WO2024078617A1 - Welding positioning device and welding positioning system - Google Patents

Welding positioning device and welding positioning system Download PDF

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Publication number
WO2024078617A1
WO2024078617A1 PCT/CN2023/124521 CN2023124521W WO2024078617A1 WO 2024078617 A1 WO2024078617 A1 WO 2024078617A1 CN 2023124521 W CN2023124521 W CN 2023124521W WO 2024078617 A1 WO2024078617 A1 WO 2024078617A1
Authority
WO
WIPO (PCT)
Prior art keywords
welding
floating
plate
workpiece
locking mechanism
Prior art date
Application number
PCT/CN2023/124521
Other languages
French (fr)
Chinese (zh)
Inventor
严镇
任晓星
耿军红
马明军
王付伟
张永波
Original Assignee
苏州佳祺仕科技股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 苏州佳祺仕科技股份有限公司 filed Critical 苏州佳祺仕科技股份有限公司
Publication of WO2024078617A1 publication Critical patent/WO2024078617A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • B23K37/0426Fixtures for other work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/36Electric or electronic devices

Definitions

  • the present application relates to the technical field of workpiece welding positioning, and in particular to a welding positioning device and a welding positioning system.
  • the workpiece when welding a workpiece, the workpiece needs to be moved to a preset welding position and positioned before welding. For example, when welding a battery pack, the battery pack needs to be moved to a position that can be reached by the welding equipment before welding the battery pack.
  • the welding positioning device disclosed in the present application through the setting of a floating mechanism, enables the driving device to drive the floating mechanism to move the workpiece to be processed and position the workpiece to be processed.
  • the floating mechanism can be used to fine-tune the angle of the workpiece to be processed during the pressing process, so that the workpiece to be processed and the limit plate are tightly fitted, which can effectively improve the stability of the workpiece to be processed and avoid damage to the surface of the workpiece to be processed.
  • the present application provides a welding positioning device, including a floating mechanism, a driving device, a limiting plate and at least one locking mechanism;
  • the locking mechanism is slidably connected to the floating mechanism, and the locking mechanism is used to lock or release the floating mechanism;
  • the side of the floating mechanism away from the locking mechanism is used to hold the workpiece to be processed
  • the driving device is drivingly connected to the locking mechanism
  • the driving device is used to drive the locking mechanism to drive the floating mechanism and the workpiece to be processed on the floating mechanism to move toward or away from the limiting plate, so that the floating mechanism floats and presses or releases the workpiece to be processed.
  • the floating mechanism includes a fixed plate, a floating plate, and at least one connecting component
  • the fixed plate and the floating plate are connected via the connecting assembly
  • the locking mechanism is slidably connected to the fixed plate and the floating plate, and the locking mechanism is used to lock or release the floating plate. Moving board.
  • the connecting assembly includes a bolt and a first elastic member sleeved on the bolt;
  • One end of the bolt is fixedly connected to the fixed plate, and the other end passes through the gap and is connected to the floating plate;
  • One end of the first elastic member is located in the floating plate, and the other end passes through the gap and is located in the fixed plate;
  • the floating plate moves along the bolt within the gap range by compressing the first elastic member
  • the floating plate is capable of tilting relative to the fixed plate based on an elastic movement direction of the first elastic member.
  • the welding protection device is arranged on a side of the limiting plate close to the floating mechanism;
  • the welding protection device contacts the workpiece to be processed.
  • the welding protection device includes a welding accommodating mechanism, a sealing mechanism, an air filling pipe, and a dust removal pipe;
  • a welding cavity is formed in the welding accommodating mechanism
  • a gas channel is formed between the welding accommodating mechanism and the sealing mechanism
  • the gas channel is connected to the welding chamber
  • One end of the inflation pipe is in communication with the gas channel, and the other end is in communication with the inflation mechanism;
  • One end of the dust removal pipeline is communicated with the welding chamber, and the other end is communicated with the dust removal structure.
  • the welding accommodating mechanism includes a welding cylinder and a protective shell sleeved on the welding cylinder;
  • the welding cavity is located in the welding cylinder, and the welding cavity runs through both ends of the welding cylinder;
  • the sealing mechanism is sleeved on one end of the welding cylinder, and the gas channel is formed between the inner side wall of the sealing mechanism and the outer side wall of the welding cylinder;
  • a gas containing cavity is formed between one end of the protective shell close to the sealing mechanism and the outer side wall of the welding cylinder;
  • One end of the inflation pipe is communicated with the gas channel through the gas accommodating chamber.
  • the locking mechanism includes a fixing pin, a driving member, a lifting member, and a second elastic member;
  • the driving member is drivingly connected to the lifting member
  • the fixing pin is arranged on a side of the lifting member away from the driving member, and the fixing pin is slidably connected with the floating mechanism;
  • the driving member is used to drive the lifting member to drive the fixing pin to move toward or away from the floating mechanism, so as to lock or release the floating mechanism;
  • the second elastic member is sleeved on the fixing pin
  • the fixing pin can move along the elastic movement direction of the second elastic member.
  • a slot-type photoelectric switch is also included;
  • the slot-type photoelectric switch is used to detect the movement information of the fixing pin when the locking mechanism locks the floating mechanism.
  • a pressure sensor, a displacement sensor, a substrate, and a bracket assembly are also included;
  • the locking mechanism, the pressure sensor, and the displacement sensor are all arranged on the substrate;
  • the base plate is slidably connected to the bracket assembly
  • the driving device and the limiting plate are both fixedly connected to the bracket assembly;
  • the driving device is drivingly connected to the substrate
  • the driving device can drive the substrate to move towards or away from the limiting plate, and the locking mechanism and the floating mechanism move synchronously with the substrate;
  • the pressure sensor is used to detect the pressure information between the workpiece to be processed and the limiting plate;
  • the displacement sensor is used to detect displacement information of the substrate.
  • the present application also provides a welding positioning system, including a welding positioning device and a control device, wherein the welding positioning device is the welding positioning device described above;
  • the control device is communicatively connected with the pressure sensor, displacement sensor, and slot-type photoelectric switch in the welding positioning device;
  • the control device is used to control the drive device and the drive member in the locking mechanism to output the driving force.
  • the welding positioning device of the present application is provided with a floating mechanism, so that when the driving device drives the floating mechanism to drive the workpiece to be processed to move and position the workpiece to be processed, the floating mechanism can be used to fine-tune the angle of the workpiece to be processed during the pressing process, so that the workpiece to be processed and the limit plate are tightly fitted, which can effectively improve the stability of the workpiece to be processed and avoid damage to the surface of the workpiece to be processed.
  • FIG1 is a schematic structural diagram of a welding positioning device provided in an embodiment of the present application.
  • FIG2 is a schematic structural diagram of a floating mechanism provided in an embodiment of the present application.
  • FIG3 is a schematic cross-sectional structure diagram of a floating mechanism provided in an embodiment of the present application.
  • FIG4 is a schematic structural diagram of a locking mechanism provided in an embodiment of the present application.
  • FIG5 is a schematic structural diagram of a locking mechanism provided in an embodiment of the present application when locking a floating mechanism
  • FIG6 is a partial cross-sectional structural schematic diagram of FIG5 ;
  • FIG7 is a partial structural schematic diagram of a welding positioning device provided in an embodiment of the present application.
  • FIG8 is a schematic structural diagram of a welding protection device provided in an embodiment of the present application.
  • FIG9 is a plan cross-sectional view of a welding protection device provided in an embodiment of the present application.
  • FIG10 is a sectional view of a three-dimensional structure of a welding protection device provided in an embodiment of the present application.
  • FIG11 is a schematic structural diagram of a sealing block in a welding protection device provided in an embodiment of the present application.
  • FIG12 is a schematic structural diagram of a welding cylinder in a welding protection device provided in an embodiment of the present application.
  • FIG. 13 is a schematic structural diagram of a specific welding protection device provided in an embodiment of the present application.
  • the reference numerals in the figure correspond to: 1-floating mechanism, 101-fixed plate, 102-floating plate, 103-connecting assembly, 1031-bolt, 1032-first elastic member, 2-driving device, 3-limiting plate, 4-locking mechanism, 401-fixing pin, 402-driving member, 403-lifting member, 404-second elastic member, 405-slot-type photoelectric switch, 5-welding protection device, 6-welding accommodating mechanism, 601-welding cavity, 602-welding cylinder, 6021-through hole, 603-protection Protective shell, 6031-first channel, 6032-second channel, 604-gas containing chamber, 7-sealing mechanism, 701-sealing block, 7011-first annular ring, 7012-first connecting channel, 7013-second annular ring, 7014-second connecting channel, 702-first sealing ring, 703-second sealing ring, 8-inflation pipe, 9-dust removal pipe, 10-gas channel, 11
  • the present application provides a welding positioning device, including a floating mechanism 1 , a driving device 2 , a limiting plate 3 , and at least one locking mechanism 4 ;
  • the locking mechanism 4 is slidably connected to the floating mechanism 1, and the locking mechanism 4 is used to lock or release the floating mechanism 1;
  • the locking mechanism 4 locks or releases the floating mechanism 1 during the sliding process relative to the floating mechanism 1 .
  • the floating mechanism 1 When the locking mechanism 4 locks the floating mechanism 1, the floating mechanism 1 is fixed relative to the locking mechanism 4. When the locking mechanism 4 releases the floating mechanism 1, at least a portion of the floating mechanism 1 can change in distance or angle relative to the locking mechanism 4, so as to facilitate the subsequent floating and pressing of the workpiece 15 to be processed.
  • the side of the floating mechanism 1 away from the locking mechanism 4 is used to hold the workpiece 15 to be processed
  • the floating mechanism 1 when the workpiece 15 to be processed is placed on the floating mechanism 1 , the floating mechanism 1 is in a locked state.
  • the driving device 2 is drivingly connected to the locking mechanism 4;
  • the driving device 2 is used to drive the locking mechanism 4 to drive the floating mechanism 1 and the workpiece 15 to be processed on the floating mechanism 1 to move toward or away from the limiting plate 3, so that the floating mechanism 1 floats and presses or releases the workpiece 15 to be processed.
  • the driving device 2 can drive the locking mechanism 4 to drive the floating mechanism 1 and the workpiece to be processed 15 on the floating mechanism 1 to move toward the direction close to the limiting plate 3.
  • the locking mechanism 4 releases the floating mechanism 1, so that the floating mechanism 1 further floats and clamps the workpiece to be processed 15, so that the workpiece to be processed 15 is in close contact with the limiting plate 3, thereby allowing the workpiece to be processed 15 to be kept in close contact with the limiting plate 3 in real time during welding.
  • the present application sets up a floating mechanism 1, so that when the driving device 2 drives the floating mechanism 1 to move the workpiece 15 to be processed and positions the workpiece 15 to be processed, the floating mechanism 1 can be used to fine-tune the angle of the workpiece 15 to be processed during the pressing process, so that the workpiece 15 to be processed and the limit plate 3 are tightly fitted, which can effectively improve the stability of the workpiece 15 to be processed and avoid damage to the surface of the workpiece 15 to be processed.
  • the floating mechanism 1 includes a fixed plate 101 , a floating plate 102 and at least one connecting assembly 103 ;
  • the fixed plate 101 and the floating plate 102 are connected via the connecting assembly 103;
  • the fixed plate 101 and the floating plate 102 are arranged opposite to each other; correspondingly, four connection components 103 may be included, and the four connection components 103 are distributed at four corresponding corners of the fixed plate 101 and the floating plate 102 .
  • the locking mechanism 4 is slidably connected to the fixed plate 101 and the floating plate 102 , and the locking mechanism 4 is used to lock or release the floating plate 102 .
