WO2024082954A1 - 芯棒上料设备及电池卷绕机 - Google Patents

芯棒上料设备及电池卷绕机 Download PDF

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Publication number
WO2024082954A1
WO2024082954A1 PCT/CN2023/122650 CN2023122650W WO2024082954A1 WO 2024082954 A1 WO2024082954 A1 WO 2024082954A1 CN 2023122650 W CN2023122650 W CN 2023122650W WO 2024082954 A1 WO2024082954 A1 WO 2024082954A1
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WO
WIPO (PCT)
Prior art keywords
seat
transfer
station
core rod
blanking
Prior art date
Application number
PCT/CN2023/122650
Other languages
English (en)
French (fr)
Inventor
曹旭明
Original Assignee
无锡先导智能装备股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 无锡先导智能装备股份有限公司 filed Critical 无锡先导智能装备股份有限公司
Publication of WO2024082954A1 publication Critical patent/WO2024082954A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00—Changing the web roll
    • B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
    • B65H19/30—Lifting, transporting, or removing the web roll; Inserting core
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00—Changing the web roll
    • B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
    • B65H19/28—Attaching the leading end of the web to the replacement web-roll core or spindle
    • B65H19/283—Attaching the leading end of the web to the replacement web-roll core or spindle by applying adhesive to the core
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50—Manufacturing or production processes characterised by the final manufactured product

Definitions

  • the present disclosure relates to the technical field of battery manufacturing equipment, and in particular to a core rod feeding device and a battery winding machine.
  • the battery cell is an important part of the battery.
  • the cylindrical battery cell is generally produced by winding.
  • winding the core rods need to be loaded one by one to the winding station.
  • the notch at the end of the core rod is positioned with the winding needle at the winding station so that the winding needle can drive the core rod to rotate.
  • the winding needle drives the core rod to rotate, the material strip is wound on the core rod to form a battery cell.
  • the position of the notch on the mandrel needs to be adjusted to ensure that the mandrel and the winding needle can be accurately aligned, and double-sided tape needs to be pasted on the mandrel so that the double-sided tape can be used to adhere the starting end of the winding material tape (such as a diaphragm) during subsequent winding.
  • the mandrel feeding equipment in the related art requires manual participation in adjusting the position of the notch on the mandrel and pasting double-sided tape on the mandrel, and the degree of automation is low, which greatly reduces the efficiency of mandrel feeding.
  • the present disclosure aims to alleviate or solve at least one of the above-mentioned problems to at least some extent.
  • the present disclosure proposes a core rod loading equipment, which has a blanking station, an adjustment station and a gluing station
  • the core rod loading equipment includes: a transfer device, which can be moved to the blanking station, the adjustment station and the gluing station; a blanking device, which is arranged at the blanking station, and is used to store and output the core rods one by one, and when the transfer device moves to the blanking station, it can receive the core rod output by the blanking device; an adjustment device, which is arranged at the adjustment station, and is used to drive the core rod transferred from the transfer device to the adjustment station to rotate; a gluing device, which is arranged at the gluing station, and is used to attach a double-sided glue layer to the core rod transferred from the transfer device to the gluing station; a loading device, which is used to clamp the core rod on the transfer device and transfer the clamped core rod to the winding mechanism.
  • the transfer device includes a transfer mechanism, which includes: a mounting seat and a pallet, the pallet is mounted on the mounting seat, and the pallet is used to carry the core rod; a clamping structure, the clamping structure includes two clamping blocks, the two clamping blocks are arranged on the mounting seat and are located on both sides of the pallet in a first direction, and the two clamping blocks can be controlled to approach or move away from each other to clamp or release the core rod carried on the pallet.
  • a transfer mechanism which includes: a mounting seat and a pallet, the pallet is mounted on the mounting seat, and the pallet is used to carry the core rod; a clamping structure, the clamping structure includes two clamping blocks, the two clamping blocks are arranged on the mounting seat and are located on both sides of the pallet in a first direction, and the two clamping blocks can be controlled to approach or move away from each other to clamp or release the core rod carried on the pallet.
  • the clamping structure further comprises: a first elastic member, the first elastic member is arranged on the mounting seat, and the two The clamping blocks are each correspondingly arranged with the first elastic member, and each of the first elastic members abuts against the corresponding clamping block to provide a pre-tightening force that makes the two clamping blocks have a tendency to move closer to each other; a wedge block, the wedge block is arranged on the mounting seat, and the wedge block is arranged between the two clamping blocks, and the two clamping blocks each have an abutting portion abutting against the wedge block, and the wedge block can be controllably moved between the two abutting portions to drive the two clamping blocks to move closer to or away from each other.
  • the transfer device includes two transfer mechanisms, one of which is capable of moving between the blanking station and the adjustment station to receive the core rod output by the blanking device at the blanking station and transfer the core rod to the adjustment device at the adjustment station; the other transfer mechanism is capable of moving between the adjustment station and the glue sticking station to receive the core rod transferred by the adjustment device at the adjustment station and provide the glue sticking device to glue the core rod at the glue sticking station and transfer the core rod to the loading device.
  • the blanking device includes: a material box, the material box having a receiving cavity for receiving multiple core rods and an opening located at the bottom of the receiving cavity; a blanking wheel, the blanking wheel is rotatably arranged below the material box, a plurality of receiving grooves are provided on the circumferential surface of the blanking wheel, and the plurality of receiving grooves are arranged at intervals along the circumference of the blanking wheel, wherein each of the receiving grooves is used to receive the core rod when the blanking wheel rotates to the opening, and transfer the core rod to the transfer device when the blanking wheel rotates to the discharging position.
  • the blanking device further includes: a guide member, which is arranged around the blanking wheel and forms a conveying channel between the guide member and the peripheral surface of the blanking wheel, and the guide member has a feed end located at the opening and a discharge end located at the discharge position.
  • the core rod accommodated in the accommodating groove enters the conveying channel from the feed end and is transported to the transfer device from the discharge end.
  • the blanking device also includes: a guide fitting, which is arranged at the discharge position, and a blanking port is formed between the guide fitting and the discharge end of the guide, and when the core rod accommodated in the accommodating groove follows the rotation of the blanking wheel to reach the blanking port, it falls from the blanking port to the transfer device under the action of its own gravity.
  • the adjustment device includes an adjustment mechanism, which includes: a first support seat, a first rotating abutment shaft and a second rotating abutment shaft, the first rotating abutment shaft and the second rotating abutment shaft are respectively rotatably connected to the first support seat around their own axes, and the axes of the first rotating abutment shaft and the second rotating abutment shaft are collinear; the first rotating abutment shaft and the second rotating abutment shaft are spaced apart from each other and can be controllably moved closer to or away from each other; the core rod transferred to the adjustment station by the transfer device can be controllably moved between the first rotating abutment shaft and the second rotating abutment shaft; a detection member, which is used to detect the position of a positioning portion on the core rod clamped between the first rotating abutment shaft and the second rotating abutment shaft.
  • an adjustment mechanism which includes: a first support seat, a first rotating abutment shaft and a second rotating abutment shaft,
  • the adjustment mechanism also includes a guide shaft, which is connected to one end of the first rotating abutment shaft facing the second rotating abutment shaft, or the guide shaft is connected to one end of the second rotating abutment shaft facing the first rotating abutment shaft; when the first rotating abutment shaft and the second rotating abutment shaft approach or move away from each other, the guide shaft is inserted into or pulled out of the core rod between the first rotating abutment shaft and the second rotating abutment shaft.
  • the adjustment mechanism further comprises: a second movable seat, the second movable seat being movably connected to the first support
  • the second driving member is installed on the first supporting seat and connected to the second movable seat, so that the second driving member can drive the second movable seat to drive the second rotating abutment shaft to approach or move away from the first rotating abutment shaft.
  • the adjustment mechanism further includes: an adjustment seat, the adjustment seat is arranged on the first support seat, the detection member is installed on the adjustment seat, and the position of the adjustment seat relative to the first support seat is adjustable.
  • the adjustment device also includes a clamping mechanism, which includes a clamping assembly, and the clamping assembly can move to a material picking position and an adjustment position; when the clamping assembly moves to the material picking position, it can clamp or release the core rod; when the clamping assembly moves to the adjustment position, the core rod clamped by the clamping assembly is located between the first rotating abutment shaft and the second rotating abutment shaft and the second rotating abutment shaft can clamp the core rod.
  • a clamping mechanism which includes a clamping assembly, and the clamping assembly can move to a material picking position and an adjustment position; when the clamping assembly moves to the material picking position, it can clamp or release the core rod; when the clamping assembly moves to the adjustment position, the core rod clamped by the clamping assembly is located between the first rotating abutment shaft and the second rotating abutment shaft and the second rotating abutment shaft can clamp the core rod.
  • the adhesive laminating device comprises: a moving mechanism, the moving mechanism comprises a first driving assembly and a transfer seat drivingly connected to the first driving assembly, the first driving assembly is used to drive the transfer seat to move along a second direction and a third direction, the second direction intersects with the third direction; a reeling mechanism, the reeling mechanism is arranged on the transfer seat, the reeling mechanism is used to reel in a double-sided adhesive tape, the double-sided adhesive tape comprises a stacked double-sided adhesive layer and an isolation film; a reeling mechanism, the reeling mechanism is arranged on the transfer seat, the reeling mechanism is used to reel in the isolation film ; a gluing mechanism, which is arranged on the transfer seat and has a gluing wheel for the double-sided tape to pass around; a cutting mechanism, which is arranged on the transfer seat and is used to cut off the double-sided adhesive layer from the upstream side of the gluing wheel; wherein, during the movement of the transfer seat along the third direction, the gluing wheel can be driven to
  • the glue sticking device further comprises: a pressing mechanism, the pressing mechanism is arranged on the transfer seat, and the pressing mechanism has a pressing wheel located at the downstream side of the glue sticking wheel;
  • the pressing wheel presses the double-sided glue layer against the core rod on the transfer device that arrives at the glue-applying station, the pressing wheel abuts against the core rod on the transfer device that arrives at the glue-applying station, so that the pressing wheel can smooth the double-sided glue layer adhered to the core rod while following the transfer seat to move along the second direction.
  • the gluing mechanism also has a first limit block
  • the cutting mechanism includes: a cutter seat, which is arranged on the transfer seat, and the cutter seat can move along the second direction toward the gluing mechanism to a cutting position; a cutter and a second limit block, the cutter and the second limit block are both arranged on the cutter seat, the first limit block and the second limit block are arranged opposite to each other along the second direction, and a glue passage for the double-sided adhesive tape to pass through is formed between the first limit block and the second limit block, and the glue passage is located on the upstream side of the gluing wheel; when the cutter seat moves to the cutting position, the second limit block abuts against the first limit block, and the cutter cuts off the double-sided adhesive layer between the first limit block and the gluing wheel.
  • the glue sticking mechanism further includes: a glue sticking seat, the glue sticking seat is arranged on the transfer seat, the glue sticking wheel is rotatably connected to the glue sticking seat, the first limit block is arranged on the glue sticking seat, and its position relative to the glue sticking seat is adjustable along the second direction.
  • the first limit block is movably connected to the glue seat along the second direction
  • the first limit block has a first inclined surface
  • the glue mechanism further includes: an adjusting wedge block, the adjusting wedge block is arranged on the glue seat, the adjusting wedge block has a second inclined surface parallel to the first inclined surface and in contact with each other, the adjusting wedge block is movable relative to the glue seat along a preset direction perpendicular to the second direction, so as to push the first limit block to move along the second direction under the guidance of the first inclined surface and the second inclined surface.
  • the glue seat has a resistance surface, which is parallel to a plane perpendicular to the second direction, and is located on a side of the first limit block away from the second limit block, and the adjusting wedge block is located between the first limit block and the resistance surface.
  • the pressing mechanism includes a connecting seat, which is arranged on the transferring seat; a supporting shaft, which is movably connected to the connecting seat, and the pressing wheel is rotatably connected to the supporting shaft; and a second elastic member, which is abutted between the supporting shaft and the connecting seat to provide a preload force that causes the supporting shaft to have a tendency to drive the pressing wheel to move closer to the core rod.
  • the present disclosure provides a battery winding machine, comprising the mandrel feeding device as described in any one of the above items.
  • the mandrel feeding device and battery winding machine proposed in the present disclosure, during the actual feeding operation, multiple mandrels are stored on the blanking device, and the blanking device outputs the mandrels one by one.
  • the transfer device moves to the blanking station to receive the mandrel output by the blanking device. Then, the transfer device carries the mandrel to the adjustment station, at which time the adjustment device is actuated to drive the mandrel to rotate until the positioning portion on the mandrel rotates to a preset position, so that the winding needle can match the positioning portion when the mandrel is transferred to the winding mechanism.
  • the transfer device carries the adjusted mandrel to the gluing station, at which time the gluing device attaches a double-sided adhesive layer to the mandrel on the transfer device.
  • the feeding device clamps the mandrel on the transfer device and transfers the mandrel to the winding mechanism.
  • the winding needle of the winding mechanism is inserted into the mandrel and is positioned and matched with the positioning portion on the mandrel.
  • the feeding device releases the mandrel and returns, and the feeding of one mandrel is completed.
  • the core rod is transferred between the blanking station, the adjustment station and the gluing station through the transfer device, and then the blanking device, the adjustment device, the gluing device and the loading device are used to complete the blanking, adjustment, gluing and loading of the core rod in each station in turn, with a high degree of automation, which is conducive to improving production efficiency.
  • FIG1 shows a schematic structural diagram of a mandrel feeding device according to an embodiment of the present disclosure
  • FIG2 shows a schematic structural diagram of a mandrel according to an embodiment of the present disclosure
  • FIG3 shows a side view of a mandrel according to one embodiment of the present disclosure
  • FIG4 shows a top view of a transfer device according to one embodiment of the present disclosure
  • FIG5 shows a schematic structural diagram of a transfer mechanism according to an embodiment of the present disclosure
  • FIG6 shows a top view of a transfer mechanism according to one embodiment of the present disclosure
  • FIG7 shows a schematic structural diagram of a clamping structure according to an embodiment of the present disclosure
  • FIG8 shows a side view of a clamping structure according to one embodiment of the present disclosure
  • FIG9 shows a rear view of a clamping structure according to one embodiment of the present disclosure
  • FIG10 shows a top view of a clamping structure according to an embodiment of the present disclosure
  • FIG11 shows an axonometric view of a clamping structure according to one embodiment of the present disclosure
  • FIG12 is a schematic diagram showing a partial structure of a wedge block according to an embodiment of the present disclosure.
  • FIG13 shows a schematic structural diagram of a blanking device according to an embodiment of the present disclosure
  • FIG14 shows a side view of a blanking device according to one embodiment of the present disclosure
  • FIG15 shows a schematic diagram of the three-dimensional structure of a blanking device according to an embodiment of the present disclosure
  • FIG16 shows a schematic structural diagram of an adjustment device according to an embodiment of the present disclosure
  • FIG17 shows a schematic structural diagram of an adjustment mechanism according to an embodiment of the present disclosure
  • FIG18 shows a side view of an adjustment mechanism according to one embodiment of the present disclosure
  • FIG19 shows a schematic structural diagram of a clamping mechanism according to an embodiment of the present disclosure
  • FIG20 shows a side view of a clamping mechanism according to one embodiment of the present disclosure
  • FIG21 shows a schematic structural diagram of a glue sticking device according to an embodiment of the present disclosure
  • FIG22 shows a side view of a glue application device according to an embodiment of the present disclosure
  • FIG23 shows a schematic structural diagram of a gluing mechanism and a cutting mechanism according to an embodiment of the present disclosure
  • FIG24 shows a top view of a gluing mechanism and a cutting mechanism according to an embodiment of the present disclosure
  • FIG25 shows a schematic structural diagram of a glue sticking mechanism according to an embodiment of the present disclosure (some components are omitted);
  • FIG26 shows a schematic structural diagram of a pressing mechanism according to an embodiment of the present disclosure
  • FIG27 shows a side view of a pressing mechanism according to an embodiment of the present disclosure
  • Fig. 28 shows a cross-sectional view of the pressing mechanism in Fig. 27 along the E-E direction;
  • FIG29 shows a schematic structural diagram of a feeding device according to an embodiment of the present disclosure
  • FIG. 30 shows a top view of a loading device according to an embodiment of the present disclosure.
  • Mandrel A positioning portion a1; double-sided adhesive layer a2; double-sided adhesive tape a3; isolation film a4;
  • Base 110 transfer drive member 111; first screw rod 112; first screw rod nut 113; drive cylinder 115;
  • Transfer mechanism 13 mounting seat 130; clamping block 131; abutment portion 1314; support plate 132; fixing block 133; first elastic member 134; guide rod 135; clamping structure 136; moving driving member 137; wedge block 138; first side surface 1380; second side surface 1382;
  • Positioning mechanism 14 fixed positioning member 141; movable positioning member 142; connecting block 143; positioning driving member 144; buffer elastic member 146;
  • Material box 21 receiving chamber 210; opening 212;
  • Blanking wheel 22 containing groove 221; feeding end 2210; discharging end 2212;
  • Adjustment mechanism 32 first support seat 320; third slide rail 3201; second slide rail 3202; second slider 3203; first rotation abutment shaft 321; second rotation abutment shaft 322; guide shaft 323; detection member 324; first adjustment block 3241; second adjustment block 3242; first waist-shaped hole 3243; second waist-shaped hole 3244; first movable seat 325; first driving member 326; first rotation driving member 327; belt transmission structure 3271; second movable seat 328; second driving member 329;
  • Movement mechanism 41 first drive assembly 411; base 4110; movement seat 4112; first movement drive member 4113; second movement drive member 4114; transfer seat 412;
  • Glue sticking mechanism 45 glue sticking wheel 451; glue sticking seat 452; blocking surface 4520; first limit block 453; first inclined surface 4531; third waist-shaped hole 4532; adjusting wedge block 454; second inclined surface 4541; adjusting screw 455;
  • Cutting mechanism 46 driving member 461; cutter seat 462; cutter 463; second limit block 464;
  • first and second are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated.
  • a feature defined as “first” or “second” may explicitly or implicitly include at least one of the features.
  • “plurality” means at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
  • the terms “installed”, “connected”, “connected”, “fixed” and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined.
  • installed can be a fixed connection, a detachable connection, or an integral connection
  • it can be a mechanical connection or an electrical connection
  • it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined.
  • the specific meanings of the above terms in the present disclosure can be understood according to specific circumstances.
  • a first feature being “above” or “below” a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium.
  • a first feature being “above”, “above” or “above” a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature.
  • a first feature being “below”, “below” or “below” a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
  • an embodiment of the present disclosure provides a mandrel feeding device, which has a blanking station B1 , an adjustment station B2 , a gluing station B3 and a feeding station (not marked in the drawings).
  • the mandrel feeding device includes a transfer device 10 , a blanking device 20 , an adjustment device 30 , a gluing device 40 and a feeding device 50 .
  • the transfer device 10 can be moved to the above-mentioned blanking station B1, adjustment station B2, glue-applying station B3 and loading station.
  • the blanking device 20 is arranged at the blanking station B1, and is used to store and output the mandrels A one by one.
  • the adjustment device 30 is arranged at the adjustment station B2, and is used to drive the mandrel A transferred from the transfer device 10 to the adjustment station B2 to rotate until the positioning part a1 on the mandrel A is located at a preset position, so that the positioning part a1 on the mandrel A matches the winding needle of the winding mechanism D.
  • the gluing device 40 is arranged at the gluing station B3, and is used to attach a double-sided adhesive layer a2 to the mandrel A transferred to the gluing station B3 by the transfer device 10, so that when the mandrel A is fed to the winding needle of the winding mechanism D, the double-sided adhesive layer a2 can be used to adhere to the winding material tape (the winding material tape can be a diaphragm), and then when the winding needle drives the mandrel A to rotate, the winding material tape can be wound on the mandrel A.
  • the feeding device 50 is arranged at the feeding station, and is used to clamp the mandrel A transferred to the feeding mechanism D by the transfer device 10.
  • the mandrel A of the workstation is grasped, and the clamped mandrel A is transferred to the winding mechanism D, so that the winding needle of the winding mechanism D is inserted into the mandrel A and is positioned and matched with the positioning portion a1 of the mandrel A.
