WO2024067395A1 - Method for determining switching jamming failure mode of operation rod of switch machine - Google Patents

Method for determining switching jamming failure mode of operation rod of switch machine Download PDF

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Publication number
WO2024067395A1
WO2024067395A1 PCT/CN2023/120675 CN2023120675W WO2024067395A1 WO 2024067395 A1 WO2024067395 A1 WO 2024067395A1 CN 2023120675 W CN2023120675 W CN 2023120675W WO 2024067395 A1 WO2024067395 A1 WO 2024067395A1
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WIPO (PCT)
Prior art keywords
switch machine
threshold
jam
switch
stroke
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PCT/CN2023/120675
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French (fr)
Chinese (zh)
Inventor
丁召荣
黄晨涛
李渊
段涵
刘义健
Original Assignee
西安铁路信号有限责任公司
通号(西安)轨道交通工业集团有限公司
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Application filed by 西安铁路信号有限责任公司, 通号(西安)轨道交通工业集团有限公司 filed Critical 西安铁路信号有限责任公司
Publication of WO2024067395A1 publication Critical patent/WO2024067395A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61LGUIDING RAILWAY TRAFFIC; ENSURING THE SAFETY OF RAILWAY TRAFFIC
    • B61L5/00Local operating mechanisms for points or track-mounted scotch-blocks; Visible or audible signals; Local operating mechanisms for visible or audible signals
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61LGUIDING RAILWAY TRAFFIC; ENSURING THE SAFETY OF RAILWAY TRAFFIC
    • B61L5/00Local operating mechanisms for points or track-mounted scotch-blocks; Visible or audible signals; Local operating mechanisms for visible or audible signals
    • B61L5/06Electric devices for operating points or scotch-blocks, e.g. using electromotive driving means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61LGUIDING RAILWAY TRAFFIC; ENSURING THE SAFETY OF RAILWAY TRAFFIC
    • B61L5/00Local operating mechanisms for points or track-mounted scotch-blocks; Visible or audible signals; Local operating mechanisms for visible or audible signals
    • B61L5/10Locking mechanisms for points; Means for indicating the setting of points
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B21/00Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant

Definitions

  • the present invention belongs to a turnout switching equipment auxiliary system in the field of rail transit, and relates to a method for judging a switch machine actuating rod switching jam fault mode. According to the parameters and status of the switch machine actuating rod, the cause of the switch machine switching jam is judged, and maintenance personnel are guided to handle it.
  • the switch machine is used to switch and lock the turnout.
  • the switch machine's operating rod When the switch machine's operating rod is stuck, its function of switching the turnout fails.
  • statistical data show that due to various reasons, the failure of the switch machine's operating rod to switch is blocked and the turnout cannot be switched accounts for a high proportion of turnout failures.
  • the switch operating rod When the switch operating rod is stuck and cannot switch the turnout, the train will not be able to pass the turnout as planned, thus delaying the operation. Usually, maintenance personnel are required to handle it urgently to minimize delays, reduce economic losses, and reduce social impact.
  • the switch since the switch is a remote-controlled device, when it gets stuck, the location of the jam is unknown, the cause of the jam is unknown, and it is not even known whether it is a jam (the fault manifestation is only the lack of positioning indication or the lack of reverse position indication) or other faults that cause the lack of positioning indication or reverse position indication. Therefore, when handling the fault, it is necessary to check each item one by one, which may make the fault handling take a long time. If it can be determined that the switch operating rod is stuck when the fault occurs, and the location of the jam can be clearly identified, and then a preliminary fault cause and solution are determined based on the fault mode, the fault handling will save time and effort.
  • turnout is an internal locking system, there is no external locking unlocking and locking process, whether in the process of extending the operating rod of the switch machine or in the process of pulling the operating rod in,
  • the state of the switch machine can be judged according to the current stroke of the operating rod, and then according to the state of the switch machine when the operating rod is stuck or blocked, combined with other information, the cause of the blocking of the operating rod can be analyzed and judged.
  • the fault location can be determined and the repair and maintenance area can be circled. Combined with other information, the cause of the fault can be analyzed as soon as possible and the solution can be determined, which is conducive to maintenance personnel to quickly troubleshoot the fault and shorten the fault handling time.
  • the purpose of the present invention is to provide a method for judging the fault mode of the switch machine action rod conversion jam, so as to identify the abnormal state of the switch machine action rod conversion jam or jam, and then determine the location and cause of the switch machine action rod conversion jam or jam, guide maintenance personnel to reach the fault location as soon as possible, accurately handle the fault, and improve the fault handling efficiency.
  • the technical solution of the present invention is to provide a method for judging the fault mode of the switching jam of the actuating rod of a switch machine, which is characterized by: selecting the motor of the switch machine, the active parts of the switching locking mechanism, and the actuating rod of the switch machine, which are respectively recorded as the motor, the active parts, and the actuating rod, monitoring the current I or the rotation speed n of the motor, the speed (rotation speed) V of the active parts, and the displacement S of the actuating rod, and using a timer to count from the start of the switching of the switch machine, recording the switching time t of the switch machine, using the current I or the rotation speed n of the motor and the speed (rotation speed) V of the active parts to judge whether the switch machine is in the state of the switching jam of the actuating rod, when the switch machine is in the state of the switching jam of the actuating rod, using the displacement S of the actuating rod to judge the fault mode of the actuating rod jam, and outputting alarm information and maintenance guidance information
  • Step 1 Read in I threshold , n threshold , t threshold 1 , t threshold 2 , V threshold , and displacement change value C;
  • Step 2 Clear the timer and array D
  • Step 5 Read in S, V, I, n;
  • Step 9 If t ⁇ tthreshold1 , the conversion is normal; if tthreshold1 ⁇ t ⁇ tthreshold2 , the conversion is stuck, and the stuck position judgment subroutine is executed; otherwise, the conversion is blocked, and the blocked position judgment subroutine is executed;
  • the stutter position determination subroutine is performed according to the following steps:
  • Step 1 Read in the stroke parameter L of the action rod and the motion judgment constant ⁇ ;
  • Step 2 Check all D j with 2 ⁇ j ⁇ k, determine the cause and location of the jam, and classify and count them. After checking all D j with 2 ⁇ j ⁇ k, end the program;
  • the blocking position determination subroutine is performed according to the following steps:
  • Step 1 Read in the stroke parameter L of the action rod and the motion judgment constant ⁇ ;
  • Step 2 Check the ⁇ S value to determine the cause and location of the jam
  • the switch machine drives the movable part of the turnout to switch (movement of the action rod) and a jam occurs, and the program ends.
  • the advantages of the present invention are that after the switch machine starts to switch, the switching time is timed. During the switching process of the switch machine, it is preliminarily determined whether its action rod is stuck, and the stuck position is recorded in an array. After the switch machine is completed or the switching time exceeds the limit value, it is determined whether the switching process is stuck or whether it is blocked and cannot be completed according to the switching time. When the switch machine is stuck, the specific location where the jam occurs is determined according to the data in the stuck position recording array. When the switch machine is stuck, the switch machine action rod conversion jam failure mode is determined according to the final stop position of the switch machine action rod or the stroke of the switching process. Finally, it helps maintenance personnel to intervene in maintenance in time, prevent the occurrence of jam failures, speed up the location and disposal of jam failures, thereby improving the reliability of the switch machine and reducing various effects and losses caused by the conversion jam of the switch machine action rod.
  • Fig. 1 is a main flow chart of the detection method of the present invention
  • FIG2 is a flow chart of a subroutine for determining a stuck position
  • FIG. 3 is a flow chart of a blocking position determination subroutine.
  • L indicates that the limit position where the action rod starts to move is the starting point of the stroke, and the other limit position where the action rod stops moving is the end point of the stroke.
  • L lock It means the position of the actuating rod when entering the locking state from the external locking state is the starting point of the stroke, and the position of the actuating rod when it moves to the limit position and stops is the end point of the stroke. The stroke of the actuating rod during this process.
  • S initial indicates the displacement value corresponding to the extreme position when the action rod starts to move
  • ABS() means taking the absolute value of the value in brackets
  • ⁇ S It means that the current position of the action rod is the end point of the stroke, and the limit position when the action rod starts to move is the starting point of the stroke.
