WO2024089003A1 - Process for the preparation of silicate from a plant ash comprising crystalline silica using a salt containing a multivalent anion - Google Patents
Process for the preparation of silicate from a plant ash comprising crystalline silica using a salt containing a multivalent anion Download PDFInfo
- Publication number
- WO2024089003A1 WO2024089003A1 PCT/EP2023/079574 EP2023079574W WO2024089003A1 WO 2024089003 A1 WO2024089003 A1 WO 2024089003A1 EP 2023079574 W EP2023079574 W EP 2023079574W WO 2024089003 A1 WO2024089003 A1 WO 2024089003A1
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- WO
- WIPO (PCT)
- Prior art keywords
- process according
- silica
- silicate
- ash
- plant
- Prior art date
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- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 title claims abstract description 323
- 238000000034 method Methods 0.000 title claims abstract description 119
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 title claims abstract description 98
- 235000012239 silicon dioxide Nutrition 0.000 title claims abstract description 74
- 150000001450 anions Chemical class 0.000 title claims abstract description 63
- 229910002026 crystalline silica Inorganic materials 0.000 title claims abstract description 52
- 150000003839 salts Chemical class 0.000 title claims abstract description 50
- 238000002360 preparation method Methods 0.000 title description 11
- 239000000377 silicon dioxide Substances 0.000 claims abstract description 96
- 239000000654 additive Substances 0.000 claims abstract description 72
- 230000000996 additive effect Effects 0.000 claims abstract description 68
- 239000011541 reaction mixture Substances 0.000 claims abstract description 37
- 238000004519 manufacturing process Methods 0.000 claims abstract description 9
- 241000196324 Embryophyta Species 0.000 claims description 120
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 66
- 239000002253 acid Substances 0.000 claims description 39
- 229910052906 cristobalite Inorganic materials 0.000 claims description 38
- 238000002485 combustion reaction Methods 0.000 claims description 33
- 239000007787 solid Substances 0.000 claims description 32
- 240000007594 Oryza sativa Species 0.000 claims description 31
- 235000007164 Oryza sativa Nutrition 0.000 claims description 31
- 235000009566 rice Nutrition 0.000 claims description 31
- 239000002585 base Substances 0.000 claims description 26
- 229910052910 alkali metal silicate Inorganic materials 0.000 claims description 24
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 23
- 239000010903 husk Substances 0.000 claims description 22
- 239000010453 quartz Substances 0.000 claims description 20
- 238000006243 chemical reaction Methods 0.000 claims description 19
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 claims description 16
- OTYBMLCTZGSZBG-UHFFFAOYSA-L potassium sulfate Chemical compound [K+].[K+].[O-]S([O-])(=O)=O OTYBMLCTZGSZBG-UHFFFAOYSA-L 0.000 claims description 16
- 229910052939 potassium sulfate Inorganic materials 0.000 claims description 16
- 229910052938 sodium sulfate Inorganic materials 0.000 claims description 16
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims description 15
- 240000000111 Saccharum officinarum Species 0.000 claims description 14
- 235000007201 Saccharum officinarum Nutrition 0.000 claims description 14
- 229910052905 tridymite Inorganic materials 0.000 claims description 14
- 239000001508 potassium citrate Substances 0.000 claims description 13
- 229910052799 carbon Inorganic materials 0.000 claims description 12
- 229910052751 metal Inorganic materials 0.000 claims description 12
- 239000002184 metal Substances 0.000 claims description 12
- 239000002243 precursor Substances 0.000 claims description 12
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 11
- 239000012535 impurity Substances 0.000 claims description 11
- 241000609240 Ambelania acida Species 0.000 claims description 10
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 claims description 10
- 239000010905 bagasse Substances 0.000 claims description 10
- 150000008044 alkali metal hydroxides Chemical class 0.000 claims description 9
- 238000001035 drying Methods 0.000 claims description 9
- 229960002635 potassium citrate Drugs 0.000 claims description 9
- QEEAPRPFLLJWCF-UHFFFAOYSA-K potassium citrate (anhydrous) Chemical compound [K+].[K+].[K+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O QEEAPRPFLLJWCF-UHFFFAOYSA-K 0.000 claims description 9
- 235000011082 potassium citrates Nutrition 0.000 claims description 9
- 239000007832 Na2SO4 Substances 0.000 claims description 8
- 150000002739 metals Chemical class 0.000 claims description 8
- 235000011151 potassium sulphates Nutrition 0.000 claims description 8
- 235000011152 sodium sulphate Nutrition 0.000 claims description 8
- 239000002023 wood Substances 0.000 claims description 8
- 239000002535 acidifier Substances 0.000 claims description 7
- 239000007788 liquid Substances 0.000 claims description 7
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 5
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 5
- 240000005979 Hordeum vulgare Species 0.000 claims description 5
- 235000007340 Hordeum vulgare Nutrition 0.000 claims description 5
- 244000082204 Phyllostachys viridis Species 0.000 claims description 5
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 5
- 241000209140 Triticum Species 0.000 claims description 5
- 235000021307 Triticum Nutrition 0.000 claims description 5
- 239000011425 bamboo Substances 0.000 claims description 5
- 238000001556 precipitation Methods 0.000 claims description 5
- 150000004760 silicates Chemical class 0.000 claims description 5
- 239000001509 sodium citrate Substances 0.000 claims description 5
- NLJMYIDDQXHKNR-UHFFFAOYSA-K sodium citrate Chemical compound O.O.[Na+].[Na+].[Na+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O NLJMYIDDQXHKNR-UHFFFAOYSA-K 0.000 claims description 5
- 235000011083 sodium citrates Nutrition 0.000 claims description 5
- HRXKRNGNAMMEHJ-UHFFFAOYSA-K trisodium citrate Chemical group [Na+].[Na+].[Na+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O HRXKRNGNAMMEHJ-UHFFFAOYSA-K 0.000 claims description 5
- 241001290610 Abildgaardia Species 0.000 claims description 4
- 235000012828 Citrullus lanatus var citroides Nutrition 0.000 claims description 4
- 239000008188 pellet Substances 0.000 claims description 4
- 241000233788 Arecaceae Species 0.000 claims description 3
- 240000002791 Brassica napus Species 0.000 claims description 3
- 235000004977 Brassica sinapistrum Nutrition 0.000 claims description 3
- 241000219193 Brassicaceae Species 0.000 claims description 3
- 241000218235 Cannabaceae Species 0.000 claims description 3
- 241000219104 Cucurbitaceae Species 0.000 claims description 3
- 241000234646 Cyperaceae Species 0.000 claims description 3
- 241000195952 Equisetaceae Species 0.000 claims description 3
- 241000195950 Equisetum arvense Species 0.000 claims description 3
- 241000209504 Poaceae Species 0.000 claims description 3
- 238000012545 processing Methods 0.000 claims description 3
- 241000209510 Liliopsida Species 0.000 claims description 2
- 241000218922 Magnoliophyta Species 0.000 claims description 2
- 241001233957 eudicotyledons Species 0.000 claims description 2
- 229910052681 coesite Inorganic materials 0.000 claims 6
- 229910052682 stishovite Inorganic materials 0.000 claims 6
- 244000241235 Citrullus lanatus Species 0.000 claims 1
- 238000004064 recycling Methods 0.000 claims 1
- 239000002956 ash Substances 0.000 description 84
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 21
- 238000004090 dissolution Methods 0.000 description 14
- 229910052717 sulfur Inorganic materials 0.000 description 14
- 125000001931 aliphatic group Chemical group 0.000 description 13
- 125000005842 heteroatom Chemical group 0.000 description 13
- 238000004458 analytical method Methods 0.000 description 12
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 11
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 11
- VZCYOOQTPOCHFL-UHFFFAOYSA-N butenedioic acid Chemical compound OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 11
- 239000011593 sulfur Substances 0.000 description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 11
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 10
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 10
- 125000001183 hydrocarbyl group Chemical group 0.000 description 10
- AKEJUJNQAAGONA-UHFFFAOYSA-N sulfur trioxide Chemical compound O=S(=O)=O AKEJUJNQAAGONA-UHFFFAOYSA-N 0.000 description 10
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 9
- 239000000203 mixture Substances 0.000 description 9
- -1 tire Substances 0.000 description 9
- 239000004115 Sodium Silicate Substances 0.000 description 8
- 150000007942 carboxylates Chemical class 0.000 description 8
- 229910052760 oxygen Inorganic materials 0.000 description 8
- 238000004313 potentiometry Methods 0.000 description 8
- 238000002203 pretreatment Methods 0.000 description 8
- KKCBUQHMOMHUOY-UHFFFAOYSA-N Na2O Inorganic materials [O-2].[Na+].[Na+] KKCBUQHMOMHUOY-UHFFFAOYSA-N 0.000 description 7
- 239000003153 chemical reaction reagent Substances 0.000 description 7
- 150000001875 compounds Chemical class 0.000 description 7
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 6
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 6
- LSNNMFCWUKXFEE-UHFFFAOYSA-N Sulfurous acid Chemical compound OS(O)=O LSNNMFCWUKXFEE-UHFFFAOYSA-N 0.000 description 6
- XPPKVPWEQAFLFU-UHFFFAOYSA-N diphosphoric acid Chemical compound OP(O)(=O)OP(O)(O)=O XPPKVPWEQAFLFU-UHFFFAOYSA-N 0.000 description 6
- 125000000524 functional group Chemical group 0.000 description 6
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 6
- 229910052911 sodium silicate Inorganic materials 0.000 description 6
- 229940032158 sodium silicate Drugs 0.000 description 6
- 239000010902 straw Substances 0.000 description 6
- DHCDFWKWKRSZHF-UHFFFAOYSA-L thiosulfate(2-) Chemical compound [O-]S([S-])(=O)=O DHCDFWKWKRSZHF-UHFFFAOYSA-L 0.000 description 6
- UNXRWKVEANCORM-UHFFFAOYSA-N triphosphoric acid Chemical compound OP(O)(=O)OP(O)(=O)OP(O)(O)=O UNXRWKVEANCORM-UHFFFAOYSA-N 0.000 description 6
- 238000005406 washing Methods 0.000 description 6
- 150000008064 anhydrides Chemical class 0.000 description 5
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 5
- 238000011088 calibration curve Methods 0.000 description 5
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 5
- 230000029087 digestion Effects 0.000 description 5
- 238000002474 experimental method Methods 0.000 description 5
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 5
- 238000002156 mixing Methods 0.000 description 5
- 229940039748 oxalate Drugs 0.000 description 5
- 239000001301 oxygen Substances 0.000 description 5
- 229920006395 saturated elastomer Polymers 0.000 description 5
- 229910000029 sodium carbonate Inorganic materials 0.000 description 5
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 5
- 235000019794 sodium silicate Nutrition 0.000 description 5
- XVOUMQNXTGKGMA-OWOJBTEDSA-N (E)-glutaconic acid Chemical compound OC(=O)C\C=C\C(O)=O XVOUMQNXTGKGMA-OWOJBTEDSA-N 0.000 description 4
- 235000002918 Fraxinus excelsior Nutrition 0.000 description 4
- 229910019142 PO4 Inorganic materials 0.000 description 4
- BUGBHKTXTAQXES-UHFFFAOYSA-N Selenium Chemical compound [Se] BUGBHKTXTAQXES-UHFFFAOYSA-N 0.000 description 4
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 4
- BVKZGUZCCUSVTD-UHFFFAOYSA-N carbonic acid Chemical compound OC(O)=O BVKZGUZCCUSVTD-UHFFFAOYSA-N 0.000 description 4
- 235000011180 diphosphates Nutrition 0.000 description 4
- VFNGKCDDZUSWLR-UHFFFAOYSA-N disulfuric acid Chemical compound OS(=O)(=O)OS(O)(=O)=O VFNGKCDDZUSWLR-UHFFFAOYSA-N 0.000 description 4
- WBZKQQHYRPRKNJ-UHFFFAOYSA-N disulfurous acid Chemical compound OS(=O)S(O)(=O)=O WBZKQQHYRPRKNJ-UHFFFAOYSA-N 0.000 description 4
- RMGVZKRVHHSUIM-UHFFFAOYSA-N dithionic acid Chemical compound OS(=O)(=O)S(O)(=O)=O RMGVZKRVHHSUIM-UHFFFAOYSA-N 0.000 description 4
- GRWZHXKQBITJKP-UHFFFAOYSA-N dithionous acid Chemical compound OS(=O)S(O)=O GRWZHXKQBITJKP-UHFFFAOYSA-N 0.000 description 4
- BJEPYKJPYRNKOW-UHFFFAOYSA-N malic acid Chemical compound OC(=O)C(O)CC(O)=O BJEPYKJPYRNKOW-UHFFFAOYSA-N 0.000 description 4
- JRKICGRDRMAZLK-UHFFFAOYSA-N peroxydisulfuric acid Chemical compound OS(=O)(=O)OOS(O)(=O)=O JRKICGRDRMAZLK-UHFFFAOYSA-N 0.000 description 4
- FHHJDRFHHWUPDG-UHFFFAOYSA-N peroxysulfuric acid Chemical compound OOS(O)(=O)=O FHHJDRFHHWUPDG-UHFFFAOYSA-N 0.000 description 4
- OJMIONKXNSYLSR-UHFFFAOYSA-N phosphorous acid Chemical compound OP(O)O OJMIONKXNSYLSR-UHFFFAOYSA-N 0.000 description 4
- KDYFGRWQOYBRFD-UHFFFAOYSA-N succinic acid Chemical compound OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 4
- HPQYKCJIWQFJMS-UHFFFAOYSA-N tetrathionic acid Chemical compound OS(=O)(=O)SSS(O)(=O)=O HPQYKCJIWQFJMS-UHFFFAOYSA-N 0.000 description 4
- 238000004448 titration Methods 0.000 description 4
- 239000001226 triphosphate Substances 0.000 description 4
- 235000011178 triphosphate Nutrition 0.000 description 4
- KRURGYOKPVLRHQ-UHFFFAOYSA-L trithionate(2-) Chemical compound [O-]S(=O)(=O)SS([O-])(=O)=O KRURGYOKPVLRHQ-UHFFFAOYSA-L 0.000 description 4
- KRURGYOKPVLRHQ-UHFFFAOYSA-N trithionic acid Chemical compound OS(=O)(=O)SS(O)(=O)=O KRURGYOKPVLRHQ-UHFFFAOYSA-N 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-K Citrate Chemical compound [O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O KRKNYBCHXYNGOX-UHFFFAOYSA-K 0.000 description 3
- 241000219109 Citrullus Species 0.000 description 3
- CKLJMWTZIZZHCS-REOHCLBHSA-N L-aspartic acid Chemical compound OC(=O)[C@@H](N)CC(O)=O CKLJMWTZIZZHCS-REOHCLBHSA-N 0.000 description 3
- 240000003433 Miscanthus floridulus Species 0.000 description 3
- 239000006004 Quartz sand Substances 0.000 description 3
- 230000002378 acidificating effect Effects 0.000 description 3
- 150000007513 acids Chemical class 0.000 description 3
- 229910052783 alkali metal Inorganic materials 0.000 description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 3
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 3
- 125000003118 aryl group Chemical group 0.000 description 3
- 125000002843 carboxylic acid group Chemical group 0.000 description 3
- 229910052593 corundum Inorganic materials 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 3
- 229940049920 malate Drugs 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- 230000000737 periodic effect Effects 0.000 description 3
- 229910000027 potassium carbonate Inorganic materials 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 239000004576 sand Substances 0.000 description 3
- 229910052594 sapphire Inorganic materials 0.000 description 3
- 229910052711 selenium Inorganic materials 0.000 description 3
- 239000011669 selenium Substances 0.000 description 3
- 229910052714 tellurium Inorganic materials 0.000 description 3
- PORWMNRCUJJQNO-UHFFFAOYSA-N tellurium atom Chemical compound [Te] PORWMNRCUJJQNO-UHFFFAOYSA-N 0.000 description 3
- KQTIIICEAUMSDG-UHFFFAOYSA-N tricarballylic acid Chemical compound OC(=O)CC(C(O)=O)CC(O)=O KQTIIICEAUMSDG-UHFFFAOYSA-N 0.000 description 3
- 150000003627 tricarboxylic acid derivatives Chemical class 0.000 description 3
- 229910001845 yogo sapphire Inorganic materials 0.000 description 3
- 241001133760 Acoelorraphe Species 0.000 description 2
- 235000018185 Betula X alpestris Nutrition 0.000 description 2
- 235000018212 Betula X uliginosa Nutrition 0.000 description 2
- BTBUEUYNUDRHOZ-UHFFFAOYSA-N Borate Chemical compound [O-]B([O-])[O-] BTBUEUYNUDRHOZ-UHFFFAOYSA-N 0.000 description 2
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- WMFOQBRAJBCJND-UHFFFAOYSA-M Lithium hydroxide Chemical compound [Li+].[OH-] WMFOQBRAJBCJND-UHFFFAOYSA-M 0.000 description 2
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-L Phosphate ion(2-) Chemical compound OP([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-L 0.000 description 2
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 2
- 235000011613 Pinus brutia Nutrition 0.000 description 2
- 241000018646 Pinus brutia Species 0.000 description 2
- 235000016976 Quercus macrolepis Nutrition 0.000 description 2
- 229910006069 SO3H Inorganic materials 0.000 description 2
- 229910020489 SiO3 Inorganic materials 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- GTZCVFVGUGFEME-UHFFFAOYSA-N aconitic acid Chemical compound OC(=O)CC(C(O)=O)=CC(O)=O GTZCVFVGUGFEME-UHFFFAOYSA-N 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 238000003556 assay Methods 0.000 description 2
- 239000004327 boric acid Substances 0.000 description 2
- HUCVOHYBFXVBRW-UHFFFAOYSA-M caesium hydroxide Chemical compound [OH-].[Cs+] HUCVOHYBFXVBRW-UHFFFAOYSA-M 0.000 description 2
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 2
- 239000000920 calcium hydroxide Substances 0.000 description 2
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 2
- 239000000378 calcium silicate Substances 0.000 description 2
- 229910052918 calcium silicate Inorganic materials 0.000 description 2
- 229960003340 calcium silicate Drugs 0.000 description 2
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 2
- 150000001735 carboxylic acids Chemical class 0.000 description 2
- 239000003518 caustics Substances 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 239000011365 complex material Substances 0.000 description 2
- ZJIPHXXDPROMEF-UHFFFAOYSA-N dihydroxyphosphanyl dihydrogen phosphite Chemical compound OP(O)OP(O)O ZJIPHXXDPROMEF-UHFFFAOYSA-N 0.000 description 2
- 239000001177 diphosphate Substances 0.000 description 2
- XPPKVPWEQAFLFU-UHFFFAOYSA-J diphosphate(4-) Chemical class [O-]P([O-])(=O)OP([O-])([O-])=O XPPKVPWEQAFLFU-UHFFFAOYSA-J 0.000 description 2
- VFNGKCDDZUSWLR-UHFFFAOYSA-L disulfate(2-) Chemical compound [O-]S(=O)(=O)OS([O-])(=O)=O VFNGKCDDZUSWLR-UHFFFAOYSA-L 0.000 description 2
- WBZKQQHYRPRKNJ-UHFFFAOYSA-L disulfite Chemical compound [O-]S(=O)S([O-])(=O)=O WBZKQQHYRPRKNJ-UHFFFAOYSA-L 0.000 description 2
