WO2024082103A1 - Method and apparatus for detecting gearbox fault - Google Patents

Method and apparatus for detecting gearbox fault Download PDF

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Publication number
WO2024082103A1
WO2024082103A1 PCT/CN2022/125740 CN2022125740W WO2024082103A1 WO 2024082103 A1 WO2024082103 A1 WO 2024082103A1 CN 2022125740 W CN2022125740 W CN 2022125740W WO 2024082103 A1 WO2024082103 A1 WO 2024082103A1
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Prior art keywords
frequency
sub
fault
data
modulation
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PCT/CN2022/125740
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French (fr)
Chinese (zh)
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邱志
霍华
潘智慧
刘泳
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舍弗勒技术股份两合公司
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Priority to PCT/CN2022/125740 priority Critical patent/WO2024082103A1/en
Publication of WO2024082103A1 publication Critical patent/WO2024082103A1/en

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M13/00Testing of machine parts
    • G01M13/02Gearings; Transmission mechanisms
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M13/00Testing of machine parts
    • G01M13/02Gearings; Transmission mechanisms
    • G01M13/028Acoustic or vibration analysis

Definitions

  • the present application relates to the field of data processing, and in particular, to a method and a device for detecting a fault of a gearbox.
  • gearboxes play a vital role in the safe operation of vehicles, etc. Therefore, it is necessary to detect the fault status of gearboxes.
  • the vibration signal of the gear is analyzed by a spectrum analysis method such as cepstrum analysis.
  • a spectrum analysis method such as cepstrum analysis.
  • the meshing frequency and sideband energy changes of the gearbox gears are detected by the spectrum analysis method to determine whether the gearbox has a fault.
  • this detection method is easily affected by the noise from the road surface and the vibration of the vehicle body, resulting in the meshing frequency and sideband energy being submerged in the noise and unable to be accurately detected, which in turn leads to the inability to accurately detect the fault of the gearbox.
  • a gear fault occurs during the operation of the vehicle, it is impossible to perform timely and accurate detection.
  • One aspect of the present disclosure provides a method for detecting a gearbox fault, the method comprising: acquiring detection data of the gearbox; dividing the detection data into multiple groups of sub-band data; acquiring characteristic values of each group of sub-band data in the multiple groups of sub-band data; and determining whether the gearbox is faulty based on all the acquired characteristic values.
  • a device for detecting a gearbox fault comprising: a data acquisition unit configured to acquire detection data of the gearbox; a data division unit configured to divide the detection data into multiple groups of sub-band data; a characteristic value acquisition unit configured to acquire characteristic values of each group of sub-band data in the multiple groups of sub-band data; and a fault determination unit configured to determine whether the gearbox has a fault based on all acquired characteristic values.
  • Another aspect of the present disclosure provides a computer-readable medium storing instructions, which, when executed by a processor, causes the processor to perform the above method for detecting a fault of a gearbox according to an embodiment of the present disclosure.
  • the accuracy of gearbox fault detection can be improved and the influence of noise on gearbox fault detection can be reduced by dividing the detection data into multiple groups of sub-band data and determining the fault state of the gearbox through each group of sub-band data.
  • FIG. 1 shows a flow chart of a method for detecting a fault of a gearbox according to an exemplary embodiment of the present disclosure.
  • FIG. 2 shows a flow chart of a method for detecting a fault of a gearbox according to another exemplary embodiment of the present disclosure.
  • FIG. 3 shows a flow chart of a method for detecting a fault of a gearbox according to another exemplary embodiment of the present disclosure.
  • FIG. 4 shows a flow chart of a method for detecting a fault of a gearbox according to another exemplary embodiment of the present disclosure.
  • FIG. 5 shows a flow chart of a method for detecting a fault of a gearbox according to another exemplary embodiment of the present disclosure.
  • FIG6 shows a block diagram of an apparatus for detecting a fault of a gearbox according to an exemplary embodiment of the present disclosure.
  • FIG. 1 shows a flow chart of a method for detecting a fault of a gearbox according to an exemplary embodiment of the present disclosure.
  • the gearbox here can be the gearbox of any device having a power transmission system.
  • the gearbox can be the gearbox of a vehicle traveling on the road.
  • step S110 detection data of the gearbox is acquired.
  • the detection data may be vibration data or sound data.
  • the detection data may be vibration data detected by an acceleration sensor for a gearbox, or sound data detected by a microphone for a gearbox.
  • the detection data may be data measured from a gearbox as the vehicle travels, that is, measurement data in the time domain.
  • step S120 the detection data is divided into a plurality of groups of sub-band data, wherein each group of sub-band data corresponds to a frequency band.
  • the detection data may be divided into a plurality of groups of sub-band data in a plurality of frequency bands according to a predetermined octave within a predetermined frequency range.
  • the above predetermined frequency range can be set to a frequency range of 20Hz to 20KHz, and the above predetermined octave can be set to 1/3 octave.
  • the detection data can be divided into 31 groups of sub-band data corresponding to 31 frequency bands, and the lower cutoff frequency fn and the upper cutoff frequency fn +1 of each frequency band satisfy the following equation:
  • the detection data can be filtered using filters corresponding to each frequency band to obtain each group of sub-band data of each frequency band.
  • the frequency range and octave used to divide the detection data are only examples, and any other frequency range and octave can be set according to actual needs.
  • noise for example, noise generated by the road and the vibration of the vehicle body during the driving of the vehicle
  • the influence of noise for example, noise generated by the road and the vibration of the vehicle body during the driving of the vehicle
  • step S130 a feature value of each group of sub-band data among the multiple groups of sub-band data is obtained.
  • the characteristic value may be any characteristic value that can indicate the health state (fault state) of the gearbox.
  • step S140 it is determined whether the gearbox fails based on all acquired characteristic values.
  • each characteristic value acquired in step S130 can indicate the health status of the gearbox, each characteristic value can be used in step S140 to determine whether the gearbox fails.
  • the accuracy of gearbox fault detection can be improved and the influence of noise on gearbox fault detection can be reduced by dividing the detection data into multiple groups of sub-band data and determining the fault state of the gearbox through each group of sub-band data.
  • FIG. 2 shows a flow chart of a method for detecting a fault of a gearbox according to another exemplary embodiment of the present disclosure.
  • steps S110 , S120 and S140 in FIG. 2 are respectively the same as steps S110 , S120 and S140 in FIG. 1 , except that an example of step S130 in FIG. 1 is illustrated in detail in steps S131 , S132 and S133 in FIG. 2 .
  • step S131 the envelope of each group of sub-frequency band data in the time domain may be detected to obtain envelope data of each group of sub-frequency band data.
  • Hilbert transform may be performed on each group of sub-band data to detect the envelope of the group of sub-band data to obtain its envelope data.
  • step S132 a fast Fourier transform may be performed on the envelope data of each group of sub-band data to obtain frequency domain sub-band data of each group of sub-band data.
  • the frequency domain sub-band data of each group of sub-band data obtained can be distributed in a frequency band with a lower frequency, so as to facilitate subsequent processing.
  • the frequency domain sub-band data of each group of sub-band data obtained in step S132 can be distributed in a frequency range of several Hz to several hundred Hz.
  • step S133 the modulation frequency corresponding to the frequency domain sub-band data of each group of sub-band data may be obtained.
  • the modulation frequency is the frequency with the maximum amplitude on the amplitude-frequency curve corresponding to the frequency domain sub-band data.
  • an amplitude-frequency curve corresponding to the frequency domain sub-band data can be obtained, with the horizontal axis being frequency and the vertical axis being amplitude. Then, the frequency with the largest amplitude on the amplitude-frequency curve can be determined as the modulation frequency.
  • the modulation frequency obtained as above may be a characteristic value of the corresponding group of sub-band data.
  • step S140 it may be determined whether the gearbox is faulty according to each modulation frequency of each group of sub-band data. An example of determining whether the gearbox is faulty according to each modulation frequency is described below with reference to FIG. 3.
  • FIG. 3 shows a flow chart of a method for detecting a fault of a gearbox according to another exemplary embodiment of the present disclosure.
  • steps S110 , S120 and S130 in FIG. 3 are respectively the same as steps S110 , S120 and S130 in FIG. 2 , except that FIG. 3 illustrates an example of step S140 in FIG. 2 in detail with steps S141 , S142 and S143 .
  • the faulty modulation frequency may be a modulation frequency that is the same as a faulty frequency in a predetermined faulty frequency set.
  • step S141 may include: determining the rotation speed of the gearbox; acquiring a fault frequency set corresponding to the rotation speed; and determining whether there is a fault modulation frequency identical to a fault frequency in the fault frequency set among all acquired modulation frequencies.
