WO2024087965A1 - Well-ground combined mining coiled tubing directional fracturing gas extraction system and method - Google Patents

Well-ground combined mining coiled tubing directional fracturing gas extraction system and method Download PDF

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Publication number
WO2024087965A1
WO2024087965A1 PCT/CN2023/120609 CN2023120609W WO2024087965A1 WO 2024087965 A1 WO2024087965 A1 WO 2024087965A1 CN 2023120609 W CN2023120609 W CN 2023120609W WO 2024087965 A1 WO2024087965 A1 WO 2024087965A1
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WO
WIPO (PCT)
Prior art keywords
fracturing
directional
valve
downhole
coiled tubing
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PCT/CN2023/120609
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French (fr)
Chinese (zh)
Inventor
姜在炳
张群
李浩哲
舒建生
程斌
杜天林
范耀
牟全斌
Original Assignee
中煤科工西安研究院(集团)有限公司
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Publication of WO2024087965A1 publication Critical patent/WO2024087965A1/en

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Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B43/00Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
    • E21B43/11Perforators; Permeators
    • E21B43/114Perforators using direct fluid action on the wall to be perforated, e.g. abrasive jets
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B43/00Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
    • E21B43/25Methods for stimulating production
    • E21B43/26Methods for stimulating production by forming crevices or fractures
    • E21B43/267Methods for stimulating production by forming crevices or fractures reinforcing fractures by propping
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21FSAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
    • E21F7/00Methods or devices for drawing- off gases with or without subsequent use of the gas for any purpose

Definitions

  • the present invention belongs to the technical field of coal mine gas extraction, relates to a gas extraction system, and specifically to a continuous pipe directional fracturing gas extraction system and method for combined well and ground mining.
  • Ground continuous pipe vehicles can be used for hydraulic fracturing, hydraulic cutting, drilling and dredging, and underground coal gasification. However, it has not yet been promoted in coal mines. The main reason is that the working conditions in coal mines are harsh and the working space is limited.
  • the existing combined underground continuous pipe directional fracturing gas extraction system is large in size and difficult to meet the requirements of limited space operations.
  • the combined underground continuous pipe directional fracturing gas extraction system needs to be designed for intrinsic safety and explosion-proof, and obtain coal safety certification.
  • the ground continuous pipe vehicle is large in size, powerful, and has a long continuous pipe length. It cannot be simply reduced and applied to underground coal mines.
  • the existing ground continuous pipe injection head is large in size and cannot meet the requirements of underground coal mine working space. It is a vertical structure design and is only suitable for the injection of vertical hole continuous pipes.
  • the roller axis diameter should be at least 40 times the outer diameter of the coiled tubing to ensure the service life of the coiled tubing.
  • the size of the coiled tubing operation equipment is often too high to be transported through tank cages, air gates, etc., and the capacity of the coiled tubing roller cannot be guaranteed. If the axis diameter is reduced, the coiled tubing will undergo plastic deformation, reducing the service life of the coiled tubing; (5)
  • the existing operation method uses ground pumping of fracturing fluid to the long borehole orifice for diversion.
  • the diverted sand-carrying fluid carries the proppant into the coiled tubing, which will continuously wear the coiled tubing and the sandblasting perforating gun, shortening the service life of the system.
  • the present invention provides a combined underground mining continuous tubing directional fracturing gas extraction system and method to solve the technical problems of the prior art that the combined underground mining continuous tubing extraction system is inconvenient to use and has a short service life.
  • the present invention adopts the following technical scheme:
  • a continuous pipe directional fracturing gas extraction system for underground combined mining comprising a drum device, a hole dynamic sealing device and a downhole fracturing pump;
  • the roller device comprises a first transport mechanism and a continuous tube roller mechanism arranged on the first transport mechanism, the continuous tube roller mechanism comprises a roller skid and a roller body arranged in the roller skid, and the continuous tube is wound on the roller body;
  • the orifice dynamic sealing device comprises a second transport mechanism and an injection head and a blowout prevention box connected to the second transport mechanism; at least two hydraulic lifting mechanisms for adjusting the height and inclination angle of the injection head are arranged below the injection head; the blowout prevention box is connected to an orifice device arranged at the orifice of a downhole directional long drilling hole, and a front-to-back through-moving space is arranged inside the injection head, the blowout prevention box and the orifice device, and the continuous pipe can reciprocate back and forth in the moving space driven by the injection head;
  • the coiled tubing is also connected to an uphole high-pressure pump and a downhole fracturing pump respectively.
  • the present invention also has the following technical features:
  • the orifice device includes an annular blowout preventer and an orifice spool that are connected and arranged, and the annular blowout preventer can be sealed and connected to the blowout preventer box;
  • the orifice four-way is also connected with a gas negative pressure extraction pipeline and a downhole confluence pipeline respectively, and the downhole confluence pipeline is connected with the uphole fracturing fluid delivery pipeline and the downhole water supply pipeline respectively;
  • the downhole confluence pipeline is provided with a first valve;
  • the uphole fracturing fluid delivery pipeline is provided with a second valve for adjusting the flow rate of fracturing fluid,
  • the downhole water supply pipeline is also provided with a third valve and a fourth valve for adjusting the water supply flow rate of the continuous pipe,
  • the downhole water supply pipeline is also connected with a reverse circulation sand flushing pipeline, and the reverse circulation sand flushing pipeline is provided with a reverse circulation sand flushing pipeline valve.
  • the first transport mechanism includes a first hydraulic crawler chassis and a first support plate arranged above the first hydraulic crawler chassis; the second transport mechanism includes a second hydraulic crawler chassis and a second support plate arranged above the second hydraulic crawler chassis.
  • the drum body is rotatably arranged on a drum bracket, a pipe arranging device for arranging continuous pipes is also arranged on the drum bracket, and the high-pressure rotary joint is arranged on the drum body.
  • a gooseneck guide is provided on the side wall of the injection head facing the roller bracket.
  • the present invention also protects a method for extracting gas by directional fracturing of a continuous pipe for combined underground and underground mining.
  • the method is implemented by the above-mentioned continuous pipe directional fracturing gas extraction system for combined underground and underground mining, and comprises the following steps:
  • Step 1 Collect exploration data and mine data of the target mining area, and determine the layout layer of the directional long borehole set in the coal mine according to the collected exploration data and mine data, and construct at least one directional long borehole in the determined layout layer. Drill holes long;
  • Step 2 inserting casing into the first directional long borehole and then consolidating the hole;
  • Step 3 constructing a ground through-hole on the ground to connect it with the underground tunnel of the coal mine, after casing and cementing the ground through-hole, a fracturing fluid delivery pipeline is lowered into the ground through-hole and extended to the opening of the directional long drilling hole;
  • Step 4 Select a downhole fracturing pump according to the operating power of the downhole fracturing pump, adjust the height and inclination of the injection head, make the blowout preventer box seal and the annular blowout preventer dock, and then complete the assembly of the well-ground combined mining continuous tubing directional fracturing gas extraction system;
  • Step 5 start the wellbore high-pressure pump, open the second valve and the third valve, and close the first valve, the fourth valve and the reverse circulation sand flushing pipeline valve to perform hydraulic sandblasting perforation operation in the first fracturing stage;
  • Step 6 After the hydraulic sandblasting perforation operation is completed, the third valve is closed, the fourth valve is opened to replenish water to the coiled tubing, and the first valve is opened at the same time, and the fracturing fluid is transported to the first fracturing section by means of the uphole fracturing fluid delivery pipeline and the downhole confluence pipeline, so as to complete the hydraulic fracturing of the first fracturing section and the combined operation of replenishing water to the coiled tubing;
  • Step 7 after completing the hydraulic fracturing operation of the first fracturing stage, recover the coiled tubing to the next fracturing stage, repeat steps 5 to 6, and complete the fracturing operation of the remaining fracturing stages in the first directional long borehole;
  • Step 8 repeating steps 4 to 7, performing staged fracturing construction on the remaining directional long boreholes in sequence or alternately, and performing pressure maintenance and blowdown operations after completing the staged fracturing construction of all directional long boreholes;
  • Step 9 After the spraying operation is completed, the gas extraction operation is completed.
  • step 1 of determining the layout layer of the directional long borehole set in the coal mine according to the collected exploration data and mine data includes:
  • the directional long drilling hole is set in the coal seam
  • the layout layer of the directional long drill holes is the roof rock layer 0.5 to 2.0 meters away from the top surface of the coal seam.
  • the third valve and the fourth valve are closed, and the first valve, the second valve and the reverse circulation sand flushing pipeline valve are opened, so that the fracturing fluid entering the directional long borehole is discharged in sequence through the coiled tubing and the reverse circulation sand flushing pipeline.
  • P is the operating power of the downhole fracturing pump, in W;
  • ⁇ p is the friction resistance of the fracturing fluid flowing through the coiled tubing, in Pa;
  • p extension is the formation fracture extension pressure, in Pa
  • Q is the flow rate of water supplied to the coiled tubing by the downhole fracturing pump, m 3 /s.
  • is the density of the fracturing fluid, in kg/m 3 ;
  • L is the winding length of the coiled tube, in meters
  • d is the inner diameter of the continuous tube, in m;
  • Re is the Reynolds number of the fracturing fluid flowing in the coiled tubing.
  • the present invention has the following technical effects:
  • the roller device and the orifice dynamic sealing device in the system of the present invention are assembled in a split manner.
  • the single device is small in size and easy to transport. It can be transported through a coal mine cage or an inclined shaft. Since a first transport mechanism and a second transport mechanism with automatic walking capability are provided, there is no need to rely on manpower for transportation, thereby reducing the labor intensity of workers underground in the coal mine. In addition, the device does not rely on rail transportation and can reach locations where no rails are laid for operation, thereby improving the convenience and scope of use of the device.
  • the system of the present invention provides a downhole fracturing pump to replenish the coiled tubing.
  • it can prevent the annular fluid from squeezing the coiled tubing, which would lead to a reduction in the inner diameter of the coiled tubing, an increase in the flow friction of the fracturing fluid, an increase in the injection pressure, and even an extrusion force that exceeds the anti-external squeeze strength of the coiled tubing and destroys the coiled tubing.
  • the system of the present invention is provided with a reverse circulation sand flushing pipeline.
  • the reverse circulation well washing operation can be implemented by switching the valve, so that the coiled tubing can be lifted up after reverse circulation sand flushing and unblocking, thus solving the problem of only It can solve the problems of continuous tubing breakage, injection head pulling force exceeding limit, injection head failure, etc. caused by hard pulling of continuous tubing with the injection head.
  • the method of the present invention pumps the fracturing fluid into the well through the surface, thus avoiding the complicated process of mixing sand in the coal mine.
  • the addition of sand before the pump can make the proppant in the fracturing fluid obtain an initial velocity close to that of the fracturing fluid, which can increase the suspended migration distance when it migrates in the pipeline. It realizes the large-volume joint injection of the well and the well, effectively solving the problem that the existing fracturing construction displacement cannot be increased.
  • the joint injection displacement of the well high-pressure pump and the downhole fracturing pump can exceed 7m3/min. It realizes the joint operation of orifice pressure perforating, annulus injection fracturing and continuous pipe water replenishment, and finally realizes the rapid and safe transportation of ground fracturing fluid and downhole supplementary liquid.
  • FIG1 is a schematic diagram of the overall structure of the system of the present invention.
  • FIG2 is a schematic diagram of a partial structure of the present invention.