  • the positioning portion a1 can be a notch or a protrusion opened on the mandrel A, which is used to position and match with the winding needle, so that the winding needle can drive the mandrel A thereon to rotate.
  • the blanking device 20 outputs the mandrels A one by one.
  • the transfer device 10 moves to the blanking station B1 to receive the mandrels A output by the blanking device 20. Then, the transfer device 10 moves to the adjustment station B2 with the mandrel A, at which time the adjustment device 30 is actuated to drive the mandrel A to rotate until the positioning portion a1 on the mandrel A rotates to a preset position, so that the winding needle can match the positioning portion a1 when the mandrel A is transferred to the winding mechanism D.
  • the transfer device 10 moves to the gluing station B3 with the adjusted mandrel A, at which time the gluing device 40 attaches the double-sided adhesive layer a2 to the mandrel A on the transfer device 10. Then, the transfer device 10 moves to the feeding station with the mandrel A attached with the double-sided adhesive layer a2, at which time the feeding device 50 clamps the mandrel A on the transfer device 10 and transfers the mandrel A to the winding mechanism D. Then, the winding needle of the winding mechanism D is inserted into the mandrel A and positioned and matched with the positioning portion a1 on the mandrel A.
  • the loading device 50 releases the mandrel A and returns to the loading station, and the loading of one mandrel A is completed.
  • the transfer device 10 is used to realize the transfer of the mandrel A between the blanking station B1, the adjustment station B2, the gluing station B3 and the loading station, and then the blanking device 20, the adjustment device 30, the gluing device 40 and the loading device 50 are used to complete the blanking, adjustment, gluing and loading of the mandrel A in each station in turn, with a high degree of automation, which is conducive to improving production efficiency.
  • the loading station is not necessary, and in some other embodiments, the loading station may not be provided. That is, the transfer device 10 transfers the mandrel A to the gluing station B3, and uses the gluing device 40 to glue the mandrel A. Then, the loading device 50 directly clamps the mandrel A located at the gluing station B3, and transfers the clamped mandrel A to the winding mechanism D.
  • the core rod loading equipment also includes a mounting plate 60, and the transfer device 10, the blanking device 20, the adjustment device 30, the gluing device 40 and the loading device 50 are all mounted on the mounting plate 60 to improve the integration of the equipment, facilitate maintenance and reduce the space required.
  • the transfer device 10 includes two transfer mechanisms 13, one of which can move between the blanking station B1 and the adjustment station B2, so as to receive the mandrel A output by the blanking device 20 at the blanking station B1, and transfer the mandrel A to the adjustment device 30 at the adjustment station B2.
  • the other transfer mechanism 13 can move between the adjustment station B2 and the subsequent stations (i.e., the gluing station B3 and the loading station), so as to receive the mandrel A transferred by the adjustment device 30 at the adjustment station B2, and provide the gluing device 40 to glue the mandrel A at the gluing station B3, and transfer the mandrel A to the loading device 50 at the loading station.
  • the transfer mechanism 13 that moves between the blanking station B1 and the adjustment station B2 is named the first transfer mechanism 13a
  • the transfer mechanism 13 that moves between the adjustment station B2, the gluing station B3 and the loading station is named the second transfer mechanism 13b.
  • the first transfer mechanism 13a moves to the blanking station B1 and receives the core rod A output by the blanking device 20.
  • the first transfer mechanism 13a moves to the adjustment station B2, so that the adjustment device 30 picks up the core rod A on the first transfer mechanism 13a and drives the core rod A to rotate until the positioning part a1 on the core rod A is located at the preset position.
  • the first transfer mechanism 13a returns from the adjustment station B2 to the blanking station B1 to receive the next core rod A output by the blanking device 20, and the second transfer mechanism 13b moves to the adjustment station B2.
  • the adjusting device 30 transfers the adjusted mandrel A to the second transfer mechanism 13b
  • the second transfer mechanism 13b carries the adjusted mandrel A to the gluing station B3.
  • the gluing device 40 is on the second transfer mechanism 13b.
  • the double-sided adhesive layer a2 is pasted on the mandrel A.
  • the second transfer mechanism 13b carries the glued mandrel A to the loading station, and the loading device 50 clamps the mandrel A on the second transfer mechanism 13b and transfers the mandrel A to the winding mechanism D. At this time, the second transfer mechanism 13b can return to the adjustment station to receive the next adjusted mandrel A.
  • the process of the first transfer mechanism 13a transferring the core rod A between the blanking station B1 and the adjustment station B2 and the process of the second transfer mechanism 13b transferring the core rod A between the adjustment station B2, the gluing station B3 and the loading station can be carried out simultaneously, thereby greatly improving the loading efficiency of the core rod A.
  • the transfer device 10 further includes a base 110 and a first transfer drive mechanism (not marked in the drawings) and a second transfer drive mechanism (not marked in the drawings) disposed on the base 110.
  • the base 110 is fixedly mounted on the mounting plate 60.
  • the first transfer mechanism 13a and the second transfer mechanism 13b are both movably connected to the base 110 along the first direction X, and are respectively connected to the first transfer drive mechanism and the second transfer drive mechanism, so that the first transfer drive mechanism drives the first transfer mechanism 13a to move between the blanking station B1 and the adjustment station B2; the second transfer drive mechanism drives the second transfer mechanism 13b to move between the adjustment station B2, the gluing station B3 and the loading station.
  • the first transfer drive mechanism includes a drive cylinder 115, which is mounted on the base 110, and the telescopic end of the drive cylinder 115 is connected to the first transfer mechanism 13a, so that the drive cylinder 115 is used to drive the first transfer mechanism 13a to move between the blanking station B1 and the adjustment station B2 along the first direction X.
  • the first transfer drive mechanism may also use other linear drive modules, as long as it can achieve driving the first transfer mechanism 13a to move between the blanking station B1 and the adjustment station B2 along the first direction X, which is not limited here.
  • the second transfer drive mechanism includes a first screw rod 112, a transfer drive member 111 and a first screw nut 113.
  • the first screw rod 112 is rotatably connected to the base 110 around its own axis, and the axial direction of the first screw rod 112 is parallel to the first direction X.
  • the transfer drive member 111 is mounted on the base 110 and is drivingly connected to the first screw rod 112 to drive the first screw rod 112 to rotate around its own axis.
  • the first screw nut 113 is threadedly connected to the first screw rod 112 and is fixedly connected to the second transfer mechanism 13b, so that the first screw nut 113 and the second transfer mechanism 13b move together along the first direction X.
  • the transfer drive member 111 drives the first screw rod 112 to rotate, the first screw nut 113 moves along the axial direction of the first screw rod 112 (i.e., the first direction X), thereby driving the second transfer mechanism 13b to move between the adjustment station B2, the gluing station B3 and the feeding station along the first direction X.
  • the transfer drive member 111 can be a motor.
  • the second transfer drive mechanism may also use other linear drive modules, as long as it can drive the second transfer mechanism 13b to move along the first direction X between the adjustment station B2, the gluing station B3 and the loading station, without limitation here.
  • the transfer mechanism 13 includes a mounting seat 130, a support plate 132 and a clamping structure 136.
  • the mounting seat 130 is movably connected to the base 110 along the first direction X, and is connected to the first transfer drive mechanism or the second transfer drive mechanism so as to be driven by the first transfer drive mechanism or the second transfer drive mechanism to move along the first direction X.
  • the support plate 132 is mounted on the mounting seat 130 and is used to receive the core rod A.
  • the clamping structure 136 is used to clamp or release the core rod A carried on the support plate 132.
  • the clamping structure 136 includes two clamping blocks 131, which are arranged on the mounting seat 130 and are located on both sides of the support plate 132 in the first direction X (in the embodiment shown in Figure 6, the two clamping blocks 131 are respectively located on the left and right sides of the support plate 132).
  • the two clamping blocks 131 can be controlled to move closer to or farther from each other to clamp or release the core rod A carried on the support plate 132. In this way, At the blanking station B1, the mandrel A output by the blanking device 20 is dropped onto the pallet 132 of the first transfer mechanism 13a, and then the two clamping blocks 131 of the first transfer mechanism 13a are controlled to approach each other until the mandrel A on the pallet 132 is clamped.
  • the adjustment device 30 places the adjusted mandrel A on the pallet 132 of the second transfer mechanism 13b, and then the two clamping blocks 131 of the second transfer mechanism 13b are controlled to approach each other until the mandrel A on the pallet 132 is clamped.
  • the number of the clamping structures 136 may be multiple, and the multiple clamping structures 136 are arranged at intervals along the second direction Y perpendicular to the first direction X.
  • the longitudinal direction of the mandrel A is parallel to the second direction Y.
  • the mandrel A is clamped at the same time by using the multiple clamping structures 136 arranged at intervals along the longitudinal direction of the mandrel A, so that the clamping of the mandrel A is more stable.
  • the number of the clamping structures 136 is two.
  • the base 110 is provided with a first slide rail 114 (see FIG. 4 ) extending longitudinally along the first direction X, and the mounting seats 130 of the two transfer mechanisms 13 are both provided with first sliders (not shown in the drawings).
  • Each first slider is slidably matched with the first slide rail 114, so that the movement of the two transfer mechanisms 13 along the first slide rail 114 is guided.
  • the clamping structure 136 further includes a first elastic member 134 and a wedge block 138 both disposed on the mounting seat 130.
  • the two clamping blocks 131 are each correspondingly provided with a first elastic member 134, and each first elastic member 134 abuts against the respective corresponding clamping block 131 to provide a preload force that causes the two clamping blocks 131 to have a movement tendency to approach each other.
  • the wedge block 138 is disposed between the two clamping blocks 131, and the two clamping blocks 131 each have an abutting portion 1314 abutting against the wedge block 138.
  • the wedge block 138 can be controlled to move between the two abutting portions 1314 to drive the two clamping blocks 131 to approach or move away from each other to clamp or release the mandrel A carried on the support plate 132.
  • the first elastic member 134 can be a spring.
  • the wedge block 138 has a first side surface 1380 and a second side surface 1382 facing each other in the first direction X.
  • the abutting portions 1314 on the two clamping blocks 131 abut against the first side surface 1380 and the second side surface 1382 of the wedge block 138, respectively.
  • the wedge block 138 can be controlled to reciprocate along the second direction Y, and the distance between the first side surface 1380 and the second side surface 1382 is set to gradually increase or decrease in the second direction Y, and the second direction Y is perpendicular to the first direction X.
  • the wedge block 138 can be driven to move closer to or away from each other in the process of moving along the second direction Y under the joint action of each first elastic member 134 and the wedge block 138, thereby clamping or releasing the core rod A on the support plate 132.
  • both abutting portions 1314 are rollers, and the rollers on the two clamping blocks 131 can respectively roll along the first side surface 1380 and the second side surface 1382.
  • both abutting portions 1314 as rollers is beneficial to reducing the friction between the abutting portions 1314 and the wedge block 138, reducing wear and prolonging the service life, and is beneficial to improving the flexibility of the movement of the wedge block 138.
  • the clamping structure 136 further includes a moving driving member 137 disposed on the mounting seat 130.
  • the moving driving member 137 is connected to the wedge block 138, so that the moving driving member 137 can drive the wedge block 138 to reciprocate along the second direction Y.
  • the moving driving member 137 can be a cylinder.
  • the clamping structure 136 also includes two fixing blocks 133 and a guide rod 135.
  • the two fixing blocks 133 are fixedly connected to the mounting seat 130 at intervals along the first direction X, and the support plate 132 is located between the two fixing blocks 133.
  • the two ends of the guide rod 135 are respectively connected to the two fixing blocks 133.
  • the two clamping blocks 131 are slidably connected to the guide rod 135, so that the two clamping blocks 131 are connected to the guide rod 135.
  • the blocks 131 can move closer to or farther from each other along the guide rods 135.
  • One of the first elastic members 134 abuts between one of the fixed blocks 133 and an adjacent clamping block 131, and another of the first elastic members 134 abuts between another of the fixed blocks 133 and an adjacent clamping block 131.
  • the number of the guide rods 135 can be two or more, so that the movement of the clamping block 131 is guided by each of the guide rods 135 at the same time, so that the movement of the clamping block 131 is more stable and reliable.
  • the two clamping blocks 131 each have a clamping portion 1311, the two clamping portions 1311 are arranged opposite to each other in the first direction X, and the sides facing each other each have a clamping slope 1313.
  • the two clamping portions 1311 clamp or release the mandrel A on the support plate 132 through their respective clamping slopes 1313.
  • the spacing between the two clamping slopes 1313 is set to gradually decrease in the direction from one end close to the support plate 132 to one end away from the support plate 132 (i.e., the spacing between the two clamping slopes 1313 gradually decreases in the direction from bottom to top as shown in FIG.
  • the support plate 132 has a positioning groove (not shown in the drawings) for positioning the mandrel A, and the positioning groove extends longitudinally along a second direction Y perpendicular to the first direction X.
  • the mandrel A is dropped onto the support plate 132, the mandrel A is accommodated in the positioning groove, so that the mandrel A is positioned in the first direction X by using the positioning groove, and the mandrel A is prevented from rolling freely before being clamped by the two clamping blocks 131.
  • the transfer mechanism 13 further includes a fixed positioning member 141 connected to the mounting seat 130, the fixed positioning member 141 is located at one end of the positioning groove in the second direction Y, and is used to abut against one end of the mandrel A located in the positioning groove, so as to position the mandrel A in the second direction Y.
  • the transfer device 10 further includes a positioning mechanism 14 disposed at the blanking station B1, and the positioning mechanism 14 includes a movable positioning member 142.
  • the movable positioning member 142 When the transfer mechanism 13 moves to the blanking station B1, the movable positioning member 142 is located at the other end of the positioning groove (that is, at this time, the movable positioning member 142 and the fixed positioning member 141 are respectively located at the two ends of the positioning groove in the second direction Y), and the movable positioning member 142 can be controlled to move closer to or away from the fixed positioning member 141 along the second direction Y, so as to clamp or release the mandrel A in the positioning groove together with the fixed positioning member 141 along the second direction Y. In this way, when the transfer mechanism 13 moves to the blanking station B1, first, the core rod A output by the blanking device 20 falls into the positioning groove of the support plate 132 of the transfer mechanism 13.
  • the movable positioning member 142 moves along the second direction Y close to the fixed positioning member 141 until the core rod A in the positioning groove is pressed against the fixed positioning member 141 (that is, at this time, the movable positioning member 142 and the fixed positioning member 141 jointly clamp the core rod A in the positioning groove). Then, the movable positioning member 142 moves along the second direction Y away from the fixed positioning member 141 until it returns to the initial position, and the positioning of the core rod A in the positioning groove in the second direction Y is completed. Then, the two clamping blocks 131 move close to each other until the core rod A in the positioning groove is clamped.
  • the positioning mechanism 14 also includes a positioning drive member 144, a connecting block 143 and a buffer elastic member 146.
  • the positioning drive member 144 is installed on the mounting plate 60
  • the connecting block 143 is installed at the driving end of the positioning drive member 144 so as to be driven by the positioning drive member 144 to reciprocate along the second direction Y.
  • the movable positioning member 142 is movably connected to the connecting block 143 along the second direction Y.
  • the buffer elastic member 146 abuts between the connecting block 143 and the movable positioning member 142 to provide a pre-tightening force that causes the movable positioning member 142 to have a tendency to move away from the connecting block 143 along the second direction Y.
  • the positioning drive member 144 drives the movable connecting block 143 to move along the second direction Y close to the fixed positioning member 141 so that the movable positioning member 142
  • the core rod A in the positioning groove is pushed to move toward the fixed positioning member 141 until the core rod A in the positioning groove is pressed against the fixed positioning member 141.
  • the buffer elastic member 146 is compressed to play a buffering role to prevent the movable positioning member 142 and the fixed positioning member 141 from crushing the core rod A.
  • the buffer elastic member 146 can be a spring
  • the positioning drive member 144 can be a cylinder.
  • the blanking device 20 includes a material box 21 and a blanking wheel 22.
  • the material box 21 has a receiving cavity 210 and an opening 212.
  • the receiving cavity 210 is used to receive a plurality of core rods A, and the opening 212 is located at the bottom of the receiving cavity 210.
  • the blanking wheel 22 is rotatably arranged below the material box 21.
  • a plurality of receiving grooves 221 are provided on the circumferential surface of the blanking wheel 22.
  • the plurality of receiving grooves 221 are arranged at intervals along the circumference of the blanking wheel 22, so that each receiving groove 221 passes through the opening 212 one by one during the rotation of the blanking wheel 22.
  • Each receiving groove 221 is used to receive a core rod A when the blanking wheel 22 rotates to the opening 212, and when the blanking wheel 22 rotates to the discharge position, the core rod A is transferred to the support plate 132 of the first transfer mechanism 13a of the transfer device 10.
  • each receiving groove 221 on the blanking wheel 22 also rotates with the blanking wheel 22.
  • the core rod A in the receiving cavity 210 enters the receiving groove 221 through the opening 212, and follows the receiving groove 221 to leave the opening 212.
  • the core rod A in the receiving groove 221 falls to the support plate 132 of the first transfer mechanism 13a that arrives at the blanking station B1 under the action of its own gravity.
  • the rotation of the blanking wheel 22 is utilized to continuously drive each accommodating groove 221 to take the core rod A at the opening 212, and output the core rod A at the discharging position, so that the transfer mechanism 13 can transfer the core rod A one by one from the blanking station B1 to the adjustment station B2, that is, the rotation of the blanking wheel 22 is utilized to realize the continuous blanking of the core rod A, which is beneficial to improve the loading efficiency of the core rod A.
  • the opening 212 is located at the top of the blanking wheel 22, so that the core rod A in the receiving chamber 210 can fall into the receiving groove 221 that reaches the opening 212 under the action of its own gravity.
  • the discharge position is located at the bottom of the blanking wheel 22, so that the core rod A in the receiving groove 221 that rotates to reach the bottom of the blanking tray 22 can fall onto the support plate 132 of the first transfer mechanism 13a under the action of its own gravity.
  • the blanking device 20 also includes a guide member 23, which is arranged around the blanking wheel 22 and forms a conveying channel (not shown in the drawings) with the peripheral surface of the blanking wheel 22, so that the mandrel A contained in the receiving groove 221 moves along the conveying channel with the blanking wheel 22 during the rotation of the blanking wheel 22, thereby preventing the mandrel A from falling from the receiving groove 221 before reaching the discharge position.
  • the guide member 23 has a feed end 2210 located at the opening 212 and a discharge end 2212 located at the discharge position.
  • the mandrel A contained in the receiving groove 221 enters the conveying channel from the feed end 2210, and is transported from the discharge end 2212 to the support plate 132 of the transfer mechanism 13 that arrives at the blanking station B1.
  • the setting of the guide member 23 prevents the core rod A located in the accommodating groove 221 from falling before it follows the rotation of the blanking wheel 22 to reach the discharging position, so that the core rod A in each accommodating groove 221 can smoothly rotate with the blanking wheel 22 to reach the discharging position, and be transported to the support plate 132 of the transfer mechanism 13 that arrives at the blanking station B1.
  • the guide member 23 is not limited to preventing the mandrel A from falling before it rotates with the blanking wheel 22 to reach the discharge position.
  • the mandrel A may be fixed in the receiving groove 221 by means of magnetic attraction or clamping, and the mandrel A may be released when the mandrel A reaches the discharge position, thereby ensuring that the mandrel A can smoothly reach the discharge position and fall down from the discharge position. Fall onto the support plate 132 of the transfer mechanism 13.
  • the blanking device 20 also includes a guide fitting 24 disposed at the discharge position.
  • a blanking opening C is formed between the guide fitting 24 and the discharge end 2212 of the guide member 23.
  • the mandrel A contained in the containing groove 221 rotates with the blanking wheel 22 to reach the blanking opening C, it falls from the blanking opening C to the support plate 132 of the transfer mechanism 13 under the action of its own gravity.
  • the blanking opening C formed between the discharge end 2212 of the guide member 23 and the guide fitting 24 is used to blank the mandrel A, thereby limiting the position where the mandrel A is blanked, so as to ensure that the mandrel A can accurately fall into the positioning groove on the support plate 132 of the transfer mechanism 13.
