WO2024077614A1 - Method for testing sampling chip, test apparatus, control device, and storage medium - Google Patents

Method for testing sampling chip, test apparatus, control device, and storage medium Download PDF

Info

Publication number
WO2024077614A1
WO2024077614A1 PCT/CN2022/125483 CN2022125483W WO2024077614A1 WO 2024077614 A1 WO2024077614 A1 WO 2024077614A1 CN 2022125483 W CN2022125483 W CN 2022125483W WO 2024077614 A1 WO2024077614 A1 WO 2024077614A1
Authority
WO
WIPO (PCT)
Prior art keywords
sampling
chip
battery cell
voltage source
lead
Prior art date
Application number
PCT/CN2022/125483
Other languages
French (fr)
Chinese (zh)
Inventor
周芳杰
楚乐
吴国秀
Original Assignee
宁德时代新能源科技股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 宁德时代新能源科技股份有限公司 filed Critical 宁德时代新能源科技股份有限公司
Priority to PCT/CN2022/125483 priority Critical patent/WO2024077614A1/en
Publication of WO2024077614A1 publication Critical patent/WO2024077614A1/en

Links

Images

Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/36Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]

Definitions

  • the present application relates to the field of battery technology, and in particular to a method and a testing device for testing a sampling chip, a computer-readable storage medium of a control device, and a computer program product.
  • connection circuit between battery cells may be open due to broken battery poles, desoldering of copper bars, loosening of fixing screws, etc., thus affecting the safety performance of the battery and the associated sampling chip.
  • the present application aims to solve at least one of the technical problems existing in the prior art.
  • one purpose of the present application is to provide a method and a testing device for testing a sampling chip, a control device, a computer-readable storage medium, and a computer program product, so as to test the performance of the sampling chip in advance and avoid problems such as fire and burning during use.
  • An embodiment of the first aspect of the present application provides a method for testing a sampling chip, comprising: configuring a coupling mode of a high-voltage source across the sampling chip according to an operating mode of a battery cell coupled to the sampling chip, wherein the sampling chip is used to collect information of the battery cell, and the high-voltage source is used to provide a voltage across the sampling chip when simulating an open circuit in the battery cell; simulating an open circuit in the battery cell via a switching circuit according to the coupling mode of the high-voltage source; and determining the operating state of the sampling chip during the period when the battery cell is open circuit.
  • the coupling mode of the high-voltage source by setting the coupling mode of the high-voltage source, the high voltage appearing at both ends of the sampling chip when the connection circuit between the battery cells is open can be simulated, and the working condition of the sampling chip when the battery cell is open can be reproduced more realistically. Therefore, the working state of the chip under the above-mentioned harsh working conditions can be tested in advance during the design stage of the sampling chip, effectively avoiding problems such as sparks or burning during the operation of the vehicle, and improving the safety performance of the battery and the vehicle.
  • configuring the coupling mode of the positive and negative electrodes of the high-voltage source according to the working mode of the battery cell can cover different working conditions during the driving process of the vehicle, making the test results more accurate and reliable.
  • the coupling method of the high voltage source across the sampling chip includes: when the working mode of the battery cell is discharge: coupling the positive electrode of the high voltage source to the first sampling lead of the sampling leads of the battery cell; and coupling the negative electrode of the high voltage source to the second sampling lead of the sampling leads of the battery cell that is different from the first sampling lead, wherein the voltage on the second sampling lead is higher than the voltage on the first sampling lead.
  • the high voltage at both ends of the sampling chip at the moment when the battery cell is in a discharge condition can be truly simulated.
  • it is only necessary to configure so that the voltage on the sampling lead to which the positive electrode of the high voltage source is coupled is lower than the voltage on the sampling lead to which the negative electrode of the high voltage source is coupled, so that multiple configuration methods can be realized, making the operation more flexible.
  • the coupling method of the high-voltage source across the sampling chip also includes: when the working mode of the battery cell is discharge: further coupling the positive electrode of the high-voltage source to the sampling chip ground wire, and wherein among all the sampling leads of the battery cell, the voltage on the first sampling lead is the lowest, and the second sampling lead and the first sampling lead are located in the same sampling channel of the sampling chip.
  • the entire sampling chip can be verified, thereby improving the accuracy and credibility of the performance evaluation of the sampling chip.
  • the coupling method of the high voltage source across the sampling chip includes: when the working mode of the battery cell is charging: coupling the positive electrode of the high voltage source to the third sampling lead of the sampling leads of the battery cell; and coupling the negative electrode of the high voltage source to the fourth sampling lead of the sampling leads of the battery cell, wherein the voltage on the fourth sampling lead is lower than the voltage on the third sampling lead.
  • the high voltage at both ends of the sampling chip at the moment when the battery cell is in a charging condition can be truly simulated.
  • it is only necessary to configure so that the voltage on the sampling lead to which the positive electrode of the high voltage source is coupled is higher than the voltage on the sampling lead to which the negative electrode of the high voltage source is coupled, so a variety of configuration methods can be implemented, making the operation more flexible.
  • the coupling method of the high-voltage source across the sampling chip further includes: when the working mode of the battery cell is charging: further coupling the positive electrode of the high-voltage source to the battery lead; and further coupling the negative electrode of the high-voltage source to the sampling chip ground wire, and wherein, among all the sampling leads of the battery cell, the voltage on the third sampling lead is the highest, and the voltage on the fourth sampling lead is the lowest.
  • determining the working state of the sampling chip during the period when the battery cell is open-circuited includes: obtaining a recording result of the sampling chip during the period when the battery cell is open-circuited via a recording device; and determining whether the sampling chip is burned during the period when the battery cell is open-circuited according to the recording result.
  • the working state of the sampling chip during the evaluation of the sampling chip can be recorded in real time via the recording device, which can timely detect whether the sampling chip has a fault such as fire or burning, and can provide a basis for subsequent improvement of the sampling chip design.
  • the method for testing the sampling chip further includes: performing additional testing on the sampling chip to determine whether the working state of the sampling chip during the period when the battery cell is open-circuited satisfies a preset rule, based on the determination that the working state of the sampling chip during the period when the battery cell is open-circuited indicates that the sampling chip is not burned.
  • the sampling chip is an analog front-end (AFE) chip.
  • AFE analog front-end
  • the analog front-end AFE chip can collect information such as voltage and temperature of the series-connected cells to achieve real-time monitoring of the battery status. It is one of the very important sampling chips in the battery management system. By testing the AFE chip, it is more conducive to ensuring the safe and reliable operation of the entire battery unit.
  • the voltage of the battery cell is 4.25V
  • the number of battery cells in series is equal to the number of sampling channels of the sampling chip.
  • the second aspect of the present application provides a test device, including: a battery module, which is configured to provide electrical energy; a sampling chip, which is coupled to the battery module and configured to collect information of the battery module; a high voltage source, which is configured to have a corresponding coupling mode with the sampling chip according to the working mode of the battery module to provide a voltage across the sampling chip when simulating an open circuit in the battery module; and a switch circuit, which is configured to simulate an open circuit in the battery module according to the coupling mode of the high voltage source.
  • This embodiment can obtain the same technical effect as the corresponding method for testing the sampling chip described above.
  • the high voltage source is further configured to: when the working mode of the battery module is discharge, the positive electrode of the high voltage source is coupled to the first sampling lead of the sampling leads of the battery module; and the negative electrode of the high voltage source is coupled to the second sampling lead of the sampling leads of the battery module that is different from the first sampling lead, wherein the voltage on the second sampling lead is higher than the voltage on the first sampling lead.
  • the high voltage source is further configured to: when the working mode of the battery module is discharge, further couple the positive electrode of the high voltage source to the sampling chip ground line, and wherein, among all the sampling leads of the battery module, the voltage on the first sampling lead is the lowest, and the second sampling lead and the first sampling lead are located in the same sampling channel of the sampling chip.
  • the high voltage source is further configured to: when the working mode of the battery module is charging, the positive electrode of the high voltage source is coupled to the third sampling lead of the sampling leads of the battery module; and the negative electrode of the high voltage source is coupled to the fourth sampling lead of the sampling leads of the battery module, wherein the voltage on the fourth sampling lead is lower than the voltage on the third sampling lead.
  • the high voltage source is further configured to: when the working mode of the battery module is charging, further make: the positive electrode of the high voltage source coupled to the battery lead, and the negative electrode of the high voltage source coupled to the sampling chip ground wire, and wherein, among all the sampling leads of the battery module, the voltage on the third sampling lead is the highest, and the voltage on the fourth sampling lead is the lowest.
  • the testing device further comprises: a recording device configured to record the working state of the control sampling chip during the period when the battery module is open-circuited.
  • the testing device further includes: an additional testing device, the additional testing device being configured to: perform an additional test on the sampling chip to determine whether the working state of the sampling chip meets the preset regulations within the preset voltage range and the preset temperature range, based on the working state of the sampling chip during the open circuit of the battery module indicating that the sampling chip has not been burned.
  • an additional testing device the additional testing device being configured to: perform an additional test on the sampling chip to determine whether the working state of the sampling chip meets the preset regulations within the preset voltage range and the preset temperature range, based on the working state of the sampling chip during the open circuit of the battery module indicating that the sampling chip has not been burned.
  • the sampling chip is an analog front end AFE chip. This embodiment can achieve the same technical effect as the above-mentioned corresponding method for testing the sampling chip.
  • the voltage of each battery cell in the battery module is not less than 3.65V, and the number of battery cells in the battery module is equal to the number of sampling channels of the sampling chip. This embodiment can achieve the same technical effect as the corresponding method for testing the sampling chip.
  • An embodiment of the third aspect of the present application provides a control device, comprising: at least one processor; and a memory communicatively connected to the at least one processor, wherein the memory stores instructions executable by the at least one processor, and when the instructions are executed by the at least one processor, the at least one processor executes the method for testing a sampling chip according to the present application.
  • An embodiment of a fourth aspect of the present application provides a computer-readable storage medium storing a computer program, which implements the method for testing a sampling chip according to the present application when executed by a processor.
  • An embodiment of the fifth aspect of the present application provides a computer program product, including a computer program, wherein the computer program implements the method for testing a sampling chip according to the present application when executed by a processor.
  • FIG1 is a schematic structural diagram of a vehicle according to some embodiments of the present application.
  • FIG2 is a schematic diagram of an exploded structure of a battery according to some embodiments of the present application.
  • FIG3 is a schematic diagram of the exploded structure of a battery cell according to some embodiments of the present application.
  • FIG4 is a flow chart of a method for testing a sampling chip according to some embodiments of the present application.
  • FIG5 is a schematic diagram of a flow chart of configuring a coupling method of a high voltage source according to an operating mode of a battery cell in some embodiments of the present application;
  • FIG6 is a schematic diagram showing a coupling method of a high voltage source under a discharge condition according to some embodiments of the present application.
  • FIG7 is a schematic diagram of a flow chart of configuring the coupling mode of the positive electrode and the negative electrode of the high voltage source according to the working mode of the battery cell in some other embodiments of the present application;
  • FIG8 is a schematic diagram showing a coupling method of a high voltage source under a charging condition according to some embodiments of the present application.
  • FIG9 is a structural block diagram of a testing device according to some embodiments of the present application.
  • FIG10 is a structural block diagram of a control device in some embodiments of the present application.
  • FIG. 11 is a flow chart of a method for testing a sampling chip according to other embodiments of the present application.
  • Box body 10 first part 11, second part 12;
  • Battery cell 20 end cover 21, electrode terminal 21a, housing 22, battery cell assembly 23, and tab 23a;
  • Battery module 610 cell monitor unit (CMU) 620, AFE chip 625, high voltage source 630, switch circuit 640, loop 1, loop 2, loop 3;
  • CMU cell monitor unit
  • Battery module 910 sampling chip 920 , high voltage source 930 , switch circuit 940 , recording device 950 .
  • the term "and/or" is only a description of the association relationship of associated objects, indicating that three relationships may exist.
  • a and/or B can represent: A exists alone, A and B exist at the same time, and B exists alone.
  • the character "/" in this article generally indicates that the associated objects before and after are in an "or" relationship.
  • multiple refers to more than two (including two).
  • multiple groups refers to more than two groups (including two groups), and “multiple pieces” refers to more than two pieces (including two pieces).
  • orientations or positional relationships indicated by technical terms such as “center”, “longitudinal”, “lateral”, “length”, “width”, “thickness”, “up”, “down”, “front”, “back”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “inside”, “outside”, “clockwise”, “counterclockwise”, “axial”, “radial”, and “circumferential” are based on the orientations or positional relationships shown in the accompanying drawings and are only for the convenience of describing the embodiments of the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the embodiments of the present application.
  • Power batteries are not only used in energy storage power systems such as hydropower, thermal power, wind power and solar power stations, but also widely used in electric vehicles such as electric bicycles, electric motorcycles, electric cars, as well as military equipment and aerospace and other fields. With the continuous expansion of the application field of power batteries, the market demand is also constantly expanding.
  • the battery pole is broken, the copper bar is desoldered due to thermal expansion and contraction, the fixing screws are loose, etc.
  • the above situations may cause the connection circuit between the battery cells to be open. At the moment of the open circuit, a high voltage will be generated at both ends of the sampling chip coupled to the open circuit point, which may cause the sampling chip to burn instantly and catch fire, thereby affecting the normal operation of the battery and the safety performance of the electric vehicle.
  • the sampling chip can be tested and evaluated according to actual needs.
  • the corresponding test scheme can be determined according to the type of electric vehicle in which the battery cell and the sampling chip are used.
  • the test scheme is usually aimed at sampling chips that have been mass-produced, and when the evaluation results indicate that the sampling chip cannot meet the needs, it is necessary to select chips produced by other manufacturers.
  • the evaluation results of the sampling chip obtained according to different test schemes may be different, which will lead to poor versatility of the sampling chip and increase the complexity of producing the sampling chip to a certain extent.
  • the coupling mode of the high-voltage source is configured according to the working mode of the battery cell to simulate the high voltage that appears at both ends of the sampling chip when the connection circuit between the cells is open, and determine the working state of the sampling chip under this high voltage.
  • the working condition of the sampling chip when the cell is open can be reproduced more realistically, which is conducive to determining the working state of the chip under the above-mentioned harsh working conditions in advance during the design stage of the sampling chip, effectively avoiding problems such as sparks or fires during vehicle driving, and improving the safety performance of the battery and the vehicle.
  • configuring the coupling mode of the high-voltage source according to the working mode of the cell can cover different working conditions during the operation of the vehicle, making the test results more accurate and reliable.
  • the embodiments of the present application can be applied to any sampling chip for collecting battery cell information.
  • FIG. 1 is a schematic diagram of the structure of a vehicle 1000 provided in some embodiments of the present application.
  • the vehicle 1000 may be a fuel vehicle, a gas vehicle or a new energy vehicle, and the new energy vehicle may be a pure electric vehicle, a hybrid vehicle or an extended-range vehicle, etc.
  • a battery 100 is provided inside the vehicle 1000, and the battery 100 may be provided at the bottom, head or tail of the vehicle 1000.
  • the battery 100 may be used to power the vehicle 1000, for example, the battery 100 may be used as an operating power source for the vehicle 1000.
  • the vehicle 1000 may also include a controller 200 and a motor 300, and the controller 200 is used to control the battery 100 to power the motor 300, for example, for the starting, navigation and driving power requirements of the vehicle 1000.
  • the battery 100 can not only serve as an operating power source for the vehicle 1000, but also serve as a driving power source for the vehicle 1000, replacing or partially replacing fuel or natural gas to provide driving power for the vehicle 1000.
  • FIG. 2 is an exploded view of a battery 100 provided in some embodiments of the present application.
  • the battery 100 includes a box 10 and a battery cell 20, and the battery cell 20 is contained in the box 10.
  • the box 10 is used to provide a storage space for the battery cell 20, and the box 10 can adopt a variety of structures.
  • the box 10 may include a first part 11 and a second part 12, and the first part 11 and the second part 12 cover each other, and the first part 11 and the second part 12 jointly define a storage space for accommodating the battery cell 20.
  • the second part 12 may be a hollow structure with one end open, and the first part 11 may be a plate-like structure, and the first part 11 covers the open side of the second part 12, so that the first part 11 and the second part 12 jointly define a storage space; the first part 11 and the second part 12 may also be hollow structures with one side open, and the open side of the first part 11 covers the open side of the second part 12.
  • the box 10 formed by the first part 11 and the second part 12 can be in a variety of shapes, such as a cylinder, a cuboid, etc.
  • the battery 100 there may be multiple battery cells 20, and the multiple battery cells 20 may be connected in series, in parallel, or in a mixed connection.
  • a mixed connection means that the multiple battery cells 20 are both connected in series and in parallel.
  • the multiple battery cells 20 may be directly connected in series, in parallel, or in a mixed connection, and then the whole formed by the multiple battery cells 20 is accommodated in the box 10; of course, the battery 100 may also be a battery module formed by connecting multiple battery cells 20 in series, in parallel, or in a mixed connection, and then the multiple battery modules are connected in series, in parallel, or in a mixed connection to form a whole, and accommodated in the box 10.
  • the battery 100 may also include other structures, for example, the battery 100 may also include a busbar component for realizing electrical connection between the multiple battery cells 20.
  • Each battery cell 20 may be a secondary battery or a primary battery, or a lithium-sulfur battery, a sodium-ion battery, or a magnesium-ion battery, but is not limited thereto.
  • the battery cell 20 may be cylindrical, flat, rectangular, or in other shapes.
  • FIG. 3 is a schematic diagram of the exploded structure of a battery cell 20 provided in some embodiments of the present application.
  • the battery cell 20 refers to the smallest unit that constitutes a battery.
  • the battery cell 20 includes an end cap 21, a housing 22, a battery cell assembly 23 and other functional components.
  • the end cap 21 refers to a component that covers the opening of the shell 22 to isolate the internal environment of the battery cell 20 from the external environment.
  • the shape of the end cap 21 can be adapted to the shape of the shell 22 to match the shell 22.
  • the end cap 21 can be made of a material with a certain hardness and strength (such as aluminum alloy), so that the end cap 21 is not easily deformed when squeezed and collided, so that the battery cell 20 can have a higher structural strength and the safety performance can also be improved.
  • Functional components such as electrode terminals 21a can be provided on the end cap 21.
  • the electrode terminal 21a can be used to electrically connect to the battery cell assembly 23 for outputting or inputting electrical energy of the battery cell 20.
  • the end cap 21 can also be provided with a pressure relief mechanism for releasing the internal pressure when the internal pressure or temperature of the battery cell 20 reaches a threshold.
  • the material of the end cap 21 can also be a variety of materials, such as copper, iron, aluminum, stainless steel, aluminum alloy, plastic, etc., and the embodiments of the present application do not impose special restrictions on this.
  • an insulating member may be provided inside the end cap 21, and the insulating member may be used to isolate the electrical connection components in the housing 22 from the end cap 21 to reduce the risk of short circuit.
  • the insulating member may be plastic, rubber, or the like.
  • the shell 22 is a component used to cooperate with the end cap 21 to form the internal environment of the battery cell 20, wherein the formed internal environment can be used to accommodate the battery cell assembly 23, electrolyte and other components.
  • the shell 22 and the end cap 21 can be independent components, and an opening can be set on the shell 22, and the internal environment of the battery cell 20 is formed by covering the opening with the end cap 21 at the opening.
  • the end cap 21 and the shell 22 can also be integrated.
  • the end cap 21 and the shell 22 can form a common connection surface before other components are put into the shell, and when the interior of the shell 22 needs to be encapsulated, the end cap 21 covers the shell 22.
  • the shell 22 can be of various shapes and sizes, such as a rectangular parallelepiped, a cylindrical shape, a hexagonal prism, etc. Specifically, the shape of the shell 22 can be determined according to the specific shape and size of the battery cell assembly 23.
  • the material of the shell 22 can be various, such as copper, iron, aluminum, stainless steel, aluminum alloy, plastic, etc., and the embodiment of the present application does not impose any special restrictions on this.
  • the battery cell assembly 23 is a component in the battery cell 100 where electrochemical reactions occur.
  • One or more battery cell assemblies 23 may be contained in the housing 22.
  • the battery cell assembly 23 is mainly formed by winding or stacking positive and negative electrode sheets, and a separator is usually provided between the positive and negative electrode sheets.
  • the parts of the positive and negative electrode sheets with active materials constitute the main body of the battery cell assembly, and the parts of the positive and negative electrode sheets without active materials each constitute a tab 23a.
  • the positive tab and the negative tab may be located together at one end of the main body or respectively at both ends of the main body. During the charge and discharge process of the battery, the positive active material and the negative active material react with the electrolyte, and the tab 23a connects the electrode terminals to form a current loop.
  • Fig. 4 is a flow chart of a method 400 for testing a sampling chip according to some embodiments of the present application.
  • the method 400 may include: step S410, according to the working mode of the battery cell coupled to the sampling chip, configuring the coupling mode of the high-voltage source across the sampling chip, wherein the sampling chip is used to collect information of the battery cell, and the high-voltage source is used to provide a voltage across the sampling chip when simulating an open circuit of the battery cell; step S420, according to the coupling mode of the high-voltage source, simulating an open circuit of the battery cell via a switch circuit; and step S430, determining the working state of the sampling chip during the period when the cell is open.
  • the sampling chip may be any chip used to collect information related to a battery cell (eg, the battery cell described above with reference to FIG. 3 ).
  • the working mode of the battery cell may include a charging mode and a discharging mode.
  • the working mode of the battery cell when it is desired to test the performance of the battery cell sampling the chip in the charging mode, the working mode of the battery cell is determined to be the charging mode, and when it is desired to test the performance of the battery cell sampling the chip in the discharging mode, the working mode of the battery cell is determined to be the discharging mode.
  • the high voltage source may be any device for providing a high voltage across the sampling chip when the battery cell is open circuited, such as a high voltage excitation device.
  • the voltage of the high voltage source may be, for example, several hundred volts to several thousand volts.
  • a switch circuit can represent a circuit with two states, "on” and “off".
  • Examples of switch circuits may include, but are not limited to, logic gate circuits, bistable triggers, transistor circuits, etc.
  • the coupling mode of the high-voltage source By setting the coupling mode of the high-voltage source, the high voltage that appears at both ends of the sampling chip when the connection circuit between the battery cells is open can be simulated, and the working condition of the sampling chip when the battery cell is open can be reproduced more realistically. Therefore, the working state of the chip under the above-mentioned harsh working conditions can be determined in advance during the design stage of the sampling chip, effectively avoiding problems such as sparks or fires during vehicle operation, and improving the safety performance of the battery and the vehicle. At the same time, configuring the coupling mode of the high-voltage source according to the working mode of the battery cell can cover different working conditions during vehicle operation, making the evaluation results more accurate and reliable.
  • FIG5 is a flow chart of configuring the coupling mode of the high voltage source according to the working mode of the battery cell in some embodiments of the present application.
  • the coupling mode of the high voltage source across the sampling chip may include: step S510, when the working mode of the battery cell is discharge, coupling the positive electrode of the high voltage source to the first sampling lead of the sampling leads of the battery cell; and step S520, when the working mode of the battery cell is discharge, coupling the negative electrode of the high voltage source to the second sampling lead of the sampling leads of the battery cell that is different from the first sampling lead, wherein the voltage on the second sampling lead is higher than the voltage on the first sampling lead.
  • the sampling chip is coupled to the battery cell via a sampling lead.
  • Each battery cell is provided with two sampling pins, and two sampling leads connected to the two sampling pins together with the battery cell and the sampling chip constitute a sampling channel.
  • the sampling chip can obtain the voltage of the battery cell by collecting the voltage values on the two sampling leads.
  • the first sampling lead and the second sampling lead can be any group of sampling leads of the battery cell, as long as the voltage on the second sampling lead is higher than the voltage on the first sampling lead, and are not limited to the first sampling lead and the second sampling lead being located in the same channel of the sampling chip.
  • the high voltage at both ends of the sampling chip can be truly simulated when the battery cell is in a discharge condition and an open circuit occurs.
  • the coupling method of configuring the high-voltage source across the sampling chip may also include: when the working mode of the battery cell is discharge: further coupling the positive electrode of the high-voltage source to the sampling chip ground line, and wherein, among all the sampling leads of the battery cell, the voltage on the first sampling lead is the lowest, and the second sampling lead and the first sampling lead are located in the same sampling channel of the sampling chip.
  • the sampling chip ground line can be coupled to the sampling lead line with the lowest voltage thereon for current drainage.
  • the entire sampling chip can be verified, thereby improving the accuracy and credibility of the performance evaluation of the sampling chip.
  • the coupling method of the positive and negative electrodes of the high voltage source when the battery cell is in the discharge mode will be described in detail below in conjunction with FIG.
  • FIG6 is a schematic diagram showing a coupling method of a high voltage source under discharge conditions in some embodiments of the present application.
  • an integrated circuit 600 including a battery module 610 having 12 cells, a cell monitoring unit CMU 620, a high voltage source 630, and a switch circuit 640 is shown, wherein the CMU is a circuit module obtained by production according to a typical recommended circuit design of an AFE chip, and may include one or more AFE chips and corresponding protectors, etc.
  • the positive electrode of the high voltage source 630 is coupled to the sampling chip ground wire GND and the sampling lead Cell0 of the battery cell, and the negative electrode of the high voltage source 630 is coupled to the sampling lead Cell1 of the battery cell. It can be seen that the voltage on the sampling lead Cell0 is the lowest among all the sampling leads, and the sampling lead Cell0 and the sampling lead Cell1 are located in the same sampling channel of the sampling chip.
  • the switch circuit 640 can be closed, and the high-voltage source 630 can be used to simulate the open circuit of the cell connection loop in the battery module 610.
  • the current will return from the positive electrode of the high-voltage source 630 to the negative electrode of the high-voltage source 630 via loop 1 (indicated by the solid arrow) to form a high voltage at both ends of the AFE sampling chip 625.
  • the AFE chip 625 has a fault such as burning or catching fire at this time, the current will return from the positive electrode of the high-voltage source 630 to the negative electrode of the high-voltage source 630 via loop 2 (indicated by the dotted arrow), and so on, until the entire AFE chip 625 is burned, at which time the current will return from the positive electrode of the high-voltage source 630 to the negative electrode of the high-voltage source 630 via loop 3 (indicated by the dotted arrow).
  • the entire AFE chip can be tested, which is beneficial to improving the accuracy of the performance evaluation of the sampling chip.
  • FIG. 6 shows an AFE chip
  • the coupling method of the positive and negative electrodes of the high voltage source described above can be applicable to any sampling chip configured to collect relevant information of a battery cell.
  • FIG6 only shows one coupling method of the positive and negative electrodes of the high voltage source when the battery cell is in the discharge mode.
  • the AFE chip may have other numbers of sampling channels
  • the battery module may have other numbers of sampling leads
  • the positive and negative electrodes of the high voltage source may be coupled to any set of sampling leads of the sampling leads of the battery cell, as long as the voltage on the sampling lead to which the positive electrode of the high voltage source is coupled is lower than the voltage on the sampling lead to which the negative electrode of the high voltage source is coupled.
  • FIG. 6 only shows a switch circuit 640 having one switch. It should also be understood that an open circuit in a battery cell can be simulated via a switch circuit having one or more switches.
  • the positive and negative electrodes of the high voltage source can be coupled to one or more sampling leads of the battery cell, respectively, wherein each sampling lead is configured with a corresponding switch. By controlling the opening and closing of these switches through a control circuit such as a host computer, a variety of configurations of the positive and negative electrodes of the high voltage source can be achieved, avoiding the situation where the sampling leads are incorrectly connected due to the operation, while saving manpower.
  • FIG7 is a flow chart of configuring the coupling mode of the high voltage source according to the working state of the battery cell in some other embodiments of the present application.
  • the coupling mode of configuring the high voltage source across the sampling chip may include: step S710, when the working mode of the battery cell is charging, coupling the positive electrode of the high voltage source to the third sampling lead of the sampling leads of the battery cell; and step S720, when the working mode of the battery cell is charging, coupling the negative electrode of the high voltage source to the fourth sampling lead of the sampling leads of the battery cell, wherein the voltage on the fourth sampling lead is lower than the voltage on the third sampling lead.
  • the definition of the sampling lead and the sampling channel is similar to that when the battery cell is in the discharge mode, so it is not repeated here.
  • the third sampling lead and the fourth sampling lead can be any group of sampling leads of the sampling leads of the battery cell, as long as the voltage on the fourth sampling lead is lower than the voltage on the third sampling lead, and are not limited to the third sampling lead and the fourth sampling lead being located in the same channel of the sampling chip.
  • the high voltage across the sampling chip at the moment when the battery cell is in a charging state and an open circuit occurs can be truly simulated.
  • the coupling method of configuring the high-voltage source across the sampling chip may also include: when the working mode of the battery cell is charging: further coupling the positive electrode of the high-voltage source to the battery lead; and further coupling the negative electrode of the high-voltage source to the sampling chip ground line, and wherein, among all the sampling leads of the battery cell, the voltage on the third sampling lead is the highest, and the voltage on the fourth sampling lead is the lowest.
  • the battery lead may be characterized as a lead whose voltage is the sum of the battery cell voltages.
  • the sampling chip ground wire may be coupled to the sampling lead with the lowest voltage for current drainage.
  • the entire sampling chip can be verified, thereby improving the accuracy of the performance evaluation of the sampling chip.
  • the coupling method of the positive and negative electrodes of the high voltage source when the battery cell is in the charging mode will be described in detail below in conjunction with FIG. 8.
  • FIG8 is a schematic diagram showing a coupling method of a high voltage source under charging conditions in some embodiments of the present application.
  • an integrated circuit 800 including a battery module 810 having 12 cells, a CMC 820, a high voltage source 830, and a switch circuit 840 is shown.
  • the CMC 820 is a circuit module designed by an AFE chip 825 according to a typical recommended circuit, and may include one or more AFE chips and corresponding protection circuits, etc.
  • the negative electrode of the high voltage source 830 is coupled to the sampling chip ground wire GND and the sampling lead Cell0 of the battery cell, and the positive electrode of the high voltage source 830 is coupled to the battery lead VBAT+ and the sampling lead Cell12 of the battery cell. It can be seen that the voltage on the sampling lead Cell0 is the lowest among all the sampling leads, and the voltage on the sampling lead Cell12 is the highest among all the sampling leads.
  • the switch circuit 840 can be closed, and the high-voltage source 830 can be used to simulate the opening of the connection loop of the battery cell in the battery module 810. In this case, the current will return from the positive electrode of the high-voltage source 830 to the negative electrode of the high-voltage source 830 via loop 4 (indicated by the solid arrow) to form a high voltage at both ends of the AFE sampling chip 825.
