WO2024082549A1 - Bubble puncturing device of compound machine - Google Patents

Bubble puncturing device of compound machine Download PDF

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Publication number
WO2024082549A1
WO2024082549A1 PCT/CN2023/083656 CN2023083656W WO2024082549A1 WO 2024082549 A1 WO2024082549 A1 WO 2024082549A1 CN 2023083656 W CN2023083656 W CN 2023083656W WO 2024082549 A1 WO2024082549 A1 WO 2024082549A1
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WO
WIPO (PCT)
Prior art keywords
frame
fixed
wall
driving
tooth
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Application number
PCT/CN2023/083656
Other languages
French (fr)
Chinese (zh)
Inventor
向雷
刘伟
朱立纲
汤龙
赵国宇
吴超
Original Assignee
上海紫江喷铝环保材料有限公司
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Application filed by 上海紫江喷铝环保材料有限公司 filed Critical 上海紫江喷铝环保材料有限公司
Publication of WO2024082549A1 publication Critical patent/WO2024082549A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/0007Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality
    • B32B37/003Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality to avoid air inclusion

Definitions

  • the present application relates to the technical field of bubble dot devices, and in particular to a bubble dot device for a compound machine.
  • wet laminating machines are commonly used in the composite packaging paper material industry as one of its main processing equipment.
  • the wet laminating machine is laminating the base paper and the film material (mostly PET, OPP, etc.)
  • bubbles are easily generated in the initial startup stage. If the bubbles are not handled in time, the finished product will be scrapped and the yield rate will be affected.
  • the inventors believe that the above-mentioned method of releasing gas manually has uncertainties in manual work, the shape of the knife marks is not fixed, and there is a possibility that bubbles may leak into the finished product during the subsequent selection process, and there is room for improvement.
  • the present application provides a bubble degassing device for a composite machine.
  • the present application provides a compound machine bubble point device, which adopts the following technical solution:
  • a bubble dot device for a compound machine comprises a frame, a needling guide roller rotatably connected to the frame, and a pressing roller rotatably connected to the frame, a plurality of needling rings are fixed on the outer wall of the needling guide roller, a fixed frame is slidably connected to the side wall of the frame, the needling guide roller is rotatably connected to the fixed frame, and a driving component for driving the fixed frame to slide is arranged on the frame.
  • the frame is fixed on the compounding machine, the compounded composite paper is inserted between the needle guide roller and the pressure roller, the driving component drives the needle guide roller to slide toward the pressure roller, the bubble point device is started, the needle guide roller and the pressure roller rotate, the rotation of the needle guide roller drives the needle ring to rotate, the needle ring rolls on the outer wall of the composite paper, and punctures the bubbles formed on the outer wall of the composite paper.
  • This method of fixing the needle ring on the outer wall of the needle guide roller makes the shape and number of the knife marks on the outer wall of the composite paper constant, so as to better destroy the bubbles on the side wall of the composite paper and reduce the possibility of bubbles leaking into the finished product.
  • the driving assembly includes a first driving cylinder fixed on the side wall of the frame, and a piston rod of the first driving cylinder is fixedly connected to the fixing frame.
  • the first driving cylinder is started, and the piston rod of the first driving cylinder slides, thereby driving the fixed frame to slide.
  • a guide frame is fixed on the frame, and a mounting frame is slidably connected to the guide frame.
  • a connecting rod is hinged on the side wall of the mounting frame, and the end of the connecting rod facing away from the mounting frame is rotatably connected to the pressure roller.
  • a guide groove is provided on the side wall of the guide frame, and the end of the connecting rod away from the guide frame can be snapped into the guide groove.
  • a first driving member for driving the mounting frame to slide is provided on the frame.
  • the first driving member drives the mounting frame to slide, and under the guidance of the guide frame, the mounting frame makes the end of the connecting rod away from the mounting frame clamped in the guide groove, and the needling guide roller is driven by the connecting rod to move toward the pressure roller, thereby reducing the distance between the needling guide roller and the pressure roller, which is convenient for opening a hole on the side wall of the composite paper.
  • the first driving member includes a second driving cylinder fixed to the side wall of the frame, and a piston rod of the second driving cylinder is fixedly connected to the mounting frame.
  • the second driving cylinder is started, and the piston rod of the second driving cylinder slides, thereby driving the mounting frame to slide.
  • a fixed shell is fixed on the side wall of the frame
  • a driving disk is rotatably connected to the inner wall of the fixed shell
  • a clamping frame is slidably connected to the inner wall of the fixed shell
  • tooth grooves are provided on the side walls of the clamping frame and the driving disk
  • the clamping frame is meshed with the driving disk
  • a limiting frame is hinged on the side wall of the clamping frame
  • a rotating shaft is coaxially fixed on the side wall of the needling guide roller
  • a clamping groove is provided on the outer wall of the rotating shaft
  • the limiting frame can be clamped in the clamping groove
  • a second driving member for driving the driving disk to rotate is provided on the fixed shell.
  • the second driving member drives the driving disk to rotate, and the driving disk drives the clamping frame to slide in the direction of the rotating shaft, and the limit frame is clamped with the inner wall of the clamping groove to achieve the fixation of the rotating shaft and the fixed shell;
  • the second driving member drives the driving disk to rotate in the opposite direction, so that the clamping frame slides in the direction away from the rotating shaft, so that the limit member slides out of the guide groove, and the second driving cylinder drives the rotating shaft to slide out of the fixed shell, so that the composite paper is clamped between the needling guide roller and the pressure roller.
  • the second driving member includes a gear rotatably connected to the inner wall of the fixed shell, a first helical tooth rotating coaxially with the gear, a servo motor fixed to the frame, an active disk coaxially fixed to the rotating shaft of the servo motor, and a second helical tooth coaxially fixed to the outer wall of the active disk, the first helical tooth meshing with the second helical tooth, the second helical tooth being arranged in a ring shape, a plurality of abutment grooves being evenly spaced on the inner wall of the second helical tooth, a pawl being rotatably connected to the outer wall of the active disk, a tightening spring being fixed on the outer wall of the active disk, one end of the tightening spring being fixed to the outer wall of the active disk, and the other end being fixed to the outer wall of the pawl, the pawl abutting against the inner wall of the abutment groove, a locking tooth being rotatably connected to the inner wall of the
  • the servo motor is electrically connected to the external power supply, the servo motor is started, and the shaft of the servo motor rotates.
  • the shaft of the servo motor rotates clockwise, it drives the active disk to rotate, drives the pressure roller to rotate, and the ratchet slides on the inner wall of the second bevel tooth;
  • the ratchet abuts against the inner wall of the abutment groove, drives the active disk to rotate, drives the second bevel tooth to rotate synchronously, the first bevel tooth meshes with the second bevel tooth, drives the gear to rotate synchronously, and the gear meshes with the driving disk, thereby driving the driving disk to rotate;
  • the power member drives the locking tooth to rotate, thereby driving the driving disk to rotate in the opposite direction.
  • a first rotating tooth is coaxially fixed on the outer wall of the rotating shaft, and a second rotating tooth is coaxially fixed on the upper side of the needling guide roller, and the first rotating tooth can mesh with the second rotating tooth.
  • the servo motor drives the first rotating tooth to rotate during the process of driving the pressure roller to rotate, and the first rotating tooth engages with the second rotating tooth, thereby driving the needling guide roller to rotate, which facilitates the processing of bubbles formed on the outer wall of the composite paper.
  • a plurality of grooves are evenly spaced on the outer wall of the pressing roller, and the grooves cooperate with the puncture ring.
  • the setting of the groove and the needle ring can achieve a better bubble point effect than manual work, standardize the number of knife mark waste products and the shape of knife marks, improve the bubble point efficiency, and thus reduce losses.
  • the present application includes at least one of the following beneficial technical effects:
  • the staff clamps the composite paper between the pressing roller and the needling guide roller.
  • the driving component drives the fixed frame to slide toward the pressing roller, reducing the distance between the pressing roller and the needling guide roller, so that the needling ring forms dot-shaped knife marks on the outer wall of the composite paper, which quickly and effectively achieves the effect of de-bubbling.
  • the driving component drives the pressing roller to move away from the needling guide roller, thus completing the task of de-bubbling.
  • the servo motor rotates clockwise to drive the pressure roller to rotate; the servo motor rotates counterclockwise to drive the active disk to rotate, the ratchet abuts in the abutment groove, driving the second bevel gear to rotate, the second bevel gear meshes with the first bevel gear, so that the gear rotates, the gear meshes with the drive disk, driving the drive disk to rotate, the drive disk drives the clamping frame to slide, increasing the distance between the clamping frame and the outer wall of the rotating shaft, and the pressure roller is separated from the fixed shell under the drive of the second drive cylinder, so that the composite paper is clamped between the pressure roller and the needling guide roller.