  • the blanking device 20 also includes a mounting frame 25 and a blanking driving member 26.
  • the mounting frame 25 is fixedly connected to the mounting plate 60
  • the material box 21 is fixedly connected to the mounting frame 25,
  • the blanking wheel 22 is rotatably connected to the mounting frame 25.
  • the blanking driving member 26 is mounted on the mounting frame 25 and connected to the blanking wheel 22, so that the blanking driving member 26 can drive the blanking wheel 22 to rotate.
  • the above-mentioned guide member 23 and guide matching member 24 are both mounted on the mounting frame 25.
  • the blanking driving member 26 can be a motor.
  • the adjustment device 30 includes an adjustment mechanism 32.
  • the adjustment mechanism 32 includes a first support seat 320 and a first rotating abutment shaft 321 and a second rotating abutment shaft 322, both of which are rotatably connected to the first support seat 320 around their own axes.
  • the first support seat 320 is fixedly connected to the mounting plate 60.
  • the axes of the first rotating abutment shaft 321 and the second rotating abutment shaft 322 are colinear (i.e., the first rotating abutment shaft 321 and the second rotating abutment shaft 322 are coaxial).
  • the first rotating abutment shaft 321 and the second rotating abutment shaft 322 are arranged at intervals from each other, and the mandrel A transferred to the adjustment station by the transfer device 10 can be controlled to move between the first rotating abutment shaft 321 and the second rotating abutment shaft 322.
  • the first rotating abutment shaft 321 and the second rotating abutment shaft 322 can be controlled to move closer to or farther from each other to clamp or release the mandrel A located between the first rotating abutment shaft 321 and the second rotating abutment shaft 322.
  • the axes of the first rotation abutting shaft 321 and the second rotation abutting shaft 322 are both parallel to the second direction Y, and the first rotation abutting shaft 321 and the second rotation abutting shaft 322 are arranged along the second direction Y at intervals.
  • the adjustment mechanism 32 further includes a detection member 324 for detecting the position of the positioning portion a1 on the core rod A clamped between the first rotation abutment shaft 321 and the second rotation abutment shaft 322.
  • the detection member 324 may be a through-beam photoelectric sensor.
  • the adjustment device 30 further includes a clamping mechanism 31, which includes a clamping assembly 312, and the clamping assembly 312 can move to a material picking position and an adjustment position along a third direction Z, and the third direction Z intersects both the first direction X and the second direction Y.
  • the third direction Z is perpendicular to both the first direction X and the second direction Y.
  • the core rod A clamped by the clamping assembly 312 reaches between the first rotating abutment axis 321 and the second rotating abutment axis 322, so that the first rotating abutment axis 321 and the second rotating abutment axis 322 can approach each other to abut against the two ends of the core rod A respectively, that is, the first rotating abutment axis 321 and the second rotating abutment axis 322 are used to clamp the core rod A along the second direction Y (that is, the axial direction of the core rod A).
  • the clamping assembly 312 moves along the third direction Z close to the first transfer mechanism 13a until the clamping assembly 312 reaches the material picking position. At this time, the clamping assembly 312 clamps the mandrel A on the first transfer mechanism 13a, and the clamping structure 136 of the first transfer mechanism 13a releases the clamping of the mandrel A. Then, the clamping assembly 312 moves away from the first transfer mechanism 13a along the third direction Z until it reaches the adjustment position.
  • the first transfer mechanism 13a can be returned from the adjustment station B2 to the blanking station B1, and the second transfer mechanism 13b can be moved to the adjustment station B2. Then, the first rotating abutment shaft 321 and the second rotating abutment shaft 322 approach each other until they respectively abut against the longitudinal ends of the mandrel A (i.e., clamping the mandrel A along the second direction Y).
  • the clamping assembly 312 releases the mandrel A, and the first rotating abutment shaft 321 and the second rotating abutment shaft 322 drive the mandrel A to rotate.
  • the detection member 324 detects that the positioning portion a1 on the mandrel A reaches the preset position, the first rotating abutment shaft 321 and the second rotating abutment shaft 322 stop rotating, and the adjustment of the mandrel A is completed.
  • the clamping assembly 312 clamps the mandrel A again, and the first rotating abutment shaft 321 and the second rotating abutment shaft 322 move away from each other to release the mandrel A.
  • the clamping assembly 312 moves along the third direction Z toward the second transfer mechanism 13b until the mandrel A is placed on the support plate 132 of the second transfer mechanism 13b and is clamped by the clamping structure 136. Then, the clamping assembly 312 releases the mandrel A and returns away from the second transfer mechanism 13b along the third direction Z. At this time, the second transfer mechanism 13b can move from the adjustment station B2 to the gluing station B3.
  • the mandrel A is not limited to being able to reach or leave the position between the first rotating abutment shaft 321 and the second rotating abutment shaft 322 by using the clamping mechanism 31.
  • a transfer mechanism 13 with a lifting function may also be used, that is, the mandrel A is able to reach or leave the position between the first rotating abutment shaft 321 and the second rotating abutment shaft 322 by lifting the transfer mechanism 13 itself, which is not limited here.
  • the adjustment mechanism 32 also includes a guide shaft 323, which is connected to one end of the first rotating abutment shaft 321 facing the second rotating abutment shaft 322.
  • the guide shaft 323 is inserted into or pulled out of the center hole of the mandrel A between the first rotating abutment shaft 321 and the second rotating abutment shaft 322.
  • the guide shaft 323 may also be connected to one end of the second rotating abutment shaft 322 facing the first rotating abutment shaft 321, and may also play a role in guiding the core rod A, which is not limited here.
  • the adjustment mechanism 32 also includes a first movable seat 325 and a first driving member 326.
  • the first movable seat 325 is movably connected to the first support seat 320 along the second direction Y.
  • the first rotating abutment shaft 321 is rotatably connected to the first movable seat 325 around its own axis, so that the first movable seat 325 can drive the first rotating abutment shaft 321 to move along the second direction Y.
  • the first driving member 326 is installed on the first support seat 320 and connected to the first movable seat 325, so that the first driving member 326 can drive the first movable seat 325 to move relative to the first support seat 320 along the second direction Y, so that the first movable seat 325 drives the first rotating abutment shaft 321 to approach or move away from the second rotating abutment shaft 322.
  • the first driving member 326 can be a cylinder.
  • the first support seat 320 is provided with a second slide rail 3202 extending longitudinally along the second direction Y
  • the first movable seat 325 is provided with a second slider 3203 slidably matched with the second slide rail 3202.
  • the movement of the second slider 3203 along the second slide rail 3202 is used to guide the movement of the first movable seat 325 relative to the first support seat 320 along the second direction Y.
  • the first rotating abutting shaft 321 is installed on the first moving seat 325 via a bearing, so that the first rotating abutting shaft 321 can rotate relative to the first moving seat 325 .
  • the adjustment mechanism 32 also includes a second movable seat 328 and a second driving member 329.
  • the second movable seat 328 is movably connected to the first support seat 320 along the second direction Y.
  • the second rotating abutment shaft 322 is rotatably connected to the second movable seat 328 around its own axis, so that the second rotating abutment shaft 322 can move along the second direction Y driven by the second movable seat 328.
  • the second driving member 329 is installed on the first support seat 320 and connected to the second movable seat 328, so that the second driving member 329 can drive the second movable seat 328 to move relative to the first support seat 320 along the second direction Y, thereby enabling the second movable seat 328 to drive the second rotating abutment shaft 322 to approach or move away from the first rotating abutment shaft 321.
  • the second driving member 329 can be a cylinder.
  • the first support seat 320 is provided with a third slide rail 3201 extending longitudinally along the second direction Y
  • the second movable seat 328 is provided with a third slider slidably matched with the third slide rail 3201.
  • the movement of the third slider along the third slide rail 3201 is used to guide the movement of the second movable seat 328 relative to the first support seat 320 along the second direction Y.
  • the second rotating abutment shaft 322 is installed on the second movable seat 328 via a bearing, so that the second rotating abutment shaft 322 can rotate relative to the second movable seat 328 .
  • the adjustment mechanism 32 further includes a first rotating driving member 327 mounted on the first moving seat 325, and the first rotating driving member 327 is connected to the first rotating abutting shaft 321, so that the first rotating driving member 327 can drive the first rotating abutting shaft 321 to rotate, thereby driving the mandrel A clamped by the first rotating abutting shaft 321 and the second rotating abutting shaft 322 to rotate.
  • the output shaft of the first rotating driving member 327 is connected to the first rotating abutting shaft 321 through a belt transmission structure 3271, so that the rotational motion output by the first rotating driving member 327 is transmitted to the first rotating abutting shaft 321 through the belt transmission structure 3271, thereby driving the first rotating abutting shaft 321 to rotate.
  • the first rotating driving member 327 can also be installed on the second movable seat 328, and the first rotating driving member 327 is connected to the second rotating abutment shaft 322, so that the first rotating driving member 327 can drive the second rotating abutment shaft 322 to rotate, thereby driving the core rod clamped by the first rotating abutment shaft 321 and the second rotating abutment shaft 322 to rotate.
  • the adjustment mechanism 32 also includes an adjustment seat (not shown in the drawings) disposed on the first support seat 320, and the detection member 324 is mounted on the adjustment seat.
  • the position of the adjustment seat relative to the first support seat 320 is adjustable, so that the purpose of adjusting the position of the detection member 324 can be achieved through the adjustment seat.
  • the position of the adjustment seat relative to the first support seat 320 is adjustable along the second direction Y and/or the third direction Z.
  • the adjustment seat includes a first adjustment block 3241, a first threaded locking member, a second adjustment block 3242 and a second threaded locking member.
  • a first waist-shaped hole 3243 is provided on the first adjustment block 3241, and the first waist-shaped hole 3243 extends longitudinally along the second direction Y.
  • the first threaded locking member is penetrated in the first waist-shaped hole 3243 and is threadedly connected to the first support seat 320 to fasten the first adjustment block 3241 to the first support seat 320.
  • a second waist-shaped hole 3244 is provided on the second adjustment block 3242, and the second waist-shaped hole 3244 extends longitudinally along the third direction Z.
  • the second threaded locking member is penetrated in the second waist-shaped hole 3244 and is threadedly connected to the first adjustment block 3241 to fasten the second adjustment block 3242 to the first adjustment block 3241.
  • the detection member 324 is installed on the second adjustment block 3242 to perform position adjustment together with the second adjustment block 3242.
  • both the first thread locking member and the second thread locking member may be locking screws.
  • the first thread locking member is first loosened and the first thread locking member is pushed.
  • the first adjustment block 3241 moves relative to the first support seat 320 along the second direction Y, thereby driving the second adjustment block 3242 and the detection member 324 to move along the second direction Y.
  • the first threaded locking member is tightened to lock and fix the first adjustment block 3241 on the first support seat 320.
  • the second threaded locking member is first loosened, and the second adjustment block 3242 is pushed to move relative to the first adjustment block 3241 along the third direction Z, thereby driving the detection member 324 to move along the third direction Z.
  • the second threaded locking member is tightened to lock and fix the second adjustment block 3242 on the first adjustment block 3241.
  • the clamping mechanism 31 further includes a second drive assembly, which includes a second support seat 310, a third movable seat 311 and a third drive member 313.
  • the second support seat 310 is fixedly connected to the mounting plate 60, and the third movable seat 311 is movably connected to the second support seat 310 along the third direction Z.
  • the clamping assembly 312 is installed on the third movable seat 311, so that the clamping assembly 312 moves along the third direction Z with the third movable seat 311.
  • the third drive member 313 is arranged on the second support seat 310 and connected to the third movable seat 311, so that the third drive member 313 can drive the third movable seat 311 to move along the third direction Z relative to the second support seat 310, and drive the clamping assembly 312 to move to the material picking position or the adjustment position.
  • the core rod A on the clamping assembly 312 is located between the first rotating abutment shaft 321 and the second rotating abutment shaft 322, and is coaxial with the first rotating abutment shaft 321 and the second rotating abutment shaft 322, so that when the first rotating abutment shaft 321 and the second rotating abutment shaft 322 clamp the core rod A and drive the core rod A to rotate, the first rotating abutment shaft 321, the second rotating abutment shaft 322 and the core rod A rotate smoothly and stably.
  • the second drive assembly further includes a second screw rod 314 and a second screw rod nut 315.
  • the second screw rod 314 is rotatably connected to the second support seat 310 around its own axis, and the axial direction of the second screw rod 314 is parallel to the third direction Z.
  • the third driving member 313 is connected to the second screw rod 314, so that the third driving member 313 can drive the second screw rod 314 to rotate around its own axis.
  • the second screw rod nut 315 is threadedly connected to the second screw rod 314 and fixedly connected to the third movable seat 311, so that the third movable seat 311 moves together with the second screw rod nut 315.
  • the third driving member 313 drives the second screw 314 to rotate
  • the second screw nut 315 moves along the third direction Z (i.e., the axial direction of the second screw 314), thereby driving the third movable seat 311 and the clamping assembly 312 to move between the material picking position and the adjustment position along the third direction Z, thereby ensuring that when the clamping assembly 312 reaches the adjustment position, the mandrel A on the clamping assembly 312 is coaxial with the first rotating abutment shaft 321 and the second rotating abutment shaft 322.
  • the third driving member 313 may be a motor.
  • the second support seat 310 is provided with two guide rods 316 extending longitudinally along the third direction Z, and the third movable seat 311 is slidably arranged on the two guide rods 316.
  • the two guide rods 316 are used to guide the movement of the third movable seat 311 relative to the second support seat 310 along the third direction Z.
  • the clamping assembly 312 includes a clamping claw cylinder (not marked in the drawings) and two clamping claws (not marked in the drawings) installed at the driving end of the clamping claw cylinder, and the clamping claw cylinder is used to drive the two clamping claws to move closer to or away from each other so that the two clamping claws clamp or release the mandrel.
  • the clamping assembly 312 can also adopt other clamping claw structures, as long as it can achieve clamping or releasing the mandrel, which is not limited here.
  • the gluing device 40 includes a motion mechanism 41, a roll-off mechanism 43, a roll-up mechanism 44, a gluing mechanism 45 and a cutting mechanism 46.
  • the motion mechanism 41 includes a first drive assembly 411 and a first drive assembly 412.
  • the transfer seat 412 is connected to the transfer seat 412 by transmission.
  • the first driving component 411 is used to drive the transfer seat 412 to move along the second direction Y and the third direction Z.
  • the second direction Y intersects with the third direction Z, and preferably, the second direction Y is perpendicular to the third direction Z.
  • the unwinding mechanism 43 is arranged on the transfer seat 412, and is used to unwind the double-sided tape a3, and the double-sided tape a3 includes a double-sided adhesive layer a2 and an isolation film a4 arranged in a stacked manner.
  • the rewinding mechanism 44 is arranged on the transfer seat 412, and is used to rewind the isolation film a4 of the double-sided tape a3.
  • the gluing mechanism 45 is arranged on the transfer seat 412, and has a gluing wheel 451 for the double-sided tape a3 to be wound around.
  • the cutting mechanism 46 is arranged on the transfer seat 412, and is used to cut off the double-sided adhesive layer a2 of the double-sided tape a3 by the upstream side of the gluing wheel 451, so that the isolation film a4 of the double-sided tape a3 remains continuous and is finally rewound by the rewinding mechanism 44.
  • the transfer seat 412 When the transfer seat 412 moves along the third direction Z, it can drive the glue sticking wheel 451 to press the double-sided glue layer a2 against the core rod A on the transfer mechanism 13 that arrives at the glue sticking station. When the transfer seat 412 moves along the second direction Y, it can drive the glue sticking wheel 451 to roll along the surface of the core rod A on the transfer mechanism 13 to stick the double-sided glue layer a2 to the core rod A on the transfer mechanism 13.
  • the transfer seat 412 first moves along the third direction Z toward the core rod A on the transfer mechanism 13 until the gluing wheel 451 is driven to press the double-sided tape a3 against the core rod A.
  • the double-sided adhesive layer a2 of the double-sided adhesive tape a3 is in contact with the surface of the core rod A, and the isolation film a4 of the double-sided adhesive tape a3 is located between the double-sided adhesive layer a2 and the gluing wheel 451.
  • the transfer seat 412 moves along the second direction Y (i.e., the axial direction of the core rod A) by a preset distance (at the same time, the reeling mechanism 44 reels the isolation film a4, and the unreeling mechanism 43 unreels the double-sided adhesive tape a3), thereby driving the gluing wheel 451 to roll along the surface of the core rod A to stick the double-sided adhesive layer a2 on the core rod A.
  • the cutting mechanism 46 cuts off the double-sided adhesive layer a2 of the double-sided adhesive tape a3 from the upstream side of the adhesive wheel 451 (without cutting off the isolation film a4 of the double-sided adhesive tape a3), and the cut double-sided adhesive layer a2 is now attached to the core rod A.
  • the transfer seat 412 moves away from the core rod A on the transfer mechanism 13 along the third direction Z and returns to the initial position to prepare for the next adhesive application.
  • the adhesive application device 40 can realize automatic and continuous adhesive application, with a high degree of automation, and the adhesive application process is stable and reliable, which is conducive to improving the adhesive application efficiency and the stability of the adhesive application quality.
  • the upstream side of the above-mentioned adhesive wheel 451 refers to the conveyance of the double-sided adhesive tape a3, that is, the position where the double-sided adhesive tape a3 passes first is the upstream, and the position where the double-sided adhesive tape a3 passes later is the downstream.
  • the first drive assembly 411 includes a base 4110, a moving base 4112, a first moving driver 4113 and a second moving driver 4114.
  • the base 4110 is fixedly mounted on the mounting plate 60
  • the moving base 4112 is movably connected to the base 4110 along the second direction Y
  • the transfer seat 412 is movably connected to the moving base 4112 along the third direction Z.
  • the first moving driver 4113 is disposed on the base 4110 and is drivingly connected to the moving base 4112 to drive the moving base 4112 to move relative to the base 4110 along the second direction Y.
  • the second moving driver 4114 is disposed on the moving base 4112 and is drivingly connected to the transfer seat 412 to drive the transfer seat 412 to move relative to the moving base 4112 along the third direction Z.
  • the second motion driving member 4114 can be used to drive the transfer seat 412 to move relative to the motion seat 4112 along the third direction Z.
  • the first motion driving member 4113 can be used to drive the motion seat 4112 to move along the second direction Y, thereby driving the glue sticking wheel 451 to roll along the axial direction of the core rod, so that the glue sticking wheel 451 sticks the double-sided adhesive layer a2 on the core rod A.
  • first motion driver 4113 and the second motion driver 4114 may be a lead screw pair drive structure.
  • other linear drive structures may also be used, which is not limited here.
  • the base 4110 is provided with a fourth slide rail extending longitudinally along the second direction Y
  • the motion seat 4112 is provided with a fourth slider slidably matched with the fourth slide rail. In this way, the movement of the motion seat 4112 relative to the base 4110 along the second direction Y is guided by the movement of the fourth slider along the fourth slide rail.
  • the motion seat 4112 is provided with a fifth slide rail extending longitudinally along the third direction Z
  • the transfer seat 412 is provided with a fifth slider slidably matched with the fifth slide rail.
  • the movement of the fifth slider along the fifth slide rail is used to guide the movement of the transfer seat 412 relative to the motion seat 4112 along the third direction Z.
  • the moving seat 4112 can be movable along the third direction Z relative to the base 4110, and the transfer seat 412 can be movable along the second direction Y relative to the moving seat 4112. As long as it can drive the rubber wheel 451 to move along the second direction Y and the third direction Z, no limitation is made here.
  • the gluing device 40 further includes a pressing mechanism 47 disposed on the transfer seat 412, and the pressing mechanism 47 has a pressing wheel 471 located on the downstream side of the gluing wheel 451.
  • the pressing wheel 471 presses the double-sided adhesive layer a2 on the core rod A on the transfer mechanism 13 arriving at the gluing station B3
  • the pressing wheel 471 also abuts against the core rod A on the transfer mechanism 13 arriving at the gluing station B3, so that the pressing wheel 471 smoothes the double-sided adhesive layer a2 attached to the core rod A in the process of following the transfer seat 412 to move along the second direction Y.
