WO2024087361A1 - Health monitoring system and method for sphere pipeline of htr-pm fuel unloading system - Google Patents
Health monitoring system and method for sphere pipeline of htr-pm fuel unloading system Download PDFInfo
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- WO2024087361A1 WO2024087361A1 PCT/CN2022/140456 CN2022140456W WO2024087361A1 WO 2024087361 A1 WO2024087361 A1 WO 2024087361A1 CN 2022140456 W CN2022140456 W CN 2022140456W WO 2024087361 A1 WO2024087361 A1 WO 2024087361A1
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- 238000012544 monitoring process Methods 0.000 title claims abstract description 27
- 230000036541 health Effects 0.000 title claims abstract description 20
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- 230000002159 abnormal effect Effects 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/14—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object using acoustic emission techniques
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B17/00—Measuring arrangements characterised by the use of infrasonic, sonic or ultrasonic vibrations
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- G—PHYSICS
- G21—NUCLEAR PHYSICS; NUCLEAR ENGINEERING
- G21C—NUCLEAR REACTORS
- G21C17/00—Monitoring; Testing ; Maintaining
- G21C17/017—Inspection or maintenance of pipe-lines or tubes in nuclear installations
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- G—PHYSICS
- G21—NUCLEAR PHYSICS; NUCLEAR ENGINEERING
- G21C—NUCLEAR REACTORS
- G21C17/00—Monitoring; Testing ; Maintaining
- G21C17/06—Devices or arrangements for monitoring or testing fuel or fuel elements outside the reactor core, e.g. for burn-up, for contamination
- G21C17/066—Control of spherical elements
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E30/00—Energy generation of nuclear origin
- Y02E30/30—Nuclear fission reactors
Definitions
- the present invention belongs to the technical field of pipeline health monitoring systems, and in particular relates to a ball pipeline health monitoring system and method for an HTR-PM fuel unloading system.
- the pebble bed high temperature gas-cooled reactor uses helium, which is chemically inert and has good thermal properties, as a coolant, all-ceramic coated particles as fuel balls, and high temperature resistant graphite as a moderator and core structural material.
- the number of fuel balls in a single reactor can reach hundreds of thousands, and the diameter of the fuel balls is about 60 mm.
- the fuel balls are generally continuously loaded into the core from the top of the core, and the fuel loading and unloading system realizes the functions of fuel ball reactive unloading and fuel ball circulation.
- High temperature gas cooled reactors currently use ball passers to detect the passability of fuel balls.
- the impedance of the equilibrium state will be affected based on the eddy current principle.
- the ball passer determines that the fuel ball has passed this position.
- the ball path section of the fuel loading and unloading system is long, and the limited ball passer cannot accurately determine the position of the stuck ball.
- the eddy current impedance value will be affected by the temperature of the medium in the pipeline, and the accuracy and stability of the ball passing are low.
- the present disclosure provides a HTR-PM fuel unloading system ball pipeline health monitoring system and method, which is used to monitor the status of fuel balls in the ball pipeline of the HTR-PM fuel unloading system in real time, and improve the accuracy and stability of the positioning of the fuel balls in the ball pipeline.
- a HTR-PM fuel unloading system ball pipeline health monitoring system including a first unshielded segment transducer, a second unshielded segment transducer, a first shielded segment transducer, a second shielded segment transducer and a multi-channel acoustic emission detector, wherein the first unshielded segment transducer, the second unshielded segment transducer, the first shielded segment transducer and the second shielded segment transducer are electrically connected to the multi-channel acoustic emission detector; the first unshielded segment transducer and the second unshielded segment transducer are respectively fixed upstream and downstream of the unshielded segment fuel unloading system pipeline fittings; the first shielded segment transducer and the second shielded segment transducer are respectively fixed upstream and downstream of the fuel unloading system pipeline fittings.
- first non-shielded segment transducer and the second non-shielded segment transducer, the first shielded segment transducer and the second shielded segment transducer have the same structure.
- first shielding segment transducer and the second shielding segment transducer are sleeve structures.
- the first shielding segment transducer includes a piezoelectric chip part of the first shielding segment transducer, a sleeve part of the first shielding segment transducer and a waveguide rod part of the first shielding segment transducer, the piezoelectric chip part of the first shielding segment transducer is in contact with the waveguide rod part of the first shielding segment transducer and is not in contact with the sleeve part of the first shielding segment transducer; the waveguide rod part of the first shielding segment transducer is arranged in the sleeve part of the first shielding segment transducer.
- the waveguide sleeve and the interior of the waveguide are filled with sound absorbing materials.
- first non-shielded segment transducer, the second non-shielded segment transducer, the first shielded segment transducer and the second shielded segment transducer are connected to the same multi-channel acoustic emission detector through connecting lines.
- first non-shielded segment transducer, the second non-shielded segment transducer, the first shielded segment transducer and the second shielded segment transducer are all welded to the outer wall of the fuel unloading system pipeline.
- the first non-shielded segment transducer, the second non-shielded segment transducer, the first shielded segment transducer and the second shielded segment transducer are connected to collect sound signals. After the sound signals are adjusted by the multi-channel acoustic emission detector to shield the interference waveform, the characteristic waveform collected by each transducer is obtained. According to whether the first non-shielded segment transducer, the second non-shielded segment transducer, the first shielded segment transducer and the second shielded segment transducer collect the characteristic waveform, and the collected characteristic waveform, it is judged whether the ball is stuck and whether the ball is broken. If the ball is stuck, the position of the stuck ball is judged.
- the size of the fuel ball fragments can be determined by comparing and analyzing the waveform characteristics of each transducer.
- the waveform characteristic is frequency and/or amplitude.
- the present invention has at least the following beneficial technical effects:
- the present disclosure provides a HTR-PM fuel unloading system ball path pipeline health monitoring system, which can monitor the state of the fuel balls in the ball path pipeline of the fuel loading and unloading system for a long time, and can track and locate the flow trajectory of the fuel balls.
- a HTR-PM fuel unloading system ball path pipeline health monitoring system which can monitor the state of the fuel balls in the ball path pipeline of the fuel loading and unloading system for a long time, and can track and locate the flow trajectory of the fuel balls.
- the time domain acoustic signal will change and deviate from the normal threshold, and the acoustic signal received by the transducer is not affected by the temperature of the medium in the pipeline. Therefore, the position of the fuel ball can be judged by the signal received by the transducer arranged at different positions in the pipeline, and it can be judged whether the broken ball and stuck ball working conditions occur.
- transducers are reasonably arranged on the ball path pipeline of the fuel loading and unloading system, and the acoustic emission signals under normal operating conditions are collected multiple times, and machine learning or manual statistics are carried out.
- the thresholds of the frequency spectrum and amplitude response of each channel under normal operating conditions are limited to a certain range.
- the transducer downstream of the stuck ball position cannot receive the acoustic emission signal normally, triggering a threshold alarm.
- the approximate range of the stuck ball pipe section can be determined through the locations of the alarming and non-alarming transducers.
- the fuel ball rolls in the tube section between the two transducers, and the trajectory of the fuel ball movement is determined by parameters such as the response duration and amplitude of the sound time domain signal of the transducer on one side.
- the amplitude response of the acoustic emission signal received by the transducer closest to the ball breakage location will be much greater than the amplitude under normal conditions, which will also trigger the threshold alarm of the transducer at that location.
- the staff can determine the location where ball breakage and accumulation may occur based on the location of the alarm transducer.
- the approximate size of the fuel ball breakage can be determined through comprehensive analysis of signal characteristics.
- the present disclosure proposes a health monitoring method for a ball pipeline of an HTR-PM fuel unloading system.
- a transducer is used to collect sound signals. Whether each transducer can collect the sound signal and the characteristics of the collected sound signal can be used to continuously monitor the state of the fuel balls in the ball pipeline of the fuel loading and unloading system for a long time, and the flow trajectory of the fuel balls can be tracked and located, and it can be determined whether the fuel balls are in normal working conditions.