  • FIG. 1 is a schematic diagram of the overall structure of a bubble device of a compound machine in an embodiment of the present application.
  • FIG. 2 is a schematic diagram of the structure of the driving disk in the embodiment of the present application, which is used to show the structure inside the inner cavity of the fixed shell.
  • FIG. 3 is a schematic diagram of the structure of the driving disk in the embodiment of the present application, which is used to show the structure on the side wall of the driving disk.
  • FIG. 4 is an exploded view of the first helical tooth and the fixed housing in the embodiment of the present application, which is used to illustrate the fixing structure between the sliding rod and the gear.
  • FIG. 5 is an enlarged view of point A in FIG. 1 .
  • FIG. 6 is an exploded view of the square rod portion in the embodiment of the present application, for illustrating the connection between the square rod and the fixed shell.
  • the embodiment of the present application discloses a bubble dot device for a compound machine.
  • a bubble point device for a compound machine includes a frame 1, a guide frame 7 fixed to the frame 1 by bolts, and a mounting frame 8 slidably connected to the guide frame 7.
  • the frame 1 is slidably connected with a fixing frame 5, and a needling guide roller 2 is rotatably connected to the inner wall of the fixing frame 5, and a plurality of needling rings 4 are evenly fixed to the outer wall of the needling guide roller 2;
  • a pressing roller 3 is rotatably connected to the inner wall of the mounting frame 8, and a plurality of grooves 32 are evenly spaced on the outer wall of the pressing roller 3.
  • the needling rings 4 and the grooves 32 are arranged in a one-to-one correspondence.
  • the staff passes the composite paper through the needling guide roller 2 and the pressing roller 3, rotates the needling guide roller 2 and the pressing roller 3, and breaks the bubbles of the composite paper under the action of the needling rings 4 and the grooves 32.
  • a bracket 33 is fixed to the frame 1 by bolts, and a driving assembly for driving the fixed frame 5 to slide is arranged on the bracket 33, and the driving assembly includes a first driving cylinder 6 and an air pressure valve fixed to the bracket 33 by bolts, the air pressure valve is connected to the first driving cylinder 6, and the piston rod of the driving cylinder is fixedly connected to the fixed frame 5.
  • the air pressure valve When the air pressure valve is opened, the first driving cylinder 6 works, and the piston rod of the first driving cylinder 6 slides, driving the fixed frame 5 to slide, so that the needling guide roller 2 and the pressing roller 3 are staggered, so that the staff can insert the composite paper between the needling guide roller 2 and the pressing roller 3 conveniently.
  • a connecting rod 9 is hinged on the side wall of the mounting frame 8, and one end of the connecting rod 9 away from the mounting frame 8 is hinged to the fixed frame 5.
  • a guide groove 10 is provided on the side wall of the guide frame 7.
  • a fixed shell 12 is rotatably connected to the upper surface of the frame 1.
  • the fixed shell 12 has a truncated cone-shaped appearance.
  • a driving disk 13 is rotatably connected to the inner cavity of the fixed shell 12.
  • a plurality of sliding grooves 43 are provided on the outer wall of the fixed shell 12.
  • three sliding grooves 43 are provided.
  • a clamping frame 14 is slidably connected to the inner walls of the three sliding grooves 43.
  • a limiting frame 16 is hingedly connected to the side wall of the clamping frame 14.
  • a tooth groove 15 is provided on the side wall of the driving disk 13.
  • the clamping frame 14 is provided with a tooth groove 15 on one side facing the driving disk 13.
  • the driving disk 13 is meshed with the clamping frame 14. When the driving disk 13 is rotated, the driving disk 13 drives the clamping frame 14 to slide, so that the distance between the clamping frames 14 is reduced.
  • a rotating shaft 17 is coaxially fixed to the end of the pressure roller 3, and a plurality of snap-in grooves 18 are evenly spaced on the outer wall of the rotating shaft 17.
  • the snap-in grooves 18 are all located at one end of the rotating shaft 17 close to the fixed shell 12.
  • the driving disk 13 drives the three clamping frames 14 to move toward the outer wall of the rotating shaft 17, so that the end of the limiting frame 16 is snapped into the snap-in groove 18, fixing the rotating shaft 17 to the fixed shell 12. At this time, the rotating shaft 17 is driven to rotate during the rotation of the fixed shell 12.
  • a second driving member 19 for driving the driving disk 13 to rotate is provided on the guide frame 7, and a plug hole 34 is provided on the outer wall of the fixed shell 12, and the plug hole 34 is communicated with the inner cavity of the fixed shell 12.
  • the second driving member 19 includes a gear 20, a first helical tooth 21, a servo motor 22, an active disk 23, and a second helical tooth 24.
  • the gear 20 is rotatably connected to the inner wall of the fixed shell 12.
  • a connecting rod 35 is coaxially fixed on the outer wall of the gear 20, and a clamping hole 36 is provided at one end of the connecting rod 35 away from the gear 20.
  • a sliding hole 37 is provided through the side wall of the first helical tooth 21. In the present application, the shape of the sliding hole 37 is hexagonal.
  • a sliding rod 38 is slidably connected to the inner wall of the sliding hole 37, and one end of the sliding rod 38 facing the clamping hole 36 is set as a pointed end.
  • a rotating handle 39 is rotatably connected to the side wall of the frame 1. In the present application, the rotating handle 39 is hollow, and the end of the sliding rod 38 away from the gear 20 is threadedly connected to the rotating handle 39. The staff rotates the rotating handle 39 to drive the sliding rod 38 to slide, so as to facilitate the control of the sliding rod 38 to engage with the engaging hole 36.
  • the servo motor 22 is fixed to the frame 1 by bolts, the second bevel gear 24 is coaxially fixed with the rotating shaft of the servo motor 22, the first bevel gear 21 is meshed with the second bevel gear 24, the servo motor 22 is electrically connected to an external power supply, the servo motor 22 is started, the rotating shaft of the servo motor 22 rotates, driving the second bevel gear 24 to rotate, the first bevel gear 21 to rotate, thereby driving the sliding rod 38 to rotate.
  • the active disk 23 is coaxially fixed on the rotating shaft of the servo motor 22, the active disk 23 is located on the side of the second beveled tooth 24 away from the fixed shell 12, and the second beveled tooth 24 is evenly spaced to open a plurality of abutment grooves 25 on the side facing the active disk 23, a ratchet 26 is hinged on the outer wall of the active disk 23, and a tightening spring 27 is welded and fixed on the outer wall of the active disk 23, one end of the tightening spring 27 is fixed on the outer wall of the active disk 23, and the other end is welded and fixed on the outer wall of the ratchet 26, and the end of the ratchet 26 is located on the inner wall of the abutment groove 25.
  • a limiting groove 40 is provided on the outer wall of the fixed shell 12 on one side facing the servo motor 22.
  • the limiting groove 40 is hexagonal in shape.
  • a mounting seat 41 is fixed on the frame 1 by bolts.
  • a telescopic motor 42 is mounted on the mounting seat 41 by a bearing.
  • a square rod 44 is coaxially fixed on the telescopic rod of the telescopic motor 42.
  • the square rod 44 is hexagonal in shape, and the end of the square rod 44 is pointed.
  • the servo motor 22 is fixedly connected to the outer wall of the telescopic motor 42.
  • the telescopic motor 42 is electrically connected to an external power supply.
  • the telescopic motor 42 When the telescopic motor 42 is started, the square rod 44 slides toward the direction of the limiting groove 40, and the end of the square rod 44 is engaged with the inner wall of the limiting groove 40. At this time, the servo motor 22 drives the telescopic motor 42 to rotate, thereby driving the pressure roller 3 to rotate.
  • the rotating shaft of the servo motor 22 rotates, and the pawl 26 abuts against the inner wall of the abutting groove 25, driving the second bevel gear 24 to rotate, and the second bevel gear 24 engages with the first bevel gear 21, driving the sliding rod 38 to rotate, so that the gear 20 rotates, and the gear 20 engages with the driving disk 13, driving the driving disk 13 to rotate, and the driving disk 13 drives the limiting frame 16 to slide toward the outer wall of the pressure roller 3, and the limiting frame 16 engages with the inner wall of the engaging groove 18, thereby achieving the fixation of the fixed shell 12 and the rotating shaft 17.
  • the staff rotates the rotating handle 39 in the opposite direction, so that the sliding rod 38 slides away from the direction of the engaging hole 36, and the telescopic motor 42 is started.
  • the telescopic rod of the telescopic motor 42 slides toward the direction of the limiting groove 40, and the square rod 44 is engaged with the inner wall of the limiting groove 40.