- 229940075933 dithionate Drugs 0.000 description 2
- GRWZHXKQBITJKP-UHFFFAOYSA-L dithionite(2-) Chemical compound [O-]S(=O)S([O-])=O GRWZHXKQBITJKP-UHFFFAOYSA-L 0.000 description 2
- 235000013399 edible fruits Nutrition 0.000 description 2
- 235000011087 fumaric acid Nutrition 0.000 description 2
- 230000004927 fusion Effects 0.000 description 2
- JFCQEDHGNNZCLN-UHFFFAOYSA-N glutaric acid Chemical compound OC(=O)CCCC(O)=O JFCQEDHGNNZCLN-UHFFFAOYSA-N 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- 229930195733 hydrocarbon Natural products 0.000 description 2
- 150000002430 hydrocarbons Chemical group 0.000 description 2
- UWYVPFMHMJIBHE-OWOJBTEDSA-N hydroxymaleic acid group Chemical group O/C(/C(=O)O)=C/C(=O)O UWYVPFMHMJIBHE-OWOJBTEDSA-N 0.000 description 2
- ROBFUDYVXSDBQM-UHFFFAOYSA-N hydroxymalonic acid Chemical compound OC(=O)C(O)C(O)=O ROBFUDYVXSDBQM-UHFFFAOYSA-N 0.000 description 2
- 238000011065 in-situ storage Methods 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 238000005342 ion exchange Methods 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- ODBLHEXUDAPZAU-UHFFFAOYSA-N isocitric acid Chemical compound OC(=O)C(O)C(C(O)=O)CC(O)=O ODBLHEXUDAPZAU-UHFFFAOYSA-N 0.000 description 2
- LVHBHZANLOWSRM-UHFFFAOYSA-N itaconic acid Chemical compound OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 2
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- 238000005259 measurement Methods 0.000 description 2
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 2
- 238000003801 milling Methods 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- 239000004570 mortar (masonry) Substances 0.000 description 2
- 229910017604 nitric acid Inorganic materials 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 235000019198 oils Nutrition 0.000 description 2
- 150000007524 organic acids Chemical class 0.000 description 2
- 235000006408 oxalic acid Nutrition 0.000 description 2
- UFSCUAXLTRFIDC-UHFFFAOYSA-N oxalosuccinic acid Chemical compound OC(=O)CC(C(O)=O)C(=O)C(O)=O UFSCUAXLTRFIDC-UHFFFAOYSA-N 0.000 description 2
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- JEIULZGUODBGJK-UHFFFAOYSA-N pentathionic acid Chemical compound OS(=O)(=O)SSSS(O)(=O)=O JEIULZGUODBGJK-UHFFFAOYSA-N 0.000 description 2
- JRKICGRDRMAZLK-UHFFFAOYSA-L peroxydisulfate Chemical compound [O-]S(=O)(=O)OOS([O-])(=O)=O JRKICGRDRMAZLK-UHFFFAOYSA-L 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 2
- 239000010452 phosphate Substances 0.000 description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
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- 238000011002 quantification Methods 0.000 description 2
- 230000035484 reaction time Effects 0.000 description 2
- CPRMKOQKXYSDML-UHFFFAOYSA-M rubidium hydroxide Chemical compound [OH-].[Rb+] CPRMKOQKXYSDML-UHFFFAOYSA-M 0.000 description 2
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- 235000019351 sodium silicates Nutrition 0.000 description 2
- 239000007858 starting material Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000001384 succinic acid Substances 0.000 description 2
- 125000000020 sulfo group Chemical group O=S(=O)([*])O[H] 0.000 description 2
- DHCDFWKWKRSZHF-UHFFFAOYSA-N sulfurothioic S-acid Chemical compound OS(O)(=O)=S DHCDFWKWKRSZHF-UHFFFAOYSA-N 0.000 description 2
- ISIJQEHRDSCQIU-UHFFFAOYSA-N tert-butyl 2,7-diazaspiro[4.5]decane-7-carboxylate Chemical compound C1N(C(=O)OC(C)(C)C)CCCC11CNCC1 ISIJQEHRDSCQIU-UHFFFAOYSA-N 0.000 description 2
- 150000000000 tetracarboxylic acids Chemical class 0.000 description 2
- ARCGXLSVLAOJQL-UHFFFAOYSA-N trimellitic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 ARCGXLSVLAOJQL-UHFFFAOYSA-N 0.000 description 2
- 125000002264 triphosphate group Chemical class [H]OP(=O)(O[H])OP(=O)(O[H])OP(=O)(O[H])O* 0.000 description 2
- 229940048102 triphosphoric acid Drugs 0.000 description 2
- JEIULZGUODBGJK-UHFFFAOYSA-L trisulfane-1,3-disulfonate Chemical compound [O-]S(=O)(=O)SSSS([O-])(=O)=O JEIULZGUODBGJK-UHFFFAOYSA-L 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 239000010803 wood ash Substances 0.000 description 2
- 125000001987 (3S)-3-hydroxy-L-aspartic acid group Chemical group [H]OC(=O)[C@@]([H])(O[H])[C@]([H])(N([H])*)C(=O)O* 0.000 description 1
- 239000001124 (E)-prop-1-ene-1,2,3-tricarboxylic acid Substances 0.000 description 1
- BJEPYKJPYRNKOW-REOHCLBHSA-N (S)-malic acid Chemical compound OC(=O)[C@@H](O)CC(O)=O BJEPYKJPYRNKOW-REOHCLBHSA-N 0.000 description 1
- RTBFRGCFXZNCOE-UHFFFAOYSA-N 1-methylsulfonylpiperidin-4-one Chemical compound CS(=O)(=O)N1CCC(=O)CC1 RTBFRGCFXZNCOE-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- WQNHWIYLCRZRLR-UHFFFAOYSA-N 2-(3-hydroxy-2,5-dioxooxolan-3-yl)acetic acid Chemical compound OC(=O)CC1(O)CC(=O)OC1=O WQNHWIYLCRZRLR-UHFFFAOYSA-N 0.000 description 1
- FALRKNHUBBKYCC-UHFFFAOYSA-N 2-(chloromethyl)pyridine-3-carbonitrile Chemical compound ClCC1=NC=CC=C1C#N FALRKNHUBBKYCC-UHFFFAOYSA-N 0.000 description 1
- WREKSKMZELYMMY-UHFFFAOYSA-N 2-(oxan-2-ylperoxy)oxane Chemical compound O1CCCCC1OOC1OCCCC1 WREKSKMZELYMMY-UHFFFAOYSA-N 0.000 description 1
- KPGXRSRHYNQIFN-UHFFFAOYSA-N 2-oxoglutaric acid Chemical compound OC(=O)CCC(=O)C(O)=O KPGXRSRHYNQIFN-UHFFFAOYSA-N 0.000 description 1
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 1
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 1
- 101100330290 Arabidopsis thaliana CS26 gene Proteins 0.000 description 1
- 235000007319 Avena orientalis Nutrition 0.000 description 1
- 241000209763 Avena sativa Species 0.000 description 1
- 235000007558 Avena sp Nutrition 0.000 description 1
- 239000002028 Biomass Substances 0.000 description 1
- 240000001889 Brahea edulis Species 0.000 description 1
- 244000025254 Cannabis sativa Species 0.000 description 1
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 1
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 1
- 241000219112 Cucumis Species 0.000 description 1
- 235000015510 Cucumis melo subsp melo Nutrition 0.000 description 1
- 240000008067 Cucumis sativus Species 0.000 description 1
- 235000010799 Cucumis sativus var sativus Nutrition 0.000 description 1
- 240000004244 Cucurbita moschata Species 0.000 description 1
- 235000009854 Cucurbita moschata Nutrition 0.000 description 1
- 235000009852 Cucurbita pepo Nutrition 0.000 description 1
- ODBLHEXUDAPZAU-ZAFYKAAXSA-N D-threo-isocitric acid Chemical compound OC(=O)[C@H](O)[C@@H](C(O)=O)CC(O)=O ODBLHEXUDAPZAU-ZAFYKAAXSA-N 0.000 description 1
- FEWJPZIEWOKRBE-JCYAYHJZSA-N Dextrotartaric acid Chemical compound OC(=O)[C@H](O)[C@@H](O)C(O)=O FEWJPZIEWOKRBE-JCYAYHJZSA-N 0.000 description 1
- KCXVZYZYPLLWCC-UHFFFAOYSA-N EDTA Chemical compound OC(=O)CN(CC(O)=O)CCN(CC(O)=O)CC(O)=O KCXVZYZYPLLWCC-UHFFFAOYSA-N 0.000 description 1
- ODBLHEXUDAPZAU-FONMRSAGSA-N Isocitric acid Natural products OC(=O)[C@@H](O)[C@H](C(O)=O)CC(O)=O ODBLHEXUDAPZAU-FONMRSAGSA-N 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-L Malonate Chemical compound [O-]C(=O)CC([O-])=O OFOBLEOULBTSOW-UHFFFAOYSA-L 0.000 description 1
- 235000019482 Palm oil Nutrition 0.000 description 1
- 244000081757 Phalaris arundinacea Species 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 235000014676 Phragmites communis Nutrition 0.000 description 1
- 239000004111 Potassium silicate Substances 0.000 description 1
- 229910018143 SeO3 Inorganic materials 0.000 description 1
- 241000209056 Secale Species 0.000 description 1
- 235000007238 Secale cereale Nutrition 0.000 description 1
- 229910004074 SiF6 Inorganic materials 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 229910021607 Silver chloride Inorganic materials 0.000 description 1
- 240000006394 Sorghum bicolor Species 0.000 description 1
- 235000011684 Sorghum saccharatum Nutrition 0.000 description 1
- 229910004273 TeO3 Inorganic materials 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 235000019714 Triticale Nutrition 0.000 description 1
- 240000008042 Zea mays Species 0.000 description 1
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 1
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 1
- FJJCIZWZNKZHII-UHFFFAOYSA-N [4,6-bis(cyanoamino)-1,3,5-triazin-2-yl]cyanamide Chemical compound N#CNC1=NC(NC#N)=NC(NC#N)=N1 FJJCIZWZNKZHII-UHFFFAOYSA-N 0.000 description 1
- VEUACKUBDLVUAC-UHFFFAOYSA-N [Na].[Ca] Chemical compound [Na].[Ca] VEUACKUBDLVUAC-UHFFFAOYSA-N 0.000 description 1
- MKUXAQIIEYXACX-UHFFFAOYSA-N aciclovir Chemical compound N1C(N)=NC(=O)C2=C1N(COCCO)C=N2 MKUXAQIIEYXACX-UHFFFAOYSA-N 0.000 description 1
- 229940091179 aconitate Drugs 0.000 description 1
- 229940091181 aconitic acid Drugs 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- WNLRTRBMVRJNCN-UHFFFAOYSA-L adipate(2-) Chemical compound [O-]C(=O)CCCCC([O-])=O WNLRTRBMVRJNCN-UHFFFAOYSA-L 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 229910052936 alkali metal sulfate Inorganic materials 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 1
- 229910001860 alkaline earth metal hydroxide Inorganic materials 0.000 description 1
- 150000001342 alkaline earth metals Chemical class 0.000 description 1
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 1
- 229940115440 aluminum sodium silicate Drugs 0.000 description 1
- 229940009098 aspartate Drugs 0.000 description 1
- 235000003704 aspartic acid Nutrition 0.000 description 1
- 238000000889 atomisation Methods 0.000 description 1
- RQPZNWPYLFFXCP-UHFFFAOYSA-L barium dihydroxide Chemical compound [OH-].[OH-].[Ba+2] RQPZNWPYLFFXCP-UHFFFAOYSA-L 0.000 description 1
- 229910001863 barium hydroxide Inorganic materials 0.000 description 1
- 238000002419 base digestion Methods 0.000 description 1
- MGIAHHJRDZCTHG-UHFFFAOYSA-N benzene-1,3-dicarboxylic acid;terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1.OC(=O)C1=CC=CC(C(O)=O)=C1 MGIAHHJRDZCTHG-UHFFFAOYSA-N 0.000 description 1
- OQFSQFPPLPISGP-UHFFFAOYSA-N beta-carboxyaspartic acid Natural products OC(=O)C(N)C(C(O)=O)C(O)=O OQFSQFPPLPISGP-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 235000009120 camo Nutrition 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 150000001768 cations Chemical class 0.000 description 1
- 238000005119 centrifugation Methods 0.000 description 1
- 235000013339 cereals Nutrition 0.000 description 1
- 235000005607 chanvre indien Nutrition 0.000 description 1
- 229910052729 chemical element Inorganic materials 0.000 description 1
- GTZCVFVGUGFEME-IWQZZHSRSA-N cis-aconitic acid Chemical compound OC(=O)C\C(C(O)=O)=C\C(O)=O GTZCVFVGUGFEME-IWQZZHSRSA-N 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 235000005822 corn Nutrition 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 239000008367 deionised water Substances 0.000 description 1
- 229910021641 deionized water Inorganic materials 0.000 description 1
- 239000003599 detergent Substances 0.000 description 1
- BEPAFCGSDWSTEL-UHFFFAOYSA-N dimethyl malonate Chemical compound COC(=O)CC(=O)OC BEPAFCGSDWSTEL-UHFFFAOYSA-N 0.000 description 1
- BNIILDVGGAEEIG-UHFFFAOYSA-L disodium hydrogen phosphate Chemical compound [Na+].[Na+].OP([O-])([O-])=O BNIILDVGGAEEIG-UHFFFAOYSA-L 0.000 description 1
- 229910000397 disodium phosphate Inorganic materials 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 229940071106 ethylenediaminetetraacetate Drugs 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 235000019253 formic acid Nutrition 0.000 description 1
- VZCYOOQTPOCHFL-OWOJBTEDSA-L fumarate(2-) Chemical compound [O-]C(=O)\C=C\C([O-])=O VZCYOOQTPOCHFL-OWOJBTEDSA-L 0.000 description 1
- 239000001530 fumaric acid Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000001033 granulometry Methods 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 125000005843 halogen group Chemical group 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 239000002920 hazardous waste Substances 0.000 description 1
- 239000011487 hemp Substances 0.000 description 1
- 150000004761 hexafluorosilicates Chemical class 0.000 description 1
- 238000010335 hydrothermal treatment Methods 0.000 description 1
- ROBFUDYVXSDBQM-UHFFFAOYSA-L hydroxymalonate(2-) Chemical compound [O-]C(=O)C(O)C([O-])=O ROBFUDYVXSDBQM-UHFFFAOYSA-L 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 229910052909 inorganic silicate Inorganic materials 0.000 description 1
- QQVIHTHCMHWDBS-UHFFFAOYSA-L isophthalate(2-) Chemical compound [O-]C(=O)C1=CC=CC(C([O-])=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-L 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 1
- 239000000347 magnesium hydroxide Substances 0.000 description 1
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 1
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- 239000001630 malic acid Substances 0.000 description 1
- 235000011090 malic acid Nutrition 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 229910052752 metalloid Inorganic materials 0.000 description 1
- 150000002738 metalloids Chemical class 0.000 description 1
- QGBPKJFJAVDUNC-UHFFFAOYSA-N methyl 4-methoxy-3-oxobutanoate Chemical compound COCC(=O)CC(=O)OC QGBPKJFJAVDUNC-UHFFFAOYSA-N 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229910000069 nitrogen hydride Inorganic materials 0.000 description 1
- 239000005416 organic matter Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 125000004430 oxygen atom Chemical group O* 0.000 description 1
- 239000002540 palm oil Substances 0.000 description 1
- QPCDCPDFJACHGM-UHFFFAOYSA-K pentetate(3-) Chemical compound OC(=O)CN(CC([O-])=O)CCN(CC([O-])=O)CCN(CC(O)=O)CC([O-])=O QPCDCPDFJACHGM-UHFFFAOYSA-K 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 229910052696 pnictogen Inorganic materials 0.000 description 1
- 150000003063 pnictogens Chemical class 0.000 description 1
- 229920005646 polycarboxylate Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- NNHHDJVEYQHLHG-UHFFFAOYSA-N potassium silicate Chemical compound [K+].[K+].[O-][Si]([O-])=O NNHHDJVEYQHLHG-UHFFFAOYSA-N 0.000 description 1
- 229910052913 potassium silicate Inorganic materials 0.000 description 1
- 235000019353 potassium silicate Nutrition 0.000 description 1
- 125000001453 quaternary ammonium group Chemical group 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 239000012429 reaction media Substances 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 229940116351 sebacate Drugs 0.000 description 1
- CXMXRPHRNRROMY-UHFFFAOYSA-L sebacate(2-) Chemical compound [O-]C(=O)CCCCCCCCC([O-])=O CXMXRPHRNRROMY-UHFFFAOYSA-L 0.000 description 1
- 229940082569 selenite Drugs 0.000 description 1
- MCAHWIHFGHIESP-UHFFFAOYSA-L selenite(2-) Chemical compound [O-][Se]([O-])=O MCAHWIHFGHIESP-UHFFFAOYSA-L 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 150000003377 silicon compounds Chemical class 0.000 description 1
- HKZLPVFGJNLROG-UHFFFAOYSA-M silver monochloride Chemical compound [Cl-].[Ag+] HKZLPVFGJNLROG-UHFFFAOYSA-M 0.000 description 1
- 235000012217 sodium aluminium silicate Nutrition 0.000 description 1
- WBHQBSYUUJJSRZ-UHFFFAOYSA-M sodium bisulfate Chemical compound [Na+].OS([O-])(=O)=O WBHQBSYUUJJSRZ-UHFFFAOYSA-M 0.000 description 1
- 229910000342 sodium bisulfate Inorganic materials 0.000 description 1
- AJPJDKMHJJGVTQ-UHFFFAOYSA-M sodium dihydrogen phosphate Chemical compound [Na+].OP(O)([O-])=O AJPJDKMHJJGVTQ-UHFFFAOYSA-M 0.000 description 1
- ZNCPFRVNHGOPAG-UHFFFAOYSA-L sodium oxalate Chemical compound [Na+].[Na+].[O-]C(=O)C([O-])=O ZNCPFRVNHGOPAG-UHFFFAOYSA-L 0.000 description 1
- 229940039790 sodium oxalate Drugs 0.000 description 1
- 229910000162 sodium phosphate Inorganic materials 0.000 description 1
- 229940074404 sodium succinate Drugs 0.000 description 1
- ZDQYSKICYIVCPN-UHFFFAOYSA-L sodium succinate (anhydrous) Chemical compound [Na+].[Na+].[O-]C(=O)CCC([O-])=O ZDQYSKICYIVCPN-UHFFFAOYSA-L 0.000 description 1
- UJRAXLUXHBUNDO-UHFFFAOYSA-M sodium;hydron;oxalate Chemical compound [Na+].OC(=O)C([O-])=O UJRAXLUXHBUNDO-UHFFFAOYSA-M 0.000 description 1
- 238000001694 spray drying Methods 0.000 description 1
- 235000020354 squash Nutrition 0.000 description 1
- UUCCCPNEFXQJEL-UHFFFAOYSA-L strontium dihydroxide Chemical compound [OH-].[OH-].[Sr+2] UUCCCPNEFXQJEL-UHFFFAOYSA-L 0.000 description 1
- 229910001866 strontium hydroxide Inorganic materials 0.000 description 1
- KDYFGRWQOYBRFD-UHFFFAOYSA-L succinate(2-) Chemical compound [O-]C(=O)CCC([O-])=O KDYFGRWQOYBRFD-UHFFFAOYSA-L 0.000 description 1
- 229940014800 succinic anhydride Drugs 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- SITVSCPRJNYAGV-UHFFFAOYSA-L tellurite Chemical compound [O-][Te]([O-])=O SITVSCPRJNYAGV-UHFFFAOYSA-L 0.000 description 1
- KKEYFWRCBNTPAC-UHFFFAOYSA-L terephthalate(2-) Chemical compound [O-]C(=O)C1=CC=C(C([O-])=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-L 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 229910052723 transition metal Inorganic materials 0.000 description 1
- 150000003624 transition metals Chemical class 0.000 description 1
- RYFMWSXOAZQYPI-UHFFFAOYSA-K trisodium phosphate Chemical compound [Na+].[Na+].[Na+].[O-]P([O-])([O-])=O RYFMWSXOAZQYPI-UHFFFAOYSA-K 0.000 description 1
- 229910000406 trisodium phosphate Inorganic materials 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- 241000228158 x Triticosecale Species 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B33/00—Silicon; Compounds thereof
- C01B33/20—Silicates
- C01B33/32—Alkali metal silicates
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B33/00—Silicon; Compounds thereof
- C01B33/113—Silicon oxides; Hydrates thereof
- C01B33/12—Silica; Hydrates thereof, e.g. lepidoic silicic acid
- C01B33/18—Preparation of finely divided silica neither in sol nor in gel form; After-treatment thereof
Definitions
- the invention relates to a process for producing a silicate, preferably an alkali metal silicate, from a plant ash comprising crystalline silica.
- the process comprises reacting said plant ash with a base in the presence of an additive which is a salt comprising a multivalent anion.
- the invention also relates to a silicate obtainable from said process and to a process for preparing a precipitated silica from said silicate.
- the invention also concerns a reaction mixture to be used in said processes.