  • the locking mechanism 4 when the locking mechanism 4 releases the floating mechanism 1, the locking mechanism 4 only limits the fixed plate 101, and the floating plate 102 is in a freely released state; at this time, the floating plate 102 can tilt in any direction relative to the fixed plate 101 within the gap range.
  • the locking mechanism 4 can limit the positions of the fixed plate 101 and the floating plate 102 , and the angle between the floating plate 102 and the fixed plate 101 is constant.
  • connection assembly 103 includes a bolt 1031 and a first elastic member 1032 sleeved on the bolt 1031;
  • the first elastic member 1032 may be a spring.
  • One end of the bolt 1031 is connected to the floating plate 102, and the other end passes through the gap and is fixedly connected to the fixed plate 101;
  • the bolt 1031 is threadedly connected to the fixed plate 101 , and the other end is slidably connected to the floating plate 102 .
  • the floating plate 102 is limited by a nut at one end of the bolt 1031 , so that a gap is formed between the floating plate 102 and the fixed plate 101 .
  • the height of the bolt 1031 may be equal to the sum of the height of the fixed plate 101 , the height of the floating plate 102 , and the height of the gap.
  • One end of the first elastic member 1032 is located in the floating plate 102, and the other end passes through the gap and is located in the fixed plate 101;
  • the floating plate 102 moves along the bolt 1031 within the gap range by compressing the first elastic member 1032;
  • the floating plate 102 can be tilted relative to the fixed plate 101 based on the elastic movement direction of the first elastic member 1032 .
  • the floating plate 102 may compress the first elastic member 1032 along the axial direction of the bolt, or may compress the first elastic member 1032 along the circumferential direction of the first elastic member 1032 , so that the floating plate can be tilted relative to the fixed plate 101 within the gap range.
  • a welding protection device 5 is also included;
  • the welding protection device 5 is arranged on a side of the limiting plate 3 close to the floating mechanism 1;
  • the welding protection device 5 contacts the workpiece 15.
  • the welding protection device 5 is used to weld the workpiece 15, which can not only improve the welding quality but also reduce the welding time.
  • the welding protection device 5 includes a welding accommodating mechanism 6 , a sealing mechanism 7 , an air charging duct 8 , and a dust removal duct 9 ;
  • the welding accommodating mechanism 6 has a welding cavity 601 formed therein; the welding cavity 601 corresponds to the welding point of the workpiece 15 to be processed.
  • the welding chamber 601 is used to realize welding of the workpiece 15 to be processed.
  • a gas channel 10 is formed between the welding accommodating mechanism 6 and the sealing mechanism 7;
  • the gas channel 10 is distributed around the welding cavity 601 and is connected to the welding cavity 601;
  • the gas channel 10 is connected to the welding chamber 601 through through holes, and the through holes can be evenly distributed around the welding chamber 601, so that when the shielding gas is input, the shielding gas can enter the welding chamber 601 evenly.
  • One end of the inflation pipe 8 is connected to the gas channel 10, and the other end is connected to the inflation mechanism;
  • One end of the dust removal pipe 9 is connected to the welding chamber 601, and the other end is connected to the dust removal structure; the gas channel distributed around the welding chamber is formed by the welding accommodating mechanism and the sealing mechanism in the present application, so that when the protective gas needs to be input, it can be evenly distributed into the welding chamber through the gas channel, thereby improving the quality of welding and reducing the welding time.
  • the welding accommodating mechanism 6 may include a welding cylinder 602 and a protective shell 603 sleeved on the welding cylinder 602;
  • the welding cavity 601 is located in the welding tube 602, and the welding cavity 601 passes through both ends of the welding tube 602;
  • one end of the welding tube 602 is fixedly connected to the limiting plate 3, and the other end is in contact with the workpiece to be processed 15 through the sealing mechanism 7; an opening connected to the welding chamber 601 is provided on the limiting plate 3; so that the welding equipment can enter the welding chamber 601 through the opening, and then perform welding processing on the welding points of the workpiece to be processed 15 corresponding to the welding chamber 601.
  • the sealing mechanism 7 is sleeved on one end of the welding tube 602, and a gas channel 10 is formed between the inner wall of the sealing mechanism 7 and the outer wall of the welding tube 602;
  • the sealing mechanism 7 is provided with a channel communicating with the welding cavity 601 , so as to facilitate welding of the workpiece through the welding cavity 601 .
  • a gas containing chamber 604 is formed between one end of the protective shell 603 close to the sealing mechanism 7 and the outer wall of the welding cylinder 602;
  • annular groove is formed on the protective shell 603 , and a gas containing chamber 604 is formed between the inner wall of the annular groove and the outer wall of the welding tube 602 .
  • One end of the gas charging pipe 8 is connected to the gas channel 10 through the gas containing chamber 604.
  • the present application sets up the gas containing chamber 604 so that when the shielding gas is input, the shielding gas first enters the gas containing chamber 604, and then evenly enters the welding chamber through the gas channel 10, and when the shielding gas input is stopped, the unused shielding gas in the welding chamber can rise and enter the gas containing chamber 604 again, and the shielding gas originally unused in the gas containing chamber 604 stays in the gas containing chamber 604 for the next use, which can greatly save the use of shielding gas.
  • At least one through hole 6021 is provided at one end of the welding cylinder 602;
  • the gas channel 10 is connected to the welding chamber 601 through the through hole 6021 .
  • the through hole 6021 may be distributed around the side wall of the welding cylinder 602 , so that the shielding gas in the gas channel 10 is evenly distributed into the welding chamber 601 through the through hole 6021 .
  • one end of the welding cylinder 602 is provided with a plurality of through holes 6021, and the plurality of through holes 6021 are evenly distributed along the side wall of the welding cylinder 602;
  • Each of the through holes 6021 is connected to the gas channel 10 , so that the protective gas in the gas channel 10 is evenly distributed into the welding chamber 601 through the through holes 6021 .
  • the sealing mechanism 7 includes a sealing block 701 and a first sealing ring 702;
  • the sealing block 701 is sleeved on the welding cylinder 602;
  • the sealing block 701 is provided with a channel communicating with the welding chamber 601 , so as to facilitate welding of the workpiece to be processed through the welding chamber 601 .
  • the welding cylinder 602 abuts against the workpiece 15 to be processed through the sealing block 701 .
  • the first sealing ring 702 is located on one side of the sealing block 701 close to the protective shell 603;
  • the first sealing ring 702 is respectively connected to the sealing block 701 and the protective shell 603 by interference fit.
  • a first annular groove is provided on one side of the sealing block 701 close to the protective shell 603, and the first sealing ring is located in the first annular groove, wherein the first sealing ring 702 protrudes and has an interference fit with the first annular groove and the protective shell 603.
  • annular groove cooperating with the first sealing ring 702 is provided on the protective shell 603 to improve the airtightness between the sealing block 701 and the protective shell 603 .
  • the sealing block 701 includes a first annular ring 7011 and a second annular ring 7013 formed integrally;
  • the first annular ring 7011 is sleeved on the welding cylinder 602;
  • One end of the welding cylinder 602 abuts against the second annular ring 7013;
  • the first annular groove is located on a side of the first annular ring 7011 away from the second annular ring 7013 .
  • a first communication channel 7012 is formed on the first annular ring 7011, and a second communication channel 7014 is formed on the second annular ring 7013;
  • the first communicating channel 7012 and the second communicating channel 7014 are in communication with the welding chamber 601 .
  • the inner diameter of the first communication channel 7012 is greater than the outer diameter of the welding cylinder 602, so that a gas channel 10 is formed between the inner side wall of the first annular ring 7011 and the outer side wall of the welding cylinder 602;
  • the through hole 6021 connecting the welding cavity 601 and the gas channel 10 is located on the inner side wall of the first annular ring 7011. On the outer side of the connecting sleeve 602.
  • the inner diameter of the second communication channel 7014 is greater than or equal to the inner diameter of the welding cavity 601 to avoid affecting the welding of the workpiece.
  • the sealing mechanism 7 further includes a second sealing ring 703;
  • the second sealing ring 703 is located between the welding cylinder 602 and the second annular ring 7013;
  • the second sealing ring 703 is interference-fitted with the welding cylinder 602 and the second annular ring 7013 respectively.
  • a second annular groove is provided on one side of the second annular ring 7013 close to the first annular ring 7011 , and the second sealing ring 703 is located in the second annular groove.
  • the second sealing ring 703 protrudes from the second annular groove and has an interference fit with the welding cylinder 602 .
  • the welding cylinder 602 is provided with an annular groove matched with the second sealing ring 703 to improve the airtightness between the second annular ring 7013 and the welding cylinder 602 , thereby improving the airtightness of the gas channel 10 .
  • the protective shell 603 is provided with a first channel 6031 and a second channel 6032 ; in one example, the first channel 6031 is located on a side of the second channel 6032 away from the sealing mechanism 7 .
  • the first channel 6031 is in communication with the gas containing chamber 604, and one end of the inflation pipe 8 is located in the first channel 6031;
  • One end of the inflation pipe 8 is connected to the gas containing chamber 604 through the first channel 6031, and the other end is connected to the inflation mechanism;
  • the second channel 6032 is in communication with the welding chamber 601, and one end of the dust removal pipe 9 is located in the second channel 6032;
  • One end of the dust removal pipe 9 is connected to the welding chamber 601 through the second channel 6032, and the other end is connected to the dust removal structure.
  • the welding protection device may include a plurality of welding accommodating mechanisms 6 , sealing mechanisms 7 , inflation ducts 8 , and dust removal ducts 9 .
  • the protective gas such as nitrogen
  • the protective gas is uniformly input into the welding chamber 601 through the inflation pipe 8 through the first channel 6031, the gas containing chamber 604, the gas channel 10 and the through hole 6021 in sequence to achieve protection for welding; at the same time, the welding slag and the like generated in the welding chamber 601 are discharged through the dust removal pipe 9, thereby improving the quality of welding and saving welding time.
  • the locking mechanism 4 includes a fixing pin 401 , a driving member 402 , a lifting member 403 and a second elastic member 404 ;
  • the driving member 402 is drivingly connected to the lifting member 403;
  • the driving member 402 may be a driving cylinder
  • the fixing pin 401 is disposed on a side of the lifting member 403 away from the driving member 402, and the fixing pin 401 is slidably connected to the floating mechanism 1;
  • one end of the fixing pin 401 is fixedly connected to the lifting member 403 , and the other end is slidably connected to the floating mechanism.
  • the driving member 402 is used to drive the lifting member 403 to drive the fixing pin 401 to move toward or away from the floating mechanism 1, so as to lock or release the floating mechanism 1;
  • the second elastic member 404 is sleeved on the fixing pin 401;
  • the fixing pin 401 can move along the elastic movement direction of the second elastic member 404 , thereby enabling the fixing pin 401 to move toward or away from the lifting member 403 .
  • a slot-type photoelectric switch 405 is also included;
  • the slot-type photoelectric switch 405 is used to detect the movement information of the fixing pin 401 when the locking mechanism 4 locks the floating mechanism 1 , so as to determine whether a workpiece to be processed is placed on the floating mechanism 1 .
  • the slot-type photoelectric switch 405 can be in a closed state when the locking mechanism locks the floating mechanism 1; after the workpiece to be processed is placed on the floating mechanism 1, the workpiece to be processed compresses the fixing pin 401 in the direction of the lifting member 403, and then the slot-type photoelectric switch 405 is disconnected; and then, whether the workpiece to be processed 15 is placed on the floating mechanism 1 can be judged based on the closed and disconnected states of the slot-type photoelectric switch 405.