  • the AFE chip 825 has a fault such as burning or catching fire at this time, the current will return from the positive electrode of the high-voltage source 830 to the negative electrode of the high-voltage source 830 via loop 5 (indicated by the dotted arrow), and so on, until the entire AFE chip 825 is burned, at which time the current will return from the positive electrode of the high-voltage source 830 to the negative electrode of the high-voltage source 830 via loop 6 (indicated by the dotted arrow).
  • the entire AFE chip can be tested, which is beneficial to improving the accuracy of the performance evaluation of the sampling chip.
  • FIG. 8 shows an AFE chip
  • the coupling method of the positive and negative electrodes of the high voltage source described above can be applicable to any sampling chip configured to collect relevant information of a battery cell.
  • FIG8 only shows one coupling method of the positive and negative electrodes of the high voltage source when the battery cell is in the charging mode.
  • the AFE chip may have other numbers of sampling channels, the battery module may have other numbers of sampling leads, and as described above, the positive and negative electrodes of the high voltage source may be coupled to any set of sampling leads of the battery cell, as long as the voltage on the sampling lead to which the positive electrode of the high voltage source is coupled is higher than the voltage on the sampling lead to which the negative electrode of the high voltage source is coupled, and is not limited to being located in the same sampling channel of the sampling chip.
  • FIG8 only shows a switch circuit 840 with one switch. Similar to the embodiment in which the battery cell is in the discharge mode, an open circuit of the battery cell can be simulated via a switch circuit with one or more switches.
  • the configuration and operation of the one or more switches can refer to the one or more switches described above for the battery cell in the discharge mode. For the sake of brevity, the operation, features and advantages are not described in detail here.
  • step S430 determining the working state of the sampling chip during the period when the battery cell is open circuited, may include: obtaining, via a recording device, recording results about the sampling chip during the period when the battery cell is open circuited; and determining, based on the recording results, whether the sampling chip is burned during the period when the battery cell is open circuited.
  • the recording device may be a video recording device such as a camera, etc. By capturing or recording an image or video of the sample chip during the open circuit of the battery cell, and further determining whether the sample chip is burned by image analysis.
  • the recording device may be, for example, a thermometer including a thermal sensor, an infrared thermal imager including an infrared sensor, etc.
  • the recording device can also be any device or apparatus capable of determining whether the sample chip is burned, and is not limited to the above embodiments.
  • the scope of the subject matter claimed in the present application is not limited in this respect.
  • the working status of the sampling chip can be recorded in real time via the recording device. On the one hand, it can be discovered in time whether the sampling chip has any faults such as fire or burning. On the other hand, it can provide a basis for subsequent improvements in the sampling chip design.
  • the method 400 may further include: step S440, based on determining that the working state of the sampling chip during the open circuit of the battery cell indicates that the sampling chip has not been burned, performing an additional test on the sampling chip to determine whether the working state of the sampling chip meets a preset rule within a preset voltage range and a preset temperature range.
  • an additional test may be a power supply voltage range test, which may include: placing a sampling chip such as an analog front-end (Analog Front-End, AFE) chip in an incubator, and adjusting the incubator temperature to a preset temperature value; powering on the sampling chip, and adjusting the battery cell voltage to a preset voltage value, and checking whether the test sample function meets the specified requirements; when the temperature of the sampling chip reaches stability, maintaining a specified operating time under this condition; and during operation, real-time monitoring of the working status of the sampling chip to see whether it meets the specified requirements.
  • AFE analog front-end
  • the supply voltage range test described above may be performed on six sample chips such as AFE chips.
  • the specified operating time may be 24 hours.
  • the supply voltage range test of the sampling chip can be performed using the preset temperature values and preset voltage values in Table 1.
  • Preset temperature value Preset voltage value -40°C 1.50V*N_min +125°C 1.50V*N_min -40°C 5.00V*N +125°C 5.00V*N +25°C 3.65V*N
  • the additional test may also be a power supply current range test, which may include: placing a sampling chip such as an AFE chip in an incubator, and adjusting the incubator temperature to a preset temperature value; powering on the sampling chip, and adjusting the battery cell voltage to a preset voltage value, and checking whether the test sample function meets the specified requirements; when the temperature of the sampling chip reaches a stable state, setting the sampling chip to enter a shutdown state; maintaining a specified operating time under this condition; during operation, monitoring the operating current of the sampling chip in real time and recording it; repeating the above process to complete the sleep state and running state current tests.
  • the supply current range test described above may be performed on six sample chips such as AFE chips.
  • the specified run time may be 15 minutes.
  • the supply current range test of the sampling chip can be performed using the preset temperature values and preset voltage values in Table 1.
  • the additional test may also be a cell voltage sampling accuracy test, including: placing a sampling chip such as an AFE chip in an incubator, and adjusting the incubator temperature to a preset temperature value; powering on the sampling chip, and adjusting the battery cell voltage to a preset voltage value, and checking whether the test sample function meets the specified requirements; when the temperature of the sampling chip becomes stable, reading the single cell voltage value collected by the sampling chip; comparing the voltage value collected by the sampling chip with the detection equipment value, and recording; and repeating the above process to complete the cell voltage sampling accuracy test at all set temperatures.
  • a sampling chip such as an AFE chip in an incubator, and adjusting the incubator temperature to a preset temperature value
  • powering on the sampling chip and adjusting the battery cell voltage to a preset voltage value, and checking whether the test sample function meets the specified requirements
  • the temperature of the sampling chip becomes stable, reading the single cell voltage value collected by the sampling chip
  • comparing the voltage value collected by the sampling chip with the detection equipment value, and recording and repeating the above process to complete the cell
  • the supply current range test described above may be performed on 32 sample chips such as AFE chips.
  • the number of battery cell strings may be N, illustratively 8, 12, 16, 18, etc.
  • the sampling chip may be a sampling chip that has been aged for 1000 hours at +125° C., and the aging conditions may refer to AECQ-100XXXX.
  • the specified run time may be 1 minute.
  • the cell voltage sampling accuracy test can be performed on the sampling chip using the preset temperature values and preset voltage values in Table 2.
  • Preset temperature value Preset temperature value -40°C 0.5V, 1.5V, 3.0V, 3.3V, 3.6, 4.25, 5.0V -20°C 0.5V, 1.5V, 3.0V, 3.3V, 3.6, 4.25, 5.0V 0°C 0.5V, 1.5V, 3.0V, 3.3V, 3.6, 4.25, 5.0V +25°C 0.5V, 1.5V, 3.0V, 3.3V, 3.6, 4.25, 5.0V +65°C 0.5V, 1.5V, 3.0V, 3.3V, 3.6, 4.25, 5.0V
  • an additional test may also be a cell temperature sampling accuracy test, including: placing a sampling chip such as an AFE chip in an incubator, and adjusting the incubator temperature to a preset temperature value; powering on the sampling chip, and adjusting the battery cell voltage to a preset voltage value, and checking whether the test sample function meets the specified requirements; when the temperature of the sampling chip becomes stable, reading the temperature sampling line voltage value collected by the sampling chip; comparing the voltage value collected by the sampling chip with the detection equipment value, and recording it; and repeating the above process to complete the temperature sampling line voltage value accuracy test at all set temperatures.
  • the supply current range test described above may be performed on 32 sample chips such as AFE chips.
  • the number of battery cell strings may be N, illustratively 8, 12, 16, 18, etc.
  • the sampling chip may be a sampling chip that has been aged for 1000 hours at +125° C., and the aging conditions may refer to AECQ-100XXXX.
  • the specified run time may be 1 minute.
  • the cell voltage sampling accuracy test can be performed on the sampling chip using the preset temperature values and preset voltage values in Table 3.
  • Preset temperature value Preset temperature value -40°C 0.5V, 1.5V, 3.0V, 3.3V, 3.6, 4.25, 5.0V -20°C 0.5V, 1.5V, 3.0V, 3.3V, 3.6, 4.25, 5.0V 0°C 0.5V, 1.5V, 3.0V, 3.3V, 3.6, 4.25, 5.0V +25°C 0.5V, 1.5V, 3.0V, 3.3V, 3.6, 4.25, 5.0V +65°C 0.5V, 1.5V, 3.0V, 3.3V, 3.6, 4.25, 5.0V
  • the additional test may also be a leakage current diagnostic threshold test, including: a) completing the construction of a simulation test bench for a sampling chip such as an AFE chip according to the leakage current diagnostic threshold test requirements; b) powering on the sampling chip and adjusting the battery cell voltage to a preset voltage value to check whether the test sample function meets the specified requirements; c) using a waveform generator to generate specific waveform interference and apply it to the corresponding diagnostic channel; d) observing and recording the changes in the diagnostic channel threshold through a host computer; and repeating processes c to d to complete the test requirements for the remaining channels.
  • a leakage current diagnostic threshold test including: a) completing the construction of a simulation test bench for a sampling chip such as an AFE chip according to the leakage current diagnostic threshold test requirements; b) powering on the sampling chip and adjusting the battery cell voltage to a preset voltage value to check whether the test sample function meets the specified requirements; c) using a waveform generator to generate specific waveform interference and apply it to the
  • the supply current range test described above may be performed on six sample chips such as AFE chips.
  • the number of battery cell strings may be N, illustratively 8, 12, 16, 18, etc.
  • the sampling chip may be a sampling chip that has passed the power supply voltage range test as described above and whose functional status meets the A-level requirements specified in Table 4, wherein the functional status A-level of the no-power/off-state/sleep-state test is determined by powering on after the test.
  • the interference waveform parameters may be: frequency 1 kHz to 20 kHz, amplitude ⁇ 300 mV.
  • the interference duration may be 5 minutes.
  • the sampling chip may be an analog front-end (AFE) chip.
  • AFE analog front-end
  • the analog front end refers to the processing of the analog signal given by the signal source and digitizing it. It has modules such as ADC, multiplexer, and state machine. In this article, it can refer to the analog front end AFE chip used in electric vehicles.
  • the AFE chip is a sampling chip with multiple sampling channels, which is used to collect information such as voltage and temperature of series-connected cells and supports the battery balancing function management at the same time to achieve real-time monitoring of the cell status.
  • Testing and evaluating the AFE chip can help ensure the safe and reliable operation of the entire battery unit.
  • the voltage of the battery cell is 4.25V
  • the number of battery cell strings is equal to the number of sampling channels of the sampling chip.
  • the standards that the sampling chip needs to meet during vehicle driving can be standardized, and by configuring the sampling channel to be fully equipped, it can be easier to simulate faults such as fire and burning that occur in the sampling chip when the battery cell is open-circuited, which is conducive to more accurate evaluation of the safety performance of the sampling chip.
  • the above method for testing the sampling chip can be performed on 6 sampling chips from 3 batches (for example, 2 sampling chips in each batch).
  • the above method for testing the sampling chip is performed on the 6 sampling chips, if it is determined that all the chips have not had a fault such as burning or catching fire, it can be determined that the sampling chip meets the standards or regulations that need to be met during the driving of the vehicle. If it is determined that one or more of the chips have a fault such as burning or catching fire, it can be determined that the sampling chip does not meet the standards or regulations that need to be met during the driving of the vehicle, and the sampling chip manufacturer needs to make further improvements to the design of the sampling chip.
  • the functionality of all the sampling chips can continue to be verified using the additional testing methods described above to determine whether the sampling chips can still operate normally after experiencing the high voltage caused by an open cell circuit.
  • sampling chip manufacturers By setting a unified standard, the methods used by sampling chip manufacturers to test and evaluate sampling chips can be standardized, thereby reducing the differences in evaluation results and improving the versatility of sampling chips. This also alleviates the human and material resources required for further improvement of sampling chips to a certain extent.
  • FIG9 is a block diagram of a test device 900 according to some embodiments of the present application.
  • the test device 900 may include a battery module 910, which is configured to provide electrical energy; a sampling chip 920, which is coupled to the battery module 910 and configured to collect information of the battery module 910; a high voltage source 930, which is configured to have a corresponding coupling mode with the sampling chip 920 according to the working mode of the battery module, so as to provide a voltage across the sampling chip 920 when simulating an open circuit of the battery module; and a switch circuit 940, which is configured to simulate an open circuit of the battery module according to the coupling mode of the high voltage source.
  • the high voltage source 930 is further configured as follows: when the working mode of the battery module is discharge, the positive electrode of the high voltage source is coupled to the sampling chip ground line and the first sampling lead of the sampling leads of the battery module; and the negative electrode of the high voltage source is coupled to the second sampling lead of the sampling leads of the battery module that is different from the first sampling lead, wherein the voltage on the second sampling lead is higher than the voltage on the first sampling lead.
  • the high voltage source 930 is further configured to: when the working mode of the battery module is discharge, the positive electrode of the high voltage source is further coupled to the ground line of the sampling chip, and wherein, among all the sampling leads of the battery module, the voltage on the first sampling lead is the lowest, and the second sampling lead and the first sampling lead are located in the same sampling channel of the sampling chip.
  • the high voltage source 930 is further configured as follows: when the working mode of the battery module is charging, the positive electrode of the high voltage source is coupled to the third sampling lead among the sampling leads of the battery module; and the negative electrode of the high voltage source is coupled to the fourth sampling lead among the sampling leads of the battery module, wherein the voltage on the fourth sampling lead is lower than the voltage on the third sampling lead.
  • the high voltage source 930 is further configured as follows: when the working mode of the battery module is charging, the positive electrode of the high voltage source is coupled to the battery lead, and the negative electrode of the high voltage source is coupled to the sampling chip ground line, and wherein, among all the sampling leads of the battery module, the voltage on the third sampling lead is the highest, and the voltage on the fourth sampling lead is the lowest.
  • the testing device 900 may further include a recording device 950 configured to record the working status of the sampling chip during an open circuit of the battery module.
  • the testing device 900 may further include an additional testing device, which is configured to: based on determining that the working state of the sampling chip during an open circuit in the battery module indicates that the sampling chip has not been burned, perform additional testing on the sampling chip to determine whether the working state of the sampling chip meets preset regulations within a preset voltage range and a preset temperature range.
  • the sampling chip is an analog front end AFE chip.
  • the voltage of each battery cell in the battery module is 4.25V
  • the number of battery cells in the battery module is equal to the number of sampling channels of the sampling chip.
  • test device 900 shown in FIG9 may correspond to the various steps in the method 400 described with reference to FIG4. Therefore, the operations, features and advantages described above for the method 400 are also applicable to the device 900 and the modules included therein. For the sake of brevity, some operations, features and advantages are not described in detail here.
  • the above-mentioned embodiment can simulate the high voltage that appears at both ends of the sampling chip when the connection circuit between the battery cells is open, and more realistically reproduce the working condition of the sampling chip when the battery cell is open. Therefore, the working state of the chip under the above-mentioned harsh working conditions can be evaluated in advance during the design stage of the sampling chip, effectively avoiding problems such as sparks or fires during vehicle operation, and improving the safety performance of the battery and the vehicle. At the same time, configuring the coupling method of the high-voltage source according to the working mode of the battery cell can cover different working conditions during the operation of the vehicle, making the evaluation results more accurate and reliable.
  • the above-mentioned embodiment can also standardize the methods of testing and evaluating sampling chips by sampling chip manufacturers by setting unified standards, thereby reducing the differences in evaluation results and improving the versatility of the sampling chip.
  • An embodiment of the present application provides a computer-readable storage medium storing a computer program.
  • the computer program When the computer program is executed by a processor, the computer program implements the above-mentioned method for testing a sampling chip.
  • An embodiment of the present application provides a computer program product, including a computer program, wherein the computer program implements the above-mentioned method for testing a sampling chip when executed by a processor.
  • Fig. 10 shows an example configuration of a control device 1000 that can be used to implement the methods described herein.
  • the above-mentioned test apparatus can be fully or at least partially implemented by the control device 1000 or a similar device or system.
  • the control device 1000 can be a variety of different types of devices. Examples of the control device 1000 include, but are not limited to: a desktop computer, a server computer, a laptop or netbook computer, a mobile device (e.g., a tablet computer, a cellular or other wireless phone (e.g., a smart phone), a notepad computer, a mobile station), a wearable device (e.g., glasses, a watch), a car computer, etc.
  • a desktop computer e.g., a server computer, a laptop or netbook computer
  • a mobile device e.g., a tablet computer, a cellular or other wireless phone (e.g., a smart phone), a notepad computer, a mobile station)
  • a wearable device e.g., glasses, a watch
  • car computer etc.
  • the control device 1000 may include at least one processor 1002, memory 1004, communication interface(s) 1006, a display device 1008, other input/output (I/O) devices 1010, and one or more mass storage devices 1012 that are capable of communicating with each other, such as via a system bus 1014 or other appropriate connection.
  • processor 1002 memory 1004, communication interface(s) 1006, a display device 1008, other input/output (I/O) devices 1010, and one or more mass storage devices 1012 that are capable of communicating with each other, such as via a system bus 1014 or other appropriate connection.
  • the processor 1002 may be a single processing unit or multiple processing units, all of which may include a single or multiple computing units or multiple cores.
  • the processor 1002 may be implemented as one or more microprocessors, microcomputers, microcontrollers, digital signal processors, central processing units, state machines, logic circuits, and/or any device that manipulates signals based on operating instructions.
  • the processor 1002 may be configured to obtain and execute computer-readable instructions stored in the memory 1004, mass storage device 1012, or other computer-readable media, such as program code of an operating system 1016, program code of an application program 1018, program code of other programs 1020, and the like.
  • the memory 1004 and the mass storage device 1012 are examples of computer-readable storage media for storing instructions that are executed by the processor 1002 to implement the various functions described above.
  • the memory 1004 may generally include both volatile memory and non-volatile memory (e.g., RAM, ROM, etc.).
  • the mass storage device 1012 may generally include a hard drive, a solid-state drive, a removable medium, including external and removable drives, a memory card, a flash memory, a floppy disk, an optical disk (e.g., a CD, a DVD), a storage array, a network attached storage, a storage area network, etc.
  • the memory 1004 and the mass storage device 1012 may all be collectively referred to herein as memory or computer-readable storage media, and may be a non-transitory medium capable of storing computer-readable, processor-executable program instructions as computer program code, which may be executed by the processor 1002 as a specific machine configured to implement the operations and functions described in the examples herein.
  • a number of programs may be stored on mass storage device 1012. These programs include operating system 1016, one or more application programs 1018, other programs 1020, and program data 1022, and they may be loaded into memory 1004 for execution. Examples of such applications or program modules may include, for example, computer program logic (e.g., computer program code or instructions) for implementing the following functions: method 400 (including any suitable steps of method 400) and/or other embodiments described herein.
  • the modules 1016, 1018, 1020, and 1022, or portions thereof may be implemented using any form of computer-readable media accessible by the control device 1000.
  • “computer-readable media” includes at least two types of computer-readable media, namely, computer-readable storage media and communication media.
  • Computer-readable storage media include volatile and non-volatile, removable and non-removable media implemented by any method or technology for storing information, such as computer-readable instructions, data structures, program modules or other data.
  • Computer-readable storage media include but are not limited to RAM, ROM, EEPROM, flash memory or other memory technology, CD-ROM, digital versatile disk (DVD), or other optical storage device, magnetic cassette, magnetic tape, magnetic disk storage device or other magnetic storage device, or any other non-transmission medium that can be used to store information for access by a control device.
  • communication media can embody computer-readable instructions, data structures, program modules or other data in a modulated data signal such as a carrier wave or other transmission mechanism.
  • Computer-readable storage media as defined herein do not include communication media.
  • One or more communication interfaces 1006 are used to exchange data with other devices, such as through a network, direct connection, etc.
  • Such communication interfaces can be one or more of the following: any type of network interface (e.g., a network interface card (NIC)), a wired or wireless (such as IEEE 802.11 wireless LAN (WLAN)) wireless interface, a Worldwide Interoperability for Microwave Access (Wi-MAX) interface, an Ethernet interface, a Universal Serial Bus (USB) interface, a cellular network interface, a BluetoothTM interface, a Near Field Communication (NFC) interface, etc.
  • NIC network interface card
  • Wi-MAX Worldwide Interoperability for Microwave Access
  • Ethernet interface e.g., a Universal Serial Bus (USB) interface
  • USB Universal Serial Bus
  • BluetoothTM a BluetoothTM interface
  • NFC Near Field Communication
  • the communication interface 1706 can facilitate communication within a variety of network and protocol types, including wired networks (e.g., LAN, cable, etc.) and wireless networks (e.g., WLAN, cellular, satellite, etc.), the Internet, etc.
  • the communication interface 1006 can also provide communication with external storage devices (not shown) such as storage arrays, network attached storage, storage area networks, etc.
  • a display device 1008 such as a monitor may be included for displaying information and images to the user.
  • Other I/O devices 1010 may be devices that receive various inputs from the user and provide various outputs to the user, and may include a touch input device, a gesture input device, a camera, a keyboard, a remote control, a mouse, a printer, an audio input/output device, and the like.
  • the technology described herein can be supported by these various configurations of the control device 1000, and is not limited to the specific examples of the technology described herein.
  • the function can also be implemented in whole or in part on the "cloud" by using a distributed system.
  • the cloud includes and/or represents a platform for resources.
  • the platform abstracts the underlying functions of the hardware (e.g., server) and software resources of the cloud.
  • Resources may include applications and/or data that can be used when performing computing processing on a server away from the control device 1000.
  • Resources may also include services provided over the Internet and/or through a subscriber network such as a cellular or Wi-Fi network.
  • the platform can abstract resources and functions to connect the control device 1000 to other devices. Therefore, the implementation of the functions described herein can be distributed throughout the cloud.
  • the functions can be implemented partially on the control device 1000 and partially through a platform that abstracts the functions of the cloud.
  • a method 1100 for testing an AFE chip may include the following steps S1110 to S1140 .
  • step S1110 when the working mode of the battery cell coupled to the AFE chip is discharge: the positive electrode of the high voltage source is coupled to the AFE chip ground wire and the first sampling lead of the sampling leads of the battery cell; and the negative electrode of the high voltage source is coupled to the second sampling lead of the sampling leads of the battery cell which is different from the first sampling lead, wherein the voltage on the second sampling lead is higher than the voltage on the first sampling lead, and wherein the voltage on the first sampling lead is the lowest among all the sampling leads of the battery cell, and the second sampling lead and the first sampling lead are located in the same sampling channel of the AFE chip.
  • step S1120 when the working mode of the battery cell coupled to the AFE chip is charging: the positive electrode of the high voltage source is coupled to the battery lead and the third sampling lead of the sampling leads of the battery cell; and the negative electrode of the high voltage source is coupled to the AFE chip ground wire and the fourth sampling lead of the sampling leads of the battery cell, wherein, among all the sampling leads of the battery cell, the voltage on the third sampling lead is the highest, and the voltage on the fourth sampling lead is the lowest.
  • step S1130 an open circuit of the battery cell is simulated via a switch circuit according to the coupling mode of the positive electrode and the negative electrode of the high voltage source.
  • step S1140 a recording result of the AFE chip during the period when the battery cell is open-circuited is obtained through a recording device, and it is determined whether the AFE chip is burned during the period when the battery cell is open-circuited according to the recording result.
  • the method 1100 of the embodiment of the present application can simulate the high voltage that appears at both ends of the AFE chip when the connection circuit between the battery cells is open, and more realistically reproduce the working condition of the AFE chip when the battery cell is open. Therefore, the working state of the chip under the above-mentioned harsh working conditions can be determined in advance during the AFE chip design stage, effectively avoiding problems such as sparks or fires during vehicle operation, and improving the safety performance of the battery and the vehicle.
  • configuring the coupling method of the positive and negative electrodes of the high-voltage source according to the working mode of the battery cell can cover different working conditions during the operation of the vehicle, so that the obtained results are more accurate and reliable.
  • the above embodiment can also standardize the method of testing and evaluating the sampling chip by the sampling chip manufacturer by setting a unified standard, thereby reducing the difference in evaluation results and improving the versatility of the AFE chip.
  • Example 1 A method for testing and evaluating a sampling chip, comprising: configuring a coupling method of a high-voltage source across the sampling chip according to an operating mode of a battery cell coupled to the sampling chip, wherein the sampling chip is used to collect information about the battery cell, and the high-voltage source is used to provide a voltage across the sampling chip when simulating an open circuit in the battery cell; simulating an open circuit in the battery cell via a switching circuit according to the coupling method of the high-voltage source; and determining the operating state of the sampling chip during the open circuit in the battery cell.
  • Example 2 A method according to Example 1, wherein, according to the working mode of the battery cell coupled to the sampling chip, a coupling method for configuring the high-voltage source across the sampling chip includes: when the working mode of the battery cell is discharge: coupling the positive electrode of the high-voltage source to a first sampling lead among the sampling leads of the battery cell; and coupling the negative electrode of the high-voltage source to a second sampling lead among the sampling leads of the battery cell that is different from the first sampling lead, wherein the voltage on the second sampling lead is higher than the voltage on the first sampling lead.
  • the coupling method of configuring the high-voltage source across the sampling chip also includes: when the working mode of the battery cell is discharge: further coupling the positive electrode of the high-voltage source to the sampling chip ground line, and wherein, among all the sampling leads of the battery cell, the voltage on the first sampling lead is the lowest, and the second sampling lead and the first sampling lead are located in the same sampling channel of the sampling chip.
  • Example 4 A method according to Example 1, wherein, according to the working mode of the battery cell coupled to the sampling chip, a coupling method for configuring the high-voltage source across the sampling chip includes: when the working mode of the battery cell is charging: coupling the positive electrode of the high-voltage source to the third sampling lead among the sampling leads of the battery cell; and coupling the negative electrode of the high-voltage source to the fourth sampling lead among the sampling leads of the battery cell, wherein the voltage on the fourth sampling lead is lower than the voltage on the third sampling lead.
  • the coupling method of configuring the high-voltage source across the sampling chip also includes: when the working mode of the battery cell is charging: further coupling the positive electrode of the high-voltage source to the battery lead; and further coupling the negative electrode of the high-voltage source to the sampling chip ground wire, and wherein, among all the sampling leads of the battery cell, the voltage on the third sampling lead is the highest, and the voltage on the fourth sampling lead is the lowest.
  • Example 6 A method according to any one of Examples 1-5, wherein determining the working state of the sampling chip during an open circuit in the battery cell comprises: obtaining, via a recording device, recording results about the sampling chip during an open circuit in the battery cell; and determining whether the sampling chip is burned during an open circuit in the battery cell based on the recording results.
  • Example 7 according to the method described in any one of Examples 1-6, further comprising: based on determining that the working state of the sampling chip during an open circuit of the battery cell indicates that the sampling chip has not been burned, performing additional testing on the sampling chip to determine whether the working state of the sampling chip satisfies preset rules within a preset voltage range and a preset temperature range.
  • Example 8 The method according to any one of Examples 1-7, wherein the sampling chip is an analog front end (AFE) chip.
  • AFE analog front end
  • Example 9 The method according to any one of Examples 1-8, wherein the voltage of the battery cell is 4.25V, and wherein the number of battery cell strings is equal to the number of sampling channels of the sampling chip.
  • Example 10 A testing device, comprising: a battery module, the battery module being configured to provide electrical energy; a sampling chip, the sampling chip being coupled to the battery module and being configured to collect information of the battery module; a high voltage source, the high voltage being configured to: have a corresponding coupling method with the sampling chip according to a working mode of the battery module, so as to provide a voltage across the sampling chip when simulating an open circuit in the battery module; and a switching circuit, the switching circuit being configured to: simulate an open circuit in the battery module according to the coupling method of the high voltage source.
  • Example 11 A testing device according to Example 10, wherein the high voltage source is further configured such that: when the working mode of the battery module is discharge, the positive electrode of the high voltage source is coupled to a first sampling lead among the sampling leads of the battery module; and the negative electrode of the high voltage source is coupled to a second sampling lead among the sampling leads of the battery module that is different from the first sampling lead, wherein the voltage on the second sampling lead is higher than the voltage on the first sampling lead.
  • Example 12 A testing device according to Example 11, wherein the high voltage source is further configured to: when the working mode of the battery module is discharge, further couple the positive electrode of the high voltage source to the ground line of the sampling chip, and wherein, among all the sampling leads of the battery module, the voltage on the first sampling lead is the lowest, and the second sampling lead and the first sampling lead are located in the same sampling channel of the sampling chip.
  • Example 13 A testing device according to Example 10, wherein the high voltage source is further configured such that: when the working mode of the battery module is charging, the positive electrode of the high voltage source is coupled to the third sampling lead of the sampling leads of the battery module; and the negative electrode of the high voltage source is coupled to the fourth sampling lead of the sampling leads of the battery module, wherein the voltage on the fourth sampling lead is lower than the voltage on the third sampling lead.
  • Example 14 A testing device according to Example 13, wherein the high voltage source is further configured to: when the working mode of the battery module is charging, further make: the positive electrode of the high voltage source coupled to the battery lead, and the negative electrode of the high voltage source coupled to the sampling chip ground line, and wherein, among all the sampling leads of the battery module, the voltage on the third sampling lead is the highest, and the voltage on the fourth sampling lead is the lowest.
  • Example 15 The testing device according to any one of Examples 10-14 further includes: a recording device configured to record the working status of the sampling chip during an open circuit in the battery module.
  • Example 16 The testing device according to Example 15 further includes: an additional testing device, which is configured to: based on determining that the working state of the sampling chip during an open circuit in the battery module indicates that the sampling chip has not been burned, perform additional testing on the sampling chip to determine whether the working state of the sampling chip meets preset regulations within a preset voltage range and a preset temperature range.
  • an additional testing device which is configured to: based on determining that the working state of the sampling chip during an open circuit in the battery module indicates that the sampling chip has not been burned, perform additional testing on the sampling chip to determine whether the working state of the sampling chip meets preset regulations within a preset voltage range and a preset temperature range.
  • Example 17 A test device according to any one of Examples 10-16, wherein the sampling chip is an analog front-end AFE chip.
  • Example 18 A testing device according to any one of Examples 10-17, wherein the voltage of each battery cell in the battery module is 4.25V, and wherein the number of battery cell strings in the battery module is equal to the number of sampling channels of the sampling chip.
  • Example 19 A control device, comprising: at least one processor; and a memory communicatively connected to the at least one processor, wherein the memory stores instructions that can be executed by the at least one processor, and when the instructions are executed by the at least one processor, the at least one processor performs a method as described in any one of Examples 1 to 9.
  • Example 20 A computer-readable storage medium storing a computer program, which implements the method described in any one of Examples 1-9 when executed by a processor.
  • Example 21 A computer program product comprises a computer program, wherein the computer program implements the method of any one of Examples 1-9 when executed by a processor.