- FIG1 is a perspective view of an acoustic emission positioning system for fuel balls in a HTR-PM fuel unloading pipeline
- FIG2 is a front view of an acoustic emission positioning system for fuel balls in a HTR-PM fuel unloading pipeline
- FIG3 is a left view of an acoustic emission positioning system for fuel balls in a HTR-PM fuel unloading pipeline
- FIG4 is a top view of an acoustic emission positioning system for fuel balls in a HTR-PM fuel unloading pipeline
- FIG5 is a perspective view of a shielded section waveguide rod transducer
- FIG6 is a front view of the shielded section waveguide rod transducer
- FIG7 is a left view of the shielded section waveguide rod transducer
- FIG8 is a waveform diagram of an embodiment of a detection waveform of working condition (1)
- FIG9 is a waveform diagram of an embodiment of a detection waveform of working condition (2)
- FIG10 is a waveform diagram of an embodiment of a detection waveform of working condition (3)
- FIG11 is a waveform diagram of an embodiment of a detection waveform of working condition (4)
- FIG. 12 is a waveform diagram of an embodiment of a detection waveform of working condition (5).
- Fuel unloading system pipeline 2. First non-shielded section transducer; 3. Non-shielded section fuel unloading system pipeline fittings; 4. Second non-shielded section transducer; 5. Lead shielding of fuel unloading system pipeline; 6. Shielded section fuel unloading system pipeline fittings; 7. First shielded section transducer; 8. Second shielded section transducer; 9. Multi-channel acoustic emission detector; 10. Connecting line between transducer and acoustic emission detector; 7-1. Piezoelectric chip part of the first shielded section transducer; 7-2. Sleeve part of the first shielded section transducer; 7-3. Waveguide rod part of the first shielded section transducer; 8-1. Piezoelectric chip part of the second shielded section transducer; 8-2. Sleeve part of the second shielded section transducer; 8-3. Waveguide rod part of the second shielded section transducer.
- a HTR-PM fuel unloading system ball pipeline health monitoring system includes a fuel unloading system pipeline 1, a first non-shielded section transducer 2, a non-shielded section fuel unloading system pipeline fitting 3, a second non-shielded section transducer 4, a fuel unloading system pipeline lead shield 5, a shielded section fuel unloading system pipeline fitting 6, a first shielded section transducer 7, a second shielded section transducer 8, a multi-channel acoustic emission detector 9, and a connecting line 10 between the transducer and the acoustic emission detector.
- the fuel unloading system pipeline 1 includes four straight pipes, three elbows, non-shielded fuel unloading system pipeline fittings 3 and shielded fuel unloading system pipeline fittings 6.
- the three elbows connect the four straight pipes in sequence to form the fuel unloading system pipeline 1.
- the fuel unloading system pipeline 1 is divided into a non-shielded fuel unloading system pipeline and a shielded fuel unloading system pipeline.
- the non-shielded fuel unloading system pipeline is provided with non-shielded fuel unloading system pipeline fittings 3 outside the non-shielded fuel unloading system pipeline, and the shielded fuel unloading system pipeline is provided with shielded fuel unloading system pipeline fittings 6 outside the shielded fuel unloading system pipeline.
- the straight pipes, elbows, non-shielded fuel unloading system pipe fittings 3, shielded fuel unloading system pipe fittings 6 and the externally coated fuel unloading system pipe lead shield 5 in the fuel unloading system pipe may have the risk of ball jamming, and the fuel unloading system pipe lead shield 5 is full of lead sand with radiation shielding effect, which affects the arrangement of the acoustic emission transducer.
- the fuel unloading system pipe 1 is divided into two working conditions: shielded section and non-shielded section, and transducers are installed for signal acquisition.
- the first non-shielded section transducer 2 and the second non-shielded section transducer 4 are respectively arranged upstream and downstream of the non-shielded section fuel unloading system pipeline fitting 3 where the fuel balls may be stuck, and are fixed to the outer wall of the fuel unloading system pipeline 1 by welding or other means.
- the lead shielding 5 of the fuel unloading system pipeline is coated on the outer side of the shielding section fuel unloading system pipeline fitting 6, and is filled with lead sand for radiation shielding.
- Through holes passing through the first waveguide rod sleeve 7-2 and the second waveguide rod sleeve 8-2 are respectively arranged corresponding to the positions of the first shielding section transducer 7 and the second shielding section transducer 8.
- the first shielding segment transducer 7 and the second shielding segment transducer 8 are respectively arranged upstream and downstream of the shielding segment fuel unloading system pipeline fitting 6 where the fuel ball may be stuck, and the waveguide rod sleeve 7-2 and the waveguide rod sleeve 8-2 pass through the through holes reserved on the lead shielding 5 of the fuel unloading system pipeline, and are fixed to the outer wall of the fuel unloading system pipeline 1 by welding or the like.
- the first shielding segment transducer 7 is a waveguide rod transducer with a sleeve structure, which is respectively composed of a piezoelectric chip portion 7-1 of the first shielding segment transducer, a sleeve portion 7-2 of the first shielding segment transducer and a waveguide rod portion 7-3 of the first shielding segment transducer.
- the piezoelectric chip portion 7-1 of the first shielding segment transducer is in direct contact with the waveguide rod portion 7-3 of the first shielding segment transducer and is not in contact with the sleeve portion 7-2 of the first shielding segment transducer.
- the waveguide rod portion 7-3 is not in contact with the sleeve portion 7-2 of the first shielding segment transducer.
- the second shielding segment transducer 8 is respectively composed of the piezoelectric chip part 8-1, 2 of the second shielding segment transducer, the sleeve part 8-2 of the second shielding segment transducer and the waveguide rod part 8-3 of the second shielding segment transducer.
- the piezoelectric chip part 8-1 of the second shielding segment transducer is in direct contact with the waveguide rod part 8-3 of the second shielding segment transducer, and can be fixed and installed by bonding or welding according to site conditions, and does not contact with the sleeve part 8-2 of the second shielding segment transducer.
- the first shielding section transducer 7 and the second shielding section transducer 8 adopt a sleeve structure, and the waveguide rod 7-3 and the waveguide rod 8-3 are respectively inserted into the waveguide rod sleeve 7-2 and the waveguide rod sleeve 8-2, and the waveguide rod sleeve 7-2 and the waveguide rod sleeve 8-2 pass through the lead shield 5, and the influence of the lead sand on the sound energy should be isolated.
- the waveguide rod sleeve 7-2, the waveguide rod sleeve 8-2, the waveguide rod 7-3, and the waveguide rod 8-3 are fixedly installed on the outer wall of the fuel unloading system pipeline 1 by welding or the like, and the other end of the waveguide rod is in direct contact with the transducer, while the other end of the waveguide rod sleeve is not in contact with the transducer.
- Sound-absorbing material is filled between the waveguide sleeve 7-2 and the waveguide tube 7-3, and sound-absorbing material is filled inside the waveguide sleeve 8-2 and the waveguide tube 8-3.
- the sound-absorbing material also plays a supporting role for the sleeve and the waveguide rod.
- one end of the four connecting wires 10 is independently connected to the first non-shielded segment transducer 2, the second non-shielded segment transducer 4, the shielded segment transducer 7, and the second shielded segment transducer 8, and the other end is collectively connected to the multi-channel acoustic emission detector 9, which can simultaneously collect and monitor the signals received by multiple transducers.
- a method for monitoring the health of a ball pipeline of a HTR-PM fuel unloading system based on the device for monitoring the health of a ball pipeline of a HTR-PM fuel unloading system of Example 1, comprises the following steps:
- the fuel ball rolls from top to bottom in the fuel unloading system pipeline 1 under the action of gravity or other system atmosphere thrust.
- the first non-shielded segment transducer 2, the second non-shielded segment transducer 4, the first shielded segment transducer 7 and the second shielded segment transducer 8 collect sound signals.
- the multi-channel acoustic emission detector 9 adjusts the shielding interference waveform, it is considered that the waveform collected by each channel is only the synchronous characteristic waveform when the fuel ball flows through the transducer.
- the first non-shielded segment transducer 2, the second non-shielded segment transducer 4, the first shielded segment transducer 7 and the second shielded segment transducer 8 collect characteristic waveforms, and whether the ball is stuck or broken, it is judged whether the ball is stuck or broken according to the collected characteristic waveforms. If the ball is stuck, the position of the stuck ball is judged:
- the operating condition (1) shown in Figure 8 is a normal operating condition without ball jamming.
