WO2024069861A1 - Heat exchange device and cooling device - Google Patents

Heat exchange device and cooling device Download PDF

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Publication number
WO2024069861A1
WO2024069861A1 PCT/JP2022/036467 JP2022036467W WO2024069861A1 WO 2024069861 A1 WO2024069861 A1 WO 2024069861A1 JP 2022036467 W JP2022036467 W JP 2022036467W WO 2024069861 A1 WO2024069861 A1 WO 2024069861A1
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WO
WIPO (PCT)
Prior art keywords
heat
refrigerant
pipe
heat exchanger
heat exchange
Prior art date
Application number
PCT/JP2022/036467
Other languages
French (fr)
Japanese (ja)
Inventor
真弘 蜂矢
正樹 千葉
健司 山崎
善則 宮本
Original Assignee
日本電気株式会社
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Application filed by 日本電気株式会社 filed Critical 日本電気株式会社
Priority to PCT/JP2022/036467 priority Critical patent/WO2024069861A1/en
Publication of WO2024069861A1 publication Critical patent/WO2024069861A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/0007Indoor units, e.g. fan coil units
    • F24F1/0059Indoor units, e.g. fan coil units characterised by heat exchangers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/0007Indoor units, e.g. fan coil units
    • F24F1/0059Indoor units, e.g. fan coil units characterised by heat exchangers
    • F24F1/0063Indoor units, e.g. fan coil units characterised by heat exchangers by the mounting or arrangement of the heat exchangers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D1/00Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
    • F28D1/02Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
    • F28D1/03Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with plate-like or laminated conduits
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/02Header boxes; End plates
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/26Arrangements for connecting different sections of heat-exchange elements, e.g. of radiators

Definitions

  • the present invention relates to a heat exchange device and a cooling device.
  • the air conditioning unit has as its main components a heat receiver that receives heat from the air exhausted from the server, a compressor that compresses the refrigerant whose heat has been received by the heat receiver, a radiator that radiates heat from the refrigerant compressed by the compressor, and an expansion section constituted, for example, by a valve.
  • the heat receiver is equipped with a heat exchanger (radiator) for heat exchange between the exhaust air of the server to be cooled and a refrigerant
  • the heat sink is equipped with a heat exchanger (radiator) for heat exchange between the refrigerant compressed by the compressor and the atmosphere (cooling air).
  • Patent document 1 related to the present invention discloses a technology in which a heat exchanger used in the above-mentioned radiator is arranged at an angle to the air flow path of the cooling air (generally vertically), thereby ensuring a large contact area (heat dissipation area) between the heat dissipation fins of the heat exchanger and the air in a cross section perpendicular to the cooling air flow path.
  • Patent Document 2 which is related to the present invention, discloses a technology for improving heat exchange performance by using multiple heat exchangers to ensure the heat dissipation area required for one heat exchanger and individually adjusting the flow rate of refrigerant supplied to the multiple heat exchangers.
  • the heat transfer capacity per unit volume is smaller than that of high-pressure refrigerants, so in a refrigeration cycle of the same volume, it is necessary to circulate a larger volume of refrigerant than in the case of high-pressure refrigerants. Furthermore, as the circulation volume (flow rate) of the refrigerant increases, the flow rate increases, and an increase in pressure loss due to the faster flow rate is unavoidable. Therefore, in order to obtain the necessary cooling capacity while avoiding the need to increase the size of the equipment, such as by expanding the piping diameter, the heat exchanger is required to have the performance to exchange heat more efficiently than in the case of high-pressure refrigerants.
  • the height of the tank is arranged to be almost the same as the lower end of the heat exchanger, and the liquid level in the refrigerant pipe constituting the heat exchanger (the height of the refrigerant that has become liquid due to heat dissipation) may become the same as the liquid level in the tank connected thereto.
  • the liquid level in the refrigerant pipe constituting the heat exchanger (the height of the refrigerant that has become liquid due to heat dissipation) may become the same as the liquid level in the tank connected thereto.
  • Patent Document 2 since Patent Document 2 requires control of the heat exchange load of each heat exchanger, the cost of a control system added to the refrigeration cycle is incurred, and there is also the disadvantage of adding a control system, which creates a risk of failure. Furthermore, Patent Document 2 does not disclose any specific configuration for improving the efficiency of the heat exchangers themselves, such as the arrangement of a tank that receives and stores the refrigerant discharged after heat exchange in multiple heat exchangers, or the piping paths that introduce the refrigerant from each heat exchanger to the tank.
  • the purpose of this invention is to improve the heat exchange performance of a heat exchanger and a cooling device that uses the same.
  • the heat exchange device of the present invention is a heat exchange device that includes a heat exchanger that exchanges heat between air flowing in an up-down flow path and a refrigerant, a supply line that supplies the refrigerant that is heat exchanged in the heat exchanger, and a discharge line that discharges the refrigerant that has been heat exchanged in the heat exchanger, and is characterized in that the heat exchangers are arranged in a line in a direction that intersects with the air flow path, and at least one of the supply line and the discharge line is composed of a trunk pipe that is arranged parallel to the arrangement direction of the heat exchangers below the area in which the multiple heat exchangers are arranged, and branch pipes that connect the trunk pipe to each of the multiple heat exchangers.
  • the present invention can improve the heat exchange efficiency of heat exchange devices and cooling devices.
  • FIG. 2 is a front view of a heat exchanger according to a minimum configuration example of the present invention.
  • 1 is a schematic diagram of a piping system of a cooling device including a heat exchanger device according to an embodiment of the present invention.
  • 1 is a perspective view of a heat exchanger according to an embodiment, as viewed obliquely from below.
  • FIG. FIG. 2 is a front view of a heat exchange device according to one embodiment.
  • FIG. 4 is a right side view of the heat exchange device of FIG. 3 .
  • FIG. 4 is a rear view of the heat exchange device of FIG. 3 .
  • FIG. 4 is a schematic diagram of a piping system of the heat exchanger of FIG. 3 .
  • 13 is a cross-sectional view of a modified example of a connection portion between a tank and a liquid branch pipe.
  • This heat exchange device comprises a heat exchanger 2 which exchanges heat between the air flowing in a vertical flow path 1 and a refrigerant, a supply pipeline 3 which supplies the refrigerant which is heat exchanged in the heat exchanger 2, and a discharge pipeline 4 which discharges the refrigerant which has been heat exchanged in the heat exchanger 2, and is characterized in that the heat exchangers 2 are arranged in a row in a direction intersecting the air flow path, and at least one of the supply pipeline 3 and the discharge pipeline 4 is composed of a trunk pipe 5 which is arranged below the area in which the multiple heat exchangers 2 are arranged and parallel to the arrangement direction of the heat exchangers 2 as indicated by the arrow W in the figure, and branch pipes 6 which connect the trunk pipe 5 to each of the multiple heat exchangers 2.
  • the main pipe 5 is disposed below each of the heat exchangers 2, a configuration mainly consisting of straight pipes is adopted as the branch pipes 6 connecting the heat exchanger 2 to the main pipe 5 at the corresponding position, and the heat exchanger 2 and the main pipe 5 can be connected with a flow path with low resistance and with a short flow path length, and the flow path resistance to the supply pipe 3 or the discharge pipe 4 can be made small and constant.
  • the heat exchange load of each of the heat exchangers 2 can be made uniform, and the heat exchange efficiency of the entire heat exchange device can be increased.
  • This cooling device is basically composed of a heat dissipation section 20 having a heat exchanger 22 according to one embodiment, a heat receiving section 30 that receives heat from the exhaust air of a server unit to be cooled, a compressor 40 that receives the refrigerant that has received heat at the heat receiving section 30 via a pipe L1 and compresses it at a predetermined compression rate, and an expansion section 50 that is, for example, configured with a valve.
  • the heat receiving section 30 has a heat exchanger (evaporator) 31 that receives heat from high-temperature air exhausted from a server to be cooled, which is arranged in a server room (not shown) (more specifically, exhaust air that is higher in temperature than the room temperature of the server room and is sucked into the server as cooling air). That is, the air discharged from the server to the server room is cooled by the heat of evaporation when the refrigerant flowing through the heat exchanger 31 changes from a liquid phase to a gas phase, and then discharged to the server room and taken into the server as cooling air.
  • a heat exchanger evaporator
  • the refrigerant compressed by the compressor 40 is supplied to the heat dissipation section 20 via pipe L2.
  • the heat exchanger 22 of the heat dissipation section 20 condenses the refrigerant compressed by the compressor 40 and heated by exchanging heat with outside air.
  • the liquid-phase refrigerant condensed by heat dissipation in the heat dissipation section 20 is sent to the expansion section 50 via pipe L3 and cooled as it expands, then enters the heat receiving section 30 via pipe L4, and circulates through the refrigeration cycle shown in FIG. 2 by cooling the exhaust air of the server in the heat exchanger 31.
  • the heat dissipation section 20 is installed outdoors as a so-called outdoor unit, and the heat receiving section 30, compressor 40, and expansion section 50 are installed inside a building such as a data center as so-called indoor units.