  • the gluing wheel 451 rolls along the axial direction of the core rod A (i.e., the second direction Y)
  • the double-sided adhesive layer a2 of the double-sided adhesive tape a3 is attached to the core rod A.
  • the pressing wheel 471 also rolls along the axial direction of the core rod A to further press the double-sided adhesive layer a2 adhered to the core rod A onto the core rod A (ie, smooth it), so that the double-sided adhesive layer a2 and the core rod A are more tightly adhered.
  • the circumferential surface of the pressing wheel 471 is recessed inward to form a recessed surface 4710, which is used to match the circumferential surface of the mandrel A, thereby increasing the pressing area between the pressing wheel 471 and the mandrel A, and improving the effect of pressing the double-sided rubber layer a2 onto the mandrel A.
  • the outer surface of the mandrel A is an arc surface, so the recessed surface 4710 on the pressing wheel 471 is also an arc surface, so that the recessed surface 4710 can match the outer surface of the mandrel A.
  • the pressing mechanism 47 includes a connecting seat 472, a support shaft 473 and a second elastic member 474.
  • the connecting seat 472 is arranged on the transfer seat 412.
  • the support shaft 473 is movably connected to the connecting seat 472, and the pressing wheel 471 is rotatably connected to the support shaft 473.
  • the second elastic member 474 abuts between the support shaft 473 and the connecting seat 472 to provide a preload force that enables the support shaft 473 to have a movement tendency to drive the pressing wheel 471 to approach the mandrel A.
  • the second elastic member 474 can be a spring.
  • the transfer seat 412 drives the glue-applying wheel 451 and the pressing wheel 471 to move toward the mandrel A along the third direction Z
  • the pressing wheel 471 first contacts the mandrel A
  • the second elastic member 474 contracts under pressure until the glue-applying wheel 451 presses the double-sided adhesive layer a2 of the double-sided adhesive tape a3 onto the mandrel A (i.e., at this time, the glue-applying wheel 451 and the pressing wheel 471 both press against the mandrel A).
  • the moving seat 4112 drives the glue-applying wheel 451 and the pressing wheel 471 to roll along the axial direction of the mandrel A, so that the glue-applying wheel 451 sticks the double-sided adhesive layer a2 of the double-sided adhesive tape a3 onto the mandrel A, and at the same time, the pressing wheel 471 further presses the double-sided adhesive layer a2 stuck on the mandrel A onto the mandrel A.
  • the moving seat 4112 moves a preset distance in the second direction Y, it stops moving.
  • the cutting mechanism 46 cuts off the double-sided adhesive layer a2 of the double-sided adhesive tape a3 from the upstream side of the adhesive wheel 451. Then, the moving seat 4112 drives the adhesive wheel 451 and the pressing wheel 471 to continue rolling along the mandrel A for a distance, so that the tail end of the cut double-sided adhesive layer a2 is also pressed against the mandrel A by the adhesive wheel 451. Then, the moving seat 4112 drives the adhesive wheel 451 and the pressing wheel 471 to continue rolling along the mandrel A for a distance, so that the tail end of the cut double-sided adhesive layer a2 is also pressed against the mandrel A by the adhesive wheel 451.
  • the carrier 412 drives the glue-applying wheel 451 to move a certain distance away from the mandrel A along the third direction Z, so that the glue-applying wheel 451 is separated from the mandrel A, and the pressing wheel 471 is kept in contact with the mandrel A under the elastic force provided by the second elastic member 474. Then, the moving seat 4112 drives the pressing wheel 471 to roll a certain distance along the axial direction of the mandrel A, so that the tail end of the cut double-sided adhesive layer a2 is also pressed against the mandrel A by the pressing wheel 471. Finally, the moving seat 4112 and the transfer seat 412 return to the initial positions along the second direction Y and the third direction Z respectively, to prepare for the next glue-applying.
  • connection seat 472 is provided with a mounting groove 4721, and the support shaft 473 is disposed in the mounting groove 4721, so that the support shaft 473 can move a certain distance along the mounting groove 4721 (i.e., along the third direction Z).
  • One end of the second elastic member 474 abuts against the connection seat 472, and the other end abuts against the support shaft 473, so that the pressing wheel 471 can overcome the elastic force of the second elastic member 474 and move relative to the connection seat 472 along the third direction Z when subjected to external pressure.
  • the second elastic member 474 can be a spring pin.
  • the gluing mechanism 45 further has a first limit block 453, and the cutting mechanism 46 includes a cutter seat 462, a cutter 463 and a second limit block 464 arranged on the cutter seat 462.
  • the cutter seat 462 is arranged on the transfer seat 412, so that the cutter seat 462 moves with the transfer seat 412.
  • the first limit block 453 and the second limit block 464 are arranged opposite to each other along the second direction Y, and a glue passage h for the double-sided tape a3 to pass through is formed between the first limit block 453 and the second limit block 464.
  • the glue passage h is located on the upstream side of the glue wheel 451, that is, the double-sided tape a3 unwound by the unwinding mechanism 43 passes through the glue passage h and then bypasses the glue wheel 451, and the glue wheel 451 sticks the double-sided adhesive layer a2 of the double-sided tape a3 on the core rod A, and the isolation film a4 of the double-sided tape a3 is rolled up on the winding mechanism 44.
  • the cutter seat 462 can move to the cutting position along the second direction Y toward the gluing mechanism 45.
  • the second limit block 464 abuts against the first limit block 453, and the cutter 463 cuts the double-sided adhesive layer a2 between the first limit block 453 and the gluing wheel 451.
  • the first limit block 453 and the second limit block 464 are used to limit the cutting depth of the cutter 463, thereby ensuring that the cutter 463 only cuts the double-sided adhesive layer a2 of the double-sided adhesive tape a3 each time it cuts, and does not cut the isolation film a4 of the double-sided adhesive tape a3.
  • the cutting mechanism 46 further includes a cutting drive member 461, which is mounted on the transfer seat 412, and a cutter seat 462 is mounted on the driving end of the cutting drive member 461.
  • the cutting drive member 461 is used to drive the cutter seat 462 to move toward the gluing mechanism 45, so as to drive the cutter 463 to cut the double-sided adhesive layer a2 of the double-sided adhesive tape a3 from the upstream side of the gluing wheel 451.
  • the cutting drive member 461 can be a cylinder.
  • the glue sticking mechanism 45 includes a glue sticking seat 452 disposed on the transfer seat 412.
  • the glue sticking wheel 451 is rotatably connected to the glue sticking seat 452.
  • the first limit block 453 is disposed on the glue sticking seat 452, and the position relative to the glue sticking seat 452 is adjustable along the second direction Y, so that it can adapt to double-sided tapes a3 and core rods A of different specifications, so as to improve the compatibility of the device.
  • the first limit block 453 is movably connected to the glue sticking seat 452 along the second direction Y.
  • the first limit block 453 has a first inclined surface 4531, and the first inclined surface 4531 is inclined relative to a plane perpendicular to the second direction Y.
  • the glue sticking mechanism 45 also includes an adjusting wedge block 454 disposed on the glue sticking seat 452, and the adjusting wedge block 454 has a second inclined surface 4541 that is parallel to the first inclined surface 4531 and is in contact with each other.
  • the adjusting wedge block 454 is movable relative to the adhesive base 452 in a preset direction perpendicular to the second direction Y, so as to push the first limit block 453 to move along the second direction Y under the guidance of the first inclined surface 4531 and the second inclined surface 4541, thereby adjusting the position of the first limit block 453 relative to the adhesive base 452 along the second direction Y.
  • the control The adjusting wedge block 454 moves along the preset direction, thereby driving the first limit block 453 to move relative to the adhesive base 452 along the second direction Y, that is, the position adjustment of the first limit block 453 is achieved.
  • the preset direction is parallel to the first direction X.
  • the adhesive base 452 has a resisting surface 4520, and the resisting surface 4520 is located on the side of the first limit block 453 away from the second limit block 464.
  • the adjusting wedge block 454 is located between the first limit block 453 and the resisting surface 4520.
  • the second limit block 464, the first limit block 453, the adjusting wedge block 454 and the resisting surface 4520 are arranged in sequence along the second direction Y.
  • the first limit block 453 and the adjusting wedge block 454 abut against each other through the first inclined surface 4531 and the second inclined surface 4541, and the adjusting wedge block 454 abuts against the resisting surface 4520.
  • the blocking surface 4520 is parallel to a plane perpendicular to the second direction Y, so that when the adjusting wedge block 454 moves along a preset direction and pushes the first limit block 453 to move along the second direction Y, the blocking surface 4520 limits the position of the adjusting wedge block 454 in the second direction Y to prevent the adjusting wedge block 454 from being displaced in the second direction Y.
  • the glue sticking mechanism 45 further includes an adjusting screw 455, which is rotatably connected to the glue sticking seat 452 around its own axis.
  • the axial direction of the adjusting screw 455 is parallel to the above-mentioned preset direction, and one end of the adjusting screw 455 is threadedly connected to the adjusting wedge block 454, so that the adjusting wedge block 454 can be driven to move along the preset direction by screwing the adjusting screw 455, thereby pushing the first limit block 453 to move along the second direction Y.
  • the first limit block 453 is provided with a third waist-shaped hole 4532 extending longitudinally along the second direction Y.
  • the glue mechanism 45 also includes a threaded fastener (not shown in the drawings), which is penetrated by the third waist-shaped hole 4532 and is threadedly connected with the glue seat 452 to lock and fix the first limit block 453 on the glue seat 452. In this way, when it is necessary to adjust the position of the first limit block 453, first loosen the threaded fastener so that the first limit block 453 can move relative to the glue seat 452 along the second direction Y.
  • the threaded fastener may be a set screw.
  • the feeding device 50 includes a feeding drive mechanism 51 and a clamping mechanism 52.
  • the feeding drive mechanism 51 is connected to the clamping mechanism 52, so that the feeding drive mechanism 51 can drive the clamping mechanism 52 to move between the feeding station and the winding mechanism D along the first direction X.
  • the clamping mechanism 52 can clamp the mandrel A on the transfer mechanism 13 that arrives at the feeding station.
  • the clamping mechanism 52 can place the clamped mandrel A on the winding mechanism D.
  • the feeding drive mechanism 51 drives the clamping mechanism 52 to move to the feeding station along the first direction X, and the clamping mechanism 52 clamps the mandrel A on the transfer mechanism 13 at the feeding station. Then, the feeding drive mechanism 51 drives the clamping mechanism 52 to move to the winding mechanism D along the first direction X. At this time, the winding needle of the winding mechanism D extends and inserts into the mandrel A, so that the positioning portion a1 of the mandrel A matches the winding needle. Then, the clamping mechanism 52 releases the mandrel A and returns to the feeding station.
  • the feeding drive mechanism 51 is also used to drive the clamping mechanism 52 to move along the third direction Z, so that the clamping mechanism 52 can approach or move away from the mandrel A on the transfer mechanism 13 along the third direction Z at the feeding station, thereby clamping the mandrel A on the transfer mechanism 13.
  • the feeding drive mechanism 51 drives the clamping mechanism 52 to move along the third direction Z close to the mandrel A on the transfer mechanism 13 until the clamping mechanism 52 can clamp the mandrel A. Then, the clamping mechanism 52 clamps the mandrel A, and the clamping structure 136 of the transfer mechanism 13 releases the mandrel A.
  • the feeding drive mechanism 51 drives the clamping mechanism 52 to move away from the transfer mechanism 13 along the third direction Z and return, so that the clamping mechanism 52 drives the mandrel A to separate from the transfer mechanism 13, that is, the mandrel A is clamped.
  • the feeding drive mechanism 51 is also used to drive the clamping mechanism 52 to rotate around a rotation axis, so as to drive the mandrel A clamped on the clamping mechanism 52 to align with the winding needle of the winding mechanism D at the winding mechanism D, so that the winding needle can be accurately inserted into the mandrel A.
  • the feeding drive mechanism 51 drives the clamping mechanism 52 to move to the winding mechanism D along the first direction X, first, the feeding drive mechanism 51 drives the clamping mechanism 52 to rotate around the rotation axis until the mandrel A on the clamping mechanism 52 is aligned with the winding needle of the winding mechanism D.
  • the winding needle of the winding mechanism D extends and inserts into the mandrel A until the positioning portion a1 of the mandrel A matches the winding needle. Then, the clamping mechanism 52 releases the mandrel A and returns to the feeding station under the drive of the feeding drive mechanism 51 to facilitate the next feeding action.
  • the rotation axis is parallel to the second direction Y.
  • the feeding drive mechanism 51 includes a third support seat 510, a fourth moving seat 511, a fourth driving member 513, a fifth moving seat 512, a fifth driving member 515 and a second rotating driving member 516.
  • the third support seat 510 is fixedly connected to the mounting plate 60.
  • the fourth moving seat 511 is movably connected to the third support seat 510 along the first direction X.
  • the fourth driving member 513 is installed on the third support seat 510 and connected to the fourth moving seat 511, so that the fourth driving member 513 can drive the fourth moving seat 511 to move relative to the third support seat 510 along the first direction X.
  • the fifth moving seat 512 is movably connected to the fourth moving seat 511 along the third direction Z.
  • the fifth driving member 515 is installed on the fourth moving seat 511 and connected to the fifth moving seat 512, so that the fifth driving member 515 can drive the fifth moving seat 512 to move relative to the fourth moving seat 511 along the third direction Z.
  • the second rotary drive member 516 is mounted on the fifth movable seat 512, and the clamping mechanism 52 is mounted on the driving end of the second rotary drive member 516 to be driven to rotate around the above-mentioned rotation axis by the second rotary drive member 516.
  • the fifth drive member 515 can be a cylinder.
  • the second rotary drive member 516 can be a rotary cylinder.
  • the feeding drive mechanism 51 also includes a third screw rod 514 and a third screw rod nut (not shown in the drawings).
  • the third screw rod 514 is rotatably connected to the third support seat 510 around its own axis, and the axial direction of the third screw rod 514 is parallel to the first direction X.
  • the fourth drive member 513 is connected to the third screw rod 514 so that the fourth drive member 513 can drive the third screw rod 514 to rotate around its own axis.
  • the third screw rod nut is threadedly connected to the third screw rod 514 and is fixedly connected to the fourth movable seat 511.
  • the fourth drive member 513 drives the third screw rod 514 to rotate, the third screw rod nut moves along the axial direction of the third screw rod 514 (i.e., the first direction X), thereby driving the fourth movable seat 511 to move along the first direction X.
  • the fourth drive member 513 can be a motor.
  • the third support seat 510 is provided with a sixth slide rail 5101 extending longitudinally along the first direction X
  • the fourth movable seat 511 is provided with a sixth slider 5112 slidably matched with the sixth slide rail 5101.
  • the movement of the sixth slider 5112 along the sixth slide rail 5101 is used to guide the movement of the fourth movable seat 511 along the first direction X relative to the third support seat 510.
  • the fourth movable seat 511 is provided with a seventh slide rail 5110 extending longitudinally along the third direction Z
  • the fifth movable seat 512 is provided with a seventh slider 5120 slidably matched with the seventh slide rail 5110.
  • the movement of the seventh slider 5120 along the seventh slide rail 5110 is used to guide the movement of the fifth movable seat 512 along the third direction Z relative to the fourth movable seat 511.
  • the present disclosure also provides a battery winding machine.
  • the battery winding machine includes a winding mechanism D and a core rod feeding device as described in any of the above embodiments.
  • the feeding device 50 of the core rod feeding device is used to feed the core rods that have arrived at the feeding station.
  • A is transferred to the winding mechanism D.
  • the winding needle of the winding mechanism D extends so that the winding needle is inserted into the central hole of the core rod A, and the positioning portion a1 of the core rod A cooperates with the positioning of the winding needle, so that the winding needle can drive the core rod A to rotate.
  • the winding material strip can be a diaphragm.