- the first non-shielded section transducer 2 and the second non-shielded section transducer 4 upstream and downstream of the non-shielded section fuel unloading system pipeline fitting 3, and the first shielded section transducer 7 upstream of the shielded section fuel unloading system pipeline fitting 6 receive the characteristic sound waves of the fuel ball passing through, and the second shielded section transducer 8 does not receive the characteristic sound waves.
- the operating condition (2) shown in Figure 9 is the ball stuck condition at the shielded section fuel unloading system pipeline fitting 6.
- the first non-shielded section transducer 2 and the second non-shielded section transducer 4 upstream and downstream of the non-shielded section fuel unloading system pipeline fitting 3 both received the characteristic sound waves passing through the fuel ball, and the first shielded section transducer 7 and the second shielded section transducer 8 upstream and downstream of the shielded section fuel unloading system pipeline fitting 6 did not receive the characteristic sound waves.
- the operating condition (3) shown in Figure 10 is the ball stuck condition in the pipe section between the non-shielded section fuel unloading system pipeline fitting 3 and the shielded section fuel unloading system pipeline fitting 6.
- the first non-shielded section transducer 2 upstream of the non-shielded section fuel unloading system pipeline fitting 3 receives the characteristic sound wave of the fuel ball passing through, the second non-shielded section transducer 4 and the first shielded section transducer 7 and the second shielded section transducer 8 upstream and downstream of the shielded section fuel unloading system pipeline fitting 6 do not receive the characteristic sound wave.
- the operating condition (4) shown in Figure 11 is the ball stuck condition at the non-shielded section fuel unloading system pipeline fitting 3.
- the first non-shielded segment transducer 2 and the second non-shielded segment transducer 4 upstream and downstream of the non-shielded segment fuel unloading system pipeline fitting 3 receive acoustic wave signals normally, while the time domain signals received by the first shielded segment transducer 7 and the second shielded segment transducer 8 upstream of the shielded segment fuel unloading system pipeline fitting 6 become sharp and steep, with an increase in high-frequency components and a sudden increase in amplitude response.
- the operating condition (5) shown in FIG12 is the ball breaking condition at the shielded segment fuel unloading system pipeline fitting 6, and the ball breaking size can be predicted by signal characteristics.
- the acoustic signals of different ball breaking sizes under normal and abnormal conditions are measured, and experienced staff are trained on acoustic signals for a long time to determine under what characteristics ball breaking exists and the state of the ball breaking.
- the characteristics can be frequency and/or amplitude, or other characteristics or combinations.
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Abstract
A health monitoring system and method for a sphere pipeline of an HTR-PM fuel unloading system. The monitoring system comprises a first non-shielding section transducer, a second non-shielding section transducer, a first shielding section transducer, a second shielding section transducer, and a multi-channel acoustic emission detector; the first non-shielding section transducer, the second non-shielding section transducer, the first shielding section transducer, and the second shielding section transducer are electrically connected to the multi-channel acoustic emission detector; the first non-shielding section transducer and the second non-shielding section transducer are respectively fixed on the upstream and downstream of a non-shielding section fuel unloading system pipeline fitting; and the first shielding section transducer and the second shielding section transducer are respectively fixed on the upstream and downstream of a fuel unloading system pipeline fitting. The monitoring system can continuously monitor the state of fuel spheres in a sphere pipeline of a fuel loading and unloading system for a long time, and can track and position the flow track of the fuel spheres.
Description
本公开属于管道健康监测系统技术领域,具体涉及一种HTR-PM燃料卸料系统球路管道健康监测系统及方法。The present invention belongs to the technical field of pipeline health monitoring systems, and in particular relates to a ball pipeline health monitoring system and method for an HTR-PM fuel unloading system.
球床式高温气冷堆(HTR-PM)采用化学惰性和热工性能好的氦气为冷却剂,以全陶瓷型包覆颗粒为燃料球,用耐高温的石墨作为慢化剂和堆芯结构材料,单堆燃料球数量可达几十万颗,燃料球直径约60mm。燃料球一般由堆芯顶部连续装入堆芯后,经燃料装卸系统实现燃料球反应性卸料、燃料球循环等功能,平衡工况下可实现堆芯燃料球12000个/天/堆的快速循环以及小于等于56.5mm直径的碎球分选,且计数率与分选准确率需达到99.99%,在发生燃料球卡球或碎球工况时,可于拆卸端采用专门设备对卡球进行清理。因此,燃料卸料系统是HTR-PM重要的组成系统,快速获悉碎球状态及卡球位置可提高系统稳定性。The pebble bed high temperature gas-cooled reactor (HTR-PM) uses helium, which is chemically inert and has good thermal properties, as a coolant, all-ceramic coated particles as fuel balls, and high temperature resistant graphite as a moderator and core structural material. The number of fuel balls in a single reactor can reach hundreds of thousands, and the diameter of the fuel balls is about 60 mm. The fuel balls are generally continuously loaded into the core from the top of the core, and the fuel loading and unloading system realizes the functions of fuel ball reactive unloading and fuel ball circulation. Under balanced conditions, it can realize the rapid circulation of 12,000 core fuel balls/day/pile and the sorting of broken balls with a diameter of less than or equal to 56.5 mm, and the counting rate and sorting accuracy must reach 99.99%. In the event of fuel ball jamming or ball breakage, special equipment can be used at the disassembly end to clean the jammed balls. Therefore, the fuel unloading system is an important component system of the HTR-PM. Quickly obtaining the broken ball status and the jammed ball position can improve the system stability.
高温气冷堆现采用过球器对燃料球的通过性进行检测,当燃料球通过固定位置的过球器时,基于涡流原理将对平衡状态的阻抗产生影响,当超过设定阈值时过球器判断燃料球已通过该位置。但燃料装卸系统球路管段较长,有限的过球器对位置判断无法较为精确判断卡球位置,另外,涡流阻抗值将受到管道内介质温度的影响,过球准确性及稳定性较低。High temperature gas cooled reactors currently use ball passers to detect the passability of fuel balls. When the fuel ball passes through the ball passer at a fixed position, the impedance of the equilibrium state will be affected based on the eddy current principle. When the set threshold is exceeded, the ball passer determines that the fuel ball has passed this position. However, the ball path section of the fuel loading and unloading system is long, and the limited ball passer cannot accurately determine the position of the stuck ball. In addition, the eddy current impedance value will be affected by the temperature of the medium in the pipeline, and the accuracy and stability of the ball passing are low.
发明内容Summary of the invention
为解决上述问题,本公开提供了一种HTR-PM燃料卸料系统球路管道健康监测系统及方法,用于实时监测HTR-PM燃料卸料系统球路管道内燃料球的状态,提高燃料球在球路管道中定位的准确性和稳定性。To solve the above problems, the present disclosure provides a HTR-PM fuel unloading system ball pipeline health monitoring system and method, which is used to monitor the status of fuel balls in the ball pipeline of the HTR-PM fuel unloading system in real time, and improve the accuracy and stability of the positioning of the fuel balls in the ball pipeline.
为达到上述目的,本公开提出一种HTR-PM燃料卸料系统球路管道健康监测系统,包括第一非屏蔽段换能器、第二非屏蔽段换能器、第一屏蔽段换能器、第二屏蔽段换能器和多通道声发射检测仪,所述第一非屏蔽段换能器、第二非屏蔽段换能器、第一屏蔽段换能器、第二屏蔽段换能器与多通道声发射检测仪电连接;所述第一非屏蔽段换能器和第二非屏蔽段换能器分别固定在非屏蔽段燃料卸料系统管道管件的上游和下游;所述第一屏蔽段换能器和第二屏蔽段换能器分别固定在燃料卸料系统管道管件的上游和下游。To achieve the above-mentioned objectives, the present disclosure proposes a HTR-PM fuel unloading system ball pipeline health monitoring system, including a first unshielded segment transducer, a second unshielded segment transducer, a first shielded segment transducer, a second shielded segment transducer and a multi-channel acoustic emission detector, wherein the first unshielded segment transducer, the second unshielded segment transducer, the first shielded segment transducer and the second shielded segment transducer are electrically connected to the multi-channel acoustic emission detector; the first unshielded segment transducer and the second unshielded segment transducer are respectively fixed upstream and downstream of the unshielded segment fuel unloading system pipeline fittings; the first shielded segment transducer and the second shielded segment transducer are respectively fixed upstream and downstream of the fuel unloading system pipeline fittings.