  • Figure 3 is a schematic diagram of the structure of the roller device
  • FIG4 is a schematic structural diagram of a dynamic sealing device for an orifice
  • FIG5 is a flow chart of the method of the present invention.
  • first, second, etc. ordinal numbers are used only for descriptive purposes and should not be understood as indicating or implying
  • first or second may indicate relative importance or implicitly indicate the number of the indicated technical features.
  • a feature defined as “first” or “second” may explicitly or implicitly include one or more of the features.
  • the terms “installed”, “connected”, “connected”, “fixed” and the like should be understood in a broad sense, for example, it can be a fixed connection, or a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements.
  • installed can be a fixed connection, or a detachable connection or an integral connection
  • it can be a mechanical connection or an electrical connection
  • it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements.
  • the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
  • this embodiment provides a combined underground mining continuous pipe directional fracturing gas extraction system, including a drum device 1 , a borehole dynamic sealing device 2 and a downhole fracturing pump 3 ;
  • the drum device 1 includes a first transport mechanism 11 and a continuous tube drum mechanism 12 disposed on the first transport mechanism 11.
  • the continuous tube drum mechanism 12 includes a drum skid 121 and a drum body 122 disposed in the drum skid 121.
  • the continuous tube 4 is wound around the drum body 122.
  • the drum body 122 can realize the collection and release and pipe arrangement of the continuous tube 4.
  • the first transport mechanism 11 is detachably connected to the continuous tube drum mechanism 12, which reduces the size and overall height of the drum device 1, and is conducive to underground transportation in coal mines.
  • the orifice dynamic sealing device 2 includes a second transport mechanism 21 and an orifice sealing assembly arranged on the second transport mechanism 21, and the orifice sealing assembly includes an injection head 22 and a blowout prevention box 23 which are connected and arranged;
  • the injection head 22 is used to provide power for the retraction and extension of the coiled tube 4 to realize the pressure-drag of the coiled tube 4, and at least two hydraulic lifting mechanisms 221 for adjusting the height and inclination angle of the injection head 22 are arranged below the injection head 22;
  • the blowout prevention box 23 is connected to the orifice device 5 arranged at the orifice, and a moving space which is connected front to back is arranged in the injection head 22, the blowout prevention box 23 and the orifice device 5, and the coiled tube 4 can reciprocate back and forth in the moving space driven by the injection head 22.
  • the coiled tubing 4 is also connected to an on-site high-pressure pump even on the ground and a downhole fracturing pump 3 arranged in the tunnel through a high-pressure rotary joint arranged on the drum body 122 and a high-pressure hose connected to the high-pressure rotary joint.
  • the downhole fracturing pump 3 is used to add liquid, such as high-pressure water, to the coiled tubing 4 during hydraulic fracturing to avoid squeezing of the coiled tubing 4 by the liquid flow flowing through the annulus between the directional long borehole casing and the coiled tubing 4 during the hydraulic fracturing process, and also to avoid wear of the spray gun of the directional segmented fracturing tool string due to sand passing through the coiled tubing 4 during the hydraulic fracturing process, thereby extending the service life of the segmented fracturing tool string.
  • liquid such as high-pressure water
  • the orifice device 5 includes an annular blowout preventer 51 and an orifice spool 52 which are connected and arranged, and the annular blowout preventer 51 is sealedly connected to the blowout preventer box 23;
  • the orifice spool 52 is also connected to a gas negative pressure extraction pipeline 6 and an underground confluence pipeline 7.
  • 7 can be a high-pressure hose or steel pipe.
  • the downhole confluence pipe 7 is connected to the uphole fracturing fluid delivery pipe 8 and the downhole water supply pipe 9 respectively.
  • the liquid flowing into the downhole confluence pipe 7 through the uphole fracturing fluid delivery pipe 8 can enter the annulus of the long borehole casing and the continuous pipe 4; then, the fluid in the downhole water supply pipe 9 can be sent to the segmented fracturing tool string through the continuous pipe 4.
  • a first valve 71 is arranged on the downhole confluence pipe 7; a second valve 81 for adjusting the flow rate of the fracturing fluid is arranged on the uphole fracturing fluid delivery pipe 8, and a third valve 91 and a fourth valve 92 for adjusting the flow rate of the continuous pipe are also arranged on the downhole water supply pipe 9.
  • a sand flushing pipe 10 is also connected to the downhole water supply pipe 9, and a sand flushing valve 101 is arranged on the sand flushing pipe 10.
  • the valves in this embodiment are all remote-controlled plug valves.
  • the reverse circulation sand flushing pipeline valve 101 is opened to connect the reverse circulation sand flushing pipeline 10, that is, the liquid flows into the annulus through the tool string into the coiled tubing 4, enters the downhole water supply pipeline 9 through the high-pressure hose, and then flows out through the reverse circulation sand flushing pipeline 10, finally realizing reverse circulation well washing.
  • the first transport mechanism 11 includes a first hydraulic crawler chassis 111 and a first support plate 112 arranged above the first hydraulic crawler chassis 111;
  • the second transport mechanism 21 includes a second hydraulic crawler chassis 211 and a second support plate 212 arranged above the second hydraulic crawler chassis 211.
  • the drum body 122 is rotatably arranged on the drum bracket 123, and the rolling bracket 123 is also provided with a pipe discharger 124 for discharging the continuous pipe 4.
  • a high-pressure rotary joint is arranged on the drum body 122, and a high-pressure hose is connected to the high-pressure rotary joint.
  • the high-pressure hose is respectively connected to the uphole high-pressure pump and the downhole fracturing pump through a tee, that is, the high-pressure hose is respectively connected to the downhole water supply pipeline 9 and the uphole fracturing fluid delivery pipeline 8 through the tee.
  • a gooseneck guide 222 is further provided on the side wall of the outer shell 221 facing the roller bracket 123, and the gooseneck guide 222 is used for guiding the continuous tube transportation.
  • the drum device 1, the orifice dynamic sealing device 2 and the downhole fracturing pump 3 are assembled on site in the underground coal mine tunnel, and the continuous pipe 4 wound on the drum body 122 and connected to the tool string at the head end is sent into the orifice through the pipe arranger 124, the gooseneck guide 222, the injection head 22 and the blowout preventer box 23.
  • the jet liquid is sent from the ground along the pipeline into the coiled tubing 4 to start the perforation operation.
  • the sand-added fracturing fluid is sent into the annulus in the directional long borehole through the pipeline through valve switching to perform hydraulic fracturing.
  • the downhole fracturing pump 3 replenishes liquid into the coiled tubing 4 to prevent the coiled tubing 4 from being squeezed and deformed by the liquid flow in the annulus, resulting in a smaller liquid flow channel in the coiled tubing 4.
  • This embodiment discloses a method for extracting gas by directional fracturing of a continuous pipe for underground combined mining.
  • the method is implemented by the system for extracting gas by directional fracturing of a continuous pipe for underground combined mining disclosed in Example 1.
  • the method is applied to a coal mine in Huaibei.
  • the target coal seam in this mine is a high-gas outburst coal seam.
  • a joint well-ground operation mode is used to achieve efficient regional gas control.
  • the specific steps include:
  • Step 1 collecting exploration data and mine data of the target mining area, and determining the layout layer of the directional long drill hole set in the coal mine according to the collected exploration data and mine data, and constructing at least one directional long drill hole in the determined layout layer;
  • the directional long drilling hole is set in the coal seam
  • the layout layer of the directional long drill holes is the roof rock layer 0.5 to 2.0 meters away from the top surface of the coal seam.
  • the drilling field is expanded on one side of the tunnel, and the drilling field depth is 4.0m.
  • a directional long borehole is constructed from the coal seam floor tunnel to the coal seam roof, and the drilling trajectory is controlled in the rock layer of the coal seam roof.
  • the final hole depth of the directional long borehole is 300m, and the vertical distance between the directional long borehole and the coal seam top is 1 to 1.5m.
  • the borehole inclination angle is controlled to be less than 10° and the deflection intensity is not greater than 0.1°/m.
  • Step 2 inserting casing into the first directional long borehole to fix the hole
  • Step 3 constructing a ground through-hole on the ground to connect it with the underground tunnel of the coal mine, after casing and cementing the ground through-hole, a fracturing fluid delivery pipeline is lowered into the ground through-hole and extended to the opening of the directional long drilling hole;
  • the ground through well can use the existing cable holes or hydrological observation holes in the coal mine; the well location of the ground through well should avoid the collapse area, and the ground through well can use vertical wells or directional wells.
  • the ground through well can use casing as the liquid passage, or a fracturing fluid delivery pipeline can be lowered into the wellbore as the liquid passage.
  • the ground through well adopts a three-opening wellbore structure, with a first-opening drill bit of ⁇ 444.5mm, a surface casing of ⁇ 339.7mm, a second-opening drill bit of ⁇ 311.1mm, a technical casing of ⁇ 244.5mm, and a third-opening drill bit of 215.9mm, without casing.
  • a fracturing fluid delivery pipeline is lowered into the ground through well.
  • a steel pipe or a high-pressure hose is used as a fracturing fluid delivery pipeline to connect to the directional long borehole orifice.
  • the inner diameter of the fracturing fluid delivery pipeline is 76mm to 100mm.
  • Step 4 select a downhole fracturing pump according to the operating power of the downhole fracturing pump, adjust the height and inclination of the injection head 22, make the blowout preventer box 23 seal and dock with the annular blowout preventer 51, and then complete the assembly of the underground combined mine continuous pipe directional fracturing gas extraction system; specifically, the tool string is assembled underground in the coal mine, and is manually sent into the orifice, and the continuous pipe is connected. The front end of the extension pipe is connected to the tail end of the tool string; the height and inclination of the injection head 22 are adjusted using the hydraulic lifting mechanism 221, and the blowout preventer box at the head end of the injection head 22 is tightly docked with the end of the annular blowout preventer 51 to complete the equipment assembly.
  • the density of water is 1000kg/m 3
  • the displacement is 0.8m 3 /min, i.e. 0.0133m 3 /s
  • the length of the coiled tube 4 wound on the drum body 122 is 300m
  • the outer diameter of the coiled tube 4 is 38.1mm
  • the inner diameter is 32.1mm.
  • the friction resistance of water flowing through the wound coiled tube is calculated to be 44.17MPa.
  • the formation fracture extension pressure is 13.5MPa
  • the power of the underground fracturing pump in the coal mine should be ⁇ 768.95KW, so in this embodiment, a underground fracturing pump with a power of 800KW is selected.
  • the operating power of the downhole fracturing pump 3 determines the ability of the downhole fracturing pump to replenish water into the coiled pipe 4, which can avoid the problem of not being able to achieve the designed water replenishment displacement or insufficient water replenishment pressure due to the inability of the downhole fracturing pump 3 to meet the needs during the construction process. If the water replenishment displacement is insufficient, the fracturing construction cannot reach the designed total displacement, affecting the final fracturing construction effect. If the water replenishment pressure is insufficient, the coiled pipe will be subjected to external squeezing force from the annular fracturing fluid.