  • represents the selected constant used to replace zero, its value is very small, but should be greater than the detection coefficient
  • the jitter value is set to reduce misjudgment
  • n indicates the detected speed value of the motor in the switch machine or the detected speed value of other parts which is linearly related to its speed;
  • V indicates the speed or rotation speed detection value of the active parts in the switch machine locking mechanism
  • t indicates that the timer is used to count from the start of the switch machine switching to the current recorded switch machine switching time
  • I threshold represents the current threshold for judging the working state of the motor.
  • I>I threshold the motor is determined to be powered on and the switch machine starts to switch;
  • nthreshold represents the speed threshold for judging the working state of the switch machine. When n> nthreshold , it is determined that the switch machine starts to switch;
  • tthreshold1 represents the time limit threshold for judging whether the switch machine has completed the conversion normally.
  • the switch machine conversion process is normal and no obvious action rod jam occurs;
  • tthreshold2 indicates the maximum time limit allowed for the switch machine conversion process. After the timer stops timing, if t ⁇ tthreshold2 , the switch machine has not completed the conversion within the maximum time limit;
  • V threshold indicates the speed threshold of the action rod for judging the switching jam of the switch machine, which is preset based on experience and data, or calculated based on the detected speed n;
  • C represents the difference value of the action rod displacement change, which is a preset constant. Its purpose is to prevent the action rod stuck position record array from being too large. The action rod stuck position is recorded only after the action rod displacement is greater than C relative to the previous stuck position.
  • D represents the action rod stroke record array when the jam occurs.
  • D j represents the j-th element of array D
  • K represents the number of elements in array D.
  • the ZD9/ZDJ9 switch machine with internal locking turnout is taken as the implementation object.
  • the push plate sleeve is the active part of the conversion locking mechanism. Since the push plate sleeve and the action plate are fixed as one, the displacement of the action plate is monitored and the speed is calculated, which is recorded as the active part speed V. The speed ratio of the gear shaft and the motor shaft is fixed, and the gear shaft speed is monitored. The motor speed is calculated based on this, or the motor working current is monitored, which are recorded as the motor speed n and the motor working current I respectively. The displacement of the action rod is monitored and recorded as the action rod displacement S.
  • Step 1 Read in I threshold , n threshold , t threshold 1 , t threshold 2 , V threshold , and displacement change value C;
  • Step 2 Clear the timer and array D
  • Step 5 Read in S, V, I, n;
  • Step 9 If t ⁇ tthreshold1 , the conversion is normal; if tthreshold1 ⁇ t ⁇ tthreshold2 , the conversion is stuck, and the stuck position judgment subroutine is executed; otherwise, the conversion is blocked, and the blocked position judgment subroutine is executed;
  • the stuttering position determination subroutine is performed according to the following steps:
  • Step 1 Read in the stroke parameter L of the action rod and the motion judgment constant ⁇ ;
  • Step 4 If j>k, end the program
  • Step 5 If D j ⁇ , output "the switch machine has been stuck during the unlocking process"; otherwise, if ⁇ D j ⁇ L- ⁇ , output "the switch machine has been stuck during the conversion (movement of the action rod) of the movable part of the turnout”; otherwise, output "the switch machine has been stuck during the locking process”;
  • Step 6 Return to step 3;
  • the blocking position determination subroutine is performed according to the following steps:
  • Step 1 Read in the stroke parameter L of the action rod and the motion judgment constant ⁇ ;
  • Step 2 If ⁇ S ⁇ , output "The switch machine is stuck during the unlocking process. Stop", end the program;
  • Step 3 If ⁇ D j ⁇ L- ⁇ , output "the switch machine drives the movable part of the turnout to switch (movement of the action rod) and a jam occurs during the process", and end the program;
  • Step 4 Output "The switch machine is stuck during the internal locking process" and end the program.
  • the ZD9/ZDJ9 switch machine with external locking turnout is used as the implementation object.
  • the actuating rod starts to move.
  • the stroke of the actuating rod is zero.
  • the close contact rail begins to move toward the repulsion process.
  • the stroke of the actuating rod is L release .
  • the stroke of the actuating rod is L lock . The rest is the same as Example 1 and will not be described in detail.
  • the jam position determination subroutine is performed as follows:
  • Step 1 Read in the stroke parameter L of the action rod and the motion judgment constant ⁇ ;
  • Step 2 Read in external locking parameters L solution and L lock ;
  • Step 5 If j>k, end the program
  • Step 6 If D j ⁇ , output “the switch machine was stuck during the unlocking process inside the machine”; otherwise, if ⁇ D j ⁇ L solution , output “the switch machine drove the turnout to be stuck during the unlocking process”; otherwise, if L solution ⁇ D j ⁇ LL lock , output “the switch machine drove the turnout to be stuck during the unlocking process”.
  • Step 7 Return to step 4.
  • the blocking position determination subroutine is performed according to the following steps:
  • Step 1 Read in the stroke parameter L of the action rod and the motion judgment constant ⁇ ;
  • Step 2 Read in external locking parameters L solution and L lock ;
  • Step 3 If ⁇ S ⁇ , output "the switch machine is stuck during the unlocking process inside the machine” and end the program;
  • Step 4 If ⁇ S ⁇ L , output "stuck during the unlocking process of the external lock of the switch machine drive", and end the program;
  • Step 5 If L solution ⁇ ⁇ S ⁇ LL lock , output "After the external lock is unlocked, the switch machine drives the turnout during the conversion process and jams", and end the program;
  • Step 6 If LL lock ⁇ ⁇ S ⁇ L- ⁇ , output "the switch machine drives the external lock to be blocked during the locking process" and end the program;
  • Step 7 Output "The switch machine is stuck during the internal locking process" and end the program.
  • the ZD6 switch machine with internal locking turnout is used as the implementation object.
  • the locking gear is the active part of the conversion locking mechanism. Since the locking gear and the main shaft are fixed as one, the main shaft rotation angle is monitored and its speed is calculated, which is recorded as the active part speed V.
  • the motor shaft speed is directly monitored or the speed is calculated after monitoring its rotation angle, or the motor shaft speed is monitored.
  • the working current of the motor is recorded as the motor speed n and the motor working current I respectively, and the displacement of the action rod is monitored and recorded as the action rod displacement S (the initial displacement is zero).

Abstract

A method for determining a switching jamming failure mode of an operation rod of a switch machine. After a switch machine starts switching, a switching duration thereof is timed; in the switching process of the switch machine, whether movement of an operation rod is unsmooth is preliminarily determined, and an unsmoothness position is recorded in an array; after the switching of the switch machine is completed or the switching duration exceeds a limit value, whether the switching process is unsmooth or whether the switching cannot be completed due to jamming is determined according to the switching duration of the switch machine; when an unsmoothness occurs in the switch machine, data in the array is recorded according to the unsmoothness position, and a specific position where the unsmoothness occurs is determined; when jamming occurs in the switch machine, the switching jamming failure mode of the operation rod of the switch machine is determined according to a final stop position of the operation rod of switch machine or a switching stroke, so as to allow maintenance personnel to intervene in maintenance in a timely manner, prevent the occurrence of a jamming failure, and accelerate the positioning and handling of a jamming failure, thereby improving the reliability of the switch machine, and reducing various influences and losses caused by the switching jamming of the operation rod of the switch machine.

Description

一种转辙机动作杆转换卡阻故障模式判断方法A method for judging the fault mode of switching machine action rod jamming 技术领域Technical Field
本发明属于轨道交通领域中的道岔转换设备辅助系统,涉及一种转辙机动作杆转换卡阻故障模式的判断方法,根据转辙机的动作杆参数及状态,对导致转辙机转换卡阻的原因进行判断,并指导维护人员进行处理。The present invention belongs to a turnout switching equipment auxiliary system in the field of rail transit, and relates to a method for judging a switch machine actuating rod switching jam fault mode. According to the parameters and status of the switch machine actuating rod, the cause of the switch machine switching jam is judged, and maintenance personnel are guided to handle it.
背景技术Background technique
转辙机用于转换并锁闭道岔,当转辙机发生动作杆转换卡阻时,其转换道岔的功能失效,并且,统计数据表明,由于各种原因,导致转辙机动作杆转换卡阻而不能转换道岔的故障在道岔故障中占比较高。The switch machine is used to switch and lock the turnout. When the switch machine's operating rod is stuck, its function of switching the turnout fails. In addition, statistical data show that due to various reasons, the failure of the switch machine's operating rod to switch is blocked and the turnout cannot be switched accounts for a high proportion of turnout failures.