  • different fault frequency sets corresponding to different rotational speeds of the gearbox may be pre-stored. After determining the rotational speed of the gearbox when the detection data is obtained, the fault frequency set corresponding to the rotational speed may be retrieved, and then, based on the retrieved fault frequency set, it may be determined whether there is a faulty modulation frequency in the modulation frequencies corresponding to each group of sub-band data.
  • step S142 may be executed to determine that a gearbox fault occurs.
  • step S143 may be executed to determine that there is no fault in the gearbox.
  • the method for detecting a gearbox fault may also include: determining a frequency band corresponding to a fault modulation frequency, which frequency band is a frequency band among multiple frequency bands into which multiple groups of sub-band data are divided; and determining the location where the gearbox fault occurs based on the frequency band.
  • the fault location of the gearbox can be determined by determining the frequency band of the sub-band data corresponding to the fault modulation frequency determined in step S141.
  • the method for detecting gearbox faults according to the present disclosure can also further determine the "roughness" of the detection data indicating the degree of gearbox fault, as shown in Figure 4 below.
  • FIG. 4 shows a flow chart of a method for detecting a fault of a gearbox according to another exemplary embodiment of the present disclosure.
  • steps S110 , S120 and S140 in FIG. 4 are respectively the same as steps S110 , S120 and S140 in FIG. 3 , except that step S130 in FIG. 4 further includes step S134 , and FIG. 4 further includes step S150 .
  • the modulation depth corresponding to the frequency domain sub-band data of each group of sub-band data may be obtained.
  • the modulation depth may be the sum of the amplitude of the modulation frequency and the amplitude of the multiple frequency of the modulation frequency on the above amplitude-frequency curve.
  • the frequency of 2 times, 3 times, ..., m times the frequency can be obtained, and the sum of the amplitudes of these frequencies can be obtained as the modulation depth.
  • the roughness of the detection data may be determined based on all the acquired modulation frequencies and all the modulation depths, and the roughness indicates the degree of fault of the gearbox.
  • the roughness can be expressed by the following equation:
  • R VA is the roughness
  • k is a constant coefficient determined according to the working condition of the gearbox (for example, for the gearbox of a vehicle, under the normal driving state of the vehicle, k can be set to 0.25)
  • fi is the modulation frequency corresponding to the i-th group of sub-band data
  • ⁇ L i is the modulation depth corresponding to the i-th group of sub-band data
  • N is the total number of multiple groups of sub-band data
  • i and N are both integers, and 1 ⁇ i ⁇ N.
  • the degree of fault of the gearbox can be determined. For example, in the case of a fault in the gearbox, the greater the roughness R VA , the more serious the fault of the gearbox. In addition, in the case of no fault in the gearbox, the degree of fault can indicate a tendency that the gearbox may fail, for example, the greater the roughness R VA , the greater the tendency that the gearbox may fail. That is, the roughness R VA can indicate the impact of the vibration signal or sound signal of the gearbox.
  • condition of the gearbox can be determined more precisely.
  • the “roughness” of the detection data may be used to determine whether the gearbox fails, as shown in FIG. 5 below.
  • FIG. 5 shows a flow chart of a method for detecting a fault of a gearbox according to another exemplary embodiment of the present disclosure.
  • steps S110 , S120 and S130 in FIG. 5 are respectively the same as steps S110 , S120 and S130 in FIG. 4 , except that: in FIG. 5 , step S150 of determining the roughness is performed after step S130 , and then in step S140 , it is determined whether the gearbox is faulty based on the determined roughness.
  • step S150 may be the same as the operation performed in step S150 described in FIG. 4 , and will not be described in detail here.
  • the determined roughness can be compared with a predetermined fault threshold, and when the roughness is less than the fault threshold, it can be determined that the gearbox is not faulty, and when the roughness is equal to or greater than the fault threshold, it can be determined that the gearbox is faulty.
  • the fault threshold here can be set to different values according to different equipment on which the gearbox is installed and/or different working conditions of the gearbox.
  • the degree of the failure may be further determined according to the magnitude of the roughness value as described above.
  • FIG6 shows a block diagram of an apparatus for detecting a fault of a gearbox according to an exemplary embodiment of the present disclosure.
  • the device 100 for detecting a fault of a gearbox includes a data acquiring unit 110 , a data dividing unit 120 , a feature value acquiring unit 130 , and a fault determining unit 140 .
  • the acquisition unit 110 is configured to acquire detection data of the gearbox.
  • the detection data may be vibration data or sound data.
  • the detection data is detection data in the time domain.
  • the data dividing unit 120 is configured to divide the detection data into a plurality of groups of sub-band data.
  • the data dividing unit 120 may divide the detection data into a plurality of groups of sub-band data in a plurality of frequency bands according to a predetermined octave within a predetermined frequency range.
  • the predetermined frequency range is a frequency range of 20 Hz to 20 kHz
  • the predetermined octave is a 1/3 octave.
  • the feature value acquisition unit 130 is configured to acquire a feature value of each group of sub-band data among the multiple groups of sub-band data.
  • the characteristic value acquisition unit 130 may be configured to: detect the envelope of each group of sub-band data in the time domain to obtain the envelope data of each group of sub-band data; perform fast Fourier transform on the envelope data of each group of sub-band data to obtain the frequency domain sub-band data of each group of sub-band data; and obtain the modulation frequency corresponding to the frequency domain sub-band data of each group of sub-band data.
  • the modulation frequency is the frequency with the maximum amplitude on the amplitude-frequency curve corresponding to the frequency domain sub-band data.
  • the characteristic value acquisition unit 130 may also be configured to: acquire the modulation depth corresponding to the frequency domain sub-band data of each group of sub-band data.
  • the modulation depth is the sum of the amplitude of the modulation frequency on the above amplitude-frequency curve and the amplitude of a predetermined multiple frequency of the modulation frequency.
  • the fault determination unit 140 is configured to determine whether the gearbox fails according to all acquired characteristic values.
  • the fault determination unit 140 may be configured to: determine whether there is a faulty modulation frequency among all acquired modulation frequencies, the faulty modulation frequency being a modulation frequency identical to a faulty frequency in a predetermined fault frequency set; and determine that a gearbox fault occurs if there is a faulty modulation frequency.
  • the fault determination unit 140 can be configured to determine whether there is a fault modulation frequency among all the acquired modulation frequencies as follows: determine the rotational speed of the gearbox; obtain a set of fault frequencies corresponding to the rotational speed; and determine whether there is a fault modulation frequency among all the acquired modulation frequencies that is the same as a fault frequency in the set of fault frequencies.
  • the fault determination unit 140 may be further configured to: determine a frequency band corresponding to the fault modulation frequency when there is a fault modulation frequency, the frequency band being a frequency band among multiple frequency bands; and determine a location where the gearbox fault occurs according to the frequency band.
  • the fault determination unit 140 may be further configured to determine the roughness of the detection data according to all the acquired modulation frequencies and all the modulation depths, wherein the roughness indicates the degree of the gearbox fault.
  • the apparatus 100 for detecting a fault of a gearbox according to an embodiment of the present disclosure may perform the method for detecting a fault of a gearbox according to an embodiment of the present disclosure described above with reference to FIGS. 1 to 5 .
  • the accuracy of gearbox fault detection can be improved and the influence of noise on gearbox fault detection can be reduced by dividing the detection data into multiple groups of sub-band data and determining the fault state of the gearbox through each group of sub-band data.
  • a computer-readable medium storing instructions, which, when executed by a processor, may cause the processor to execute the method for detecting a fault of a gearbox according to the above embodiment of the present disclosure.
  • the functional blocks shown in the above-described block diagram can be implemented as hardware, software, firmware or a combination thereof.
  • it can be, for example, an electronic circuit, an application specific integrated circuit (ASIC), appropriate firmware, a plug-in, a function card, etc.
  • ASIC application specific integrated circuit
  • the elements of the present invention are programs or code segments that are used to perform the required tasks.
  • the program or code segment can be stored in a machine-readable medium, or transmitted on a transmission medium or a communication link by a data signal carried in a carrier wave.
  • "Machine-readable medium" can include any medium capable of storing or transmitting information.
  • machine-readable media examples include electronic circuits, semiconductor memory devices, ROM, flash memory, erasable ROM (EROM), floppy disks, CD-ROMs, optical disks, hard disks, optical fiber media, radio frequency (RF) links, etc.
  • the code segment can be downloaded via a computer network such as the Internet, an intranet, etc.
  • the exemplary embodiments mentioned in the present invention describe some methods or systems based on a series of steps or devices.
  • the present invention is not limited to the order of the above steps, that is, the steps can be performed in the order mentioned in the embodiments, or in a different order from the embodiments, or several steps can be performed simultaneously.