  • the servo motor 22 is started, and the rotating shaft of the servo motor 22 rotates, driving the telescopic motor 42 to rotate.
  • the telescopic motor 42 drives the fixed shell 12 to rotate, thereby driving the rotating shaft 17 to rotate, and then driving the pressure roller 3 to rotate.
  • a locking tooth 28 is rotatably connected to the inner wall of the fixed shell 12, and the locking tooth 28 is meshed with the driving disk 13.
  • a power member 29 for driving the locking tooth 28 to rotate is provided on the inner wall of the fixed shell 12.
  • the power member 29 preferably uses a driving motor, and the rotating shaft of the power member 29 is coaxially fixed with the locking tooth 28.
  • the power member 29 is electrically connected to an external power supply, and the power member 29 is started.
  • the rotating shaft of the power member 29 rotates, driving the locking tooth 28 to rotate, and the locking tooth 28 is meshed with the driving disk 13, driving the driving disk 13 to rotate, so that the limit frame 16 is engaged with the clamping groove 18, thereby fixing the rotating shaft 17 to the fixed shell 12.
  • the implementation principle of the bubble dot device of a compound machine in the embodiment of the present application is as follows: start the telescopic motor 42, the telescopic rod of the telescopic motor 42 is separated from the limit groove 40, the rotating handle 39 is rotated, the sliding rod 38 is engaged with the clamping hole 36, the servo motor 22 is started, the rotating shaft of the servo motor 22 is rotated, the ratchet 26 is abutted against the inner wall of the abutting groove 25, driving the second bevel gear 24 to rotate, the second bevel gear 24 is meshed with the first bevel gear 21, driving the gear 20 to rotate, the driving disk 13 is rotated to drive the limit frame 16 to slide, the limit frame 16 is separated from the clamping groove 18, the first driving cylinder is started, the piston rod of the first driving cylinder slides, driving the pressure roller 3 to slide, and the pressure roller 3 drives the rotating shaft 17 to leave the fixed shell 12, at this time it is convenient for the staff to insert the composite paper into the acupuncture guide After the composite paper is set,
  • the rotating shaft of the power member 29 rotates, driving the limiting frame 16 to slide, and the limiting frame 16 is engaged with the clamping groove 18, and the telescopic motor 42 is started.
  • the telescopic rod of the telescopic motor 42 is engaged with the inner wall of the limiting groove 40, and the rotating handle 39 is rotated.
  • the rotating handle 39 drives the sliding rod 38 to slide away from the fixed shell 12, so that the sliding rod 38 is separated from the clamping hole 36, and the servo motor 22 is started.
  • the rotating shaft of the servo motor 22 rotates, thereby driving the pressing roller 3 to rotate, and the first rotating tooth 30 is engaged with the second rotating tooth 31, driving the needling guide roller 2 to rotate, so as to break the bubbles of the composite paper.

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  • Treatment Of Fiber Materials (AREA)
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Abstract

The present application relates to the technical field of bubble puncturing devices, and in particular to a bubble puncturing device of a compound machine, comprising a rack, a needling guide roller rotatably connected to the rack, and a press roller rotatably connected to the rack. A plurality of needling rings are fixed to the outer wall of the needling guide roller, a fixing frame is slidably connected to a side wall of the rack, the needling guide roller is rotatably connected to the fixing frame, and a driving assembly used for driving the fixing frame to slide is arranged on the rack. The present application has the effects that the shape and number of tool marks acting on a copy paper board are standardized, and the possibility of leaking bubbles into a finished product is reduced.

Description

一种复合机点气泡装置A bubble dot device for compound machine 技术领域Technical Field
本申请涉及点气泡装置技术领域,尤其是涉及一种复合机点气泡装置。The present application relates to the technical field of bubble dot devices, and in particular to a bubble dot device for a compound machine.
背景技术Background technique
复合类包装纸材料行业中普遍使用湿式复合机为其主要加工设备之一,湿式复合机在实现原纸与膜材料(多为PET、OPP等)贴合时,刚开机阶段容易产生气泡,如果不及时处理气泡,会造成成品报废,影响成品率。Wet laminating machines are commonly used in the composite packaging paper material industry as one of its main processing equipment. When the wet laminating machine is laminating the base paper and the film material (mostly PET, OPP, etc.), bubbles are easily generated in the initial startup stage. If the bubbles are not handled in time, the finished product will be scrapped and the yield rate will be affected.
目前行业内处理湿式复合机气泡通常的做法是采取人工方式,用刀具在复合纸的膜面划出刀痕来释放空气,避免气泡的产生和延续。At present, the common practice in the industry to deal with bubbles in wet laminating machines is to use manual methods, using a knife to cut marks on the film surface of the composite paper to release air and avoid the generation and continuation of bubbles.
针对上述中的相关技术,发明人认为上述通过人工释放气体的方式,由于手工的不确定性,刀痕的形状不固定,存在后工序挑选时气泡易漏入成品中的可能性,存在待改进之处。With respect to the above-mentioned related technologies, the inventors believe that the above-mentioned method of releasing gas manually has uncertainties in manual work, the shape of the knife marks is not fixed, and there is a possibility that bubbles may leak into the finished product during the subsequent selection process, and there is room for improvement.
发明内容Summary of the invention
为了规范刀痕的形状和作用于复合纸上刀痕的数量,减小气泡漏入成品中的可能性,本申请提供一种复合机点气泡装置。In order to standardize the shape of knife marks and the number of knife marks on composite paper and reduce the possibility of bubbles leaking into the finished product, the present application provides a bubble degassing device for a composite machine.
本申请提供的一种复合机点气泡装置,采用如下的技术方案:The present application provides a compound machine bubble point device, which adopts the following technical solution:
一种复合机点气泡装置,包括机架、转动连接在所述机架上的针刺导辊和转动连接在所述机架上的压辊,所述针刺导辊的外壁就上固定有若干个针刺环,所述机架的侧壁上滑移连接有固定架,所述针刺导辊转动连接在所述固定架上,所述机架上设置有用于驱使所述固定架滑移的驱动组件。A bubble dot device for a compound machine comprises a frame, a needling guide roller rotatably connected to the frame, and a pressing roller rotatably connected to the frame, a plurality of needling rings are fixed on the outer wall of the needling guide roller, a fixed frame is slidably connected to the side wall of the frame, the needling guide roller is rotatably connected to the fixed frame, and a driving component for driving the fixed frame to slide is arranged on the frame.
通过采用上述技术方案,将机架固定在复合机上,完成复合的复合纸插入针刺导辊和压辊之间,驱动组件驱使针刺导辊朝向压辊的方向滑移,启动点气泡装置,针刺导辊和压辊转动,针刺导辊的转动带动针刺环转动,针刺环在复合纸的外壁上滚动,扎破复合纸外壁上形成的气泡。这种在针刺导辊的外壁上固定针刺环的方式使得对作用在复合纸外壁上的刀痕的形状和数量一定,从而对复合纸侧壁上气泡的破坏效率更好,减小气泡漏入成品中的可能性。By adopting the above technical solution, the frame is fixed on the compounding machine, the compounded composite paper is inserted between the needle guide roller and the pressure roller, the driving component drives the needle guide roller to slide toward the pressure roller, the bubble point device is started, the needle guide roller and the pressure roller rotate, the rotation of the needle guide roller drives the needle ring to rotate, the needle ring rolls on the outer wall of the composite paper, and punctures the bubbles formed on the outer wall of the composite paper. This method of fixing the needle ring on the outer wall of the needle guide roller makes the shape and number of the knife marks on the outer wall of the composite paper constant, so as to better destroy the bubbles on the side wall of the composite paper and reduce the possibility of bubbles leaking into the finished product.
可选的,所述驱动组件包括固定在所述机架侧壁上第一驱动气缸,所述第一驱动气缸的活塞杆与所述固定架固定连接。Optionally, the driving assembly includes a first driving cylinder fixed on the side wall of the frame, and a piston rod of the first driving cylinder is fixedly connected to the fixing frame.
通过采用上述技术方案,将复合纸插入针刺导辊和压辊之间后,启动第一驱动气缸,第一驱动气缸的活塞杆滑移,从而带动固定架滑移。By adopting the above technical solution, after the composite paper is inserted between the needling guide roller and the pressure roller, the first driving cylinder is started, and the piston rod of the first driving cylinder slides, thereby driving the fixed frame to slide.