  • Step 5 Start the wellbore high-pressure pump, open the second valve 81 and the third valve 91, and close the first valve 71, the fourth valve 92 and the reverse circulation sand flushing pipeline valve 101 to perform hydraulic sandblasting perforation operation in the first fracturing stage;
  • Step 6 After the hydraulic sandblasting perforation operation is completed, the third valve 91 is closed, the fourth valve 92 is opened to replenish water to the coiled tubing 4, and the first valve 71 is opened at the same time, and the fracturing fluid is transported to the first fracturing section by means of the uphole fracturing fluid delivery pipeline 8 and the downhole confluence pipeline 7, so as to complete the hydraulic fracturing of the first fracturing section and the combined operation of replenishing water to the coiled tubing;
  • the displacement during the coiled tubing water replenishment operation is 0.8m 3 /min, without adding sand; the hydraulic fracturing displacement of the first fracturing stage is 7m 3 /min, and the sand ratio is 6% to 13%.
  • Step 7 after completing the hydraulic fracturing operation of the first fracturing section, recycle the coiled tubing 4 to the next fracturing section, repeat steps 3 to 4, and complete the fracturing operation of the remaining fracturing sections in the first directional long borehole;
  • Step 8 repeating steps 2 to 7, performing staged fracturing construction on the remaining directional long boreholes in sequence or alternately, and performing pressure maintenance and blowdown operations after completing the staged fracturing construction of all directional long boreholes;
  • the third valve 91 and the fourth valve 92 are closed, and the first valve 71, the second valve 81 and the reverse circulation sand flushing pipeline valve 101 are opened, so that the fracturing fluid entering the directional long borehole passes through the coiled tubing 4 and the reverse circulation sand flushing pipeline valve 101 in sequence.
  • the injection head 22 can normally lift the coiled tubing 4, which solves the problems in the prior art that the coiled tubing 4 can only be pulled hard by the injection head 22 when sand is stuck, which may cause the coiled tubing 4 to break, the injection head 22 to exceed the pulling force limit, and the injection head 22 to fail.
  • Step 9 After the spraying operation is completed, the gas extraction operation is completed.
  • the method of the present invention avoids the complicated process of sand mixing in coal mines by pumping fracturing fluid on the ground, and the addition of sand before the pump can make the fracturing fluid proppant obtain an initial velocity close to that of the fracturing fluid, and can increase the suspended migration distance when migrating in the pipeline, effectively solving the technical problem that the displacement of the fracturing fluid cannot be increased in the existing fracturing construction operation, and realizes the large displacement joint injection of the well and the well.
  • the injection displacement can exceed 7m3 /min; the joint operation of orifice pressure perforation, annulus injection fracturing and continuous pipe water replenishment is realized, and finally the rapid and safe transportation of the ground fracturing fluid and the downhole supplementary liquid is realized.

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Abstract

A well-ground combined mining coiled tubing directional fracturing gas extraction system and method. The extraction method comprises the following steps: constructing at least one directional long drill hole in a determined layout layer; putting a casing pipe in the first directional long drill hole, and fixing the hole; putting a fracturing fluid delivery pipe into a ground penetrating well to extend to an opening of the directional long drill hole; completing the assembly of a well-ground combined mining coiled tubing directional fracturing gas extraction system; performing a hydraulic sand blasting perforation operation in a first fracturing segment; after completing the hydraulic sand blasting perforation operation, supplementing water to a coiled tubing, in addition, delivering a fracturing fluid into the first fracturing segment by means of the above-well fracturing fluid delivery pipe and an underground confluence pipe, so as to complete the combined operation of hydraulic fracturing on the first fracturing segment and water supplement to the coiled tubing; completing the fracturing operation in the residual fracturing segments in the first directional long drill hole; after completing segmented fracturing construction of all directional long drill holes, performing pressure maintaining and blowout operations; and after finishing the blowout operation, completing a gas extraction operation.

Description

一种井地联合矿用连续管定向压裂瓦斯抽采系统及方法A continuous pipe directional fracturing gas extraction system and method for combined well and ground mining 技术领域Technical Field
本发明属于煤矿瓦斯抽采技术领域,涉及瓦斯抽采系统,具体涉及一种井地联合矿用连续管定向压裂瓦斯抽采系统及方法。The present invention belongs to the technical field of coal mine gas extraction, relates to a gas extraction system, and specifically to a continuous pipe directional fracturing gas extraction system and method for combined well and ground mining.
背景技术Background technique
地面连续管车可用于水力压裂、水力割缝、钻孔疏通和煤炭地下气化等。但其目前在煤矿井下尚未得到推广,原因主要是煤矿井下工况条件恶劣、作业空间有限,而现有的井地联合矿用连续管定向压裂瓦斯抽采系统尺寸较大,难以满足有限空间作业的要求;其次,井地联合矿用连续管定向压裂瓦斯抽采系统需要进行本安化防爆设计,并取得煤安认证。而地面连续管车则体积大、动力大、连续管长度长、不能简单缩小应用于煤矿井下;再次,现有的地面连续管注入头体积庞大,无法满足煤矿井下作业空间要求,并且为立式结构设计,仅适用于垂直孔连续管的注入。Ground continuous pipe vehicles can be used for hydraulic fracturing, hydraulic cutting, drilling and dredging, and underground coal gasification. However, it has not yet been promoted in coal mines. The main reason is that the working conditions in coal mines are harsh and the working space is limited. The existing combined underground continuous pipe directional fracturing gas extraction system is large in size and difficult to meet the requirements of limited space operations. Secondly, the combined underground continuous pipe directional fracturing gas extraction system needs to be designed for intrinsic safety and explosion-proof, and obtain coal safety certification. The ground continuous pipe vehicle is large in size, powerful, and has a long continuous pipe length. It cannot be simply reduced and applied to underground coal mines. Thirdly, the existing ground continuous pipe injection head is large in size and cannot meet the requirements of underground coal mine working space. It is a vertical structure design and is only suitable for the injection of vertical hole continuous pipes.
针对矿用连续管作业需求,研发人员已经开发了一些井地联合矿用连续管定向压裂瓦斯抽采系统,但是,现有的煤矿用连续管作业机存在以下问题:(1)绕装有连续管的滚筒和注入头等设备不具备自动行走能力,且这些设备的重量大、在煤矿井下搬运困难;(2)绕装有连续管的滚筒和注入头等设备主要依靠板车运输,无法运输至未铺设铁轨的位置,限制了设备的使用范围;(3)连续管作业设备需要在煤矿井下进行复杂的组装、安装作业,而煤矿井下作业环境复杂,会增加煤矿井下工人的作业强度;(4)按照通用设计标准,滚筒轴心直径应至少为连续管外径的40倍才能保证连续管的使用寿命,受限于连续管滚筒尺寸,往往连续管作业设备的尺寸会超高,无法通过罐笼、风门等运输,也无法保证连续管滚筒的容量,而若降低轴心直径,会使连续管发生塑性变形,降低连续管的使用寿命;(5)现有作业方法采用地面泵送压裂液至长钻孔孔口分流,在环空加砂压裂阶段,分流的携砂液携带支撑剂进入连续管,会持续磨损连续管及喷砂射孔枪,缩短系统的使用寿命。In response to the demand for continuous pipe operations in mines, researchers have developed some combined underground and underground continuous pipe directional fracturing gas extraction systems. However, existing continuous pipe operation machines for coal mines have the following problems: (1) The equipment such as the drum and injection head with continuous pipes does not have the ability to move automatically, and these equipment are heavy and difficult to carry underground in coal mines; (2) The equipment such as the drum and injection head with continuous pipes mainly relies on flatbed trucks for transportation and cannot be transported to locations where no rails are laid, limiting the scope of use of the equipment; (3) Continuous pipe operation equipment requires complex assembly and installation operations underground in coal mines, and the underground working environment of coal mines is complex, which will increase the underground coal mine operation environment. Workers' work intensity; (4) According to general design standards, the roller axis diameter should be at least 40 times the outer diameter of the coiled tubing to ensure the service life of the coiled tubing. Limited by the size of the coiled tubing roller, the size of the coiled tubing operation equipment is often too high to be transported through tank cages, air gates, etc., and the capacity of the coiled tubing roller cannot be guaranteed. If the axis diameter is reduced, the coiled tubing will undergo plastic deformation, reducing the service life of the coiled tubing; (5) The existing operation method uses ground pumping of fracturing fluid to the long borehole orifice for diversion. During the annular sand fracturing stage, the diverted sand-carrying fluid carries the proppant into the coiled tubing, which will continuously wear the coiled tubing and the sandblasting perforating gun, shortening the service life of the system.
发明内容Summary of the invention
针对现有技术中的缺陷和不足,本发明提供一种井地联合矿用连续管定向压裂瓦斯抽采系统及方法,以解决现有技术中井地联合矿用连续管抽采系统使用不便且使用寿命低的技术问题。 In view of the defects and shortcomings in the prior art, the present invention provides a combined underground mining continuous tubing directional fracturing gas extraction system and method to solve the technical problems of the prior art that the combined underground mining continuous tubing extraction system is inconvenient to use and has a short service life.
为达到上述目的,本发明采取如下的技术方案:In order to achieve the above object, the present invention adopts the following technical scheme:
一种井地联合矿用连续管定向压裂瓦斯抽采系统,包括滚筒装置,还包括孔口动密封装置和井下压裂泵;A continuous pipe directional fracturing gas extraction system for underground combined mining, comprising a drum device, a hole dynamic sealing device and a downhole fracturing pump;
所述滚筒装置包括第一运输机构和设置在第一运输机构上的连续管滚筒机构,所述连续管滚筒机构包括滚筒撬和设置在滚筒橇内的滚筒筒体,所述滚筒筒体上绕装有连续管;The roller device comprises a first transport mechanism and a continuous tube roller mechanism arranged on the first transport mechanism, the continuous tube roller mechanism comprises a roller skid and a roller body arranged in the roller skid, and the continuous tube is wound on the roller body;
所述孔口动密封装置包括第二运输机构和相连设置在第二运输机构上的注入头和防喷盒;所述注入头下方设置有至少两个用于调整注入头的高度及倾斜角度的液压升降机构;所述防喷盒与设置在井下定向长钻孔孔口的孔口装置连通,所述注入头、防喷盒和孔口装置内设置有前后贯通的移动空间,所述连续管能够在注入头的带动下在所述移动空间内作前后往复运动;The orifice dynamic sealing device comprises a second transport mechanism and an injection head and a blowout prevention box connected to the second transport mechanism; at least two hydraulic lifting mechanisms for adjusting the height and inclination angle of the injection head are arranged below the injection head; the blowout prevention box is connected to an orifice device arranged at the orifice of a downhole directional long drilling hole, and a front-to-back through-moving space is arranged inside the injection head, the blowout prevention box and the orifice device, and the continuous pipe can reciprocate back and forth in the moving space driven by the injection head;
所述连续管还分别与井上高压泵和井下压裂泵相连。The coiled tubing is also connected to an uphole high-pressure pump and a downhole fracturing pump respectively.