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Abstract

A method for detecting a gearbox fault, comprising: acquiring detection data of a gearbox (S110); dividing the detection data into a plurality of groups of sub-band data (S120); acquiring a feature value of each group of sub-band data in the plurality of groups of sub-band data (S130); and according to all of the acquired feature values, determining whether the gearbox has a fault (S140). The accuracy of fault detection of the gearbox can be improved by means of dividing the detection data into a plurality of groups of sub-band data, and determining the fault state of the gearbox by means of each group of sub-band data, and the impact of noise on fault detection of the gearbox is reduced.

Description

用于检测齿轮箱的故障的方法和装置Method and device for detecting gearbox faults 技术领域Technical Field
本申请涉及数据处理领域,特别是,涉及一种用于检测齿轮箱的故障的方法和装置。The present application relates to the field of data processing, and in particular, to a method and a device for detecting a fault of a gearbox.
背景技术Background technique
齿轮箱作为车辆等的动力传动系统,对车辆等的运行安全起着至关重要的作用。因此,需要对齿轮箱的故障状态进行检测。As the power transmission system of vehicles, gearboxes play a vital role in the safe operation of vehicles, etc. Therefore, it is necessary to detect the fault status of gearboxes.
通常,在检测齿轮箱的故障状态时,通过诸如倒谱分析等的谱分析方法来对齿轮的振动信号进行分析,例如通过谱分析方法检测齿轮箱齿轮的啮合频率以及边频能量变化,来确定齿轮箱是否出现故障。然而,这种检测方式容易受到来自路面以及车辆车身振动的噪声的影响,导致啮合频率以及边频能量淹没在噪声中而无法被准确检测到,进而导致无法准确地检测齿轮箱的故障,例如,导致车辆在运行中出现齿轮故障时无法进行及时准确的检测。Usually, when detecting the fault state of a gearbox, the vibration signal of the gear is analyzed by a spectrum analysis method such as cepstrum analysis. For example, the meshing frequency and sideband energy changes of the gearbox gears are detected by the spectrum analysis method to determine whether the gearbox has a fault. However, this detection method is easily affected by the noise from the road surface and the vibration of the vehicle body, resulting in the meshing frequency and sideband energy being submerged in the noise and unable to be accurately detected, which in turn leads to the inability to accurately detect the fault of the gearbox. For example, when a gear fault occurs during the operation of the vehicle, it is impossible to perform timely and accurate detection.
因此,有效的齿轮故障检测方法是十分必要的。需要能够准确地检测齿轮箱的故障的方式。Therefore, an effective gear fault detection method is very necessary. A method that can accurately detect gearbox faults is needed.
发明内容Summary of the invention
本公开的一方面提供了一种用于检测齿轮箱的故障的方法,所述方法包括:获取所述齿轮箱的检测数据;将所述检测数据划分为多组子频带数据;获取所述多组子频带数据中的每组子频带数据的特征值;以及根据获取的所有特征值确定所述齿轮箱是否出现故障。One aspect of the present disclosure provides a method for detecting a gearbox fault, the method comprising: acquiring detection data of the gearbox; dividing the detection data into multiple groups of sub-band data; acquiring characteristic values of each group of sub-band data in the multiple groups of sub-band data; and determining whether the gearbox is faulty based on all the acquired characteristic values.
本公开的另一方面提供了一种用于检测齿轮箱的故障的装置,所述装置包括:数据获取单元,被配置为获取所述齿轮箱的检测数据;数据划分单元,被配置为将所述检测数据划分为多组子频带数据;特征值获取单 元,被配置为获取所述多组子频带数据中的每组子频带数据的特征值;以及故障确定单元,被配置为根据获取的所有特征值确定所述齿轮箱是否出现故障。Another aspect of the present disclosure provides a device for detecting a gearbox fault, the device comprising: a data acquisition unit configured to acquire detection data of the gearbox; a data division unit configured to divide the detection data into multiple groups of sub-band data; a characteristic value acquisition unit configured to acquire characteristic values of each group of sub-band data in the multiple groups of sub-band data; and a fault determination unit configured to determine whether the gearbox has a fault based on all acquired characteristic values.
本公开的另一方面提供了一种存储有指令的计算机可读介质,该指令在由处理器执行时使得处理器执行以上根据本公开的实施例的用于检测齿轮箱的故障的方法。Another aspect of the present disclosure provides a computer-readable medium storing instructions, which, when executed by a processor, causes the processor to perform the above method for detecting a fault of a gearbox according to an embodiment of the present disclosure.
根据本公开的用于检测齿轮箱的故障的方法和装置,能够通过将检测数据划分为多组子频带数据并通过各组子频带数据来确定齿轮箱的故障状态,而提高对齿轮箱进行故障检测的准确度,降低噪声对齿轮箱故障检测的影响。According to the method and device for detecting gearbox faults disclosed in the present invention, the accuracy of gearbox fault detection can be improved and the influence of noise on gearbox fault detection can be reduced by dividing the detection data into multiple groups of sub-band data and determining the fault state of the gearbox through each group of sub-band data.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本发明实施例的技术方案,下面将对本发明实施例中所需要使用的附图作简单的介绍,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solution of the embodiment of the present invention, the following is a brief introduction to the drawings required for use in the embodiment of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
图1示出了根据本公开的一个示例性实施例的用于检测齿轮箱的故障的方法的流程图。FIG. 1 shows a flow chart of a method for detecting a fault of a gearbox according to an exemplary embodiment of the present disclosure.
图2示出了根据本公开的另一示例性实施例的用于检测齿轮箱的故障的方法的流程图。FIG. 2 shows a flow chart of a method for detecting a fault of a gearbox according to another exemplary embodiment of the present disclosure.
图3示出了根据本公开的另一示例性实施例的用于检测齿轮箱的故障的方法的流程图。FIG. 3 shows a flow chart of a method for detecting a fault of a gearbox according to another exemplary embodiment of the present disclosure.
图4示出了根据本公开的另一示例性实施例的用于检测齿轮箱的故障的方法的流程图。FIG. 4 shows a flow chart of a method for detecting a fault of a gearbox according to another exemplary embodiment of the present disclosure.
图5示出了根据本公开的另一示例性实施例的用于检测齿轮箱的故障的方法的流程图。FIG. 5 shows a flow chart of a method for detecting a fault of a gearbox according to another exemplary embodiment of the present disclosure.
图6示出了根据本公开的一个示例性实施例的用于检测齿轮箱的故障的装置的框图。FIG6 shows a block diagram of an apparatus for detecting a fault of a gearbox according to an exemplary embodiment of the present disclosure.
具体实施方式Detailed ways
下面将详细描述本发明的各个方面的特征和示例性实施例。在下面的详细描述中,提出了许多具体细节,以便提供对本发明的全面理解。但是,对于本领域技术人员来说很明显的是,本发明可以在不需要这些具体细节中的一些细节的情况下实施。下面对实施例的描述仅仅是为了通过示出本发明的示例来提供对本发明的更好的理解。本发明决不限于下面所提出的任何具体配置和算法,而是在不脱离本发明的精神的前提下覆盖了元素、部件和算法的任何修改、替换和改进。在附图和下面的描述中,没有示出公知的结构和技术,以便避免对本发明造成不必要的模糊。The features and exemplary embodiments of various aspects of the present invention will be described in detail below. In the detailed description below, many specific details are proposed to provide a comprehensive understanding of the present invention. However, it is obvious to those skilled in the art that the present invention can be implemented without the need for some of these specific details. The following description of the embodiments is only to provide a better understanding of the present invention by illustrating examples of the present invention. The present invention is by no means limited to any specific configuration and algorithm proposed below, but covers any modification, replacement and improvement of elements, parts and algorithms without departing from the spirit of the present invention. In the accompanying drawings and the following description, known structures and technologies are not shown to avoid unnecessary ambiguity to the present invention.
图1示出了根据本公开的一个示例性实施例的用于检测齿轮箱的故障的方法的流程图。FIG. 1 shows a flow chart of a method for detecting a fault of a gearbox according to an exemplary embodiment of the present disclosure.
这里的齿轮箱可以是任何具有动力传动系统的设备的齿轮箱。例如,齿轮箱可以是正在道路上行驶的车辆的齿轮箱。The gearbox here can be the gearbox of any device having a power transmission system. For example, the gearbox can be the gearbox of a vehicle traveling on the road.
参照图1,在步骤S110中,获取齿轮箱的检测数据。1 , in step S110 , detection data of the gearbox is acquired.
在一个实施例中,检测数据可以为振动数据或声音数据。例如,检测数据可以为通过用于齿轮箱的加速度传感器检测的振动数据,或者通过用于齿轮箱的麦克风检测的声音数据。例如,检测数据可以是随着车辆的行驶而从齿轮箱测量的数据,即,时域内的测量数据。In one embodiment, the detection data may be vibration data or sound data. For example, the detection data may be vibration data detected by an acceleration sensor for a gearbox, or sound data detected by a microphone for a gearbox. For example, the detection data may be data measured from a gearbox as the vehicle travels, that is, measurement data in the time domain.