可选的,所述机架上固定有引导架,所述引导架上滑移连接有安装架,所述安装架的侧壁上铰接有连杆,所述连杆背离所述安装架的一端与所述压辊转动连接,所述引导架的侧壁上开设有引导槽,所述连杆远离所述引导架的一端可卡接在所述引导槽内,所述机架上设置有用于驱使所述安装架滑移的第一驱动件。Optionally, a guide frame is fixed on the frame, and a mounting frame is slidably connected to the guide frame. A connecting rod is hinged on the side wall of the mounting frame, and the end of the connecting rod facing away from the mounting frame is rotatably connected to the pressure roller. A guide groove is provided on the side wall of the guide frame, and the end of the connecting rod away from the guide frame can be snapped into the guide groove. A first driving member for driving the mounting frame to slide is provided on the frame.
通过采用上述技术方案,第一驱动件驱使安装架滑移,安装架在引导架的引导下使得连杆背离安装架的一端卡接在引导槽内,在连杆的带动下使得针刺导辊朝向压辊的方向移动,减小针刺导辊与压辊之间的距离,便于在复合纸的侧壁上开孔。By adopting the above technical solution, the first driving member drives the mounting frame to slide, and under the guidance of the guide frame, the mounting frame makes the end of the connecting rod away from the mounting frame clamped in the guide groove, and the needling guide roller is driven by the connecting rod to move toward the pressure roller, thereby reducing the distance between the needling guide roller and the pressure roller, which is convenient for opening a hole on the side wall of the composite paper.
可选的,所述第一驱动件包括固定在所述机架侧壁上的第二驱动气缸,所述第二驱动气缸的活塞杆与所述安装架固定连接。Optionally, the first driving member includes a second driving cylinder fixed to the side wall of the frame, and a piston rod of the second driving cylinder is fixedly connected to the mounting frame.
通过采用上述技术方案,启动第二驱动气缸,第二驱动气缸的活塞杆滑移,从而带动安装架滑移。By adopting the above technical solution, the second driving cylinder is started, and the piston rod of the second driving cylinder slides, thereby driving the mounting frame to slide.
可选的,所述机架的侧壁上固定有固定壳,所述固定壳的内壁上转动连接有驱动盘,所述固定壳的内壁上滑移连接有夹持架,所述夹持架和所述驱动盘的侧壁上均开设有齿槽,所述夹持架与所述驱动盘啮合,所述夹持架的侧壁上铰接有限位架,所述针刺导辊的侧壁上同轴固定有转动轴,所述转动轴的外壁上开设有卡接槽,所述限位架可卡接在所述卡接槽内,所述固定壳上设置有用于驱使所述驱动盘转动的第二驱动件。Optionally, a fixed shell is fixed on the side wall of the frame, a driving disk is rotatably connected to the inner wall of the fixed shell, a clamping frame is slidably connected to the inner wall of the fixed shell, tooth grooves are provided on the side walls of the clamping frame and the driving disk, the clamping frame is meshed with the driving disk, a limiting frame is hinged on the side wall of the clamping frame, a rotating shaft is coaxially fixed on the side wall of the needling guide roller, a clamping groove is provided on the outer wall of the rotating shaft, the limiting frame can be clamped in the clamping groove, and a second driving member for driving the driving disk to rotate is provided on the fixed shell.
通过采用上述技术方案,第二驱动件驱使驱动盘转动,驱动盘带动夹持架朝向转动轴的方向滑移,限位架与卡接槽内壁卡接,实现转动轴与固定壳的固定;第二驱动件驱使驱动盘向相反的反向转动,使得夹持架向远离转动轴的方向滑移,使得限位件滑出引导槽,第二驱动气缸带动转动轴滑出固定壳,方便复合纸夹持在针刺导辊和压辊之间。By adopting the above technical solution, the second driving member drives the driving disk to rotate, and the driving disk drives the clamping frame to slide in the direction of the rotating shaft, and the limit frame is clamped with the inner wall of the clamping groove to achieve the fixation of the rotating shaft and the fixed shell; the second driving member drives the driving disk to rotate in the opposite direction, so that the clamping frame slides in the direction away from the rotating shaft, so that the limit member slides out of the guide groove, and the second driving cylinder drives the rotating shaft to slide out of the fixed shell, so that the composite paper is clamped between the needling guide roller and the pressure roller.
可选的,所述第二驱动件包括转动连接在所述固定壳内壁上的齿轮、与所述齿轮同轴转动的第一斜齿、固定在所述机架上的伺服电机、同轴固定在所述伺服电机转轴上的主动盘和同轴固定在所述主动盘外壁上的第二斜齿,所述第一斜齿与所述第二斜齿啮合,所述第二斜齿呈环形设置,所述第二斜齿的内壁上间隔均匀的开设有多个抵接槽,所述主动盘的外壁上转动连接有棘爪,所述主动盘的外壁上固定有抵紧弹簧,所述抵紧弹簧的一端固定在所述主动盘的外壁上,另一端固定在所述棘爪的外壁上,所述棘爪与所述抵接槽的内壁抵接,所述固定壳的内壁上转动连接有锁紧齿,所述锁紧齿与所述驱动盘啮合,所述固定壳的内壁上设置有用于驱使所述锁紧齿转动的动力件,所述齿轮与所述锁紧齿的转动方向相反。Optionally, the second driving member includes a gear rotatably connected to the inner wall of the fixed shell, a first helical tooth rotating coaxially with the gear, a servo motor fixed to the frame, an active disk coaxially fixed to the rotating shaft of the servo motor, and a second helical tooth coaxially fixed to the outer wall of the active disk, the first helical tooth meshing with the second helical tooth, the second helical tooth being arranged in a ring shape, a plurality of abutment grooves being evenly spaced on the inner wall of the second helical tooth, a pawl being rotatably connected to the outer wall of the active disk, a tightening spring being fixed on the outer wall of the active disk, one end of the tightening spring being fixed to the outer wall of the active disk, and the other end being fixed to the outer wall of the pawl, the pawl abutting against the inner wall of the abutment groove, a locking tooth being rotatably connected to the inner wall of the fixed shell, the locking tooth meshing with the driving disk, a power member for driving the locking tooth to rotate is provided on the inner wall of the fixed shell, and the rotation directions of the gear and the locking tooth are opposite.
通过采用上述技术方案,伺服电机与外界电源电连接,启动伺服电机,伺服电机的转轴转动,当伺服电机的转轴顺时针转动时,带动主动盘转动,带动压辊转动,棘爪在第二斜齿的内壁上滑移;当伺服电机逆时针转动时,棘爪抵接在抵接槽的内壁上,带动主动盘转动,带动第二斜齿同步转动,第一斜齿与第二斜齿啮合,带动齿轮同步转动,齿轮与驱动盘啮合,从而带动驱动盘转动;当需要驱使驱动盘反向转动时,动力件驱使锁紧齿转动,从而带动驱动盘反向转动。By adopting the above technical solution, the servo motor is electrically connected to the external power supply, the servo motor is started, and the shaft of the servo motor rotates. When the shaft of the servo motor rotates clockwise, it drives the active disk to rotate, drives the pressure roller to rotate, and the ratchet slides on the inner wall of the second bevel tooth; when the servo motor rotates counterclockwise, the ratchet abuts against the inner wall of the abutment groove, drives the active disk to rotate, drives the second bevel tooth to rotate synchronously, the first bevel tooth meshes with the second bevel tooth, drives the gear to rotate synchronously, and the gear meshes with the driving disk, thereby driving the driving disk to rotate; when it is necessary to drive the driving disk to rotate in the opposite direction, the power member drives the locking tooth to rotate, thereby driving the driving disk to rotate in the opposite direction.
可选的,所述转动轴的外壁上同轴固定有第一转动齿,所述针刺导辊的上同轴固定有第二转动齿,所述第一转动齿可与所述第二转动齿啮合。Optionally, a first rotating tooth is coaxially fixed on the outer wall of the rotating shaft, and a second rotating tooth is coaxially fixed on the upper side of the needling guide roller, and the first rotating tooth can mesh with the second rotating tooth.
通过采用上述技术方案,伺服电机带动压辊转动的过程中带动第一转动齿转动,第一转动齿与第二转动齿啮合,从而带动针刺导辊转动,方便处理复合纸外壁上形成的气泡。By adopting the above technical solution, the servo motor drives the first rotating tooth to rotate during the process of driving the pressure roller to rotate, and the first rotating tooth engages with the second rotating tooth, thereby driving the needling guide roller to rotate, which facilitates the processing of bubbles formed on the outer wall of the composite paper.
可选的,所述压辊的外壁上间隔均匀的开设有若干个凹槽,所述凹槽与所述针刺环相配合。Optionally, a plurality of grooves are evenly spaced on the outer wall of the pressing roller, and the grooves cooperate with the puncture ring.