  • a pressure sensor 11 a displacement sensor 12 , a substrate 13 and a bracket assembly 14 are also included;
  • the locking mechanism 4, the pressure sensor 11, and the displacement sensor 12 are all arranged on the substrate 13;
  • the base plate 13 is slidably connected to the bracket assembly 14;
  • the driving device 2 and the limiting plate 3 are both fixedly connected to the bracket assembly 14;
  • the driving device 2 is drivingly connected to the substrate 13;
  • the driving device 2 can drive the substrate 13 to move toward or away from the limiting plate 3, and the locking mechanism 4 and the floating mechanism 1 move synchronously with the substrate 13, thereby moving the workpiece to be processed on the floating mechanism 1 toward or away from the limiting plate 3 to achieve the pressing or releasing of the workpiece to be processed.
  • the driving device 2 drives the base plate 13 to slide along the bracket assembly 14 , thereby driving the locking mechanism 4 , the floating mechanism 1 and the base plate 13 to move synchronously.
  • the pressure sensor 11 is used to detect the pressure information between the workpiece 15 to be processed and the limit plate 3;
  • the pressure information between the workpiece 15 to be processed and the limiting plate 3 may be determined according to the resistance information of the substrate.
  • the displacement sensor 12 is used to detect displacement information of the substrate 13 .
  • the displacement sensor 12 may be a grating ruler; specifically, the displacement of the substrate 13 may be determined according to the moving distance of the grating ruler.
  • the present application also provides a welding positioning system, including a welding positioning device and a control device, wherein the welding positioning device is the welding positioning device described above;
  • the control device is in communication connection with the pressure sensor 11, the displacement sensor 12, and the slot-type photoelectric switch 405 in the welding positioning device;
  • the control device is used to control the driving device 2 and the driving member 402 in the locking mechanism 4 to output driving force.
  • control device is used to receive and process the opening and closing information of the slot-type photoelectric switch 405 , the pressure information collected by the pressure sensor 11 , and the displacement information collected by the displacement sensor 12 .
  • the pressure sensor detects that the pressure information between the workpiece 15 to be processed and the limiting plate 3 reaches a preset pressure threshold, it is determined whether the displacement information of the substrate is within a preset moving distance range. If so, the driving member 402 in the locking mechanism 4 is controlled to move in a direction away from the floating mechanism 1 to release the floating plate 102, thereby allowing the floating plate 102 to float and press the workpiece 15 to be processed.
  • the control method of the welding positioning device is as follows: controlling the locking mechanism 4 to lock the floating mechanism 1; when it is detected that there is a workpiece 15 to be processed on the floating mechanism 1, controlling the driving device 2 to drive the locking mechanism 4, the floating assembly 1 and the workpiece 15 to be processed to move in a direction close to the welding protection device 5, and when it is detected that the pressure information reaches a preset pressure threshold and the displacement information of the substrate is less than or equal to a preset moving distance range, controlling the locking mechanism 4 to release the floating mechanism 1, so that the floating mechanism 1 floats and presses the workpiece 15 to be processed.
  • the workpiece to be processed 1 When welding is required for the workpiece to be processed, the workpiece to be processed 1 is moved onto the floating plate 102 of the floating mechanism 1, and the driving device 2 is controlled to drive the substrate 13 to move along the bracket assembly toward the welding protection device 5 on the limit plate 3, thereby driving the locking mechanism 4, the floating mechanism 1 and the workpiece to be processed 15 to rise until the pressure information between the workpiece to be processed 15 and the welding protection device 5 reaches a preset pressure threshold and the displacement information of the substrate is less than or equal to a preset moving distance range; the driving member 402 in the locking mechanism 4 is controlled to drive the lifting member 403 to move in a direction away from the floating mechanism 1 to release the floating plate 102, thereby making the floating plate 102 float and press the workpiece to be processed 15;
  • control driving device 2 drives the substrate 13 to move away from the limiting plate 3, so that the workpiece to be processed 15 is away from the welding protection device, and the workpiece to be processed 15 is moved out of the floating mechanism 1 for the next step of processing, thereby completing the welding of the workpiece to be processed 15.
  • the invention has a simple structure and is easy to operate. It can not only reduce the amount of shielding gas used and the welding time, but also Ensure stability during welding.

Abstract

A welding positioning device and a welding positioning system. The welding positioning device comprises a floating mechanism (1), a driving device (2), a limiting plate (3) and at least one locking mechanism (4), wherein the locking mechanism (4) is in sliding connection with the floating mechanism (1); and the driving device (2) is in driving connection with the locking mechanism (4). By means of providing the floating mechanism (1), when the driving device (2) drives the floating mechanism (1) to drive a workpiece to be processed to move and to position said workpiece, the angle of said workpiece can be finely adjusted by means of the floating mechanism (1) in the process of pressing against said workpiece, so that said workpiece is tightly fitted to the limiting plate (3); thus, the stability of said workpiece can be effectively improved.

Description

一种焊接定位装置及焊接定位系统Welding positioning device and welding positioning system 技术领域Technical Field
本申请涉及工件焊接定位技术领域,尤其涉及一种焊接定位装置及焊接定位系统。The present application relates to the technical field of workpiece welding positioning, and in particular to a welding positioning device and a welding positioning system.
背景技术Background technique
目前在对工件进行焊接时,需要将工件移动至预设的焊接位置定位后再进行焊接,例如,在对电池包进行焊接时,需要将电池包移动至焊接设备能够达到的位置后,对电池包进行焊接。Currently, when welding a workpiece, the workpiece needs to be moved to a preset welding position and positioned before welding. For example, when welding a battery pack, the battery pack needs to be moved to a position that can be reached by the welding equipment before welding the battery pack.
现有技术中,在需要对电池包进行焊接时,因是需要对电池包的电极等进行焊接,因此,在对电池包固定时,因电池包焊接面的不平整,导致电池包的定位不稳定,这就导致在焊接过程中,容易出现晃动,降低了焊接的精确度,导致整体的焊接质量下降且易损伤电池包的表面。In the prior art, when a battery pack needs to be welded, the electrodes of the battery pack need to be welded. Therefore, when the battery pack is fixed, the positioning of the battery pack is unstable due to the uneven welding surface of the battery pack. This causes shaking to easily occur during the welding process, reduces the welding accuracy, causes the overall welding quality to decline, and easily damages the surface of the battery pack.
发明内容Summary of the invention
为了解决上述技术问题,本申请公开的焊接定位装置,通过设置的浮动机构,使得驱动装置在驱动浮动机构带动待处理工件运动并对待处理工件进行定位时,可以通过浮动机构对待处理工件压紧过程中角度的微调,使得待处理工件与限位板的紧密贴合,可以有效提高待处理工件的稳定性,避免待处理工件表面的损伤。In order to solve the above technical problems, the welding positioning device disclosed in the present application, through the setting of a floating mechanism, enables the driving device to drive the floating mechanism to move the workpiece to be processed and position the workpiece to be processed. The floating mechanism can be used to fine-tune the angle of the workpiece to be processed during the pressing process, so that the workpiece to be processed and the limit plate are tightly fitted, which can effectively improve the stability of the workpiece to be processed and avoid damage to the surface of the workpiece to be processed.
为了达到上述发明目的,本申请提供了一种焊接定位装置,包括浮动机构、驱动装置、限位板以及至少一个锁紧机构;In order to achieve the above-mentioned invention object, the present application provides a welding positioning device, including a floating mechanism, a driving device, a limiting plate and at least one locking mechanism;
所述锁紧机构与所述浮动机构滑动连接,所述锁紧机构用于锁紧或释放所述浮动机构;The locking mechanism is slidably connected to the floating mechanism, and the locking mechanism is used to lock or release the floating mechanism;
所述浮动机构远离所述锁紧机构的一侧用于盛放待处理工件;The side of the floating mechanism away from the locking mechanism is used to hold the workpiece to be processed;
所述驱动装置与所述锁紧机构驱动连接;The driving device is drivingly connected to the locking mechanism;
所述驱动装置用于驱动所述锁紧机构带动所述浮动机构以及所述浮动机构上的所述待处理工件向靠近或远离所述限位板的方向运动,以使得所述浮动机构浮动压紧或释放所述待处理工件。The driving device is used to drive the locking mechanism to drive the floating mechanism and the workpiece to be processed on the floating mechanism to move toward or away from the limiting plate, so that the floating mechanism floats and presses or releases the workpiece to be processed.
在一些实施方式中,所述浮动机构包括固定板、浮动板以及至少一个连接组件;In some embodiments, the floating mechanism includes a fixed plate, a floating plate, and at least one connecting component;
所述固定板和所述浮动板通过所述连接组件连接;The fixed plate and the floating plate are connected via the connecting assembly;
所述浮动板与所述固定板之间存在间隙,所述浮动板能够相对于所述连接组件在所述间隙的范围内运动,以使得所述浮动板能够相对于所述固定板运动;There is a gap between the floating plate and the fixed plate, and the floating plate can move relative to the connecting assembly within the range of the gap, so that the floating plate can move relative to the fixed plate;
所述锁紧机构与所述固定板以及所述浮动板滑动连接,所述锁紧机构用于锁紧或释放所述浮 动板。The locking mechanism is slidably connected to the fixed plate and the floating plate, and the locking mechanism is used to lock or release the floating plate. Moving board.
在一些实施方式中,所述连接组件包括螺栓和套设在所述螺栓上的第一弹性件;In some embodiments, the connecting assembly includes a bolt and a first elastic member sleeved on the bolt;
所述螺栓一端与所述固定板固定连接,另一端穿过所述间隙与所述浮动板连接;One end of the bolt is fixedly connected to the fixed plate, and the other end passes through the gap and is connected to the floating plate;
所述第一弹性件一端位于所述浮动板内,另一端穿过所述间隙位于所述固定板内;One end of the first elastic member is located in the floating plate, and the other end passes through the gap and is located in the fixed plate;
所述浮动板通过压缩所述第一弹性件在所述间隙范围内沿所述螺栓运动;The floating plate moves along the bolt within the gap range by compressing the first elastic member;
所述浮动板能够基于所述第一弹性件的弹性运动方向相对于所述固定板倾斜。The floating plate is capable of tilting relative to the fixed plate based on an elastic movement direction of the first elastic member.
在一些实施方式中,还包括焊接保护装置;In some embodiments, further comprising a welding protection device;
所述焊接保护装置设置在所述限位板靠近所述浮动机构的一侧;The welding protection device is arranged on a side of the limiting plate close to the floating mechanism;
在所述浮动机构浮动压紧所述待处理工件的情况下,所述焊接保护装置与所述待处理工件接触。When the floating mechanism floats and presses the workpiece to be processed, the welding protection device contacts the workpiece to be processed.
在一些实施方式中,所述焊接保护装置包括焊接容置机构、密封机构、充气管道以及除尘管道;In some embodiments, the welding protection device includes a welding accommodating mechanism, a sealing mechanism, an air filling pipe, and a dust removal pipe;
所述焊接容置机构内形成有焊接腔;A welding cavity is formed in the welding accommodating mechanism;
所述焊接容置机构与密封机构之间形成有气体通道;A gas channel is formed between the welding accommodating mechanism and the sealing mechanism;
所述气体通道与所述焊接腔连通设置;The gas channel is connected to the welding chamber;
所述充气管道的一端与所述气体通道连通,另一端与充气机构连通;One end of the inflation pipe is in communication with the gas channel, and the other end is in communication with the inflation mechanism;
所述除尘管道一端与所述焊接腔连通,另一端与除尘结构连通。One end of the dust removal pipeline is communicated with the welding chamber, and the other end is communicated with the dust removal structure.