Landscapes

  • Replacement Of Web Rolls (AREA)

Abstract

一种芯棒上料设备及电池卷绕机，该芯棒上料设备具有落料工位、调整工位及贴胶工位，芯棒上料设备包括：转移装置，转移装置可移动至落料工位、调整工位和贴胶工位；落料装置，落料装置设置在落料工位，用于存储并逐个地输出芯棒，转移装置移动至落料工位时，能够承接由落料装置输出的芯棒；调整装置，调整装置设置在调整工位，调整装置用于带动由转移装置转移至调整工位的芯棒旋转，直至芯棒上的定位部位于预设位置；贴胶装置，贴胶装置设置在贴胶工位，贴胶装置用于向由转移装置转移至贴胶工位的芯棒上贴附双面胶层；上料装置，上料装置用于夹取转移装置转移上的芯棒，并将夹取的芯棒转移至卷绕机构。

Description

芯棒上料设备及电池卷绕机
本公开要求于2022年10月21日提交中国专利局，申请号为202211293695.8，申请名称为“一种芯棒上料设备及电池卷绕机”的中国专利申请的优先权，其全部内容通过引用结合在本公开中。
技术领域
本公开涉及电池制造设备技术领域，特别是涉及一种芯棒上料设备及电池卷绕机。
背景技术
电芯是电池的重要组成部分，例如圆柱电芯，一般采用卷绕的方式进行生产。在卷绕时，首先需要将芯棒逐个地上料至卷绕工位，芯棒端部的缺口与卷绕工位处的卷针定位配合，使得卷针能够带动芯棒旋转。在卷针带动芯棒旋转的过程中料带卷绕在芯棒上，以在芯棒上卷绕形成电芯。
在对芯棒进行上料的过程中，需要对芯棒上的缺口的位置进行调整，以确保芯棒与卷针能够准确对位，并且，还需要在芯棒上粘贴双面胶，使得后续卷绕时能够利用该双面胶粘连卷绕料带(例如隔膜)的起头端。然而，相关技术中的芯棒上料设备，需要人工参与调整芯棒上缺口的位置和在芯棒上粘贴双面胶，自动化程度较低，大大降低了芯棒的上料效率。
发明内容
本公开旨在至少一定程度上缓解或解决上述提及问题中的至少一个。
在本公开的一个方面，本公开提出了一种芯棒上料设备，具有落料工位、调整工位及贴胶工位，所述芯棒上料设备包括：转移装置，所述转移装置可移动至所述落料工位、所述调整工位和所述贴胶工位；落料装置，所述落料装置设置在所述落料工位，所述落料装置用于存储并逐个地输出芯棒，所述转移装置移动至所述落料工位时，能够承接由所述落料装置输出的芯棒；调整装置，所述调整装置设置在所述调整工位，所述调整装置用于带动由所述转移装置转移至所述调整工位的芯棒旋转；贴胶装置，所述贴胶装置设置在所述贴胶工位，所述贴胶装置用于向由所述转移装置转移至所述贴胶工位的芯棒上贴附双面胶层；上料装置，所述上料装置用于夹取所述转移装置上的芯棒，并将夹取的芯棒转移至卷绕机构。
可选地，所述转移装置包括转移机构，所述转移机构包括：安装座和托板，所述托板安装在所述安装座上，所述托板用于承载芯棒；夹持结构，所述夹持结构包括两个夹持块，两个所述夹持块设置在所述安装座上，且位于所述托板在第一方向上的两侧，两个所述夹持块可受控地彼此靠近或远离，以夹持或松开承载在所述托板上的芯棒。
可选地，所述夹持结构还包括：第一弹性件，所述第一弹性件设置在所述安装座上，两个所 述夹持块均对应布置有所述第一弹性件，且各个所述第一弹性件均与各自对应的所述夹持块抵接，以提供使得两个所述夹持块具有彼此靠近的移动趋势的预紧力；楔形块，所述楔形块设置在所述安装座上，且所述楔形块设置在两个所述夹持块之间，两个所述夹持块上均具有与所述楔形块抵接的抵接部，所述楔形块可受控地在两个所述抵接部之间移动，以驱动两个所述夹持块彼此靠近或远离。
在其中一个实施例中，所述转移装置包括两个转移机构，其中一个所述转移机构能够在所述落料工位与所述调整工位之间移动，以在所述落料工位承接由所述落料装置输出的芯棒，并在所述调整工位将芯棒转移至所述调整装置；其中另一个所述转移机构能够在所述调整工位和所述贴胶工位之间移动，以在所述调整工位承接由所述调整装置转移的芯棒，并在所述贴胶工位供所述贴胶装置对芯棒进行贴胶，且将芯棒转移给所述上料装置。
可选地，所述落料装置包括：料盒，所述料盒具有用于收容多个芯棒的收容腔以及位于所述收容腔底部的开口；落料轮，所述落料轮可转动地设置在所述料盒的下方，所述落料轮的周侧表面上开设有多个容纳槽，所述多个容纳槽沿所述落料轮的周向间隔布设，其中，每一所述容纳槽用于在随所述落料轮转动至所述开口处时容纳芯棒，并在跟随所述落料轮转动至出料位置时将芯棒转移至所述转移装置上。
在其中一个实施例中，所述落料装置还包括：导向件，所述导向件围绕所述落料轮布设，且与所述落料轮的周侧表面之间形成输送通道，所述导向件具有位于所述开口处的入料端和位于所述出料位置的出料端，在所述落料轮转动的过程中，容纳在所述容纳槽内的芯棒由所述入料端进入到所述输送通道，并由所述出料端被输送至所述转移装置上。
可选地，所述落料装置还包括：导向配合件，所述导向配合件设置在所述出料位置，所述导向配合件与所述导向件的所述出料端之间形成落料口，容纳在所述容纳槽内的芯棒跟随所述落料轮转动到达所述落料口时，在自身重力作用下由所述落料口下落至所述转移装置上。
可选地，所述调整装置包括调整机构，所述调整机构包括：第一支撑座、第一旋转抵接轴和第二旋转抵接轴，所述第一旋转抵接轴和所述第二旋转抵接轴分别绕自身轴线可旋转地连接在所述第一支撑座上，且所述第一旋转抵接轴与所述第二旋转抵接轴的轴线共线；所述第一旋转抵接轴与所述第二旋转抵接轴彼此间隔设置，且可受控地彼此靠近或远离；被所述转移装置转移至所述调整工位的芯棒可受控地运动至所述第一旋转抵接轴与所述第二旋转抵接轴之间；检测件，所述检测件用于检测被夹紧在所述第一旋转抵接轴与所述第二旋转抵接轴之间的芯棒上的定位部的位置。
可选地，所述调整机构还包括导向轴，所述导向轴连接在所述第一旋转抵接轴朝向所述第二旋转抵接轴的一端，或，所述导向轴连接在所述第二旋转抵接轴朝向所述第一旋转抵接轴的一端；当所述第一旋转抵接轴与所述第二旋转抵接轴彼此靠近或远离的过程中，所述导向轴插入或拔出位于所述第一旋转抵接轴与所述第二旋转抵接轴之间的芯棒。
可选地，所述调整机构还包括：第二移动座，所述第二移动座可移动地连接在所述第一支撑 座上，所述第二旋转抵接轴绕自身轴线可旋转地连接在所述第二移动座上；第二驱动件，所述第二驱动件安装在所述第一支撑座上，且与所述第二移动座连接，使得所述第二驱动件能够驱动所述第二移动座带动所述第二旋转抵接轴靠近或远离所述第一旋转抵接轴。
可选地，所述调整机构还包括设置：调节座，所述调节座设置在所述第一支撑座上，所述检测件安装在所述调节座上，所述调节座相对所述第一支撑座的位置可调节。
可选地，所述调整装置还包括夹取机构，所述夹取机构包括夹取组件，所述夹取组件能够移动至取料位置和调整位置；在所述夹取组件移动至所述取料位置时，能够夹取或释放芯棒；在所述夹取组件移动至所述调整位置时，所述夹取组件上夹取的芯棒位于所述第一旋转抵接轴与所述第二旋转抵接轴与所述第二旋转抵接轴能够夹紧芯棒。
可选地，所述贴胶装置包括：运动机构，所述运动机构包括第一驱动组件及与所述第一驱动组件传动连接的移载座，所述第一驱动组件用于驱动所述移载座沿第二方向和第三方向移动，，所述第二方向与所述第三方向相交；放卷机构，所述放卷机构设置在所述移载座上，所述放卷机构用于放卷双面胶带，所述双面胶带包括层叠设置的双面胶层和隔离膜；收卷机构，所述收卷机构设置在所述移载座上，所述收卷机构用于收卷所述隔离膜；贴胶机构，所述贴胶机构设置在所述移载座上，所述贴胶机构且具有供所述双面胶带绕经的贴胶轮；裁切机构，所述裁切机构设置在所述移载座上，所述裁切机构用于由所述贴胶轮的上游侧切断所述双面胶层；其中，所述移载座沿所述第三方向移动的过程中，能够带动所述贴胶轮将所述双面胶层抵压在到达所述转移装置上的芯棒上；所述移载座沿所述第二方向移动的过程中，能够带动所述贴胶轮沿所述转移装置上的芯棒表面滚动。
可选地，所述贴胶装置还包括：抵压机构，所述抵压机构设置在所述移载座上，所述抵压机构具有位于所述贴胶轮的下游侧的抵压轮；
当所述贴胶轮将所述双面胶层抵压在到达所述贴胶工位的所述转移装置上的芯棒上时，所述抵压轮与到达所述贴胶工位的所述转移装置上的芯棒抵接，以在跟随所述移载座沿所述第二方向移动的过程中，所述抵压轮对粘贴在芯棒上的所述双面胶层进行抚平。
可选地，所述贴胶机构还具有第一限位块，所述裁切机构包括：切刀座，所述切刀座设置在所述移载座上，所述切刀座能够沿所述第二方向朝向所述贴胶机构移动至裁切位置；切刀和第二限位块，所述切刀与所述第二限位块均设置在所述切刀座上，所述第一限位块与所述第二限位块沿所述第二方向相对设置，所述第一限位块与所述第二限位块之间形成供所述双面胶带穿过的穿胶通道，且所述穿胶通道位于所述贴胶轮的上游侧；当所述切刀座移动至所述裁切位置时，所述第二限位块与所述第一限位块抵接，所述切刀由所述第一限位块与所述贴胶轮之间切断所述双面胶层。
可选地，所述贴胶机构还包括：贴胶座，所述贴胶座设置在所述移载座上，所述贴胶轮转动连接在所述贴胶座上，所述第一限位块设置在所述贴胶座上，且相对所述贴胶座的位置沿所述第二方向可调节。
可选地，所述第一限位块沿所述第二方向可移动地连接在所述贴胶座上，所述第一限位块具有第一倾斜面，所述贴胶机构还包括：调节楔块，所述调节楔块设置在所述贴胶座上，所述调节楔块具有与所述第一倾斜面平行且彼此贴合的第二倾斜面，所述调节楔块相对所述贴胶座沿与所述第二方向垂直的预设方向可移动，以在所述第一倾斜面和所述第二倾斜面的导向作用下，抵推所述第一限位块沿所述第二方向移动。
可选地，所述贴胶座具有抵挡面，所述抵挡面与垂直于所述第二方向的平面平行，所述抵挡面位于所述第一限位块背离所述第二限位块的一侧，所述调节楔块位于所述第一限位块与所述抵挡面之间。
可选地，所述抵压机构包括连接座，所述连接座设置在所述移载座上；支撑轴，所述支撑轴活动连接在所述连接座上，所述抵压轮转动连接在所述支撑轴上；第二弹性件，所述第二弹性件抵接在所述支撑轴与所述连接座之间，以提供使得所述支撑轴具有带动所述抵压轮靠近芯棒的移动趋势的预紧力。
在本公开的另一方面，本公开提出了一种电池卷绕机，包括如上任一项所述的芯棒上料设备。
由此，本公开提出的芯棒上料设备及电池卷绕机，在实际上料作业的过程中，多个芯棒储存在落料装置上，并且落料装置逐个地输出芯棒。转移装置移动至落料工位，以承接由落料装置输出的芯棒。然后，转移装置携带着芯棒移动至调整工位，此时调整装置动作，以驱动该芯棒旋转，直至芯棒上的定位部旋转至预设位置，以便于该芯棒转移至卷绕机构处时卷针能够与定位部相匹配。再然后，转移装置再携带调整后的芯棒移动至贴胶工位，此时贴胶装置将双面胶层贴附在转移装置上的芯棒上。再然后，上料装置夹取转移装置上的芯棒，并将该芯棒转移至卷绕机构处。再然后，卷绕机构的卷针插入至该芯棒内，并与芯棒上的定位部定位匹配。再然后，上料装置松开芯棒并返回，此时即完成一个芯棒的上料。如此，通过转移装置实现芯棒在落料工位、调整工位和贴胶工位之间的转移，进而利用落料装置、调整装置、贴胶装置和上料装置依次在各个工位完成芯棒的落料、调整、贴胶和上料，自动化程度高，有利于提高生产效率。
附图说明
本公开的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解，其中：
图1显示了根据本公开一个实施例的芯棒上料设备的结构示意图；
图2显示了根据本公开一个实施例的芯棒的结构示意图；
图3显示了根据本公开一个实施例的芯棒的侧视图；
图4显示了根据本公开一个实施例的转移装置的俯视图；
图5显示了根据本公开一个实施例的转移机构的结构示意图；
图6显示了根据本公开一个实施例的转移机构的俯视图；
图7显示了根据本公开一个实施例的夹持结构的结构示意图；
图8显示了根据本公开一个实施例的夹持结构的侧视图；
图9显示了根据本公开一个实施例的夹持结构的后视图；
图10显示了根据本公开一个实施例的夹持结构的俯视图；
图11显示了根据本公开一个实施例的夹持结构的轴测图；
图12显示了根据本公开一个实施例的楔形块的局部结构示意图；
图13显示了根据本公开一个实施例的落料装置的结构示意图；
图14显示了根据本公开一个实施例的落料装置的侧视图；
图15显示了根据本公开一个实施例的落料装置的立体结构示意图；
图16显示了根据本公开一个实施例的调整装置的结构示意图；
图17显示了根据本公开一个实施例的调整机构的结构示意图；
图18显示了根据本公开一个实施例的调整机构的侧视图；
图19显示了根据本公开一个实施例的夹取机构的结构示意图；
图20显示了根据本公开一个实施例的夹取机构的侧视图；
图21显示了根据本公开一个实施例的贴胶装置的结构示意图；
图22显示了根据本公开一个实施例的贴胶装置的侧视图；
图23显示了根据本公开一个实施例的贴胶机构和裁切机构的结构示意图；
图24显示了根据本公开一个实施例的贴胶机构和裁切机构的俯视图；
图25显示了根据本公开一个实施例的贴胶机构的结构示意图(省略了部分部件)；
图26显示了根据本公开一个实施例的抵压机构的结构示意图；
图27显示了根据本公开一个实施例的抵压机构的侧视图；
图28显示了图27中抵压机构沿E-E方向的剖视图；
图29显示了根据本公开一个实施例的上料装置的结构示意图；
图30显示了根据本公开一个实施例的上料装置的俯视图。
附图说明：
芯棒A；定位部a1；双面胶层a2；双面胶带a3；隔离膜a4；
落料工位B1；调整工位B2；贴胶工位B3；
落料口C；
卷绕机构D
穿胶通道h；
转移装置10；
底座110；转移驱动件111；第一丝杆112；第一丝杆螺母113；驱动气缸115；
转移机构13；安装座130；夹持块131；抵接部1314；托板132；固定块133；第一弹性件134；导向杆135；夹持结构136；移动驱动件137；楔形块138；第一侧面1380；第二侧面1382；
定位机构14；固定定位件141；活动定位件142；连接块143；定位驱动件144；缓冲弹性件146；
落料装置20；
料盒21；收容腔210；开口212；
落料轮22；容纳槽221；入料端2210；出料端2212；
导向件23；导向配合件24；安装架25；落料驱动件26；
调整装置30；
夹取机构31；第二支撑座310；第三移动座311；夹取组件312；第三驱动件313；第二丝杆314；第二丝杆螺母315；导杆316；
调整机构32；第一支撑座320；第三滑轨3201；第二滑轨3202；第二滑块3203；第一旋转抵接轴321；第二旋转抵接轴322；导向轴323；检测件324；第一调节块3241；第二调节块3242；第一腰型孔3243；第二腰型孔3244；第一移动座325；第一驱动件326；第一旋转驱动件327；带传动结构3271；第二移动座328；第二驱动件329；
贴胶装置40；
运动机构41；第一驱动组件411；基座4110；运动座4112；第一运动驱动件4113；第二运动驱动件4114；移载座412；
放卷机构43；收卷机构44；
贴胶机构45；贴胶轮451；贴胶座452；抵挡面4520；第一限位块453；第一倾斜面4531；第三腰型孔4532；调节楔块454；第二倾斜面4541；调节螺杆455；
裁切机构46；驱动件461；切刀座462；切刀463；第二限位块464；
抵压机构47；抵压轮471；凹陷面4710；连接座472、支撑轴473；第二弹性件474；
上料装置50；
上料驱动机构51；第三支撑座510；第七滑轨5110；第六滑轨5101；第四移动座511；第六滑块5112；第五移动座512；第七滑块5120；第四驱动件513；第三丝杆514；第五驱动件515；第二旋转驱动件516；
夹持机构52；
安装大板60。
具体实施方式
为使本公开的上述目的、特征和优点能够更加明显易懂，下面结合附图对本公开的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本公开。但是本公开能够以很多不同于在此描述的其它方式来实施，本领域技术人员可以在不违背本公开内涵的情况下做类似改进，因此本公开不受下面公开的具体实施例的限制。
在本公开的描述中，需要理解的是，术语“中心”、“纵向”、“横向”、“长度”、“宽 度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本公开和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本公开的限制。
此外，术语“第一”、“第二”仅用于描述目的，而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此，限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本公开的描述中，“多个”的含义是至少两个，例如两个，三个等，除非另有明确具体的限定。
在本公开中，除非另有明确的规定和限定，术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解，例如，可以是固定连接，也可以是可拆卸连接，或成一体；可以是机械连接，也可以是电连接；可以是直接相连，也可以通过中间媒介间接相连，可以是两个元件内部的连通或两个元件的相互作用关系，除非另有明确的限定。对于本领域的普通技术人员而言，可以根据具体情况理解上述术语在本公开中的具体含义。
在本公开中，除非另有明确的规定和限定，第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触，或第一和第二特征通过中间媒介间接接触。而且，第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方，或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方，或仅仅表示第一特征水平高度小于第二特征。
需要说明的是，当元件被称为“固定于”或“设置于”另一个元件，它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件，它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“上”、“下”、“左”、“右”以及类似的表述只是为了说明的目的，并不表示是唯一的实施方式。
请参阅图1、图2及图3，本公开一实施例提供了一种芯棒上料设备，具有落料工位B1、调整工位B2、贴胶工位B3及上料工位(附图未标记)。该芯棒上料设备包括转移装置10、落料装置20、调整装置30、贴胶装置40及上料装置50。
该转移装置10可移动至上述落料工位B1、调整工位B2、贴胶工位B3和上料工位。该落料装置20设置在落料工位B1，用于存储并逐个地输出芯棒A。转移装置10移动至落料工位B1时，能够承接落料装置20输出的芯棒A。该调整装置30设置在调整工位B2，用于带动由转移装置10转移至调整工位B2的芯棒A旋转，直至芯棒A上的定位部a1位于预设位置，以便于芯棒A上的定位部a1与卷绕机构D的卷针匹配。该贴胶装置40设置在贴胶工位B3，用于向由转移装置10转移至贴胶工位B3的芯棒A上贴附双面胶层a2，从而使得该芯棒A被上料至卷绕机构D的卷针上时能够利用双面胶层a2粘附卷绕料带(该卷绕料带可以是隔膜)，进而在卷针带动芯棒A旋转时该卷绕料带能够卷绕在芯棒A上。上料装置50设置在上料工位，用于夹取由转移装置10转移至上料 工位的芯棒A，并将夹取的芯棒A转移至卷绕机构D上，以便于卷绕机构D的卷针插入至芯棒A内，并与芯棒A的定位部a1定位配合。可选地，该定位部a1可以是开设在芯棒A上的缺口或凸起等，用于与卷针进行定位配合，使得卷针能够带动其上的芯棒A旋转。