  • the heat exchanger 22 constituting the heat dissipation section 20 will be described in detail with reference to FIGS.
  • the heat exchanger 22 is a so-called radiator, and has refrigerant pipes through which a refrigerant flows, and a heat sink for increasing the contact area between the refrigerant pipes and the cooling air.
  • These heat exchangers 22 have a flat plate-like appearance, and as shown in Figures 3 to 6, are arranged in six pairs, each pair forming an inverted V shape with the inclination directions opposite to each other, in a horizontal line inside a housing 60 that houses the entire heat dissipation unit 20.
  • This arrangement direction is, in a broad sense, a direction intersecting the air flow path, and in one embodiment, they are arranged in a horizontal direction perpendicular to the up-down (vertical) air flow path.
  • a fan 70 is disposed above the heat exchangers 22 to supply cooling air to the heat exchangers 22.
  • Two fans 70 are disposed in parallel in the horizontal direction to uniformly supply air to the heat exchangers 22.
  • Three pairs of heat exchangers 22 are disposed below each fan 70.
  • the fan 70 is an axial flow fan that generates an air flow in the direction of a shaft 71 that is the center of rotation (vertically upward in the illustrated example).
  • three pairs of heat exchangers 22 are arranged at equal intervals below each fan 70, but it is also effective to change the arrangement density of the heat exchangers 22 (the mutual spacing of the heat exchangers 22) depending on the radial distribution of air volume of the fans 70 (for example, characteristics such as faster flow velocity and higher air pressure due to faster circumferential speed of the fan blades toward the outside in the radial direction) to make the heat exchange volume in each heat exchanger 22 more uniform.
  • the supply pipes for supplying the gas-phase refrigerant to the heat exchangers 22 will now be described.
  • the upper portions of the plurality of heat exchangers 22 are branched and connected by vapor branch pipes 23 to a manifold 24 that distributes the vapor-phase refrigerant supplied from the compressor 40 via a pipe L2.
  • the steam branch pipe 23 is connected to a refrigerant pipe built in the heat exchanger 22 at an upper portion of the heat exchanger 22, and is drawn out to one side of the heat exchanger 22, as shown in Fig. 5, passes between the heat exchanger 22 and the inner surface on one side of the housing 60, and is connected to the manifold 24 arranged below the heat exchanger 22.
  • the manifold 24 is connected to the pipe L2 via a steam main pipe 25 at a lower portion of the approximate center thereof, and is supplied with a gas-phase refrigerant.
  • the manifold 24 is arranged along the arrangement direction of the plurality of heat exchangers 22 along the width direction of the housing 60 (W direction in Fig. 1), over almost the entire area in which the plurality of heat exchangers 22 are present.
  • Each of the steam branch pipes 23 is connected to the upper part of the heat exchanger 22, extends linearly downward from the side of the heat exchanger 22, and is connected to the manifold 24 at a position substantially directly below the heat exchanger 22.
  • the steam branch pipe 23 is mainly composed of a straight pipe section 23a, is connected to the upper part of the heat exchanger 22 from the side via a curved pipe section 23b provided at the upper end, and is connected to the manifold 24 via a curved pipe section 23c provided at the lower end. Since each of the steam branch pipes 23 is connected to the manifold 24 at a position substantially directly below the heat exchanger 22, the pipe length can be shortened as much as possible.
  • the steam branch pipes 23 are composed of the straight pipe section 23a of the same shape and the curved pipe sections 23b and 23c of the same shape.
  • the manifold 24 is disposed below the area in which the heat exchangers 22 are disposed, and is generally tubular extending in the arrangement direction of the heat exchangers 22, with the lower ends of each of the steam branch pipes 23 connected to the sides thereof.
  • the discharge pipe for discharging the refrigerant that has become liquid due to heat dissipation in the heat exchangers 22 will be described.
  • the lower portions of the heat exchangers 22 are connected by liquid branch pipes 26 to a tank 27 that discharges the refrigerant to the expansion section 50 via a pipe line L3 so as to join the tank 27.
  • the tank 27 is a manifold in which liquid-phase refrigerant joins, and is disposed over almost the entire area in which the heat exchangers 22 are arranged along the arrangement direction of the heat exchangers 22 (W direction in FIG. 1) in a plan view.
  • Each of the liquid branch pipes 26 is connected to the lower part of the heat exchanger 22, extends linearly downward from the side of the heat exchanger 22, and is connected to the tank 27 located directly below the heat exchanger 22. That is, each of the liquid branch pipes 26 is generally composed of two straight pipe sections 26a, 26b and three curved pipe sections 26c, 26d, 26e, and is connected to the lower part of the heat exchanger 22 from the lateral direction via the curved pipe section 26c provided at the upper end of the vertically oriented straight pipe section 26a, is connected to the horizontally oriented straight pipe section 26b by the curved pipe section 26d provided at the lower end of the straight pipe section 26a, and is further connected to the bottom of the tank 27 by the curved pipe section 26e.
  • Each of the liquid branch pipes 26 is configured to have the same shape as a whole by combining the straight pipe sections 26a, 26b of the same standard and the curved pipe sections 26c, 26d, 26e of the same standard.
  • the tank 27 is positioned below the area in which the heat exchangers 22 are arranged, and is generally tubular extending in the arrangement direction of the heat exchangers 22, with the lower ends of each of the liquid branch pipes 26 connected to its bottom.
  • a pipe L3 leading to the expansion section 50 is connected to the bottom of the tank 27, and a pump 28 is provided midway along the pipe.
  • This pump 28 is located below the tank 27 and pumps the liquid refrigerant it has drawn into the expansion section 50.
  • the liquid refrigerant is supplied to the heat receiving section 30 against the flow resistance of the pipes L3 and L4, but if the head difference between the tank 27 and the heat receiving section 30 (gravity acting on the liquid refrigerant based on the difference in potential energy between them) is sufficiently large, the pump 28 may be omitted.
  • the refrigerant compressed by the compressor 40 and raised in temperature reaches the steam main pipe 25 through the pipe line L2, flows into the approximate center of the manifold 24, and is distributed to each heat exchanger 22 through each steam branch pipe 23 arranged on the left and right.
  • the manifold 24 is present in almost the entire area where the heat exchangers 22 are present, so that the steam branch pipes 23 from the manifold 24 to the heat exchangers 22 are approximately straight, connected to the manifold 24 at a position directly below each heat exchanger 22, and configured with the same shape. Therefore, the resistance of the flow path from the manifold 24 to each heat exchanger 22 becomes uniform, and the refrigerant is distributed evenly, allowing each heat exchanger 22 to efficiently exchange heat.
  • the heat exchanger 22 cools the refrigerant flowing through the internal heat exchange pipes by heat exchange with the cooling air supplied by the fan 70, and the refrigerant that has become liquid due to this heat dissipation flows downward through the liquid branch pipe 26 due to gravity and flows into and joins the tank 27.
  • the liquid branch pipes 26 are configured to be straight and have the same diameter and length, so that the flow resistance on the refrigerant discharge side of each heat exchanger 22 can be minimized and made uniform, and the refrigerant can be discharged evenly and merged in the tank 27.
  • the lower end of the liquid branch pipe 26 is connected to the bottom (lowest point) of the tank 27 having a circular cross section.
  • the liquid phase refrigerant may evaporate or the gas phase refrigerant that has not been condensed in the heat exchanger 22 may flow in, so that the gas phase refrigerant may also be present in the tank 27.
  • the outlet of the liquid branch pipe 26 below the liquid level in the tank 27, it is possible to prevent uneven distribution of the refrigerant caused by the gas phase refrigerant flowing back through the liquid branch pipe 26.
  • the liquid branch pipe 26 is connected to the bottom of the tank 27.
  • liquid branch pipe 26 when it is necessary to connect the liquid branch pipe 26 to an upper part of the tank 27 due to the installation conditions of the liquid branch pipe 26 and the tank 27, it is preferable to insert the liquid branch pipe 26 close to the bottom of the tank 27 as shown in a modified example in FIG. 8 to ensure that the liquid-phase refrigerant flows below the liquid level L of the liquid-phase refrigerant.
  • the liquid-phase refrigerant flowing into the tank 27 is sucked into the pump 28 and sent to the pipe L3.
  • the NPSH Net Positive Suction Head
  • the NPSH Net Positive Suction Head
  • the tank 27 is arranged below the heat exchanger 22, a sufficiently large height difference is secured between them, so that the liquid level of the liquid-phase refrigerant in the tank 27 does not rise to the inside of the heat exchanger 22, and all of the refrigerant flowing through the heat exchanger 22 can change phase from gas phase to liquid phase and release heat.
  • the flow resistance of the flow path of the refrigerant flowing in and out of each of the multiple heat exchangers 22 can be made uniform, making the heat exchange load in each heat exchanger 22 uniform.