在一些实施方式中,所述焊接容置机构包括焊接筒以及套设在所述焊接筒上保护壳;In some embodiments, the welding accommodating mechanism includes a welding cylinder and a protective shell sleeved on the welding cylinder;
所述焊接腔位于所述焊接筒内,所述焊接腔贯穿所述焊接筒的两端;The welding cavity is located in the welding cylinder, and the welding cavity runs through both ends of the welding cylinder;
所述密封机构套设在所述焊接筒的一端,所述密封机构的内侧壁与所述焊接筒的外侧壁之间形成所述气体通道;The sealing mechanism is sleeved on one end of the welding cylinder, and the gas channel is formed between the inner side wall of the sealing mechanism and the outer side wall of the welding cylinder;
所述保护壳靠近所述密封机构的一端与所述焊接筒的外侧壁之间形成有气体容置腔;A gas containing cavity is formed between one end of the protective shell close to the sealing mechanism and the outer side wall of the welding cylinder;
所述充气管道的一端通过所述气体容置腔与所述气体通道连通。One end of the inflation pipe is communicated with the gas channel through the gas accommodating chamber.
在一些实施方式中,所述锁紧机构包括固定销、驱动件、顶升件以及第二弹性件;In some embodiments, the locking mechanism includes a fixing pin, a driving member, a lifting member, and a second elastic member;
所述驱动件与所述顶升件驱动连接;The driving member is drivingly connected to the lifting member;
所述固定销设置在所述顶升件远离所述驱动件的一侧,所述固定销与所述浮动机构滑动连接;The fixing pin is arranged on a side of the lifting member away from the driving member, and the fixing pin is slidably connected with the floating mechanism;
所述驱动件用于驱动所述顶升件带动所述固定销向靠近或远离所述浮动机构的方向运动,以锁紧或释放所述浮动机构; The driving member is used to drive the lifting member to drive the fixing pin to move toward or away from the floating mechanism, so as to lock or release the floating mechanism;
所述第二弹性件套设在所述固定销上;The second elastic member is sleeved on the fixing pin;
所述固定销能够沿所述第二弹性件的弹性运动方向运动。The fixing pin can move along the elastic movement direction of the second elastic member.
在一些实施方式中,还包括槽型光电开关;In some embodiments, a slot-type photoelectric switch is also included;
所述槽型光电开关用于在所述锁紧机构锁紧所述浮动机构的情况下,检测所述固定销运动信息。The slot-type photoelectric switch is used to detect the movement information of the fixing pin when the locking mechanism locks the floating mechanism.
在一些实施方式中,还包括压力传感器、位移传感器、基板以及支架组件;In some embodiments, a pressure sensor, a displacement sensor, a substrate, and a bracket assembly are also included;
所述锁紧机构、所述压力传感器、所述位移传感器均设在所述基板上;The locking mechanism, the pressure sensor, and the displacement sensor are all arranged on the substrate;
所述基板与所述支架组件滑动连接;The base plate is slidably connected to the bracket assembly;
所述驱动装置和所述限位板均与所述支架组件固定连接;The driving device and the limiting plate are both fixedly connected to the bracket assembly;
所述驱动装置与所述基板驱动连接;The driving device is drivingly connected to the substrate;
所述驱动装置能够驱动所述基板向靠近或远离所述限位板的方向运动,所述锁紧机构、所述浮动机构与所述基板同步运动;The driving device can drive the substrate to move towards or away from the limiting plate, and the locking mechanism and the floating mechanism move synchronously with the substrate;
所述压力传感器用于检测所述待处理工件与所述限位板之间的压力信息;The pressure sensor is used to detect the pressure information between the workpiece to be processed and the limiting plate;
所述位移传感器用于检测所述基板的位移信息。The displacement sensor is used to detect displacement information of the substrate.
本申请还提供了一种焊接定位系统,包括焊接定位装置以及控制装置,所述焊接定位装置为上述所述的焊接定位装置;The present application also provides a welding positioning system, including a welding positioning device and a control device, wherein the welding positioning device is the welding positioning device described above;
所述控制装置与所述焊接定位装置中的压力传感器、位移传感器、槽型光电开关通信连接;The control device is communicatively connected with the pressure sensor, displacement sensor, and slot-type photoelectric switch in the welding positioning device;
所述控制装置用于控制所述驱动装置以及锁紧机构中的驱动件输出驱动力。The control device is used to control the drive device and the drive member in the locking mechanism to output the driving force.
实施本申请实施例,具有如下有益效果:Implementing the embodiments of the present application has the following beneficial effects:
本申请焊接定位装置,通过设置的浮动机构,使得驱动装置在驱动浮动机构带动待处理工件运动并对待处理工件进行定位时,可以通过浮动机构对待处理工件压紧过程中角度的微调,使得待处理工件与限位板的紧密贴合,可以有效提高待处理工件的稳定性,避免待处理工件表面的损伤。The welding positioning device of the present application is provided with a floating mechanism, so that when the driving device drives the floating mechanism to drive the workpiece to be processed to move and position the workpiece to be processed, the floating mechanism can be used to fine-tune the angle of the workpiece to be processed during the pressing process, so that the workpiece to be processed and the limit plate are tightly fitted, which can effectively improve the stability of the workpiece to be processed and avoid damage to the surface of the workpiece to be processed.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本申请实施例或现有技术中的技术方案和优点,下面将对实施例或现有技术描述中所需要使用的附图作简单的介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它附图。In order to more clearly illustrate the technical solutions and advantages in the embodiments of the present application or the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
图1为本申请实施例提供的一种焊接定位装置的结构示意图;FIG1 is a schematic structural diagram of a welding positioning device provided in an embodiment of the present application;
图2为本申请实施例提供的一种浮动机构的结构示意图; FIG2 is a schematic structural diagram of a floating mechanism provided in an embodiment of the present application;
图3为本申请实施例提供的一种浮动机构的剖面结构示意图;FIG3 is a schematic cross-sectional structure diagram of a floating mechanism provided in an embodiment of the present application;
图4为本申请实施例提供的一种锁紧机构的结构示意图;FIG4 is a schematic structural diagram of a locking mechanism provided in an embodiment of the present application;
图5为本申请实施例提供的一种锁紧机构锁紧浮动机构时的结构示意图;FIG5 is a schematic structural diagram of a locking mechanism provided in an embodiment of the present application when locking a floating mechanism;
图6为图5的部分剖面结构示意图;FIG6 is a partial cross-sectional structural schematic diagram of FIG5 ;
图7为本申请实施例提供的一种焊接定位装置的部分结构示意图;FIG7 is a partial structural schematic diagram of a welding positioning device provided in an embodiment of the present application;
图8为本申请实施例提供的一种焊接保护装置的结构示意图;FIG8 is a schematic structural diagram of a welding protection device provided in an embodiment of the present application;
图9为本申请实施例提供的一种焊接保护装置的平面剖视图;FIG9 is a plan cross-sectional view of a welding protection device provided in an embodiment of the present application;
图10为本申请实施例提供的一种焊接保护装置的立体结构剖视图;FIG10 is a sectional view of a three-dimensional structure of a welding protection device provided in an embodiment of the present application;
图11为本申请实施例提供的一种焊接保护装置中密封块的结构示意图;FIG11 is a schematic structural diagram of a sealing block in a welding protection device provided in an embodiment of the present application;
图12为本申请实施例提供的一种焊接保护装置中焊接筒的结构示意图;FIG12 is a schematic structural diagram of a welding cylinder in a welding protection device provided in an embodiment of the present application;
图13为本申请实施例提供的一种具体的焊接保护装置的结构示意图。FIG. 13 is a schematic structural diagram of a specific welding protection device provided in an embodiment of the present application.
其中,图中附图标记对应为:1-浮动机构,101-固定板,102-浮动板,103-连接组件,1031-螺栓,1032-第一弹性件,2-驱动装置,3-限位板,4-锁紧机构,401-固定销,402-驱动件,403-顶升件,404-第二弹性件,405-槽型光电开关,5-焊接保护装置,6-焊接容置机构,601-焊接腔,602-焊接筒,6021-通孔,603-保护壳,6031-第一通道,6032-第二通道,604-气体容置腔,7-密封机构,701-密封块,7011-第一环形圈,7012-第一连通通道,7013-第二环形圈,7014-第二连通通道,702-第一密封圈,703-第二密封圈,8-充气管道,9-除尘管道,10-气体通道,11-压力传感器,12-位移传感器,13-基板,14-支架组件,15-待处理工件。Among them, the reference numerals in the figure correspond to: 1-floating mechanism, 101-fixed plate, 102-floating plate, 103-connecting assembly, 1031-bolt, 1032-first elastic member, 2-driving device, 3-limiting plate, 4-locking mechanism, 401-fixing pin, 402-driving member, 403-lifting member, 404-second elastic member, 405-slot-type photoelectric switch, 5-welding protection device, 6-welding accommodating mechanism, 601-welding cavity, 602-welding cylinder, 6021-through hole, 603-protection Protective shell, 6031-first channel, 6032-second channel, 604-gas containing chamber, 7-sealing mechanism, 701-sealing block, 7011-first annular ring, 7012-first connecting channel, 7013-second annular ring, 7014-second connecting channel, 702-first sealing ring, 703-second sealing ring, 8-inflation pipe, 9-dust removal pipe, 10-gas channel, 11-pressure sensor, 12-displacement sensor, 13-substrate, 14-bracket assembly, 15-workpiece to be processed.
具体实施方式Detailed ways
为使本申请的目的、技术方案和优点更加清楚,下面将结合附图对本申请作进一步地详细描述。In order to make the objectives, technical solutions and advantages of the present application more clear, the present application will be further described in detail below with reference to the accompanying drawings.
需要说明的是,本申请的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。术语“包括”和“具有”以及他们的任何变形,意图在于覆盖不排他的包含。在不同的实施变型中,相同的部件具有相同的附图标记。It should be noted that the terms "first", "second", etc. in the specification and claims of this application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. The terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions. In different implementation variations, the same components have the same reference numerals.
如图1-13所示,本申请提供了一种焊接定位装置,包括浮动机构1、驱动装置2、限位板3以及至少一个锁紧机构4;As shown in FIGS. 1-13 , the present application provides a welding positioning device, including a floating mechanism 1 , a driving device 2 , a limiting plate 3 , and at least one locking mechanism 4 ;
所述锁紧机构4与所述浮动机构1滑动连接,所述锁紧机构4用于锁紧或释放所述浮动机构1; The locking mechanism 4 is slidably connected to the floating mechanism 1, and the locking mechanism 4 is used to lock or release the floating mechanism 1;
在一个示例中,锁紧机构4在相对于浮动机构1滑动过程中,实现对浮动机构1的锁紧或释放。In one example, the locking mechanism 4 locks or releases the floating mechanism 1 during the sliding process relative to the floating mechanism 1 .
其中,锁紧机构4锁紧浮动机构1的情况下,浮动机构1相对于锁紧机构4固定不动。锁紧机构4释放浮动机构1的情况下,至少部分浮动机构1相对于锁紧机构4能够发生距离或角度上的变化;以便于后续对待处理工件15进行浮动压紧。When the locking mechanism 4 locks the floating mechanism 1, the floating mechanism 1 is fixed relative to the locking mechanism 4. When the locking mechanism 4 releases the floating mechanism 1, at least a portion of the floating mechanism 1 can change in distance or angle relative to the locking mechanism 4, so as to facilitate the subsequent floating and pressing of the workpiece 15 to be processed.
所述浮动机构1远离所述锁紧机构4的一侧用于盛放待处理工件15;The side of the floating mechanism 1 away from the locking mechanism 4 is used to hold the workpiece 15 to be processed;
在一个示例中,待处理工件15放置到浮动机构1上时,浮动机构1处于锁紧状态。In one example, when the workpiece 15 to be processed is placed on the floating mechanism 1 , the floating mechanism 1 is in a locked state.
