WO2024079608A1 - Filtration tangentielle de bioréacteur de perfusion - Google Patents
Filtration tangentielle de bioréacteur de perfusion Download PDFInfo
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- WO2024079608A1 WO2024079608A1 PCT/IB2023/060131 IB2023060131W WO2024079608A1 WO 2024079608 A1 WO2024079608 A1 WO 2024079608A1 IB 2023060131 W IB2023060131 W IB 2023060131W WO 2024079608 A1 WO2024079608 A1 WO 2024079608A1
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- tff
- permeate
- sparging
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- 238000009295 crossflow filtration Methods 0.000 title claims abstract description 78
- 230000010412 perfusion Effects 0.000 title claims description 28
- 238000000034 method Methods 0.000 claims abstract description 47
- 238000011084 recovery Methods 0.000 claims abstract description 3
- 239000000047 product Substances 0.000 claims description 61
- 239000012466 permeate Substances 0.000 claims description 55
- 239000012465 retentate Substances 0.000 claims description 42
- 238000001914 filtration Methods 0.000 claims description 23
- 239000007788 liquid Substances 0.000 claims description 21
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 19
- 229910052760 oxygen Inorganic materials 0.000 claims description 19
- 239000001301 oxygen Substances 0.000 claims description 19
- 239000012530 fluid Substances 0.000 claims description 11
- 239000012510 hollow fiber Substances 0.000 claims description 10
- 230000014759 maintenance of location Effects 0.000 claims description 10
- JVTAAEKCZFNVCJ-UHFFFAOYSA-M Lactate Chemical compound CC(O)C([O-])=O JVTAAEKCZFNVCJ-UHFFFAOYSA-M 0.000 claims description 5
- 239000011148 porous material Substances 0.000 claims description 5
- 239000000427 antigen Substances 0.000 claims description 4
- 102000036639 antigens Human genes 0.000 claims description 4
- 108091007433 antigens Proteins 0.000 claims description 4
- 239000012634 fragment Substances 0.000 claims description 4
- 238000005339 levitation Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 claims description 4
- 230000002572 peristaltic effect Effects 0.000 claims description 4
- 238000010008 shearing Methods 0.000 claims description 3
- 230000002708 enhancing effect Effects 0.000 abstract 1
- 210000004027 cell Anatomy 0.000 description 35
- 239000012528 membrane Substances 0.000 description 34
- 208000027418 Wounds and injury Diseases 0.000 description 10
- 102000004169 proteins and genes Human genes 0.000 description 10
- 108090000623 proteins and genes Proteins 0.000 description 10
- 239000006143 cell culture medium Substances 0.000 description 9
- 230000000717 retained effect Effects 0.000 description 7
- 230000004907 flux Effects 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- 238000000926 separation method Methods 0.000 description 5
- 238000004113 cell culture Methods 0.000 description 4
- 230000014509 gene expression Effects 0.000 description 4
- 238000001471 micro-filtration Methods 0.000 description 4
- 239000002699 waste material Substances 0.000 description 4
- 230000001419 dependent effect Effects 0.000 description 3
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- 230000003134 recirculating effect Effects 0.000 description 3
- 238000000108 ultra-filtration Methods 0.000 description 3
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- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 2
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- 239000008103 glucose Substances 0.000 description 2
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- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 description 2
- 238000011031 large-scale manufacturing process Methods 0.000 description 2
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- 241000894007 species Species 0.000 description 2
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- 230000005526 G1 to G0 transition Effects 0.000 description 1
- 102000007056 Recombinant Fusion Proteins Human genes 0.000 description 1
- 108010008281 Recombinant Fusion Proteins Proteins 0.000 description 1
- 241000700605 Viruses Species 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
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- 230000005779 cell damage Effects 0.000 description 1
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- 239000012526 feed medium Substances 0.000 description 1
- 238000000855 fermentation Methods 0.000 description 1
- 230000004151 fermentation Effects 0.000 description 1
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- 239000001963 growth medium Substances 0.000 description 1