通过采用上述技术方案,凹槽和针刺环的设置能实现比手工更好的点气泡效果,规范刀痕废品数量和刀痕形状,提高点气泡效率,从而降低损耗。By adopting the above technical solution, the setting of the groove and the needle ring can achieve a better bubble point effect than manual work, standardize the number of knife mark waste products and the shape of knife marks, improve the bubble point efficiency, and thus reduce losses.
综上所述,本申请包括以下至少一种有益技术效果:In summary, the present application includes at least one of the following beneficial technical effects:
1.工作人员将复合纸夹持在压辊和针刺导辊之间,驱动组件驱使固定架朝向压辊的方向滑移,减小压辊和针刺导辊之间的距离,使得针刺环在复合纸的外壁上形成满纸面的点状刀痕,快速有效的起到点气泡效果,驱动组件驱使压辊远离针刺导辊的方向移动,即完成点气泡的任务。1. The staff clamps the composite paper between the pressing roller and the needling guide roller. The driving component drives the fixed frame to slide toward the pressing roller, reducing the distance between the pressing roller and the needling guide roller, so that the needling ring forms dot-shaped knife marks on the outer wall of the composite paper, which quickly and effectively achieves the effect of de-bubbling. The driving component drives the pressing roller to move away from the needling guide roller, thus completing the task of de-bubbling.
2.伺服电机顺时针转动,带动压辊转动;伺服电机逆时针转动,带动主动盘转动,棘爪抵接在抵接槽内,带动第二斜齿转动,第二斜齿与第一斜齿啮合,从而使得齿轮转动,齿轮与驱动盘啮合,带动驱动盘转动,驱动盘带动夹持架滑移,增大夹持架与转动轴外壁之间的距离,在第二驱动气缸的驱使下将压辊与固定壳分开,此时便于将复合纸夹持在压辊与针刺导辊之间。2. The servo motor rotates clockwise to drive the pressure roller to rotate; the servo motor rotates counterclockwise to drive the active disk to rotate, the ratchet abuts in the abutment groove, driving the second bevel gear to rotate, the second bevel gear meshes with the first bevel gear, so that the gear rotates, the gear meshes with the drive disk, driving the drive disk to rotate, the drive disk drives the clamping frame to slide, increasing the distance between the clamping frame and the outer wall of the rotating shaft, and the pressure roller is separated from the fixed shell under the drive of the second drive cylinder, so that the composite paper is clamped between the pressure roller and the needling guide roller.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本申请实施例中复合机气泡装置的整体结构示意图。FIG. 1 is a schematic diagram of the overall structure of a bubble device of a compound machine in an embodiment of the present application.
图2是本申请实施例中驱动盘部位处的结构示意图,用于展示固定壳内腔内的结构。FIG. 2 is a schematic diagram of the structure of the driving disk in the embodiment of the present application, which is used to show the structure inside the inner cavity of the fixed shell.
图3是本申请实施例中驱动盘部位处的结构示意图,用于展示驱动盘侧壁上的结构。FIG. 3 is a schematic diagram of the structure of the driving disk in the embodiment of the present application, which is used to show the structure on the side wall of the driving disk.
图4是本申请实施例中第一斜齿与固定壳的爆炸图,用于展示滑移杆与齿轮之间的固定结构。FIG. 4 is an exploded view of the first helical tooth and the fixed housing in the embodiment of the present application, which is used to illustrate the fixing structure between the sliding rod and the gear.
图5是图1中A处的放大图。FIG. 5 is an enlarged view of point A in FIG. 1 .
图6是本申请实施例中方形杆部位处的爆炸图,用于展示方形杆与固定壳之间的连接。FIG. 6 is an exploded view of the square rod portion in the embodiment of the present application, for illustrating the connection between the square rod and the fixed shell.
附图标记:1、机架;2、针刺导辊;3、压辊;4、针刺环;5、固定架;6、第一驱动气缸;7、引导架;8、安装架;9、连杆;10、引导槽;11、第二驱动气缸;12、固定壳;13、驱动盘;14、夹持架;15、齿槽;16、限位架;17、转动轴;18、卡接槽;19、第二驱动件;20、齿轮;21、第一斜齿;22、伺服电机;23、主动盘;24、第二斜齿;25、抵接槽;26、棘爪;27、抵紧弹簧;28、锁紧齿;29、动力件;30、第一转动齿;31、第二转动齿;32、凹槽;33、支架;34、插接孔;35、连接杆;36、卡接孔;37、滑移孔;38、滑移杆;39、转动柄;40、限位槽;41、安装座;42、伸缩电机;43、滑移槽;44、方形杆。Reference numerals: 1, frame; 2, needling guide roller; 3, pressure roller; 4, needling ring; 5, fixed frame; 6, first driving cylinder; 7, guide frame; 8, mounting frame; 9, connecting rod; 10, guide groove; 11, second driving cylinder; 12, fixed shell; 13, driving disk; 14, clamping frame; 15, tooth groove; 16, limiting frame; 17, rotating shaft; 18, clamping groove; 19, second driving member; 20, gear; 21, first helical tooth; 22, servo motor; 2 3. Active disk; 24. Second oblique tooth; 25. Abutment groove; 26. Ratchet pawl; 27. Abutment spring; 28. Locking tooth; 29. Power piece; 30. First rotating tooth; 31. Second rotating tooth; 32. Groove; 33. Bracket; 34. Plug-in hole; 35. Connecting rod; 36. Clamping hole; 37. Sliding hole; 38. Sliding rod; 39. Rotating handle; 40. Limiting groove; 41. Mounting seat; 42. Telescopic motor; 43. Sliding groove; 44. Square rod.
实施方式Implementation
以下结合附图1-6对本申请作进一步详细说明。The present application is further described in detail below in conjunction with Figures 1-6.
本申请实施例公开一种复合机点气泡装置。The embodiment of the present application discloses a bubble dot device for a compound machine.
参照图1和图2,一种复合机点气泡装置,包括机架1、通过螺栓固定在机架1上的引导架7和滑移连接在引导架7上的安装架8,机架1上滑移连接有固定架5,固定架5的内壁上转动连接有针刺导辊2,针刺导辊2的外壁上间隔均匀的固定有若干个针刺环4;安装架8内壁上转动连接有压辊3,压辊3的外壁上间隔均匀的开设有若干个凹槽32,本申请中针刺环4与凹槽32呈一一对应设置。工作人员将复合纸穿过针刺导辊2和压辊3之间,转动针刺导辊2和压辊3,在针刺环4与凹槽32的作用下对复合纸破气泡。Referring to Fig. 1 and Fig. 2, a bubble point device for a compound machine includes a frame 1, a guide frame 7 fixed to the frame 1 by bolts, and a mounting frame 8 slidably connected to the guide frame 7. The frame 1 is slidably connected with a fixing frame 5, and a needling guide roller 2 is rotatably connected to the inner wall of the fixing frame 5, and a plurality of needling rings 4 are evenly fixed to the outer wall of the needling guide roller 2; a pressing roller 3 is rotatably connected to the inner wall of the mounting frame 8, and a plurality of grooves 32 are evenly spaced on the outer wall of the pressing roller 3. In this application, the needling rings 4 and the grooves 32 are arranged in a one-to-one correspondence. The staff passes the composite paper through the needling guide roller 2 and the pressing roller 3, rotates the needling guide roller 2 and the pressing roller 3, and breaks the bubbles of the composite paper under the action of the needling rings 4 and the grooves 32.
参照图1,机架1上通过螺栓固定有支架33,支架33上设置有用于驱使固定架5滑移的驱动组件,驱动组件包括通过螺栓固定在支架33上的第一驱动气缸6和气压阀,气压阀与第一驱动气缸6连接,驱动气缸的活塞杆与固定架5固定连接,打开气压阀,第一驱动气缸6工作,第一驱动气缸6的活塞杆滑移,带动固定架5滑移,使得针刺导辊2与压辊3错开,方便工作人员将复合纸穿入针刺导辊2与压辊3之间。1 , a bracket 33 is fixed to the frame 1 by bolts, and a driving assembly for driving the fixed frame 5 to slide is arranged on the bracket 33, and the driving assembly includes a first driving cylinder 6 and an air pressure valve fixed to the bracket 33 by bolts, the air pressure valve is connected to the first driving cylinder 6, and the piston rod of the driving cylinder is fixedly connected to the fixed frame 5. When the air pressure valve is opened, the first driving cylinder 6 works, and the piston rod of the first driving cylinder 6 slides, driving the fixed frame 5 to slide, so that the needling guide roller 2 and the pressing roller 3 are staggered, so that the staff can insert the composite paper between the needling guide roller 2 and the pressing roller 3 conveniently.