当转辙机动作杆转换卡阻而不能转换道岔时,会导致列车不能按计划通过该道岔,进而延误行车,通常需要维护人员紧急临时处理,尽量减少延误,减少经济损失,降低社会影响,但是,由于转辙机为远程控制设备,当其发生卡阻时,卡阻位置不明,卡阻原因不明,甚至不知道是发生卡阻(故障表现仅为没有定位表示或者没有反位表示)还是其他故障导致没有定位表示或者反位表示,因此处理故障时需要逐项排查,可能使得故障处理消耗时间比较长,若能在故障发生时确定是转辙机动作杆转换卡阻,且能明确卡阻位置,进而根据故障模式有初步的故障原因及解决方案,则故障处理就会省时省力。When the switch operating rod is stuck and cannot switch the turnout, the train will not be able to pass the turnout as planned, thus delaying the operation. Usually, maintenance personnel are required to handle it urgently to minimize delays, reduce economic losses, and reduce social impact. However, since the switch is a remote-controlled device, when it gets stuck, the location of the jam is unknown, the cause of the jam is unknown, and it is not even known whether it is a jam (the fault manifestation is only the lack of positioning indication or the lack of reverse position indication) or other faults that cause the lack of positioning indication or reverse position indication. Therefore, when handling the fault, it is necessary to check each item one by one, which may make the fault handling take a long time. If it can be determined that the switch operating rod is stuck when the fault occurs, and the location of the jam can be clearly identified, and then a preliminary fault cause and solution are determined based on the fault mode, the fault handling will save time and effort.
以下所述中的字符、符号的具体含义见“具体实施方式”部分对 字符、符号的说明。The specific meanings of the characters and symbols described below can be found in the "Specific Implementation Method" section. Description of characters and symbols.
在转辙机动作杆伸出过程中还是动作杆拉入过程中,When the switch machine operating rod is extending or pulling in,
当ΔS≤δ时,转辙机处于内部解锁过程中;When ΔS≤δ, the switch machine is in the process of internal unlocking;
当δ<ΔS≤L时,转辙机处于驱动外锁闭进行解锁过程中; When δ<ΔS≤L, the switch machine is in the process of unlocking the driving external lock;
当L<ΔS≤L-L时,转辙机处于驱动外锁闭及道岔可动部分进行转换过程中;When L solution < ΔS ≤ LL lock , the switch machine is in the process of driving external locking and the movable part of the turnout is being converted;
当L-L<ΔS≤L-δ时,转辙机处于驱动外锁闭进行锁闭过程中;When LL lock < ΔS ≤ L-δ, the switch machine is in the process of driving the external lock for locking;
当L-δ<ΔS时,转辙机处于锁闭过程中。When L-δ<ΔS, the switch machine is in the locking process.
若道岔为内锁闭系统,则无外锁闭解锁和锁闭过程,无论在转辙机动作杆伸出过程中还是动作杆拉入过程中,If the turnout is an internal locking system, there is no external locking unlocking and locking process, whether in the process of extending the operating rod of the switch machine or in the process of pulling the operating rod in,
当ΔS≤δ时,转辙机处于内部解锁过程中;When ΔS≤δ, the switch machine is in the process of internal unlocking;
当δ<ΔS≤L-δ时,转辙机处于驱动道岔可动部分进行转换过程中;When δ<ΔS≤L-δ, the switch machine is in the process of driving the movable part of the turnout for conversion;
当L-δ<ΔS时,转辙机处于锁闭过程中。When L-δ<ΔS, the switch machine is in the locking process.
可见,通过对转辙机动作杆位移的准确测量,结合转辙机的具体结构参数及道岔特性参数,根据动作杆当前行程,就可以判断转辙机所处状态,进而根据动作杆卡顿或卡阻时转辙机的状态,结合其他信息来分析判断动作杆卡阻原因。It can be seen that by accurately measuring the displacement of the switch machine's operating rod, combined with the specific structural parameters of the switch machine and the characteristic parameters of the turnout, the state of the switch machine can be judged according to the current stroke of the operating rod, and then according to the state of the switch machine when the operating rod is stuck or blocked, combined with other information, the cause of the blocking of the operating rod can be analyzed and judged.
更具体的动作杆转换卡阻或卡顿原因需要在前述基础上进行细化,比如转辙机内的转换锁闭机构不能完成解锁的具体原因可以细分为,转换锁闭机构磨损严重或损坏,电机失去动力等等,就需要更详 细的信息才可以明确导致故障的具体原因。More specific reasons for the action rod conversion blocking or jamming need to be refined on the basis of the above. For example, the specific reasons why the conversion locking mechanism in the switch machine cannot be unlocked can be subdivided into serious wear or damage of the conversion locking mechanism, loss of power of the motor, etc., which require more detailed analysis. Only with detailed information can the specific cause of the fault be determined.
当明确转辙机动作杆转换卡阻或卡顿时的工作状态,或者说明确故障模式后,就可以确定故障位置,圈定维修维护部位,结合其他信息就可以尽快分析故障原因,确定解决措施,有利于维护人员快速排除故障,压缩故障处理时间。Once the working status of the switch machine's operating rod when it is stuck or jammed is clear, or the fault mode is clear, the fault location can be determined and the repair and maintenance area can be circled. Combined with other information, the cause of the fault can be analyzed as soon as possible and the solution can be determined, which is conducive to maintenance personnel to quickly troubleshoot the fault and shorten the fault handling time.
发明内容Summary of the invention
本发明的目的是提供一种转辙机动作杆转换卡阻故障模式的判断方法,以识别转辙机动作杆转换卡阻或卡顿的异常状态,进而判别转辙机动作杆转换卡阻或卡顿的位置和原因,指导维护人员及早抵达故障位置,准确处理故障,提高故障处理效率。The purpose of the present invention is to provide a method for judging the fault mode of the switch machine action rod conversion jam, so as to identify the abnormal state of the switch machine action rod conversion jam or jam, and then determine the location and cause of the switch machine action rod conversion jam or jam, guide maintenance personnel to reach the fault location as soon as possible, accurately handle the fault, and improve the fault handling efficiency.
本发明的技术方案是:提供一种转辙机动作杆转换卡阻故障模式的判断方法,其特征是:选定转辙机电机,转换锁闭机构的主动零件,转辙机的动作杆,分别记为电机,主动零件,动作杆,监测电机的电流I或转速n,主动零件的速度(转速)V,动作杆的位移S,并使用计时器从转辙机开始转换起计时,记录转辙机转换时长t,使用电机的电流I或转速n及主动零件的速度(转速)V来判断转辙机是否处于动作杆转换卡顿或卡阻状态,当转辙机处于动作杆转换卡阻状态时,使用动作杆位移S判断动作杆卡阻的故障模式,并输出报警信息和维护指导信息,转辙机转换时长t用于判断转辙机转换过程有无发生动作杆卡顿或者转换卡阻。The technical solution of the present invention is to provide a method for judging the fault mode of the switching jam of the actuating rod of a switch machine, which is characterized by: selecting the motor of the switch machine, the active parts of the switching locking mechanism, and the actuating rod of the switch machine, which are respectively recorded as the motor, the active parts, and the actuating rod, monitoring the current I or the rotation speed n of the motor, the speed (rotation speed) V of the active parts, and the displacement S of the actuating rod, and using a timer to count from the start of the switching of the switch machine, recording the switching time t of the switch machine, using the current I or the rotation speed n of the motor and the speed (rotation speed) V of the active parts to judge whether the switch machine is in the state of the switching jam of the actuating rod, when the switch machine is in the state of the switching jam of the actuating rod, using the displacement S of the actuating rod to judge the fault mode of the actuating rod jam, and outputting alarm information and maintenance guidance information, and the switching time t of the switch machine is used to judge whether the actuating rod jam or the switching jam occurs during the switching process of the switch machine.