在步骤S120中,将检测数据划分为多组子频带数据,其中每组子频带数据对应一个频带。In step S120, the detection data is divided into a plurality of groups of sub-band data, wherein each group of sub-band data corresponds to a frequency band.
在一个实施例中,在步骤S120中,可以在预定频率范围内按照预定倍频程,将检测数据划分为多个频带的多组子频带数据。In one embodiment, in step S120, the detection data may be divided into a plurality of groups of sub-band data in a plurality of frequency bands according to a predetermined octave within a predetermined frequency range.
作为示例,为了能够在检测数据无论是振动数据还是声音数据的情况下,均能够有效地对检测数据进行划分,可以将以上预定频率范围设置为20Hz至20KHz的频率范围,并将以上预定倍频程设置为1/3倍频程。在这种情况下,检测数据可被划分为对应于31个频带的31组子频带数据,并且每个频带的下限截止频率f n和上限截止频率f n+1满足以下等式: As an example, in order to effectively divide the detection data whether it is vibration data or sound data, the above predetermined frequency range can be set to a frequency range of 20Hz to 20KHz, and the above predetermined octave can be set to 1/3 octave. In this case, the detection data can be divided into 31 groups of sub-band data corresponding to 31 frequency bands, and the lower cutoff frequency fn and the upper cutoff frequency fn +1 of each frequency band satisfy the following equation:
f n+1=2 1/3f n f n+1 = 2 1/3 f n
例如,可以使用与各个频带对应的滤波器分别对检测数据进行滤波,来获得各个频带的各组子频带数据。应该理解,以上用于划分检测数 据的频率范围和倍频程仅是示例,可以根据实际需要设置任何其他的频率范围和倍频程。For example, the detection data can be filtered using filters corresponding to each frequency band to obtain each group of sub-band data of each frequency band. It should be understood that the frequency range and octave used to divide the detection data are only examples, and any other frequency range and octave can be set according to actual needs.
通过这种方式,可以降低噪声(例如,在车辆行驶过程中道路以及车辆车身振动产生的噪声)对齿轮箱的故障检测的影响。In this way, the influence of noise (for example, noise generated by the road and the vibration of the vehicle body during the driving of the vehicle) on the fault detection of the gearbox can be reduced.
在步骤S130中,获取多组子频带数据中的每组子频带数据的特征值。In step S130 , a feature value of each group of sub-band data among the multiple groups of sub-band data is obtained.
这里,特征值可以是能够指示齿轮箱的健康状态(故障状态)的任意特征值。Here, the characteristic value may be any characteristic value that can indicate the health state (fault state) of the gearbox.
在步骤S140中,根据获取的所有特征值确定齿轮箱是否出现故障。In step S140, it is determined whether the gearbox fails based on all acquired characteristic values.
由于在步骤S130中获取的特征值能够指示齿轮箱的健康状态,因此在步骤S140中可以使用各个特征值来确定齿轮箱是否出现故障。Since the characteristic values acquired in step S130 can indicate the health status of the gearbox, each characteristic value can be used in step S140 to determine whether the gearbox fails.
根据本公开的用于检测齿轮箱的故障的方法,能够通过将检测数据划分为多组子频带数据并通过各组子频带数据来确定齿轮箱的故障状态,而提高对齿轮箱进行故障检测的准确度,降低噪声对齿轮箱故障检测的影响。According to the method for detecting gearbox faults disclosed in the present invention, the accuracy of gearbox fault detection can be improved and the influence of noise on gearbox fault detection can be reduced by dividing the detection data into multiple groups of sub-band data and determining the fault state of the gearbox through each group of sub-band data.
图2示出了根据本公开的另一示例性实施例的用于检测齿轮箱的故障的方法的流程图。FIG. 2 shows a flow chart of a method for detecting a fault of a gearbox according to another exemplary embodiment of the present disclosure.
参照图1和图2,图2中的步骤S110、S120和S140分别与图1中的步骤S110、S120和S140相同,不同之处在于:图2中以步骤S131、S132和S133详细示出了图1中的步骤S130的一个示例。1 and 2 , steps S110 , S120 and S140 in FIG. 2 are respectively the same as steps S110 , S120 and S140 in FIG. 1 , except that an example of step S130 in FIG. 1 is illustrated in detail in steps S131 , S132 and S133 in FIG. 2 .
在步骤S131中,可检测时域内的每组子频带数据的包络,以获得每组子频带数据的包络数据。In step S131 , the envelope of each group of sub-frequency band data in the time domain may be detected to obtain envelope data of each group of sub-frequency band data.
在一个实施例中,可对每组子频带数据进行希尔伯特变换,来检测该组子频带数据的包络,以获得其包络数据。In one embodiment, Hilbert transform may be performed on each group of sub-band data to detect the envelope of the group of sub-band data to obtain its envelope data.
在步骤S132中,可对每组子频带数据的包络数据进行快速傅里叶变换,以获得每组子频带数据的频域子频带数据。In step S132, a fast Fourier transform may be performed on the envelope data of each group of sub-band data to obtain frequency domain sub-band data of each group of sub-band data.
这里,由于是对各组子频带数据的包络数据进行的快速傅里叶变换,因此可以使得所获得的各组子频带数据的频域子频带数据均分布在频 率较低的频带内,以便于后续处理。例如,在以上在20Hz至20KHz的频率范围按照1/3倍频程将检测数据划分为31个频带的31组子频带数据的情况下,在步骤S132中获得的各组子频带数据的频域子频带数据可以均分布在几赫兹至几百赫兹的频率范围内。Here, since the envelope data of each group of sub-band data is subjected to a fast Fourier transform, the frequency domain sub-band data of each group of sub-band data obtained can be distributed in a frequency band with a lower frequency, so as to facilitate subsequent processing. For example, in the case where the detection data is divided into 31 groups of sub-band data in 31 frequency bands according to 1/3 octave in the frequency range of 20 Hz to 20 KHz, the frequency domain sub-band data of each group of sub-band data obtained in step S132 can be distributed in a frequency range of several Hz to several hundred Hz.
在步骤S133,可获取与每组子频带数据的频域子频带数据对应的调制频率。这里,调制频率为频域子频带数据所对应的幅频曲线上具有最大幅值的频率。In step S133, the modulation frequency corresponding to the frequency domain sub-band data of each group of sub-band data may be obtained. Here, the modulation frequency is the frequency with the maximum amplitude on the amplitude-frequency curve corresponding to the frequency domain sub-band data.
例如,在获得了每组子频带数据的频域子频带数据之后,即可获得该频域子频带数据所对应的横轴为频率、纵轴为幅度的幅频曲线,然后,可将该幅频曲线上幅度最大的频率确定为调制频率。For example, after obtaining the frequency domain sub-band data of each group of sub-band data, an amplitude-frequency curve corresponding to the frequency domain sub-band data can be obtained, with the horizontal axis being frequency and the vertical axis being amplitude. Then, the frequency with the largest amplitude on the amplitude-frequency curve can be determined as the modulation frequency.
如上获得的调制频率可以为对应组子频带数据的特征值。之后,在步骤S140中,可以根据各组子频带数据的各个调制频率,来确定齿轮箱是否出现故障。以下参照图3描述根据各个调制频率来确定齿轮箱是否出现故障的一个示例。The modulation frequency obtained as above may be a characteristic value of the corresponding group of sub-band data. Afterwards, in step S140, it may be determined whether the gearbox is faulty according to each modulation frequency of each group of sub-band data. An example of determining whether the gearbox is faulty according to each modulation frequency is described below with reference to FIG. 3.
图3示出了根据本公开的另一示例性实施例的用于检测齿轮箱的故障的方法的流程图。FIG. 3 shows a flow chart of a method for detecting a fault of a gearbox according to another exemplary embodiment of the present disclosure.
参照图2和图3,图3中的步骤S110、S120和S130分别与图2中的步骤S110、S120和S130相同,不同之处在于:图3以步骤S141、S142和S143详细示出了图2中的步骤S140的一个示例。2 and 3 , steps S110 , S120 and S130 in FIG. 3 are respectively the same as steps S110 , S120 and S130 in FIG. 2 , except that FIG. 3 illustrates an example of step S140 in FIG. 2 in detail with steps S141 , S142 and S143 .
参照图3,在步骤S141中,可以确定获取的所有调制频率中是否存在故障调制频率。这里,故障调制频率可以为与预定故障频率集合中的故障频率相同的调制频率。3 , in step S141 , it may be determined whether there is a faulty modulation frequency among all the acquired modulation frequencies. Here, the faulty modulation frequency may be a modulation frequency that is the same as a faulty frequency in a predetermined faulty frequency set.