所述驱动装置2与所述锁紧机构4驱动连接;The driving device 2 is drivingly connected to the locking mechanism 4;
所述驱动装置2用于驱动所述锁紧机构4带动所述浮动机构1以及所述浮动机构1上的所述待处理工件15向靠近或远离所述限位板3的方向运动,以使得所述浮动机构1浮动压紧或释放所述待处理工件15。The driving device 2 is used to drive the locking mechanism 4 to drive the floating mechanism 1 and the workpiece 15 to be processed on the floating mechanism 1 to move toward or away from the limiting plate 3, so that the floating mechanism 1 floats and presses or releases the workpiece 15 to be processed.
在一个示例中,在锁紧机构4锁紧浮动机构1的情况下,驱动装置2可以驱动锁紧机构4带动浮动机构1以及浮动机构1上的待处理工件15向靠近限位板3的方向运动,在待处理工件15与限位板3达到预设压紧条件时,锁紧机构4释放浮动机构1,使得浮动机构1对待处理工件15进行进一步的浮动压紧,以使得待处理工件15与限位板3紧密接触,进而使得在焊接时可以实时保持待处理工件15与限位板3的紧密接触。In one example, when the locking mechanism 4 locks the floating mechanism 1, the driving device 2 can drive the locking mechanism 4 to drive the floating mechanism 1 and the workpiece to be processed 15 on the floating mechanism 1 to move toward the direction close to the limiting plate 3. When the workpiece to be processed 15 and the limiting plate 3 reach a preset clamping condition, the locking mechanism 4 releases the floating mechanism 1, so that the floating mechanism 1 further floats and clamps the workpiece to be processed 15, so that the workpiece to be processed 15 is in close contact with the limiting plate 3, thereby allowing the workpiece to be processed 15 to be kept in close contact with the limiting plate 3 in real time during welding.
本申请通过设置的浮动机构1,使得驱动装置2在驱动浮动机构1带动待处理工件15运动并对待处理工件15进行定位时,可以通过浮动机构1对待处理工件15压紧过程中角度的微调,使得待处理工件15与限位板3的紧密贴合,可以有效提高待处理工件15的稳定性,避免待处理工件15表面的损伤。The present application sets up a floating mechanism 1, so that when the driving device 2 drives the floating mechanism 1 to move the workpiece 15 to be processed and positions the workpiece 15 to be processed, the floating mechanism 1 can be used to fine-tune the angle of the workpiece 15 to be processed during the pressing process, so that the workpiece 15 to be processed and the limit plate 3 are tightly fitted, which can effectively improve the stability of the workpiece 15 to be processed and avoid damage to the surface of the workpiece 15 to be processed.
在一些示例性实施例中,如图2、图3和图5所示,所述浮动机构1包括固定板101、浮动板102以及至少一个连接组件103;In some exemplary embodiments, as shown in FIG. 2 , FIG. 3 and FIG. 5 , the floating mechanism 1 includes a fixed plate 101 , a floating plate 102 and at least one connecting assembly 103 ;
所述固定板101和所述浮动板102通过所述连接组件103连接;The fixed plate 101 and the floating plate 102 are connected via the connecting assembly 103;
在一个示例中,固定板101和浮动板102相对设置;相对应的,可以包括4个连接组件103,四个连接组件103分布在固定板101和浮动板102相对应的四个边角处。In one example, the fixed plate 101 and the floating plate 102 are arranged opposite to each other; correspondingly, four connection components 103 may be included, and the four connection components 103 are distributed at four corresponding corners of the fixed plate 101 and the floating plate 102 .
所述浮动板102与所述固定板101之间存在间隙,所述浮动板102能够相对于所述连接组件103在所述间隙的范围内运动,以使得所述浮动板102能够相对于所述固定板101运动;There is a gap between the floating plate 102 and the fixed plate 101, and the floating plate 102 can move relative to the connecting assembly 103 within the range of the gap, so that the floating plate 102 can move relative to the fixed plate 101;
所述锁紧机构4与所述固定板101以及所述浮动板102滑动连接,所述锁紧机构4用于锁紧或释放所述浮动板102。 The locking mechanism 4 is slidably connected to the fixed plate 101 and the floating plate 102 , and the locking mechanism 4 is used to lock or release the floating plate 102 .
在一个示例中,在锁紧机构4释放浮动机构1的情况下,锁紧机构4仅对固定板101进行限位,浮动板102处于自由释放状态;此时,浮动板102能够在间隙范围内相对于固定板101向任一方向倾斜。In one example, when the locking mechanism 4 releases the floating mechanism 1, the locking mechanism 4 only limits the fixed plate 101, and the floating plate 102 is in a freely released state; at this time, the floating plate 102 can tilt in any direction relative to the fixed plate 101 within the gap range.
在锁紧机构4锁紧浮动机构1的情况下,锁紧机构4能够对固定板101和浮动板102进行限位,浮动板102与固定板101之间的角度恒定。When the locking mechanism 4 locks the floating mechanism 1 , the locking mechanism 4 can limit the positions of the fixed plate 101 and the floating plate 102 , and the angle between the floating plate 102 and the fixed plate 101 is constant.
在一些示例性实施例中,所述连接组件103包括螺栓1031和套设在所述螺栓1031上的第一弹性件1032;In some exemplary embodiments, the connection assembly 103 includes a bolt 1031 and a first elastic member 1032 sleeved on the bolt 1031;
在一个示例中,第一弹性件1032可以为弹簧。In one example, the first elastic member 1032 may be a spring.
所述螺栓1031一端与所述浮动板102连接,另一端穿过所述间隙与所述固定板101固定连接;One end of the bolt 1031 is connected to the floating plate 102, and the other end passes through the gap and is fixedly connected to the fixed plate 101;
在一个示例中,螺栓1031与固定板101螺纹连接,另一端与浮动板102滑动连接,具体的,通过螺栓1031一端的螺帽对浮动板102进行限位。使得浮动板102与固定板101之间形成间隙。In one example, the bolt 1031 is threadedly connected to the fixed plate 101 , and the other end is slidably connected to the floating plate 102 . Specifically, the floating plate 102 is limited by a nut at one end of the bolt 1031 , so that a gap is formed between the floating plate 102 and the fixed plate 101 .
具体的,螺栓1031的高度可以等于为固定板101的高度、浮动板102的高度以及间隙的高度之和。Specifically, the height of the bolt 1031 may be equal to the sum of the height of the fixed plate 101 , the height of the floating plate 102 , and the height of the gap.
所述第一弹性件1032一端位于所述浮动板102内,另一端穿过所述间隙位于所述固定板101内;One end of the first elastic member 1032 is located in the floating plate 102, and the other end passes through the gap and is located in the fixed plate 101;
所述浮动板102通过压缩所述第一弹性件1032在所述间隙范围内沿所述螺栓1031运动;The floating plate 102 moves along the bolt 1031 within the gap range by compressing the first elastic member 1032;
所述浮动板102能够基于所述第一弹性件1032的弹性运动方向相对于所述固定板101倾斜。The floating plate 102 can be tilted relative to the fixed plate 101 based on the elastic movement direction of the first elastic member 1032 .
在一个示例中,浮动板102可以沿螺栓的轴向方向压缩第一弹性件1032,也可以沿第一弹性件1032的周向压缩,以使得浮动板能够相对于固定板101在间隙范围内倾斜。In one example, the floating plate 102 may compress the first elastic member 1032 along the axial direction of the bolt, or may compress the first elastic member 1032 along the circumferential direction of the first elastic member 1032 , so that the floating plate can be tilted relative to the fixed plate 101 within the gap range.
在本申请实施例中,如图1所示,还包括焊接保护装置5;In the embodiment of the present application, as shown in FIG1 , a welding protection device 5 is also included;
所述焊接保护装置5设置在所述限位板3靠近所述浮动机构1的一侧;The welding protection device 5 is arranged on a side of the limiting plate 3 close to the floating mechanism 1;
在所述浮动机构1浮动压紧所述待处理工件15的情况下,所述焊接保护装置5与所述待处理工件15接触。本申请在焊接时通过该焊接保护装置5实现对待处理工件15的焊接,不仅可以提高焊接质量,而且能够减少焊接时间。When the floating mechanism 1 floats and presses the workpiece 15, the welding protection device 5 contacts the workpiece 15. The welding protection device 5 is used to weld the workpiece 15, which can not only improve the welding quality but also reduce the welding time.
在一些示例性实施例中,如图8-图13所示,所述焊接保护装置5包括焊接容置机构6、密封机构7、充气管道8以及除尘管道9;In some exemplary embodiments, as shown in FIGS. 8 to 13 , the welding protection device 5 includes a welding accommodating mechanism 6 , a sealing mechanism 7 , an air charging duct 8 , and a dust removal duct 9 ;
所述焊接容置机构6内形成有焊接腔601;焊接腔601与待处理工件15的焊接点相对应, 以通过焊接腔601实现对待处理工件15的焊接。The welding accommodating mechanism 6 has a welding cavity 601 formed therein; the welding cavity 601 corresponds to the welding point of the workpiece 15 to be processed. The welding chamber 601 is used to realize welding of the workpiece 15 to be processed.
所述焊接容置机构6与密封机构7之间形成有气体通道10;A gas channel 10 is formed between the welding accommodating mechanism 6 and the sealing mechanism 7;
所述气体通道10围绕所述焊接腔601分布,与所述焊接腔601连通设置;The gas channel 10 is distributed around the welding cavity 601 and is connected to the welding cavity 601;
在一个示例中,气体通道10通过通孔与焊接腔601的连通,通孔可以均匀分布在焊接腔601四周,以便于在输入保护气时,可以使保护气均匀进入焊接腔601内。In one example, the gas channel 10 is connected to the welding chamber 601 through through holes, and the through holes can be evenly distributed around the welding chamber 601, so that when the shielding gas is input, the shielding gas can enter the welding chamber 601 evenly.
所述充气管道8的一端与所述气体通道10连通,另一端与充气机构连通;One end of the inflation pipe 8 is connected to the gas channel 10, and the other end is connected to the inflation mechanism;
所述除尘管道9一端与所述焊接腔601连通,另一端与除尘结构连通;本申请通过焊接容置机构与密封机构形成的围绕焊接腔分布的气体通道,使得在需要输入保护气时能够通过气体通道均匀散发至焊接腔内,进而提高焊接的质量,降低焊接时间。One end of the dust removal pipe 9 is connected to the welding chamber 601, and the other end is connected to the dust removal structure; the gas channel distributed around the welding chamber is formed by the welding accommodating mechanism and the sealing mechanism in the present application, so that when the protective gas needs to be input, it can be evenly distributed into the welding chamber through the gas channel, thereby improving the quality of welding and reducing the welding time.
在本申请实施例中,焊接容置机构6可以包括焊接筒602以及套设在所述焊接筒602上保护壳603;In the embodiment of the present application, the welding accommodating mechanism 6 may include a welding cylinder 602 and a protective shell 603 sleeved on the welding cylinder 602;
所述焊接腔601位于所述焊接筒602内,所述焊接腔601贯穿所述焊接筒602的两端;The welding cavity 601 is located in the welding tube 602, and the welding cavity 601 passes through both ends of the welding tube 602;
在一个示例中,焊接筒602的一端与限位板3固定连接,另一端通过密封机构7与待处理工件15抵接;限位板3上设有与焊接腔601连通的开口;以使得焊接设备可以通过开口进入焊接腔601,再对焊接腔601对应的待处理工件15的焊接点进行焊接处理。In one example, one end of the welding tube 602 is fixedly connected to the limiting plate 3, and the other end is in contact with the workpiece to be processed 15 through the sealing mechanism 7; an opening connected to the welding chamber 601 is provided on the limiting plate 3; so that the welding equipment can enter the welding chamber 601 through the opening, and then perform welding processing on the welding points of the workpiece to be processed 15 corresponding to the welding chamber 601.