本发明还具有以下技术特征:The present invention also has the following technical features:
具体的,所述孔口装置包括连接设置的环形防喷器和孔口四通,所述环形防喷器能够与防喷盒密封连接;Specifically, the orifice device includes an annular blowout preventer and an orifice spool that are connected and arranged, and the annular blowout preventer can be sealed and connected to the blowout preventer box;
所述孔口四通上还分别连接有瓦斯负压抽采管道和井下汇流管道,所述井下汇流管道分别与井上压裂液输送管道和井下供水管道连通;所述井下汇流管道上设置有第一阀门;所述井上压裂液输送管道上置有调节压裂液流量的第二阀门,所述井下供水管道还设置有第三阀门和用于调节连续管供水流量的第四阀门,所述井下供水管道上还连接有反循环冲砂管道,所述反循环冲砂管道上设置有反循环冲砂管道阀门。The orifice four-way is also connected with a gas negative pressure extraction pipeline and a downhole confluence pipeline respectively, and the downhole confluence pipeline is connected with the uphole fracturing fluid delivery pipeline and the downhole water supply pipeline respectively; the downhole confluence pipeline is provided with a first valve; the uphole fracturing fluid delivery pipeline is provided with a second valve for adjusting the flow rate of fracturing fluid, the downhole water supply pipeline is also provided with a third valve and a fourth valve for adjusting the water supply flow rate of the continuous pipe, the downhole water supply pipeline is also connected with a reverse circulation sand flushing pipeline, and the reverse circulation sand flushing pipeline is provided with a reverse circulation sand flushing pipeline valve.
更进一步的,所述第一运输机构包括第一液压履带底盘和设置在所述第一液压履带底盘上方的第一支撑板;所述第二运输机构包括第二液压履带底盘和设置在所述第二液压履带底盘上方的第二支撑板。Furthermore, the first transport mechanism includes a first hydraulic crawler chassis and a first support plate arranged above the first hydraulic crawler chassis; the second transport mechanism includes a second hydraulic crawler chassis and a second support plate arranged above the second hydraulic crawler chassis.
更进一步的,所述滚筒筒体可旋转地设置在滚筒支架上,所述滚筒支架上还设置有用于排放连续管的排管器,所述滚筒筒体上设置所述的高压旋转接头。Furthermore, the drum body is rotatably arranged on a drum bracket, a pipe arranging device for arranging continuous pipes is also arranged on the drum bracket, and the high-pressure rotary joint is arranged on the drum body.
更进一步的,所述注入头朝向滚筒支架的侧壁上还设置有鹅颈导向器。Furthermore, a gooseneck guide is provided on the side wall of the injection head facing the roller bracket.
本发明还保护一种井地联合矿用连续管定向压裂瓦斯抽采方法,该方法通过上述的井地联合矿用连续管定向压裂瓦斯抽采系统实现,包括以下步骤:The present invention also protects a method for extracting gas by directional fracturing of a continuous pipe for combined underground and underground mining. The method is implemented by the above-mentioned continuous pipe directional fracturing gas extraction system for combined underground and underground mining, and comprises the following steps:
步骤1、收集目标矿区的勘探数据和矿井数据,并根据收集到的勘探数据和矿井数据确定设置在煤矿井下的定向长钻孔的布设层位,在确定的布设层位内施工至少一个定 向长钻孔;Step 1: Collect exploration data and mine data of the target mining area, and determine the layout layer of the directional long borehole set in the coal mine according to the collected exploration data and mine data, and construct at least one directional long borehole in the determined layout layer. Drill holes long;
步骤2、在第一个定向长钻孔中下套管后固孔;Step 2, inserting casing into the first directional long borehole and then consolidating the hole;
步骤3、在地面施工地面贯通井与煤矿井下巷道贯通,对地面贯通井进行下套管固井后,向地面贯通井中下入压裂液输送管道并延至定向长钻孔孔口;Step 3, constructing a ground through-hole on the ground to connect it with the underground tunnel of the coal mine, after casing and cementing the ground through-hole, a fracturing fluid delivery pipeline is lowered into the ground through-hole and extended to the opening of the directional long drilling hole;
步骤4、根据井下压裂泵作业功率选择井下压裂泵,调节注入头的高度和倾角,使防喷盒与环形防喷器密封对接,然后完成井地联合矿用连续管定向压裂瓦斯抽采系统的组装;Step 4: Select a downhole fracturing pump according to the operating power of the downhole fracturing pump, adjust the height and inclination of the injection head, make the blowout preventer box seal and the annular blowout preventer dock, and then complete the assembly of the well-ground combined mining continuous tubing directional fracturing gas extraction system;
步骤5、开启井上高压泵,开启第二阀门和第三阀门,并关闭第一阀门、第四阀门和反循环冲砂管道阀门,进行第一压裂段的水力喷砂射孔作业;Step 5, start the wellbore high-pressure pump, open the second valve and the third valve, and close the first valve, the fourth valve and the reverse circulation sand flushing pipeline valve to perform hydraulic sandblasting perforation operation in the first fracturing stage;
步骤6、完成水力喷砂射孔作业后,关闭第三阀门,打开第四阀门向连续管补水,同时打开第一阀门,借助井上压裂液输送管道和井下汇流管道向第一压裂段内输送压裂液,完成对第一压裂段的水力压裂及连续管补水联合作业;Step 6: After the hydraulic sandblasting perforation operation is completed, the third valve is closed, the fourth valve is opened to replenish water to the coiled tubing, and the first valve is opened at the same time, and the fracturing fluid is transported to the first fracturing section by means of the uphole fracturing fluid delivery pipeline and the downhole confluence pipeline, so as to complete the hydraulic fracturing of the first fracturing section and the combined operation of replenishing water to the coiled tubing;
步骤7、完成第一压裂段的水力压裂作业后,回收连续管至下一压裂段,重复步骤5至6,完成第一个定向长钻孔内剩余压裂段的压裂作业;Step 7, after completing the hydraulic fracturing operation of the first fracturing stage, recover the coiled tubing to the next fracturing stage, repeat steps 5 to 6, and complete the fracturing operation of the remaining fracturing stages in the first directional long borehole;
步骤8、重复步骤4至步骤7,对剩余定向长钻孔按顺序或交替进行分段压裂施工,完成全部定向长钻孔的分段压裂施工后,进行保压和放喷作业;Step 8, repeating steps 4 to 7, performing staged fracturing construction on the remaining directional long boreholes in sequence or alternately, and performing pressure maintenance and blowdown operations after completing the staged fracturing construction of all directional long boreholes;
步骤9、放喷作业结束后,完成瓦斯抽采作业。Step 9: After the spraying operation is completed, the gas extraction operation is completed.
更进一步的,步骤1所述的根据收集到的勘探数据和矿井数据确定设置在煤矿井下的定向长钻孔的布设层位包括:Furthermore, the step 1 of determining the layout layer of the directional long borehole set in the coal mine according to the collected exploration data and mine data includes:
对于煤层硬度系数f>1.0的中硬煤层,定向长钻孔的布设层位为煤层;For medium-hard coal seams with a coal seam hardness coefficient f>1.0, the directional long drilling hole is set in the coal seam;
对于煤层硬度系数f≤1.0的碎软煤层,定向长钻孔的布设层位为距离煤层顶面0.5~2.0米的顶板岩层。For broken and soft coal seams with a coal seam hardness coefficient of f≤1.0, the layout layer of the directional long drill holes is the roof rock layer 0.5 to 2.0 meters away from the top surface of the coal seam.
更进一步的,在所述的水力压裂作业中,当完成一个压裂段的施工后上提连续管发生砂卡时,关闭第三阀门和第四阀门,并开启第一阀门、第二阀门和反循环冲砂管道阀门,使得进入定向长钻孔中的压裂液依次经连续管和反循环冲砂管道排出。Furthermore, in the hydraulic fracturing operation, when sand jam occurs when the coiled tubing is lifted up after the construction of one fracturing section is completed, the third valve and the fourth valve are closed, and the first valve, the second valve and the reverse circulation sand flushing pipeline valve are opened, so that the fracturing fluid entering the directional long borehole is discharged in sequence through the coiled tubing and the reverse circulation sand flushing pipeline.
更进一步的,所述井下压裂泵作业功率通过下式确定:
P=(Δp+p延伸)×Q
Furthermore, the operating power of the downhole fracturing pump is determined by the following formula:
P = (Δp + p extension ) × Q
式中:Where:
P为井下压裂泵作业功率,单位为W; P is the operating power of the downhole fracturing pump, in W;
Δp为压裂液流经连续管的摩阻,单位为Pa;Δp is the friction resistance of the fracturing fluid flowing through the coiled tubing, in Pa;
p延伸为地层裂缝延伸压力,单位为Pa;p extension is the formation fracture extension pressure, in Pa;
Q为井下压裂泵向连续管补水的流量,m3/s。Q is the flow rate of water supplied to the coiled tubing by the downhole fracturing pump, m 3 /s.
更进一步的,压裂液流经连续管的摩阻通过下式确定:
Furthermore, the friction resistance of the fracturing fluid flowing through the coiled tubing is determined by the following formula:
式中:Where:
ρ为压裂液密度,单位为kg/m3ρ is the density of the fracturing fluid, in kg/m 3 ;
L为连续管的缠绕长度,单位为m;L is the winding length of the coiled tube, in meters;
d为连续管内径,单位为m;d is the inner diameter of the continuous tube, in m;
Re为压裂液在连续管内流动的雷诺数。Re is the Reynolds number of the fracturing fluid flowing in the coiled tubing.
本发明与现有技术相比,具有如下技术效果:Compared with the prior art, the present invention has the following technical effects:
(1)本发明系统中的滚筒装置和孔口动密封装置采用分体组装方式,单一设备的体积小、便于运输、既可通过煤矿罐笼运输,也可通过斜井运输;由于设置了具备自动行走能力的第一运输机构和第二运输机构,所以无需依靠人力进行搬运,降低了煤矿井下工人的劳动强度,并且不依靠铁轨运输,能够到达未铺设铁轨的位置进行作业,提高了设备的便利性和使用范围。(1) The roller device and the orifice dynamic sealing device in the system of the present invention are assembled in a split manner. The single device is small in size and easy to transport. It can be transported through a coal mine cage or an inclined shaft. Since a first transport mechanism and a second transport mechanism with automatic walking capability are provided, there is no need to rely on manpower for transportation, thereby reducing the labor intensity of workers underground in the coal mine. In addition, the device does not rely on rail transportation and can reach locations where no rails are laid for operation, thereby improving the convenience and scope of use of the device.
(2)本发明系统中的连续管滚筒机构与第一运输机构可拆卸连接,这种结构确保了既能够保证连续管的缠绕长度,也能够保证在作业设备的运输过程中不超过运输的限高要求。(2) The coiled tube drum mechanism and the first transport mechanism in the system of the present invention are detachably connected. This structure ensures that the coiled tube winding length is guaranteed and that the height limit requirement of the transport is not exceeded during the transport of the operating equipment.
(3)本发明系统通过设置井下压裂泵对连续管进行补液,一方面,能够避免环空流体对连续管形成挤压,从而导致连续管内通径减小,压裂液流动摩阻增大,注入压力升高,甚至挤压力超过连续管抗外挤强度而挤毁连续管;另一方面,能够避免携砂液分流时的支撑剂进入连续管,磨损连续管及喷砂射孔枪,可有效避免分流处压力和流量的复杂控制,实现了井上射孔、井上加砂压裂和井下补水的系统作业。(3) The system of the present invention provides a downhole fracturing pump to replenish the coiled tubing. On the one hand, it can prevent the annular fluid from squeezing the coiled tubing, which would lead to a reduction in the inner diameter of the coiled tubing, an increase in the flow friction of the fracturing fluid, an increase in the injection pressure, and even an extrusion force that exceeds the anti-external squeeze strength of the coiled tubing and destroys the coiled tubing. On the other hand, it can prevent the proppant from entering the coiled tubing during the diversion of the sand-carrying fluid and wearing out the coiled tubing and the sandblasting perforating gun, and can effectively avoid the complex control of the pressure and flow at the diversion point, thereby realizing the systematic operation of uphole perforation, uphole sand fracturing and downhole water replenishment.