在一个实施例中,步骤S141可以包括:确定齿轮箱的转速;获取与该转速对应的故障频率集合;并确定获取的所有调制频率中是否存在与该故障频率集合中的故障频率相同的故障调制频率。In one embodiment, step S141 may include: determining the rotation speed of the gearbox; acquiring a fault frequency set corresponding to the rotation speed; and determining whether there is a fault modulation frequency identical to a fault frequency in the fault frequency set among all acquired modulation frequencies.
例如,可以预先存储与齿轮箱的不同转速对应的不同的故障频率集合。在确定了获得检测数据时齿轮箱的转速后,可以检索与该转速对应的故障频率集合,进而根据检索的该故障频率集合确定各组子频带数据所对应的调制频率中否存在故障调制频率。For example, different fault frequency sets corresponding to different rotational speeds of the gearbox may be pre-stored. After determining the rotational speed of the gearbox when the detection data is obtained, the fault frequency set corresponding to the rotational speed may be retrieved, and then, based on the retrieved fault frequency set, it may be determined whether there is a faulty modulation frequency in the modulation frequencies corresponding to each group of sub-band data.
在步骤S141中确定存在故障调制频率的情况下(图3中的“是”),可执行步骤S142,确定齿轮箱出现故障。In the case where it is determined in step S141 that a faulty modulation frequency exists (“Yes” in FIG. 3 ), step S142 may be executed to determine that a gearbox fault occurs.
在步骤S141中确定不存在故障调制频率的情况下(图3中的“否”),可执行步骤S143,确定齿轮箱未出现故障。In the case where it is determined in step S141 that there is no faulty modulation frequency (“No” in FIG. 3 ), step S143 may be executed to determine that there is no fault in the gearbox.
这里,在确定齿轮箱出现故障的情况下,为进一步对故障进行检测,在一个实施例中,根据本公开的用于检测齿轮箱的故障的方法还可包括:确定故障调制频率所对应的频带,该频带为多组子频带数据所划分于的多个频带中的频带;并根据该频带确定齿轮箱的故障出现的位置。Here, in the case where it is determined that the gearbox has a fault, in order to further detect the fault, in one embodiment, the method for detecting a gearbox fault according to the present disclosure may also include: determining a frequency band corresponding to a fault modulation frequency, which frequency band is a frequency band among multiple frequency bands into which multiple groups of sub-band data are divided; and determining the location where the gearbox fault occurs based on the frequency band.
例如,通常齿轮箱的齿轮以及齿轮箱的轴承的各个部件(例如,外环、内环、滚子等)在出现故障时,会产生处于不同频带的振动或声音信号,因此可以通过确定在步骤S141中确定的故障调制频率所对应的子频带数据的频带,来确定齿轮箱的故障位置。For example, when a fault occurs in the gears of a gearbox and the various components of the bearings of the gearbox (for example, the outer ring, the inner ring, the rollers, etc.), vibrations or sound signals in different frequency bands will be generated. Therefore, the fault location of the gearbox can be determined by determining the frequency band of the sub-band data corresponding to the fault modulation frequency determined in step S141.
此外,为了进一步精确地检测齿轮箱的状态(而无论齿轮箱是否已被检测出故障),根据本公开的用于检测齿轮箱的故障的方法还可进一步确定用于指示齿轮箱的故障程度的检测数据的“粗糙度”,如以下图4所示。In addition, in order to further accurately detect the state of the gearbox (regardless of whether the gearbox has been detected to be faulty), the method for detecting gearbox faults according to the present disclosure can also further determine the "roughness" of the detection data indicating the degree of gearbox fault, as shown in Figure 4 below.
图4示出了根据本公开的另一示例性实施例的用于检测齿轮箱的故障的方法的流程图。FIG. 4 shows a flow chart of a method for detecting a fault of a gearbox according to another exemplary embodiment of the present disclosure.
参照图3和图4,图4中的步骤S110、S120和S140分别与图3中的步骤S110、S120和S140相同,不同之处在于:图4的步骤S130还包括步骤S134,并且图4还包括步骤S150。3 and 4 , steps S110 , S120 and S140 in FIG. 4 are respectively the same as steps S110 , S120 and S140 in FIG. 3 , except that step S130 in FIG. 4 further includes step S134 , and FIG. 4 further includes step S150 .
在步骤S134,可获取与每组子频带数据的频域子频带数据对应的调制深度。这里,调制深度可以为以上幅频曲线上的调制频率的幅值与调制频率的倍频频率的幅值之和。In step S134, the modulation depth corresponding to the frequency domain sub-band data of each group of sub-band data may be obtained. Here, the modulation depth may be the sum of the amplitude of the modulation frequency and the amplitude of the multiple frequency of the modulation frequency on the above amplitude-frequency curve.
例如,在获得了每组子频带数据的频域子频带数据对应的幅频曲线、并获得了该幅频曲线上幅值最大的频率(即,调制频率)之后,可以获得该频率的2倍频率、3倍频率、…、m倍频率,并获得这些频率的幅值之和来作为调制深度。例如,m可以是根据实际需要设置的任意值,例如,m=5。应该理解,以上数值仅是示例,可以根据实际需要将这些数值 设置为任意值。For example, after obtaining the amplitude-frequency curve corresponding to the frequency domain sub-band data of each group of sub-band data and obtaining the frequency with the largest amplitude on the amplitude-frequency curve (i.e., the modulation frequency), the frequency of 2 times, 3 times, ..., m times the frequency can be obtained, and the sum of the amplitudes of these frequencies can be obtained as the modulation depth. For example, m can be any value set according to actual needs, for example, m=5. It should be understood that the above values are only examples, and these values can be set to any values according to actual needs.
在步骤S150,可以根据获取的所有调制频率和所有调制深度,确定检测数据的粗糙度,粗糙度指示齿轮箱的故障程度。In step S150, the roughness of the detection data may be determined based on all the acquired modulation frequencies and all the modulation depths, and the roughness indicates the degree of fault of the gearbox.
在一个实施例中,可通过以下等式表示粗糙度:In one embodiment, the roughness can be expressed by the following equation:
Figure PCTCN2022125740-appb-000001
Figure PCTCN2022125740-appb-000001
R VA为粗糙度,k为根据齿轮箱的工作条件确定的常数系数(例如,对于车辆的齿轮箱,在车辆的正常行驶状态下,可以将k设置为0.25),f i为与第i组子频带数据对应的调制频率,ΔL i为与第i组子频带数据对应的调制深度,N为多组子频带数据的总组数,i和N均为整数,且1≤i≤N。 R VA is the roughness, k is a constant coefficient determined according to the working condition of the gearbox (for example, for the gearbox of a vehicle, under the normal driving state of the vehicle, k can be set to 0.25), fi is the modulation frequency corresponding to the i-th group of sub-band data, ΔL i is the modulation depth corresponding to the i-th group of sub-band data, N is the total number of multiple groups of sub-band data, i and N are both integers, and 1≤i≤N.
通过如上确定的粗糙度R VA,可以确定齿轮箱的故障程度。例如,在齿轮箱出现故障的情况下,粗糙度R VA越大,可表示齿轮箱的故障越严重。此外,在齿轮箱未出现故障的情况下,该故障程度可以指示齿轮箱可能会出现故障的趋势,例如,该粗糙度R VA的越大,可指示齿轮箱可能会出现故障的趋势越大。即,粗糙度R VA可指示齿轮箱的振动信号或声音信号的冲击度。 By using the roughness R VA determined as above, the degree of fault of the gearbox can be determined. For example, in the case of a fault in the gearbox, the greater the roughness R VA , the more serious the fault of the gearbox. In addition, in the case of no fault in the gearbox, the degree of fault can indicate a tendency that the gearbox may fail, for example, the greater the roughness R VA , the greater the tendency that the gearbox may fail. That is, the roughness R VA can indicate the impact of the vibration signal or sound signal of the gearbox.
由此,可以进一步精确地确定齿轮箱的状态。Thereby, the condition of the gearbox can be determined more precisely.
此外,作为替代实施例,可以利用检测数据的“粗糙度”来确定齿轮箱是否出现故障,如以下图5所示。Furthermore, as an alternative embodiment, the “roughness” of the detection data may be used to determine whether the gearbox fails, as shown in FIG. 5 below.
图5示出了根据本公开的另一示例性实施例的用于检测齿轮箱的故障的方法的流程图。FIG. 5 shows a flow chart of a method for detecting a fault of a gearbox according to another exemplary embodiment of the present disclosure.
