하고, 제2 온도의 식각액을 투입하여 기판(10)을 식각하는 것을 고선택비 식각이라 할 수 있다. Therefore, for a predetermined period of time from the start of etching, the substrate 10 is first etched with an etchant with a first concentration containing a relatively low concentration of Si, and then with an etchant with a second concentration containing a relatively high concentration of Si. When the substrate 10 is etched, etching of silicon oxide is minimized, thereby improving the quality of the etching process and improving the speed of the etching process. Etching the substrate 10 by adding an etchant of a first concentration can be called low-selectivity etching, and etching the substrate 10 by adding an etchant of a second temperature can be called high-selectivity etching.
예를 들어, 고속 저선택비 식각에서 제1 농도 식각액에 포함된 Si의 농도는 1300ppm 이고, 저속 고선택비 식각에서 제2 농도 식각액에 포함된 Si의 농도는 1700ppm 일 수 있다. 이 때, 제1 농도 식각액과 제2 농도 식각액의 온도는 200℃ 로 동일할 수 있다. 다른 일 예로, 고속 저선택비 식각에서 제1 농도 식각액에 포함된 Si의 농도는 700ppm 이고, 저속 고선택비 식각에서 제2 농도 식각액에 포함된 Si의 농도는 800ppm 일 수 있다. 이 때, 제1 농도 식각액과 제2 농도 식각액의 온도는 160℃ 로 동일할 수 있다. For example, in high-speed, low-selectivity etching, the concentration of Si contained in the first concentration etchant may be 1300 ppm, and in low-speed, high-selectivity etching, the concentration of Si contained in the second concentration etchant may be 1700 ppm. At this time, the temperature of the first concentration etchant and the second concentration etchant may be the same at 200°C. As another example, in high-speed, low-selectivity etching, the concentration of Si contained in the first concentration etchant may be 700 ppm, and in low-speed, high-selectivity etching, the concentration of Si contained in the second concentration etchant may be 800 ppm. At this time, the temperature of the first concentration etchant and the second concentration etchant may be the same at 160°C.
고농도 식각 단계(S230)는 제2 농도 식각액 공급 단계(S231) 및 제2 농도 식각액 배출 단계(S232)를 포함한다. 제2 농도 식각액 공급 단계(S231)는 식각 챔버(310)에 제2 농도 식각액을 투입하는 단계로서, 도 7를 참조하여 설명한 제2 식각액 공급부(350)에 의해 수행될 수 있다. 제2 농도 식각액은 제2 식각액 공급 유로(361)를 통하여 제2 식각액 챔버(351)로부터 식각 챔버(310)로 투입될 수 있다. 식각 챔버(310)에 투입된 제2 농도 식각액이 기판(10)으로 흘러서 기판(10)이 제2 농도 식각액에 적셔지면서 식각된다. 기판(10)이 적절하게 식각될 수 있도록 제2 농도 식각액은 식각 챔버(310)에 미리 정한 시간 동안 공급된다. The high concentration etching step (S230) includes a second concentration etchant supply step (S231) and a second concentration etchant discharge step (S232). The second concentration etchant supply step (S231) is a step of injecting the second concentration etchant into the etching chamber 310, and may be performed by the second etchant supply unit 350 described with reference to FIG. 7. The second concentration etchant may be introduced into the etch chamber 310 from the second etchant chamber 351 through the second etchant supply passage 361. The second concentration etchant introduced into the etching chamber 310 flows to the substrate 10, and the substrate 10 is wetted with the second concentration etchant and thus etched. The second concentration etchant is supplied to the etching chamber 310 for a predetermined time so that the substrate 10 can be properly etched.