(4)本发明系统中设置了反循环冲砂管道,在上提连续管遇到砂卡时,可以通过阀门的切换实施反循环洗井作业,实现反循环冲砂解堵后连续管的上提,解决了砂卡时仅 能依靠注入头硬拉连续管可能造成的连续管拉断、注入头拉力超限、注入头故障等问题。(4) The system of the present invention is provided with a reverse circulation sand flushing pipeline. When the coiled tubing is pulled up and encounters sand jam, the reverse circulation well washing operation can be implemented by switching the valve, so that the coiled tubing can be lifted up after reverse circulation sand flushing and unblocking, thus solving the problem of only It can solve the problems of continuous tubing breakage, injection head pulling force exceeding limit, injection head failure, etc. caused by hard pulling of continuous tubing with the injection head.
(5)本发明方法通过地面泵入压裂液,避免了煤矿井下混砂的复杂工艺,并且泵前加砂能够使压裂液中的支撑剂获得与压裂液接近的初速度,在管路中运移时能够提高悬浮运移距离;实现了井上与井下的大排量联合注入,有效解决了现有压裂施工排量无法提升的问题,井上高压泵和井下压裂泵的联合注入排量可以超过7m3/min;实现了孔口带压射孔、环空注入压裂和连续管补水的联合作业,最终实现了地面压裂液、井下补充液体的快速安全输送。(5) The method of the present invention pumps the fracturing fluid into the well through the surface, thus avoiding the complicated process of mixing sand in the coal mine. The addition of sand before the pump can make the proppant in the fracturing fluid obtain an initial velocity close to that of the fracturing fluid, which can increase the suspended migration distance when it migrates in the pipeline. It realizes the large-volume joint injection of the well and the well, effectively solving the problem that the existing fracturing construction displacement cannot be increased. The joint injection displacement of the well high-pressure pump and the downhole fracturing pump can exceed 7m3/min. It realizes the joint operation of orifice pressure perforating, annulus injection fracturing and continuous pipe water replenishment, and finally realizes the rapid and safe transportation of ground fracturing fluid and downhole supplementary liquid.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明系统的整体结构示意图;FIG1 is a schematic diagram of the overall structure of the system of the present invention;
图2为本发明的局部结构示意图;FIG2 is a schematic diagram of a partial structure of the present invention;
图3为滚筒装置结构示意图;Figure 3 is a schematic diagram of the structure of the roller device;
图4为孔口动密封装置结构示意图;FIG4 is a schematic structural diagram of a dynamic sealing device for an orifice;
图5为本发明方法的流程图。FIG5 is a flow chart of the method of the present invention.
附图标记含义:
1-滚筒装置,2-孔口动密封装置,3-井下压裂泵,4-连续管,5-孔口装置,6-瓦斯负
压抽采管道,7-井下汇流管道,8-井上压裂液输送管道,9-井下供水管道,10-反循环冲砂管道;
11-第一运输机构,12-滚筒机构;21-第二运输机构,22-注入头,23-防喷盒;51-
环形防喷器,52-孔口四通;71-第一阀门,81-第二阀门,91-第三阀门,92-第四阀门;
101-反循环冲砂管道阀门,111-第一液压履带底盘,112-第一支撑板,121-滚筒撬,
122-滚筒筒体,123-滚筒支架,124-排管器;211-第二液压履带底盘,212-第二支撑板;221-液压升降机构,222-鹅颈导向器。
Meaning of reference numerals:
1- roller device, 2- orifice dynamic sealing device, 3- downhole fracturing pump, 4- continuous pipe, 5- orifice device, 6- gas negative pressure extraction pipeline, 7- downhole confluence pipeline, 8- uphole fracturing fluid delivery pipeline, 9- downhole water supply pipeline, 10- reverse circulation sand flushing pipeline;
11-first transport mechanism, 12-roller mechanism; 21-second transport mechanism, 22-injection head, 23-spray prevention box; 51-
Annular blowout preventer, 52-orifice four-way; 71-first valve, 81-second valve, 91-third valve, 92-fourth valve;
101-reverse circulation sand flushing pipeline valve, 111-first hydraulic crawler chassis, 112-first support plate, 121-roller skid,
122- roller body, 123- roller bracket, 124- pipe arranger; 211- second hydraulic crawler chassis, 212- second support plate; 221- hydraulic lifting mechanism, 222- gooseneck guide.
具体实施方式Detailed ways
应当理解的是,此处所描述的具体实施方式仅用于说明和解释本发明,并不用于限制本发明。It should be understood that the specific embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
本发明所用的术语“上”、“下”、“前”、“后”、“顶”、“底”等指示的方位或位置关系仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,“内”、“外”是指相应部件轮廓的内和外,不能将上述术语理解为对本发明的限制。The terms "upper", "lower", "front", "back", "top", "bottom", etc. used in the present invention to indicate directions or positional relationships are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operate in a specific direction. "Inside" and "outside" refer to the inside and outside of the contour of the corresponding components, and the above terms should not be understood as limitations on the present invention.
此外,术语“第一”、“第二”等序数词仅用于描述目的,而不能理解为指示或暗 示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。In addition, the terms "first", "second", etc., ordinal numbers are used only for descriptive purposes and should not be understood as indicating or implying The term "first" or "second" may indicate relative importance or implicitly indicate the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features.
在本发明中,在未作相反说明的情况下,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise specified, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, or a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
实施例1Example 1
遵从上述技术方案,如图1至图3所示,本实施例提供了一种井地联合矿用连续管定向压裂瓦斯抽采系统,包括滚筒装置1,还包括孔口动密封装置2和井下压裂泵3;According to the above technical solution, as shown in FIG. 1 to FIG. 3 , this embodiment provides a combined underground mining continuous pipe directional fracturing gas extraction system, including a drum device 1 , a borehole dynamic sealing device 2 and a downhole fracturing pump 3 ;
滚筒装置1包括第一运输机构11和设置在第一运输机构11上的连续管滚筒机构12,连续管滚筒机构12包括滚筒撬121和设置在滚筒橇121内的滚筒筒体122,滚筒筒体122上绕装有连续管4;滚筒筒体122可以实现连续管4的收放和排管。第一运输机构11与连续管滚筒机构12可拆卸连接,减小了滚筒装置1的尺寸和整体高度,有利于煤矿井下运输。The drum device 1 includes a first transport mechanism 11 and a continuous tube drum mechanism 12 disposed on the first transport mechanism 11. The continuous tube drum mechanism 12 includes a drum skid 121 and a drum body 122 disposed in the drum skid 121. The continuous tube 4 is wound around the drum body 122. The drum body 122 can realize the collection and release and pipe arrangement of the continuous tube 4. The first transport mechanism 11 is detachably connected to the continuous tube drum mechanism 12, which reduces the size and overall height of the drum device 1, and is conducive to underground transportation in coal mines.
孔口动密封装置2包括第二运输机构21和设置在第二运输机构21上的孔口密封组件,孔口密封组件包括连接设置的注入头22和防喷盒23;注入头22用于为连续管4的收放提供动力,以实现连续管4的带压拖动,注入头22下方设置有至少两个用于调整注入头22的高度及倾斜角度的液压升降机构221;防喷盒23与设置在孔口的孔口装置5连通,注入头22、防喷盒23和孔口装置5内设置有前后贯通的移动空间,连续管4能够在注入头22的带动下在移动空间内作前后往复运动。The orifice dynamic sealing device 2 includes a second transport mechanism 21 and an orifice sealing assembly arranged on the second transport mechanism 21, and the orifice sealing assembly includes an injection head 22 and a blowout prevention box 23 which are connected and arranged; the injection head 22 is used to provide power for the retraction and extension of the coiled tube 4 to realize the pressure-drag of the coiled tube 4, and at least two hydraulic lifting mechanisms 221 for adjusting the height and inclination angle of the injection head 22 are arranged below the injection head 22; the blowout prevention box 23 is connected to the orifice device 5 arranged at the orifice, and a moving space which is connected front to back is arranged in the injection head 22, the blowout prevention box 23 and the orifice device 5, and the coiled tube 4 can reciprocate back and forth in the moving space driven by the injection head 22.
本实施例中,连续管4还经设置在滚筒筒体122上的高压旋转接头以及与高压旋转接头相连的高压软管分别与甚至在地面的井上高压泵和设置在巷道中的井下压裂泵3相连,井下压裂泵3用于在水力压裂时向连续管4中补充液体,如,高压水,以避免在水力压裂过程中,从定向长钻孔套管与连续管4之间的环空流过的液流对连续管4造成挤压,也避免了水力压裂过程中,因连续管4内过砂而导致的定向分段压裂工具串的喷枪磨损,延长了分段压裂工具串的使用寿命。In this embodiment, the coiled tubing 4 is also connected to an on-site high-pressure pump even on the ground and a downhole fracturing pump 3 arranged in the tunnel through a high-pressure rotary joint arranged on the drum body 122 and a high-pressure hose connected to the high-pressure rotary joint. The downhole fracturing pump 3 is used to add liquid, such as high-pressure water, to the coiled tubing 4 during hydraulic fracturing to avoid squeezing of the coiled tubing 4 by the liquid flow flowing through the annulus between the directional long borehole casing and the coiled tubing 4 during the hydraulic fracturing process, and also to avoid wear of the spray gun of the directional segmented fracturing tool string due to sand passing through the coiled tubing 4 during the hydraulic fracturing process, thereby extending the service life of the segmented fracturing tool string.
作为本实施例的一种优选方案,孔口装置5包括连接设置的环形防喷器51和孔口四通52,环形防喷器51与防喷盒23密封连接;As a preferred solution of this embodiment, the orifice device 5 includes an annular blowout preventer 51 and an orifice spool 52 which are connected and arranged, and the annular blowout preventer 51 is sealedly connected to the blowout preventer box 23;
孔口四通52上还分别连接有瓦斯负压抽采管道6和井下汇流管道7,井下汇流管道 7可以采用高压软管或钢管,井下汇流管道7分别与井上压裂液输送管道8和井下供水管道9连通,经井上压裂液输送管道8流入井下汇流管道7的液体,可进入长钻孔套管和连续管4的环空;然后,井下供水管道9的流体可通过连续管4送入分段压裂工具串。井下汇流管道7上设置有第一阀门71;井上压裂液输送管道8上置有调节压裂液流量的第二阀门81,井下供水管道9还设置有第三阀门91和用于调节连续管供水流量的第四阀门92,井下供水管道9上还连接有冲砂管道10,冲砂管道10上设置有冲砂阀门101。本实施例中的阀门全都采用远程控制旋塞阀。The orifice spool 52 is also connected to a gas negative pressure extraction pipeline 6 and an underground confluence pipeline 7. 7 can be a high-pressure hose or steel pipe. The downhole confluence pipe 7 is connected to the uphole fracturing fluid delivery pipe 8 and the downhole water supply pipe 9 respectively. The liquid flowing into the downhole confluence pipe 7 through the uphole fracturing fluid delivery pipe 8 can enter the annulus of the long borehole casing and the continuous pipe 4; then, the fluid in the downhole water supply pipe 9 can be sent to the segmented fracturing tool string through the continuous pipe 4. A first valve 71 is arranged on the downhole confluence pipe 7; a second valve 81 for adjusting the flow rate of the fracturing fluid is arranged on the uphole fracturing fluid delivery pipe 8, and a third valve 91 and a fourth valve 92 for adjusting the flow rate of the continuous pipe are also arranged on the downhole water supply pipe 9. A sand flushing pipe 10 is also connected to the downhole water supply pipe 9, and a sand flushing valve 101 is arranged on the sand flushing pipe 10. The valves in this embodiment are all remote-controlled plug valves.
