WO2024093146A1 - Aluminum electrolysis overhaul slag treatment system - Google Patents

Aluminum electrolysis overhaul slag treatment system Download PDF

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Publication number
WO2024093146A1
WO2024093146A1 PCT/CN2023/087609 CN2023087609W WO2024093146A1 WO 2024093146 A1 WO2024093146 A1 WO 2024093146A1 CN 2023087609 W CN2023087609 W CN 2023087609W WO 2024093146 A1 WO2024093146 A1 WO 2024093146A1
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WO
WIPO (PCT)
Prior art keywords
shell
slurry
outlet
tubular
overhaul slag
Prior art date
Application number
PCT/CN2023/087609
Other languages
French (fr)
Chinese (zh)
Inventor
王珣
杜婷婷
陈开斌
刘建军
罗英涛
孙丽贞
刘彤
罗钟生
荆全海
王莹玮
Original Assignee
中铝郑州有色金属研究院有限公司
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Application filed by 中铝郑州有色金属研究院有限公司 filed Critical 中铝郑州有色金属研究院有限公司
Publication of WO2024093146A1 publication Critical patent/WO2024093146A1/en

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Classifications

    • AHUMAN NECESSITIES
    • A62LIFE-SAVING; FIRE-FIGHTING
    • A62DCHEMICAL MEANS FOR EXTINGUISHING FIRES OR FOR COMBATING OR PROTECTING AGAINST HARMFUL CHEMICAL AGENTS; CHEMICAL MATERIALS FOR USE IN BREATHING APPARATUS
    • A62D3/00Processes for making harmful chemical substances harmless or less harmful, by effecting a chemical change in the substances
    • A62D3/30Processes for making harmful chemical substances harmless or less harmful, by effecting a chemical change in the substances by reacting with chemical agents
    • AHUMAN NECESSITIES
    • A62LIFE-SAVING; FIRE-FIGHTING
    • A62DCHEMICAL MEANS FOR EXTINGUISHING FIRES OR FOR COMBATING OR PROTECTING AGAINST HARMFUL CHEMICAL AGENTS; CHEMICAL MATERIALS FOR USE IN BREATHING APPARATUS
    • A62D3/00Processes for making harmful chemical substances harmless or less harmful, by effecting a chemical change in the substances
    • A62D3/30Processes for making harmful chemical substances harmless or less harmful, by effecting a chemical change in the substances by reacting with chemical agents
    • A62D3/35Processes for making harmful chemical substances harmless or less harmful, by effecting a chemical change in the substances by reacting with chemical agents by hydrolysis
    • AHUMAN NECESSITIES
    • A62LIFE-SAVING; FIRE-FIGHTING
    • A62DCHEMICAL MEANS FOR EXTINGUISHING FIRES OR FOR COMBATING OR PROTECTING AGAINST HARMFUL CHEMICAL AGENTS; CHEMICAL MATERIALS FOR USE IN BREATHING APPARATUS
    • A62D3/00Processes for making harmful chemical substances harmless or less harmful, by effecting a chemical change in the substances
    • A62D3/30Processes for making harmful chemical substances harmless or less harmful, by effecting a chemical change in the substances by reacting with chemical agents
    • A62D3/36Detoxification by using acid or alkaline reagents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • B09B3/30Destroying solid waste or transforming solid waste into something useful or harmless involving mechanical treatment
    • B09B3/35Shredding, crushing or cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • B09B3/30Destroying solid waste or transforming solid waste into something useful or harmless involving mechanical treatment
    • B09B3/38Stirring or kneading
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • B09B3/70Chemical treatment, e.g. pH adjustment or oxidation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B2101/00Type of solid waste
    • B09B2101/55Slag
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

Definitions

  • the present disclosure relates to the technical field of treating aluminum electrolysis overhaul slag, and more specifically, to an aluminum electrolysis overhaul slag disposal system.
  • the electrolytic cell is a key production equipment in the electrolytic aluminum industry. All electrolytic aluminum production around the world uses the electrolytic cell electrolysis process to produce electrolytic aluminum. Overhaul slag is an inevitable solid hazardous waste in the aluminum electrolytic production process. It was included in the "National List of Hazardous Wastes” in 2016. The “National List of Hazardous Wastes” in 2021 further accurately describes the overhaul slag. China is the world's largest producer of electrolytic aluminum, with an electrolytic aluminum output of 38.5 million tons in 2021, accounting for about 57% of the global total. The cell age of an aluminum electrolytic cell is generally 6-8 years, and the maintenance process during this period will produce a large amount of solid waste slag. About 20kg of overhaul slag is produced for every ton of aluminum produced.
  • pyrometallurgy requires a larger investment than the hydrometallurgy process.
  • the hydrometallurgy process is more mature and has more industrial applications.
  • the dissolution process of toxic substances in the hydrometallurgy process is discontinuous, and the dissolution at room temperature is limited in applicability for areas with large temperature changes throughout the year.
  • the process conditions such as temperature and pressure of the dissolution process in the hydrometallurgy process cannot be effectively controlled and kept stable, and the dissolution efficiency is low.
  • the present disclosure provides an aluminum electrolysis overhaul slag disposal system.
  • an aluminum electrolysis overhaul slag disposal system includes: a preparation component, which is used to process the overhaul slag to form a slurry; a tubular segment equipment, wherein the first inlet of the tubular segment equipment is connected to the preparation component, and the tubular segment equipment includes: a plurality of connecting pipes and elbows, wherein one elbow is arranged between each two adjacent connecting pipes, and the tubular segment is used to mix the slurry evenly; a stay segment equipment, wherein the second inlet of the stay segment equipment is connected to the first outlet of the tubular segment equipment, and the stay segment equipment is used to make the slurry fully react to dissolve fluoride and/or cyanide, thereby forming a to-be-discharged substance; a processing segment equipment, which is connected to the second outlet of the stay segment equipment and is used to process and discharge the to-be-discharged substance.
  • FIG1 is a schematic structural diagram of an aluminum electrolysis overhaul slag disposal system according to an embodiment of the present disclosure
  • FIG2 is a schematic structural diagram of a tubular segment device from one perspective provided by an embodiment of the present disclosure
  • FIG3 is a schematic structural diagram of a tubular segment device provided by an embodiment of the present disclosure from another perspective;
  • FIG4 is a schematic structural diagram of a stop link device provided in an embodiment of the present disclosure.
  • FIG5 is a schematic structural diagram of a sedimentation device provided in an embodiment of the present disclosure.
  • the corresponding relationship between the reference numerals and component names in FIGS. 1 to 5 is as follows: 110 preparation assembly, 120 tubular segment equipment, 121 first inlet, 122 tubular layer, 123 connecting pipe, 1231 The first tube body, 1232 the second tube body, 124 the elbow, 125 the first temperature detection port, 126 the first pressure detection port, 127 the first outlet, 130 the retention link equipment, 131 the first shell, 132 the second inlet, 133 the second outlet, 134 the sampling port, 135 the first toxicity detection port, 136 the second temperature detection port, 137 the second shell, 138 the second pressure detection port, 139 the pressurization port, 140 the first pressure relief port, 150 the processing link equipment, 151 the sedimentation link device, 1511 the third shell, 1512 the third inlet, 1513 the third outlet, 1514 the clear liquid outlet, 1515 the gas outlet, 1516 the second toxicity detection port, 1517 the third pressure detection port, 1518 the third pressure relief port, 152 the filter press device, 153 the evaporation
  • an aluminum electrolysis overhaul slag disposal system proposed in accordance with an embodiment of the present disclosure includes: a preparation component 110, which is used to process the overhaul slag to form a slurry; a tubular segment device 120, wherein the first inlet 121 of the tubular segment device 120 is connected to the preparation component 110; the tubular segment device 120 includes: a plurality of connecting pipes 123 and an elbow 124, wherein one elbow 124 is provided between each two adjacent connecting pipes 123, and the tubular segment is used to mix the slurry evenly; a stay segment device 130, wherein the second inlet 132 of the stay segment device 130 is connected to the first outlet 127 of the tubular segment device 120, and the stay segment device 130 is used to make the slurry fully react to dissolve fluoride and/or cyanide, thereby forming a to-be-discharged substance; a treatment segment device 150, which is connected to the second outlet 133 of the stay segment device 130, and is used to treat and discharge the to-be
  • the aluminum electrolysis overhaul slag disposal system may be provided with a preparation component 110, a tubular segment device 120, a retention segment device 130, and a processing segment device 150.
  • the overhaul slag can be crushed and then added with defluorinating agents and decyanating agents through the preparation component 110, and a slurry with a certain solid-liquid ratio can be configured after wet grinding.
  • the slurry is transported to the tubular segment device 120 through the first inlet 121.
  • the slurry flows turbulently, so that the overhaul slag is fully mixed with defluorinating agents and decyanating agents, and the products generated during the turbulent flow of the slurry increase the pressure in the tubular segment device.
  • the first accommodation space contains a temperature regulating medium to provide temperature assurance.
  • the fully mixed slurry is transported to the retention segment device 130 through the first outlet 127 and the second inlet 132.
  • the slurry is provided with a suitable temperature and pressure so that the overhaul slag and the reagent react fully to dissolve the fluoride and cyanide, thereby forming the material to be discharged.
  • the residual fluoride and cyanide in the material to be discharged meet the discharge and reuse standards.
  • Such a setting makes the slurry configuration, the dissolution reaction of fluoride and cyanide and the subsequent disposal and utilization of the material to be discharged continuous and uninterrupted.
  • the release of harmful fluoride and cyanide in the intermediate process is avoided, and the reaction is made more complete, thereby improving the treatment efficiency.
  • the preparation component 110 can perform coarse and fine crushing operations on the overhaul slag to obtain overhaul slag particles. This increases the contactable surface area of the overhaul slag particles, so that the overhaul slag particles can be fully contacted with the reagent in the future.
  • the overhaul slag particles are mixed with the reagent containing the defluorinating agent and the decyanating agent components and then wet-milled to obtain a slurry with a certain solid-liquid ratio.
  • stay link devices 130 there may be multiple stay link devices 130, and multiple stay link devices 130 may be arranged in parallel. Specifically, the number of arrangements may be determined according to the amount of slurry.
  • the tubular segment device 120 may include: a plurality of tubular layers 122 connected in series, The tubular layer 122 close to the preparation assembly 110 may be provided with the first inlet 121, and the tubular layer 122 close to the stop link device 130 may be provided with the first outlet 127.