  • the heat exchangers 22 are arranged horizontally with alternating inclinations in opposite directions, unevenness in the amount of heat exchanged in the vertical direction of each heat exchanger 22 can be reduced, and the heat exchange efficiency can be improved as much as possible when used in a refrigeration cycle that uses a low-pressure refrigerant with a large refrigerant flow rate relative to the heat dissipation capacity, particularly when used in a refrigeration cycle that uses a low-pressure refrigerant with a large refrigerant flow rate relative to the heat dissipation capacity, when exchanging heat with a large amount of refrigerant flowing at high speed.
  • the heat exchanger 22 is used as a heat dissipation part, but the heat exchanger 22 can also be used as a heat receiving part. In this case, it is sufficient to connect a refrigerant supply pipe and a refrigerant discharge pipe as described below.
  • the liquid-phase refrigerant supplied from the pipe L4 as a supply pipe becomes gaseous due to the heat of the cooling object such as the exhaust gas of the server, and therefore, instead of the tank 27, a manifold is provided to distribute the liquid-phase refrigerant from the pipe L4 as a supply pipe to the liquid branch pipe 26, and the liquid branch pipe 26 is branched from this manifold into a straight pipe section and supplied to each of the heat exchangers 22 directly above.
  • the gas-phase refrigerant that absorbs the heat of the cooling object in the heat exchanger 22 is merged into the manifold 24 by the straight pipe section of the vapor branch pipe 23, and the gas-phase refrigerant is supplied to the compressor 40 via the pipe L1 as a discharge pipe.
  • the gas-phase refrigerant is compressed at a predetermined compression ratio by the compressor 40, dissipates heat in the heat dissipation section 20, and is circulated to the heat receiving section 30 again, thereby realizing a refrigeration cycle.
  • the shape of the branch pipe specifically, the number of straight pipe sections, the length, the number of curved pipe sections, and the orientation are not limited to one embodiment, and may of course be changed depending on the number and arrangement of heat exchangers, and the relative positional relationship of the main pipe to the heat exchangers, etc.
  • the flow of cooling air and the flow of refrigerant are described as being approximately vertical, but this is not limited to being vertical, and as long as the refrigerant can flow due to the action of gravity, it is not limited to being vertical.
  • the shape, size, and number of the fan and the heat exchanger are not limited to those in the embodiment, and it is desirable to select an optimal combination according to the installation conditions of the heat dissipation unit and the amount of heat dissipation.
  • the inclination direction of the heat exchangers is not limited to an arrangement in which they are inclined in opposite directions alternately, and for example, a plurality of heat exchangers may be arranged horizontally inclined in the same direction.
  • the arrangement direction of the heat exchangers is not limited to horizontal, and as long as it is not the same direction as the airflow of the cooling air but is a direction that crosses it, it is possible to obtain the effect of reducing unevenness in the wind pressure and air volume of the cooling air.
  • the arrangement and shapes of the manifold, tank, steam branch pipes, and liquid branch pipes relative to the heat exchanger are not limited to those in the embodiment, and may of course be changed as appropriate depending on the installation conditions.
  • a frame-like structure is used as the housing, but a structure that surrounds the periphery of each part, or a structure in which part of the cooling air flow path is used as the housing may also be used.
  • the object of cooling according to the present invention is not limited to the server of the embodiment, but can be used to cool various heat generating devices such as power supplies and other electronic devices.
  • the present invention can be used in the heat dissipation and heat receiving parts of a cooling device.

Abstract

The purpose of the present invention is to improve the heat exchange efficiency of a heat exchange device. A heat exchange device comprises heat exchangers (2) that exchange heat between a coolant and air which flows through a flow path (1) in the vertical direction, a supply duct (3) that supplies the coolant subject to heat exchange by the heat exchangers (2), and a discharge duct (4) that is for discharging the coolant which has been subjected to heat exchange by the heat exchangers (2), said heat exchange device being characterized in that: a plurality of the heat exchangers (2) are disposed along a direction intersecting the flow path (1) of the air; and at least one of the supply duct (3) and the discharge duct (4) is constituted by a main pipe (5) that is disposed below a region in which the plurality of heat exchangers (2) are disposed and parallel to the direction along which the heat exchangers (2) are arranged and which is indicated by the arrow (W) in the drawing, and branch pipes (6) that respectively connect the main pipe (5) and the plurality of heat exchangers (2).

Description

熱交換装置および冷却装置Heat exchange and cooling equipment
 本発明は、熱交換装置および冷却装置に関する。 The present invention relates to a heat exchange device and a cooling device.
 従来、多数のサーバを備えるデーターセンター等にあっては、前記サーバが設置されたサーバルームを空調装置によってサーバの動作に最適な温度に維持することが行われている。
 前記空調装置は、サーバから排出された空気から受熱する受熱器、該受熱器で受熱した冷媒を圧縮する圧縮機、該圧縮機で圧縮された冷媒を放熱する放熱器、および例えば弁により構成された膨張部を主要な構成要素とする。
 前記受熱器は、冷却対象となるサーバの排気と冷媒との間の熱交換のための熱交換器(ラジエータ)を備え、前記放熱器は、前記圧縮機により圧縮された冷媒と大気(冷却空気)との間の熱交換のための熱交換器(ラジエータ)を備える。
2. Description of the Related Art Conventionally, in data centers or the like that are equipped with a large number of servers, the server rooms in which the servers are installed are maintained at an optimum temperature for the operation of the servers by air conditioning devices.
The air conditioning unit has as its main components a heat receiver that receives heat from the air exhausted from the server, a compressor that compresses the refrigerant whose heat has been received by the heat receiver, a radiator that radiates heat from the refrigerant compressed by the compressor, and an expansion section constituted, for example, by a valve.
The heat receiver is equipped with a heat exchanger (radiator) for heat exchange between the exhaust air of the server to be cooled and a refrigerant, and the heat sink is equipped with a heat exchanger (radiator) for heat exchange between the refrigerant compressed by the compressor and the atmosphere (cooling air).
 本発明に関連する特許文献1には、上記放熱器で使用される熱交換器として、一の熱交換器を冷却空気の空気流路(一般に鉛直方向)に対して斜めに配置することにより、冷却空気の流路に直交する断面に対して、前記熱交換器の放熱フィンと空気との接触面積(放熱面積)を大きく確保する技術が開示されている。
 本発明に関連する特許文献2には、一の熱交換器に必要とされる放熱面積を複数の熱交換器によって確保し、複数の熱交換器に供給する冷媒の流量を個々に調整することにより、熱交換性能を高める技術が開示されている。
Patent document 1 related to the present invention discloses a technology in which a heat exchanger used in the above-mentioned radiator is arranged at an angle to the air flow path of the cooling air (generally vertically), thereby ensuring a large contact area (heat dissipation area) between the heat dissipation fins of the heat exchanger and the air in a cross section perpendicular to the cooling air flow path.
Patent Document 2, which is related to the present invention, discloses a technology for improving heat exchange performance by using multiple heat exchangers to ensure the heat dissipation area required for one heat exchanger and individually adjusting the flow rate of refrigerant supplied to the multiple heat exchangers.
特開2014-163530号公報JP 2014-163530 A 特開2022-046305号公報JP 2022-046305 A
 ところで、近年、環境負荷への配慮から、上記冷凍サイクルで使用される冷媒として、従来から使用されている、蒸発圧と凝縮圧の差が1000kPaオーダーの高圧のハイドロフルオロカーボン類(Hydro Fluoro Carbons:HFCs:高圧のHFCs)から、蒸発圧と凝縮圧の差が100kPa程度かつ最大蒸気圧が1000kPa以下の低圧のハイドロフルオロオレフィン類(Hydro Fluoro Olefins:低圧のHFOs)などへの切替えが行われている。 In recent years, due to consideration of the environmental impact, the refrigerants used in the above-mentioned refrigeration cycle have been switched from the high-pressure hydrofluorocarbons (HFCs), which have a difference between evaporation pressure and condensation pressure of the order of 1000 kPa, to low-pressure hydrofluoroolefins (HFOs), which have a difference between evaporation pressure and condensation pressure of about 100 kPa and a maximum vapor pressure of 1000 kPa or less.
 この低圧のHFOsを冷媒として使用する冷却装置にあっては、高圧冷媒に比して単位量あたりの熱移動容量が小さいことから、同一容量の冷凍サイクルでは、高圧冷媒の場合より多量の冷媒を循環させることが必要となる。また、冷媒の循環量(流量)の増加に伴い、その流速が速くなることによる圧損の増加が避けられないことから、配管径の拡大等の設備的な大型化を回避しつつ必要な冷却能力を得るべく、前記熱交換器には、高圧冷媒の場合より効率良く熱交換することができる性能が求められる。 In cooling systems that use low-pressure HFOs as refrigerants, the heat transfer capacity per unit volume is smaller than that of high-pressure refrigerants, so in a refrigeration cycle of the same volume, it is necessary to circulate a larger volume of refrigerant than in the case of high-pressure refrigerants. Furthermore, as the circulation volume (flow rate) of the refrigerant increases, the flow rate increases, and an increase in pressure loss due to the faster flow rate is unavoidable. Therefore, in order to obtain the necessary cooling capacity while avoiding the need to increase the size of the equipment, such as by expanding the piping diameter, the heat exchanger is required to have the performance to exchange heat more efficiently than in the case of high-pressure refrigerants.