- 238000011032 high-performance TFF Methods 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D61/00—Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
- B01D61/14—Ultrafiltration; Microfiltration
- B01D61/18—Apparatus therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D63/00—Apparatus in general for separation processes using semi-permeable membranes
- B01D63/02—Hollow fibre modules
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2311/00—Details relating to membrane separation process operations and control
- B01D2311/25—Recirculation, recycling or bypass, e.g. recirculation of concentrate into the feed
- B01D2311/252—Recirculation of concentrate
- B01D2311/2523—Recirculation of concentrate to feed side
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2311/00—Details relating to membrane separation process operations and control
- B01D2311/26—Further operations combined with membrane separation processes
- B01D2311/2661—Addition of gas
- B01D2311/2665—Aeration other than for cleaning purposes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2313/00—Details relating to membrane modules or apparatus
- B01D2313/24—Specific pressurizing or depressurizing means
- B01D2313/243—Pumps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2315/00—Details relating to the membrane module operation
- B01D2315/10—Cross-flow filtration
Definitions
- Tangential flow filtration also referred to as cross-flow filtration or TFF
- TFF cross-flow filtration
- Tangential flow systems are characterized by fluid feeds that flow across a surface of the filter, resulting in the separation of the feed into two components: a permeate component which has passed through the filter and a retentate component which has not.
- a permeate component which has passed through the filter
- a retentate component which has not.
- Fouling of TFF systems may be reduced further by alternating the direction of the fluid feed across the filtration element, by backwashing the permeate through the filter, and/or by periodic washing.
- TFF systems still suffer from drawbacks that lead to costly loss of product. Therefore, there exists a need to generate TFF systems that have reduced loss of products of interest.
- the present disclosure provides a system for enhanced recovery of a product of interest during tangential flow filtration (TFF), the system comprising: (1) a feed reservoir; (2) a TFF unit comprising a pump in fluid contact with the fluid to be filtered, and at least one filter element for separating a liquid feed into permeate and retentate; and (3) a second pump which is in fluid contact with the permeate from the first filter element.
- TFF tangential flow filtration
- the system further comprises a second filter element in direct contact with the retentate and permeate from the first filter element.
- the filter elements are stacked in series.
- the one or more of the filter elements comprise a hollow fiber or cassette.
- the hollow fiber as a pore size of between 0.2 - 0.65 pM.
- one or more of the pumps is a peristaltic, diaphragm, or magnetic levitation pump.
- the system is configured to operate in a recirculation mode.
- the feed reservoir is a perfusion bioreactor.
- the perfusion bioreactor is more than 1000 liters in size.
- the bioreactor is 5000 or 6000 liters in size.
- the system is configured for large-scale processing of products of interest.
- the present disclosure also provides a method of minimizing retention of a product of interest in a permeate stream during TFF comprising passing a liquid feed containing the product of interest through a system described herein.
- the liquid feed comprises cells and a target product of interest.
- the product of interest is an antibody or antigen binding fragment thereof.
- the product of interest is recovered in the permeate.
- the liquid feed is passed through the system at a rate that minimizes cell shearing.
- the liquid feed is passed through the system at a rate of 1.8 - 8 mL/lumen/minute.
- the pressure difference between the retentate inlet and permeate is consistent with the system pressure following filtration.
- the present disclosure also provides a method of minimizing retention of a product of interest in a permeate stream during TFF comprising passing a liquid feed through a system described herein at a flow rate at least one-third slower than a conventional TFF flow rate.
- the flow rate provide a shear rate of about 1800 s’ 1 .
- the method further comprises air sparging the system.
- the air comprises about 10 - 80% dissolved oxygen.
- the liquid feed is sparged with air prior to contact with the filter element.