  • Each tubular layer 122 may include: a plurality of connecting pipes 123 and elbows 124, and one elbow 124 is provided between each two adjacent connecting pipes 123.
  • a first temperature detection port 125 may be provided in at least one tubular layer 122; a first pressure detection port 126 may be provided in at least one tubular layer 122.
  • the tubular segment device 120 may be provided with a plurality of tubular layers 122, and the plurality of tubular layers 122 are connected in series to increase the overall length of the tubular layer 122, thereby increasing the mixing time of the overhaul slag with the defluorination agent, decyanation agent and other agents, and ensuring more complete mixing.
  • Each tubular layer 122 is composed of a plurality of connecting pipes 123 and elbows 124.
  • each tubular layer 122 presents an "S" shape, further increasing the overall length of each tubular layer 122, and ensuring more complete mixing of the overhaul slag and the agents.
  • each tubular layer 122 and the number of connecting pipes 123 and elbows 124 in each tubular layer 122 can be determined according to the amount of slurry to be processed. For example, 1 to 6 tubular layers 122 can be provided, and multiple connecting pipes 123 can be arranged horizontally or vertically in the tubular layer 122 according to the actual use scenario. Each tubular layer 122 can be provided with 2 to 6 connecting pipes 123 connected in series.
  • the pressure of the slurry in the tubular layer 122 is determined by the bending degree and length of the tubular layer 122.
  • a first temperature detection port 125 and a first pressure detection port 126 may be provided on the tubular layer 122 to detect the temperature and pressure of the slurry in the tubular layer 122. In this way, the mixing state of the overhaul slag particles and the reagent in the tubular layer 122 is detected.
  • sealing members may be provided at both the first temperature detection port 125 and the first pressure detection port 126 to keep the tubular layer 122 in a sealed state to prevent leakage of harmful substances.
  • the connecting tube 123 may include: a first tube body 1231 for conveying the slurry; a second tube body 1232, sleeved on the first tube body 1231, with a first accommodation space formed between the first tube body 1231 and the second tube body 1232; the first accommodation space is used to accommodate a temperature control medium.
  • the connecting pipe 123 may be provided with a first tube body 1231 and a second tube body 1232.
  • the second tube body 1232 is sleeved on the first tube body 1231, and the first temperature detection port 125 may be opened on the second tube body 1232 and connected to the first tube body 1231, so as to insert the temperature sensor into the first tube body 1231 to detect the slurry temperature.
  • the first pressure detection port 126 may be opened on the second tube body 1232 and connected to the first tube body 1231, so as to insert the pressure sensor into the first tube body 1231 to detect the slurry pressure.
  • a first accommodation space may be formed between the first tube body 1231 and the second tube body 1232.
  • the first accommodation space may accommodate a temperature regulating medium, so as to adjust the temperature of the temperature regulating medium according to the slurry temperature data detected at the first temperature detection port 125, and then cool, keep warm or heat the slurry in the first tube body 1231. This is to prevent the slurry temperature in the tubular segment device 120 from being affected by the external temperature, resulting in insufficient mixing, especially in the north. Areas with large annual temperature changes. Therefore, it can improve stability and subsequent dissolution efficiency.
  • a plurality of first temperature regulating medium passages may be formed in the first accommodation space, and the plurality of first temperature regulating medium passages may be arranged in series to adjust the temperature of the temperature regulating medium in the first accommodation space as a whole.
  • the plurality of first temperature regulating medium passages may be arranged in parallel, and when it is detected that the temperature of a local area in the first tube body 1231 needs to be adjusted, the corresponding first temperature regulating medium passage may be controlled to adjust the temperature of the temperature regulating medium in the local area.
  • the stop link device 130 may include: a first shell 131 , which may be formed with the second inlet 132 and the second outlet 133 ; a sampling port 134 , which may be opened in the first shell 131 ; a first toxicity detection port 135 , which may be opened in the first shell 131 , for detecting the toxic substance content of the slurry ; a temperature control component , which may be arranged in the first shell 131 , for adjusting the temperature of the slurry ; and a pressure regulating component , which may be arranged in the first shell 131 , for adjusting the pressure of the slurry .
  • the stay link device 130 can be provided with a first shell 131, a sampling port 134, a first toxicity detection port 135, a temperature adjustment component and a pressure adjustment component.
  • the first shell 131 can be formed with a second inlet 132 and a second outlet 133, and the slurry mixed sufficiently by the tubular link device 120 is transported to the first shell 131 through the second inlet 132, where it stays and reacts sufficiently to dissolve harmful fluorides and cyanides.
  • a sampling port 134 can be opened on the first shell 131 to obtain a slurry sample, which is convenient for the staff to analyze the current slurry state.
  • a first toxicity detection port 135 can also be opened at the first shell 131 to detect the current dissolution of fluorides and cyanides in the slurry, and whether the slurry meets the discharge and reuse standards.
  • the temperature adjustment component can be set in the first shell 131 to adjust the temperature of the slurry in the first shell 131.
  • the pressure adjustment component can be set in the first shell 131 to adjust the pressure of the slurry in the first shell 131 to ensure that the slurry is always provided with a suitable temperature and pressure.
  • the stay link device 130 allows the overhaul slag and the reagent to fully react, thereby achieving continuous and efficient dissolution of fluoride and cyanide from the overhaul slag so that the slurry meets the discharge and reuse standards.
  • the stay link device 130 also makes the reaction regulation stable and controllable, reduces the impact of regional seasonal temperature changes on the reaction, and improves reliability.
  • the sampling port 134, the first toxicity detection port 135, the temperature regulating component and the pressure regulating component may be provided with seals to ensure the sealing of the retention stage equipment 130 and ensure that the reaction can proceed continuously and stably.
  • the first toxicity detection port 135 can detect F-, CN-, and pH values through a toxic component detection instrument.
  • the temperature control assembly may include: a second temperature detection port 136, which may be opened in the first shell 131; a second shell 137, which may be sleeved in the first shell 131, and a second accommodation space may be formed between the second shell 137 and the first shell 131.
  • the second accommodation space is used to accommodate the temperature control medium.
  • the temperature control component can be provided with a second temperature detection port 136 and a second shell 137.
  • the second shell 137 can be sleeved on the first shell 131, and the second temperature detection port 136 can be opened on the first shell 131.
  • the temperature sensor can be inserted into the first shell 131 through the second temperature detection port 136 to detect the current temperature of the slurry.
  • a second accommodation space can be formed between the first shell 131 and the second shell 137.
  • the second accommodation space can accommodate the temperature control medium to adjust the temperature according to the second temperature.
  • the temperature of the temperature regulating medium is adjusted based on the slurry temperature data detected by the temperature detection port 136.
  • the slurry in the first shell 131 can be cooled, kept warm or heated, thereby reducing the impact of regional seasonal temperature changes on the reaction and improving reliability.
  • a plurality of second temperature regulating medium passages may be formed in the second accommodation space, and the plurality of second temperature regulating medium passages may be arranged in series to adjust the temperature of the temperature regulating medium in the second accommodation space as a whole.
  • the plurality of second temperature regulating medium passages may be arranged in parallel, and when it is detected that the temperature in a local area in the first housing 131 needs to be adjusted, the corresponding second temperature regulating medium passage may be controlled to adjust the temperature of the temperature regulating medium in the local area.
  • the pressure regulating assembly includes: a second pressure detection port 138, which can be opened in the first shell 131; a pressurizing port 139, which can be opened in the second shell 137 and connected to the first shell 131, for increasing the internal pressure of the first shell 131; a first pressure relief port 140, which can be opened in the second shell 137 and connected to the first shell 131, for releasing the internal pressure of the first shell 131; a valve body, which can be respectively arranged at the pressurizing port 139 and the first pressure relief port 140; a pressurizing device, which can be connected to the pressurizing port 139, for conveying inert gas to the inside of the first shell 131 through the pressurizing port 139.
  • the pressure regulating assembly can be provided with a second pressure detection port 138, a pressurizing port 139, a first pressure relief port 140, a valve body and a pressurizing device.
  • the second pressure detection port 138 can be opened on the first shell 131, and the pressure sensor can be inserted into the first shell 131 from the second pressure detection port 138 to detect the current pressure of the slurry. According to the data detected by the pressure sensor, it is determined how to adjust the internal pressure of the first shell 131.
  • the pressurizing port 139 can be opened in the second shell 137 and connected to the first shell 131, and the pressurizing port 139 is connected to the pressurizing device.
  • the valve body at the pressurizing port 139 is opened, and the pressurizing device delivers an inert gas such as argon into the first shell 131 through the pressurizing port 139, so as to increase the internal pressure of the first shell 131, while the inert gas will not react with the slurry, thereby improving stability.
  • the valve body at the first pressure relief port 140 is opened to release the pressure in the first shell 131. This ensures that the internal pressure of the first shell 131 is always within a suitable range, so that the reaction is more complete and the dissolution efficiency is improved.
  • the pressure in the tubular segment device 120 and/or the retention segment device 130 is 0 MPa to 1.6 MPa; the temperature of the slurry in the tubular segment device 120 and/or the retention segment device 130 is 15°C to 80°C.
  • the pressure in the tubular segment device 120 and the retention segment device 130 is controlled within the range of 0 MPa to 1.6 MPa, and the slurry temperature in the tubular segment device 120 and the retention segment device 130 is controlled within the range of 15° C. to 80° C. to ensure that the slurry in the tubular segment device 120 is fully mixed, and the slurry in the retention segment device 130 reacts more fully, thereby improving the dissolution efficiency.
  • the pressure in the tubular segment device 120 can be determined according to the bending degree and length of the tubular layer 122.
  • the solid-liquid ratio of the slurry prepared by the preparation assembly 110 is 1:10 to 1:1, so as to ensure that the overhaul slag particles in the subsequent slurry are fully mixed with the reaction reagents, and ensure the dissolution effect.
  • the processing link equipment 150 may include: a sedimentation link device 151, which may be connected to the second outlet 133 and used to sediment the slurry; a filter press device 152, which may be connected to the second outlet 133 through a slurry pump; The sedimentation link device 151; the evaporation device 153 can be connected to the sedimentation link device 151 and the filter press device 152 respectively, and is used for evaporating the clear liquid produced by sedimentation and the filtrate produced by filter press; the gas purification device 154 is connected to the sedimentation link device 151.