 しかしながら、特許文献1にあっては、熱交換器を斜めに配置した構成に起因する下記の課題がある。
(1)前記冷却空気の気流を発生するファンから熱交換器までの距離が同じ熱交換器内の高さ位置(冷却空気の流路の上流と下流)によって異なる。すなわちファンによって発生した圧力が高さ方向で異なるため、高さ方向で風速がばらつくこととなり、これに伴って熱伝達率も不均一になるので、熱交換器全体としての熱交換性能が低下する。
(2)放熱器は、熱交換後の冷媒を受け入れるタンクを熱交換器とともに筐体に格納する構造であるから、斜めに配置された寸法の大きな前記熱交換器が筐体の上下に延在してスペースを占有している。このため、前記タンクの高さが熱交換器の下端とほぼ同じになる配置となって、熱交換器を構成する冷媒管内の液面(放熱により液相となった冷媒の高さ)と、これに連通するタンクとの液面と同じになることがある。このように、熱交換器の冷媒管内に液相の部分が生じると、この液面以下では、冷媒の気相から液相への相変化による放熱が行われることがなく、熱交換器の熱交換性能が低下する。
However, in the technology disclosed in Patent Document 1, the following problems arise due to the configuration in which the heat exchanger is disposed at an angle.
(1) The distance from the fan that generates the cooling air flow to the heat exchanger varies depending on the height position (upstream and downstream of the cooling air flow path) in the same heat exchanger. In other words, since the pressure generated by the fan differs in the height direction, the wind speed varies in the height direction, and the heat transfer coefficient becomes uneven, which reduces the heat exchange performance of the heat exchanger as a whole.
(2) The radiator is structured such that a tank for receiving the refrigerant after heat exchange is stored in a housing together with the heat exchanger, and the large-sized heat exchanger arranged at an angle extends above and below the housing, occupying space. As a result, the height of the tank is arranged to be almost the same as the lower end of the heat exchanger, and the liquid level in the refrigerant pipe constituting the heat exchanger (the height of the refrigerant that has become liquid due to heat dissipation) may become the same as the liquid level in the tank connected thereto. When a liquid phase portion occurs in the refrigerant pipe of the heat exchanger in this way, below this liquid level, heat dissipation due to the phase change of the refrigerant from the gas phase to the liquid phase does not occur, and the heat exchange performance of the heat exchanger decreases.
 また、特許文献2は、各熱交換器の熱交換の負荷を制御することが必要であることから、冷凍サイクルに追加される制御系のコストがかかり、また、制御系の故障リスクが生じるという制御系の追加に伴う欠点がある。また特許文献2は、複数の熱交換器で熱交換されて排出された冷媒を受け入れ、貯留するタンクの配置、および、該タンクへ各熱交換器からの冷媒を導入する配管経路といった熱交換器自身の効率を高めるための具体的な構成を開示すものではない。 In addition, since Patent Document 2 requires control of the heat exchange load of each heat exchanger, the cost of a control system added to the refrigeration cycle is incurred, and there is also the disadvantage of adding a control system, which creates a risk of failure. Furthermore, Patent Document 2 does not disclose any specific configuration for improving the efficiency of the heat exchangers themselves, such as the arrangement of a tank that receives and stores the refrigerant discharged after heat exchange in multiple heat exchangers, or the piping paths that introduce the refrigerant from each heat exchanger to the tank.
 この発明は、熱交換器およびこれを利用する冷却装置の熱交換性能を高めることを目的とする。 The purpose of this invention is to improve the heat exchange performance of a heat exchanger and a cooling device that uses the same.
 上記課題を解決するために、本発明にかかる熱交換装置は、上下方向への流路を流れる空気と冷媒との間で熱交換する熱交換器と、該熱交換器で熱交換される冷媒を供給する供給管路と、該熱交換器で熱交換された冷媒を排出する排出管路と、を備える熱交換装置であって、前記熱交換器は、空気の流路と交差する方向へ並べて複数配置され、前記供給管路、排出管路のすくなくともいずれかは、複数の前記熱交換器が配置された領域よりも下方に前記熱交換器の配列方向と平行に配置された幹管と、該幹管と複数の前記熱交換器とをそれぞれ接続する枝管とにより構成されたことを特徴とする。 In order to solve the above problems, the heat exchange device of the present invention is a heat exchange device that includes a heat exchanger that exchanges heat between air flowing in an up-down flow path and a refrigerant, a supply line that supplies the refrigerant that is heat exchanged in the heat exchanger, and a discharge line that discharges the refrigerant that has been heat exchanged in the heat exchanger, and is characterized in that the heat exchangers are arranged in a line in a direction that intersects with the air flow path, and at least one of the supply line and the discharge line is composed of a trunk pipe that is arranged parallel to the arrangement direction of the heat exchangers below the area in which the multiple heat exchangers are arranged, and branch pipes that connect the trunk pipe to each of the multiple heat exchangers.
 本発明によれば、熱交換装置および冷却装置の熱交換効率を高めることができる。 The present invention can improve the heat exchange efficiency of heat exchange devices and cooling devices.
本発明の最小構成例にかかる熱交換装置の正面図である。FIG. 2 is a front view of a heat exchanger according to a minimum configuration example of the present invention. 本発明の一実施形態にかかる熱交換器装置を備える冷却装置の配管系統の模式図である。1 is a schematic diagram of a piping system of a cooling device including a heat exchanger device according to an embodiment of the present invention. 一実施形態にかかる熱交換装置の斜め下方から見た斜視図である。1 is a perspective view of a heat exchanger according to an embodiment, as viewed obliquely from below. FIG. 一実施形態にかかる熱交換装置の前面図である。FIG. 2 is a front view of a heat exchange device according to one embodiment. 図3の熱交換装置の右側面図である。FIG. 4 is a right side view of the heat exchange device of FIG. 3 . 図3の熱交換装置の後面図である。FIG. 4 is a rear view of the heat exchange device of FIG. 3 . 図3の熱交換装置の配管系統の模式図である。FIG. 4 is a schematic diagram of a piping system of the heat exchanger of FIG. 3 . タンクと液枝管との接続個所の変形例の断面図である。13 is a cross-sectional view of a modified example of a connection portion between a tank and a liquid branch pipe. FIG.
 本発明の最小構成にかかる形態の冷却装置の構成について図1を参照して説明する。
 この熱交換装置は、上下方向への流路1を流れる空気と冷媒との間で熱交換する熱交換器2と、該熱交換器2で熱交換される冷媒を供給する供給管路3と、該熱交換器2で熱交換された冷媒を排出する排出管路4と、を備える熱交換装置であって、前記熱交換器2は、空気の流路と交差する方向へ並べて複数配置され、前記供給管路3、排出管路4のすくなくともいずれかは、複数の前記熱交換器2が配置された領域よりも下方に、図中矢印Wで示す前記熱交換器2の配列方向と平行に配置された幹管5と、該幹管5と複数の前記熱交換器2とをそれぞれ接続する枝管6とにより構成されたことを特徴とする。
The configuration of a cooling device according to a minimum configuration of the present invention will be described with reference to FIG.
This heat exchange device comprises a heat exchanger 2 which exchanges heat between the air flowing in a vertical flow path 1 and a refrigerant, a supply pipeline 3 which supplies the refrigerant which is heat exchanged in the heat exchanger 2, and a discharge pipeline 4 which discharges the refrigerant which has been heat exchanged in the heat exchanger 2, and is characterized in that the heat exchangers 2 are arranged in a row in a direction intersecting the air flow path, and at least one of the supply pipeline 3 and the discharge pipeline 4 is composed of a trunk pipe 5 which is arranged below the area in which the multiple heat exchangers 2 are arranged and parallel to the arrangement direction of the heat exchangers 2 as indicated by the arrow W in the figure, and branch pipes 6 which connect the trunk pipe 5 to each of the multiple heat exchangers 2.
 上記構成によれば、前記各熱交換器2の下方に幹管5が配置されているので、前記熱交換器2とこれに対応する位置の前記幹管5との間を接続する枝管6として、直管を主体とする構成を採用して、前記熱交換器2と前記幹管5との間を抵抗の小さな流路でかつ流路の長さを短縮して接続することができ、前記供給管路3もしくは排出管路4へ到る流路抵抗を小さく、かつ一定にすることができる。この結果、前記各熱交換器2の熱交換の負荷の均一化を図り、熱交換装置全体の熱交換効率を高くすることができる。 With the above configuration, since the main pipe 5 is disposed below each of the heat exchangers 2, a configuration mainly consisting of straight pipes is adopted as the branch pipes 6 connecting the heat exchanger 2 to the main pipe 5 at the corresponding position, and the heat exchanger 2 and the main pipe 5 can be connected with a flow path with low resistance and with a short flow path length, and the flow path resistance to the supply pipe 3 or the discharge pipe 4 can be made small and constant. As a result, the heat exchange load of each of the heat exchangers 2 can be made uniform, and the heat exchange efficiency of the entire heat exchange device can be increased.