- TECHNICAL BACKGROUND Silicon dioxide (SiO 2 ) also known as silica, is a silicon compound that is commonly found in nature. Naturally-occurring silica exists both in amorphous and crystalline forms such as cristobalite, tridymite and quartz, the latter being the major constituent of sand.
- Quartz sand is frequently employed for the production of silicates, in particular sodium silicates, which can be obtained, for example, by hydrothermal treatment of quartz sand with strong bases such as sodium hydroxide or potassium hydroxide, or by fusion of quartz sand with sodium carbonate at high temperatures of around 1400-1500 °C.
- Sodium silicates are commonly employed as raw materials for the preparation of precipitated silica, which is a form of synthetic silica in amorphous form. Both silicates and precipitated silica are highly versatile materials with a variety of applications in the most diverse technological fields, from constructions to detergents, tire, adhesives, food and pharmaceutical industries, and their global demand is constantly increasing.
- Rice husk is an agricultural residue of the rice milling industry and is abundant in rice producing countries. Upon burning, about 20% of the weight of the rice husk is converted into ash comprising up to 97 wt.% of silica in addition to carbon impurities and various metals in trace amounts. A portion of the silica contained in the ash is in crystalline form and the main crystalline phase is typically cristobalite. Similarly, other plant ashes which are particularly rich in silica are those deriving from the combustion of a tree and/or sugar cane, in particular from the combustion of tree wood and/or sugar cane bagasse.
- the ash can comprise up to 97 wt.% of silica in addition to carbon and metal impurities, and a portion of this silica contained in the ash is in crystalline form, wherein the main crystalline phase is typically quartz.
- silica in addition to carbon and metal impurities
- a portion of this silica contained in the ash is in crystalline form, wherein the main crystalline phase is typically quartz.
- US 2020/0399134 describes a process for producing a sodium silicate solution from ash of burned organic matter, such rice husk ash, by washing the ash and reacting the rinsed ash in the presence of sodium hydroxide to obtain a solution of sodium silicate.
- WO 2017/063901 discloses instead the preparation of a silicate by reacting rice husk ash with a silicate precursor. This document also describes the preparation of precipitated silica from the silicate thus produced.
- silica from rice husk ash is also described, for example, in WO 2004/073600 which discloses a process for the preparation of precipitated silica by the addition of an acid to a silicate solution obtained by caustic digestion of a biomass ash such as rice husk ash.
- a biomass ash such as rice husk ash.
- One of the criticalities of the processes that use plant ash as starting material, such as rice husk ash, wood ash and/or sugar cane bagasse, is that, as mentioned before, the ash comprises silica which has a crystalline portion. Unlike the amorphous form, which is relatively easily attacked and dissolved when the ash is reacted in alkali conditions (e.g.
- the present invention relates to a process for producing a silicate, preferably an alkali metal silicate, from a plant ash, wherein the process comprises a step (a) of reacting: (i) a plant ash obtained from a combustion of a silica-containing plant part and/or plant, wherein said plant ash comprises crystalline silica; with (ii) a base, preferably an alkali metal hydroxide; wherein the reaction of step (a) is carried out in a reaction mixture comprising: a dispersing medium, preferably an aqueous dispersing medium, and an additive, wherein said additive is a salt comprising a multivalent anion.
- the silicate is obtained in liquid form as a silicate solution, preferably an aqueous silicate solution, and the process further comprises a step (b) of separating the silicate solution obtained after step (a) from impurities deriving from the ash that comprise carbon products and metals.
- the silicate is obtained in solid form as a solid silicate and the process further comprises, after said step (b), a step (c) of drying the silicate solution obtained after step (b) so as to obtain a silicate in solid form.
- the invention relates to a silicate, preferably an alkali metal silicate obtainable in liquid form as a silicate solution by the process comprising step (b) or in solid form as a solid silicate by the process comprising step (c). Furthermore, the invention relates to a process for preparing a precipitated silica, comprising the steps of: (I) producing a silicate solution either by the process comprising step (b) or by a process which comprises producing a silicate in solid form by the process comprising step (c) and redispersing the silicate in solid form in a dispersing medium, preferably an aqueous dispersing medium, and (II) reacting the so-produced silicate solution and, optionally in addition, a silicate solution other than the so-produced silicate solution, NaOH, and/or a secondary silica source, with an acidifying agent to achieve precipitation of silica.
- a silicate preferably an alkali metal silicate obtainable in liquid form as a silicate solution by the process comprising
- the invention provides a new reaction mixture for producing a silicate, preferably an alkali metal silicate, from a plant ash and/or for preparing a precipitated silica by the processes defined above, comprising: (i) a plant ash obtained from the combustion of a silica-containing plant part and/or plant, wherein said plant ash comprises crystalline silica; (ii) a base, preferably an alkali metal hydroxide; (iii) a dispersing medium, preferably an aqueous dispersing medium, and (iv) an additive, wherein said additive is a salt comprising a multivalent anion.
- a plant ash obtained from the combustion of a silica-containing plant part and/or plant, wherein said plant ash comprises crystalline silica
- a base preferably an alkali metal hydroxide
- a dispersing medium preferably an aqueous dispersing medium
- an additive wherein said additive is a salt comprising a multivalent anion.
- the present invention solves the aforementioned problems of the prior art by providing a process for producing a silicate and precipitated silica from a plant ash which allows improving the dissolution of the silica that is contained in the ash, either in the amorphous or in the crystalline form, and especially the dissolution of the crystalline portion of said silica.
- crystalline silica is more difficult to dissolve and, in normal alkaline digestion processes where the ash is reacted with a base, is only partially dissolved or not dissolved at all unless higher temperatures, and/or longer reaction times are employed.
- the inventors conducted several experiments and surprisingly found that the presence of an additive, which is a salt comprising a multivalent anion, within the reaction mixture of the invention, allows improving the dissolution not only of the amorphous portion but also of the crystalline portion of the silica comprised in the plant ash. Additionally, the invention is particularly advantageous as it allows to obtain a silicate solution which can be effectively separated from the impurities deriving from the ash so to obtain the desired yield and degree of purity. Furthermore, the invention allows to reduce the crystalline silica content in the resulting waste at the end of the process (carbon cake) thus reducing potentially hazardous waste (if dried).
- an additive which is a salt comprising a multivalent anion
- both the process for producing a silicate and the process for producing a precipitated silica according to the invention are not only environmentally friendly as they employ a plant ash (which is a renewable source) but also economically advantageously because lower temperatures can be used without affecting the overall yield.
- an additive means one additive or more than one additive
- a salt means one salt or more than one salt.
- the terms “comprising”, “comprises”, and “comprised of” as used herein are synonymous with “including”, “includes” or “containing”, “contains”, and are inclusive or open-ended and do not exclude additional, non-recited members, elements or method steps. It will be appreciated that the terms “comprising”, “comprises” and “comprised of” as used herein comprise the terms “consisting of”, “consists”, and “consists of”.
- the term “about” is used to indicate that a value includes the standard deviation of error for the device or method being employed to determine the value.
- the terms “rice husk” and “rice hull” are used herein interchangeably. The same applies to the terms “rice husk ash” and “rice hull ash”, which are also abbreviated as RHA.
- the term “average” refers to number average unless indicated otherwise.
- the terms “% by weight”, “wt.-%”, “wt.%”, “weight percentage”, or “percentage by weight”, are used interchangeably.
- the present invention refers to a process for producing a silicate from a plant ash, wherein the process comprises a step (a) of reacting: (i) a plant ash obtained from a combustion of a silica-containing plant part and/or plant, wherein said plant ash comprises crystalline silica; with (ii) a base; wherein the reaction of step (a) is carried out in a reaction mixture comprising: a dispersing medium and an additive, wherein said additive is a salt comprising a multivalent anion.
- said silicate is preferably an alkali metal silicate and said base is preferably an alkali metal hydroxide.
- the dispersing medium can be any suitable medium for dispersing the plant ash, the base, and/or the additive. It is preferred that said dispersing medium is an aqueous dispersing medium, more preferably water.
- the multivalent anion usually comprises several oxygen atoms. In some embodiments, the multivalent anion is an oxyanion, optionally with one or more proton(s) attached thereto. In some embodiments, the multivalent anion is free of any heteroatom other than oxygen.
- the multivalent anion possibly an oxyanion or an oxyanion with one or more proton(s) attached thereto, contains one or more heteroatom(s) other than oxygen; the at least one heteroatom is typically an element of group 13, 14, 15 or 16 of Mendeleev’s Periodic Table of the Elements, based on new IUPAC system.
- the multivalent anion can be selected from the group consisting of boron oxyanions, carbon oxyanions, phosphorus oxyanions and sulfur oxyanions.
- the multivalent anion can be selected from the group consisting of borate [(BO 3 ) 3- ], carbonate [(CO 3 ) 2- ], carboxylates, phosphate [(PO 4 ) 3- ], hydrogenophosphate [(HPO 4 ) 2- ], pyrophosphate [(P 2 O 7 ) 4- ], acid diphosphates [(HP 2 O 7 ) 3- and (H 2 P 2 O 7 ) 2- ], triphosphate [(P 3 O 10 ) 5- ], acid triphosphates [(HP 3 O 10 ) 4- , (H 2 P 3 O 10 ) 3- and (H 3 P 3 O 10 ) 2- ], phosphite [(HPO 3 ) 2- ], pyrophosphite [(H 2 P 2 O 5 ) 2- ], sulfite [(SO 3 ) 2- ], sulfate [(SO 4 ) 2- ], peroxomonosulfate [(SO 5 ) 2- ], thiosulfate [
- the multivalent anion possibly an oxyanion or an oxyanion with one or more proton(s) attached thereto, contains one or more heteroatom(s) other than oxygen, wherein the at least one heteroatom is an element of group 13, 14 or 15 of Mendeleev’s Periodic Table of the Elements, based on new IUPAC system.
- the multivalent anion can be selected from the group consisting of carboxylates, phosphate [(PO 4 ) 3- ], hydrogenophosphate [(HPO 4 ) 2- ], pyrophosphate [(P 2 O 7 ) 4- ], acid diphosphates [(HP 2 O 7 ) 3- and (H 2 P 2 O 7 ) 2- ], triphosphate [(P 3 O 10 ) 5- ], acid triphosphates [(HP 3 O 10 ) 4- , (H 2 P 3 O 10 ) 3- and (H 3 P 3 O 10 ) 2- ], phosphite [(HPO 3 ) 2- ], pyrophosphite [(H 2 P 2 O 5 ) 2- ], carbonate [(CO 3 ) 2- ], borate [(BO 3 ) 3- ] and combinations thereof.
- a first carboxylate multivalent anion according to the invention is oxalate (C 2 O 4 2- ). Except oxalate, carboxylates multivalent anions according to the invention have typically the general formula R**(–COO-) N wherein N is an integer greater than or equal to 2, preferably from 2 to 10, more preferably from 2 to 5, still more preferably 2 or 3, and R** is a C 1 -C 30 N-valent hydrocarbon group with N as defined above, which can optionally be interrupted by one or more heteroatom(s) and/or substituted by one or more functional group(s) other than –COO-.
- R** may also be substituted by one or more acidic carboxylic acid groups (–COOH) ;
- carboxylate multivalent anions substituted by one or more acidic carboxylic acid groups are a monoacid dicarboxylate derived from a tricarboxylic acid (having one –COOH group and two –COO- groups), a monoacid tricarboxylate derived from a tetracarboxylic acid (having one –COOH group and three –COO- groups), a diacid dicarboxylate derived from a tetracarboxylic acid (having two –COOH groups and two –COO- groups) and a combination thereof.
- R* is in general free of any acidic carboxylic acid group (–COOH).
- the N-valent hydrocarbon group can be linear, ramified or cyclic. It can be saturated or unsaturated. It can be aliphatic or aromatic.
- R** can be a C 1 -C 30 N-valent saturated (e.g. C 1 -C 30 N-valent alkanediyl) or unsaturated (e.g. C 1 -C 30 N-valent alkenediyl or alkynediyl) hydrocarbon group.
- R** is preferably a C 1 -C 20 N-valent hydrocarbon group, more preferably a C 1 -C 15 N-valent hydrocarbon group, still more preferably a C 1 - C 10 N-valent hydrocarbon group, even more preferably a C 1 -C 10 N-valent hydrocarbon group, the most preferably a C 1 -C 3 N-valent hydrocarbon group.
- Said one or more heteroatom(s) can be selected from the group consisting of O, N, S and combinations thereof.
- the carboxylates multivalent anions can be dicarboxylates having general formula -OOC–R’–COO-, wherein R’ is a C 1 -C 30 divalent hydrocarbon group which can optionally be interrupted by one or more heteroatom(s) and/or substituted by one or more functional group(s) other than –COO-.
- Said one or more heteroatom(s) can be selected from the group consisting of O, N, S and combinations thereof.
- said dicarboxylates are selected from: - aliphatic saturated dicarboxylates, preferably aliphatic saturated dicarboxylates selected from the group consisting of oxalate (C 2 O 4 2- ), malonate (C 3 H 2 O 4 2- ), succinate (C 4 H 4 O 4 2- ), glutarate (C 5 H 6 O 4 2- ), adipate (C 6 H 8 O 4 2- ), sebacate (C 10 H 16 O 4 2- ) and combinations thereof, more preferably oxalate; - aliphatic unsaturated dicarboxylates, preferably aliphatic unsaturated dicarboxylates selected from the group consisting of butenedioate (C 4 H 2 O 4 2- ), maleate (C 4 H 2 O 4 2- , (2Z)-but-2-enedioate), fumarate (C 4 H 2 O 4 2- , (2E)-but-2-enedioate), itaconate (C 5 H 4 O 4 2- ), o
- the carboxylates multivalent anions can be tricarboxylates having general formula: -OOC–R*–COO- wherein R* is a C 1 -C 30 trivalent hydrocarbon group which can optionally be interrupted by one or more heteroatom(s) and/or substituted by one or more functional group(s) other than –COO-.
- R* is a C 1 -C 30 trivalent hydrocarbon group which can optionally be interrupted by one or more heteroatom(s) and/or substituted by one or more functional group(s) other than –COO-.
- Said one or more heteroatom(s) can be selected from the group consisting of O, N, S and combinations thereof.
- said tricarboxylates are selected from: - unsubstituted tricarboxylates, including unsubstituted aromatic tricarboxylates [such as trimesate (C 9 H 3 O 6 3- )] and unsubstituted aliphatic tricarboxylates, preferably unsubstituted aliphatic tricarboxylates, more preferably propane-1,2,3-tricarboxylate (C 6 H 5 O 6 3- ) and/or aconitate (C 6 H 3 O 6 3- ); and - substituted tricarboxylates, preferably aliphatic hydroxytricarboxylates, more preferably aliphatic hydroxytricarboxylates selected from the group consisting of citrate (C 6 H 5 O 7
- the carboxylates multivalent anions can be multicarboxylates having general formula as described above, wherein N is greater than 3.
- the multivalent anion is selected from a dicarboxylate, a tricarboxylate and a combination thereof.
- the multivalent anion is selected from an aliphatic saturated dicarboxylate (preferably, oxalate), an aliphatic hydroxydicarboxylate (preferably, malate), an aliphatic hydroxytricarboxylate (preferably, citrate), and combinations thereof.
- the multivalent anion differs from a silicate anion; more preferably, it differs from any silicon-containing anion.
- the multivalent anion is a silicate anion.
- the silicate anion can be selected from the group consisting of orthosilicate [(SiO 4 ) 4- ], metasilicate [(SiO 3 ) 2- ], polymeric metasilicate ⁇ [(SiO 3 ) 2- ] n , wherein n is an integer greater than 1 ⁇ , pyrosilicate [(Si 2 O 7 ) 6- ], hexafluorosilicate [(SiF 6 ) 2- ], hexahydrosilicate ⁇ [Si(OH) 6 ] 2- ⁇ and combinations thereof.
- the additive of concern which is then a salt comprising a silicate anion
- the multivalent anion possibly an oxyanion or an oxyanion with one or more proton(s) attached thereto, contains one or more heteroatom(s) other than oxygen, wherein the at least one heteroatom is an element of group 16 of Mendeleev’s Periodic Table of the Elements, based on new IUPAC system.
- the multivalent anion can be an oxyanion selected from the group consisting of sulfur oxyanions, selenium oxyanions and tellurium oxyanions.
- the multivalent anion is a sulfur oxyanion.
- the sulfur oxyanion can be selected from the group consisting of sulfite [(SO 3 ) 2- ], sulfate [(SO 4 ) 2- ], peroxomonosulfate [(SO 5 ) 2- ], thiosulfate [(S 2 O 3 ) 2- ], dithionite [(S 2 O 4 ) 2- ], metabisulfite [(S 2 O 5 ) 2- ], dithionate [(S 2 O 6 ) 2- ], disulfate [(S 2 O 7 ) 2- ], peroxydisulfate [(S 2 O 8 ) 2- ], trithionate [(S 3 O 6 ) 2- ], tetrathionate [(S 4 O 6 ) 2- ], pentathionate [(S 5 O 6 ) 2- ] and higher polythionates of general formula S n [(SO 3 ) 2- ] 2 wherein n is an integer in the range of from 4 to 18.
- the sulfur oxyanion is sulfate [(SO 4 ) 2- ].
- the multivalent anion can also be a selenium oxyanion.
- the selenium oxyanion can be selenite [(SeO 3 ) 2- ] and/or selenate [(SeO 4 ) 2- ].
- the multivalent anion can also be a tellurium oxyanion.
- the tellurium oxyanion can be tellurite [(TeO 3 ) 2- ], metatellurate [(TeO 4 ) 2- ], orthotellurate [(TeO 6 ) 6- ], or a combination thereof.
- the reaction mixture can comprise more than one additive as defined above.
- the reaction mixture according to the invention can comprise more than one salt comprising a multivalent anion as defined above, for example the reaction mixture according to the invention can comprise more than one salt comprising a sulfur oxyanion as defined above.
- the amount of the additive within the reaction mixture should be significantly above a catalytic amount and should be adapted depending on the level of crystalline silica which is not dissolved by alkaline digestion, i.e., by reaction of the plant ash (i) with the base (ii) and the dispersing medium (iii).
- the amount of additive within the reaction mixture is of at least 1 g/L, at least 5g/L, at least 10g/L or at least 15 g/L, more preferably at least 20 g/L. It can be of at least 30 g/L, at least 50 g/L or even at least 100 g/L.
- the maximum amount of the additive is not particularly limited, it being understood that this amount should advantageously not exceed its solubility limit in the dispersing medium; in practice, the amount of additive within the reaction mixture is generally of at most 500 g/L and can be of at most 300 g/L, at most 150 g/L or at most 100 g/L. It is preferred that the amount of plant ash within the reaction mixture is at least 10 wt.%, at least 15 wt.%, at least 20 wt.%, more preferably at least 22 wt.%, based on the total weight of the reaction mixture.
- the maximum amount of the additive is not particularly limited, it being understood that this amount should advantageously not impair its ability to get dispersed in the dispersing medium; in practice, the amount of plant ash within the reaction mixture is of at most 50 wt.%, and can be of at most 40 wt.%, at most 35 wt.% or at most 30 wt.%, based on the total weight of the reaction mixture.
- the molar amount of additive based on the weight amount of plant ash within the reaction mixture can be of at least 0.01 mmol/g, at least 0.02 mmol/g, at least 0.05 mmol/g.
- the maximum amount of the additive is not particularly limited; this being said, the molar amount of additive based on the weight amount of plant ash within the reaction mixture is generally of at most 10 mmol/g and can be of at most 4.0 mmol/g, at most 2.0 mmol/g, at most 1.5 mmol/g or at most 1.0 mmol/g.
- the amount of base within the reaction mixture is advantageously characterized by a weight ratio (R p ) [SiO 2 ]:[Na 2 O], with which the skilled person, a silicate and/or a precipitated silica producer, is well familiar.
- This ratio [SiO 2 ]:[Na 2 O] is preferably of 2 to 10, more preferably of 3 to 8, even more preferably of 3 to 6, most preferably of 3 to 4.
- said reaction mixture can be formed by putting together the plant ash, the base, the dispersing medium, and the additive and/or a precursor of the additive.
- the additive which is a salt comprising a multivalent anion
- the additive can be advantageously added to the reaction mixture as a salt which is already formed and/or can be formed in-situ by adding, to the reaction mixture, a precursor of the salt, especially an acid comprising a multivalent anion.