密封机构7套设在焊接筒602的一端,密封机构7的内侧壁与焊接筒602的外侧壁之间形成气体通道10;The sealing mechanism 7 is sleeved on one end of the welding tube 602, and a gas channel 10 is formed between the inner wall of the sealing mechanism 7 and the outer wall of the welding tube 602;
具体的,密封机构7上设有与焊接腔601连通的通道,以便于通过焊接腔601实现对工件的焊接。Specifically, the sealing mechanism 7 is provided with a channel communicating with the welding cavity 601 , so as to facilitate welding of the workpiece through the welding cavity 601 .
所述保护壳603靠近所述密封机构7的一端与所述焊接筒602的外侧壁之间形成有气体容置腔604;A gas containing chamber 604 is formed between one end of the protective shell 603 close to the sealing mechanism 7 and the outer wall of the welding cylinder 602;
在一个示例中,保护壳603上开设有环形槽,环形槽的内侧壁与焊接筒602的外侧壁之间形成气体容置腔604。In one example, an annular groove is formed on the protective shell 603 , and a gas containing chamber 604 is formed between the inner wall of the annular groove and the outer wall of the welding tube 602 .
所述充气管道8的一端通过所述气体容置腔604与所述气体通道10连通。本申请通过设置的气体容置腔604,使得在输入保护气时,保护气先进入气体容置腔604,在通过气体通道10均匀进入焊接腔内,并在停止输入保护气时,使得焊接腔内未用尽的部分保护气可以再上升进入气体容置腔604内,以及气体容置腔604内原本未用尽的保护气均停留在气体容置腔604内,以便于下次使用,可以大大节约保护气的使用量。One end of the gas charging pipe 8 is connected to the gas channel 10 through the gas containing chamber 604. The present application sets up the gas containing chamber 604 so that when the shielding gas is input, the shielding gas first enters the gas containing chamber 604, and then evenly enters the welding chamber through the gas channel 10, and when the shielding gas input is stopped, the unused shielding gas in the welding chamber can rise and enter the gas containing chamber 604 again, and the shielding gas originally unused in the gas containing chamber 604 stays in the gas containing chamber 604 for the next use, which can greatly save the use of shielding gas.
在一些示例性实施例中,所述焊接筒602的一端设有至少一个通孔6021;In some exemplary embodiments, at least one through hole 6021 is provided at one end of the welding cylinder 602;
所述气体通道10通过通孔6021与焊接腔601连通。 The gas channel 10 is connected to the welding chamber 601 through the through hole 6021 .
在一个示例中,在焊接筒602上设有一个通孔6021的情况下,该通孔6021可以绕焊接筒602的侧壁分布,以使得气体通道10内的保护气通过该通孔6021均匀散发进焊接腔601内。In one example, when a through hole 6021 is provided on the welding cylinder 602 , the through hole 6021 may be distributed around the side wall of the welding cylinder 602 , so that the shielding gas in the gas channel 10 is evenly distributed into the welding chamber 601 through the through hole 6021 .
在另一个示例中,所述焊接筒602的一端设有多个通孔6021,多个通孔6021沿所述焊接筒602的侧壁均匀分布;In another example, one end of the welding cylinder 602 is provided with a plurality of through holes 6021, and the plurality of through holes 6021 are evenly distributed along the side wall of the welding cylinder 602;
每个所述通孔6021均与所述气体通道10连通;以使得气体通道10内的保护气通过该通孔6021均匀散发进焊接腔601内。Each of the through holes 6021 is connected to the gas channel 10 , so that the protective gas in the gas channel 10 is evenly distributed into the welding chamber 601 through the through holes 6021 .
在一些示例性实施例中,所述密封机构7包括密封块701以及第一密封圈702;In some exemplary embodiments, the sealing mechanism 7 includes a sealing block 701 and a first sealing ring 702;
密封块701套设在焊接筒602上;The sealing block 701 is sleeved on the welding cylinder 602;
在一个示例中,密封块701上设有与焊接腔601连通的通道,以便于通过焊接腔601实现对待处理工件的焊接。In one example, the sealing block 701 is provided with a channel communicating with the welding chamber 601 , so as to facilitate welding of the workpiece to be processed through the welding chamber 601 .
具体的,焊接筒602通过密封块701与待处理工件15抵接。Specifically, the welding cylinder 602 abuts against the workpiece 15 to be processed through the sealing block 701 .
第一密封圈702位于密封块701靠近保护壳603的一侧;The first sealing ring 702 is located on one side of the sealing block 701 close to the protective shell 603;
第一密封圈702分别与密封块701以及所述保护壳603过盈配合连接。The first sealing ring 702 is respectively connected to the sealing block 701 and the protective shell 603 by interference fit.
在一个示例中,密封块701靠近保护壳603的一侧设有第一环形槽,第一密封圈位于第一环形槽内,其中,第一密封圈702突出与第一环形槽与保护壳603过盈配合。这种方式可以提高气体通道10的密闭性。In one example, a first annular groove is provided on one side of the sealing block 701 close to the protective shell 603, and the first sealing ring is located in the first annular groove, wherein the first sealing ring 702 protrudes and has an interference fit with the first annular groove and the protective shell 603. This method can improve the airtightness of the gas channel 10.
在另一个示例中,保护壳603上设有与第一密封圈702配合的环形凹槽,以提高密封块701与保护壳603之间的密闭性。In another example, an annular groove cooperating with the first sealing ring 702 is provided on the protective shell 603 to improve the airtightness between the sealing block 701 and the protective shell 603 .
在一些示例性实施例中,所述密封块701包括一体成型的是第一环形圈7011和第二环形圈7013;In some exemplary embodiments, the sealing block 701 includes a first annular ring 7011 and a second annular ring 7013 formed integrally;
所述第一环形圈7011套设在所述焊接筒602上;The first annular ring 7011 is sleeved on the welding cylinder 602;
所述焊接筒602的一端与所述第二环形圈7013抵接;One end of the welding cylinder 602 abuts against the second annular ring 7013;
在一个示例性中,第一环形槽位于第一环形圈7011远离第二环形圈7013的一侧。In an exemplary embodiment, the first annular groove is located on a side of the first annular ring 7011 away from the second annular ring 7013 .
所述第一环形圈7011上形成有第一连通通道7012,所述第二环形圈7013上形成有第二连通通道7014;A first communication channel 7012 is formed on the first annular ring 7011, and a second communication channel 7014 is formed on the second annular ring 7013;
所述第一连通通道7012、所述第二连通通道7014与所述焊接腔601连通。The first communicating channel 7012 and the second communicating channel 7014 are in communication with the welding chamber 601 .
在一个示例中,第一连通通道7012的内径大于焊接筒602的外径,以使得第一环形圈7011的内侧壁与焊接筒602的外侧壁之间形成气体通道10;In one example, the inner diameter of the first communication channel 7012 is greater than the outer diameter of the welding cylinder 602, so that a gas channel 10 is formed between the inner side wall of the first annular ring 7011 and the outer side wall of the welding cylinder 602;
其中,连通焊接腔601与气体通道10的通孔6021位于第一环形圈7011的内侧壁包覆的焊 接筒602的外侧上。The through hole 6021 connecting the welding cavity 601 and the gas channel 10 is located on the inner side wall of the first annular ring 7011. On the outer side of the connecting sleeve 602.
第二连通通道7014的内径大于等于焊接腔601的内径;以避免影响对工件的焊接。The inner diameter of the second communication channel 7014 is greater than or equal to the inner diameter of the welding cavity 601 to avoid affecting the welding of the workpiece.
在一些示例性实施例中,所述密封机构7还包括第二密封圈703;In some exemplary embodiments, the sealing mechanism 7 further includes a second sealing ring 703;
所述第二密封圈703位于所述焊接筒602与所述第二环形圈7013之间;The second sealing ring 703 is located between the welding cylinder 602 and the second annular ring 7013;
所述第二密封圈703分别与所述焊接筒602以及所述第二环形圈7013过盈配合。The second sealing ring 703 is interference-fitted with the welding cylinder 602 and the second annular ring 7013 respectively.
在一个示例中,第二环形圈7013靠近第一环形圈7011的一侧设有第二环形槽,第二密封圈703位于第二环形槽内,第二密封圈703突出于第二环形槽与焊接筒602过盈配合。In one example, a second annular groove is provided on one side of the second annular ring 7013 close to the first annular ring 7011 , and the second sealing ring 703 is located in the second annular groove. The second sealing ring 703 protrudes from the second annular groove and has an interference fit with the welding cylinder 602 .
具体的,焊接筒602上设有与第二密封圈703配合的环形凹槽,以提高第二环形圈7013与焊接筒602之间的密闭性,进而提高气体通道10的密闭性。Specifically, the welding cylinder 602 is provided with an annular groove matched with the second sealing ring 703 to improve the airtightness between the second annular ring 7013 and the welding cylinder 602 , thereby improving the airtightness of the gas channel 10 .
在一些示例性实施例中,所述保护壳603上开设有第一通道6031和第二通道6032;在一个示例中,第一通道6031位于第二通道6032远离密封机构7的一侧。In some exemplary embodiments, the protective shell 603 is provided with a first channel 6031 and a second channel 6032 ; in one example, the first channel 6031 is located on a side of the second channel 6032 away from the sealing mechanism 7 .
所述第一通道6031与所述气体容置腔604连通,所述充气管道8的一端位于所述第一通道6031内;The first channel 6031 is in communication with the gas containing chamber 604, and one end of the inflation pipe 8 is located in the first channel 6031;
所述充气管道8的一端通过所述第一通道6031与所述气体容置腔604连通,另一端与所述充气机构连通;One end of the inflation pipe 8 is connected to the gas containing chamber 604 through the first channel 6031, and the other end is connected to the inflation mechanism;
所述第二通道6032与所述焊接腔601连通,所述除尘管道9的一端位于所述第二通道6032内;The second channel 6032 is in communication with the welding chamber 601, and one end of the dust removal pipe 9 is located in the second channel 6032;
所述除尘管道9的一端通过所述第二通道6032与所述焊接腔601连通,另一端与所述除尘结构连通。One end of the dust removal pipe 9 is connected to the welding chamber 601 through the second channel 6032, and the other end is connected to the dust removal structure.
在一些示例性实施例中,如图13所示,焊接保护装置可以包括多组焊接容置机构6、密封机构7、充气管道8以及除尘管道9。In some exemplary embodiments, as shown in FIG. 13 , the welding protection device may include a plurality of welding accommodating mechanisms 6 , sealing mechanisms 7 , inflation ducts 8 , and dust removal ducts 9 .
本申请焊接保护装置的工作原理如下:The working principle of the welding protection device of this application is as follows:
在需要对工件进行焊接时,通过充气管道8将保护气(如氮气)依次通过第一通道6031、气体容置腔604、气体通道10以及通孔6021均匀输入进入焊接腔601以实现对焊接的保护;同时通过除尘管道9将焊接腔601内产生的焊渣等排出,进而提高焊接的质量,节约焊接时间。When welding is required for the workpiece, the protective gas (such as nitrogen) is uniformly input into the welding chamber 601 through the inflation pipe 8 through the first channel 6031, the gas containing chamber 604, the gas channel 10 and the through hole 6021 in sequence to achieve protection for welding; at the same time, the welding slag and the like generated in the welding chamber 601 are discharged through the dust removal pipe 9, thereby improving the quality of welding and saving welding time.