- the sparging occurs at a rate necessary to maintain greater than 10% dissolved oxygen throughout the TFF system.
- the sparging comprises introducing oxygen with a bubble diameter of from about lum to about lOum.
- the sparging comprises introducing oxygen with a bubble diameter of about lum or about lOum.
- the liquid feed comprises cells and a target product of interest.
- the sparging minimizes lactate production by the cells.
- the product of interest is an antibody or antigen binding fragment thereof.
- the method further comprises recovering the product of interest in the permeate.
- the sparging increases specific productivity of the cells as compared to cells without sparging. In some aspects, the sparging increases specific productivity of the cells to greater than about 0.0034 gm L’ 1 day’ 1 as compared to cells without sparging. In some aspects, the sparging increases specific productivity of the cells from at least 0.0034 gmL’ ay 1 to about 0.0044 gmL’ ay 1 . In another aspect, the pressure difference between the retentate inlet and permeate is consistent with the system pressure following filtration.
- FIG. 1 shows a schematic of a typical TFF system.
- FIG. 2 shows product retention and corresponding yield loss during small-scale TFF.
- FIG. 2A shows product titer in the permeate and retentate.
- FIG. 2B shows the percent yield of product in TFF.
- FIG. 3 shows a schematic of the high performance (HPTFF) system of the present disclosure.
- the TFF system employs a second pump in connection with the permeate.
- the TFF system can employ one or more filter cassettes.
- FIG. 4 shows increased yield of AZ-1 (FIG. 4A) and KL- (FIG. 4B) using HPTFF and lowflow TFF compared to traditional TFF.
- FIG. 5 shows culture performance of AZ- 1 for different viable cell density target of 90 and 120 million cells per mL (FIG. 5A), viability (FIG. 5B), glucose levels (FIG. 5C), pH (FIG. 5D), osmolality (FIG. 5E), and lactate levels (FIG. 5F) using HPTFF.
- FIG. 6 shows dissolved oxygen levels under typical TFF conditions (FIG. 6A) and with air sparging (FIG. 6B), and a schematic (FIG 6C).
- FIG. 7 shows culture performance of AZ- 3 for typical TFF with and without air sparging for viable cell density (FIG. 7A), viability (FIG. 7B), lactate levels (FIG. 7C), total product titer (FIG. 7D), specific productivity (FIG. 7E), and product retention (FIG. 7F.
- the present disclosure provides a highly effective approach to minimize retention of products of interest during TFF.
- the disclosure provides methods of minimizing product loss caused by a pressure drop during large-scale processing of perfusion cell cultures.
- the cultures are larger than 1000 L cultures.
- the disclosure provides methods employing two or more pumps in the TFF system to minimize pressure drop.
- the disclosure provides methods employing low flow rates and air sparging to reduce retention of the product of interest.
- a feed medium refers to one or more feed mediums.
- the terms “a” (or “an”), “one or more,” and “at least one” can be used interchangeably herein.
- the terms “about” or “comprising essentially of” refer to a value or composition that is within an acceptable error range for the particular value or composition as determined by one of ordinary skill in the art, which will depend in part on how the value or composition is measured or determined, i.e., the limitations of the measurement system. For example, “about” or “comprising essentially of” can mean within 1 or more than 1 standard deviation per the practice in the art. Alternatively, “about” or “comprising essentially of” can mean a range of up to 20%. Furthermore, particularly with respect to biological systems or processes, the terms can mean up to an order of magnitude or up to 5-fold of a value. When particular values or compositions are provided in the application and claims, unless otherwise stated, the meaning of "about” or “comprising essentially of” should be assumed to be within an acceptable error range for that particular value or composition.
- any concentration range, percentage range, ratio range or integer range is to be understood to include the value of any integer within the recited range and, when appropriate, fractions thereof (such as one tenth and one hundredth of an integer), unless otherwise indicated.
- bioreactor refers to any suitable vessel or other means of producing and maintaining a biological cell culture including, but not limited to, a perfusion/perfused bioreactor.