- Said acid comprising a multivalent anion is the acid equivalent of the multivalent anion mentioned above according to any one of the embodiments of the present invention.
- the acid comprising a multivalent anion can be selected from the group consisting of boric acid (B H 3 O 3 ), carbonic acid (CH 2 O 3 ), carboxylic acids, phosphoric acid (H 3 PO 4 ), pyrophosphoric acid (H 4 P 2 O 7 ), triphosphoric acid (H 5 P 3 O 10 ), phosphorous acid (H 3 PO 3 ), pyrophosphorous acid (H 4 P 2 O 5 ), sulfuric acid (H 2 SO 4 ), sulfurous acid (H 2 SO 3 ), peroxymonosulfuric acid (H 2 SO 5 ), thiosulfuric acid (H 2 S 2 O 3 ), dithionous acid (H 2 S 2 O 4 ), disulfurous acid (H 2 S 2 O 5 ), dithionic acid (H 2 S 2 O 6 ), disulfuric acid (H 2 S 2 O 7 ), peroxydisulfuric acid (H 2 S 2 O 8 ), trithionic acid (H 2 S 3 O 6 ), tetrathionic
- said acid comprising a multivalent anion is selected from the group consisting of carboxylic acids, phosphoric acid (H 3 PO 4 ), pyrophosphoric acid (H 4 P 2 O 7 ), triphosphoric acid (H 5 P 3 O 10 ), phosphorous acid (H 3 PO 3 ), pyrophosphorous acid (H 4 P 2 O 5 ), carbonic acid (CH 2 O 3 ), boric acid (B H 3 O 3 ) and combinations thereof.
- said acid comprising a multivalent anion is a carboxylic acid selected from a dicarboxylic acid, a tricarboxylic acid and a combination thereof.
- the dicarboxylic acid can be selected from the group consisting of oxalic acid (C 2 H 2 O 4 ), malonic acid (C 3 H 4 O 4 ), succinic acid (C 4 H 6 O 4 ), glutaric acid (C 5 H 8 O 4 ), adipic acid (C 6 H 10 O 4 ), sebacic acid (C 10 H 18 O 4 ), butenedioic acid (C 4 H 4 O 4 ), fumaric acid (C 4 H 4 O 4 , trans-butenedioic acid), maleic acid (C 4 H 4 O 4 , cis-butenedioic acid), itaconic acid (C 5 H 6 O 4 ), glutaconic acid (C 5 H 6 O 4 , (E)-Pent- 2-enedioic acid), tartronic acid (C 3 H 4 O 5 ), malic acid (C 4 H 6 O 5 ), tartatic acic (C 4 H 6 O 6 ), aspartic acid (C 4 H 7 NO 4 ), mesox
- the tricarboxylic acid can be selected from the group consisting of tricarballylic acid (C 6 H 8 O 6 ), aconitic acid (C 6 H 6 O 6 ), trimellitic acid (C 9 H 6 O 6 ), citric acid (C 6 H 8 O 7 ), isocitric acid (C 6 H 8 O 7 ), oxalosuccinic acid (C 6 H 6 O 7 ) and combinations thereof; preferably, it is citric acid.
- said acid comprising a multivalent anion is the equivalent acid of a sulfur oxyanion mentioned above.
- said acid of a sulfur oxyanion is selected from the group consisting of sulfuric acid (H 2 SO 4 ), sulfurous acid (H 2 SO 3 ), peroxymonosulfuric acid (H 2 SO 5 ), thiosulfuric acid (H 2 S 2 O 3 ), dithionous acid (H 2 S 2 O 4 ), disulfurous acid (H 2 S 2 O 5 ), dithionic acid (H 2 S 2 O 6 ), disulfuric acid (H 2 S 2 O 7 ), peroxydisulfuric acid (H 2 S 2 O 8 ), trithionic acid (H 2 S 3 O 6 ), tetrathionic acid (H 2 S 4 O 6 ), pentathionic acid (H 2 S 5 O 6 ), higher polythionic acids of general formula S n [(SO 3 H) 2 ] wherein n is an integer in the range from 4 to 18, and combinations thereof.
- said acid is sulfuric acid.
- said acid comprising a multivalent anion is at least one silicic acid.
- An especially preferred precursor of the additive is an acid comprising a multivalent anion selected from the group consisting of sulfuric acid, citric acid and combinations thereof.
- Another possible precursor of the additive is an acid salt comprising a monovalent anion, e.g. sodium hydrogenoxalate (NaHC 2 O 4 ) or sodium dihydrogenophosphate (NaH 2 PO 4 ) or sodium hydrogenosulfate (NaHSO 4 ) ; as well known to the skilled person, such an acid salt can react with the base, e.g.
- salt(s) comprising a multivalent anion, e.g. respectively sodium oxalate or at least one of Na 2 HPO 4 and Na 3 PO 4 .
- a multivalent anion e.g. respectively sodium oxalate or at least one of Na 2 HPO 4 and Na 3 PO 4 .
- Still another possible precursor of the additive is an anhydride or an oxide of an acid comprising a multivalent anion, e.g. respectively citric anhydride, maleic anhydride or succinic anhydride on the one hand, and carbon dioxide or sulfur trioxide on the other hand; as well known to the skilled person, when the dispersing medium is an aqueous dispersing medium, such an anhydride or oxide can be converted into the corresponding diacid, e.g. respectively succinic acid or carbonic acid, which itself can react with the base, e.g.
- a salt comprising a multivalent anion e.g. sodium succinate or sodium carbonate.
- an acid comprising a multivalent anion an acid salt comprising a monovalent anion, an anhydride of an acid comprising a multivalent anion, an oxide of an acid comprising a multivalent anion, or a combination thereof is used as a precursor of the additive, it is understood that a sufficient amount of the base must be present in the reaction medium, not only for reacting with the plant ash to produce the silicate but also for reacting with said acid, acid salt, anhydride, oxide or combination thereof and converting it into the additive, namely the corresponding salt of said acid, acid salt, anhydride, oxide or combination thereof.
- the additive and/or a precursor of the additive can be added to the reaction mixture during step (a), and/or to the mixture obtained after a pre-dissolution step (a’) carried out before step (a), so as to form the reaction mixture according to the invention.
- Said pre-dissolution step (a’) comprises reacting the plant ash (i) in the presence of the base (ii) and of the dispersing medium (iii) and allows at least a partial dissolution of the plant ash.
- the plant ash is a complex material comprising not only crystalline silica but also impurities deriving from the combustion of the plant and/or plant part, it is believed that said pre-dissolution step (a’) can help obtaining an improved dissolution during subsequent step (a) in the presence of the additive and/or the precursor of the additive (especially, an acid comprising a multivalent anion).
- the additive and/or a precursor of the additive especially, an acid comprising a multivalent anion
- step (a) of the process of the invention is carried out at a reaction temperature from 120 to 250 °C, preferably from 120 to 230 °C, more preferably from 165 to 205 °C, most preferably from 170 to 190 °C.
- step (a) of the process of the invention is carried out at a reaction temperature from 120 to 250 °C, preferably from 120 to 230 °C, more preferably from 200 to 230 °C, even more preferably from 205 to 220 °C.
- the process of the invention can be surprisingly and advantageously carried out without the need to use higher temperature normally employed in the processes of the prior art and, in particular, can be carried out at temperatures from 120 to 250 °C. It is believed that the presence of the additive, in combination with the other ingredients of the reaction mixture employed in the process of the invention, allows obtaining an improved dissolution of the silica comprised in the plant ash, and in particular of the crystalline portion of said silica, which, with respect to the amorphous portion is more difficult to dissolve by alkaline digestion, namely by simply reacting the ash (i) with the base (ii) and the dispersing medium (iii).
- step (a) of the process according to the invention should be carried out for a duration sufficient to achieve dissolution of crystalline silica.
- step (a) is carried out for at least 10 minutes, more preferably more than 30 minutes, even more preferably more than 60 minutes, most preferably more than 90 minutes but, most preferably, less than 240 minutes. More preferably said reaction time is the amount of time for which the reaction temperature of step (a) as mentioned above, is maintained.
- the amount of crystalline silica is at least 0.1 wt.%, preferably at least 1 wt.%, more preferably at least 5 wt.%, at least 10 wt.%, at least 20 wt.%, at least 25 wt.%, at least 30 wt.%, at least 40 wt.%, at least 50 wt.%, at least 60 wt.%, at least 70 wt.%, at least 80 wt.%, or at least 90 wt.% based on the total silica (SiO 2 ) content comprised in the ash.
- the amount of crystalline silica is preferably from 5 to 50 wt.% based on the total silica (SiO 2 ) content comprised in the ash.
- the crystalline silica according to the invention can comprise a crystalline form selected from the group consisting of quartz, cristobalite, tridymite and combinations thereof.
- the silica-containing plant is preferably an angiosperm, more preferably a monocot or eudicot, still more preferably a plant belonging to the family selected from the group consisting of Poaceae, Equisetaceae, Cyperaceae, Cucurbitaceae, Cannabaceae, Arecaceae, Brassicaceae, and combinations thereof.
- the silica-containing plant can also be a tree.
- the tree is selected from the group consisting of pine, oak, birch, elm and combinations thereof.
- the plant belonging to the family of Poaceae is selected from the group consisting of rice, wheat, sugar cane, bamboo, oat, barley, rye, sorghum, triticale, reed canary grass, reed, corn, miscanthus and combinations thereof.
- the plant belonging to the family of Equisetaceae is field horsetail.
- the plant belonging to the family of Cyperaceae is sedge.
- the plant belonging to the family of Cucurbitaceae is selected from the group consisting of melon, watermelon, squash, cucumber and combinations thereof.
- the plant belonging to the family of Cannabaceae is hemp.
- the plant belonging to the family of Arecaceae is palm tree.
- the plant belonging to the family of Brassicaceae is rapeseed.
- the silica-containing plant is a plant selected from the group consisting of rice, wheat, rapeseed, barley, bamboo, field horsetail, sedge, watermelon, and combinations thereof.
- the plant ash is obtained from a combustion of a silica-containing plant part and/or plant.
- the part of a silica-containing plant is selected from the group consisting of a root, a stem, a leaf, a flower, a fruit, a husk, a culm, a stalk, wood and combinations thereof.
- the part of the silica-containing plant can also derive from a processing of the plant, such as straw (e.g. cereals straw), bagasse (e.g. sugar cane bagasse), oil (e.g. palm oil), sawdust (e.g. tree sawdust), and/or pellet (e.g. wood pellet).
- Said plant part can be selected from the group consisting of rice husk, rice straw, wheat husk, wheat straw, barley straw, barley husk, sugar cane bagasse, sugar cane leaves, bamboo stem, bamboo leaves, corncob, palm tree oil, miscanthus stalk, miscanthus leaves, sedge leave, watermelon fruit, tree wood and combinations thereof.
- the silica-containing plant is rice and, preferably, the part of said silica-containing plant is a husk.
- the rice husk ash contains a relatively high amount of silica which is preferably of at least 5 wt.%, more preferably at least 10 wt.%, most preferably at least 15 wt.% based on the total weight of the ash.
- the combustion of a silica-containing plant part and/or plant is carried out by conventional techniques by burning a part of a plant and/or a plant containing silica.
- the silica-containing plant part and/or plant can be subjected to at least one pre-treatment.
- said at least one pre- treatment is washing with water, more preferably washing with acidified water.
- a compound selected from the group consisting of Na 2 CO 3 , K 2 CO 3 , NaOH, KOH, and combinations thereof, and/or any other similar compound known to a person skilled in the art can be added to the silica- containing plant part and/or plant before combustion to reduce the quantity of crystalline silica thus generated.
- said compound is added to the silica-containing plant part and/or plant after said pre-treatment.
- the combustion of the silica-containing plant part and/or plant is carried out at a temperature from 300 to 1500 °C, preferably from 500 to 1000 °C.
- the combustion of the silica-containing plant part and/or plant is carried out at a temperature of at least 700 °C, preferably at a temperature from 700 °C to 1000 °C, said silica-containing plant part and/or plant preferably containing a compound selected from the group consisting of Na 2 CO 3 , K 2 CO 3 , NaOH, KOH, and combinations thereof as described above.
- the combustion of the silica-containing plant part and/or plant is carried out at a temperature lower than 700 °C, preferably at a temperature from 500 °C up to less than 700 °C.
- the plant ash, before being employed in step (a) and/or (a’) of the process of the invention is subjected to at least one pre- treatment.
- said at least one pre-treatment is or comprises washing with water and/or washing with acidified water; more preferably it is or comprises washing with acidified water.
- a compound selected from the group consisting of Na 2 CO 3 , K 2 CO 3 , NaOH, KOH, and combinations thereof, and/or other similar compounds known to a person skilled in the art can be added to the plant ash before being employed in step (a) and/or (a’).
- said pre-treatment is carried out, said compound is added to the plant ash after said-pre-treatment.
- At least a portion of said crystalline silica is cristobalite.
- the crystalline silica in addition to cristobalite, can also comprise quartz and/or tridymite.
- the majority of said crystalline silica is preferably cristobalite.
- the crystalline silica preferably at least 50 wt.%, at least 60 wt.%, at least 70 wt.% or at least 80 wt.%, more preferably at least 90 wt.%, even more preferably at least 99 wt.%, most preferably about 100 wt.%, of said crystalline silica is cristobalite, based on the total crystalline silica content.
- the crystalline silica consists essentially of cristobalite.
- the crystalline silica comprises only trace amounts of quartz and/or tridymite.
- the amount of cristobalite is of at least 0.1 wt.%, preferably at least 1 wt.%, more preferably at least 5 wt.%, at least 10 wt.%, at least 20 wt.%, at least 25 wt.%, at least 30 wt.%, at least 40 wt.%, at least 50 wt.%, at least 60 wt.%, at least 70 wt.%, at least 80 wt.% or at least 90 wt.%, based on the total silica (SiO 2 ) content comprised in the ash.
- SiO 2 total silica
- the amount of cristobalite comprised within the plant ash may range from 5 to 50 wt.% based on the total silica (SiO 2 ) content comprised in the ash.
- step (a) of the process of the invention is preferably carried out at a reaction temperature from 165 to 205 °C, more preferably from 170 to 190 °C.
- the most preferred silica- containing plant is rice, while preferred rice parts are rice husk and rice straw, the most preferred rice part being rice husk (this is because, once rice husk is burned, its ash contains a relatively high amount of silica, which is preferably of at least 5 wt.%, more preferably at least 10 wt.%, most preferably at least 15 wt.% based on the total weight of the ash).
- at least a portion of said crystalline silica is quartz.
- the majority of said crystalline silica is preferably quartz, wherein the remaining part up to 100 wt.% based on the total crystalline silica content includes cristobalite and/or tridymite.
- preferably at least 50 wt.%, at least 60 wt.%, at least 70 wt.%, or at least 80 wt.%, more preferably at least 90 wt.%, even more preferably at least 99 wt.%, most preferably about 100 wt.%, of said crystalline silica is quartz, based on the total crystalline silica content.
- the crystalline silica consists essentially of quartz.
- the crystalline silica comprises only trace amounts of cristobalite and/or tridymite.
- the amount of quartz is of at least 0.1 wt.%, preferably at least 1 wt.%, more preferably at least 5 wt.%, at least 10 wt.%, at least 20 wt.%, at least 25 wt.%, at least 30 wt.%, at least 40 wt.%, at least 50 wt.%, at least 60 wt.%, at least 70 wt.%, at least 80 wt.%, or at least 90 wt.% based on the total silica (SiO 2 ) content comprised in the ash.
- the amount of quartz comprised within the plant ash may range from 5 to 50 wt.% based on the total silica (SiO 2 ) content comprised in the ash.
- step (a) of the process of the invention is preferably carried out at a reaction temperature from 200 to 230 °C, more preferably from 205 to 220 °C.
- the silica-containing plant is selected from the group consisting of a tree, sugar cane, and combinations thereof; in more details: - preferably, the tree is selected from the group consisting of pine, oak, birch, elm and combinations thereof ; - preferably, the part of a silica-containing plant (i.e., silica-containing plant part) is wood so that said plant part is tree wood ; - the part of the silica-containing plant can also derive from a processing of the plant, such as bagasse (e.g.
- sugar cane bagasse ), sawdust (e.g. tree sawdust), and/or pellet ; - more preferably, said silica-containing plant part is tree wood and/or sugar cane bagasse; - once burned, the tree wood ash and/or sugar cane bagasse ash contain advantageously a relatively high amount of silica, which is preferably of at least 5 wt.%, more preferably at least 10 wt.%, most preferably at least 15 wt.% based on the total weight of the ash.
- the silicate is preferably in the form of a silicate solution, more preferably an aqueous silicate solution
- the process of the invention can further comprise, after step (a) as described above, a step (b) of separating the silicate solution obtained after step (a) from the impurities deriving from the ash that comprise carbon products and metals.
- Said metals are for example metals (and/or metalloids) selected from the group consisting of metals of the boron group (in particular B and/or Al), alkali metals (in particular K), alkaline earth metals (in particular Ca and/or Mg), transition metals (in particular at least one of Fe, Mn, Ni, Ti and Zn) and combinations thereof.
- said impurities deriving from the ash can comprise further chemical elements selected from the group consisting of pnictogens (in particular P and/or As), halogens (in particular Cl), and a combination thereof.
- said impurities can be present within the silicate solution as undissolved solids and/or in solvated form. Any conventional separation technique, such as centrifugation and/or filtration, can be used during step (b) to separate the silicate solution obtained after step (a) from the impurities deriving from the ash that comprise carbon products and metals.
- the silicate is in the form of a solid silicate and the process of the invention further comprises, after step (b), a step (c) of drying the silicate solution obtained after step (b) so as to obtain a silicate in solid form.
- the drying of the silicate solution obtained after step (b) is carried out by a conventional drying technique.
- Said conventional drying technique is preferably selected from the group consisting of turbine drying, spin-flash drying, atomization, spray-drying and combinations thereof. Additionally, it is preferred that said conventional drying technique is carried out in the absence of oxygen and/or in a short time to avoid oxidation and degradation of the product.
- the invention further relates to a silicate, preferably an alkali metal silicate, obtainable in liquid form as a silicate solution, by the process described above comprising step (b).
- a silicate solution is an aqueous silicate solution.
- a distinguishing feature of the invented silicate, in particular of the alkali metal silicate, is that it generally comprises the additive.
- the invented silicate may comprise the additive in an amount that is the same, substantially the same or below the amount of the additive that is introduced in the reaction mixture, notably depending on the nature of the additive and the operating conditions of steps (a) and (b).
- said silicate solution is a solution characterized by a silicate content at least 5 wt.%, more preferably at least 10 wt.%, even more preferably at least 15 wt.%, most preferably at least 20 wt.%, even most preferably at least 22 wt.% by weight based on the total weight of the solution.
- said silicate solution is a solution characterized by a ratio [SiO 2 ]: [Na 2 O] of 2 to 10, more preferably of 3 to 8, even more preferably of 3 to 6, most preferably of 3 to 4.
- the silicate solution when employed for the production of precipitated silica, said ratio allows to advantageously have an efficient silica synthesis as it leads to a good yield, defined structure and limited salt generation.
- the silicate which is produced by the invented process is an alkali metal silicate. Nonetheless, the skilled person shall appreciate that the invented process can also easily be used to produce a silicate other than an alkali metal silicate.
- an alkali metal silicate is firstly produced according to step (a), or according to steps (a) and (b), or according to steps (a), (b) and (c) as above described, then the alkali metal silicate is caused to react with a hydroxide of a metal other than an alkali metal hydroxide. Possibly, the reaction involves an ion exchange between the alkali metal silicate and the hydroxide of a metal other than an alkali metal hydroxide.
- the hydroxide of a metal other than an alkali metal hydroxide can be notably an alkaline earth metal hydroxide, for example magnesium hydroxide, calcium hydroxide, strontium hydroxide and/or barium hydroxide.
- the invention further relates to a silicate, preferably an alkali metal silicate, obtainable in solid form as a solid silicate by the process described above comprising step (c).
- a silicate preferably an alkali metal silicate, obtainable in solid form as a solid silicate by the process described above comprising step (c).
- said solid silicate is characterized by a ratio [SiO 2 ]:[Na 2 O] of 2 to 10, more preferably of 3 to 8, even more preferably of 3 to 6, most preferably of 3 to 4.