Landscapes

  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Secondary Cells (AREA)
  • Tests Of Electric Status Of Batteries (AREA)

Abstract

The present application provides a method for testing a sampling chip, a test apparatus, a control device, a computer readable storage medium, and a computer program product. The method for testing a sampling chip comprises: according to a working mode of a battery cell coupled to a sampling chip, configuring a coupling mode of a high-voltage source across the sampling chip, wherein the sampling chip is used for collecting information of the battery cell, and the high-voltage source is used for providing a voltage across the sampling chip when simulating an open circuit of the battery cell; simulating the open circuit of the battery cell by means of a switching circuit according to the coupling mode of the high-voltage source; and determining a working state of the sampling chip in the open-circuit period of the battery cell.

Description

测试采样芯片的方法和测试装置、控制设备和存储介质Method and device for testing sampling chip, control device and storage medium 技术领域Technical Field
本申请涉及电池技术领域,尤其涉及一种测试采样芯片的方法和测试装置、控制设备计算机可读存储介质和计算机程序产品。The present application relates to the field of battery technology, and in particular to a method and a testing device for testing a sampling chip, a computer-readable storage medium of a control device, and a computer program product.
背景技术Background technique
节能减排是汽车产业可持续发展的关键,电动车辆由于其节能环保的优势成为汽车产业可持续发展的重要组成部分。对于电动车辆而言,电池技术又是关乎其发展的一项重要因素。Energy conservation and emission reduction are the key to the sustainable development of the automobile industry. Electric vehicles have become an important part of the sustainable development of the automobile industry due to their advantages in energy conservation and environmental protection. For electric vehicles, battery technology is an important factor in their development.
在一些情形下,在电动车辆行驶过程中,可能由于电芯极柱断裂、铜巴脱焊、固定螺丝松动等而导致电芯间连接回路发生开路,从而影响电池以及相关联的采样芯片的安全性能。In some cases, during the driving of an electric vehicle, the connection circuit between battery cells may be open due to broken battery poles, desoldering of copper bars, loosening of fixing screws, etc., thus affecting the safety performance of the battery and the associated sampling chip.
发明内容Summary of the invention
本申请旨在至少解决现有技术中存在的技术问题之一。为此,本申请的一个目的在于提出一种用于测试采样芯片的方法和测试装置、控制设备、计算机可读存储介质以及计算机程序产品,以提前测试采样芯片的性能,避免在使用过程中出现诸如起火、烧灼等问题。The present application aims to solve at least one of the technical problems existing in the prior art. To this end, one purpose of the present application is to provide a method and a testing device for testing a sampling chip, a control device, a computer-readable storage medium, and a computer program product, so as to test the performance of the sampling chip in advance and avoid problems such as fire and burning during use.
本申请第一方面的实施例提供一种用于测试采样芯片的方法,包括:根据与该采样芯片耦接的电池电芯的工作模式,配置跨接采样芯片的高压源的耦接方式,其中,该采样芯片用于采集电池电芯的信息,并且该高压源用于提供模拟电池电芯发生开路时采样芯片两端的电压;根据高压源的耦接方式,经由开关电路模拟电池电芯发生开路;以及确定采样芯片在电池电芯发生开路期间的工作状态。An embodiment of the first aspect of the present application provides a method for testing a sampling chip, comprising: configuring a coupling mode of a high-voltage source across the sampling chip according to an operating mode of a battery cell coupled to the sampling chip, wherein the sampling chip is used to collect information of the battery cell, and the high-voltage source is used to provide a voltage across the sampling chip when simulating an open circuit in the battery cell; simulating an open circuit in the battery cell via a switching circuit according to the coupling mode of the high-voltage source; and determining the operating state of the sampling chip during the period when the battery cell is open circuit.
本申请实施例的技术方案中,通过设置高压源的耦接方式,可以模拟在电池电芯间的连接回路发生开路时采样芯片两端出现的高压,较为真实地再现电池电芯发生开路时采样芯片的工况。从而可以在采样芯片设计阶段提前测试该芯片在上述恶劣工况下的工作状态,有效地避免了在车辆运行过程中出现诸如火花或烧灼等问题,提高了电池及车 辆的安全性能。同时,根据电芯的工作模式来配置高压源的正极和负极的耦接方式可以覆盖车辆行驶过程中的不同工况,使得测试结果更为准确可靠。In the technical solution of the embodiment of the present application, by setting the coupling mode of the high-voltage source, the high voltage appearing at both ends of the sampling chip when the connection circuit between the battery cells is open can be simulated, and the working condition of the sampling chip when the battery cell is open can be reproduced more realistically. Therefore, the working state of the chip under the above-mentioned harsh working conditions can be tested in advance during the design stage of the sampling chip, effectively avoiding problems such as sparks or burning during the operation of the vehicle, and improving the safety performance of the battery and the vehicle. At the same time, configuring the coupling mode of the positive and negative electrodes of the high-voltage source according to the working mode of the battery cell can cover different working conditions during the driving process of the vehicle, making the test results more accurate and reliable.
在一些实施例中,根据与采样芯片耦接的电池电芯的工作模式,配置跨接采样芯片的高压源的耦接方式包括:在定电池电芯的工作模式为放电时:将高压源的正极耦接至电池电芯的采样引线中的第一采样引线;并且将高压源的负极耦接至电池电芯的采样引线中不同于第一采样引线的第二采样引线,其中,第二采样引线上的电压高于第一采样引线上的电压。以上通过将高压源的正极耦接至电池电芯的采样引线中的任一采样引线,并且将高压源的负极耦接至电池电芯的其上电压相对较高的另一采样引线,可以真实模拟电池电芯处于放电工况时发生开路的瞬间采样芯片两端的高压。在这种情况下,只需通过配置使得高压源的正极所耦接的采样引线上的电压低于高压源的负极所耦接的采样引线上的电压,因此,可以实现多种配置方式,使得操作更为灵活。In some embodiments, according to the working mode of the battery cell coupled to the sampling chip, the coupling method of the high voltage source across the sampling chip includes: when the working mode of the battery cell is discharge: coupling the positive electrode of the high voltage source to the first sampling lead of the sampling leads of the battery cell; and coupling the negative electrode of the high voltage source to the second sampling lead of the sampling leads of the battery cell that is different from the first sampling lead, wherein the voltage on the second sampling lead is higher than the voltage on the first sampling lead. By coupling the positive electrode of the high voltage source to any sampling lead of the sampling leads of the battery cell, and coupling the negative electrode of the high voltage source to another sampling lead of the battery cell with a relatively high voltage, the high voltage at both ends of the sampling chip at the moment when the battery cell is in a discharge condition can be truly simulated. In this case, it is only necessary to configure so that the voltage on the sampling lead to which the positive electrode of the high voltage source is coupled is lower than the voltage on the sampling lead to which the negative electrode of the high voltage source is coupled, so that multiple configuration methods can be realized, making the operation more flexible.
在一些实施例中,根据与采样芯片耦接的电池电芯的工作模式,配置跨接采样芯片的高压源的耦接方式还包括:在电池电芯的工作模式为放电时:进一步将高压源的正极耦接至采样芯片接地线,并且其中在电池电芯的所有采样引线中,第一采样引线上的电压最低,并且第二采样引线与第一采样引线位于采样芯片的同一采样通道。通过配置高压源的正极耦接至采样芯片接地线和电压最低的采样引线,并且配置高压源的正极和负极分别耦接至采样芯片的同一采样通道,可以使得整个采样芯片得以验证,从而提高了对采样芯片性能评估的准确性和可信度。In some embodiments, according to the working mode of the battery cell coupled to the sampling chip, the coupling method of the high-voltage source across the sampling chip also includes: when the working mode of the battery cell is discharge: further coupling the positive electrode of the high-voltage source to the sampling chip ground wire, and wherein among all the sampling leads of the battery cell, the voltage on the first sampling lead is the lowest, and the second sampling lead and the first sampling lead are located in the same sampling channel of the sampling chip. By configuring the positive electrode of the high-voltage source to be coupled to the sampling chip ground wire and the sampling lead with the lowest voltage, and configuring the positive and negative electrodes of the high-voltage source to be respectively coupled to the same sampling channel of the sampling chip, the entire sampling chip can be verified, thereby improving the accuracy and credibility of the performance evaluation of the sampling chip.
在一些实施例中,根据与采样芯片耦接的电池电芯的工作模式,配置跨接采样芯片的高压源的耦接方式包括:在电池电芯的工作模式为充电时:将高压源的正极耦接至电池电芯的采样引线中的第三采样引线;并且将高压源的负极耦接至电池电芯的采样引线中的第四采样引线,其中,第四采样引线上的电压低于第三采样引线上的电压。以上通过将高压源的正极耦接至电池电芯的采样引线中的任一采样引线,并且将高压源的负极耦接至电池电芯的其上电压相对较低的另一采样引线,可以真实模拟电池电芯处于充电工况时发生开路的瞬间采样芯片两端的高压。在这种情况下,只需通过配置使得高压源的正极所耦接的采样引线上的电压高于高压源的负极所耦接的采样引线上的电压,因此,可以实现多种配置方式,使得操作更为灵活。In some embodiments, according to the working mode of the battery cell coupled to the sampling chip, the coupling method of the high voltage source across the sampling chip includes: when the working mode of the battery cell is charging: coupling the positive electrode of the high voltage source to the third sampling lead of the sampling leads of the battery cell; and coupling the negative electrode of the high voltage source to the fourth sampling lead of the sampling leads of the battery cell, wherein the voltage on the fourth sampling lead is lower than the voltage on the third sampling lead. By coupling the positive electrode of the high voltage source to any sampling lead of the sampling leads of the battery cell, and coupling the negative electrode of the high voltage source to another sampling lead of the battery cell with a relatively low voltage, the high voltage at both ends of the sampling chip at the moment when the battery cell is in a charging condition can be truly simulated. In this case, it is only necessary to configure so that the voltage on the sampling lead to which the positive electrode of the high voltage source is coupled is higher than the voltage on the sampling lead to which the negative electrode of the high voltage source is coupled, so a variety of configuration methods can be implemented, making the operation more flexible.
在一些实施方式中,根据与采样芯片耦接的电池电芯的工作模式,配置跨接采样芯片的高压源的耦接方式还包括:在电池电芯的工作模式为充电时:进一步将高压源的正极耦接至电池引线;并且进一步将高压源的负极耦接至采样芯片接地线,并且其中,在 电池电芯的所有采样引线中,第三采样引线上的电压最高,并且第四采样引线上的电压最低。通过配置高压源的正极和负极分别耦接至电压最高和最低的采样引线,可以使得整个采样芯片得以验证,从而提高了对采样芯片性能评估的准确性和可信度。In some embodiments, according to the working mode of the battery cell coupled to the sampling chip, the coupling method of the high-voltage source across the sampling chip further includes: when the working mode of the battery cell is charging: further coupling the positive electrode of the high-voltage source to the battery lead; and further coupling the negative electrode of the high-voltage source to the sampling chip ground wire, and wherein, among all the sampling leads of the battery cell, the voltage on the third sampling lead is the highest, and the voltage on the fourth sampling lead is the lowest. By configuring the positive and negative electrodes of the high-voltage source to be coupled to the sampling leads with the highest and lowest voltages, respectively, the entire sampling chip can be verified, thereby improving the accuracy and credibility of the performance evaluation of the sampling chip.
在一些实施方式中,确定采样芯片在电池电芯发生开路期间的工作状态包括:经由记录装置获得电池电芯发生开路期间关于采样芯片的记录结果;以及根据记录结果确定采样芯片在电池电芯发生开路期间是否发生烧灼。经由记录装置可以实时记录在对采样芯片的评估期间采样芯片的工作状态,一方面可以及时发现采样芯片是否发生诸如起火、烧灼等故障,另一方面可以为后续改进采样芯片设计提供基础。In some embodiments, determining the working state of the sampling chip during the period when the battery cell is open-circuited includes: obtaining a recording result of the sampling chip during the period when the battery cell is open-circuited via a recording device; and determining whether the sampling chip is burned during the period when the battery cell is open-circuited according to the recording result. The working state of the sampling chip during the evaluation of the sampling chip can be recorded in real time via the recording device, which can timely detect whether the sampling chip has a fault such as fire or burning, and can provide a basis for subsequent improvement of the sampling chip design.
在一些实施方式中,该测试采样芯片的方法还包括:根据确定采样芯片在电池电芯发生开路期间的工作状态指示采样芯片未发生烧灼,对采样芯片进行附加测试,以确定在预设电压范围和预设温度范围内采样芯片的工作状态是否满足预设规则。通过对未发生烧灼的芯片进行附加测试,可以在测试阶段确定经历电池电芯开路工况后的采样芯片是否仍可以正常使用,避免了将虽然未发生烧灼但性能已经不能满足正常工况的采样芯片应用于车辆,从而进一步提高了电池及车辆的安全性能。In some embodiments, the method for testing the sampling chip further includes: performing additional testing on the sampling chip to determine whether the working state of the sampling chip during the period when the battery cell is open-circuited satisfies a preset rule, based on the determination that the working state of the sampling chip during the period when the battery cell is open-circuited indicates that the sampling chip is not burned. By performing additional testing on the chip that is not burned, it can be determined during the testing phase whether the sampling chip that has experienced the battery cell open-circuit condition can still be used normally, thereby avoiding the use of a sampling chip that has not been burned but whose performance cannot meet normal working conditions in a vehicle, thereby further improving the safety performance of the battery and the vehicle.
在一些实施方式中,采样芯片是模拟前端(Analog Front-End,AFE)芯片。模拟前端AFE芯片可以采集串联电芯的电压、温度等信息,以实现对电池状态的实时监控,是电池管理系统中非常重要的采样芯片之一。通过对AFE芯片进行测试,更利于保证整个电池单元的安全可靠运行。In some embodiments, the sampling chip is an analog front-end (AFE) chip. The analog front-end AFE chip can collect information such as voltage and temperature of the series-connected cells to achieve real-time monitoring of the battery status. It is one of the very important sampling chips in the battery management system. By testing the AFE chip, it is more conducive to ensuring the safe and reliable operation of the entire battery unit.
在一些实施方式中,电池电芯的电压为4.25V,并且其中,电池电芯的串数等于采样芯片的采样通道的数量。通过设置电芯电压,可以规范采样芯片在车辆行驶过程中所需满足的标准,并且通过配置采样通道满配,可以更容易模拟获得电池电芯发生开路时采样芯片发生诸如起火、烧灼等故障,有利于更加准确地评估采样芯片的安全性能。In some embodiments, the voltage of the battery cell is 4.25V, and the number of battery cells in series is equal to the number of sampling channels of the sampling chip. By setting the cell voltage, the standard that the sampling chip needs to meet during vehicle driving can be standardized, and by configuring the sampling channels to be fully equipped, it is easier to simulate the occurrence of failures such as fire and burning of the sampling chip when the battery cell is open-circuited, which is conducive to more accurately evaluating the safety performance of the sampling chip.
本申请第二方面的实施例提供一种测试装置,包括:电池模组,该电池模组被配置为提供电能;采样芯片,该采样芯片耦接至电池模组并且被配置为采集电池模组的信息;高压源,该高压源被配置为根据电池模组的工作模式而具有对应的与采样芯片的耦接方式,以提供模拟电池模组发生开路时采样芯片两端的电压;以及开关电路,该开关电路被配置为根据高压源的耦接方式来模拟电池模组发生开路。该实施例方案可以获得与前述相应的用于测试采样芯片的方法相同的技术效果。The second aspect of the present application provides a test device, including: a battery module, which is configured to provide electrical energy; a sampling chip, which is coupled to the battery module and configured to collect information of the battery module; a high voltage source, which is configured to have a corresponding coupling mode with the sampling chip according to the working mode of the battery module to provide a voltage across the sampling chip when simulating an open circuit in the battery module; and a switch circuit, which is configured to simulate an open circuit in the battery module according to the coupling mode of the high voltage source. This embodiment can obtain the same technical effect as the corresponding method for testing the sampling chip described above.
在一些实施方式中,高压源被进一步配置为:在电池模组的工作模式为放电时,使得:高压源的正极耦接至电池模组的采样引线中的第一采样引线;并且高压源的负极耦 接至电池模组的采样引线中不同于第一采样引线的第二采样引线,其中,第二采样引线上的电压高于第一采样引线上的电压。该实施例方案可以获得与前述相应的用于测试采样芯片的方法相同的技术效果。In some embodiments, the high voltage source is further configured to: when the working mode of the battery module is discharge, the positive electrode of the high voltage source is coupled to the first sampling lead of the sampling leads of the battery module; and the negative electrode of the high voltage source is coupled to the second sampling lead of the sampling leads of the battery module that is different from the first sampling lead, wherein the voltage on the second sampling lead is higher than the voltage on the first sampling lead. This embodiment can achieve the same technical effect as the corresponding method for testing the sampling chip described above.
在一些实施方式中,高压源被进一步配置为:在电池模组的工作模式为放电时,进一步使得高压源的正极进一步耦接至采样芯片接地线,并且其中,在电池模组的所有采样引线中,第一采样引线上的电压最低,并且第二采样引线与第一采样引线位于采样芯片的同一采样通道。该实施例方案可以获得与前述相应的用于测试采样芯片的方法相同的技术效果。In some embodiments, the high voltage source is further configured to: when the working mode of the battery module is discharge, further couple the positive electrode of the high voltage source to the sampling chip ground line, and wherein, among all the sampling leads of the battery module, the voltage on the first sampling lead is the lowest, and the second sampling lead and the first sampling lead are located in the same sampling channel of the sampling chip. This embodiment can achieve the same technical effect as the above-mentioned corresponding method for testing the sampling chip.
在一些实施方式中,高压源被进一步配置为:在电池模组的工作模式为充电时,使得:高压源的正极耦接至电池模组的采样引线中的第三采样引线;并且高压源的负极耦接至电池模组的采样引线中的第四采样引线,其中,第四采样引线上的电压低于第三采样引线上的电压。该实施例方案可以获得与前述相应的用于测试估采样芯片的方法相同的技术效果。In some embodiments, the high voltage source is further configured to: when the working mode of the battery module is charging, the positive electrode of the high voltage source is coupled to the third sampling lead of the sampling leads of the battery module; and the negative electrode of the high voltage source is coupled to the fourth sampling lead of the sampling leads of the battery module, wherein the voltage on the fourth sampling lead is lower than the voltage on the third sampling lead. This embodiment can achieve the same technical effect as the above-mentioned corresponding method for testing and evaluating the sampling chip.
在一些实施方式中,高压源被进一步配置为:在电池模组的工作模式为充电时,进一步使得:高压源的正极耦接至电池引线,并且高压源的负极耦接至采样芯片接地线,并且其中,在电池模组的所有采样引线中,第三采样引线上的电压最高,并且第四采样引线上的电压最低。该实施例方案可以获得与前述相应的用于测试采样芯片的方法相同的技术效果。In some embodiments, the high voltage source is further configured to: when the working mode of the battery module is charging, further make: the positive electrode of the high voltage source coupled to the battery lead, and the negative electrode of the high voltage source coupled to the sampling chip ground wire, and wherein, among all the sampling leads of the battery module, the voltage on the third sampling lead is the highest, and the voltage on the fourth sampling lead is the lowest. This embodiment can obtain the same technical effect as the above-mentioned corresponding method for testing the sampling chip.
在一些实施方式中,该测试装置还包括:记录装置,该记录装置被配置为在电池模组发生开路期间记录控采样芯片的工作状态。该实施例方案可以获得与前述相应的用于测试采样芯片的方法相同的技术效果。In some embodiments, the testing device further comprises: a recording device configured to record the working state of the control sampling chip during the period when the battery module is open-circuited. This embodiment can achieve the same technical effect as the above-mentioned corresponding method for testing the sampling chip.
在一些实施方式中,该测试装置还包括:附加测试装置,该附加测试装置被配置为:根据确定采样芯片在电池模组发生开路期间的工作状态指示该述采样芯片未发生烧灼,对该采样芯片进行附加测试,以确定在预设电压范围和预设温度范围内该采样芯片的工作状态是否满足预设规定。该实施例方案可以获得与前述相应的用于测试采样芯片的方法相同的技术效果。In some embodiments, the testing device further includes: an additional testing device, the additional testing device being configured to: perform an additional test on the sampling chip to determine whether the working state of the sampling chip meets the preset regulations within the preset voltage range and the preset temperature range, based on the working state of the sampling chip during the open circuit of the battery module indicating that the sampling chip has not been burned. This embodiment can achieve the same technical effect as the corresponding method for testing the sampling chip described above.
在一些实施方式中,采样芯片是模拟前端AFE芯片。该实施例方案可以获得与前述相应的用于测试采样芯片的方法相同的技术效果。In some implementations, the sampling chip is an analog front end AFE chip. This embodiment can achieve the same technical effect as the above-mentioned corresponding method for testing the sampling chip.
在一些实施方式中,电池模组中的每个电池单体的电压不低于3.65V,并且其中,电池模组中的电池单体的串数等于采样芯片的采样通道的数量。该实施例方案可以获得与前述相应的用于测试采样芯片的方法相同的技术效果。In some embodiments, the voltage of each battery cell in the battery module is not less than 3.65V, and the number of battery cells in the battery module is equal to the number of sampling channels of the sampling chip. This embodiment can achieve the same technical effect as the corresponding method for testing the sampling chip.
本申请的第三方面的实施例提供一种控制设备,包括:至少一个处理器;以及与至少一个处理器通信连接的存储器,其中,存储器存储有可被至少一个处理器执行的指令,指令在被至少一个处理器执行时使得至少一个处理器执行根据本申请的用于测试采样芯片的方法。An embodiment of the third aspect of the present application provides a control device, comprising: at least one processor; and a memory communicatively connected to the at least one processor, wherein the memory stores instructions executable by the at least one processor, and when the instructions are executed by the at least one processor, the at least one processor executes the method for testing a sampling chip according to the present application.
本申请的第四方面的实施例提供一种计算机可读存储介质,存储有计算机程序,计算机程序在被处理器执行时实现根据本申请的用于测试采样芯片的方法。An embodiment of a fourth aspect of the present application provides a computer-readable storage medium storing a computer program, which implements the method for testing a sampling chip according to the present application when executed by a processor.
本申请的第五方面的实施例提供一种计算机程序产品,包括计算机程序,其中,计算机程序在被处理器执行时实现根据本申请的用于测试采样芯片的方法。An embodiment of the fifth aspect of the present application provides a computer program product, including a computer program, wherein the computer program implements the method for testing a sampling chip according to the present application when executed by a processor.
上述说明仅是本申请技术方案的概述,为了能够更清楚了解本申请的技术手段,而可依照说明书的内容予以实施,并且为了让本申请的上述和其它目的、特征和优点能够更明显易懂,以下特举本申请的具体实施方式。The above description is only an overview of the technical solution of the present application. In order to more clearly understand the technical means of the present application, it can be implemented in accordance with the contents of the specification. In order to make the above and other purposes, features and advantages of the present application more obvious and easy to understand, the specific implementation methods of the present application are listed below.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
在附图中,除非另外规定,否则贯穿多个附图相同的附图标记表示相同或相似的部件或元素。这些附图不一定是按照比例绘制的。应该理解,这些附图仅描绘了根据本申请公开的一些实施方式,而不应将其视为是对本申请范围的限制。In the accompanying drawings, unless otherwise specified, the same reference numerals throughout the multiple drawings represent the same or similar parts or elements. These drawings are not necessarily drawn to scale. It should be understood that these drawings only depict some embodiments disclosed in the present application and should not be regarded as limiting the scope of the present application.
图1为本申请一些实施例的车辆的结构示意图;FIG1 is a schematic structural diagram of a vehicle according to some embodiments of the present application;
图2为本申请一些实施例的电池的分解结构示意图;FIG2 is a schematic diagram of an exploded structure of a battery according to some embodiments of the present application;
图3为本申请一些实施例的电池单体的分解结构示意图;FIG3 is a schematic diagram of the exploded structure of a battery cell according to some embodiments of the present application;
图4为本申请一些实施例的用于测试采样芯片的方法的流程示意图;FIG4 is a flow chart of a method for testing a sampling chip according to some embodiments of the present application;
图5为本申请一些实施例的根据电芯的工作模式来配置高压源的耦接方式的流程示意图;FIG5 is a schematic diagram of a flow chart of configuring a coupling method of a high voltage source according to an operating mode of a battery cell in some embodiments of the present application;
图6为本申请一些实施例的示出放电工况下高压源的耦接方式的示意图;FIG6 is a schematic diagram showing a coupling method of a high voltage source under a discharge condition according to some embodiments of the present application;
图7为本申请另一些实施例的根据电芯的工作模式来配置高压源的正极和负极的耦接方式的流程示意图;FIG7 is a schematic diagram of a flow chart of configuring the coupling mode of the positive electrode and the negative electrode of the high voltage source according to the working mode of the battery cell in some other embodiments of the present application;
图8为本申请一些实施例的示出充电工况下高压源的耦接方式的示意图;FIG8 is a schematic diagram showing a coupling method of a high voltage source under a charging condition according to some embodiments of the present application;
图9为本申请一些实施例的测试装置的结构框图;FIG9 is a structural block diagram of a testing device according to some embodiments of the present application;
图10为本申请一些实施例的控制设备的结构框图;以及FIG10 is a structural block diagram of a control device in some embodiments of the present application; and
图11为本申请另一些实施例的用于测试采样芯片的方法的流程示意图。FIG. 11 is a flow chart of a method for testing a sampling chip according to other embodiments of the present application.
附图标记说明:Description of reference numerals:
车辆1000; Vehicles 1000;
电池100,控制器200,马达300; Battery 100, controller 200, motor 300;
箱体10,第一部分11,第二部分12; Box body 10, first part 11, second part 12;
电池单体20,端盖21,电极端子21a,壳体22,电芯组件23,极耳23a; Battery cell 20, end cover 21, electrode terminal 21a, housing 22, battery cell assembly 23, and tab 23a;
电池模组610,电芯监控单元(Cell Monitor Unit,CMU)620,AFE芯片625,高压源630,开关电路640,回路1,回路2,回路3; Battery module 610, cell monitor unit (CMU) 620, AFE chip 625, high voltage source 630, switch circuit 640, loop 1, loop 2, loop 3;
电池模组810,电芯监控单元CMU 820,AFE芯片825,高压源830,开关电路840,回路4,回路5,回路6; Battery module 810, cell monitoring unit CMU 820, AFE chip 825, high voltage source 830, switch circuit 840, loop 4, loop 5, loop 6;
电池模组910,采样芯片920,高压源930,开关电路940,记录装置950。 Battery module 910 , sampling chip 920 , high voltage source 930 , switch circuit 940 , recording device 950 .
具体实施方式Detailed ways
下面将结合附图对本申请技术方案的实施例进行详细的描述。以下实施例仅用于更加清楚地说明本申请的技术方案,因此只作为示例,而不能以此来限制本申请的保护范围。The following embodiments of the technical solution of the present application will be described in detail in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present application, and are therefore only used as examples, and cannot be used to limit the scope of protection of the present application.
除非另有定义,本文所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同;本文中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本申请;本申请的说明书和权利要求书及上述附图说明中的术语“包括”和“具有”以及它们的任何变形,意图在于覆盖不排他的包含。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field to which this application belongs; the terms used herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" in the specification and claims of this application and the above-mentioned figure descriptions and any variations thereof are intended to cover non-exclusive inclusions.
在本申请实施例的描述中,技术术语“第一”“第二”等仅用于区别不同对象,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量、特定顺序或主次关系。在本申请实施例的描述中,“多个”的含义是两个以上,除非另有明确具体的限定。In the description of the embodiments of the present application, the technical terms "first", "second", etc. are only used to distinguish different objects, and cannot be understood as indicating or implying relative importance or implicitly indicating the number, specific order or primary and secondary relationship of the indicated technical features. In the description of the embodiments of the present application, the meaning of "multiple" is more than two, unless otherwise clearly and specifically defined.
在本文中提及“实施例”意味着,结合实施例描述的特定特征、结构或特性可以包含在本申请的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例,也不是与其它实施例互斥的独立的或备选的实施例。本领域技术人员显式地和隐式地理解的是,本文所描述的实施例可以与其它实施例相结合。Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
在本申请实施例的描述中,术语“和/或”仅仅是一种描述关联对象的关联关系,表示可以存在三种关系,例如A和/或B,可以表示:单独存在A,同时存在A和B,单独存在B这三种情况。另外,本文中字符“/”,一般表示前后关联对象是一种“或”的关系。In the description of the embodiments of the present application, the term "and/or" is only a description of the association relationship of associated objects, indicating that three relationships may exist. For example, A and/or B can represent: A exists alone, A and B exist at the same time, and B exists alone. In addition, the character "/" in this article generally indicates that the associated objects before and after are in an "or" relationship.
在本申请实施例的描述中,术语“多个”指的是两个以上(包括两个),同理,“多组”指的是两组以上(包括两组),“多片”指的是两片以上(包括两片)。In the description of the embodiments of the present application, the term "multiple" refers to more than two (including two). Similarly, "multiple groups" refers to more than two groups (including two groups), and "multiple pieces" refers to more than two pieces (including two pieces).
在本申请实施例的描述中,技术术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请实施例和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请实施例的限制。In the description of the embodiments of the present application, the orientations or positional relationships indicated by technical terms such as "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", and "circumferential" are based on the orientations or positional relationships shown in the accompanying drawings and are only for the convenience of describing the embodiments of the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the embodiments of the present application.
在本申请实施例的描述中,除非另有明确的规定和限定,技术术语“安装”、“相连”“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;也可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请实施例中的具体含义。In the description of the embodiments of the present application, unless otherwise clearly specified and limited, technical terms such as "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present application can be understood according to the specific circumstances.