제2 농도 식각액 배출 단계(S232)는 식각 챔버(310)에 투입된 제2 농도 식각액을 식각 챔버(310)의 외부로 배출시키는 단계이다. 제2 농도 식각액 공급 단계(S231) 및 제2 농도 식각액 배출 단계(S232)는 동시에 진행될 수 있다. 다시 말해서, 식각 챔버(310)의 내부로 공급된 제2 농도 식각액이 기판(10)을 거치고 즉시 식각 챔버(310)에서 배출될 수 있다. 또는, 제2 농도 식각액 공급 단계(S231) 및 제2 농도 식각액 배출 단계(S232)가 시간차를 두고 진행될 수도 있다. 다시 말해서, 제2 농도 식각액 공급 단계(S231)가 먼저 수행되고 일정 시간 후에 제2 농도 식각액 배출 단계(S232)가 수행될 수 있다. 식각 챔버(310)에서 배출되는 제2 농도 식각액은 기판 식각 장치(300)의 외부로 배출되지 않고 제2 식각액 회수부(340)를 통해 제2 식각액 챔버(351)로 회수될 수 있다. The second concentration etchant discharge step (S232) is a step of discharging the second concentration etchant introduced into the etching chamber 310 to the outside of the etching chamber 310. The second concentration etchant supply step (S231) and the second concentration etchant discharge step (S232) may be performed simultaneously. In other words, the second concentration etchant supplied into the etching chamber 310 may pass through the substrate 10 and be immediately discharged from the etching chamber 310 . Alternatively, the second concentration etchant supply step (S231) and the second concentration etchant discharge step (S232) may be performed with time differences. In other words, the second concentration etchant supply step (S231) may be performed first, and the second concentration etchant discharge step (S232) may be performed after a certain period of time. The second concentration etchant discharged from the etching chamber 310 may not be discharged to the outside of the substrate etching apparatus 300 but may be recovered into the second etchant chamber 351 through the second etchant recovery unit 340 .
기판 린스 단계(S240)는 린스액 공급 단계 및 린스액 배출 단계를 포함한다. 린스액 공급 단계는 식각된 기판(10)을 세척하기 위하여 식각 챔버(310)에 린스액을 공급하는 단계이다. 식각 챔버(310) 내부로 공급된 린스액은 식각된 기판(10)의 표면에 잔존하거나 붙어있는 식각액과 오염물질을 녹여 기판(10)의 표면에서 제거한다. 린스액 공급 단계는 상술한 린스액 공급부(380)에 의해 수행된다. The substrate rinsing step (S240) includes a rinse solution supply step and a rinse solution discharge step. The rinse solution supply step is a step of supplying a rinse solution to the etching chamber 310 to clean the etched substrate 10. The rinse liquid supplied into the etching chamber 310 dissolves the etchant and contaminants remaining or attached to the surface of the etched substrate 10 and removes them from the surface of the substrate 10. The rinse liquid supply step is performed by the rinse liquid supply unit 380 described above.
린스액 배출 단계는 기판(10)을 세척하여 오염된 린스액을 식각 챔버(310)의 외부로 배출하는 단계이다. 식각 챔버(310)에서 배출된 린스액은 폐수 탱크(391)에 수용된다. 린스액 배출 단계는 상술한 폐수 배출부(390)에 의해 수행된다. The rinse liquid discharging step is a step of cleaning the substrate 10 and discharging the contaminated rinse liquid to the outside of the etching chamber 310 . The rinse liquid discharged from the etching chamber 310 is stored in the wastewater tank 391. The rinse liquid discharge step is performed by the wastewater discharge unit 390 described above.
기판 세정 단계(S250)는 세정액 공급 단계 및 세정액 배출 단계를 포함한다. 세정액 공급 단계는 식각 챔버(310)에 세정액을 공급하는 단계이다. 식각 챔버(310) 내부로 공급된 세정액은 린스액을 이용한 기판(10)의 세척 후에 기판(10)에 잔존하는 린스액을 씻어내 제거한다. 세정액 공급 단계는 상술한 세정액 공급부(385)에 의해 수행된다. The substrate cleaning step (S250) includes a cleaning liquid supply step and a cleaning liquid discharge step. The cleaning liquid supply step is a step of supplying the cleaning liquid to the etching chamber 310. The cleaning solution supplied into the etching chamber 310 washes away and removes the rinse solution remaining on the substrate 10 after cleaning the substrate 10 using the rinse solution. The cleaning liquid supply step is performed by the cleaning liquid supply unit 385 described above.