- the bioreactors of the present disclosure are used for large-scale production of products of interest.
- the bioreactor volume is greater than 1000 L.
- the bioreactor volume is 1000 L, 1500 L, 2000 L, 2500 L, 3000 L, 3500 L 4000 L, 4500 L, 5000 L, 5500 L, 6000 L, 6500 L, 7000 L, 7500 L, 8000 L, 8500 L, 9000 L, 9500 L, or 10,000 L.
- the terms “perfusion” as used herein, refer to a fermentation or cell culture process used to produce a targeted biological product, e.g., an antibody or recombinant protein, in which a high concentration of cells within a sterile chamber receive fresh growth medium continually as the spent medium which may contain a targeted biological product that is harvested.
- a targeted biological product e.g., an antibody or recombinant protein
- the term “cut-off size” or “molecular weight cut-off’ as used herein with respect to ultrafiltration membranes refers to the molecular weight of a molecule or particle of which 90% is retained by the membrane.
- spiral-wound filter element refers to a filtration membrane that is spirally wound about a core.
- a spiral- wound filter element may be contained within a housing and may alternately be referred to as a spiral-wound filter module.
- Pressure drop refers to the drop in pressure (e.g., psid) from the retentate inlet and the permeate.
- Frlux is the area-normalized flow rate.
- Permeate flux is the area normalized flow rate of permeate in a permeate channel (e.g., Liters/hr/m 2 , Imh).
- Cross-flow flux is the area normalized average flow rate of retentate in a feed channel (e.g., Liters/min/m 2 , LMM).
- Cross-flow is the retentate flow rate between inlet and outlet of the feed channel in a filter or a series of filters. Unless otherwise stated, “cross-flow” refers to an average crossflow.
- strain refers to a strain in the structure of a substance that is produced by pressure.
- shear rate refers to the rate at which a progressive shearing deformation is applied (e.g., s-1).
- feed refers to the solution being introduced into a filtration module for separation.
- separation generally refers to the act of separating the feed sample into two streams, a permeate stream and a retentate stream.
- permeate and “permeate stream” refer to that portion of the feed that has permeated through the membrane.
- retentate and “retentate stream” refer to the portion of the solution that has been retained by the membrane, and the retentate is the stream enriched in a retained species.
- Feed channel refers to a conduit in a filtration assembly, module or element for a feed.
- Permeate channel refers to a conduit in a filtration assembly, module, or element for a permeate.
- flow path refers to a channel comprising a filtration membrane (e.g., ultrafiltration membrane, microfiltration membrane) through which the solution being filtered passes (e.g., in a tangential flow mode).
- the flow path can have any topology which supports tangential flow (e.g., straight, coiled, arranged in zigzag fashion).
- a flow path can be open, as in an example of channels formed by hollow fiber membranes, or have one or more flow obstructions, as in the case, for example, of rectangular channels formed by flat-sheet membranes spaced apart by woven or non-woven spacers.
- TFF assembly “TFF system” and “TFF apparatus” are used interchangeably herein to refer to a tangential flow filtration system that is configured for operation in a single-pass mode and/or a recirculation mode (e.g., full or partial recirculation) and/or alternating flow mode.
- recirculation mode e.g., full or partial recirculation
- alternating flow mode e.g., full or partial recirculation
- Single leaf’ spirals are spiral-wound filter elements that can be formed with one continuous feed channel. They are generally made with one sheet of membrane.
- Multi-leaf’ spirals are spiral-wound filter elements that have multiple feed channels. They are generally made with more than one sheet of membrane; but can be made with 1 membrane sheet also.
- a “cassette holder” refers to a compression assembly for one or more cassettes. Typically, when a cassette holder contains more than one cassette, the cassettes are configured for parallel processing, although, in some embodiments, the cassettes can be configured for serial processing.