- it is preferred that said solid silicate is characterized by a humidity of at most 10 %.
- said solid silicate is characterized by a granulometry of at least 100 ⁇ m.
- the invention also concerns a process for preparing a precipitated silica, comprising the steps of: (I) producing a silicate solution either by the process described above comprising step (b) or by a process which comprises producing a silicate in solid form by the process described above comprising step (c) and redispersing the silicate in solid form thus obtained in a dispersing medium; and (II) reacting the so-produced silicate solution and, optionally, in addition, a silicate solution other than the so-produced silicate solution, NaOH, and/or a secondary silica source, with an acidifying agent to achieve precipitation of silica.
- step (II) comprises adding to the silicate solution produced according to step (I), i.e. the so-produced silicate solution, a silicate solution other than the so-produced silicate solution, NaOH, and/or a secondary silica source to adjust the [SiO 2 ]:[Na 2 O] ratio of the silicate and, in turn, of the final precipitated silica.
- the silicate solution other than the so-produced silicate solution is a silicate solution produced by any conventional process other than the process of the present invention.
- said secondary silica source is a silica produced by any conventional process other than the process of the present invention and/or naturally occurring silica.
- said secondary silica source is amorphous silica.
- the acidifying agent can be a mineral acid (preferably, a mineral acid that is selected from the group consisting of sulfuric acid (H 2 SO 4 ), hydrochloric acid (HCl), nitric acid (HNO 3 ), phosphoric acid (H 3 PO 4 ) and combinations thereof, and/or carbonic acid), an organic acid (preferably, an organic acid selected from the group consisting of acetic acid, formic acid, and combinations thereof) or a combination thereof.
- the acidifying agent is sulfuric acid and the process comprises a further step (III) of separating the salt containing a sulfate anion (SO 4 2- ) obtained after the precipitation reaction of silica, in solid or liquid form.
- This salt containing a sulfate anion (SO 4 2- ), which is co-produced with the precipitated silica and separated therefrom during step (III), is preferably an alkali metal sulfate; more preferably, it is sodium sulfate (Na 2 SO 4 ), potassium sulfate (K 2 SO 4 ), or a combination thereof.
- said salt containing a sulfate anion obtained after step (III) is recycled by adding it into the reaction mixture of step (a) of the process of the invention.
- the invention relates to a reaction mixture for producing a silicate, preferably an alkali metal silicate, from a plant ash by the process as defined above comprising step (a) (possibly steps (a) and (b), possibly steps (a), (b), and (c)), and/or for preparing a precipitated silica by the process as defined above comprising steps (I) and (II) (possibly, steps (I), (II) and (III)).
- a silicate preferably an alkali metal silicate
- the reaction mixture comprises: (i) a plant ash obtained from the combustion of a silica-containing plant part or plant, said plant ash comprising crystalline silica; (ii) a base; (iii) a dispersing medium; and (iv) an additive that is a salt comprising a multivalent anion.
- the plant ash (i), the base (ii), the dispersing medium (iii) and the additive (iv) are as described above according to any one of the embodiments of the present invention.
- Determination of the content of cristobalite and carbon The determination of the content of cristobalite fraction in each sample was performed with the following procedure, which was divided in two parts: the first one was dedicated to the creation of the calibration curve, while the second part was dedicated to the preparation of the samples, the analysis, and the calculation of the cristobalite content by XRD.
- the diffractometer employed for the experiments was a X’Pert Pro from Malvern-Panalytical with the following configuration: Copper X-ray tube, reflection, Bragg-Brentano configuration, Bragg- Brentano HD mirror, 1/8° divergence slit, 4 mm mask, 0.02 rad front Soller slit, 1/4° front anti-scattering slit, 0.02 rad rear Soller slit, 1/4° rear anti-scattering slit, X Celerator detector, 1 rotation of the sample holder per second.
- Calibration curve The standard samples employed for the calibration curve were prepared with the following raw materials: - Cristobalite provided by Solvay (n°22MAU302), 66.6 wt% +/- 2.5 wt% pure. It also contains tridymite and amorphous silica - Amorphous silica provided by Solvay (n°19STD078) - ⁇ -Al 2 O 3 (purity > 99%) 9 samples with different cristobalite amounts and constant ⁇ -Al 2 O 3 amounts (20 wt%) were prepared as shown in Table 1 below.
- the calibration curve area ratio between cristobalite peaks and Al 2 O 3 peaks was established as function of the weight percentage of cristobalite in the samples.
- the ratio of the combined area of the 2 cristobalite peaks (at 36.08° and 38.38°) and the area of the Al 2 O 3 peak at 35.14° was used to determine the cristobalite content by using the calibration curve.
- Carbon/Sulfur analysis A 200 mg sample was analyzed in Horiba EMIA 320-V2. Lecocel®, iron and tin balls are used as combustion accelerators. CS26 – 3.19% was used to calibrate the sensor. Assay Purity analysis 1 g of sample was ignited in a tared platinum dish at 1000 °C for 1 hour, cooled in a desiccator and weighed. The resulting solid was wet with water, 10 mL of hydrofluoric acid were added in small increments.
- the device was equipped with a reference electrode Ag/AgCl in KCl 3M and a working electrode in tungsten. Each Rp was measured in duplicate and the Rp values were the average between the two measurements.
- 0.5 g of sample was weighed and completed with 30 mL of demineralized water.
- the titration solution was a 0.1N HCl solution.
- the volume V1 (mL) was determined as the equivalence of the titration. After the equivalence, 0.5 mL of titration solution was added. Afterward, 50 mL of KF solution (50 g/l of KF in a water/ethanol (50/50) solution) was added and allowed to react for 3 minutes.
- Example 2 Use of potassium citrate (formed in-situ) as the additive according to the present invention in a stirred PARR combustion bomb the following reagents were introduced: 50 mL of NaOH at 104 g/L, 2.7 g of citric acid, 2.35 g of KOH, and 16.4 g of RHA. The PARR combustion bomb was then introduced in an oven.
- Example 3 Use of sodium citrate as the additive according to the present invention
- the following reagents were introduced: 11.99 g of NaOH at 30% in mass, 1.54 g of sodium citrate (Na 3 C 6 H 5 O 7 ), 11.57 g of RHA, and 24.92 g of deionized water.
- the PARR combustion bomb was then introduced in an oven. The temperature was raised up to 180 °C with a ramp of 1 °C/min. Once the temperature was reached, the mixture was left for 1 hour at 180 °C and then cooled down until room temperature was reached. The solution obtained was centrifuged at 4500 tr/min for 35 minutes to separate the residual solid and the solution.
- Example 4 Comparative example with KCl as an additive
- KCl as an additive
- 50 mL of NaOH at 104 g/L, 0.955 g of KCl, and 16.4 g of RHA 50 mL of NaOH at 104 g/L, 0.955 g of KCl, and 16.4 g of RHA.
- the PARR combustion bomb was then introduced in an oven. The temperature was raised up to 180 °C with a ramp of 1 °C/min. Once the temperature was reached, the mixture was left for 1 hour at 180 °C and then cooled down until room temperature was reached.
- Example 5a Use of K 2 SO 4 as the additive according to the present invention
- Example 5a was a repetition of example 5.
- the following reagent were introduced: 50 mL of NaOH at 104 g/L, 1.115 g of K 2 SO 4 , and 16.4 g of RHA.
- the PARR combustion bomb was then introduced in an oven. The temperature was raised up to 180 °C with a ramp of 1 °C/min.
- Example 6 Use of Na 2 SO 4 as the additive according to the present invention in a stirred PARR combustion bomb the following reagent were introduced: 50 mL of NaOH at 104 g/L, 0.910 g of Na 2 SO 4 , and 16.4 g of RHA. The PARR combustion bomb was then introduced in an oven.
- Example 7 is a “blank” experiment without additive.
- example 7 Apart from this, all the operating conditions of example 7 are identical to those of examples 7a to 7q involving an additive; these ones are detailed hereinafter. Examples 7a to 7q.
- a stirred PARR combustion bomb the following reagents are introduced: 50 mL of NaOH at 104 g/L, 10.00 mmol of an additive that is specified in Table 2 below, and 16.4 g of RHA.
- the PARR combustion bomb is then introduced in an oven. The temperature is raised up to 180 °C with a ramp of 1 °C/min. Once the temperature is reached, the mixture is left for 1 hour at 180 °C and then cooled down until room temperature is reached. The solution obtained is centrifuged at 4500 tr/min for 35 minutes to separate the residual solid and the solution.
- Rp target means the theoretical Rp (SiO 2 /Na 2 O) in weight based on the quantity of NaOH wt.% and SiO 2 wt.% (from RHA) introduced.
- Rp is the measured ratio by potentiometric technique.
- Example 1 (for comparison purposes) showed that at a reaction temperature of 180 °C, without any additive, crystalline silica cannot be dissolved.
- Example 4 (also for comparison purposes) demonstrated that not all salts are suitable additives for improving the dissolution of crystalline silica: the use of a salt comprising a monovalent anion, such as KCl, as additive, did not lead to the effective dissolution of crystalline silica.
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Abstract
The invention relates to a process for producing a silicate from a plant ash comprising crystalline silica. The process comprises reacting said plant ash with a base in the presence of an additive which is a salt comprising a multivalent anion. The invention also relates to a silicate obtainable from said process and to a process for preparing a precipitated silica from said silicate. The invention also concerns a reaction mixture which can be used for said processes.
Description
PROCESS FOR THE PREPARATION OF SILICATE FROM A PLANT ASH COMPRISING CRYSTALLINE SILICA USING A SALT CONTAINING A MULTIVALENT ANION CROSS REFERENCE TO RELATED APPLICATIONS This application claims priority from European applications No.22306640.8, No.22306641.6 and No.22306642.4, all filed on 28 October 2022, the whole content of these applications being incorporated herein by reference for all purposes. TECHNICAL FIELD The invention relates to a process for producing a silicate, preferably an alkali metal silicate, from a plant ash comprising crystalline silica. The process comprises reacting said plant ash with a base in the presence of an additive which is a salt comprising a multivalent anion. The invention also relates to a silicate obtainable from said process and to a process for preparing a precipitated silica from said silicate. The invention also concerns a reaction mixture to be used in said processes. TECHNICAL BACKGROUND Silicon dioxide (SiO2), also known as silica, is a silicon compound that is commonly found in nature. Naturally-occurring silica exists both in amorphous and crystalline forms such as cristobalite, tridymite and quartz, the latter being the major constituent of sand. Quartz sand is frequently employed for the production of silicates, in particular sodium silicates, which can be obtained, for example, by hydrothermal treatment of quartz sand with strong bases such as sodium hydroxide or potassium hydroxide, or by fusion of quartz sand with sodium carbonate at high temperatures of around 1400-1500 °C. Sodium silicates are commonly employed as raw materials for the preparation of precipitated silica, which is a form of synthetic silica in amorphous form. Both silicates and precipitated silica are highly versatile materials with a variety of applications in the most diverse technological fields, from constructions to detergents, tire, adhesives, food and pharmaceutical industries, and their global demand is constantly increasing.
However, the above-mentioned processes have the major disadvantages that sand, used as raw material, is not a renewable resource over human timescales as its replenishment happens through rocks erosion and weathering processes over geological time. Moreover, the aforementioned conventional process of manufacturing silica by sand fusion requires a high consumption of energy due to the fact that the reactants need to be heated to elevated temperatures. It appears thus clear that there remains a need to find a process for producing silicates and silica which is not only more environmentally sustainable but also cost-effective. A possible renewable source can be envisaged in the ashes derived from the combustion of plants and in particular plant ashes derived from the combustion of silica-rich plants and/or parts thereof such as rice husk. Rice husk is an agricultural residue of the rice milling industry and is abundant in rice producing countries. Upon burning, about 20% of the weight of the rice husk is converted into ash comprising up to 97 wt.% of silica in addition to carbon impurities and various metals in trace amounts. A portion of the silica contained in the ash is in crystalline form and the main crystalline phase is typically cristobalite. Similarly, other plant ashes which are particularly rich in silica are those deriving from the combustion of a tree and/or sugar cane, in particular from the combustion of tree wood and/or sugar cane bagasse. Also in this case, the ash can comprise up to 97 wt.% of silica in addition to carbon and metal impurities, and a portion of this silica contained in the ash is in crystalline form, wherein the main crystalline phase is typically quartz. In view of the high amount of silica contained in these ashes and their intrinsically renewable nature, many efforts have been made to try to extract silica from them as this could represent an economically feasible option for obtaining silicate and precipitated silica. This could also address the issue of appropriate disposal of rice husk (which, as mentioned before, is a waste material of the milling industry). US 2020/0399134 describes a process for producing a sodium silicate solution from ash of burned organic matter, such rice husk ash, by washing the ash and reacting the rinsed ash in the presence of sodium hydroxide to obtain a solution of sodium silicate.
WO 2017/063901 discloses instead the preparation of a silicate by reacting rice husk ash with a silicate precursor. This document also describes the preparation of precipitated silica from the silicate thus produced. The preparation of silica from rice husk ash is also described, for example, in WO 2004/073600 which discloses a process for the preparation of precipitated silica by the addition of an acid to a silicate solution obtained by caustic digestion of a biomass ash such as rice husk ash. One of the criticalities of the processes that use plant ash as starting material, such as rice husk ash, wood ash and/or sugar cane bagasse, is that, as mentioned before, the ash comprises silica which has a crystalline portion. Unlike the amorphous form, which is relatively easily attacked and dissolved when the ash is reacted in alkali conditions (e.g. alkali digestion/caustic digestion), the crystalline portion is much more difficult to dissolve and these processes often lead to low yields of silica conversion or require elevated temperatures. Another issue related to the use of plant ash concerns the fact that, being the ash a complex material, it is generally difficult to obtain a silicate that is easily separable from the rest of impurities as these often remains suspended. Therefore, there was still the need to develop a novel process for producing silicate and precipitated silica which is environmentally friendly, cost-efficient, and with high yields. SUMMARY OF THE INVENTION The present invention relates to a process for producing a silicate, preferably an alkali metal silicate, from a plant ash, wherein the process comprises a step (a) of reacting: (i) a plant ash obtained from a combustion of a silica-containing plant part and/or plant, wherein said plant ash comprises crystalline silica; with (ii) a base, preferably an alkali metal hydroxide; wherein the reaction of step (a) is carried out in a reaction mixture comprising: a dispersing medium, preferably an aqueous dispersing medium, and an additive, wherein said additive is a salt comprising a multivalent anion. According to an embodiment of the invention, the silicate is obtained in liquid form as a silicate solution, preferably an aqueous silicate solution, and the process further comprises a step (b) of separating the silicate solution obtained after step (a) from impurities deriving from the ash that comprise carbon products and metals.
According to another embodiment of the invention, the silicate is obtained in solid form as a solid silicate and the process further comprises, after said step (b), a step (c) of drying the silicate solution obtained after step (b) so as to obtain a silicate in solid form. Furthermore, the invention relates to a silicate, preferably an alkali metal silicate obtainable in liquid form as a silicate solution by the process comprising step (b) or in solid form as a solid silicate by the process comprising step (c). Furthermore, the invention relates to a process for preparing a precipitated silica, comprising the steps of: (I) producing a silicate solution either by the process comprising step (b) or by a process which comprises producing a silicate in solid form by the process comprising step (c) and redispersing the silicate in solid form in a dispersing medium, preferably an aqueous dispersing medium, and (II) reacting the so-produced silicate solution and, optionally in addition, a silicate solution other than the so-produced silicate solution, NaOH, and/or a secondary silica source, with an acidifying agent to achieve precipitation of silica. Furthermore, the invention provides a new reaction mixture for producing a silicate, preferably an alkali metal silicate, from a plant ash and/or for preparing a precipitated silica by the processes defined above, comprising: (i) a plant ash obtained from the combustion of a silica-containing plant part and/or plant, wherein said plant ash comprises crystalline silica; (ii) a base, preferably an alkali metal hydroxide; (iii) a dispersing medium, preferably an aqueous dispersing medium, and (iv) an additive, wherein said additive is a salt comprising a multivalent anion. The present invention solves the aforementioned problems of the prior art by providing a process for producing a silicate and precipitated silica from a plant ash which allows improving the dissolution of the silica that is contained in the ash, either in the amorphous or in the crystalline form, and especially the dissolution of the crystalline portion of said silica. Compared to the amorphous form, crystalline silica is more difficult to dissolve and, in normal alkaline digestion processes where the ash is reacted with a base, is only partially dissolved or not dissolved at all unless higher temperatures, and/or longer reaction times are employed. To solve this issue, the
inventors conducted several experiments and surprisingly found that the presence of an additive, which is a salt comprising a multivalent anion, within the reaction mixture of the invention, allows improving the dissolution not only of the amorphous portion but also of the crystalline portion of the silica comprised in the plant ash. Additionally, the invention is particularly advantageous as it allows to obtain a silicate solution which can be effectively separated from the impurities deriving from the ash so to obtain the desired yield and degree of purity. Furthermore, the invention allows to reduce the crystalline silica content in the resulting waste at the end of the process (carbon cake) thus reducing potentially hazardous waste (if dried). Furthermore, both the process for producing a silicate and the process for producing a precipitated silica according to the invention are not only environmentally friendly as they employ a plant ash (which is a renewable source) but also economically advantageously because lower temperatures can be used without affecting the overall yield. DETAILED DESCRIPTION OF THE INVENTION Before the issues of the invention are described in detail, the following should be considered: It is to be understood that this invention is not limited to particular embodiments described, since such embodiments may, of course, vary. It is also to be understood that the terminology used herein is not intended to be limiting, since the scope of the present invention will be limited only by the appended claims. As used herein, the singular forms “a”, “an”, and “the” include both singular and plural referents unless the context clearly dictates otherwise. By way of example, “an additive” means one additive or more than one additive, or “a salt” means one salt or more than one salt. The terms “comprising”, “comprises”, and “comprised of” as used herein are synonymous with “including”, “includes” or “containing”, “contains”, and are inclusive or open-ended and do not exclude additional, non-recited members, elements or method steps. It will be appreciated that the terms “comprising”, “comprises” and “comprised of” as used herein comprise the terms “consisting of”, “consists”, and “consists of”.
Throughout this application, the term “about” is used to indicate that a value includes the standard deviation of error for the device or method being employed to determine the value. The terms “rice husk” and “rice hull” are used herein interchangeably. The same applies to the terms “rice husk ash” and “rice hull ash”, which are also abbreviated as RHA. As used herein, the term “average” refers to number average unless indicated otherwise. As used herein, the terms “% by weight”, “wt.-%”, “wt.%”, “weight percentage”, or “percentage by weight”, are used interchangeably. The same applies to the terms “% by volume”, “vol.-%”, “vol.%”, “volume percentage”, or “percentage by volume”, or “% by mol”, “mol-%”, “mol.%”, “mol percentage”, or “percentage by mol”. The recitation of numerical ranges by endpoints includes all integer numbers and, where appropriate, fractions subsumed within that range (e.g.1 to 5 can include 1, 2, 3, 4 when referring to, for example, a number of elements, and can also include 1.5, 2, 2.75, and 3.80, when referring to, for example, measurements). The recitation of end points also includes the end point values themselves (e.g. from 1.0 to 5.0 includes both 1.0 and 5.0). Any numerical range recited herein is intended to include all sub-ranges subsumed therein. All references cited in the present specification are hereby incorporated by reference in their entirety. In particular, the teachings of all references herein specifically referred to are incorporated by reference. Unless otherwise defined, all terms used in disclosing the invention, including technical and scientific terms, have the meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. By means of further guidance, term definitions are included to better appreciate the teaching of the present invention. In the following passages, different alternatives, embodiments, and variants of the invention are defined in more detail. Each alternative and embodiment so defined may be combined with any other alternative and embodiment, and this for each variant unless clearly indicated to the contrary or clearly incompatible when the value range of a same parameter is disjoined. In particular, any feature indicated as being preferred or advantageous may be combined with any other feature or features indicated as being preferred or advantageous.