세정액 배출 단계는 기판(10)에 잔존하는 린스액을 씻어내 제거함으로써 오염된 세정액을 식각 챔버(310)의 외부로 배출하는 단계이다. 식각 챔버(310)에서 배출된 세정액은 폐수 탱크(391)에 수용된다. 세정액 배출 단계는 상술한 폐수 배출부(390)에 의해 수행된다.The cleaning liquid discharge step is a step of discharging the contaminated cleaning liquid to the outside of the etching chamber 310 by washing away and removing the rinse liquid remaining on the substrate 10 . The cleaning solution discharged from the etching chamber 310 is stored in the wastewater tank 391. The cleaning liquid discharge step is performed by the wastewater discharge unit 390 described above.
기판 언로딩 단계(S260)는 저온 식각 단계(S230) 이후에 식각된 기판(10)을 식각 챔버(310)에서 외부로 빼내는 단계이다. 도 6에 도시된 실시예에서는 기판 언로딩 단계(S260)가 기판 린스 단계(S240) 및 기판 세정 단계(S250)를 진행한 이후에 진행되지만 본 발명이 반드시 이에 한정되는 것은 아니며, 고농도 식각 단계(S230) 이후에 식각된 기판(10)을 식각 챔버(310) 외부로 빼내고, 그 이후에 기판(10)의 린스 및 세정이 진행될 수도 있다. The substrate unloading step (S260) is a step of removing the etched substrate 10 from the etching chamber 310 after the low-temperature etching step (S230). In the embodiment shown in FIG. 6, the substrate unloading step (S260) is performed after the substrate rinsing step (S240) and the substrate cleaning step (S250), but the present invention is not necessarily limited thereto, and the high-concentration etching step ( After S230), the etched substrate 10 may be taken out of the etching chamber 310, and the substrate 10 may then be rinsed and cleaned.
한편, 도 6에 도시되진 않았으나 저농도 식각 단계(S220) 이후 고농도 식각 단계(S230) 이전에 제1 농도 식각액에 의해 식각된 기판(10)을 린스(rinse)하는 단계가 추가될 수 있다. 또는, 기판 세정 단계(S250) 이후 기판 언로딩 단계(S260) 이전에 기판(10) 표면에 잔존하는 세정액을 기화시켜 제거하는 기판 건조 단계가 추가될 수도 있다.Meanwhile, although not shown in FIG. 6, a step of rinsing the substrate 10 etched with the first concentration etchant after the low-concentration etching step (S220) and before the high-concentration etching step (S230) may be added. Alternatively, a substrate drying step of vaporizing and removing the cleaning solution remaining on the surface of the substrate 10 may be added after the substrate cleaning step (S250) and before the substrate unloading step (S260).
이상에서 설명한 기판 식각 방법에 따르면, 서로 다른 성질의 식각액으로 기판(10)을 식각함으로써, 단일한 성질의 식각액만으로 기판을 식각하는 경우보다 식각 작업의 품질이 향상되고 불량율이 저하되며, 식각 작업의 속도가 향상된다. 구체적인 실시예로서, 제1 온도의 식각액으로 기판을 식각한 후 제1 온도보다 낮은 제2 온도의 식각액으로 기판을 식각하거나, 제1 농도의 Si를 함유한 제1 농도 식각액으로 기판을 식각한 후 제1 농도보다 높은 제2 농도의 Si를 함유한 제2 농도 식각액으로 기판을 식각할 수 있다. According to the substrate etching method described above, by etching the substrate 10 with etchants of different properties, the quality of the etching work is improved, the defect rate is lowered, and the quality of the etching work is reduced compared to the case of etching the substrate only with an etchant of a single property. Speed improves. As a specific example, after etching the substrate with an etchant at a first temperature and then etching the substrate with an etchant at a second temperature lower than the first temperature, or after etching the substrate with an etchant at a first concentration containing a first concentration of Si, The substrate may be etched with a second concentration etchant containing Si at a second concentration higher than the first concentration.
본 발명은 도면에 도시되는 일 실시예를 참고로 하여 설명되었으나 이는 예시적인 것에 불과하며, 당해 기술이 속하는 분야에서 통상의 지식을 가진 자라면 이로부터 다양한 변형 및 균등한 타 실시예가 가능하다는 점을 이해할 것이다. 따라서 본 발명의 진정한 보호범위는 첨부된 청구범위에 의해서만 정해져야 할 것이다.The present invention has been described with reference to an embodiment shown in the drawings, but this is merely illustrative, and those skilled in the art will recognize that various modifications and other equivalent embodiments are possible therefrom. You will understand. Therefore, the true scope of protection of the present invention should be determined only by the appended claims.