目前,从市场形势的发展来看,动力电池的应用越加广泛。动力电池不仅被应用于水力、火力、风力和太阳能电站等储能电源系统,而且还被广泛应用于电动自行车、电动摩托车、电动汽车等电动交通工具,以及军事装备和航空航天等多个领域。随着动力电池应用领域的不断扩大,其市场的需求量也在不断地扩增。At present, from the perspective of market development, the application of power batteries is becoming more and more extensive. Power batteries are not only used in energy storage power systems such as hydropower, thermal power, wind power and solar power stations, but also widely used in electric vehicles such as electric bicycles, electric motorcycles, electric cars, as well as military equipment and aerospace and other fields. With the continuous expansion of the application field of power batteries, the market demand is also constantly expanding.
本申请人注意到,在电动汽车等电动交通工具行驶过程中,随着电池的充放电循环,可能会出现如下情况:电芯极柱断裂、热胀冷缩等原因导致的铜巴脱焊、固定螺丝松动等。上述情况均可能导致电芯间的连接回路发生开路。在开路瞬间,与开路点耦接的采样芯片的两端将产生较高电压,可能导致该采样芯片瞬间烧灼,发生起火,从而影响电池的正常工作和电动交通工具的安全性能。The applicant has noticed that during the driving of electric vehicles such as electric cars, as the battery is charged and discharged, the following situations may occur: the battery pole is broken, the copper bar is desoldered due to thermal expansion and contraction, the fixing screws are loose, etc. The above situations may cause the connection circuit between the battery cells to be open. At the moment of the open circuit, a high voltage will be generated at both ends of the sampling chip coupled to the open circuit point, which may cause the sampling chip to burn instantly and catch fire, thereby affecting the normal operation of the battery and the safety performance of the electric vehicle.
为了缓解由于电芯间的连接回路发生开路而导致的采样芯片烧灼的问题,申请人研究发现,可以根据实际需求对采样芯片进行测试并评估,例如,根据该电芯及采样芯片应用于电动汽车中的何种车型来确定相应的测试方案。然而,一方面,该测试方案通常针对已批量生产的采样芯片,并且在评估结果指示该采样芯片无法满足需求时需要选择其他厂商生产的芯片。另一方面,根据不同测试方案得出的对采样芯片的评估结果可 能不同,这将导致采样芯片的泛用性较差,在一定程度上也增加了生产采样芯片的复杂度。In order to alleviate the problem of sampling chip burning caused by an open circuit in the connection loop between battery cells, the applicant has found that the sampling chip can be tested and evaluated according to actual needs. For example, the corresponding test scheme can be determined according to the type of electric vehicle in which the battery cell and the sampling chip are used. However, on the one hand, the test scheme is usually aimed at sampling chips that have been mass-produced, and when the evaluation results indicate that the sampling chip cannot meet the needs, it is necessary to select chips produced by other manufacturers. On the other hand, the evaluation results of the sampling chip obtained according to different test schemes may be different, which will lead to poor versatility of the sampling chip and increase the complexity of producing the sampling chip to a certain extent.
基于发现的上述技术问题,申请人经过深入研究,提供了一种用于测试采样芯片的方法和测试装置、控制设备、计算机可读存储介质以及计算机程序产品。根据电池电芯的工作模式来配置高压源的耦接方式,以模拟在电芯间的连接回路发生开路时采样芯片两端出现的高压,并确定采样芯片在此高压下的工作状态。由此,可以较为真实地再现电芯发生开路时采样芯片的工况,有利于在采样芯片设计阶段提前确定该芯片在上述恶劣工况下的工作状态,有效地避免了在车辆行驶过程中出现诸如火花或起火等问题,提高了电池及车辆的安全性能。同时,根据电芯的工作模式来配置高压源的耦接方式可以覆盖车辆运行过程中的不同工况,使得测试结果更为准确可靠。Based on the above technical problems discovered, the applicant has conducted in-depth research and provided a method and test device, control equipment, computer-readable storage medium and computer program product for testing sampling chips. The coupling mode of the high-voltage source is configured according to the working mode of the battery cell to simulate the high voltage that appears at both ends of the sampling chip when the connection circuit between the cells is open, and determine the working state of the sampling chip under this high voltage. In this way, the working condition of the sampling chip when the cell is open can be reproduced more realistically, which is conducive to determining the working state of the chip under the above-mentioned harsh working conditions in advance during the design stage of the sampling chip, effectively avoiding problems such as sparks or fires during vehicle driving, and improving the safety performance of the battery and the vehicle. At the same time, configuring the coupling mode of the high-voltage source according to the working mode of the cell can cover different working conditions during the operation of the vehicle, making the test results more accurate and reliable.
本申请实施例方案可以应用于任何用于采集电池电芯信息的采样芯片。The embodiments of the present application can be applied to any sampling chip for collecting battery cell information.
以下实施例为了方便说明,以本申请一实施例的一种用电装置为车辆1000为例进行说明。For the convenience of description, the following embodiments are described by taking a vehicle 1000 as an example of an electrical device according to an embodiment of the present application.
请参照图1,图1为本申请一些实施例提供的车辆1000的结构示意图。车辆1000可以为燃油汽车、燃气汽车或新能源汽车,新能源汽车可以是纯电动汽车、混合动力汽车或增程式汽车等。车辆1000的内部设置有电池100,电池100可以设置在车辆1000的底部或头部或尾部。电池100可以用于车辆1000的供电,例如,电池100可以作为车辆1000的操作电源。车辆1000还可以包括控制器200和马达300,控制器200用来控制电池100为马达300供电,例如,用于车辆1000的启动、导航和行驶时的工作用电需求。Please refer to Figure 1, which is a schematic diagram of the structure of a vehicle 1000 provided in some embodiments of the present application. The vehicle 1000 may be a fuel vehicle, a gas vehicle or a new energy vehicle, and the new energy vehicle may be a pure electric vehicle, a hybrid vehicle or an extended-range vehicle, etc. A battery 100 is provided inside the vehicle 1000, and the battery 100 may be provided at the bottom, head or tail of the vehicle 1000. The battery 100 may be used to power the vehicle 1000, for example, the battery 100 may be used as an operating power source for the vehicle 1000. The vehicle 1000 may also include a controller 200 and a motor 300, and the controller 200 is used to control the battery 100 to power the motor 300, for example, for the starting, navigation and driving power requirements of the vehicle 1000.
在本申请一些实施例中,电池100不仅可以作为车辆1000的操作电源,还可以作为车辆1000的驱动电源,代替或部分地代替燃油或天然气为车辆1000提供驱动动力。In some embodiments of the present application, the battery 100 can not only serve as an operating power source for the vehicle 1000, but also serve as a driving power source for the vehicle 1000, replacing or partially replacing fuel or natural gas to provide driving power for the vehicle 1000.
请参照图2,图2为本申请一些实施例提供的电池100的爆炸图。电池100包括箱体10和电池单体20,电池单体20容纳于箱体10内。其中,箱体10用于为电池单体20提供容纳空间,箱体10可以采用多种结构。在一些实施例中,箱体10可以包括第一部分11和第二部分12,第一部分11与第二部分12相互盖合,第一部分11和第二部分12共同限定出用于容纳电池单体20的容纳空间。第二部分12可以为一端开口的空心结构,第一部分11可以为板状结构,第一部分11盖合于第二部分12的开口侧,以使第一部分11与第二部分12共同限定出容纳空间;第一部分11和第二部分12也可以是均为一侧开口的空心结构,第一部分11的开口侧盖合于第二部分12的开口侧。当然,第一部分11和第二部分12形成的箱体10可以是多种形状,比如,圆柱体、长方体等。Please refer to FIG. 2, which is an exploded view of a battery 100 provided in some embodiments of the present application. The battery 100 includes a box 10 and a battery cell 20, and the battery cell 20 is contained in the box 10. Among them, the box 10 is used to provide a storage space for the battery cell 20, and the box 10 can adopt a variety of structures. In some embodiments, the box 10 may include a first part 11 and a second part 12, and the first part 11 and the second part 12 cover each other, and the first part 11 and the second part 12 jointly define a storage space for accommodating the battery cell 20. The second part 12 may be a hollow structure with one end open, and the first part 11 may be a plate-like structure, and the first part 11 covers the open side of the second part 12, so that the first part 11 and the second part 12 jointly define a storage space; the first part 11 and the second part 12 may also be hollow structures with one side open, and the open side of the first part 11 covers the open side of the second part 12. Of course, the box 10 formed by the first part 11 and the second part 12 can be in a variety of shapes, such as a cylinder, a cuboid, etc.
在电池100中,电池单体20可以是多个,多个电池单体20之间可串联或并联或混联,混联是指多个电池单体20中既有串联又有并联。多个电池单体20之间可直接串联或并联或混联在一起,再将多个电池单体20构成的整体容纳于箱体10内;当然,电池100也可以是多个电池单体20先串联或并联或混联组成电池模块形式,多个电池模块再串联或并联或混联形成一个整体,并容纳于箱体10内。电池100还可以包括其他结构,例如,该电池100还可以包括汇流部件,用于实现多个电池单体20之间的电连接。In the battery 100, there may be multiple battery cells 20, and the multiple battery cells 20 may be connected in series, in parallel, or in a mixed connection. A mixed connection means that the multiple battery cells 20 are both connected in series and in parallel. The multiple battery cells 20 may be directly connected in series, in parallel, or in a mixed connection, and then the whole formed by the multiple battery cells 20 is accommodated in the box 10; of course, the battery 100 may also be a battery module formed by connecting multiple battery cells 20 in series, in parallel, or in a mixed connection, and then the multiple battery modules are connected in series, in parallel, or in a mixed connection to form a whole, and accommodated in the box 10. The battery 100 may also include other structures, for example, the battery 100 may also include a busbar component for realizing electrical connection between the multiple battery cells 20.
其中,每个电池单体20可以为二次电池或一次电池;还可以是锂硫电池、钠离子电池或镁离子电池,但不局限于此。电池单体20可呈圆柱体、扁平体、长方体或其它形状等。Each battery cell 20 may be a secondary battery or a primary battery, or a lithium-sulfur battery, a sodium-ion battery, or a magnesium-ion battery, but is not limited thereto. The battery cell 20 may be cylindrical, flat, rectangular, or in other shapes.
请参照图3,图3为本申请一些实施例提供的电池单体20的分解结构示意图。电池单体20是指组成电池的最小单元。如图3,电池单体20包括有端盖21、壳体22、电芯组件23以及其他的功能性部件。Please refer to FIG. 3, which is a schematic diagram of the exploded structure of a battery cell 20 provided in some embodiments of the present application. The battery cell 20 refers to the smallest unit that constitutes a battery. As shown in FIG. 3, the battery cell 20 includes an end cap 21, a housing 22, a battery cell assembly 23 and other functional components.
端盖21是指盖合于壳体22的开口处以将电池单体20的内部环境隔绝于外部环境的部件。不限地,端盖21的形状可以与壳体22的形状相适应以配合壳体22。可选地,端盖21可以由具有一定硬度和强度的材质(如铝合金)制成,这样,端盖21在受挤压碰撞时就不易发生形变,使电池单体20能够具备更高的结构强度,安全性能也可以有所提高。端盖21上可以设置有如电极端子21a等的功能性部件。电极端子21a可以用于与电芯组件23电连接,以用于输出或输入电池单体20的电能。在一些实施例中,端盖21上还可以设置有用于在电池单体20的内部压力或温度达到阈值时泄放内部压力的泄压机构。端盖21的材质也可以是多种的,比如,铜、铁、铝、不锈钢、铝合金、塑胶等,本申请实施例对此不作特殊限制。在一些实施例中,在端盖21的内侧还可以设置有绝缘件,绝缘件可以用于隔离壳体22内的电连接部件与端盖21,以降低短路的风险。示例性的,绝缘件可以是塑料、橡胶等。The end cap 21 refers to a component that covers the opening of the shell 22 to isolate the internal environment of the battery cell 20 from the external environment. Without limitation, the shape of the end cap 21 can be adapted to the shape of the shell 22 to match the shell 22. Optionally, the end cap 21 can be made of a material with a certain hardness and strength (such as aluminum alloy), so that the end cap 21 is not easily deformed when squeezed and collided, so that the battery cell 20 can have a higher structural strength and the safety performance can also be improved. Functional components such as electrode terminals 21a can be provided on the end cap 21. The electrode terminal 21a can be used to electrically connect to the battery cell assembly 23 for outputting or inputting electrical energy of the battery cell 20. In some embodiments, the end cap 21 can also be provided with a pressure relief mechanism for releasing the internal pressure when the internal pressure or temperature of the battery cell 20 reaches a threshold. The material of the end cap 21 can also be a variety of materials, such as copper, iron, aluminum, stainless steel, aluminum alloy, plastic, etc., and the embodiments of the present application do not impose special restrictions on this. In some embodiments, an insulating member may be provided inside the end cap 21, and the insulating member may be used to isolate the electrical connection components in the housing 22 from the end cap 21 to reduce the risk of short circuit. For example, the insulating member may be plastic, rubber, or the like.
壳体22是用于配合端盖21以形成电池单体20的内部环境的组件,其中,形成的内部环境可以用于容纳电芯组件23、电解液以及其他部件。壳体22和端盖21可以是独立的部件,可以于壳体22上设置开口,通过在开口处使端盖21盖合开口以形成电池单体20的内部环境。不限地,也可以使端盖21和壳体22一体化,具体地,端盖21和壳体22可以在其他部件入壳前先形成一个共同的连接面,当需要封装壳体22的内部时,再使端盖21盖合壳体22。壳体22可以是多种形状和多种尺寸的,例如长方体形、圆柱体形、六棱柱形等。具体地,壳体22的形状可以根据电芯组件23的具体形状和尺寸大 小来确定。壳体22的材质可以是多种,比如,铜、铁、铝、不锈钢、铝合金、塑胶等,本申请实施例对此不作特殊限制。The shell 22 is a component used to cooperate with the end cap 21 to form the internal environment of the battery cell 20, wherein the formed internal environment can be used to accommodate the battery cell assembly 23, electrolyte and other components. The shell 22 and the end cap 21 can be independent components, and an opening can be set on the shell 22, and the internal environment of the battery cell 20 is formed by covering the opening with the end cap 21 at the opening. Without limitation, the end cap 21 and the shell 22 can also be integrated. Specifically, the end cap 21 and the shell 22 can form a common connection surface before other components are put into the shell, and when the interior of the shell 22 needs to be encapsulated, the end cap 21 covers the shell 22. The shell 22 can be of various shapes and sizes, such as a rectangular parallelepiped, a cylindrical shape, a hexagonal prism, etc. Specifically, the shape of the shell 22 can be determined according to the specific shape and size of the battery cell assembly 23. The material of the shell 22 can be various, such as copper, iron, aluminum, stainless steel, aluminum alloy, plastic, etc., and the embodiment of the present application does not impose any special restrictions on this.
电芯组件23是电池单体100中发生电化学反应的部件。壳体22内可以包含一个或更多个电芯组件23。电芯组件23主要由正极片和负极片卷绕或层叠放置形成,并且通常在正极片与负极片之间设有隔膜。正极片和负极片具有活性物质的部分构成电芯组件的主体部,正极片和负极片不具有活性物质的部分各自构成极耳23a。正极极耳和负极极耳可以共同位于主体部的一端或是分别位于主体部的两端。在电池的充放电过程中,正极活性物质和负极活性物质与电解液发生反应,极耳23a连接电极端子以形成电流回路。The battery cell assembly 23 is a component in the battery cell 100 where electrochemical reactions occur. One or more battery cell assemblies 23 may be contained in the housing 22. The battery cell assembly 23 is mainly formed by winding or stacking positive and negative electrode sheets, and a separator is usually provided between the positive and negative electrode sheets. The parts of the positive and negative electrode sheets with active materials constitute the main body of the battery cell assembly, and the parts of the positive and negative electrode sheets without active materials each constitute a tab 23a. The positive tab and the negative tab may be located together at one end of the main body or respectively at both ends of the main body. During the charge and discharge process of the battery, the positive active material and the negative active material react with the electrolyte, and the tab 23a connects the electrode terminals to form a current loop.
图4为本申请的一些实施例的用于测试采样芯片的方法400的流程示意图。如图4所述,方法400可以包括:步骤S410、根据与采样芯片耦接的电池电芯的工作模式,配置跨接采样芯片的高压源的耦接方式,其中,采样芯片用于采集电池电芯的信息,并且高压源用于提供模拟电池电芯发生开路时采样芯片两端的电压;步骤S420、根据高压源的耦接方式,经由开关电路模拟电池电芯发生开路;以及步骤S430、确定采样芯片在电芯发生开路期间的工作状态。Fig. 4 is a flow chart of a method 400 for testing a sampling chip according to some embodiments of the present application. As shown in Fig. 4, the method 400 may include: step S410, according to the working mode of the battery cell coupled to the sampling chip, configuring the coupling mode of the high-voltage source across the sampling chip, wherein the sampling chip is used to collect information of the battery cell, and the high-voltage source is used to provide a voltage across the sampling chip when simulating an open circuit of the battery cell; step S420, according to the coupling mode of the high-voltage source, simulating an open circuit of the battery cell via a switch circuit; and step S430, determining the working state of the sampling chip during the period when the cell is open.
采样芯片可以是用于采集电芯(例如,以上参考图3所描述的电芯)相关信息的任何芯片。The sampling chip may be any chip used to collect information related to a battery cell (eg, the battery cell described above with reference to FIG. 3 ).
电池电芯的工作模式可以包括充电模式和放电模式。在一些示例中,在期望测试电池电芯处于充电模式下采样芯片的性能的情况下,确定电池电芯的工作模式为充电模式,而在期望测试电池电芯处于放电模式下采样芯片的性能的情况下,确定电池电芯的工作模式为放电模式。The working mode of the battery cell may include a charging mode and a discharging mode. In some examples, when it is desired to test the performance of the battery cell sampling the chip in the charging mode, the working mode of the battery cell is determined to be the charging mode, and when it is desired to test the performance of the battery cell sampling the chip in the discharging mode, the working mode of the battery cell is determined to be the discharging mode.
高压源可以是用于提供模拟电池电芯发生开路时采样芯片两端的高压的任何装置,例如高压激发装置。高压源的电压例如可以为几百伏至几千伏。The high voltage source may be any device for providing a high voltage across the sampling chip when the battery cell is open circuited, such as a high voltage excitation device. The voltage of the high voltage source may be, for example, several hundred volts to several thousand volts.
开关电路可以表征具有“接通”和“断开”两种状态的电路。开关电路的示例可以包括但不限于逻辑门电路、双稳态触发器、晶体管电路等。通过控制该开关电路的接通与断开,可以模拟电池电芯间的连接回路是否发生开路,使得操作更为简便,有效避免了人为操作不当而无法模拟电池电芯间的连接回路发生开路的情况。A switch circuit can represent a circuit with two states, "on" and "off". Examples of switch circuits may include, but are not limited to, logic gate circuits, bistable triggers, transistor circuits, etc. By controlling the on and off of the switch circuit, it is possible to simulate whether the connection loop between battery cells is open, making the operation easier and effectively avoiding the situation where the connection loop between battery cells cannot be simulated due to improper human operation.
通过设置高压源的耦接方式,可以模拟在电池电芯间的连接回路发生开路时采样芯片两端出现的高压,较为真实地再现电池电芯发生开路时采样芯片的工况。从而可以在采样芯片设计阶段提前确定该芯片在上述恶劣工况下的工作状态,有效地避免了在车辆运行过程中出现诸如火花或起火等问题,提高了电池及车辆的安全性能。同时,根据 电池电芯的工作模式来配置高压源的耦接方式可以覆盖车辆运行过程中的不同工况,使得评估结果更为准确可靠。By setting the coupling mode of the high-voltage source, the high voltage that appears at both ends of the sampling chip when the connection circuit between the battery cells is open can be simulated, and the working condition of the sampling chip when the battery cell is open can be reproduced more realistically. Therefore, the working state of the chip under the above-mentioned harsh working conditions can be determined in advance during the design stage of the sampling chip, effectively avoiding problems such as sparks or fires during vehicle operation, and improving the safety performance of the battery and the vehicle. At the same time, configuring the coupling mode of the high-voltage source according to the working mode of the battery cell can cover different working conditions during vehicle operation, making the evaluation results more accurate and reliable.
图5为本申请一些实施例的根据电池电芯的工作模式来配置高压源的耦接方式的流程示意图。参考图5,如结合图4所示的步骤S410、根据与采样芯片耦接的电池电芯的工作模式,配置跨接采样芯片的高压源的耦接方式可以包括:步骤S510、在电池电芯的工作模式为放电时,将高压源的正极耦接至电池电芯的采样引线中的第一采样引线;以及步骤S520、在电池电芯的工作模式为放电时,将高压源的负极耦接至电池电芯的采样引线中不同于第一采样引线的第二采样引线,其中,第二采样引线上的电压高于第一采样引线上的电压。FIG5 is a flow chart of configuring the coupling mode of the high voltage source according to the working mode of the battery cell in some embodiments of the present application. Referring to FIG5, as combined with step S410 shown in FIG4, according to the working mode of the battery cell coupled to the sampling chip, the coupling mode of the high voltage source across the sampling chip may include: step S510, when the working mode of the battery cell is discharge, coupling the positive electrode of the high voltage source to the first sampling lead of the sampling leads of the battery cell; and step S520, when the working mode of the battery cell is discharge, coupling the negative electrode of the high voltage source to the second sampling lead of the sampling leads of the battery cell that is different from the first sampling lead, wherein the voltage on the second sampling lead is higher than the voltage on the first sampling lead.
通常,采样芯片通过采样引线耦接至电池电芯。每个电池电芯设置有两个采样引脚,连接至该两个采样引脚的两条采样引线与该电池电芯和采样芯片共同构成一个采样通道。采样芯片通过采集该两条采样引线上的电压值,可以获得该电池电芯的电压。Typically, the sampling chip is coupled to the battery cell via a sampling lead. Each battery cell is provided with two sampling pins, and two sampling leads connected to the two sampling pins together with the battery cell and the sampling chip constitute a sampling channel. The sampling chip can obtain the voltage of the battery cell by collecting the voltage values on the two sampling leads.
根据本申请的一些实施例,第一采样引线和第二采样引线可以是电池电芯的采样引线中的任一组采样引线,只要第二采样引线上的电压高于第一采样引线上的电压即可,而不限于第一采样引线和第二采样引线位于采样芯片的同一通道。According to some embodiments of the present application, the first sampling lead and the second sampling lead can be any group of sampling leads of the battery cell, as long as the voltage on the second sampling lead is higher than the voltage on the first sampling lead, and are not limited to the first sampling lead and the second sampling lead being located in the same channel of the sampling chip.
通过将高压源的正极耦接至电池电芯的采样引线中的任一采样引线,并且将高压源的负极耦接至电池电芯的其上电压相对较高的另一采样引线,可以真实模拟电芯处于放电工况时发生开路的瞬间采样芯片两端的高压。在这种情况下,只需通过配置使得高压源的正极所耦接的采样引线上的电压低于高压源的负极所耦接的采样引线上的电压,因此,可以实现多种配置方式,使得操作更为灵活。By coupling the positive electrode of the high voltage source to any of the sampling leads of the battery cell, and coupling the negative electrode of the high voltage source to another sampling lead of the battery cell on which the voltage is relatively high, the high voltage at both ends of the sampling chip can be truly simulated when the battery cell is in a discharge condition and an open circuit occurs. In this case, it is only necessary to configure the voltage on the sampling lead to which the positive electrode of the high voltage source is coupled to be lower than the voltage on the sampling lead to which the negative electrode of the high voltage source is coupled, so a variety of configurations can be achieved, making the operation more flexible.
根据本申请的一些实施例,根据与采样芯片耦接的电池电芯的工作模式,配置跨接采样芯片的高压源的耦接方式还可以包括:在电池电芯的工作模式为放电时:进一步将高压源的正极耦接至采样芯片接地线,并且其中,在电池电芯的所有采样引线中,第一采样引线上的电压最低,并且第二采样引线与第一采样引线位于采样芯片的同一采样通道。According to some embodiments of the present application, according to the working mode of the battery cell coupled to the sampling chip, the coupling method of configuring the high-voltage source across the sampling chip may also include: when the working mode of the battery cell is discharge: further coupling the positive electrode of the high-voltage source to the sampling chip ground line, and wherein, among all the sampling leads of the battery cell, the voltage on the first sampling lead is the lowest, and the second sampling lead and the first sampling lead are located in the same sampling channel of the sampling chip.
采样芯片接地线可以与其上电压最低的采样引线耦接,以用于引流。The sampling chip ground line can be coupled to the sampling lead line with the lowest voltage thereon for current drainage.
通过配置高压源的正极耦接至采样芯片接地线和电压最低的采样引线,并且配置高压源的正极和负极分别耦接至采样芯片的同一采样通道,可以使得整个采样芯片得以验证,从而提高了对采样芯片性能评估的准确性和可信度。下面将结合图6详细阐述电池电芯处于放电模式下高压源的正极和负极的这种耦接方式。By configuring the positive electrode of the high voltage source to be coupled to the sampling chip ground wire and the sampling lead with the lowest voltage, and configuring the positive and negative electrodes of the high voltage source to be coupled to the same sampling channel of the sampling chip, the entire sampling chip can be verified, thereby improving the accuracy and credibility of the performance evaluation of the sampling chip. The coupling method of the positive and negative electrodes of the high voltage source when the battery cell is in the discharge mode will be described in detail below in conjunction with FIG.
图6为本申请一些实施例的示出放电工况下高压源的耦接方式的示意图。参考图6,示出了包括具有12个电芯的电池模组610、电芯监控单元CMU 620、高压源630和开关电路640的集成电路600,其中,CMU为由AFE芯片按照典型推荐电路设计,并通过生产得到的电路模块,可以包括一个或多个AFE芯片以及对应的保护器等。FIG6 is a schematic diagram showing a coupling method of a high voltage source under discharge conditions in some embodiments of the present application. Referring to FIG6 , an integrated circuit 600 including a battery module 610 having 12 cells, a cell monitoring unit CMU 620, a high voltage source 630, and a switch circuit 640 is shown, wherein the CMU is a circuit module obtained by production according to a typical recommended circuit design of an AFE chip, and may include one or more AFE chips and corresponding protectors, etc.
高压源630的正极耦接至采样芯片接地线GND以及电芯的采样引线Cell0,并且高压源630的负极耦接至电芯的采样引线Cell1。可以看出,采样引线Cell0上的电压在所有采样引线中最低,并且采样引线Cell0和采样引线Cell1位于采样芯片的同一采样通道。The positive electrode of the high voltage source 630 is coupled to the sampling chip ground wire GND and the sampling lead Cell0 of the battery cell, and the negative electrode of the high voltage source 630 is coupled to the sampling lead Cell1 of the battery cell. It can be seen that the voltage on the sampling lead Cell0 is the lowest among all the sampling leads, and the sampling lead Cell0 and the sampling lead Cell1 are located in the same sampling channel of the sampling chip.
当完成对高压源的正极和负极的配置后,可以闭合开关电路640,通过高压源630来模拟电池模组610中的电芯连接回路发生开路。在这种情况下,电流将经由回路1(实线箭头所示)从高压源630的正极回到高压源630的负极,以在AFE采样芯片625两端形成高压。若此时AFE芯片625出现烧灼、起火等故障,则电流将经由回路2(虚线箭头所示)从高压源630的正极回到高压源630的负极,以此类推,直至整个AFE芯片625均出现烧灼,此时电流将经由回路3(点划线箭头所示)从高压源630的正极回到高压源630的负极。After the configuration of the positive and negative electrodes of the high-voltage source is completed, the switch circuit 640 can be closed, and the high-voltage source 630 can be used to simulate the open circuit of the cell connection loop in the battery module 610. In this case, the current will return from the positive electrode of the high-voltage source 630 to the negative electrode of the high-voltage source 630 via loop 1 (indicated by the solid arrow) to form a high voltage at both ends of the AFE sampling chip 625. If the AFE chip 625 has a fault such as burning or catching fire at this time, the current will return from the positive electrode of the high-voltage source 630 to the negative electrode of the high-voltage source 630 via loop 2 (indicated by the dotted arrow), and so on, until the entire AFE chip 625 is burned, at which time the current will return from the positive electrode of the high-voltage source 630 to the negative electrode of the high-voltage source 630 via loop 3 (indicated by the dotted arrow).
在这种情况下,可以实现对整个AFE芯片的测试,有利于提高对采样芯片性能评估的准确性。In this case, the entire AFE chip can be tested, which is beneficial to improving the accuracy of the performance evaluation of the sampling chip.
应当理解的是,虽然图6示出了AFE芯片,但上述高压源的正极和负极的耦接方式可以适用于任何被配置为采集电池电芯的相关信息的采样芯片。It should be understood that, although FIG. 6 shows an AFE chip, the coupling method of the positive and negative electrodes of the high voltage source described above can be applicable to any sampling chip configured to collect relevant information of a battery cell.
还应当理解的是,出于说明性目的而非限制性,图6仅示出了电池电芯处于放电模式下高压源的正极和负极的一种耦接方式。然而,AFE芯片可以具有其他数量的采样通道、电池模组可以具有其他数量的采样引线、并且如上所述,高压源的正极和负极可以耦接至电芯的采样引线中的任一组采样引线,只要高压源的正极所耦接的采样引线上的电压低于高压源的负极所耦接的采样引线上电压即可。It should also be understood that, for illustrative purposes and not limiting, FIG6 only shows one coupling method of the positive and negative electrodes of the high voltage source when the battery cell is in the discharge mode. However, the AFE chip may have other numbers of sampling channels, the battery module may have other numbers of sampling leads, and as described above, the positive and negative electrodes of the high voltage source may be coupled to any set of sampling leads of the sampling leads of the battery cell, as long as the voltage on the sampling lead to which the positive electrode of the high voltage source is coupled is lower than the voltage on the sampling lead to which the negative electrode of the high voltage source is coupled.
此外,出于清楚的目的,图6仅示出了具有一个开关的开关电路640。还应当理解的是,可以经由具有一个或多个开关的开关电路来模拟电池电芯发生开路。在一些示例中,可以将高压源的正极和负极分别耦接至电池电芯的一个或多个采样引线,其中,每个采样引线配置有对应的开关。通过诸如上位机等控制电路来控制这些开关的关断与闭合,可以实现高压源的正极和负极的多种配置方式,避免了认为操作可能出现的错误搭接采样引线的情况,同时节省了人力。In addition, for the purpose of clarity, FIG. 6 only shows a switch circuit 640 having one switch. It should also be understood that an open circuit in a battery cell can be simulated via a switch circuit having one or more switches. In some examples, the positive and negative electrodes of the high voltage source can be coupled to one or more sampling leads of the battery cell, respectively, wherein each sampling lead is configured with a corresponding switch. By controlling the opening and closing of these switches through a control circuit such as a host computer, a variety of configurations of the positive and negative electrodes of the high voltage source can be achieved, avoiding the situation where the sampling leads are incorrectly connected due to the operation, while saving manpower.
图7为本申请另一些实施例的根据电池电芯的工作状态来配置高压源的耦接方式的流程示意图。参考图7,如结合图4所示的步骤S410、根据与采样芯片耦接的电池电芯的工作模式,配置跨接采样芯片的高压源的耦接方式可以包括:步骤S710、在电池电芯的工作模式为充电时,将高压源的正极耦接至电池电芯的采样引线中的第三采样引线;以及步骤S720、在电池电芯的工作模式为充电时,将高压源的负极耦接至电池电芯的采样引线中的第四采样引线,其中,第四采样引线上的电压低于第三采样引线上的电压。FIG7 is a flow chart of configuring the coupling mode of the high voltage source according to the working state of the battery cell in some other embodiments of the present application. Referring to FIG7, as combined with step S410 shown in FIG4, according to the working mode of the battery cell coupled to the sampling chip, the coupling mode of configuring the high voltage source across the sampling chip may include: step S710, when the working mode of the battery cell is charging, coupling the positive electrode of the high voltage source to the third sampling lead of the sampling leads of the battery cell; and step S720, when the working mode of the battery cell is charging, coupling the negative electrode of the high voltage source to the fourth sampling lead of the sampling leads of the battery cell, wherein the voltage on the fourth sampling lead is lower than the voltage on the third sampling lead.
在上述实施例中,对采样引线和采样通道的定义与电池电芯处于放电模式下类似,故此不再赘述。In the above embodiment, the definition of the sampling lead and the sampling channel is similar to that when the battery cell is in the discharge mode, so it is not repeated here.