上述芯棒上料设备，在实际上料作业的过程中，多个芯棒A储存在落料装置20上，并且落料装置20逐个地输出芯棒A。转移装置10移动至落料工位B1，以承接由落料装置20输出的芯棒A。然后，转移装置10携带着芯棒A移动至调整工位B2，此时调整装置30动作，以驱动该芯棒A旋转，直至芯棒A上的定位部a1旋转至预设位置，以便于该芯棒A转移至卷绕机构D处时卷针能够与定位部a1相匹配。再然后，转移装置10再携带调整后的芯棒A移动至贴胶工位B3，此时贴胶装置40将双面胶层a2贴附在转移装置10上的芯棒A上。再然后，转移装置10携带贴附有双面胶层a2的芯棒A移动至上料工位，此时上料装置50夹取转移装置10上的芯棒A，并将该芯棒A转移至卷绕机构D处。再然后，卷绕机构D的卷针插入至该芯棒A内，并与芯棒A上的定位部a1定位匹配。再然后，上料装置50松开芯棒A并返回至上料工位，此时即完成一个芯棒A的上料。如此，通过转移装置10实现芯棒A在落料工位B1、调整工位B2、贴胶工位B3和上料工位之间的转移，进而利用落料装置20、调整装置30、贴胶装置40和上料装置50依次在各个工位完成芯棒A的落料、调整、贴胶和上料，自动化程度高，有利于提高生产效率。
需要说明的是，上料工位并不是必需的，在另一些实施例中，也可不设置上料工位。也就是说，转移装置10将芯棒A转移至贴胶工位B3，并利用贴胶装置40在该芯棒A上进行贴胶。然后，上料装置50直接夹取位于贴胶工位B3的芯棒A，并将夹取的芯棒A转移至卷绕机构D上。
具体到实施例中，芯棒上料设备还包括安装大板60，转移装置10、落料装置20、调整装置30、贴胶装置40及上料装置50均安装在该安装大板60上，以提高设备的集成度，方便维护且降低所需占用的空间。
本公开的实施例中，转移装置10包括两个转移机构13，其中一个转移机构13能够在落料工位B1与调整工位B2之间移动，以在落料工位B1承接落料装置20输出的芯棒A，并在调整工位B2将芯棒A转移至调整装置30。其中另一个转移机构13能够在调整工位B2和后续工位(即贴胶工位B3和上料工位)之间移动，以在调整工位B2承接由调整装置30转移的芯棒A，并在贴胶工位B3供贴胶装置40对芯棒A进行贴胶，且在上料工位将芯棒A转移至上料装置50。
为便于描述，将在落料工位B1与调整工位B2之间移动的转移机构13命名为第一转移机构13a，在调整工位B2、贴胶工位B3和上料工位之间移动的转移机构13命名为第二转移机构13b。在实际上料作业时，第一转移机构13a移动至落料工位B1，并承接由落料装置20输出的芯棒A。然后，第一转移机构13a移动至调整工位B2，使得调整装置30拾取第一转移机构13a上的芯棒A，并带动该芯棒A旋转，直至芯棒A上的定位部a1位于预设位置。与此同时，第一转移机构13a由调整工位B2返回至落料工位B1，以承接下一个由落料装置20输出的芯棒A，第二转移机构13b移动至调整工位B2。然后，调整装置30将调整完成后的芯棒A转移至第二转移机构13b上，第二转移机构13b携带该调整完成的芯棒A移动至贴胶工位B3。然后，贴胶装置40在第二转移机构13b上 的芯棒A粘贴双面胶层a2。再然后，第二转移机构13b携带该贴胶完成的芯棒A移动至上料工位，上料装置50夹取第二转移机构13b上的芯棒A，并将该芯棒A转移至卷绕机构D处。此时第二转移机构13b可以返回至调整工位，以承接下一个调整完成的芯棒A。
可以理解的是，第一转移机构13a在落料工位B1和调整工位B2之间转移芯棒A的过程，与第二转移机构13b在调整工位B2、贴胶工位B3和上料工位之间转移芯棒A的过程可同时进行，从而能够大大提高芯棒A的上料效率。
请参见图4所示，在一些实施例中，转移装置10还包括底座110及设置在该底座110上的第一转移驱动机构(附图未标记)和第二转移驱动机构(附图未标记)。该底座110固定安装在安装大板60上。第一转移机构13a和第二转移机构13b均沿第一方向X可移动地连接在底座110上，且分别与第一转移驱动机构和第二转移驱动机构驱动连接，使得第一转移驱动机构驱动第一转移机构13a在落料工位B1和调整工位B2之间移动；第二转移驱动机构驱动第二转移机构13b在调整工位B2、贴胶工位B3和上料工位之间移动。
可选地，第一转移驱动机构包括驱动气缸115，该驱动气缸115安装在底座110上，且该驱动气缸115的伸缩端与第一转移机构13a连接，从而利用该驱动气缸115驱动第一转移机构13a沿第一方向X在落料工位B1和调整工位B2之间移动。当然，在其它实施例中，第一转移驱动机构也可采用其它直线驱动模组，只要能够实现驱动第一转移机构13a沿第一方向X在落料工位B1和调整工位B2之间移动即可，在此不作限定。
可选地，第二转移驱动机构包括第一丝杆112、转移驱动件111及第一丝杆螺母113。第一丝杆112绕自身轴线可转动地连接在底座110上，且第一丝杆112的轴向与第一方向X平行。转移驱动件111安装在底座110上，且与第一丝杆112驱动连接，以驱动第一丝杆112绕自身轴线旋转。第一丝杆螺母113螺纹连接在第一丝杆112上，并与第二转移机构13b固定连接，使得第一丝杆螺母113与第二转移机构13b一同沿第一方向X移动。如此，当转移驱动件111驱动第一丝杆112旋转时，第一丝杆螺母113沿第一丝杆112的轴向(即第一方向X)移动，从而带动第二转移机构13b沿第一方向X在调整工位B2、贴胶工位B3和上料工位之间移动。可选地，该转移驱动件111可以是电机。当然，在其它实施例中，第二转移驱动机构也可采用其它直线驱动模组，只要能够实现驱动第二转移机构13b沿第一方向X在调整工位B2、贴胶工位B3和上料工位之间移动即可，在此不作限定。
请参见图5及图6所示，本公开的实施例中，转移机构13包括安装座130、托板132及夹持结构136。安装座130沿第一方向X可移动地连接在底座110上，且与第一转移驱动机构或第二转移驱动机构连接，以由该第一转移驱动机构或第二转移驱动机构驱动沿第一方向X移动。托板132安装在安装座130上，用于承接芯棒A。夹持结构136用于夹持或松开承载在托板132上的芯棒A。具体地，该夹持结构136包括两个夹持块131，两个夹持块131设置在安装座130上，且位于托板132在第一方向X上的两侧(在图6所示的实施例中，两个夹持块131分别位于托板132的左右两侧)。两个夹持块131可受控地彼此靠近或远离，以夹持或松开承载在托板132上的芯棒A。如此， 在落料工位B1，落料装置20输出的芯棒A落料至第一转移机构13a的托板132上，然后控制第一转移机构13a的两个夹持块131彼此靠近，直至夹紧托板132上的芯棒A。在调整工位B2，调整装置30将调整完成的芯棒A置于第二转移机构13b的托板132上，然后控制第二转移机构13b的两个夹持块131彼此靠近，直至夹紧该托板132上的芯棒A。
可选地，夹持结构136的数量可以是多个，该多个夹持结构136沿与第一方向X垂直的第二方向Y间隔布设。芯棒A承载在托板132上时，芯棒A的纵长方向与第二方向Y平行。如此，利用沿芯棒A的纵长方向间隔布设的多个夹持结构136同时夹持芯棒A，使得对芯棒A的夹持更加稳固。具体到图6所示的实施例中，夹持结构136的数量为两个。
可选地，底座110上设置有沿第一方向X纵长延伸的第一滑轨114(见图4)，两个转移机构13的安装座130上均设置有第一滑块(附图未示出)。每一第一滑块与第一滑轨114滑动配合，从而利用两个第一滑块沿第一滑轨114的移动对两个转移机构13沿第一方向X的移动进行导向。
请参见图7至图12所示，具体到实施例中，夹持结构136还包括均设置在安装座130上的第一弹性件134和楔形块138。两个夹持块131均对应布置有第一弹性件134，且各个第一弹性件134均与各自对应的夹持块131抵接，以提供使得两个夹持块131具有彼此靠近的运动趋势的预紧力。楔形块138设置在两个夹持块131之间，且两个夹持块131上均具有与楔形块138抵接的抵接部1314。楔形块138可受控地在两个抵接部1314之间移动，以驱动两个夹持块131彼此靠近或远离，以夹持或松开承载在托板132上的芯棒A。可选地，该第一弹性件134可以是弹簧。
具体地，楔形块138具有在第一方向X上相背的第一侧面1380和第二侧面1382。两个夹持块131上的抵接部1314分别与楔形块138的第一侧面1380和第二侧面1382抵接。该楔形块138可受控地沿第二方向Y往复移动，第一侧面1380和第二侧面1382之间的距离设置成在第二方向Y上逐渐增大或减小，该第二方向Y与第一方向X相垂直。如此，由于第一侧面1380和第二侧面1382之间的距离在第二方向Y上逐渐增大或减小，使得楔形块138沿第二方向Y移动的过程中，在各个第一弹性件134与楔形块138的共同作用下，能够带动两个夹持块131彼此靠近或远离，进而实现夹紧或松开托板132上的芯棒A。
可选地，两个抵接部1314均为滚轮，两个夹持块131上的滚轮能够分别沿第一侧面1380和第二侧面1382滚动。如此，将两个抵接部1314均设置为滚轮，一方面有利于降低抵接部1314与楔形块138之间的摩擦力，降低磨损，延迟使用寿命；另一方面有利于提高楔形块138移动的灵活性。
进一步地，夹持结构136还包括设置在安装座130上的移动驱动件137。该移动驱动件137与楔形块138连接，使得移动驱动件137能够驱动该楔形块138沿第二方向Y往复移动。可选地，该移动驱动件137可以是气缸。
具体到实施例中，夹持结构136还包括两个固定块133及导向杆135，该两个固定块133沿第一方向X间隔地固定连接在安装座130上，且托板132位于两个固定块133之间。导向杆135的两端分别连接在两个固定块133上。两个夹持块131滑动连接在该导向杆135上，使得两个夹持 块131能沿导向杆135彼此靠近或远离。其中一个第一弹性件134抵接在其中一个固定块133与相邻的一个夹持块131之间，其中另一个第一弹性件134抵接在其中另一个固定块133与相邻的一个夹持块131之间。需要说明的是，导向杆135的数量可以是两个或两个以上，从而利用各个导向杆135同时对夹持块131的移动进行导向，使得夹持块131的移动更加稳定可靠。
可选地，两个夹持块131均具有夹持部1311，两个夹持部1311在第一方向X上相对设置，且彼此朝向的一侧均具有夹持斜面1313。该两个夹持部1311分别通过各自的夹持斜面1313夹紧或松开托板132上的芯棒A。两个夹持斜面1313之间的间距设置成由靠近托板132的一端至远离托板132的一端的方向上逐渐减小(即如图5中所示的两个夹持斜面1313之间的间距在由下至上的方向上逐渐减小)，从而使得两个夹持部1311将托板132上的芯棒A夹紧在两个夹持斜面1313之间时，对该芯棒A施加的夹持力具有朝向托板132的分力(即如图5中所示的朝下的分力)，使得芯棒A被夹紧的同时也被紧紧的抵压在托板132上，进而使得对芯棒A的夹持更加稳固。
进一步地，托板132上具有用于定位芯棒A的定位槽(附图未示出)，该定位槽沿与第一方向X垂直的第二方向Y纵长延伸。如此，芯棒A落料至托板132上时该芯棒A容纳在定位槽内，从而利用该定位槽对该芯棒A在第一方向X上进行定位，避免该芯棒A在被两个夹持块131夹紧之前随意滚动。
具体到实施例中，转移机构13还包括连接在安装座130上的固定定位件141，该固定定位件141位于该定位槽在第二方向Y上的一端，用于与位于定位槽内的芯棒A的一端抵接，从而对该芯棒A在第二方向Y上进行定位。请参见图14所示，转移装置10还包括设置在落料工位B1的定位机构14，该定位机构14包括活动定位件142。当转移机构13移动至落料工位B1时，活动定位件142位于定位槽的另一端(也就是说，此时活动定位件142与固定定位件141分别位于定位槽在第二方向Y上的两端)，且活动定位件142可受控地沿第二方向Y靠近或远离固定定位件141移动，以与固定定位件141沿第二方向Y共同夹紧或松开定位槽内的芯棒A。如此，当转移机构13移动至落料工位B1时，首先，落料装置20输出的芯棒A落入至该转移机构13的托板132的定位槽内。然后，活动定位件142沿第二方向Y靠近固定定位件141移动，直至将定位槽内的芯棒A抵压至固定定位件141上(即此时活动定位件142与固定定位件141共同夹紧定位槽内的芯棒A)。再然后，活动定位件142沿第二方向Y远离固定定位件141移动，直至返回初始位置，此时完成对定位槽内的芯棒A在第二方向Y上的定位。再然后，两个夹持块131彼此靠近移动，直至夹紧定位槽内的芯棒A。
进一步地，定位机构14还包括定位驱动件144、连接块143及缓冲弹性件146。该定位驱动件144安装在安装大板60上，该连接块143安装在定位驱动件144的驱动端，以由该定位驱动件144驱动沿第二方向Y往复移动。活动定位件142沿第二方向Y可移动地连接在连接块143上。缓冲弹性件146抵接在该连接块143与活动定位件142之间，以提供使得活动定位件142具有沿第二方向Y远离连接块143的移动趋势的预紧力。如此，当需要对定位槽内的芯棒A进行定位时，定位驱动件144驱动活动连接块143沿第二方向Y靠近固定定位件141移动，以使活动定位件142 抵推定位槽内的芯棒A朝向固定定位件141移动，直至将定位槽内的芯棒A压紧在固定定位件141上，此时缓冲弹性件146受压而起到缓冲作用，避免活动定位件142与固定定位件141压坏芯棒A。可选地，该缓冲弹性件146可以是弹簧，定位驱动件144可以是气缸。
请参见图13至图15所示，本公开的实施例中，落料装置20包括料盒21及落料轮22。料盒21具有收容腔210及开口212，该收容腔210用于收容多个芯棒A，该开口212位于收容腔210的底部。落料轮22可转动地设置在料盒21的下方。落料轮22的周侧表面上开设有多个容纳槽221，该多个容纳槽221沿落料轮22的周向间隔布设，使得落料轮22旋转的过程中各个容纳槽221逐个地途经开口212。其中，每一容纳槽221用于在随落料轮22转动至开口212处时容纳一个芯棒A，并在跟随落料轮22转动至出料位置时，将该芯棒A转移至转移装置10的第一转移机构13a的托板132上。
在实际使用的过程中，落料轮22旋转，使得落料轮22上的各个容纳槽221也跟随落料轮22一同旋转。当容纳槽221旋转途经开口212处时，收容腔210内的芯棒A通过开口212进入到该容纳槽221内，并跟随该容纳槽221离开开口212。当收容有芯棒A的容纳槽221转动至出料位置时，该容纳槽221内的芯棒A在自身重力的作用下，下落至到达落料工位B1的第一转移机构13a的托板132上。
如此，利用落料轮22的旋转连续地带动各个容纳槽221在开口212处取芯棒A，并在出料位置输出芯棒A，使得转移机构13能够逐个地将芯棒A由落料工位B1转运至调整工位B2，即利用落料轮22的旋转实现了芯棒A的连续落料，有利于提高芯棒A的上料效率。
可选地，开口212位于落料轮22的顶部，从而使得收容腔210内的芯棒A能够在自身重力作用下下落至到达开口212处的容纳槽221内。出料位置位于落料轮22的底部，从而使得转动到达落料盘22底部的容纳槽221内的芯棒A能够在自身重力的作用下下落至第一转移机构13a的托板132上。
具体到实施例中，落料装置20还包括导向件23，该导向件23围绕落料轮22布设，且与落料轮22的周侧表面之间形成输送通道(附图未标出)，从而使得落料轮22旋转的过程中容纳于容纳槽221内的芯棒A跟随落料轮22沿输送通道移动，避免芯棒A还未到达出料位置之前就从容纳槽221内掉落。导向件23具有位于开口212处的入料端2210和位于出料位置的出料端2212。在落料轮22转动的过程中，容纳在容纳槽221内的芯棒A由入料端2210进入到输送通道，并由出料端2212被输送至到达落料工位B1的转移机构13的托板132上。
如此，导向件23的设置，避免了位于容纳槽221内的芯棒A在跟随落料轮22转动到达出料位置之前发生掉落，使得各个容纳槽221内的芯棒A均能够跟随落料轮22顺利地转动到达出料位置，并被输送至到达落料工位B1的转移机构13的托板132上。
需要说明的是，并不仅限于利用导向件23来防止芯棒A在跟随落料轮22转动到达出料位置之前就发生掉落。在另一些实施例中，也可采用磁吸或夹持等方式实现将芯棒A固定在容纳槽221内，并在到达出料位置时松开芯棒A，进而确保芯棒A能够顺利的到达出料位置，并在出料位置下 落至转移机构13的托板132上。
具体到实施例中，落料装置20还包括设置于出料位置的导向配合件24。该导向配合件24与导向件23的出料端2212之间形成落料口C。容纳在容纳槽221内的芯棒A跟随落料轮22转动到达落料口C时，在自身重力作用下由落料口C下落至转移机构13的托板132上。如此，利用导向件23的出料端2212与导向配合件24之间形成的落料口C进行芯棒A的落料，从而对芯棒A进行落料的位置进行限定，以确保芯棒A能够准确地下落至转移机构13的托板132上的定位槽内。
进一步地，落料装置20还包括安装架25和落料驱动件26。安装架25固定连接在安装大板60上，料盒21固定连接在该安装架25上，落料轮22转动连接在该安装架25上。落料驱动件26安装在该安装架25上，且与落料轮22连接，使得落料驱动件26能够驱动落料轮22旋转。上述导向件23和导向配合件24均安装在安装架25上。可选地，落料驱动件26可以是电机。
请参见图16所示，本公开的实施例中，调整装置30包括调整机构32。该调整机构32包括第一支撑座320及均绕自身轴线可旋转地连接在第一支撑座320上的第一旋转抵接轴321和第二旋转抵接轴322。该第一支撑座320固定连接在安装大板60上。该第一旋转抵接轴321与第二旋转抵接轴322的轴线共线(即第一旋转抵接轴321与第二旋转抵接轴322同轴)。第一旋转抵接轴321与第二旋转抵接轴322彼此间隔设置，被转移装置10转移至调整工位的芯棒A可受控地运动至第一旋转抵接轴321与第二旋转抵接轴322之间。第一旋转抵接轴321和第二旋转抵接轴322可受控地彼此靠近或远离，以夹紧或松开位于第一旋转抵接轴321和第二旋转抵接轴322之间的芯棒A。可选地，第一旋转抵接轴321与第二旋转抵接轴322的轴线均与第二方向Y平行，且第一旋转抵接轴321与第二旋转抵接轴322沿第二方向Y间隔布设。
调整机构32还包括检测件324，该检测件324用于检测被夹紧在第一旋转抵接轴321与第二旋转抵接轴322之间的芯棒A上的定位部a1的位置。可选地，该检测件324可以是对射型光电传感器。
具体到实施例中，调整装置30还包括夹取机构31，该夹取机构31包括夹取组件312，该夹取组件312能够沿第三方向Z移动至取料位置和调整位置，该第三方向Z与第一方向X和第二方向Y均相交。优选地，该第三方向Z与第一方向X和第二方向Y均垂直。该夹取组件312移动至取料位置时，能够夹取到达调整工位B2的第一转移机构13a上的芯棒A或者将芯棒A放置在到达调整工位B2的第二转移机构13b上。夹取组件312移动至调整工位B2时，夹取组件312夹取的芯棒A到达第一旋转抵接轴321与第二旋转抵接轴322之间，以使第一旋转抵接轴321与第二旋转抵接轴322能够彼此靠近至分别与芯棒A的两端抵接，即利用第一旋转抵接轴321与第二旋转抵接轴322沿第二方向Y(即芯棒A的轴向)夹紧芯棒A。
如此，当第一转移机构13a移动至调整工位B2时，首先，夹取组件312沿第三方向Z靠近第一转移机构13a移动，直至夹取组件312到达取料位置。此时，夹取组件312夹持第一转移机构13a上的芯棒A，第一转移机构13a的夹持结构136松开对芯棒A的夹持。然后，夹取组件312沿第三方向Z远离第一转移机构13a移动，直至到达调整位置。此时，夹取组件312夹持的芯棒A 位于第一旋转抵接轴321与第二旋转抵接轴322之间，第一转移机构13a可由调整工位B2返回至落料工位B1，第二转移机构13b可移动至调整工位B2。再然后，第一旋转抵接轴321与第二旋转抵接轴322彼此靠近，直至分别与芯棒A的纵长两端抵接(即沿第二方向Y夹紧芯棒A)。此时，夹取组件312松开芯棒A，第一旋转抵接轴321与第二旋转抵接轴322带动芯棒A旋转。当检测件324检测到芯棒A上的定位部a1到达预设位置时，第一旋转抵接轴321与第二旋转抵接轴322停止旋转，即完成芯棒A的调整。再然后，夹取组件312再次夹紧芯棒A，第一旋转抵接轴321与第二旋转抵接轴322彼此远离而松开芯棒A。再然后，夹取组件312沿第三方向Z靠近第二转移机构13b移动，直至将芯棒A放置在第二转移机构13b的托板132上并被夹持结构136夹紧。再然后，夹取组件312松开芯棒A，并沿第三方向Z远离第二转移机构13b返回。此时，第二转移机构13b能够由调整工位B2向贴胶工位B3移动。