具体的转辙机动作杆转换卡阻故障模式的判断方法如下进行:The specific method for judging the fault mode of the switch machine action rod conversion jam is as follows:
按照如下步骤进行转辙机动作杆转换卡顿、卡阻参数记录状态及 故障模式判断的主程序:Follow the steps below to record the status of the switch machine action rod conversion jam and resistance parameters. The main program for fault mode judgment:
步骤一:读入I,n,t阈1,t阈2,V,位移变化量区分值C;Step 1: Read in I threshold , n threshold , t threshold 1 , t threshold 2 , V threshold , and displacement change value C;
步骤二:计时器清零,数组D清零;Step 2: Clear the timer and array D;
步骤三:读入S,I,n,S=S;Step 3: Read in S, I, n, S initial = S;
步骤四:当I>I或者n>n时,判定转辙机开始转换,启动计时器开始计时,j=1,Dj=0,否则返回步骤三;Step 4: When I>I threshold or n>n threshold , it is determined that the switch machine starts to switch, and the timer starts timing, j=1, D j =0, otherwise return to step 3;
步骤五:读入S,V,I,n;Step 5: Read in S, V, I, n;
步骤六:ΔS=ABS(S-S);Step 6: ΔS = ABS (SS initial );
步骤七:当V≤V且ΔS-Dj≥C时,(C是位移变化量的区分值,小于C时不进行区分,例如C取0.5mm时,变化量不超过0.5则不进行处理,需要调整区分值时修改此数值即可),j=j+1,Dj=ΔS,否则执行下一步;Step 7: When V≤Vthreshold and ΔS-D j ≥C, (C is the distinction value of displacement change, and no distinction is made when it is less than C. For example, when C is 0.5 mm, no processing is performed if the change does not exceed 0.5. This value can be modified when the distinction value needs to be adjusted), j=j+1, D j =ΔS, otherwise proceed to the next step;
步骤八:当I≤I且n≤n时,或者计时器数值t≥t阈2,计时器停止计时,k=j,否则,返回步骤五;Step 8: When I≤Ithreshold and n≤nthreshold , or the timer value t≥tthreshold2 , the timer stops timing, k=j, otherwise, return to step 5;
步骤九:若t≤t阈1,转换正常,若t阈1<t<t阈2,转换有卡顿,执行卡顿位置判断子程序,否则,转换卡阻,执行卡阻位置判断子程序;Step 9: If t≤tthreshold1 , the conversion is normal; if tthreshold1 <t< tthreshold2 , the conversion is stuck, and the stuck position judgment subroutine is executed; otherwise, the conversion is blocked, and the blocked position judgment subroutine is executed;
步骤十:ΔS=0,k=0,返回步骤二。Step 10: ΔS=0, k=0, return to step 2.
所述的卡顿位置判断子程序按照如下步骤进行:The stutter position determination subroutine is performed according to the following steps:
步骤一:读入动作杆行程参数L及运动判断常数δ;Step 1: Read in the stroke parameter L of the action rod and the motion judgment constant δ;
步骤二:对2≤j≤k的所有Dj进行检查,判断卡顿原因及位置,并分类统计,检查完2≤j≤k的所有Dj后结束程序; Step 2: Check all D j with 2≤j≤k, determine the cause and location of the jam, and classify and count them. After checking all D j with 2≤j≤k, end the program;
若转辙机配套外锁闭道岔,读入外锁闭参数L及LIf the switch machine is equipped with an external locking turnout, read in the external locking parameters L solution and L lock .
当Dj≤δ时,转辙机在机内解锁过程中曾发生卡顿;When D j ≤δ, the switch machine had a jam during the unlocking process;
当δ<Dj≤L时,转辙机驱动外锁闭解锁过程中曾发生卡顿;When δ<D j ≤L solution , a jam occurred during the unlocking process of the switch machine driving external lock;
当L<Dj≤L-L时,转辙机驱动道岔转换过程中曾发生卡顿;When L solution < D j ≤ LL lock , the switch machine drove the turnout switching process and jammed;
当L-L<Dj≤L-δ时,转辙机驱动外锁闭进行锁闭过程中曾发生卡顿;When LL lock <D j ≤L-δ, the switch machine drives the external lock to lock and jams;
当L-δ<Dj时,转辙机进行机内锁闭过程中曾发生卡顿;When L-δ<D j , the switch machine was stuck during the internal locking process;
若转辙机配套内锁闭道岔,If the switch machine is equipped with an internal locking turnout,
当Dj≤δ时,转辙机在机内解锁过程中曾发生卡顿;When D j ≤δ, the switch machine had a jam during the unlocking process;
当δ<Dj≤L-δ时,转辙机驱动道岔可动部分进行转换(动作杆运动)过程中,曾发生卡顿;When δ<D j ≤L-δ, a jam occurred during the process of the switch machine driving the movable part of the turnout to switch (movement of the action rod);
当L-δ<Dj时,转辙机进行机内锁闭过程中曾发生卡顿。When L-δ<D j , the switch machine got stuck during the internal locking process.
所述的卡阻位置判断子程序按照如下步骤进行:The blocking position determination subroutine is performed according to the following steps:
步骤一:读入动作杆行程参数L及运动判断常数δ;Step 1: Read in the stroke parameter L of the action rod and the motion judgment constant δ;
步骤二:对ΔS数值进行检查,判断卡阻原因及位置;Step 2: Check the ΔS value to determine the cause and location of the jam;
若转辙机配套外锁闭道岔,读入外锁闭参数L及LIf the switch machine is equipped with an external locking turnout, read in the external locking parameters L solution and L lock ;
当ΔS≤δ时,转辙机在机内解锁过程中发生卡阻,结束程序;When ΔS≤δ, the switch machine is blocked during the unlocking process inside the machine, and the program ends;
否则,当δ<ΔS≤L时,转辙机驱动外锁闭解锁过程中发生卡阻,结束程序;Otherwise, when δ< ΔS≤L , the switch machine drives the external lock to unlock and the program ends;
当L<ΔS≤L-L时,转辙机驱动道岔转换过程中发生卡阻,结束程序;When L solution < ΔS ≤ LL lock , the switch machine drives the turnout during the conversion process and the program ends;
当L-L<ΔS≤L-δ时,转辙机驱动外锁闭进行锁闭过程中发生 卡阻,结束程序;When LL lock < ΔS ≤ L-δ, the switch machine drives the external lock to lock. If stuck, the program ends;
当L-δ<ΔS时,转辙机进行机内锁闭过程中发生卡阻,结束程序;When L-δ<ΔS, the switch machine is blocked during the internal locking process, and the program ends;
若转辙机配套内锁闭道岔,If the switch machine is equipped with an internal locking turnout,
当ΔS≤δ时,转辙机在机内解锁过程中发生卡阻,结束程序;When ΔS≤δ, the switch machine is blocked during the unlocking process inside the machine, and the program ends;
否则,当δ<ΔS≤L-δ时,转辙机驱动道岔可动部分进行转换(动作杆运动)过程中发生卡阻,结束程序。Otherwise, when δ<ΔS≤L-δ, the switch machine drives the movable part of the turnout to switch (movement of the action rod) and a jam occurs, and the program ends.
当L-δ<ΔS时,转辙机进行机内锁闭过程中发生卡阻,结束程序。When L-δ<ΔS, the switch machine gets stuck during the internal locking process, and the program ends.
本发明的优点是,转辙机开始转换后,对其转换时长进行计时,转辙机转换过程中,初步判断其动作杆是否卡顿,并将卡顿位置记录在数组中,转辙机转换完成或转换时长超过极限值后,根据转辙机转换时长判断转换过程是否卡顿,或者是否卡阻不能完成转换,在转辙机发生卡顿时,根据卡顿位置记录数组中的数据,判断卡顿发生的具体位置。在转辙机发生卡阻时,根据转辙机动作杆最终停止位置或者转换过程的行程,判断转辙机动作杆转换卡阻故障模式,最终,帮助维护人员及时介入维护,防止卡阻故障的发生,加快卡阻故障的定位及处置,从而改善转辙机的可靠性,减少因转辙机动作杆转换卡阻造成的各种影响及损失。The advantages of the present invention are that after the switch machine starts to switch, the switching time is timed. During the switching process of the switch machine, it is preliminarily determined whether its action rod is stuck, and the stuck position is recorded in an array. After the switch machine is completed or the switching time exceeds the limit value, it is determined whether the switching process is stuck or whether it is blocked and cannot be completed according to the switching time. When the switch machine is stuck, the specific location where the jam occurs is determined according to the data in the stuck position recording array. When the switch machine is stuck, the switch machine action rod conversion jam failure mode is determined according to the final stop position of the switch machine action rod or the stroke of the switching process. Finally, it helps maintenance personnel to intervene in maintenance in time, prevent the occurrence of jam failures, speed up the location and disposal of jam failures, thereby improving the reliability of the switch machine and reducing various effects and losses caused by the conversion jam of the switch machine action rod.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本发明检测方法主流程图;Fig. 1 is a main flow chart of the detection method of the present invention;
图2是卡顿位置判断子程序流程图; FIG2 is a flow chart of a subroutine for determining a stuck position;
图3是卡阻位置判断子程序流程图。FIG. 3 is a flow chart of a blocking position determination subroutine.