Furthermore, the particular features, structures, or characteristics described in the present description may be combined in any suitable manner, as would be apparent to a person skilled in the art from this disclosure, in one or more embodiments. Furthermore, while some embodiments described herein include some but not other features included in other embodiments, combinations of features of different embodiments are mean to be within the scope of the invention, and form different embodiments, as would be understood by those in the art. The present invention refers to a process for producing a silicate from a plant ash, wherein the process comprises a step (a) of reacting: (i) a plant ash obtained from a combustion of a silica-containing plant part and/or plant, wherein said plant ash comprises crystalline silica; with (ii) a base; wherein the reaction of step (a) is carried out in a reaction mixture comprising: a dispersing medium and an additive, wherein said additive is a salt comprising a multivalent anion. According to the invention, said silicate is preferably an alkali metal silicate and said base is preferably an alkali metal hydroxide. The dispersing medium can be any suitable medium for dispersing the plant ash, the base, and/or the additive. It is preferred that said dispersing medium is an aqueous dispersing medium, more preferably water. The multivalent anion usually comprises several oxygen atoms. In some embodiments, the multivalent anion is an oxyanion, optionally with one or more proton(s) attached thereto. In some embodiments, the multivalent anion is free of any heteroatom other than oxygen. In some other embodiments, the multivalent anion, possibly an oxyanion or an oxyanion with one or more proton(s) attached thereto, contains one or more heteroatom(s) other than oxygen; the at least one heteroatom is typically an element of group 13, 14, 15 or 16 of Mendeleev’s Periodic Table of the Elements, based on new IUPAC system. The multivalent anion can be selected from the group consisting of boron oxyanions, carbon oxyanions, phosphorus oxyanions and sulfur oxyanions. The multivalent anion can be selected from the group consisting of borate [(BO3)3-], carbonate [(CO3)2-], carboxylates, phosphate [(PO4)3-], hydrogenophosphate [(HPO4)2-], pyrophosphate [(P2O7)4-], acid diphosphates [(HP2O7)3- and (H2P2O7)2-], triphosphate [(P3O10)5-], acid triphosphates
[(HP3O10)4-, (H2P3O10)3- and (H3P3O10)2-], phosphite [(HPO3)2-], pyrophosphite [(H2P2O5)2-], sulfite [(SO3)2-], sulfate [(SO4)2-], peroxomonosulfate [(SO5)2-], thiosulfate [(S2O3)2-], dithionite [(S2O4)2-], metabisulfite [(S2O5)2-], dithionate [(S2O6)2-], disulfate [(S2O7)2-], peroxydisulfate [(S2O8)2-], trithionate [(S3O6)2-], tetrathionate [(S4O6)2-], pentathionate [(S5O6)2-] and higher polythionates of general formula Sn[(SO3)2-]2 wherein n is an integer in the range of from 4 to 18. In some first embodiments, the multivalent anion, possibly an oxyanion or an oxyanion with one or more proton(s) attached thereto, contains one or more heteroatom(s) other than oxygen, wherein the at least one heteroatom is an element of group 13, 14 or 15 of Mendeleev’s Periodic Table of the Elements, based on new IUPAC system. The multivalent anion can be selected from the group consisting of carboxylates, phosphate [(PO4)3-], hydrogenophosphate [(HPO4)2-], pyrophosphate [(P2O7)4-], acid diphosphates [(HP2O7)3- and (H2P2O7)2-], triphosphate [(P3O10)5-], acid triphosphates [(HP3O10)4-, (H2P3O10)3- and (H3P3O10)2-], phosphite [(HPO3)2-], pyrophosphite [(H2P2O5)2-], carbonate [(CO3)2-], borate [(BO3)3-] and combinations thereof. A first carboxylate multivalent anion according to the invention is oxalate (C2O4 2-). Except oxalate, carboxylates multivalent anions according to the invention have typically the general formula R**(–COO-)N wherein N is an integer greater than or equal to 2, preferably from 2 to 10, more preferably from 2 to 5, still more preferably 2 or 3, and R** is a C1-C30 N-valent hydrocarbon group with N as defined above, which can optionally be interrupted by one or more heteroatom(s) and/or substituted by one or more functional group(s) other than –COO-. R** may also be substituted by one or more acidic carboxylic acid groups (–COOH) ; examples of carboxylate multivalent anions substituted by one or more acidic carboxylic acid groups are a monoacid dicarboxylate derived from a tricarboxylic acid (having one –COOH group and two –COO- groups), a monoacid tricarboxylate derived from a tetracarboxylic acid (having one –COOH group and three –COO- groups), a diacid dicarboxylate derived from a tetracarboxylic acid (having two –COOH groups and two –COO- groups) and a combination thereof. Notwithstanding the above, R* is in general free of any acidic carboxylic acid group (–COOH).
The N-valent hydrocarbon group can be linear, ramified or cyclic. It can be saturated or unsaturated. It can be aliphatic or aromatic. According to the invention, R** can be a C1-C30 N-valent saturated (e.g. C1-C30 N-valent alkanediyl) or unsaturated (e.g. C1-C30 N-valent alkenediyl or alkynediyl) hydrocarbon group. Additionally, R** is preferably a C1-C20 N-valent hydrocarbon group, more preferably a C1-C15 N-valent hydrocarbon group, still more preferably a C1- C10 N-valent hydrocarbon group, even more preferably a C1-C10 N-valent hydrocarbon group, the most preferably a C1-C3 N-valent hydrocarbon group. Said one or more heteroatom(s) can be selected from the group consisting of O, N, S and combinations thereof. Said one or more functional group(s) other than –COO- can be selected from the group consisting of –OH, –NH2, –X wherein X is a halogen atom (including –F, –Cl, –Br, –I and combinations thereof), –C(=O)NH2, –NO2, =NH, =O and combinations thereof. The carboxylates multivalent anions can be dicarboxylates having general formula -OOC–R’–COO-, wherein R’ is a C1-C30 divalent hydrocarbon group which can optionally be interrupted by one or more heteroatom(s) and/or substituted by one or more functional group(s) other than –COO-. Preferably, said group R’ corresponds to group R** as defined above, where N is = 2. Said one or more heteroatom(s) can be selected from the group consisting of O, N, S and combinations thereof. Said one or more functional group(s) other than –COO- can be selected from the group consisting of –OH, –NH2, –NO2, =NH, =O and combinations thereof. Preferably, said dicarboxylates are selected from: - aliphatic saturated dicarboxylates, preferably aliphatic saturated dicarboxylates selected from the group consisting of oxalate (C2O4 2-), malonate (C3H2O4 2-), succinate (C4H4O4 2-), glutarate (C5H6O4 2-), adipate (C6H8O4 2-), sebacate (C10H16O4 2-) and combinations thereof, more preferably oxalate; - aliphatic unsaturated dicarboxylates, preferably aliphatic unsaturated dicarboxylates selected from the group consisting of butenedioate (C4H2O4 2-), maleate (C4H2O4 2-, (2Z)-but-2-enedioate), fumarate (C4H2O4 2-,
(2E)-but-2-enedioate), itaconate (C5H4O4 2-), glutaconate (C5H4O4 2-, (E)- pent-2-enedioate) and combinations thereof; - substituted aliphatic dicarboxylates, preferably aliphatic hydroxydicarboxylates such as tartronate (C3H2O5 2-), malate (C4H4O5 2-), tartarate (C4H4O6 2-), or a combination thereof, aliphatic aminodicarboxylates such as aspartate (C4H5NO4 2-), aliphatic ketodicarboxylates such as mesoxalate (C3O5 2-) and/or 2-oxoglutarate (C5H4O5 2-), and combinations thereof, more preferably malate; and - aromatic dicarboxylates, preferably aromatic dicarboxylates selected from the group consisting of benzene-1,3-dioate
benzene-1,4-dioate (C7H4O4 2-), o-phthalate (C8H4O4 2-), isophthalate (C8H4O4 2-), terephthalate
and combinations thereof. According to the invention, the carboxylates multivalent anions can be tricarboxylates having general formula: -OOC–R*–COO-
wherein R* is a C1-C30 trivalent hydrocarbon group which can optionally be interrupted by one or more heteroatom(s) and/or substituted by one or more functional group(s) other than –COO-. Preferably said group R* corresponds to group R** as defined above, where N is = 3. Said one or more heteroatom(s) can be selected from the group consisting of O, N, S and combinations thereof. Said one or more functional group(s) other than –COO- can be selected from the group consisting of –OH, –NH2, –NO2, =NH, =O and combinations thereof. Preferably, said tricarboxylates are selected from: - unsubstituted tricarboxylates, including unsubstituted aromatic tricarboxylates [such as trimesate (C9H3O6 3-)] and unsubstituted aliphatic tricarboxylates, preferably unsubstituted aliphatic tricarboxylates, more preferably propane-1,2,3-tricarboxylate (C6H5O6 3-) and/or aconitate (C6H3O6 3-); and - substituted tricarboxylates, preferably aliphatic hydroxytricarboxylates, more preferably aliphatic hydroxytricarboxylates selected from the group
consisting of citrate (C6H5O7 3-), isocitrate (C6H5O7 3-), oxalosuccinate (C6H3O7 3-) and combinations thereof, still more preferably citrate. According to an embodiment of the invention, the carboxylates multivalent anions can be multicarboxylates having general formula as described above, wherein N is greater than 3. The multicarboxylates can be selected from the group consisting of tetracarboxyalates (N=4) such as ethylenediaminetetraacetate (C10H12N2O8 4-), pentacarboxylates (N=5) such as diethylenetriamine pentaacetate (C14H18N3O10 5-), polycarboxylate polymers (preferably, aminopolyacetates) and combinations thereof. According to a preferred embodiment of the invention, the multivalent anion is selected from a dicarboxylate, a tricarboxylate and a combination thereof. More preferably, the multivalent anion is selected from an aliphatic saturated dicarboxylate (preferably, oxalate), an aliphatic hydroxydicarboxylate (preferably, malate), an aliphatic hydroxytricarboxylate (preferably, citrate), and combinations thereof. According to another preferred embodiment of the invention, the multivalent anion differs from a silicate anion; more preferably, it differs from any silicon-containing anion. Yet, in a special embodiment of the present invention, the multivalent anion is a silicate anion. The silicate anion can be selected from the group consisting of orthosilicate [(SiO4)4-], metasilicate [(SiO3)2-], polymeric metasilicate {[(SiO3)2-]n, wherein n is an integer greater than 1}, pyrosilicate [(Si2O7)6-], hexafluorosilicate [(SiF6)2-], hexahydrosilicate {[Si(OH)6]2-} and combinations thereof. For the avoidance of doubt, in this special embodiment, the additive of concern, which is then a salt comprising a silicate anion, is not produced by reacting the plant ash with the base in the reaction mixture, although its chemical natural and the chemical nature of the silicate produced by reacting the plant ash with the base in the reaction mixture can be identical. In some other embodiments, the multivalent anion, possibly an oxyanion or an oxyanion with one or more proton(s) attached thereto, contains one or more heteroatom(s) other than oxygen, wherein the at least one heteroatom is an element of group 16 of Mendeleev’s Periodic Table of the Elements, based on new IUPAC system. Then, the multivalent anion can be an oxyanion selected from the group consisting of sulfur oxyanions, selenium oxyanions and tellurium oxyanions.
According to a preferred embodiment of the invention, the multivalent anion is a sulfur oxyanion. The sulfur oxyanion can be selected from the group consisting of sulfite [(SO3)2-], sulfate [(SO4)2-], peroxomonosulfate [(SO5)2-], thiosulfate [(S2O3)2-], dithionite [(S2O4)2-], metabisulfite [(S2O5)2-], dithionate [(S2O6)2-], disulfate [(S2O7)2-], peroxydisulfate [(S2O8)2-], trithionate [(S3O6)2-], tetrathionate [(S4O6)2-], pentathionate [(S5O6)2-] and higher polythionates of general formula Sn[(SO3)2-]2 wherein n is an integer in the range of from 4 to 18. Preferably, the sulfur oxyanion is sulfate [(SO4)2-]. The multivalent anion can also be a selenium oxyanion. In particular, the selenium oxyanion can be selenite [(SeO3)2-] and/or selenate [(SeO4)2-]. The multivalent anion can also be a tellurium oxyanion. In particular, the tellurium oxyanion can be tellurite [(TeO3)2-], metatellurate [(TeO4)2-], orthotellurate [(TeO6)6-], or a combination thereof. The salt preferably comprises an alkali metal cation, an ammonium cation, or a quaternary ammonium cation of formula NR4 + (where R = C1-C20, preferably C1-C10, more preferably C1-C5 hydrocarbon group), more preferably an alkali metal cation. It is preferred that said salt comprises a cation selected from the group consisting of Na+, K+, Cs+, Li+, Rb+, and combinations thereof; more preferably, it is Na+, K+ or a combination thereof. Additionally, it is preferred that said salt is selected from the group consisting of sodium citrate, potassium citrate, sodium sulfate, potassium sulfate and combinations thereof. Thus, it is notably preferred that said salt is sodium citrate (Na3C6H5O7), potassium citrate (K3C6H5O7), or a combination thereof. It is also preferred that said salt is sodium sulfate (Na2SO4), potassium sulfate (K2SO4), or a combination thereof. According to the invention, the reaction mixture can comprise more than one additive as defined above. In other words, the reaction mixture according to the invention can comprise more than one salt comprising a multivalent anion as defined above, for example the reaction mixture according to the invention can comprise more than one salt comprising a sulfur oxyanion as defined above. According to the invention, the amount of the additive within the reaction mixture should be significantly above a catalytic amount and should be adapted depending on the level of crystalline silica which is not dissolved by alkaline
digestion, i.e., by reaction of the plant ash (i) with the base (ii) and the dispersing medium (iii). Preferably, the amount of additive within the reaction mixture is of at least 1 g/L, at least 5g/L, at least 10g/L or at least 15 g/L, more preferably at least 20 g/L. It can be of at least 30 g/L, at least 50 g/L or even at least 100 g/L. The maximum amount of the additive is not particularly limited, it being understood that this amount should advantageously not exceed its solubility limit in the dispersing medium; in practice, the amount of additive within the reaction mixture is generally of at most 500 g/L and can be of at most 300 g/L, at most 150 g/L or at most 100 g/L. It is preferred that the amount of plant ash within the reaction mixture is at least 10 wt.%, at least 15 wt.%, at least 20 wt.%, more preferably at least 22 wt.%, based on the total weight of the reaction mixture. The maximum amount of the additive is not particularly limited, it being understood that this amount should advantageously not impair its ability to get dispersed in the dispersing medium; in practice, the amount of plant ash within the reaction mixture is of at most 50 wt.%, and can be of at most 40 wt.%, at most 35 wt.% or at most 30 wt.%, based on the total weight of the reaction mixture. The molar amount of additive based on the weight amount of plant ash within the reaction mixture can be of at least 0.01 mmol/g, at least 0.02 mmol/g, at least 0.05 mmol/g. Preferably, it is of at least 0.10 mmol/g, at least 0.20 mmol/g or at least 0.30 mmol/g. It can be of at least 0.50 mmol/g or even at least 0.70 mmol/g. As above indicated, the maximum amount of the additive is not particularly limited; this being said, the molar amount of additive based on the weight amount of plant ash within the reaction mixture is generally of at most 10 mmol/g and can be of at most 4.0 mmol/g, at most 2.0 mmol/g, at most 1.5 mmol/g or at most 1.0 mmol/g. Additionally, it is preferred that the amount of base within the reaction mixture is advantageously characterized by a weight ratio (Rp) [SiO2]:[Na2O], with which the skilled person, a silicate and/or a precipitated silica producer, is well familiar. This ratio [SiO2]:[Na2O] is preferably of 2 to 10, more preferably of 3 to 8, even more preferably of 3 to 6, most preferably of 3 to 4. According to the invention, said reaction mixture can be formed by putting together the plant ash, the base, the dispersing medium, and the additive and/or a precursor of the additive. In fact, it has been found that the additive, which is a salt comprising a multivalent anion, can be advantageously added to the reaction
mixture as a salt which is already formed and/or can be formed in-situ by adding, to the reaction mixture, a precursor of the salt, especially an acid comprising a multivalent anion. Said acid comprising a multivalent anion is the acid equivalent of the multivalent anion mentioned above according to any one of the embodiments of the present invention. The acid comprising a multivalent anion can be selected from the group consisting of boric acid (B H3O3), carbonic acid (CH2O3), carboxylic acids, phosphoric acid (H3PO4), pyrophosphoric acid (H4P2O7), triphosphoric acid (H5P3O10), phosphorous acid (H3PO3), pyrophosphorous acid (H4P2O5), sulfuric acid (H2SO4), sulfurous acid (H2SO3), peroxymonosulfuric acid (H2SO5), thiosulfuric acid (H2S2O3), dithionous acid (H2S2O4), disulfurous acid (H2S2O5), dithionic acid (H2S2O6), disulfuric acid (H2S2O7), peroxydisulfuric acid (H2S2O8), trithionic acid (H2S3O6), tetrathionic acid (H2S4O6), pentathionic acid (H2S5O6), higher polythionic acids of general formula Sn[(SO3H)2] wherein n is an integer in the range from 4 to 18, and combinations thereof. Possibly, said acid comprising a multivalent anion is selected from the group consisting of carboxylic acids, phosphoric acid (H3PO4), pyrophosphoric acid (H4P2O7), triphosphoric acid (H5P3O10), phosphorous acid (H3PO3), pyrophosphorous acid (H4P2O5), carbonic acid (CH2O3), boric acid (B H3O3) and combinations thereof. Preferably, said acid comprising a multivalent anion is a carboxylic acid selected from a dicarboxylic acid, a tricarboxylic acid and a combination thereof. The dicarboxylic acid can be selected from the group consisting of oxalic acid (C2H2O4), malonic acid (C3H4O4), succinic acid (C4H6O4), glutaric acid (C5H8O4), adipic acid (C6H10O4), sebacic acid (C10H18O4), butenedioic acid (C4H4O4), fumaric acid (C4H4O4, trans-butenedioic acid), maleic acid (C4H4O4, cis-butenedioic acid), itaconic acid (C5H6O4), glutaconic acid (C5H6O4, (E)-Pent- 2-enedioic acid), tartronic acid (C3H4O5), malic acid (C4H6O5), tartatic acic (C4H6O6), aspartic acid (C4H7NO4), mesoxalic acid (C3H2O5), oxalaceitc acid (C4H4O5), terephthalic acid (C8H6O4) and combinations thereof. Preferably; it is oxalic acid and/or maleic acid. The tricarboxylic acid can be selected from the group consisting of tricarballylic acid (C6H8O6), aconitic acid (C6H6O6), trimellitic acid (C9H6O6), citric acid (C6H8O7), isocitric acid (C6H8O7), oxalosuccinic acid (C6H6O7) and combinations thereof; preferably, it is citric acid.