需要说明的是，并不仅限于利用夹取机构31实现芯棒A到达或离开第一旋转抵接轴321与第二旋转抵接轴322之间的位置。在另一些实施例中，也可采用具有升降功能的转移机构13，即通过转移机构13自身的升降来实现芯棒A到达或离开第一旋转抵接轴321与第二旋转抵接轴322之间的位置，在此不作限定。
具体到实施例中，调整机构32还包括导向轴323，该导向轴323连接在第一旋转抵接轴321朝向第二旋转抵接轴322的一端。当第一旋转抵接轴321与第二旋转抵接轴322彼此靠近或远离的过程中，导向轴323插入或拔出位于第一旋转抵接轴321与第二旋转抵接轴322之间的芯棒A的中心孔。如此，当夹取组件312夹取芯棒A到达调整位置时，第一旋转抵接轴321与第二旋转抵接轴322彼此靠近，使得导向轴323插入到芯棒A的中心孔内而对芯棒A进行导正，直至第一旋转抵接轴321和第二旋转抵接轴322分别与芯棒A的纵长两端抵接，以将芯棒A夹紧。
当然，在其它实施例中，导向轴323也可连接在第二旋转抵接轴322朝向第一旋转抵接轴321的一端，也能够起到对芯棒A进行导正的作用，在此不作限定。
请参见图17至图18所示，具体到实施例中，调整机构32还包括第一移动座325及第一驱动件326。第一移动座325沿第二方向Y可移动地连接在第一支撑座320上。第一旋转抵接轴321绕自身轴线可旋转地连接在第一移动座325上，从而使得第一移动座325能够带动第一旋转抵接轴321沿第二方向Y移动。第一驱动件326安装在第一支撑座320上，且与第一移动座325连接，使得第一驱动件326能够驱动该第一移动座325相对第一支撑座320沿第二方向Y移动，使得第一移动座325带动第一旋转抵接轴321靠近或远离第二旋转抵接轴322。可选地，该第一驱动件326可以是气缸。
可选地，第一支撑座320上设置有沿第二方向Y纵长延伸的第二滑轨3202，第一移动座325上设置有与第二滑轨3202滑动配合的第二滑块3203。如此，利用第二滑块3203沿第二滑轨3202的移动对第一移动座325相对第一支撑座320沿第二方向Y的移动进行导向。
可选地，第一旋转抵接轴321通过轴承安装在第一移动座325上，从而使得第一旋转抵接轴321能够相对第一移动座325旋转。
具体到实施例中，调整机构32还包括第二移动座328及第二驱动件329。第二移动座328沿第二方向Y可移动地连接在第一支撑座320上。第二旋转抵接轴322绕自身轴线可旋转地连接在第二移动座328上，使得第二旋转抵接轴322能够在第二移动座328的带动下沿第二方向Y移动。第二驱动件329安装在第一支撑座320上，且与第二移动座328连接，使得第二驱动件329能够驱动第二移动座328相对第一支撑座320沿第二方向Y移动，进而使得第二移动座328带动第二旋转抵接轴322靠近或远离第一旋转抵接轴321。可选地，该第二驱动件329可以是气缸。
可选地，第一支撑座320上设置有沿第二方向Y纵长延伸的第三滑轨3201，第二移动座328上设置有与第三滑轨3201滑动配合的第三滑块。如此，利用第三滑块沿第三滑轨3201的移动对第二移动座328相对第一支撑座320沿第二方向Y的移动进行导向。
可选地，第二旋转抵接轴322通过轴承安装在第二移动座328上，从而使得第二旋转抵接轴322能够相对第二移动座328旋转。
具体地，调整机构32还包括安装在第一移动座325上的第一旋转驱动件327，该第一旋转驱动件327与第一旋转抵接轴321连接，使得第一旋转驱动件327能够驱动该第一旋转抵接轴321旋转，进而带动被第一旋转抵接轴321和第二旋转抵接轴322夹紧的芯棒A旋转。进一步地，第一旋转驱动件327的输出轴与第一旋转抵接轴321之间通过带传动结构3271连接，从而使得第一旋转驱动件327输出的旋转运动通过带传动结构3271传递至第一旋转抵接轴321上，进而驱动第一旋转抵接轴321旋转。
当然，在另一实施例中，第一旋转驱动件327也可以是安装在第二移动座328上，第一旋转驱动件327与第二旋转抵接轴322连接，使得第一旋转驱动件327能够驱动第二旋转抵接轴322旋转，进而带动被第一旋转抵接轴321和第二旋转抵接轴322夹紧的芯棒旋转。
在一些实施例中，调整机构32还包括设置在第一支撑座320上的调节座(附图未标出)，检测件324安装在该调节座上。该调节座相对第一支撑座320的位置可调节，从而可通过调节座达到调节检测件324的位置的目的。可选地，调节座相对第一支撑座320的位置沿第二方向Y和/或第三方向Z可调节。如此，通过沿第二方向Y和/或第三方向Z调节调节座相对第一支撑座320的位置，从而达到调节检测件324在第二方向Y和/或第三方向Z上的位置的目的，以使用不同规格的芯棒A，提升设备的兼容性。
进一步地，调节座包括第一调节块3241、第一螺纹锁紧件、第二调节块3242及第二螺纹锁紧件。第一调节块3241上开设有第一腰型孔3243，且第一腰型孔3243沿第二方向Y纵长延伸。第一螺纹锁紧件穿设于第一腰型孔3243，并与第一支撑座320螺纹连接，以将第一调节块3241紧固在第一支撑座320上。第二调节块3242上开设有第二腰型孔3244，且第二腰型孔3244沿第三方向Z纵长延伸。第二螺纹锁紧件穿设于第二腰型孔3244，并与第一调节块3241螺纹连接，以将第二调节块3242紧固在第一调节块3241上。检测件324安装在该第二调节块3242上，以跟随第二调节块3242一同进行位置调节。可选地，该第一螺纹锁紧件和第二螺纹锁紧件均可采用锁紧螺钉。
如此，当需要调节检测件324在第二方向Y上的位置时，首先拧松第一螺纹锁紧件，并推动 第一调节块3241沿第二方向Y相对第一支撑座320移动，进而带动第二调节块3242和检测件324沿第二方向Y移动。当检测件324在第二方向Y上的位置调节到位后，拧紧第一螺纹锁紧件，以将第一调节块3241锁紧固定在第一支撑座320上。
当需要调节检测件324在第三方向Z上的位置时，首先拧松第二螺纹锁紧件，并推动第二调节块3242沿第三方向Z相对第一调节块3241移动，从而带动检测件324沿第三方向Z移动。当检测件324在第三方向Z上的位置调节到位后，拧紧第二螺纹锁紧件，以将第二调节块3242锁紧固定在第一调节块3241上。
请参见图19及图20所示，在一些实施例中，夹取机构31还包括第二驱动组件，该第二驱动组件构包括第二支撑座310、第三移动座311及第三驱动件313。该第二支撑座310固定连接在安装大板60上，第三移动座311沿第三方向Z可移动地连接在第二支撑座310上。夹取组件312安装在该第三移动座311上，使得夹取组件312跟随第三移动座311一同沿第三方向Z移动。第三驱动件313设置在第二支撑座310上，且与第三移动座311连接，使得第三驱动件313能够驱动第三移动座311相对所述第二支撑座310沿第三方向Z移动，并带动夹取组件312移动至取料位置或调整位置。当夹取组件312移动至调整位置时，夹取组件312上的芯棒A位于第一旋转抵接轴321和第二旋转抵接轴322之间，且与第一旋转抵接轴321和第二旋转抵接轴322同轴，使得第一旋转抵接轴321和第二旋转抵接轴322夹紧芯棒A并带动芯棒A旋转时，第一旋转抵接轴321、第二旋转抵接轴322和芯棒A三者的旋转顺畅且稳定。
可选地，第二驱动组件还包括第二丝杆314和第二丝杆螺母315。第二丝杆314绕自身轴线可转动地连接在第二支撑座310上，且第二丝杆314的轴向与第三方向Z平行。第三驱动件313与第二丝杆314连接，使得第三驱动件313能够驱动第二丝杆314绕自身轴线旋转。第二丝杆螺母315螺纹连接在第二丝杆314上，且与第三移动座311固定连接，使得第三移动座311与第二丝杆螺母315一同移动。如此，当第三驱动件313驱动第二丝杆314旋转时，第二丝杆螺母315沿第三方向Z移动(即第二丝杆314的轴向)，从而带动第三移动座311和夹取组件312沿第三方向Z在取料位置和调整位置之间移动，从而确保夹取组件312到达调整位置时，夹取组件312上的芯棒A与第一旋转抵接轴321和第二旋转抵接轴322同轴。可选地，第三驱动件313可以是电机。
可选地，第二支撑座310上设置有均沿第三方向Z纵长延伸的两个导杆316，第三移动座311滑动设置在该两个导杆316上。如此，利用该两个导杆316对第三移动座311相对第二支撑座310沿第三方向Z的移动进行导向。
具体到实施例中，夹取组件312包括夹爪气缸(附图未标记)及安装在该夹爪气缸的驱动端的两个夹爪(附图未标记)，夹爪气缸用于驱动该两个夹爪彼此靠近或远离，以使该两个夹爪夹紧或松开芯棒。当然，在其它实施例中，夹取组件312也可采用其它夹爪结构，只要能够实现夹紧或松开芯棒即可，在此不作限定。
请参见图21及图22所示，本公开的实施例中，贴胶装置40包括运动机构41、放卷机构43、收卷机构44、贴胶机构45及裁切机构46。运动机构41包括第一驱动组件411及与该第一驱动组 件411传动连接的移载座412。第一驱动组件411用于驱动该移载座412沿第二方向Y和第三方向Z移动。该第二方向Y与第三方向Z相交，优选地，第二方向Y与第三方向Z垂直。放卷机构43设置在移载座412上，用于放卷双面胶带a3，该双面胶带a3包括层叠设置的双面胶层a2和隔离膜a4。收卷机构44设置在移载座412上，用于收卷双面胶带a3的隔离膜a4。贴胶机构45设置在移载座412上，且具有供双面胶带a3绕经的贴胶轮451。裁切机构46设置在移载座412上，用于由贴胶轮451的上游侧切断双面胶带a3的双面胶层a2，使得双面胶带a3的隔离膜a4保持连续并最终被收卷机构44收卷。
其中，移载座412沿第三方向Z移动的过程中，能够带动贴胶轮451将双面胶层a2抵压在到达贴胶工位的转移机构13上的芯棒A上。移载座412沿第二方向Y移动的过程中，能够带动贴胶轮451沿转移机构13上的芯棒A表面滚动，以将双面胶层a2粘贴在转移机构13上的芯棒A上。
在实际贴胶作业的过程中，当转移机构13承载着芯棒A由调整工位B2移动至贴胶工位B3时，首先移载座412沿第三方向Z朝向转移机构13上的芯棒A靠近移动，直至带动贴胶轮451将双面胶带a3抵压在芯棒A上。此时，双面胶带a3的双面胶层a2与芯棒A表面接触，双面胶带a3的隔离膜a4位于双面胶层a2与贴胶轮451之间。然后，移载座412沿第二方向Y(即芯棒A的轴向)移动一预设距离(与此同时收卷机构44收卷隔离膜a4，放卷机构43放卷双面胶带a3)，从而带动贴胶轮451沿芯棒A表面滚动，以将双面胶层a2粘贴在该芯棒A上。再然后，裁切机构46由贴胶轮451的上游侧切断双面胶带a3的双面胶层a2(不切断双面胶带a3的隔离膜a4)，此时被切断的双面胶层a2粘贴在芯棒A上。再然后，移载座412沿第三方向Z远离转移机构13上的芯棒A移动而返回至初始位置，为下一次的贴胶动作作准备。如此，上述贴胶装置40能够实现自动且连续的贴胶动作，自动化程度高，贴胶动作过程稳定可靠，有利于提高贴胶效率和贴胶质量的稳定性。
需要说明的是，上述贴胶轮451的上游侧是相对于双面胶带a3的输送而言的，即双面胶带a3先途经的位置为上游，后途经的位置为下游。
具体到实施例中，第一驱动组件411包括基座4110、运动座4112、第一运动驱动件4113及第二运动驱动件4114。该基座4110固定安装在安装大板60上，该运动座4112沿第二方向Y可移动地连接在基座4110上，移载座412沿第三方向Z可移动地连接在运动座4112上。第一运动驱动件4113设置在基座4110上，并与运动座4112驱动连接，以驱动运动座4112相对基座4110沿第二方向Y移动。第二运动驱动件4114设置在运动座4112上，并与移载座412驱动连接，以驱动移载座412相对运动座4112沿第三方向Z移动。如此，当需要带动贴胶轮451沿第三方向Z移动，以使贴胶轮451与转移机构13上的芯棒A相抵靠或分离时，可利用第二运动驱动件4114驱动移载座412相对运动座4112沿第三方向Z移动。当需要带动贴胶轮451沿第二方向Y移动，以使贴胶轮451沿芯棒的轴向滚动时，可利用第一运动驱动件4113驱动运动座4112沿第二方向Y移动，从而带动贴胶轮451沿芯棒的轴向滚动，使得贴胶轮451将双面胶层a2粘贴在该芯棒A上。
可选地，第一运动驱动件4113和第二运动驱动件4114可以是丝杠副驱动结构。当然，在其 它实施例中，也可以是其它直线驱动结构，在此不作限定。
可选地，基座4110上设置有沿第二方向Y纵长延伸的第四滑轨，运动座4112上设置有与第四滑轨滑动配合的第四滑块。如此，利用第四滑块沿第四滑轨的移动对运动座4112相对基座4110沿第二方向Y的移动进行导向。
可选地，运动座4112上设置有沿第三方向Z纵长延伸的第五滑轨，移载座412上设置有与第五滑轨滑动配合的第五滑块。如此，利用第五滑块沿第五滑轨的移动对移载座412相对运动座4112沿第三方向Z的移动进行导向。
需要说明的是，在另一些实施例中，也可以是运动座4112相对基座4110沿第三方向Z可移动，移载座412相对运动座4112沿第二方向Y可移动，只要能够实现带动贴胶轮451沿第二方向Y和第三方向Z移动即可，在此不作限定。
具体到实施例中，贴胶装置40还包括设置在移载座412上的抵压机构47，该抵压机构47具有位于贴胶轮451的下游侧的抵压轮471。当贴胶轮451将双面胶层a2抵压在到达贴胶工位B3的转移机构13上的芯棒A上时，抵压轮471也与到达贴胶工位B3的转移机构13上的芯棒A抵接，以在跟随移载座412沿第二方向Y移动的过程中，抵压轮471对粘贴在芯棒A上的双面胶层a2进行抚平。如此，当贴胶轮451沿芯棒A的轴向(即第二方向Y)滚动的过程中，将双面胶带a3的双面胶层a2粘贴在芯棒A上。与此同时，抵压轮471也沿芯棒A的轴向滚动，以将粘贴在芯棒A上的双面胶层a2进一步压紧在芯棒A上(即抚平)，使得双面胶层a2与芯棒A更加紧密的粘贴。
请参见图26至图28所示，进一步地，抵压轮471的周侧表面向内凹陷形成凹陷面4710，该凹陷面4710用于与芯棒A的周侧表面相匹配，从而增大抵压轮471与芯棒A的抵压面积，提升将双面胶层a2压紧在芯棒A上的效果。可选地，芯棒A的外表面为圆弧面，因此该抵压轮471上的凹陷面4710也为圆弧面，使得凹陷面4710能够与芯棒A的外表面吻合。
具体到实施例中，抵压机构47包括连接座472、支撑轴473及第二弹性件474。该连接座472设置在移载座412上。支撑轴473活动连接在连接座472上，抵压轮471转动连接在支撑轴473上。第二弹性件474抵接在支撑轴473与连接座472之间，以提供使得支撑轴473具有带动抵压轮471靠近芯棒A的移动趋势的预紧力。可选地，该第二弹性件474可以是弹簧。
如此，当移载座412带动贴胶轮451与抵压轮471沿第三方向Z靠近芯棒A移动的过程中，首先抵压轮471与芯棒A抵接，随着移载座412继续带动贴胶轮451向芯棒A移动，第二弹性件474受压收缩，直至贴胶轮451将双面胶带a3的双面胶层a2抵压在芯棒A上(即此时贴胶轮451和抵压轮471均抵压在芯棒A上)。当贴胶轮451与抵压轮471均抵压在芯棒A上之后，运动座4112带动贴胶轮451和抵压轮471一同沿芯棒A的轴向滚动，使得贴胶轮451将双面胶带a3的双面胶层a2粘贴在芯棒A上，同时抵压轮471将粘贴在芯棒A上的双面胶层a2进一步压紧在芯棒A上。当运动座4112沿第二方向Y移动预设距离之后停止移动，裁切机构46由贴胶轮451的上游侧切断双面胶带a3的双面胶层a2。然后，运动座4112带动贴胶轮451和抵压轮471继续沿芯棒A滚动一段距离，使得被切断的双面胶层a2的尾端也被贴胶轮451抵压在芯棒A上。再然后，移 载座412沿第三方向Z带动贴胶轮451远离芯棒A移动一段距离，使得贴胶轮451与芯棒A分离，且在第二弹性件474提供的弹力作用下抵压轮471与芯棒A保持抵接。再然后，运动座4112再带动抵压轮471沿芯棒A的轴向滚动一段距离，使得被切断的双面胶层a2的尾端也被抵压轮471压紧在芯棒A上。最后，运动座4112和移载座412分别沿第二方向Y和第三方向Z返回至初始位置，为下一次的贴胶作准备。
可选地，连接座472上开设有安装槽4721，支撑轴473设置在该安装槽4721内，使得支撑轴473能够沿安装槽4721(即沿第三方向Z)移动一定的行程。第二弹性件474的一端与连接座472抵接，另一端与支撑轴473抵接，从而使得抵压轮471在受到外部压力时，能够克服第二弹性件474的弹力而相对连接座472沿第三方向Z移动。可选地，该第二弹性件474可以是弹簧销。
请参见图23至图25，在一些实施例中，贴胶机构45还具有第一限位块453，裁切机构46包括切刀座462以及设置在切刀座462上的切刀463和第二限位块464。切刀座462设置在移载座412上，使得切刀座462跟随移载座412一同移动。该第一限位块453与第二限位块464沿第二方向Y相对设置，且第一限位块453与第二限位块464之间形成供双面胶带a3穿过的穿胶通道h。该穿胶通道h位于贴胶轮451的上游侧，也就是说，放卷机构43放卷的双面胶带a3穿过穿胶通道h后绕过贴胶轮451，贴胶轮451将双面胶带a3的双面胶层a2粘贴在芯棒A上，双面胶带a3的隔离膜a4收卷在收卷机构44上。
切刀座462能够沿第二方向Y朝向贴胶机构45移动至裁切位置。当切刀座462移动至裁切位置时，第二限位块464与第一限位块453抵接，切刀463由第一限位块453与贴胶轮451之间切断双面胶层a2。如此，利用第一限位块453与第二限位块464来限定切刀463的切入深度，从而确保切刀463每次裁切时仅切断双面胶带a3的双面胶层a2，而不切断双面胶带a3的隔离膜a4。
具体到实施例中，裁切机构46还包括裁切驱动件461，该裁切驱动件461安装在移载座412上，切刀座462安装在裁切驱动件461的驱动端。裁切驱动件461用于驱动切刀座462朝向贴胶机构45移动，以带动切刀463由贴胶轮451的上游侧切断双面胶带a3的双面胶层a2。可选地，裁切驱动件461可以是气缸。
具体到实施例中，贴胶机构45包括设置在移载座412上的贴胶座452。贴胶轮451转动连接在该贴胶座452上。第一限位块453设置在贴胶座452上，且相对贴胶座452的位置沿第二方向Y可调节，使得能够适应不同规格的双面胶带a3和芯棒A，以提升设备的兼容性。
进一步地，第一限位块453沿第二方向Y可移动地连接在贴胶座452上。第一限位块453具有第一倾斜面4531，该第一倾斜面4531相对垂直于第二方向Y的平面倾斜。贴胶机构45还包括设置在贴胶座452上的调节楔块454，该调节楔块454具有与第一倾斜面4531平行且彼此贴合的第二倾斜面4541。
该调节楔块454相对贴胶座452沿与第二方向Y垂直的预设方向可移动，以在第一倾斜面4531和第二倾斜面4541的导向作用下抵推第一限位块453沿第二方向Y移动，从而实现沿第二方向Y调节第一限位块453相对贴胶座452的位置。如此，当需要调节第一限位块453的位置时，控制 调节楔块454沿预设方向移动，从而带动第一限位块453沿第二方向Y相对贴胶座452移动，即实现第一限位块453的位置调节。可选地，该预设方向与第一方向X平行。
进一步地，贴胶座452具有一抵挡面4520，该抵挡面4520位于第一限位块453背离第二限位块464的一侧。调节楔块454位于第一限位块453与抵挡面4520之间。也就是说，第二限位块464、第一限位块453、调节楔块454和抵挡面4520沿第二方向Y依次布置。第一限位块453与调节楔块454通过第一倾斜面4531与第二倾斜面4541相互抵接，调节楔块454与抵挡面4520相互抵接。
抵挡面4520与垂直于第二方向Y的平面平行，从而使得调节楔块454沿预设方向移动并推动第一限位块453沿第二方向Y移动的过程中，抵挡面4520对调节楔块454在第二方向Y上的位置进行限定，避免调节楔块454在第二方向Y上产生位移。