  • the processing link equipment 150 can be provided with a sedimentation link device 151, a filter press device 152, an evaporation device 153 and a gas purification device 154.
  • the sedimentation link device 151 can be connected to the second outlet 133 to transport the fluoride and cyanide to be discharged to the sedimentation link device 151 for sedimentation. Thereby, the discharge is layered to produce sediment and clear liquid, and the clear liquid is located above the sediment.
  • the filter press device 152 can be connected to the sedimentation link device 151 through a slurry pump to filter the sediment through the filter press device 152 to produce filter residue and filtrate, and the filter residue is transported out for reuse.
  • the evaporation device 153 can be connected to the sedimentation link device 151 and the filter press device 152 respectively, and the clear liquid produced by evaporation and sedimentation and the filtrate produced by filter press can be pumped into the evaporation device 153 through the pump body for evaporation treatment.
  • the salt obtained by the above evaporation treatment can be comprehensively utilized and the distilled water obtained by evaporation can be recycled, thereby improving resource utilization.
  • the gas purification device 154 can be connected to the sedimentation device 151 to purify the gas in the sedimentation device 151 to further eliminate residual harmful substances and ensure that the emissions meet the standards.
  • the sedimentation link device 151 may include: a third shell 1511, the third shell 1511 may be formed with a third inlet 1512 and a third outlet 1513, wherein the third inlet 1512 may be connected to the second outlet 133, and the third outlet 1513 may be connected to the filter press device 152 through the slurry pump; a clear liquid outlet 1514 may be provided in the third shell 1511 and may be connected to the evaporation device 153; a gas outlet 1515 may be provided in the third shell 1511 and may be connected to the gas purification device 154; a second toxicity detection port 1516 may be provided in the third shell 1511 and may be used to detect the toxic substance content of the clear liquid; a third pressure detection port 1517 may be provided in the third shell 1511; a third pressure relief port 1518 may be provided in the third shell 1511 and may be used to release the gas pressure in the third shell 1511.
  • the sedimentation link device 151 can be provided with a third shell 1511, a clear liquid outlet 1514, a gas outlet 1515, a second toxicity detection port 1516, a third pressure detection port 1517 and a third pressure relief port 1518.
  • the third shell 1511 can be formed with a third inlet 1512 and a third outlet 1513, wherein the third inlet 1512 can be connected to the second outlet 133 to transport the material to be discharged into the third shell 1511 through the second outlet 133 and the third inlet 1512.
  • the third outlet 1513 can be connected to the filter press device 152 through a slurry pump to transport the sediment after sedimentation to the filter press device 152 for pressure filtration.
  • the clear liquid outlet 1514 can be provided on the third shell 1511, and can be located in the middle and upper part of the third shell 1511, so as to transport the clear liquid generated after sedimentation to the evaporation device 153; specifically, a pump body can be provided between the evaporation device 153 and the clear liquid outlet 1514, so as to pump the clear liquid into the evaporation device 153.
  • the third pressure detection port 1517 can be provided on the third shell 1511 to detect the pressure in the third shell 1511.
  • the third pressure relief port 1518 can be provided on the third shell 1511. When it is detected that the pressure in the third shell 1511 is too high, the pressure is relieved through the third pressure relief port 1518 to ensure the stability of the sedimentation process.
  • the second toxicity detection port 1516 is provided in the third shell 1511, and a toxicity online detector can be inserted into the third shell 1511 from the second toxicity detection port 1516 to detect the content of toxic substances in the third shell 1511, so as to ensure that after being treated by the tubular link equipment 120 and the retention link equipment 130, the cyanide and fluoride dissolution effect of the overhaul slag is good, so that the discharge meets the discharge and reuse standards.
  • the aluminum electrolysis overhaul slag disposal system provided by the embodiment of the present disclosure includes at least the following beneficial effects: the aluminum electrolysis overhaul slag disposal system provided by the embodiment of the present disclosure is provided with a preparation component, a tubular link device, a retention link device and a processing link device. Specifically, the overhaul slag is crushed by the preparation component, and then a defluorinating agent and a decyanating agent are added, and a slurry with a certain solid-liquid ratio is configured after wet grinding. The slurry is transported to the tubular link device through the first inlet.
  • the slurry flows turbulently, so that the overhaul slag is fully mixed with the defluorinating agent and the decyanating agent, and the products generated during the turbulent flow of the slurry increase the pressure in the tubular link device. Subsequently, the fully mixed slurry is transported to the retention link device through the first outlet and the second inlet.
  • a suitable temperature and pressure are provided for the slurry so that the overhaul slag and the agent fully react, dissolve the fluoride and cyanide, and form the material to be discharged, so that the residual fluoride and cyanide in the material to be discharged meet the discharge and reuse standards.
  • Such an arrangement allows the slurry preparation, the dissolution reaction of fluoride and cyanide and the subsequent disposal and utilization of the discharged matter to be continuous, avoiding the release of harmful fluoride and cyanide in the intermediate process, and making the reaction more complete, thereby improving the treatment efficiency.

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  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Business, Economics & Management (AREA)
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  • Physical Or Chemical Processes And Apparatus (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The present disclosure relates to the technical field of aluminum electrolysis overhaul slag treatment, in particular to an aluminum electrolysis overhaul slag treatment system, comprising a preparation assembly (110) used for treating overhaul slag to form slurry; a pipe link apparatus (120), a first inlet (121) of the pipe link apparatus (120) being connected to the preparation assembly (110), and the pipe link apparatus (120) comprising a plurality of connection pipes (123) and elbows (124), wherein one elbow (124) is arranged between every two adjacent connection pipes (123), and the pipe link apparatus is used for uniformly mixing the slurry; a stay link apparatus (130), a second inlet (132) of the stay link apparatus (130) being connected to a first outlet (127) of the pipe link apparatus (120), and the stay link apparatus (130) being used for fully reacting the slurry to dissolve fluoride and/or cyanide, so as to form substances to be discharged; and a processing link apparatus (150), connected to a second outlet (133) of the stay link apparatus (130) and used for processing and discharging the substances to be discharged. A dissolution reaction and the subsequent treatment of the substances to be discharged are continuous and uninterrupted, so as to avoid fluoride and cyanide release during the intermediate process, thereby allowing the reaction to be more sufficient and improving the processing efficiency.

Description

铝电解大修渣处理系统Aluminum electrolysis overhaul slag treatment system
相关申请的交叉引用CROSS-REFERENCE TO RELATED APPLICATIONS
本公开要求于2022年11月04日提交的申请号为202211380499.4的中国专利申请的优先权,其全部内容通过引用并入本文。This disclosure claims priority to Chinese patent application No. 202211380499.4 filed on November 4, 2022, the entire contents of which are incorporated herein by reference.
技术领域Technical Field
本公开涉及处理铝电解大修渣的技术领域,更具体地,涉及一种铝电解大修渣处置系统。The present disclosure relates to the technical field of treating aluminum electrolysis overhaul slag, and more specifically, to an aluminum electrolysis overhaul slag disposal system.
背景技术Background technique
电解槽是电解铝行业的关键生产设备,全世界范围内的电解铝生产都采用电解槽电解工艺生产电解铝。大修渣是铝电解生产过程中不可避免的固体危险废弃物,2016年被列入《国家危险废物名录》,2021年《国家危险废物名录》对大修渣进一步准确描述。中国是全球最大的电解铝生产国,2021年电解铝产量3850万吨,约占全球总量57%。铝电解槽的槽龄一般为6-8年,在此期间的维修过程会产生大量的固体废渣。每生产1t铝约产生20kg大修渣,考虑到几十年积压及仍然不断增大的原铝产量,大修渣的数量非常庞大。其主要的有毒物质是可溶氟化物和氰化物,对土壤、水域和大气等环境因素危害极大。为此,需要对大修渣中的氟化物和氰化物进行处置,以保证大修渣安全排放和再利用。The electrolytic cell is a key production equipment in the electrolytic aluminum industry. All electrolytic aluminum production around the world uses the electrolytic cell electrolysis process to produce electrolytic aluminum. Overhaul slag is an inevitable solid hazardous waste in the aluminum electrolytic production process. It was included in the "National List of Hazardous Wastes" in 2016. The "National List of Hazardous Wastes" in 2021 further accurately describes the overhaul slag. China is the world's largest producer of electrolytic aluminum, with an electrolytic aluminum output of 38.5 million tons in 2021, accounting for about 57% of the global total. The cell age of an aluminum electrolytic cell is generally 6-8 years, and the maintenance process during this period will produce a large amount of solid waste slag. About 20kg of overhaul slag is produced for every ton of aluminum produced. Considering the decades of backlog and the still increasing production of primary aluminum, the amount of overhaul slag is very large. Its main toxic substances are soluble fluorides and cyanides, which are extremely harmful to environmental factors such as soil, water and atmosphere. To this end, it is necessary to dispose of the fluorides and cyanides in the overhaul slag to ensure the safe discharge and reuse of the overhaul slag.
目前对大修渣的处置利用方式主要有火法和湿法两种工艺路线。火法工艺相较于湿法工艺投资较大。湿法工艺较成熟,工业化应用较多。但湿法工艺中的毒性物质的溶出过程不连续,以及常温溶出对于全年气温变化大的地区,使得技术适用性有限。且湿法工艺中的溶出过程的温度和压力等工艺条件无法有效控制并保持稳定,溶出效率较低。At present, there are two main methods for the disposal and utilization of overhaul slag: pyrometallurgy and hydrometallurgy. The pyrometallurgy process requires a larger investment than the hydrometallurgy process. The hydrometallurgy process is more mature and has more industrial applications. However, the dissolution process of toxic substances in the hydrometallurgy process is discontinuous, and the dissolution at room temperature is limited in applicability for areas with large temperature changes throughout the year. In addition, the process conditions such as temperature and pressure of the dissolution process in the hydrometallurgy process cannot be effectively controlled and kept stable, and the dissolution efficiency is low.
因此,有必要提出一种铝电解大修渣处置系统,以至少部分地解决现有技术中存在的问题。Therefore, it is necessary to propose an aluminum electrolysis overhaul slag disposal system to at least partially solve the problems existing in the prior art.