进一步的,第一非屏蔽段换能器、第二非屏蔽段换能器,所述第一屏蔽段换能器和第二屏蔽段换能器结构相同。Furthermore, the first non-shielded segment transducer and the second non-shielded segment transducer, the first shielded segment transducer and the second shielded segment transducer have the same structure.
进一步的,第一屏蔽段换能器和第二屏蔽段换能器为套筒结构。Furthermore, the first shielding segment transducer and the second shielding segment transducer are sleeve structures.
进一步的,第一屏蔽段换能器包括第一屏蔽段换能器的压电晶片部分、第一屏蔽段换能器的套筒部分和第一屏蔽段换能器的波导杆部分,所述第一屏蔽段换能器的压电晶片部分与第一屏蔽段换能器的波导杆部分接触,且不与第一屏蔽段换能器的套筒部分接触;所述第一屏蔽段换能器的波导杆部分设置在第一屏蔽段换能器的套筒部分内。Furthermore, the first shielding segment transducer includes a piezoelectric chip part of the first shielding segment transducer, a sleeve part of the first shielding segment transducer and a waveguide rod part of the first shielding segment transducer, the piezoelectric chip part of the first shielding segment transducer is in contact with the waveguide rod part of the first shielding segment transducer and is not in contact with the sleeve part of the first shielding segment transducer; the waveguide rod part of the first shielding segment transducer is arranged in the sleeve part of the first shielding segment transducer.
进一步的,波导管套筒和波导管内部填充有吸声材料。Furthermore, the waveguide sleeve and the interior of the waveguide are filled with sound absorbing materials.
进一步的,第一非屏蔽段换能器、第二非屏蔽段换能器、第一屏蔽段换能器和通过第二屏蔽段换能器通过连接线连接至同一个多通道声发射检测仪。Furthermore, the first non-shielded segment transducer, the second non-shielded segment transducer, the first shielded segment transducer and the second shielded segment transducer are connected to the same multi-channel acoustic emission detector through connecting lines.
进一步的,第一非屏蔽段换能器、第二非屏蔽段换能器、第一屏蔽段换能器和通过第二屏蔽段换能器均焊接在燃料卸料系统管道外壁。Furthermore, the first non-shielded segment transducer, the second non-shielded segment transducer, the first shielded segment transducer and the second shielded segment transducer are all welded to the outer wall of the fuel unloading system pipeline.
基于上述的一种HTR-PM燃料卸料系统球路管道健康监测系统的监测方法,包括以下步骤:Based on the above-mentioned method for monitoring the health monitoring system of the ball pipeline of the HTR-PM fuel unloading system, the following steps are included:
在燃料卸料系统管道内自上而下滚动过程中,连通第一非屏蔽段换能器、第二非屏蔽段换能器、第一屏蔽段换能器和第二屏蔽段换能器采集声音信号,所述声音信号经多通道声发射检 测仪调校屏蔽干扰波形后,得到各换能器采集到的特征波形,根据第一非屏蔽段换能器、第二非屏蔽段换能器、第一屏蔽段换能器和第二屏蔽段换能器是否采集到特征波形,以及采集到的特征波形判断是否发生卡球以及是否出现碎球,若发生卡球,判断卡球位置。During the rolling process from top to bottom in the pipeline of the fuel unloading system, the first non-shielded segment transducer, the second non-shielded segment transducer, the first shielded segment transducer and the second shielded segment transducer are connected to collect sound signals. After the sound signals are adjusted by the multi-channel acoustic emission detector to shield the interference waveform, the characteristic waveform collected by each transducer is obtained. According to whether the first non-shielded segment transducer, the second non-shielded segment transducer, the first shielded segment transducer and the second shielded segment transducer collect the characteristic waveform, and the collected characteristic waveform, it is judged whether the ball is stuck and whether the ball is broken. If the ball is stuck, the position of the stuck ball is judged.
进一步的,通过对比分析各换能器的波形特征,判断燃料球碎球尺寸。Furthermore, the size of the fuel ball fragments can be determined by comparing and analyzing the waveform characteristics of each transducer.
进一步的,波形特征为频率和/或幅值。Furthermore, the waveform characteristic is frequency and/or amplitude.
与现有技术相比,本公开至少具有以下有益的技术效果:Compared with the prior art, the present invention has at least the following beneficial technical effects:
本公开提供的一种HTR-PM燃料卸料系统球路管道健康监测系统,可长期持续监测燃料装卸系统球路管道内燃料球的状态,并可对燃料球的流动轨迹进行跟踪与定位。当燃料球处于正常工况,即不存在碎球或卡球时,燃料球碰撞燃料装卸管道内壁,换能器所收集的时域声信号几乎为不变量,该声信号的频谱与幅值响应为某一固定阈值,若存在碎球与卡球工况时,该时域声信号将发生变化,且偏离正常阈值,且换能器接收的声信号不受管道内介质温度的影响,因此可通过布置在管路中不同位置的换能器接收到的信号来判断燃料球的位置,并判断是否出现碎球与卡球工况。The present disclosure provides a HTR-PM fuel unloading system ball path pipeline health monitoring system, which can monitor the state of the fuel balls in the ball path pipeline of the fuel loading and unloading system for a long time, and can track and locate the flow trajectory of the fuel balls. When the fuel balls are in normal working conditions, that is, there is no broken ball or stuck ball, the fuel balls collide with the inner wall of the fuel loading and unloading pipeline, and the time domain acoustic signal collected by the transducer is almost a constant. The spectrum and amplitude response of the acoustic signal are a certain fixed threshold. If there is a broken ball or stuck ball working condition, the time domain acoustic signal will change and deviate from the normal threshold, and the acoustic signal received by the transducer is not affected by the temperature of the medium in the pipeline. Therefore, the position of the fuel ball can be judged by the signal received by the transducer arranged at different positions in the pipeline, and it can be judged whether the broken ball and stuck ball working conditions occur.
进一步,在燃料装卸系统球路管道上合理布置换能器,多次采集正常工况声发射信号并开展机器学习或者人工统计,将正常工况各通道频谱与幅值响应的阈值限定在某一确定范围,在发生卡球工况时,卡球位置下游的换能器不能正常接收声发射信号,触发阈值报警,并可通过报警与未报警的换能器所在位置,确定卡球管段的大致范围。Furthermore, transducers are reasonably arranged on the ball path pipeline of the fuel loading and unloading system, and the acoustic emission signals under normal operating conditions are collected multiple times, and machine learning or manual statistics are carried out. The thresholds of the frequency spectrum and amplitude response of each channel under normal operating conditions are limited to a certain range. When a ball is stuck, the transducer downstream of the stuck ball position cannot receive the acoustic emission signal normally, triggering a threshold alarm. The approximate range of the stuck ball pipe section can be determined through the locations of the alarming and non-alarming transducers.
进一步,燃料球在两换能器之间管段滚动,通过距离某一侧换能器声音时域信号的响应时长、幅值等参数判断燃料球运动的轨迹。Furthermore, the fuel ball rolls in the tube section between the two transducers, and the trajectory of the fuel ball movement is determined by parameters such as the response duration and amplitude of the sound time domain signal of the transducer on one side.
进一步,在发生碎球工况时,距离碎球位置最近的换能器接收的声发射信号幅值响应将接远远大于正常工况的幅值,其也将触发该处换能器的阈值报警,工作人员结合报警换能器的位置判断可能发生碎球并堆积的位置。Furthermore, when ball breakage occurs, the amplitude response of the acoustic emission signal received by the transducer closest to the ball breakage location will be much greater than the amplitude under normal conditions, which will also trigger the threshold alarm of the transducer at that location. The staff can determine the location where ball breakage and accumulation may occur based on the location of the alarm transducer.
进一步,在发生碎球工况时,可通过信号特征综合分析判断燃料球碎球的大致尺寸。Furthermore, when a fuel ball breakage condition occurs, the approximate size of the fuel ball breakage can be determined through comprehensive analysis of signal characteristics.