具体实施方式Detailed ways
为进一步阐述本发明达成预定目的所采取的技术手段及方法,以下结合附图及实施例对本发明的具体实施方式、结构特征及其方法,详细说明如下。In order to further explain the technical means and methods adopted by the present invention to achieve the predetermined purpose, the specific implementation methods, structural features and methods of the present invention are described in detail below in conjunction with the accompanying drawings and embodiments.
本发明中,以下字符、符号在说明书表示固定的含义对其说明如下:In the present invention, the following characters and symbols have fixed meanings in the specification and are explained as follows:
L:表示动作杆开始运动的极限位置为行程起点,动作杆停止运动的另一个极限位置为行程终点,转辙机这样一次完整转换过程中动作杆的行程,假定动作杆伸出和拉入行程相等,均为L;L: indicates that the limit position where the action rod starts to move is the starting point of the stroke, and the other limit position where the action rod stops moving is the end point of the stroke. The stroke of the action rod in a complete switching process of the switch machine, assuming that the extension and retraction strokes of the action rod are equal, is L;
L:表示动作杆从极限位置开始运动为行程起点,至外锁闭完成解锁,密贴轨开始向斥离运动为行程终点,此过程中动作杆所运动的行程。L solution : It means that the movement of the actuating rod from the extreme position is the starting point of the stroke, and the end point of the stroke is when the external lock is unlocked and the close-fitting rail starts to move away from it. The stroke of the actuating rod in this process is
L:表示从外锁闭开始进入锁闭时动作杆位置为行程起点,至动作杆运动到极限位置停止为行程终点,此过程中动作杆所运动的行程。L lock : It means the position of the actuating rod when entering the locking state from the external locking state is the starting point of the stroke, and the position of the actuating rod when it moves to the limit position and stops is the end point of the stroke. The stroke of the actuating rod during this process.
S:表示动作杆当前位移值;S: indicates the current displacement value of the action rod;
S:表示动作杆开始运动时的极限位置对应的位移值;S initial : indicates the displacement value corresponding to the extreme position when the action rod starts to move;
ABS():表示对括弧内的数值取绝对值;ABS(): means taking the absolute value of the value in brackets;
ΔS:表示以动作杆当前位置为行程终点,以动作杆开始运动时的极限位置为行程起点,此过程中动作杆所运动的行程,记为动作杆当前行程,其数值表示为ΔS=ABS(S-S);ΔS: It means that the current position of the action rod is the end point of the stroke, and the limit position when the action rod starts to move is the starting point of the stroke. The stroke of the action rod during this process is recorded as the current stroke of the action rod, and its value is expressed as ΔS=ABS(SS initial );
δ:表示用来代替零的选定常数,其数值很小,但应大于检测系 统抖动值,以减小误判;δ: represents the selected constant used to replace zero, its value is very small, but should be greater than the detection coefficient The jitter value is set to reduce misjudgment;
n:表示转辙机中电机转速检测值或者与其转速成线性关系的其他零件转速检测值;n: indicates the detected speed value of the motor in the switch machine or the detected speed value of other parts which is linearly related to its speed;
I:表示转辙机中电机的电流检测值;I: indicates the current detection value of the motor in the switch machine;
V:表示转辙机锁闭机构中主动零件的速度或转速检测值;V: indicates the speed or rotation speed detection value of the active parts in the switch machine locking mechanism;
t:表示使用计时器从转辙机开始转换起计时,至当前所记录的转辙机转换时长;t: indicates that the timer is used to count from the start of the switch machine switching to the current recorded switch machine switching time;
I:表示判断电机工作状态的电流阈值,当I>I时,判定电机通电工作,转辙机开始转换;I threshold : represents the current threshold for judging the working state of the motor. When I>I threshold , the motor is determined to be powered on and the switch machine starts to switch;
n:表示判断转辙机工作状态的速度阈值,当n>n时,判定转辙机开始转换; nthreshold : represents the speed threshold for judging the working state of the switch machine. When n> nthreshold , it is determined that the switch machine starts to switch;
t阈1:表示判断转辙机正常完成转换的时限阈值,当计时器停止计时后,t≤t阈1时,转辙机转换过程正常,未发生明显的动作杆卡顿; tthreshold1 : represents the time limit threshold for judging whether the switch machine has completed the conversion normally. When the timer stops timing and t≤tthreshold1 , the switch machine conversion process is normal and no obvious action rod jam occurs;
t阈2:表示转辙机转换过程允许的最长时限,计时器停止计时后,若t≥t阈2时,转辙机没有在最长时限内完成转换; tthreshold2 : indicates the maximum time limit allowed for the switch machine conversion process. After the timer stops timing, if t≥tthreshold2 , the switch machine has not completed the conversion within the maximum time limit;
V:表示判断转辙机转换卡顿的动作杆速度阈值,根据经验及数据预先设定,或者根据检测到的转速n计算得出;V threshold : indicates the speed threshold of the action rod for judging the switching jam of the switch machine, which is preset based on experience and data, or calculated based on the detected speed n;
C:表示动作杆位移变化量区分值,为预先设定的常数,其目的是防止动作杆卡顿位置记录数组过于庞大,在动作杆位移相对于前一次卡顿位置大于C之后,才记录本次动作杆卡顿位置。C: represents the difference value of the action rod displacement change, which is a preset constant. Its purpose is to prevent the action rod stuck position record array from being too large. The action rod stuck position is recorded only after the action rod displacement is greater than C relative to the previous stuck position.
D:表示卡顿发生时动作杆行程记录数组,该数组首元素为零, 即D1=0,从第二个元素开始,顺次记录动作杆转换过程中,发生卡顿时的动作杆行程,并且相邻两个元素之差的绝对值大于C;D: represents the action rod stroke record array when the jam occurs. The first element of the array is zero. That is, D 1 = 0, starting from the second element, the stroke of the action rod when a jam occurs during the action rod conversion process is recorded in sequence, and the absolute value of the difference between two adjacent elements is greater than C;
Dj:表示数组D的第j个元素;D j : represents the j-th element of array D;
K:表示数组D的元素个数。K: represents the number of elements in array D.
实施例1Example 1
以配套内锁闭道岔的ZD9/ZDJ9转辙机为实施对象,根据ZD9/ZDJ9转辙机结构参数及特点,推板套为转换锁闭机构的主动零件,由于推板套和动作板固定为一体,监测动作板位移并计算速度,记为主动零件速度V,齿轮轴与电机轴速比固定,监测齿轮轴转速,据此计算电机转速,或者监测电机工作电流,分别记为电机转速n及电机工作电流I,监测动作杆位移,记为动作杆位移S。The ZD9/ZDJ9 switch machine with internal locking turnout is taken as the implementation object. According to the structural parameters and characteristics of the ZD9/ZDJ9 switch machine, the push plate sleeve is the active part of the conversion locking mechanism. Since the push plate sleeve and the action plate are fixed as one, the displacement of the action plate is monitored and the speed is calculated, which is recorded as the active part speed V. The speed ratio of the gear shaft and the motor shaft is fixed, and the gear shaft speed is monitored. The motor speed is calculated based on this, or the motor working current is monitored, which are recorded as the motor speed n and the motor working current I respectively. The displacement of the action rod is monitored and recorded as the action rod displacement S.