参照图1,工作人员将复合纸穿入针刺导辊2与压辊3之间后,打开气压阀,在气压阀与第一驱动气缸6的共同作用下,控制压辊3朝向针刺导辊2的方向移动,使得针刺环4在复合纸的纸面上形成点状刀痕,对复合纸进行破气泡。1 , after the staff inserts the composite paper between the needling guide roller 2 and the pressure roller 3, they open the air pressure valve, and under the joint action of the air pressure valve and the first driving cylinder 6, control the pressure roller 3 to move toward the needling guide roller 2, so that the needling ring 4 forms dot-shaped knife marks on the paper surface of the composite paper to break the bubbles in the composite paper.
参照图1,安装架8的侧壁上铰接有连杆9,连杆9远离安装架8的一端与固定架5铰接,引导架7的侧壁上开设有引导槽10,工作人员将复合纸插入针刺导辊2和压辊3之间后,驱动气缸驱使固定架5滑移,带动连杆9滑移,连杆9远离引导架7的一端插入引导槽10内,在引导槽10的引导下使得压辊3朝向针刺导辊2外壁的方向移动,方便对复合纸破气泡处理。Referring to Figure 1, a connecting rod 9 is hinged on the side wall of the mounting frame 8, and one end of the connecting rod 9 away from the mounting frame 8 is hinged to the fixed frame 5. A guide groove 10 is provided on the side wall of the guide frame 7. After the staff inserts the composite paper between the needling guide roller 2 and the pressure roller 3, the driving cylinder drives the fixed frame 5 to slide, driving the connecting rod 9 to slide, and the end of the connecting rod 9 away from the guide frame 7 is inserted into the guide groove 10. Under the guidance of the guide groove 10, the pressure roller 3 moves toward the outer wall of the needling guide roller 2, which is convenient for breaking bubbles in the composite paper.
参照图1和图2,机架1的上表面转动连接有固定壳12,本申请中固定壳12的外观呈圆台状,固定壳12的内腔内转动连接有驱动盘13,固定壳12的外壁上开设有若干个滑移槽43,本申请中滑移槽43开设有三个,三个滑移槽43的内壁上均滑移连接有夹持架14,夹持架14侧壁上铰接有限位架16,驱动盘13的侧壁上开设有齿槽15,夹持架14朝向驱动盘13的一侧均开设有齿槽15,驱动盘13与夹持架14啮合,转动驱动盘13,驱动盘13带动夹持架14滑移,使得夹持架14之间的距离减小。1 and 2, a fixed shell 12 is rotatably connected to the upper surface of the frame 1. In the present application, the fixed shell 12 has a truncated cone-shaped appearance. A driving disk 13 is rotatably connected to the inner cavity of the fixed shell 12. A plurality of sliding grooves 43 are provided on the outer wall of the fixed shell 12. In the present application, three sliding grooves 43 are provided. A clamping frame 14 is slidably connected to the inner walls of the three sliding grooves 43. A limiting frame 16 is hingedly connected to the side wall of the clamping frame 14. A tooth groove 15 is provided on the side wall of the driving disk 13. The clamping frame 14 is provided with a tooth groove 15 on one side facing the driving disk 13. The driving disk 13 is meshed with the clamping frame 14. When the driving disk 13 is rotated, the driving disk 13 drives the clamping frame 14 to slide, so that the distance between the clamping frames 14 is reduced.
参照图2,压辊3的端部同轴固定有转动轴17,转动轴17的外壁上间隔均匀的开设有多个卡接槽18,卡接槽18均位于转动轴17靠近固定壳12的一端,驱动盘13驱使三个夹持架14朝向转动轴17的外壁方向移动,使得限位架16的端部卡接在卡接槽18内,将转动轴17与固定壳12的固定,此时固定壳12转动的过程中带动转动轴17转动。2 , a rotating shaft 17 is coaxially fixed to the end of the pressure roller 3, and a plurality of snap-in grooves 18 are evenly spaced on the outer wall of the rotating shaft 17. The snap-in grooves 18 are all located at one end of the rotating shaft 17 close to the fixed shell 12. The driving disk 13 drives the three clamping frames 14 to move toward the outer wall of the rotating shaft 17, so that the end of the limiting frame 16 is snapped into the snap-in groove 18, fixing the rotating shaft 17 to the fixed shell 12. At this time, the rotating shaft 17 is driven to rotate during the rotation of the fixed shell 12.
参照图1和图4,引导架7上设置有用于驱使驱动盘13转动的第二驱动件19,固定壳12的外壁上开设有插接孔34,插接孔34与固定壳12内腔相通。第二驱动件19包括齿轮20、第一斜齿21、伺服电机22、主动盘23、第二斜齿24,齿轮20转动连接在固定壳12的内壁上,齿轮20的外壁上同轴固定有连接杆35,连接杆35远离齿轮20的一端开设有卡接孔36,第一斜齿21的侧壁上贯穿开设有滑移孔37,本申请中滑移孔37的形状呈六边形状,滑移孔37的内壁上滑移连接有滑移杆38,滑移杆38朝向卡接孔36的一端呈尖端设置,机架1的侧壁上转动连接有转动柄39,本申请中转动柄39呈中空设置,滑移杆38远离齿轮20的一端与转动柄39螺纹连接。工作人员转动转动柄39,带动滑移杆38滑移,方便控制滑移杆38与卡接孔36卡接。1 and 4, a second driving member 19 for driving the driving disk 13 to rotate is provided on the guide frame 7, and a plug hole 34 is provided on the outer wall of the fixed shell 12, and the plug hole 34 is communicated with the inner cavity of the fixed shell 12. The second driving member 19 includes a gear 20, a first helical tooth 21, a servo motor 22, an active disk 23, and a second helical tooth 24. The gear 20 is rotatably connected to the inner wall of the fixed shell 12. A connecting rod 35 is coaxially fixed on the outer wall of the gear 20, and a clamping hole 36 is provided at one end of the connecting rod 35 away from the gear 20. A sliding hole 37 is provided through the side wall of the first helical tooth 21. In the present application, the shape of the sliding hole 37 is hexagonal. A sliding rod 38 is slidably connected to the inner wall of the sliding hole 37, and one end of the sliding rod 38 facing the clamping hole 36 is set as a pointed end. A rotating handle 39 is rotatably connected to the side wall of the frame 1. In the present application, the rotating handle 39 is hollow, and the end of the sliding rod 38 away from the gear 20 is threadedly connected to the rotating handle 39. The staff rotates the rotating handle 39 to drive the sliding rod 38 to slide, so as to facilitate the control of the sliding rod 38 to engage with the engaging hole 36.
参照图1和图4,伺服电机22通过螺栓固定在机架1上,第二斜齿24与伺服电机22的转轴同轴固定,第一斜齿21与第二斜齿24啮合,伺服电机22与外界电源电连接,启动伺服电机22,伺服电机22的转轴转动,带动第二斜齿24转动,第一斜齿21转动,从而带动滑移杆38转动。1 and 4 , the servo motor 22 is fixed to the frame 1 by bolts, the second bevel gear 24 is coaxially fixed with the rotating shaft of the servo motor 22, the first bevel gear 21 is meshed with the second bevel gear 24, the servo motor 22 is electrically connected to an external power supply, the servo motor 22 is started, the rotating shaft of the servo motor 22 rotates, driving the second bevel gear 24 to rotate, the first bevel gear 21 to rotate, thereby driving the sliding rod 38 to rotate.
参照图3和图5,主动盘23同轴固定在伺服电机22的转轴上,主动盘23位于第二斜齿24远离固定壳12的一侧,第二斜齿24朝向主动盘23的一侧间隔均匀的开设有若干个抵接槽25,主动盘23的外壁上铰接有棘爪26,主动盘23的外壁上焊接固定有抵紧弹簧27,抵紧弹簧27的一端固定在主动盘23的外壁上,另一端焊接固定在棘爪26的外壁上,棘爪26的端部位于抵接槽25内壁上。当伺服电机22的转轴顺时针转动时,棘爪26在若干个抵接槽25内滑移,此时伺服电机22带动固定壳12转动,从而带动压辊3转动。3 and 5, the active disk 23 is coaxially fixed on the rotating shaft of the servo motor 22, the active disk 23 is located on the side of the second beveled tooth 24 away from the fixed shell 12, and the second beveled tooth 24 is evenly spaced to open a plurality of abutment grooves 25 on the side facing the active disk 23, a ratchet 26 is hinged on the outer wall of the active disk 23, and a tightening spring 27 is welded and fixed on the outer wall of the active disk 23, one end of the tightening spring 27 is fixed on the outer wall of the active disk 23, and the other end is welded and fixed on the outer wall of the ratchet 26, and the end of the ratchet 26 is located on the inner wall of the abutment groove 25. When the rotating shaft of the servo motor 22 rotates clockwise, the ratchet 26 slides in the plurality of abutment grooves 25, and at this time, the servo motor 22 drives the fixed shell 12 to rotate, thereby driving the pressure roller 3 to rotate.