根据本申请的一些实施例,第三采样引线和第四采样引线可以是电池电芯的采样引线中的任一组采样引线,只要第四采样引线上的电压低于第三采样引线上的电压即可,而不限于第三采样引线和第四采样引线位于采样芯片的同一通道。According to some embodiments of the present application, the third sampling lead and the fourth sampling lead can be any group of sampling leads of the sampling leads of the battery cell, as long as the voltage on the fourth sampling lead is lower than the voltage on the third sampling lead, and are not limited to the third sampling lead and the fourth sampling lead being located in the same channel of the sampling chip.
通过将高压源的正极耦接至电池电芯的采样引线中的任一采样引线,并且将高压源的负极耦接至电池电芯的其上电压相对较低的另一采样引线,可以真实模拟电池电芯处于充电工况时发生开路的瞬间采样芯片两端的高压。在这种情况下,只需通过配置使得高压源的正极所耦接的采样引线上的电压高于高压源的负极所耦接的采样引线上的电压,因此,可以实现多种配置方式,使得操作更为灵活。By coupling the positive electrode of the high voltage source to any of the sampling leads of the battery cell, and coupling the negative electrode of the high voltage source to another sampling lead of the battery cell with a relatively low voltage, the high voltage across the sampling chip at the moment when the battery cell is in a charging state and an open circuit occurs can be truly simulated. In this case, it is only necessary to configure the voltage on the sampling lead to which the positive electrode of the high voltage source is coupled to be higher than the voltage on the sampling lead to which the negative electrode of the high voltage source is coupled, so a variety of configurations can be implemented, making the operation more flexible.
根据本申请的一些实施例,根据与采样芯片耦接的电池电芯的工作模式,配置跨接采样芯片的高压源的耦接方式还可以包括:在电池电芯的工作模式为充电时:进一步将高压源的正极耦接至电池引线;并且进一步将高压源的负极耦接至采样芯片接地线,并且其中,在电池电芯的所有采样引线中,第三采样引线上的电压最高,并且第四采样引线上的电压最低。According to some embodiments of the present application, according to the working mode of the battery cell coupled to the sampling chip, the coupling method of configuring the high-voltage source across the sampling chip may also include: when the working mode of the battery cell is charging: further coupling the positive electrode of the high-voltage source to the battery lead; and further coupling the negative electrode of the high-voltage source to the sampling chip ground line, and wherein, among all the sampling leads of the battery cell, the voltage on the third sampling lead is the highest, and the voltage on the fourth sampling lead is the lowest.
电池引线可以表征其上电压为电池电芯电压之和的引线。采样芯片接地线可以与其上电压最低的采样引线耦接,以用于引流。The battery lead may be characterized as a lead whose voltage is the sum of the battery cell voltages. The sampling chip ground wire may be coupled to the sampling lead with the lowest voltage for current drainage.
通过配置高压源的正极和负极分别耦接至电压最高和最低的采样引线,可以使得整个采样芯片得以验证,从而提高了对采样芯片性能评估的准确性。下面将结合图8详细阐述电池电芯处于充电模式下高压源的正极和负极的这种耦接方式。By configuring the positive and negative electrodes of the high voltage source to be coupled to the sampling leads with the highest and lowest voltages respectively, the entire sampling chip can be verified, thereby improving the accuracy of the performance evaluation of the sampling chip. The coupling method of the positive and negative electrodes of the high voltage source when the battery cell is in the charging mode will be described in detail below in conjunction with FIG. 8.
图8为本申请一些实施例的示出充电工况下高压源的耦接方式的示意图。参考图8,示出了包括具有12个电芯的电池模组810、CMC 820、高压源830和开关电路840的集成电路800。类似地,CMC 820为由AFE芯片825按照典型推荐电路设计而成的电路模块,可以包括一个或多个AFE芯片以及对应的保护电路等。FIG8 is a schematic diagram showing a coupling method of a high voltage source under charging conditions in some embodiments of the present application. Referring to FIG8 , an integrated circuit 800 including a battery module 810 having 12 cells, a CMC 820, a high voltage source 830, and a switch circuit 840 is shown. Similarly, the CMC 820 is a circuit module designed by an AFE chip 825 according to a typical recommended circuit, and may include one or more AFE chips and corresponding protection circuits, etc.
高压源830的负极耦接至采样芯片接地线GND以及电芯的采样引线Cell0,并且高压源830的正极耦接至电池引线VBAT+和电芯的采样引线Cell12。可以看出,采样引线Cell0上的电压在所有采样引线中最低,并且采样引线Cell12上的电压在所有采样引线中最高。The negative electrode of the high voltage source 830 is coupled to the sampling chip ground wire GND and the sampling lead Cell0 of the battery cell, and the positive electrode of the high voltage source 830 is coupled to the battery lead VBAT+ and the sampling lead Cell12 of the battery cell. It can be seen that the voltage on the sampling lead Cell0 is the lowest among all the sampling leads, and the voltage on the sampling lead Cell12 is the highest among all the sampling leads.
当完成对高压源的正极和负极的配置后,可以闭合开关电路840,通过高压源830来模拟电池模组810中的电芯的连接回路发生开路。在这种情况下,电流将经由回路4(实线箭头所示)从高压源830的正极回到高压源830的负极,以在AFE采样芯片825两端形成高压。若此时AFE芯片825出现烧灼、起火等故障,则电流将经由回路5(虚线箭头所示)从高压源830的正极回到高压源830的负极,以此类推,直至整个AFE芯片825均出现烧灼,此时电流将经由回路6(点划线箭头所示)从高压源830的正极回到高压源830的负极。After the configuration of the positive and negative electrodes of the high-voltage source is completed, the switch circuit 840 can be closed, and the high-voltage source 830 can be used to simulate the opening of the connection loop of the battery cell in the battery module 810. In this case, the current will return from the positive electrode of the high-voltage source 830 to the negative electrode of the high-voltage source 830 via loop 4 (indicated by the solid arrow) to form a high voltage at both ends of the AFE sampling chip 825. If the AFE chip 825 has a fault such as burning or catching fire at this time, the current will return from the positive electrode of the high-voltage source 830 to the negative electrode of the high-voltage source 830 via loop 5 (indicated by the dotted arrow), and so on, until the entire AFE chip 825 is burned, at which time the current will return from the positive electrode of the high-voltage source 830 to the negative electrode of the high-voltage source 830 via loop 6 (indicated by the dotted arrow).
在这种情况下,可以实现对整个AFE芯片的测试,有利于提高对采样芯片性能评估的准确性。In this case, the entire AFE chip can be tested, which is beneficial to improving the accuracy of the performance evaluation of the sampling chip.
应当理解的是,虽然图8示出了AFE芯片,但上述高压源的正极和负极的耦接方式可以适用于任何被配置为采集电池电芯的相关信息的采样芯片。It should be understood that, although FIG. 8 shows an AFE chip, the coupling method of the positive and negative electrodes of the high voltage source described above can be applicable to any sampling chip configured to collect relevant information of a battery cell.
还应当理解的是,出于说明性目的而非限制性,图8仅示出了电池电芯处于充电模式下高压源的正极和负极的一种耦接方式。AFE芯片可以具有其他数量的采样通道、电池模组可以具有其他数量的采样引线、并且如上所述,高压源的正极和负极可以耦接至电池电芯的采样引线中的任一组采样引线,只要高压源的正极所耦接的采样引线上的电压高于高压源的负极所耦接的采样引线上电压即可,而不限于位于采样芯片的同一采样通道。It should also be understood that, for illustrative purposes and not limiting, FIG8 only shows one coupling method of the positive and negative electrodes of the high voltage source when the battery cell is in the charging mode. The AFE chip may have other numbers of sampling channels, the battery module may have other numbers of sampling leads, and as described above, the positive and negative electrodes of the high voltage source may be coupled to any set of sampling leads of the battery cell, as long as the voltage on the sampling lead to which the positive electrode of the high voltage source is coupled is higher than the voltage on the sampling lead to which the negative electrode of the high voltage source is coupled, and is not limited to being located in the same sampling channel of the sampling chip.
此外,出于清楚的目的,图8仅示出了具有一个开关的开关电路840。类似于电池电芯处于放电模式的实施方式,可以经由具有一个或多个开关的开关电路来模拟电池电芯发生开路。该一个或多个开关的配置方式和操作方式可以参考以上关于电池电芯处于放电模式下所描述的一个或多个开关。为了简洁起见,该操作、特征和优点在此不在赘述。In addition, for the purpose of clarity, FIG8 only shows a switch circuit 840 with one switch. Similar to the embodiment in which the battery cell is in the discharge mode, an open circuit of the battery cell can be simulated via a switch circuit with one or more switches. The configuration and operation of the one or more switches can refer to the one or more switches described above for the battery cell in the discharge mode. For the sake of brevity, the operation, features and advantages are not described in detail here.
根据本申请的一些实施例,步骤S430、确定采样芯片在电池电芯发生开路期间的工作状态可以包括:经由记录装置获得电池电芯发生开路期间关于采样芯片的记录结果;以及根据记录结果确定采样芯片在电池电芯发生开路期间是否发生烧灼。According to some embodiments of the present application, step S430, determining the working state of the sampling chip during the period when the battery cell is open circuited, may include: obtaining, via a recording device, recording results about the sampling chip during the period when the battery cell is open circuited; and determining, based on the recording results, whether the sampling chip is burned during the period when the battery cell is open circuited.
在一些示例中,记录装置可以是诸如相机等视频记录装置。通过捕获或录制在电池电芯发生开路期间采样芯片的图像或视频,并进一步通过图像分析来确定采样芯片是否发生烧灼。In some examples, the recording device may be a video recording device such as a camera, etc. By capturing or recording an image or video of the sample chip during the open circuit of the battery cell, and further determining whether the sample chip is burned by image analysis.
在另一些示例中,记录装置可以是例如包括热传感器的测温仪、包括红外传感器的红外热像仪等。通过记录在电池电芯发生开路期间采样芯片的温度变化或者整个电路的温度分布图,可以及时确定采样芯片是否发生烧灼。In other examples, the recording device may be, for example, a thermometer including a thermal sensor, an infrared thermal imager including an infrared sensor, etc. By recording the temperature change of the sampling chip or the temperature distribution diagram of the entire circuit during the open circuit of the battery cell, it can be determined in time whether the sampling chip is burned.
应当理解的是,记录装置还可以是任何能够确定样芯片是否发生烧灼的设备或装置,而不限于上述实施例。本申请要求保护的主题的范围在这方面不受限制。It should be understood that the recording device can also be any device or apparatus capable of determining whether the sample chip is burned, and is not limited to the above embodiments. The scope of the subject matter claimed in the present application is not limited in this respect.
经由记录装置可以实时记录采样芯片的工作状态,一方面可以及时发现采样芯片是否发生诸如起火、烧灼等故障,另一方面可以为后续改进采样芯片设计提供基础。The working status of the sampling chip can be recorded in real time via the recording device. On the one hand, it can be discovered in time whether the sampling chip has any faults such as fire or burning. On the other hand, it can provide a basis for subsequent improvements in the sampling chip design.
根据本申请的一些实施例,继续参考图4,方法400还可以包括:步骤S440、根据确定采样芯片在电池电芯发生开路期间的工作状态指示该采样芯片未发生烧灼,对该采样芯片进行附加测试,以确定在预设电压范围和预设温度范围内该采样芯片的工作状态是否满足预设规则。According to some embodiments of the present application, with continued reference to FIG. 4 , the method 400 may further include: step S440, based on determining that the working state of the sampling chip during the open circuit of the battery cell indicates that the sampling chip has not been burned, performing an additional test on the sampling chip to determine whether the working state of the sampling chip meets a preset rule within a preset voltage range and a preset temperature range.
根据本申请的一些实施例,附加测试可以为供电电压范围测试,该供电电压范围测试可以包括:将诸如模拟前端(Analog Front-End,AFE)芯片的采样芯片放置在温箱中,并调整温箱温度达到预设温度值;给该采样芯片通电,并调整电池单体电芯电压到预设电压值,检查试验样品功能是否符合规定要求;当该采样芯片的温度达到稳定后,在该条件下保持规定的运行时间;以及在运行过程中,实时监控该采样芯片的工作状态是否符合规定要求。According to some embodiments of the present application, an additional test may be a power supply voltage range test, which may include: placing a sampling chip such as an analog front-end (Analog Front-End, AFE) chip in an incubator, and adjusting the incubator temperature to a preset temperature value; powering on the sampling chip, and adjusting the battery cell voltage to a preset voltage value, and checking whether the test sample function meets the specified requirements; when the temperature of the sampling chip reaches stability, maintaining a specified operating time under this condition; and during operation, real-time monitoring of the working status of the sampling chip to see whether it meets the specified requirements.
在一些示例中,可以对6个诸如AFE芯片的采样芯片进行上述供电电压范围测试。In some examples, the supply voltage range test described above may be performed on six sample chips such as AFE chips.
在一些示例中,规定的运行时间可以为24小时。In some examples, the specified operating time may be 24 hours.
在一些示例中,可以通过表1中的预设温度值与预设电压值对采样芯片进行供电电压范围测试。In some examples, the supply voltage range test of the sampling chip can be performed using the preset temperature values and preset voltage values in Table 1.
表1Table 1
预设温度值Preset temperature value 预设电压值Preset voltage value
-40℃-40℃ 1.50V*N_min1.50V*N_min
+125℃+125℃ 1.50V*N_min1.50V*N_min
-40℃-40℃ 5.00V*N5.00V*N
+125℃+125℃ 5.00V*N5.00V*N
+25℃+25℃ 3.65V*N3.65V*N
根据本申请的另一些实施例,附加测试也可以为供电电流范围测试,该供电电流范围测试可以包括:将诸如AFE芯片的采样芯片放置在温箱中,并调整温箱温度达到预设温度值;给该采样芯片通电,并调整电池单体电芯电压到预设电压值,检查试验样品功能是否符合规定要求;当该采样芯片的温度达到稳定后,设置该采样芯片进入关断状态;在该条件下保持规定的运行时间;在运行过程中,实时监控该采样芯片的工作电流,并记录;重上述过程,完成休眠状态,运行状态电流测试。According to some other embodiments of the present application, the additional test may also be a power supply current range test, which may include: placing a sampling chip such as an AFE chip in an incubator, and adjusting the incubator temperature to a preset temperature value; powering on the sampling chip, and adjusting the battery cell voltage to a preset voltage value, and checking whether the test sample function meets the specified requirements; when the temperature of the sampling chip reaches a stable state, setting the sampling chip to enter a shutdown state; maintaining a specified operating time under this condition; during operation, monitoring the operating current of the sampling chip in real time and recording it; repeating the above process to complete the sleep state and running state current tests.
在一些示例中,可以对6个诸如AFE芯片的采样芯片进行上述供电电流范围测试。In some examples, the supply current range test described above may be performed on six sample chips such as AFE chips.
在一些示例中,规定的运行时间可以为15min。In some examples, the specified run time may be 15 minutes.
在一些示例中,可以通过表1中的预设温度值与预设电压值对采样芯片进行供电电流范围测试。In some examples, the supply current range test of the sampling chip can be performed using the preset temperature values and preset voltage values in Table 1.
根据本申请的又一些实施例,附加测试也可以为电芯电压采样精度测试,包括:将诸如AFE芯片的采样芯片放置在温箱中,并调整温箱温度达到预设温度值;给该采样芯片通电,并调整电池单体电芯电压到预设电压值,检查试验样品功能是否符合规定要求;当该采样芯片的温度达到稳定后,读取该采样芯片采集到的单体电芯电压值;将采样芯片采集到的电压值与检测设备值进行比较,并记录;以及重复上述过程,完成所有设定温度下的电芯电压采样精度测试。According to some other embodiments of the present application, the additional test may also be a cell voltage sampling accuracy test, including: placing a sampling chip such as an AFE chip in an incubator, and adjusting the incubator temperature to a preset temperature value; powering on the sampling chip, and adjusting the battery cell voltage to a preset voltage value, and checking whether the test sample function meets the specified requirements; when the temperature of the sampling chip becomes stable, reading the single cell voltage value collected by the sampling chip; comparing the voltage value collected by the sampling chip with the detection equipment value, and recording; and repeating the above process to complete the cell voltage sampling accuracy test at all set temperatures.
在一些示例中,可以对32个诸如AFE芯片的采样芯片进行上述供电电流范围测试。In some examples, the supply current range test described above may be performed on 32 sample chips such as AFE chips.
在一些示例中,电池电芯的串数可以为N,示例性地可以为8、12、16、18等。In some examples, the number of battery cell strings may be N, illustratively 8, 12, 16, 18, etc.
在一些示例中,采样芯片可以为已老化1000小时、+125℃下的采样芯片,老化条件可参考AECQ-100XXXX。In some examples, the sampling chip may be a sampling chip that has been aged for 1000 hours at +125° C., and the aging conditions may refer to AECQ-100XXXX.
在一些示例中,规定的运行时间可以为1min。In some examples, the specified run time may be 1 minute.
在一些示例中,可以通过表2中的预设温度值与预设电压值对采样芯片进行电芯电压采样精度测试。In some examples, the cell voltage sampling accuracy test can be performed on the sampling chip using the preset temperature values and preset voltage values in Table 2.
表2Table 2
预设温度值Preset temperature value 预设电压值Preset voltage value
-40℃-40℃ 0.5V、1.5V、3.0V、3.3V、3.6、4.25、5.0V0.5V, 1.5V, 3.0V, 3.3V, 3.6, 4.25, 5.0V
-20℃-20℃ 0.5V、1.5V、3.0V、3.3V、3.6、4.25、5.0V0.5V, 1.5V, 3.0V, 3.3V, 3.6, 4.25, 5.0V
0℃0℃ 0.5V、1.5V、3.0V、3.3V、3.6、4.25、5.0V0.5V, 1.5V, 3.0V, 3.3V, 3.6, 4.25, 5.0V
+25℃+25℃ 0.5V、1.5V、3.0V、3.3V、3.6、4.25、5.0V0.5V, 1.5V, 3.0V, 3.3V, 3.6, 4.25, 5.0V
+65℃+65℃ 0.5V、1.5V、3.0V、3.3V、3.6、4.25、5.0V0.5V, 1.5V, 3.0V, 3.3V, 3.6, 4.25, 5.0V
根据本申请的再一些实施例,附加测试也可以为电芯温度采样精度测试,包括:将诸如AFE芯片的采样芯片放置在温箱中,并调整温箱温度达到预设温度值;给该采样芯片通电,并调整电池单体电芯电压到预设电压值,检查试验样品功能是否符合规定要求;当该采样芯片的温度达到稳定后,读取该采样芯片采集到的温度采样线电压值;将采样芯片采集到的电压值与检测设备值进行比较,并记录;以及重复上述过程,完成所有设定温度下的温度采样线电压值精度测试。According to some further embodiments of the present application, an additional test may also be a cell temperature sampling accuracy test, including: placing a sampling chip such as an AFE chip in an incubator, and adjusting the incubator temperature to a preset temperature value; powering on the sampling chip, and adjusting the battery cell voltage to a preset voltage value, and checking whether the test sample function meets the specified requirements; when the temperature of the sampling chip becomes stable, reading the temperature sampling line voltage value collected by the sampling chip; comparing the voltage value collected by the sampling chip with the detection equipment value, and recording it; and repeating the above process to complete the temperature sampling line voltage value accuracy test at all set temperatures.
在一些示例中,可以对32个诸如AFE芯片的采样芯片进行上述供电电流范围测试。In some examples, the supply current range test described above may be performed on 32 sample chips such as AFE chips.
在一些示例中,电池电芯的串数可以为N,示例性地可以为8、12、16、18等。In some examples, the number of battery cell strings may be N, illustratively 8, 12, 16, 18, etc.
在一些示例中,采样芯片可以为已老化1000小时、+125℃下的采样芯片,老化条件可参考AECQ-100XXXX。In some examples, the sampling chip may be a sampling chip that has been aged for 1000 hours at +125° C., and the aging conditions may refer to AECQ-100XXXX.
在一些示例中,规定的运行时间可以为1min。In some examples, the specified run time may be 1 minute.
在一些示例中,可以通过表3中的预设温度值与预设电压值对采样芯片进行电芯电压采样精度测试。In some examples, the cell voltage sampling accuracy test can be performed on the sampling chip using the preset temperature values and preset voltage values in Table 3.
表3table 3
预设温度值Preset temperature value 预设电压值Preset voltage value
-40℃-40℃ 0.5V、1.5V、3.0V、3.3V、3.6、4.25、5.0V0.5V, 1.5V, 3.0V, 3.3V, 3.6, 4.25, 5.0V
-20℃-20℃ 0.5V、1.5V、3.0V、3.3V、3.6、4.25、5.0V0.5V, 1.5V, 3.0V, 3.3V, 3.6, 4.25, 5.0V
0℃0℃ 0.5V、1.5V、3.0V、3.3V、3.6、4.25、5.0V0.5V, 1.5V, 3.0V, 3.3V, 3.6, 4.25, 5.0V
+25℃+25℃ 0.5V、1.5V、3.0V、3.3V、3.6、4.25、5.0V0.5V, 1.5V, 3.0V, 3.3V, 3.6, 4.25, 5.0V
+65℃+65℃ 0.5V、1.5V、3.0V、3.3V、3.6、4.25、5.0V0.5V, 1.5V, 3.0V, 3.3V, 3.6, 4.25, 5.0V
根据本申请的再一些实施例,附加测试也可以为漏电流诊断阈值测试,包括:a)将诸如AFE芯片的采样芯片按照漏电流诊断阈值试验要求,完成模拟试验台架搭建;b)给采样芯片通电,并调整电池单体电芯电压为预设电压值,检查试验样品功能是否符合规定要求;c)使用波形发生器,产生特定波形干扰,施加到相应诊断通道上;d)通过上位机观察诊断通道阈值变化,并记录;以及重复c到d过程,完成其余通道的试验要求。According to some further embodiments of the present application, the additional test may also be a leakage current diagnostic threshold test, including: a) completing the construction of a simulation test bench for a sampling chip such as an AFE chip according to the leakage current diagnostic threshold test requirements; b) powering on the sampling chip and adjusting the battery cell voltage to a preset voltage value to check whether the test sample function meets the specified requirements; c) using a waveform generator to generate specific waveform interference and apply it to the corresponding diagnostic channel; d) observing and recording the changes in the diagnostic channel threshold through a host computer; and repeating processes c to d to complete the test requirements for the remaining channels.
在一些示例中,可以对6个诸如AFE芯片的采样芯片进行上述供电电流范围测试。In some examples, the supply current range test described above may be performed on six sample chips such as AFE chips.
在一些示例中,电池电芯的串数可以为N,示例性地可以为8、12、16、18等。In some examples, the number of battery cell strings may be N, illustratively 8, 12, 16, 18, etc.
在一些示例中,采样芯片可以为经过如上所述的供电电压范围测试而功能状态满足表4中规定的A等级要求的采样芯片,其中,不通电/关断状态/休眠状态测试的功能状态A等级为试验后通电进行判定。In some examples, the sampling chip may be a sampling chip that has passed the power supply voltage range test as described above and whose functional status meets the A-level requirements specified in Table 4, wherein the functional status A-level of the no-power/off-state/sleep-state test is determined by powering on after the test.
在一些示例中,干扰波形参数可以为:频率1kHz~20kHz,幅值±300mV。In some examples, the interference waveform parameters may be: frequency 1 kHz to 20 kHz, amplitude ±300 mV.
在一些示例中,干扰持续时间可以为5min。In some examples, the interference duration may be 5 minutes.
表4Table 4
Figure PCTCN2022125483-appb-000001
Figure PCTCN2022125483-appb-000001
根据本申请的一些实施例,采样芯片可以是模拟前端(Analog Front-End,AFE)芯片。According to some embodiments of the present application, the sampling chip may be an analog front-end (AFE) chip.
模拟前端是指对信号源给出的模拟信号进行处理,将其数字化,具有ADC、多路转换器以及状态机等模块。在本文中可以指用于电动汽车用的模拟前端AFE芯片。AFE芯片是一种具有多路采样通道的采样芯片,用于采集串联电芯的电压、温度等信息并且同时支持电池的均衡功能管理,以实现对电芯状态的实时监控。The analog front end refers to the processing of the analog signal given by the signal source and digitizing it. It has modules such as ADC, multiplexer, and state machine. In this article, it can refer to the analog front end AFE chip used in electric vehicles. The AFE chip is a sampling chip with multiple sampling channels, which is used to collect information such as voltage and temperature of series-connected cells and supports the battery balancing function management at the same time to achieve real-time monitoring of the cell status.
通过对AFE芯片进行测试并评估,更利于保证整个电池单元的安全可靠运行。Testing and evaluating the AFE chip can help ensure the safe and reliable operation of the entire battery unit.
根据本申请的一些实施例,电池电芯的电压为4.25V,并且电池电芯的串数等于采样芯片的采样通道的数量。According to some embodiments of the present application, the voltage of the battery cell is 4.25V, and the number of battery cell strings is equal to the number of sampling channels of the sampling chip.
通过设置电池电芯电压,可以规范采样芯片在车辆行驶过程中所需满足的标准,并且通过配置采样通道满配,可以更容易模拟电池电芯发生开路时采样芯片发生诸如起火、烧灼等故障,有利于更加准确地评估采样芯片的安全性能。By setting the battery cell voltage, the standards that the sampling chip needs to meet during vehicle driving can be standardized, and by configuring the sampling channel to be fully equipped, it can be easier to simulate faults such as fire and burning that occur in the sampling chip when the battery cell is open-circuited, which is conducive to more accurate evaluation of the safety performance of the sampling chip.
根据本申请的一些实施例,可以对来源于3个批次的6个采样芯片(例如,每个批次2个采样芯片)执行上述用于测试采样芯片的方法。在一些示例中,在对该6个采样芯片执行上述用于测试采样芯片的方法时,如果确定其中所有芯片均未发生诸如烧灼、起火等故障,则可以确定该采样芯片符合车辆行驶过程中所需满足的标准或规定。如果确定其中一个或多个芯片发生诸如烧灼、起火等故障,则可以确定该采样芯片不符合符 合车辆行驶过程中所需满足的标准或规定,并且采样芯片生产厂商需对该采样芯片的设计做进一步改进。According to some embodiments of the present application, the above method for testing the sampling chip can be performed on 6 sampling chips from 3 batches (for example, 2 sampling chips in each batch). In some examples, when the above method for testing the sampling chip is performed on the 6 sampling chips, if it is determined that all the chips have not had a fault such as burning or catching fire, it can be determined that the sampling chip meets the standards or regulations that need to be met during the driving of the vehicle. If it is determined that one or more of the chips have a fault such as burning or catching fire, it can be determined that the sampling chip does not meet the standards or regulations that need to be met during the driving of the vehicle, and the sampling chip manufacturer needs to make further improvements to the design of the sampling chip.
在另一些示例中,在确定其中所有采样芯片均未发生诸如烧灼、起火等故障的情况下,可以通过如上所述的附加测试方法继续对所有采样芯片进行功能验证,以确定经历电芯开路所导致的高压后的采样芯片是否仍能正常工作。In other examples, when it is determined that none of the sampling chips has experienced failures such as burning or fire, the functionality of all the sampling chips can continue to be verified using the additional testing methods described above to determine whether the sampling chips can still operate normally after experiencing the high voltage caused by an open cell circuit.
通过设置统一的标准,可以规范采样芯片生产厂商测试和评估采样芯片的方法,从而减少评估结果的差异,提高采样芯片的泛用性。这在一定程度上也缓解了对采样芯片进一步改进所需的人力和物力。By setting a unified standard, the methods used by sampling chip manufacturers to test and evaluate sampling chips can be standardized, thereby reducing the differences in evaluation results and improving the versatility of sampling chips. This also alleviates the human and material resources required for further improvement of sampling chips to a certain extent.
图9为本申请一些实施例的测试装置900的结构框图。如图9所示,测试装置900可以包括电池模组910,该电池模组被配置为提供电能;采样芯片920,该采样芯片耦接至电池模组910并且被配置为采集电池模组910的信息;高压源930,该高压源被配置为根据电池模组的工作模式而具有对应的与采样芯片920的耦接方式,以提供模拟电池模组发生开路时采样芯片920两端的电压;以及开关电路940,该开关电路被配置为根据高压源的耦接方式来模拟电池模组发生开路。FIG9 is a block diagram of a test device 900 according to some embodiments of the present application. As shown in FIG9 , the test device 900 may include a battery module 910, which is configured to provide electrical energy; a sampling chip 920, which is coupled to the battery module 910 and configured to collect information of the battery module 910; a high voltage source 930, which is configured to have a corresponding coupling mode with the sampling chip 920 according to the working mode of the battery module, so as to provide a voltage across the sampling chip 920 when simulating an open circuit of the battery module; and a switch circuit 940, which is configured to simulate an open circuit of the battery module according to the coupling mode of the high voltage source.
根据本申请的一些实施例,高压源930被进一步配置为:在电池模组的工作模式为放电时,使得:高压源的正极耦接至采样芯片接地线以及电池模组的采样引线中的第一采样引线;并且高压源的负极耦接至电池模组的采样引线中不同于第一采样引线的第二采样引线,其中,第二采样引线上的电压高于第一采样引线上的电压。According to some embodiments of the present application, the high voltage source 930 is further configured as follows: when the working mode of the battery module is discharge, the positive electrode of the high voltage source is coupled to the sampling chip ground line and the first sampling lead of the sampling leads of the battery module; and the negative electrode of the high voltage source is coupled to the second sampling lead of the sampling leads of the battery module that is different from the first sampling lead, wherein the voltage on the second sampling lead is higher than the voltage on the first sampling lead.
根据本申请的一些实施例,高压源930被进一步配置为:在电池模组的工作模式为放电时,进一步使得高压源的正极进一步耦接至采样芯片接地线,并且其中,在电池模组的所有采样引线中,第一采样引线上的电压最低,并且第二采样引线与第一采样引线位于采样芯片的同一采样通道。According to some embodiments of the present application, the high voltage source 930 is further configured to: when the working mode of the battery module is discharge, the positive electrode of the high voltage source is further coupled to the ground line of the sampling chip, and wherein, among all the sampling leads of the battery module, the voltage on the first sampling lead is the lowest, and the second sampling lead and the first sampling lead are located in the same sampling channel of the sampling chip.
根据本申请的一些实施例,高压源930被进一步配置为:在电池模组的工作模式为充电时,使得:高压源的正极耦接至电池模组的采样引线中的第三采样引线;并且高压源的负极耦接至电池模组的采样引线中的第四采样引线,其中,第四采样引线上的电压低于第三采样引线上的电压。According to some embodiments of the present application, the high voltage source 930 is further configured as follows: when the working mode of the battery module is charging, the positive electrode of the high voltage source is coupled to the third sampling lead among the sampling leads of the battery module; and the negative electrode of the high voltage source is coupled to the fourth sampling lead among the sampling leads of the battery module, wherein the voltage on the fourth sampling lead is lower than the voltage on the third sampling lead.
根据本申请的一些实施例,高压源930被进一步配置为:在电池模组的工作模式为充电时,进一步使得:高压源的正极耦接至电池引线,并且高压源的负极耦接至采样芯片接地线,并且其中,在电池模组的所有采样引线中,第三采样引线上的电压最高,并且第四采样引线上的电压最低。According to some embodiments of the present application, the high voltage source 930 is further configured as follows: when the working mode of the battery module is charging, the positive electrode of the high voltage source is coupled to the battery lead, and the negative electrode of the high voltage source is coupled to the sampling chip ground line, and wherein, among all the sampling leads of the battery module, the voltage on the third sampling lead is the highest, and the voltage on the fourth sampling lead is the lowest.
根据本申请的一些实施例,测试装置900还可以包括记录装置950,该记录装置被配置为在电池模组发生开路期间记录采样芯片的工作状态。According to some embodiments of the present application, the testing device 900 may further include a recording device 950 configured to record the working status of the sampling chip during an open circuit of the battery module.
根据本申请的一些实施例,测试装置900还可以包括附加测试装置,该附加测试装置被配置为:根据确定采样芯片在电池模组发生开路期间的工作状态指示采样芯片未发生烧灼,对该采样芯片进行附加测试,以确定在预设电压范围和预设温度范围内该采样芯片的工作状态是否满足预设规定。According to some embodiments of the present application, the testing device 900 may further include an additional testing device, which is configured to: based on determining that the working state of the sampling chip during an open circuit in the battery module indicates that the sampling chip has not been burned, perform additional testing on the sampling chip to determine whether the working state of the sampling chip meets preset regulations within a preset voltage range and a preset temperature range.
根据本申请的一些实施例,采样芯片是模拟前端AFE芯片。According to some embodiments of the present application, the sampling chip is an analog front end AFE chip.
根据本申请的一些实施例,电池模组中的每个电池单体的电压为4.25V,并且其中,电池模组中的电池单体的串数等于采样芯片的采样通道的数量。According to some embodiments of the present application, the voltage of each battery cell in the battery module is 4.25V, and the number of battery cells in the battery module is equal to the number of sampling channels of the sampling chip.