进一步地，贴胶机构45还包括调节螺杆455，该调节螺杆455绕自身轴线可转动地连接在贴胶座452上。调节螺杆455的轴向与上述预设方向平行，且调节螺杆455的一端与调节楔块454螺纹连接，从而可通过旋拧调节螺杆455来带动调节楔块454沿预设方向移动，进而抵推第一限位块453沿第二方向Y移动。
进一步地，第一限位块453上开设有沿第二方向Y纵长延伸的第三腰型孔4532。贴胶机构45还包括螺纹紧固件(附图未示出)，该螺纹紧固件穿设于第三腰型孔4532，并与贴胶座452螺纹连接，以将第一限位块453锁紧固定在贴胶座452上。如此，当需要调节第一限位块453的位置时，首先拧松螺纹紧固件，使得第一限位块453能够沿第二方向Y相对贴胶座452移动。然后旋拧调节螺杆455，从而带动调节楔块454相对贴胶座452沿预设方向移动，进而带动第一限位块453相对贴胶座452沿第二方向Y移动。当第一限位块453的位置调节到位后，停止旋转调节螺杆455，并拧紧螺纹紧固件，以将第一限位块453锁紧固定在贴胶座452上。可选地，螺纹紧固件可以采用紧固螺钉。
请参见图29及图30，本公开的实施例中，上料装置50包括上料驱动机构51及夹持机构52。上料驱动机构51与夹持机构52连接，使得上料驱动机构51能够驱动夹持机构52沿第一方向X在上料工位与卷绕机构D之间移动。当夹持机构52位于上料工位时，夹持机构52能够夹取到达上料工位的转移机构13上的芯棒A。当夹持机构52位于卷绕机构D处时，夹持机构52能够将夹取的芯棒A置于卷绕机构D上。如此，当转移机构13携带完成调整的芯棒A到达上料工位时，首先，上料驱动机构51驱动夹持机构52沿第一方向X移动至上料工位，夹持机构52在上料工位夹取转移机构13上的芯棒A。然后，上料驱动机构51驱动夹持机构52沿第一方向X移动至卷绕机构D处，此时卷绕机构D的卷针伸出并插入至芯棒A内，使得芯棒A的定位部a1与卷针相匹配。再然后，夹持机构52松开芯棒A，并返回至上料工位。
具体到实施例中，上料驱动机构51还用于驱动夹持机构52沿第三方向Z移动，以使在上料工位夹持机构52能够沿第三方向Z靠近或远离转移机构13上的芯棒A，进而实现夹取转移机构13上的芯棒A。如此，当需要夹取到达上料工位的转移机构13上的芯棒A时，上料驱动机构51驱动夹持机构52沿第三方向Z靠近转移机构13上的芯棒A移动，直至夹持机构52能够夹持芯棒 A。然后，夹持机构52夹持芯棒A，转移机构13的夹持结构136松开芯棒A。再然后，上料驱动机构51驱动夹持机构52沿第三方向Z远离转移机构13移动而返回，使得夹持机构52带动芯棒A与转移机构13分离，即实现夹取芯棒A。
具体到实施例中，上料驱动机构51还用于驱动夹持机构52绕一旋转轴线转动，以在卷绕机构D处带动夹持机构52上夹取的芯棒A与卷绕机构D的卷针对齐，进而使得卷针能够准确地插入芯棒A内。如此，当上料驱动机构51驱动夹持机构52沿第一方向X移动至卷绕机构D处时，首先，上料驱动机构51驱动夹持机构52绕旋转轴线旋转，直至夹持机构52上的芯棒A与卷绕机构D的卷针对齐。此时，卷绕机构D的卷针伸出并插入至芯棒A内，直至芯棒A的定位部a1与卷针相匹配。然后，夹持机构52松开芯棒A，并在上料驱动机构51的驱动下返回至上料工位，以便于进行下一次的上料动作。可选地，该旋转轴线与第二方向Y平行。
进一步地，上料驱动机构51包括第三支撑座510、第四移动座511、第四驱动件513、第五移动座512、第五驱动件515及第二旋转驱动件516。该第三支撑座510固定连接在安装大板60上。第四移动座511沿第一方向X可移动地连接在第三支撑座510上。第四驱动件513安装在第三支撑座510上，并与第四移动座511连接，使得第四驱动件513能够驱动第四移动座511相对第三支撑座510沿第一方向X移动。第五移动座512沿第三方向Z可移动地连接在第四移动座511上。第五驱动件515安装在第四移动座511上，并与第五移动座512连接，使得第五驱动件515能够驱动第五移动座512相对第四移动座511沿第三方向Z移动。第二旋转驱动件516安装在第五移动座512上，夹持机构52安装在该第二旋转驱动件516的驱动端，以由第二旋转驱动件516驱动绕上述旋转轴线转动。可选地，第五驱动件515可以是气缸。第二旋转驱动件516可以是旋转气缸。
可选地，上料驱动机构51还包括第三丝杆514及第三丝杆螺母(附图未示出)。该第三丝杆514绕自身轴线可转动地连接在第三支撑座510，且第三丝杆514的轴向与第一方向X平行。第四驱动件513与该第三丝杆514连接，使得第四驱动件513能够驱动该第三丝杆514绕自身轴线旋转。第三丝杆螺母螺纹连接在第三丝杆514上，并与第四移动座511固定连接。如此，第四驱动件513驱动第三丝杆514旋转时，第三丝杆螺母沿第三丝杆514的轴向(即第一方向X)移动，从而带动第四移动座511沿第一方向X移动。可选地，第四驱动件513可以是电机。
可选地，第三支撑座510上设置有沿第一方向X纵长延伸的第六滑轨5101，第四移动座511上的设置有与第六滑轨5101滑动配合的第六滑块5112。如此，利用第六滑块5112沿第六滑轨5101的移动对第四移动座511沿第一方向X相对第三支撑座510的移动进行导向。
可选地，第四移动座511上设置有沿第三方向Z纵长延伸的第七滑轨5110，第五移动座512上设置有与第七滑轨5110滑动配合的第七滑块5120。如此，利用第七滑块5120沿第七滑轨5110的移动对第五移动座512沿第三方向Z相对第四移动座511的移动进行导向。
基于上述芯棒上料设备，本公开还提供一种电池卷绕机。该电池卷绕机包括卷绕机构D及如上任一实施例中所述的芯棒上料设备。该芯棒上料设备的上料装置50用于将到达上料工位的芯棒 A转移至卷绕机构D处。卷绕机构D的卷针伸出，使得卷针插入至该芯棒A的中心孔内，并且芯棒A的定位部a1与卷针定位配合，进而使得卷针能够带动芯棒A旋转。如此，当需要进行卷绕作业时，卷绕料带的端部通过双面胶层a2粘接固定在芯棒A上，卷针带动芯棒A旋转，从而使得卷绕料带卷绕在芯棒A上形成电芯。可选地，该卷绕料带可以是隔膜。
以上所述实施例的各技术特征可以进行任意的组合，为使描述简洁，未对上述实施例中的各个技术特征所有可能的组合都进行描述，然而，只要这些技术特征的组合不存在矛盾，都应当认为是本说明书记载的范围。
以上所述实施例仅表达了本公开的几种实施方式，其描述较为具体和详细，但并不能因此而理解为对公开专利范围的限制。应当指出的是，对于本领域的普通技术人员来说，在不脱离本公开构思的前提下，还可以做出若干变形和改进，这些都属于本公开的保护范围。因此，本公开专利的保护范围应以所附权利要求为准。

Claims (20)

  1. 一种芯棒上料设备，其特征在于，具有落料工位(B1)、调整工位(B2)及贴胶工位(B3)，所述芯棒上料设备包括：
    转移装置(10)，所述转移装置(10)可移动至所述落料工位(B1)、所述调整工位(B2)和所述贴胶工位(B3)；
    落料装置(20)，所述落料装置(20)设置在所述落料工位(B1)，所述落料装置(20)用于存储并逐个地输出芯棒，所述转移装置(10)移动至所述落料工位(B1)时，能够承接由所述落料装置(20)输出的芯棒；
    调整装置(30)，所述调整装置(30)设置在所述调整工位(B2)，所述调整装置(30)用于带动由所述转移装置(10)转移至所述调整工位(B2)的芯棒旋转；
    贴胶装置(40)，所述贴胶装置(40)设置在所述贴胶工位，所述贴胶装置(40)用于向由所述转移装置(10)转移至所述贴胶工位(B3)的芯棒上贴附双面胶层；
    上料装置(50)，所述上料装置(50)用于夹取所述转移装置(10)上的芯棒，并将夹取的芯棒转移至卷绕机构(D)。
  2. 根据权利要求1所述的芯棒上料设备，其特征在于，所述转移装置(10)包括转移机构(13)，所述转移机构(13)包括：
    安装座(130)和托板(132)，所述托板(132)安装在所述安装座(130)上，所述托板(132)用于承载芯棒；
    夹持结构(136)，所述夹持结构(136)包括两个夹持块(131)，两个所述夹持块(131)设置在所述安装座(130)上，且位于所述托板(132)在第一方向上的两侧，两个所述夹持块(131)可受控地彼此靠近或远离，以夹持或松开承载在所述托板(132)上的芯棒。
  3. 根据权利要求2所述的芯棒上料设备，其特征在于，所述夹持结构(136)还包括：
    第一弹性件(134)，所述第一弹性件(134)设置在所述安装座(130)上，两个所述夹持块(131)均对应布置有所述第一弹性件(134)，且各个所述第一弹性件(134)均与各自对应的所述夹持块(131)抵接，以提供使得两个所述夹持块(131)具有彼此靠近的移动趋势的预紧力；
    楔形块(138)，所述楔形块(138)设置在所述安装座(130)上，且所述楔形块(138)设置在两个所述夹持块(131)之间，两个所述夹持块(131)上均具有与所述楔形块(138)抵接的抵接部(1314)，所述楔形块(138)可受控地在两个所述抵接部(1314)之间移动，以驱动两个所述夹持块(131)彼此靠近或远离。
  4. 根据权利要求1至3中任一项所述的芯棒上料设备，其特征在于，所述转移装置(10)包括两个转移机构(13)，其中一个所述转移机构(13)能够在所述落料工位(B1)与所述调整工位(B2)之间移动，以在所述落料工位(B1)承接由所述落料装置(20)输出的芯棒，并在所述调整工位(B2)将芯棒转移至所述调整装置(30)；
    其中另一个所述转移机构(13)能够在所述调整工位(B2)和所述贴胶工位(B3)之间移动，以在所述调整工位(B2)承接由所述调整装置(30)转移的芯棒，并在所述贴胶工位(B3)供所述贴胶装置(40)对芯棒进行贴胶，且将芯棒转移至所述上料装置(50)。
  5. 根据权利要求1至4中任一项所述的芯棒上料设备，其特征在于，所述落料装置(20)包括：
    料盒(21)，所述料盒(21)具有用于收容多个芯棒的收容腔(210)，以及位于所述收容腔(210)底部的开口(212)；
    落料轮(22)，所述落料轮(22)可转动地设置在所述料盒(21)的下方，所述落料轮(22)的周侧表面上开设有多个容纳槽(221)，所述多个容纳槽(221)沿所述落料轮(22)的周向间隔布设，
    其中，每一所述容纳槽(221)用于在随所述落料轮(22)转动至所述开口(212)处时容纳芯棒，并在跟随所述落料轮(22)转动至出料位置时将芯棒转移至所述转移装置(10)上。
  6. 根据权利要求5所述的芯棒上料设备，其特征在于，所述落料装置(20)还包括：
    导向件(23)，所述导向件(23)围绕所述落料轮(22)布设，且与所述落料轮(22)的周侧表面之间形成输送通道，所述导向件(23)具有位于所述开口(212)处的入料端(2210)和位于所述出料位置的出料端(2212)，
    在所述落料轮(22)转动的过程中，容纳在所述容纳槽(221)内的芯棒由所述入料端(2210)进入到所述输送通道，并由所述出料端(2212)被输送至所述转移装置(10)上。
  7. 根据权利要求6所述的芯棒上料设备，其特征在于，所述落料装置(20)还包括：
    导向配合件(24)，所述导向配合件(24)设置在所述出料位置，所述导向配合件(24)与所述导向件(23)的所述出料端(2212)之间形成落料口(C)，容纳在所述容纳槽(221)内的芯棒跟随所述落料轮(22)转动到达所述落料口(C)时，在自身重力作用下由所述落料口(C)下落至所述转移装置(10)上。
  8. 根据权利要求1至7中任一项所述的芯棒上料设备，其特征在于，所述调整装置(30)包括调整机构(32)，所述调整机构(32)包括：
    第一支撑座(320)、第一旋转抵接轴(321)和第二旋转抵接轴(322)，所述第一旋转抵接轴(321)和所述第二旋转抵接轴(322)分别绕自身轴线可旋转地连接在所述第一支撑座(320)上，且所述第一旋转抵接轴(321)与所述第二旋转抵接轴(322)的轴线共线；所述第一旋转抵接轴(321)与所述第二旋转抵接轴(322)彼此间隔设置，且可受控地彼此靠近或远离；被所述转移装置(10)转移至所述调整工位(B2)的芯棒可受控地运动至所述第一旋转抵接轴(321)与所述第二旋转抵接轴(322)之间；
    检测件(324)，所述检测件(324)用于检测被夹紧在所述第一旋转抵接轴(321)与所述第二旋转抵接轴(322)之间的芯棒上的定位部的位置。
  9. 根据权利要求8所述的芯棒上料设备，其特征在于，所述调整机构(32)还包括导向轴(323)， 所述导向轴(323)连接在所述第一旋转抵接轴(321)朝向所述第二旋转抵接轴(322)的一端，或，所述导向轴(323)连接在所述第二旋转抵接轴(322)朝向所述第一旋转抵接轴(321)的一端；
    当所述第一旋转抵接轴(321)与所述第二旋转抵接轴(322)彼此靠近或远离的过程中，所述导向轴(323)插入或拔出位于所述第一旋转抵接轴(321)与所述第二旋转抵接轴(322)之间的芯棒。
  10. 根据权利要求8或9所述的芯棒上料设备，其特征在于，所述调整机构(32)还包括：
    第二移动座(328)，所述第二移动座(328)可移动地连接在所述第一支撑座(320)上，所述第二旋转抵接轴(322)绕自身轴线可旋转地连接在所述第二移动座(328)上；
    第二驱动件(329)，所述第二驱动件(329)安装在所述第一支撑座(320)上，且与所述第二移动座(328)连接，使得所述第二驱动件(329)能够驱动所述第二移动座(328)带动所述第二旋转抵接轴(322)靠近或远离所述第一旋转抵接轴(321)。
  11. 根据权利要求8至10中任一项所述的芯棒上料设备，其特征在于，所述调整机构(32)还包括：
    调节座，所述调节座设置在所述第一支撑座(320)上，所述检测件(324)安装在所述调节座上，所述调节座相对所述第一支撑座(320)的位置可调节。
  12. 根据权利要求8至11中任一项所述的芯棒上料设备，其特征在于，所述调整装置(30)还包括夹取机构(31)，所述夹取机构(31)包括夹取组件(312)，所述夹取组件(312)能够移动至取料位置和调整位置；
    在所述夹取组件(312)移动至所述取料位置时，能够夹取或释放芯棒；在所述夹取组件(312)移动至所述调整位置时，所述夹取组件(312)上夹取的芯棒位于所述第一旋转抵接轴(321)与所述第二旋转抵接轴(322之间，所述第一旋转抵接轴(321)与所述第二旋转抵接轴(322)能够夹紧芯棒。
  13. 根据权利要求1至12中任一项所述的芯棒上料设备，其特征在于，所述贴胶装置(40)包括：
    运动机构(41)，所述运动机构(41)包括第一驱动组件(411)及与所述第一驱动组件(411)传动连接的移载座(412)，所述第一驱动组件(411)用于驱动所述移载座(412)沿第二方向和第三方向移动，所述第二方向与所述第三方向相交；
    放卷机构(43)，所述放卷机构(43)设置在所述移载座(412)上，所述放卷机构(43)用于放卷双面胶带，所述双面胶带包括层叠设置的双面胶层和隔离膜；
    收卷机构(44)，所述收卷机构(44)设置在所述移载座(412)上，所述放卷机构(43)用于收卷所述隔离膜；
    贴胶机构(45)，所述贴胶机构(45)设置在所述移载座(412)上，所述贴胶机构(45)具有供所述双面胶带绕经的贴胶轮(451)；
    裁切机构(46)，所述裁切机构(46)设置在所述移载座(412)上，所述裁切机构(46)用于由所述贴胶轮(451)的上游侧切断所述双面胶层；
    其中，所述移载座(412)沿所述第三方向移动的过程中，能够带动所述贴胶轮(451)将所述双面胶层抵压在到达所述转移装置(10)上的芯棒上；所述移载座(412)沿所述第二方向移动的过程中，能够带动所述贴胶轮(451)沿所述转移装置(10)上的芯棒表面滚动。
  14. 根据权利要求13所述的芯棒上料设备，其特征在于，所述贴胶装置(40)还包括：
    抵压机构(47)，所述抵压机构(47)设置在所述移载座(412)上，所述抵压机构(47)具有位于所述贴胶轮(451)的下游侧的抵压轮(471)；
    当所述贴胶轮(451)将所述双面胶层抵压在到达所述贴胶工位(B3)的所述转移装置(10)上的芯棒上时，所述抵压轮(471)与到达所述贴胶工位(B3)的所述转移装置(10)上的芯棒抵接，以在跟随所述移载座(412)沿所述第二方向移动的过程中，所述抵压轮(471)对粘贴在芯棒上的所述双面胶层进行抚平。
  15. 根据权利要求14所述的芯棒上料设备，其特征在于，所述贴胶机构(45)还具有第一限位块(453)，所述裁切机构(46)包括：
    切刀座(462)，所述切刀座(462)设置在所述移载座(412)上，所述切刀座(462)能够沿所述第二方向朝向所述贴胶机构(45)移动至裁切位置；
    切刀(463)和第二限位块(464)，所述切刀(463)与所述第二限位块(464)均设置在所述切刀座(462)上，所述第一限位块(453)与所述第二限位块(464)沿所述第二方向相对设置，所述第一限位块(453)与所述第二限位块(464)之间形成供所述双面胶带穿过的穿胶通道(h)，且所述穿胶通道(h)位于所述贴胶轮(451)的上游侧；
    当所述切刀座(462)移动至所述裁切位置时，所述第二限位块(464)与所述第一限位块(453)抵接，所述切刀(463)由所述第一限位块(453)与所述贴胶轮(451)之间切断所述双面胶层。
  16. 根据权利要求15所述的芯棒上料设备，所述贴胶机构(45)还包括：
    贴胶座(452)，所述贴胶座(452)设置在所述移载座(412)上，所述贴胶轮(451)转动连接在所述贴胶座(452)上，所述第一限位块(453)设置在所述贴胶座(452)上，且相对所述贴胶座(452)的位置沿所述第二方向可调节。
  17. 根据权利要求16所述的芯棒上料设备，其特征在于，所述第一限位块(453)沿所述第二方向可移动地连接在所述贴胶座(452)上，所述第一限位块(453)具有第一倾斜面(4531)，所述贴胶机构(45)还包括：
    调节楔块(454)，所述调节楔块(454)设置在所述贴胶座(452)上，所述调节楔块(454)具有与所述第一倾斜面(4531)平行且彼此贴合的第二倾斜面(4541)，所述调节楔块(454)相对所述贴胶座(452)沿与所述第二方向垂直的预设方向可移动，以在所述第一倾斜面(4531)和所述第二倾斜面(4541)的导向作用下，抵推所述第一限位块(453)沿所述第二方向移动。
  18. 根据权利要求17所述的芯棒上料设备，其特征在于，所述贴胶座(452)具有抵挡面(4520)， 所述抵挡面(4520)与垂直于所述第二方向的平面平行，所述抵挡面(4520)位于所述第一限位块(453)背离所述第二限位块(464)的一侧，所述调节楔块(454)位于所述第一限位块(453)与所述抵挡面(4520)之间。
  19. 根据权利要求14至18中任一项所述的芯棒上料设备，其特征在于，所述抵压机构(47)包括：
    连接座(472)，所述连接座(472)设置在所述移载座(412)上；
    支撑轴(473)，所述支撑轴(473)活动连接在所述连接座(472)上，所述抵压轮(471)转动连接在所述支撑轴(473)上；
    第二弹性件(474)，所述第二弹性件(474)抵接在所述支撑轴(473)与所述连接座(472)之间，以提供使得所述支撑轴(473)具有带动所述抵压轮(471)靠近芯棒的移动趋势的预紧力。
  20. 一种电池卷绕机，其特征在于，包括如权利要求1至19中任一项所述的芯棒上料设备。
PCT/CN2023/122650 2022-10-21 2023-09-28 芯棒上料设备及电池卷绕机 WO2024082954A1 (zh)

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