若上提连续管4的过程中遇到砂卡,则开启反循环冲砂管道阀门101,连通反循环冲砂管道10,即,液流进入环空经工具串进入连续管4,经高压软管进入井下供水管道9,再经反循环冲砂管道10流出,最终实现反循环洗井。If sand is stuck during the process of lifting the coiled tubing 4, the reverse circulation sand flushing pipeline valve 101 is opened to connect the reverse circulation sand flushing pipeline 10, that is, the liquid flows into the annulus through the tool string into the coiled tubing 4, enters the downhole water supply pipeline 9 through the high-pressure hose, and then flows out through the reverse circulation sand flushing pipeline 10, finally realizing reverse circulation well washing.
作为本实施例的一种优选方案,第一运输机构11包括第一液压履带底盘111和设置在第一液压履带底盘111上方的第一支撑板112;第二运输机构21包括第二液压履带底盘211和设置在第二液压履带底盘211上方的第二支撑板212。As a preferred solution of this embodiment, the first transport mechanism 11 includes a first hydraulic crawler chassis 111 and a first support plate 112 arranged above the first hydraulic crawler chassis 111; the second transport mechanism 21 includes a second hydraulic crawler chassis 211 and a second support plate 212 arranged above the second hydraulic crawler chassis 211.
作为本实施例的一种优选方案,滚筒筒体122可旋转地设置在滚筒支架123上,滚动支架123上还设置有用于排放连续管4的排管器124,滚筒筒体122上设置高压旋转接头,高压旋转接头上连接有高压软管,高压软管经三通分别与井上高压泵和井下压裂泵相连,即,高压软管借三通分别连接井下供水管道9和井上压裂液输送管道8。As a preferred solution of this embodiment, the drum body 122 is rotatably arranged on the drum bracket 123, and the rolling bracket 123 is also provided with a pipe discharger 124 for discharging the continuous pipe 4. A high-pressure rotary joint is arranged on the drum body 122, and a high-pressure hose is connected to the high-pressure rotary joint. The high-pressure hose is respectively connected to the uphole high-pressure pump and the downhole fracturing pump through a tee, that is, the high-pressure hose is respectively connected to the downhole water supply pipeline 9 and the uphole fracturing fluid delivery pipeline 8 through the tee.
作为本实施例的一种优选方案,外壳体221朝向滚筒支架123的侧壁上还设置有鹅颈导向器222,鹅颈导向器222用于连续管输送导向。As a preferred solution of this embodiment, a gooseneck guide 222 is further provided on the side wall of the outer shell 221 facing the roller bracket 123, and the gooseneck guide 222 is used for guiding the continuous tube transportation.
本系统的使用过程如下:The process of using this system is as follows:
安装好孔口四通,然后在煤矿井下巷道内完成滚筒装置1、孔口动密封装置2和井下压裂泵3的现场组装,将绕装在滚筒筒体122上,且头端连接有工具串的连续管4经排管器124、鹅颈导向器222、注入头22和防喷盒23送入孔口。After the orifice spool is installed, the drum device 1, the orifice dynamic sealing device 2 and the downhole fracturing pump 3 are assembled on site in the underground coal mine tunnel, and the continuous pipe 4 wound on the drum body 122 and connected to the tool string at the head end is sent into the orifice through the pipe arranger 124, the gooseneck guide 222, the injection head 22 and the blowout preventer box 23.
在进行水力射孔时:由地面将喷射液流沿管道送入连续管4内,开始射孔作业,射孔作业结束后,通过阀门切换,将加砂压裂液经管道送入定向长钻孔内的环空,进行水力压裂作业,在进行水力压裂的同时,通过井下压裂泵3向连续管4补充液体,以避免连续管4受到环空内液流的挤压出现变形,导致连续管4内的液流通道变小。During hydraulic perforation: the jet liquid is sent from the ground along the pipeline into the coiled tubing 4 to start the perforation operation. After the perforation operation is completed, the sand-added fracturing fluid is sent into the annulus in the directional long borehole through the pipeline through valve switching to perform hydraulic fracturing. While the hydraulic fracturing is being performed, the downhole fracturing pump 3 replenishes liquid into the coiled tubing 4 to prevent the coiled tubing 4 from being squeezed and deformed by the liquid flow in the annulus, resulting in a smaller liquid flow channel in the coiled tubing 4.
实施例2Example 2
本实施例中公开一种井地联合矿用连续管定向压裂瓦斯抽采方法,该方法通过实施例1公开的井地联合矿用连续管定向压裂瓦斯抽采系统实现,将该方法用于淮北某煤矿, 该矿中的目标煤层为高瓦斯突出煤层,为提高瓦斯抽采效率,借助井地联合联合作业模式,实现区域瓦斯高效治理。This embodiment discloses a method for extracting gas by directional fracturing of a continuous pipe for underground combined mining. The method is implemented by the system for extracting gas by directional fracturing of a continuous pipe for underground combined mining disclosed in Example 1. The method is applied to a coal mine in Huaibei. The target coal seam in this mine is a high-gas outburst coal seam. In order to improve the efficiency of gas extraction, a joint well-ground operation mode is used to achieve efficient regional gas control.
具体包括以下步骤:The specific steps include:
步骤1、收集目标矿区的勘探数据和矿井数据,并根据收集到的勘探数据和矿井数据确定设置在煤矿井下的定向长钻孔的布设层位,在确定的布设层位内施工至少一个定向长钻孔;Step 1, collecting exploration data and mine data of the target mining area, and determining the layout layer of the directional long drill hole set in the coal mine according to the collected exploration data and mine data, and constructing at least one directional long drill hole in the determined layout layer;
对于煤层硬度系数f>1.0的中硬煤层,定向长钻孔的布设层位为煤层;For medium-hard coal seams with a coal seam hardness coefficient f>1.0, the directional long drilling hole is set in the coal seam;
对于煤层硬度系数f≤1.0的碎软煤层,定向长钻孔的布设层位为距离煤层顶面0.5~2.0米的顶板岩层。For broken and soft coal seams with a coal seam hardness coefficient of f≤1.0, the layout layer of the directional long drill holes is the roof rock layer 0.5 to 2.0 meters away from the top surface of the coal seam.
在本实施例中,在巷道一侧扩钻场,钻场深度为4.0m,然后,从煤层底板巷向煤层顶板中施工定向长钻孔,在煤层顶板岩层中控制轨迹钻进,定向长钻孔终孔深度为300m,且定向长钻孔与煤层顶面的垂直距离为1~1.5m。In this embodiment, the drilling field is expanded on one side of the tunnel, and the drilling field depth is 4.0m. Then, a directional long borehole is constructed from the coal seam floor tunnel to the coal seam roof, and the drilling trajectory is controlled in the rock layer of the coal seam roof. The final hole depth of the directional long borehole is 300m, and the vertical distance between the directional long borehole and the coal seam top is 1 to 1.5m.
在定向长钻孔的钻进过程中,控制钻孔倾角变化幅度小于10°,造斜强度不大于0.1°/m。During the drilling process of directional long boreholes, the borehole inclination angle is controlled to be less than 10° and the deflection intensity is not greater than 0.1°/m.
步骤2、在第一个定向长钻孔中下套管固孔;Step 2, inserting casing into the first directional long borehole to fix the hole;
采用常规泥浆顶替水泥至孔口,侯凝48h。然后采用钻机推送的方式下入声波测井仪,评价水平段固孔质量。Conventional mud was used to displace cement to the hole mouth and waited for 48 hours. Then the sonic logging instrument was pushed by the drilling rig to evaluate the quality of the horizontal section cementing.
步骤3、在地面施工地面贯通井与煤矿井下巷道贯通,对地面贯通井进行下套管固井后,向地面贯通井中下入压裂液输送管道并延至定向长钻孔孔口;Step 3, constructing a ground through-hole on the ground to connect it with the underground tunnel of the coal mine, after casing and cementing the ground through-hole, a fracturing fluid delivery pipeline is lowered into the ground through-hole and extended to the opening of the directional long drilling hole;
在实际作业中,地面贯通井可采用煤矿已有的电缆孔或水文观测孔;地面贯通井井位应避开塌陷区,地面贯通井可采用直井或定向井。地面贯通井可采用套管作为过液通道,也可在井筒中下入压裂液输送管道作为过液通道。In actual operation, the ground through well can use the existing cable holes or hydrological observation holes in the coal mine; the well location of the ground through well should avoid the collapse area, and the ground through well can use vertical wells or directional wells. The ground through well can use casing as the liquid passage, or a fracturing fluid delivery pipeline can be lowered into the wellbore as the liquid passage.
本实施例中,地面贯通井采用三开井身结构,一开钻头Φ444.5mm,表层套管Φ339.7mm,二开钻头Φ311.1mm,技术套管Φ244.5mm,三开钻头215.9mm,不下套管。在地面贯通井中下入压裂液输送管道。In this embodiment, the ground through well adopts a three-opening wellbore structure, with a first-opening drill bit of Φ444.5mm, a surface casing of Φ339.7mm, a second-opening drill bit of Φ311.1mm, a technical casing of Φ244.5mm, and a third-opening drill bit of 215.9mm, without casing. A fracturing fluid delivery pipeline is lowered into the ground through well.
然后从地面贯通井的井底,使用钢管或高压软管作为压裂液输送管道连接至定向长钻孔孔口,压裂液输送管道内径为76mm~100mm。Then, a steel pipe or a high-pressure hose is used as a fracturing fluid delivery pipeline to connect to the directional long borehole orifice. The inner diameter of the fracturing fluid delivery pipeline is 76mm to 100mm.
步骤4、根据井下压裂泵作业功率选择井下压裂泵,调节注入头22的高度和倾角,使防喷盒23与环形防喷器51密封对接,然后完成井地联合矿用连续管定向压裂瓦斯抽采系统的组装;具体包括:首先在煤矿井下组装工具串,并依靠人工将其送入孔口,连 续管的头端前端与工具串的尾端相连;使用液压升降机构221调节注入头22的高度和倾角,将注入头22头端的防喷盒与环形防喷器51的末端紧密对接,完成设备组装。Step 4: select a downhole fracturing pump according to the operating power of the downhole fracturing pump, adjust the height and inclination of the injection head 22, make the blowout preventer box 23 seal and dock with the annular blowout preventer 51, and then complete the assembly of the underground combined mine continuous pipe directional fracturing gas extraction system; specifically, the tool string is assembled underground in the coal mine, and is manually sent into the orifice, and the continuous pipe is connected. The front end of the extension pipe is connected to the tail end of the tool string; the height and inclination of the injection head 22 are adjusted using the hydraulic lifting mechanism 221, and the blowout preventer box at the head end of the injection head 22 is tightly docked with the end of the annular blowout preventer 51 to complete the equipment assembly.