使用前述固定含义的字符、符号进行描述。如图1所示,具体按照如下步骤进行转辙机动作杆转换卡阻状态及故障模式的判断:The characters and symbols with fixed meanings are used for description. As shown in FIG1 , the following steps are specifically followed to judge the switching blocking state and fault mode of the switch action rod:
步骤一:读入I,n,t阈1,t阈2,V,位移变化量区分值C;Step 1: Read in I threshold , n threshold , t threshold 1 , t threshold 2 , V threshold , and displacement change value C;
步骤二:计时器清零,数组D清零;Step 2: Clear the timer and array D;
步骤三:读入S,I,n,S=S,S为转辙机开始转换时动作杆初始位移值;Step 3: Read in S, I, n, Sinitial = S, where Sinitial is the initial displacement value of the action rod when the switch machine starts switching;
步骤四:当I>I或者n>n时,判定转辙机开始转换,启动计时器开始计时,j=1,Dj=0,否则返回步骤三;Step 4: When I>I threshold or n>n threshold , it is determined that the switch machine starts to switch, and the timer starts timing, j=1, D j =0, otherwise return to step 3;
步骤五:读入S,V,I,n;Step 5: Read in S, V, I, n;
步骤六:ΔS=ABS(S-S);Step 6: ΔS = ABS (SS initial );
步骤七:当V≤V且ΔS-Dj≥C时,(C是位移变化量的区分值, 小于C时不进行区分,例如C取0.5mm时,变化量不超过0.5则不进行处理,需要调整区分值时修改此数值即可),j=j+1,Dj=ΔS,否则执行下一步;Step 7: When V≤Vthreshold and ΔS-D j ≥C, (C is the difference value of displacement change, When it is less than C, no distinction is made. For example, when C is 0.5 mm, no processing is performed if the change does not exceed 0.5. If the distinction value needs to be adjusted, this value can be modified), j = j + 1, D j = ΔS, otherwise proceed to the next step;
步骤八:当I≤I且n≤n时,或者计时器数值t≥t阈2,计时器停止计时,k=j,否则,返回步骤五;Step 8: When I≤Ithreshold and n≤nthreshold , or the timer value t≥tthreshold2 , the timer stops timing, k=j, otherwise, return to step 5;
步骤九:若t≤t阈1,转换正常,若t阈1<t<t阈2,转换有卡顿,执行卡顿位置判断子程序,否则,转换卡阻,执行卡阻位置判断子程序;Step 9: If t≤tthreshold1 , the conversion is normal; if tthreshold1 <t< tthreshold2 , the conversion is stuck, and the stuck position judgment subroutine is executed; otherwise, the conversion is blocked, and the blocked position judgment subroutine is executed;
步骤十:ΔS=0,k=0,返回步骤二。Step 10: ΔS=0, k=0, return to step 2.
如图2所示,所述的卡顿位置判断子程序按照如下步骤进行:As shown in FIG2 , the stuttering position determination subroutine is performed according to the following steps:
步骤一:读入动作杆行程参数L及运动判断常数δ;Step 1: Read in the stroke parameter L of the action rod and the motion judgment constant δ;
步骤二:j=1;Step 2: j = 1;
步骤三:j=j+1;Step 3: j=j+1;
步骤四:若j>k,结束程序;Step 4: If j>k, end the program;
步骤五:若Dj≤δ,输出“转辙机在机内解锁过程中曾发生卡顿”;否则,若δ<Dj≤L-δ,输出“转辙机驱动道岔可动部分进行转换(动作杆运动)过程中,曾发生卡顿”;否则,输出“转辙机进行机内锁闭过程中曾发生卡顿”;Step 5: If D j ≤δ, output "the switch machine has been stuck during the unlocking process"; otherwise, if δ<D j ≤L-δ, output "the switch machine has been stuck during the conversion (movement of the action rod) of the movable part of the turnout"; otherwise, output "the switch machine has been stuck during the locking process";
步骤六:返回步骤三;Step 6: Return to step 3;
如图3所示,所述的卡阻位置判断子程序按照如下步骤进行:As shown in FIG3 , the blocking position determination subroutine is performed according to the following steps:
步骤一:读入动作杆行程参数L及运动判断常数δ;Step 1: Read in the stroke parameter L of the action rod and the motion judgment constant δ;
步骤二:若ΔS≤δ时,输出“转辙机在机内解锁过程中发生卡 阻”,结束程序;Step 2: If ΔS≤δ, output "The switch machine is stuck during the unlocking process. Stop", end the program;
步骤三:若δ<Dj≤L-δ时,输出“转辙机驱动道岔可动部分进行转换(动作杆运动)过程中发生卡阻”,结束程序;Step 3: If δ<D j ≤L-δ, output "the switch machine drives the movable part of the turnout to switch (movement of the action rod) and a jam occurs during the process", and end the program;
步骤四:输出“转辙机进行机内锁闭过程中发生卡阻”,结束程序。Step 4: Output "The switch machine is stuck during the internal locking process" and end the program.
实施例2Example 2
以配套外锁闭道岔的ZD9/ZDJ9转辙机为实施对象,转辙机内部解锁后动作杆开始运动,此时动作杆行程为零,从动作杆开始运动至外锁闭完成解锁,密贴轨开始向斥离运动的过程中,动作杆行程为L,从外锁闭开始进入锁闭至动作杆运动到位停止的过程中,动作杆行程为L,其余与实施例1相同,不再详细描述。The ZD9/ZDJ9 switch machine with external locking turnout is used as the implementation object. After the internal lock of the switch machine is unlocked, the actuating rod starts to move. At this time, the stroke of the actuating rod is zero. From the start of the movement of the actuating rod to the completion of the external lock and unlocking, the close contact rail begins to move toward the repulsion process. The stroke of the actuating rod is L release . From the start of the external lock to the locking process to the movement of the actuating rod to the stop, the stroke of the actuating rod is L lock . The rest is the same as Example 1 and will not be described in detail.
进行转辙机动作杆转换卡阻状态及故障模式判断的具体步骤与实施例1相同,不再详细描述。The specific steps of converting the blocking state of the switch machine operating rod and judging the fault mode are the same as those in Example 1 and will not be described in detail.
卡顿位置判断子程序按照如下步骤进行:The jam position determination subroutine is performed as follows:
步骤一:读入动作杆行程参数L及运动判断常数δ;Step 1: Read in the stroke parameter L of the action rod and the motion judgment constant δ;
步骤二:读入外锁闭参数L及LStep 2: Read in external locking parameters L solution and L lock ;
步骤三:j=1;Step 3: j = 1;
步骤四:j=j+1;Step 4: j=j+1;
步骤五:若j>k,结束程序;Step 5: If j>k, end the program;
步骤六:若Dj≤δ时,输出“转辙机在机内解锁过程中曾发生卡顿”;否则,若δ<Dj≤L时,输出“转辙机驱动外锁闭解锁过程中曾发生卡顿”;否则,若L<Dj≤L-L时,输出“转辙机驱动道岔 转换过程中曾发生卡顿”;否则,若L-L<Dj≤L-δ时,输出“转辙机驱动外锁闭进行锁闭过程中曾发生卡顿”;否则,输出“转辙机进行机内锁闭过程中曾发生卡顿”;Step 6: If D j ≤δ, output “the switch machine was stuck during the unlocking process inside the machine”; otherwise, if δ<D j ≤L solution , output “the switch machine drove the turnout to be stuck during the unlocking process”; otherwise, if L solution <D j ≤LL lock , output “the switch machine drove the turnout to be stuck during the unlocking process”. A jam occurred during the conversion process”; otherwise, if LL lock <D j ≤L-δ, output “A jam occurred during the locking process of the switch machine driving the external lock”; otherwise, output “A jam occurred during the locking process of the switch machine driving the internal lock”;
步骤七:返回步骤四。Step 7: Return to step 4.
所述的卡阻位置判断子程序按照如下步骤进行:The blocking position determination subroutine is performed according to the following steps:
步骤一:读入动作杆行程参数L及运动判断常数δ;Step 1: Read in the stroke parameter L of the action rod and the motion judgment constant δ;
步骤二:读入外锁闭参数L及LStep 2: Read in external locking parameters L solution and L lock ;
步骤三:若ΔS≤δ时,输出“转辙机在机内解锁过程中发生卡阻”,结束程序;Step 3: If ΔS≤δ, output "the switch machine is stuck during the unlocking process inside the machine" and end the program;
步骤四:若δ<ΔS≤L时,输出“转辙机驱动外锁闭解锁过程中发生卡阻”,结束程序;Step 4: If δ<ΔS≤L , output "stuck during the unlocking process of the external lock of the switch machine drive", and end the program;
步骤五:若L<ΔS≤L-L时,输出“外锁闭解锁后,转辙机驱动道岔转换过程中发生卡阻”,结束程序;Step 5: If L solution < ΔS ≤ LL lock , output "After the external lock is unlocked, the switch machine drives the turnout during the conversion process and jams", and end the program;
步骤六:若L-L<ΔS≤L-δ时,输出“转辙机驱动外锁闭进行锁闭过程中发生卡阻”,结束程序;Step 6: If LL lock < ΔS ≤ L-δ, output "the switch machine drives the external lock to be blocked during the locking process" and end the program;
步骤七:输出“转辙机进行机内锁闭过程中发生卡阻”,结束程序。Step 7: Output "The switch machine is stuck during the internal locking process" and end the program.