应当理解,图9中所示测试装置900的各个模块可以与参考图4所描述的方法400中的各个步骤相对应。由此,上述针对方法400所描述的操作、特征和优点同样适用于装置900及其包括的模块。为了简洁起见,某些操作、特征和优点在此不在赘述。It should be understood that the various modules of the test device 900 shown in FIG9 may correspond to the various steps in the method 400 described with reference to FIG4. Therefore, the operations, features and advantages described above for the method 400 are also applicable to the device 900 and the modules included therein. For the sake of brevity, some operations, features and advantages are not described in detail here.
上述实施例可以模拟在电池电芯间的连接回路发生开路时采样芯片两端出现的高压,较为真实地再现电池电芯发生开路时采样芯片的工况。从而可以在采样芯片设计阶段提前评估该芯片在上述恶劣工况下的工作状态,有效地避免了在车辆运行过程中出现诸如火花或起火等问题,提高了电池及车辆的安全性能。同时,根据电池电芯的工作模式来配置高压源的耦接方式可以覆盖车辆运行过程中的不同工况,使得评估结果更为准确可靠。此外,上述实施例还可以通过设置统一的标准来规范采样芯片生产厂商测试和评估采样芯片的方法,从而减少评估结果的差异,提高采样芯片的泛用性。The above-mentioned embodiment can simulate the high voltage that appears at both ends of the sampling chip when the connection circuit between the battery cells is open, and more realistically reproduce the working condition of the sampling chip when the battery cell is open. Therefore, the working state of the chip under the above-mentioned harsh working conditions can be evaluated in advance during the design stage of the sampling chip, effectively avoiding problems such as sparks or fires during vehicle operation, and improving the safety performance of the battery and the vehicle. At the same time, configuring the coupling method of the high-voltage source according to the working mode of the battery cell can cover different working conditions during the operation of the vehicle, making the evaluation results more accurate and reliable. In addition, the above-mentioned embodiment can also standardize the methods of testing and evaluating sampling chips by sampling chip manufacturers by setting unified standards, thereby reducing the differences in evaluation results and improving the versatility of the sampling chip.
本申请实施例提供一种控制设备,包括至少一个处理器;以及与至少一个处理器通信连接的存储器,其中,存储器存储有可被至少一个处理器执行的指令,指令在被至少一个处理器执行时使得至少一个处理器执行上述用于测试采样芯片的方法。An embodiment of the present application provides a control device, including at least one processor; and a memory connected to the at least one processor in communication, wherein the memory stores instructions that can be executed by the at least one processor, and when the instructions are executed by the at least one processor, the at least one processor executes the above-mentioned method for testing a sampling chip.
本申请实施例提供一种计算机可读存储介质,存储有计算机程序,计算机程序在被处理器执行时实现上述用于测试采样芯片的方法。An embodiment of the present application provides a computer-readable storage medium storing a computer program. When the computer program is executed by a processor, the computer program implements the above-mentioned method for testing a sampling chip.
本申请实施例提供一种计算机程序产品,包括计算机程序,其中,计算机程序在被处理器执行时实现上述用于测试采样芯片的方法。An embodiment of the present application provides a computer program product, including a computer program, wherein the computer program implements the above-mentioned method for testing a sampling chip when executed by a processor.
图10示出了可以被用来实施本文所描述的方法的控制设备1000的示例配置。举例来说,上述测试装置可以全部或至少部分地由控制设备1000或类似设备或系统实现。Fig. 10 shows an example configuration of a control device 1000 that can be used to implement the methods described herein. For example, the above-mentioned test apparatus can be fully or at least partially implemented by the control device 1000 or a similar device or system.
控制设备1000可以是各种不同类型的设备。控制设备1000的示例包括但不限于:台式计算机、服务器计算机、笔记本电脑或上网本计算机、移动设备(例如,平板电脑、 蜂窝或其他无线电话(例如,智能电话)、记事本计算机、移动台)、可穿戴设备(例如,眼镜、手表)、汽车计算机等等。The control device 1000 can be a variety of different types of devices. Examples of the control device 1000 include, but are not limited to: a desktop computer, a server computer, a laptop or netbook computer, a mobile device (e.g., a tablet computer, a cellular or other wireless phone (e.g., a smart phone), a notepad computer, a mobile station), a wearable device (e.g., glasses, a watch), a car computer, etc.
控制设备1000可以包括能够诸如通过系统总线1014或其他适当的连接彼此通信的至少一个处理器1002、存储器1004、(多个)通信接口1006、显示设备1008、其他输入/输出(I/O)设备1010以及一个或更多大容量存储设备1012。The control device 1000 may include at least one processor 1002, memory 1004, communication interface(s) 1006, a display device 1008, other input/output (I/O) devices 1010, and one or more mass storage devices 1012 that are capable of communicating with each other, such as via a system bus 1014 or other appropriate connection.
处理器1002可以是单个处理单元或多个处理单元,所有处理单元可以包括单个或多个计算单元或者多个核心。处理器1002可以被实施成一个或更多微处理器、微型计算机、微控制器、数字信号处理器、中央处理单元、状态机、逻辑电路和/或基于操作指令来操纵信号的任何设备。除了其他能力之外,处理器1002可以被配置成获取并且执行存储在存储器1004、大容量存储设备1012或者其他计算机可读介质中的计算机可读指令,诸如操作系统1016的程序代码、应用程序1018的程序代码、其他程序1020的程序代码等。The processor 1002 may be a single processing unit or multiple processing units, all of which may include a single or multiple computing units or multiple cores. The processor 1002 may be implemented as one or more microprocessors, microcomputers, microcontrollers, digital signal processors, central processing units, state machines, logic circuits, and/or any device that manipulates signals based on operating instructions. Among other capabilities, the processor 1002 may be configured to obtain and execute computer-readable instructions stored in the memory 1004, mass storage device 1012, or other computer-readable media, such as program code of an operating system 1016, program code of an application program 1018, program code of other programs 1020, and the like.
存储器1004和大容量存储设备1012是用于存储指令的计算机可读存储介质的示例,所述指令由处理器1002执行来实施前面所描述的各种功能。举例来说,存储器1004一般可以包括易失性存储器和非易失性存储器二者(例如RAM、ROM等等)。此外,大容量存储设备1012一般可以包括硬盘驱动器、固态驱动器、可移除介质、包括外部和可移除驱动器、存储器卡、闪存、软盘、光盘(例如CD、DVD)、存储阵列、网络附属存储、存储区域网等等。存储器1004和大容量存储设备1012在本文中都可以被统称为存储器或计算机可读存储介质,并且可以是能够把计算机可读、处理器可执行程序指令存储为计算机程序代码的非暂态介质,所述计算机程序代码可以由处理器1002作为被配置成实施在本文的示例中所描述的操作和功能的特定机器来执行。The memory 1004 and the mass storage device 1012 are examples of computer-readable storage media for storing instructions that are executed by the processor 1002 to implement the various functions described above. For example, the memory 1004 may generally include both volatile memory and non-volatile memory (e.g., RAM, ROM, etc.). In addition, the mass storage device 1012 may generally include a hard drive, a solid-state drive, a removable medium, including external and removable drives, a memory card, a flash memory, a floppy disk, an optical disk (e.g., a CD, a DVD), a storage array, a network attached storage, a storage area network, etc. The memory 1004 and the mass storage device 1012 may all be collectively referred to herein as memory or computer-readable storage media, and may be a non-transitory medium capable of storing computer-readable, processor-executable program instructions as computer program code, which may be executed by the processor 1002 as a specific machine configured to implement the operations and functions described in the examples herein.
多个程序可以存储在大容量存储设备1012上。这些程序包括操作系统1016、一个或多个应用程序1018、其他程序1020和程序数据1022,并且它们可以被加载到存储器1004以供执行。这样的应用程序或程序模块的示例可以包括例如用于实现以下功能的计算机程序逻辑(例如,计算机程序代码或指令):方法400(包括方法400的任何合适的步骤)和/或本文描述的另外的实施例。A number of programs may be stored on mass storage device 1012. These programs include operating system 1016, one or more application programs 1018, other programs 1020, and program data 1022, and they may be loaded into memory 1004 for execution. Examples of such applications or program modules may include, for example, computer program logic (e.g., computer program code or instructions) for implementing the following functions: method 400 (including any suitable steps of method 400) and/or other embodiments described herein.
虽然在图10中被图示成存储在控制设备1000的存储器1004中,但是模块1016、1018、1020和1022或者其部分可以使用可由控制设备1000访问的任何形式的计算机可读介质来实施。如本文所使用的,“计算机可读介质”至少包括两种类型的计算机可读介质,也就是计算机可读存储介质和通信介质。Although illustrated in FIG10 as being stored in the memory 1004 of the control device 1000, the modules 1016, 1018, 1020, and 1022, or portions thereof, may be implemented using any form of computer-readable media accessible by the control device 1000. As used herein, "computer-readable media" includes at least two types of computer-readable media, namely, computer-readable storage media and communication media.
计算机可读存储介质包括通过用于存储信息的任何方法或技术实施的易失性和非易失性、可移除和不可移除介质,所述信息诸如是计算机可读指令、数据结构、程序模块或者其他数据。计算机可读存储介质包括而不限于RAM、ROM、EEPROM、闪存或其他存储器技术,CD-ROM、数字通用盘(DVD)、或其他光学存储装置,磁盒、磁带、磁盘存储装置或其他磁性存储设备,或者可以被用来存储信息以供控制设备访问的任何其他非传送介质。与此相对,通信介质可以在诸如载波或其他传送机制之类的已调制数据信号中具体实现计算机可读指令、数据结构、程序模块或其他数据。本文所定义的计算机可读存储介质不包括通信介质。Computer-readable storage media include volatile and non-volatile, removable and non-removable media implemented by any method or technology for storing information, such as computer-readable instructions, data structures, program modules or other data. Computer-readable storage media include but are not limited to RAM, ROM, EEPROM, flash memory or other memory technology, CD-ROM, digital versatile disk (DVD), or other optical storage device, magnetic cassette, magnetic tape, magnetic disk storage device or other magnetic storage device, or any other non-transmission medium that can be used to store information for access by a control device. In contrast, communication media can embody computer-readable instructions, data structures, program modules or other data in a modulated data signal such as a carrier wave or other transmission mechanism. Computer-readable storage media as defined herein do not include communication media.
一个或更多通信接口1006用于诸如通过网络、直接连接等等与其他设备交换数据。这样的通信接口可以是以下各项中的一个或多个:任何类型的网络接口(例如,网络接口卡(NIC))、有线或无线(诸如IEEE 802.11无线LAN(WLAN))无线接口、全球微波接入互操作(Wi-MAX)接口、以太网接口、通用串行总线(USB)接口、蜂窝网络接口、BluetoothTM接口、近场通信(NFC)接口等。通信接口1706可以促进在多种网络和协议类型内的通信,其中包括有线网络(例如LAN、电缆等等)和无线网络(例如WLAN、蜂窝、卫星等等)、因特网等等。通信接口1006还可以提供与诸如存储阵列、网络附属存储、存储区域网等等中的外部存储装置(未示出)的通信。One or more communication interfaces 1006 are used to exchange data with other devices, such as through a network, direct connection, etc. Such communication interfaces can be one or more of the following: any type of network interface (e.g., a network interface card (NIC)), a wired or wireless (such as IEEE 802.11 wireless LAN (WLAN)) wireless interface, a Worldwide Interoperability for Microwave Access (Wi-MAX) interface, an Ethernet interface, a Universal Serial Bus (USB) interface, a cellular network interface, a BluetoothTM interface, a Near Field Communication (NFC) interface, etc. The communication interface 1706 can facilitate communication within a variety of network and protocol types, including wired networks (e.g., LAN, cable, etc.) and wireless networks (e.g., WLAN, cellular, satellite, etc.), the Internet, etc. The communication interface 1006 can also provide communication with external storage devices (not shown) such as storage arrays, network attached storage, storage area networks, etc.
在一些示例中,可以包括诸如监视器之类的显示设备1008,以用于向用户显示信息和图像。其他I/O设备1010可以是接收来自用户的各种输入并且向用户提供各种输出的设备,并且可以包括触摸输入设备、手势输入设备、摄影机、键盘、遥控器、鼠标、打印机、音频输入/输出设备等等。In some examples, a display device 1008 such as a monitor may be included for displaying information and images to the user. Other I/O devices 1010 may be devices that receive various inputs from the user and provide various outputs to the user, and may include a touch input device, a gesture input device, a camera, a keyboard, a remote control, a mouse, a printer, an audio input/output device, and the like.
本文描述的技术可以由控制设备1000的这些各种配置来支持,并且不限于本文所描述的技术的具体示例。例如,该功能还可以通过使用分布式系统在“云”上全部或部分地实现。云包括和/或代表用于资源的平台。平台抽象云的硬件(例如,服务器)和软件资源的底层功能。资源可以包括在远离控制设备1000的服务器上执行计算处理时可以使用的应用和/或数据。资源还可以包括通过因特网和/或通过诸如蜂窝或Wi-Fi网络的订户网络提供的服务。平台可以抽象资源和功能以将控制设备1000与其他设备连接。因此,本文描述的功能的实现可以分布在整个云内。例如,功能可以部分地在控制设备1000上以及部分地通过抽象云的功能的平台来实现。The technology described herein can be supported by these various configurations of the control device 1000, and is not limited to the specific examples of the technology described herein. For example, the function can also be implemented in whole or in part on the "cloud" by using a distributed system. The cloud includes and/or represents a platform for resources. The platform abstracts the underlying functions of the hardware (e.g., server) and software resources of the cloud. Resources may include applications and/or data that can be used when performing computing processing on a server away from the control device 1000. Resources may also include services provided over the Internet and/or through a subscriber network such as a cellular or Wi-Fi network. The platform can abstract resources and functions to connect the control device 1000 to other devices. Therefore, the implementation of the functions described herein can be distributed throughout the cloud. For example, the functions can be implemented partially on the control device 1000 and partially through a platform that abstracts the functions of the cloud.
如图11所述,本申请一些实施例提供的用于测试AFE芯片的方法1100可以包括以下步骤S1110-步骤S1140。As shown in FIG. 11 , a method 1100 for testing an AFE chip provided in some embodiments of the present application may include the following steps S1110 to S1140 .
在步骤S1110中,在与AFE芯片耦接的电池电芯的工作模式为放电时:将高压源的正极耦接至AFE芯片接地线以及电池电芯的采样引线中的第一采样引线;并且将高压源的负极耦接至电池电芯的采样引线中不同于第一采样引线的第二采样引线,其中,第二采样引线上的电压高于第一采样引线上的电压,并且其中,在电池电芯的所有采样引线中,第一采样引线上的电压最低,并且第二采样引线与第一采样引线位于AFE芯片的同一采样通道。In step S1110, when the working mode of the battery cell coupled to the AFE chip is discharge: the positive electrode of the high voltage source is coupled to the AFE chip ground wire and the first sampling lead of the sampling leads of the battery cell; and the negative electrode of the high voltage source is coupled to the second sampling lead of the sampling leads of the battery cell which is different from the first sampling lead, wherein the voltage on the second sampling lead is higher than the voltage on the first sampling lead, and wherein the voltage on the first sampling lead is the lowest among all the sampling leads of the battery cell, and the second sampling lead and the first sampling lead are located in the same sampling channel of the AFE chip.
在步骤S1120中,在与AFE芯片耦接的电池电芯的工作模式为充电时:将高压源的正极耦接至电池引线以及电池电芯的采样引线中的第三采样引线;并且将高压源的负极耦接至AFE芯片接地线以及电池电芯的采样引线中的第四采样引线,其中,在电池电芯的所有采样引线中,第三采样引线上的电压最高,并且第四采样引线上的电压最低。In step S1120, when the working mode of the battery cell coupled to the AFE chip is charging: the positive electrode of the high voltage source is coupled to the battery lead and the third sampling lead of the sampling leads of the battery cell; and the negative electrode of the high voltage source is coupled to the AFE chip ground wire and the fourth sampling lead of the sampling leads of the battery cell, wherein, among all the sampling leads of the battery cell, the voltage on the third sampling lead is the highest, and the voltage on the fourth sampling lead is the lowest.
在步骤S1130中,根据高压源的正极和负极的耦接方式,经由开关电路模拟电池电芯发生开路。In step S1130 , an open circuit of the battery cell is simulated via a switch circuit according to the coupling mode of the positive electrode and the negative electrode of the high voltage source.
在步骤S1140中,经由记录装置获得电池电芯发生开路期间关于AFE芯片的记录结果,并根据记录结果确定该AFE芯片在电池电芯发生开路期间是否发生烧灼。In step S1140, a recording result of the AFE chip during the period when the battery cell is open-circuited is obtained through a recording device, and it is determined whether the AFE chip is burned during the period when the battery cell is open-circuited according to the recording result.
上述方法1100中的各个步骤与方法400中的相应的步骤的特征相同。为了简洁起见,在此不再赘述。The features of each step in the above method 1100 are the same as the corresponding steps in the method 400. For the sake of brevity, they will not be described again here.
本申请实施例的方法1100可以模拟在电池电芯间的连接回路发生开路时AFE芯片两端出现的高压,较为真实地再现电池电芯发生开路时AFE芯片的工况。从而可以在AFE芯片设计阶段提前确定该芯片在上述恶劣工况下的工作状态,有效地避免了在车辆运行过程中出现诸如火花或起火等问题,提高了电池及车辆的安全性能。同时,根据电池电芯的工作模式来配置高压源的正极和负极的耦接方式可以覆盖车辆运行过程中的不同工况,使得获得的结果更为准确可靠。此外,上述实施例还可以通过设置统一的标准来规范采样芯片生产厂商测试和评估采样芯片的方法,从而减少评估结果的差异,提高AFE芯片的泛用性。The method 1100 of the embodiment of the present application can simulate the high voltage that appears at both ends of the AFE chip when the connection circuit between the battery cells is open, and more realistically reproduce the working condition of the AFE chip when the battery cell is open. Therefore, the working state of the chip under the above-mentioned harsh working conditions can be determined in advance during the AFE chip design stage, effectively avoiding problems such as sparks or fires during vehicle operation, and improving the safety performance of the battery and the vehicle. At the same time, configuring the coupling method of the positive and negative electrodes of the high-voltage source according to the working mode of the battery cell can cover different working conditions during the operation of the vehicle, so that the obtained results are more accurate and reliable. In addition, the above embodiment can also standardize the method of testing and evaluating the sampling chip by the sampling chip manufacturer by setting a unified standard, thereby reducing the difference in evaluation results and improving the versatility of the AFE chip.
以下描述本申请的一些示例。Some examples of the present application are described below.
示例1.一种测试评估采样芯片的方法,包括:根据与采样芯片耦接的电池电芯的工作模式,配置跨接采样芯片的高压源的耦接方式,其中,采样芯片用于采集电池电芯的信息,并且高压源用于提供模拟电池电芯发生开路时采样芯片两端的电压;根据高压源的耦接方式,经由开关电路模拟电池电芯发生开路;以及确定采样芯片在电池电芯发生开路期间的工作状态。Example 1. A method for testing and evaluating a sampling chip, comprising: configuring a coupling method of a high-voltage source across the sampling chip according to an operating mode of a battery cell coupled to the sampling chip, wherein the sampling chip is used to collect information about the battery cell, and the high-voltage source is used to provide a voltage across the sampling chip when simulating an open circuit in the battery cell; simulating an open circuit in the battery cell via a switching circuit according to the coupling method of the high-voltage source; and determining the operating state of the sampling chip during the open circuit in the battery cell.
示例2.根据示例1所述的方法,其中,根据与采样芯片耦接的电池电芯的工作模式,配置跨接采样芯片的高压源的耦接方式包括:在电池电芯的工作模式为放电时:将高压源的正极耦接至电池电芯的采样引线中的第一采样引线;并且将高压源的负极耦接至电池电芯的采样引线中不同于第一采样引线的第二采样引线,其中,第二采样引线上的电压高于第一采样引线上的电压。Example 2. A method according to Example 1, wherein, according to the working mode of the battery cell coupled to the sampling chip, a coupling method for configuring the high-voltage source across the sampling chip includes: when the working mode of the battery cell is discharge: coupling the positive electrode of the high-voltage source to a first sampling lead among the sampling leads of the battery cell; and coupling the negative electrode of the high-voltage source to a second sampling lead among the sampling leads of the battery cell that is different from the first sampling lead, wherein the voltage on the second sampling lead is higher than the voltage on the first sampling lead.
示例3.根据示例2所述的方法,根据与采样芯片耦接的电池电芯的工作模式,配置跨接采样芯片的高压源的耦接方式还包括:在电池电芯的工作模式为放电时:进一步将高压源的正极耦接至采样芯片接地线,并且其中,在电池电芯的所有采样引线中,第一采样引线上的电压最低,并且第二采样引线与第一采样引线位于采样芯片的同一采样通道。Example 3. According to the method described in Example 2, according to the working mode of the battery cell coupled to the sampling chip, the coupling method of configuring the high-voltage source across the sampling chip also includes: when the working mode of the battery cell is discharge: further coupling the positive electrode of the high-voltage source to the sampling chip ground line, and wherein, among all the sampling leads of the battery cell, the voltage on the first sampling lead is the lowest, and the second sampling lead and the first sampling lead are located in the same sampling channel of the sampling chip.
示例4.根据示例1所述的方法,其中,根据与采样芯片耦接的电池电芯的工作模式,配置跨接采样芯片的高压源的耦接方式包括:在电池电芯的工作模式为充电时:将高压源的正极耦接至电池电芯的采样引线中的第三采样引线;并且将高压源的负极耦接至电池电芯的采样引线中的第四采样引线,其中,第四采样引线上的电压低于第三采样引线上的电压。Example 4. A method according to Example 1, wherein, according to the working mode of the battery cell coupled to the sampling chip, a coupling method for configuring the high-voltage source across the sampling chip includes: when the working mode of the battery cell is charging: coupling the positive electrode of the high-voltage source to the third sampling lead among the sampling leads of the battery cell; and coupling the negative electrode of the high-voltage source to the fourth sampling lead among the sampling leads of the battery cell, wherein the voltage on the fourth sampling lead is lower than the voltage on the third sampling lead.
示例5.根据示例4所述的方法,根据与采样芯片耦接的电池电芯的工作模式,配置跨接采样芯片的高压源的耦接方式还包括:在电池电芯的工作模式为充电时:进一步将高压源的正极耦接至电池引线;并且进一步将高压源的负极耦接至采样芯片接地线,并且其中,在电池电芯的所有采样引线中,第三采样引线上的电压最高,并且第四采样引线上的电压最低。Example 5. According to the method described in Example 4, according to the working mode of the battery cell coupled to the sampling chip, the coupling method of configuring the high-voltage source across the sampling chip also includes: when the working mode of the battery cell is charging: further coupling the positive electrode of the high-voltage source to the battery lead; and further coupling the negative electrode of the high-voltage source to the sampling chip ground wire, and wherein, among all the sampling leads of the battery cell, the voltage on the third sampling lead is the highest, and the voltage on the fourth sampling lead is the lowest.
示例6.根据示例1-5中任一项所述的方法,其中,确定采样芯片在电池电芯发生开路期间的工作状态包括:经由记录装置获得电池电芯发生开路期间关于采样芯片的记录结果;以及根据记录结果确定采样芯片在电池电芯发生开路期间是否发生烧灼。Example 6. A method according to any one of Examples 1-5, wherein determining the working state of the sampling chip during an open circuit in the battery cell comprises: obtaining, via a recording device, recording results about the sampling chip during an open circuit in the battery cell; and determining whether the sampling chip is burned during an open circuit in the battery cell based on the recording results.
示例7,根据示例1-6中任一项所述的方法,还包括:根据确定采样芯片在电池电芯发生开路期间的工作状态指示该采样芯片未发生烧灼,对该采样芯片进行附加测试,以确定在预设电压范围和预设温度范围内该采样芯片的工作状态是否满足预设规则。Example 7, according to the method described in any one of Examples 1-6, further comprising: based on determining that the working state of the sampling chip during an open circuit of the battery cell indicates that the sampling chip has not been burned, performing additional testing on the sampling chip to determine whether the working state of the sampling chip satisfies preset rules within a preset voltage range and a preset temperature range.
示例8.根据示例1-7中任一项所述的方法,其中,采样芯片是模拟前端AFE芯片。Example 8. The method according to any one of Examples 1-7, wherein the sampling chip is an analog front end (AFE) chip.
示例9.根据示例1-8中任一项所述的方法,其中,电池电芯的电压为4.25V,并且其中,电池电芯的串数等于采样芯片的采样通道的数量。Example 9. The method according to any one of Examples 1-8, wherein the voltage of the battery cell is 4.25V, and wherein the number of battery cell strings is equal to the number of sampling channels of the sampling chip.
示例10.一种测试装置,包括:电池模组,该电池模组被配置为提供电能;采样芯片,该采样芯片耦接至电池模组并且被配置为采集电池模组的信息;高压源,该高压被配置为:根据电池模组的工作模式而具有对应的与采样芯片的耦接方式,以提供模拟电池模组发生开路时采样芯片两端的电压;以及开关电路,该开关电路被配置为:根据所述高压源的耦接方式来模拟电池模组发生开路。Example 10. A testing device, comprising: a battery module, the battery module being configured to provide electrical energy; a sampling chip, the sampling chip being coupled to the battery module and being configured to collect information of the battery module; a high voltage source, the high voltage being configured to: have a corresponding coupling method with the sampling chip according to a working mode of the battery module, so as to provide a voltage across the sampling chip when simulating an open circuit in the battery module; and a switching circuit, the switching circuit being configured to: simulate an open circuit in the battery module according to the coupling method of the high voltage source.
示例11.根据示例10所述的测试装置,其中,高压源被进一步配置为:在电池模组的工作模式为放电时,使得:高压源的正极耦接至电池模组的采样引线中的第一采样引线;并且高压源的负极耦接至电池模组的采样引线中不同于第一采样引线的第二采样引线,其中,第二采样引线上的电压高于第一采样引线上的电压。Example 11. A testing device according to Example 10, wherein the high voltage source is further configured such that: when the working mode of the battery module is discharge, the positive electrode of the high voltage source is coupled to a first sampling lead among the sampling leads of the battery module; and the negative electrode of the high voltage source is coupled to a second sampling lead among the sampling leads of the battery module that is different from the first sampling lead, wherein the voltage on the second sampling lead is higher than the voltage on the first sampling lead.
示例12.根据示例11所述的测试装置,其中,高压源被进一步配置为:在电池模组的工作模式为放电时,进一步使得高压源的正极进一步耦接至采样芯片接地线,并且其中,在电池模组的所有采样引线中,第一采样引线上的电压最低,并且第二采样引线与第一采样引线位于采样芯片的同一采样通道。Example 12. A testing device according to Example 11, wherein the high voltage source is further configured to: when the working mode of the battery module is discharge, further couple the positive electrode of the high voltage source to the ground line of the sampling chip, and wherein, among all the sampling leads of the battery module, the voltage on the first sampling lead is the lowest, and the second sampling lead and the first sampling lead are located in the same sampling channel of the sampling chip.
示例13.根据示例10所述的测试装置,其中,高压源被进一步配置为:在电池模组的工作模式为充电时,使得:高压源的正极耦接至电池模组的采样引线中的第三采样引线;并且高压源的负极耦接至电池模组的采样引线中的第四采样引线,其中,第四采样引线上的电压低于第三采样引线上的电压。Example 13. A testing device according to Example 10, wherein the high voltage source is further configured such that: when the working mode of the battery module is charging, the positive electrode of the high voltage source is coupled to the third sampling lead of the sampling leads of the battery module; and the negative electrode of the high voltage source is coupled to the fourth sampling lead of the sampling leads of the battery module, wherein the voltage on the fourth sampling lead is lower than the voltage on the third sampling lead.
示例14.根据示例13所述的测试装置,其中,高压源被进一步配置为:在电池模组的工作模式为充电时,进一步使得:高压源的正极耦接至电池引线,并且高压源的负极耦接至采样芯片接地线,并且其中,在电池模组的所有采样引线中,第三采样引线上的电压最高,并且第四采样引线上的电压最低。Example 14. A testing device according to Example 13, wherein the high voltage source is further configured to: when the working mode of the battery module is charging, further make: the positive electrode of the high voltage source coupled to the battery lead, and the negative electrode of the high voltage source coupled to the sampling chip ground line, and wherein, among all the sampling leads of the battery module, the voltage on the third sampling lead is the highest, and the voltage on the fourth sampling lead is the lowest.
示例15.根据示例10-14中任一项所述的测试装置,还包括:记录装置,该记录装置被配置为在电池模组发生开路期间记录采样芯片的工作状态。Example 15. The testing device according to any one of Examples 10-14 further includes: a recording device configured to record the working status of the sampling chip during an open circuit in the battery module.
示例16,根据示例15所述的测试装置,还包括:附加测试装置,该附加测试装置被配置为:根据确定采样芯片在电池模组发生开路期间的工作状态指示该采样芯片未发生烧灼,对该采样芯片进行附加测试,以确定在预设电压范围和预设温度范围内该采样芯片的工作状态是否满足预设规定。Example 16. The testing device according to Example 15 further includes: an additional testing device, which is configured to: based on determining that the working state of the sampling chip during an open circuit in the battery module indicates that the sampling chip has not been burned, perform additional testing on the sampling chip to determine whether the working state of the sampling chip meets preset regulations within a preset voltage range and a preset temperature range.
示例17.根据示例10-16中任一项所述的测试装置,其中,采样芯片是模拟前端AFE芯片。Example 17. A test device according to any one of Examples 10-16, wherein the sampling chip is an analog front-end AFE chip.
示例18.根据示例10-17中任一项所述的测试装置,其中,电池模组中的每个电池单体的电压为4.25V,并且其中,电池模组中的电池单体的串数等于采样芯片的采样通道的数量。Example 18. A testing device according to any one of Examples 10-17, wherein the voltage of each battery cell in the battery module is 4.25V, and wherein the number of battery cell strings in the battery module is equal to the number of sampling channels of the sampling chip.
示例19.一种控制设备,包括:至少一个处理器;以及与至少一个处理器通信连接的存储器,其中,存储器存储有能够被至少一个处理器执行的指令,指令在被至少一个处理器执行时使得至少一个处理器执行如示例1至9中任一项所述的方法。Example 19. A control device, comprising: at least one processor; and a memory communicatively connected to the at least one processor, wherein the memory stores instructions that can be executed by the at least one processor, and when the instructions are executed by the at least one processor, the at least one processor performs a method as described in any one of Examples 1 to 9.
示例20.一种计算机可读存储介质,存储有计算机程序,计算机程序在被处理器执行时实现示例1-9中任一项所述的方法。Example 20. A computer-readable storage medium storing a computer program, which implements the method described in any one of Examples 1-9 when executed by a processor.
示例21一种计算机程序产品,包括计算机程序,其中,计算机程序在被处理器执行时实现示例1-9中任一项所述的方法。Example 21 A computer program product comprises a computer program, wherein the computer program implements the method of any one of Examples 1-9 when executed by a processor.
最后应说明的是:以上各实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述各实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的范围,其均应涵盖在本申请的权利要求和说明书的范围当中。尤其是,只要不存在结构冲突,各个实施例中所提到的各项技术特征均可以任意方式组合起来。本申请并不局限于文中公开的特定实施例,而是包括落入权利要求的范围内的所有技术方案。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them; although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application, and they should all be included in the scope of the claims and specification of the present application. In particular, as long as there is no structural conflict, the various technical features mentioned in the various embodiments can be combined in any way. The present application is not limited to the specific embodiments disclosed herein, but includes all technical solutions that fall within the scope of the claims.