参照图6,固定壳12朝向伺服电机22的一侧外壁上开设有限位槽40,本申请中限位槽40的形状呈六边形,机架1上通过螺栓固定有安装座41,安装座41上通过轴承安装有伸缩电机42,伸缩电机42的伸缩杆上同轴固定有方形杆44,方形杆44呈六边形设置,方形杆44的端部呈尖端设置,伺服电机22与伸缩电机42的外壁固定连接,伸缩电机42与外界电源电连接,启动伸缩电机42,方形杆44朝向限位槽40的方向滑移,方形杆44的端部与限位槽40内壁卡接,此时伺服电机22带动伸缩电机42转动,从而带动压辊3转动。6 , a limiting groove 40 is provided on the outer wall of the fixed shell 12 on one side facing the servo motor 22. In the present application, the limiting groove 40 is hexagonal in shape. A mounting seat 41 is fixed on the frame 1 by bolts. A telescopic motor 42 is mounted on the mounting seat 41 by a bearing. A square rod 44 is coaxially fixed on the telescopic rod of the telescopic motor 42. The square rod 44 is hexagonal in shape, and the end of the square rod 44 is pointed. The servo motor 22 is fixedly connected to the outer wall of the telescopic motor 42. The telescopic motor 42 is electrically connected to an external power supply. When the telescopic motor 42 is started, the square rod 44 slides toward the direction of the limiting groove 40, and the end of the square rod 44 is engaged with the inner wall of the limiting groove 40. At this time, the servo motor 22 drives the telescopic motor 42 to rotate, thereby driving the pressure roller 3 to rotate.
参照图1和图4,需要对压辊3与固定壳12进行固定时,工作人员转动转动柄39,转动柄39带动滑移杆38朝向卡接孔36的方向滑移,滑移杆38与卡接孔36卡接,启动伺服电机22,伺服电机22的转轴转动,棘爪26与抵接槽25内壁抵接,带动第二斜齿24转动,第二斜齿24与第一斜齿21啮合,带动滑移杆38转动,使得齿轮20转动,齿轮20与驱动盘13啮合,带动驱动盘13转动,驱动盘13带动限位架16朝向压辊3外壁滑移,限位架16与卡接槽18内壁卡接,从而实现固定壳12与转动轴17的固定。1 and 4 , when the pressure roller 3 and the fixed shell 12 need to be fixed, the staff rotates the rotating handle 39, and the rotating handle 39 drives the sliding rod 38 to slide toward the direction of the engaging hole 36, and the sliding rod 38 engages with the engaging hole 36, and starts the servo motor 22. The rotating shaft of the servo motor 22 rotates, and the pawl 26 abuts against the inner wall of the abutting groove 25, driving the second bevel gear 24 to rotate, and the second bevel gear 24 engages with the first bevel gear 21, driving the sliding rod 38 to rotate, so that the gear 20 rotates, and the gear 20 engages with the driving disk 13, driving the driving disk 13 to rotate, and the driving disk 13 drives the limiting frame 16 to slide toward the outer wall of the pressure roller 3, and the limiting frame 16 engages with the inner wall of the engaging groove 18, thereby achieving the fixation of the fixed shell 12 and the rotating shaft 17.
参照图2和图4,将固定壳12与转动轴17固定在一起后,工作人员向相反的方向转动转动柄39,使得滑移杆38背离卡接孔36的方向滑移,启动伸缩电机42,伸缩电机42的伸缩杆朝向限位槽40的方向滑移,方形杆44与限位槽40内壁卡接,启动伺服电机22,伺服电机22的转轴转动,带动伸缩电机42转动,伸缩电机42带动固定壳12转动,从而带动转动轴17转动,进而带动压辊3转动。2 and 4 , after the fixed shell 12 and the rotating shaft 17 are fixed together, the staff rotates the rotating handle 39 in the opposite direction, so that the sliding rod 38 slides away from the direction of the engaging hole 36, and the telescopic motor 42 is started. The telescopic rod of the telescopic motor 42 slides toward the direction of the limiting groove 40, and the square rod 44 is engaged with the inner wall of the limiting groove 40. The servo motor 22 is started, and the rotating shaft of the servo motor 22 rotates, driving the telescopic motor 42 to rotate. The telescopic motor 42 drives the fixed shell 12 to rotate, thereby driving the rotating shaft 17 to rotate, and then driving the pressure roller 3 to rotate.
参照图2和图4,固定壳12的内壁上转动连接有锁紧齿28,锁紧齿28与驱动盘13啮合,固定壳12内壁上设置有用于驱使锁紧齿28转动的动力件29,本申请中动力件29优先选用驱动电机,动力件29的转轴与锁紧齿28同轴固定,动力件29与外界电源电连接,启动动力件29,动力件29的转轴转动,带动锁紧齿28转动,锁紧齿28与驱动盘13啮合,带动驱动盘13转动,使得限位架16与卡接槽18卡接,从而使得转动轴17与固定壳12的固定连接。2 and 4 , a locking tooth 28 is rotatably connected to the inner wall of the fixed shell 12, and the locking tooth 28 is meshed with the driving disk 13. A power member 29 for driving the locking tooth 28 to rotate is provided on the inner wall of the fixed shell 12. In the present application, the power member 29 preferably uses a driving motor, and the rotating shaft of the power member 29 is coaxially fixed with the locking tooth 28. The power member 29 is electrically connected to an external power supply, and the power member 29 is started. The rotating shaft of the power member 29 rotates, driving the locking tooth 28 to rotate, and the locking tooth 28 is meshed with the driving disk 13, driving the driving disk 13 to rotate, so that the limit frame 16 is engaged with the clamping groove 18, thereby fixing the rotating shaft 17 to the fixed shell 12.
本申请实施例一种复合机点气泡装置的实施原理为:启动伸缩电机42,伸缩电机42的伸缩杆与限位槽40分开,转动转动柄39,滑移杆38与卡接孔36卡接,启动伺服电机22,伺服电机22的转轴转动,棘爪26与抵接槽25内壁抵接,带动第二斜齿24转动,第二斜齿24与第一斜齿21啮合,带动齿轮20转动,驱动盘13转动带动限位架16滑移,限位架16与卡接槽18分开,启动第一驱动缸,第一驱动缸的活塞杆滑移,带动压辊3滑移,压辊3带动转动轴17离开固定壳12,此时方便工作人员将复合纸插入针刺导辊2与压辊3之间;设置好复合纸后,启动第一驱动缸,第一驱动缸将压辊3运送至限位架16之间,启动动力件29,动力件29的转轴转动,带动限位架16滑移,限位架16与卡接槽18卡接,启动伸缩电机42,伸缩电机42的伸缩杆与限位槽40内壁卡接,转动转动柄39,转动柄39带动滑移杆38背离固定壳12的方向滑移,从而使得滑移杆38与卡接孔36分开,启动伺服电机22,伺服电机22的转轴转动,从而带动压辊3转动,第一转动齿30与第二转动齿31啮合,带动针刺导辊2转动,从而对复合纸破气泡处理。The implementation principle of the bubble dot device of a compound machine in the embodiment of the present application is as follows: start the telescopic motor 42, the telescopic rod of the telescopic motor 42 is separated from the limit groove 40, the rotating handle 39 is rotated, the sliding rod 38 is engaged with the clamping hole 36, the servo motor 22 is started, the rotating shaft of the servo motor 22 is rotated, the ratchet 26 is abutted against the inner wall of the abutting groove 25, driving the second bevel gear 24 to rotate, the second bevel gear 24 is meshed with the first bevel gear 21, driving the gear 20 to rotate, the driving disk 13 is rotated to drive the limit frame 16 to slide, the limit frame 16 is separated from the clamping groove 18, the first driving cylinder is started, the piston rod of the first driving cylinder slides, driving the pressure roller 3 to slide, and the pressure roller 3 drives the rotating shaft 17 to leave the fixed shell 12, at this time it is convenient for the staff to insert the composite paper into the acupuncture guide After the composite paper is set, the first driving cylinder is started, and the first driving cylinder transports the pressing roller 3 to between the limiting frame 16, and the power member 29 is started. The rotating shaft of the power member 29 rotates, driving the limiting frame 16 to slide, and the limiting frame 16 is engaged with the clamping groove 18, and the telescopic motor 42 is started. The telescopic rod of the telescopic motor 42 is engaged with the inner wall of the limiting groove 40, and the rotating handle 39 is rotated. The rotating handle 39 drives the sliding rod 38 to slide away from the fixed shell 12, so that the sliding rod 38 is separated from the clamping hole 36, and the servo motor 22 is started. The rotating shaft of the servo motor 22 rotates, thereby driving the pressing roller 3 to rotate, and the first rotating tooth 30 is engaged with the second rotating tooth 31, driving the needling guide roller 2 to rotate, so as to break the bubbles of the composite paper.