本公开提出一种HTR-PM燃料卸料系统球路管道健康监测方法,利用换能器采集声音信号,通过各个换能器是否能采集到了声音信号,以及采集到的声音信号特征,可长期持续监测燃料装卸系统球路管道内燃料球的状态,并可对燃料球的流动轨迹进行跟踪与定位,并判断燃料球是否处于正常工况。The present disclosure proposes a health monitoring method for a ball pipeline of an HTR-PM fuel unloading system. A transducer is used to collect sound signals. Whether each transducer can collect the sound signal and the characteristics of the collected sound signal can be used to continuously monitor the state of the fuel balls in the ball pipeline of the fuel loading and unloading system for a long time, and the flow trajectory of the fuel balls can be tracked and located, and it can be determined whether the fuel balls are in normal working conditions.
图1为一种HTR-PM燃料卸料管道燃料球声发射定位系统透视图;FIG1 is a perspective view of an acoustic emission positioning system for fuel balls in a HTR-PM fuel unloading pipeline;
图2为一种HTR-PM燃料卸料管道燃料球声发射定位系统主视图;FIG2 is a front view of an acoustic emission positioning system for fuel balls in a HTR-PM fuel unloading pipeline;
图3为一种HTR-PM燃料卸料管道燃料球声发射定位系统左视图;FIG3 is a left view of an acoustic emission positioning system for fuel balls in a HTR-PM fuel unloading pipeline;
图4为一种HTR-PM燃料卸料管道燃料球声发射定位系统俯视图;FIG4 is a top view of an acoustic emission positioning system for fuel balls in a HTR-PM fuel unloading pipeline;
图5为屏蔽段波导杆换能器透视图;FIG5 is a perspective view of a shielded section waveguide rod transducer;
图6为屏蔽段波导杆换能器主视图;FIG6 is a front view of the shielded section waveguide rod transducer;
图7为屏蔽段波导杆换能器左视图;FIG7 is a left view of the shielded section waveguide rod transducer;
图8为工况(1)检测波形一实施例的波形示意图;FIG8 is a waveform diagram of an embodiment of a detection waveform of working condition (1);
图9为工况(2)检测波形一实施例的波形示意图;FIG9 is a waveform diagram of an embodiment of a detection waveform of working condition (2);
图10为工况(3)检测波形一实施例的波形示意图;FIG10 is a waveform diagram of an embodiment of a detection waveform of working condition (3);
图11为工况(4)检测波形一实施例的波形示意图;FIG11 is a waveform diagram of an embodiment of a detection waveform of working condition (4);
图12为工况(5)检测波形一实施例的波形示意图。FIG. 12 is a waveform diagram of an embodiment of a detection waveform of working condition (5).
附图标记说明:Description of reference numerals:
1、燃料卸料系统管道;2、第一非屏蔽段换能器;3、非屏蔽段燃料卸料系统管道管件;4、第二非屏蔽段换能器;5、燃料卸料系统管道铅屏蔽;6、屏蔽段燃料卸料系统管道管件;7、第一屏蔽段换能器;8、第二屏蔽段换能器;9、多通道声发射检测仪;10、换能器与声发射检 测仪连接线;7-1、第一屏蔽段换能器的压电晶片部分;7-2、第一屏蔽段换能器的套筒部分;7-3、第一屏蔽段换能器的波导杆部分;8-1、第二屏蔽段换能器的压电晶片部分;8-2、第二屏蔽段换能器的套筒部分;8-3、第二屏蔽段换能器的波导杆部分。1. Fuel unloading system pipeline; 2. First non-shielded section transducer; 3. Non-shielded section fuel unloading system pipeline fittings; 4. Second non-shielded section transducer; 5. Lead shielding of fuel unloading system pipeline; 6. Shielded section fuel unloading system pipeline fittings; 7. First shielded section transducer; 8. Second shielded section transducer; 9. Multi-channel acoustic emission detector; 10. Connecting line between transducer and acoustic emission detector; 7-1. Piezoelectric chip part of the first shielded section transducer; 7-2. Sleeve part of the first shielded section transducer; 7-3. Waveguide rod part of the first shielded section transducer; 8-1. Piezoelectric chip part of the second shielded section transducer; 8-2. Sleeve part of the second shielded section transducer; 8-3. Waveguide rod part of the second shielded section transducer.
下面结合附图和具体实施方式对本公开进行详细说明。The present disclosure is described in detail below with reference to the accompanying drawings and specific embodiments.
为了使本技术领域的人员更好地理解本公开中的技术方案,下面将结合本公开实施例中的附图,对本公开实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本公开一部分实施例,而不是全部的实施例。基于本公开中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都应当属于本公开保护的范围。除非另有定义,本文所使用的所有的技术和科学术语与属于本公开的技术领域的技术人员通常理解的含义相同。本文中在说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本公开。本文所使用的术语“和/或”包括一个或多个相关的所列项目的任意的和所有的组合。In order to enable those skilled in the art to better understand the technical solutions in the present disclosure, the technical solutions in the embodiments of the present disclosure will be clearly and completely described below in conjunction with the drawings in the embodiments of the present disclosure. Obviously, the described embodiments are only part of the embodiments of the present disclosure, rather than all of the embodiments. Based on the embodiments in the present disclosure, all other embodiments obtained by ordinary technicians in the field without making creative work should fall within the scope of protection of the present disclosure. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of the present disclosure. The terms used in this specification are only for the purpose of describing specific embodiments and are not intended to limit the present disclosure. The term "and/or" used herein includes any and all combinations of one or more related listed items.
应当理解的是,此处所描述的具体实施方式仅用于说明和解释本专利,并不用于限制本专利,以燃料卸料系统有铅屏蔽和无铅屏蔽段管段元件为例进行说明。It should be understood that the specific embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention. The lead shielding and lead-free shielding pipe segment components of the fuel unloading system are used as examples for illustration.
实施例1Example 1
参照图1,一种HTR-PM燃料卸料系统球路管道健康监测系统,包括燃料卸料系统管道1、第一非屏蔽段换能器2、非屏蔽段燃料卸料系统管道管件3、第二非屏蔽段换能器4、燃料卸料系统管道铅屏蔽5、屏蔽段燃料卸料系统管道管件6、第一屏蔽段换能器7、第二屏蔽段换能器8、多通道声发射检测仪9和换能器与声发射检测仪连接线10。Referring to Figure 1, a HTR-PM fuel unloading system ball pipeline health monitoring system includes a fuel unloading system pipeline 1, a first non-shielded section transducer 2, a non-shielded section fuel unloading system pipeline fitting 3, a second non-shielded section transducer 4, a fuel unloading system pipeline lead shield 5, a shielded section fuel unloading system pipeline fitting 6, a first shielded section transducer 7, a second shielded section transducer 8, a multi-channel acoustic emission detector 9, and a connecting line 10 between the transducer and the acoustic emission detector.
如图1所示,燃料卸料系统管道1包含四段直管、三个弯头、非屏蔽段燃料卸料系统管道管件3和屏蔽段燃料卸料系统管道管件6。三个弯头将四段直管依次连接,形成燃料卸料系统 管道1。燃料卸料系统管道1分为非屏蔽段燃料卸料系统管道和屏蔽段燃料卸料系统管道,非屏蔽段燃料卸料系统管道外设置有非屏蔽段燃料卸料系统管道管件3,屏蔽段燃料卸料系统管道外屏蔽段燃料卸料系统管道管件6。As shown in Figure 1, the fuel unloading system pipeline 1 includes four straight pipes, three elbows, non-shielded fuel unloading system pipeline fittings 3 and shielded fuel unloading system pipeline fittings 6. The three elbows connect the four straight pipes in sequence to form the fuel unloading system pipeline 1. The fuel unloading system pipeline 1 is divided into a non-shielded fuel unloading system pipeline and a shielded fuel unloading system pipeline. The non-shielded fuel unloading system pipeline is provided with non-shielded fuel unloading system pipeline fittings 3 outside the non-shielded fuel unloading system pipeline, and the shielded fuel unloading system pipeline is provided with shielded fuel unloading system pipeline fittings 6 outside the shielded fuel unloading system pipeline.