- a “cassette” refers to a cartridge or flat plate module comprising filtration (e.g., ultrafiltration or microfiltration) membrane sheet(s) suitable for TFF processes.
- Frtration membrane refers to a selectively permeable membrane capable of use in a filtration system, such as a TFF system.
- microfiltration membranes and “MF membranes” are used herein to refer to membranes that have pore sizes in the range between about 0.1 micrometers to about 10 micrometers.
- Fluidly connected refers to a plurality of spiral-wound membrane TFF modules that are connected to one another by one or more conduits for a liquid, such as, a feed channel, retentate channel and/or permeate channel.
- Product refers to a target compound.
- a product will be a biomolecule (e.g., protein) of interest, such as a monoclonal antibody (mAb).
- Processing refers to the act of filtering (e.g., by TFF) a feed containing a product of interest and subsequently recovering the product (e.g., in a purified form).
- the product can be recovered from the filtration system (e.g., a TFF assembly) in either the retentate stream or permeate stream depending on the product's size and the pore size of the filtration membrane.
- parallel processing refers to processing a product in a TFF assembly that contains a plurality of processing units that are fluidly connected by distributing the feed directly from a feed channel or manifold to each of the processing units in the assembly.
- serial processing refers to processing a product in a TFF assembly that contains a plurality of processing units that are fluidly connected by distributing the feed directly from the feed channel to only the first processing unit in the assembly.
- each of the other, subsequent processing units in the assembly receives its feed from the retentate line of the preceding processing unit (e.g., the retentate from a first processing unit serves as the feed for a second, adjacent processing unit).
- perfusion or “perfusion culture” or “perfusion culture process” refers to continuous flow of a physiological nutrient solution at a steady rate, through or over a population of cells.
- perfusion systems generally involve the retention of the cells within the culture unit, perfusion cultures characteristically have relatively high cell densities, but the culture conditions are difficult to maintain and control.
- the growth rate typically continuously decreases over time, leading to the late exponential or even stationary phase of cell growth.
- This continuous culture strategy generally comprises culturing mammalian cells, e.g., non-anchorage dependent cells, expressing a polypeptide and/or virus of interest during a production phase in a continuous cell culture system.
- the perfusion culture is a large-scale culture.
- the culture is greater than a 1000 liter culture.
- the culture is a 3,000, 4,000, 5,000, 6,000, 7,000, 8,000, 9,000, or 10,000 liter culture.
- HPTFF High Performance Tangential Flow Filtration
- Perfusion systems and methods in contrast with fed-batch systems, involve continuous filtration of cell culture media.
- products of interest e.g., target proteins, such as monoclonal antibodies
- soluble components such as cellular waste products (e.g., lactic acid and ammonia)
- cellular waste products e.g., lactic acid and ammonia
- Perfusion systems present unique challenges over fed-batch systems as the cells contained in a perfusion system pass repeatedly through filtration equipment, which can cause physical damage to the cells and which, in turn, can reduce productivity of the system. It is desirable to minimize cell damage during filtration in perfusion systems so as to retain as many cells as possible for ongoing production of the target protein.
- Tangential flow filtration is a separation process that uses membranes to separate components in a liquid solution or suspension on the basis of size, molecular weight or other differences.
- TFF is used in perfusion processes to remove target products of interest, e.g., proteins, from cell culture media, while retaining cells within the media.
- target products of interest e.g., proteins
- fluid is pumped tangentially along the membrane surface and particles, molecules, or cells that are too large to pass through the membrane are rejected and returned to a process tank.
- TFF processes can involve additional passes of the fluid across the membrane (e.g., recirculation) until the process fluid is sufficiently clarified, concentrated or purified.
- the cross-flow nature of TFF minimizes membrane fouling, thus permitting high volume processing per batch.
- the membranes are contained within filter elements that can be of a variety of configurations, such as spiral-wound filter elements and cassette filter elements.