Claims (14)

  1. 실리콘 산화막 및 실리콘 질화막이 적층된 기판을 제1 온도의 식각액에 노출시켜 식각하는 고온 식각 단계; 및 A high-temperature etching step of etching a substrate on which a silicon oxide film and a silicon nitride film are stacked by exposing it to an etchant at a first temperature; and
    상기 기판을 상기 제1 온도보다 낮은 제2 온도의 식각액에 노출시켜 상기 고온 식각 단계보다 상기 실리콘 산화막에 대한 상기 실리콘 질화막의 식각 선택비(selectivity)를 높게 식각하는 저온 식각 단계;를 포함하는 것을 특징으로 하는 기판 식각 방법. A low-temperature etching step of exposing the substrate to an etchant of a second temperature lower than the first temperature to etch the etch selectivity of the silicon nitride film to the silicon oxide film to be higher than that of the high-temperature etching step. A substrate etching method using.
  2. 제1 항에 있어서,According to claim 1,
    상기 고온 식각 단계는, The high temperature etching step is,
    상기 기판이 상기 제1 온도의 식각액에 적셔지도록 상기 기판이 수용된 식각 챔버에 상기 제1 온도의 식각액을 투입하는 제1 온도 식각액 공급 단계; 및A first temperature etchant supply step of injecting the etchant at the first temperature into an etching chamber containing the substrate so that the substrate is wetted with the etchant at the first temperature; and
    상기 제1 온도의 식각액을 상기 식각 챔버의 외부로 배출시키는 제1 온도 식각액 배출 단계;를 포함하는 것을 특징으로 하는 기판 식각 방법.A method of etching a substrate comprising a first temperature etchant discharging step of discharging the etchant at the first temperature to the outside of the etching chamber.
  3. 제2 항에 있어서,According to clause 2,
    상기 제1 온도 식각액 공급 단계 및 상기 제1 온도 식각액 배출 단계는 동시에 또는 시간차를 두고 수행되는 것을 특징으로 하는 기판 식각 방법. A substrate etching method, wherein the first temperature etchant supply step and the first temperature etchant discharge step are performed simultaneously or with a time difference.
  4. 제2 항에 있어서,According to clause 2,
    상기 저온 식각 단계는, The low temperature etching step is,
    상기 기판이 상기 제2 온도의 식각액에 적셔지도록 상기 식각 챔버에 상기 제2 온도의 식각액을 투입하는 제2 온도 식각액 공급 단계; 및A second temperature etchant supply step of injecting the etchant at the second temperature into the etching chamber so that the substrate is wetted with the etchant at the second temperature; and
    상기 제2 온도의 식각액을 상기 식각 챔버의 외부로 배출시키는 제2 온도 식각액 배출 단계;를 포함하는 것을 특징으로 하는 기판 식각 방법.A method of etching a substrate comprising a second temperature etchant discharging step of discharging the etchant at the second temperature to the outside of the etching chamber.
  5. 제4 항에 있어서,According to clause 4,
    상기 제2 온도 식각액 공급 단계 및 상기 제2 온도 식각액 배출 단계는 동시에 또는 시간차를 두고 수행되는 것을 특징으로 하는 기판 식각 방법.A method of etching a substrate, wherein the second temperature etchant supply step and the second temperature etchant discharge step are performed simultaneously or with a time difference.