参照图4和图5,图5中的步骤S110、S120和S130分别与图4中的步骤S110、S120和S130相同,不同之处在于:图5中在步骤S130之后执行确定粗糙度的步骤S150,之后在步骤S140根据确定的粗糙度来确定齿轮箱是否出现故障。4 and 5 , steps S110 , S120 and S130 in FIG. 5 are respectively the same as steps S110 , S120 and S130 in FIG. 4 , except that: in FIG. 5 , step S150 of determining the roughness is performed after step S130 , and then in step S140 , it is determined whether the gearbox is faulty based on the determined roughness.
这里,在步骤S150中执行的操作可以与在图4中描述的在步骤S150中执行的操作相同,这里不再赘述。Here, the operation performed in step S150 may be the same as the operation performed in step S150 described in FIG. 4 , and will not be described in detail here.
在确定了粗糙度之后,在步骤S140,例如可以将确定的粗糙度与预定故障阈值进行比较,在该粗糙度小于该故障阈值的情况下,可确定齿轮 箱未出现故障,而在该粗糙度等于或大于该故障阈值的情况下,可确定齿轮箱出现故障。这里的故障阈值可根据齿轮箱所安装于的设备的不同和/或齿轮箱的工作条件的不同而被设置为不同的值。After the roughness is determined, in step S140, for example, the determined roughness can be compared with a predetermined fault threshold, and when the roughness is less than the fault threshold, it can be determined that the gearbox is not faulty, and when the roughness is equal to or greater than the fault threshold, it can be determined that the gearbox is faulty. The fault threshold here can be set to different values according to different equipment on which the gearbox is installed and/or different working conditions of the gearbox.
此外,在如上确定了齿轮箱是否出现故障之后,也可以如上文所述地根据粗糙度的值的大小来进一步确定故障程度。In addition, after determining whether the gearbox fails as described above, the degree of the failure may be further determined according to the magnitude of the roughness value as described above.
此外,应该理解,在此实施例中,也可以如上文所述地根据各调制频率来确定是否出现故障调制频率,并根据故障调制频率所对应的频带来确定故障位置。In addition, it should be understood that in this embodiment, it is also possible to determine whether a faulty modulation frequency occurs according to each modulation frequency as described above, and determine the fault location according to the frequency band corresponding to the faulty modulation frequency.
图6示出了根据本公开的一个示例性实施例的用于检测齿轮箱的故障的装置的框图。FIG6 shows a block diagram of an apparatus for detecting a fault of a gearbox according to an exemplary embodiment of the present disclosure.
如图6所示,根据本公开的实施例的用于检测齿轮箱的故障的装置100包括数据获取单元110、数据划分单元120、特征值获取单元130和故障确定单元140。As shown in FIG. 6 , the device 100 for detecting a fault of a gearbox according to an embodiment of the present disclosure includes a data acquiring unit 110 , a data dividing unit 120 , a feature value acquiring unit 130 , and a fault determining unit 140 .
具体地,获取单元110被配置为获取齿轮箱的检测数据。Specifically, the acquisition unit 110 is configured to acquire detection data of the gearbox.
在一个实施例中,检测数据可以为振动数据或声音数据。作为示例,检测数据为时域内的检测数据。In one embodiment, the detection data may be vibration data or sound data. As an example, the detection data is detection data in the time domain.
数据划分单元120被配置为将检测数据划分为多组子频带数据。The data dividing unit 120 is configured to divide the detection data into a plurality of groups of sub-band data.
在一个实施例中,数据划分单元120可在预定频率范围内按照预定倍频程,将检测数据划分为多个频带的多组子频带数据。In one embodiment, the data dividing unit 120 may divide the detection data into a plurality of groups of sub-band data in a plurality of frequency bands according to a predetermined octave within a predetermined frequency range.
在一个示例中,该预定频率范围为20Hz至20KHz的频率范围,该预定倍频程为1/3倍频程。In one example, the predetermined frequency range is a frequency range of 20 Hz to 20 kHz, and the predetermined octave is a 1/3 octave.
特征值获取单元130被配置为获取多组子频带数据中的每组子频带数据的特征值。The feature value acquisition unit 130 is configured to acquire a feature value of each group of sub-band data among the multiple groups of sub-band data.
在一个实施例中,特征值获取单元130可被配置为:检测时域内的每组子频带数据的包络,以获得每组子频带数据的包络数据;对每组子频带数据的包络数据进行快速傅里叶变换,以获得每组子频带数据的频域子频带数据;以及获取与每组子频带数据的频域子频带数据对应的调制频率。这里,调制频率为频域子频带数据所对应的幅频曲线上具有最大幅值的频率。In one embodiment, the characteristic value acquisition unit 130 may be configured to: detect the envelope of each group of sub-band data in the time domain to obtain the envelope data of each group of sub-band data; perform fast Fourier transform on the envelope data of each group of sub-band data to obtain the frequency domain sub-band data of each group of sub-band data; and obtain the modulation frequency corresponding to the frequency domain sub-band data of each group of sub-band data. Here, the modulation frequency is the frequency with the maximum amplitude on the amplitude-frequency curve corresponding to the frequency domain sub-band data.
此外,在一个实施例中,特征值获取单元130还可被配置为:获取与每组子频带数据的频域子频带数据对应的调制深度。这里,调制深度为以上幅频曲线上的调制频率的幅值与调制频率的预定个倍频频率的幅值之和。In addition, in one embodiment, the characteristic value acquisition unit 130 may also be configured to: acquire the modulation depth corresponding to the frequency domain sub-band data of each group of sub-band data. Here, the modulation depth is the sum of the amplitude of the modulation frequency on the above amplitude-frequency curve and the amplitude of a predetermined multiple frequency of the modulation frequency.
故障确定单元140被配置为根据获取的所有特征值确定所述齿轮箱是否出现故障。The fault determination unit 140 is configured to determine whether the gearbox fails according to all acquired characteristic values.
在一个实施例中,故障确定单元140可被配置为:确定获取的所有调制频率中是否存在故障调制频率,故障调制频率为与预定故障频率集合中的故障频率相同的调制频率;以及在存在故障调制频率的情况下,确定齿轮箱出现故障。In one embodiment, the fault determination unit 140 may be configured to: determine whether there is a faulty modulation frequency among all acquired modulation frequencies, the faulty modulation frequency being a modulation frequency identical to a faulty frequency in a predetermined fault frequency set; and determine that a gearbox fault occurs if there is a faulty modulation frequency.
在一个实施例中,故障确定单元140可被配置为如下确定获取的所有调制频率中是否存在故障调制频率:确定齿轮箱的转速;获取与该转速对应的故障频率集合;以及确定获取的所有调制频率中是否存在与该故障频率集合中的故障频率相同的故障调制频率。In one embodiment, the fault determination unit 140 can be configured to determine whether there is a fault modulation frequency among all the acquired modulation frequencies as follows: determine the rotational speed of the gearbox; obtain a set of fault frequencies corresponding to the rotational speed; and determine whether there is a fault modulation frequency among all the acquired modulation frequencies that is the same as a fault frequency in the set of fault frequencies.
在一个实施例中,故障确定单元140还可被配置为:在存在故障调制频率的情况下,确定故障调制频率所对应的频带,该频带为多个频带中的频带;以及根据频带确定齿轮箱的故障出现的位置。In one embodiment, the fault determination unit 140 may be further configured to: determine a frequency band corresponding to the fault modulation frequency when there is a fault modulation frequency, the frequency band being a frequency band among multiple frequency bands; and determine a location where the gearbox fault occurs according to the frequency band.
此外,在一个实施例中,故障确定单元140还可被配置为:根据获取的所有调制频率和所有调制深度,确定检测数据的粗糙度,粗糙度指示齿轮箱的故障程度。Furthermore, in one embodiment, the fault determination unit 140 may be further configured to determine the roughness of the detection data according to all the acquired modulation frequencies and all the modulation depths, wherein the roughness indicates the degree of the gearbox fault.
换言之,根据本公开的实施例的用于检测齿轮箱的故障的装置100可执行根据以上参照图1至图5所述的根据本公开的实施例的用于检测齿轮箱的故障的方法。In other words, the apparatus 100 for detecting a fault of a gearbox according to an embodiment of the present disclosure may perform the method for detecting a fault of a gearbox according to an embodiment of the present disclosure described above with reference to FIGS. 1 to 5 .
以上已经参照图1至图5对检测数据、检测数据的划分、特征值的获取以及齿轮箱故障的确定进行了详细描述,这里不再赘述。The detection data, the division of the detection data, the acquisition of the characteristic values and the determination of the gearbox fault have been described in detail above with reference to FIGS. 1 to 5 , and will not be repeated here.