在一些示例性实施例中,如图4、图5和图6所示,所述锁紧机构4包括固定销401、驱动件402、顶升件403以及第二弹性件404;In some exemplary embodiments, as shown in FIG. 4 , FIG. 5 and FIG. 6 , the locking mechanism 4 includes a fixing pin 401 , a driving member 402 , a lifting member 403 and a second elastic member 404 ;
所述驱动件402与所述顶升件403驱动连接; The driving member 402 is drivingly connected to the lifting member 403;
在一个示例中,驱动件402可以为驱动气缸;In one example, the driving member 402 may be a driving cylinder;
固定销401可以为圆柱销;顶升件403可以为顶升板;第二弹性件404可以为弹簧。The fixing pin 401 may be a cylindrical pin; the lifting member 403 may be a lifting plate; and the second elastic member 404 may be a spring.
所述固定销401设置在所述顶升件403远离所述驱动件402的一侧,所述固定销401与所述浮动机构1滑动连接;The fixing pin 401 is disposed on a side of the lifting member 403 away from the driving member 402, and the fixing pin 401 is slidably connected to the floating mechanism 1;
在一个示例中,固定销401一端与顶升件403固定连接,另一端与浮动机构滑动连接。In one example, one end of the fixing pin 401 is fixedly connected to the lifting member 403 , and the other end is slidably connected to the floating mechanism.
所述驱动件402用于驱动所述顶升件403带动所述固定销401向靠近或远离所述浮动机构1的方向运动,以锁紧或释放所述浮动机构1;The driving member 402 is used to drive the lifting member 403 to drive the fixing pin 401 to move toward or away from the floating mechanism 1, so as to lock or release the floating mechanism 1;
所述第二弹性件404套设在所述固定销401上;The second elastic member 404 is sleeved on the fixing pin 401;
所述固定销401能够沿所述第二弹性件404的弹性运动方向运动;进而使得固定销401能够向靠近或远离顶升件403的方向运动。The fixing pin 401 can move along the elastic movement direction of the second elastic member 404 , thereby enabling the fixing pin 401 to move toward or away from the lifting member 403 .
在一些示例性实施例中,还包括槽型光电开关405;In some exemplary embodiments, a slot-type photoelectric switch 405 is also included;
所述槽型光电开关405用于在所述锁紧机构4锁紧所述浮动机构1的情况下,检测所述固定销401运动信息,进而可以判断出浮动机构1上是否放置有待处理工件。The slot-type photoelectric switch 405 is used to detect the movement information of the fixing pin 401 when the locking mechanism 4 locks the floating mechanism 1 , so as to determine whether a workpiece to be processed is placed on the floating mechanism 1 .
在一个示例中,槽型光电开关405可以锁紧机构锁紧浮动机构1的情况下,处理闭合状态;在浮动机构1上放置待处理工件后,待处理工件将固定销401向顶升件403的方向压缩后,槽型光电开关405断开;进而可以根据槽型光电开关405的闭合和断开状态判断浮动机构1上是否放置有待处理工件15。In one example, the slot-type photoelectric switch 405 can be in a closed state when the locking mechanism locks the floating mechanism 1; after the workpiece to be processed is placed on the floating mechanism 1, the workpiece to be processed compresses the fixing pin 401 in the direction of the lifting member 403, and then the slot-type photoelectric switch 405 is disconnected; and then, whether the workpiece to be processed 15 is placed on the floating mechanism 1 can be judged based on the closed and disconnected states of the slot-type photoelectric switch 405.
在一些示例性实施例中,如图7所示,还包括压力传感器11、位移传感器12、基板13以及支架组件14;In some exemplary embodiments, as shown in FIG. 7 , a pressure sensor 11 , a displacement sensor 12 , a substrate 13 and a bracket assembly 14 are also included;
所述锁紧机构4、所述压力传感器11、所述位移传感器12均设在所述基板13上;The locking mechanism 4, the pressure sensor 11, and the displacement sensor 12 are all arranged on the substrate 13;
所述基板13与所述支架组件14滑动连接;The base plate 13 is slidably connected to the bracket assembly 14;
所述驱动装置2和所述限位板3均与所述支架组件14固定连接;The driving device 2 and the limiting plate 3 are both fixedly connected to the bracket assembly 14;
所述驱动装置2与所述基板13驱动连接;The driving device 2 is drivingly connected to the substrate 13;
所述驱动装置2能够驱动所述基板13向靠近或远离所述限位板3的方向运动,所述锁紧机构4、所述浮动机构1与所述基板13同步运动,进而将浮动机构1上待处理工件向靠近或远离限位板3的方向运动,以实现对待处理工件的压紧或释放。The driving device 2 can drive the substrate 13 to move toward or away from the limiting plate 3, and the locking mechanism 4 and the floating mechanism 1 move synchronously with the substrate 13, thereby moving the workpiece to be processed on the floating mechanism 1 toward or away from the limiting plate 3 to achieve the pressing or releasing of the workpiece to be processed.
在一个示例中,驱动装置2驱动基板13沿支架组件14滑动,进而带动锁紧机构4、所述浮动机构1与所述基板13同步运动。In one example, the driving device 2 drives the base plate 13 to slide along the bracket assembly 14 , thereby driving the locking mechanism 4 , the floating mechanism 1 and the base plate 13 to move synchronously.
所述压力传感器11用于检测待处理工件15与所述限位板3之间的压力信息;The pressure sensor 11 is used to detect the pressure information between the workpiece 15 to be processed and the limit plate 3;
在一个示例中,可以根据基板的阻力信息确定待处理工件15与限位板3的压力信息。 In one example, the pressure information between the workpiece 15 to be processed and the limiting plate 3 may be determined according to the resistance information of the substrate.
所述位移传感器12用于检测所述基板13的位移信息。The displacement sensor 12 is used to detect displacement information of the substrate 13 .
在一个示例中,位移传感器12可以为光栅尺;具体的,可以根据光栅尺的移动距离,确定基板13的位移。In one example, the displacement sensor 12 may be a grating ruler; specifically, the displacement of the substrate 13 may be determined according to the moving distance of the grating ruler.
本申请还提供了一种焊接定位系统,包括焊接定位装置以及控制装置,所述焊接定位装置为上述所述的焊接定位装置;The present application also provides a welding positioning system, including a welding positioning device and a control device, wherein the welding positioning device is the welding positioning device described above;
所述控制装置与所述焊接定位装置中的压力传感器11、位移传感器12、槽型光电开关405通信连接;The control device is in communication connection with the pressure sensor 11, the displacement sensor 12, and the slot-type photoelectric switch 405 in the welding positioning device;
所述控制装置用于控制所述驱动装置2以及锁紧机构4中的驱动件402输出驱动力。The control device is used to control the driving device 2 and the driving member 402 in the locking mechanism 4 to output driving force.
具体的,控制装置用于接收并处理槽型光电开关405的开断信息、压力传感器11采集的压力信息以及位移传感器12采集的位移信息。Specifically, the control device is used to receive and process the opening and closing information of the slot-type photoelectric switch 405 , the pressure information collected by the pressure sensor 11 , and the displacement information collected by the displacement sensor 12 .
在一个示例中,在压力传感器检测到待处理工件15与限位板3之间的压力信息达到预设压力阈值的情况下,判断基板的位移信息是否在预设移动距离范围内,若是,则控制锁紧机构4中的驱动件402向远离浮动机构1的方向运动,以释放浮动板102,进而使得浮动板102浮动压紧待处理工件15。In one example, when the pressure sensor detects that the pressure information between the workpiece 15 to be processed and the limiting plate 3 reaches a preset pressure threshold, it is determined whether the displacement information of the substrate is within a preset moving distance range. If so, the driving member 402 in the locking mechanism 4 is controlled to move in a direction away from the floating mechanism 1 to release the floating plate 102, thereby allowing the floating plate 102 to float and press the workpiece 15 to be processed.
在一些示例性实施例中,焊接定位装置的控制方法:控制锁紧机构4锁紧浮动机构1;在检测到浮动机构1上存在待处理工件15的情况下,控制驱动装置2驱动锁紧机构4、浮动组件1以及待处理工件15向靠近焊接保护装置5的方向运动,在检测到压力信息达到预设压力阈值,且基板的位移信息小于等于预设移动距离范围的情况下,控制锁紧机构4释放浮动机构1,以使得浮动机构1浮动压紧待处理工件15。In some exemplary embodiments, the control method of the welding positioning device is as follows: controlling the locking mechanism 4 to lock the floating mechanism 1; when it is detected that there is a workpiece 15 to be processed on the floating mechanism 1, controlling the driving device 2 to drive the locking mechanism 4, the floating assembly 1 and the workpiece 15 to be processed to move in a direction close to the welding protection device 5, and when it is detected that the pressure information reaches a preset pressure threshold and the displacement information of the substrate is less than or equal to a preset moving distance range, controlling the locking mechanism 4 to release the floating mechanism 1, so that the floating mechanism 1 floats and presses the workpiece 15 to be processed.
本申请焊接定位装置系统的工作原理如下:The working principle of the welding positioning device system of this application is as follows:
在需要对待处理工件进行焊接时,将待处理工件1移动至浮动机构1的浮动板102上,控制驱动装置2驱动基板13沿支架组件向靠近限位板3上的焊接保护装置5的方向运动,进而带动锁紧机构4、浮动机构1以及待处理工件15上升,直至待处理工件15与焊接保护装置5之间的压力信息达到预设压力阈值且基板的位移信息小于等于预设移动距离范围;控制锁紧机构4中的驱动件402驱动顶升件403向远离浮动机构1的方向运动,以释放浮动板102,进而使得浮动板102浮动压紧待处理工件15;When welding is required for the workpiece to be processed, the workpiece to be processed 1 is moved onto the floating plate 102 of the floating mechanism 1, and the driving device 2 is controlled to drive the substrate 13 to move along the bracket assembly toward the welding protection device 5 on the limit plate 3, thereby driving the locking mechanism 4, the floating mechanism 1 and the workpiece to be processed 15 to rise until the pressure information between the workpiece to be processed 15 and the welding protection device 5 reaches a preset pressure threshold and the displacement information of the substrate is less than or equal to a preset moving distance range; the driving member 402 in the locking mechanism 4 is controlled to drive the lifting member 403 to move in a direction away from the floating mechanism 1 to release the floating plate 102, thereby making the floating plate 102 float and press the workpiece to be processed 15;
在待处理工件完成焊接后,控制驱动装置2驱动基板13向远离限位板3的方向运动,进而使得待处理工件15远离焊接保护装置,并将待处理工件15移出浮动机构1,以进行下一步的处理,进而完成对待处理工件15的焊接。After the welding of the workpiece to be processed is completed, the control driving device 2 drives the substrate 13 to move away from the limiting plate 3, so that the workpiece to be processed 15 is away from the welding protection device, and the workpiece to be processed 15 is moved out of the floating mechanism 1 for the next step of processing, thereby completing the welding of the workpiece to be processed 15.
本申请机构简单,易操作,不仅可以减少保护气的用量,减少焊接的时长,还能保 证焊接时的稳定性。The invention has a simple structure and is easy to operate. It can not only reduce the amount of shielding gas used and the welding time, but also Ensure stability during welding.
以上所揭露的仅为本申请一种较佳实施例而已,当然不能以此来限定本申请之权利范围,因此依本申请权利要求所作的等同变化,仍属本申请所涵盖的范围。 The above disclosure is only a preferred embodiment of the present application, and certainly cannot be used to limit the scope of rights of the present application. Therefore, equivalent changes made according to the claims of the present application are still within the scope covered by the present application.