  6. 실리콘 산화막 및 실리콘 질화막이 적층된 기판을 제1 농도의 Si(silicon)를 함유한 제1 농도 식각액에 노출시켜 식각하는 저농도 식각 단계; 및 A low-concentration etching step of etching a substrate on which a silicon oxide film and a silicon nitride film are stacked by exposing it to a first concentration etchant containing a first concentration of Si (silicon); and
    상기 기판을 상기 제1 농도보다 높은 제2 농도의 Si를 함유한 제2 농도 식각액에 노출시켜 상기 저농도 식각 단계보다 상기 실리콘 산화막에 대한 상기 실리콘 질화막의 식각 선택비를 높게 식각하는 고농도 식각 단계;를 포함하는 것을 특징으로 하는 기판 식각 방법. A high-concentration etching step of exposing the substrate to a second concentration etchant containing a second concentration of Si higher than the first concentration to etch the etch selectivity of the silicon nitride film to the silicon oxide film to a higher etch selectivity than the low-concentration etching step; A substrate etching method comprising:
  7. 제6 항에 있어서,According to clause 6,
    상기 저농도 식각 단계는, The low concentration etching step is,
    상기 기판이 상기 제1 농도 식각액에 적셔지도록 상기 기판이 수용된 식각 챔버에 상기 제1 농도 식각액을 투입하는 제1 농도 식각액 공급 단계; 및A first concentration etchant supply step of injecting the first concentration etchant into an etching chamber in which the substrate is accommodated so that the substrate is wetted with the first concentration etchant; and
    상기 제1 농도 식각액을 상기 식각 챔버의 외부로 배출시키는 제1 농도 식각액 배출 단계;를 포함하는 것을 특징으로 하는 기판 식각 방법.A method of etching a substrate, comprising: discharging the first concentration etchant to the outside of the etching chamber.
  8. 제7 항에 있어서,According to clause 7,
    상기 제1 농도 식각액 공급 단계 및 상기 제1 농도 식각액 배출 단계는 동시에 또는 시간차를 두고 수행되는 것을 특징으로 하는 기판 식각 방법.A method of etching a substrate, wherein the first concentration etchant supply step and the first concentration etchant discharge step are performed simultaneously or with a time difference.
  9. 제7 항에 있어서,According to clause 7,
    상기 고농도 식각 단계는, The high concentration etching step is,
    상기 기판이 상기 제2 농도 식각액에 적셔지도록 상기 식각 챔버에 상기 제2 농도 식각액을 투입하는 제2 농도 식각액 공급 단계; 및a second concentration etchant supply step of introducing the second concentration etchant into the etching chamber so that the substrate is wetted with the second concentration etchant; and
    상기 제2 농도 식각액을 상기 식각 챔버의 외부로 배출시키는 제2 농도 식각액 배출 단계;를 포함하는 것을 특징으로 하는 기판 식각 방법.A method of etching a substrate, comprising: discharging the second concentration etchant to the outside of the etching chamber.
  10. 제9 항에 있어서,According to clause 9,
    상기 제2 농도 식각액 공급 단계 및 상기 제2 농도 식각액 배출 단계는 동시에 또는 시간차를 두고 수행되는 것을 특징으로 하는 기판 식각 방법.A method of etching a substrate, characterized in that the step of supplying the second concentration etchant and discharging the second concentration etchant are performed simultaneously or with a time difference.
  11. 기판이 삽입 수용되는 식각 챔버;an etching chamber into which a substrate is inserted and received;
    상기 식각 챔버에 제1 온도의 식각액을 공급하는 제1 식각액 공급부;a first etchant supply unit supplying an etchant at a first temperature to the etching chamber;
    상기 기판을 식각한 상기 제1 온도의 식각액을 상기 식각 챔버에서 상기 제1 식각액 공급부로 회수하는 제1 식각액 회수부;a first etchant recovery unit that recovers the etchant of the first temperature that etched the substrate from the etching chamber to the first etchant supply unit;
    상기 제1 온도의 식각액이 배출된 상기 식각 챔버에 상기 제1 온도보다 낮은 제2 온도의 식각액을 공급하는 제2 식각액 공급부; 및a second etchant supply unit supplying an etchant of a second temperature lower than the first temperature to the etching chamber from which the etchant of the first temperature is discharged; and
    상기 기판을 식각한 상기 제2 온도의 식각액을 상기 식각 챔버에서 상기 제2 식각액 공급부로 회수하는 제2 식각액 회수부;를 포함하는 것을 특징으로 하는 기판 식각 장치. A substrate etching device comprising: a second etchant recovery unit that recovers the etchant of the second temperature that etched the substrate from the etching chamber to the second etchant supply unit.
  12. 제11항에 있어서,According to clause 11,
    상기 기판이 식각된 후에 상기 기판을 세척하기 위하여 상기 식각 챔버에 린스액을 공급하는 린스액 공급부; 및a rinse solution supply unit that supplies a rinse solution to the etching chamber to clean the substrate after the substrate is etched; and
    상기 기판에 잔존하는 상기 린스액을 제거하기 위하여 상기 식각 챔버에 세정액을 공급하는 세정액 공급부;를 더 포함하는 것을 특징으로 하는 기판 식각 장치. A substrate etching device further comprising: a cleaning solution supply unit supplying a cleaning solution to the etching chamber to remove the rinsing solution remaining on the substrate.