实施例3Example 3
以配套内锁闭道岔的ZD6转辙机为实施对象,根据ZD6转辙机结构参数及特点,锁闭齿轮为转换锁闭机构的主动零件,由于锁闭齿轮和主轴固定为一体,监测主轴转角并计算其转速,记为主动零件速度V,直接监测电机轴转速或者监测其转角后计算转速,或者监测电 机工作电流,分别记为电机转速n及电机工作电流I,监测动作杆位移,记为动作杆位移S(初始位移为零)。The ZD6 switch machine with internal locking turnout is used as the implementation object. According to the structural parameters and characteristics of the ZD6 switch machine, the locking gear is the active part of the conversion locking mechanism. Since the locking gear and the main shaft are fixed as one, the main shaft rotation angle is monitored and its speed is calculated, which is recorded as the active part speed V. The motor shaft speed is directly monitored or the speed is calculated after monitoring its rotation angle, or the motor shaft speed is monitored. The working current of the motor is recorded as the motor speed n and the motor working current I respectively, and the displacement of the action rod is monitored and recorded as the action rod displacement S (the initial displacement is zero).
进行转辙机动作杆转换卡阻状态及故障模式判断的具体步骤与实施例1相同,不再详细描述。The specific steps of converting the blocking state of the switch machine operating rod and judging the fault mode are the same as those in Example 1 and will not be described in detail.
卡顿位置判断子程序的具体步骤与实施例1相同,不再详细描述。The specific steps of the jamming position determination subroutine are the same as those in Example 1 and will not be described in detail.
卡阻位置判断子程序的具体步骤与实施例1相同,不再详细描述。The specific steps of the blocking position determination subroutine are the same as those in Example 1 and will not be described in detail.
以上内容是结合具体的优选实施方式对本发明所作的进一步详细说明,不能认定本发明的具体实施只局限于这些说明。对于本发明所属技术领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干简单推演或替换,都应当视为属于本发明的保护范围。 The above contents are further detailed descriptions of the present invention in combination with specific preferred embodiments, and it cannot be determined that the specific implementation of the present invention is limited to these descriptions. For ordinary technicians in the technical field to which the present invention belongs, several simple deductions or substitutions can be made without departing from the concept of the present invention, which should be regarded as falling within the protection scope of the present invention.

Claims (6)

  1. 一种转辙机动作杆转换卡阻故障模式的判断方法,其特征是:包括如下过程和步骤:针对确定的转辙机结构参数及特点,选定与转辙机结构参数及特点相关的I,n,t阈1,t阈2,V,位移变化量区分值C,按照如下步骤进行动作杆转换卡阻故障模式的判断:A method for judging a switching jam failure mode of an actuating rod of a switch machine is characterized by comprising the following processes and steps: for the determined structural parameters and characteristics of the switch machine, selecting I threshold , n threshold , t threshold 1 , t threshold 2 , V threshold , and displacement change amount distinction value C related to the structural parameters and characteristics of the switch machine, and judging the switching jam failure mode of the actuating rod according to the following steps:
    步骤一:读入I,n,t阈1,t阈2,V,位移变化量区分值C;Step 1: Read in I threshold , n threshold , t threshold 1 , t threshold 2 , V threshold , and displacement change value C;
    步骤二:计时器清零,数组D清零;Step 2: Clear the timer and array D;
    步骤三:读入S,I,n,S=S,S为转辙机开始转换时动作杆初始位移值;Step 3: Read in S, I, n, Sinitial = S, where Sinitial is the initial displacement value of the action rod when the switch machine starts switching;
    步骤四:当I>I或者n>n时,判定转辙机开始转换,启动计时器开始计时,j=1,Dj=0否则返回步骤三;Step 4: When I>I threshold or n>n threshold , it is determined that the switch machine starts to switch, and the timer starts timing, j=1, D j =0, otherwise return to step 3;
    步骤五:读入S,V,I,n;Step 5: Read in S, V, I, n;
    步骤六:ΔS=ABS(S-S);Step 6: ΔS = ABS (SS initial );
    步骤七:当V≤V,且ΔS-Dj≥C时,(C是位移变化量的区分值,例如C取0.5mm时,变化量不超过0.5mm则不进行处理,需要调整区分值时修改此数值即可),j=j+1,Dj=ΔS,否则执行下一步;Step 7: When V≤Vthreshold , and ΔS-D j ≥C, (C is the distinction value of the displacement change, for example, when C is 0.5 mm, no processing is performed if the change does not exceed 0.5 mm. This value can be modified when the distinction value needs to be adjusted), j=j+1, D j =ΔS, otherwise proceed to the next step;
    步骤八:当I≤I且n≤n时,或者计时器数值t≥t阈2,计时器停止计时,否则,返回步骤五;Step 8: When I≤Ithreshold and n≤nthreshold , or the timer value t≥tthreshold2 , the timer stops timing, otherwise, return to step 5;
    步骤九:若t≤t阈1,转换正常,若t阈1<t<t阈2,转换有卡顿,执行卡顿位置判断子程序,否则,转换卡阻,执行卡阻位置判断子程序; Step 9: If t≤tthreshold1 , the conversion is normal; if tthreshold1 <t< tthreshold2 , the conversion is stuck, and the stuck position judgment subroutine is executed; otherwise, the conversion is blocked, and the blocked position judgment subroutine is executed;
    步骤十:ΔS=0,k=0,返回步骤二。Step 10: ΔS=0, k=0, return to step 2.
  2. 根据权利要求1所述的一种转辙机动作杆转换卡阻故障模式的判断方法,其特征是:选定转辙机电机或与电机转速成比例的其他零件、转换锁闭机构的主动零件和转辙机的动作杆,监测电机的电流I或转速n或与电机转速成比例的其他零件转速,主动零件的速度(转速)V,动作杆的位移S,使用电机的电流I或转速n及主动零件的速度(转速)V来判断转辙机是否处于动作杆转换卡阻状态,当转辙机处于动作杆转换卡阻状态时,使用动作杆位移S和初始位移S差值的绝对值ΔS判断卡阻的位置,并记录信息。According to a method for judging a switch machine operating rod conversion jam fault mode as described in claim 1, it is characterized by: selecting a switch machine motor or other parts proportional to the motor speed, an active part of a conversion locking mechanism and an operating rod of the switch machine, monitoring the motor current I or speed n or the speed of other parts proportional to the motor speed, the speed (speed) V of the active part, and the displacement S of the operating rod, using the motor current I or speed n and the speed (speed) V of the active part to judge whether the switch machine is in an operating rod conversion jam state, when the switch machine is in an operating rod conversion jam state, using the absolute value ΔS of the initial difference between the operating rod displacement S and the initial displacement S to judge the jam position, and record the information.
  3. 根据权利要求1所述的一种转辙机动作杆转换卡阻故障模式的判断方法,其特征是:所述的I,n,t阈1,t阈2,V,及C分别是:判断电机工作状态的电流阈值I,当I>I时,判定电机通电工作,转辙机开始转换;判断转辙机工作状态的速度阈值n,当n>n时,判定转辙机开始转换;判断转辙机正常完成转换的时限阈值t阈1,转辙机转换过程允许的最长时限t阈2,当计时器停止计时后,t≤t阈1时,转辙机转换过程正常,未发生明显的动作杆卡顿;若t≥t阈2时,转辙机没有在最长时限内完成转换;判断转辙机转换卡顿的动作杆速度阈值V,V根据经验及数据预先设定,或者根据检测到的转速n计算得出;动作杆位移变化量区分值C,为预先设定的常数,其目的是防止动作杆卡顿位置记录数组过于庞大,在动作杆位移相对于前一次卡顿位置大于C之后,才记录本次动作杆卡顿位置。According to the method for judging the fault mode of the switching of the operating rod of the switch machine according to claim 1, it is characterized in that: the I threshold , n threshold , t threshold 1 , t threshold 2 , V threshold , and C are respectively: the current threshold I threshold for judging the working state of the motor, when I>I threshold , it is judged that the motor is powered on and the switch machine starts to switch; the speed threshold n threshold for judging the working state of the switch machine, when n>n threshold , it is judged that the switch machine starts to switch; the time limit threshold t threshold 1 for judging the normal completion of the switch machine conversion, the maximum time limit t threshold 2 for the switch machine conversion process , when the timer stops timing, when t≤tthreshold1 , the switch machine conversion process is normal, and no obvious action rod jam occurs; if t≥tthreshold2 , the switch machine has not completed the conversion within the maximum time limit; the action rod speed threshold Vthreshold for judging the switch machine conversion jam, Vthreshold is pre-set based on experience and data, or calculated based on the detected speed n; the action rod displacement change distinction value C is a pre-set constant, the purpose of which is to prevent the action rod jam position record array from being too large, and the action rod jam position is recorded only after the action rod displacement is greater than C relative to the previous jam position.