Claims (21)

  1. 一种测试采样芯片的方法,包括:A method for testing a sampling chip, comprising:
    根据与所述采样芯片耦接的电池电芯的工作模式,配置跨接所述采样芯片的高压源的耦接方式,其中,所述采样芯片用于采集所述电池电芯的信息,并且所述高压源用于提供模拟所述电池电芯发生开路时所述采样芯片两端的电压;According to the working mode of the battery cell coupled to the sampling chip, a coupling mode of the high-voltage source across the sampling chip is configured, wherein the sampling chip is used to collect information of the battery cell, and the high-voltage source is used to provide a voltage across the sampling chip when simulating an open circuit of the battery cell;
    根据所述高压源的耦接方式,经由开关电路模拟所述电池电芯发生开路;以及According to the coupling mode of the high voltage source, simulating an open circuit of the battery cell via a switch circuit; and
    确定所述采样芯片在所述电池电芯发生开路期间的工作状态。Determine the working state of the sampling chip during the period when the battery cell is open-circuited.
  2. 根据权利要求1所述的方法,其中,根据与所述采样芯片耦接的电池电芯的工作模式,配置跨接所述采样芯片的高压源的耦接方式包括:The method according to claim 1, wherein, according to the working mode of the battery cell coupled to the sampling chip, configuring the coupling mode of the high voltage source across the sampling chip comprises:
    在所述电池电芯的所述工作模式为放电时:When the working mode of the battery cell is discharging:
    将所述高压源的所述正极耦接至所述电池电芯的采样引线中的第一采样引线;并且coupling the positive electrode of the high voltage source to a first sampling lead among the sampling leads of the battery cell; and
    将所述高压源的所述负极耦接至所述电池电芯的采样引线中不同于所述第一采样引线的第二采样引线,coupling the negative electrode of the high voltage source to a second sampling lead of the sampling leads of the battery cell which is different from the first sampling lead,
    其中,所述第二采样引线上的电压高于所述第一采样引线上的电压。Wherein, the voltage on the second sampling lead is higher than the voltage on the first sampling lead.
  3. 根据权利要求2所述的方法,其中,根据与所述采样芯片耦接的电池电芯的工作模式,配置跨接所述采样芯片的高压源的耦接方式还包括:The method according to claim 2, wherein, according to the working mode of the battery cell coupled to the sampling chip, configuring the coupling mode of the high voltage source across the sampling chip further comprises:
    在所述电池电芯的所述工作模式为放电时:进一步将所述高压源的所述正极耦接至采样芯片接地线,并且When the working mode of the battery cell is discharge: further coupling the positive electrode of the high voltage source to the sampling chip ground line, and
    其中,在所述电池电芯的所有采样引线中,所述第一采样引线上的电压最低,并且所述第二采样引线与所述第一采样引线位于所述采样芯片的同一采样通道。Among all the sampling leads of the battery cell, the voltage on the first sampling lead is the lowest, and the second sampling lead and the first sampling lead are located in the same sampling channel of the sampling chip.
  4. 根据权利要求1所述的方法,其中,根据与所述采样芯片耦接的电池电芯的工作模式,配置跨接所述采样芯片的高压源的耦接方式包括:The method according to claim 1, wherein, according to the working mode of the battery cell coupled to the sampling chip, configuring the coupling mode of the high voltage source across the sampling chip comprises:
    在所述电池电芯的所述工作模式为充电时:When the working mode of the battery cell is charging:
    将所述高压源的所述正极耦接至所述电池电芯的采样引线中的第三采样引线;并且coupling the positive electrode of the high voltage source to a third sampling lead among the sampling leads of the battery cell; and
    将所述高压源的所述负极耦接至所述电池电芯的采样引线中的第四采样引线,coupling the negative electrode of the high voltage source to a fourth sampling lead among the sampling leads of the battery cell,
    其中,所述第四采样引线上的电压低于所述第三采样引线上的电压。Wherein, the voltage on the fourth sampling lead is lower than the voltage on the third sampling lead.
  5. 根据权利要求4所述的方法,其中,根据与所述采样芯片耦接的电池电芯的工作模式,配置跨接所述采样芯片的高压源的耦接方式还包括:The method according to claim 4, wherein, according to the working mode of the battery cell coupled to the sampling chip, configuring the coupling mode of the high voltage source across the sampling chip further comprises:
    在所述电池电芯的所述工作模式为充电时:When the working mode of the battery cell is charging:
    进一步将所述高压源的所述正极耦接至电池引线;并且further coupling the positive electrode of the high voltage source to a battery lead; and
    进一步将所述高压源的所述负极耦接至采样芯片接地线,并且The negative electrode of the high voltage source is further coupled to the sampling chip ground line, and
    其中,在所述电池电芯的所有采样引线中,所述第三采样引线上的电压最高,并且所述第四采样引线上的电压最低。Among all the sampling leads of the battery cell, the voltage on the third sampling lead is the highest, and the voltage on the fourth sampling lead is the lowest.
  6. 根据权利要求1-5中任一项所述的方法,其中,确定所述采样芯片在所述电池电芯发生开路期间的工作状态包括:The method according to any one of claims 1 to 5, wherein determining the working state of the sampling chip during the period when the battery cell is open-circuited comprises:
    经由记录装置获得所述电池电芯发生开路期间关于所述采样芯片的记录结果;以及Obtaining, via a recording device, a recording result of the sampling chip during the period when the battery cell is open-circuited; and
    根据所述记录结果确定所述采样芯片在所述电池电芯发生开路期间是否发生烧灼。Determine whether the sampling chip is burned during the open circuit of the battery cell according to the recorded result.
  7. 根据权利要求1-6中任一项所述的方法,还包括:The method according to any one of claims 1 to 6, further comprising:
    根据确定所述采样芯片在所述电池电芯发生开路期间的工作状态指示所述采样芯片未发生烧灼,对所述采样芯片进行附加测试,以确定在预设电压范围和预设温度范围内所述采样芯片的工作状态是否满足预设规则。Based on determining that the working state of the sampling chip during the open circuit of the battery cell indicates that the sampling chip has not been burned, the sampling chip is additionally tested to determine whether the working state of the sampling chip meets preset rules within a preset voltage range and a preset temperature range.
  8. 根据权利要求1-7中任一项所述的方法,其中,所述采样芯片是模拟前端AFE芯片。The method according to any one of claims 1-7, wherein the sampling chip is an analog front-end AFE chip.
  9. 根据权利要求1-8中任一项所述的方法,其中,所述电池电芯的电压为4.25V,并且其中,所述电池电芯的串数等于所述采样芯片的采样通道的数量。The method according to any one of claims 1 to 8, wherein the voltage of the battery cell is 4.25V, and wherein the number of strings of the battery cells is equal to the number of sampling channels of the sampling chip.
  10. 一种测试装置,包括:A testing device, comprising:
    电池模组,所述电池模组被配置为提供电能;a battery module configured to provide electrical energy;
    采样芯片,所述采样芯片耦接至所述电池模组并且被配置为采集所述电池模组的信息;a sampling chip, the sampling chip being coupled to the battery module and configured to collect information of the battery module;
    高压源,所述高压源被配置为根据所述电池模组的工作模式而具有对应的与所述采样芯片的耦接方式,以提供模拟所述电池模组发生开路时所述采样芯片两端的电压;以及A high voltage source, wherein the high voltage source is configured to have a corresponding coupling mode with the sampling chip according to the working mode of the battery module, so as to provide a voltage across the sampling chip when simulating an open circuit of the battery module; and
    开关电路,所述开关电路被配置为根据所述高压源的耦接方式来模拟所述电池模组发生开路。A switch circuit is configured to simulate an open circuit of the battery module according to a coupling mode of the high voltage source.
  11. 根据权利要求10所述的测试装置,其中,所述高压源被进一步配置为:The testing device according to claim 10, wherein the high voltage source is further configured to:
    在所述电池模组的所述工作模式为放电时,使得:When the working mode of the battery module is discharge,
    所述高压源的所述正极耦接至所述电池模组的采样引线中的第一采样引线;并且The positive electrode of the high voltage source is coupled to a first sampling lead among the sampling leads of the battery module; and
    所述高压源的所述负极耦接至所述电池模组的采样引线中不同于所述第一采样引线的第二采样引线,The negative electrode of the high voltage source is coupled to a second sampling lead among the sampling leads of the battery module which is different from the first sampling lead.
    其中,所述第二采样引线上的电压高于所述第一采样引线上的电压。Wherein, the voltage on the second sampling lead is higher than the voltage on the first sampling lead.
  12. 根据权利要求11所述的测试装置,其中,所述高压源被进一步配置为:The testing device according to claim 11, wherein the high voltage source is further configured to:
    在所述电池模组的所述工作模式为放电时,进一步使得所述高压源的所述正极进一步耦接至采样芯片接地线,并且When the working mode of the battery module is discharge, the positive electrode of the high voltage source is further coupled to the sampling chip ground line, and
    其中,在所述电池模组的所有采样引线中,所述第一采样引线上的电压最低,并且所述第二采样引线与所述第一采样引线位于所述采样芯片的同一采样通道。Among all the sampling leads of the battery module, the voltage on the first sampling lead is the lowest, and the second sampling lead and the first sampling lead are located in the same sampling channel of the sampling chip.
  13. 根据权利要求10所述的测试装置,其中,所述高压源被进一步配置为:The testing device according to claim 10, wherein the high voltage source is further configured to:
    在所述电池模组的所述工作模式为充电时,使得:When the working mode of the battery module is charging,
    所述高压源的所述正极耦接至所述电池模组的采样引线中的第三采样引线;并且The positive electrode of the high voltage source is coupled to a third sampling lead among the sampling leads of the battery module; and
    所述高压源的所述负极耦接至所述电池模组的采样引线中的第四采样引线,The negative electrode of the high voltage source is coupled to a fourth sampling lead among the sampling leads of the battery module,
    其中,所述第四采样引线上的电压低于所述第三采样引线上的电压。Wherein, the voltage on the fourth sampling lead is lower than the voltage on the third sampling lead.
  14. 根据权利要求13所述的测试装置,其中,所述高压源被进一步配置为:The testing device according to claim 13, wherein the high voltage source is further configured to:
    在所述电池模组的所述工作模式为充电时,进一步使得:When the working mode of the battery module is charging, further:
    所述高压源的所述正极耦接至电池引线;并且The positive electrode of the high voltage source is coupled to a battery lead; and
    所述高压源的所述负极耦接至采样芯片接地线,并且The negative electrode of the high voltage source is coupled to the sampling chip ground line, and
    其中,在所述电池模组的所有采样引线中,所述第三采样引线上的电压最高,并且所述第四采样引线上的电压最低。Among all the sampling leads of the battery module, the voltage on the third sampling lead is the highest, and the voltage on the fourth sampling lead is the lowest.
  15. 根据权利要求10-14中任一项所述的测试装置,还包括:The testing device according to any one of claims 10 to 14, further comprising:
    记录装置,所述记录装置被配置为在所述电池模组发生开路期间记录所述采样芯片的工作状态。A recording device is configured to record the working status of the sampling chip during the period when the battery module is open-circuited.
  16. 根据权利要求15所述的测试装置,还包括:The testing device according to claim 15, further comprising:
    附加测试装置,所述附加测试装置被配置为:根据确定所述采样芯片在所述电池模组发生开路期间的工作状态指示所述采样芯片未发生烧灼,对所述采样芯片进行附加测试,以确定在预设电压范围和预设温度范围内所述采样芯片的工作状态是否满足预设规定。An additional testing device is configured to: based on determining that the working state of the sampling chip during the open circuit of the battery module indicates that the sampling chip has not been burned, perform additional testing on the sampling chip to determine whether the working state of the sampling chip meets preset regulations within a preset voltage range and a preset temperature range.
  17. 根据权利要求10-16中任一项所述的测试装置,其中,所述采样芯片是模拟前端AFE芯片。The test device according to any one of claims 10-16, wherein the sampling chip is an analog front-end AFE chip.
  18. 根据权利要求10-17中任一项所述的测试装置,其中,所述电池模组中的每个电池单体的电压为4.25V,并且其中,所述电池模组中的电池单体的串数等于所述采样芯片的采样通道的数量。The testing device according to any one of claims 10-17, wherein the voltage of each battery cell in the battery module is 4.25V, and wherein the number of battery cells in the battery module is equal to the number of sampling channels of the sampling chip.
  19. 一种控制设备,包括:A control device, comprising:
    至少一个处理器;以及at least one processor; and
    与所述至少一个处理器通信连接的存储器,其中,所述存储器存储有能够被所述至少一个处理器执行的指令,所述指令在被所述至少一个处理器执行时使得所述至少一个处理器执行如权利要求1至9中任一项所述的方法。A memory communicatively connected to the at least one processor, wherein the memory stores instructions executable by the at least one processor, and when the instructions are executed by the at least one processor, the at least one processor performs the method according to any one of claims 1 to 9.
  20. 一种计算机可读存储介质,存储有计算机程序,所述计算机程序在被处理器执行时实现权利要求1-9中任一项所述的方法。A computer-readable storage medium stores a computer program, wherein the computer program implements the method according to any one of claims 1 to 9 when executed by a processor.
  21. 一种计算机程序产品,包括计算机程序,其中,所述计算机程序在被处理器执行时实现权利要求1-9中任一项所述的方法。A computer program product comprises a computer program, wherein the computer program implements the method according to any one of claims 1 to 9 when executed by a processor.
PCT/CN2022/125483 2022-10-14 2022-10-14 Method for testing sampling chip, test apparatus, control device, and storage medium WO2024077614A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PCT/CN2022/125483 WO2024077614A1 (en) 2022-10-14 2022-10-14 Method for testing sampling chip, test apparatus, control device, and storage medium