- FIG. 1 A typical TFF system is shown in FIG. 1. Pressurized feed from a feed tank is connected to the feed port of the spiral-wound filter module or manifold of the cassette filter. Feed flows through the membrane lined feed channel of the TFF device(s) under control of a pump. Some of the solvent from the feed stream flows through the face of the membrane into the permeate channel and carries with it a portion of the permeable species (e.g., product of interest and waste product). The remaining concentrated feed stream flows out of the module or manifold through the retentate port.
- the permeable species e.g., product of interest and waste product
- the permeate flowing from the module's permeate port is directed to a location that is dependent on the process, where it is either collected (e.g., as with product of interest) or discarded (e.g., as with waste product).
- TFF systems experience a pressure drop between the retentate inlet and the permeate which causes the product of interest to remain in the retentate due to the large processing volume. This pressure drop leads to product of interest being retained in the retentate, which in turn leads to loss of product recovery.
- the high performance TFF (HPTFF) systems described herein include two or more pumps for recirculating retentate through all or part of the system and at least one conduit for recirculating (e.g., carrying) retentate (FIG. 3).
- one pump is located at the retentate inlet and one pump is in contact with the permeate.
- a flow meter can be used to provide a process value for the pump or valve to control the amount of retentate that is recirculated.
- a valve or pump and/or flow meter can be positioned on the permeate outlet or in the flow line carrying permeate out of the system to control or limit permeate flow.
- TFF transmembrane pressure
- attainment of the desired TMP is determined by measurement at the end of the module.
- attainment of the desired TMP is determined by the average feed channel pressure.
- the transmembrane pressure must be sufficient to support both the pressure drop through the membrane and the maximum pressure to discharge permeate from the permeate channel.
- maximum achievable flux during a TFF system operation can be obtained by selection of an adequate permeate flow rate for permeate discharge.
- the permeate flow rate can be controlled to a constant value by use of a permeate valve or pump.
- Current TFF devices used in perfusion systems include hollow fiber devices and open-channel cassette devices, also referred to as plate-and-frame devices.
- Examples of currently - available filtration devices for perfusion systems include, but are not limited to, XCellTM ATF System (Repligen, Waltham, Mass.) and KrosFlo® Perfusion System (Spectrum Laboratories, Collinso Dominguez, Calif.), which are hollow fiber devices, and ProstakTM Microfiltration Modules (MilliporeSigma, Billerica, Mass.), which are cassette devices.
- the hollow fibers have a pore size of 0.2, 0.25, 0.3, 0.35, 0.4, 0.45, 0.5, 0.55, 0.6, 0.65, 0.7, 0.75, 0.8, 0.85, 0.9, 0.95, or 1.0 pM.
- cell culture media is introduced to a feed-side of the membrane.
- the liquid feed e.g., the cell culture media
- the cell culture media travels across the surface of the membrane, it is separated into permeate and retentate.
- target products of interest pass through the membrane and are recovered from the permeate exiting the filter through a collection tube.
- Cells are retained and are recovered from the retentate exiting the filter.
- the cell culture media in the retentate can then be returned to a bioreactor, and the product of interest contained in the permeate can be collected in a separate vessel for further processing.
- the perfusion system can include a TFF system having one or more than one spiralwound filter element or cassette filter element described herein.
- the filter elements can be fluidly connected in series or in parallel, or both.
- TFF systems can be operated in a recirculation mode, where all or a portion of the retentate is returned to the filter element(s) for further filtration.
- the retentate can be returned to a bioreactor where the cell culture media may be maintained for some period of time before being recirculated through the TFF system.
- the feed pumps as illustrated in FIG. 3 can be configured to operate in a recirculation mode.
- the feed pump can be a pump that is not damaging to cells, such as a magnetic levitation pump, a diaphragm pump, a peristaltic pump, or a rotary vane pump.