  4. 根据权利要求1所述的一种转辙机动作杆转换卡阻故障模式 的判断方法,其特征是:所述的卡顿位置判断子程序按照如下步骤执行:A switch machine operating rod conversion jam failure mode according to claim 1 The judgment method is characterized in that: the said jamming position judgment subroutine is executed according to the following steps:
    步骤一:读入动作杆行程参数L及运动判断常数δ;Step 1: Read in the stroke parameter L of the action rod and the motion judgment constant δ;
    步骤二:对2≤j≤k的所有Dj进行检查,判断卡顿原因及位置,并分类统计,检查完2≤j≤k的所有Dj后结束程序;Step 2: Check all D j with 2≤j≤k, determine the cause and location of the jam, and classify and count them. After checking all D j with 2≤j≤k, end the program;
    若转辙机配套外锁闭道岔,读入与外锁闭装置参数相关的解锁行程L及锁闭行程LIf the switch machine is equipped with an external locking turnout, read in the unlocking stroke Lun and locking stroke Llock related to the external locking device parameters.
    当Dj≤δ时,转辙机在机内解锁过程中曾发生卡顿;When D j ≤δ, the switch machine had a jam during the unlocking process;
    当δ<Dj≤L时,转辙机驱动外锁闭解锁过程中曾发生卡顿;When δ<D j ≤L solution , a jam occurred during the unlocking process of the switch machine driving external lock;
    当L<Dj≤L-L时,转辙机驱动道岔转换过程中曾发生卡顿;When L solution < D j ≤ LL lock , the switch machine drove the turnout switching process and jammed;
    当L-L<Dj≤L-δ时,转辙机驱动外锁闭进行锁闭过程中曾发生卡顿;When LL lock <D j ≤L-δ, the switch machine drives the external lock to lock and jams;
    当L-δ<Dj时,转辙机进行机内锁闭过程中曾发生卡顿;When L-δ<D j , the switch machine was stuck during the internal locking process;
    若转辙机配套内锁闭道岔,If the switch machine is equipped with an internal locking turnout,
    当Dj≤δ时,转辙机在机内解锁过程中曾发生卡顿;When D j ≤δ, the switch machine had a jam during the unlocking process;
    当δ<Dj≤L-δ时,转辙机驱动道岔可动部分进行转换(动作杆运动)过程中,曾发生卡顿;When δ<D j ≤L-δ, a jam occurred during the process of the switch machine driving the movable part of the turnout to switch (movement of the action rod);
    当L-δ<Dj时,转辙机进行机内锁闭过程中曾发生卡顿。When L-δ<D j , jamming occurred during the internal locking process of the switch machine.
  5. 根据权利要求1所述的一种转辙机动作杆转换卡阻故障模式的判断方法,其特征是:所述的卡阻位置判断子程序按照如下步骤执行:The method for determining the jamming fault mode of the switch machine operating rod conversion according to claim 1 is characterized in that: the jamming position determination subroutine is executed according to the following steps:
    步骤一:读入动作杆行程参数L及运动判断常数δ; Step 1: Read in the stroke parameter L of the action rod and the motion judgment constant δ;
    步骤二:根据转辙机配套外锁闭道岔还是内锁闭道岔,按照对应的方法,对ΔS数值进行检查,判断卡阻原因及位置;Step 2: Check the ΔS value according to the corresponding method based on whether the switch machine is equipped with an external locking turnout or an internal locking turnout to determine the cause and location of the jam;
    若转辙机配套外锁闭道岔,读入与外锁闭装置参数相关的解锁行程L及锁闭行程LIf the switch machine is equipped with an external locking turnout, read in the unlocking stroke Lun and locking stroke Llock related to the external locking device parameters;
    当ΔS≤δ时,转辙机在机内解锁过程中发生卡阻,结束程序;When ΔS≤δ, the switch machine is blocked during the unlocking process inside the machine, and the program ends;
    否则,当δ<ΔS≤L时,转辙机驱动外锁闭解锁过程中发生卡阻,结束程序;Otherwise, when δ< ΔS≤L , the switch machine drives the external lock to unlock and the program ends;
    当L<ΔS≤L-L时,转辙机驱动道岔转换过程中发生卡阻,结束程序;When L solution < ΔS ≤ LL lock , the switch machine drives the turnout during the conversion process and the program ends;
    当L-L<ΔS≤L-δ时,转辙机驱动外锁闭进行锁闭过程中发生卡阻,结束程序;When LL lock < ΔS ≤ L-δ, the switch machine drives the external lock to lock and a jam occurs during the locking process, and the program ends;
    当L-δ<ΔS时,转辙机进行机内锁闭过程中发生卡阻,结束程序;When L-δ<ΔS, the switch machine is blocked during the internal locking process, and the program ends;
    若转辙机配套内锁闭道岔,If the switch machine is equipped with an internal locking turnout,
    当ΔS≤δ时,转辙机在机内解锁过程中发生卡阻,结束程序;When ΔS≤δ, the switch machine is blocked during the unlocking process inside the machine, and the program ends;
    否则,当δ<ΔS≤L-δ时,转辙机驱动道岔可动部分进行转换(动作杆运动)过程中发生卡阻,结束程序;Otherwise, when δ<ΔS≤L-δ, the switch machine drives the movable part of the turnout to switch (movement of the action rod), and the program ends;
    否则,当L-δ<ΔS时,转辙机进行机内锁闭过程中发生卡阻,结束程序。Otherwise, when L-δ<ΔS, the switch machine gets stuck during the internal locking process, and the program ends.
  6. 根据权利要求4和权利要求5所述的一种转辙机动作杆转换卡阻故障模式的判断方法,其特征是:所述的动作杆行程参数L是动作杆开始运动的极限位置为行程起点,动作杆停止运动的另一个极限 位置为行程终点,转辙机这样一次完整转换过程中动作杆的运动距离;所述的运动判断常数δ是用来代替零的选定常数,其数值很小,但应大于检测系统抖动值,以减小误判;所述的解锁行程L是动作杆从极限位置开始运动为行程起点,至外锁闭完成解锁,密贴轨开始向斥离运动为行程终点,此过程中动作杆的运动距离;所述的锁闭行程L是从外锁闭开始进入锁闭时动作杆位置为行程起点,至动作杆运动到极限位置停止为行程终点,此过程中动作杆的运动距离。 According to the method for judging the switching jamming fault mode of the operating rod of a switch machine as claimed in claim 4 and claim 5, it is characterized in that: the stroke parameter L of the operating rod is the limit position where the operating rod starts to move as the stroke starting point, and the other limit position where the operating rod stops moving as the stroke starting point. The position is the end point of the stroke, which is the movement distance of the operating rod during a complete conversion process of the switch machine; the movement judgment constant δ is a selected constant used to replace zero, and its value is very small, but it should be greater than the jitter value of the detection system to reduce misjudgment; the unlocking stroke L solution is the movement of the operating rod from the extreme position as the starting point of the stroke to the end point of the stroke when the external locking is completed and the close-fitting rail begins to move toward the repulsion; the locking stroke L lock is the position of the operating rod when the external locking starts to enter the locking as the starting point of the stroke to the end point of the stroke when the operating rod moves to the extreme position and stops. The movement distance of the operating rod in this process.
PCT/CN2023/120675 2022-09-29 2023-09-22 Method for determining switching jamming failure mode of operation rod of switch machine WO2024067395A1 (en)

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CN115635988A (en) * 2022-09-29 2023-01-24 西安铁路信号有限责任公司 Judgment method for switching jam fault mode of switch machine action rod

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