燃料卸料系统管道中的直管、弯头、非屏蔽段燃料卸料系统管道管件3、屏蔽段燃料卸料系统管道管件6及其外部包覆的燃料卸料系统管道铅屏蔽5均可能存在卡球风险,且燃料卸料系统管道铅屏蔽5内充满辐射屏蔽作用的铅砂,影响声发射换能器的布置。结合现场环境,将燃料卸料系统管道1分为屏蔽段和非屏蔽段两种工况安装换能器进行信号采集。The straight pipes, elbows, non-shielded fuel unloading system pipe fittings 3, shielded fuel unloading system pipe fittings 6 and the externally coated fuel unloading system pipe lead shield 5 in the fuel unloading system pipe may have the risk of ball jamming, and the fuel unloading system pipe lead shield 5 is full of lead sand with radiation shielding effect, which affects the arrangement of the acoustic emission transducer. Combined with the on-site environment, the fuel unloading system pipe 1 is divided into two working conditions: shielded section and non-shielded section, and transducers are installed for signal acquisition.
如图1至图4所示,第一非屏蔽段换能器2和第二非屏蔽段换能器4分别布置在燃料球可能存在卡球的非屏蔽段燃料卸料系统管道管件3的上、下游,且采用焊接等方式固定安装于燃料卸料系统管道1外壁。As shown in Figures 1 to 4, the first non-shielded section transducer 2 and the second non-shielded section transducer 4 are respectively arranged upstream and downstream of the non-shielded section fuel unloading system pipeline fitting 3 where the fuel balls may be stuck, and are fixed to the outer wall of the fuel unloading system pipeline 1 by welding or other means.
如图1至图4所示,燃料卸料系统管道铅屏蔽5包覆于屏蔽段燃料卸料系统管道管件6的外侧,且其内充满辐射屏蔽作用的铅砂,对应于第一屏蔽段换能器7和第二屏蔽段换能器8的位置分别设置有穿过第一波导杆套筒7-2和第二波导杆套筒8-2的通孔。As shown in Figures 1 to 4, the lead shielding 5 of the fuel unloading system pipeline is coated on the outer side of the shielding section fuel unloading system pipeline fitting 6, and is filled with lead sand for radiation shielding. Through holes passing through the first waveguide rod sleeve 7-2 and the second waveguide rod sleeve 8-2 are respectively arranged corresponding to the positions of the first shielding section transducer 7 and the second shielding section transducer 8.
如图1至图4所示,第一屏蔽段换能器7和第二屏蔽段换能器8,分别布置在燃料球可能存在卡涩的屏蔽段燃料卸料系统管道管件6的上、下游,波导杆套筒7-2和波导杆套筒8-2穿过燃料卸料系统管道铅屏蔽5上预留的通孔,且采用焊接等方式固定安装于燃料卸料系统管道1的外壁。As shown in Figures 1 to 4, the first shielding segment transducer 7 and the second shielding segment transducer 8 are respectively arranged upstream and downstream of the shielding segment fuel unloading system pipeline fitting 6 where the fuel ball may be stuck, and the waveguide rod sleeve 7-2 and the waveguide rod sleeve 8-2 pass through the through holes reserved on the lead shielding 5 of the fuel unloading system pipeline, and are fixed to the outer wall of the fuel unloading system pipeline 1 by welding or the like.
如图5和图6所示,第一屏蔽段换能器7为套筒结构的波导杆换能器,分别由第一屏蔽段换能器的压电晶片部分7-1、第一屏蔽段换能器的套筒部分7-2和第一屏蔽段换能器的波导杆部分7-3组成,第一屏蔽段换能器的压电晶片部分7-1与第一屏蔽段换能器的波导杆部分7-3直接接触,且不与第一屏蔽段换能器的套筒部分7-2接触。波导杆部分7-3不与第一屏蔽段换能器的套筒部分7-2接触。As shown in Fig. 5 and Fig. 6, the first shielding segment transducer 7 is a waveguide rod transducer with a sleeve structure, which is respectively composed of a piezoelectric chip portion 7-1 of the first shielding segment transducer, a sleeve portion 7-2 of the first shielding segment transducer and a waveguide rod portion 7-3 of the first shielding segment transducer. The piezoelectric chip portion 7-1 of the first shielding segment transducer is in direct contact with the waveguide rod portion 7-3 of the first shielding segment transducer and is not in contact with the sleeve portion 7-2 of the first shielding segment transducer. The waveguide rod portion 7-3 is not in contact with the sleeve portion 7-2 of the first shielding segment transducer.
如图5和图6所示,第二屏蔽段换能器8分别由第二屏蔽段换能器的压电晶片部分8-1、2第二屏蔽段换能器的套筒部分8-和第二屏蔽段换能器的波导杆部分8-3,第二屏蔽段换能器的压电晶片部分8-1与第二屏蔽段换能器的波导杆部分8-3直接接触,根据现场条件,可以是粘接或焊接固定安装,且不与第二屏蔽段换能器的套筒部分8-2接触。As shown in Figures 5 and 6, the second shielding segment transducer 8 is respectively composed of the piezoelectric chip part 8-1, 2 of the second shielding segment transducer, the sleeve part 8-2 of the second shielding segment transducer and the waveguide rod part 8-3 of the second shielding segment transducer. The piezoelectric chip part 8-1 of the second shielding segment transducer is in direct contact with the waveguide rod part 8-3 of the second shielding segment transducer, and can be fixed and installed by bonding or welding according to site conditions, and does not contact with the sleeve part 8-2 of the second shielding segment transducer.
如图5至图7所示,声波在波导杆的传播过程中,为减小波导杆直接接触铅砂造成的声能损失,第一屏蔽段换能器7和第二屏蔽段换能器8采用套筒结构,波导杆7-3和波导杆8-3分别插入波导杆套筒7-2和波导杆套筒8-2内,波导杆套筒7-2和波导杆套筒8-2穿过铅屏蔽5,且应隔离铅砂对声能的影响。波导杆套筒7-2、波导杆套筒8-2、波导杆7-3、波导杆8-3通过焊接等方式固定安装于燃料卸料系统管道1的外壁,且波导杆的另一端与换能器直接接触,波导杆套筒的另一端则不与换能器接触。波导管套筒7-2和波导管7-3之间填充吸声材料,波导管套筒8-2和波导管8-3内部填充吸声材料,吸声材料除了起到减少声波在波导杆中传播的杂波干扰、降低声能损失的作用外,还起到套筒与波导杆的支撑作用。As shown in Figures 5 to 7, during the propagation of sound waves in the waveguide rod, in order to reduce the sound energy loss caused by the direct contact of the waveguide rod with the lead sand, the first shielding section transducer 7 and the second shielding section transducer 8 adopt a sleeve structure, and the waveguide rod 7-3 and the waveguide rod 8-3 are respectively inserted into the waveguide rod sleeve 7-2 and the waveguide rod sleeve 8-2, and the waveguide rod sleeve 7-2 and the waveguide rod sleeve 8-2 pass through the lead shield 5, and the influence of the lead sand on the sound energy should be isolated. The waveguide rod sleeve 7-2, the waveguide rod sleeve 8-2, the waveguide rod 7-3, and the waveguide rod 8-3 are fixedly installed on the outer wall of the fuel unloading system pipeline 1 by welding or the like, and the other end of the waveguide rod is in direct contact with the transducer, while the other end of the waveguide rod sleeve is not in contact with the transducer. Sound-absorbing material is filled between the waveguide sleeve 7-2 and the waveguide tube 7-3, and sound-absorbing material is filled inside the waveguide sleeve 8-2 and the waveguide tube 8-3. In addition to reducing the interference of clutter caused by sound waves propagating in the waveguide rod and reducing the loss of sound energy, the sound-absorbing material also plays a supporting role for the sleeve and the waveguide rod.
如图1所示,四根连接线10一端分别独立连接第一非屏蔽段换能器2、第二非屏蔽段换能器4、7屏蔽段换能器、第二屏蔽段换能器8,另一端汇总连接于多通道声发射检测仪9,可同时采集监测多个换能器接收的信号。As shown in Figure 1, one end of the four connecting wires 10 is independently connected to the first non-shielded segment transducer 2, the second non-shielded segment transducer 4, the shielded segment transducer 7, and the second shielded segment transducer 8, and the other end is collectively connected to the multi-channel acoustic emission detector 9, which can simultaneously collect and monitor the signals received by multiple transducers.