根据本公开的用于检测齿轮箱的故障的装置,能够通过将检测数据划分为多组子频带数据并通过各组子频带数据来确定齿轮箱的故障状态,而提高对齿轮箱进行故障检测的准确度,降低噪声对齿轮箱故障检测的影响。According to the device for detecting gearbox faults disclosed in the present invention, the accuracy of gearbox fault detection can be improved and the influence of noise on gearbox fault detection can be reduced by dividing the detection data into multiple groups of sub-band data and determining the fault state of the gearbox through each group of sub-band data.
根据本公开的实施例还提供一种存储有指令的计算机可读介质,该指令在由处理器执行时可使得处理器执行以上根据本公开的实施例的用于检测齿轮箱的故障的方法。According to an embodiment of the present disclosure, there is also provided a computer-readable medium storing instructions, which, when executed by a processor, may cause the processor to execute the method for detecting a fault of a gearbox according to the above embodiment of the present disclosure.
需要明确的是,本发明并不局限于上文所描述并在图中示出的特定配置和处理。为了简明起见,这里省略了对已知方法的详细描述。在上述实施例中,描述和示出了若干具体的步骤作为示例。但是,本发明的方法过程并不限于所描述和示出的具体步骤,本领域的技术人员可以在领会本发明的精神后,作出各种改变、修改和添加,或者改变步骤之间的顺序。It should be clear that the present invention is not limited to the specific configuration and processing described above and shown in the figures. For the sake of simplicity, a detailed description of the known method is omitted here. In the above embodiments, several specific steps are described and shown as examples. However, the method process of the present invention is not limited to the specific steps described and shown, and those skilled in the art can make various changes, modifications and additions, or change the order between the steps after understanding the spirit of the present invention.
以上所述的结构框图中所示的功能块可以实现为硬件、软件、固件或者它们的组合。当以硬件方式实现时,其可以例如是电子电路、专用集成电路(ASIC)、适当的固件、插件、功能卡等。当以软件方式实现时,本发明的元素是被用于执行所需任务的程序或者代码段。程序或者代码段可以存储在机器可读介质中,或者通过载波中携带的数据信号在传输介质或者通信链路上传送。“机器可读介质”可以包括能够存储或传输信息的任何介质。机器可读介质的示例包括电子电路、半导体存储器设备、ROM、闪存、可擦除ROM(EROM)、软盘、CD-ROM、光盘、硬盘、光纤介质、射频(RF)链路等。代码段可以经由诸如因特网、内联网等的计算机网络被下载。The functional blocks shown in the above-described block diagram can be implemented as hardware, software, firmware or a combination thereof. When implemented in hardware, it can be, for example, an electronic circuit, an application specific integrated circuit (ASIC), appropriate firmware, a plug-in, a function card, etc. When implemented in software, the elements of the present invention are programs or code segments that are used to perform the required tasks. The program or code segment can be stored in a machine-readable medium, or transmitted on a transmission medium or a communication link by a data signal carried in a carrier wave. "Machine-readable medium" can include any medium capable of storing or transmitting information. Examples of machine-readable media include electronic circuits, semiconductor memory devices, ROM, flash memory, erasable ROM (EROM), floppy disks, CD-ROMs, optical disks, hard disks, optical fiber media, radio frequency (RF) links, etc. The code segment can be downloaded via a computer network such as the Internet, an intranet, etc.
还需要说明的是,本发明中提及的示例性实施例,基于一系列的步骤或者装置描述一些方法或系统。但是,本发明不局限于上述步骤的顺序,也就是说,可以按照实施例中提及的顺序执行步骤,也可以不同于实施例中的顺序,或者若干步骤同时执行。It should also be noted that the exemplary embodiments mentioned in the present invention describe some methods or systems based on a series of steps or devices. However, the present invention is not limited to the order of the above steps, that is, the steps can be performed in the order mentioned in the embodiments, or in a different order from the embodiments, or several steps can be performed simultaneously.
以上所述,仅为本发明的具体实施方式,所属领域的技术人员可以清楚地了解到,为了描述的方便和简洁,上述描述的系统、模块和单元的具体工作过程,可以参考前述方法实施例中的对应过程,在此不再赘述。应理解,本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到各种等效的修改或替换,这些修改或替换都应涵盖在本发明的保护范围之内。The above is only a specific implementation of the present invention. Those skilled in the art can clearly understand that for the convenience and simplicity of description, the specific working processes of the systems, modules and units described above can refer to the corresponding processes in the aforementioned method embodiments, and will not be repeated here. It should be understood that the protection scope of the present invention is not limited to this. Any technician familiar with the technical field can easily think of various equivalent modifications or replacements within the technical scope disclosed by the present invention, and these modifications or replacements should be covered within the protection scope of the present invention.

Claims (17)

  1. 一种用于检测齿轮箱的故障的方法,包括:A method for detecting a fault in a gearbox, comprising:
    获取所述齿轮箱的检测数据;Acquiring detection data of the gearbox;
    将所述检测数据划分为多组子频带数据;Dividing the detection data into multiple groups of sub-band data;
    获取所述多组子频带数据中的每组子频带数据的特征值;以及Acquire a characteristic value of each group of sub-band data in the plurality of groups of sub-band data; and
    根据获取的所有特征值确定所述齿轮箱是否出现故障。It is determined whether the gearbox fails according to all the acquired characteristic values.
  2. 根据权利要求1所述的方法,其中,将所述检测数据划分为多组子频带数据包括:The method according to claim 1, wherein dividing the detection data into a plurality of groups of sub-band data comprises:
    在预定频率范围内按照预定倍频程,将所述检测数据划分为多个频带的多组子频带数据。The detection data is divided into a plurality of groups of sub-band data in a plurality of frequency bands according to a predetermined octave within a predetermined frequency range.
  3. 根据权利要求2所述的方法,其中,所述检测数据为时域内的检测数据,The method according to claim 2, wherein the detection data is detection data in the time domain,
    其中,获取所述多组子频带数据中的每组子频带数据的特征值包括:Wherein, obtaining the characteristic value of each group of sub-band data in the multiple groups of sub-band data includes:
    检测时域内的每组子频带数据的包络,以获得每组子频带数据的包络数据;Detecting the envelope of each group of sub-frequency band data in the time domain to obtain envelope data of each group of sub-frequency band data;
    对每组子频带数据的包络数据进行快速傅里叶变换,以获得每组子频带数据的频域子频带数据;以及Performing fast Fourier transform on the envelope data of each group of sub-band data to obtain frequency domain sub-band data of each group of sub-band data; and
    获取与每组子频带数据的频域子频带数据对应的调制频率,其中,所述调制频率为所述频域子频带数据所对应的幅频曲线上具有最大幅值的频率。A modulation frequency corresponding to the frequency domain sub-band data of each group of sub-band data is obtained, wherein the modulation frequency is a frequency having a maximum amplitude on an amplitude-frequency curve corresponding to the frequency domain sub-band data.
  4. 根据权利要求3所述的方法,其中,根据获取的所有特征值确定所述齿轮箱是否出现故障包括:The method according to claim 3, wherein determining whether the gearbox fails based on all acquired characteristic values comprises:
    确定获取的所有调制频率中是否存在故障调制频率,其中,所述故障调制频率为与预定故障频率集合中的故障频率相同的调制频率;以及determining whether there is a fault modulation frequency among all the acquired modulation frequencies, wherein the fault modulation frequency is a modulation frequency that is the same as a fault frequency in a predetermined fault frequency set; and
    在存在所述故障调制频率的情况下,确定所述齿轮箱出现故障。In the presence of the fault modulation frequency, it is determined that the gearbox is faulty.
  5. 根据权利要求4所述的方法,其中,确定获取的所有调制频率中是否存在故障调制频率包括:The method according to claim 4, wherein determining whether there is a faulty modulation frequency among all the acquired modulation frequencies comprises:
    确定所述齿轮箱的转速;determining a rotational speed of the gearbox;
    获取与所述转速对应的故障频率集合;以及Acquire a set of fault frequencies corresponding to the rotation speed; and
    确定获取的所有调制频率中是否存在与所述故障频率集合中的故障频率相同的故障调制频率。It is determined whether there is a fault modulation frequency that is the same as a fault frequency in the fault frequency set among all the acquired modulation frequencies.
  6. 根据权利要求4所述的方法,还包括:The method according to claim 4, further comprising:
    在存在所述故障调制频率的情况下,确定所述故障调制频率所对应的频带,其中,所述频带为所述多个频带中的频带;以及In the case where the fault modulation frequency exists, determining a frequency band corresponding to the fault modulation frequency, wherein the frequency band is a frequency band among the multiple frequency bands; and
    根据所述频带确定所述齿轮箱的故障出现的位置。A location where a fault of the gearbox occurs is determined based on the frequency band.