Possibly, said acid comprising a multivalent anion is the equivalent acid of a sulfur oxyanion mentioned above. Preferably, said acid of a sulfur oxyanion is selected from the group consisting of sulfuric acid (H2SO4), sulfurous acid (H2SO3), peroxymonosulfuric acid (H2SO5), thiosulfuric acid (H2S2O3), dithionous acid (H2S2O4), disulfurous acid (H2S2O5), dithionic acid (H2S2O6), disulfuric acid (H2S2O7), peroxydisulfuric acid (H2S2O8), trithionic acid (H2S3O6), tetrathionic acid (H2S4O6), pentathionic acid (H2S5O6), higher polythionic acids of general formula Sn[(SO3H)2] wherein n is an integer in the range from 4 to 18, and combinations thereof. More preferably, said acid is sulfuric acid. In a special embodiment (corresponding to the special embodiment as above described for the multivalent anion), said acid comprising a multivalent anion is at least one silicic acid. An especially preferred precursor of the additive is an acid comprising a multivalent anion selected from the group consisting of sulfuric acid, citric acid and combinations thereof. Another possible precursor of the additive is an acid salt comprising a monovalent anion, e.g. sodium hydrogenoxalate (NaHC2O4) or sodium dihydrogenophosphate (NaH2PO4) or sodium hydrogenosulfate (NaHSO4) ; as well known to the skilled person, such an acid salt can react with the base, e.g. NaOH, to obtain one or more salt(s) comprising a multivalent anion, e.g. respectively sodium oxalate or at least one of Na2HPO4 and Na3PO4. Still another possible precursor of the additive is an anhydride or an oxide of an acid comprising a multivalent anion, e.g. respectively citric anhydride, maleic anhydride or succinic anhydride on the one hand, and carbon dioxide or sulfur trioxide on the other hand; as well known to the skilled person, when the dispersing medium is an aqueous dispersing medium, such an anhydride or oxide can be converted into the corresponding diacid, e.g. respectively succinic acid or carbonic acid, which itself can react with the base, e.g. NaOH, to obtain a salt comprising a multivalent anion, e.g. sodium succinate or sodium carbonate. When an acid comprising a multivalent anion, an acid salt comprising a monovalent anion, an anhydride of an acid comprising a multivalent anion, an oxide of an acid comprising a multivalent anion, or a combination thereof is used as a precursor of the additive, it is understood that a sufficient amount of the base must be present in the reaction medium, not only for reacting with the plant ash to produce the silicate but also for reacting with said acid, acid salt, anhydride,
oxide or combination thereof and converting it into the additive, namely the corresponding salt of said acid, acid salt, anhydride, oxide or combination thereof. Preferably the additive and/or a precursor of the additive (especially, an acid comprising a multivalent anion such as an acid comprising a sulfur oxyanion) can be added to the reaction mixture during step (a), and/or to the mixture obtained after a pre-dissolution step (a’) carried out before step (a), so as to form the reaction mixture according to the invention. Said pre-dissolution step (a’) comprises reacting the plant ash (i) in the presence of the base (ii) and of the dispersing medium (iii) and allows at least a partial dissolution of the plant ash. Since the plant ash is a complex material comprising not only crystalline silica but also impurities deriving from the combustion of the plant and/or plant part, it is believed that said pre-dissolution step (a’) can help obtaining an improved dissolution during subsequent step (a) in the presence of the additive and/or the precursor of the additive (especially, an acid comprising a multivalent anion). According to an embodiment of the invention, the additive and/or a precursor of the additive (especially, an acid comprising a multivalent anion) can be added directly to the ash before step (a’) or step (a), and/or to the plant before combustion. According to the invention it is preferred that the base (ii) is an alkali metal hydroxide which is selected from the group consisting of NaOH, KOH, LiOH, CsOH, RbOH, NH3(aq) and combinations thereof, and/or a base having the following formula NR4 +OH- (where R = C1-C20, preferably C1-C10, more preferably C1-C5 hydrocarbon group). More preferably, the base (ii) is NaOH, KOH, or a combination thereof. Additionally, it is preferred that the silicate which is produced by the invented process is an alkali metal silicate. More preferably, the silicate is sodium silicate, potassium silicate or a combination thereof. According to an embodiment, step (a) of the process of the invention is carried out at a reaction temperature from 120 to 250 °C, preferably from 120 to 230 °C, more preferably from 165 to 205 °C, most preferably from 170 to 190 °C. According to another embodiment, step (a) of the process of the invention is carried out at a reaction temperature from 120 to 250 °C, preferably from 120 to 230 °C, more preferably from 200 to 230 °C, even more preferably from 205 to 220 °C.
Without wishing to be bound to a specific theory or mechanism, it has been found that the process of the invention can be surprisingly and advantageously carried out without the need to use higher temperature normally employed in the processes of the prior art and, in particular, can be carried out at temperatures from 120 to 250 °C. It is believed that the presence of the additive, in combination with the other ingredients of the reaction mixture employed in the process of the invention, allows obtaining an improved dissolution of the silica comprised in the plant ash, and in particular of the crystalline portion of said silica, which, with respect to the amorphous portion is more difficult to dissolve by alkaline digestion, namely by simply reacting the ash (i) with the base (ii) and the dispersing medium (iii). Furthermore, step (a) of the process according to the invention should be carried out for a duration sufficient to achieve dissolution of crystalline silica. Preferably, step (a) is carried out for at least 10 minutes, more preferably more than 30 minutes, even more preferably more than 60 minutes, most preferably more than 90 minutes but, most preferably, less than 240 minutes. More preferably said reaction time is the amount of time for which the reaction temperature of step (a) as mentioned above, is maintained. According to an embodiment of the invention, the amount of crystalline silica is at least 0.1 wt.%, preferably at least 1 wt.%, more preferably at least 5 wt.%, at least 10 wt.%, at least 20 wt.%, at least 25 wt.%, at least 30 wt.%, at least 40 wt.%, at least 50 wt.%, at least 60 wt.%, at least 70 wt.%, at least 80 wt.%, or at least 90 wt.% based on the total silica (SiO2) content comprised in the ash. In an embodiment of the invention, the amount of crystalline silica is preferably from 5 to 50 wt.% based on the total silica (SiO2) content comprised in the ash. The crystalline silica according to the invention can comprise a crystalline form selected from the group consisting of quartz, cristobalite, tridymite and combinations thereof. According to the invention, the silica-containing plant is preferably an angiosperm, more preferably a monocot or eudicot, still more preferably a plant belonging to the family selected from the group consisting of Poaceae, Equisetaceae, Cyperaceae, Cucurbitaceae, Cannabaceae, Arecaceae, Brassicaceae, and combinations thereof.
The silica-containing plant can also be a tree. Preferably, the tree is selected from the group consisting of pine, oak, birch, elm and combinations thereof. Preferably, the plant belonging to the family of Poaceae is selected from the group consisting of rice, wheat, sugar cane, bamboo, oat, barley, rye, sorghum, triticale, reed canary grass, reed, corn, miscanthus and combinations thereof. Preferably, the plant belonging to the family of Equisetaceae is field horsetail. Preferably, the plant belonging to the family of Cyperaceae is sedge. Preferably, the plant belonging to the family of Cucurbitaceae is selected from the group consisting of melon, watermelon, squash, cucumber and combinations thereof. Preferably, the plant belonging to the family of Cannabaceae is hemp. Preferably, the plant belonging to the family of Arecaceae is palm tree. Preferably, the plant belonging to the family of Brassicaceae is rapeseed. According to an embodiment, the silica-containing plant is a plant selected from the group consisting of rice, wheat, rapeseed, barley, bamboo, field horsetail, sedge, watermelon, and combinations thereof. According to the invention, the plant ash is obtained from a combustion of a silica-containing plant part and/or plant. Preferably, the part of a silica-containing plant (i.e., silica-containing plant part) is selected from the group consisting of a root, a stem, a leaf, a flower, a fruit, a husk, a culm, a stalk, wood and combinations thereof. According to the invention, the part of the silica-containing plant can also derive from a processing of the plant, such as straw (e.g. cereals straw), bagasse (e.g. sugar cane bagasse), oil (e.g. palm oil), sawdust (e.g. tree sawdust), and/or pellet (e.g. wood pellet). Said plant part can be selected from the group consisting of rice husk, rice straw, wheat husk, wheat straw, barley straw, barley husk, sugar cane bagasse, sugar cane leaves, bamboo stem, bamboo leaves, corncob, palm tree oil, miscanthus stalk, miscanthus leaves, sedge leave, watermelon fruit, tree wood and combinations thereof. In an embodiment of the invention, the silica-containing plant is rice and, preferably, the part of said silica-containing plant is a husk.
According to this embodiment, once burned, the rice husk ash contains a relatively high amount of silica which is preferably of at least 5 wt.%, more preferably at least 10 wt.%, most preferably at least 15 wt.% based on the total weight of the ash. According to the invention, the combustion of a silica-containing plant part and/or plant is carried out by conventional techniques by burning a part of a plant and/or a plant containing silica. According to an embodiment, the silica-containing plant part and/or plant can be subjected to at least one pre-treatment. Preferably, said at least one pre- treatment is washing with water, more preferably washing with acidified water. Preferably, a compound selected from the group consisting of Na2CO3, K2CO3, NaOH, KOH, and combinations thereof, and/or any other similar compound known to a person skilled in the art, can be added to the silica- containing plant part and/or plant before combustion to reduce the quantity of crystalline silica thus generated. Preferably, if said pre-treatment is carried out, said compound is added to the silica-containing plant part and/or plant after said pre-treatment. Preferably, the combustion of the silica-containing plant part and/or plant is carried out at a temperature from 300 to 1500 °C, preferably from 500 to 1000 °C. According to an embodiment, the combustion of the silica-containing plant part and/or plant is carried out at a temperature of at least 700 °C, preferably at a temperature from 700 °C to 1000 °C, said silica-containing plant part and/or plant preferably containing a compound selected from the group consisting of Na2CO3, K2CO3, NaOH, KOH, and combinations thereof as described above. According to another embodiment, the combustion of the silica-containing plant part and/or plant is carried out at a temperature lower than 700 °C, preferably at a temperature from 500 °C up to less than 700 °C. According to an embodiment, the plant ash, before being employed in step (a) and/or (a’) of the process of the invention, is subjected to at least one pre- treatment. Preferably, said at least one pre-treatment is or comprises washing with water and/or washing with acidified water; more preferably it is or comprises washing with acidified water. Additionally, according to an embodiment, a compound selected from the group consisting of Na2CO3, K2CO3, NaOH, KOH, and combinations thereof, and/or other similar compounds known to a person skilled in the art, can be added to the plant ash before being employed in step (a) and/or (a’). Preferably,
if said pre-treatment is carried out, said compound is added to the plant ash after said-pre-treatment. According to a first preferred embodiment of the invention, at least a portion of said crystalline silica is cristobalite. In this first embodiment, the crystalline silica, in addition to cristobalite, can also comprise quartz and/or tridymite. In this first embodiment, the majority of said crystalline silica is preferably cristobalite. In this first embodiment, preferably at least 50 wt.%, at least 60 wt.%, at least 70 wt.% or at least 80 wt.%, more preferably at least 90 wt.%, even more preferably at least 99 wt.%, most preferably about 100 wt.%, of said crystalline silica is cristobalite, based on the total crystalline silica content. In this first embodiment, most preferably, the crystalline silica consists essentially of cristobalite. In this first embodiment, most preferably, the crystalline silica comprises only trace amounts of quartz and/or tridymite. In this first embodiment, it is preferred that the amount of cristobalite is of at least 0.1 wt.%, preferably at least 1 wt.%, more preferably at least 5 wt.%, at least 10 wt.%, at least 20 wt.%, at least 25 wt.%, at least 30 wt.%, at least 40 wt.%, at least 50 wt.%, at least 60 wt.%, at least 70 wt.%, at least 80 wt.% or at least 90 wt.%, based on the total silica (SiO2) content comprised in the ash. In this first embodiment, the amount of cristobalite comprised within the plant ash may range from 5 to 50 wt.% based on the total silica (SiO2) content comprised in the ash. In this first embodiment of the invention wherein at least a portion of said crystalline silica is cristobalite and, preferably, wherein the majority of said crystalline silica is cristobalite, step (a) of the process of the invention is preferably carried out at a reaction temperature from 165 to 205 °C, more preferably from 170 to 190 °C. Still in this first embodiment wherein at least a portion of said crystalline silica is cristobalite and, preferably, wherein the majority of said crystalline silica is cristobalite, the most preferred silica- containing plant is rice, while preferred rice parts are rice husk and rice straw, the most preferred rice part being rice husk (this is because, once rice husk is burned, its ash contains a relatively high amount of silica, which is preferably of at least 5 wt.%, more preferably at least 10 wt.%, most preferably at least 15 wt.% based on the total weight of the ash). According to another preferred embodiment of the invention, at least a portion of said crystalline silica is quartz. In this other embodiment, the majority of said crystalline silica is preferably quartz, wherein the remaining part up to 100 wt.% based on the total crystalline silica content includes cristobalite and/or
tridymite. In this other embodiment, preferably at least 50 wt.%, at least 60 wt.%, at least 70 wt.%, or at least 80 wt.%, more preferably at least 90 wt.%, even more preferably at least 99 wt.%, most preferably about 100 wt.%, of said crystalline silica is quartz, based on the total crystalline silica content. In this other embodiment, most preferably, the crystalline silica consists essentially of quartz. In this other embodiment, most preferably, the crystalline silica comprises only trace amounts of cristobalite and/or tridymite. In this other embodiment, it is preferred that the amount of quartz is of at least 0.1 wt.%, preferably at least 1 wt.%, more preferably at least 5 wt.%, at least 10 wt.%, at least 20 wt.%, at least 25 wt.%, at least 30 wt.%, at least 40 wt.%, at least 50 wt.%, at least 60 wt.%, at least 70 wt.%, at least 80 wt.%, or at least 90 wt.% based on the total silica (SiO2) content comprised in the ash. In this other embodiment of the invention, the amount of quartz comprised within the plant ash may range from 5 to 50 wt.% based on the total silica (SiO2) content comprised in the ash. In this other embodiment of the invention wherein at least a portion of said crystalline silica is quartz and, preferably, wherein the majority of said crystalline silica is quartz, step (a) of the process of the invention is preferably carried out at a reaction temperature from 200 to 230 °C, more preferably from 205 to 220 °C. Still in this other embodiment wherein at least a portion of said crystalline silica is quartz and, preferably, wherein the majority of said crystalline silica is quartz, it is preferred that the silica-containing plant is selected from the group consisting of a tree, sugar cane, and combinations thereof; in more details: - preferably, the tree is selected from the group consisting of pine, oak, birch, elm and combinations thereof ; - preferably, the part of a silica-containing plant (i.e., silica-containing plant part) is wood so that said plant part is tree wood ; - the part of the silica-containing plant can also derive from a processing of the plant, such as bagasse (e.g. sugar cane bagasse), sawdust (e.g. tree sawdust), and/or pellet ; - more preferably, said silica-containing plant part is tree wood and/or sugar cane bagasse; - once burned, the tree wood ash and/or sugar cane bagasse ash contain advantageously a relatively high amount of silica, which is preferably of at least 5 wt.%, more preferably at least 10 wt.%, most preferably at least 15 wt.% based on the total weight of the ash.
According to the invention, the silicate is preferably in the form of a silicate solution, more preferably an aqueous silicate solution, and the process of the invention can further comprise, after step (a) as described above, a step (b) of separating the silicate solution obtained after step (a) from the impurities deriving from the ash that comprise carbon products and metals. Said metals are for example metals (and/or metalloids) selected from the group consisting of metals of the boron group (in particular B and/or Al), alkali metals (in particular K), alkaline earth metals (in particular Ca and/or Mg), transition metals (in particular at least one of Fe, Mn, Ni, Ti and Zn) and combinations thereof. According to an embodiment said impurities deriving from the ash can comprise further chemical elements selected from the group consisting of pnictogens (in particular P and/or As), halogens (in particular Cl), and a combination thereof. According to the invention, said impurities can be present within the silicate solution as undissolved solids and/or in solvated form. Any conventional separation technique, such as centrifugation and/or filtration, can be used during step (b) to separate the silicate solution obtained after step (a) from the impurities deriving from the ash that comprise carbon products and metals. According to another embodiment, the silicate is in the form of a solid silicate and the process of the invention further comprises, after step (b), a step (c) of drying the silicate solution obtained after step (b) so as to obtain a silicate in solid form. Preferably, the drying of the silicate solution obtained after step (b) is carried out by a conventional drying technique. Said conventional drying technique is preferably selected from the group consisting of turbine drying, spin-flash drying, atomization, spray-drying and combinations thereof. Additionally, it is preferred that said conventional drying technique is carried out in the absence of oxygen and/or in a short time to avoid oxidation and degradation of the product. The invention further relates to a silicate, preferably an alkali metal silicate, obtainable in liquid form as a silicate solution, by the process described above comprising step (b). Preferably said silicate solution is an aqueous silicate solution.
A distinguishing feature of the invented silicate, in particular of the alkali metal silicate, is that it generally comprises the additive. The invented silicate may comprise the additive in an amount that is the same, substantially the same or below the amount of the additive that is introduced in the reaction mixture, notably depending on the nature of the additive and the operating conditions of steps (a) and (b). Preferably, said silicate solution is a solution characterized by a silicate content at least 5 wt.%, more preferably at least 10 wt.%, even more preferably at least 15 wt.%, most preferably at least 20 wt.%, even most preferably at least 22 wt.% by weight based on the total weight of the solution. Additionally, it is preferred that said silicate solution is a solution characterized by a ratio [SiO2]: [Na2O] of 2 to 10, more preferably of 3 to 8, even more preferably of 3 to 6, most preferably of 3 to 4. Without wishing to be bound to a specific theory, it has been found that, when the silicate solution is employed for the production of precipitated silica, said ratio allows to advantageously have an efficient silica synthesis as it leads to a good yield, defined structure and limited salt generation. As above specified, it is preferred that the silicate which is produced by the invented process is an alkali metal silicate. Nonetheless, the skilled person shall appreciate that the invented process can also easily be used to produce a silicate other than an alkali metal silicate. Possibly, an alkali metal silicate is firstly produced according to step (a), or according to steps (a) and (b), or according to steps (a), (b) and (c) as above described, then the alkali metal silicate is caused to react with a hydroxide of a metal other than an alkali metal hydroxide. Possibly, the reaction involves an ion exchange between the alkali metal silicate and the hydroxide of a metal other than an alkali metal hydroxide. The hydroxide of a metal other than an alkali metal hydroxide can be notably an alkaline earth metal hydroxide, for example magnesium hydroxide, calcium hydroxide, strontium hydroxide and/or barium hydroxide. Well-known illustrations thereof, which are taught in encyclopediae (for example in Wikipedia enclyclopedia https://en.wikipedia.org/wiki/Sodium_silicate) and in educational publications (e.g. in https://melscience.com/BE-en/chemistry/experiments/chemgarden- v3_calcium-silicate/) are the ion exchange reactions of sodium silicate with calcium hydroxide to obtain calcium silicate or a mixed calcium-sodium silicate. Similarly, an aluminum-sodium silicate can be obtained by aluminum hydroxide with an alkali metal silicate, as e.g. taught in https://www.fao.org/fileadmin/
user_upload/jecfa_additives/docs/monograph17/additive-391-m17.pdf. The invention further relates to a silicate, preferably an alkali metal silicate, obtainable in solid form as a solid silicate by the process described above comprising step (c). Preferably said solid silicate is characterized by a ratio [SiO2]:[Na2O] of 2 to 10, more preferably of 3 to 8, even more preferably of 3 to 6, most preferably of 3 to 4. Additionally, it is preferred that said solid silicate is characterized by a humidity of at most 10 %. More preferably, said solid silicate is characterized by a granulometry of at least 100 µm. The invention also concerns a process for preparing a precipitated silica, comprising the steps of: (I) producing a silicate solution either by the process described above comprising step (b) or by a process which comprises producing a silicate in solid form by the process described above comprising step (c) and redispersing the silicate in solid form thus obtained in a dispersing medium; and (II) reacting the so-produced silicate solution and, optionally, in addition, a silicate solution other than the so-produced silicate solution, NaOH, and/or a secondary silica source, with an acidifying agent to achieve precipitation of silica. Preferably, said dispersing medium is an aqueous dispersing medium, more preferably water, and the silicate solution obtained after step (I) to be employed in step (II) is an aqueous silicate solution. According to an embodiment of the invention, step (II) comprises adding to the silicate solution produced according to step (I), i.e. the so-produced silicate solution, a silicate solution other than the so-produced silicate solution, NaOH, and/or a secondary silica source to adjust the [SiO2]:[Na2O] ratio of the silicate and, in turn, of the final precipitated silica. According to the invention, the silicate solution other than the so-produced silicate solution is a silicate solution produced by any conventional process other than the process of the present invention. According to the invention, said secondary silica source is a silica produced by any conventional process other than the process of the present
invention and/or naturally occurring silica. Preferably, said secondary silica source is amorphous silica. The acidifying agent can be a mineral acid (preferably, a mineral acid that is selected from the group consisting of sulfuric acid (H2SO4), hydrochloric acid (HCl), nitric acid (HNO3), phosphoric acid (H3PO4) and combinations thereof, and/or carbonic acid), an organic acid (preferably, an organic acid selected from the group consisting of acetic acid, formic acid, and combinations thereof) or a combination thereof. In a preferred embodiment of the invention, the acidifying agent is sulfuric acid and the process comprises a further step (III) of separating the salt containing a sulfate anion (SO4 2-) obtained after the precipitation reaction of silica, in solid or liquid form. This salt containing a sulfate anion (SO4 2-), which is co-produced with the precipitated silica and separated therefrom during step (III), is preferably an alkali metal sulfate; more preferably, it is sodium sulfate (Na2SO4), potassium sulfate (K2SO4), or a combination thereof. In a more preferred embodiment, said salt containing a sulfate anion obtained after step (III) is recycled by adding it into the reaction mixture of step (a) of the process of the invention. Without wishing to be bound to a specific theory or mechanism, it has been found that, at the end of the process for preparing a precipitated silica, when sulfuric acid is employed as the acidifying agent, a salt containing a sulfate anion is obtained, which can be advantageously employed as the additive according to the invention, by adding it into the reaction mixture used in step (a) of the process of the invention so to advantageously obtain a circular process. Furthermore, the invention relates to a reaction mixture for producing a silicate, preferably an alkali metal silicate, from a plant ash by the process as defined above comprising step (a) (possibly steps (a) and (b), possibly steps (a), (b), and (c)), and/or for preparing a precipitated silica by the process as defined above comprising steps (I) and (II) (possibly, steps (I), (II) and (III)). The reaction mixture comprises: (i) a plant ash obtained from the combustion of a silica-containing plant part or plant, said plant ash comprising crystalline silica; (ii) a base; (iii) a dispersing medium; and (iv) an additive that is a salt comprising a multivalent anion.