发明内容Summary of the invention
在发明内容部分中引入了一系列简化形式的概念,这将在具体实施方式部分中进一步详细说明。本公开的发明内容部分并不意味着要试图限定出所要求保护的技术方案的关键特征和 必要技术特征,更不意味着试图确定所要求保护的技术方案的保护范围。The Summary of the Invention introduces a series of simplified concepts that will be further described in the Detailed Description of the Invention. The Summary of the Invention of the present disclosure is not intended to limit the key features and Necessary technical features do not mean an attempt to determine the scope of protection of the technical solution claimed.
为了至少解决现有技术或相关技术中存在的技术问题之一,本公开提供了一种铝电解大修渣处置系统。In order to solve at least one of the technical problems existing in the prior art or related technology, the present disclosure provides an aluminum electrolysis overhaul slag disposal system.
依据本公开的一种铝电解大修渣处置系统,包括:制备组件,用于将大修渣处理形成浆料;管状环节设备,上述管状环节设备的第一入口连接于上述制备组件,上述管状环节设备包括:多个连接管和弯头,其中,每相邻的两个上述连接管之间设置有一个上述弯头,上述管状环节用于将上述浆料混合均匀;停留环节设备,上述停留环节设备的第二入口连接于上述管状环节设备的第一出口,上述停留环节设备用于使上述浆料充分反应,以溶出氟化物和/或氰化物,从而形成待排放物;处理环节设备,连接于上述停留环节设备的第二出口,用于处理及排放上述待排放物。According to the present disclosure, an aluminum electrolysis overhaul slag disposal system includes: a preparation component, which is used to process the overhaul slag to form a slurry; a tubular segment equipment, wherein the first inlet of the tubular segment equipment is connected to the preparation component, and the tubular segment equipment includes: a plurality of connecting pipes and elbows, wherein one elbow is arranged between each two adjacent connecting pipes, and the tubular segment is used to mix the slurry evenly; a stay segment equipment, wherein the second inlet of the stay segment equipment is connected to the first outlet of the tubular segment equipment, and the stay segment equipment is used to make the slurry fully react to dissolve fluoride and/or cyanide, thereby forming a to-be-discharged substance; a processing segment equipment, which is connected to the second outlet of the stay segment equipment and is used to process and discharge the to-be-discharged substance.
本公开的铝电解大修渣处置系统,本公开的其它优点、目标和特征将部分通过下面的说明体现,部分还将通过对本公开的研究和实践而为本领域的技术人员所理解。The aluminum electrolysis overhaul slag disposal system disclosed in the present invention, and other advantages, objectives and features of the present invention will be reflected in part through the following description, and will also be understood by technicians in this field through research and practice of the present invention.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
通过阅读下文优选实施方式的详细描述,各种其他的优点和益处对于本领域普通技术人员将变得清楚明了。附图仅用于示出优选实施方式的目的,而并不认为是对本说明书的限制。而且在整个附图中,用相同的参考符号表示相同的部件。在附图中:Various other advantages and benefits will become apparent to those of ordinary skill in the art by reading the detailed description of the preferred embodiments below. The accompanying drawings are only for the purpose of illustrating the preferred embodiments and are not to be considered as limiting the present specification. Also, the same reference symbols are used throughout the accompanying drawings to represent the same components. In the accompanying drawings:
图1为依据本公开实施例的一种铝电解大修渣处置系统的示意性结构图;FIG1 is a schematic structural diagram of an aluminum electrolysis overhaul slag disposal system according to an embodiment of the present disclosure;
图2为本公开实施例提供的一种管状环节设备的一个视角的示意性结构图;FIG2 is a schematic structural diagram of a tubular segment device from one perspective provided by an embodiment of the present disclosure;
图3为本公开实施例提供的一种管状环节设备的另一个视角的示意性结构图;FIG3 is a schematic structural diagram of a tubular segment device provided by an embodiment of the present disclosure from another perspective;
图4为本公开实施例提供的一种停留环节设备的示意性结构图;FIG4 is a schematic structural diagram of a stop link device provided in an embodiment of the present disclosure;
图5为本公开实施例提供的一种沉降环节装置的示意性结构图。FIG5 is a schematic structural diagram of a sedimentation device provided in an embodiment of the present disclosure.
其中,图1至图5中的附图标记与部件名称之间的对应关系为:
110制备组件,120管状环节设备,121第一入口,122管状层,123连接管,1231
第一管体,1232第二管体,124弯头,125第一温度检测口,126第一压力检测口,127第一出口,130停留环节设备,131第一壳体,132第二入口,133第二出口,134取样口,135第一毒性检测口,136第二温度检测口,137第二壳体,138第二压力检测口,139加压口,140第一泄压口,150处理环节设备,151沉降环节装置,1511第三壳体,1512第三入口,1513第三出口,1514清液出口,1515气体出口,1516第二毒性检测口,1517第三压力检测口,1518第三泄压口,152压滤装置,153蒸发装置,154气体净化装置。
The corresponding relationship between the reference numerals and component names in FIGS. 1 to 5 is as follows:
110 preparation assembly, 120 tubular segment equipment, 121 first inlet, 122 tubular layer, 123 connecting pipe, 1231
The first tube body, 1232 the second tube body, 124 the elbow, 125 the first temperature detection port, 126 the first pressure detection port, 127 the first outlet, 130 the retention link equipment, 131 the first shell, 132 the second inlet, 133 the second outlet, 134 the sampling port, 135 the first toxicity detection port, 136 the second temperature detection port, 137 the second shell, 138 the second pressure detection port, 139 the pressurization port, 140 the first pressure relief port, 150 the processing link equipment, 151 the sedimentation link device, 1511 the third shell, 1512 the third inlet, 1513 the third outlet, 1514 the clear liquid outlet, 1515 the gas outlet, 1516 the second toxicity detection port, 1517 the third pressure detection port, 1518 the third pressure relief port, 152 the filter press device, 153 the evaporation device, 154 the gas purification device.
具体实施方式Detailed ways
为了更好的理解上述技术方案,下面通过附图以及具体实施例对本公开实施例的技术方案做详细的说明,应当理解本公开实施例以及实施例中的具体特征是对本公开实施例技术方案的详细的说明,而不是对本公开技术方案的限定,在不冲突的情况下,本公开实施例以及实施例中的技术特征可以相互组合。In order to better understand the above technical scheme, the technical scheme of the embodiment of the present disclosure is described in detail below through the accompanying drawings and specific embodiments. It should be understood that the embodiment of the present disclosure and the specific features in the embodiments are detailed descriptions of the technical scheme of the embodiment of the present disclosure, rather than limitations on the technical scheme of the present disclosure. In the absence of conflict, the embodiment of the present disclosure and the technical features in the embodiments can be combined with each other.
如图1所示,根据本公开实施例提出的一种铝电解大修渣处置系统,包括:制备组件110,用于将大修渣处理形成浆料;管状环节设备120,上述管状环节设备120的第一入口121连接于上述制备组件110;上述管状环节设备120包括:多个连接管123和弯头124,其中,每相邻的两个上述连接管123之间设置有一个上述弯头124,上述管状环节用于将上述浆料混合均匀;停留环节设备130,上述停留环节设备130的第二入口132连接于上述管状环节设备120的第一出口127,上述停留环节设备130用于使上述浆料充分反应,以溶出氟化物和/或氰化物,从而形成待排放物;处理环节设备150,连接于上述停留环节设备130的第二出口133,用于处理及排放上述待排放物。As shown in FIG1 , an aluminum electrolysis overhaul slag disposal system proposed in accordance with an embodiment of the present disclosure includes: a preparation component 110, which is used to process the overhaul slag to form a slurry; a tubular segment device 120, wherein the first inlet 121 of the tubular segment device 120 is connected to the preparation component 110; the tubular segment device 120 includes: a plurality of connecting pipes 123 and an elbow 124, wherein one elbow 124 is provided between each two adjacent connecting pipes 123, and the tubular segment is used to mix the slurry evenly; a stay segment device 130, wherein the second inlet 132 of the stay segment device 130 is connected to the first outlet 127 of the tubular segment device 120, and the stay segment device 130 is used to make the slurry fully react to dissolve fluoride and/or cyanide, thereby forming a to-be-discharged substance; a treatment segment device 150, which is connected to the second outlet 133 of the stay segment device 130, and is used to treat and discharge the to-be-discharged substance.
可以理解的是,本公开实施例提供的铝电解大修渣处置系统可以设置有制备组件110、管状环节设备120、停留环节设备130以及处理环节设备150。具体的,通过制备组件110可以将大修渣破碎后加入除氟剂和除氰剂等药剂,湿磨后配置成一定固液比的浆料。将浆料经第一入口121输送至管状环节设备120内。在管状环节设备120内,浆料紊流流动,使得大修渣与除氟剂和除氰剂等药剂充分混合,并且保证浆料紊流过程中产生的产物使得管状环节设备使得管状环节设备中的压力增大。第一容纳空间内容纳有调温介质以提供温度保证。随后经第一出口127及第二入口132,将充分混合后的浆料输送至停留环节设备130中。在停留环节设备130中,为浆料提供适合的温度及压力,以使大修渣和药剂充分反应,以溶出氟化物和氰化物,从而形成待排放物。上述待排放物中的残余氟化物和氰化物符合排放和再利用标准。如此设置,使得浆料配置、氟化物和氰化物的溶出反应及后续对待排放物的处置利用连续不间断。避免了在中间过程中释放有害的氟化物和氰化物,并且使得反应更加充分,提高处理效率。It is understandable that the aluminum electrolysis overhaul slag disposal system provided in the embodiment of the present disclosure may be provided with a preparation component 110, a tubular segment device 120, a retention segment device 130, and a processing segment device 150. Specifically, the overhaul slag can be crushed and then added with defluorinating agents and decyanating agents through the preparation component 110, and a slurry with a certain solid-liquid ratio can be configured after wet grinding. The slurry is transported to the tubular segment device 120 through the first inlet 121. In the tubular segment device 120, the slurry flows turbulently, so that the overhaul slag is fully mixed with defluorinating agents and decyanating agents, and the products generated during the turbulent flow of the slurry increase the pressure in the tubular segment device. The first accommodation space contains a temperature regulating medium to provide temperature assurance. Subsequently, the fully mixed slurry is transported to the retention segment device 130 through the first outlet 127 and the second inlet 132. In the stay link device 130, the slurry is provided with a suitable temperature and pressure so that the overhaul slag and the reagent react fully to dissolve the fluoride and cyanide, thereby forming the material to be discharged. The residual fluoride and cyanide in the material to be discharged meet the discharge and reuse standards. Such a setting makes the slurry configuration, the dissolution reaction of fluoride and cyanide and the subsequent disposal and utilization of the material to be discharged continuous and uninterrupted. The release of harmful fluoride and cyanide in the intermediate process is avoided, and the reaction is made more complete, thereby improving the treatment efficiency.