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/CN2022/125483 WO2024077614A1 (en) 2022-10-14 2022-10-14 Method for testing sampling chip, test apparatus, control device, and storage medium

Publications (1)

Publication Number Publication Date
WO2024077614A1 true WO2024077614A1 (en) 2024-04-18

Family

ID=90668565

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2022/125483 WO2024077614A1 (en) 2022-10-14 2022-10-14 Method for testing sampling chip, test apparatus, control device, and storage medium

Country Status (1)

Country Link
WO (1) WO2024077614A1 (en)

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20170045570A1 (en) * 2014-06-13 2017-02-16 Mitsubishi Electric Corporation Testing device, testing method, and program for power system protection control system
CN206321427U (en) * 2016-12-12 2017-07-11 上海航天电源技术有限责任公司 A kind of battery sampling Board Test System
DE102018105881B3 (en) * 2018-03-14 2019-06-27 Lisa Dräxlmaier GmbH Test device and test method
CN110221234A (en) * 2019-05-31 2019-09-10 蜂巢能源科技有限公司 Examine the device and method of battery core monitoring unit sampling functions
CN110763983A (en) * 2019-11-19 2020-02-07 无锡中微爱芯电子有限公司 Open short circuit detection circuitry based on special interface chip
CN217639331U (en) * 2022-05-23 2022-10-21 北京智芯微电子科技有限公司 Battery management system with double-circuit power supply and test system of battery management system

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20170045570A1 (en) * 2014-06-13 2017-02-16 Mitsubishi Electric Corporation Testing device, testing method, and program for power system protection control system
CN206321427U (en) * 2016-12-12 2017-07-11 上海航天电源技术有限责任公司 A kind of battery sampling Board Test System
DE102018105881B3 (en) * 2018-03-14 2019-06-27 Lisa Dräxlmaier GmbH Test device and test method
CN110221234A (en) * 2019-05-31 2019-09-10 蜂巢能源科技有限公司 Examine the device and method of battery core monitoring unit sampling functions
CN110763983A (en) * 2019-11-19 2020-02-07 无锡中微爱芯电子有限公司 Open short circuit detection circuitry based on special interface chip
CN217639331U (en) * 2022-05-23 2022-10-21 北京智芯微电子科技有限公司 Battery management system with double-circuit power supply and test system of battery management system

Similar Documents

Publication Publication Date Title
Barcellona et al. Effect of current on cycle aging of lithium ion batteries
CN109581240B (en) Lithium ion battery failure analysis method based on alternating current impedance method
Yang et al. On-board diagnosis of soft short circuit fault in lithium-ion battery packs for electric vehicles using an extended Kalman filter
Ouyang et al. A dynamic capacity degradation model and its applications considering varying load for a large format Li-ion battery
US9784780B2 (en) Battery simulator with variable current capacity
WO2020135481A1 (en) Battery charging method and device
CN102760914B (en) Matching method for lithium ion power batteries
Barcellona et al. Analysis of ageing effect on Li‐polymer batteries
CN113138340B (en) Method for establishing battery equivalent circuit model and method and device for estimating state of health
US11150301B2 (en) Battery pack
CN102565711A (en) Method for testing voltage condition of battery pack
CN116660768B (en) Circulation test method and battery test system
WO2021077273A1 (en) Charging method, electronic device and storage medium
CN116094094A (en) Lithium battery pack monitoring system for monitoring long string serial connection
KR101889206B1 (en) Battery management device
WO2021077271A1 (en) Charging method, electronic device, and storage medium
KR20150100560A (en) Battery management unit and method for setting identifier using frequency modulation
WO2024077614A1 (en) Method for testing sampling chip, test apparatus, control device, and storage medium
CN116203441B (en) Method and device for testing temperature entropy coefficient of lithium ion battery
Zou et al. PDE battery model simplification for charging strategy evaluation
JP2021029079A (en) Charge control device and charge control method
KR101745633B1 (en) Apparatus for Cell Balancing by Connecting Reference Battery in Consecutive Order and Method thereof
WO2016121150A1 (en) Storage battery device and internal resistance value derivation method
CN116417695A (en) Balanced maintenance method and maintenance device for lithium battery pack
JP6897411B2 (en) How to manufacture a secondary battery

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 22961800

Country of ref document: EP

Kind code of ref document: A1