  13. 기판이 삽입 수용되는 식각 챔버;an etching chamber into which a substrate is inserted and received;
    상기 식각 챔버에 제1 농도의 Si(silicon)를 함유한 제1 농도 식각액을 공급하는 제1 식각액 공급부;a first etchant supply unit supplying an etchant containing a first concentration of Si (silicon) to the etching chamber;
    상기 기판을 식각한 상기 제1 농도 식각액을 상기 식각 챔버에서 상기 제1 식각액 공급부로 회수하는 제1 식각액 회수부;a first etchant recovery unit that recovers the first concentration etchant that etched the substrate from the etching chamber to the first etchant supply unit;
    상기 제1 농도 식각액이 배출된 상기 식각 챔버에 상기 제1 농도보다 높은 제2 농도의 Si를 함유한 제2 농도 식각액을 공급하는 제2 식각액 공급부; 및a second etchant supply unit supplying a second concentration etchant containing Si of a second concentration higher than the first concentration to the etching chamber from which the first concentration etchant is discharged; and
    상기 기판을 식각한 상기 제2 농도 식각액을 상기 식각 챔버에서 상기 제2 식각액 공급부로 회수하는 제2 식각액 회수부;를 포함하는 것을 특징으로 하는 기판 식각 장치. A second etchant recovery unit that recovers the second concentration etchant that etched the substrate from the etching chamber to the second etchant supply unit.
  14. 제13항에 있어서,According to clause 13,
    상기 기판이 식각된 후에 상기 기판을 세척하기 위하여 상기 식각 챔버에 린스액을 공급하는 린스액 공급부; 및a rinse solution supply unit that supplies a rinse solution to the etching chamber to clean the substrate after the substrate is etched; and
    상기 기판에 잔존하는 상기 린스액을 제거하기 위하여 상기 식각 챔버에 세정액을 공급하는 세정액 공급부;를 더 포함하는 것을 특징으로 하는 기판 식각 장치. A substrate etching device further comprising: a cleaning solution supply unit supplying a cleaning solution to the etching chamber to remove the rinsing solution remaining on the substrate.
PCT/KR2023/017182 2022-11-03 2023-11-01 Substrate etching method and substrate etching apparatus WO2024096543A1 (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09275091A (en) * 1996-04-03 1997-10-21 Mitsubishi Electric Corp Etching device of semiconductor nitride film
KR20160134559A (en) * 2015-05-14 2016-11-23 도쿄엘렉트론가부시키가이샤 Substrate liquid processing apparatus, substrate liquid processing method, and computer-readable storage medium storing substrate liquid processing program
JP2020047886A (en) * 2018-09-21 2020-03-26 株式会社Screenホールディングス Substrate processing apparatus and substrate processing method
KR20200054102A (en) * 2018-11-09 2020-05-19 도쿄엘렉트론가부시키가이샤 Substrate processing method, substrate processing apparatus, and storage medium
KR20200062327A (en) * 2017-11-15 2020-06-03 가부시키가이샤 스크린 홀딩스 Substrate processing method and substrate processing apparatus

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09275091A (en) * 1996-04-03 1997-10-21 Mitsubishi Electric Corp Etching device of semiconductor nitride film
KR20160134559A (en) * 2015-05-14 2016-11-23 도쿄엘렉트론가부시키가이샤 Substrate liquid processing apparatus, substrate liquid processing method, and computer-readable storage medium storing substrate liquid processing program
KR20200062327A (en) * 2017-11-15 2020-06-03 가부시키가이샤 스크린 홀딩스 Substrate processing method and substrate processing apparatus
JP2020047886A (en) * 2018-09-21 2020-03-26 株式会社Screenホールディングス Substrate processing apparatus and substrate processing method
KR20200054102A (en) * 2018-11-09 2020-05-19 도쿄엘렉트론가부시키가이샤 Substrate processing method, substrate processing apparatus, and storage medium

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