可以理解的是,制备组件110可对大修渣进行粗破、细破操作得到大修渣颗粒。这样增大了大修渣颗粒的可接触的表面积,以便于大修渣颗粒后续和药剂充分接触。将大修渣颗粒与含有除氟剂和除氰剂成分的药剂混配后进行湿磨,从而得到一定固液比的浆料。It is understandable that the preparation component 110 can perform coarse and fine crushing operations on the overhaul slag to obtain overhaul slag particles. This increases the contactable surface area of the overhaul slag particles, so that the overhaul slag particles can be fully contacted with the reagent in the future. The overhaul slag particles are mixed with the reagent containing the defluorinating agent and the decyanating agent components and then wet-milled to obtain a slurry with a certain solid-liquid ratio.
可以理解的是,停留环节设备130可设置有多个,且多个停留环节设备130并联设置。具体的,设置数量可根据浆料量决定。It is understandable that there may be multiple stay link devices 130, and multiple stay link devices 130 may be arranged in parallel. Specifically, the number of arrangements may be determined according to the amount of slurry.
在一些实施例中,如图2所示,上述管状环节设备120可以包括:多个串联的管状层122, 其中靠近于上述制备组件110的上述管状层122可以设置有上述第一入口121,靠近于上述停留环节设备130的上述管状层122可以设置有上述第一出口127。每个上述管状层122可以包括:多个上述连接管123和上述弯头124,且每相邻的两个上述连接管123之间设置有一个上述弯头124。第一温度检测口125,可以开设于至少一个上述管状层122;第一压力检测口126,可以开设于至少一个上述管状层122。In some embodiments, as shown in FIG. 2 , the tubular segment device 120 may include: a plurality of tubular layers 122 connected in series, The tubular layer 122 close to the preparation assembly 110 may be provided with the first inlet 121, and the tubular layer 122 close to the stop link device 130 may be provided with the first outlet 127. Each tubular layer 122 may include: a plurality of connecting pipes 123 and elbows 124, and one elbow 124 is provided between each two adjacent connecting pipes 123. A first temperature detection port 125 may be provided in at least one tubular layer 122; a first pressure detection port 126 may be provided in at least one tubular layer 122.
可以理解的是,在一些实施例中,管状环节设备120可以设置有多个管状层122,且多个管状层122相互串联,以增长管状层122的整体长度,进而提高大修渣与除氟剂和除氰剂等药剂的混合时间,保证混合更加充分。且每个管状层122由多个连接管123和弯头124构成。具体的,每相邻的两个连接管123之间设置有弯头124,通过弯头124改变连接管123的设置方向,使得每个管状层122呈现“S”形,进一步提高了每个管状层122的整体长度,保证大修渣与药剂混合更加充分。It is understandable that, in some embodiments, the tubular segment device 120 may be provided with a plurality of tubular layers 122, and the plurality of tubular layers 122 are connected in series to increase the overall length of the tubular layer 122, thereby increasing the mixing time of the overhaul slag with the defluorination agent, decyanation agent and other agents, and ensuring more complete mixing. Each tubular layer 122 is composed of a plurality of connecting pipes 123 and elbows 124. Specifically, an elbow 124 is provided between each two adjacent connecting pipes 123, and the setting direction of the connecting pipe 123 is changed by the elbow 124, so that each tubular layer 122 presents an "S" shape, further increasing the overall length of each tubular layer 122, and ensuring more complete mixing of the overhaul slag and the agents.
可以理解的是,管状层122的数量以及每个管状层122内连接管123和弯头124的数量可根据需要处理的浆料量确定。示例性的,可设置有1至6个管状层122,且管状层122内可根据实际使用场景水平或垂直布置多个连接管123。每层管状层122可设置有2至6个串联的连接管123。It is understood that the number of tubular layers 122 and the number of connecting pipes 123 and elbows 124 in each tubular layer 122 can be determined according to the amount of slurry to be processed. For example, 1 to 6 tubular layers 122 can be provided, and multiple connecting pipes 123 can be arranged horizontally or vertically in the tubular layer 122 according to the actual use scenario. Each tubular layer 122 can be provided with 2 to 6 connecting pipes 123 connected in series.
可以理解的是,在一些实施例中,管状层122内浆料的压力由管状层122的弯曲程度以及长度决定。在管状层122上可开设有第一温度检测口125和第一压力检测口126,用于检测管状层122内浆料的温度以及压力。以此检测管状层122内大修渣颗粒与药剂的混合状态。且在不检测浆料压力及温度的情况下,可以在第一温度检测口125和第一压力检测口126处均设置有密封件,以使得管状层122保持密封状态,避免有害物质泄漏。It can be understood that, in some embodiments, the pressure of the slurry in the tubular layer 122 is determined by the bending degree and length of the tubular layer 122. A first temperature detection port 125 and a first pressure detection port 126 may be provided on the tubular layer 122 to detect the temperature and pressure of the slurry in the tubular layer 122. In this way, the mixing state of the overhaul slag particles and the reagent in the tubular layer 122 is detected. In addition, when the slurry pressure and temperature are not detected, sealing members may be provided at both the first temperature detection port 125 and the first pressure detection port 126 to keep the tubular layer 122 in a sealed state to prevent leakage of harmful substances.
在一些实施例中,如图3所示,上述连接管123可以包括:第一管体1231,用于输送上述浆料;第二管体1232,套设于上述第一管体1231,上述第一管体1231和上述第二管体1232之间形成有第一容纳空间;上述第一容纳空间用于容纳调温介质。In some embodiments, as shown in FIG. 3 , the connecting tube 123 may include: a first tube body 1231 for conveying the slurry; a second tube body 1232, sleeved on the first tube body 1231, with a first accommodation space formed between the first tube body 1231 and the second tube body 1232; the first accommodation space is used to accommodate a temperature control medium.
可以理解的是,在一些实施例中,连接管123可以设置有第一管体1231和第二管体1232。具体的,第二管体1232套设于第一管体1231,且第一温度检测口125可开设于第二管体1232上,并连通于第一管体1231,以便于将温度传感器插入第一管体1231内检测浆料温度。第一压力检测口126可开设于第二管体1232上,并连通于第一管体1231,以便于将压力传感器插入第一管体1231内检测浆料压力。并且第一管体1231和第二管体1232之间可以形成有第一容纳空间。第一容纳空间可容纳调温介质,以根据在第一温度检测口125检测到的浆料温度数据,调整调温介质的温度,进而对第一管体1231内的浆料降温、保温或加热。以避免管状环节设备120内的浆料温度受到外界温度影响,导致混合不充分的情况发生,尤其是在北方等全 年温度变化较大的地区。因此能够提高稳定性,提高后续的溶出效率。It is understood that, in some embodiments, the connecting pipe 123 may be provided with a first tube body 1231 and a second tube body 1232. Specifically, the second tube body 1232 is sleeved on the first tube body 1231, and the first temperature detection port 125 may be opened on the second tube body 1232 and connected to the first tube body 1231, so as to insert the temperature sensor into the first tube body 1231 to detect the slurry temperature. The first pressure detection port 126 may be opened on the second tube body 1232 and connected to the first tube body 1231, so as to insert the pressure sensor into the first tube body 1231 to detect the slurry pressure. And a first accommodation space may be formed between the first tube body 1231 and the second tube body 1232. The first accommodation space may accommodate a temperature regulating medium, so as to adjust the temperature of the temperature regulating medium according to the slurry temperature data detected at the first temperature detection port 125, and then cool, keep warm or heat the slurry in the first tube body 1231. This is to prevent the slurry temperature in the tubular segment device 120 from being affected by the external temperature, resulting in insufficient mixing, especially in the north. Areas with large annual temperature changes. Therefore, it can improve stability and subsequent dissolution efficiency.
可以理解的是,第一容纳空间内可以形成有多个第一调温介质通路,且多个第一调温介质通路可串联设置,以对第一容纳空间内的调温介质整体调节温度。或者多个第一调温介质通路可并联设置,在检测到第一管体1231内局部区域处温度需要调节的情况下,可控制对应的第一调温介质通路对该局部区域的调温介质调节温度。It is understandable that a plurality of first temperature regulating medium passages may be formed in the first accommodation space, and the plurality of first temperature regulating medium passages may be arranged in series to adjust the temperature of the temperature regulating medium in the first accommodation space as a whole. Alternatively, the plurality of first temperature regulating medium passages may be arranged in parallel, and when it is detected that the temperature of a local area in the first tube body 1231 needs to be adjusted, the corresponding first temperature regulating medium passage may be controlled to adjust the temperature of the temperature regulating medium in the local area.
在一些实施例中,如图4所示,上述停留环节设备130可以包括:第一壳体131,上述第一壳体131可以形成有上述第二入口132和上述第二出口133;取样口134,可以开设于上述第一壳体131;第一毒性检测口135,可以开设于上述第一壳体131,用于检测上述浆料的有毒物质含量;调温组件,可以设置于上述第一壳体131,用于调节上述浆料温度;调压组件,可以设置于上述第一壳体131,用于调节上述浆料压力。In some embodiments, as shown in FIG. 4 , the stop link device 130 may include: a first shell 131 , which may be formed with the second inlet 132 and the second outlet 133 ; a sampling port 134 , which may be opened in the first shell 131 ; a first toxicity detection port 135 , which may be opened in the first shell 131 , for detecting the toxic substance content of the slurry ; a temperature control component , which may be arranged in the first shell 131 , for adjusting the temperature of the slurry ; and a pressure regulating component , which may be arranged in the first shell 131 , for adjusting the pressure of the slurry .