  7. 根据权利要求3所述的方法,其中,获取所述多组子频带数据中的每组子频带数据的特征值还包括:The method according to claim 3, wherein obtaining the characteristic value of each group of sub-band data in the multiple groups of sub-band data further comprises:
    获取与每组子频带数据的频域子频带数据对应的调制深度,其中,所述调制深度为所述幅频曲线上的所述调制频率的幅值与所述调制频率的预定个倍频频率的幅值之和。A modulation depth corresponding to the frequency domain sub-band data of each group of sub-band data is obtained, wherein the modulation depth is the sum of the amplitude of the modulation frequency on the amplitude-frequency curve and the amplitude of a predetermined multiple of the modulation frequency.
  8. 根据权利要求7所述的方法,还包括:The method according to claim 7, further comprising:
    根据获取的所有调制频率和所有调制深度,确定所述检测数据的粗糙度,其中,所述粗糙度指示所述齿轮箱的故障程度。The roughness of the detection data is determined according to all the acquired modulation frequencies and all the modulation depths, wherein the roughness indicates the degree of failure of the gearbox.
  9. 根据权利要求8所述的方法,其中,通过以下等式表示所述粗糙度:The method according to claim 8, wherein the roughness is expressed by the following equation:
    Figure PCTCN2022125740-appb-100001
    Figure PCTCN2022125740-appb-100001
    其中,R VA为所述粗糙度,k为根据所述齿轮箱的工作条件确定的常数系数,f i为与第i组子频带数据对应的调制频率,ΔL i为与第i组子频带数据对应的调制深度,N为所述多组子频带数据的总组数,i和N均为整数,且1≤i≤N。 Among them, R VA is the roughness, k is a constant coefficient determined according to the working conditions of the gearbox, fi is the modulation frequency corresponding to the i-th group of sub-band data, ΔL i is the modulation depth corresponding to the i-th group of sub-band data, N is the total number of the multiple groups of sub-band data, i and N are both integers, and 1≤i≤N.
  10. 一种用于检测齿轮箱的故障的装置,包括:A device for detecting a fault in a gearbox, comprising:
    数据获取单元,被配置为获取所述齿轮箱的检测数据;A data acquisition unit, configured to acquire detection data of the gearbox;
    数据划分单元,被配置为将所述检测数据划分为多组子频带数据;A data division unit, configured to divide the detection data into a plurality of groups of sub-band data;
    特征值获取单元,被配置为获取所述多组子频带数据中的每组子频带数据的特征值;以及a feature value acquiring unit configured to acquire a feature value of each group of sub-band data in the plurality of groups of sub-band data; and
    故障确定单元,被配置为根据获取的所有特征值确定所述齿轮箱是否出现故障。The fault determination unit is configured to determine whether the gearbox fails according to all acquired characteristic values.
  11. 根据权利要求10所述的装置,其中,所述数据划分单元被配置为:The apparatus according to claim 10, wherein the data partitioning unit is configured to:
    在预定频率范围内按照预定倍频程,将所述检测数据划分为多个频带的多组子频带数据。The detection data is divided into a plurality of groups of sub-band data in a plurality of frequency bands according to a predetermined octave within a predetermined frequency range.
  12. 根据权利要求11所述的装置,其中,所述检测数据为时域内的检测数据,The device according to claim 11, wherein the detection data is detection data in the time domain,
    其中,所述特征值获取单元被配置为:Wherein, the characteristic value acquisition unit is configured as follows:
    检测时域内的每组子频带数据的包络,以获得每组子频带数据的包络数据;Detecting the envelope of each group of sub-frequency band data in the time domain to obtain envelope data of each group of sub-frequency band data;
    对每组子频带数据的包络数据进行快速傅里叶变换,以获得每组子频带数据的频域子频带数据;以及Performing fast Fourier transform on the envelope data of each group of sub-band data to obtain frequency domain sub-band data of each group of sub-band data; and
    获取与每组子频带数据的频域子频带数据对应的调制频率,其中,所述调制频率为所述频域子频带数据所对应的幅频曲线上具有最大幅值的频率。A modulation frequency corresponding to the frequency domain sub-band data of each group of sub-band data is obtained, wherein the modulation frequency is a frequency having a maximum amplitude on an amplitude-frequency curve corresponding to the frequency domain sub-band data.
  13. 根据权利要求12所述的装置,其中,所述故障确定单元被配置为:The apparatus according to claim 12, wherein the fault determination unit is configured to:
    确定获取的所有调制频率中是否存在故障调制频率,其中,所述故障调制频率为与预定故障频率集合中的故障频率相同的调制频率;以及Determine whether there is a fault modulation frequency among all the acquired modulation frequencies, wherein the fault modulation frequency is a modulation frequency that is the same as a fault frequency in a predetermined fault frequency set; and
    在存在所述故障调制频率的情况下,确定所述齿轮箱出现故障。In the presence of the fault modulation frequency, it is determined that the gearbox is faulty.
  14. 根据权利要求13所述的装置,其中,所述故障确定单元被配置为如下确定获取的所有调制频率中是否存在故障调制频率:The apparatus according to claim 13, wherein the fault determination unit is configured to determine whether there is a faulty modulation frequency among all the acquired modulation frequencies as follows:
    确定所述齿轮箱的转速;determining a rotational speed of the gearbox;
    获取与所述转速对应的故障频率集合;以及Acquire a set of fault frequencies corresponding to the rotation speed; and
    确定获取的所有调制频率中是否存在与所述故障频率集合中的故障频率相同的故障调制频率。It is determined whether there is a fault modulation frequency that is the same as a fault frequency in the fault frequency set among all the acquired modulation frequencies.
  15. 根据权利要求13所述的装置,所述故障确定单元还被配置:According to the apparatus of claim 13, the fault determination unit is further configured:
    在存在所述故障调制频率的情况下,确定所述故障调制频率所对应的频带,其中,所述频带为所述多个频带中的频带;以及In the case where the fault modulation frequency exists, determining a frequency band corresponding to the fault modulation frequency, wherein the frequency band is a frequency band among the multiple frequency bands; and
    根据所述频带确定所述齿轮箱的故障出现的位置。A location where a fault of the gearbox occurs is determined based on the frequency band.
  16. 根据权利要求12所述的装置,其中,所述特征值获取单元还被配置为:The apparatus according to claim 12, wherein the feature value acquisition unit is further configured to:
    获取与每组子频带数据的频域子频带数据对应的调制深度,其中,所述调制深度为所述幅频曲线上的所述调制频率的幅值与所述调制频率的预定个倍频频率的幅值之和。A modulation depth corresponding to the frequency domain sub-band data of each group of sub-band data is obtained, wherein the modulation depth is the sum of the amplitude of the modulation frequency on the amplitude-frequency curve and the amplitude of a predetermined multiple of the modulation frequency.
  17. 根据权利要求16所述的装置,所述故障确定单元还被配置为:According to the apparatus of claim 16, the fault determination unit is further configured to:
    根据获取的所有调制频率和所有调制深度,确定所述检测数据的粗糙度,其中,所述粗糙度指示所述齿轮箱的故障程度。The roughness of the detection data is determined according to all the acquired modulation frequencies and all the modulation depths, wherein the roughness indicates the degree of failure of the gearbox.
PCT/CN2022/125740 2022-10-17 2022-10-17 Method and apparatus for detecting gearbox fault WO2024082103A1 (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107560844A (en) * 2017-07-25 2018-01-09 广东工业大学 A kind of fault diagnosis method and system of gearbox of wind turbine
CN109253244A (en) * 2018-11-22 2019-01-22 常州信息职业技术学院 A kind of multiple tooth wheel system big machinery gearbox fault detection method
CN112729528A (en) * 2020-12-07 2021-04-30 潍柴动力股份有限公司 Noise source identification method, device and equipment
KR20220013994A (en) * 2020-07-28 2022-02-04 서울대학교산학협력단 Apparatus and method for detecting fault of gearbox using phase information
CN115096586A (en) * 2022-05-10 2022-09-23 国能朔黄铁路发展有限责任公司 Fault diagnosis method, fault diagnosis device, storage medium and electronic equipment

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107560844A (en) * 2017-07-25 2018-01-09 广东工业大学 A kind of fault diagnosis method and system of gearbox of wind turbine
CN109253244A (en) * 2018-11-22 2019-01-22 常州信息职业技术学院 A kind of multiple tooth wheel system big machinery gearbox fault detection method
KR20220013994A (en) * 2020-07-28 2022-02-04 서울대학교산학협력단 Apparatus and method for detecting fault of gearbox using phase information
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CN115096586A (en) * 2022-05-10 2022-09-23 国能朔黄铁路发展有限责任公司 Fault diagnosis method, fault diagnosis device, storage medium and electronic equipment

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