以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims (8)

  1. 一种复合机点气泡装置,其特征在于:包括机架(1)、转动连接在所述机架(1)上的针刺导辊(2)和转动连接在所述机架(1)上的压辊(3),所述针刺导辊(2)的外壁上固定有若干个针刺环(4),所述机架(1)的侧壁上滑移连接有固定架(5),所述针刺导辊(2)转动连接在所述固定架(5)上,所述机架(1)上设置有用于驱使所述固定架(5)滑移的驱动组件。A bubble dot device for a compound machine, characterized in that it comprises a frame (1), a needle guide roller (2) rotatably connected to the frame (1), and a pressure roller (3) rotatably connected to the frame (1), a plurality of needle rings (4) are fixed on the outer wall of the needle guide roller (2), a fixed frame (5) is slidably connected to the side wall of the frame (1), the needle guide roller (2) is rotatably connected to the fixed frame (5), and a driving component for driving the fixed frame (5) to slide is arranged on the frame (1).
  2. 根据权利要求1所述的一种复合机点气泡装置,其特征在于:所述驱动组件包括固定在所述机架(1)侧壁上的第一驱动气缸(6),所述第一驱动气缸(6)的活塞杆与所述固定架(5)固定连接。According to the bubble dot device of a compound machine as described in claim 1, it is characterized in that: the driving component includes a first driving cylinder (6) fixed on the side wall of the frame (1), and the piston rod of the first driving cylinder (6) is fixedly connected to the fixed frame (5).
  3. 根据权利要求1所述的一种复合机点气泡装置,其特征在于:所述机架(1)上固定有引导架(7),所述引导架(7)上滑移连接有安装架(8),所述安装架(8)的侧壁上铰接有连杆(9),所述连杆(9)背离所述安装架(8)的一端与所述压辊(3)转动连接,所述引导架(7)的侧壁上开设有引导槽(10),所述连杆(9)远离所述引导架(7)的一端可卡接在所述引导槽(10)内,所述机架(1)上设置有用于驱使所述安装架(8)滑移的第一驱动件。According to the bubble dot device of a compound machine as described in claim 1, it is characterized in that: a guide frame (7) is fixed on the frame (1), a mounting frame (8) is slidably connected to the guide frame (7), a connecting rod (9) is hinged on the side wall of the mounting frame (8), the end of the connecting rod (9) away from the mounting frame (8) is rotatably connected to the pressure roller (3), a guide groove (10) is opened on the side wall of the guide frame (7), the end of the connecting rod (9) away from the guide frame (7) can be clamped in the guide groove (10), and a first driving member for driving the mounting frame (8) to slide is provided on the frame (1).
  4. 根据权利要求3所述的一种复合机点气泡装置,其特征在于:所述第一驱动件包括固定在所述机架(1)侧壁上的第二驱动气缸(11),所述第二驱动气缸(11)的活塞杆与所述安装架(8)固定连接。According to the bubble dot device of a compound machine as described in claim 3, it is characterized in that: the first driving member includes a second driving cylinder (11) fixed on the side wall of the frame (1), and the piston rod of the second driving cylinder (11) is fixedly connected to the mounting frame (8).
  5. 根据权利要求1所述的一种复合机点气泡装置,其特征在于:所述机架(1)的侧壁上固定有固定壳(12),所述固定壳(12)的内壁上转动连接有驱动盘(13),所述固定壳(12)的内壁上滑移连接有夹持架(14),所述夹持架(14)和所述驱动盘(13)的侧壁上均开设有齿槽(15),所述夹持架(14)与所述驱动盘(13)啮合,所述夹持架(14)的侧壁上铰接有限位架(16),所述针刺导辊(2)的侧壁上同轴固定有转动轴(17),所述转动轴(17)的外壁上开设有卡接槽(18),所述限位架(16)可卡接在所述卡接槽(18)内,所述固定壳(12)上设置有用于驱使所述驱动盘(13)转动的第二驱动件(19)。A bubble dot device for a compound machine according to claim 1, characterized in that: a fixed shell (12) is fixed on the side wall of the frame (1), a driving disk (13) is rotatably connected on the inner wall of the fixed shell (12), a clamping frame (14) is slidably connected on the inner wall of the fixed shell (12), tooth grooves (15) are provided on the side walls of the clamping frame (14) and the driving disk (13), the clamping frame (14) is meshed with the driving disk (13), a limiting frame (16) is hinged on the side wall of the clamping frame (14), a rotating shaft (17) is coaxially fixed on the side wall of the needling guide roller (2), a clamping groove (18) is provided on the outer wall of the rotating shaft (17), the limiting frame (16) can be clamped in the clamping groove (18), and a second driving member (19) for driving the driving disk (13) to rotate is provided on the fixed shell (12).
  6. 根据权利要求5所述的一种复合机点气泡装置,其特征在于:所述第二驱动件(19)包括转动连接在所述固定壳(12)内壁上的齿轮(20)、与所述齿轮(20)同轴转动的第一斜齿(21)、固定在所述机架(1)上的伺服电机(22)、同轴固定在所述伺服电机(22)转轴上的主动盘(23)和同轴固定在所述主动盘(23)外壁上的第二斜齿(24),所述第一斜齿(21)与所述第二斜齿(24)啮合,所述第二斜齿(24)呈环形设置,所述第二斜齿(24)的内壁上间隔均匀的开设有多个抵接槽(25),所述主动盘(23)的外壁上转动连接有棘爪(26),所述主动盘(23)的外壁上固定有抵紧弹簧(27),所述抵紧弹簧(27)的一端固定在所述主动盘(23)的外壁上,另一端固定在所述棘爪(26)的外壁上,所述棘爪(26)与所述抵接槽(25)的内壁抵接,所述固定壳(12)的内壁上转动连接有锁紧齿(28),所述锁紧齿(28)与所述驱动盘(13)啮合,所述固定壳(12)的内壁上设置有用于驱使所述锁紧齿(28)转动的动力件(29),所述齿轮(20)与所述锁紧齿(28)的转动方向相反。According to claim 5, a bubble dot device for a compound machine is characterized in that: the second driving member (19) includes a gear (20) rotatably connected to the inner wall of the fixed shell (12), a first bevel tooth (21) coaxially rotating with the gear (20), a servo motor (22) fixed to the frame (1), an active disk (23) coaxially fixed to the rotating shaft of the servo motor (22), and a second bevel tooth (24) coaxially fixed to the outer wall of the active disk (23), the first bevel tooth (21) meshes with the second bevel tooth (24), the second bevel tooth (24) is arranged in an annular shape, and a plurality of abutment grooves (25) are evenly spaced on the inner wall of the second bevel tooth (24). A pawl (26) is rotatably connected to the outer wall of the active disk (23); a clamping spring (27) is fixed to the outer wall of the active disk (23); one end of the clamping spring (27) is fixed to the outer wall of the active disk (23); the other end of the clamping spring (27) is fixed to the outer wall of the active disk (23); the pawl (26) is in contact with the inner wall of the abutment groove (25); a locking tooth (28) is rotatably connected to the inner wall of the fixed shell (12); the locking tooth (28) is meshed with the driving disk (13); a power piece (29) for driving the locking tooth (28) to rotate is arranged on the inner wall of the fixed shell (12); and the gear (20) rotates in opposite directions to the locking tooth (28).
  7. 根据权利要求6所述的一种复合机点气泡装置,其特征在于:所述转动轴(17)的外壁上同轴固定有第一转动齿(30),所述针刺导辊(2)上同轴固定有第二转动齿(31),所述第一转动齿(30)可与所述第二转动齿(31)啮合。According to the bubble dosing device of a compound machine as described in claim 6, it is characterized in that a first rotating tooth (30) is coaxially fixed on the outer wall of the rotating shaft (17), and a second rotating tooth (31) is coaxially fixed on the needling guide roller (2), and the first rotating tooth (30) can mesh with the second rotating tooth (31).
  8. 根据权利要求1所述的一种复合机点气泡装置,其特征在于:所述压辊(3)的外壁上间隔均匀的开设有若干个凹槽(32),所述凹槽(32)与所述针刺环(4)相配合。The bubble dot device for a compound machine according to claim 1 is characterized in that a plurality of grooves (32) are evenly spaced on the outer wall of the pressing roller (3), and the grooves (32) cooperate with the piercing ring (4).
PCT/CN2023/083656 2022-10-19 2023-03-24 Bubble puncturing device of compound machine WO2024082549A1 (en)

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