Claims (7)

  1. 一种焊接定位装置,其特征在于,包括浮动机构(1)、驱动装置(2)、限位板(3)以及至少一个锁紧机构(4);A welding positioning device, characterized in that it comprises a floating mechanism (1), a driving device (2), a limiting plate (3) and at least one locking mechanism (4);
    所述锁紧机构(4)与所述浮动机构(1)滑动连接,所述锁紧机构(4)用于锁紧或释放所述浮动机构(1);The locking mechanism (4) is slidably connected to the floating mechanism (1), and the locking mechanism (4) is used to lock or release the floating mechanism (1);
    所述浮动机构(1)远离所述锁紧机构(4)的一侧用于盛放待处理工件(15);The side of the floating mechanism (1) away from the locking mechanism (4) is used for accommodating the workpiece (15) to be processed;
    所述驱动装置(2)与所述锁紧机构(4)驱动连接;The driving device (2) is drivingly connected to the locking mechanism (4);
    所述驱动装置(2)用于驱动所述锁紧机构(4)带动所述浮动机构(1)以及所述浮动机构(1)上的所述待处理工件(15)向靠近或远离所述限位板(3)的方向运动,以使得所述浮动机构(1)浮动压紧或释放所述待处理工件(15);The driving device (2) is used to drive the locking mechanism (4) to drive the floating mechanism (1) and the workpiece (15) to be processed on the floating mechanism (1) to move in a direction close to or away from the limiting plate (3), so that the floating mechanism (1) floats to press or release the workpiece (15) to be processed;
    所述浮动机构(1)包括固定板(101)、浮动板(102)以及至少一个连接组件(103);The floating mechanism (1) comprises a fixed plate (101), a floating plate (102) and at least one connecting component (103);
    所述固定板(101)和所述浮动板(102)通过所述连接组件(103)连接;The fixed plate (101) and the floating plate (102) are connected via the connecting assembly (103);
    所述浮动板(102)与所述固定板(101)之间存在间隙,所述浮动板(102)能够相对于所述连接组件(103)在所述间隙的范围内运动,以使得所述浮动板(102)能够相对于所述固定板(101)运动;There is a gap between the floating plate (102) and the fixed plate (101), and the floating plate (102) can move relative to the connecting assembly (103) within the range of the gap, so that the floating plate (102) can move relative to the fixed plate (101);
    所述锁紧机构(4)与所述固定板(101)以及所述浮动板(102)滑动连接,所述锁紧机构(4)用于锁紧或释放所述浮动板(102);The locking mechanism (4) is slidably connected to the fixed plate (101) and the floating plate (102), and the locking mechanism (4) is used to lock or release the floating plate (102);
    所述连接组件(103)包括螺栓(1031)和套设在所述螺栓(1031)上的第一弹性件(1032);The connecting assembly (103) comprises a bolt (1031) and a first elastic member (1032) sleeved on the bolt (1031);
    所述螺栓(1031)一端与所述浮动板(102)连接,另一端穿过所述间隙与所述固定板(101)固定连接;One end of the bolt (1031) is connected to the floating plate (102), and the other end passes through the gap and is fixedly connected to the fixed plate (101);
    所述第一弹性件(1032)一端位于所述浮动板(102)内,另一端穿过所述间隙位于所述固定板(101)内;One end of the first elastic member (1032) is located in the floating plate (102), and the other end passes through the gap and is located in the fixed plate (101);
    所述浮动板(102)通过压缩所述第一弹性件(1032)在所述间隙范围内沿所述螺栓(1031)运动;The floating plate (102) moves along the bolt (1031) within the gap range by compressing the first elastic member (1032);
    所述浮动板(102)能够基于所述第一弹性件(1032)的弹性运动方向相对于所述固定板(101)倾斜;The floating plate (102) is capable of tilting relative to the fixed plate (101) based on the elastic movement direction of the first elastic member (1032);
    所述锁紧机构(4)包括固定销(401)、驱动件(402)、顶升件(403)以及第二弹性件(404);The locking mechanism (4) comprises a fixing pin (401), a driving member (402), a lifting member (403) and a second elastic member (404);
    所述驱动件(402)与所述顶升件(403)驱动连接;The driving member (402) is drivingly connected to the lifting member (403);
    所述固定销(401)设置在所述顶升件(403)远离所述驱动件(402)的一侧,所述固定销 (401)与所述浮动机构(1)滑动连接;The fixing pin (401) is arranged on a side of the lifting member (403) away from the driving member (402). (401) is slidably connected to the floating mechanism (1);
    所述驱动件(402)用于驱动所述顶升件(403)带动所述固定销(401)向靠近或远离所述浮动机构(1)的方向运动,以锁紧或释放所述浮动机构(1);The driving member (402) is used to drive the lifting member (403) to drive the fixing pin (401) to move towards or away from the floating mechanism (1) so as to lock or release the floating mechanism (1);
    所述第二弹性件(404)套设在所述固定销(401)上;The second elastic member (404) is sleeved on the fixing pin (401);
    所述固定销(401)能够沿所述第二弹性件(404)的弹性运动方向运动。The fixing pin (401) is capable of moving along the elastic movement direction of the second elastic member (404).
  2. 根据权利要求1所述的焊接定位装置,其特征在于,还包括焊接保护装置(5);The welding positioning device according to claim 1, characterized in that it also includes a welding protection device (5);
    所述焊接保护装置(5)设置在所述限位板(3)靠近所述浮动机构(1)的一侧;The welding protection device (5) is arranged on a side of the limiting plate (3) close to the floating mechanism (1);
    在所述浮动机构(1)浮动压紧所述待处理工件(15)的情况下,所述焊接保护装置(5)与所述待处理工件(15)接触。When the floating mechanism (1) floats and presses the workpiece (15) to be processed, the welding protection device (5) contacts the workpiece (15) to be processed.
  3. 根据权利要求2所述的焊接定位装置,其特征在于,所述焊接保护装置(5)包括焊接容置机构(6)、密封机构(7)、充气管道(8)以及除尘管道(9);The welding positioning device according to claim 2, characterized in that the welding protection device (5) comprises a welding accommodating mechanism (6), a sealing mechanism (7), an air filling pipeline (8) and a dust removal pipeline (9);
    所述焊接容置机构(6)内形成有焊接腔(601);A welding cavity (601) is formed in the welding accommodating mechanism (6);
    所述焊接容置机构(6)与密封机构(7)之间形成有气体通道(10);A gas channel (10) is formed between the welding accommodating mechanism (6) and the sealing mechanism (7);
    所述气体通道(10)与所述焊接腔(601)连通设置;The gas channel (10) is connected to the welding chamber (601);
    所述充气管道(8)的一端与所述气体通道(10)连通,另一端与充气机构连通;One end of the inflation pipe (8) is in communication with the gas channel (10), and the other end is in communication with the inflation mechanism;
    所述除尘管道(9)一端与所述焊接腔(601)连通,另一端与除尘结构连通。One end of the dust removal pipe (9) is in communication with the welding chamber (601), and the other end is in communication with the dust removal structure.
  4. 根据权利要求3所述的焊接定位装置,其特征在于,所述焊接容置机构(6)包括焊接筒(602)以及套设在所述焊接筒(602)上保护壳(603);The welding positioning device according to claim 3, characterized in that the welding accommodating mechanism (6) comprises a welding cylinder (602) and a protective shell (603) sleeved on the welding cylinder (602);
    所述焊接腔(601)位于所述焊接筒(602)内,所述焊接腔(601)贯穿所述焊接筒(602)的两端;The welding cavity (601) is located in the welding cylinder (602), and the welding cavity (601) runs through both ends of the welding cylinder (602);
    所述密封机构(7)套设在所述焊接筒(602)的一端,所述密封机构(7)的内侧壁与所述焊接筒(602)的外侧壁之间形成所述气体通道(10);The sealing mechanism (7) is sleeved on one end of the welding tube (602), and the gas channel (10) is formed between the inner wall of the sealing mechanism (7) and the outer wall of the welding tube (602);
    所述保护壳(603)靠近所述密封机构(7)的一端与所述焊接筒(602)的外侧壁之间形成有气体容置腔(604);A gas containing chamber (604) is formed between one end of the protective shell (603) close to the sealing mechanism (7) and the outer side wall of the welding cylinder (602);
    所述充气管道(8)的一端通过所述气体容置腔(604)与所述气体通道(10)连通。One end of the inflation pipe (8) is in communication with the gas channel (10) via the gas containing chamber (604).
  5. 根据权利要求1所述的焊接定位装置,其特征在于,还包括槽型光电开关(405);The welding positioning device according to claim 1, characterized in that it also includes a slot-type photoelectric switch (405);
    所述槽型光电开关(405)用于在所述锁紧机构(4)锁紧所述浮动机构(1)的情况下,检测所述固定销(401)运动信息。The slot-shaped photoelectric switch (405) is used to detect movement information of the fixing pin (401) when the locking mechanism (4) locks the floating mechanism (1).
  6. 根据权利要求1所述的焊接定位装置,其特征在于,还包括压力传感器(11)、位移传感器(12)、基板(13)以及支架组件(14); The welding positioning device according to claim 1, characterized in that it also includes a pressure sensor (11), a displacement sensor (12), a base plate (13) and a bracket assembly (14);
    所述锁紧机构(4)、所述压力传感器(11)、所述位移传感器(12)均设在所述基板(13)上;The locking mechanism (4), the pressure sensor (11), and the displacement sensor (12) are all arranged on the substrate (13);
    所述基板(13)与所述支架组件(14)滑动连接;The base plate (13) is slidably connected to the support assembly (14);
    所述驱动装置(2)和所述限位板(3)均与所述支架组件(14)固定连接;The driving device (2) and the limiting plate (3) are both fixedly connected to the bracket assembly (14);
    所述驱动装置(2)与所述基板(13)驱动连接;The driving device (2) is drivingly connected to the substrate (13);
    所述驱动装置(2)能够驱动所述基板(13)向靠近或远离所述限位板(3)的方向运动,所述锁紧机构(4)、所述浮动机构(1)与所述基板(13)同步运动;The driving device (2) is capable of driving the base plate (13) to move in a direction close to or away from the limiting plate (3), and the locking mechanism (4), the floating mechanism (1) and the base plate (13) move synchronously;
    所述压力传感器(11)用于检测所述待处理工件(15)与所述限位板(3)之间的压力信息;The pressure sensor (11) is used to detect pressure information between the workpiece (15) to be processed and the limiting plate (3);
    所述位移传感器(12)用于检测所述基板(13)的位移信息。The displacement sensor (12) is used to detect displacement information of the substrate (13).
  7. 一种焊接定位系统,其特征在于,包括焊接定位装置以及控制装置,所述焊接定位装置为权利要求1-6任一项所述的焊接定位装置;A welding positioning system, characterized in that it comprises a welding positioning device and a control device, wherein the welding positioning device is the welding positioning device according to any one of claims 1 to 6;
    所述控制装置与所述焊接定位装置中的压力传感器(11)、位移传感器(12)、槽型光电开关(405)通信连接;The control device is in communication connection with a pressure sensor (11), a displacement sensor (12), and a slot-type photoelectric switch (405) in the welding positioning device;
    所述控制装置用于控制所述驱动装置(2)以及锁紧机构(4)中的驱动件(402)输出驱动力。 The control device is used to control the drive device (2) and the drive member (402) in the locking mechanism (4) to output a driving force.
PCT/CN2023/124521 2022-10-14 2023-10-13 Welding positioning device and welding positioning system WO2024078617A1 (en)

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