  図2を参照して、一実施形態にかかる放熱器を備えた冷却装置の概要を説明する。
 この冷却装置は、一実施形態にかかる熱交換器22を備えた放熱部20と、冷却対象となるサーバユニットの排気から受熱する受熱部30と、受熱部30で受熱した冷媒を管路L1を経由して受け入れて所定の圧縮率で圧縮する圧縮機40と、例えば弁により構成された膨張部50とを基本構成としている。前記受熱部30は、図示しないサーバルーム内に配置された冷却対象としてのサーバから排気された高温の空気(詳細には、サーバに冷却空気として吸入された、サーバルームの室温より高温の排気)から受熱する熱交換器(蒸発器)31を有する。すなわち、前記サーバから、前記サーバルームに放出された空気は、前記熱交換器31を流れる冷媒が液相から気相となる際の蒸発熱により冷却された後、前記サーバルームに排出されて前記サーバに冷却用の空気として取り込まれる。
With reference to FIG. 2, an overview of a cooling device including a heat sink according to an embodiment will be described.
This cooling device is basically composed of a heat dissipation section 20 having a heat exchanger 22 according to one embodiment, a heat receiving section 30 that receives heat from the exhaust air of a server unit to be cooled, a compressor 40 that receives the refrigerant that has received heat at the heat receiving section 30 via a pipe L1 and compresses it at a predetermined compression rate, and an expansion section 50 that is, for example, configured with a valve. The heat receiving section 30 has a heat exchanger (evaporator) 31 that receives heat from high-temperature air exhausted from a server to be cooled, which is arranged in a server room (not shown) (more specifically, exhaust air that is higher in temperature than the room temperature of the server room and is sucked into the server as cooling air). That is, the air discharged from the server to the server room is cooled by the heat of evaporation when the refrigerant flowing through the heat exchanger 31 changes from a liquid phase to a gas phase, and then discharged to the server room and taken into the server as cooling air.
 前記圧縮機40により圧縮された冷媒は、管路L2を経由して前記放熱部20に供給される。該放熱部20が備える熱交換器22は、前記圧縮機40に圧縮されて温度上昇した冷媒を外気と熱交換することにより凝縮させる。さらに、前記放熱部20における放熱により凝縮した液相冷媒は、管路L3を経由して、前記膨張部50に送り込まれて膨張ともに降温された後、管路L4を経由して前記受熱部30へ入り、前記熱交換器31において前記サーバの排気を冷却することにより、図2に示す冷凍サイクルを循環する。なお前記放熱部20はいわゆる室外機として屋外に設置され、前記受熱部30、圧縮機40、膨張部50は、いわゆる室内機として、データーセンター等の建物内に設置される。 The refrigerant compressed by the compressor 40 is supplied to the heat dissipation section 20 via pipe L2. The heat exchanger 22 of the heat dissipation section 20 condenses the refrigerant compressed by the compressor 40 and heated by exchanging heat with outside air. The liquid-phase refrigerant condensed by heat dissipation in the heat dissipation section 20 is sent to the expansion section 50 via pipe L3 and cooled as it expands, then enters the heat receiving section 30 via pipe L4, and circulates through the refrigeration cycle shown in FIG. 2 by cooling the exhaust air of the server in the heat exchanger 31. The heat dissipation section 20 is installed outdoors as a so-called outdoor unit, and the heat receiving section 30, compressor 40, and expansion section 50 are installed inside a building such as a data center as so-called indoor units.
 前記放熱部20を構成する熱交換器22の詳細について、図3~図7を参照して説明する。
 前記熱交換器22は、いわゆるラジエータであって、冷媒が流れる冷媒管と、該冷媒管と冷却空気との接触面積を大きくするための放熱板とを有し、前記冷媒管を一の平面内で繰り返し屈曲させて該平面全体に分布させたサーペンタイン型、あるいは、冷媒を供給する供給ヘッダーと冷媒を排出する排出ヘッダーとの間に多数の冷媒管を並列に接続したパラレルフロー型の方式が採用される。
 これらの熱交換器22は、平板状の外観を有し、図3~6に示すように、放熱部20全体を格納する筐体60内に、傾斜方向を互いに反対にして逆V字状をなす二つを一対として、水平方向へ並べて六対配置されている。この配置方向は、広義には空気流路と交差する方向であって、一実施形態では上下方向(鉛直方向)への空気流路と直交する水平方向に配置されている。
The heat exchanger 22 constituting the heat dissipation section 20 will be described in detail with reference to FIGS.
The heat exchanger 22 is a so-called radiator, and has refrigerant pipes through which a refrigerant flows, and a heat sink for increasing the contact area between the refrigerant pipes and the cooling air. A serpentine type in which the refrigerant pipes are repeatedly bent within a plane and distributed over the entire plane, or a parallel flow type in which a large number of refrigerant pipes are connected in parallel between a supply header that supplies the refrigerant and a discharge header that discharges the refrigerant, is adopted.
These heat exchangers 22 have a flat plate-like appearance, and as shown in Figures 3 to 6, are arranged in six pairs, each pair forming an inverted V shape with the inclination directions opposite to each other, in a horizontal line inside a housing 60 that houses the entire heat dissipation unit 20. This arrangement direction is, in a broad sense, a direction intersecting the air flow path, and in one embodiment, they are arranged in a horizontal direction perpendicular to the up-down (vertical) air flow path.
 前記熱交換器22の上方には、前記熱交換器22へ冷却空気を供給するファン70が配置されている。該ファン70は、複数の前記熱交換器22へ均一に空気を供給すべく、水平方向へ二個並列に配置されている。各ファン70の下方には、それぞれ三対ずつの熱交換器22が配置されている。なお一実施形態のファン70は、回転中心となる軸71の方向(図示例では鉛直上方)へ空気流を発生する軸流ファンである。
 なお図示例では、各ファン70の下方に三対の熱交換器22を等間隔で配置したが、前記ファン70の半径方向への風量の分布(例えば半径方向外方ほどファンブレードの周速が速いため流速が速い、風圧が高い等の特性)に応じて、熱交換器22の配置密度(熱交換器22の相互間隔)を変更し、各熱交換器22における熱交換量をより均一にすることも有効である。
A fan 70 is disposed above the heat exchangers 22 to supply cooling air to the heat exchangers 22. Two fans 70 are disposed in parallel in the horizontal direction to uniformly supply air to the heat exchangers 22. Three pairs of heat exchangers 22 are disposed below each fan 70. In one embodiment, the fan 70 is an axial flow fan that generates an air flow in the direction of a shaft 71 that is the center of rotation (vertically upward in the illustrated example).
In the illustrated example, three pairs of heat exchangers 22 are arranged at equal intervals below each fan 70, but it is also effective to change the arrangement density of the heat exchangers 22 (the mutual spacing of the heat exchangers 22) depending on the radial distribution of air volume of the fans 70 (for example, characteristics such as faster flow velocity and higher air pressure due to faster circumferential speed of the fan blades toward the outside in the radial direction) to make the heat exchange volume in each heat exchanger 22 more uniform.
 複数の前記熱交換器22に気相冷媒を供給する供給管路について説明する。
 複数の前記熱交換器22の上部は、蒸気枝管23によって、前記圧縮機40から管路L2を経由して供給される気相冷媒を分配するマニフォールド24へそれぞれ分岐して接続されている。
 前記蒸気枝管23は、前記熱交換器22の上部で、該熱交換器22に内蔵された冷媒管に接続され、図5に示すように、前記熱交換器22の一側方へ引き出され、熱交換器22と筐体60の一方の側の内面との間を通って、前記熱交換器22より下方に配置された前記マニフォールド24に接続されている。このマニフォールド24は、その略中央部の下部で蒸気主管25を介して前記管路L2に接続されて気相冷媒が供給されている。また前記マニフォールド24は、筐体60の幅方向に沿う前記複数の熱交換器22の配列方向(図1のW方向)に沿って、これら複数の熱交換器22が存在する領域のほぼ全体にわたって配置されている。
The supply pipes for supplying the gas-phase refrigerant to the heat exchangers 22 will now be described.
The upper portions of the plurality of heat exchangers 22 are branched and connected by vapor branch pipes 23 to a manifold 24 that distributes the vapor-phase refrigerant supplied from the compressor 40 via a pipe L2.
The steam branch pipe 23 is connected to a refrigerant pipe built in the heat exchanger 22 at an upper portion of the heat exchanger 22, and is drawn out to one side of the heat exchanger 22, as shown in Fig. 5, passes between the heat exchanger 22 and the inner surface on one side of the housing 60, and is connected to the manifold 24 arranged below the heat exchanger 22. The manifold 24 is connected to the pipe L2 via a steam main pipe 25 at a lower portion of the approximate center thereof, and is supplied with a gas-phase refrigerant. The manifold 24 is arranged along the arrangement direction of the plurality of heat exchangers 22 along the width direction of the housing 60 (W direction in Fig. 1), over almost the entire area in which the plurality of heat exchangers 22 are present.