实施例2Example 2
一种HTR-PM燃料卸料系统球路管道健康监测方法,基于实施例1的HTR-PM燃料卸料系统球路管道健康监测装置,包括以下步骤:A method for monitoring the health of a ball pipeline of a HTR-PM fuel unloading system, based on the device for monitoring the health of a ball pipeline of a HTR-PM fuel unloading system of Example 1, comprises the following steps:
燃料球在重力或其他系统气氛推力的作用下,在燃料卸料系统管道1内自上而下滚动,第一非屏蔽段换能器2、第二非屏蔽段换能器4、第一屏蔽段换能器7和第二屏蔽段换能器8采集声音信号,经多通道声发射检测仪9调校屏蔽干扰波形后,考虑各通道采集波形仅为燃料球流经换能器时的同步特征波形,根据第一非屏蔽段换能器2、第二非屏蔽段换能器4、第一屏 蔽段换能器7和第二屏蔽段换能器8是否采集到特征波形,以及采集到的特征波形判断是否发生卡球以及是否出现碎球,若发生卡球,判断卡球位置:The fuel ball rolls from top to bottom in the fuel unloading system pipeline 1 under the action of gravity or other system atmosphere thrust. The first non-shielded segment transducer 2, the second non-shielded segment transducer 4, the first shielded segment transducer 7 and the second shielded segment transducer 8 collect sound signals. After the multi-channel acoustic emission detector 9 adjusts the shielding interference waveform, it is considered that the waveform collected by each channel is only the synchronous characteristic waveform when the fuel ball flows through the transducer. According to whether the first non-shielded segment transducer 2, the second non-shielded segment transducer 4, the first shielded segment transducer 7 and the second shielded segment transducer 8 collect characteristic waveforms, and whether the ball is stuck or broken, it is judged whether the ball is stuck or broken according to the collected characteristic waveforms. If the ball is stuck, the position of the stuck ball is judged:
当燃料球顺利通过非屏蔽段燃料卸料系统管道管件3和屏蔽段燃料卸料系统管道管件6时,非屏蔽段燃料卸料系统管道管件3上下游的第一非屏蔽段换能器2和第二非屏蔽段换能器4,屏蔽段燃料卸料系统管道管件6上下游的第一屏蔽段换能器7和第二屏蔽段换能器8均收到燃料球通过的特征声波,图8所示的工况(1)则为未卡球正常工况。When the fuel ball successfully passes through the non-shielded section fuel unloading system pipeline fitting 3 and the shielded section fuel unloading system pipeline fitting 6, the first non-shielded section transducer 2 and the second non-shielded section transducer 4 upstream and downstream of the non-shielded section fuel unloading system pipeline fitting 3, and the first shielded section transducer 7 and the second shielded section transducer 8 upstream and downstream of the shielded section fuel unloading system pipeline fitting 6 all receive the characteristic sound waves passed by the fuel ball. The operating condition (1) shown in Figure 8 is a normal operating condition without ball jamming.
如图9所示,非屏蔽段燃料卸料系统管道管件3上下游的第一非屏蔽段换能器2和第二非屏蔽段换能器4,屏蔽段燃料卸料系统管道管件6上游的第一屏蔽段换能器7收到燃料球通过的特征声波,第二屏蔽段换能器8未收到特征声波,图9所示的工况(2)则为屏蔽段燃料卸料系统管道管件6处卡球工况。As shown in Figure 9, the first non-shielded section transducer 2 and the second non-shielded section transducer 4 upstream and downstream of the non-shielded section fuel unloading system pipeline fitting 3, and the first shielded section transducer 7 upstream of the shielded section fuel unloading system pipeline fitting 6 receive the characteristic sound waves of the fuel ball passing through, and the second shielded section transducer 8 does not receive the characteristic sound waves. The operating condition (2) shown in Figure 9 is the ball stuck condition at the shielded section fuel unloading system pipeline fitting 6.
如图10所示,非屏蔽段燃料卸料系统管道管件3上下游的第一非屏蔽段换能器2和第二非屏蔽段换能器4均收到燃料球通过的特征声波,屏蔽段燃料卸料系统管道管件6上下游的第一屏蔽段换能器7和第二屏蔽段换能器8均未收到特征声波,图10所示的工况(3)则为非屏蔽段燃料卸料系统管道管件3与屏蔽段燃料卸料系统管道管件6之间管段卡球工况。As shown in Figure 10, the first non-shielded section transducer 2 and the second non-shielded section transducer 4 upstream and downstream of the non-shielded section fuel unloading system pipeline fitting 3 both received the characteristic sound waves passing through the fuel ball, and the first shielded section transducer 7 and the second shielded section transducer 8 upstream and downstream of the shielded section fuel unloading system pipeline fitting 6 did not receive the characteristic sound waves. The operating condition (3) shown in Figure 10 is the ball stuck condition in the pipe section between the non-shielded section fuel unloading system pipeline fitting 3 and the shielded section fuel unloading system pipeline fitting 6.
如图11所示,非屏蔽段燃料卸料系统管道管件3上游的第一非屏蔽段换能器2收到燃料球通过的特征声波,第二非屏蔽段换能器4和屏蔽段燃料卸料系统管道管件6上下游的第一屏蔽段换能器7、第二屏蔽段换能器8均未收到特征声波,图11所示的工况(4)则为非屏蔽段燃料卸料系统管道管件3处卡球工况。As shown in Figure 11, the first non-shielded section transducer 2 upstream of the non-shielded section fuel unloading system pipeline fitting 3 receives the characteristic sound wave of the fuel ball passing through, the second non-shielded section transducer 4 and the first shielded section transducer 7 and the second shielded section transducer 8 upstream and downstream of the shielded section fuel unloading system pipeline fitting 6 do not receive the characteristic sound wave. The operating condition (4) shown in Figure 11 is the ball stuck condition at the non-shielded section fuel unloading system pipeline fitting 3.
如图12所示,非屏蔽段燃料卸料系统管道管件3上下游的第一非屏蔽段换能器2和第二非屏蔽段换能器4接收声波信号正常,屏蔽段燃料卸料系统管道管件6上游的第一屏蔽段换能器7和第二屏蔽段换能器8所接收时域信号变尖锐陡峭,高频成分增多,振幅响应突变增大,图12所示的工况(5)则为屏蔽段燃料卸料系统管道管件6处碎球工况,并可通过信号特征对 碎球尺寸进行预判,在正式监测前,测量正常工况和非正常工况下不同碎球尺寸下的声信号,由有经验工作人员经过长时间声信号训练来确定在什么样的特征下,存在碎球以及碎球的状态,特征可以是频率和/或幅值,还可以是其他特征或组合。As shown in FIG12 , the first non-shielded segment transducer 2 and the second non-shielded segment transducer 4 upstream and downstream of the non-shielded segment fuel unloading system pipeline fitting 3 receive acoustic wave signals normally, while the time domain signals received by the first shielded segment transducer 7 and the second shielded segment transducer 8 upstream of the shielded segment fuel unloading system pipeline fitting 6 become sharp and steep, with an increase in high-frequency components and a sudden increase in amplitude response. The operating condition (5) shown in FIG12 is the ball breaking condition at the shielded segment fuel unloading system pipeline fitting 6, and the ball breaking size can be predicted by signal characteristics. Before formal monitoring, the acoustic signals of different ball breaking sizes under normal and abnormal conditions are measured, and experienced staff are trained on acoustic signals for a long time to determine under what characteristics ball breaking exists and the state of the ball breaking. The characteristics can be frequency and/or amplitude, or other characteristics or combinations.
应该理解,以上描述是为了进行图示说明而不是为了进行限制。通过阅读上述描述,在所提供的示例之外的许多实施例和许多应用对本领域技术人员来说都将是显而易见的。因此,本教导的范围不应该参照上述描述来确定,而是应该参照前述权利要求以及这些权利要求所拥有的等价物的全部范围来确定。出于全面之目的,所有文章和参考包括专利申请和公告的公开都通过参考结合在本文中。在前述权利要求中省略这里公开的主题的任何方面并不是为了放弃该主体内容,也不应该认为申请人没有将该主题考虑为所公开的发明主题的一部分。It should be understood that the above description is for illustration and not for limitation. Many embodiments and many applications beyond the examples provided will be apparent to those skilled in the art upon reading the above description. Therefore, the scope of the present teachings should not be determined with reference to the above description, but rather with reference to the foregoing claims and the full scope of equivalents to which such claims are entitled. For the purpose of comprehensiveness, all articles and references, including disclosures of patent applications and publications, are incorporated herein by reference. The omission of any aspect of the subject matter disclosed herein in the foregoing claims is not intended to be a waiver of such subject matter, nor should it be considered that the applicant has not considered such subject matter to be part of the disclosed inventive subject matter.