可以理解的是,停留环节设备130可以设置有第一壳体131、取样口134、第一毒性检测口135、调温组件和调压组件。其中,第一壳体131可以形成有第二入口132和第二出口133,经管状环节设备120混合充分的浆料通过第二入口132输送至第一壳体131内,在此处停留并充分反应,以溶出有害的氟化物和氰化物。且在第一壳体131上可以开设有取样口134,以获取浆料试样,便于工作人员分析当前浆料状态。在第一壳体131处还可以开设有第一毒性检测口135,以检测浆料当前氟化物和氰化物的溶出情况,以及浆料是否达到可排放和再利用标准。调温组件可以设置于第一壳体131,以调节第一壳体131内浆料的温度。调压组件可以设置于第一壳体131,以调节第一壳体131内浆料的压力,以保证为浆料始终提供适合的温度及压力。停留环节设备130使得大修渣和药剂充分反应,从而实现大修渣连续高效溶出氟化物和氰化物以使得浆料达到可排放和再利用标准。停留环节设备130还使得反应调节稳定可控,降低地域季节性温度变化对反应的影响程度,提高可靠性。It is understood that the stay link device 130 can be provided with a first shell 131, a sampling port 134, a first toxicity detection port 135, a temperature adjustment component and a pressure adjustment component. Among them, the first shell 131 can be formed with a second inlet 132 and a second outlet 133, and the slurry mixed sufficiently by the tubular link device 120 is transported to the first shell 131 through the second inlet 132, where it stays and reacts sufficiently to dissolve harmful fluorides and cyanides. And a sampling port 134 can be opened on the first shell 131 to obtain a slurry sample, which is convenient for the staff to analyze the current slurry state. A first toxicity detection port 135 can also be opened at the first shell 131 to detect the current dissolution of fluorides and cyanides in the slurry, and whether the slurry meets the discharge and reuse standards. The temperature adjustment component can be set in the first shell 131 to adjust the temperature of the slurry in the first shell 131. The pressure adjustment component can be set in the first shell 131 to adjust the pressure of the slurry in the first shell 131 to ensure that the slurry is always provided with a suitable temperature and pressure. The stay link device 130 allows the overhaul slag and the reagent to fully react, thereby achieving continuous and efficient dissolution of fluoride and cyanide from the overhaul slag so that the slurry meets the discharge and reuse standards. The stay link device 130 also makes the reaction regulation stable and controllable, reduces the impact of regional seasonal temperature changes on the reaction, and improves reliability.
可以理解的是,取样口134、第一毒性检测口135、调温组件和调压组件处可以均设置有密封件,以保证停留环节设备130的密封性,保证反应可持续稳定进行。It is understandable that the sampling port 134, the first toxicity detection port 135, the temperature regulating component and the pressure regulating component may be provided with seals to ensure the sealing of the retention stage equipment 130 and ensure that the reaction can proceed continuously and stably.
示例性的,第一毒性检测口135处可通过毒性成分检测仪表检测F-、CN-、PH值。Exemplarily, the first toxicity detection port 135 can detect F-, CN-, and pH values through a toxic component detection instrument.
在一些实施例中,如图4所示,上述调温组件可以包括:第二温度检测口136,可以开设于上述第一壳体131;第二壳体137,可以套设于上述第一壳体131,上述第二壳体137和上述第一壳体131之间可以形成有第二容纳空间。上述第二容纳空间用于容纳调温介质。In some embodiments, as shown in FIG. 4 , the temperature control assembly may include: a second temperature detection port 136, which may be opened in the first shell 131; a second shell 137, which may be sleeved in the first shell 131, and a second accommodation space may be formed between the second shell 137 and the first shell 131. The second accommodation space is used to accommodate the temperature control medium.
可以理解的是,调温组件可以设置有第二温度检测口136和第二壳体137。具体的,第二壳体137可以套设于第一壳体131,且第二温度检测口136可以开设于第一壳体131上。可将温度传感器从第二温度检测口136插入第一壳体131内,检测浆料当前温度。在第一壳体131和第二壳体137之间可以形成有第二容纳空间。第二容纳空间可容纳调温介质,以根据第二温 度检测口136检测到的浆料温度数据,调整调温介质的温度。进而能够对第一壳体131内的浆料降温、保温或加热,降低地域季节性温度变化对反应的影响程度,提高可靠性。It is understood that the temperature control component can be provided with a second temperature detection port 136 and a second shell 137. Specifically, the second shell 137 can be sleeved on the first shell 131, and the second temperature detection port 136 can be opened on the first shell 131. The temperature sensor can be inserted into the first shell 131 through the second temperature detection port 136 to detect the current temperature of the slurry. A second accommodation space can be formed between the first shell 131 and the second shell 137. The second accommodation space can accommodate the temperature control medium to adjust the temperature according to the second temperature. The temperature of the temperature regulating medium is adjusted based on the slurry temperature data detected by the temperature detection port 136. The slurry in the first shell 131 can be cooled, kept warm or heated, thereby reducing the impact of regional seasonal temperature changes on the reaction and improving reliability.
可以理解的是,第二容纳空间内可以形成有多个第二调温介质通路,且多个第二调温介质通路可串联设置,以对第二容纳空间内的调温介质整体调节温度。或者多个第二调温介质通路可并联设置,在检测到第一壳体131内局部区域处温度需要调节的情况下,可控制对应的第二调温介质通路对该局部区域的调温介质调节温度。It is understandable that a plurality of second temperature regulating medium passages may be formed in the second accommodation space, and the plurality of second temperature regulating medium passages may be arranged in series to adjust the temperature of the temperature regulating medium in the second accommodation space as a whole. Alternatively, the plurality of second temperature regulating medium passages may be arranged in parallel, and when it is detected that the temperature in a local area in the first housing 131 needs to be adjusted, the corresponding second temperature regulating medium passage may be controlled to adjust the temperature of the temperature regulating medium in the local area.
在一些实施例中,如图4所示,上述调压组件包括:第二压力检测口138,可以开设于上述第一壳体131;加压口139,可以开设于上述第二壳体137并连通于上述第一壳体131,用于增大上述第一壳体131内部压力;第一泄压口140,可以开设于上述第二壳体137并连通于上述第一壳体131,用于泄放上述第一壳体131内部压力;阀体,可以分别设置于上述加压口139和上述第一泄压口140;加压设备,可以连接于上述加压口139,用于通过上述加压口139向上述第一壳体131内部输送惰性气体。In some embodiments, as shown in Figure 4, the pressure regulating assembly includes: a second pressure detection port 138, which can be opened in the first shell 131; a pressurizing port 139, which can be opened in the second shell 137 and connected to the first shell 131, for increasing the internal pressure of the first shell 131; a first pressure relief port 140, which can be opened in the second shell 137 and connected to the first shell 131, for releasing the internal pressure of the first shell 131; a valve body, which can be respectively arranged at the pressurizing port 139 and the first pressure relief port 140; a pressurizing device, which can be connected to the pressurizing port 139, for conveying inert gas to the inside of the first shell 131 through the pressurizing port 139.
可以理解的是,调压组件可以设置有第二压力检测口138、加压口139、第一泄压口140、阀体和加压设备。具体的,第二压力检测口138可以开设于第一壳体131上,可将压力传感器从第二压力检测口138插入第一壳体131内,检测浆料当前压力。根据压力传感器检测的数据,确定如何对第一壳体131内部压力进行调节。其中,加压口139可以开设于第二壳体137并连通于第一壳体131,且加压口139连接于加压设备。当判断需要增大第一壳体131内部压力时,打开加压口139处的阀体,加压设备通过加压口139向第一壳体131内输送如氩气等惰性气体,以增大第一壳体131内部压力的同时,惰性气体不会与浆料发生反应,提高稳定性。当判断需要减小第一壳体131内部压力时,打开第一泄压口140处的阀体,以泄放第一壳体131内的压力。以始终保证第一壳体131内部压力处于合适范围内,使得反应更加充分,提高溶出效率。It is understandable that the pressure regulating assembly can be provided with a second pressure detection port 138, a pressurizing port 139, a first pressure relief port 140, a valve body and a pressurizing device. Specifically, the second pressure detection port 138 can be opened on the first shell 131, and the pressure sensor can be inserted into the first shell 131 from the second pressure detection port 138 to detect the current pressure of the slurry. According to the data detected by the pressure sensor, it is determined how to adjust the internal pressure of the first shell 131. Among them, the pressurizing port 139 can be opened in the second shell 137 and connected to the first shell 131, and the pressurizing port 139 is connected to the pressurizing device. When it is determined that the internal pressure of the first shell 131 needs to be increased, the valve body at the pressurizing port 139 is opened, and the pressurizing device delivers an inert gas such as argon into the first shell 131 through the pressurizing port 139, so as to increase the internal pressure of the first shell 131, while the inert gas will not react with the slurry, thereby improving stability. When it is determined that the internal pressure of the first shell 131 needs to be reduced, the valve body at the first pressure relief port 140 is opened to release the pressure in the first shell 131. This ensures that the internal pressure of the first shell 131 is always within a suitable range, so that the reaction is more complete and the dissolution efficiency is improved.
在一些实施例中,上述管状环节设备120和/或上述停留环节设备130内的压力为0MPa至1.6Mpa;上述管状环节设备120和/或上述停留环节设备130内的上述浆料温度为15℃至80℃。In some embodiments, the pressure in the tubular segment device 120 and/or the retention segment device 130 is 0 MPa to 1.6 MPa; the temperature of the slurry in the tubular segment device 120 and/or the retention segment device 130 is 15°C to 80°C.
可以理解的是,将管状环节设备120和停留环节设备130内的压力控制在0MPa至1.6Mpa范围内,将管状环节设备120和停留环节设备130内的浆料温度控制在15℃至80℃范围内,保证管状环节设备120内的浆料混合充分,保证停留环节设备130内的浆料反应更加充分,提高溶出效率。且管状环节设备120内的压力可根据管状层122的弯曲程度及长度确定。It is understood that the pressure in the tubular segment device 120 and the retention segment device 130 is controlled within the range of 0 MPa to 1.6 MPa, and the slurry temperature in the tubular segment device 120 and the retention segment device 130 is controlled within the range of 15° C. to 80° C. to ensure that the slurry in the tubular segment device 120 is fully mixed, and the slurry in the retention segment device 130 reacts more fully, thereby improving the dissolution efficiency. The pressure in the tubular segment device 120 can be determined according to the bending degree and length of the tubular layer 122.
在一些实施例中,经上述制备组件110制得的上述浆料的固液比为1:10至1:1。以确保后续浆料内的大修渣颗粒与反应药剂充分混合。保证溶出效果。In some embodiments, the solid-liquid ratio of the slurry prepared by the preparation assembly 110 is 1:10 to 1:1, so as to ensure that the overhaul slag particles in the subsequent slurry are fully mixed with the reaction reagents, and ensure the dissolution effect.