 前記各蒸気枝管23は、前記熱交換器22の上部に接続され、熱交換器22の側方から直線状に下方に延び、略直下となる位置の前記マニフォールド24に接続されている。前記蒸気枝管23は、直管部23aを主体として構成され、上端に設けられた曲管部23bを介して前記熱交換器22の上部に横方向から接続され、下端に設けられた曲管部23cを介して前記マニフォールド24に接続されている。前記各蒸気枝管23は、いずれも略直下の位置の前記マニフォールド24に接続されているから、管路長を可及的に短くすることができる。また、略直下の位置で前記マニフォールド24に接続すべく、同一形状の直管部23aと、同一形状の曲管部23b、23cとにより構成されている。
 一実施形態における前記マニフォールド24は、前記熱交換器22が配置された領域よりも下方に配置され、全体として、前記熱交換器22の配列方向に延在する管状をなし、その側部に各々の前記蒸気枝管23の下端が接続されている。
Each of the steam branch pipes 23 is connected to the upper part of the heat exchanger 22, extends linearly downward from the side of the heat exchanger 22, and is connected to the manifold 24 at a position substantially directly below the heat exchanger 22. The steam branch pipe 23 is mainly composed of a straight pipe section 23a, is connected to the upper part of the heat exchanger 22 from the side via a curved pipe section 23b provided at the upper end, and is connected to the manifold 24 via a curved pipe section 23c provided at the lower end. Since each of the steam branch pipes 23 is connected to the manifold 24 at a position substantially directly below the heat exchanger 22, the pipe length can be shortened as much as possible. In addition, in order to connect to the manifold 24 at a position substantially directly below the steam branch pipes 23, the steam branch pipes 23 are composed of the straight pipe section 23a of the same shape and the curved pipe sections 23b and 23c of the same shape.
In one embodiment, the manifold 24 is disposed below the area in which the heat exchangers 22 are disposed, and is generally tubular extending in the arrangement direction of the heat exchangers 22, with the lower ends of each of the steam branch pipes 23 connected to the sides thereof.
 複数の前記熱交換器22における放熱によって液相となった冷媒を排出する排出管路について説明する。
 複数の前記熱交換器22の下部は、液枝管26によって、管路L3を経由して前記膨張部50へ冷媒を排出するタンク27に、それぞれ合流するように接続されている。前記タンク27は、液相冷媒が合流するマニフォールドであって、平面視において、前記複数の熱交換器22の配列方向(図1のW方向)に沿って、前記熱交換器22が配列された領域のほぼ全域にわたって配置されている。
 前記各液枝管26は、前記熱交換器22の下部に接続され、熱交換器22の側方から直線状に下方に延び、前記熱交換器22の直下となる位置の前記タンク27に接続されている。すなわち、前記各液枝管26は、全体として二つの直管部26a、26bと、三つの曲管部26c、26d、26eとにより構成され、縦向きに配置された直管部26aの上端に設けられた曲管部26cを介して前記熱交換器22の下部に横方向から接続され、前記直管部26aの下端に設けられた曲管部26dによって横向きの直管部26bに接続され、さらに、曲管部26eによって前記タンク27の底部に接続されている。前記各液枝管26は、同一規格の直管部26a、26bと、同一規格の曲管部26c、26d、26eとを組み合わせて構成されることにより、全体として、同一形状に構成されている。
 一実施形態における前記タンク27は、前記熱交換器22が配置された領域の下方に配置され、全体として、前記熱交換器22の配列方向に延在する管状をなし、その底部に各々の前記液枝管26の下端が接続されている。
The discharge pipe for discharging the refrigerant that has become liquid due to heat dissipation in the heat exchangers 22 will be described.
The lower portions of the heat exchangers 22 are connected by liquid branch pipes 26 to a tank 27 that discharges the refrigerant to the expansion section 50 via a pipe line L3 so as to join the tank 27. The tank 27 is a manifold in which liquid-phase refrigerant joins, and is disposed over almost the entire area in which the heat exchangers 22 are arranged along the arrangement direction of the heat exchangers 22 (W direction in FIG. 1) in a plan view.
Each of the liquid branch pipes 26 is connected to the lower part of the heat exchanger 22, extends linearly downward from the side of the heat exchanger 22, and is connected to the tank 27 located directly below the heat exchanger 22. That is, each of the liquid branch pipes 26 is generally composed of two straight pipe sections 26a, 26b and three curved pipe sections 26c, 26d, 26e, and is connected to the lower part of the heat exchanger 22 from the lateral direction via the curved pipe section 26c provided at the upper end of the vertically oriented straight pipe section 26a, is connected to the horizontally oriented straight pipe section 26b by the curved pipe section 26d provided at the lower end of the straight pipe section 26a, and is further connected to the bottom of the tank 27 by the curved pipe section 26e. Each of the liquid branch pipes 26 is configured to have the same shape as a whole by combining the straight pipe sections 26a, 26b of the same standard and the curved pipe sections 26c, 26d, 26e of the same standard.
In one embodiment, the tank 27 is positioned below the area in which the heat exchangers 22 are arranged, and is generally tubular extending in the arrangement direction of the heat exchangers 22, with the lower ends of each of the liquid branch pipes 26 connected to its bottom.
 また、図示例では、前記タンク27の底部に前記膨張部50へ到る管路L3が接続されていて、その途中にポンプ28が設けられている。このポンプ28は、前記タンク27の下方にあって、吸入した液相冷媒を膨張部50へ圧送している。なお、管路L3やL4の流路抵抗に抗して受熱部30へ液相冷媒を供給するが、前記タンク27と受熱部30とのヘッド差(これらの位置エネルギーの差に基づいて液相冷媒に作用する重力)が十分に大きい場合には、前記ポンプ28を省略しても良い。 In the illustrated example, a pipe L3 leading to the expansion section 50 is connected to the bottom of the tank 27, and a pump 28 is provided midway along the pipe. This pump 28 is located below the tank 27 and pumps the liquid refrigerant it has drawn into the expansion section 50. The liquid refrigerant is supplied to the heat receiving section 30 against the flow resistance of the pipes L3 and L4, but if the head difference between the tank 27 and the heat receiving section 30 (gravity acting on the liquid refrigerant based on the difference in potential energy between them) is sufficiently large, the pump 28 may be omitted.
 図2~図7を参照して、一実施形態にかかる熱交換器を備えた冷却装置の作用を説明する。
 圧縮機40により圧縮されて温度が上昇した冷媒は、管路L2を経由して、前記蒸気主管25に達し、マニフォールド24の略中央に流入して、左右に並ぶ各蒸気枝管23を経由して各熱交換器22へ分配される。一実施形態にあっては、前記マニフォールド24が前記熱交換器22の存在範囲のほぼ全域に存在していることから、前記マニフォールド24から熱交換器22に到る蒸気枝管23がほぼ直線状をなしていて、各熱交換器22の直下の位置で前記マニフォールド24に接続され、かつ、同一の形状で構成されているから、前記マニフォールド24から各熱交換器22へ到る流路の抵抗が均一になり、冷媒を均等に分配して、各熱交換器22に効率的に熱交換を行わせることができる。
The operation of the cooling device including the heat exchanger according to one embodiment will be described with reference to FIGS.
The refrigerant compressed by the compressor 40 and raised in temperature reaches the steam main pipe 25 through the pipe line L2, flows into the approximate center of the manifold 24, and is distributed to each heat exchanger 22 through each steam branch pipe 23 arranged on the left and right. In one embodiment, the manifold 24 is present in almost the entire area where the heat exchangers 22 are present, so that the steam branch pipes 23 from the manifold 24 to the heat exchangers 22 are approximately straight, connected to the manifold 24 at a position directly below each heat exchanger 22, and configured with the same shape. Therefore, the resistance of the flow path from the manifold 24 to each heat exchanger 22 becomes uniform, and the refrigerant is distributed evenly, allowing each heat exchanger 22 to efficiently exchange heat.