对于补水作业,水的密度为1000kg/m3,排量为0.8m3/min,即0.0133m3/s,滚筒筒体122上缠绕的连续管4的长度为300m,连续管4的外径为38.1mm,内径为32.1mm,计算得到水流经缠绕的连续管的摩阻为44.17MPa。地层裂缝延伸压力为13.5MPa,由此计算得到所需要的补液的泵的功率为:P=(44.17+13.50)×1000000×0.0133=768.95KW。煤矿井下压裂泵的功率应≥768.95KW,因此,本实施例中选择功率为800KW的井下压裂泵。For water replenishment operation, the density of water is 1000kg/m 3 , the displacement is 0.8m 3 /min, i.e. 0.0133m 3 /s, the length of the coiled tube 4 wound on the drum body 122 is 300m, the outer diameter of the coiled tube 4 is 38.1mm, and the inner diameter is 32.1mm. The friction resistance of water flowing through the wound coiled tube is calculated to be 44.17MPa. The formation fracture extension pressure is 13.5MPa, and the power of the required pump for replenishment is calculated to be: P = (44.17 + 13.50) × 1000000 × 0.0133 = 768.95KW. The power of the underground fracturing pump in the coal mine should be ≥ 768.95KW, so in this embodiment, a underground fracturing pump with a power of 800KW is selected.
井下压裂泵3的作业功率决定了井下压裂泵向连续管4中补水的能力,能够避免施工过程中,由于井下压裂泵3无法满足需要而导致的无法达到设计的补水排量或补水压力不足的问题。若补水排量不足,则压裂施工无法达到设计的总排量,影响最终的压裂施工效果。若补水压力不足,将导致连续管受到来自环空压裂液的外挤力,一方面有降低连续管使用寿命、挤毁连续管的风险,另一方面使用过程中连续管受外部液体挤压内通径减小,将导致压裂液流动摩阻进一步增大,易发生超压危险,不利于安全施工作业。The operating power of the downhole fracturing pump 3 determines the ability of the downhole fracturing pump to replenish water into the coiled pipe 4, which can avoid the problem of not being able to achieve the designed water replenishment displacement or insufficient water replenishment pressure due to the inability of the downhole fracturing pump 3 to meet the needs during the construction process. If the water replenishment displacement is insufficient, the fracturing construction cannot reach the designed total displacement, affecting the final fracturing construction effect. If the water replenishment pressure is insufficient, the coiled pipe will be subjected to external squeezing force from the annular fracturing fluid. On the one hand, there is a risk of reducing the service life of the coiled pipe and squeezing and destroying the coiled pipe. On the other hand, during use, the coiled pipe is squeezed by the external liquid and the internal diameter is reduced, which will further increase the friction resistance of the fracturing fluid flow, and it is easy to cause overpressure danger, which is not conducive to safe construction operations.
步骤5、开启井上高压泵,开启第二阀门81和第三阀门91,并关闭第一阀门71、第四阀门92和反循环冲砂管道阀门101,进行第一压裂段的水力喷砂射孔作业;Step 5: Start the wellbore high-pressure pump, open the second valve 81 and the third valve 91, and close the first valve 71, the fourth valve 92 and the reverse circulation sand flushing pipeline valve 101 to perform hydraulic sandblasting perforation operation in the first fracturing stage;
步骤6、完成水力喷砂射孔作业后,关闭第三阀门91,打开第四阀门92向连续管4补水,同时打开第一阀门71,借助井上压裂液输送管道8和井下汇流管道7向第一压裂段内输送压裂液,完成对第一压裂段的水力压裂及连续管补水联合作业;Step 6: After the hydraulic sandblasting perforation operation is completed, the third valve 91 is closed, the fourth valve 92 is opened to replenish water to the coiled tubing 4, and the first valve 71 is opened at the same time, and the fracturing fluid is transported to the first fracturing section by means of the uphole fracturing fluid delivery pipeline 8 and the downhole confluence pipeline 7, so as to complete the hydraulic fracturing of the first fracturing section and the combined operation of replenishing water to the coiled tubing;
连续管补水作业时的排量为0.8m3/min,不加砂;第一压裂段的水力压裂排量为7m3/min,砂比为6%~13%。The displacement during the coiled tubing water replenishment operation is 0.8m 3 /min, without adding sand; the hydraulic fracturing displacement of the first fracturing stage is 7m 3 /min, and the sand ratio is 6% to 13%.
步骤7、完成第一压裂段的水力压裂作业后,回收连续管4至下一压裂段,重复步骤3至4,完成第一个定向长钻孔内剩余压裂段的压裂作业;Step 7, after completing the hydraulic fracturing operation of the first fracturing section, recycle the coiled tubing 4 to the next fracturing section, repeat steps 3 to 4, and complete the fracturing operation of the remaining fracturing sections in the first directional long borehole;
步骤8、重复步骤2至步骤7,对剩余定向长钻孔按顺序或交替进行分段压裂施工,完成全部定向长钻孔的分段压裂施工后,进行保压和放喷作业;Step 8, repeating steps 2 to 7, performing staged fracturing construction on the remaining directional long boreholes in sequence or alternately, and performing pressure maintenance and blowdown operations after completing the staged fracturing construction of all directional long boreholes;
在上述水力压裂作业中,当上一段压裂结束,解封封隔器上提连续管压裂下一段时,可能发生砂卡,连续管无法上提。若使用注入头22硬拉连续管,可能造成连续管拉断、注入头拉力超限、注入头故障等问题。In the above hydraulic fracturing operation, when the fracturing of the previous section is completed and the packer is released to lift the coiled tubing for fracturing the next section, sand jam may occur and the coiled tubing cannot be lifted. If the injection head 22 is used to pull the coiled tubing hard, the coiled tubing may be broken, the injection head tension exceeds the limit, the injection head fails, and other problems may occur.
此时,关闭第三阀门91和第四阀门92,并开启第一阀门71、第二阀门81和反循环冲砂管道阀门101,使得进入定向长钻孔中的压裂液依次经连续管4和反循环冲砂管 道10排出,实现反循环冲砂解卡。冲出堵塞的砂子后,注入头22可正常上提连续管4,解决了现有技术中,在出现砂卡时仅能依靠注入头22硬拉连续管4可能造成的连续管4拉断、注入头22拉力超限、注入22头故障等问题。At this time, the third valve 91 and the fourth valve 92 are closed, and the first valve 71, the second valve 81 and the reverse circulation sand flushing pipeline valve 101 are opened, so that the fracturing fluid entering the directional long borehole passes through the coiled tubing 4 and the reverse circulation sand flushing pipeline valve 101 in sequence. After the blocked sand is flushed out, the injection head 22 can normally lift the coiled tubing 4, which solves the problems in the prior art that the coiled tubing 4 can only be pulled hard by the injection head 22 when sand is stuck, which may cause the coiled tubing 4 to break, the injection head 22 to exceed the pulling force limit, and the injection head 22 to fail.
步骤9、放喷作业结束后,完成瓦斯抽采作业。Step 9: After the spraying operation is completed, the gas extraction operation is completed.
本发明方法通过在地面泵入压裂液,避免了煤矿井下混砂的复杂工艺,并且泵前加砂能够使压裂液支撑剂获得与压裂液接近的初速度,在管路中运移时能够提高悬浮运移距离,有效解决了现有压裂施工作业中,压裂液的排量无法得到提升的技术问题,实现了井上井下的大排量联合注入,通过井上高压泵和井下压裂泵的联合注入,使得注入排量可以超过7m3/min;实现了孔口带压射孔、环空注入压裂和连续管补水的联合作业,最终实现了地面压裂液、井下补充液体的快速安全输送。The method of the present invention avoids the complicated process of sand mixing in coal mines by pumping fracturing fluid on the ground, and the addition of sand before the pump can make the fracturing fluid proppant obtain an initial velocity close to that of the fracturing fluid, and can increase the suspended migration distance when migrating in the pipeline, effectively solving the technical problem that the displacement of the fracturing fluid cannot be increased in the existing fracturing construction operation, and realizes the large displacement joint injection of the well and the well. Through the joint injection of the well high-pressure pump and the downhole fracturing pump, the injection displacement can exceed 7m3 /min; the joint operation of orifice pressure perforation, annulus injection fracturing and continuous pipe water replenishment is realized, and finally the rapid and safe transportation of the ground fracturing fluid and the downhole supplementary liquid is realized.
上述实施过程仅仅是为清楚地说明本申请所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引申出的显而易见的变化或变动仍处于本申请型的保护范围之中。 The above implementation process is only an example for clearly explaining the present application, and is not intended to limit the implementation methods. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from this are still within the scope of protection of this application.

Claims (10)

  1. 一种井地联合矿用连续管定向压裂瓦斯抽采系统,包括滚筒装置(1),其特征在于,还包括孔口动密封装置(2)和井下压裂泵(3);A continuous pipe directional fracturing gas extraction system for underground combined mining, comprising a drum device (1), characterized in that it also comprises a borehole dynamic sealing device (2) and a downhole fracturing pump (3);
    所述滚筒装置(1)包括第一运输机构(11)和设置在第一运输机构(11)上的连续管滚筒机构(12),所述连续管滚筒机构(12)包括滚筒撬(121)和设置在滚筒橇(121)内的滚筒筒体(122),所述滚筒筒体(122)上绕装有连续管(4);The roller device (1) comprises a first transport mechanism (11) and a continuous tube roller mechanism (12) arranged on the first transport mechanism (11); the continuous tube roller mechanism (12) comprises a roller skid (121) and a roller body (122) arranged in the roller skid (121); a continuous tube (4) is wound around the roller body (122);
    所述孔口动密封装置(2)包括第二运输机构(21)和设置在第二运输机构(21)上的孔口动密封组件,所述孔口动密封组件包括连接设置的注入头(22)和防喷盒(23);所述注入头(22)下方设置有至少两个用于调整注入头(22)的高度及倾斜角度的液压升降机构(221);所述防喷盒(23)与设置在井下定向长钻孔孔口的孔口装置(5)连通,所述注入头(22)、防喷盒(23)和孔口装置(5)内设置有前后贯通的移动空间,所述连续管(4)能够在注入头(22)的带动下在所述移动空间内作前后往复运动;The orifice dynamic sealing device (2) comprises a second transport mechanism (21) and an orifice dynamic sealing assembly arranged on the second transport mechanism (21), the orifice dynamic sealing assembly comprising an injection head (22) and a blowout prevention box (23) which are connected and arranged; at least two hydraulic lifting mechanisms (221) for adjusting the height and inclination angle of the injection head (22) are arranged below the injection head (22); the blowout prevention box (23) is connected to an orifice device (5) arranged at the orifice of a downhole directional long borehole, and a front-to-back through-moving space is arranged inside the injection head (22), the blowout prevention box (23) and the orifice device (5), and the continuous pipe (4) can make a front-to-back reciprocating motion in the moving space under the drive of the injection head (22);
    所述连续管(4)还分别与井上高压泵和井下压裂泵(3)相连。The coiled tubing (4) is also connected to an uphole high-pressure pump and a downhole fracturing pump (3) respectively.