在一些实施例中,如图1所示,上述处理环节设备150可以包括:沉降环节装置151,可以连接于上述第二出口133并用于沉降上述浆料;压滤装置152,可以通过渣浆泵连接于上 述沉降环节装置151;蒸发装置153,可以分别连接于上述沉降环节装置151和上述压滤装置152,用于蒸发沉降产生的清液以及压滤产生的滤液;气体净化装置154,连接于上述沉降环节装置151。In some embodiments, as shown in FIG. 1 , the processing link equipment 150 may include: a sedimentation link device 151, which may be connected to the second outlet 133 and used to sediment the slurry; a filter press device 152, which may be connected to the second outlet 133 through a slurry pump; The sedimentation link device 151; the evaporation device 153 can be connected to the sedimentation link device 151 and the filter press device 152 respectively, and is used for evaporating the clear liquid produced by sedimentation and the filtrate produced by filter press; the gas purification device 154 is connected to the sedimentation link device 151.
可以理解的是,处理环节设备150可以设置有沉降环节装置151、压滤装置152、蒸发装置153和气体净化装置154。具体的,沉降环节装置151可以连接于第二出口133,以将溶出氟化物和氰化物的待排放物输送至沉降环节装置151中进行沉降。从而使得待排放物分层产生沉降物以及清液,清液位于沉降物上方。压滤装置152可以通过渣浆泵连接于沉降环节装置151,以通过压滤装置152对沉降物进行压滤,以产生滤渣及滤液,滤渣运出后进行再利用。且蒸发装置153可以分别连接于沉降环节装置151和压滤装置152,可通过泵体将蒸发沉降产生的清液以及压滤产生的滤液抽入蒸发装置153内进行蒸发处理。上述蒸发处理所得的盐分可综合利用并且蒸发所得蒸馏水可循环使用,从而提高了资源利用率。气体净化装置154可以连接于沉降环节装置151,以对沉降环节装置151内的气体进行净化,以进一步消除残余的有害物质,保证排放符合标准。It is understood that the processing link equipment 150 can be provided with a sedimentation link device 151, a filter press device 152, an evaporation device 153 and a gas purification device 154. Specifically, the sedimentation link device 151 can be connected to the second outlet 133 to transport the fluoride and cyanide to be discharged to the sedimentation link device 151 for sedimentation. Thereby, the discharge is layered to produce sediment and clear liquid, and the clear liquid is located above the sediment. The filter press device 152 can be connected to the sedimentation link device 151 through a slurry pump to filter the sediment through the filter press device 152 to produce filter residue and filtrate, and the filter residue is transported out for reuse. And the evaporation device 153 can be connected to the sedimentation link device 151 and the filter press device 152 respectively, and the clear liquid produced by evaporation and sedimentation and the filtrate produced by filter press can be pumped into the evaporation device 153 through the pump body for evaporation treatment. The salt obtained by the above evaporation treatment can be comprehensively utilized and the distilled water obtained by evaporation can be recycled, thereby improving resource utilization. The gas purification device 154 can be connected to the sedimentation device 151 to purify the gas in the sedimentation device 151 to further eliminate residual harmful substances and ensure that the emissions meet the standards.
在一些实施例中,如图5所示,上述沉降环节装置151可以包括:第三壳体1511,上述第三壳体1511可以形成有第三入口1512和第三出口1513,其中,上述第三入口1512可以连接于上述第二出口133,上述第三出口1513可以通过上述渣浆泵连接于上述压滤装置152;清液出口1514,可以开设于上述第三壳体1511,并且可以连接于上述蒸发装置153;气体出口1515,可以开设于上述第三壳体1511,并且可以连接于上述气体净化装置154;第二毒性检测口1516,可以开设于上述第三壳体1511,并且可以用于检测上述清液的有毒物质含量;第三压力检测口1517,可以开设于上述第三壳体1511;第三泄压口1518,可以开设于上述第三壳体1511,并且可以用于泄放上述第三壳体1511内的气体压力。In some embodiments, as shown in FIG. 5 , the sedimentation link device 151 may include: a third shell 1511, the third shell 1511 may be formed with a third inlet 1512 and a third outlet 1513, wherein the third inlet 1512 may be connected to the second outlet 133, and the third outlet 1513 may be connected to the filter press device 152 through the slurry pump; a clear liquid outlet 1514 may be provided in the third shell 1511 and may be connected to the evaporation device 153; a gas outlet 1515 may be provided in the third shell 1511 and may be connected to the gas purification device 154; a second toxicity detection port 1516 may be provided in the third shell 1511 and may be used to detect the toxic substance content of the clear liquid; a third pressure detection port 1517 may be provided in the third shell 1511; a third pressure relief port 1518 may be provided in the third shell 1511 and may be used to release the gas pressure in the third shell 1511.
可以理解的是,沉降环节装置151可以设置有第三壳体1511、清液出口1514、气体出口1515、第二毒性检测口1516、第三压力检测口1517和第三泄压口1518。其中,第三壳体1511可以形成有第三入口1512和第三出口1513,其中,第三入口1512可以和第二出口133相连接,以将待排放物经第二出口133和第三入口1512输送至第三壳体1511内。第三出口1513可以通过渣浆泵连接于压滤装置152,以将沉降后的沉降物输送至压滤装置152内进行压滤。清液出口1514可以设置于第三壳体1511上,并且可以位于第三壳体1511的中部偏上位置,以向蒸发装置153输送沉降后产生的清液;具体的,可在蒸发装置153和清液出口1514之间设置有泵体,以将清液泵送至蒸发装置153内。第三压力检测口1517可以设置于第三壳体1511上,以检测第三壳体1511内的压力。并且第三泄压口1518可以设置于第三壳体1511上,当检测到第三壳体1511内的压力过大时,通过第三泄压口1518进行泄压,保证沉降过程的稳定 性。第二毒性检测口1516设置于第三壳体1511,可通过毒性在线检测仪从第二毒性检测口1516插入第三壳体1511内,以检测第三壳体1511内的有毒物质的含量,以确保经管状环节设备120和停留环节设备130处理后,大修渣的氰化物和氟化物溶出效果好,使得排放物符合排放和再利用标准。It can be understood that the sedimentation link device 151 can be provided with a third shell 1511, a clear liquid outlet 1514, a gas outlet 1515, a second toxicity detection port 1516, a third pressure detection port 1517 and a third pressure relief port 1518. Among them, the third shell 1511 can be formed with a third inlet 1512 and a third outlet 1513, wherein the third inlet 1512 can be connected to the second outlet 133 to transport the material to be discharged into the third shell 1511 through the second outlet 133 and the third inlet 1512. The third outlet 1513 can be connected to the filter press device 152 through a slurry pump to transport the sediment after sedimentation to the filter press device 152 for pressure filtration. The clear liquid outlet 1514 can be provided on the third shell 1511, and can be located in the middle and upper part of the third shell 1511, so as to transport the clear liquid generated after sedimentation to the evaporation device 153; specifically, a pump body can be provided between the evaporation device 153 and the clear liquid outlet 1514, so as to pump the clear liquid into the evaporation device 153. The third pressure detection port 1517 can be provided on the third shell 1511 to detect the pressure in the third shell 1511. And the third pressure relief port 1518 can be provided on the third shell 1511. When it is detected that the pressure in the third shell 1511 is too high, the pressure is relieved through the third pressure relief port 1518 to ensure the stability of the sedimentation process. The second toxicity detection port 1516 is provided in the third shell 1511, and a toxicity online detector can be inserted into the third shell 1511 from the second toxicity detection port 1516 to detect the content of toxic substances in the third shell 1511, so as to ensure that after being treated by the tubular link equipment 120 and the retention link equipment 130, the cyanide and fluoride dissolution effect of the overhaul slag is good, so that the discharge meets the discharge and reuse standards.
相比现有技术,本公开实施例提供的铝电解大修渣处置系统至少包括以下有益效果:本公开实施例提供的铝电解大修渣处置系统设置有制备组件、管状环节设备、停留环节设备以及处理环节设备。具体的,通过制备组件将大修渣破碎后加入除氟剂和除氰剂等药剂,湿磨后配置成一定固液比的浆料,将浆料经第一入口输送至管状环节设备内,在管状环节设备内,浆料紊流流动,使得大修渣与除氟剂和除氰剂等药剂充分混合,并且保证浆料紊流过程中产生的产物使得管状环节设备中的压力增大。随后经第一出口及第二入口,将充分混合后的浆料输送至停留环节设备中。在停留环节设备中,为浆料提供适合的温度及压力,以使大修渣和药剂充分反应,溶出氟化物和氰化物,以形成待排放物,从而使待排放物中的残余氟化物和氰化物符合排放和再利用标准。如此设置,使得浆料配置、氟化物和氰化物的溶出反应及后续对待排放物的处置利用连续不间断,避免了中间过程中,避免了有害的氟化物和氰化物释放,并且使得反应更加充分,提高处理效率。Compared with the prior art, the aluminum electrolysis overhaul slag disposal system provided by the embodiment of the present disclosure includes at least the following beneficial effects: the aluminum electrolysis overhaul slag disposal system provided by the embodiment of the present disclosure is provided with a preparation component, a tubular link device, a retention link device and a processing link device. Specifically, the overhaul slag is crushed by the preparation component, and then a defluorinating agent and a decyanating agent are added, and a slurry with a certain solid-liquid ratio is configured after wet grinding. The slurry is transported to the tubular link device through the first inlet. In the tubular link device, the slurry flows turbulently, so that the overhaul slag is fully mixed with the defluorinating agent and the decyanating agent, and the products generated during the turbulent flow of the slurry increase the pressure in the tubular link device. Subsequently, the fully mixed slurry is transported to the retention link device through the first outlet and the second inlet. In the retention link device, a suitable temperature and pressure are provided for the slurry so that the overhaul slag and the agent fully react, dissolve the fluoride and cyanide, and form the material to be discharged, so that the residual fluoride and cyanide in the material to be discharged meet the discharge and reuse standards. Such an arrangement allows the slurry preparation, the dissolution reaction of fluoride and cyanide and the subsequent disposal and utilization of the discharged matter to be continuous, avoiding the release of harmful fluoride and cyanide in the intermediate process, and making the reaction more complete, thereby improving the treatment efficiency.