 前記熱交換器22は、前記ファン70によって供給される冷却空気との熱交換により、内部の熱交換パイプを流れる冷媒を冷却し、この放熱によって液相となった冷媒は、重力にしたがって前記液枝管26中を下方へ流れて前記タンク27へ流入ながら合流する。
一実施形態にあっては、前記タンク27が前記熱交換器22の存在範囲の全域に存在していることから、前記液枝管26を直線状でかつ同一の口径、長さに構成することにより、各熱交換器22の冷媒排出側の流路抵抗を最小限かつ均一にすることができ、冷媒を均等に排出させて前記タンク27で合流させることができる。
 また一実施形態にあっては、前記液枝管26の下端が横断面円形の前記タンク27の底部(最も低い個所)に接続されている。前記タンク27内では、液相冷媒が蒸発したり、前記熱交換器22で凝縮しきれなかった気相冷媒が流入したりすることで、前記タンク27内には気相冷媒も存在することがあるが、前記液枝管26の出口をタンク27内の液面以下にすることにより、気相冷媒が液枝管26を逆流することに起因した冷媒分配の不均一化を防止することができる。
 なお一実施形態では、前記タンク27の底部に前記液枝管26を接続したが、前記液枝管26や、前記タンク27の設置条件により前記液枝管26を前記タンク27の上方に接続することが必要な場合には、図8に変形例として示すように、液枝管26をタンク27の底部近くまで挿入して、確実に液相冷媒の液面Lより下に液相冷媒を流入させる構成とすることが望ましい。
The heat exchanger 22 cools the refrigerant flowing through the internal heat exchange pipes by heat exchange with the cooling air supplied by the fan 70, and the refrigerant that has become liquid due to this heat dissipation flows downward through the liquid branch pipe 26 due to gravity and flows into and joins the tank 27.
In one embodiment, since the tank 27 is present throughout the entire area where the heat exchangers 22 are located, the liquid branch pipes 26 are configured to be straight and have the same diameter and length, so that the flow resistance on the refrigerant discharge side of each heat exchanger 22 can be minimized and made uniform, and the refrigerant can be discharged evenly and merged in the tank 27.
In one embodiment, the lower end of the liquid branch pipe 26 is connected to the bottom (lowest point) of the tank 27 having a circular cross section. In the tank 27, the liquid phase refrigerant may evaporate or the gas phase refrigerant that has not been condensed in the heat exchanger 22 may flow in, so that the gas phase refrigerant may also be present in the tank 27. However, by setting the outlet of the liquid branch pipe 26 below the liquid level in the tank 27, it is possible to prevent uneven distribution of the refrigerant caused by the gas phase refrigerant flowing back through the liquid branch pipe 26.
In the embodiment, the liquid branch pipe 26 is connected to the bottom of the tank 27. However, when it is necessary to connect the liquid branch pipe 26 to an upper part of the tank 27 due to the installation conditions of the liquid branch pipe 26 and the tank 27, it is preferable to insert the liquid branch pipe 26 close to the bottom of the tank 27 as shown in a modified example in FIG. 8 to ensure that the liquid-phase refrigerant flows below the liquid level L of the liquid-phase refrigerant.
 さらに、前記タンク27に流入した液相冷媒は、前記ポンプ28に吸入されて、管路L3に送り出される。ここで、前記熱交換器22を筐体60の上部に配置し、前記熱交換器22の下方位置に前記タンク27を配置し、さらに、その下方に前記ポンプ28を配置することにより、前記熱交換器22(内部の液相冷媒の液面)から前記ポンプ28のス込み口までの高低差や内圧に依存するNPSH(Net Positive Suction Head)をポンプ28の性能特性曲線上で吐出効率の良い適切な吸い込み圧力に維持して、キャビテーション等の動作異常を防止することができる。また、熱交換器22の下方にタンク27が配置されているので、これらの間に十分に大きな高低差が確保されることとなって、タンク27内の液相冷媒の液面が熱交換器22内まで上昇することがなく、熱交換器22を流れる冷媒の全てが気相から液相へ相変化して放熱することができる。 Furthermore, the liquid-phase refrigerant flowing into the tank 27 is sucked into the pump 28 and sent to the pipe L3. Here, by arranging the heat exchanger 22 at the top of the housing 60, arranging the tank 27 below the heat exchanger 22, and further arranging the pump 28 below it, the NPSH (Net Positive Suction Head), which depends on the height difference from the heat exchanger 22 (the liquid level of the internal liquid-phase refrigerant) to the inlet of the pump 28 and the internal pressure, can be maintained at an appropriate suction pressure with good discharge efficiency on the performance characteristic curve of the pump 28, and operational abnormalities such as cavitation can be prevented. In addition, since the tank 27 is arranged below the heat exchanger 22, a sufficiently large height difference is secured between them, so that the liquid level of the liquid-phase refrigerant in the tank 27 does not rise to the inside of the heat exchanger 22, and all of the refrigerant flowing through the heat exchanger 22 can change phase from gas phase to liquid phase and release heat.
 このように、一実施形態にあっては、複数の前記熱交換器22の各々へ流入、流出する冷媒の流路の流路抵抗を均一にして各熱交換器22における熱交換の負荷を均一化することができる。また前記熱交換器22を交互に反対方向へ傾斜させて水平方向へ並べて構成したから、各熱交換器22の上下方向への熱交換量の不均一を減少させることができ、特に、放熱容量に対する冷媒の流量が大きい低圧冷媒を利用した冷凍サイクルに利用されて、高速で流れる多量の冷媒の熱交換の際の熱交換効率を可及的に向上することができる。 In this way, in one embodiment, the flow resistance of the flow path of the refrigerant flowing in and out of each of the multiple heat exchangers 22 can be made uniform, making the heat exchange load in each heat exchanger 22 uniform. In addition, since the heat exchangers 22 are arranged horizontally with alternating inclinations in opposite directions, unevenness in the amount of heat exchanged in the vertical direction of each heat exchanger 22 can be reduced, and the heat exchange efficiency can be improved as much as possible when used in a refrigeration cycle that uses a low-pressure refrigerant with a large refrigerant flow rate relative to the heat dissipation capacity, particularly when used in a refrigeration cycle that uses a low-pressure refrigerant with a large refrigerant flow rate relative to the heat dissipation capacity, when exchanging heat with a large amount of refrigerant flowing at high speed.
 前記一実施形態は、熱交換器22を放熱部として使用する例について説明したが、前記熱交換器22は受熱部にも使用することができ、この場合、下記のように、冷媒供給配管、冷媒排出配管を接続すれば良い。
 すなわち、受熱部30にあっては、供給管路としての管路L4から供給された液相冷媒がサーバの排気等の冷却対象の熱によって気相となることによる冷却を行うから、前記タンク27に代えて、供給管路としての前記管路L4から液枝管26へ液相冷媒を分配するマニフォールドを設け、このマニフォールドから直管部状の液枝管26に分岐して各々直上の熱交換器22へ供給する。また、熱交換器22で冷却対象の熱を吸収した気相冷媒を直管部状の蒸気枝管23によってマニフォールド24へ合流させて、排出管路としての管路L1を経由して前記圧縮機40へ気相冷媒を供給する。該圧縮機40により所定の圧縮比で気相冷媒を圧縮し、前記放熱部20で放熱させて再度前記受熱部30へ循環させることにより、冷凍サイクルを実現することができる。
In the above embodiment, an example has been described in which the heat exchanger 22 is used as a heat dissipation part, but the heat exchanger 22 can also be used as a heat receiving part. In this case, it is sufficient to connect a refrigerant supply pipe and a refrigerant discharge pipe as described below.
That is, in the heat receiving section 30, the liquid-phase refrigerant supplied from the pipe L4 as a supply pipe becomes gaseous due to the heat of the cooling object such as the exhaust gas of the server, and therefore, instead of the tank 27, a manifold is provided to distribute the liquid-phase refrigerant from the pipe L4 as a supply pipe to the liquid branch pipe 26, and the liquid branch pipe 26 is branched from this manifold into a straight pipe section and supplied to each of the heat exchangers 22 directly above. Also, the gas-phase refrigerant that absorbs the heat of the cooling object in the heat exchanger 22 is merged into the manifold 24 by the straight pipe section of the vapor branch pipe 23, and the gas-phase refrigerant is supplied to the compressor 40 via the pipe L1 as a discharge pipe. The gas-phase refrigerant is compressed at a predetermined compression ratio by the compressor 40, dissipates heat in the heat dissipation section 20, and is circulated to the heat receiving section 30 again, thereby realizing a refrigeration cycle.
 枝管の形状、具体的には、直管部の数、長さ、曲管部の数、向き、は、一実施形態に限定されるものではなく、熱交換器の数、配置、および、該熱交換器に対する幹管の相対的な位置関係等に応じて変更しても良いのはもちろんである。
 一実施形態にあっては、冷却空気の流れ、冷媒の流れをほぼ鉛直方向とした場合について説明したが、鉛直に限られるものではなく、重力の作用によって冷媒が流れることができる限り、鉛直方向に限定されるものではない。
 なお、ファンおよび熱交換器の形状、寸法、数、は一実施形態に限定されるものではなく、放熱部の設置条件、放熱量に応じて最適な組み合わせを選択することが望ましい。例えば、熱交換器の傾斜の向きは、交互に反対方向に傾斜する配置に限定されるものではなく、例えば、同一方向に傾斜させて水平方向へ複数並べても良い。また熱交換器の配列方向は、水平に限らず、冷却空気の気流と同方向でなく、交差する方向である限り、冷却空気の風圧、風量の不均一を小さくする効果を得ることができる。
 前記熱交換器に対するマニフォールド、タンク、蒸気枝管、液枝管の配置、形状は一実施形態に限定されるものではなく、設置条件に応じて適宜変更しても良いのはもちろんである。
 一実施形態にあっては、筐体として枠組状の構造を採用したが、各部の周囲を囲んだ構造、あるいは、冷却空気の流路の一部を筐体として利用した構造を採用しても良い。
 また、本発明による冷却の対象は、一実施形態のサーバに限らず、電源装置や他の電子機器等、種々の発熱装置の冷却に利用することができる。
The shape of the branch pipe, specifically, the number of straight pipe sections, the length, the number of curved pipe sections, and the orientation are not limited to one embodiment, and may of course be changed depending on the number and arrangement of heat exchangers, and the relative positional relationship of the main pipe to the heat exchangers, etc.