Claims (10)
- 一种HTR-PM燃料卸料系统球路管道健康监测系统,其特征在于,包括第一非屏蔽段换能器(2)、第二非屏蔽段换能器(4)、第一屏蔽段换能器(7)、第二屏蔽段换能器(8)和多通道声发射检测仪(9),所述第一非屏蔽段换能器(2)、第二非屏蔽段换能器(4)、第一屏蔽段换能器(7)、第二屏蔽段换能器(8)与多通道声发射检测仪(9)电连接;A HTR-PM fuel unloading system ball pipeline health monitoring system, characterized in that it comprises a first unshielded segment transducer (2), a second unshielded segment transducer (4), a first shielded segment transducer (7), a second shielded segment transducer (8) and a multi-channel acoustic emission detector (9), wherein the first unshielded segment transducer (2), the second unshielded segment transducer (4), the first shielded segment transducer (7), the second shielded segment transducer (8) are electrically connected to the multi-channel acoustic emission detector (9);所述第一非屏蔽段换能器(2)和第二非屏蔽段换能器(4)分别固定在非屏蔽段燃料卸料系统管道管件(3)的上游和下游;The first non-shielded section transducer (2) and the second non-shielded section transducer (4) are respectively fixed upstream and downstream of the non-shielded section fuel unloading system pipeline fitting (3);所述第一屏蔽段换能器(7)和第二屏蔽段换能器(8)分别固定在燃料卸料系统管道管件(6)的上游和下游。The first shielding segment transducer (7) and the second shielding segment transducer (8) are respectively fixed upstream and downstream of the fuel unloading system pipeline fitting (6).
- 根据权利要求1所述的一种HTR-PM燃料卸料系统球路管道健康监测系统,其特征在于,所述第一非屏蔽段换能器(2)、第二非屏蔽段换能器(4),所述第一屏蔽段换能器(7)和第二屏蔽段换能器(8)结构相同。According to claim 1, a HTR-PM fuel unloading system ball pipeline health monitoring system is characterized in that the first non-shielded segment transducer (2), the second non-shielded segment transducer (4), the first shielded segment transducer (7) and the second shielded segment transducer (8) have the same structure.
- 根据权利要求1所述的一种HTR-PM燃料卸料系统球路管道健康监测系统,其特征在于,所述第一屏蔽段换能器(7)和第二屏蔽段换能器(8)为套筒结构。According to the HTR-PM fuel unloading system ball pipeline health monitoring system of claim 1, it is characterized in that the first shielding segment transducer (7) and the second shielding segment transducer (8) are sleeve structures.
- 根据权利要求1或3所述的一种HTR-PM燃料卸料系统球路管道健康监测系统,其特征在于,第一屏蔽段换能器(7)包括第一屏蔽段换能器的压电晶片部分(7-1)、第一屏蔽段换能器的套筒部分(7-2)和第一屏蔽段换能器的波导杆部分(7-3),所述第一屏蔽段换能器的压电晶片部分(7-1)与第一屏蔽段换能器的波导杆部分(7-3)接触,且不与第一屏蔽段换能器的套筒部分(7-2)接触;所述第一屏蔽段换能器的波导杆部分(7-3)设置在第一屏蔽段换能器的套筒部分(7-2)内。According to a HTR-PM fuel unloading system ball pipeline health monitoring system according to claim 1 or 3, it is characterized in that the first shielding segment transducer (7) includes a piezoelectric chip part (7-1) of the first shielding segment transducer, a sleeve part (7-2) of the first shielding segment transducer and a waveguide rod part (7-3) of the first shielding segment transducer, the piezoelectric chip part (7-1) of the first shielding segment transducer is in contact with the waveguide rod part (7-3) of the first shielding segment transducer, and is not in contact with the sleeve part (7-2) of the first shielding segment transducer; the waveguide rod part (7-3) of the first shielding segment transducer is arranged in the sleeve part (7-2) of the first shielding segment transducer.
- 根据权利要求4所述的一种HTR-PM燃料卸料系统球路管道健康监测系统,其特征在于,波导管套筒(7-2)和波导管(7-3)内部填充有吸声材料。According to claim 4, a HTR-PM fuel unloading system ball pipeline health monitoring system is characterized in that the waveguide sleeve (7-2) and the waveguide (7-3) are filled with sound absorbing materials.
- 根据权利要求1所述的一种HTR-PM燃料卸料系统球路管道健康监测系统,其特征在于,所述第一非屏蔽段换能器(2)、第二非屏蔽段换能器(4)、第一屏蔽段换能器(7)和通过第二屏蔽段换能器(8)通过连接线连接至同一个多通道声发射检测仪(9)。According to claim 1, a HTR-PM fuel unloading system ball pipeline health monitoring system is characterized in that the first unshielded segment transducer (2), the second unshielded segment transducer (4), the first shielded segment transducer (7) and the second shielded segment transducer (8) are connected to the same multi-channel acoustic emission detector (9) through a connecting line.
- 根据权利要求1所述的一种HTR-PM燃料卸料系统球路管道健康监测系统,其特征在于,所述第一非屏蔽段换能器(2)、第二非屏蔽段换能器(4)、第一屏蔽段换能器(7)和通过第二屏蔽段换能器(8)均焊接在燃料卸料系统管道(1)外壁。According to claim 1, a HTR-PM fuel unloading system ball pipeline health monitoring system is characterized in that the first non-shielded segment transducer (2), the second non-shielded segment transducer (4), the first shielded segment transducer (7) and the second shielded segment transducer (8) are all welded to the outer wall of the fuel unloading system pipeline (1).
- 基于权利要求1所述的一种HTR-PM燃料卸料系统球路管道健康监测系统的监测方法,其特征在于,包括以下步骤:A monitoring method for a ball pipeline health monitoring system of a HTR-PM fuel unloading system according to claim 1, characterized in that it comprises the following steps:在燃料卸料系统管道(1)内自上而下滚动过程中,连通第一非屏蔽段换能器(2)、第二非屏蔽段换能器(4)、第一屏蔽段换能器(7)和第二屏蔽段换能器(8)采集声音信号,所述声音信号经多通道声发射检测仪(9)调校屏蔽干扰波形后,得到各换能器采集到的特征波形,根据第一非屏蔽段换能器(2)、第二非屏蔽段换能器(4)、第一屏蔽段换能器(7)和第二屏蔽段换能器(8)是否采集到特征波形,以及采集到的特征波形判断是否发生卡球以及是否出现碎球,若发生卡球,判断卡球位置。During the rolling process from top to bottom in the fuel unloading system pipeline (1), the first non-shielded segment transducer (2), the second non-shielded segment transducer (4), the first shielded segment transducer (7) and the second shielded segment transducer (8) are connected to collect sound signals. After the sound signals are adjusted by a multi-channel acoustic emission detector (9) to shield interference waveforms, characteristic waveforms collected by each transducer are obtained. According to whether the first non-shielded segment transducer (2), the second non-shielded segment transducer (4), the first shielded segment transducer (7) and the second shielded segment transducer (8) collect characteristic waveforms, and whether ball jamming and ball breakage occur, it is determined based on the collected characteristic waveforms. If ball jamming occurs, the position of the jammed ball is determined.
- 根据权利要求8所述的一种监测方法,其特征在于,通过对比分析各换能器的波形特征,判断燃料球碎球尺寸。A monitoring method according to claim 8, characterized in that the size of the fuel ball fragments is determined by comparing and analyzing the waveform characteristics of each transducer.
- 根据权利要求9所述的一种监测方法,其特征在于,所述波形特征为频率和/或幅值。A monitoring method according to claim 9, characterized in that the waveform characteristics are frequency and/or amplitude.
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- 2022-10-28 CN CN202211336660.8A patent/CN116052914A/en active Pending
- 2022-12-20 WO PCT/CN2022/140456 patent/WO2024087361A1/en unknown
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