Preferably, the plant ash (i), the base (ii), the dispersing medium (iii) and the additive (iv) are as described above according to any one of the embodiments of the present invention. Should the disclosure of any patents, patent applications, and publications which are incorporated herein by reference conflict with the description of the present application to the extent that it may render a term unclear, the present description shall take precedence. The present invention will now be illustrated by the following examples, which are not intended to be limiting. EXAMPLES Materials and methods All starting materials used in the examples are commercially available. For examples 1-4, a rice husk ash (RHA) having the following characteristics, was employed: - Silica content as measured by Assay purity method: 83.1% over total sample; - Cristobalite content as measured by XRD: 40% over total SiO2 content; - Carbon content as measured by Carbon/sulfur Analysis: 13.5% over total SiO2 content. Determination of the content of cristobalite and carbon The determination of the content of cristobalite fraction in each sample was performed with the following procedure, which was divided in two parts: the first one was dedicated to the creation of the calibration curve, while the second part was dedicated to the preparation of the samples, the analysis, and the calculation of the cristobalite content by XRD. XRD analyzer The diffractometer employed for the experiments was a X’Pert Pro from Malvern-Panalytical with the following configuration: Copper X-ray tube, reflection, Bragg-Brentano configuration, Bragg- Brentano HD mirror, 1/8° divergence slit, 4 mm mask, 0.02 rad front Soller slit, 1/4° front anti-scattering slit, 0.02 rad rear Soller slit, 1/4° rear anti-scattering slit, X Celerator detector, 1 rotation of the sample holder per second. Calibration curve The standard samples employed for the calibration curve were prepared with the following raw materials:
- Cristobalite provided by Solvay (n°22MAU302), 66.6 wt% +/- 2.5 wt% pure. It also contains tridymite and amorphous silica - Amorphous silica provided by Solvay (n°19STD078) - α-Al2O3 (purity > 99%) 9 samples with different cristobalite amounts and constant α-Al2O3 amounts (20 wt%) were prepared as shown in Table 1 below. The following steps were followed to prepare each sample: - 30 minutes of mixing in a Turbula shaker; - Hand grinding of the powder with agate mortar and pestle; - 30 minutes of mixing in a Turbula shaker. Table 1
For each of the 9 samples, 3 XRD sample holders of 16 mm diameter were prepared with back loaded sample holders. Each XRD sample holder was analyzed from 2θ = 33° to 40° at 200 seconds per step, step size 0.017°. The HighScore Plus 4.8 software was used to measure the area of the peaks at 35.14° for the Al2O3 and the combined areas of the peaks at 36.08° and 38.38° for the cristobalite. The calibration curve area ratio between cristobalite peaks and Al2O3 peaks was established as function of the weight percentage of cristobalite in the samples. Preparation of the samples and quantification For each measure, two preparations were done to ensure representativeness of the quantification following the same procedure described below. 1.2 g of the sample was weighed in a glass vial and 0.3 g of α-Al2O3 are added. The following steps were followed to ensure an homogeneous mixing: - 30 minutes of mixing in a Turbula shaker; - Hand grinding of the powder with agate mortar and pestle; - 30 minutes of mixing in a Turbula shaker. For each preparation, 16 mm diameter back loaded XRD sample holders were charged and analyzed following the following analytical method; 2θ = 33° to 40° at 200 seconds per step, step size 0.017°, Copper X-ray tube, reflection, Bragg- Brentano configuration, Bragg-Brentano HD mirror, 1/8° divergence slit, 4 mm mask, 0.02 rad front Soller slit, 1/4° front anti-scattering slit, 0.02 rad rear Soller slit, 1/4° rear anti-scattering slit, X Celerator detector, 1 rotation of the sample holder per second. The HighScore Plus 4.8 software was used to measure the area of the peaks. The ratio of the combined area of the 2 cristobalite peaks (at 36.08° and 38.38°) and the area of the Al2O3 peak at 35.14° was used to determine the cristobalite content by using the calibration curve. Carbon/Sulfur analysis A 200 mg sample was analyzed in Horiba EMIA 320-V2. Lecocel®, iron and tin balls are used as combustion accelerators. CS26 – 3.19% was used to calibrate the sensor. Assay Purity analysis 1 g of sample was ignited in a tared platinum dish at 1000 °C for 1 hour, cooled in a desiccator and weighed. The resulting solid was wet with water, 10
mL of hydrofluoric acid were added in small increments. The mixture was then evaporated in a steam bath to dryness and then cooled.10 mL of hydrofluoric and 0.5 mL of sulfuric acid were added and then evaporated to dryness. The temperature was then slowly increased until all of the acids were volatilized. The sample was then ignited at 1000 °C, cooled in a desiccator and then weighed. The ratio between the difference of the final weight and the weight of the initially ignited portion on the one hand and the weight of the original sample on the other hand represented the weight percentage of SiO2. Potentiometry A Titrando 808 was used in order to determine the weight ratio (Rp) [%weight (SiO2) / %weight (Na2O)]. The device was equipped with a reference electrode Ag/AgCl in KCl 3M and a working electrode in tungsten. Each Rp was measured in duplicate and the Rp values were the average between the two measurements. 0.5 g of sample was weighed and completed with 30 mL of demineralized water. The titration solution was a 0.1N HCl solution. The volume V1 (mL) was determined as the equivalence of the titration. After the equivalence, 0.5 mL of titration solution was added. Afterward, 50 mL of KF solution (50 g/l of KF in a water/ethanol (50/50) solution) was added and allowed to react for 3 minutes. Then, 15 mL of 0.1N HCl solution was added. The excess of HCl was titrated by a NaOH 1N solution and the volume V2 (mL) was the equivalent point of the titration. The Rp was then calculated following the formula below: Rp = (0.31*V1)/(1.5(15*1-V2*1) +(0.5*0.1)) Example 1 – Comparative example without any additive In a stirred PARR combustion bomb the following reagents were introduced: 50 mL of NaOH solution at 104 g/L and 16.4 g of RHA. The PARR combustion bomb was then introduced in an oven. The temperature was raised up to 180 °C with a ramp of 1 °C/min. Once the temperature was reached, the mixture was left for 1 hour at 180 °C and then cooled down until room temperature was reached. The solution obtained was centrifuged at 4500 tr/min for 35 minutes to separate the residual solid and the solution. The surnatant was then taken for the analysis of the Rp by potentiometry technique. The results are shown in Table 3 below under “Results” title. Example 2 – Use of potassium citrate (formed in-situ) as the additive according to the present invention
In a stirred PARR combustion bomb the following reagents were introduced: 50 mL of NaOH at 104 g/L, 2.7 g of citric acid, 2.35 g of KOH, and 16.4 g of RHA. The PARR combustion bomb was then introduced in an oven. The temperature was raised up to 180 °C with a ramp of 1 °C/min. Once the temperature was reached, the mixture was left for 1 hour at 180 °C and then cooled down until room temperature was reached. The solution obtained was centrifuged at 4500 tr/min for 35 minutes to separate the residual solid and the solution. The surnatant was then taken for the analysis of the Rp by potentiometry technique. The results are shown in Table 3 below under “Results” title. Example 3 – Use of sodium citrate as the additive according to the present invention In a stirred PARR combustion bomb the following reagents were introduced: 11.99 g of NaOH at 30% in mass, 1.54 g of sodium citrate (Na3C6H5O7), 11.57 g of RHA, and 24.92 g of deionized water. The PARR combustion bomb was then introduced in an oven. The temperature was raised up to 180 °C with a ramp of 1 °C/min. Once the temperature was reached, the mixture was left for 1 hour at 180 °C and then cooled down until room temperature was reached. The solution obtained was centrifuged at 4500 tr/min for 35 minutes to separate the residual solid and the solution. The surnatant was then taken for the analysis of the Rp by potentiometry technique. The results are shown in Table 3 below under “Results” title. Example 4 – Comparative example with KCl as an additive In a stirred PARR combustion bomb the following reagent were introduced: 50 mL of NaOH at 104 g/L, 0.955 g of KCl, and 16.4 g of RHA. The PARR combustion bomb was then introduced in an oven. The temperature was raised up to 180 °C with a ramp of 1 °C/min. Once the temperature was reached, the mixture was left for 1 hour at 180 °C and then cooled down until room temperature was reached. The solution obtained was centrifuged at 4500 tr/min for 35 minutes to separate the residual solid and the solution. The surnatant was then taken for the analysis of the Rp by potentiometry technique. The results are shown in Table 3 below under “Results” title. Examples 5 and 5a – Use of K2SO4 as the additive according to the present invention Example 5a was a repetition of example 5.
In a stirred PARR combustion bomb the following reagent were introduced: 50 mL of NaOH at 104 g/L, 1.115 g of K2SO4, and 16.4 g of RHA. The PARR combustion bomb was then introduced in an oven. The temperature was raised up to 180 °C with a ramp of 1 °C/min. Once the temperature was reached, the mixture was left for 1 hour at 180 °C and then cooled down until room temperature was reached. The solution obtained was centrifuged at 4500 tr/min for 35 minutes to separate the residual solid and the solution. The surnatant was then taken for the analysis of the Rp by potentiometry technique. The results are shown in Table 3 below under “Results” title. Example 6 – Use of Na2SO4 as the additive according to the present invention In a stirred PARR combustion bomb the following reagent were introduced: 50 mL of NaOH at 104 g/L, 0.910 g of Na2SO4, and 16.4 g of RHA. The PARR combustion bomb was then introduced in an oven. The temperature was raised up to 180 °C with a ramp of 1 °C/min. Once the temperature was reached, the mixture was left for 1 hour at 180 °C and then cooled down until room temperature was reached. The solution obtained was centrifuged at 4500 tr/min for 35 minutes to separate the residual solid and the solution. The surnatant was then taken for the analysis of the Rp by potentiometry technique. The results are shown in Table 3 below under “Results” title. Examples 7 and 7a to 7q – Use of various salts comprising a multivalent anion as additives Example 7. Example 7 is a “blank” experiment without additive. Apart from this, all the operating conditions of example 7 are identical to those of examples 7a to 7q involving an additive; these ones are detailed hereinafter. Examples 7a to 7q. In a stirred PARR combustion bomb the following reagents are introduced: 50 mL of NaOH at 104 g/L, 10.00 mmol of an additive that is specified in Table 2 below, and 16.4 g of RHA. The PARR combustion bomb is then introduced in an oven. The temperature is raised up to 180 °C with a ramp of 1 °C/min. Once the temperature is reached, the mixture is left for 1 hour at 180 °C and then cooled down until room temperature is reached. The solution obtained is centrifuged at 4500 tr/min for 35 minutes to separate the residual solid and the solution. The surnatant is then taken for the analysis of the Rp by potentiometry technique. The amount of the additive may be adjusted down to 5 mmol, conversely up to 15 or 20 mmol, depending on the particular nature of the additive.
Table 2 - List of additives in accordance with examples 7 to 7q
Results The results obtained with each experiment performed according to Examples 1-6 are shown in Table 3 below. “Rp target” means the theoretical Rp (SiO2/Na2O) in weight based on the quantity of NaOH wt.% and SiO2 wt.% (from RHA) introduced. “Rp” is the measured ratio by potentiometric technique.
Table 3
Example 1 (for comparison purposes) showed that at a reaction temperature of 180 °C, without any additive, crystalline silica cannot be dissolved. Example 4 (also for comparison purposes) demonstrated that not all salts are suitable additives for improving the dissolution of crystalline silica: the use of a salt comprising a monovalent anion, such as KCl, as additive, did not lead to the effective dissolution of crystalline silica. On the contrary, the use of a salt comprising a multivalent anion, such as potassium citrate, sodium citrate, K2SO4 or Na2SO4, according to the present invention (as shown in Examples 2, 3, 5, 5a and 6), led to a much higher Rp for the same reaction temperature of 180 °C and to a significant increase in the SiO2 dissolution yield up to ≥ 79%. This clearly showed that the use of a salt comprising a multivalent anion according to the process of the present invention, greatly improves the dissolution level of crystalline silica even at lower temperatures such as 180 °C.
Claims
C L A I M S 1. A process for producing an alkali metal silicate from a plant ash, wherein the process comprises a step (a) of reacting: (i) a plant ash obtained from a combustion of a silica-containing plant part and/or plant, wherein said plant ash comprises crystalline silica; with (ii) a base, preferably an alkali metal hydroxide; wherein the reaction of step (a) is carried out in a reaction mixture comprising a dispersing medium, preferably an aqueous dispersing medium, and an additive, wherein said additive is a salt comprising a multivalent anion selected from the group consisting of sodium citrate, potassium citrate, sodium sulfate, potassium sulfate and combinations thereof. 2. The process according to claim 1, wherein the step (a) is carried out at a reaction temperature from 120 to 250 °C, preferably from 120 to 230 °C, for at least 10 minutes, preferably for more than 30 minutes. 3. The process according to claim 1 or 2, wherein the amount of crystalline silica is at of least 0.1 wt.%, preferably at least 1 wt.%, more preferably at least 5 wt.%, at least 10 wt.%, at least 20 wt.%, at least 25 wt.%, at least 30 wt.%, at least 40 wt.%, at least 50 wt.%, at least 60 wt.%, at least 70 wt.%, at least 80 wt.% or at least 90 wt.%, based on the total SiO2 content comprised in the ash. 4. The process according to claim 3, wherein the amount of crystalline silica is of at least 30 wt.% based on the total SiO2 content comprised in the ash. 5. The process according to any one of the preceding claims, wherein the crystalline silica comprises a crystalline form selected from the group consisting of quartz, cristobalite, tridymite and combinations thereof.
6. The process according to claim 5, wherein at least a portion of said crystalline silica is cristobalite. 7. The process according to claim 6, wherein the amount of cristobalite is of at least 0.1 wt.%, preferably at least 1 wt.%, more preferably at least 5 wt.%, at least 10 wt.%, at least 20 wt.%, at least 25 wt.%, at least 30 wt.%, at least 40 wt.%, at least 50 wt.%, at least 60 wt.%, at least 70 wt.%, at least 80 wt.% or at least 90 wt.%, based on the total SiO2 content comprised in the ash, and, preferably, wherein the majority of said crystalline silica is cristobalite. 8. The process according to claim 7, wherein the amount of cristobalite is of at least 20 wt.% based on the total SiO2 content comprised in the ash. 9. The process according to any one of claims 6 to 8, wherein the silica- containing plant is an angiosperm, preferably a monocot or eudicot, more preferably a plant belonging to a family selected from the group consisting of Poaceae, Equisetaceae, Cyperaceae, Cucurbitaceae, Cannabaceae, Arecaceae, Brassicaceae, and combinations thereof, still more preferably a plant selected from the group consisting of rice, wheat, rapeseed, barley, bamboo, field horsetail, sedge, watermelon, and combinations thereof. 10. The process according to claim 9, wherein the plant ash is rice husk ash. 11. The process according to any one of claims 6 to 10, wherein step (a) is carried out at a reaction temperature from 165 to 205 °C, preferably from 170 to 190 °C. 12. The process according to claim 5, wherein at least a portion of said crystalline silica is quartz. 13. The process according to claim 12, wherein the amount of quartz is of at least 0.1 wt.%, preferably at least 1 wt.%, more preferably at least 5 wt.%, at least 10 wt.%, at least 20 wt.%, at least 25 wt.%, at least 30 wt.%, at least 40 wt.%, at least 50 wt.%, at least 60 wt.%, at least 70
wt.%, at least 80 wt.% or at least 90 wt.%, based on the total SiO2 content comprised in the ash, and, preferably, wherein the majority of said crystalline silica is quartz. 14. The process according to claim 13, wherein the amount of quartz is of at least 20 wt.% based on the total SiO2 content comprised in the ash. 15. The process according to any one of claims 12 to 14, wherein the silica-containing plant is selected from the group consisting of a tree, sugar cane and a combination thereof, and wherein the silica- containing plant part derives from a processing of a tree and/or of sugar cane. 16. The process according to claim 15, wherein the plant ash is tree sawdust, wood pellet, sugar cane bagasse or a combination thereof. 17. The process according to any one of claims 12 to 16, wherein step (a) is carried out at a reaction temperature from 200 to 230 °C, preferably from 205 to 220 °C. 18. The process according to any one of the preceding claims, wherein said salt is sodium citrate (Na3C6H5O7), potassium citrate (K3C6H5O7), or a combination thereof. 19. The process according to any one of claims 1 to 17, wherein said salt is sodium sulfate (Na2SO4), potassium sulfate (K2SO4), or a combination thereof. 20. The process according to any one of the preceding claims, wherein said reaction mixture is formed by putting together the plant ash, the base, the dispersing medium, and the additive and/or a precursor of the additive. 21. The process according to claim 20, wherein the precursor of the additive is an acid comprising a multivalent anion selected from the group consisting of sulfuric acid, citric acid and combinations thereof.
22. The process according to any one of the preceding claims, wherein the alkali metal silicate is in the form of a silicate solution, preferably an aqueous silicate solution, and wherein the process further comprises a step (b) of separating the silicate solution from impurities deriving from the ash that comprise carbon products and metals. 23. The process according to claim 22, further comprising a step (c) of drying the silicate solution obtained after step (b) so as to obtain a silicate in solid form. 24. An alkali metal silicate obtainable in liquid form as a silicate solution by the process according to claim 22 or in solid form as a solid silicate by the process according to claim 23. 25. The alkali metal silicate according to claim 24, which is in liquid form as a silicate solution which comprises the additive, wherein the additive is sodium citrate (Na3C6H5O7), potassium citrate (K3C6H5O7), or a combination thereof. 26. A process for preparing a precipitated silica, comprising the steps of: (I) producing an alkali metal silicate solution either by the process according to claim 22, or by a process which comprises producing a silicate in solid form by the process according to claim 23 and redispersing the silicate in solid form in a dispersing medium, preferably an aqueous dispersing medium, and (II) reacting the so-produced alkali metal silicate solution and, optionally in addition, a silicate solution other than the so-produced alkali metal silicate solution, NaOH, and/or a secondary silica source, with an acidifying agent to achieve precipitation of silica. 27. The process according to claim 26, wherein the acidifying agent is sulfuric acid, a salt containing a sulfate anion is concurrently formed with the precipitated silica, and the process comprises a step (III) of separating the salt containing a sulfate anion in solid or liquid form.
28. The process according to claim 27, which further comprises recycling the salt containing a sulfate anion obtained after the precipitation reaction into step (a). 29. The process according to claim 27 or 28 wherein the additive is sodium sulfate (Na2SO4), potassium sulfate (K2SO4), or a combination thereof. 30. A reaction mixture for producing an alkali metal silicate from a plant ash by the process as defined in any one of claims 1 to 23 and/or for preparing a precipitated silica by the process as defined in any one of claims 26 to 29, comprising: (i) a plant ash obtained from the combustion of a silica-containing plant part and/or plant, wherein said plant ash comprises crystalline silica; (ii) a base, preferably an alkali metal hydroxide; (iii) a dispersing medium, preferably an aqueous dispersing medium, and (iv) an additive, wherein said additive is a salt comprising a multivalent anion selected from the group consisting of sodium citrate, potassium citrate, sodium sulfate, potassium sulfate and combinations thereof. 31. The reaction mixture according to claim 30, wherein said salt is sodium citrate (Na3C6H5O7), potassium citrate (K3C6H5O7), or a combination thereof. 32. The reaction mixture according to claim 30, wherein said salt is sodium sulfate (Na2SO4), potassium sulfate (K2SO4), or a combination thereof.
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