In one embodiment, the flow of cooling air and the flow of refrigerant are described as being approximately vertical, but this is not limited to being vertical, and as long as the refrigerant can flow due to the action of gravity, it is not limited to being vertical.
The shape, size, and number of the fan and the heat exchanger are not limited to those in the embodiment, and it is desirable to select an optimal combination according to the installation conditions of the heat dissipation unit and the amount of heat dissipation. For example, the inclination direction of the heat exchangers is not limited to an arrangement in which they are inclined in opposite directions alternately, and for example, a plurality of heat exchangers may be arranged horizontally inclined in the same direction. In addition, the arrangement direction of the heat exchangers is not limited to horizontal, and as long as it is not the same direction as the airflow of the cooling air but is a direction that crosses it, it is possible to obtain the effect of reducing unevenness in the wind pressure and air volume of the cooling air.
The arrangement and shapes of the manifold, tank, steam branch pipes, and liquid branch pipes relative to the heat exchanger are not limited to those in the embodiment, and may of course be changed as appropriate depending on the installation conditions.
In one embodiment, a frame-like structure is used as the housing, but a structure that surrounds the periphery of each part, or a structure in which part of the cooling air flow path is used as the housing may also be used.
Furthermore, the object of cooling according to the present invention is not limited to the server of the embodiment, but can be used to cool various heat generating devices such as power supplies and other electronic devices.
 以上、本発明の実施形態について図面を参照して詳述したが、具体的な構成はこの実施形態に限られるものではなく、本発明の要旨を逸脱しない範囲の設計変更等も含まれる。  Although an embodiment of the present invention has been described above in detail with reference to the drawings, the specific configuration is not limited to this embodiment, and design changes and the like that do not deviate from the gist of the present invention are also included.
 本発明は、冷却装置の放熱部、受熱部に利用することができる。 The present invention can be used in the heat dissipation and heat receiving parts of a cooling device.
  1 流路
  2 熱交換器
  3 供給管路
  4 排出管路
  5 幹管
  6 枝管
 20 放熱部
 21 熱交換器
 23 蒸気枝管
 23a 直管部
 23b、23c 曲管部
 24 マニフォールド
 25 蒸気主管
 26 液枝管
 26a、26b 直管部
 26c、26d、26e 曲管部
 27 タンク
 28 ポンプ
 30 受熱部
 31 熱交換器
 40 圧縮機
 50 膨張部
 60 筐体
 70 ファン
 71 軸
 L1、L2、L3、L4 管路
 L 液面
REFERENCE SIGNS LIST 1 Flow path 2 Heat exchanger 3 Supply pipe 4 Discharge pipe 5 Trunk pipe 6 Branch pipe 20 Heat dissipation section 21 Heat exchanger 23 Steam branch pipe 23a Straight pipe section 23b, 23c Curved pipe section 24 Manifold 25 Steam main pipe 26 Liquid branch pipe 26a, 26b Straight pipe section 26c, 26d, 26e Curved pipe section 27 Tank 28 Pump 30 Heat receiving section 31 Heat exchanger 40 Compressor 50 Expansion section 60 Housing 70 Fan 71 Shaft L1, L2, L3, L4 Pipe line L Liquid level

Claims (6)

  1.  上下方向への流路を流れる空気と冷媒との間で熱交換する熱交換器と、
     該熱交換器で熱交換される冷媒を供給する供給管路と、
     該熱交換器で熱交換された冷媒を排出する排出管路と、
    を備える熱交換装置であって、
     前記熱交換器は、空気の流路と交差する方向へ並べて複数配置され、
     前記供給管路、排出管路の少なくともいずれかは、
     複数の前記熱交換器が配置された領域よりも下方に前記熱交換器の配列方向と平行に配置された幹管と、
     該幹管と複数の前記熱交換器とをそれぞれ接続する枝管と、
    により構成された、
    ことを特徴とする熱交換装置。
    a heat exchanger that exchanges heat between air flowing in a vertical flow path and a refrigerant;
    a supply pipe for supplying a refrigerant to be heat exchanged in the heat exchanger;
    a discharge pipe for discharging the refrigerant that has been heat exchanged in the heat exchanger;
    A heat exchange device comprising:
    The heat exchanger is arranged in a plurality of units in a direction intersecting the air flow path,
    At least one of the supply pipe and the discharge pipe is
    a trunk pipe arranged below an area in which the plurality of heat exchangers are arranged and parallel to an arrangement direction of the heat exchangers;
    branch pipes connecting the trunk pipe and each of the heat exchangers;
    It is composed of
    A heat exchange device characterized by:
  2.  複数の前記枝管は、同一の形状である、
    請求項1に記載の熱交換装置。
    The plurality of branch pipes have the same shape.
    The heat exchange device of claim 1 .
  3.  複数の前記枝管は直管部を有し、該直管部を上下方向へ向けて、かつ互いに平行にして配置された、
    請求項2に記載の熱交換装置。
    The plurality of branch pipes have straight pipe portions, and the straight pipe portions are arranged in a vertical direction and parallel to each other.
    The heat exchange device according to claim 2.
  4.  前記供給管路は、複数の前記熱交換器へ気相冷媒を分配する分岐マニフォールドに接続され、前記排出管路は、複数の前記熱交換器で熱交換された液相冷媒を合流させる合流マニフォールドに接続された、
    請求項1に記載の熱交換装置。
    The supply pipe is connected to a branching manifold that distributes a gas-phase refrigerant to the plurality of heat exchangers, and the discharge pipe is connected to a merging manifold that merges the liquid-phase refrigerant that has been heat exchanged in the plurality of heat exchangers.
    The heat exchange device of claim 1 .
  5.  前記供給管路は、複数の前記熱交換器へ液相冷媒を分配する分岐マニフォールドに接続され、前記排出管路は、複数の前記熱交換器で熱交換された気相冷媒を合流させる合流マニフォールドに接続された、
    請求項1に記載の熱交換装置。
    The supply pipe is connected to a branching manifold that distributes a liquid-phase refrigerant to the plurality of heat exchangers, and the discharge pipe is connected to a merging manifold that merges the gas-phase refrigerant that has been heat exchanged in the plurality of heat exchangers.
    The heat exchange device of claim 1 .
  6.  受熱部で受熱した冷媒を圧縮機で圧縮し、圧縮された冷媒を放熱部で放熱して前記受熱部へ循環させる冷却装置であって、
     少なくとも前記受熱部と放熱部とのいずれかに、請求項1に記載の熱交換装置を備える冷却装置。
    A cooling device in which a refrigerant that has received heat at a heat receiving section is compressed by a compressor, and the compressed refrigerant is radiated heat at a heat radiating section and circulated to the heat receiving section,
    A cooling device comprising the heat exchange device according to claim 1 in at least one of the heat receiving portion and the heat radiating portion.
PCT/JP2022/036467 2022-09-29 2022-09-29 Heat exchange device and cooling device WO2024069861A1 (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20050161202A1 (en) * 2004-01-22 2005-07-28 Hussmann Corporation Microchannel condenser assembly
JP2010532859A (en) * 2007-07-09 2010-10-14 アー − ヒート アライド ヒート イクスチェンジ テクノロジー アクチェンゲゼルシャフト HEAT EXCHANGE DEVICE HAVING HEAT EXCHANGER AND METHOD FOR PRODUCING HEAT EXCHANGE DEVICE
US20130098086A1 (en) * 2011-04-19 2013-04-25 Liebert Corporation Vapor compression cooling system with improved energy efficiency through economization
JP2013134011A (en) * 2011-12-27 2013-07-08 Shimizu Corp Air conditioner and air conditioning system

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20050161202A1 (en) * 2004-01-22 2005-07-28 Hussmann Corporation Microchannel condenser assembly
JP2010532859A (en) * 2007-07-09 2010-10-14 アー − ヒート アライド ヒート イクスチェンジ テクノロジー アクチェンゲゼルシャフト HEAT EXCHANGE DEVICE HAVING HEAT EXCHANGER AND METHOD FOR PRODUCING HEAT EXCHANGE DEVICE
US20130098086A1 (en) * 2011-04-19 2013-04-25 Liebert Corporation Vapor compression cooling system with improved energy efficiency through economization
JP2013134011A (en) * 2011-12-27 2013-07-08 Shimizu Corp Air conditioner and air conditioning system

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