本公开的描述中,需要理解的是,术语“上”、“下”、“左”、“右”、“前”、“后”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或单元必须具有特定的方向、以特定的方位构造和操作,因此,不能理解为对本公开的限制。In the description of the present disclosure, it is necessary to understand that the directions or positional relationships indicated by the terms "up", "down", "left", "right", "front", "back", etc. are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or unit referred to must have a specific direction, be constructed and operated in a specific orientation, and therefore, should not be understood as a limitation on the present disclosure.
在本说明书的描述中,术语“一个实施例”、“一些实施例”、“具体实施例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或特点包含于本公开的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或实例。而且,描述的具体特征、结构、材料或特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, the description of the terms "one embodiment", "some embodiments", "specific embodiments", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present disclosure. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
以上仅为本公开的优选实施例而已,并不用于限制本公开,对于本领域的技术人员来说,本公开可以有各种更改和变化。凡在本公开的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本公开的保护范围之内。 The above are only preferred embodiments of the present disclosure and are not intended to limit the present disclosure. For those skilled in the art, the present disclosure may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present disclosure shall be included in the protection scope of the present disclosure.

Claims (10)

  1. 一种铝电解大修渣处置系统,包括:An aluminum electrolysis overhaul slag disposal system, comprising:
    制备组件,用于将大修渣处理形成浆料;preparing components for processing overhaul slag into a slurry;
    管状环节设备,所述管状环节设备的第一入口连接于所述制备组件,所述管状环节设备包括:多个连接管和弯头,其中,每相邻的两个所述连接管之间设置有一个所述弯头,所述管状环节设备用于将所述浆料混合均匀;A tubular segment device, wherein a first inlet of the tubular segment device is connected to the preparation component, the tubular segment device comprises: a plurality of connecting pipes and elbows, wherein one elbow is provided between each two adjacent connecting pipes, and the tubular segment device is used to mix the slurry uniformly;
    停留环节设备,所述停留环节设备的第二入口连接于所述管状环节设备的第一出口,所述停留环节设备用于使所述浆料充分反应,以溶出氟化物和/或氰化物,从而形成待排放物;以及A retention link device, wherein the second inlet of the retention link device is connected to the first outlet of the tubular link device, and the retention link device is used to allow the slurry to react sufficiently to dissolve fluoride and/or cyanide, thereby forming a to-be-discharged substance; and
    处理环节设备,连接于所述停留环节设备的第二出口,用于处理及排放所述待排放物。The processing link equipment is connected to the second outlet of the staying link equipment and is used for processing and discharging the material to be discharged.
  2. 根据权利要求1所述的铝电解大修渣处置系统,其中,所述管状环节设备包括:The aluminum electrolysis overhaul slag disposal system according to claim 1, wherein the tubular link equipment comprises:
    多个串联的管状层,其中靠近于所述制备组件的所述管状层设置有所述第一入口,靠近于所述停留环节设备的所述管状层设置有所述第一出口,每个所述管状层包括:多个所述连接管和所述弯头,且每相邻的两个所述连接管之间设置有一个所述弯头;A plurality of tubular layers connected in series, wherein the tubular layer close to the preparation component is provided with the first inlet, and the tubular layer close to the stop link device is provided with the first outlet, and each tubular layer comprises: a plurality of connecting pipes and elbows, and one elbow is provided between each two adjacent connecting pipes;
    第一温度检测口,开设于至少一个所述管状层;以及A first temperature detection port is opened in at least one of the tubular layers; and
    第一压力检测口,开设于至少一个所述管状层。The first pressure detection port is opened in at least one of the tubular layers.
  3. 根据权利要求1或2所述的铝电解大修渣处置系统,其中,所述连接管包括:The aluminum electrolysis overhaul slag disposal system according to claim 1 or 2, wherein the connecting pipe comprises:
    第一管体,用于输送所述浆料;A first pipe body, used for conveying the slurry;
    第二管体,套设于所述第一管体,所述第一管体和所述第二管体之间形成有第一容纳空间,所述第一容纳空间用于容纳调温介质。The second tube body is sleeved on the first tube body, and a first accommodating space is formed between the first tube body and the second tube body, and the first accommodating space is used to accommodate a temperature regulating medium.
  4. 根据权利要求1至3中任一项所述的铝电解大修渣处置系统,其中,所述停留环节设备包括:According to any one of claims 1 to 3, the aluminum electrolysis overhaul slag disposal system, wherein the stop link equipment comprises:
    第一壳体,所述第一壳体形成有所述第二入口和所述第二出口;a first shell, the first shell forming the second inlet and the second outlet;
    取样口,开设于所述第一壳体;A sampling port is provided in the first shell;
    第一毒性检测口,开设于所述第一壳体,用于检测所述浆料的有毒物质含量;A first toxicity detection port is provided in the first shell and is used to detect the toxic substance content of the slurry;
    调温组件,设置于所述第一壳体,用于调节所述浆料温度;A temperature adjustment component, disposed in the first shell, for adjusting the temperature of the slurry;
    调压组件,设置于所述第一壳体,用于调节所述浆料压力。A pressure regulating assembly is arranged on the first shell and is used to regulate the slurry pressure.
  5. 根据权利要求4所述的铝电解大修渣处置系统,其中,所述调温组件包括:The aluminum electrolysis overhaul slag disposal system according to claim 4, wherein the temperature regulating component comprises:
    第二温度检测口,开设于所述第一壳体;A second temperature detection port is provided in the first shell;
    第二壳体,套设于所述第一壳体,所述第二壳体和所述第一壳体之间形成有第二容纳空间,所述第二容纳空间用于容纳调温介质。 The second shell is sleeved on the first shell, and a second accommodating space is formed between the second shell and the first shell, and the second accommodating space is used to accommodate the temperature regulating medium.
  6. 根据权利要求4或5所述的铝电解大修渣处置系统,其中,所述调压组件包括:The aluminum electrolysis overhaul slag disposal system according to claim 4 or 5, wherein the voltage regulating component comprises:
    第二压力检测口,开设于所述第一壳体;A second pressure detection port is provided in the first shell;
    加压口,开设于所述第二壳体并连通于所述第一壳体,用于增大所述第一壳体内部压力;A pressurizing port, which is opened in the second shell and communicated with the first shell, and is used to increase the internal pressure of the first shell;
    第一泄压口,开设于所述第二壳体并连通于所述第一壳体,用于泄放所述第一壳体内部压力;a first pressure relief port, which is disposed in the second shell and is connected to the first shell and is used to release the internal pressure of the first shell;
    阀体,分别设置于所述加压口和所述第一泄压口;A valve body, respectively disposed at the pressurizing port and the first pressure relief port;
    加压设备,连接于所述加压口,用于通过所述加压口向所述第一壳体内部输送惰性气体。A pressurizing device is connected to the pressurizing port and is used to transport the inert gas into the first shell through the pressurizing port.
  7. 根据权利要求1至6中任一项所述的铝电解大修渣处置系统,其中,The aluminum electrolysis overhaul slag disposal system according to any one of claims 1 to 6, wherein:
    所述管状环节设备和/或所述停留环节设备内的压力为0MPa至1.6Mpa;The pressure in the tubular segment equipment and/or the dwelling segment equipment is 0 MPa to 1.6 MPa;
    所述管状环节设备和/或所述停留环节设备内的所述浆料温度为15℃至80℃。The slurry temperature in the tubular segment equipment and/or the retention segment equipment is 15°C to 80°C.
  8. 根据权利要求1至7中任一项所述的铝电解大修渣处置系统,其中,The aluminum electrolysis overhaul slag disposal system according to any one of claims 1 to 7, wherein:
    经所述制备组件制得的所述浆料的固液比为1:10至1:1。The solid-to-liquid ratio of the slurry prepared by the preparation assembly is 1:10 to 1:1.
  9. 根据权利要求1至8中任一项所述的铝电解大修渣处置系统,其中,所述处理环节设备包括:The aluminum electrolysis overhaul slag disposal system according to any one of claims 1 to 8, wherein the processing link equipment includes:
    沉降环节装置,连接于所述第二出口,用于沉降所述浆料;A sedimentation device, connected to the second outlet, for sedimenting the slurry;
    压滤装置,通过渣浆泵连接于所述沉降环节装置;A filter press device connected to the sedimentation device via a slurry pump;
    蒸发装置,分别连接于所述沉降环节装置和所述压滤装置,用于蒸发沉降产生的清液以及压滤产生的滤液;An evaporation device, connected to the sedimentation device and the filter press device, respectively, for evaporating the clear liquid produced by sedimentation and the filtrate produced by filter press;
    气体净化装置,连接于所述沉降环节装置。A gas purification device is connected to the sedimentation device.
  10. 根据权利要求9所述的铝电解大修渣处置系统,其中,所述沉降环节装置包括:The aluminum electrolysis overhaul slag disposal system according to claim 9, wherein the sedimentation link device comprises:
    第三壳体,所述第三壳体形成有第三入口和第三出口,其中,所述第三入口连接于所述第二出口,所述第三出口通过所述渣浆泵连接于所述压滤装置;A third shell, wherein the third shell is formed with a third inlet and a third outlet, wherein the third inlet is connected to the second outlet, and the third outlet is connected to the filter press device through the slurry pump;
    清液出口,开设于所述第三壳体,连接于所述蒸发装置;A clear liquid outlet is provided in the third shell and connected to the evaporation device;
    气体出口,开设于所述第三壳体,连接于所述气体净化装置;A gas outlet, opened in the third shell and connected to the gas purification device;
    第二毒性检测口,开设于所述第三壳体,用于检测所述清液的有毒物质含量;A second toxicity detection port is provided in the third housing and is used to detect the toxic substance content of the clear liquid;
    第三压力检测口,开设于所述第三壳体;A third pressure detection port is provided on the third housing;
    第三泄压口,开设于所述第三壳体,用于泄放所述第三壳体内的气体压力。 The third pressure relief port is provided in the third shell and is used for releasing the gas pressure in the third shell.
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CN111889489A (en) * 2020-08-04 2020-11-06 郑州鸿跃环保科技有限公司 Treatment method and treatment system for aluminum electrolysis overhaul slag
CN114377338A (en) * 2021-12-28 2022-04-22 郑州鸿跃环保科技有限公司 Treatment system and treatment method for detoxifying overhaul residues of aluminum electrolysis cell
CN115739946A (en) * 2022-11-04 2023-03-07 中国铝业股份有限公司 Aluminum electrolysis overhaul slag treatment system

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