  2. 如权利要求1所述的井地联合矿用连续管定向压裂瓦斯抽采系统,其特征在于,所述孔口装置(5)包括连接设置的环形防喷器(51)和孔口四通(52),所述环形防喷器(51)能够与防喷盒(23)密封连接;The continuous tubing directional fracturing gas extraction system for underground combined mining as claimed in claim 1 is characterized in that the orifice device (5) comprises an annular blowout preventer (51) and an orifice spool (52) connected and arranged, and the annular blowout preventer (51) can be sealed and connected to the blowout preventer box (23);
    所述孔口四通(52)上还分别连接有瓦斯负压抽采管道(6)和井下汇流管道(7),所述井下汇流管道(7)分别与井上压裂液输送管道(8)和井下供水管道(9)连通;所述井下汇流管道(7)上设置有第一阀门(71);所述井上压裂液输送管道(8)上置有调节压裂液流量的第二阀门(81),所述井下供水管道(9)还设置有第三阀门(91)和用于调节连续管供水流量的第四阀门(92),所述井下供水管道(9)上还连接有反循环冲砂管道(10),所述反循环冲砂管道(10)上设置有反循环冲砂管道阀门(101)。The orifice spool (52) is also connected to a gas negative pressure extraction pipeline (6) and a downhole confluence pipeline (7), respectively. The downhole confluence pipeline (7) is connected to an uphole fracturing fluid delivery pipeline (8) and a downhole water supply pipeline (9), respectively. The downhole confluence pipeline (7) is provided with a first valve (71). The uphole fracturing fluid delivery pipeline (8) is provided with a second valve (81) for adjusting the flow rate of the fracturing fluid. The downhole water supply pipeline (9) is also provided with a third valve (91) and a fourth valve (92) for adjusting the flow rate of the continuous pipe water supply. The downhole water supply pipeline (9) is also connected to a reverse circulation sand flushing pipeline (10), and the reverse circulation sand flushing pipeline (10) is provided with a reverse circulation sand flushing pipeline valve (101).
  3. 如权利要求1所述的井地联合矿用连续管定向压裂瓦斯抽采系统,其特征在于,所述第一运输机构(11)包括第一液压履带底盘(111)和设置在所述第一液压履带底盘(111)上方的第一支撑板(112);所述第二运输机构(21)包括第二液压履带底盘(211)和设置在所述第二液压履带底盘(211)上方的第二支撑板(212)。The continuous tubing directional fracturing gas extraction system for combined underground and underground mining as described in claim 1 is characterized in that the first transport mechanism (11) includes a first hydraulic crawler chassis (111) and a first support plate (112) arranged above the first hydraulic crawler chassis (111); the second transport mechanism (21) includes a second hydraulic crawler chassis (211) and a second support plate (212) arranged above the second hydraulic crawler chassis (211).
  4. 如权利要求1所述的井地联合矿用连续管定向压裂瓦斯抽采系统,其特征在于,所述滚筒筒体(122)可旋转地设置在滚筒支架(123)上,所述滚筒支架(123)上还设置有用于排放连续管(4)的排管器(124),所述滚筒筒体(122)上设置所述的高 压旋转接头。The continuous pipe directional fracturing gas extraction system for combined well and ground mining as claimed in claim 1 is characterized in that the drum body (122) is rotatably arranged on a drum support (123), and a pipe loader (124) for discharging the continuous pipe (4) is also arranged on the drum support (123), and the high Press swivel joint.
  5. 如权利要求1所述的井地联合矿用连续管定向压裂瓦斯抽采系统,其特征在于,所述注入头(22)朝向滚筒支架(123)的一端还设置有鹅颈导向器(222)。The continuous pipe directional fracturing gas extraction system for underground combined mining as described in claim 1 is characterized in that a gooseneck guide (222) is also provided at one end of the injection head (22) facing the roller bracket (123).
  6. 一种井地联合矿用连续管定向压裂瓦斯抽采方法,其特征在于,该方法通过权利要求1至5中任一权利要求所述的井地联合矿用连续管定向压裂瓦斯抽采系统实现,包括以下步骤:A method for extracting gas by directional fracturing of a continuous pipe for combined underground mining, characterized in that the method is implemented by the continuous pipe directional fracturing gas extraction system for combined underground mining as claimed in any one of claims 1 to 5, comprising the following steps:
    步骤1、收集目标矿区的勘探数据和矿井数据,并根据收集到的勘探数据和矿井数据确定设置在煤矿井下的定向长钻孔的布设层位,在确定的布设层位内施工至少一个定向长钻孔;Step 1, collecting exploration data and mine data of the target mining area, and determining the layout layer of the directional long drill hole set in the coal mine according to the collected exploration data and mine data, and constructing at least one directional long drill hole in the determined layout layer;
    步骤2、在第一个定向长钻孔中下套管后固孔;Step 2, inserting casing into the first directional long borehole and then consolidating the hole;
    步骤3、在地面施工地面贯通井与煤矿井下巷道贯通,对地面贯通井进行下套管固井后,向地面贯通井中下入压裂液输送管道并延至定向长钻孔孔口;Step 3, constructing a ground through-hole on the ground to connect it with the underground tunnel of the coal mine, after casing and cementing the ground through-hole, a fracturing fluid delivery pipeline is lowered into the ground through-hole and extended to the opening of the directional long drilling hole;
    步骤4、根据井下压裂泵作业功率选择井下压裂泵,调节注入头(22)的高度和倾角,使防喷盒(23)与环形防喷器(51)密封对接,然后完成井地联合矿用连续管定向压裂瓦斯抽采系统的组装;Step 4: select a downhole fracturing pump according to the operating power of the downhole fracturing pump, adjust the height and inclination of the injection head (22), make the blowout preventer box (23) and the annular blowout preventer (51) seal and dock, and then complete the assembly of the well-ground combined mining continuous pipe directional fracturing gas extraction system;
    步骤5、开启井上高压泵,开启第二阀门(81)和第三阀门(91),并关闭第一阀门(71)、第四阀门(92)和反循环冲砂管道阀门(101),进行第一压裂段的水力喷砂射孔作业;Step 5: start the wellbore high-pressure pump, open the second valve (81) and the third valve (91), and close the first valve (71), the fourth valve (92) and the reverse circulation sand flushing pipeline valve (101), and perform hydraulic sandblasting perforation operation in the first fracturing stage;
    步骤6、完成水力喷砂射孔作业后,关闭第三阀门(91),打开第四阀门(92)向连续管(4)补水,同时打开第一阀门(71),借助井上压裂液输送管道(8)和井下汇流管道(7)向第一压裂段内输送压裂液,完成对第一压裂段的水力压裂及连续管补水联合作业;Step 6: After the hydraulic sandblasting and perforating operation is completed, the third valve (91) is closed, and the fourth valve (92) is opened to replenish water into the coiled tubing (4). At the same time, the first valve (71) is opened to transport the fracturing fluid into the first fracturing section via the uphole fracturing fluid delivery pipeline (8) and the downhole confluence pipeline (7), thereby completing the combined operation of hydraulic fracturing and coiled tubing water replenishment for the first fracturing section.
    步骤7、完成第一压裂段的水力压裂作业后,回收连续管(4)至下一压裂段,重复步骤5至6,完成第一个定向长钻孔内剩余压裂段的压裂作业;Step 7, after completing the hydraulic fracturing operation of the first fracturing section, retrieving the coiled tubing (4) to the next fracturing section, repeating steps 5 to 6, and completing the fracturing operation of the remaining fracturing sections in the first directional long borehole;
    步骤8、重复步骤4至步骤7,对剩余定向长钻孔按顺序或交替进行分段压裂施工,完成全部定向长钻孔的分段压裂施工后,进行保压和放喷作业;Step 8, repeating steps 4 to 7, performing staged fracturing construction on the remaining directional long boreholes in sequence or alternately, and performing pressure maintenance and blowdown operations after completing the staged fracturing construction of all directional long boreholes;
    步骤9、放喷作业结束后,完成瓦斯抽采作业。Step 9: After the spraying operation is completed, the gas extraction operation is completed.
  7. 如权利要求6所述的井地联合矿用连续管定向压裂瓦斯抽采方法,其特征在于,步骤1所述的根据收集到的勘探数据和矿井数据确定设置在煤矿井下的定向长钻孔的布设层位包括: The method for gas extraction by directional fracturing of continuous pipe for underground combined mining as claimed in claim 6 is characterized in that the step 1 of determining the layout layer of the directional long borehole set in the underground coal mine according to the collected exploration data and mine data comprises:
    对于煤层硬度系数f>1.0的中硬煤层,定向长钻孔的布设层位为煤层;For medium-hard coal seams with a coal seam hardness coefficient f>1.0, the directional long drilling hole is set in the coal seam;
    对于煤层硬度系数f≤1.0的碎软煤层,定向长钻孔的布设层位为距离煤层顶面0.5~2.0米的顶板岩层。For broken and soft coal seams with a coal seam hardness coefficient of f≤1.0, the layout layer of the directional long drill holes is the roof rock layer 0.5 to 2.0 meters away from the top surface of the coal seam.
  8. 如权利要求6所述的井地联合矿用连续管定向压裂瓦斯抽采方法,其特征在于,在所述的水力压裂作业中,当完成一个压裂段的施工后上提连续管发生砂卡时,关闭第三阀门(91)和第四阀门(92),并开启第一阀门(71)、第二阀门(81)和反循环冲砂管道阀门(101),使得进入定向长钻孔中的压裂液依次经连续管(4)和反循环冲砂管道(10)排出。The method for gas extraction by directional fracturing of continuous tubing for combined well-ground mining as described in claim 6 is characterized in that, during the hydraulic fracturing operation, when sand jam occurs when the continuous tubing is lifted up after the construction of a fracturing section is completed, the third valve (91) and the fourth valve (92) are closed, and the first valve (71), the second valve (81) and the reverse circulation sand flushing pipeline valve (101) are opened, so that the fracturing fluid entering the directional long borehole is discharged in sequence through the continuous tubing (4) and the reverse circulation sand flushing pipeline (10).
  9. 如权利要求6所述的井地联合矿用连续管定向压裂瓦斯抽采方法,其特征在于,所述井下压裂泵作业功率通过下式确定:
    P=(Δp+p延伸)×Q
    The method for gas extraction by directional fracturing of continuous pipe for underground combined mining according to claim 6 is characterized in that the operating power of the underground fracturing pump is determined by the following formula:
    P = (Δp + p extension ) × Q
    式中:Where:
    P为井下压裂泵作业功率,单位为W;P is the operating power of the downhole fracturing pump, in W;
    Δp为压裂液流经连续管的摩阻,单位为Pa;Δp is the friction resistance of the fracturing fluid flowing through the coiled tubing, in Pa;
    p延伸为地层裂缝延伸压力,单位为Pa;p extension is the formation fracture extension pressure, in Pa;
    Q为井下压裂泵向连续管补水的流量,m3/s。Q is the flow rate of water supplied to the coiled tubing by the downhole fracturing pump, m 3 /s.
  10. 如权利要求9所述的井地联合矿用连续管定向压裂瓦斯抽采方法,其特征在于,所述压裂液流经连续管的摩阻通过下式确定:
    The method for gas extraction by directional fracturing of continuous pipe for underground combined mining as claimed in claim 9 is characterized in that the friction resistance of the fracturing fluid flowing through the continuous pipe is determined by the following formula:
    式中:Where:
    ρ为压裂液密度,单位为kg/m3ρ is the density of the fracturing fluid, in kg/m 3 ;
    L为连续管的缠绕长度,单位为m;L is the winding length of the coiled tube, in meters;
    d为连续管内径,单位为m;d is the inner diameter of the continuous tube, in m;
    Re为压裂液在连续管内流动的雷诺数。 Re is the Reynolds number of the fracturing fluid flowing in the coiled tubing.
PCT/CN2023/120609 2022-10-28 2023-09-22 Well-ground combined mining coiled tubing directional fracturing gas extraction system and method WO2024087965A1 (en)

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CN117662101B (en) * 2023-11-23 2024-06-07 中国矿业大学 Underground long-distance fracturing-sand injection-logging integrated equipment and method
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