- suitable magnetic levitation pumps include, but are not limited to, Levitronix® Puralev® Series pump (Levitronix Technologies, Framingham, Mass.).
- suitable diaphragm pumps include Repligen XCellTM ATF pump (Repligen, Waltham, Mass.).
- suitable peristaltic pumps include Watson Marlow Series 500 and Series 600 pumps (Watson Marlow, Wilmington, Mass.).
- the disclosure relates to a method of passing a liquid feed through the HPTFF system described herein containing at least one filter element, separating the liquid feed into permeate and retentate in the filter element; and recovering the permeate and at least a portion of the retentate from the filter element.
- the liquid feed can comprise a cell culture media, containing cells and a target product of interest. The target product of interest can be recovered in the permeate and the cells can be retained in the retentate.
- the process can include recirculating at least a portion of the retentate through the filter element. Recirculation can be performed on an ongoing basis or at regular intervals to continually harvest product from the cell culture media.
- the retentate that is being recirculated can be returned to any upstream location in or before the HPTFF system (e.g., a bioreactor located upstream of the HPTFF system).
- the retentate is recirculated to the feed tank.
- the retentate is recirculated to the feed line near the feed pump before the feed inlet on the HPTFF system.
- the methods described herein comprise performing perfusion under low flow rates to overcome a pressure drop in the TFF system.
- Low flow rates correlate with increased product quality due to reduced shear rates.
- the low flow rate is about one- third the typical rate of TFF systems.
- the traditional flow rate correlates to a shear rate of about 1800 s’ 1 . Therefore, in another aspect the low flow rate correlates to a shear rate of about 600 s’ 1 .
- low flow TFF causes oxygen deprivation in the HPTFF system due to the length of time the feed stream spends outside of the bioreactor. Therefore, in some aspects, the feed stream is sparged with air. In some aspects, the feed stream is sparged with between 10 and 80% dissolved oxygen. In some aspects, the feed stream is sparged with 10%, 20%, 30%, 40%, 50%, 60%, 70% or 80% dissolved oxygen. In some aspects, the oxygen is introduced with a bubble diameter of about 1 um. In some aspects, the oxygen is introduced with a bubble diameter of about 10 um. In some aspects, the oxygen is introduced with a bubble diameter of from about 1 um to about 10 um.
- the disclosure provides for the purification of any product of interest.
- the product of interest is a protein.
- the disclosure relates to a perfusion process for harvesting target proteins from a liquid feed containing host cells.
- the target proteins can be monoclonal antibodies, which are separated from the host cells by TFF and recovered from the permeate of the filter element(s).
- the bioreactor volume was 2 liters and the TFF was run at flow rate corresponding to 1360 s’ 1 , using a Repligen S04-P20U-10-N hollow fiber filter.
- FIG. 2 using standard TFF conditions, as culture duration and the concomitant amount of protein produced increased, the titer in the TFF retentate increased with respect to the target titer (FIG. 2A). This increase over target titer caused a significant decrease in the yield of the recovered protein (FIG. 2B).
- AZ-1 and AZ-2 were then subjected to HPTFF and lowflow TFF as described herein.
- a bioreactor feed from a 2L reactor was run at flow rate corresponding to 1360 s’ 1 , using a Repligen S04-P20U-10-N hollow fiber filter.
- the flow rate correspond to a shear rate of 600 s’ 1 .
- FIG. 4A when clarified using the HPTFF and lowflow systems described herein, the percent yield of AZ-1 (FIG. 4A) and AZ-2 (a monoclonal antibody, FIG. 4B) was significantly increased compared to standard TFF. Culture performance was unaffected for AZ-1 as measured by viable cell density, viability, glucose levels, pH, osmolality, and lactate levels (FIG. 5A-5F).
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Abstract
L'invention concerne des systèmes et des procédés d'amélioration de la récupération d'un produit au moyen d'une filtration tangentielle à pression constante et/ou à faible débit.
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